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Technische Besch reibung

Manual
Description technique

Bogenanlagekontrolle
Sheet alignment control
D6tecteur contr6le
de marge de la feuille
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HDM 41.110.9100
1. edition: 2008.09 +t=tD=LB=Re
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Bogenanlagekontrolle

1.3 Sicherheitshinweise

1.4 ESD-SchutzmaBnahmen

1.5 Funktionsbeschreibung

1.8 BogenanlageelektronikBAE

1.9 Reflexlichtschranke RL 2

1.10 Abfrageschalter AS

1.11 Stichwortverzeichnis
/::\.
rt WEt Sheet alignment controt

2.3 Safety instructions

2.4 ESD protective measures

2.5 Description of functions

2.8 Front alignment sheet control BAE

2.9 Reflection light barrier RL 2

2.1O Controlswitch AS

2.11 . lndex

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(,,,,,,,,,,F,,,,,,,,,) D6tgctgur contr6lg dg margg de la fguille
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3.3 lnstructions concernant la s6curit6

3.4 Mesures de protection ESD

3.5 Description du fonctionnement

3.8 Contr6le 6lectronique des feuilles i la marge BAE

3.9 Cellule r6flexe RL 2

3.10 lnterrupteur de contr6le AS

3.11 lndex alphab6tique

+{=tD=tB=He
 lmportant safety instructions

r Observe the general and press-specific safety

instructions in the operating manual.

r At first start-up or after the exchange of

equipment or components check the correct
functioning of all safety equipment.

r Controlcabinet and machine housing have to be

U locked while the press is in operation. They may
only be opened for repair purposes.

r Make sure that the main power switch is turned

off and that there is no voltage applied to the press
before you open the control cabinet or the machine
housing.

r lf it is necessary to repair the press while it is

connected to the mains supply, please pay attention
to general safety precautions.

r Never exchange components and units while the

press is connected to the mains supply.

r Safety equipment must not be modified. Do not

remove earth conductors. lf it is necessary to
disconnect these conductors, please remember to
I reconnect them after you are finished.

r lf extra accessories not corresponding to

Heidelberg specifications are installed or mounted,
Heidelberg does not accept any liability whatsoever.
ln each case these accessories must be controlled
or locked in a way that no hazards can arise when
the press and its devices are operated.

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2.3
 ObSErve..thdrhnh.dlihg,.,indtrudtions..wheh
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elcck6staticallt:..a€n5itit6:,cs-mFdnentsl,

Handling and replacing electronic boards

lq
Storage:
NEVER below -25"C
NEVER above +80"C
ALWAYS
pack away into ESD
protective container.
NEVER
replace when power is
on.
NEVER
/o-^ ?
-Ye-l

use force to insert.

'iESD protective measu res

to be observed when replacing electronic boards

o
DISCHARGE UNPACK REPLACE PACK
static charges. from ESD protective electronic boards. into ESD protective
container. container.

2-4 +{=tD=tB=He
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Sheet alignment control

Description of functions
The reflection light barrier RL2 comprises:

ANK = sensor lor sheet alignment control

FUK = sensor for overshooting sheet control.
The ANK sensors register:
early sheets (first sheet)
late sheets (missing sheets)
ANK misaligned sheets.

The FUK sensors register:

Reflection light barrier RL2
overshooting sheets.
Schematic representation

Control disc, edge 1:

Edge 2 "Feeder on"'function (if push button has been
pressed). The first sheet must not have reached the
front lays before this moment (front lays in resting
position).

Control disc, edge 2:

Front alignment and early sheet control and "feeder
Edge 1
otf'function (if push-button has been pressed). At
this moment the sheet must lie properly at the front
lays.The degree position for the arrival of edge 2 at
Controldisc the control switch has been chosen so that there is
sufficient time for execution of the impulses reported
by the electronics (magnet, clutch solenoid) when a
Controlswitch AS misfed sheet has been detected.

Controlpoints

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t.-
The electronicalfront alignment control in S-Otfset Early sheet:
presses consists of:
lf the first sheet arrives outside the two control
BAE the sheet front alignment control box points 1 and 2 (recess in control disc), the feeder is
switched otf and the machine stops immediately.
RL2 the rellection light barrier
AS the control switch
Push-buttons "Feeder on", "Feeder off":
SORM/SORM-Z: BAE; l xRL; l xAS
Control point 1 (control disc, edge 1) is for "Feeder
SORS /SORS-Z: BAE; 2 x RL; 1 x AS on". "Feeder on" must'be pressed until point t has
passed the switch. Passage engages feeder
The electronics box BAE has been designed as a electronically. Control point 2 relates to the
compact unit assembled from integrated circuits. disengagement of the feeder. Pressing the button
The lighting-up of diodes in the lid of the box "Feeder stop" automatically switches the feeder otf
makes it possible the faults are spotted immediately at control point 2.
and adjustments can be made more easily.
The recessed disc which rotates synchronously with
the machine determines in conjunction with the
switch AS the moments at which the sheet is being
checked. The reflection light barrier RL reports the
position of the sheet as it arrives at the alignment
control line to the electronical device BAE. The
latter then interconnects all signals in the right order
and gives the appropriate command to the machine
(for example, 'Teeder stop", "imprcssion on").

Gorrect sheet travel:

After "Feeder on" and "Paper on" the first sheet is
transported over the feed table to the lront lays and
passes the sensors of the reflection light barrier
RL2. The first sheet must arrive at the front lays
between control point 1 (control disc, edge 1) and
control point 2 (control disc, edge 2). lf the sheet is
properly aligned, it is checked at edge 2 and
impression is thrown on if preselected.
0
Misaligned or late sheet:
lf during printing process a sheet is aligned slanted
or too late so that at control moment 2 no light
barrier - or only one - is covered leeder motion and
impression are stopped. Machine continues running
at lowest speed.
t
Overshooting sheet:
lf a sheet covers the FUK sensors on the reflection
light barrier at control moment 2 during sheet run,
the feeder is disengaged. After one more machine
rotation when impression has been switched otf
mechanically machine stops.

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Adjustment of control disc with Adjustment of the reflection light

control switch barrier RL2
2 control discs with diflerent recesses are used. For exact adjustment proceed as follows:
Pull back sheet 1 to 1.5 mm lrom the lront lay
Disc type 1:
guides and move the reflection light barrier by
Recess of about 97" turning the adjustment screw until the adjustment
indicating diodes on the electronics box BAE light
ln SORS-Z
up or go off.
Disc type 2: lf the press is equipped with two reflection light
I Recess of about 82' barriers one of them must be covered when the
other one is being adjusted as describe-d above.
ln SORM-Z After that, cover the light barrier that has already
been adjusted and adjust the other one.
Edge 2 of the control disc (in direction of rotation
"Forward" - end of recess) only serves to adjust the
) control points. Using the "90o angle" (of the gripper
bar to the feed table) as the point of reference for
control adjustment, point 2 of the disc should pass
the switch at the following machine times:

SORM / SORS:
Graduated disc for the 90" angle position
set at 85o30'
machine time = 57,5o +/- 0,5o

SORM-Z/ SORS-Z:
Graduated disc for the 90" angle position
set at 318o
machine time = 290" +/- 0,5o

This means that a single+olour otfset press must

first be brought into the 90'gripper bar/feed table
) position and the graduated disc be set at 85o30'.
Then inch machine back to 57o30'. Now move the
point 2 of the recessed disc into the slot of the
switch so that the light diode just goes on or otf.

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+{=tD=tB=Fe 2.7
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Front alignment sheet control BAE

Symbols and their meaning

COC o Timing of the control disc

Lights up, when the recess at the control
disc passes the control switch AK 8. That
means, the diode lights up once at each
turn of the machine.

vvo
ooo o Operation
Lights up, as soon as the electronics are
ready for operation.

ooo
c)vtr o
o
rl--l
\1
ANK-Front alignment control
Lights up, as long as the ANK of at least
one light reflection barrier recognizes a a
sheet of paper.

FUK-Early sheet control

Lights up, as long as the FOK of at least
one light reflection barrier recognizes a
Reflection light RL 2 sheet ol paper.
lmpression
A1 o,. Early sheet control relaY
Md Lights up, when the machine is prepared to
go on impression. lt also lights up when
A3o' 50 v- ,,preset speed" was not activated.
A4o)
45 q- Solenoid Malfunction
A6 oJ Lights up, when feeder is stopped or a fault
B2o- lmpression relaY has been recognized by the electronics that
83 oJ stopped the feeder.
84o. TY_l lndication of adjustment
-'"1
85d
97o- Feeder,,Otf"
2av-
\1 Lights up, when the ANK - signals are fed
into the electronics in proper connection,
88 oJ that means:
61o- Front aligment control relaY
c2d 1. with only one reflection light barrier
connected to the electronics box the
C5e'
C6or
10 v- diode lights up, as long as a sheet of
paper is recognized by the ANK in the
c7o---lsL reflection light barrier.
2. with two reflection light barriers
63- Feeder,,On" connected to the electronics box the
cao-- diode lights up, as long as a sheet of
paper is recognized by the ANK in both
reflection light barriers.
Ambient temperature: 0 to 75" C

Contact assignmenl

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2.8
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Reflection light barrier RL 2

Layout
1 ANK Sensor for sheet alignment control
Z fUf Sensor for overshooting sheet control
3 Feed table surface
4 Direction of paper transport
5 Working distance

)o
Reflection light banier RL2

Socket connection
1 Transmitter
2 ANK sensor
3 +Ue
4 FUK sensor
5SL
6 Free
7 Shield
8 l- (ground)
9 Connecting wire between contacts 3 and 5
10 Connecting wire between contacts 7 and I
)o
Socket connection RL2

+{=rD=18=He 2.9

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Gontrol switch AS

Layout
1 Control disc
Working frequency: 5Hz
Control disc: Steel 1.5 mm
Protection: lP 65

Controlswitch AS e

Socket connection
1 Free
2 +Ue
3 Output

o
4 J- (ground)
5 Shield
6 Connecting wire between contacts 1 and 2
o

Socket connection control switch AS

2.10 +t=tD=tB=He
 .Iadex

lndex

A S
ANK-sensor,2.5 Sensors,.- Sheet alignment control. See
- Early sheet, 2.5 ANI(FUK-sensor, 2.5
- Late sheet, 2.5 Sheet alignment control, 2.5
- Misaligned sheet,2.5
- Description of functions, 2.5
Sheet front alignment control box, 2.6
c Sheet lravel,2.6
Controldisc,2.5 Symbols,2.8
- Adjustment with controlswitch, 2.2 - ANK-Front alignment control, 2.8
Controlswitch A5,2.6 - FUK-Early sheet control, 2.8

- layoul, 2.10 - lmpression,2.S

o - Socket connection, 2. tO - lndication of adjustmenl, 2.8
- Malfunction, 2.8
- Operation, 2.8
E - Timing of the control disc, 2.8
Early sheet, 2.6
edge 1,2.5
edge2,2.5

F
Front alignment sheet control BAE,2.8
FUK-sensor,2.5
- Overshooting sheet, 2.5

M
) Misaligned or late sheet, 2.6

o
Overshooting sheet, 2.6

P
Push-buttons "Feeder on", "Feeder otf , 2.6

R
Reflection light barrier RLz,2.5
- Adjustment, 2.7
-Layoul,2.9
- Socket connection, 2.9
- Working distance, 2.9

+{=tD=tB=RGi 2.11

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 Copyright

Printed in Germany.
Diese Technische Beschreibung ist unser alleiniges
Eigentum und wird nur leihweise Uberlassen. Sie ist
ausschlieBlich bestimmt zur DurchfUhrung des
d
Heidelberger Kundendienstes durch unsere
autorisierten Vertretu n gen. Ubersetzun g, Weitergabe
an Dritte sowie jede Vervielfiiltigung und Verbreitung
sind ohne unsere vorherige schriftliche Zustimmung
untefsagt und werden nach den geltenden Gesetzen
gerichtlich verfolgt.
Anderungen ohne AnkUndigung vorbehalten.
I
Printed in Germany.
This Manual is our exclusive property and made
available on loan only. lt is exclusively intended for
carrying out the Heidelberg service by our authorized
fq agencies. Translation, transmission to third parties as
well as any reproduction and circulation without our
previous written consent are prohibited and will be
prosecuted according to the laws presently enacted.
Subject to alterations without notice.

Printed in Germany.
La pr6sente Description technique est notre propri6t6
exclusive et n'est remise qu'i titre de pr6t. Elle est
exclusivement destin6e d la r6alisation des travaux
d'entretien et de r6paration dans le cadre du Service
,,'
aprds-vente Heidelberg par nos agences autoris6es.
Traduction, communication d des tiers ainsi que toute
reproduction et diffusion sans notre permission 6crite
Y 1
,t
pr6alable sont strictement interdites et seront t
poursuivies d'aprds les lois et rdglements en vigueur.
Sous r6serve de modifications sans pr6avis.

@ Copyright by
HEIDELBERGER DRUCKMASCHINEN AG,
Ku rf ii rsten-Anlage 52 - 60
6911 5 Heidelberg, Germany

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