SR Retrofit
SR Retrofit
www.basler.com SR Retrofit
+1 618.654.2341 (USA) Product
[email protected] Voltage Regulator
INTRODUCTION
The SR Retrofit is an economical, direct replacement, for an existing Basler Electric SR voltage regulator. The SR
Retrofit contains either an AVC63-12 or AVC125-10 voltage regulator and, in some cases, an AVC sensing
module, both housed in a metal case. An internal sensing module is provided for 480/600 Vac nominal voltages.
Impedance matching for reactive differential compensation is handled internally without the need for external
resistors.
This product regulates the level of excitation supplied to the field of a conventional, brush or brushless type,
synchronous generator. Regulation is achieved by sensing the generator output voltage, converting it to a dc
signal, and comparing the signal to a reference voltage. An error signal is developed and used to control the dc
field power in order to maintain a constant generator output.
An accessory input provides compatibility with devices such as var/power factor controllers or excitation limiters.
The external device connected to the accessory input provides a signal to correct for vars/power factor and
change the excitation level.
SR RETROFIT MODEL NUMBERS
Table 1 lists the available SR Retrofit model numbers.
Table 1. SR Retrofit Model Numbers
Nominal Sensing Nominal Power
SR Retrofit Replaces Power Input Output Output
Sensing Voltage Sensing Input
Model SR Frequency Voltage Current
Voltage Range Frequency Range
Number Model Range (Hz) (Vdc) (Adc)
(Vac) (Vac) (Hz) (Vac)
9507900100 SR4A 120 90-139 50/60 90-153 50-400 63 7
9507900101 SR4A 240 180-264 50/60 90-153 50-400 63 7
9507900102 SR4A 480 432-528 50/60 90-153 50-400 63 7
600 540-660
9507900103 SR6A 120 90-139 400 90-153 50-400 63 7
9507900104 SR6A 240 180-264 400 90-153 50-400 63 7
9507900105 SR6A 480 432-528 400 90-153 50-400 63 7
600 540-660
9507900106 SR8A 120 90-139 50/60 180-264 50-400 125 7
9507900107 SR8A 240 180-264 50/60 180-264 50-400 125 7
9507900108 SR8A 480 432-528 50/60 180-264 50-400 125 7
600 540-660
9507900109 SR9A 120 90-139 400 180-264 50-400 125 7
9507900110 SR9A 240 180-264 400 180-264 50-400 125 7
9507900111 SR9A 480 432-528 400 180-264 50-400 125 7
600 540-660
SPECIFICATIONS
Power Input
9507900100 through 9507900105 ......... 90 to 153 Vac, 50 to 400 Hz, 1,092 VA
9507900106 through 9507900111 ......... 180 to 264 Vac, 50 to 400 Hz, 1,750 VA
Sensing Input
Configuration .......................................... 1-phase or 3-phase
Burden .................................................... <1 VA per phase
Voltage Range
120 Vac Nominal .................................... 90 to 139 Vac
240 Vac Nominal .................................... 180 to 264 Vac
480/600 Vac Nominal ............................. 432 to 528/540 to 660 Vac
200 200
150 Ideal 1 PU/Hz Ideal 1 PU/Hz
150
100
Ideal 2 PU/Hz
50 100
Ideal 2 PU/Hz
0
50
20 25 30 35 40 45 50 55 60 65
Frequency In Hertz 0
150 200 250 300 350 400 450
Figure 1. 60 Hz Sensing Model Frequency in Hertz
100 100
Time in Seconds
Time in Seconds
SOutdown Region SOutdown Region
10 10
1 1
70 90 110 130 150 170 190 210 230 240 260 280 300 320 340 360
DC Output Voltage DC Output Voltage
MOUNTING
The SR Retrofit is enclosed in a metal case and may be mounted in any convenient position. The SR Retrofit may
be mounted directly on a generator or synchronous motor using UNC ¼-20 or equivalent hardware. Hardware
selection should be based on any expected shipping/transportation and operating conditions. The torque applied
to the mounting hardware should not exceed 65 in-lb (7.34 N•m). Figure 5 shows SR Retrofit dimensions in
inches with millimeters in brackets. An SR Retrofit can be installed in the same space previously occupied by a
Basler Electric SR regulator without the need for additional mounting holes and/or hardware.
Caution
If the field or field flashing circuit is grounded, a power transformer must be
used to isolate the regulator input from ground. A ground at any point in the
field circuit and another ground in the generator could result in failure of the
regulator.
Voltage Shutdown Switch
A voltage shutdown switch may be installed to allow removal of excitation from the field in an emergency or when
the generator prime mover must be operated at reduced speed. If this switch is not used, it is recommended that
it be temporarily installed for the initial startup.
A. STB − Stability
An oscilloscope or other voltage recording device should be used if an optimal stability setting is desired. Adjust
the stability setting with the generator at no load.
Clockwise rotation of the STB control will slow response time. Counterclockwise rotation will speed response
time. If rotated too far counterclockwise, the generator voltage may oscillate (hunt).
To obtain good response, rotate the STB control counterclockwise until the system just begins to oscillate. Then,
rotate the control clockwise just past the point where oscillation occurred. Apply various amounts of load to
determine proper stability performance.
B. UF KNEE − Frequency Rolloff
The underfrequency knee (rolloff) is typically set below the nominal system frequency. When the generator speed
falls below the knee setpoint of the regulator, generator voltage is reduced proportionally to the speed of the
machine. To adjust the underfrequency knee, perform the following steps.
1. Adjust the generator frequency at the nominal level (50, 60, or 400 Hz).
2. Adjust the UF KNEE control fully counterclockwise.
3. Adjust the VLT ADJ control for nominal generator voltage.
4. Adjust the UF KNEE control clockwise until the voltage begins to decrease.
5. Adjust the UF KNEE control counterclockwise until the voltage just returns to the value set in step 3.
The underfrequency knee is now set just below the nominal operating frequency. Further rotation in the
counterclockwise direction will lower the knee frequency setpoint at which underfrequency compensation just
begins.
Connecting a jumper from terminal 8 to 6a on the internal AVC regulator will provide an underfrequency slope of
1 per unit V/Hz. No connection to terminal 8 will result in an underfrequency slope of 2 per unit V/Hz. The slope
can also be selected on the 400 Hz models. However, the actual V/Hz curve is approximately 1 per unit or 2 per
unit, depending if terminal 8 is jumpered to 6a on the internal AVC. Refer to Connections for information on
setting the internal jumper.
C. VLT ADJ − Voltage Adjust
Installation of a jumper across terminals 4 and 7 on the internal AVC regulator enables the front-panel VLT ADJ
control to vary the generator nominal voltage over the operating range. Refer to Connections for information on
setting the internal jumper.
D. FAC CAL − Factory Calibration
Caution
The FAC CAL control is intended for use during factory calibration only. The
following procedure can be used if the factory calibration has been disturbed.
1. With the regulator operating on a generator, adjust the FAC CAL control fully counterclockwise and the
external voltage adjust control fully clockwise.
MAINTENANCE
A periodic inspection of the regulator should be made to ensure that it is clean and free from accumulations of
dust and moisture. Ensure that all connections are clean and tight.