TGP-JE-GTPT-000-QC-ACP-0012-Heat Exchanger Action Plan

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Construction of Gas Treatment Plant-Tataouine Gas Project

Contract No Document No Rev


AOI NO 01/2018 TGP-JE-GTPT-000-QC-IRP-0003 000

Action Plan for Inspection Report


Action
TGP-JE-GTPT-000-QC-ACP-0012 Package Heat Exchanger
Plan No.
Report
TGP-JE-GTPT-000-QC-REP-0015 RFI No. TGP-JE-GTPT-000-QC-IRQ-0150
No.

Item Comments Action plan CAT. Due Date

1 All modified name plate cannot It has been confirmed with the B 15‐Oct‐22
accepted, need replace with new one. vendor that the nameplate needs to
Need AI agreement.Some mistakes be recreated under the supervision
were detected on Nameplates of some of AI. After the new nameplate be
equipment must be corrected. Need AI on site.During the replacement
agreement. process, the original nameplate will
be destroyed in accordance with
ASME regulations.
2 All the internal of the Heat Exchangers noted C closed
had not been checked in order to keep
actual items preservation
3 Name plate Tunisianfication stamp Tunisification stamp will be C 15‐Oct‐22
required to be performed by TPI, stamp stamped by TPI after new name
is missing because TPI witness were plate on site.
performed by remote video inspection
4 All of the Heat Exchangers tell‐tale done C closed
holes and Nameplates support inner
side need sealing (since the Nameplate
support not welded from inner side).
5 All equipment need wooden dunnage done C closed
according to project storage procedure.
6 Some flange heavy Hex nuts face inside Consortium has confirmed with the B 01‐Dec‐22
out. local resource, and the heavey Hex
nuts face inside will be changed
before installation.
7 According to Surface preparation and Consortium has confirmed with the B closed
painting procedure TGP‐JE‐GTPT‐000‐ vendor, here are the explanation
QC‐PRO‐02006_000 , there are 6 from the vendor, The slightly color
Heater exchangers from 7 (except difference cause of the operating
stainless steel Heater Exchanger TAG temperature is over 90 degrees, the
N ° : GTPT‐H‐240‐002 painting not high temperature paint is used, and
required) painting finish color should the silicone heat resistant paint
be RAL7035, during inspection only applied is only black and silver, the
TAG NO. GTPT‐E‐240‐001 was qualified silver color of the silicone is similar
and the 5 others have slightly color to RAL9006, with a metallic color,
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Construction of Gas Treatment Plant-Tataouine Gas Project

Contract No Document No Rev


AOI NO 01/2018 TGP-JE-GTPT-000-QC-IRP-0003 000

Action Plan for Inspection Report


difference RAL7035 not respected need while the silicone type of high
further discussion. temperature resistant paint is not
toned, so it looks different from
RAL7035. And these four devices
are required to be insulated, so the
current color will be hidden by the
insulation.
8 two years spare parts for these 07 The procurement of two years spare C 1‐Dec‐22
Heat Exchangers are not provided with parts are separate. The two years
this 4th shipment spare parts will be delivered in the
future delivery.
9 According to approved drawing The procurement of equipment and C 1‐Dec‐22
insulation is required for some insulation is separate. The
equipments, However none of them insulation material will be delivered
was provided with isolation (till in the future delivery.
inspection date on April.2022)
10 painting problem Consortium has confirmed with the B 01‐Aug‐22
local resource, and the painting
repair work will be done before
installation.
11 GTPT‐H‐200‐001 at the cone of the Consortium has confirmed with the B 01‐Aug‐22
heater exchanger there is a defect with TPI, and depth of the defect will be
significant depth which need to be measured before installation.
confirmed with qualified TPI and find a
solution to solve it
12 GTPT‐H‐200‐001 one welding bead Consortium has confirmed with the B 01‐Aug‐22
have poor welding quality which has local resource, and the welding
some porosity defects were detected repair work will be done before
installation.
13 GTPT‐H‐240‐004 nitrogen‐filled Consortium has confirmed with the B 01‐Aug‐22
missing, pressure gauge damaged local resource, and the nitrogen‐fill
during transporation work will be done before
installation.
14 GTPT‐H‐240‐003 nitrogen‐filled Consortium has confirmed with the B 01‐Aug‐22
missing, pressure gauge damaged local resource, and the nitrogen‐fill
during transporation work will be done before
installation.
15 GTPT‐H‐240‐003 4 jack screw of body Consortium has asked the vendor B 15-Jan-23
flange are missing. to provide the missing 4 jack
screws, it will be delivered in the
future delivery.
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Construction of Gas Treatment Plant-Tataouine Gas Project

Contract No Document No Rev


AOI NO 01/2018 TGP-JE-GTPT-000-QC-IRP-0003 000

Action Plan for Inspection Report


16 GTPT‐E‐250‐001 all surfaces under Consortium has confirmed with the B 01‐Aug‐22
nuts are not painted already rusted vendor, the equipment has to
since that the painting performed after assemble before cause of the hydro‐
assembly of body flanges, need further test, and the hydro‐test not allow
proposal/repair the painting performed. But the
painting problems will be repaired
before installation.
17 GTPT‐E‐250‐001 4 jack screw of body Consortium has asked the vendor B 15-Jan-23
flange are missing. to provide the missing 4 jack
screws, it will be delivered in the
future delivery.
18 GTPT‐E‐250‐001 no sufficient space Consortium has asked the vendor B 15‐Jan‐23
to install the body flange jack screw, the solution to solve it, that is use
therefore there is a clash between the the file to rub out the gap.
jack screw and body flange nuts as the
picture shows
19 GTPT‐H‐240‐002 one of the heat Consortium has confirmed with the B 01‐Aug‐22
exchanger saddles to the body welding local resource, and the welding
bead have porosity defects repair work will be done before
installation.
20 GTPT‐H‐240‐002 some stud bolts and Consortium has confirmed with the B 01‐Aug‐22
HEX nuts have rust as the picture shows local resource, and the rust will be
since the material of hex nuts(A194‐ removed before installation. The
Gr4) and there is no protection of the contamination will not happen
flange body(SS SA965‐F316L) to avoid cause the hex nuts was black
contamination coating treated.
21 GTPT‐H‐240‐002 passivation not done B closed
properly clean, excessive
contamination was observed, defect
shall be checked after passivation
22 GTPT‐H‐240‐002 there is one place as Consortium has confirmed with the B 01‐Aug‐22
the picture shows need do UT check to TPI, and UT check of the thickness
confirm the thickness will be measured before
installation.
23 GTPT‐H‐240‐002 4 jack screw of body Consortium has asked the vendor B 15-Jan-23
flange are missing as the picture shows to provide the missing 4 jack
screws, it will be delivered in the
future delivery.

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Construction of Gas Treatment Plant-Tataouine Gas Project

Contract No Document No Rev


AOI NO 01/2018 TGP-JE-GTPT-000-QC-IRP-0003 000

Action Plan for Inspection Report


Comment :

Reported By Approved By

JEREH ETAP
Name: Pang Eryuan Name:

Signature: Signature:

Date: 23/05/2022 Date:

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