962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si...

Page 1 of 30

Cerrar SIS

Pantalla anterior

Producto: WHEEL LOADER

Modelo: 962H WHEEL LOADER SSA00469
Configuración: 962H Wheel Loader SSA00001-UP (MACHINE) POWERED BY C7.2 Engine

Desarmado y Armado
950H and 962H Wheel Loaders Power train
Número de medio -UENR0789-00 Fecha de publicación -01/10/2012 Fecha de actualización -30/10/2012

i05018792

Transmission Planetary - Assemble

SMCS - 3160-016

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
C 136-1452 Retaining Ring Pliers 1
D 5P-5197 Retaining Ring Pliers 1
E 1P-1863 Retaining Ring Pliers 1
F 1P-0520 Driver Group 1
H 1P-0510 Driver Group 1

Note: Cleanliness is an important factor. Before assembly, clean all parts thoroughly in cleaning
fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be
deposited on the parts causing later trouble. Inspect all parts. If any parts are worn or damaged,
use new parts for replacement. During assembly, put clean transmission oil on all internal parts.
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 2 of 30

Illustration 1 g00340875

1. Raise the temperature of bearing (122) and install bearing (122) on input shaft (118), as
shown.

2. Apply clean transmission oil to seals (120) and to seal ring (121). Install seals (120) and seal
ring (121) on input shaft (118) .

Illustration 2 g00327703

3. Install dowels (119) in housing (117). The dowels must protrude from the housing by 10.5 ±
0.5 mm (0.41 ± 0.02 inch).

4. Carefully install input shaft (118) in housing (117) .

962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 3 of 30

Illustration 3 g00325045

5. Install retaining ring (116) in order to hold the input shaft and the bearing in place in
housing (117) .

Illustration 4 g00325046

6. Install seal rings (114) and (115) on clutch piston (111) .

Illustration 5 g01174770
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 4 of 30

7. Install sun gear (113), clutch piston (111), coupling gear (110), and reaction dowels (112) .

Note: Make sure that the lips of the seals on clutch piston (111) are facing downward.

Illustration 6 g01293746

Illustration 7 g00325012

8. Install bearings (107) in planetary gears (106). Install the gear assemblies, thrust disc (105),
thrust disc (108), and planetary shafts (104) in carrier assembly (101) .

9. Use a suitable hammer and a punch to install spring pins (109) that hold planetary shafts
(104) in carrier assembly (101). Make sure that the spring pins are flush with the
counterbore in the carrier.
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 5 of 30

Illustration 8 g00325010

10. Install seal rings (103) on carrier assembly (101) .

Illustration 9 g00325009

11. Install seal ring (102) on ring carrier (100) .

Illustration 10 g00325005

12. Install ring carrier (100) in carrier assembly (101) .

962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 6 of 30

13. Install carrier assembly (101). Align the sun gear on the input shaft with ring carrier (101).

Illustration 11 g00327872

Note: The dowels have been removed for photographic purposes.

14. Install one clutch plate (99) in the housing. Align the small hole in the clutch plate is aligned
with the small hole in the housing, as shown.

Illustration 12 g00325004

15. Install friction discs (98) and clutch plates (99) in alternating order. Start with a friction
disc.
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 7 of 30

Illustration 13 g00324979

16. Raise the temperature of bearing (95) and install bearing (95) on sun gear (96), as shown.
Make sure that the groove in bearing (95) is facing upward.

Illustration 14 g00324981

17. Install retaining ring (94) in carrier assembly (85) .

Illustration 15 g00328188
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 8 of 30

18. Use Tooling (E) to expand retaining ring (94). Use Tooling (C) and a suitable press to
install bearing (95) and sun gear (96) as a unit. Make sure that retaining ring (94) is installed
in the groove in bearing (95) .

Illustration 16 g00324967

Illustration 17 g00324965

19. Install bearings (93) in planetary gears (92). Install the gear assemblies, thrust discs (91),
and planetary shafts (89) in carrier assembly (85) .

20. Use a suitable hammer and a punch to install spring pins (90) that hold planetary shafts (89)
in carrier assembly (85). Make sure that the spring pins are flush with the counterbore in the
carrier.
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 9 of 30

Illustration 18 g00324964

Illustration 19 g00328226

21. Install retaining ring (88) on carrier assembly (85) .

22. Use steel rods (86) to compress retaining ring (88). Install carrier assembly (85) in ring gear
(87) until the retaining ring fits into the groove in the ring gear.

Illustration 20 g00328227
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 10 of 30

23. Install plastic thrust disc (123) that is used between the reverse planetary carrier and the
forward planetary carrier.

Illustration 21 g01174811

24. Install carrier assembly (85) and ring gear (87) as a unit.

Illustration 22 g00328234

25. Install the O-ring seal, plate (97), springs (83) and spring rods (76) .
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 11 of 30

Illustration 23 g00328291

26. Use Tooling (E) to install retaining ring (82) on the input shaft.

Illustration 24 g00328292

27. Install ring gear (84) .

Illustration 25 g03076863
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 12 of 30

28. Install friction discs (79) and clutch plates (80) in alternating order. Start with a friction
disc. Make sure that the top clutch plate is installed so that the small holes are over the
spring rods, as shown.

Illustration 26 g03070638

29. Install seal rings (78) and (77) on clutch piston (76) .

30. Install clutch piston (76). Make sure that the lips of the seals are facing downward (toward
the clutch housing).

Illustration 27 g01174715

31. Install the O-ring seal in housing (75). Use Tooling (A) and a suitable lifting device to
install housing (75), as shown. The weight of housing (75) is approximately 29 kg (64 lb).
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 13 of 30

Illustration 28 g00324905

32. If bearings (74) were removed, lower the temperature of the two bearings. Then, put the
bearings in position in both ends of output shaft (70) .

Illustration 29 g03076920

33. Use Tooling (H) to install bearings (74) to a depth of 12.0 ± 0.5 mm (0.47 ± 0.02 inch).
After assembly, the inside diameter of bearings (74) must be 34.988 ± 0.039 mm (1.3770 ±
0.0020 inch).
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 14 of 30

Illustration 30 g00328423

Note: Make sure that the locating dowel fits into the notch in the bearing. Also, the groove
in the bearing must face the top of the output shaft.

34. Raise the temperature of bearing (73) and install bearing (73) on output shaft (70), as
shown.

Illustration 31 g00324903

35. Install sun gear (71) on output shaft (70) .

36. Use Tooling (E) to install retaining ring (72) .

Illustration 32 g00324893

37. Install output shaft (70) over the input shaft.

962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 15 of 30

Illustration 33 g00324892

38. Install retaining ring (69) that holds output shaft (70) to the input shaft.

Illustration 34 g00324891

Illustration 35 g03070436

39. Install bearings (67) in planetary gears (66). Install the gear assemblies, thrust discs (65),
and planetary shafts (64) in carrier assembly (57) .
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 16 of 30

40. Use a suitable hammer and a punch to install spring pins (68) that hold planetary shafts (64)
in carrier assembly (57). Make sure that the spring pins are flush with the counterbore in the
carrier.

Illustration 36 g03070356

41. Install retaining ring (63) on carrier assembly (57) .

Illustration 37 g03070259

42. Install seal ring (62) onto carrier assembly (57). Set carrier assembly (57) into ring gear
(61) .

43. Use steel rods (60) to compress the retaining ring. Install carrier assembly (57) in ring gear
(61) until the retaining ring fits into the groove in the ring gear.
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 17 of 30

Illustration 38 g03067205

44. Install carrier assembly (57). Make sure that all of the gear teeth are correctly engaged.

45. Install reaction dowels (58) and springs (59) .

Illustration 39 g03067176

46. Install friction discs (56) and clutch plates (55) in alternating order. Start with a friction
disc. Make sure that the top clutch plate is installed so that the small holes are over the
spring rods, as shown.
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 18 of 30

Illustration 40 g03067134

47. Install seal rings (53) and seal ring (54) on clutch piston (52). Install clutch piston (52) into
housing (51). Make sure that the lips of the seals are facing downward (toward the housing).

Illustration 41 g03067003

48. Install the O-ring seal in housing (51). Use Tooling (A) and a suitable lifting device to
install housing (51), as shown. The weight of housing (51) is approximately 29 kg (64 lb).

Illustration 42 g03066952

49. Install reaction plate (50) and install retaining ring (49) .
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 19 of 30

Illustration 43 g03066942

50. Install ring gear (34) .

Illustration 44 g03066937

51. Install friction discs (47) and clutch plates (48) in alternating order. Start with a friction
disc.

Illustration 45 g03066924
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 20 of 30

52. Install sun gear (45) and springs (46) .

Illustration 46 g00324828

53. Install retaining ring (44) on the output shaft.

Illustration 47 g00339654

54. Install seal ring (43) and seal ring (42) on piston (41) .
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 21 of 30

Illustration 48 g03066717

55. Install piston (41) and seal rings (40) on the clutch housing.

Illustration 49 g00324826

56. Install clutch housing (35) on sun gear shaft (39) .

57. Stack disc springs (38) and install the disc springs in clutch housing (35). Make sure that the
outside edge of the disc springs contact each other first.

58. Install retainer plate (36) on the gear shaft.

Illustration 50 g00324825

59. Use steel spacers and a suitable press to compress retainer plate (36) and the disc springs.
Install retaining ring (37) in the clutch housing.
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 22 of 30

Illustration 51 g00324824

60. Install retaining ring (33) on clutch housing (35) .

Illustration 52 g00324823

61. Install clutch housing (35) in ring gear (34). Use Tooling (C) to install retaining ring (33) .

Illustration 53 g03078059

Note: The dowels have been removed for photographic purposes.

962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 23 of 30

62. Install one clutch plate (32) in the housing. Align the small hole in the clutch plate so that it
is aligned with the small hole in the housing, as shown.

Illustration 54 g03078198

63. Install friction discs (31) and clutch plates (32) in alternating order. Start with a friction
disc. Install the springs.

Illustration 55 g00339593

64. Lower the temperature of bearing (29). Install bearing (29) in housing (28). Install retaining
ring (30) .
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 24 of 30

Illustration 56 g01174668

65. Use Tooling (A) and a suitable lifting device to install housing (28), as shown. The weight
of housing (28) is approximately 29 kg (64 lb).

Illustration 57 g00324767

66. Use two screwdrivers to lift clutch housing (35) .

Illustration 58 g01174667
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 25 of 30

67. Use Tooling (E) to install retaining ring (27) on the output shaft.

Illustration 59 g01174666

68. Use Tooling (D) to install retaining ring (26) on the output shaft.

Illustration 60 g03066621

Illustration 61 g03066604
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 26 of 30

69. Install bearings (24) in planetary gears (25). Install the gear assemblies, thrust discs (23),
and planetary shafts (22) in carrier assembly (20) .

70. Use a suitable hammer and a punch to install the spring pins that hold planetary shafts (22)
in carrier assembly (20). Make sure that the spring pins are flush with the counterbore in the
carrier.

Illustration 62 g03063218

71. Install metal seal ring (21) in the carrier assembly.

Illustration 63 g03063116

72. Install carrier assembly (20) .

962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 27 of 30

Illustration 64 g03063156

73. Install ring gear (18) and O-ring seal (19) .

Illustration 65 g03078247

74. Install reaction dowels (15) and springs (14) .

Illustration 66 g03078277
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 28 of 30

Illustration 67 g03078253

75. Install clutch plates (17) and friction discs (16) in alternating order. Start with a clutch plate.
Make sure that the top clutch plate (13) is installed so that the small holes are over the
spring rods, as shown.

Illustration 68 g00324691

76. Install seal rings (11) and (12) on clutch piston (10) .

77. Install clutch piston (10) in No. 6 clutch housing (6) .

962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 29 of 30

Illustration 69 g00324690

78. Install No. 6 clutch housing (6) and bolts (9). Tighten bolts (9) to a torque of 120 ± 20 N·m
(88 ± 15 lb ft).

Illustration 70 g01174663

79. Use Tooling (C) to install retaining ring (8) on output shaft (7) .

Illustration 71 g03080179

80. Remove the valve assemblies and apply 690 to 1030 kPa (100 to 150 psi) of shop air
pressure into each oil passage (124) (total of six).

If the clutch pistons do not move, apply a small amount of clean transmission oil in each oil
passage and check for movement again. If the clutch pistons do not move, the transmission
must be disassembled again so that the clutch pistons and the seal rings can be checked.
962H Wheel Loader SSA0000... https://127.0.0.1:447/sisweb/si... Page 30 of 30

Illustration 72 g00324687

81. Use Tooling (A) and a suitable lifting device to reposition the transmission, as shown.

Illustration 73 g00324683

82. Install drive gear (4) on the end of the input shaft, as shown.

83. Install retainer (2) and bolt (3). Tighten bolt (3) to a torque of 120 ± 20 N·m (88 ± 15 lb ft).

84. Apply clean transmission oil on O-ring seals (1) and (5). Install O-ring seals (1) and (5) on
the housing.

End By: Install the transmission.

Copyright 1993 - 2023 Caterpillar Inc. Fri Aug 25 19:03:51 EST 2023
Todos los derechos reservados.
Red privada para licenciados del SIS.