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Fabrication - Flow Chart

The document outlines the process for steel fabrication projects from receipt of design drawings to delivery of the final product. Key steps include modeling the structure in TEKLA software, obtaining client approval, generating fabrication drawings, fabricating steel components, painting, quality control checks, assembly, final inspection, and delivery. The process involves transferring the design to a 3D model, adding detailing, fabricating based on drawings, and ensuring quality at various stages.

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GEORGE OBRA
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0% found this document useful (0 votes)
228 views28 pages

Fabrication - Flow Chart

The document outlines the process for steel fabrication projects from receipt of design drawings to delivery of the final product. Key steps include modeling the structure in TEKLA software, obtaining client approval, generating fabrication drawings, fabricating steel components, painting, quality control checks, assembly, final inspection, and delivery. The process involves transferring the design to a 3D model, adding detailing, fabricating based on drawings, and ensuring quality at various stages.

Uploaded by

GEORGE OBRA
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Receipt of General Arrangement Drawing (GAD):

GAD is received from the client or project manager.


Verify the completeness and accuracy of the GAD.
process
TEKLA Modeling:
Assign the project to a TEKLA modeler.
Create a 3D model of the structure using TEKLA Structures software.
Ensure that the model is accurate and reflects the details in the GAD.

Client Approval:
Submit TEKLA model to the client for approval.
Address any client feedback and make necessary adjustments.
Obtain final approval from the client.

Detailing:
Generate detailed fabrication drawings from the approved TEKLA model.
Include dimensions, materials, weld symbols, and other specifications.
Review and verify the detailing with the project requirements.

Fabrication:
Assign the project to the fabrication team.
Procure necessary raw materials based on detailed drawings.
Fabricate steel components according to the detailed drawings.
Conduct quality checks during the fabrication process.

Painting:
Prep steel components for painting by cleaning and priming.
Apply the specified paint system to protect against corrosion.
Ensure compliance with environmental and safety regulations.

Quality Control (QC):


Perform quality control checks at various stages of fabrication and painting.
Address any issues identified during QC inspections.
Ensure the final product meets industry standards and client specifications.

Assembly:
Assemble fabricated steel components into the final structure.
Ensure proper alignment and fit based on the assembly drawings.
Final Inspection:

Conduct a final inspection of the assembled structure.


Verify that all components meet quality standards.
Address any last-minute issues before delivery.

Delivery:
Prepare the final product for shipping.
Coordinate with logistics for transportation to the client's site.
Ensure proper documentation and delivery schedule adherence.
terminator

pre-defined
process
process

decision

p
connec
tor preparation
multi document
Receipt of General Arrangement Drawing (GAD):
GAD is received from the client or project manager.
Verify the completeness and accuracy of the GAD.

TEKLA Modeling:
Assign the project to a TEKLA modeler.
Create a 3D model of the structure using TEKLA Structures software.
Ensure that the model is accurate and reflects the details in the GAD.

Client Approval:
Submit TEKLA model to the client for approval.
Address any client feedback and make necessary adjustments.
Obtain final approval from the client.

Detailing:
Generate detailed fabrication drawings from the approved TEKLA model. connec
Include dimensions, materials, weld symbols, and other specifications. tor
Review and verify the detailing with the project requirements.

Fabrication:
Assign the project to the fabrication team.
Procure necessary raw materials based on detailed drawings.
Fabricate steel components according to the detailed drawings.
Conduct quality checks during the fabrication process.

Painting:
Prep steel components for painting by cleaning and priming.
Apply the specified paint system to protect against corrosion.
Ensure compliance with environmental and safety regulations.
p
Quality Control (QC):
preparation
Perform quality control checks at various stages of fabrication and painting.
Address any issues identified during QC inspections.
Ensure the final product meets industry standards and client specifications.

Assembly:
Assemble fabricated steel components into the final structure.
Ensure proper alignment and fit based on the assembly drawings.

Final Inspection:
Conduct a final inspection of the assembled structure.
Verify that all components meet quality standards.
Address any last-minute issues before delivery.

Delivery:
Prepare the final product for shipping.
Coordinate with logistics for transportation to the client's site.
Ensure proper documentation and delivery schedule adherence.
Receipt of General
Arrangment Drawing
(GAD)

Verify the
Completeness and
accuracy of the GAD

TEKLA MODELING
Assign the project to TEKLA
modeler.

connec
tor
Create a 3D model of the
structure using TEKLA
Structures Software, ensuring
the accuracy and reflects the
detail in the GAD

CLIENT
APPROVAL Rejected
Submit to
client for
Approval

preparation
Approved

Generate Detailed Fabrication


Drawing from the approved TEKLA
Model. Include dimensions,
materials, weld symbols, and other
specifications.
Review and verify the detailing
with the project requirements.

FABRICATION
Assign the project to TEKLA
modeler.

Review and verify the detailing


with the project requirements.
Rejected Address Comments by the
Client.

tion
TEKLA
ns,
other
GAD is received from the client or
Receipt of General project manager.
Arrangment Drawing Verify the completeness and accuracy of
(GAD) the GAD.

Create a 3D model of the structure using


TEKLA MODELING TEKLA Structures software.
Assign the project to TEKLA Ensure that the model is accurate and
modeler. reflects the details in the GAD.

CLIENT
APPROVAL Rejected Address Comments by the
Submit to Client.
client for
Approval

Approved
DETAILING Include dimensions, materials, weld
Generate detailed fabrication symbols, and other specifications.
drawings from the approved TEKLA Review and verify the detailing with the
model. project requirements.

Procure necessary raw materials based


pFABRICATION on detailed drawings.
Assign the project Fabricate steel components according to
to the fabrication the detailed drawings.
team. Fabricate steel components according to
the detailed drawings.

PAINTING Apply the specified paint system to


Prep steel components for protect against corrosion.
painting by cleaning and Ensure compliance with environmental
priming. and safety regulations.

Address any issues identified during QC


QUALITY CONTROL inspections.
Perform quality control checks Ensure the final product meets industry
at various stages of fabrication standards and client specifications.
and painting.

Ensure proper alignment and fit based


ASSEMBLY on the assembly drawings.
Assemble fabricated steel
components into the final structure.

Verify that all components meet quality


standards.
Address any last-minute issues before
FINAL INSPECTION delivery.
Conduct a final inspection of
the assembled structure.

Coordinate with logistics for


DELIVERY transportation to the client's site.
Prepare the final product for shipping. Ensure proper documentation and
delivery schedule adherence.
BF METAL CORPORATION
Monitoring Report-Engineering

For the Month of December 2023

General Arrangement DATE REVIEW: Assigned Personnel


JO# RES# PROJECT NAME
Drawing(GAD) RECEIVED
START - FINISH
SUBMISSION & REVIEW: Assigned
W: Assigned Personnel TEKLA MODELING: Assigned Personnel
Personnel
STATUS START-FINISH STATUS START-FINISH Client's Comment
DETAILING: Assigned Personnel CUTTING: Assigned Personnel
REMARKS
START-END STATUS START-END STATUS
BF METAL CORPORATION
Monitoring Report-Site Erection

For the Month of December 2023

PROJECT
JO# RES# PROJECT NAME QUANITY UNIT START FINISH
MANAGER
COMPLETION (To Day), Tons BUDGET(To Complete)
%
STATUS
(To LABOR TOOLS &
EQUIPMENT
Date) PLAN ACTUAL VARIANCE CONSUMABLES
(PhP)
( PhP) (PhP)
ACTUAL (To Date) BALANCE(To Complete)

LABOR TOOLS & LABOR TOOLS &


EQUIPMENT EQUIPMENT
CONSUMABLES CONSUMABLES
(PhP) (PhP)
( PhP) (PhP) ( PhP) (PhP)
REMARKS
BF METAL CORPORATION
Monitoring Report - Steel Fabrication

For the Month of December 2023

DESCRIPTION &
JO# RES# PROJECT NAME QUANITY UNIT START FINISH
MARK NO.
COMPLETION (To Day), Tons BUDGET(To Complete)
%
STATUS
(To LABOR TOOLS &
EQUIPMENT
Date) PLAN ACTUAL VARIANCE CONSUMABLES
(PhP)
( PhP) (PhP)
ACTUAL (To Date) BALANCE(To Complete)

LABOR TOOLS & LABOR TOOLS &


EQUIPMENT EQUIPMENT
CONSUMABLES CONSUMABLES
(PhP) (PhP)
( PhP) (PhP) ( PhP) (PhP)
REMARKS

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