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Inspaction & Test Plat

This inspection and test plan outlines the inspection activities for the construction of two 1500MT floating roof tanks at an LPG depot. The plan lists 10 key inspection areas including 1) documentation review, 2) erection, 3) spherical tank assembly, 4) welding control, 5) post-weld inspection, 6) NDE, 7) weld repairs if needed, 8) post-weld heat treatment, 9) final inspection, and 10) hydrostatic testing. The inspections will verify conformance to specifications, drawings, welding procedures and codes such as ASME and Pertamina requirements.
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0% found this document useful (0 votes)
27 views3 pages

Inspaction & Test Plat

This inspection and test plan outlines the inspection activities for the construction of two 1500MT floating roof tanks at an LPG depot. The plan lists 10 key inspection areas including 1) documentation review, 2) erection, 3) spherical tank assembly, 4) welding control, 5) post-weld inspection, 6) NDE, 7) weld repairs if needed, 8) post-weld heat treatment, 9) final inspection, and 10) hydrostatic testing. The inspections will verify conformance to specifications, drawings, welding procedures and codes such as ASME and Pertamina requirements.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INSPECTION & TEST PLAN

PEMBANGUNAN TANKI TIMBU DI DEPOT LPG PULAU LAYANG


KAPASITAS 2X1500MT
INTIMARINDO PRIMACON
P - PREPARE R - REVIEW W - WITNESS H - HOLD POINT A - APPROVAL SW - SPOT WITNESS
ACCEPTANCE INSPECTION LEVEL
NO INSPECTION ACTIVITIES VERIFIED DOC
CRITERIA CONT PTM PJIT MIGAS
1 DOCUMENT
1.1 Inspection and Test Plan ( ITP ) PERTAMINA ITP P A R -
1.2 WPS & PQR ASME IX WPS/PQR P A R A
1.3 Welder Certificate ASME IX CERTIFICATE P A R -
1.4 NDE Procedure ASME V PROCEDURE P A R -
1.5 NDE Personnel Qualification ( Certificate ) ASNT LEVEL 2 CERTIFICATE P A R -
1.6 PWHT Procedure ASME VIII DIV 2 PROCEDURE P A R -
1.7 Welding and NDE Map ASME IX WELDING/NDE MAP P A R -
1.8 Painting Procedure PERTAMINA PROCEDURE P A R -
1.9 Hydro Test Procedure ASME VIII DIV 2 PROCEDURE P A R -
1.10 QC Manual PERTAMINA PROCEDURE P A R -
1.11 HSE Procedure PERTAMINA PROCEDURE P A R -

2 ERECTION
2.1 Hand Over Foundation from Other Company Drawing & Specification Report P R/SW R -
2.1.1 Foundation position and Elevation Drawing & Specification Report P R/SW R -
2.1.2 Foundation Horizontal Degree Drawing & Specification Report P R/SW R -
2.1.3 Distance Deviation Between Anchor Drawing & Specification Report P R/SW R -
2.1.4 Bolt Center and foundation Center Circle Drawing & Specification Report P R/SW R -
2.1.5 Foundation Ctr Spc Deviation between Adjecent Support Drawing & Specification Report P R/SW R -
2.1.6 Radius Deviation of Foundation Center Ciecle Drawing & Specification Report P R/SW R -

2.2 Material verification and Visual Check from Fabrc


2.1.1 Review of Material Cert to confrom with spec Material SA 516 Mill certificate P R R/A -
2.1.2 Check corelation between Mill Cert and Mtr mark Material SA 516 Mill certificate P R SW -
2.1.3 Check Quantity, Dimensional and Thickness Material SA 516 Mill certificate P R SW -

Page 1 of 3
INSPECTION & TEST PLAN
PEMBANGUNAN TANKI TIMBU DI DEPOT LPG PULAU LAYANG
KAPASITAS 2X1500MT
INTIMARINDO PRIMACON
P - PREPARE R - REVIEW W - WITNESS H - HOLD POINT A - APPROVAL SW - SPOT WITNESS
ACCEPTANCE INSPECTION LEVEL
NO INSPECTION ACTIVITIES VERIFIED DOC
CRITERIA CONT PTM PJIT MIGAS

3 Spherical Tank Assembly


3.1 Equatorial zone level Inspection Drawing P SW R -
3.2 Diameter Inspection Drawing/ASME SEC VIII DIV 2 P SW R -
3.3 Check Ellipticity Inspection Drawing P SW R -
3.4 Check Weld Gap Inspection Drawing P SW R -
3.5 Offset Inspection Drawing/ASME SEC VIII DIV 2 P SW R -
3.6 Check Bevel Angle Inspection Drawing P SW R -

4 Welding Control
4.1 Check conformance to WPS ASME IX & WPS/PQR WPS P R R -
4.2 Check Qualified welder ASME IX & WPS/PQR Welder Certificate P R R -
4.3 Check visual welding ASME VIII DIV 2/DRWG Report P R R -
4.4 Check welding electrode to be used ASME IX & WPS/PQR Report P R R -

5 Spherical Tank Inspection after welding


5.1 Check Geometric size and Visual Inspection ASME VIII DIV 2/DRWG P R SW -

6 NDE
6.1 Butt Weld Joint
6.1.2 Visual Examination NDE MAP & NDE PROCEDURE REPORT P R R -
6.1.3 Radiography Examination NDE MAP & NDE PROCEDURE REPORT P R R -
6.1.4 10 % MT Examination NDE MAP & NDE PROCEDURE REPORT P R R -

6.2 Fillet Weld Joint On Pressure Part


6.2.1 100 % Visual Examination NDE MAP & NDE PROCEDURE REPORT P R SW -
6.2.2 Dye Penetrant Examinaton NDE MAP & NDE PROCEDURE REPORT P R SW -

Page 2 of 3
INSPECTION & TEST PLAN
PEMBANGUNAN TANKI TIMBU DI DEPOT LPG PULAU LAYANG
KAPASITAS 2X1500MT
INTIMARINDO PRIMACON
P - PREPARE R - REVIEW W - WITNESS H - HOLD POINT A - APPROVAL SW - SPOT WITNESS
ACCEPTANCE INSPECTION LEVEL
NO INSPECTION ACTIVITIES VERIFIED DOC
CRITERIA CONT PTM PJIT MIGAS

7 Welding Seam repairing ( if any )


7.1 Defect position of repair Welding Repair Procedure REPORT P R/SW W -
7.2 Repair Welding Repair Procedure REPORT P R/SW W -
7.3 Visual and NDE as per Original Test NDE PROCEDURE REPORT P R/SW W -

8 PWHT
8.1 Check Calibration of Gauges PWHT Procedure REPORT P R/SW R -
8.2 PWHT operation PWHT Procedure REPORT P R/SW R -
8.3 Record PWHT PWHT Procedure REPORT P R/SW R -

9 Final Inspection Prior to Hydrotest


9.1 Final Dimensional Check Drawing & Specification REPORT P R/SW R -
9.2 Final Visual Check Drawing & Specification REPORT P R/SW R -
9.3 Check NDE Completeness of Int & Ext Support and Accesories Drawing & Specification REPORT P R/SW R -
9.4 Check roudness Drawing & Specification REPORT P R/SW R -

10 Hydrostatic Test
10.1 Check certificate calibration of pressure gauge and recorder Hydrostatic Test Procedure REPORT P R/SW R H
10.2 Check water to be used Hydrostatic Test Procedure REPORT P R/SW R H
10.3 Hydrostatic Test Hydrostatic Test Procedure REPORT P R/SW W H

11 N2 PURGING N2 Purging Procedure REPORT P W R -

12 Surface Preparation and Painting Surface pre & Painting proc REPORT P R/SW - -
12.1 Check Temperature and Humidity Surface pre & Painting proc REPORT P R/SW - -
12.2 Check Painting Material Surface pre & Painting proc REPORT P R/SW - -
12.3 Check Blasting Material Surface pre & Painting proc REPORT P R/SW - -
12.4 Check Surface Preparation as per specification Surface pre & Painting proc REPORT P R/SW - -
12.5 Check DFT each coat Surface pre & Painting proc REPORT P R/SW - -

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