KISSsoft Release 03/2018 F

SEW Eurodrive Brasil

File
Name : 1_Halt_damage
Changed by: brrdrraf on: 21.01.2020 at: 10:23:02

Calculation of service life

Load data

------- Sun ----------- Planets ----------- Internal gear ---

Number of planets [p] (1) 3 (1)

Power (kW) [P] 40.332

Speed (1/min) [n] 2698.0 0.0
Speed difference for planet bearing calculation (1/min) [n2] 937.5
Speed planet carrier (1/min) [nSteg] 385.4

Torque (Nm) [T] 142.8 0.0 856.5

Torque Pl.-Carrier (Nm) [TSteg] 999.250

Application factor [KA] 1.10

Distribution factor [Kγ] 1.00

Load spectrum: Sun gear

Own Input
Number of bins in the load spectrum: 28
Reference gear: Sun gear

Bin Frequency Power Speed Torque

No. [%] [kW] [1/min] [Nm]
1 0.01933 0.0000 2698.0 0.0000
2 0.01933 0.0000 2698.0 0.0000
3 6.67235 27.9389 2698.0 98.8868
4 6.67235 -27.9389 2698.0 -98.8868
5 20.62209 28.6172 2698.0 101.2876
6 20.62209 -28.6172 2698.0 -101.2876
7 10.31161 29.2955 2698.0 103.6884
8 10.31161 -29.2955 2698.0 -103.6884
9 5.45889 29.9738 2698.0 106.0892
10 5.45889 -29.9738 2698.0 -106.0892
11 2.42579 30.6704 2698.0 108.5549
12 2.42579 -30.6704 2698.0 -108.5549
13 1.21347 31.3487 2698.0 110.9557
14 1.21347 -31.3487 2698.0 -110.9557
15 0.60616 32.0270 2698.0 113.3565
16 0.60616 -32.0270 2698.0 -113.3565
17 0.60616 32.7054 2698.0 115.7573
18 0.60616 -32.7054 2698.0 -115.7573
19 0.60616 33.3837 2698.0 118.1581
20 0.60616 -33.3837 2698.0 -118.1581
21 0.58910 34.0620 2698.0 120.5589

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22 0.58910 -34.0620 2698.0 -120.5589
23 0.39577 34.7586 2698.0 123.0245
24 0.39577 -34.7586 2698.0 -123.0245
25 0.27636 35.4369 2698.0 125.4253
26 0.27636 -35.4369 2698.0 -125.4253
27 0.19675 40.3317 2698.0 142.7500
28 0.19675 -40.3317 2698.0 -142.7500

Bin Coefficients Temperature

No. KV ΚΗβ1 ΚΗβ2 ΚΗα1 ΚΗα2 Κγ YM1 YM2 YM3 Oiltemp
11.0000 1.0000 1.0000 0.0000 0.0000 1.0000 0.7000 0.7000 0.7000 0.0000
21.0000 1.0000 1.0000 0.0000 0.0000 1.0000 0.7000 0.7000 0.7000 0.0000
31.0000 1.0700 1.0700 1.0000 1.1121 1.0000 0.7000 0.7000 0.7000 70.0000
41.0000 1.0700 1.0700 1.0000 1.1121 1.0000 0.7000 0.7000 0.7000 70.0000
51.0000 1.0700 1.0700 1.0000 1.1018 1.0000 0.7000 0.7000 0.7000 70.0000
61.0000 1.0700 1.0700 1.0000 1.1018 1.0000 0.7000 0.7000 0.7000 70.0000
71.0000 1.0700 1.0700 1.0000 1.0919 1.0000 0.7000 0.7000 0.7000 70.0000
81.0000 1.0700 1.0700 1.0000 1.0919 1.0000 0.7000 0.7000 0.7000 70.0000
91.0000 1.0700 1.0700 1.0000 1.0825 1.0000 0.7000 0.7000 0.7000 70.0000
101.0000 1.0700 1.0700 1.0000 1.0825 1.0000 0.7000 0.7000 0.7000 70.0000
111.0000 1.0700 1.0700 1.0000 1.0733 1.0000 0.7000 0.7000 0.7000 70.0000
121.0000 1.0700 1.0700 1.0000 1.0733 1.0000 0.7000 0.7000 0.7000 70.0000
131.0000 1.0700 1.0700 1.0000 1.0647 1.0000 0.7000 0.7000 0.7000 70.0000
141.0000 1.0700 1.0700 1.0000 1.0647 1.0000 0.7000 0.7000 0.7000 70.0000
151.0000 1.0700 1.0700 1.0000 1.0565 1.0000 0.7000 0.7000 0.7000 70.0000
161.0000 1.0700 1.0700 1.0000 1.0565 1.0000 0.7000 0.7000 0.7000 70.0000
171.0000 1.0700 1.0700 1.0000 1.0486 1.0000 0.7000 0.7000 0.7000 70.0000
181.0000 1.0700 1.0700 1.0000 1.0486 1.0000 0.7000 0.7000 0.7000 70.0000
191.0000 1.0700 1.0700 1.0000 1.0410 1.0000 0.7000 0.7000 0.7000 70.0000
201.0000 1.0700 1.0700 1.0000 1.0410 1.0000 0.7000 0.7000 0.7000 70.0000
211.0000 1.0700 1.0700 1.0000 1.0338 1.0000 0.7000 0.7000 0.7000 70.0000
221.0000 1.0700 1.0700 1.0000 1.0338 1.0000 0.7000 0.7000 0.7000 70.0000
231.0000 1.0700 1.0700 1.0000 1.0266 1.0000 0.7000 0.7000 0.7000 70.0000
241.0000 1.0700 1.0700 1.0000 1.0266 1.0000 0.7000 0.7000 0.7000 70.0000
251.0000 1.0700 1.0700 1.0000 1.0199 1.0000 0.7000 0.7000 0.7000 70.0000
261.0000 1.0700 1.0700 1.0000 1.0199 1.0000 0.7000 0.7000 0.7000 70.0000
271.0000 1.0700 1.0700 1.0000 1.0000 1.0000 0.7000 0.7000 0.7000 70.0000
281.0000 1.0700 1.0700 1.0000 1.0000 1.0000 0.7000 0.7000 0.7000 70.0000

Numbers of load cycles

Bin Frequency Load cycles
1 0.01933 35411 4785 5902
2 0.01933 35411 4785 5902
3 6.67235 12220792 1651458 2036799
4 6.67235 12220792 1651458 2036799
5 20.62209 37770517 5104124 6295086
6 20.62209 37770517 5104124 6295086
7 10.31161 18886300 2552203 3147717
8 10.31161 18886300 2552203 3147717
9 5.45889 9998262 1351116 1666377
10 5.45889 9998262 1351116 1666377
11 2.42579 4442977 600402 740496
12 2.42579 4442977 600402 740496
13 1.21347 2222530 300342 370422
14 1.21347 2222530 300342 370422
15 0.60616 1110224 150030 185037
16 0.60616 1110224 150030 185037

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17 0.60616 1110224 150030 185037
18 0.60616 1110224 150030 185037
19 0.60616 1110224 150030 185037
20 0.60616 1110224 150030 185037
21 0.58910 1078979 145808 179830
22 0.58910 1078979 145808 179830
23 0.39577 724874 97956 120812
24 0.39577 724874 97956 120812
25 0.27636 506162 68400 84360
26 0.27636 506162 68400 84360
27 0.19675 360354 48696 60059
28 0.19675 360354 48696 60059

Notice:
- Tooth flank with load spectrum: Consider all negative load spectrum bins as positive
- Tooth root with load spectrum: Consider all negative load spectrum bins as positive

S-N curve (Woehler line) in the long life domain according: according to standard

Notice:
Calculation with methods ISO 6336 and AGMA 2001 results in a reduction of resistance in the domain of fatigue resistance (from circa 10^7
to 10^10 cycles).
The lifetime calculation takes this into account (also with the S-N curve (Woehler Curve) of the Miner type).

Results

Calculation with load spectrum

Required safety for tooth root [SFmin] 1.10
Required safety for tooth flank [SHmin] 1.25

Service life (calculated with required safeties):

System service life (h) [Hatt] > 1000000

Tooth root service life (h) [HFatt] 1e+006 1e+006 1e+006

Tooth flank service life (h) [HHatt] 1e+006 1e+006 1e+006
Note: The entry 1e+006 h means that the Service life > 1,000,000 h.

Damage calculated on the basis of the required service life ( 440.0 h)

No. F1% F2% F3% H1% H2% H3%
1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
3 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
4 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
5 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
6 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
7 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
8 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
9 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
10 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
11 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
12 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
13 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
14 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
15 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
16 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
17 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

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18 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
19 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
20 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
21 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
22 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
23 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
24 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
25 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
26 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
27 0.0000 0.0000 0.0000 0.0077 0.0000 0.0000
28 0.0000 0.0000 0.0000 0.0077 0.0000 0.0000
-----------------------------------------------------------------------------------------------------------------
Σ 0.0000 0.0000 0.0000 0.0154 0.0000 0.0000

Most critical duty cycle elements for Scoring (SB, Sint), Tooth Flank Fracture (SFF), hardened layer (SEHT) and Micropitting (Slam)
SB:28 / 27
SInt:27 / 27

Application factor , calculated according to ISO6336-6, Annex A.3

(The slope of the S-N curve (Woehler lines) in the fatigue strength range according to ISO6336-6, table A.1 is used.)
Gear p Teq KA
1 Tooth root 8.738 125.4 KA,F 1 0.879
1 Tooth flank 6.611 106.8 KA,H 1 0.748
2 Tooth root 8.738 93.2 KA,F 2 0.794
2 Tooth flank 6.611 81.3 KA,H 2 0.693
3 Tooth root 17.035 723.4 KA,F 3 0.845
3 Tooth flank 5.709 696.6 KA,H 3 0.813
Application factor, ISO 6336-6 A.3 [KAmax] 0.879 0.845
[KA,Fmax / KA,Hmax] 0.879 / 0.748 0.845 / 0.813

Classification according to F.E.M. (Edition 1.001, 1998)

Spectrum factor [km] 0.388
Spectrum class [L] 3
Application class (predefined service life) [T] 2
Machine class (predefined service life) [M] 3
Application class (achievable service life) [T] 9
Machine class (achievable service life) [M] 8

End of Report lines: 211

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