PM B30D & B25D MKV ADT - Sept. '07
PM B30D & B25D MKV ADT - Sept. '07
PM B30D & B25D MKV ADT - Sept. '07
PARTS MANUAL
872182
i
872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0
ii
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of
your BELL EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated break-
down is supported with a parts list.
The parts manual has been produced by the Technical Documentation Department of
BELL EQUIPMENT Co. Every effort has been made to ensure that the information in this
manual was correct at the time of publication. BELL EQUIPMENT Co. has a policy of con-
tinuous product development, improvement and design. BELL EQUIPMENT Co. reserves
the right to change, amend and update the design of its product at any time without prior
notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavour has been made to provide accurate and reliable information,
BELL EQUIPMENT Co. specifically disclaims any actual or implied warranty and under
no circumstances shall be liable for any loss, damage or injury to person or property suf-
fered, whether direct, or indirect or consequential, arising from the use of this manual. In
particular and without detracting from the above, the disclaimer also applies in the event
of any specification, warning, or representation contained in this manual being inade-
quate, inaccurate, or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the
interests of general safety. Please do not hesitate to contact your BELL EQUIPMENT
Product Support Representative whenever you have a query on you BELL product or this
manual. The address of your nearest BELL EQUIPMENT branch or dealer is as follows:-
LOCATION OF OPERATIONS
EUROPEAN REGION:
FRANCE
Bell France SARL
Z.A. Route d’ Argenton-Sur-Creuse . . Tel : +33 55589 2356
23800 Dun Le Palestel . . . . . . . . . . . . . Fax :+ 33 55589 2324
FRANCE
Contact: Claude Boulet (Managing Director)
E-mail: [email protected]
iii
LOCATION OF OPERATIONS
GERMANY
Bell Equipment (Deutschland) GmbH
Willi-Brandt Strasse 4-6 . . . . . . . . . . . . Tel : +49 6631 911 300
D-36304 Alsfeld . . . . . . . . . . . . . . . . . . Fax : +49 6631 911 313
GERMANY
Contact: Uli Kramme (Managing Director)
E-mail: [email protected]
ITALY
SCAI S.p.A
via Don Fulvio Scialbe, 21. . . . . . . . . . Tel : +39 075 801 501
Ospedalicchio . . . . . . . . . . . . . . . . . . . . Fax : +39 075 801 01 42
06080 Bastia Umbra (PG)
ITALY
Contact: Micel-Angelo Van druenen
E-mail: [email protected]
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Rue de Vevey 178 . . . . . . . . . . . . . . . . Tel : +41 26 913 00 11/2
1630 Bulle . . . . . . . . . . . . . . . . . . . . . . Fax : +41 26 913 00 19
SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
E-mail: [email protected] or [email protected]
SPAIN
Polig. Industrial Alcala Park. . . . . . . . . Tel : +34 918 796 019
Nave 2.2 . . . . . . . . . . . . . . . . . . . . . . . . Fax : +34 918 796 049
C/Iplacea Nº 10
28 803 Alcala de Henares - Madrid
SPAIN
Contact: Jesus Vivero Fortes (Mobile: +34-64 99 33 089)
E-mail: [email protected]
UNITED KINGDOM
Bell Equipment U.K. LIMITED
Unit 6C . . . . . . . . . . . . . . . . . . . . . . . . . Tel : +44 1283 714259 (Direct)
Graycar Business Park . . . . . . . . . . . . . Tel : +44 1283 714251 (Parts Direct)
Barton Turns . . . . . . . . . . . . . . . . . . . . . Fax :+44 1283 712687
Barton-Under-Needwood
Burton-on-Trent
DE13 8EN
UNITED KINGDOM
Contact: Neville Paynter
E-mail: [email protected], [email protected]
iv
LOCATION OF OPERATIONS
NORTH AMERICA
Bell Equipment North America Inc
2843 HWY 80. . . . . . . . . . . . . . . . . . . . Tel : +1 912 966 2615
Garden City . . . . . . . . . . . . . . . . . . . . . Fax :+1 912 964-1594
GEORGIA
GA 31408
USA
Contact: Robin Pett (Ext. 123) (Mobile: +1 -912- 667 0066)
E-mail: [email protected]
CAPE REGION:
CAPE TOWN
Bell Equipment Co SA (Pty) Ltd
28 Aviation Road . . . . . . . . . . . . . . . . . Tel : 021 380 9000 . . . . . . . . . . . . . . . . . . . P.O. Box 162
Phase 4, Airport City . . . . . . . . . . . . . . Fax :021 380 9057 . . . . . . . . . . . . . . . . . . . EPPINDUST
CAPE TOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7475
7525
Contact: Mario Ferreira (General Manager) (Mobile: 083-458 3753)
E-mail: [email protected]
EAST LONDON
Bell Equipment Co SA (Pty) Ltd
25 Ray Craib Crescent . . . . . . . . . . . . . Tel : 043 748 6622/3 . . . . . . . . . . . . . . . . . P.O. Box 15742
Beacon Bay . . . . . . . . . . . . . . . . . . . . . . Fax :043 748 6624 . . . . . . . . . . . . . . . . . . . Beacon Bay
Industria. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EAST LONDON
EAST LONDON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5205
5200
Contact: Luc Hannan (Mobile: 082-325 5920)
E-mail: [email protected]
GEORGE
Bell Equipment Co SA (Pty) Ltd
Pioneer Road . . . . . . . . . . . . . . . . . . . . Tel : 044 878 0930/1 . . . . . . . . . . . . . . . . . P.O. Box 1697
Pacaltsdorp . . . . . . . . . . . . . . . . . . . . . . Fax : 044 878 0932. . . . . . . . . . . . . . . . . . . GEORGE
GEORGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6530
6534
Contact: Clive Manning (Mobile: 082 335 9015) or Field Serviceman (Mobile: 082 659 3222)
E-mail: [email protected]
PORT ELIZABETH
Bell Equipment Co SA (Pty) Ltd
349 Kempston Road . . . . . . . . . . . . . . . Tel : 041 451 3202/4/6 . . . . . . . . . . . . . . . . P.O. Box 3443
Korsten . . . . . . . . . . . . . . . . . . . . . . . . . Fax :041 451 3208 . . . . . . . . . . . . . . . . . . . North End
PORT ELIZABETH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PORT ELIZABETH
6056. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6056
Contact: Helder Domingues (Mobile: 082-657 1190)
E-mail: [email protected]
v
LOCATION OF OPERATIONS
SPRINGBOK
Bell Equipment Co SA (Pty) Ltd
Drive Inn Road . . . . . . . . . . . . . . . . . . . Tel : 027 712 1124/30 . . . . . . . . . . . . . . . . P.O. Box 618
Industrial Park . . . . . . . . . . . . . . . . . . . Fax :027 718 1314 . . . . . . . . . . . . . . . . . . . SPRINGBOK
SPRINGBOK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8240
8240
Contact: Laurence de Villiers (Mobile: 083-414 8946)
E-mail: [email protected]
NAMIBIA / WINDHOEK
IA Bell Equipment Co (Namibia) (Pty) Ltd
37 Lazarett Street . . . . . . . . . . . . . . . . . Tel : 264 61 226 021/2/3 . . . . . . . . . . . . . . Private Bag 12018
Ausspann Platz . . . . . . . . . . . . . . . . . . . Fax :264 61 228 330. . . . . . . . . . . . . . . . . . Ausspann Platz
WINDHOEK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WINDHOEK
NAMIBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NAMIBIA
Contact: Wolfgang Schweiger (Mobile: 081 127 3043)
CENTRAL REGION:
BLOEMFONTEIN
Bell Equipment Co SA (Pty) Ltd
109 Fritz Stockenstrom Street . . . . . . . Tel : 051 4327 855 . . . . . . . . . . . . . . . . . . . P.O. Box 1878
Ooseinde . . . . . . . . . . . . . . . . . . . . . . . . Fax :051 4323 740 . . . . . . . . . . . . . . . . . . . BLOEMFONTEIN
BLOEMFONTEIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9300
9300
Contact: Peter Wille
E-mail: [email protected] or [email protected]
JOHANNESBURG / GAUTENG
Bell Equipment Co SA (Pty) Ltd
Bell Jet Park . . . . . . . . . . . . . . . . . . . . . Tel : 011 928 9700/22 . . . . . . . . . . . . . . . . P.O. Box 25391
Griffiths Road . . . . . . . . . . . . . . . . . . . . Fax :011 928 9730 . . . . . . . . . . . . . . . . . . . EAST RAND
JET PARK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1462
1459
Contact: George Wilson (General Manager) (Mobile: 082 560 0379)
Peet Smit (Acting Sales Manager) (Mobile: 082 770 8014)
Chris Howe (Acting Sales Manager) (Mobile: 082 786 7523)
E-mail: [email protected]
KIMBERLEY
Bell Equipment Co SA (Pty) Ltd
2 - 4 Hendrick Van Eck Street . . . . . . . Tel : 053 841 0710/11/12/13 . . . . . . . . . . . P.O. Box 2927
Kimdustria . . . . . . . . . . . . . . . . . . . . . . . Fax :053 841 1940 . . . . . . . . . . . . . . . . . . . KIMBERLEY
KIMBERLEY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8300
8300
Contact: C.J. Louwrens (Branch Manager) (Mobile: 082 558 6911)
Aubrey Potgieter (Branch Manager) (Mobile: 083 629 1931)
E-mail: [email protected]
vi
LOCATION OF OPERATIONS
MATSAPHA / SWAZILAND
Bell Equipment Co (Swaziland) Pty Ltd
Shop No. 4 . . . . . . . . . . . . . . . . . . . . . . Tel : +268 - 51 - 87496/7. . . . . . . . . . . . . . P.O. Box 1754
Second Street . . . . . . . . . . . . . . . . . . . . . Fax : +268 - 51 - 87498 . . . . . . . . . . . . . . . Matsapha
Matsapha.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SWAZILAND
SWAZILAND
Contact: Charlie Boucher (Branch Manager) (Mobile: 083 626 8316)
MIDDLEBURG (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
9 Kilo Street . . . . . . . . . . . . . . . . . . . . . Tel : 013 246 1169 . . . . . . . . . . . . . . . . . . . P.O. Box 2821
Industrial Area . . . . . . . . . . . . . . . . . . . Fax :013 246 1229 . . . . . . . . . . . . . . . . . . . MIDDLEBURG
MIDDLEBURG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1050
1050
Contact: Jacques Pienaar (Branch Manager) (Mobile: 082-773 5423)
E-mail: [email protected]
NELSPRUIT (MPUMALANGA)
Bell Equipment Co SA (Pty) Ltd
3 Christie Crescent . . . . . . . . . . . . . . . . Tel : 013 755 2110/6 . . . . . . . . . . . . . . . . . P.O. Box 1672
Vintonia 2 . . . . . . . . . . . . . . . . . . . . . . . Fax :013 755 2117 . . . . . . . . . . . . . . . . . . . NELSPRUIT
NELSPRUIT.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1200
1200
Contact: Fred Loffler (Branch Manager) (Mobile: 082 452 9392)
E-mail: [email protected]
TZANEEN (LIMPOPO)
Bell Equipment Co SA (Pty) Ltd
8 Impala Street . . . . . . . . . . . . . . . . . . . Tel : 015 307 1129 . . . . . . . . . . . . . . . . . . . P.O. Box 2102
Industrial Sites . . . . . . . . . . . . . . . . . . . Fax :015 307 3095 . . . . . . . . . . . . . . . . . . . TZANEEN
TZANEEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0850
0850
Contact: Dreyer Loubser (Branch Manager) (Mobile: 083-629 1931)
E-mail: [email protected] or [email protected]
vii
LOCATION OF OPERATIONS
COASTAL REGION:
DURBAN
Bell Equipment Limited (Chairman’s Office)
75 Columbine Place . . . . . . . . . . . . . . . Tel : 031 569 1100 . . . . . . . . . . . . . . . . . . . P.O. Box 3545
Ring Road Industrial Park . . . . . . . . . . Fax :031 569 1108 . . . . . . . . . . . . . . . . . . . DURBAN
DURBAN NORTH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4000
4951
Contact: Howard Buttery (Chairman)
E-mail: [email protected] or [email protected]
EMPANGENI
Bell Equipment Co SA (Pty) Ltd
No.1 Irvine Bell Drive . . . . . . . . . . . . . Tel : 035 792 6517 . . . . . . . . . . . . . . . . . . . P.O. Box 7332
Old Mill Industrial . . . . . . . . . . . . . . . . Fax :035 792 6516 . . . . . . . . . . . . . . . . . . . EMPANGENI RAIL
EMPANGENI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3910
3880
Contact: Mike Campbell (Branch Manager) (Mobile: 082-784 1477)
E-mail: [email protected]
PIETERMARITZBURG
Bell Equipment Co SA (Pty) Ltd
7 Van Eck Place . . . . . . . . . . . . . . . . . . Tel : 033 386 9319 . . . . . . . . . . . . . . . . . . . P.O. Box 100436
MKONDENI . . . . . . . . . . . . . . . . . . . . Fax :033 386 1837 . . . . . . . . . . . . . . . . . . . SCOTTSVILLE
3201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3209
Contact: Ian Barnard
E-mail: [email protected]
UMHLALI
Bell Equipment Co SA (Pty) Ltd
Lot 81 . . . . . . . . . . . . . . . . . . . . . . . . . . Tel : 032 947 2141 . . . . . . . . . . . . . . . . . . . P.O. Box 39
Shakas Head . . . . . . . . . . . . . . . . . . . . . Fax :032 947 0696 / 1637. . . . . . . . . . . . . . UMHLALI
Industrial Park. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4390
UMHLALI
4390
Contact: Keith Hall (Customer Support Rep.) (Moile: 082-774 0493)
viii
LOCATION OF OPERATIONS
VRYHEID
Bell Equipment Co SA (Pty) Ltd
Bloekom Street . . . . . . . . . . . . . . . . . . . Tel : 034 981 5541 . . . . . . . . . . . . . . . . . . . P.O. Box 1221
VRYHEID . . . . . . . . . . . . . . . . . . . . . . Fax :034 980 9752 . . . . . . . . . . . . . . . . . . . VRYHEID
3100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3100
Contact: Cliff Glenn (Sales Rep) (Mobile: 082-627 6459)
E-mail: [email protected]
NORTHERN REGION:
ZAMBIA
Bell Equipment (Zambia) Ltd
Kalulushi Business Park . . . . . . . . . . . . Tel : +260 2 731 557/8 . . . . . . . . . . . . . . . P.O. Box 20367
Kalulushi. . . . . . . . . . . . . . . . . . . . . . . . Fax : +260 2 731 555 . . . . . . . . . . . . . . . . . Kitwe
ZAMBIA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZAMBIA
Contact: Russell Cleminshaw (Team Leader) (Mobile: +260-97 770 678)
or Shaun Mc Cann (Sales Manager) (Mobile: +260-97 770 677)
E-mail: [email protected] or [email protected]
ZIMBABWE
Bell PTA (PVT) Ltd
16 Erith Road . . . . . . . . . . . . . . . . . . . . Tel : +263 4 661 061/090/125/181/418. . . P.O. Box 2980
Willowvale . . . . . . . . . . . . . . . . . . . . . . Fax : +263 4 621 026 . . . . . . . . . . . . . . . . . Harare
ZIMBABWE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ZIMBABWE
Contact: Charl du Toit (Mobile: +263-91 260 169)
E-mail: [email protected]
ix
DEALER
x
VIN IDENTIFICATION
The principle means of identifying your Bell Equipment machine is by studying the VIN number. The Vehicle
Identification Number (VIN) structure for the Bell Equipment machines is as follows: (As an example, the
B40D 6X6 manufactured at Richards Bay in 2003 has been used).
VIN:AEB1148403R000009
AEB 11 4 8 40 3 R 00 0009
i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.
ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).
i WO9 Are the unique letters designated to Bell for vehicles assembled in Germany.
ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).
xi
Table 3: NEW SA STRUCTURE BREAKDOWN
AEB 11 4 8 40 0 R 00 0009
i AEB Are the unique letters designated to Bell for vehicles manufacture in South Africa.
ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).
i WO9 Are the unique letters designated to Bell for vehicles assembled in Germany.
ii 11 Is the machine build number, i.e. B40D 6x6. The 4 in front of the 400 number falls
away as this is always a 4.
iii 4 This is the new number used for software filtering. This will change for all electrical
upgrades.
iv 8 This indicates if the vehicle is a Bell (8), John Deere (9) or Hitachi (7) branded
machine.
v 40 Is the number that indicates the type of machine, e.g. B40D (40), B25D (12).
M A CH IN E
C AB
EN G IN E
TR AN SM I SSI O N
TR AN SFER C A SE
FR ON T D IFFE RE NTI AL
M I D D IFFE RE NTI AL
A XLE: EM P TY L AD EN
F RONT kg kg
MI DDLE kg kg
REAR kg kg
TO TAL kg kg
PAYL OA D
176114F M
Transmission Specification
Plate
TD0004327 A
xiii
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after this date
will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not drawn to
scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you find any
errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Rep-
resentative or post it directly to your nearest BELL Branch. Addresses are given at the beginning
of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
xiv
CONTENTS OVERVIEW
CONTENTS
SECTION 9
RECOMMENDED LUBRICANTS, ADHESIVES AND PAINTS - - - - - - - - 9-1
LUBRICANTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-2
ADHESIVES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-3
PAINTS AND PROCEDURES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-4
SECTION 10 SPECIAL TOOLS - - - - - - - - - - - - - - - - - - - - - - - 10-1
ENGINE - OM906LA SERVICE TOOLS, KIT 262126- - - - - - - - - - - - - - - - - - - - 10-2
ENGINE - OM906LA REPAIR TOOLS, KIT 262127 - - - - - - - - - - - - - - - - - - - - 10-6
ENGINE - OM906LA REPAIR TOOLS, KIT 262128 - - - - - - - - - - - - - - - - - - - - 10-10
GEAR RATIO 13100 TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - 10-12
ZF 6HP 592 C TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-16
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL- - - - - - - - - - - - - - - - - - 10-24
ZF HK 3.18 LS DIFFERENTIAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-26
SUSPENSION : REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-28
HYDRAULICS : REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-30
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-32
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-34
TYRE INFLATION KIT - (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - 10-36
SECTION 11 NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 11-1
1-1
PAGE LAYOUT
HEADING
8
6
5
7 3
514850617 A
TD0005077 A
1-2
PAGE LAYOUT
HEADING
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 218544 1 E-MODULE,SAT MODULE X X
2 216085 1 HARNESS,SAT MODULE,PIGTAIL X X
3 203266 1 GROMMET,BLANK X X
4 178039 1 PLT,COVER,SATELLITE BOX X X
5 100665 4 SCREW,CHEESEHD X X
6 100421 3 WASHER,FENDER X X
7 100079 3 SCREW,HEXHD X X
8 100063 4 WASHER,FLAT X X
MACHINE ALLOCATION
SPECIAL REMARKS
FOR ANY SPECIAL INFORMATION RELATED TO A PART
OR KIT.
PAGE NUMBER
PARTS MANUAL
(CHAPTER - PAGE)
NUMBER;
RELEVANT MACHINE; PAGE UPDATE REVISION LEVEL
Pages updated will have a higher revision
ISSUE DATE level eg. REV A TD0005197
1-3
872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0
1-4
LIST OF ABBREVIATIONS
Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
v. File the bulletins in numerical order in a suitable 3 or 4 ring binder.
1-6
BULLETINS
1-8
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.
Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.
1-9
872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0
1-10
MACHINE DIMENSIONS B30D
9545 (31'3")
9220 (30'3")
70°
2737 (9')
1972 (6'5")
1164 (3'8")
1205 (4')
606 (2')
30°
(1'9")
(1'5")
460
576
1363 (4'5")
590 1359 (4'5") 1670 (5'5") 4177 (13'7") 2337 (7'7")
(1'9")
9543 (31'3")
OVERALL LENGTH
2990 (9'8") BIN WIDTH
2712 (8'9") BIN
INSIDE WIDTH
3425 (11'2")
(1'5")
1451 (4'8")
460
2176 (7'1")
3005 (9'9")
5065 (16'6")
45°
)
'5"
) IUS
(13 RAD
2
12 ING
R4 URN
E T
SID
(IN
R7980
( OUTS (26'2")
IDE TU
RNING
RADIUS
)
700503 SHT1
TD0005177
1-11
872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0
1-12
MACHINE DIMENSIONS B25D
5035 (16'5")
3568 (11'7")
3394 (11'1")
2619 (8'6")
1926 (6'3")
1235 (4'1")
1177 (3'9")
713 (2'3")
30°
(1'9")
(1'4")
579
436
1335 (4'4")
576 1224 (4'0") 1670 (5'5") 4150 (13'6") 2365 (7'8")
(1'9")
9410 (30'9")
OVERALL LENGTH
3313 (10'9") 2729 (9'0") BIN WIDTH
TOTAL WIDTH
MIRROR TO MIRROR 2469 (8'1") BIN
INSIDE WIDTH
(1'6")
1651 (5'4")
486
2223 (7'3")
2795 (9'2")
4989 (16'4")
45°
S)
) IU
3 '7" AD
1 R
7( G
16 NIN
R4 UR
T
DE
SI
(IN
R7935 (26'
(OUTSIDE 0")
TURNING
RADIUS)
700509 SHT1
TD0005179
1-13
872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0
1-14
SERIAL NUMBER PLATES
M A CH IN E
C AB
EN G IN E
TR AN SM I SSI O N
TR AN SFER C A SE
FR ON T D IFFE RE NTI AL
M I D D IFFE RE NTI AL
A XLE: EM P TY L AD EN
F RONT kg kg
MI DDLE kg kg
REAR kg kg
TO TAL kg kg
PAYL OA D
176114F M
Transmission Specification
Plate
TD0004327 A
1-15
872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0
1-16
ENGINE IDENTIFICATION - TIER 2 AND TIER 3
Tier 2
Tier 3
991 Indicates Tier 3 Engine
TD0004320
1-17
872182 - B30D & B25D 6X6 ADT - Sept. 2007 REV 0
1-18
SECTION 2A : B25D ENGINE TIER 2
2
3
11
17
16
1 6
10 7
12
8
18
17
20 15
14 13
19
4 9
TD0003216
E14832406 - 0
2A-2
ENGINE, MISCELLANEOUS ITEMS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 255001 1 RING,CLAMPING,OM906LA X
2 251115 1 ENGINE,DC OM906LA T2 X
3 217857 1 NONSLIP,SUMP X
4 207967 1 BOOT,RUBBER,DRAIN VALVE X
5 207646 2 MTG,RUBBER,T/MISSION,SPLT X
6 183140 2 MTG,ENGINE X
7 176592 4 SPACER,ENG MTG X
8 175112 1 PLT,COVER,F/WHEEL,HOUSING X
9 122136 1 VALVE,DRAIN X
10 121090 1 CONNECT,SPEC X
11 101324 2 BOLT,HEXHD X
12 100827 8 SCREW,HEXHD X
13 100653 2 NUT,STOVER X
14 100643 8 SCREW,HEXHD X
15 100548 2 WASHER,HARDENED X
16 100536 8 WASHER,HARDENED X
17 100532 4 WASHER,HARDENED X
18 100370 12 WASHER,HARDENED X
19 100238 2 SCREW,HEXHD X
20 100090 12 SCREW,HEXHD X
224
230
113 314
119 167
173
83
125
149 131
95 17 89
155
56
143 65
65 53
137
47
53
161 41
11
35
107
71
77 5
23 278
29 248 290
236
59 250
248 266
244 296
242
TD0003248B
2A-4
ENGINE, CRANKCASE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 DC222128 1 CRANKCASE,C/W CYLINDER LINERS X
11 DC221799 2 SLEEVE,FLYWHEEL X
17 DC220737 3 BALL,REAR,OIL BORE X
23 DC100059 1 PIN,DOWEL,BEARING CAP X
29 DC100739 14 SCREW,BEARING CAP X
35 DC150174 6 BUSHING,CAMSHAFT BEARING X
41 DC150175 1 BUSHING,CAMSHAFT BEARING X
47 DC220543 6 PLUG,WELCH,34MM X
47 DC220549 A/R PLUG,WELCH,36.2MM X
53 DC120195 10 PLUG,EXPANSION 40MM X
53 DC120196 A/R PLUG,EXPANSION 42MM X
56 DC221800 1 THROTTLE,TRANSVERSE FUEL DUCT X
59 DC221801 6 NOZZLE,OIL X
65 DC220735 2 BALL,OIL PASSAGE FRONT / REAR X
65 DC221802 2 BALL,FUEL FEED LOCK X
65 DC221803 2 BALL,FUEL RETURN LOCK X
65 DC220737 1 BALL,LOCK TRANSVERSE FUEL DUCT X
65 DC220737 5 BALL,LOCK OIL SUPPLY UNIT PUMP X
71 DC221804 1 INTERMEDIATE PIECE,OIL PUMP X
77 DC221805 2 SLEEVE,OIL PUMP X
83 DC221806 1 INTERMEDIATE PIECE,TURBO,OIL X
89 DC221807 1 SLEEVE,PULSE SENDER X
95 DC120226 1 PLUG,EXPANSION X
107 DC140181 1 RING,SEAL,INTERMEDIATE FLANGE X
113 DC120116 1 PLUG,SCREW,CYL/HEAD X
119 DC140150 1 RING,SEAL,CYL/HEAD X
125 DC120158 1 PLUG,SCREW,OIL PASSAGE REAR X
131 DC140182 1 RING,SEAL,OIL PASSAGE REAR X
137 DC100173 1 PLUG,SCREW,MAIN OIL PASSAGE X
143 DC140172 1 RING,SEAL,MAIN OIL PASSAGE X
149 DC120227 1 PLUG,SCREW,WATER DRAIN X
155 DC221809 2 SLEEVE,CYL/HEAD X
161 DC120170 1 PLUG,SCREW,OIL PASSAGE OIL PUMP X
167 DC120114 1 PLUG,SCREW,MAIN OIL PASSAGE X
173 DC140149 1 RING,SEAL,MAIN OIL PASSAGE X
224 DC221810 1 VALVE,OVERFLOW,RELIEF 4.5 - 5 BAR X
230 DC140172 1 RING,SEAL,CYL/BLOCK X
242 DC221743 1 SENDER,FUEL TEMPERATURE X
244 DC221742 1 SENDER,OIL PRESSURE X
248 DC140149 1 RING,SEAL,SENDER UNIT,FUEL TEMP X
250 DC140172 1 RING,SEAL,SENDER UNIT,OIL PRESSURE X
266 DC221812 1 VALVE,SOLENOID X
278 DC221813 1 VALVE X
290 DC221814 1 GASKET X
296 DC100671 2 SCREW,FLANGED X
314 DC260106 1 KIT,GASKET CYLINDER CRANKCASE X
2A-5
ENGINE, TIMING COVER
40
45
50 97
120
55
150
140
155
130
20
95
27
29
25 15
TD0003249
2A-6
ENGINE, TIMING COVER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
15 DC222149 1 COVER,TIMING X
20 DC140197 1 SEAL,OIL CRANKSHAFT REAR X
25 DC221254 1 COVER,CAP FOR CRANK MECHANISM X
27 DC221977 1 GASKET,COVER X
29 DC111507 2 SCREW X
40 DC100177 1 PLUG,ALLEN X
45 DC140151 1 RING,SEAL X
50 DC220100 1 PLUG,SCREW X
55 DC140155 1 RING,SEAL X
95 DC100673 9 SCREW,FLANGED,TIMING CASE X
95 DC100674 5 SCREW,FLANGED,TIMING CASE X
95 DC100742 3 SCREW,FLANGED,TIMING CASE X
97 DC100597 1 SCREW,FLANGED,TIMING CASE X
120 DC222150 1 COVER,TIMING CASE X
130 DC222151 1 GASKET X
140 DC100414 5 SCREW X
150 DC120114 1 PLUG,SCREW X
155 DC140149 1 RING,SEAL X
2A-7
ENGINE, OIL PAN AND DIPSTICK
340
325 205
175
218 335
235
300
210
185
17
5
100
350
25 347
20
85
80
TD0003250
2A-8
ENGINE, OIL PAN AND DIPSTICK
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221526 1 PAN,OIL X
17 DC221818 1 GASKET,OIL PAN X
20 DC120029 1 PLUG,SCREW,OIL DRAIN X
25 DC140155 1 RING,SEAL,OIL DRAIN X
80 DC221819 1 SENDER,OIL LEVEL X
85 DC120200 3 PLUG,SENDER X
100 DC100085 22 SCREW,HEX X
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK X
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK X
205 DC221822 1 GROMMET X
210 DC100597 1 SCREW,GUIDE TUBE X
218 DC120228 1 FITTING,GUIDE TUBE X
235 DC100677 1 CLAMP,GUIDE TUBE X
300 DC221823 1 DIPSTICK,OIL X
325 DC221152 1 CAP X
330 DC140145 1 RING,SEAL X
335 DC221851 1 BRACKET,OIL DIPSTICK X
340 DC100659 1 SCREW,GUIDE TUBE X
347 DC220562 1 CAP,RUBBER X
350 DC220407 1 CLAMP,RUBBER CAP X
2A-9
ENGINE, CYLINDER HEAD AND VALVES
130
175
80
75 120
115
70
110
65
105
315 40
100
300 60
275
260 95
282 85
390
50
185
55 45
5 15
33 30
25
10 30
20
30
295
290
285
180
TD0003251A
2A-10
ENGINE, CYLINDER HEAD AND VALVES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222153 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE X
10 DC220735 6 BALL,FASTENER CONSTANT THROTTLE X
15 DC220543 2 PLUG,EXPANSION,34MM X
15 DC220549 A/R PLUG,EXPANSION,36MM X
20 DC120256 A/R PLUG,EXPANSION,WEB COOLING,M12 X
20 DC120257 A/R PLUG,EXPANSION,WEB COOLING,M13 X
25 DC220545 A/R PLUG,EXPANSION,25MM X
25 DC220195 1 PLUG,EXPANSION,40MM X
30 DC220737 6 BALL,LEAK,OIL HOLE PLUG X
30 DC220735 2 BALL,LEAK,OIL HOLE PLUG X
30 DC220735 1 BALL,TO PLUG COOLING WATER BORE X
33 DC120258 4 PLUG,SCREW BRACING X
40 DC221825 12 SEAT,VALVE,INTAKE STANDARD X
40 DC221826 12 SEAT,VALVE,INTAKE REPAIR I,35.37MM X
40 DC221827 12 SEAT,VALVE INTAKE REPAIR II,35.57MM X
40 DC221828 6 SEAT,VALVE EXHAUST STANDARD X
40 DC221829 6 SEAT,VALVE EXHAUST REPAIR I,40.37MM X
40 DC221830 6 SEAT,VALVE EXHAUST REPAIR II,40.57MM X
45 DC221831 18 GUIDE,VALVE,INTAKE & EXHAUST,STD X
45 DC221832 A/R GUIDE,VALVE,INTAKE & EXHAUST,+0.2MM X
45 DC221833 A/R GUIDE,VALVE,INTAKE & EXHAUST,+0.5MM X
50 DC140160 6 RING,SEAL X
55 DC221834 6 SLEEVE X
60 DC221835 12 VALVE,INTAKE X
60 DC221836 6 VALVE,EXHAUST X
65 DC100678 18 WASHER,VALVE SPRING X
70 DC221837 12 SPRING,INTAKE VALVE X
70 DC221838 6 SPRING,EXHAUST VALVE X
75 DC221839 18 RETAINER,SPRING X
80 DC220030 36 COLLET,VALVE X
85 DC221840 18 HOLDER,SEAL X
95 DC221841 6 VALVE,CONSTANT THROTTLE X
100 DC221842 6 GUIDE X
105 DC221843 6 SPRING X
110 DC221844 6 RETAINER,SPRING X
115 DC221845 12 VALVE,COLLET X
120 DC221846 6 PISTON X
130 DC221847 6 COVER X
175 DC221848 6 BRIDGE,VALVE X
180 DC222155 1 GASKET,CYLINDER HEAD TO CRANKCASE X
185 DC100679 14 SCREW,CYLINDER HEAD TO CRANKCASE X
260 DC222114 6 INJECTOR,COMPLETE X
275 DC140185 6 RING,SEAL,INJECTOR TO CYLINDER HEAD X
282 DC140186 6 RING,SEAL,INJECTOR TO CYLINDER HEAD X
285 DC221647 6 SOCKET,PIPE X
290 DC140166 6 RING,SEAL SOCKET TO CYLINDER HEAD X
295 DC100636 6 SCREW,FITTING ON INJECTOR X
300 DC221854 6 BRACKET,CLAMPING,INJECTOR TO CYL HD X
315 DC100741 6 SCREW,INJECTOR TO CYL HEAD X
390 DC260125 1 KIT,CYLINDER HEAD GASKET X
2A-11
ENGINE, CYLINDER HEAD, ROCKER ARM
350
335
350
330
340
320 345
345
380
375 320
325
365 170 140
370
355 165
165
165 5 160
195
190
150
155
145
135
160
200
TD0003252
2A-12
ENGINE, CYLINDER HEAD, ROCKER ARM
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222153 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE X
135 DC120231 A/R HELICOIL,M22X1.5X8.0 X
140 DC120232 A/R HELICOIL,M14X1X7.0 X
145 DC120233 A/R HELICOIL,M16X1.5X10.5 X
150 DC120234 A/R HELICOIL,M14X1.5X14 X
155 DC120061 A/R HELICOIL,M12X1.5X12 X
160 DC120059 A/R HELICOIL,M10X15 X
165 DC120057 A/R HELICOIL,M8X12 X
170 DC120058 A/R HELICOIL,M8X116 X
190 DC120235 5 UNION,THREADED,CONSTANT THROTTLE X
195 DC140167 5 RING,SEAL CONSTANT THROTTLE TO HEAD X
200 DC130233 1 LINE,CONSTANT THROTTLE X
320 DC221855 1 SPINDLE,ROCKER ARM X
325 DC120236 2 PLUG,EXPANSION X
330 DC221856 6 ARM,ROCKER,INTAKE X
335 DC221857 6 ARM,ROCKER,EXHAUST X
340 DC150176 12 BUSHING X
345 DC100682 12 SCREW,ADJUSTING X
350 DC100683 12 NUT,ADJUSTING SCREW X
355 DC221858 1 BRACKET,ROCKER ARM,FRONT X
355 DC221859 5 BRACKET,ROCKER ARM,CENTRAL X
355 DC221860 1 BRACKET,ROCKER ARM,REAR X
360 DC221861 6 SPRING X
365 DC100684 12 WASHER X
370 DC221862 2 RING,LOCK X
375 DC221863 7 CLAMPING PIECE,ROCKER SHAFT TO HEAD X
380 DC100685 7 SCREW,ROCKER SHAFT TO CYLINDER HEAD X
2A-13
ENGINE, CYLINDER HEAD COVER
125
120
125
17 18
115
68
74
35
29
32
20
41
47
TD0003253A
2A-14
ENGINE, CYLINDER HEAD COVER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221864 1 COVER,CYLINDER HEAD,PLASTIC X
17 DC221865 1 DIAPHRAGM X
18 DC222247 1 SPRING,BREATHER X
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER X
29 DC220031 1 CAP,OIL FILLING X
32 DC220029 1 GASKET X
35 DC221866 7 INSERT,COVER TO CYLINDER HEAD X
41 DC221867 4 LOCK X
47 DC221529 1 GASKET X
68 DC221868 1 GASKET X
74 DC100686 7 SCREW,COVER TO CYLINDER HEAD X
115 DC130194 1 PIPE,BREATHER X
120 DC130196 1 HOSE,PIPE TO CYLINDER HEAD COVER X
125 203588 2 CLAMP,PIPE TO CYLINDER HEAD COVER X
2A-15
ENGINE, CRANKSHAFT AND FLYWHEEL
20 30
10
15
25
43
35
70
75
55
60
TD0003436
2A-16
ENGINE, CRANKSHAFT AND FLYWHEEL
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC260151 1 CRANKSHAFT,C/W MAIN/BIG END BEARINGS X
10 DC100687 1 PIN,DOWEL,GEAR TO CRANKSHAFT X
15 DC221870 1 GEAR,CRANKSHAFT X
15 DC221871 1 GEAR,CRANKSHAFT,FITTING SIZE -0.30 X
20 DC150205 7 BEARING,MAIN STANDARD X
20 DC222157 7 BEARING,MAIN,FITTING SIZE 0.10 X
20 DC222158 7 BEARING,MAIN,FITTING SIZE 0.25 X
20 DC222159 7 BEARING,MAIN,FITTING SIZE 0.50 X
20 DC222160 7 BEARING,MAIN,FITTING SIZE 0.75 X
20 DC222161 7 BEARING,MAIN,FITTING SIZE 1.00 X
25 DC100688 2 WASHER,THRUST,STANDARD X
25 DC100689 2 WASHER,THRUST REPAIR SIZE I,0.30MM X
25 DC100690 2 WASHER,THRUST,REPAIR SIZE II,0.50MM X
30 DC150183 6 BEARING,BIG END,STANDARD X
30 DC150191 6 BEARING,BIG END,FITTING SIZE 0.10 X
30 DC150192 6 BEARING,BIG END,FITTING SIZE 0.25 X
30 DC150193 6 BEARING,BIG END,FITTING SIZE 0.50 X
30 DC150194 6 BEARING,BIG END,FITTING SIZE 0.75 X
30 DC150195 6 BEARING,BIG END,FITTING SIZE 1.00 X
35 DC221872 1 DAMPER,VIBRATION X
43 DC100691 6 SCREW,DAMPER/HUB TO CRANKSHAFT X
55 DC221873 1 FLYWHEEL,WITH RING GEAR X
60 DC221874 1 GEAR,RING X
70 DC100691 8 SCREW,FLYWHEEL TO CRANKSHAFT X
75 DC221875 1 GEAR,CRANKSHAFT X
2A-17
ENGINE, CONNECTING ROD AND PISTONS
20
15
25
30
10
TD0003437
2A-18
ENGINE, CONNECTING ROD AND PISTONS
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222223 6 ROD,CONNECTING X
10 DC100080 12 SCREW X
15 DC221877 6 PISTON,KIT,STANDARD,102MM X MAHLE
15 DC221878 6 PISTON,102MM,HEIGHT -.30 X MAHLE
15 DC221879 6 PISTON,102MM,HEIGHT -.60 X MAHLE
15 DC221880 6 PISTON,102MM,HEIGHT -.90 X MAHLE
15 DC222231 6 PISTON,102.30MM,HEIGHT -.30 X MAHLE
15 DC222232 6 PISTON,102.60MM,HEIGHT -.60 X MAHLE
15 DC222233 6 PISTON,102.90MM,HEIGHT -.90 X MAHLE
20 DC260108 6 PISTON RING SET,102MM STD X
20 DC260153 6 PISTON RING SET,102.30MM X
20 DC260154 6 PISTON RING SET,102.60MM X
20 DC206155 6 PISTON RING SET,102.90MM X
25 DC221881 6 PIN,PISTON X
30 DC221882 12 RING,RETAINING X
2A-19
ENGINE, CAMSHAFT AND TIMING PARTS
25
20
15
TD0003438
2A-20
ENGINE, CAMSHAFT AND TIMING PARTS
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221883 1 CAMSHAFT X
15 DC221885 1 PIN,CYLINDRICAL X
20 DC221886 12 FOLLOWER,CAM,INLET/EXHAUST VALVES X
25 DC221887 12 ROD,PUSH INLET/EXHAUST VALVES X
2A-21
ENGINE, INJECTION PUMP
20
15
17
10
30
25
35
60
65
70
27
Be nz
edes
Merc
55
TD0003439
2A-22
ENGINE, INJECTION PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221888 6 PUMP,FUEL INJECTION X
10 DC260109 6 KIT,SEAL RING X BLACK SEAL - TOP,GREEN SEAL - BOT.
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE X
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP X
20 DC100692 12 SCREW,PUMP TO CRANKCASE X
25 DC221889 1 PUMP,FUEL X
27 DC100693 1 SCREW,SHEAVE PULLEY X
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE X
35 DC100112 3 SCREW,FUEL PUMP TO C/CASE X
55 DC221891 1 COVER,INJECTION PUMP X
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT X
65 DC221893 4 RING,RETAINING COVER ATTACHMENT X
70 DC221894 4 SPRING,COVER ATTACHMENT X
2A-23
ENGINE, FUEL LINES
25
30
30
25
20 15
30
25
35
40
5
TD0003440
2A-24
ENGINE, FUEL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE X
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD X
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP X
25 DC120211 3 BOLT,BANJO X
30 DC140172 6 RING,SEAL X
35 DC120209 2 CONNECTOR,FUEL LINE X
40 DC120210 2 NUT,UNION FUEL LINES X
2A-25
ENGINE, FUEL FILTER
20
15
50
23
25
45
28
55
35
60
40
65
TD0003441
2A-26
ENGINE, FUEL FILTER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT X
20 DC221680 1 HEAD,FUEL FILTER X
23 DC140174 1 RING,SEAL X
25 DC221897 1 COVER,PRE-FILTER X
28 DC140188 1 RING,SEAL X
35 DC140063 1 RING,SEAL X
40 DC100173 1 PLUG,SCREW X
45 DC221898 1 INSERT,FILTER X
50 DC221899 1 ELEMENT,FUEL FILTER KIT X INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER X INCLUDES ITEM 28
60 DC221901 1 GASKET,FUEL FILTER TO CYLINDER HEAD X
65 DC100694 1 SCREW,FILTER TO CYL/HEAD X
65 DC100352 2 SCREW,FILTER TO CYL/HEAD X
2A-27
ENGINE, FLAMESTART SYSTEM
125
40
95
90
25
15
20
30
120 110
100 105
115
TD0003442
2A-28
ENGINE, FLAMESTART SYSTEM
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221902 1 VALVE,SOLENOID X
15 DC221903 1 BRACKET,SOLENOID VALVE X
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET X
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE X
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE X
40 DC130200 1 PIPE,FROM VALVE TO HEATER PLUGS X
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE X
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE X
100 DC130201 1 PIPE,FROM FUEL FILTER TO VALVE X
105 DC120237 1 BOLT,BANJO,FUEL PIPE TO FILTER X
110 DC100143 1 BOLT,BANJO,FUEL PIPE TO VALVE X
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER X
120 DC140190 2 RING,SEAL FUEL PIPE TO VALVE X
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE X
2A-29
ENGINE, TURBO CHARGER
65
160
94
152
280
200 30
175
20
170
335
330
251
345
100 340
10
5
60
55
50
TD0003443
2A-30
ENGINE, TURBO CHARGER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221587 1 TURBO CHARGER,WASTEGATE X
10 DC100296 4 NUT,TURBO TO MANIFOLD X
20 DC221905 1 SHEILD,HEAT,FLANGED ELBOW X
30 DC100385 4 SCREW,HEAT SHEILD X
50 DC221582 1 HOSE,MOLDED X
55 DC100381 1 CLAMP,MOLDED HOSE TO TURBO X
60 203588 1 CLAMP,HOSE TO BREATHER PIPE X
60 203588 1 CLAMP,HOSE COMP SUCTION PIPE X
65 DC130202 1 PIPE,AIR ON TURBO CHARGER X
94 DC140191 1 RING,SEAL,AIR PIPE X
100 DC130203 1 PIPE,CHARGE-AIR X
152 DC100319 1 CLAMP,CHARGE-AIR PIPE TO TURBO X
160 DC100390 1 SCREW,CHARGE-AIR PIPE ON MEMBER X
170 DC100695 1 STUD,CHARGE-AIR PIPE AT WATER PUMP X
175 DC100604 1 NUT,CHARGE-AIR PIPE AT WATER PUMP X
200 DC221906 1 BRACKET,AIR PIPE AT WATER PUMP X
251 DC100390 1 SCREW,BRACKET TO CHARGE-AIR PIPE X
280 DC100597 2 SCREW,BRACKET TO WATER PUMP X
330 206353 1 CLAMP,CHARGE-AIR PIPE ON HOUSING X
335 DC140192 1 RING,SEAL,CHARGE-AIR PIPE X
340 DC100366 1 SCREW,CHARGE-AIR PIPE TO HOUSING X
345 DC100383 1 NUT,CHARGE-AIR PIPE TO HOUSING X
2A-31
ENGINE, AIR COMPRESSOR
55
110 5
TD0003444A
2A-32
ENGINE, AIR COMPRESSOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM X
55 DC100696 1 NUT,GEAR TO COMPRESSOR X
110 DC100743 4 SCREW,COMPRESSOR TO CRANKCASE X
2A-33
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
20
60
66
75
190 180
190
184
195
195
245
240
250
TD0003638
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130212 1 PIPE, SUCTION X
20 DC130162 1 PIPE, SUCTION X
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE X
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR X
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR X
180 DC130205 1 PIPE, AT CYLINDER HEAD X
184 DC130235 1 PIPE, AT WATER PUMP X
190 DC120182 2 BOLT, BANJO X
195 DC140149 4 RING, SEAL X
240 DC220481 1 CAP, POWER STEERING PUMP X
245 DC220314 1 GASKET X
250 DC100597 2 SCREW, FLANGED, COVER TO COMP X
65
50
52
78
75
25
85
TD0003457
2A-36
ENGINE, INTAKE MANIFOLD
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
25 DC221915 1 HOUSING,CHARGING AIR ELBOW X
50 DC222085 1 UNIT,SENDER C/AIR PRES/TEMP,4 BAR X
52 DC140199 1 RING,SENDER X
65 DC100744 2 SCREW,FLANGED X
75 DC100685 2 SCREW,C/AIR ELBOW TO CYL HEAD X
78 DC100745 10 SCREW,C/AIR ELBOW TO CYL HEAD X
85 DC222060 6 GASKET,C/AIR ELBOW TO CYL HEAD X
2A-37
ENGINE, EXHAUST MANIFOLD
30
14
12
32
14
32
20
25
95
125
110
115
105 100
120
215 205
16 145
210
180
140
185
TD0003458
2A-38
ENGINE, EXHAUST MANIFOLD
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
12 DC222116 1 MANIFOLD,EXHAUST,MIDDLE PIECE X
14 DC222115 2 MANIFOLD,EXHAUST,END PIECE X
20 DC100316 2 STUD X
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD X
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD X
32 DC222117 4 RING,SEAL,3 PIECE EXHAUST X
95 DC260112 1 KIT,EXHAUST BRAKE X
100 DC220960 1 LEVER X
105 DC220981 1 PIVOT,BALL X
110 DC100378 1 SCREW,LEVER TO SHAFT X
115 DC100699 1 NUT,LEVER TO THROTTLE VALVE X
120 DC260113 1 KIT,EXHAUST BRAKE VALVE X
125 DC100296 4 NUT,FLANGED,EXH/BRAKE TO TURBO X
140 DC221919 1 BRACKET X
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW X
160 DC221920 1 CYLINDER,EXHAUST BRAKE X
180 DC100112 1 SCREW,CYLINDER TO BRACKET X
185 DC221921 1 TUBE,PACER,CYLINDER TO BRACKET X
205 DC220980 1 SOCKET,BALL,CYLINDER TO LEVER X
210 DC100359 1 NUT,CYLINDER TO LEVER X
215 DC220836 1 CLIP,SECURING X
2A-39
ENGINE, ELECTRICAL EQUIPMENT
388
5 394
412
424
11 406 478
382 418
17
280
41
580
53
514
130
100
70 574
600 538
85 532
526
520
220
265
250
556
205 562 568
550
235 544
TD0003459
2A-40
ENGINE, ELECTRICAL EQUIPMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221922 1 UNIT,CONTROL,TIER 2 X
11 DC100366 3 SCREW,FLANGED,CONTROL UNIT X
17 DC221771 6 RING,RUBBER X
41 DC222147 1 CABLE,ELECTRIC-ENGINE X
53 DC120249 1 PLUG SOCKET,ENGINE START X
53 DC120249 1 PLUG SOCKET,ENGINE STOP X
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR X
70 DC120247 1 PLUG,COOLING WATER TEMP X
70 DC120247 1 PLUG,FUEL TEMP SENDER UNIT X
70 DC120247 1 PLUG,CAMSHAFT POSITION UNIT X
70 DC120247 1 PLUG,CRANKSHAFT POSITION UNIT X
70 DC120247 1 PLUG,OIL TEMP SENSOR X
85 DC120255 1 COUPLING,THROTTLE VALVE X
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT X
130 DC120250 1 PLUG,BOOST AIR SENSOR X
205 DC120222 1 HOUSING,PIN,CONTROL MODULE X
220 DC120244 1 CAP,CONTROL MODULE X
235 DC120243 A/R TERMINAL,PIN,CONTROL MODULE X
250 DC222098 A/R GASKET,CONTROL MODULE X
265 DC120245 A/R PLUG,ENGINE CONTROL X
280 DC120246 12 SHOE,CABLE UNIT X
382 DC221924 2 SWITCH,ENGINE START/STOP X
388 DC100700 2 NUT,ENGINE START/STOP X
406 101354 4 SCREW,CAP,BRACKET TO CRANKCASE X
412 DC221734 1 SENDER,SPEED AT CRANKCASE X
412 DC221734 1 SENDER,SPEED AT TIMING CASE X
418 DC150196 1 BUSHING,T.D.C. SENSER TO CRANKCASE X
418 DC150196 1 BUSHING,CRANKCASE POSITION UNIT X
424 DC140178 1 O-RING,T.D.C. SENDER TO CRANKCASE X
478 200871 A/R CABLE TIE X
514 DC221726 1 ELECTRONICS,KSA X
520 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM X
526 DC120221 2 PIN,SOCKET HOUSING FLAME START X
532 DC221728 2 GASKET,FLAME START SYSTEM X
538 DC221729 1 BOOT,FLAME START SYSTEM X
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM X
550 DC100664 1 NUT,FLAME START SYSTEM X
556 DC221730 2 GASKET,FLAME START X
562 DC221928 2 PIN,SOCKET HOUSING FLAME START X
568 DC221731 1 BOOT,FLAME START SYSTEM X
574 DC120220 1 PIN,BUSHING,HEATER PLUG TO GROUND X
580 DC100383 1 NUT,HEATER PLUG TO GROUND X
600 DC222101 1 CABLE,CONTROL UNIT TO SHIFT PANEL X
2A-41
ENGINE, STARTING MOTOR
35
5 30
110
105 95
100
45
10 25
15
20
80
TD0003464
2A-42
ENGINE, STARTING MOTOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221926 1 MOTOR,STARTER 24V/4KW,BOSCH X
10 DC221555 1 BENDIX X
15 DC150126 1 BUSHING,DRIVE END X
20 DC221930 1 HOUSING,FRONT X
25 DC150156 1 BUSHING,BENDIX X
30 DC221931 1 SWITCH,SOLENOID X
35 DC221932 1 LEVER,CONTROL X
45 DC150158 1 BUSHING,COMMUTATOR END X
80 DC221934 1 SWITCH,SOLENOID X
95 DC260114 1 KIT,GEARING X
100 DC260115 1 KIT,GEARING X
105 DC260116 1 KIT,ARMATURE X
110 DC100538 3 SCREW,STARTER TO TIMING CASE X
2A-43
ENGINE, ALTERNATOR AND ATTACHMENT
306
307
110 190
305
60
215
259 170
280
130
50
278 302
20
304 220
303
300 301
TD0003470A
2A-44
ENGINE, ALTERNATOR AND ATTACHMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP X
20 DC100715 4 SCREW, ALTERNATOR X
50 DC150157 1 BEARING, BALL DRIVE END X
60 DC150168 1 BEARING, BALL SLIP RING SIDE X
110 DC222017 1 RECTIFIER, ALTERNATOR X
130 DC222018 1 CONDENSOR, ALTERNATOR X
170 DC222021 1 REGULATOR AND CUT-OUT X
190 DC100346 2 SCREW X
215 DC260152 1 KIT, REPAIR SCREWS X
220 DC260073 1 KIT, TERMINAL PARTS X
259 DC220508 1 FAN, ALTERNATOR PULLEY X
278 DC222022 1 PULLEY, ALTERNATOR X
280 DC100764 1 WASHER, ALTERNATOR X
300 DC221967 1 SUPPORT, ALTERNATOR X
301 DC100755 1 PIN, SPRING X
302 DC100708 4 SCREW, BRACKET TO CRANKCASE X
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT X
305 DC221968 1 BRACKET X
306 DC100597 1 SCREW, BRACKET TO OIL FILTER X
307 100478 1 SCREW, ALTERNATOR TO BRACKET X
2A-45
ENGINE, OIL PUMP
10
20
40 55
25
50
45
55
TD0003471
2A-46
ENGINE, OIL PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221937 1 PUMP,OIL X
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT X
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE X
25 DC130207 1 PIPE,SUCTION X
40 DC221936 1 BRACKET X
45 DC100621 1 SCREW,PIPE TO DIPSTICK GUIDE TUBE X
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP X
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE X
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE X
2A-47
ENGINE, OIL FILTER AND OIL COOLER
15
35
30
25
70
135
140
46
120 110
115 50
132
133 75
105
125
130
TD0003472A
2A-48
ENGINE, OIL FILTER AND OIL COOLER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222148 1 FILTER,OIL COMPLETE UNIT X
15 DC221939 1 COVER,OIL FILTER X
25 DC221578 1 ELEMENT,OIL FILTER X
30 DC221940 1 NECK,FILTER X
35 DC140195 1 RING,SEAL X
46 DC140182 1 RING,SEAL TO PLUG SENDER UNIT PORT X
50 DC221942 1 GASKET,OIL FILTER TO CRANKCASE X
70 DC221943 1 VALVE,PRESSURE RELIEF X
75 DC100366 4 SCREW,OIL FILTER TO CRANKCASE X
75 DC100671 1 SCREW,OIL FILTER TO CRANKCASE X
105 DC221944 1 ELEMENT,OIL COOLER X
110 DC221945 1 COVER,OIL COOLER X
115 DC221946 1 GASKET,OIL COOLER TO COVER X
120 DC100385 2 SCREW,OIL COOLER TO COVER X
125 DC221947 1 GASKET,OIL COOLER TO CRANKCASE X
130 DC100112 12 SCREW,OIL COOLER TO CRANKCASE X
132 DC221743 1 SENDER,OIL TEMPERATURE X
133 DC140149 1 RING,SEAL X
135 DC221171 A/R PLUG,SCREW X
140 DC140059 A/R WASHER,SEALING X
2A-49
ENGINE, OIL LINES
55
70
115
90
35
125
105
125
TD0003475
2A-50
ENGINE, OIL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC130208 1 PIPE,OIL FEED X
35 DC130231 1 PIPE,OIL RETURN X
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD X
70 DC140149 2 RING,SEAL FEED PIPE TO OIL FILTER HD X
90 DC221746 1 GASKET,RETURN PIPE TO TURBO X
105 DC100414 2 SCREW,RETURN PIPE TO TURBO X
115 DC130210 1 PIPE,PLASTIC,RETURN TO CRANKCASE X
125 DC100326 2 CLAMP,RETURN PIPE TO CRANKCASE X
2A-51
ENGINE, WATER PUMP
100
57
15
106
270
280
245
45
235 42 265
275
112
345 24 20
205
310
200
285 224
28
232
230
315
320
TD0003476
2A-52
ENGINE, WATER PUMP
I B B Vin Series
Q
T 3 2
PART No T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC221949 1 PUMP,WATER WITH GASKETS X
15 DC260117 1 KIT,GASKET WATER PUMP X
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE X
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE X
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE X
42 DC221743 1 SENDER,TEMPERATURE X
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE X
57 DC222145 1 CONNECTOR,RETARDER X
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD X
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD X
112 DC120238 1 SOCKET,PIPE TO WATER PUMP X
200 DC221577 2 THERMOSTAT,83 DEGREE X
205 DC140110 2 RING,SEAL X
224 DC220008 1 COVER,TWIN THERMOSTAT HOUSING X
230 DC100366 2 SCREW,FLANGED,40MM LG X
232 DC100657 1 SCREW,FLANGED,70MM LG X
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET X
245 DC120239 1 UNION,BANJO X
265 DC120240 1 FITTING,HEAT FEED X
270 DC140182 2 RING,SEAL TO FITTING X
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET X
280 203588 1 CLAMP,RUBBER CAP 20-32MM X
285 DC221953 1 PULLEY X
310 DC100507 4 SCREW,FAN PULLEY TO WATER PUMP X
315 DC222166 1 BELT-V,1939MM X
315 DC222204 1 BELT-V,1369MM,W/O AIR CON X FOR EMERGENCY ONLY
320 DC222167 1 PULLEY,GUIDE FUEL FEED PUMP X
345 DC222168 1 TIGHTENER,BELT X
2A-53
ENGINE, FAN
35
40
20
55
15
TD0003477
2A-54
ENGINE, FAN
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221391 1 FAN X
15 DC221390 1 HUB,VISCOUS X
20 DC100359 4 NUT,FAN CLUTCH AT ADAPTOR PIECE X
35 DC222225 1 SPACER,FAN X
40 DC100703 4 STUD X
55 DC100704 6 SCREW,SPACER TO VIBRATION DAMPER X
2A-55
ENGINE MOUNTINGS
75
85
TD0003478A
2A-56
ENGINE MOUNTINGS
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
75 DC221958 1 EYE,LIFTING REAR X
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD X
2A-57
ENGINE, AIRCONDITIONER COMPRESSOR
20
30
85
15
25
10
80
8
TD0003479
2A-58
ENGINE, AIRCONDITIONER COMPRESSOR
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC221758 1 COMPRESSOR,LESS COUPLING X
10 DC260118 1 KIT,COUPLING X
15 DC260098 1 KIT,GASKET X
20 DC221959 1 CONSOLE X
25 DC221960 2 SLEEVE X
30 DC221961 2 SLEEVE X
80 DC100707 4 SCREW,COMPRESSOR TO SUPPORT X
85 DC100352 4 SCREW,SUPPORT TO CRANKCASE X
2A-59
EXHAUST SYSTEM
20
17
13
11 20 1
8
17
5 20 19
15
7 6
15 21
17 14 15
16 10
11
18
9
3 12
10
16
18 11
2
TD0003835 - B
E14832403 - D
2A-60
EXHAUST SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218292 1 SHIELD,HEAT,EXH,FRONT X
2 217754 1 EXHAUST,MID SECTION X
3 217752 1 EXHAUST,FRONT SECTION X
4 216350 1 EXHAUST,STACK,POLISHED SS X
5 216042 1 EXHAUST,MUFFLER X
6 207496 1 CLAMP,EXHAUST X
7 216755 1 EXHAUST,H/SHIELD COVER X
8 216754 1 EXHAUST,H/SHIELD FIXED X
9 206636 1 EXHAUST,H/SHIELD MID X
10 204035 3 CLAMP,SEALCLAMP X
11 201212 4 CLAMP,EXHAUST,100MM X
12 191074 1 HEATSHIELD,TURBO X
13 174447 1 MTG,EXHAUST H/SHIELD FRNT X
14 100652 1 NUT,STOVER X
15 100548 6 WASHER,HARDENED X
16 100424 11 WASHER,HARDENED X
17 100370 10 WASHER,HARDENED X
18 100211 11 SCREW,HEXHD X
19 100199 1 BOLT,HEXHD X
20 100091 10 SCREW,HEXHD X
21 100083 4 SCREW,HEXHD X
2A-61
KIT, BIN HEATING (OPTIONAL)
A
19
16
11 8
16 9
14 3
18
23
21
15
2
26
12
24
27 20
13
10 12 7 19
16
17 18
26 6 11
16 22
24
4 23
25
1
24
14
20
23
24
21
27 264799
TD0005182
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264799 1 KIT,RIBLESS BIN HEATING X
1 262900 1 ASSY,B/HEAT,HOSE GUARD X
2 216913 1 ASSY,MID SECTION X
3 214261 1 STACK,BIN HEATING X
4 207374 1 MTG,PLT,LOWER B/HEATING X
5 207373 1 MTG,BKT,B/HEATING X
6 206305 1 ASSY,FLEX SWIVEL B/H X
7 206303 1 ASSY,MID SECT,B/HEATING X
8 206301 1 ASSY,TOP SECT,B/HEATING X
9 204035 2 CLAMP,SEALCLAMP X
10 201667 3 SPRING,BIN HEAT,SUSP,PLT X
11 201666 6 SPRING,BIN HEAT,BALL,JOINT X
12 201212 3 CLAMP,EXHAUST X
13 176250 3 WASHER,PROFILED X
14 174760 2 FLANGE,BIN HEATING BALL X
15 174674 1 BKT,BIN HEATING,HYD MTG X
16 162456 12 WASHER,SPRING RET,BIN HEAT X
17 162060 3 PIN,BIN HEAT,SPRING GUIDE X
18 140622 4 SEAL,RING X
19 100747 6 BOLT,HEXHD X
20 100655 7 NUT,STOVER X
21 100652 6 NUT,STOVER X
22 100569 3 SCREW,HEXHD X
23 100548 9 WASHER,HARDENED X
24 100424 17 WASHER,HARDENED X
25 100312 3 NUT,NYLOC X
26 100212 7 SCREW,HEXHD X
27 100210 7 SCREW,HEXHD X
20
16
18
17
19
3
7
13 3
11
4
12
14
13
11 15
4 10
12 6
TD0003651A
E9836402 - E
2A-64
AIR INTAKE SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15 X
4 208828 2 CLAMP,T-BOLT X
5 206489 1 PIPE,AIR INTAKE X
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE X
7 201819 1 REDUCER,STACK X
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER X
9 200466 1 INFORMER X
10 200051 1 CLAMP,HOSE X
11 100370 10 WASHER,HARDENED X
12 100314 4 NUT,NYLOC X
13 100089 6 SCREW,HEXHD X
14 100083 2 SCREW,HEXHD X
15 100062 2 WASHER,FLAT X
16 290230 1 PRE-CLEANER (ADT 240) X
17 202860 1 BOWL,PRE-CLEANER X
18 220535 1 COVER,PRE CLEANER X
19 NSI 1 BODY,PRE CLEANER X
20 NSI 1 NUT,WING X
2A-65
AIR CLEANER
P008531
2A-66
AIR CLEANER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
2 220722 1 COVER,FRG15 AIR CLEANER X
3 220723 6 LATCH,FRG15 AIR CLEANER X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X
7 NSI 1 BODY,AIR CLEANER X
8 200871 2 CABLE TIE X
2A-67
FUEL SYSTEM
18
16
9 12
1
6
16 9
17
15
16 13
13 16
12
17 11
4
11
26
20
19
10
14
7
E14832404 B
TD0003179A
2A-68
FUEL SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X
2 241225 1 HOSE X
3 241224 1 HOSE X
4 241218 1 HOSE X
5 240980 1 HOSE X
6 207693 1 ASSY,FUEL FILTER X
7 206945 6 MTG,RUBBER X
9 121451 2 ADAPTOR X
10 121365 1 ADAPTOR X
11 120969 2 CONNECTOR X
12 120804 2 ELBOW X
13 120781 2 ADAPTOR X
14 120670 1 CONNECT X
15 100731 4 SCREW,HEXHD X
16 100548 12 WASHER,HARDENED X
17 100312 6 NUT,NYLOC X
18 100198 2 SCREW,HEXHD X
19 100080 1 SCREW,HEXHD X
20 100061 1 WASHER,FLAT X
26 203764 2 P-CLIP,25MM X
2A-69
FUEL-WATER FILTER UNIT
1 7
P009709 A
2A-70
FUEL-WATER FILTER UNIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER,UNIT,FUEL-WATER X
2 207694 1 ELEMENT,FILTER X
3 224670 1 BOWL,SEE-THRU X
4 224667 1 VALVE,DRAIN SELF VENTING X
5 218508 1 CLAMP,FUEL FILTER X
6 226385 1 KIT,LID & GASKET X
7 226386 1 KIT,T-HANDLE & O-RING X
8 221597 1 KIT,SEAL,SERVICE X
2A-71
HANDLIFT PUMP & PRE-FILTER
TD0004783
2A-72
HANDLIFT PUMP & PRE-FILTER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X
2 DC260058 1 KIT,PRE-FILTER ELEMENT X
3 DC140123 1 RING,SEAL X
4 DC221232 1 BOWL,FILTER X
2A-73
ENGINE COOLING SYSTEM : DETAIL A
12
2 32
11
27 37
53 33
57
53 15
57 38
33
30 28
57
37 30 55
57
55 39
46 38
47 32 1
33
34 25
5 19
47 25
52 3 55
44 57
28
58 50
25 13 56
57
28 49
31 35
20
31
57
53
32 49
51 49
22 51
25
4
25
E14832405-I SH1-2
TD0003122 D
2A-74
ENGINE COOLING SYSTEM : DETAIL A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218686 1 HOSE,RADIATOR X 2810 MM LONG
2 218686 1 HOSE,RADIATOR X 1660 MM LONG
3 217971 1 HOSE,INLET,ENG X
4 217970 1 HOSE,BOTTOM,RAD X
5 217969 1 HOSE,TOP,RAD X
11 216484 1 CLAMP,HOSE X
12 216165 1 CAP,1BAR,SURGE TANK X
13 216158 1 TAG,RUBBER,RAD PIPE X
15 216097 1 TANK,SURGE,8L X
19 216016 1 PIPE,MAKE-UP LINE,RAD X
20 216015 1 HOSE,MAKE-UP LINE,RAD X
21 216014 1 HOSE,SURGE TNK OUTLET X
22 216011 1 PIPE,SUCTION,RAD X
25 208821 6 CLAMP,T-BOLT X
27 203926 2 GROMMET X
28 203764 6 P-CLIP X
30 201439 4 P-CLIP X
31 200092 4 CLAMP,HOSE X
32 200061 4 CLAMP,HOSE X
33 200033 4 CLAMP,HOSE X
34 187425 1 BKT,VENT PIPES,RAD X
35 187315 1 BKT,PIPE,MAKE-UP LINE X
37 130002 1 HOSE,PARFLEX X 1610 MM LONG WAS 1140 MM LONG
38 130002 1 HOSE,PUSHLOCK X 1330 MM LONG WAS 1610 MM LONG
39 130002 1 HOSE,PUSHLOCK X 1140 MM LONG WAS 1330 MM LONG
42 120051 1 ADAPTOR,MALE X
44 100975 1 SCREW,HEXHD X
46 100731 8 SCREW,HEXHD X
47 100548 16 WASHER,HARDENED X
49 100370 13 WASHER,HARDENED X
50 100364 2 SCREW,HEXHD X
51 100314 3 NUT,NYLOC X
52 100312 8 NUT,NYLOC X
53 100310 5 NUT,NYLOC X
55 100081 5 SCREW,HEXHD X
56 100080 1 SCREW,HEXHD X
57 100061 11 WASHER,FLAT X
58 101307 1 WASHER,FLAT X
2A-75
ENGINE COOLING SYSTEM : DETAIL B
45
10
49
26
17 49
45 36
52
47
40
16
41
47 14
46
43 41
54 8
23
18
23 43
6 48
23
29
14
14
TD0003123 D
E14832405-I SH2-2
2A-76
ENGINE COOLING SYSTEM : DETAIL B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 217965 1 HOSE,STRAIGHT,CAC X
7 217964 1 HOSE,BOTTOM,CAC X
8 217963 1 HOSE,TOP,CAC X
9 217962 1 PIPE,BOTTOM,CAC X
10 217956 1 COOLING PACKAGE X
14 216128 3 CLAMP,T-BOLT X
16 216092 1 GUARD,FAN,RAD X
17 216045 1 COWLING,RAD X
18 216035 1 CLAMP,RETAINER X
23 208824 3 CLAMP,T-BOLT X
26 206523 2 MTG,RUBBER,CAC-CHASSIS X
29 203538 1 CLAMP,T-BOLT X
36 173733 2 PLT,SPACER,CAC X
40 121312 1 TAP,COOLANT DRAIN,RADIATOR X
41 121224 2 PLUG,HOLLOW HEX X
43 101345 6 WASHER,HARDENED X
45 100733 8 SCREW,HEXHD X
46 100731 8 SCREW,HEXHD X
47 100548 16 WASHER,HARDENED X
48 100494 2 SCREW,HEXHD X
49 100370 13 WASHER,HARDENED X
52 100312 8 NUT,NYLOC X
54 100083 4 SCREW,HEXHD X
57 100061 11 WASHER,FLAT X
58 101307 1 WASHER,FLAT X
2A-77
ENGINE COOLING SYSTEM, RADIATOR
12 13
10 13
10
10 13
10
10
3 6
9
10
11 7
4
9
10
10
12
10
10 10
12 12 12
TD0003608
217956 SH 2-2 A
2A-78
ENGINE COOLING SYSTEM, RADIATOR
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217960 1 TM OIL COOLER X
2 217959 1 CAC,300D,TIER,MK3 X
3 217958 1 RADIATOR X
4 216059 1 BRACE,COOLING PACKAGE X
5 216049 1 FRAME,COOLING PACKAGE,BOT X
6 216048 1 FRAME,COOLING PACKAGE,TOP X
7 216047 1 FRAME,COOLING PACKAGE,RIGHT X
8 216046 1 FRAME,COOLING PACKAGE,LEFT X
9 100657 8 NUT,STOVER X
10 100370 40 WASHER,HARDENED X
11 100178 2 SCREW,HEXHD X
12 100086 20 SCREW,HEXHD X
13 100085 10 SCREW,HEXHD X
2A-79
872182 - B30D & B25D 6X6 ADT - Sept. 2007
2A-80
SECTION 2B : B25D ENGINE TIER 3
2
3
11
17
16
1 6
10 7
12
8
18
17
20 15
14 13
19
4 9
TD0003229
E14832407 - 0
2B-2
ENGINE, MISCELLANEOUS ITEMS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 255001 1 RING,CLAMPING,OM906LA X
2 251111 1 ENGINE,DC OM906LA T3 X
3 217857 1 NONSLIP,SUMP X
4 207967 1 BOOT,RUBBER,DRAIN VALVE X
5 207646 2 MTG,RUBBER,T/MISSION,SPLT X
6 183140 2 MTG,ENGINE X
7 176592 4 SPACER,ENG MTG X
8 175112 1 PLT,COVER,F/WHEEL,HOUSING X
9 122136 1 VALVE,DRAIN X
10 121090 1 CONNECT,SPEC X
11 101324 2 BOLT,HEXHD X
12 100827 8 SCREW,HEXHD X
13 100653 2 NUT,STOVER X
14 100643 8 SCREW,HEXHD X
15 100548 2 WASHER,HARDENED X
16 100536 8 WASHER,HARDENED X
17 100532 4 WASHER,HARDENED X
18 100370 12 WASHER,HARDENED X
19 100238 2 SCREW,HEXHD X
20 100090 12 SCREW,HEXHD X
2B-3
ENGINE, CRANKCASE
224
230
113 314
119 167
173
83
125
149 131
95 17 89
155
56
143 65
65 53
137
47
53
161 41
11
35
107
71
77 5
23 278
29 248 290
236
59 250
248 266
244 296
242
TD0003248B
2B-4
ENGINE, CRANKCASE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 DC222128 1 CRANKCASE,C/W CYLINDER LINERS X
11 DC221799 2 SLEEVE,FLYWHEEL X
17 DC220737 3 BALL,REAR,OIL BORE X
23 DC100059 1 PIN,DOWEL,BEARING CAP X
29 DC100739 14 SCREW,BEARING CAP X
35 DC150174 6 BUSHING,CAMSHAFT BEARING X
41 DC150175 1 BUSHING,CAMSHAFT BEARING X
47 DC220543 6 PLUG,WELCH,34MM X
47 DC220549 A/R PLUG,WELCH,36.2MM X
53 DC120195 10 PLUG,EXPANSION 40MM X
53 DC120196 A/R PLUG,EXPANSION 42MM X
56 DC221800 1 THROTTLE,TRANSVERSE FUEL DUCT X
59 DC221801 6 NOZZLE,OIL X
65 DC220735 2 BALL,OIL PASSAGE FRONT / REAR X
65 DC221802 2 BALL,FUEL FEED LOCK X
65 DC221803 2 BALL,FUEL RETURN LOCK X
65 DC220737 1 BALL,LOCK TRANSVERSE FUEL DUCT X
65 DC220737 5 BALL,LOCK OIL SUPPLY UNIT PUMP X
71 DC221804 1 INTERMEDIATE PIECE,OIL PUMP X
77 DC221805 2 SLEEVE,OIL PUMP X
83 DC221806 1 INTERMEDIATE PIECE,TURBO,OIL X
89 DC221807 1 SLEEVE,PULSE SENDER X
95 DC120226 1 PLUG,EXPANSION X
107 DC140181 1 RING,SEAL,INTERMEDIATE FLANGE X
113 DC120116 1 PLUG,SCREW,CYL/HEAD X
119 DC140150 1 RING,SEAL,CYL/HEAD X
125 DC120158 1 PLUG,SCREW,OIL PASSAGE REAR X
131 DC140182 1 RING,SEAL,OIL PASSAGE REAR X
137 DC100173 1 PLUG,SCREW,MAIN OIL PASSAGE X
143 DC140172 1 RING,SEAL,MAIN OIL PASSAGE X
149 DC120227 1 PLUG,SCREW,WATER DRAIN X
155 DC221809 2 SLEEVE,CYL/HEAD X
161 DC120170 1 PLUG,SCREW,OIL PASSAGE OIL PUMP X
167 DC120114 1 PLUG,SCREW,MAIN OIL PASSAGE X
173 DC140149 1 RING,SEAL,MAIN OIL PASSAGE X
224 DC221810 1 VALVE,OVERFLOW,RELIEF 4.5 - 5 BAR X
230 DC140172 1 RING,SEAL,CYL/BLOCK X
242 DC221743 1 SENDER,FUEL TEMPERATURE X
244 DC221742 1 SENDER,OIL PRESSURE X
248 DC140149 1 RING,SEAL,SENDER UNIT,FUEL TEMP X
250 DC140172 1 RING,SEAL,SENDER UNIT,OIL PRESSURE X
266 DC221812 1 VALVE,SOLENOID X
278 DC221813 1 VALVE X
290 DC221814 1 GASKET X
296 DC100671 2 SCREW,FLANGED X
314 DC260106 1 KIT,GASKET CYLINDER CRANKCASE X
2B-5
ENGINE, TIMING COVER
40
45
50 97
120
55
150
140
155
130
20
95
27
29
25 15
TD0003249
2B-6
ENGINE, TIMING COVER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
15 DC222149 1 COVER,TIMING X
20 DC140197 1 SEAL,OIL CRANKSHAFT REAR X
25 DC221254 1 COVER,CAP FOR CRANK MECHANISM X
27 DC221977 1 GASKET,COVER X
29 DC111507 2 SCREW X
40 DC100177 1 PLUG,ALLEN X
45 DC140151 1 RING,SEAL X
50 DC220100 1 PLUG,SCREW X
55 DC140155 1 RING,SEAL X
95 DC100673 9 SCREW,FLANGED,TIMING CASE X
95 DC100674 5 SCREW,FLANGED,TIMING CASE X
95 DC100742 3 SCREW,FLANGED,TIMING CASE X
97 DC100597 1 SCREW,FLANGED,TIMING CASE X
120 DC222150 1 COVER,TIMING CASE X
130 DC222151 1 GASKET X
140 DC100414 5 SCREW X
150 DC120114 1 PLUG,SCREW X
155 DC140149 1 RING,SEAL X
2B-7
ENGINE, OIL PAN AND DIPSTICK
340
325 205
175
218 335
235
300
210
185
17
5
100
350
25 347
20
85
80
TD0003250
2B-8
ENGINE, OIL PAN AND DIPSTICK
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221526 1 PAN,OIL X
17 DC221818 1 GASKET,OIL PAN X
20 DC120029 1 PLUG,SCREW,OIL DRAIN X
25 DC140155 1 RING,SEAL,OIL DRAIN X
80 DC221819 1 SENDER,OIL LEVEL X
85 DC120200 3 PLUG,SENDER X
100 DC100085 22 SCREW,HEX X
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK X
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK X
205 DC221822 1 GROMMET X
210 DC100597 1 SCREW,GUIDE TUBE X
218 DC120228 1 FITTING,GUIDE TUBE X
235 DC100677 1 CLAMP,GUIDE TUBE X
300 DC221823 1 DIPSTICK,OIL X
325 DC221152 1 CAP X
330 DC140145 1 RING,SEAL X
335 DC221851 1 BRACKET,OIL DIPSTICK X
340 DC100659 1 SCREW,GUIDE TUBE X
347 DC220562 1 CAP,RUBBER X
350 DC220407 1 CLAMP,RUBBER CAP X
2B-9
ENGINE, CYLINDER HEAD AND VALVES
130
175
80
75 120
115
70
110
65
105
315 40
100
300 60
275
260 95
282 85
390
50
185
55 45
5 15
33 30
25
10 30
20
30
295
290
285
180
TD0003251A
2B-10
ENGINE, CYLINDER HEAD AND VALVES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222153 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE X
10 DC220735 6 BALL,FASTENER CONSTANT THROTTLE X
15 DC220543 2 PLUG,EXPANSION,34MM X
15 DC220549 A/R PLUG,EXPANSION,36MM X
20 DC120256 A/R PLUG,EXPANSION,WEB COOLING,M12 X
20 DC120257 A/R PLUG,EXPANSION,WEB COOLING,M13 X
25 DC220545 A/R PLUG,EXPANSION,25MM X
25 DC120195 A/R PLUG,EXPANSION,40MM X
30 DC220737 6 BALL,LEAK,OIL HOLE PLUG X
30 DC220735 2 BALL,LEAK,OIL HOLE PLUG X
30 DC220735 1 BALL,TO PLUG COOLING WATER BORE X
33 DC120258 4 PLUG,SCREW BRACING X
40 DC221825 12 SEAT,VALVE,INTAKE STANDARD X
40 DC221826 12 SEAT,VALVE,INTAKE REPAIR I,35.37MM X
40 DC221827 12 SEAT,VALVE INTAKE REPAIR II,35.57MM X
40 DC221828 6 SEAT,VALVE EXHAUST STANDARD X
40 DC221829 6 SEAT,VALVE EXHAUST REPAIR I,40.37MM X
40 DC221830 6 SEAT,VALVE EXHAUST REPAIR II,40.57MM X
45 DC221831 18 GUIDE,VALVE,INTAKE & EXHAUST,STD X
45 DC221832 A/R GUIDE,VALVE,INTAKE & EXHAUST,+0.2MM X
45 DC221833 A/R GUIDE,VALVE,INTAKE & EXHAUST,+0.5MM X
50 DC140160 6 RING,SEAL X
55 DC221834 6 SLEEVE X
60 DC221835 12 VALVE,INTAKE X
60 DC221836 6 VALVE,EXHAUST X
65 DC100678 18 WASHER,VALVE SPRING X
70 DC221837 12 SPRING,INTAKE VALVE X
70 DC221838 6 SPRING,EXHAUST VALVE X
75 DC221839 18 RETAINER,SPRING X
80 DC220030 36 COLLET,VALVE X
85 DC221840 18 HOLDER,SEAL X
95 DC221841 6 VALVE,CONSTANT THROTTLE X
100 DC221842 6 GUIDE X
105 DC221843 6 SPRING X
110 DC221844 6 RETAINER,SPRING X
115 DC221845 12 VALVE,COLLET X
120 DC221846 6 PISTON X
130 DC221847 6 COVER X
175 DC221848 6 BRIDGE,VALVE X
180 DC222155 1 GASKET,CYLINDER HEAD TO CRANKCASE X
185 DC100679 14 SCREW,CYLINDER HEAD TO CRANKCASE X
260 DC222154 6 INJECTOR,COMPLETE X
275 DC140185 6 RING,SEAL,INJECTOR TO CYLINDER HEAD X
282 DC140186 6 RING,SEAL,INJECTOR TO CYLINDER HEAD X
285 DC221647 6 SOCKET,PIPE X
290 DC140166 6 RING,SEAL SOCKET TO CYLINDER HEAD X
295 DC100636 6 SCREW,FITTING ON INJECTOR X
300 DC221854 6 BRACKET,CLAMPING,INJECTOR TO CYL HD X
315 DC100741 6 SCREW,INJECTOR TO CYL HEAD X
390 DC260125 1 KIT,CYLINDER HEAD GASKET X
2B-11
ENGINE, CYLINDER HEAD, ROCKER ARM
350
335
350
330
340
320 345
345
380
375 320
325
365 170 140
370
355 165
165
165 5 160
195
190
150
155
145
135
160
200
TD0003252
2B-12
ENGINE, CYLINDER HEAD, ROCKER ARM
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222153 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE X
135 DC120231 A/R HELICOIL,M22X1.5X8.0 X
140 DC120232 A/R HELICOIL,M14X1X7.0 X
145 DC120233 A/R HELICOIL,M16X1.5X10.5 X
150 DC120234 A/R HELICOIL,M14X1.5X14 X
155 DC120061 A/R HELICOIL,M12X1.5X12 X
160 DC120059 A/R HELICOIL,M10X15 X
165 DC120057 A/R HELICOIL,M8X12 X
170 DC120058 A/R HELICOIL,M8X116 X
190 DC120235 5 UNION,THREADED,CONSTANT THROTTLE X
195 DC140167 5 RING,SEAL CONSTANT THROTTLE TO HEAD X
200 DC130233 1 LINE,CONSTANT THROTTLE X
320 DC221855 1 SPINDLE,ROCKER ARM X
325 DC120236 2 PLUG,EXPANSION X
330 DC221856 6 ARM,ROCKER,INTAKE X
335 DC221857 6 ARM,ROCKER,EXHAUST X
340 DC150176 12 BUSHING X
345 DC100682 12 SCREW,ADJUSTING X
350 DC100683 12 NUT,ADJUSTING SCREW X
355 DC221858 1 BRACKET,ROCKER ARM,FRONT X
355 DC221859 5 BRACKET,ROCKER ARM,CENTRAL X
355 DC221860 1 BRACKET,ROCKER ARM,REAR X
360 DC221861 6 SPRING X
365 DC100684 12 WASHER X
370 DC221862 2 RING,LOCK X
375 DC221863 7 CLAMPING PIECE,ROCKER SHAFT TO HEAD X
380 DC100685 7 SCREW,ROCKER SHAFT TO CYLINDER HEAD X
2B-13
ENGINE, CYLINDER HEAD COVER
125
120
125
17 18
115
68
74
35
29
32
20
41
47
TD0003253A
2B-14
ENGINE, CYLINDER HEAD COVER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221864 1 COVER,CYLINDER HEAD,PLASTIC X
17 DC221865 1 DIAPHRAGM X
18 DC222247 1 SPRING,BREATHER X
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER X
29 DC220031 1 CAP,OIL FILLING X
32 DC220029 1 GASKET X
35 DC221866 7 INSERT,COVER TO CYLINDER HEAD X
41 DC221867 4 LOCK X
47 DC221529 1 GASKET X
68 DC221868 1 GASKET X
74 DC100686 7 SCREW,COVER TO CYLINDER HEAD X
115 DC130194 1 PIPE,BREATHER X
120 DC130196 1 HOSE,PIPE TO CYLINDER HEAD COVER X
125 203588 2 CLAMP,PIPE TO CYLINDER HEAD COVER X
2B-15
ENGINE, CRANKSHAFT AND FLYWHEEL
20 30
10
15
25
43
35
70
75
55
60
TD0003436
2B-16
ENGINE, CRANKSHAFT AND FLYWHEEL
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC260151 1 CRANKSHAFT,C/W MAIN/BIG END BEARINGS X
10 DC100687 1 PIN,DOWEL,GEAR TO CRANKSHAFT X
15 DC221870 1 GEAR,CRANKSHAFT X
15 DC221871 1 GEAR,CRANKSHAFT,FITTING SIZE -0.30 X
20 DC150205 7 BEARING,MAIN STANDARD X
20 DC222157 7 BEARING,MAIN,FITTING SIZE 0.10 X
20 DC222158 7 BEARING,MAIN,FITTING SIZE 0.25 X
20 DC222159 7 BEARING,MAIN,FITTING SIZE 0.50 X
20 DC222160 7 BEARING,MAIN,FITTING SIZE 0.75 X
20 DC222161 7 BEARING,MAIN,FITTING SIZE 1.00 X
25 DC100688 2 WASHER,THRUST,STANDARD X
25 DC100689 2 WASHER,THRUST REPAIR SIZE I,0.30MM X
25 DC100690 2 WASHER,THRUST,REPAIR SIZE II,0.50MM X
30 DC150183 6 BEARING,BIG END,STANDARD X
30 DC150191 6 BEARING,BIG END,FITTING SIZE 0.10 X
30 DC150192 6 BEARING,BIG END,FITTING SIZE 0.25 X
30 DC150193 6 BEARING,BIG END,FITTING SIZE 0.50 X
30 DC150194 6 BEARING,BIG END,FITTING SIZE 0.75 X
30 DC150195 6 BEARING,BIG END,FITTING SIZE 1.00 X
35 DC221872 1 DAMPER,VIBRATION X
43 DC100691 6 SCREW,DAMPER/HUB TO CRANKSHAFT X
55 DC221873 1 FLYWHEEL,WITH RING GEAR X
60 DC221874 1 GEAR,RING X
70 DC100691 8 SCREW,FLYWHEEL TO CRANKSHAFT X
75 DC221875 1 GEAR,CRANKSHAFT X
2B-17
ENGINE, CONNECTING ROD AND PISTONS
20
15
25
30
10
TD0003437
2B-18
ENGINE, CONNECTING ROD AND PISTONS
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222223 6 ROD,CONNECTING X
10 DC100080 12 SCREW X
15 DC221877 6 PISTON,KIT,STANDARD,102MM X MAHLE
15 DC221878 6 PISTON,102MM,HEIGHT -.30 X MAHLE
15 DC221879 6 PISTON,102MM,HEIGHT -.60 X MAHLE
15 DC221880 6 PISTON,102MM,HEIGHT -.90 X MAHLE
15 DC222231 6 PISTON,102.30MM,HEIGHT -.30 X MAHLE
15 DC222232 6 PISTON,102.60MM,HEIGHT -.60 X MAHLE
15 DC222233 6 PISTON,102.90MM,HEIGHT -.90 X MAHLE
20 DC260108 6 PISTON RING SET,102MM STD X
20 DC260153 6 PISTON RING SET,102.30MM X
20 DC260154 6 PISTON RING SET,102.60MM X
20 DC206155 6 PISTON RING SET,102.90MM X
25 DC221881 6 PIN,PISTON X
30 DC221882 12 RING,RETAINING X
2B-19
ENGINE, CAMSHAFT AND TIMING PARTS
25
20
15
TD0003438
2B-20
ENGINE, CAMSHAFT AND TIMING PARTS
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221883 1 CAMSHAFT X
15 DC221885 1 PIN,CYLINDRICAL X
20 DC221886 12 FOLLOWER,CAM,INLET/EXHAUST VALVES X
25 DC221887 12 ROD,PUSH INLET/EXHAUST VALVES X
2B-21
ENGINE, INJECTION PUMP
20
15
17
10
30
25
35
60
65
70
27
Be nz
edes
Merc
55
TD0003439
2B-22
ENGINE, INJECTION PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221888 6 PUMP,FUEL INJECTION X
10 DC260109 6 KIT,SEAL RING X BLACK SEAL - TOP,GREEN SEAL - BOT.
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE X
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP X
20 DC100692 12 SCREW,PUMP TO CRANKCASE X
25 DC221889 1 PUMP,FUEL X
27 DC100693 1 SCREW,SHEAVE PULLEY X
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE X
35 DC100112 3 SCREW,FUEL PUMP TO C/CASE X
55 DC221891 1 COVER,INJECTION PUMP X
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT X
65 DC221893 4 RING,RETAINING COVER ATTACHMENT X
70 DC221894 4 SPRING,COVER ATTACHMENT X
2B-23
ENGINE, FUEL LINES
25
30
30
25
20 15
30
25
35
40
5
TD0003440
2B-24
ENGINE, FUEL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE X
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD X
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP X
25 DC120211 3 BOLT,BANJO X
30 DC140172 6 RING,SEAL X
35 DC120209 2 CONNECTOR,FUEL LINE X
40 DC120210 2 NUT,UNION FUEL LINES X
2B-25
ENGINE, FUEL FILTER
20
15
50
23
25
45
28
55
35
60
40
65
TD0003441
2B-26
ENGINE, FUEL FILTER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT X
20 DC221680 1 HEAD,FUEL FILTER X
23 DC140174 1 RING,SEAL X
25 DC221897 1 COVER,PRE-FILTER X
28 DC140188 1 RING,SEAL X
35 DC140063 1 RING,SEAL X
40 DC100173 1 PLUG,SCREW X
45 DC221898 1 INSERT,FILTER X
50 DC221899 1 ELEMENT,FUEL FILTER KIT X INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER X INCLUDES ITEM 28
60 DC221901 1 GASKET,FUEL FILTER TO CYLINDER HEAD X
65 DC100694 1 SCREW,FILTER TO CYL/HEAD X
65 DC100352 2 SCREW,FILTER TO CYL/HEAD X
2B-27
ENGINE, FLAMESTART SYSTEM
125
40
95
90
25
15
20
30
120 110
100 105
115
TD0003442
2B-28
ENGINE, FLAMESTART SYSTEM
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221902 1 VALVE,SOLENOID X
15 DC221903 1 BRACKET,SOLENOID VALVE X
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET X
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE X
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE X
40 DC130200 1 PIPE,FROM VALVE TO HEATER PLUGS X
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE X
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE X
100 DC130201 1 PIPE,FROM FUEL FILTER TO VALVE X
105 DC120237 1 BOLT,BANJO,FUEL PIPE TO FILTER X
110 DC100143 1 BOLT,BANJO,FUEL PIPE TO VALVE X
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER X
120 DC140190 2 RING,SEAL FUEL PIPE TO VALVE X
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE X
2B-29
ENGINE, TURBO CHARGER
65
160
94
152
280
200 30
175
20
170
335
330
251
345
100 340
10
5
60
55
50
TD0003443
2B-30
ENGINE, TURBO CHARGER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221587 1 TURBO CHARGER,WASTEGATE X
10 DC100296 4 NUT,TURBO TO MANIFOLD X
20 DC221905 1 SHEILD,HEAT,FLANGED ELBOW X
30 DC100385 4 SCREW,HEAT SHEILD X
50 DC221582 1 HOSE,MOLDED X
55 DC100381 1 CLAMP,MOLDED HOSE TO TURBO X
60 203588 1 CLAMP,HOSE TO BREATHER PIPE X
60 203588 1 CLAMP,HOSE COMP SUCTION PIPE X
65 DC130202 1 PIPE,AIR ON TURBO CHARGER X
94 DC140191 1 RING,SEAL,AIR PIPE X
100 DC130203 1 PIPE,CHARGE-AIR X
152 DC100319 1 CLAMP,CHARGE-AIR PIPE TO TURBO X
160 DC100390 1 SCREW,CHARGE-AIR PIPE ON MEMBER X
170 DC100695 1 STUD,CHARGE-AIR PIPE AT WATER PUMP X
175 DC100604 1 NUT,CHARGE-AIR PIPE AT WATER PUMP X
200 DC221906 1 BRACKET,AIR PIPE AT WATER PUMP X
251 DC100390 1 SCREW,BRACKET TO CHARGE-AIR PIPE X
280 DC100597 2 SCREW,BRACKET TO WATER PUMP X
330 206353 1 CLAMP,CHARGE-AIR PIPE ON HOUSING X
335 DC140192 1 RING,SEAL,CHARGE-AIR PIPE X
340 DC100366 1 SCREW,CHARGE-AIR PIPE TO HOUSING X
345 DC100383 1 NUT,CHARGE-AIR PIPE TO HOUSING X
2B-31
ENGINE, AIR COMPRESSOR
55
110 5
TD0003444A
2B-32
ENGINE, AIR COMPRESSOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM X
55 DC100696 1 NUT,GEAR TO COMPRESSOR X
110 DC100743 4 SCREW,COMPRESSOR TO CRANKCASE X
2B-33
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
20
60
66
75
190 180
190
184
195
195
245
240
250
TD0003638
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130212 1 PIPE, SUCTION X
20 DC130162 1 PIPE, SUCTION X
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE X
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR X
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR X
180 DC130205 1 PIPE, AT CYLINDER HEAD X
184 DC130235 1 PIPE, AT WATER PUMP X
190 DC120182 2 BOLT, BANJO X
195 DC140149 4 RING, SEAL X
240 DC220481 1 CAP, POWER STEERING PUMP X
245 DC220314 1 GASKET X
250 DC100597 2 SCREW, FLANGED, COVER TO COMP X
65
50
52
78
75
25
85
TD0003457
2B-36
ENGINE, INTAKE MANIFOLD
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
25 DC221915 1 HOUSING,CHARGING AIR ELBOW X
50 DC222085 1 UNIT,SENDER C/AIR PRES/TEMP,4 BAR X
52 DC140199 1 RING,SENDER X
65 DC100744 2 SCREW,FLANGED X
75 DC100685 2 SCREW,C/AIR ELBOW TO CYL HEAD X
78 DC100745 10 SCREW,C/AIR ELBOW TO CYL HEAD X
85 DC222060 6 GASKET,C/AIR ELBOW TO CYL HEAD X
2B-37
ENGINE, EXHAUST MANIFOLD
30
14
12
32
14
32
20
25
95
125
110
115
105 100
120
215 205
16 145
210
180
140
185
TD0003458
2B-38
ENGINE, EXHAUST MANIFOLD
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
12 DC222116 1 MANIFOLD,EXHAUST,MIDDLE PIECE X
14 DC222115 2 MANIFOLD,EXHAUST,END PIECE X
20 DC100316 2 STUD X
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD X
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD X
32 DC222117 4 RING,SEAL,3 PIECE EXHAUST X
95 DC260112 1 KIT,EXHAUST BRAKE X
100 DC220960 1 LEVER X
105 DC220981 1 PIVOT,BALL X
110 DC100378 1 SCREW,LEVER TO SHAFT X
115 DC100699 1 NUT,LEVER TO THROTTLE VALVE X
120 DC260113 1 KIT,EXHAUST BRAKE VALVE X
125 DC100296 4 NUT,FLANGED,EXH/BRAKE TO TURBO X
140 DC221919 1 BRACKET X
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW X
160 DC221920 1 CYLINDER,EXHAUST BRAKE X
180 DC100112 1 SCREW,CYLINDER TO BRACKET X
185 DC221921 1 TUBE,PACER,CYLINDER TO BRACKET X
205 DC220980 1 SOCKET,BALL,CYLINDER TO LEVER X
210 DC100359 1 NUT,CYLINDER TO LEVER X
215 DC220836 1 CLIP,SECURING X
2B-39
ENGINE, ELECTRICAL EQUIPMENT
388
5 394
412
424
11 406 478
382 418
17
280
41
580
53
514
130
100
70 574
600 538
85 532
526
520
220
265
250
556
205 562 568
550
235 544
TD0003459
2B-40
ENGINE, ELECTRICAL EQUIPMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222162 1 UNIT,CONTROL,TIER 3 X
11 DC100366 3 SCREW,FLANGED,CONTROL UNIT X
17 DC221771 6 RING,RUBBER X
41 DC222147 1 CABLE,ELECTRIC-ENGINE X
53 DC120249 1 PLUG SOCKET,ENGINE START X
53 DC120249 1 PLUG SOCKET,ENGINE STOP X
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR X
70 DC120247 1 PLUG,COOLING WATER TEMP X
70 DC120247 1 PLUG,FUEL TEMP SENDER UNIT X
70 DC120247 1 PLUG,CAMSHAFT POSITION UNIT X
70 DC120247 1 PLUG,CRANKSHAFT POSITION UNIT X
70 DC120247 1 PLUG,OIL TEMP SENSOR X
85 DC120255 1 COUPLING,THROTTLE VALVE X
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT X
130 DC120250 1 PLUG,BOOST AIR SENSOR X
205 DC120222 1 HOUSING,PIN,CONTROL MODULE X
220 DC120244 1 CAP,CONTROL MODULE X
235 DC120243 A/R TERMINAL,PIN,CONTROL MODULE X
250 DC222098 A/R GASKET,CONTROL MODULE X
265 DC120245 A/R PLUG,ENGINE CONTROL X
280 DC120246 12 SHOE,CABLE UNIT X
382 DC221924 2 SWITCH,ENGINE START/STOP X
388 DC100700 2 NUT,ENGINE START/STOP X
406 101354 4 SCREW,CAP,BRACKET TO CRANKCASE X
412 DC221734 1 SENDER,SPEED AT CRANKCASE X
412 DC221734 1 SENDER,SPEED AT TIMING CASE X
418 DC150196 1 BUSHING,T.D.C. SENSER TO CRANKCASE X
418 DC150196 1 BUSHING,CRANKCASE POSITION UNIT X
424 DC140178 1 O-RING,T.D.C. SENDER TO CRANKCASE X
478 200871 A/R CABLE TIE X
514 DC221726 1 ELECTRONICS,KSA X
520 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM X
526 DC120221 2 PIN,SOCKET HOUSING FLAME START X
532 DC221728 2 GASKET,FLAME START SYSTEM X
538 DC221729 1 BOOT,FLAME START SYSTEM X
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM X
550 DC100664 1 NUT,FLAME START SYSTEM X
556 DC221730 2 GASKET,FLAME START X
562 DC221928 2 PIN,SOCKET HOUSING FLAME START X
568 DC221731 1 BOOT,FLAME START SYSTEM X
574 DC120220 1 PIN,BUSHING,HEATER PLUG TO GROUND X
580 DC100383 1 NUT,HEATER PLUG TO GROUND X
600 DC222101 1 CABLE,CONTROL UNIT TO SHIFT PANEL X
2B-41
ENGINE, STARTING MOTOR
35
5 30
110
105 95
100
45
10 25
15
20
80
TD0003464
2B-42
ENGINE, STARTING MOTOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221926 1 MOTOR,STARTER 24V/4KW,BOSCH X
10 DC221555 1 BENDIX X
15 DC150126 1 BUSHING,DRIVE END X
20 DC221930 1 HOUSING,FRONT X
25 DC150156 1 BUSHING,BENDIX X
30 DC221931 1 SWITCH,SOLENOID X
35 DC221932 1 LEVER,CONTROL X
45 DC150158 1 BUSHING,COMMUTATOR END X
80 DC221934 1 SWITCH,SOLENOID X
95 DC260114 1 KIT,GEARING X
100 DC260115 1 KIT,GEARING X
105 DC260116 1 KIT,ARMATURE X
110 DC100538 3 SCREW,STARTER TO TIMING CASE X
2B-43
ENGINE, ALTERNATOR AND ATTACHMENT
306
307
110 190
305
60
215
259 170
280
130
50
278 302
20
304 220
303
300 301
TD0003470A
2B-44
ENGINE, ALTERNATOR AND ATTACHMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP X
20 DC100715 4 SCREW, ALTERNATOR X
50 DC150157 1 BEARING, BALL DRIVE END X
60 DC150168 1 BEARING, BALL SLIP RING SIDE X
110 DC222017 1 RECTIFIER, ALTERNATOR X
130 DC222018 1 CONDENSOR, ALTERNATOR X
170 DC222021 1 REGULATOR AND CUT-OUT X
190 DC100346 2 SCREW X
215 DC260152 1 KIT, REPAIR SCREWS X
220 DC260073 1 KIT, TERMINAL PARTS X
259 DC220508 1 FAN, ALTERNATOR PULLEY X
278 DC222022 1 PULLEY, ALTERNATOR X
280 DC100764 1 WASHER, ALTERNATOR X
300 DC221967 1 SUPPORT, ALTERNATOR X
301 DC100755 1 PIN, SPRING X
302 DC100708 4 SCREW, BRACKET TO CRANKCASE X
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT X
305 DC221968 1 BRACKET X
306 DC100597 1 SCREW, BRACKET TO OIL FILTER X
307 100478 1 SCREW, ALTERNATOR TO BRACKET X
2B-45
ENGINE, OIL PUMP
10
20
40 55
25
50
45
55
TD0003471
2B-46
ENGINE, OIL PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221937 1 PUMP,OIL X
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT X
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE X
25 DC130207 1 PIPE,SUCTION X
40 DC221936 1 BRACKET X
45 DC100621 1 SCREW,PIPE TO DIPSTICK GUIDE TUBE X
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP X
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE X
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE X
2B-47
ENGINE, OIL FILTER AND OIL COOLER
15
35
30
25
70
135
140
46
120 110
115 50
132
133 75
105
125
130
TD0003472A
2B-48
ENGINE, OIL FILTER AND OIL COOLER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222148 1 FILTER,OIL COMPLETE UNIT X
15 DC221939 1 COVER,OIL FILTER X
25 DC221578 1 ELEMENT,OIL FILTER X
30 DC221940 1 NECK,FILTER X
35 DC140195 1 RING,SEAL X
46 DC140182 1 RING,SEAL TO PLUG SENDER UNIT PORT X
50 DC221942 1 GASKET,OIL FILTER TO CRANKCASE X
70 DC221943 1 VALVE,PRESSURE RELIEF X
75 DC100366 4 SCREW,OIL FILTER TO CRANKCASE X
75 DC100671 1 SCREW,OIL FILTER TO CRANKCASE X
105 DC221944 1 ELEMENT,OIL COOLER X
110 DC221945 1 COVER,OIL COOLER X
115 DC221946 1 GASKET,OIL COOLER TO COVER X
120 DC100385 2 SCREW,OIL COOLER TO COVER X
125 DC221947 1 GASKET,OIL COOLER TO CRANKCASE X
130 DC100112 12 SCREW,OIL COOLER TO CRANKCASE X
132 DC221743 1 SENDER,OIL TEMPERATURE X
133 DC140149 1 RING,SEAL X
135 DC221171 A/R PLUG,SCREW X
140 DC140059 A/R WASHER,SEALING X
2B-49
ENGINE, OIL LINES
55
70
115
90
35
125
105
125
TD0003475
2B-50
ENGINE, OIL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC130208 1 PIPE,OIL FEED X
35 DC130231 1 PIPE,OIL RETURN X
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD X
70 DC140149 2 RING,SEAL FEED PIPE TO OIL FILTER HD X
90 DC221746 1 GASKET,RETURN PIPE TO TURBO X
105 DC100414 2 SCREW,RETURN PIPE TO TURBO X
115 DC130210 1 PIPE,PLASTIC,RETURN TO CRANKCASE X
125 DC100326 2 CLAMP,RETURN PIPE TO CRANKCASE X
2B-51
ENGINE, WATER PUMP
100
57
15
106
270
280
245
45
235 42 265
275
112
345 24 20
205
310
200
224
285 28
232
230
315
320
TD0003476
2B-52
ENGINE, WATER PUMP
I B B Vin Series
Q
T 3 2
PART No T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC221949 1 PUMP,WATER WITH GASKETS X
15 DC260117 1 KIT,GASKET WATER PUMP X
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE X
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE X
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE X
42 DC221743 1 SENDER,TEMPERATURE X
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE X
57 DC222145 1 CONNECTOR,RETARDER X
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD X
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD X
112 DC120238 1 SOCKET,PIPE TO WATER PUMP X
200 DC221577 2 THERMOSTAT,83 DEGREE X
205 DC140110 2 RING,SEAL X
224 DC220008 1 COVER,TWIN THERMOSTAT HOUSING X
230 DC100366 2 SCREW,FLANGED,40MM LG X
232 DC100657 1 SCREW,FLANGED,70MM LG X
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET X
245 DC120239 1 UNION,BANJO X
265 DC120240 1 FITTING,HEAT FEED X
270 DC140182 2 RING,SEAL TO FITTING X
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET X
280 203588 1 CLAMP,RUBBER CAP 20-32MM X
285 DC221953 1 PULLEY X
310 DC100507 4 SCREW,FAN PULLEY TO WATER PUMP X
315 DC222166 1 BELT-V,1939MM X
315 DC222204 1 BELT-V,1369MM,W/O AIR CON X FOR EMERGENCY ONLY
320 DC222167 1 PULLEY,GUIDE FUEL FEED PUMP X
345 DC222168 1 TIGHTENER,BELT X
2B-53
ENGINE, FAN
35
40
20
55
15
TD0003477
2B-54
ENGINE, FAN
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC221391 1 FAN X
15 DC221390 1 HUB,VISCOUS X
20 DC100359 4 NUT,FAN CLUTCH AT ADAPTOR PIECE X
35 DC222225 1 SPACER,FAN X
40 DC100703 4 STUD X
55 DC100704 6 SCREW,SPACER TO VIBRATION DAMPER X
2B-55
ENGINE MOUNTINGS
75
85
TD0003478A
2B-56
ENGINE MOUNTINGS
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
75 DC221958 1 EYE,LIFTING REAR X
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD X
2B-57
ENGINE, AIRCONDITIONER COMPRESSOR
20
30
85
15
25
10
80
8
TD0003479
2B-58
ENGINE, AIRCONDITIONER COMPRESSOR
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC221758 1 COMPRESSOR,LESS COUPLING X
10 DC260118 1 KIT,COUPLING X
15 DC260098 1 KIT,GASKET X
20 DC221959 1 CONSOLE X
25 DC221960 2 SLEEVE X
30 DC221961 2 SLEEVE X
80 DC100707 4 SCREW,COMPRESSOR TO SUPPORT X
85 DC100352 4 SCREW,SUPPORT TO CRANKCASE X
2B-59
EXHAUST SYSTEM
20
17
13
11 20 1
8
17
5 20 19
15
7 6
15 21
17 14 15
16 10
11
18
9
3 12
10
16
18 11
2
TD0003835 - B
E14832403 - D
2B-60
EXHAUST SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218292 1 SHIELD,HEAT,EXH,FRONT X
2 217754 1 EXHAUST,MID SECTION X
3 217752 1 EXHAUST,FRONT SECTION X
4 216350 1 EXHAUST,STACK,POLISHED SS X
5 216042 1 EXHAUST,MUFFLER X
6 207496 1 CLAMP,EXHAUST X
7 216755 1 EXHAUST,H/SHIELD COVER X
8 216754 1 EXHAUST,H/SHIELD FIXED X
9 206636 1 EXHAUST,H/SHIELD MID X
10 204035 3 CLAMP,SEALCLAMP X
11 201212 4 CLAMP,EXHAUST,100MM X
12 191074 1 HEATSHIELD,TURBO X
13 174447 1 MTG,EXHAUST H/SHIELD FRNT X
14 100652 1 NUT,STOVER X
15 100548 6 WASHER,HARDENED X
16 100424 11 WASHER,HARDENED X
17 100370 10 WASHER,HARDENED X
18 100211 11 SCREW,HEXHD X
19 100199 1 BOLT,HEXHD X
20 100091 10 SCREW,HEXHD X
21 100083 4 SCREW,HEXHD X
2B-61
KIT, BIN HEATING (OPTIONAL)
A
19
16
11 8
16 9
14 3
18
23
21
15
2
26
12
24
27 20
13
10 12 7 19
16
17 18
26 6 11
16 22
24
4 23
25
1
24
14
20
23
24
21
27 264799
TD0005182
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264799 1 KIT,RIBLESS BIN HEATING X
1 262900 1 ASSY,B/HEAT,HOSE GUARD X
2 216913 1 ASSY,MID SECTION X
3 214261 1 STACK,BIN HEATING X
4 207374 1 MTG,PLT,LOWER B/HEATING X
5 207373 1 MTG,BKT,B/HEATING X
6 206305 1 ASSY,FLEX SWIVEL B/H X
7 206303 1 ASSY,MID SECT,B/HEATING X
8 206301 1 ASSY,TOP SECT,B/HEATING X
9 204035 2 CLAMP,SEALCLAMP X
10 201667 3 SPRING,BIN HEAT,SUSP,PLT X
11 201666 6 SPRING,BIN HEAT,BALL,JOINT X
12 201212 3 CLAMP,EXHAUST X
13 176250 3 WASHER,PROFILED X
14 174760 2 FLANGE,BIN HEATING BALL X
15 174674 1 BKT,BIN HEATING,HYD MTG X
16 162456 12 WASHER,SPRING RET,BIN HEAT X
17 162060 3 PIN,BIN HEAT,SPRING GUIDE X
18 140622 4 SEAL,RING X
19 100747 6 BOLT,HEXHD X
20 100655 7 NUT,STOVER X
21 100652 6 NUT,STOVER X
22 100569 3 SCREW,HEXHD X
23 100548 9 WASHER,HARDENED X
24 100424 17 WASHER,HARDENED X
25 100312 3 NUT,NYLOC X
26 100212 7 SCREW,HEXHD X
27 100210 7 SCREW,HEXHD X
20
16
18
17
19
3
7
13 3
11
4
12
14
13
11 15
4 10
12 6
TD0003651A
E9836402 - E
2B-64
AIR INTAKE SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15 X
4 208828 2 CLAMP,T-BOLT X
5 206489 1 PIPE,AIR INTAKE X
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE X
7 201819 1 REDUCER,STACK X
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER X
9 200466 1 INFORMER X
10 200051 1 CLAMP,HOSE X
11 100370 10 WASHER,HARDENED X
12 100314 4 NUT,NYLOC X
13 100089 6 SCREW,HEXHD X
14 100083 2 SCREW,HEXHD X
15 100062 2 WASHER,FLAT X
16 290230 1 PRE-CLEANER (ADT 240) X
17 202860 1 BOWL,PRE-CLEANER X
18 220535 1 COVER,PRE CLEANER X
19 NSI 1 BODY,PRE CLEANER X
20 NSI 1 NUT,WING X
2B-65
AIR CLEANER
P008531
2B-66
AIR CLEANER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
2 220722 1 COVER,FRG15 AIR CLEANER X
3 220723 6 LATCH,FRG15 AIR CLEANER X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X
7 NSI 1 BODY,AIR CLEANER X
8 200871 2 CABLE TIE X
2B-67
FUEL SYSTEM
18
16
9 12
1
6
16 9
17
15
16 13
13 16
12
17 11
4
11
26
20
19
10
14
7
E14832404 B
TD0003179A
2B-68
FUEL SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X
2 241225 1 HOSE X
3 241224 1 HOSE X
4 241218 1 HOSE X
5 240980 1 HOSE X
6 207693 1 ASSY,FUEL FILTER X
7 206945 6 MTG,RUBBER X
9 121451 2 ADAPTOR X
10 121365 1 ADAPTOR X
11 120969 2 CONNECTOR X
12 120804 2 ELBOW X
13 120781 2 ADAPTOR X
14 120670 1 CONNECT X
15 100731 4 SCREW,HEXHD X
16 100548 12 WASHER,HARDENED X
17 100312 6 NUT,NYLOC X
18 100198 2 SCREW,HEXHD X
19 100080 1 SCREW,HEXHD X
20 100061 1 WASHER,FLAT X
26 203764 2 P-CLIP,25MM X
2B-69
FUEL-WATER FILTER UNIT
1 7
P009709 A
2B-70
FUEL-WATER FILTER UNIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER,UNIT,FUEL-WATER X
2 207694 1 ELEMENT,FILTER X
3 224670 1 BOWL,SEE-THRU X
4 224667 1 VALVE,DRAIN SELF VENTING X
5 218508 1 CLAMP,FUEL FILTER X
6 226385 1 KIT,LID & GASKET X
7 226386 1 KIT,T-HANDLE & O-RING X
8 221597 1 KIT,SEAL,SERVICE X
2B-71
HANDLIFT PUMP & PRE-FILTER
TD0004783
2B-72
HANDLIFT PUMP & PRE-FILTER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X
2 DC260058 1 KIT,PRE-FILTER ELEMENT X
3 DC140123 1 RING,SEAL X
4 DC221232 1 BOWL,FILTER X
2B-73
ENGINE COOLING SYSTEM : DETAIL A
12
2 32
11
27 37
53 33
57
53 15
57 38
33
30 28
57
37 30 55
57
55 39
46 38
47 32 1
33
34 25
5 19
47 25
52 3 55
44 57
28
58 50
25 13 56
57
28 49
31 35
20
31
57
53
32 49
51 49
22 51
25
4
25
E14832405-I SH1-2
TD0003122 D
2B-74
ENGINE COOLING SYSTEM : DETAIL A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218686 1 HOSE,RADIATOR X 2810 MM LONG
2 218686 1 HOSE,RADIATOR X 1660 MM LONG
3 217971 1 HOSE,INLET,ENG X
4 217970 1 HOSE,BOTTOM,RAD X
5 217969 1 HOSE,TOP,RAD X
11 216484 1 CLAMP,HOSE X
12 216165 1 CAP,1BAR,SURGE TANK X
13 216158 1 TAG,RUBBER,RAD PIPE X
15 216097 1 TANK,SURGE,8L X
19 216016 1 PIPE,MAKE-UP LINE,RAD X
20 216015 1 HOSE,MAKE-UP LINE,RAD X
21 216014 1 HOSE,SURGE TNK OUTLET X
22 216011 1 PIPE,SUCTION,RAD X
25 208821 6 CLAMP,T-BOLT X
27 203926 2 GROMMET X
28 203764 6 P-CLIP X
30 201439 4 P-CLIP X
31 200092 4 CLAMP,HOSE X
32 200061 4 CLAMP,HOSE X
33 200033 4 CLAMP,HOSE X
34 187425 1 BKT,VENT PIPES,RAD X
35 187315 1 BKT,PIPE,MAKE-UP LINE X
37 130002 1 HOSE,PARFLEX X 1610 MM LONG WAS 1140 MM LONG
38 130002 1 HOSE,PUSHLOCK X 1330 MM LONG WAS 1610 MM LONG
39 130002 1 HOSE,PUSHLOCK X 1140 MM LONG WAS 1330 MM LONG
42 120051 1 ADAPTOR,MALE X
44 100975 1 SCREW,HEXHD X
46 100731 8 SCREW,HEXHD X
47 100548 16 WASHER,HARDENED X
49 100370 13 WASHER,HARDENED X
50 100364 2 SCREW,HEXHD X
51 100314 3 NUT,NYLOC X
52 100312 8 NUT,NYLOC X
53 100310 5 NUT,NYLOC X
55 100081 5 SCREW,HEXHD X
56 100080 1 SCREW,HEXHD X
57 100061 11 WASHER,FLAT X
58 101307 1 WASHER,FLAT X
2B-75
ENGINE COOLING SYSTEM : DETAIL B
45
10
49
26
17 49
45 36
52
47
40
16
41
47 14
46
43 41
54 8
23
18
23 43
6 48
23
29
14
14
TD0003123 D
E14832405-I SH2-2
2B-76
ENGINE COOLING SYSTEM : DETAIL B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 217965 1 HOSE,STRAIGHT,CAC X
7 217964 1 HOSE,BOTTOM,CAC X
8 217963 1 HOSE,TOP,CAC X
9 217962 1 PIPE,BOTTOM,CAC X
10 217956 1 COOLING PACKAGE X
14 216128 3 CLAMP,T-BOLT X
16 216092 1 GUARD,FAN,RAD X
17 216045 1 COWLING,RAD X
18 216035 1 CLAMP,RETAINER X
23 208824 3 CLAMP,T-BOLT X
26 206523 2 MTG,RUBBER,CAC-CHASSIS X
29 203538 1 CLAMP,T-BOLT X
36 173733 2 PLT,SPACER,CAC X
40 121312 1 TAP,COOLANT DRAIN,RADIATOR X
41 121224 2 PLUG,HOLLOW HEX X
43 101345 6 WASHER,HARDENED X
45 100733 8 SCREW,HEXHD X
46 100731 8 SCREW,HEXHD X
47 100548 16 WASHER,HARDENED X
48 100494 2 SCREW,HEXHD X
49 100370 13 WASHER,HARDENED X
52 100312 8 NUT,NYLOC X
54 100083 4 SCREW,HEXHD X
57 100061 11 WASHER,FLAT X
58 101307 1 WASHER,FLAT X
2B-77
ENGINE COOLING SYSTEM, RADIATOR
12 13
10 13
10
10 13
10
10
3 6
9
10
11 7
4
9
10
10
12
10
10 10
12 12 12
TD0003608
217956 SH 2-2 A
2B-78
ENGINE COOLING SYSTEM, RADIATOR
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217960 1 TM OIL COOLER X
2 217959 1 CAC,300D,TIER,MK3 X
3 217958 1 RADIATOR X
4 216059 1 BRACE,COOLING PACKAGE X
5 216049 1 FRAME,COOLING PACKAGE,BOT X
6 216048 1 FRAME,COOLING PACKAGE,TOP X
7 216047 1 FRAME,COOLING PACKAGE,RIGHT X
8 216046 1 FRAME,COOLING PACKAGE,LEFT X
9 100657 8 NUT,STOVER X
10 100370 40 WASHER,HARDENED X
11 100178 2 SCREW,HEXHD X
12 100086 20 SCREW,HEXHD X
13 100085 10 SCREW,HEXHD X
2B-79
872182 - B30D & B25D 6X6 ADT - Sept. 2007
2B-80
SECTION 2C : B30D ENGINE TIER 2
2
3
11
17
16
12
6 7
17
10
13
18
20 8
1 15
19
14
4 9
TD0005165
E16832406
2C-2
ENGINE, MISCELLANEOUS ITEMS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 255001 1 RING,CLAMPING,OM906LA X
2 251118 1 ENGINE,DC OM926LA X
3 217857 1 NONSLIP,SUMP X
4 207967 1 BOOT,RUBBER X
5 207646 2 MTG,RUBBER X
6 183140 2 MTG,ENGINE X
7 176592 4 SPACER,ENG MTG X
8 175112 1 PLT,COVER X
9 122136 1 VALVE,DRAIN X
10 121090 1 CONNECT X
11 101324 2 BOLT,HEXHD X
12 100827 8 SCREW,HEXHD X
13 100653 2 NUT,STOVER X
14 100643 8 SCREW,HEXHD X
15 100548 2 WASHER,HARDENED X
16 100536 8 WASHER X
17 100532 4 WASHER,HARDENED X
18 100370 12 WASHER,HARDENED X
19 100238 2 SCREW,HEXHD X
20 100090 12 SCREW,HEXHD X
224
230
113 314
119 167
173
83
125
149 131
95 17 89
155
56
143 65
65 53
137
47
53
161 41
11
35
107
71
77 5
23 278
29 248 290
236
59 250
248 266
244 296
242
TD0004823
2C-4
ENGINE, CRANKCASE
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222234 1 CRANKCASE, OM926LA X
11 DC221799 2 SLEEVE, FLYWHEEL X
17 DC220737 3 BALL, REAR, OIL BORE X
23 DC100059 1 PIN, DOWEL, BEARING CAP X
29 DC100739 14 SCREW, BEARING CAP X
35 DC150174 6 BUSHING, CAMSHAFT BEARINGS X
41 DC150175 1 BUSHING, CAMSHAFT BEARINGS X
47 DC220543 6 PLUG, WELCH, 34MM X
47 DC220549 A/R PLUG, WELCH, 36.2MM X
53 DC120195 10 PLUG, EXPANSION 40MM X
53 DC120196 A/R PLUG, EXPANSION 42MM X
56 DC221800 1 THROTTLE, TRANSVERSE FUEL DUCT X
59 DC221801 6 NOZZLE, OIL X
65 DC220735 2 BALL, OIL PASSAGE FRONT / REAR X
65 DC221802 2 BALL, FUEL FEED LOCK X
65 DC221803 2 BALL, FUEL RETURN LOCK X
65 DC220737 1 BALL, LOCK TRANSVERSE FUEL DUCT X
65 DC220737 5 BALL, LOCK OIL SUPPLY UNIT PUMP X
71 DC221804 1 INTERMEDIATE PIECE, OIL PUMP X
77 DC221805 2 SLEEVE, OIL PUMP X
83 DC221806 1 INTERMEDIATE PIECE, TURBO, OIL X
89 DC221807 1 SLEEVE, PULSE SENDER X
95 DC120226 1 PLUG, EXPANSION X
107 DC140181 1 RING, SEAL, INTERMEDIATE FLANGE X
113 DC120116 1 PLUG, SCREW, CYL/HEAD X
119 DC140150 1 RING, SEAL, CYL/HEAD X
125 DC120158 1 PLUG, SCREW, OIL PASSAGE REAR X
131 DC140182 1 RING, SEAL, OIL PASSAGE REAR X
137 DC100173 1 PLUG, SCREW, MAIN OIL PASSAGE X
143 DC140172 1 RING, SEAL, MAIN OIL PASSAGE X
149 DC120227 1 PLUG, SCREW, WATER DRAIN X
155 DC221809 2 SLEEVE, CYL/HEAD X
161 DC120170 1 PLUG,SCREW , OIL PASSAGE OIL PUMP X
167 DC120114 1 PLUG, SCREW, MAIN OIL PASSAGE X
173 DC140149 1 RING, SEAL, MAIN OIL PASSAGE X
224 DC221810 1 VALVE, OVERFLOW, RELIEF 4.5 - 5 BAR X
230 DC140172 1 RING, SEAL, CYL/BLOCK X
242 DC221743 1 SENDER, FUEL TEMPERATURE X
244 DC221742 1 SENDER, OIL PRESSURE X
248 DC140149 1 RING, SEAL, SENDER UNIT, FUEL TEMP X
250 DC140172 1 RING, SEAL, SENDER UNIT, OIL PRESSURE X
266 DC221812 1 VALVE, SOLENOID X
278 DC221813 1 VALVE X
290 DC221814 1 GASKET X
296 DC100671 2 SCREW, FLANGED X
314 DC260106 1 KIT, GASKET CYLINDER CRANKCASE X
2C-5
ENGINE, TIMING COVER
40
45
50 97
55
95
20
27
29
25 15
TD0004824
2C-6
ENGINE, TIMING COVER
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
15 DC222149 1 COVER, TIMING X
20 DC140197 1 SEAL, OIL CRANKSHAFT REAR X
25 DC221254 1 COVER, CAP FOR CRANK MECHANISM X
27 DC221977 1 GASKET, COVER X
29 DC111507 2 SCREW X
40 DC100177 1 PLUG, SCREW X
45 DC140151 1 RING, SEAL X
50 DC120104 1 PLUG, SCREW X
55 DC140155 1 RING, SEAL X
95 DC100673 9 SCREW, FLANGED, TIMING CASE, 60MM X
95 DC100674 5 SCREW, FLANGED, TIMING CASE, 80MM X
95 DC100742 3 SCREW, FLANGED, TIMING CASE, 160MM X
97 DC100597 1 SCREW, FLANGED, TIMING CASE, 25MM X
2C-7
ENGINE, OIL PAN AND DIPSTICK
340
325 205
175
218 335
235
300
210
185
17
5
100
350
25 347
20
85
80
TD0003250
2C-8
ENGINE, OIL PAN AND DIPSTICK
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221526 1 PAN,OIL X
17 DC221818 1 GASKET,OIL PAN X
20 DC120029 1 PLUG,SCREW,OIL DRAIN X
25 DC140155 1 RING,SEAL,OIL DRAIN X
80 DC221819 1 SENDER,OIL LEVEL X
85 DC120200 3 PLUG,SENDER X
100 DC100085 22 SCREW,HEX X
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK X
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK X
205 DC221822 1 GROMMET X
210 DC100597 1 SCREW,GUIDE TUBE X
218 DC120228 1 FITTING,GUIDE TUBE X
235 DC100677 1 CLAMP,GUIDE TUBE X
300 DC221823 1 DIPSTICK,OIL X
325 DC221152 1 CAP X
330 DC140145 1 RING,SEAL X
335 DC221851 1 BRACKET,OIL DIPSTICK X
340 DC100659 1 SCREW,GUIDE TUBE X
347 DC220562 1 CAP,RUBBER X
350 DC220407 1 CLAMP,RUBBER CAP X
2C-9
ENGINE, CYLINDER HEAD AND VALVES
175
130
90
80
75 120
115
70
110
65
105
315 40
100
300 60
275
260 95
282 85
390
50
185
55 45
5 15
33 30
25
10 30
20
30
295
290
285
180
TD0004826
2C-10
ENGINE, CYLINDER HEAD AND VALVES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222228 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE X
10 DC220735 6 BALL, PLUG FOR WEB COOLING BORE X
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE X
15 DC220543 2 PLUG, EXPANSION, 34MM X
15 DC220549 A/R PLUG, EXPANSION, 36MM X
20 DC120256 A/R PLUG, EXPANSION, WEB COOLING, M12 X
20 DC120257 A/R PLUG, EXPANSION, WEB COOLING, M13 X
25 DC220545 A/R PLUG, EXPANSION, 25MM X
25 DC120195 1 PLUG, EXPANSION, 40MM X
30 DC220737 6 BALL, LEAK, OIL HOLE PLUG X
30 DC220735 2 BALL, LEAK, OIL HOLE PLUG X
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE X
33 DC120258 4 PLUG, SCREW BRACING X
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD X
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM X
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM X
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD X
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM X
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM X
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD X
45 DC221832 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.2MM X
45 DC221833 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.5MM X
50 DC140160 6 RING, SEAL X
55 DC221834 6 SLEEVE X
60 DC221835 12 VALVE, INTAKE X
60 DC221836 6 VALVE, EXHAUST X
65 DC100678 18 WASHER, VALVE SPRING X
70 DC221837 12 SPRING, INTAKE VALVE X
70 DC221838 6 SPRING, EXHAUST VALVE X
75 DC221839 18 RETAINER, SPRING X
80 DC220030 36 COLLET, VALVE X
85 DC221840 18 HOLDER, SEAL X
90 DC222126 6 CAP, VALVE X
95 DC221841 6 VALVE, CONSTANT THROTTLE X
100 DC221842 6 GUIDE X
105 DC221843 6 SPRING X
110 DC221844 6 RETAINER, SPRING X
115 DC221845 12 VALVE, COLLET X
120 DC221846 6 PISTON X
130 DC221847 6 COVER X
175 DC221848 6 BRIDGE, VALVE X
180 DC222235 1 GASKET, CYLINDER HEAD TO CRANKCASE X
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE X
260 DC222236 6 INJECTOR, COMPLETE X
275 DC140179 6 RING, SEAL, INJECTOR TO CYLINDER HEAD X
275 DC140185 6 RING, SEAL, INJECTOR TO CYLINDER HEAD X
282 DC140186 6 SLEEVE, HEAT INJECTOR X
285 DC221647 6 SOCKET, PIPE X
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD X
295 DC100636 6 SCREW, FITTING ON INJECTOR X
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD X
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD X
390 DC260131 1 KIT, CYLINDER HEAD GASKET X
2C-11
ENGINE, CYLINDER HEAD, ROCKER ARM
350
335
350
330
340
320 345
345
380
375 320
325
365 170 140
370
355 165
165
165 5 160
195
190
150
155
145
135
160
200
TD0003252
2C-12
ENGINE, CYLINDER HEAD, ROCKER ARM
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222153 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE X
135 DC120231 A/R HELICOIL,M22X1.5X8.0 X
140 DC120232 A/R HELICOIL,M14X1X7.0 X
145 DC120233 A/R HELICOIL,M16X1.5X10.5 X
150 DC120234 A/R HELICOIL,M14X1.5X14 X
155 DC120061 A/R HELICOIL,M12X1.5X12 X
160 DC120059 A/R HELICOIL,M10X15 X
165 DC120057 A/R HELICOIL,M8X12 X
170 DC120058 A/R HELICOIL,M8X116 X
190 DC120235 5 UNION,THREADED,CONSTANT THROTTLE X
195 DC140167 5 RING,SEAL CONSTANT THROTTLE TO HEAD X
200 DC130233 1 LINE,CONSTANT THROTTLE X
320 DC221855 1 SPINDLE,ROCKER ARM X
325 DC120236 2 PLUG,EXPANSION X
330 DC221856 6 ARM,ROCKER,INTAKE X
335 DC221857 6 ARM,ROCKER,EXHAUST X
340 DC150176 12 BUSHING X
345 DC100682 12 SCREW,ADJUSTING X
350 DC100683 12 NUT,ADJUSTING SCREW X
355 DC221858 1 BRACKET,ROCKER ARM,FRONT X
355 DC221859 5 BRACKET,ROCKER ARM,CENTRAL X
355 DC221860 1 BRACKET,ROCKER ARM,REAR X
360 DC221861 6 SPRING X
365 DC100684 12 WASHER X
370 DC221862 2 RING,LOCK X
375 DC221863 7 CLAMPING PIECE,ROCKER SHAFT TO HEAD X
380 DC100685 7 SCREW,ROCKER SHAFT TO CYLINDER HEAD X
2C-13
ENGINE, CYLINDER HEAD COVER
125
120
125
17 18
115
68
74
35
29
32
20
41
47
TD0003253A
2C-14
ENGINE, CYLINDER HEAD COVER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221864 1 COVER,CYLINDER HEAD,PLASTIC X
17 DC221865 1 DIAPHRAGM X
18 DC222247 1 SPRING,BREATHER X
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER X
29 DC220031 1 CAP,OIL FILLING X
32 DC220029 1 GASKET X
35 DC221866 7 INSERT,COVER TO CYLINDER HEAD X
41 DC221867 4 LOCK X
47 DC221529 1 GASKET X
68 DC221868 1 GASKET X
74 DC100686 7 SCREW,COVER TO CYLINDER HEAD X
115 DC130194 1 PIPE,BREATHER X
120 DC130196 1 HOSE,PIPE TO CYLINDER HEAD COVER X
125 203588 2 CLAMP,PIPE TO CYLINDER HEAD COVER X
2C-15
ENGINE, CRANKSHAFT AND FLYWHEEL
20 30
10
15
25
43
35
70
75
55
60
TD0003436
2C-16
ENGINE, CRANKSHAFT AND FLYWHEEL
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC260151 1 CRANKSHAFT,C/W MAIN/BIG END BEARINGS X
10 DC100687 1 PIN,DOWEL,GEAR TO CRANKSHAFT X
15 DC221870 1 GEAR,CRANKSHAFT X
15 DC221871 1 GEAR,CRANKSHAFT,FITTING SIZE -0.30 X
20 DC150205 7 BEARING,MAIN STANDARD X
20 DC222157 7 BEARING,MAIN,FITTING SIZE 0.10 X
20 DC222158 7 BEARING,MAIN,FITTING SIZE 0.25 X
20 DC222159 7 BEARING,MAIN,FITTING SIZE 0.50 X
20 DC222160 7 BEARING,MAIN,FITTING SIZE 0.75 X
20 DC222161 7 BEARING,MAIN,FITTING SIZE 1.00 X
25 DC100688 2 WASHER,THRUST,STANDARD X
25 DC100689 2 WASHER,THRUST REPAIR SIZE I,0.30MM X
25 DC100690 2 WASHER,THRUST,REPAIR SIZE II,0.50MM X
30 DC150183 6 BEARING,BIG END,STANDARD X
30 DC150191 6 BEARING,BIG END,FITTING SIZE 0.10 X
30 DC150192 6 BEARING,BIG END,FITTING SIZE 0.25 X
30 DC150193 6 BEARING,BIG END,FITTING SIZE 0.50 X
30 DC150194 6 BEARING,BIG END,FITTING SIZE 0.75 X
30 DC150195 6 BEARING,BIG END,FITTING SIZE 1.00 X
35 DC221872 1 DAMPER,VIBRATION X
43 DC100691 6 SCREW,DAMPER/HUB TO CRANKSHAFT X
55 DC221873 1 FLYWHEEL,WITH RING GEAR X
60 DC221874 1 GEAR,RING X
70 DC100691 8 SCREW,FLYWHEEL TO CRANKSHAFT X
75 DC221875 1 GEAR,CRANKSHAFT X
2C-17
ENGINE, CONNECTING ROD AND PISTONS
20
15
25
30
10
TD0003437
2C-18
ENGINE, CONNECTING ROD AND PISTONS
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222223 6 ROD,CONNECTING X
10 DC100080 12 SCREW X
15 DC221877 6 PISTON,KIT,STANDARD,102MM X MAHLE
15 DC221878 6 PISTON,102MM,HEIGHT -.30 X MAHLE
15 DC221879 6 PISTON,102MM,HEIGHT -.60 X MAHLE
15 DC221880 6 PISTON,102MM,HEIGHT -.90 X MAHLE
15 DC222231 6 PISTON,102.30MM,HEIGHT -.30 X MAHLE
15 DC222232 6 PISTON,102.60MM,HEIGHT -.60 X MAHLE
15 DC222233 6 PISTON,102.90MM,HEIGHT -.90 X MAHLE
20 DC260108 6 PISTON RING SET,102MM STD X
20 DC260153 6 PISTON RING SET,102.30MM X
20 DC260154 6 PISTON RING SET,102.60MM X
20 DC206155 6 PISTON RING SET,102.90MM X
25 DC221881 6 PIN,PISTON X
30 DC221882 12 RING,RETAINING X
2C-19
ENGINE, CAMSHAFT AND TIMING PARTS
25
20
15
TD0003438
2C-20
ENGINE, CAMSHAFT AND TIMING PARTS
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221883 1 CAMSHAFT X
15 DC221885 1 PIN,CYLINDRICAL X
20 DC221886 12 FOLLOWER,CAM,INLET/EXHAUST VALVES X
25 DC221887 12 ROD,PUSH INLET/EXHAUST VALVES X
2C-21
ENGINE, INJECTION PUMP
20
15
17
10
30
25
35
60
65
70
27
Be nz
edes
Merc
55
TD0003439
2C-22
ENGINE, INJECTION PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221888 6 PUMP,FUEL INJECTION X
10 DC260109 6 KIT,SEAL RING X BLACK SEAL - TOP,GREEN SEAL - BOT.
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE X
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP X
20 DC100692 12 SCREW,PUMP TO CRANKCASE X
25 DC221889 1 PUMP,FUEL X
27 DC100693 1 SCREW,SHEAVE PULLEY X
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE X
35 DC100112 3 SCREW,FUEL PUMP TO C/CASE X
55 DC221891 1 COVER,INJECTION PUMP X
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT X
65 DC221893 4 RING,RETAINING COVER ATTACHMENT X
70 DC221894 4 SPRING,COVER ATTACHMENT X
2C-23
ENGINE, FUEL LINES
25
30
30
25
20 15
30
25
35
40
5
TD0003440
2C-24
ENGINE, FUEL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE X
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD X
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP X
25 DC120211 3 BOLT,BANJO X
30 DC140172 6 RING,SEAL X
35 DC120209 2 CONNECTOR,FUEL LINE X
40 DC120210 2 NUT,UNION FUEL LINES X
2C-25
ENGINE, FUEL FILTER
20
15
50
23
25
45
28
55
35
60
40
65
TD0003441
2C-26
ENGINE, FUEL FILTER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT X
20 DC221680 1 HEAD,FUEL FILTER X
23 DC140174 1 RING,SEAL X
25 DC221897 1 COVER,PRE-FILTER X
28 DC140188 1 RING,SEAL X
35 DC140063 1 RING,SEAL X
40 DC100173 1 PLUG,SCREW X
45 DC221898 1 INSERT,FILTER X
50 DC221899 1 ELEMENT,FUEL FILTER KIT X INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER X INCLUDES ITEM 28
60 DC221901 1 GASKET,FUEL FILTER TO CYLINDER HEAD X
65 DC100694 1 SCREW,FILTER TO CYL/HEAD X
65 DC100352 2 SCREW,FILTER TO CYL/HEAD X
2C-27
ENGINE, FLAMESTART SYSTEM
125
40
95
90
25
15
20
30
120 110
100 105
115
TD0003442
2C-28
ENGINE, FLAMESTART SYSTEM
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221902 1 VALVE,SOLENOID X
15 DC221903 1 BRACKET,SOLENOID VALVE X
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET X
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE X
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE X
40 DC130200 1 PIPE,FROM VALVE TO HEATER PLUGS X
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE X
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE X
100 DC130201 1 PIPE,FROM FUEL FILTER TO VALVE X
105 DC120237 1 BOLT,BANJO,FUEL PIPE TO FILTER X
110 DC100143 1 BOLT,BANJO,FUEL PIPE TO VALVE X
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER X
120 DC140190 2 RING,SEAL FUEL PIPE TO VALVE X
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE X
2C-29
ENGINE, TURBO CHARGER
65
160
94
152
360
200 30
175
20
170
114
430
100 450
10
5
60
55
50
TD0004831
2C-30
ENGINE, TURBO CHARGER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222242 1 TURBO CHARGER, OM926LA X
8 DC100316 2 STUD, TURBO TO EXH/MANIFOLD X
10 DC100296 2 NUT, TURBO TO MANIFOLD M10 X
20 191074 1 HEATSHEILD (NOT PART OF ENGINE) X SEE ENGINE MISC. ITEMS
30 DC100385 4 SCREW, HEAT SHEILD, M8X16 X
50 DC221582 1 HOSE, MOLDED X
55 DC100381 1 CLAMP, MOLDED HOSE TO TURBO X
60 DC100326 1 CLAMP, HOSE TO BREATHER PIPE X
60 203588 1 CLAMP, HOSE COMP SUCTION PIPE X
65 DC130202 1 PIPE, AIR ON TURBO CHARGER X
94 DC140191 1 RING, SEAL, AIR PIPE X
100 DC130203 1 PIPE, CHARGE-AIR X
114 DC140192 1 RING, SEAL X
152 DC100319 1 CLAMP, CHARGE-AIR PIPE TO TURBO X
160 DC100390 1 SCREW, CHARGE-AIR PIPE ON MEMBER X
170 DC100695 1 STUD, CHARGE-AIR PIPE AT WATER PUMP X
175 DC100604 1 NUT, CHARGE-AIR PIPE AT WATER PUMP X
200 DC221906 1 BRACKET, AIR PIPE AT WATER PUMP X
360 DC100597 2 SCREW, BRACKET TO WATER PUMP X
430 206353 1 CLAMP, CHARGE-AIR PIPE ON HOUSING X
450 DC100369 1 SCREW, CHARGE-AIR PIPE TO HOUSING X
2C-31
ENGINE, AIR COMPRESSOR
55
110 5
TD0003444A
2C-32
ENGINE, AIR COMPRESSOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM X
55 DC100696 1 NUT,GEAR TO COMPRESSOR X
110 DC100743 4 SCREW,COMPRESSOR TO CRANKCASE X
2C-33
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
20
60
66
75
190 180
183
190
195 195
245
240
250
TD0004649
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130212 1 PIPE, SUCTION X
20 DC130162 1 PIPE, SUCTION X
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE X
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR X
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR X
180 DC130234 1 PIPE, AT CYLINDER HEAD X
183 DC130235 1 PIPE, AT WATER PUMP X
190 DC120182 2 BOLT, BANJO X
195 DC140149 4 RING, SEAL X
240 DC220481 1 CAP, POWER STEERING PUMP X
245 DC220314 1 GASKET X
250 DC100597 2 SCREW, FLANGED, COVER TO COMP X
65
50
52
78
75
25
85
TD0004832
2C-36
ENGINE, INTAKE MANIFOLD
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
25 DC221915 1 HOUSING,CHARGING AIR ELBOW X
50 DC222085 1 UNIT,SENDER C/AIR PRES/TEMP,4 BAR X
52 DC140199 1 RING,SENDER X
65 DC100744 2 SCREW,FLANGED X
75 DC100685 2 SCREW,C/AIR ELBOW TO CYL HEAD X
78 DC100745 10 SCREW,C/AIR ELBOW TO CYL HEAD X
85 DC222060 6 GASKET,C/AIR ELBOW TO CYL HEAD X
2C-37
ENGINE, EXHAUST MANIFOLD
30
14
12
32
14
32
20
25
95
125
110
115
105 100
120
215 205
16 145
210
180
140
185
TD0003458
2C-38
ENGINE, EXHAUST MANIFOLD
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
12 DC222116 1 MANIFOLD,EXHAUST,MIDDLE PIECE X
14 DC222115 2 MANIFOLD,EXHAUST,END PIECE X
20 DC100316 2 STUD X
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD X
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD X
32 DC222117 4 RING,SEAL,3 PIECE EXHAUST X
95 DC260112 1 KIT,EXHAUST BRAKE X
100 DC220960 1 LEVER X
105 DC220981 1 PIVOT,BALL X
110 DC100378 1 SCREW,LEVER TO SHAFT X
115 DC100699 1 NUT,LEVER TO THROTTLE VALVE X
120 DC260113 1 KIT,EXHAUST BRAKE VALVE X
125 DC100296 4 NUT,FLANGED,EXH/BRAKE TO TURBO X
140 DC221919 1 BRACKET X
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW X
160 DC221920 1 CYLINDER,EXHAUST BRAKE X
180 DC100112 1 SCREW,CYLINDER TO BRACKET X
185 DC221921 1 TUBE,PACER,CYLINDER TO BRACKET X
205 DC220980 1 SOCKET,BALL,CYLINDER TO LEVER X
210 DC100359 1 NUT,CYLINDER TO LEVER X
215 DC220836 1 CLIP,SECURING X
2C-39
ENGINE, ELECTRICAL EQUIPMENT
388
5 394
412
424
11 406 478
382 418
17
280
41
580
53
514
130
100
70 574
600 538
85 532
526
520
220
265
250
556
205 562 568
550
235 544
TD0003459
2C-40
ENGINE, ELECTRICAL EQUIPMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
ORDER AS PER ENGINE SERIAL
5 DC221922 1 UNIT,CONTROL,TIER 2 X NO.
11 DC100366 3 SCREW,FLANGED,CONTROL UNIT X
17 DC221771 6 RING,RUBBER X
41 DC222147 1 CABLE,ELECTRIC-ENGINE X
53 DC120249 1 PLUG SOCKET,ENGINE START X
53 DC120249 1 PLUG SOCKET,ENGINE STOP X
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR X
70 DC120247 1 PLUG,COOLING WATER TEMP X
70 DC120247 1 PLUG,FUEL TEMP SENDER UNIT X
70 DC120247 1 PLUG,CAMSHAFT POSITION UNIT X
70 DC120247 1 PLUG,CRANKSHAFT POSITION UNIT X
70 DC120247 1 PLUG,OIL TEMP SENSOR X
85 DC120255 1 COUPLING,THROTTLE VALVE X
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT X
130 DC120250 1 PLUG,BOOST AIR SENSOR X
205 DC120222 1 HOUSING,PIN,CONTROL MODULE X
220 DC120244 1 CAP,CONTROL MODULE X
235 DC120243 A/R TERMINAL,PIN,CONTROL MODULE X
250 DC222098 A/R GASKET,CONTROL MODULE X
265 DC120245 A/R PLUG,ENGINE CONTROL X
280 DC120246 12 SHOE,CABLE UNIT X
382 DC221924 2 SWITCH,ENGINE START/STOP X
388 DC100700 2 NUT,ENGINE START/STOP X
406 101354 4 SCREW,CAP,BRACKET TO CRANKCASE X
412 DC221734 1 SENDER,SPEED AT CRANKCASE X
412 DC221734 1 SENDER,SPEED AT TIMING CASE X
418 DC150196 1 BUSHING,T.D.C. SENSER TO CRANKCASE X
418 DC150196 1 BUSHING,CRANKCASE POSITION UNIT X
424 DC140178 1 O-RING,T.D.C. SENDER TO CRANKCASE X
478 200871 A/R CABLE TIE X
514 DC221726 1 ELECTRONICS,KSA X
520 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM X
526 DC120221 2 PIN,SOCKET HOUSING FLAME START X
532 DC221728 2 GASKET,FLAME START SYSTEM X
538 DC221729 1 BOOT,FLAME START SYSTEM X
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM X
550 DC100664 1 NUT,FLAME START SYSTEM X
556 DC221730 2 GASKET,FLAME START X
562 DC221928 2 PIN,SOCKET HOUSING FLAME START X
568 DC221731 1 BOOT,FLAME START SYSTEM X
574 DC120220 1 PIN,BUSHING,HEATER PLUG TO GROUND X
580 DC100383 1 NUT,HEATER PLUG TO GROUND X
600 DC222101 1 CABLE,CONTROL UNIT TO SHIFT PANEL X
2C-41
ENGINE, STARTING MOTOR
35
5 30
110
105 95
100
45
10 25
15
20
80
TD0003464
2C-42
ENGINE, STARTING MOTOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221926 1 MOTOR,STARTER 24V/4KW,BOSCH X
10 DC221555 1 BENDIX X
15 DC150126 1 BUSHING,DRIVE END X
20 DC221930 1 HOUSING,FRONT X
25 DC150156 1 BUSHING,BENDIX X
30 DC221931 1 SWITCH,SOLENOID X
35 DC221932 1 LEVER,CONTROL X
45 DC150158 1 BUSHING,COMMUTATOR END X
80 DC221934 1 SWITCH,SOLENOID X
95 DC260114 1 KIT,GEARING X
100 DC260115 1 KIT,GEARING X
105 DC260116 1 KIT,ARMATURE X
110 DC100538 3 SCREW,STARTER TO TIMING CASE X
2C-43
ENGINE, ALTERNATOR AND ATTACHMENT
306
307
110 190
305
60
215
259 170
280
130
50
278 302
20
304 220
303
300 301
TD0003470A
2C-44
ENGINE, ALTERNATOR AND ATTACHMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP X
20 DC100715 4 SCREW, ALTERNATOR X
50 DC150157 1 BEARING, BALL DRIVE END X
60 DC150168 1 BEARING, BALL SLIP RING SIDE X
110 DC222017 1 RECTIFIER, ALTERNATOR X
130 DC222018 1 CONDENSOR, ALTERNATOR X
170 DC222021 1 REGULATOR AND CUT-OUT X
190 DC100346 2 SCREW X
215 DC260152 1 KIT, REPAIR SCREWS X
220 DC260073 1 KIT, TERMINAL PARTS X
259 DC220508 1 FAN, ALTERNATOR PULLEY X
278 DC222022 1 PULLEY, ALTERNATOR X
280 DC100764 1 WASHER, ALTERNATOR X
300 DC221967 1 SUPPORT, ALTERNATOR X
301 DC100755 1 PIN, SPRING X
302 DC100708 4 SCREW, BRACKET TO CRANKCASE X
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT X
305 DC221968 1 BRACKET X
306 DC100597 1 SCREW, BRACKET TO OIL FILTER X
307 100478 1 SCREW, ALTERNATOR TO BRACKET X
2C-45
ENGINE, OIL PUMP
10
20
40 55
25
50
45
55
TD0003471
2C-46
ENGINE, OIL PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221937 1 PUMP,OIL X
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT X
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE X
25 DC130207 1 PIPE,SUCTION X
40 DC221936 1 BRACKET X
45 DC100621 1 SCREW,PIPE TO DIPSTICK GUIDE TUBE X
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP X
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE X
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE X
2C-47
ENGINE, OIL FILTER AND OIL COOLER
15
35
30
25
70
135
140
46
120 110
115 50
132
133 75
105
125
130
TD0004833
2C-48
ENGINE, OIL FILTER AND OIL COOLER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222148 1 FILTER, OIL COMPLETE UNIT X
15 DC221939 1 COVER, OIL FILTER X
25 DC221578 1 ELEMENT, OIL FILTER X
30 DC221940 1 NECK, FILTER X
35 DC140195 1 RING, SEAL X
46 DC140182 1 RING, SEAL TO PLUG SENDER UNIT PORT X
50 DC221942 1 GASKET, OIL FILTER TO CRANKCASE X
70 DC221943 1 VALVE, PRESSURE RELIEF X
75 DC100366 4 SCREW, OIL FILTER TO CRANKCASE X
75 DC100671 1 SCREW, OIL FILTER TO CRANKCASE X
105 DC221944 1 ELEMENT, OIL COOLER X
110 DC221945 1 COVER, OIL COOLER X
115 DC221946 1 GASKET, OIL COOLER TO COVER X
120 DC100385 2 SCREW, OIL COOLER TO COVER X
125 DC221947 1 GASKET, OIL COOLER TO CRANKCASE X
130 DC100112 12 SCREW, OIL COOLER TO CRANKCASE X
132 DC221743 1 SENDER, OIL TEMPERATURE X
133 DC140149 1 RING, SEAL X
135 DC221171 A/R PLUG, SCREW X
140 DC140059 A/R WASHER, SEALING X
2C-49
ENGINE, OIL LINES
55
70
115
90
35
125
105
125
TD0003475
2C-50
ENGINE, OIL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC130208 1 PIPE,OIL FEED X
35 DC130231 1 PIPE,OIL RETURN X
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD X
70 DC140149 2 RING,SEAL FEED PIPE TO OIL FILTER HD X
90 DC221746 1 GASKET,RETURN PIPE TO TURBO X
105 DC100414 2 SCREW,RETURN PIPE TO TURBO X
115 DC130210 1 PIPE,PLASTIC,RETURN TO CRANKCASE X
125 DC100326 2 CLAMP,RETURN PIPE TO CRANKCASE X
2C-51
ENGINE, WATER PUMP
100
57
15
106
270
280
245
45
235 42 265
275
112
345 24 20
205
310
200
224
285 28
232
230
315
320
TD0003476
2C-52
ENGINE, WATER PUMP
I B B Vin Series
Q
T 3 2
PART No T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC221949 1 PUMP,WATER WITH GASKETS X
15 DC260117 1 KIT,GASKET WATER PUMP X
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE X
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE X
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE X
42 DC221743 1 SENDER,TEMPERATURE X
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE X
57 DC222145 1 CONNECTOR,RETARDER X
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD X
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD X
112 DC120238 1 SOCKET,PIPE TO WATER PUMP X
200 DC221577 2 THERMOSTAT,83 DEGREE X
205 DC140110 2 RING,SEAL X
224 DC220008 1 COVER,TWIN THERMOSTAT HOUSING X
230 DC100366 2 SCREW,FLANGED,40MM LG X
232 DC100657 1 SCREW,FLANGED,70MM LG X
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET X
245 DC120239 1 UNION,BANJO X
265 DC120240 1 FITTING,HEAT FEED X
270 DC140182 2 RING,SEAL TO FITTING X
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET X
280 203588 1 CLAMP,RUBBER CAP 20-32MM X
285 DC221953 1 PULLEY X
310 DC100507 4 SCREW,FAN PULLEY TO WATER PUMP X
315 DC222166 1 BELT-V,1939MM X
315 DC222204 1 BELT-V,1369MM,W/O AIR CON X FOR EMERGENCY ONLY
320 DC222167 1 PULLEY,GUIDE FUEL FEED PUMP X
345 DC222168 1 TIGHTENER,BELT X
2C-53
ENGINE, FAN
35
40
20
55
15
TD0003477A
2C-54
ENGINE, FAN
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 216898 1 FAN, SUCKER, C/W VISCOUS HUB X NOT SUPPLIED WITH ENGINE
5 214065 1 FAN, SUCKER, DIA 725 X
15 NSI 1 HUB, VISCOUS X
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE X
35 DC222225 1 SPACER ,FAN X
40 DC100703 4 STUD X
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER X
2C-55
ENGINE MOUNTINGS
75
85
TD0003478A
2C-56
ENGINE MOUNTINGS
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
75 DC221958 1 EYE,LIFTING REAR X
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD X
2C-57
ENGINE, AIRCONDITIONER COMPRESSOR
20
30
85
15
25
10
80
8
TD0003479
2C-58
ENGINE, AIRCONDITIONER COMPRESSOR
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC221758 1 COMPRESSOR,LESS COUPLING X
10 DC260118 1 KIT,COUPLING X
15 DC260098 1 KIT,GASKET X
20 DC221959 1 CONSOLE X
25 DC221960 2 SLEEVE X
30 DC221961 2 SLEEVE X
80 DC100707 4 SCREW,COMPRESSOR TO SUPPORT X
85 DC100352 4 SCREW,SUPPORT TO CRANKCASE X
2C-59
EXHAUST SYSTEM
20
17
13
11 20 1
8
17
5 20 19
15
7 6
15 21
17 14 15
16 10
11
18
9
3 12
10
16
18 11
2
TD0003835 - B
E14832403 - D
2C-60
EXHAUST SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218292 1 SHIELD,HEAT,EXH,FRONT X
2 217754 1 EXHAUST,MID SECTION X
3 217752 1 EXHAUST,FRONT SECTION X
4 216350 1 EXHAUST,STACK,POLISHED SS X
5 216042 1 EXHAUST,MUFFLER X
6 207496 1 CLAMP,EXHAUST X
7 216755 1 EXHAUST,H/SHIELD COVER X
8 216754 1 EXHAUST,H/SHIELD FIXED X
9 206636 1 EXHAUST,H/SHIELD MID X
10 204035 3 CLAMP,SEALCLAMP X
11 201212 4 CLAMP,EXHAUST,100MM X
12 191074 1 HEATSHIELD,TURBO X
13 174447 1 MTG,EXHAUST H/SHIELD FRNT X
14 100652 1 NUT,STOVER X
15 100548 6 WASHER,HARDENED X
16 100424 11 WASHER,HARDENED X
17 100370 10 WASHER,HARDENED X
18 100211 11 SCREW,HEXHD X
19 100199 1 BOLT,HEXHD X
20 100091 10 SCREW,HEXHD X
21 100083 4 SCREW,HEXHD X
2C-61
KIT, BIN HEATING (OPTIONAL)
A
19
16
11 8
16 9
14 3
18
23
21
15
2
26
12
24
27 20
13
10 12 7 19
16
17 18
26 6 11
16 22
24
4 23
25
1
24
14
20
23
24
21
27 264799
TD0005182
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264799 1 KIT,RIBLESS BIN HEATING X
1 262900 1 ASSY,B/HEAT,HOSE GUARD X
2 216913 1 ASSY,MID SECTION X
3 214261 1 STACK,BIN HEATING X
4 207374 1 MTG,PLT,LOWER B/HEATING X
5 207373 1 MTG,BKT,B/HEATING X
6 206305 1 ASSY,FLEX SWIVEL B/H X
7 206303 1 ASSY,MID SECT,B/HEATING X
8 206301 1 ASSY,TOP SECT,B/HEATING X
9 204035 2 CLAMP,SEALCLAMP X
10 201667 3 SPRING,BIN HEAT,SUSP,PLT X
11 201666 6 SPRING,BIN HEAT,BALL,JOINT X
12 201212 3 CLAMP,EXHAUST X
13 176250 3 WASHER,PROFILED X
14 174760 2 FLANGE,BIN HEATING BALL X
15 174674 1 BKT,BIN HEATING,HYD MTG X
16 162456 12 WASHER,SPRING RET,BIN HEAT X
17 162060 3 PIN,BIN HEAT,SPRING GUIDE X
18 140622 4 SEAL,RING X
19 100747 6 BOLT,HEXHD X
20 100655 7 NUT,STOVER X
21 100652 6 NUT,STOVER X
22 100569 3 SCREW,HEXHD X
23 100548 9 WASHER,HARDENED X
24 100424 17 WASHER,HARDENED X
25 100312 3 NUT,NYLOC X
26 100212 7 SCREW,HEXHD X
27 100210 7 SCREW,HEXHD X
20
16
18
17
19
3
7
13 3
11
4
12
14
13
11 15
4 10
12 6
TD0003651A
E9836402 - E
2C-64
AIR INTAKE SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15 X
4 208828 2 CLAMP,T-BOLT X
5 206489 1 PIPE,AIR INTAKE X
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE X
7 201819 1 REDUCER,STACK X
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER X
9 200466 1 INFORMER X
10 200051 1 CLAMP,HOSE X
11 100370 10 WASHER,HARDENED X
12 100314 4 NUT,NYLOC X
13 100089 6 SCREW,HEXHD X
14 100083 2 SCREW,HEXHD X
15 100062 2 WASHER,FLAT X
16 290230 1 PRE-CLEANER (ADT 240) X
17 202860 1 BOWL,PRE-CLEANER X
18 220535 1 COVER,PRE CLEANER X
19 NSI 1 BODY,PRE CLEANER X
20 NSI 1 NUT,WING X
2C-65
AIR CLEANER
P008531
2C-66
AIR CLEANER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
2 220722 1 COVER,FRG15 AIR CLEANER X
3 220723 6 LATCH,FRG15 AIR CLEANER X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X
7 NSI 1 BODY,AIR CLEANER X
8 200871 2 CABLE TIE X
2C-67
FUEL SYSTEM
18
16
9 12
1
6
16 9
17
15
16 13
13 16
12
17 11
4
11
26
20
19
10
14
7
E14832404 B
TD0003179A
2C-68
FUEL SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X
2 241225 1 HOSE X
3 241224 1 HOSE X
4 241218 1 HOSE X
5 240980 1 HOSE X
6 207693 1 ASSY,FUEL FILTER X
7 206945 6 MTG,RUBBER X
9 121451 2 ADAPTOR X
10 121365 1 ADAPTOR X
11 120969 2 CONNECTOR X
12 120804 2 ELBOW X
13 120781 2 ADAPTOR X
14 120670 1 CONNECT X
15 100731 4 SCREW,HEXHD X
16 100548 12 WASHER,HARDENED X
17 100312 6 NUT,NYLOC X
18 100198 2 SCREW,HEXHD X
19 100080 1 SCREW,HEXHD X
20 100061 1 WASHER,FLAT X
26 203764 2 P-CLIP,25MM X
2C-69
FUEL-WATER FILTER UNIT
1 7
P009709 A
2C-70
FUEL-WATER FILTER UNIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER,UNIT,FUEL-WATER X
2 207694 1 ELEMENT,FILTER X
3 224670 1 BOWL,SEE-THRU X
4 224667 1 VALVE,DRAIN SELF VENTING X
5 218508 1 CLAMP,FUEL FILTER X
6 226385 1 KIT,LID & GASKET X
7 226386 1 KIT,T-HANDLE & O-RING X
8 221597 1 KIT,SEAL,SERVICE X
2C-71
HANDLIFT PUMP & PRE-FILTER
TD0004783
2C-72
HANDLIFT PUMP & PRE-FILTER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X
2 DC260058 1 KIT,PRE-FILTER ELEMENT X
3 DC140123 1 RING,SEAL X
4 DC221232 1 BOWL,FILTER X
2C-73
ENGINE COOLING SYSTEM : DETAIL A
3 33
12
27 39
54 34
59
54 14
59 40
34
31 28
59 58
39 31 56
59 49
56 41
47 40
48 33 2
34
35 25
6 17
48 25
53 29 57 4 56
59
59
28
57 51
25
59
37 32 28 50
59 36
54 18
32
59
54
33
50
20 52
25
5
25
E16832405 D SH1-2
TD0005161
2C-74
ENGINE COOLING SYSTEM : DETAIL A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AT310335 1 FILLER CAP X
2 218686 1 HOSE,RADIATOR X 2810 MM LONG
3 218686 1 HOSE,RADIATOR X 1660 MM LONG
4 217971 1 HOSE,INLET,ENG X
5 217970 1 HOSE,BOTTOM,RAD X
6 217969 1 HOSE,TOP,RAD X
12 216484 1 CLAMP,HOSE X
14 216097 1 SURGE TANK,8L,PLASTIC X
17 216016 1 PIPE,MAKE-UP LINE X
18 216015 1 HOSE,MAKE-UP LINE X
19 216014 1 HOSE,SURGE TNK OUTLET X
20 216011 1 PIPE,SUCTION X
25 208821 6 CLAMP,T-BOLT X
27 203926 2 GROMMET X
28 203764 6 P-CLIP,25MM X
29 203681 1 P-CLIP,50MM X
31 201439 4 P-CLIP,18MM X
32 200092 4 CLAMP X
33 200061 4 CLAMP X
34 200033 4 CLAMP X
35 187425 1 BKT,VENT PIPES X
36 187315 1 BKT,PIPE X
37 176353 1 MTG,HOSE X
39 130002 1 HOSE X 1610 MM LONG
40 130002 1 HOSE X 1330 MM LONG
41 130002 1 HOSE X 1140 MM LONG
44 120051 1 ADAPTOR X
47 100731 8 SCREW,HEXHD X
48 100548 16 WASHER,HARDENED X
49 100494 6 SCREW,HEXHD X
50 100370 12 WASHER,HARDENED X
51 100364 2 SCREW,HEXHD X
52 100314 2 NUT,LOCK X
53 100312 8 NUT,NYLOC X
54 100310 6 NUT,NYLOC X
56 100081 5 SCREW,HEXHD X
57 100080 2 SCREW,HEXHD X
58 100062 4 WASHER,FLAT X
59 100061 13 WASHER,FLAT X
2C-75
ENGINE COOLING SYSTEM : DETAIL B
46
11
50
26
15 50
46 38
53
48
42
24
43
48
47
45 43
55 9
22 23
16
23 45
7 49
23
21
30
10
13
13
TD0005162
E16832405 D SH2-2
2C-76
ENGINE COOLING SYSTEM : DETAIL B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 217965 1 HOSE,STRAIGHT,CAC X
8 217964 1 HOSE,BOTTOM,CAC X
9 217963 1 HOSE,TOP,CAC X
10 217962 1 PIPE,BOTTOM,CAC X
11 216830 1 COOLING PACK X
13 216128 2 CLAMP,T-BOLT X
15 216045 1 COWLING,RAD X
16 216035 1 CLAMP,RETAINER X
21 214159 1 GUARD,FAN,RHS X
22 214158 1 GUARD,FAN,LHS X
23 208824 3 CLAMP X
24 208823 1 CLAMP X
26 206523 2 MTG,RUBBER X
30 203538 1 CLAMP X
38 173733 2 PLT,SPACER X
42 121312 1 TAP,COOLANT DRAIN X
43 121224 2 PLUG X
45 101345 6 WASHER,HARDENED X
46 100733 8 SCREW,HEXHD X
47 100731 8 SCREW,HEXHD X
48 100548 16 WASHER,HARDENED X
49 100494 6 SCREW,HEXHD X
50 100370 12 WASHER,HARDENED X
53 100312 8 NUT,NYLOC X
55 100083 4 SCREW,HEXHD X
2C-77
ENGINE COOLING SYSTEM, RADIATOR
10 20
13 16
7
12
5
2 1
15
17
6
8 11 14
15
13
19
15
18
TD0005163
216830 SH2-2
2C-78
ENGINE COOLING SYSTEM, RADIATOR
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910142 4 WINDOW SEAL:SELF ADHV X 990 MM LONG
2 910142 1 WINDOW SEAL:SELF ADHV X 300 MM LONG
3 216918 1 CAC X
4 216917 1 RADIATOR X
5 216843 4 BUSH X
6 216047 1 FRAME,RIGHT X
7 216046 1 FRAME,LEFT X
8 214109 1 BRACE X
9 214108 1 FRAME,BOT X
10 214107 1 FRAME,TOP X
11 214106 1 TM OIL COOLER X
12 101385 4 WASHER X
13 101384 20 WASHER X
14 100657 8 NUT,STOVER X
15 100370 18 WASHER,HARDENED X
16 100210 4 SCREW,HEXHD X
17 100178 2 SCREW X
18 100089 8 SCREW,HEXHD X
19 100086 12 SCREW,HEXHD X
20 100085 8 SCREW,HEXHD X
2C-79
872182 - B30D & B25D 6X6 ADT - Sept. 2007
2C-80
SECTION 2D : B30D ENGINE TIER 3
2 3
11
17
16
12
6 7
17
10
13
18
20
8
1 15
19
14
4
9
TD0005166
E16832407
2D-2
ENGINE, MISCELLANEOUS ITEMS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 255001 1 RING,CLAMPING,OM906LA X
2 251113 1 ENGINE,DC OM926LA X
3 217857 1 NONSLIP,SUMP X
4 207967 1 BOOT,RUBBER X
5 207646 2 MTG,RUBBER X
6 183140 2 MTG,ENGINE X
7 176592 4 SPACER,ENG MTG X
8 175112 1 PLT,COVER X
9 122136 1 VALVE,DRAIN X
10 121090 1 CONNECT X
11 101324 2 BOLT,HEXHD X
12 100827 8 SCREW,HEXHD X
13 100653 2 NUT,STOVER X
14 100643 8 SCREW,HEXHD X
15 100548 2 WASHER,HARDENED X
16 100536 8 WASHER X
17 100532 4 WASHER,HARDENED X
18 100370 12 WASHER,HARDENED X
19 100238 2 SCREW,HEXHD X
20 100090 12 SCREW,HEXHD X
2D-3
ENGINE, CRANKCASE
224
230
113 314
119 167
173
83
125
149 131
95 17 89
155
56
143 65
65 53
137
47
53
161 41
11
35
107
71
77 5
23 278
29 248 290
236
59 250
248 266
244 296
242
TD0004823
2D-4
ENGINE, CRANKCASE
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
5 DC222234 1 CRANKCASE, OM926LA X
11 DC221799 2 SLEEVE, FLYWHEEL X
17 DC220737 3 BALL, REAR, OIL BORE X
23 DC100059 1 PIN, DOWEL, BEARING CAP X
29 DC100739 14 SCREW, BEARING CAP X
35 DC150174 6 BUSHING, CAMSHAFT BEARINGS X
41 DC150175 1 BUSHING, CAMSHAFT BEARINGS X
47 DC220543 6 PLUG, WELCH, 34MM X
47 DC220549 A/R PLUG, WELCH, 36.2MM X
53 DC120195 10 PLUG, EXPANSION 40MM X
53 DC120196 A/R PLUG, EXPANSION 42MM X
56 DC221800 1 THROTTLE, TRANSVERSE FUEL DUCT X
59 DC221801 6 NOZZLE, OIL X
65 DC220735 2 BALL, OIL PASSAGE FRONT / REAR X
65 DC221802 2 BALL, FUEL FEED LOCK X
65 DC221803 2 BALL, FUEL RETURN LOCK X
65 DC220737 1 BALL, LOCK TRANSVERSE FUEL DUCT X
65 DC220737 5 BALL, LOCK OIL SUPPLY UNIT PUMP X
71 DC221804 1 INTERMEDIATE PIECE, OIL PUMP X
77 DC221805 2 SLEEVE, OIL PUMP X
83 DC221806 1 INTERMEDIATE PIECE, TURBO, OIL X
89 DC221807 1 SLEEVE, PULSE SENDER X
95 DC120226 1 PLUG, EXPANSION X
107 DC140181 1 RING, SEAL, INTERMEDIATE FLANGE X
113 DC120116 1 PLUG, SCREW, CYL/HEAD X
119 DC140150 1 RING, SEAL, CYL/HEAD X
125 DC120158 1 PLUG, SCREW, OIL PASSAGE REAR X
131 DC140182 1 RING, SEAL, OIL PASSAGE REAR X
137 DC100173 1 PLUG, SCREW, MAIN OIL PASSAGE X
143 DC140172 1 RING, SEAL, MAIN OIL PASSAGE X
149 DC120227 1 PLUG, SCREW, WATER DRAIN X
155 DC221809 2 SLEEVE, CYL/HEAD X
161 DC120170 1 PLUG,SCREW , OIL PASSAGE OIL PUMP X
167 DC120114 1 PLUG, SCREW, MAIN OIL PASSAGE X
173 DC140149 1 RING, SEAL, MAIN OIL PASSAGE X
224 DC221810 1 VALVE, OVERFLOW, RELIEF 4.5 - 5 BAR X
230 DC140172 1 RING, SEAL, CYL/BLOCK X
242 DC221743 1 SENDER, FUEL TEMPERATURE X
244 DC221742 1 SENDER, OIL PRESSURE X
248 DC140149 1 RING, SEAL, SENDER UNIT, FUEL TEMP X
250 DC140172 1 RING, SEAL, SENDER UNIT, OIL PRESSURE X
266 DC221812 1 VALVE, SOLENOID X
278 DC221813 1 VALVE X
290 DC221814 1 GASKET X
296 DC100671 2 SCREW, FLANGED X
314 DC260106 1 KIT, GASKET CYLINDER CRANKCASE X
2D-5
ENGINE, TIMING COVER
40
45
50 97
55
95
20
27
29
25 15
TD0004824
2D-6
ENGINE, TIMING COVER
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
15 DC222149 1 COVER, TIMING X
20 DC140197 1 SEAL, OIL CRANKSHAFT REAR X
25 DC221254 1 COVER, CAP FOR CRANK MECHANISM X
27 DC221977 1 GASKET, COVER X
29 DC111507 2 SCREW X
40 DC100177 1 PLUG, SCREW X
45 DC140151 1 RING, SEAL X
50 DC120104 1 PLUG, SCREW X
55 DC140155 1 RING, SEAL X
95 DC100673 9 SCREW, FLANGED, TIMING CASE, 60MM X
95 DC100674 5 SCREW, FLANGED, TIMING CASE, 80MM X
95 DC100742 3 SCREW, FLANGED, TIMING CASE, 160MM X
97 DC100597 1 SCREW, FLANGED, TIMING CASE, 25MM X
2D-7
ENGINE, OIL PAN AND DIPSTICK
340
325 205
175
218 335
235
300
210
185
17
5
100
350
25 347
20
85
80
TD0003250
2D-8
ENGINE, OIL PAN AND DIPSTICK
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221526 1 PAN,OIL X
17 DC221818 1 GASKET,OIL PAN X
20 DC120029 1 PLUG,SCREW,OIL DRAIN X
25 DC140155 1 RING,SEAL,OIL DRAIN X
80 DC221819 1 SENDER,OIL LEVEL X
85 DC120200 3 PLUG,SENDER X
100 DC100085 22 SCREW,HEX X
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK X
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK X
205 DC221822 1 GROMMET X
210 DC100597 1 SCREW,GUIDE TUBE X
218 DC120228 1 FITTING,GUIDE TUBE X
235 DC100677 1 CLAMP,GUIDE TUBE X
300 DC221823 1 DIPSTICK,OIL X
325 DC221152 1 CAP X
330 DC140145 1 RING,SEAL X
335 DC221851 1 BRACKET,OIL DIPSTICK X
340 DC100659 1 SCREW,GUIDE TUBE X
347 DC220562 1 CAP,RUBBER X
350 DC220407 1 CLAMP,RUBBER CAP X
2D-9
ENGINE, CYLINDER HEAD AND VALVES
175
130
90
80
75 120
115
70
110
65
105
315 40
100
300 60
275
260 95
282 85
390
50
185
55 45
5 15
33 30
25
10 30
20
30
295
290
285
180
TD0004826
2D-10
ENGINE, CYLINDER HEAD AND VALVES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222228 1 CYLINDER HEAD, C/W VALVES & C/THROTTLE X
10 DC220735 6 BALL, PLUG FOR WEB COOLING BORE X
10 DC220735 6 BALL, FASTENER CONSTANT THROTTLE X
15 DC220543 2 PLUG, EXPANSION, 34MM X
15 DC220549 A/R PLUG, EXPANSION, 36MM X
20 DC120256 A/R PLUG, EXPANSION, WEB COOLING, M12 X
20 DC120257 A/R PLUG, EXPANSION, WEB COOLING, M13 X
25 DC220545 A/R PLUG, EXPANSION, 25MM X
25 DC120195 1 PLUG, EXPANSION, 40MM X
30 DC220737 6 BALL, LEAK, OIL HOLE PLUG X
30 DC220735 2 BALL, LEAK, OIL HOLE PLUG X
30 DC220735 1 BALL, TO PLUG COOLING WATER BORE X
33 DC120258 4 PLUG, SCREW BRACING X
40 DC221825 12 SEAT, VALVE, INTAKE STANDARD X
40 DC221826 12 SEAT, VALVE, INTAKE REPAIR I, 35.37MM X
40 DC221827 12 SEAT, VALVE INTAKE REPAIR II, 35.57MM X
40 DC221828 6 SEAT, VALVE EXHAUST STANDARD X
40 DC221829 6 SEAT, VALVE EXHAUST REPAIR I, 40.37MM X
40 DC221830 6 SEAT, VALVE EXHAUST REPAIR II, 40.57MM X
45 DC221831 18 GUIDE, VALVE, INTAKE & EXHAUST, STD X
45 DC221832 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.2MM X
45 DC221833 A/R GUIDE, VALVE, INTAKE & EXHAUST, +0.5MM X
50 DC140160 6 RING, SEAL X
55 DC221834 6 SLEEVE X
60 DC221835 12 VALVE, INTAKE X
60 DC221836 6 VALVE, EXHAUST X
65 DC100678 18 WASHER, VALVE SPRING X
70 DC221837 12 SPRING, INTAKE VALVE X
70 DC221838 6 SPRING, EXHAUST VALVE X
75 DC221839 18 RETAINER, SPRING X
80 DC220030 36 COLLET, VALVE X
85 DC221840 18 HOLDER, SEAL X
90 DC222126 6 CAP, VALVE X
95 DC221841 6 VALVE, CONSTANT THROTTLE X
100 DC221842 6 GUIDE X
105 DC221843 6 SPRING X
110 DC221844 6 RETAINER, SPRING X
115 DC221845 12 VALVE, COLLET X
120 DC221846 6 PISTON X
130 DC221847 6 COVER X
175 DC221848 6 BRIDGE, VALVE X
180 DC222235 1 GASKET, CYLINDER HEAD TO CRANKCASE X
185 DC100679 14 SCREW, CYLINDER HEAD TO CRANKCASE X
260 DC222243 6 INJECTOR, COMPLETE X
275 DC140179 6 RING, SEAL, INJECTOR TO CYLINDER HEAD X
275 DC140185 6 RING, SEAL, INJECTOR TO CYLINDER HEAD X
282 DC140186 6 SLEEVE, HEAT INJECTOR X
285 DC221647 6 SOCKET, PIPE X
290 DC140166 6 RING, SEAL SOCKET TO CYLINDER HEAD X
295 DC100636 6 SCREW, FITTING ON INJECTOR X
300 DC221854 6 BRACKET, CLAMPING, INJECTOR TO CYL HD X
315 DC100741 6 SCREW, INJECTOR TO CYL HEAD X
390 DC260131 1 KIT, CYLINDER HEAD GASKET X
2D-11
ENGINE, CYLINDER HEAD, ROCKER ARM
350
335
350
330
340
320 345
345
380
375 320
325
365 170 140
370
355 165
165
165 5 160
195
190
150
155
145
135
160
200
TD0003252
2D-12
ENGINE, CYLINDER HEAD, ROCKER ARM
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222153 1 CYLINDER HEAD,C/W VALVES & C/THROTTLE X
135 DC120231 A/R HELICOIL,M22X1.5X8.0 X
140 DC120232 A/R HELICOIL,M14X1X7.0 X
145 DC120233 A/R HELICOIL,M16X1.5X10.5 X
150 DC120234 A/R HELICOIL,M14X1.5X14 X
155 DC120061 A/R HELICOIL,M12X1.5X12 X
160 DC120059 A/R HELICOIL,M10X15 X
165 DC120057 A/R HELICOIL,M8X12 X
170 DC120058 A/R HELICOIL,M8X116 X
190 DC120235 5 UNION,THREADED,CONSTANT THROTTLE X
195 DC140167 5 RING,SEAL CONSTANT THROTTLE TO HEAD X
200 DC130233 1 LINE,CONSTANT THROTTLE X
320 DC221855 1 SPINDLE,ROCKER ARM X
325 DC120236 2 PLUG,EXPANSION X
330 DC221856 6 ARM,ROCKER,INTAKE X
335 DC221857 6 ARM,ROCKER,EXHAUST X
340 DC150176 12 BUSHING X
345 DC100682 12 SCREW,ADJUSTING X
350 DC100683 12 NUT,ADJUSTING SCREW X
355 DC221858 1 BRACKET,ROCKER ARM,FRONT X
355 DC221859 5 BRACKET,ROCKER ARM,CENTRAL X
355 DC221860 1 BRACKET,ROCKER ARM,REAR X
360 DC221861 6 SPRING X
365 DC100684 12 WASHER X
370 DC221862 2 RING,LOCK X
375 DC221863 7 CLAMPING PIECE,ROCKER SHAFT TO HEAD X
380 DC100685 7 SCREW,ROCKER SHAFT TO CYLINDER HEAD X
2D-13
ENGINE, CYLINDER HEAD COVER
125
120
125
17 18
115
68
74
35
29
32
20
41
47
TD0003253A
2D-14
ENGINE, CYLINDER HEAD COVER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221864 1 COVER,CYLINDER HEAD,PLASTIC X
17 DC221865 1 DIAPHRAGM X
18 DC222247 1 SPRING,BREATHER X
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER X
29 DC220031 1 CAP,OIL FILLING X
32 DC220029 1 GASKET X
35 DC221866 7 INSERT,COVER TO CYLINDER HEAD X
41 DC221867 4 LOCK X
47 DC221529 1 GASKET X
68 DC221868 1 GASKET X
74 DC100686 7 SCREW,COVER TO CYLINDER HEAD X
115 DC130194 1 PIPE,BREATHER X
120 DC130196 1 HOSE,PIPE TO CYLINDER HEAD COVER X
125 203588 2 CLAMP,PIPE TO CYLINDER HEAD COVER X
2D-15
ENGINE, CRANKSHAFT AND FLYWHEEL
30
20 10
15
25
43
35
70
75
55
60
TD0003436
2D-16
ENGINE, CRANKSHAFT AND FLYWHEEL
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC260151 1 CRANKSHAFT,C/W MAIN/BIG END BEARINGS X
10 DC100687 1 PIN,DOWEL,GEAR TO CRANKSHAFT X
15 DC221870 1 GEAR,CRANKSHAFT X
15 DC221871 1 GEAR,CRANKSHAFT,FITTING SIZE -0.30 X
20 DC150205 7 BEARING,MAIN STANDARD X
20 DC222157 7 BEARING,MAIN,FITTING SIZE 0.10 X
20 DC222158 7 BEARING,MAIN,FITTING SIZE 0.25 X
20 DC222159 7 BEARING,MAIN,FITTING SIZE 0.50 X
20 DC222160 7 BEARING,MAIN,FITTING SIZE 0.75 X
20 DC222161 7 BEARING,MAIN,FITTING SIZE 1.00 X
25 DC100688 2 WASHER,THRUST,STANDARD X
25 DC100689 2 WASHER,THRUST REPAIR SIZE I,0.30MM X
25 DC100690 2 WASHER,THRUST,REPAIR SIZE II,0.50MM X
30 DC150183 6 BEARING,BIG END,STANDARD X
30 DC150191 6 BEARING,BIG END,FITTING SIZE 0.10 X
30 DC150192 6 BEARING,BIG END,FITTING SIZE 0.25 X
30 DC150193 6 BEARING,BIG END,FITTING SIZE 0.50 X
30 DC150194 6 BEARING,BIG END,FITTING SIZE 0.75 X
30 DC150195 6 BEARING,BIG END,FITTING SIZE 1.00 X
35 DC221872 1 DAMPER,VIBRATION X
43 DC100691 6 SCREW,DAMPER/HUB TO CRANKSHAFT X
55 DC221873 1 FLYWHEEL,WITH RING GEAR X
60 DC221874 1 GEAR,RING X
70 DC100691 8 SCREW,FLYWHEEL TO CRANKSHAFT X
75 DC221875 1 GEAR,CRANKSHAFT X
2D-17
ENGINE, CONNECTING ROD AND PISTONS
20
15
25
30
10
TD0003437
2D-18
ENGINE, CONNECTING ROD AND PISTONS
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222223 6 ROD,CONNECTING X
10 DC100080 12 SCREW X
15 DC221877 6 PISTON,KIT,STANDARD,102MM X MAHLE
15 DC221878 6 PISTON,102MM,HEIGHT -.30 X MAHLE
15 DC221879 6 PISTON,102MM,HEIGHT -.60 X MAHLE
15 DC221880 6 PISTON,102MM,HEIGHT -.90 X MAHLE
15 DC222231 6 PISTON,102.30MM,HEIGHT -.30 X MAHLE
15 DC222232 6 PISTON,102.60MM,HEIGHT -.60 X MAHLE
15 DC222233 6 PISTON,102.90MM,HEIGHT -.90 X MAHLE
20 DC260108 6 PISTON RING SET,102MM STD X
20 DC260153 6 PISTON RING SET,102.30MM X
20 DC260154 6 PISTON RING SET,102.60MM X
20 DC206155 6 PISTON RING SET,102.90MM X
25 DC221881 6 PIN,PISTON X
30 DC221882 12 RING,RETAINING X
2D-19
ENGINE, CAMSHAFT AND TIMING PARTS
25
20
15
TD0003438
2D-20
ENGINE, CAMSHAFT AND TIMING PARTS
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221883 1 CAMSHAFT X
15 DC221885 1 PIN,CYLINDRICAL X
20 DC221886 12 FOLLOWER,CAM,INLET/EXHAUST VALVES X
25 DC221887 12 ROD,PUSH INLET/EXHAUST VALVES X
2D-21
ENGINE, INJECTION PUMP
20
15
17
10
30
25
35
60
65
70
27
Be nz
edes
Merc
55
TD0003439
2D-22
ENGINE, INJECTION PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221888 6 PUMP,FUEL INJECTION X
10 DC260109 6 KIT,SEAL RING X BLACK SEAL - TOP,GREEN SEAL - BOT.
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE X
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP X
20 DC100692 12 SCREW,PUMP TO CRANKCASE X
25 DC221889 1 PUMP,FUEL X
27 DC100693 1 SCREW,SHEAVE PULLEY X
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE X
35 DC100112 3 SCREW,FUEL PUMP TO C/CASE X
55 DC221891 1 COVER,INJECTION PUMP X
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT X
65 DC221893 4 RING,RETAINING COVER ATTACHMENT X
70 DC221894 4 SPRING,COVER ATTACHMENT X
2D-23
ENGINE, FUEL LINES
25
30
30
25
20 15
30
25
35
40
5
TD0003440
2D-24
ENGINE, FUEL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE X
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD X
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP X
25 DC120211 3 BOLT,BANJO X
30 DC140172 6 RING,SEAL X
35 DC120209 2 CONNECTOR,FUEL LINE X
40 DC120210 2 NUT,UNION FUEL LINES X
2D-25
ENGINE, FUEL FILTER
20
15
50
23
25
45
28
55
35
60
40
65
TD0003441
2D-26
ENGINE, FUEL FILTER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT X
20 DC221680 1 HEAD,FUEL FILTER X
23 DC140174 1 RING,SEAL X
25 DC221897 1 COVER,PRE-FILTER X
28 DC140188 1 RING,SEAL X
35 DC140063 1 RING,SEAL X
40 DC100173 1 PLUG,SCREW X
45 DC221898 1 INSERT,FILTER X
50 DC221899 1 ELEMENT,FUEL FILTER KIT X INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER X INCLUDES ITEM 28
60 DC221901 1 GASKET,FUEL FILTER TO CYLINDER HEAD X
65 DC100694 1 SCREW,FILTER TO CYL/HEAD X
65 DC100352 2 SCREW,FILTER TO CYL/HEAD X
2D-27
ENGINE, FLAMESTART SYSTEM
125
40
95
90
25
15
20
30
120 110
100 105
115
TD0003442
2D-28
ENGINE, FLAMESTART SYSTEM
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221902 1 VALVE,SOLENOID X
15 DC221903 1 BRACKET,SOLENOID VALVE X
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET X
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE X
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE X
40 DC130200 1 PIPE,FROM VALVE TO HEATER PLUGS X
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE X
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE X
100 DC130201 1 PIPE,FROM FUEL FILTER TO VALVE X
105 DC120237 1 BOLT,BANJO,FUEL PIPE TO FILTER X
110 DC100143 1 BOLT,BANJO,FUEL PIPE TO VALVE X
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER X
120 DC140190 2 RING,SEAL FUEL PIPE TO VALVE X
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE X
2D-29
ENGINE, TURBO CHARGER
65
160
94
152
360
200 30
175
20
170
114
430
100 450
10
5
60
55
50
TD0004831
2D-30
ENGINE, TURBO CHARGER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222245 1 TURBO CHARGER, OM926LA T3 X
8 DC100316 2 STUD, TURBO TO EXH/MANIFOLD X
10 DC100296 2 NUT, TURBO TO MANIFOLD M10 X
20 191074 1 HEATSHEILD (NOT PART OF ENGINE) X SEE ENGINE MISC. ITEMS
30 DC100385 4 SCREW, HEAT SHEILD, M8X16 X
50 DC221582 1 HOSE, MOLDED X
55 DC100381 1 CLAMP, MOLDED HOSE TO TURBO X
60 DC100326 1 CLAMP, HOSE TO BREATHER PIPE X
60 203588 1 CLAMP, HOSE COMP SUCTION PIPE X
65 DC130202 1 PIPE, AIR ON TURBO CHARGER X
94 DC140191 1 RING, SEAL, AIR PIPE X
100 DC130203 1 PIPE, CHARGE-AIR X
114 DC140192 1 RING, SEAL X
152 DC100319 1 CLAMP, CHARGE-AIR PIPE TO TURBO X
160 DC100390 1 SCREW, CHARGE-AIR PIPE ON MEMBER X
170 DC100695 1 STUD, CHARGE-AIR PIPE AT WATER PUMP X
175 DC100604 1 NUT, CHARGE-AIR PIPE AT WATER PUMP X
200 DC221906 1 BRACKET, AIR PIPE AT WATER PUMP X
360 DC100597 2 SCREW, BRACKET TO WATER PUMP X
430 206353 1 CLAMP, CHARGE-AIR PIPE ON HOUSING X
450 DC100369 1 SCREW, CHARGE-AIR PIPE TO HOUSING X
2D-31
ENGINE, AIR COMPRESSOR
55
110 5
TD0003444A
2D-32
ENGINE, AIR COMPRESSOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM X
55 DC100696 1 NUT,GEAR TO COMPRESSOR X
110 DC100743 4 SCREW,COMPRESSOR TO CRANKCASE X
2D-33
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
20
60
66
75
190 180
183
190
195 195
245
240
250
TD0004649
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC130212 1 PIPE, SUCTION X
20 DC130162 1 PIPE, SUCTION X
60 DC100385 1 SCREW, INTAKE PIPE TO CRANKCASE X
66 DC130213 1 HOSE, SUCTION LINE TO COMPRESSOR X
75 203588 2 CLAMP, SUCTION PIPE TO COMPRESSOR X
180 DC130234 1 PIPE, AT CYLINDER HEAD X
183 DC130235 1 PIPE, AT WATER PUMP X
190 DC120182 2 BOLT, BANJO X
195 DC140149 4 RING, SEAL X
240 DC220481 1 CAP, POWER STEERING PUMP X
245 DC220314 1 GASKET X
250 DC100597 2 SCREW, FLANGED, COVER TO COMP X
65
50
52
78
75
25
85
TD0004832
2D-36
ENGINE, INTAKE MANIFOLD
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
25 DC221915 1 HOUSING,CHARGING AIR ELBOW X
50 DC222085 1 UNIT,SENDER C/AIR PRES/TEMP,4 BAR X
52 DC140199 1 RING, SENDER X
65 DC100744 2 SCREW,FLANGED X
75 DC100685 2 SCREW,C/AIR ELBOW TO CYL HEAD X
78 DC100745 10 SCREW,C/AIR ELBOW TO CYL HEAD X
85 DC222060 6 GASKET,C/AIR ELBOW TO CYL HEAD X
2D-37
ENGINE, EXHAUST MANIFOLD
30
14
12
32
14
32
20
25
95
125
110
115
105 100
120
215 205
16 145
210
180
140
185
TD0003458
2D-38
ENGINE, EXHAUST MANIFOLD
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
12 DC222116 1 MANIFOLD,EXHAUST,MIDDLE PIECE X
14 DC222115 2 MANIFOLD,EXHAUST,END PIECE X
20 DC100316 2 STUD X
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD X
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD X
32 DC222117 4 RING,SEAL,3 PIECE EXHAUST X
95 DC260112 1 KIT,EXHAUST BRAKE X
100 DC220960 1 LEVER X
105 DC220981 1 PIVOT,BALL X
110 DC100378 1 SCREW,LEVER TO SHAFT X
115 DC100699 1 NUT,LEVER TO THROTTLE VALVE X
120 DC260113 1 KIT,EXHAUST BRAKE VALVE X
125 DC100296 4 NUT,FLANGED,EXH/BRAKE TO TURBO X
140 DC221919 1 BRACKET X
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW X
160 DC221920 1 CYLINDER,EXHAUST BRAKE X
180 DC100112 1 SCREW,CYLINDER TO BRACKET X
185 DC221921 1 TUBE,PACER,CYLINDER TO BRACKET X
205 DC220980 1 SOCKET,BALL,CYLINDER TO LEVER X
210 DC100359 1 NUT,CYLINDER TO LEVER X
215 DC220836 1 CLIP,SECURING X
2D-39
ENGINE, ELECTRICAL EQUIPMENT
388
5 394
412
424
11 406 478
382 418
17
280
41
580
53
514
130
100
70 574
600 538
85 532
526
520
220
265
250
556
205 562 568
550
235 544
TD0003459
2D-40
ENGINE, ELECTRICAL EQUIPMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222162 1 UNIT,CONTROL,TIER 3 X
11 DC100366 3 SCREW,FLANGED,CONTROL UNIT X
17 DC221771 6 RING,RUBBER X
41 DC222147 1 CABLE,ELECTRIC-ENGINE X
53 DC120249 1 PLUG SOCKET,ENGINE START X
53 DC120249 1 PLUG SOCKET,ENGINE STOP X
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR X
70 DC120247 1 PLUG,COOLING WATER TEMP X
70 DC120247 1 PLUG,FUEL TEMP SENDER UNIT X
70 DC120247 1 PLUG,CAMSHAFT POSITION UNIT X
70 DC120247 1 PLUG,CRANKSHAFT POSITION UNIT X
70 DC120247 1 PLUG,OIL TEMP SENSOR X
85 DC120255 1 COUPLING,THROTTLE VALVE X
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT X
130 DC120250 1 PLUG,BOOST AIR SENSOR X
205 DC120222 1 HOUSING,PIN,CONTROL MODULE X
220 DC120244 1 CAP,CONTROL MODULE X
235 DC120243 A/R TERMINAL,PIN,CONTROL MODULE X
250 DC222098 A/R GASKET,CONTROL MODULE X
265 DC120245 A/R PLUG,ENGINE CONTROL X
280 DC120246 12 SHOE,CABLE UNIT X
382 DC221924 2 SWITCH,ENGINE START/STOP X
388 DC100700 2 NUT,ENGINE START/STOP X
406 101354 4 SCREW,CAP,BRACKET TO CRANKCASE X
412 DC221734 1 SENDER,SPEED AT CRANKCASE X
412 DC221734 1 SENDER,SPEED AT TIMING CASE X
418 DC150196 1 BUSHING,T.D.C. SENSER TO CRANKCASE X
418 DC150196 1 BUSHING,CRANKCASE POSITION UNIT X
424 DC140178 1 O-RING,T.D.C. SENDER TO CRANKCASE X
478 200871 A/R CABLE TIE X
514 DC221726 1 ELECTRONICS,KSA X
520 DC221727 1 HOUSING,SOCKET FLAME START SYSTEM X
526 DC120221 2 PIN,SOCKET HOUSING FLAME START X
532 DC221728 2 GASKET,FLAME START SYSTEM X
538 DC221729 1 BOOT,FLAME START SYSTEM X
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM X
550 DC100664 1 NUT,FLAME START SYSTEM X
556 DC221730 2 GASKET,FLAME START X
562 DC221928 2 PIN,SOCKET HOUSING FLAME START X
568 DC221731 1 BOOT,FLAME START SYSTEM X
574 DC120220 1 PIN,BUSHING,HEATER PLUG TO GROUND X
580 DC100383 1 NUT,HEATER PLUG TO GROUND X
600 DC222101 1 CABLE,CONTROL UNIT TO SHIFT PANEL X
2D-41
ENGINE, STARTING MOTOR
35
5 30
110
105 95
100
45
10 25
15
20
80
TD0003464
2D-42
ENGINE, STARTING MOTOR
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221926 1 MOTOR,STARTER 24V/4KW,BOSCH X
10 DC221555 1 BENDIX X
15 DC150126 1 BUSHING,DRIVE END X
20 DC221930 1 HOUSING,FRONT X
25 DC150156 1 BUSHING,BENDIX X
30 DC221931 1 SWITCH,SOLENOID X
35 DC221932 1 LEVER,CONTROL X
45 DC150158 1 BUSHING,COMMUTATOR END X
80 DC221934 1 SWITCH,SOLENOID X
95 DC260114 1 KIT,GEARING X
100 DC260115 1 KIT,GEARING X
105 DC260116 1 KIT,ARMATURE X
110 DC100538 3 SCREW,STARTER TO TIMING CASE X
2D-43
ENGINE, ALTERNATOR AND ATTACHMENT
306
307
110 190
305
60
215
259 170
280
130
50
278 302
20
304 220
303
300 301
TD0003470A
2D-44
ENGINE, ALTERNATOR AND ATTACHMENT
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222227 1 ALTERNATOR, W/O PULLEY 28V/80AMP X
20 DC100715 4 SCREW, ALTERNATOR X
50 DC150157 1 BEARING, BALL DRIVE END X
60 DC150168 1 BEARING, BALL SLIP RING SIDE X
110 DC222017 1 RECTIFIER, ALTERNATOR X
130 DC222018 1 CONDENSOR, ALTERNATOR X
170 DC222021 1 REGULATOR AND CUT-OUT X
190 DC100346 2 SCREW X
215 DC260152 1 KIT, REPAIR SCREWS X
220 DC260073 1 KIT, TERMINAL PARTS X
259 DC220508 1 FAN, ALTERNATOR PULLEY X
278 DC222022 1 PULLEY, ALTERNATOR X
280 DC100764 1 WASHER, ALTERNATOR X
300 DC221967 1 SUPPORT, ALTERNATOR X
301 DC100755 1 PIN, SPRING X
302 DC100708 4 SCREW, BRACKET TO CRANKCASE X
303 DC100662 1 SCREW, ALTERNATOR TO SUPPORT X
304 DC100604 1 NUT, ALTERNATOR TO SUPPORT X
305 DC221968 1 BRACKET X
306 DC100597 1 SCREW, BRACKET TO OIL FILTER X
307 100478 1 SCREW, ALTERNATOR TO BRACKET X
2D-45
ENGINE, OIL PUMP
10
20
40 55
25
50
45
55
TD0003471
2D-46
ENGINE, OIL PUMP
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC221937 1 PUMP,OIL X
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT X
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE X
25 DC130207 1 PIPE,SUCTION X
40 DC221936 1 BRACKET X
45 DC100621 1 SCREW,PIPE TO DIPSTICK GUIDE TUBE X
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP X
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE X
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE X
2D-47
ENGINE, OIL FILTER AND OIL COOLER
15
35
30
25
70
135
140
46
120 110
115 50
132
133 75
105
125
130
TD0004833
2D-48
ENGINE, OIL FILTER AND OIL COOLER
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
5 DC222148 1 FILTER,OIL COMPLETE UNIT X
15 DC221939 1 COVER,OIL FILTER X
25 DC221578 1 ELEMENT,OIL FILTER X
30 DC221940 1 NECK,FILTER X
35 DC140195 1 RING,SEAL X
46 DC140182 1 RING,SEAL TO PLUG SENDER UNIT PORT X
50 DC221942 1 GASKET,OIL FILTER TO CRANKCASE X
70 DC221943 1 VALVE,PRESSURE RELIEF X
75 DC100366 4 SCREW,OIL FILTER TO CRANKCASE X
75 DC100671 1 SCREW,OIL FILTER TO CRANKCASE X
105 DC221944 1 ELEMENT,OIL COOLER X
110 DC221945 1 COVER,OIL COOLER X
115 DC221946 1 GASKET,OIL COOLER TO COVER X
120 DC100385 2 SCREW,OIL COOLER TO COVER X
125 DC221947 1 GASKET,OIL COOLER TO CRANKCASE X
130 DC100085 12 SCREW,OIL COOLER TO CRANKCASE X
132 DC221743 1 SENDER,OIL TEMPERATURE X
133 DC140149 1 RING,SEAL X
135 DC221171 A/R PLUG,SCREW X
140 DC140059 A/R WASHER,SEALING X
2D-49
ENGINE, OIL LINES
55
70
115
90
35
125
105
125
TD0003475
2D-50
ENGINE, OIL LINES
I B B Vin Series
Q
T 3 2
PART No. T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC130208 1 PIPE,OIL FEED X
35 DC130231 1 PIPE,OIL RETURN X
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD X
70 DC140149 2 RING,SEAL FEED PIPE TO OIL FILTER HD X
90 DC221746 1 GASKET,RETURN PIPE TO TURBO X
105 DC100414 2 SCREW,RETURN PIPE TO TURBO X
115 DC130210 1 PIPE,PLASTIC,RETURN TO CRANKCASE X
125 DC100326 2 CLAMP,RETURN PIPE TO CRANKCASE X
2D-51
ENGINE, WATER PUMP
100
57
15
106
270
280
245
45
235 42 265
275
112
345 24 20
205
310
200
224
285 28
232
230
315
320
TD0003476
2D-52
ENGINE, WATER PUMP
I B B Vin Series
Q
T 3 2
PART No T DESCRIPTION REMARKS
E 0 5 From:
Y
M D D To:
8 DC221949 1 PUMP,WATER WITH GASKETS X
15 DC260117 1 KIT,GASKET WATER PUMP X
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE X
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE X
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE X
42 DC221743 1 SENDER,TEMPERATURE X
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE X
57 DC222145 1 CONNECTOR,RETARDER X
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD X
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD X
112 DC120238 1 SOCKET,PIPE TO WATER PUMP X
200 DC221577 2 THERMOSTAT,83 DEGREE X
205 DC140110 2 RING,SEAL X
224 DC220008 1 COVER,TWIN THERMOSTAT HOUSING X
230 DC100366 2 SCREW,FLANGED,40MM LG X
232 DC100657 1 SCREW,FLANGED,70MM LG X
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET X
245 DC120239 1 UNION,BANJO X
265 DC120240 1 FITTING,HEAT FEED X
270 DC140182 2 RING,SEAL TO FITTING X
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET X
280 203588 1 CLAMP,RUBBER CAP 20-32MM X
285 DC221953 1 PULLEY X
310 DC100507 4 SCREW,FAN PULLEY TO WATER PUMP X
315 DC222166 1 BELT-V,1939MM X
315 DC222204 1 BELT-V,1369MM,W/O AIR CON X FOR EMERGENCY ONLY
320 DC222167 1 PULLEY,GUIDE FUEL FEED PUMP X
345 DC222168 1 TIGHTENER,BELT X
2D-53
ENGINE, FAN
35
40
20
55
15
TD0003477A
2D-54
ENGINE, FAN
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 216898 1 FAN, SUCKER C/W VISCOUS HUB X NOT SUPPLIED WITH ENGINE
5 214065 1 FAN, SUCKER, DIA 725 X
15 NSI 1 HUB, VISCOUS X
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE X
35 DC222225 1 SPACER ,FAN X
40 DC100703 4 STUD X
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER X
2D-55
ENGINE MOUNTINGS
75
85
TD0003478A
2D-56
ENGINE MOUNTINGS
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
75 DC221958 1 EYE,LIFTING REAR X
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD X
2D-57
ENGINE, AIRCONDITIONER COMPRESSOR
20
30
85
15
25
10
80
8
TD0003479
2D-58
ENGINE, AIRCONDITIONER COMPRESSOR
I BB Vin Series
Q
T 32
PART No T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
8 DC221758 1 COMPRESSOR,LESS COUPLING X
10 DC260118 1 KIT,COUPLING X
15 DC260098 1 KIT,GASKET X
20 DC221959 1 CONSOLE X
25 DC221960 2 SLEEVE X
30 DC221961 2 SLEEVE X
80 DC100707 4 SCREW,COMPRESSOR TO SUPPORT X
85 DC100352 4 SCREW,SUPPORT TO CRANKCASE X
2D-59
EXHAUST SYSTEM
20
17
13
11 20 1
8
17
5 20 19
15
7 6
15 21
17 14 15
16 10
11
18
9
3 12
10
16
18 11
2
TD0003835 - B
E14832403 - D
2D-60
EXHAUST SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218292 1 SHIELD,HEAT,EXH,FRONT X
2 217754 1 EXHAUST,MID SECTION X
3 217752 1 EXHAUST,FRONT SECTION X
4 216350 1 EXHAUST,STACK,POLISHED SS X
5 216042 1 EXHAUST,MUFFLER X
6 207496 1 CLAMP,EXHAUST X
7 216755 1 EXHAUST,H/SHIELD COVER X
8 216754 1 EXHAUST,H/SHIELD FIXED X
9 206636 1 EXHAUST,H/SHIELD MID X
10 204035 3 CLAMP,SEALCLAMP X
11 201212 4 CLAMP,EXHAUST,100MM X
12 191074 1 HEATSHIELD,TURBO X
13 174447 1 MTG,EXHAUST H/SHIELD FRNT X
14 100652 1 NUT,STOVER X
15 100548 6 WASHER,HARDENED X
16 100424 11 WASHER,HARDENED X
17 100370 10 WASHER,HARDENED X
18 100211 11 SCREW,HEXHD X
19 100199 1 BOLT,HEXHD X
20 100091 10 SCREW,HEXHD X
21 100083 4 SCREW,HEXHD X
2D-61
KIT, BIN HEATING (OPTIONAL)
A
19
16
11 8
16 9
14 3
18
23
21
15
2
26
12
24
27 20
13
10 12 7 19
16
17 18
26 6 11
16 22
24
4 23
25
1
24
14
20
23
24
21
27 264799
TD0005182
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264799 1 KIT,RIBLESS BIN HEATING X
1 262900 1 ASSY,B/HEAT,HOSE GUARD X
2 216913 1 ASSY,MID SECTION X
3 214261 1 STACK,BIN HEATING X
4 207374 1 MTG,PLT,LOWER B/HEATING X
5 207373 1 MTG,BKT,B/HEATING X
6 206305 1 ASSY,FLEX SWIVEL B/H X
7 206303 1 ASSY,MID SECT,B/HEATING X
8 206301 1 ASSY,TOP SECT,B/HEATING X
9 204035 2 CLAMP,SEALCLAMP X
10 201667 3 SPRING,BIN HEAT,SUSP,PLT X
11 201666 6 SPRING,BIN HEAT,BALL,JOINT X
12 201212 3 CLAMP,EXHAUST X
13 176250 3 WASHER,PROFILED X
14 174760 2 FLANGE,BIN HEATING BALL X
15 174674 1 BKT,BIN HEATING,HYD MTG X
16 162456 12 WASHER,SPRING RET,BIN HEAT X
17 162060 3 PIN,BIN HEAT,SPRING GUIDE X
18 140622 4 SEAL,RING X
19 100747 6 BOLT,HEXHD X
20 100655 7 NUT,STOVER X
21 100652 6 NUT,STOVER X
22 100569 3 SCREW,HEXHD X
23 100548 9 WASHER,HARDENED X
24 100424 17 WASHER,HARDENED X
25 100312 3 NUT,NYLOC X
26 100212 7 SCREW,HEXHD X
27 100210 7 SCREW,HEXHD X
20
16
18
17
19
3
7
13 3
11
4
12
14
13
11 15
4 10
12 6
TD0003651A
E9836402 - E
2D-64
AIR INTAKE SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
3 217684 2 MTG,BAND,2PC,AIR CLEANER,FRG 15 X
4 208828 2 CLAMP,T-BOLT X
5 206489 1 PIPE,AIR INTAKE X
6 204668 1 CLAMP,STACK-AIR INTAKE PIPE X
7 201819 1 REDUCER,STACK X
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER X
9 200466 1 INFORMER X
10 200051 1 CLAMP,HOSE X
11 100370 10 WASHER,HARDENED X
12 100314 4 NUT,NYLOC X
13 100089 6 SCREW,HEXHD X
14 100083 2 SCREW,HEXHD X
15 100062 2 WASHER,FLAT X
16 290230 1 PRE-CLEANER (ADT 240) X
17 202860 1 BOWL,PRE-CLEANER X
18 220535 1 COVER,PRE CLEANER X
19 NSI 1 BODY,PRE CLEANER X
20 NSI 1 NUT,WING X
2D-65
AIR CLEANER
P008531
2D-66
AIR CLEANER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X
2 220722 1 COVER,FRG15 AIR CLEANER X
3 220723 6 LATCH,FRG15 AIR CLEANER X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X
7 NSI 1 BODY,AIR CLEANER X
8 200871 2 CABLE TIE X
2D-67
FUEL SYSTEM
18
16
9 12
1
6
16 9
17
15
16 13
13 16
12
17 11
4
11
26
20
19
10
14
7
E14832404 B
TD0003179A
2D-68
FUEL SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X
2 241225 1 HOSE X
3 241224 1 HOSE X
4 241218 1 HOSE X
5 240980 1 HOSE X
6 207693 1 ASSY,FUEL FILTER X
7 206945 6 MTG,RUBBER X
9 121451 2 ADAPTOR X
10 121365 1 ADAPTOR X
11 120969 2 CONNECTOR X
12 120804 2 ELBOW X
13 120781 2 ADAPTOR X
14 120670 1 CONNECT X
15 100731 4 SCREW,HEXHD X
16 100548 12 WASHER,HARDENED X
17 100312 6 NUT,NYLOC X
18 100198 2 SCREW,HEXHD X
19 100080 1 SCREW,HEXHD X
20 100061 1 WASHER,FLAT X
26 203764 2 P-CLIP,25MM X
2D-69
FUEL-WATER FILTER UNIT
1 7
P009709 A
2D-70
FUEL-WATER FILTER UNIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207693 1 FILTER,UNIT,FUEL-WATER X
2 207694 1 ELEMENT,FILTER X
3 224670 1 BOWL,SEE-THRU X
4 224667 1 VALVE,DRAIN SELF VENTING X
5 218508 1 CLAMP,FUEL FILTER X
6 226385 1 KIT,LID & GASKET X
7 226386 1 KIT,T-HANDLE & O-RING X
8 221597 1 KIT,SEAL,SERVICE X
2D-71
HANDLIFT PUMP & PRE-FILTER
TD0004783
2D-72
HANDLIFT PUMP & PRE-FILTER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC220461 1 HANDLIFT PUMP & PRE-FILTER X
2 DC260058 1 KIT,PRE-FILTER ELEMENT X
3 DC140123 1 RING,SEAL X
4 DC221232 1 BOWL,FILTER X
2D-73
ENGINE COOLING SYSTEM : DETAIL A
3 33
12
27 39
54 34
59
54 14
59 40
34
31 28
59 58
39 31 56
59 49
56 41
47 40
48 33 2
34
35 25
6 17
48 25
53 29 57 4 56
59
59
28
57 51
25
59
37 32 28 50
59 36
54 18
32
59
54
33
50
20 52
25
5
25
E16832405 D SH1-2
TD0005161
2D-74
ENGINE COOLING SYSTEM : DETAIL A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 AT310335 1 FILLER CAP X
2 218686 1 HOSE,RADIATOR X 2810 MM LONG
3 218686 1 HOSE,RADIATOR X 1660 MM LONG
4 217971 1 HOSE,INLET,ENG X
5 217970 1 HOSE,BOTTOM,RAD X
6 217969 1 HOSE,TOP,RAD X
12 216484 1 CLAMP,HOSE X
14 216097 1 SURGE TANK,8L,PLASTIC X
17 216016 1 PIPE,MAKE-UP LINE X
18 216015 1 HOSE,MAKE-UP LINE X
19 216014 1 HOSE,SURGE TNK OUTLET X
20 216011 1 PIPE,SUCTION X
25 208821 6 CLAMP,T-BOLT X
27 203926 2 GROMMET X
28 203764 6 P-CLIP,25MM X
29 203681 1 P-CLIP,50MM X
31 201439 4 P-CLIP,18MM X
32 200092 4 CLAMP X
33 200061 4 CLAMP X
34 200033 4 CLAMP X
35 187425 1 BKT,VENT PIPES X
36 187315 1 BKT,PIPE X
37 176353 1 MTG,HOSE X
39 130002 1 HOSE X 1610 MM LONG
40 130002 1 HOSE X 1330 MM LONG
41 130002 1 HOSE X 1140 MM LONG
44 120051 1 ADAPTOR X
47 100731 8 SCREW,HEXHD X
48 100548 16 WASHER,HARDENED X
49 100494 6 SCREW,HEXHD X
50 100370 12 WASHER,HARDENED X
51 100364 2 SCREW,HEXHD X
52 100314 2 NUT,LOCK X
53 100312 8 NUT,NYLOC X
54 100310 6 NUT,NYLOC X
56 100081 5 SCREW,HEXHD X
57 100080 2 SCREW,HEXHD X
58 100062 4 WASHER,FLAT X
59 100061 13 WASHER,FLAT X
2D-75
ENGINE COOLING SYSTEM : DETAIL B
46
11
50
26
15 50
46 38
53
48
42
24
43
48
47
45 43
55 9
22 23
16
23 45
7 49
23
21
30
10
13
13
TD0005162
E16832405 D SH2-2
2D-76
ENGINE COOLING SYSTEM : DETAIL B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 217965 1 HOSE,STRAIGHT,CAC X
8 217964 1 HOSE,BOTTOM,CAC X
9 217963 1 HOSE,TOP,CAC X
10 217962 1 PIPE,BOTTOM,CAC X
11 216830 1 COOLING PACK X
13 216128 2 CLAMP,T-BOLT X
15 216045 1 COWLING,RAD X
16 216035 1 CLAMP,RETAINER X
21 214159 1 GUARD,FAN,RHS X
22 214158 1 GUARD,FAN,LHS X
23 208824 3 CLAMP X
24 208823 1 CLAMP X
26 206523 2 MTG,RUBBER X
30 203538 1 CLAMP X
38 173733 2 PLT,SPACER X
42 121312 1 TAP,COOLANT DRAIN X
43 121224 2 PLUG X
45 101345 6 WASHER,HARDENED X
46 100733 8 SCREW,HEXHD X
47 100731 8 SCREW,HEXHD X
48 100548 16 WASHER,HARDENED X
49 100494 6 SCREW,HEXHD X
50 100370 12 WASHER,HARDENED X
53 100312 8 NUT,NYLOC X
55 100083 4 SCREW,HEXHD X
2D-77
ENGINE COOLING SYSTEM, RADIATOR
10 20
13 16
7
12
5
2 1
15
17
6
8 11 14
15
13
19
15
18
TD0005163
216830 SH2-2
2D-78
ENGINE COOLING SYSTEM, RADIATOR
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910142 4 WINDOW SEAL:SELF ADHV X 990 MM LONG
2 910142 1 WINDOW SEAL:SELF ADHV X 300 MM LONG
3 216918 1 CAC X
4 216917 1 RADIATOR X
5 216843 4 BUSH X
6 216047 1 FRAME,RIGHT X
7 216046 1 FRAME,LEFT X
8 214109 1 BRACE X
9 214108 1 FRAME,BOT X
10 214107 1 FRAME,TOP X
11 214106 1 TM OIL COOLER X
12 101385 4 WASHER X
13 101384 20 WASHER X
14 100657 8 NUT,STOVER X
15 100370 18 WASHER,HARDENED X
16 100210 4 SCREW,HEXHD X
17 100178 2 SCREW X
18 100089 8 SCREW,HEXHD X
19 100086 12 SCREW,HEXHD X
20 100085 8 SCREW,HEXHD X
2D-79
872182 - B30D & B25D 6X6 ADT - Sept. 2007
2D-80
SECTION 3 DRIVETRAIN
9
15
1
16
12
6
2 13
12
18
17
7
14
3 4
14
7
10
13 11
E16832410 A
TD0005171
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 Z4139330600 4 DIAPHRAGM X
2 250314 1 T/MISS,ZF-6HP592C,E2+ X
3 207646 2 MTG,RUBBER,T/MISSION,SPLT X
4 183375 2 ASSY,TRANS MTG,4 HOLE X
5 183155 2 MTG,TRANSMISSION,6HP590 X
6 178728 1 BKT,COMP,PIPE X
7 176592 4 SPACER,ENG MTG X
8 101324 2 BOLT,HEXHD X
9 100877 10 SCREW,HEXHD X
10 100655 8 NUT,STOVER X
11 100653 2 NUT,STOVER X
12 100536 10 WASHER,HARDENED X
13 100532 4 WASHER,HARDENED X
14 100424 16 WASHER,HARDENED X
15 100370 10 WASHER,HARDENED X
16 100365 2 SCREW,HEXHD X
17 100210 8 BOLT X
18 100124 8 SCREW,HEXHD X
8
14
1
2 12
11
16
15
6
13
3 4
13
6
9
12 10
E14832410 B
TD0003124 C
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 Z4139330600 4 DIAPHRAGM X
2 250298 1 T/MISS,ZF-6HP592C,ECOMAT X
3 207646 2 MTG,RUBBER,T/MISSION,SPLT X
4 183375 2 ASSY,TRANS MTG,4 HOLE X
5 183155 2 MTG,TRANSMISSION,6HP590 X
6 176592 4 SPACER,ENG MTG X
7 101324 2 BOLT,HEXHD X
8 100877 10 SCREW,HEXHD X
9 100655 8 NUT,STOVER X
10 100653 2 NUT,STOVER X
11 100536 8 WASHER,HARDENED X
12 100532 4 WASHER,HARDENED X
13 100424 16 WASHER,HARDENED X
14 100059 10 WASHER X
15 100114 8 SCREW,HEXHD X
16 100124 8 SCREW,HEXHD X
520
580
570
500 510
590
550
010
180
100
600
160
190
TD0003190
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210615 1 HOUSING,TRANSMISSION X X
100 ZF210192 1 CAP,SEALING X X
160 ZF100156 1 PLUG,SCREW X X
180 ZF120005 1 PLUG,SCREW X X
180 Z0634801151 1 RING,SEALING X X
190 ZF120004 5 PLUG,SCREW X X
190 Z0634801152 5 RING,SEALING X X
500 ZF140074 2 RING,SEALING X
500 ZF140071 2 RING,SEALING X
510 ZF180016 2 PIPE X X
520 ZF140075 4 WASHER,SEALING X
520 ZF140072 4 WASHER,SEALING X
550 ZF210193 1 GASKET X X
570 ZF210194 1 COVER X X
580 DC100091 1 SCREW,HEX X
580 100542 1 WASHER X
580 ZF100203 1 SCREW,HEX X
580 Z0630001048 1 WASHER X
590 DC100091 5 SCREW,HEX X
590 100542 5 WASHER X
590 ZF100203 5 SCREW,HEX X
590 Z0630001048 5 WASHER X
600 ZF210535 8 INSERT,MOUNTING X X
700
704
680 /120
660
710
384
690
390 670
650
380
382
300
290
320
300
360
340
370
330
440 350
430
420 310
010
404
410
414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191
3-8
OIL SUPPLY, CONTROL INSERT
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210575 1 INSERT,CONTROL X X
070 ZF210576 1 SPRING,COMPRESSION X X
080 ZF210577 1 PISTON X X
090 ZF210578 1 PISTON X X
110 ZF210579 1 BUSH X X
120 ZF100157 1 WASHER X X
130 ZF160379 1 RING,RETAINING X X
150 ZF210202 1 PISTON X X
160 ZF210203 1 SPRING,COMPRESSION X X
170 ZF160380 1 RING,SPACER X X
180 ZF210204 1 PIN,CYLINDRICAL X X
190 ZF210205 1 PISTON X X
200 ZF210206 1 SPRING,COMPRESSION X X
210 ZF100158 1 WASHER X X
220 ZF160381 1 RING,RETAINING X X
250 ZF210207 1 PISTON X X
260 ZF210208 1 SPRING,COMPRESSION X X
270 ZF160382 1 RING,SPACER X X
280 ZF210204 1 PIN,CYLINDRICAL X X
290 ZF180017 1 PIPE X X
300 Z0634801152 4 RING,SEALING X X
300 Z0637835033 2 UNION SCREW X X
310 ZF210580 1 FLANGE,OIL FEED X X
320 ZF210623 1 PUMP,PRIMARY X
320 ZF210581 1 PUMP,PRIMARY X
330 ZF100323 2 SCREW,CAP X X
340 ZF210412 7 SCREW,TORX X X
350 ZF210624 1 RING,INTERMEDIATE X
350 ZF210211 1 RING,INTERMEDIATE X
360 ZF210625 1 RING,THRUST X
360 ZF210212 1 RING,THRUST X
370 ZF100162 3 SCREW,CAP X X
370 ZF100160 3 WASHER X X
380 Z0734401270 4 RING,PISTON X X
382 ZF100324 1 WASHER X X
384 ZF140159 1 O-RING X X
390 ZF150134 1 BEARING,BALL X X
400 ZF100027 3 SCREW,CAP X X
400 ZF100160 3 WASHER X X
402 ZF100101 1 SCREW,CAP X X
402 ZF100160 1 WASHER X X
404 ZF100027 1 SCREW,CAP X X
404 ZF100160 1 WASHER X X
410 ZF100163 3 SCREW,CAP X X
410 ZF100160 3 WASHER X X
414 ZF100163 1 SCREW,CAP X X
414 ZF100160 1 WASHER X X
420 ZF100159 3 SCREW,CAP X X
420 ZF100160 3 WASHER X X
430 ZF100164 3 SCREW,CAP X X
430 ZF100160 3 WASHER X X
440 ZF100165 5 SCREW,CAP X X
440 ZF100160 5 WASHER X X
3-9
OIL SUPPLY, CONTROL INSERT (CONTINUED)
700
704
680 /120
660
710
384
690
390 670
650
380
382
300
290
320
300
360
340
370
330
440 350
430
420 310
010
404
410
414
070
150
400 160
402 080 180 250
170
090
190
110
120 260
130 200
280
210 270
220 TD0003191
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
650 ZF100170 1 RING,SNAP X X
660 ZF210218 1 RING,PISTON X X
670 ZF210219 1 SUPPORT,PISTON X X
680 ZF210220 1 CAGE,NEEDLE X X
690 ZF210221 1 RING,INTERNAL X X
700 ZF100326 1 PIN,SLOT X X
704 ZF100327 1 PIN,SLOT X X
710 ZF210583 1 SHAFT,STSTOR X X
/120 ZF210225 1 BUSH X X
590
580
550 820
590
570
580
800 820
560
810
570
800
810
520
790
770
630
780
850
840
830
850
750
510 500
610
620
540
530 600
760
760 540
TD0003192
3-12
OIL SUPPLY, COVER PLATE
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
500 ZF210616 1 PLATE,COVER X X
510 ZF140075 1 SEAL,SHAFT X X
520 ZF140076 1 O-RING X X
530 ZF180018 1 PIPE X X
540 ZF100166 2 SCREW,UNION X X
540 Z0634801152 4 RING,SEALING X X
550 ZF210215 1 GEAR X X
560 ZF210216 1 GEAR X X
570 ZF210217 2 BEARING,ROLLER X X
580 Z0630503015 2 RING,SNAP X X
590 ZF100167 2 RING,SNAP X X
600 ZF100325 13 SCREW,CAP X X
600 ZF140077 13 RING,SEALING X X
610 ZF100169 8 SCREW,HEX X X
610 ZF140077 8 RING,SEALING X X
620 ZF100110 8 SCREW,HEX X X
620 ZF140077 8 RING,SEALING X X
630 ZF100323 1 SCREW,CAP X X
630 ZF140077 1 RING,SEALING X X
750 ZF210617 1 PIPE X X
760 ZF100166 2 SCREW,UNION X X
760 Z0634801152 4 RING,SEALING X X
770 ZF210226 2 SHACKLE X X
780 ZF210227 2 SHEET X X
790 ZF140160 2 O-RING X X
800 ZF210584 2 AXLE X X
810 ZF140079 2 O-RING X X
820 ZF210229 2 WASHER,THRUST X X
830 ZF210230 1 PLATE,CLAMPING X X
840 ZF210231 1 PLATE,CLAMPING X X
850 ZF100328 2 SCREW,CAP X X
3-13
RETARDER VALVE
020
040
010
030
130
120
110
100
490
460 480
440
400
390
410
300
370
600
TD0003194
3-14
RETARDER VALVE
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 Z4139320085 1 RING,STATOR X X
020 ZF210233 3 SEAT,SPRING X X
030 Z0732041934 3 SPRING,COMPRESSION X X
040 ZF210234 3 DAMPER X X
100 ZF100172 18 SCREW,HEX X X
110 ZF210586 1 ROTOR X X
120 ZF210236 1 RING,PISTON X X
130 ZF140161 1 WASHER,SEALING X X
300 ZF210237 1 SOLENOID X X
370 ZF100173 2 SCREW,HEX X X
370 ZF100128 2 WASHER X X
390 ZF140081 1 O-RING X X
400 ZF210238 1 BUSH X X
410 ZF210239 1 PISTON X X
440 ZF210240 1 SPRING,COMPRESSION X X
460 ZF210241 1 PISTON X X
480 ZF210242 1 PISTON X X
490 ZF160383 1 RING,RETAINING X X
600 ZF210243 1 RESISTOR X X
3-15
GEARBOX PLANETARY
040 050
050
010
/160
030 060
/170
100 /150
/130
020 /150
/120
/110
090 /140
070
240
/140 250
/120
248 230
270
200
/110 180
/130 260
268
074 280
/120
/130
190
/150
/180
/110 /190
/150
/170
/154
/160 /140
/154
150
110
TD0005038
3-16
GEARBOX PLANETARY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210244 1 SHAFT,INPUT X X
020 ZF210245 1 SLEEVE,NEEDLE X X
030 ZF210246 1 WASHER,THRUST X X
040 ZF210247 1 SHAFT,QUILL X X
050 ZF210248 2 CAGE,NEEDLE X X
060 ZF210249 1 WASHER,THRUST X X
070 ZF210250 2 CAGE,NEEDLE X X
074 ZF210251 1 WASHER,THRUST X X
080 ZF210252 1 CARRIER,DISC X X
/110 ZF210253 1 DISC CARRIER X X
/120 ZF210254 1 GEAR,SUN X X
/130 ZF210255 1 RING,SNAP X X
/140 ZF210256 1 RING,SNAP X X
090 ZF210257 1 WASHER,THRUST X X
100 ZF210258 1 PLANETARY DRIVE X X
/110 ZF210259 1 CARRIER,PLANET X X
/120 ZF210260 5 PIN,BEARING X X
/130 ZF210261 5 CAGE,NEEDLE X X
/130 ZF210262 A/R CAGE,NEEDLE X X
/140 ZF210263 1 PLANET GEAR SET X X
/150 ZF210264 10 PLATE,THRUST X X
/160 ZF210265 1 GEAR,RING X X
/170 ZF160384 2 RING,RETAINING X X
110 ZF210266 1 WASHER,THRUST X X
150 ZF210267 1 PLANETARY DRIVE X X
/110 ZF210268 1 CARRIER,PLANET X X
/120 ZF210269 5 PIN,BEARING X X
/122 ZF210270 5 PIN,SLOT X X
/130 ZF210271 10 CAGE,NEEDLE X X
/130 ZF210272 10 CAGE,NEEDLE X X
/140 ZF210273 1 PLANET GEAR SET X X
/150 ZF210274 2 PLATE,THRUST X X
/154 ZF210275 2 PLATE,THRUST X X
/160 ZF210276 1 GEAR,RING X X
/170 ZF160385 1 RING,RETAINING X X
/180 ZF210464 1 GEAR,RING X X
/190 ZF160384 1 RING,RETAINING X X
190 ZF210277 1 WASHER,THRUST X X
200 ZF210278 1 SUN GEAR X X
230 ZF210279 1 CAGE,NEEDLE X X
240 ZF160386 3 WASHER,AXIAL,1.8 X X
240 ZF160387 A/R WASHER,AXIAL,1.5 X X
240 ZF160388 A/R WASHER,AXIAL,1.2 X X
240 ZF160389 A/R WASHER,AXIAL,1.13 X X
240 ZF160481 A/R WASHER,AXIAL,15X28X1 X X
248 ZF210280 1 RING X X
250 ZF210281 1 SHAFT,SUN GEAR X X
260 ZF210282 1 RING,INTERNAL X X
268 ZF210283 2 RING,SPLIT X X
270 ZF210284 1 RING,ANGLE X X
280 ZF160390 2 SHIM,1.8 X X
280 ZF160391 A/R SHIM,1.6 X X
280 ZF160392 A/R SHIM,1.4 X X
280 ZF160393 A/R SHIM,1.2 X X
280 ZF160394 A/R SHIM,1.0 X X
3-17
COUPLING
080
070
100
060
090
046 270
050
020
330
040 310
010 064
030
260 320
210 280
230
250
130 180
190
170
120
110
150 160
300 140
490
470
480
454
420
450
440
460 400
430
410
TD0005039
3-18
COUPLING
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210556 1 SHAFT,TURBINE X X
020 ZF210286 1 PIPE X X
030 ZF210287 1 SLEEVE,NEEDLE X X
040 ZF210587 1 HUB X X
046 ZF100329 1 WASHER X X
050 ZF160395 1 RING,RETAINING X X
060 ZF210289 3 ROLLER,NEEDLE X X
064 ZF210290 2 PIN X X
070 ZF210588 1 CARRIER,CLUTCH X X
080 ZF140162 1 SEAL,LIP RING X X
090 ZF140163 1 SEAL,LIP RING X X
100 ZF210589 1 PISTON X X
110 ZF210293 1 SPRING,CUP X X
120 ZF210294 1 PLATE,FIXING X X
130 ZF100174 1 RING,SNAP X X
140 ZF210295 1 SPRING,CUP X X
150 ZF210296 1 PLATE,FIXING X X
160 ZF210297 8 I. CLUTCH DISC,2.5 X X
160 ZF210298 A/R I. CLUTCH DISC,2.0 X X
170 ZF210299 8 O. CLUTCH DISC X X
180 ZF100175 1 SHIM,END X X
190 ZF210300 2 RING,SPLIT X X
210 ZF140164 1 RING,SEALING X X
230 ZF210590 1 PISTON X X
250 ZF140165 1 RING,SEALING X X
260 ZF210304 1 DISC X X
270 ZF210305 4 O. CLUTCH DISC,2.5 X X
270 ZF210306 A/R O. CLUTCH DISC,2.0 X X
280 ZF210307 5 I. CLUTCH DISC X X
300 ZF210591 1 SHIM,END X X
310 ZF210308 9 PIN X X
320 ZF210309 2 PIN X X
330 ZF210310 9 SPRING,COMPRESSION X X
400 ZF200524 3 O. CLUTCH DISC,2.5 X X
400 ZF200525 A/R O. CLUTCH DISC,2.0 X X
400 ZF200526 A/R O. CLUTCH DISC,3.0 X X
410 ZF210307 4 I. CLUTCH DISC X X
420 ZF210311 1 DISC X X
430 ZF210308 9 PIN X X
440 ZF140166 1 SEAL,LIP RING X X
450 ZF210592 1 PISTON X X
454 ZF210313 1 RING X X
460 ZF160397 1 RING,RETAINING X X
470 ZF140167 1 SEAL,LIP RING X X
480 ZF140086 1 O-RING X X
490 ZF210557 1 HOUSING,CLUTCH X X
3-19
BRAKE - SECTION D
050
090 100
120
070
130
020
030
010
150
160
040
BRAKE SECTION
TD0005040
3-20
BRAKE - SECTION D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL,LIP RING X X
030 ZF140087 1 SEAL,LIP RING X X
040 ZF210316 1 O. CLUTCH DISC,3.0 X X
050 ZF210317 4 I. CLUTCH DISC X X
070 ZF210316 A/R O. CLUTCH DISC,3.0 X X
070 ZF210318 A/R O. CLUTCH DISC,2.5 X X
070 ZF210319 A/R O. CLUTCH DISC,2.0 X X
070 ZF210320 4 O. CLUTCH DISC X X
090 ZF210321 8 PIN X X
100 ZF210322 8 SPRING,COMPRESSION X X
120 ZF160398 1 SHIM,END X X
130 ZF210323 1 RING,SNAP X X
150 ZF210324 1 HOLDER,SPRING X X
160 ZF210325 1 SPRING,CUP X X
3-21
BRAKE - SECTION E
050
160
150
010
100
030
020
070
040
080
BRAKE SECTION
E
TD0005042
3-22
BRAKE - SECTION E
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210315 1 PISTON X X
020 ZF140084 1 SEAL,LIP RING X X
030 ZF140087 1 SEAL,LIP RING X X
040 ZF210326 8 PIN X X
050 ZF210327 1 O. CLUTCH DISC,3.0 X X
070 ZF210317 7 I. CLUTCH DISC X X
080 ZF210327 A/R O. CLUTCH DISC,3.0 X X
080 ZF210328 A/R O. CLUTCH DISC,2.5 X X
080 ZF210319 A/R O. CLUTCH DISC,2.0 X X
080 ZF210320 6 O. CLUTCH DISC X X
100 ZF210593 1 RING,PRESSURE X X
150 ZF210324 1 HOLDER,SPRING X X
160 ZF210325 1 SPRING,CUP X X
3-23
BRAKE - SECTION F
084
060
040
070
080
020
010
BRAKE SECTION
F
TD0005043
3-24
BRAKE - SECTION F
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210327 A/R O. CLUTCH DISC,3.0 X X
010 ZF210328 A/R O. CLUTCH DISC,2.5 X X
010 ZF210319 A/R O. CLUTCH DISC,2.0 X X
010 ZF210320 6 O. CLUTCH DISC X X
020 ZF210317 7 I. CLUTCH DISC X X
040 ZF210330 1 O. CLUTCH DISC X X
060 ZF210326 8 PIN X X
070 ZF210331 8 SPRING,COMPRESSION X X
080 ZF180020 8 PIPE X X
084 ZF210594 2 SLEEVE X X
3-25
BRAKE - SECTION G
060
010
050
040
080
030 070
020
110
160
170
150
140
120
BRAKE SECTION
G
130
100
090
TD0005046
3-26
BRAKE - SECTION G
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210332 1 GASKET X X
020 ZF210333 1 PISTON X X
030 ZF140088 1 SEAL,LIP RING X X
040 ZF210301 1 RING,PISTON X X
050 ZF210334 1 RING,PISTON X X
060 ZF210335 1 HOUSING,INTERMEDIATE X X
070 ZF210336 1 PIN,SLOT X X
080 ZF120009 2 PLUG,SCREW X X
080 Z0634801063 2 RING,SEALING X X
090 ZF210626 1 O. CLUTCH DISC X
090 ZF210337 1 O. CLUTCH DISC X
100 ZF210338 9 O. CLUTCH DISC,2.5 X X
110 ZF210339 9 I. CLUTCH DISC X X
120 ZF210338 8 O. CLUTCH DISC,2.5 X X
120 ZF210340 A/R O. CLUTCH DISC,2.0 X X
130 ZF210341 1 GEAR,RING X X
140 ZF210342 8 PIN X X
150 ZF210343 8 SPRING,COMPRESSION X X
160 ZF210344 8 PIN,GUIDE X X
170 ZF180021 8 PIPE X X
3-27
OUTPUT
200
/240
/250
/210 044
/220
/240 040
030
190
/150
/160
/120
/130 /230
/150
320
/110 310
330
358 020
/200 /140
010 260
300
454
464
050
440
060
114
250 410
230 420
222
430
380
220
400
TD0005050
3-28
OUTPUT
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210595 1 COVER,OUTPUT X X
014 ZF100176 1 PLUG,SCREW X X
014 ZF140089 1 RING,SEALING X X
020 ZF140090 1 SEAL,SHAFT X X
030 ZF210596 1 PISTON X X
040 ZF140088 1 SEAL,LIP RING X X
044 ZF210334 1 RING,PISTON X X
050 ZF210332 1 GASKET X X
060 ZF100177 24 SCREW,HEXAGON X X
060 Z0630001048 24 WASHER X X
114 ZF100178 2 SCREW,HEXAGON X X
114 Z0630001048 2 WASHER X X
190 ZF210347 1 RING,THRUST X X
200 ZF210348 1 PLANETARY DRIVE X X
/110 ZF210349 1 PLANET CARRIER X X
/120 ZF210350 6 PIN,BEARING X X
/130 ZF210351 6 CAGE,ROLLER X X
/140 ZF210352 1 PLANET GEAR SET X X
/150 ZF210353 24 WASHER,THRUST,1.0 X X
/160 ZF210270 6 PIN,SLOT X X
/200 ZF150132 1 SLEEVE,NEEDLE X X
/210 ZF210355 4 PIN,BEARING X X
/220 ZF210356 8 CASE,NEEDLE X X
/230 ZF210357 1 PLANET GEAR SET X X
/240 ZF210358 16 WASHER,THRUST X X
/250 ZF210270 4 PIN,SLOT X X
220 ZF210359 1 BEARING,TAPPER ROLLER X X
222 ZF100330 1 WASHER X X
230 ZF210360 1 BUSH,45.00 X X
250 ZF160399 1 SHIM,1.20 X X
250 ZF160400 A/R SHIM,1.15 X X
250 ZF160401 A/R SHIM,1.10 X X
250 ZF160402 A/R SHIM,1.05 X X
250 ZF160403 A/R SHIM,1.00 X X
250 ZF160404 A/R SHIM,0.95 X X
250 ZF160405 A/R SHIM,0.90 X X
250 ZF160406 A/R SHIM,0.85 X X
250 ZF160407 A/R SHIM,0.80 X X
250 ZF160408 A/R SHIM,0.60 X X
250 ZF160409 A/R SHIM,0.40 X X
260 ZF160410 1 BEARING,TAPER ROLLER X X
300 ZF160411 1 FLANGE,OUTPUT X X
310 ZF100179 1 WASHER X X
320 ZF100180 1 WASHER,TAB X X
330 ZF100331 2 SCREW,HEX X X
358 ZF100176 1 PLUG,SCREW X X
358 ZF140089 1 RING,SEALING X X
380 ZF210361 1 TRANSMITTER,INDUCTION X X
380 ZF160412 A/R SHIM,6.00 X X
380 ZF160413 A/R SHIM,5.80 X X
380 ZF160414 A/R SHIM,5.60 X X
380 ZF160415 A/R SHIM,5.40 X X
380 ZF160416 A/R SHIM,5.20 X X
3-29
OUTPUT (CONTINUED)
200
/240
/250
/210 044
/220
/240 040
030
190
/150
/160
/120
/130 /230
/150
320
/110 310
330
358 020
/200 /140
010 260
300
454
464
050
440
060
114
250 410
230 420
222
430
380
220
400
TD0005050
3-30
OUTPUT (CONTINUED)
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
380 ZF160417 A/R SHIM,5.00 X X
380 ZF160418 A/R SHIM,4.80 X X
380 ZF160419 A/R SHIM,4.60 X X
380 ZF160420 A/R SHIM,4.40 X X
380 ZF160421 A/R SHIM,4.20 X X
380 ZF160422 A/R SHIM,4.00 X X
380 ZF160423 A/R SHIM,3.80 X X
380 ZF160424 A/R SHIM,3.60 X X
380 ZF160425 A/R SHIM,3.20 X X
380 ZF160426 A/R SHIM,3.00 X X
380 ZF160427 A/R SHIM,2.90 X X
380 ZF160428 A/R SHIM,2.80 X X
380 ZF160429 A/R SHIM,2.70 X X
380 ZF160430 A/R SHIM,2.60 X X
380 ZF160431 A/R SHIM,2.50 X X
380 ZF160432 A/R SHIM,2.40 X X
380 ZF160433 A/R SHIM,2.20 X X
380 ZF160434 A/R SHIM,2.10 X X
380 ZF160435 A/R SHIM,2.00 X X
380 ZF160436 A/R SHIM,1.90 X X
380 ZF160437 A/R SHIM,1.80 X X
380 ZF160438 A/R SHIM,1.70 X X
380 ZF160439 A/R SHIM,1.60 X X
380 ZF160440 A/R SHIM,1.50 X X
380 ZF160441 A/R SHIM,1.40 X X
380 ZF160442 A/R SHIM,1.30 X X
380 ZF160443 A/R SHIM,1.20 X X
380 ZF160444 A/R SHIM,1.00 X X
380 ZF160445 A/R SHIM,0.80 X X
380 ZF210362 1 SCREW,TORX X X
380 ZF140091 1 O-RING X X
400 ZF210363 1 CABLE CONNECT X X
410 ZF210364 1 COVER X X
420 ZF140168 1 O-RING,40X3 X X
430 ZF100182 2 STUD X X
430 ZF100183 2 WASHER X X
430 ZF100184 2 NUT,HEX X X
440 ZF100185 1 PLUG X X
454 ZF100176 1 PLUG,SCREW X X
454 ZF140089 1 RING,SEALING X X
464 ZF100176 1 SCREW,PLUG X X
464 ZF140089 1 RING,SEALING X X
3-31
SHIFT CONTROL
294 810
290 070
060 800
150
110
160
130
240 100
180
058
590
128
590
030
310
670
/200
010
660
620 610 640
630
344 650
340 020
600
022
024
TD0005052
3-32
SHIFT CONTROL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210365 1 PLATE,DUCT X X
020 ZF210366 1 VALVE,DRAIN X X
022 ZF210367 1 SHEET,SPRING X X
024 ZF210368 1 SCREW,TORX X X
030 ZF210369 1 PLATE,INTERMEDIATE X X
058 ZF210598 1 VALVE BLOCK X X
060 ZF210391 1 PLATE,COVER X X
070 ZF210388 15 SCREW,TORX X X
100 ZF210392 1 BALL,5MM X X
110 ZF210393 1 GASKET X X
128 ZF210602 1 VALVE BLOCK X X
130 ZF210398 1 PLATE,COVER X X
150 ZF210388 7 SCREW,TORX X X
160 ZF210399 1 SCREW,TORX X X
180 ZF210400 1 GASKET X X
240 ZF210401 1 VALVE,THROTTLE X X
290 ZF210388 5 SCREW,TORX X X
290 ZF210399 1 SCREW,TORX X X
310 ZF210408 1 WIRING HARNESS X X
/200 ZF210568 1 SENSOR,TEMP X X
340 ZF210409 1 VALVE,CONVERTER X X
344 ZF210410 1 RING,SNAP X X
590 ZF210411 4 MAGNET X X
600 ZF100333 1 PLUG,SCREW X X
610 ZF210412 24 SCREW,TORX X X
620 ZF210413 9 SCREW,TORX X X
630 ZF210412 6 SCREW,TORX X X
640 ZF210361 1 TRANSMITTER,INDUCTION X X
640 ZF160412 A/R WASHER,6.00 X X
640 ZF160413 A/R WASHER,5.80 X X
640 ZF160414 A/R WASHER,5.60 X X
640 ZF160415 A/R WASHER,5.40 X X
640 ZF160416 A/R WASHER,5.20 X X
640 ZF160417 A/R WASHER,5.00 X X
640 ZF160418 A/R WASHER,4.80 X X
640 ZF160419 A/R WASHER,4.60 X X
640 ZF160420 A/R WASHER,4.40 X X
640 ZF160421 A/R WASHER,4.20 X X
640 ZF160422 A/R WASHER,4.00 X X
640 ZF160423 A/R WASHER,3.80 X X
640 ZF160424 A/R WASHER,3.60 X X
640 ZF160425 A/R WASHER,3.20 X X
640 ZF160426 A/R WASHER,3.00 X X
640 ZF160427 A/R WASHER,2.90 X X
640 ZF160428 A/R WASHER,2.80 X X
640 ZF160429 A/R WASHER,2.70 X X
640 ZF160430 A/R WASHER,2.60 X X
640 ZF160431 A/R WASHER,2.50 X X
3-33
SHIFT CONTROL (CONTINUED)
294 810
290 070
060 800
150
110
160
130
240 100
180
058
590
128
590
030
310
670
/200
010
660
620 610 640
630
344 650
340 020
600
022
024
TD0005052
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
640 ZF160432 A/R WASHER,2.40 X X
640 ZF160433 A/R WASHER,2.20 X X
640 ZF160434 A/R WASHER,2.10 X X
640 ZF160435 A/R WASHER,2.00 X X
640 ZF160436 A/R WASHER,1.90 X X
640 ZF160437 A/R WASHER,1.80 X X
640 ZF160438 A/R WASHER,1.70 X X
640 ZF160439 A/R WASHER,1.60 X X
640 ZF160440 A/R WASHER,1.50 X X
640 ZF160441 A/R WASHER,1.40 X X
640 ZF160442 A/R WASHER,1.30 X X
640 ZF160443 A/R WASHER,1.20 X X
640 ZF160444 A/R WASHER,1.00 X X
640 ZF160445 A/R WASHER,0.80 X X
650 ZF210362 1 SCREW,TORX X X
660 ZF140091 1 O-RING,4X1.5 X X
670 ZF100117 2 SCREW,HEX X X
670 ZF100128 2 WASHER X X
800 ZF210414 1 VALVE BLOCK X X
810 ZF210399 7 SCREW,TORX X X
080 1 F
WK
070 C
A
090
020 046
050
020 042
044
050 060 206
204
202 010
040 200
060
120
320
310
140
170 110
180
150
172
160
220
210
230
240
130
250
280
290 TD0005056
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 ZF210598 1 VALVE BLOCK X X
010 ZF210599 1 VALVE BLOCK X X
020 ZF210372 4 PISTON X X
040 ZF210373 1 SPRING,COMPRESSION X X
042 ZF210374 1 SPRING,COMPRESSION X X
044 ZF210375 1 SPRING,COMPRESSION X X
046 ZF210375 1 SPRING,COMPRESSION X X
050 ZF100186 4 WASHER X X
060 ZF210376 4 PISTON X X
070 ZF210377 1 GASKET X X
080 ZF210378 1 PLATE,COVER X X
090 ZF210368 9 SCREW,TORX X X
110 ZF210627 1 STRIP,VALVE X
110 ZF210600 1 STRIP,VALVE X
120 ZF140093 1 O-RING X X
130 ZF210380 12 BALL X X
140 ZF210381 4 BUSH X X
150 ZF140094 4 O-RING X X
160 ZF210382 4 PIN X X
170 ZF100187 4 WASHER X X
172 Z0630502228 4 RING,RETAINING X X
180 ZF210383 4 PISTON X X
200 ZF120006 1 ORIFICE,0.8 X X
202 ZF120034 1 ORIFICE,0.7 X X
204 ZF120035 1 ORIFICE,1.00 X X
206 ZF120006 1 ORIFICE,0.8 X X
210 ZF100115 4 SPRING,COMPRESSION X X
220 ZF210384 1 GASKET X X
230 ZF210385 1 PLATE,COVER X X
240 ZF210386 4 PISTON X X
250 ZF210387 4 SPRING,COMPRESSION X X
280 ZF210388 5 SCREW,TORX X X
290 ZF210368 11 SCREW,TORX X X
310 ZF210601 4 VALVE,SOLENOID X X
320 ZF100026 8 SCREW,CAP X X
320 ZF100332 8 WASHER X X
G
D
E
B 1
580
470
540
464 530
520
490
440
510 450 460
430 260
408 270
420 406 280
404
340 402
380
410 320
400
360
300
390 230
330
210
350
290
370 220 190
310 200
110 124
150
170
220 180 120
200
150
160
120
234
240
250
TD0005058
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 ZF210602 1 VALVE BLOCK X X
110 ZF210603 1 VALVE BLOCK X X
120 ZF210372 3 PISTON X X
124 ZF210372 1 PISTON X X
150 ZF210395 3 STOP X X
160 ZF210396 1 SPRING,COMPRESSION X X
170 ZF210396 1 SPRING,COMPRESSION X X
180 ZF210396 1 SPRING,COMPRESSION X X
190 ZF210373 1 SPRING,COMPRESSION X X
200 ZF100186 3 WASHER X X
210 ZF100186 1 WASHER X X
220 ZF210376 3 PISTON X X
230 ZF210376 1 PISTON X X
234 ZF210377 1 GASKET X X
240 ZF210378 1 PLATE,COVER X X
250 ZF210368 9 SCREW,TORX X X
260 ZF210627 1 VALVE STRIP X
260 ZF210604 1 VALVE STRIP X
270 ZF140093 1 O-RING X X
280 ZF210380 12 BALL X X
290 ZF210397 3 BUSH X X
300 ZF210397 1 BUSH X X
310 ZF140094 3 O-RING X X
320 ZF140094 1 O-RING X X
330 ZF210382 3 PIN X X
340 ZF210382 1 PIN X X
350 ZF100187 3 WASHER X X
360 ZF100187 1 WASHER X X
370 Z0630502228 3 RING,RETAINING X X
380 Z0630502228 1 RING,RETAINING X X
390 ZF210383 3 PISTON X X
400 ZF210383 1 PISTON X X
402 ZF120006 1 ORIFICE,0.8 X X
404 ZF120006 1 ORIFICE,0.8 X X
406 ZF120006 1 ORIFICE,0.8 X X
408 ZF120006 1 ORIFICE,0.8 X X
410 ZF100115 3 SPRING,COMPRESSION X X
420 ZF100115 1 SPRING,COMPRESSION X X
430 ZF210386 3 PISTON X X
440 ZF210386 1 PISTON X X
450 ZF210387 3 SPRING,COMPRESSION X X
460 ZF210387 1 SPRING,COMPRESSION X X
464 ZF210384 1 GASKET X X
470 ZF210385 1 PLATE,COVER X X
490 ZF210388 5 SCREW,TORX X X
510 ZF210368 11 SCREW,TORX X X
520 ZF210601 3 VALVE,SOLENOID X X
530 ZF100026 6 SCREW,CAP X X
530 ZF100332 6 WASHER X X
540 ZF210601 1 VALVE,SOLENOID X X
580 ZF100026 2 SCREW,CAP X X
580 ZF100332 2 WASHER X X
240
/210
/140
/160
/200
/130
/180
/110
/120
800
/190
/120
/140 /110
/130
TD0005063
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
240 ZF210401 1 VALVE BLOCK X X
/110 ZF210402 1 VALVE BLOCK X X
/120 ZF210403 1 PISTON X X
/130 ZF210404 1 PISTON X X
/140 ZF210605 1 SPRING,COMPRESSION X X
/160 ZF210406 1 PLATE,FIXING X X
/180 ZF210407 1 SOLENOID X X
/190 ZF210390 2 SCREW,TORX X X
/200 ZF210601 1 VALVE,SOLENOID X X
/210 ZF100026 2 SCREW,CAP X X
/210 ZF100332 2 WASHER X X
800 ZF210414 1 VALVE BLOCK X X
/110 ZF210415 1 HOUSING,VALVE X X
/120 ZF210416 1 PISTON X X
/130 ZF210605 1 SPRING,COMPRESSION X X
/140 ZF120014 1 PLUG,SCREW X X
/140 Z0634801045 1 RING,SEALING X X
200
010
014
060
TD0005064
3-42
TRANSMISSION DIPSTICK
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
010 ZF210417 1 TUBE,FILLER X X
014 ZF210418 1 TAPE,SEALING X X
060 ZF100189 1 NUT,SLOTTED X X
200 ZF210629 1 DIPSTICK,OIL X
200 ZF210606 1 DIPSTICK,OIL X
3-43
TRANSMISSION OIL SUMP
510
500
520
560
570 540
550
572
574
580
590
600
530
TD0005065
3-44
TRANSMISSION OIL SUMP
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
500 ZF210607 1 OIL SUMP X X
510 ZF210422 1 GASKET X X
520 ZF100190 25 HEXAGON SCREW X X
520 ZF100128 25 WASHER X X
530 ZF100191 10 HEXAGON SCREW X X
530 ZF100128 10 WASHER X X
540 ZF100190 2 HEXAGON SCREW X X
540 ZF140077 2 SEALING RING X X
550 ZF100192 1 SCREW PLUG X X
550 ZF140095 1 SEALING RING X X
560 ZF140096 1 O-RING X X
570 ZF210423 1 SUCTION TUBE X X
572 ZF100193 1 TAB WASHER X X
574 ZF100018 2 HEXAGON SCREW X X
580 ZF210424 1 SCREEN,SUCTION X X
590 ZF140097 1 O-RING X X
600 ZF210425 1 COVER X X
3-45
TORQUE CONVERTER
450
170
500
150
/142
020 /200 /150
/190
/250
/140
/160
/240
/174
/180
/310
/170
/090
/152 /060
/050
/120
/130
/070
/270
010
/290 /070
/080
/090
/260 /280
/230 TD0005067
3-46
TORQUE CONVERTER
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
020 ZF100195 1 PLUG,SCREW X X
020 ZF140098 1 RING,SEALING X X
150 ZF100197 1 SCREW,CAP X X
170 ZF160456 1 SHIM,1.00 X X
170 ZF160455 A/R SHIM,1.10 X X
170 ZF160454 A/R SHIM,1.20 X X
170 ZF160453 A/R SHIM,1.50 X X
170 ZF160452 A/R SHIM,1.70 X X
170 ZF160451 A/R SHIM,1.80 X X
170 ZF160450 A/R SHIM,1.90 X X
170 ZF160449 A/R SHIM,2.00 X X
170 ZF160448 A/R SHIM,2.50 X X
170 ZF160447 A/R SHIM,2.60 X X
450 ZF100338 1 WASHER,0.50 X X
450 ZF100337 A/R WASHER,0.80 X X
450 ZF100202 A/R WASHER,1.00 X X
500 ZF210628 1 CONVERTER,TORQUE X
500 ZF210608 1 CONVERTER,TORQUE X
/010 ZF210609 1 TURBINE WHEEL X X
/050 ZF210444 1 BEARING,ROLLER X X
/060 ZF210441 1 STATOR X X
/070 ZF100199 2 WASHER X X
/080 ZF210442 1 RING,FREE WHEEL X X
/090 ZF150133 2 BEARING,BALL X X
/120 ZF210443 16 ROLLER X X
/130 ZF210445 1 PUMP,WHEEL X X
/140 ZF210610 1 COVER,CIRCUIT X X
/142 ZF210446 2 PIN,CYLINDERICAL X X
/150 ZF210611 1 PLATE,PISTON X X
/152 ZF210430 1 CUP,SPRING X X
/160 ZF200527 2 I.CLUTCH DISC X X
/170 ZF200528 2 O.CLUTCH DISC,3.5 X X
/170 ZF200529 A/R O.CLUTCH DISC,4.0 X X
/174 ZF210612 12 PIN,CYLINDERICAL X X
/180 ZF210613 1 SHIM,END X X
/190 ZF140169 1 RING,SEALING X X
/200 ZF140170 1 RING,SEALING X X
/230 ZF210435 1 RING,PISTON X X
/240 ZF100334 12 SCREW,CAP X X
/250 ZF140099 1 O-RING X X
/260 Z0750116266 1 BEARING,BALL X X
/270 ZF210614 1 WASHER X X
/280 ZF210438 1 CAGE,NEEDLE X X
/290 ZF210437 1 HOUSING,DISC X X
/310 ZF100200 36 SCREW,CAP X X
/310 ZF100201 36 WASHER X X
3-47
POWER TAKE OFF
624
640
630
610
550
604
600
570
594
540 220
590
240 210
230 200
030
010
800
810
012
020
TD0005075
3-48
POWER TAKE OFF
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210447 1 HOUSING X X
012 ZF210448 2 PIN,CYLINDRICAL X X
020 ZF210193 1 GASKET X X
030 ZF100203 5 SCREW,HEXAGON X X
030 Z0630001048 5 WASHER X X
200 ZF210449 1 BEARING,ROLLER,50X90X23 X X
210 ZF210450 1 COVER,SHEET X X
220 ZF210451 1 GEAR X X
230 ZF210452 1 BEARING,BALL X X
240 ZF160468 1 SHIM,RING,90X110X2 X X
240 ZF160469 A/R SHIM,RING,90X110X1.8 X X
240 ZF160470 A/R SHIM,RING,90X110X1.6 X X
240 ZF160471 A/R SHIM,RING,90X110X1.4 X X
240 ZF160472 A/R SHIM,RING,90X110X1.2 X X
240 ZF160473 A/R SHIM,RING,90X110X1.1 X X
240 ZF160474 A/R SHIM,RING,90X110X1.0 X X
240 ZF160475 A/R SHIM,RING,90X110X0.5 X X
240 ZF160476 A/R SHIM,RING,90X110X0.3 X X
240 ZF160477 A/R SHIM,RING,90X110X0.2 X X
240 ZF160478 A/R SHIM,RING,90X110X0.1 X X
540 ZF210465 1 FLANGE,BEARING X X
550 ZF100204 5 SCREW,CAP X X
570 ZF160479 1 RING,RETAINING X X
590 ZF140100 1 O-RING X X
594 ZF140176 1 O-RING X
594 ZF140101 1 O-RING X
600 ZF160480 1 RING,RETAINING X X
604 ZF210453 1 RING,SNAP X X
610 ZF210454 1 BUSH X X
624 ZF140102 1 O-RING X X
630 ZF210455 1 FLANGE,INTERMEDIATE X X
640 ZF100335 6 SCREW,CAP X X
800 ZF210457 1 PLATE,TYPE X X
810 ZF100004 2 STUD,GROOVED X X
3-49
HEAT EXCHANGER
124
012
016
114
010
020 100
050
TD0005076
3-50
HEAT EXCHANGER
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF210458 1 GASKET X X
012 ZF140103 2 O-RING X X
014 ZF210459 1 INSERT X X
016 ZF210460 1 INSERT X X
020 ZF210558 1 ADAPTOR CONNECTOR X X INCLUDES ITEMS 114
050 ZF100190 6 SCREW,HEX X X
050 ZF100128 6 WASHER X X
100 ZF120004 1 PLUG,SCREW X X
100 ZF140070 1 RING,SEALING X X
110 ZF100206 1 PLUG,SCREW X X
110 Z0634801063 1 RING,SEALING X X
114 ZF210559 1 PLUG,SCREW X X
114 ZF140069 1 SEALING RING X X
124 ZF210462 1 SENSOR,TEMPERATURE X X
124 Z0634801151 1 RING,SEALING X X
150 ZF210463 2 UNION,PIPE X X
150 ZF140104 2 RING,SEALING X X
3-51
PERIPHERALS : B30D
150
164
/390
120
TD0005085
3-52
PERIPHERALS : B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
120 206345 1 SELECTOR,SHIFT X
/390 ZF210188 1 PLATE,SELECTOR INDICATOR X
150 216653 1 HARNESS X
164 216654 1 HARNESS X
3-53
PERIPHERALS : B25D
150
540
120
164
/390
P008328
3-54
PERIPHERALS : B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
120 206345 1 SELECTOR,SHIFT X
/390 ZF210188 1 PLATE,SELECTOR INDICATOR X
150 206336 1 HARNESS X
164 206337 1 HARNESS X
540 207053 1 LEVER,ZF RETARDER,6 POSITION X
3-55
TRANSMISSION COOLING SYSTEM
7
10
6
1
14
12
13 6
14
11
14
8
9 3
5
5
8
9
TD0003180
E14832411 - B
3-56
TRANSMISSION COOLING SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243884 1 HOSE X X
2 243883 1 HOSE X X
3 207123 2 SPACER,CLAMP,ALU X X
4 207092 1 CLAMP,RUBBER,4,TRAN HOSES X X
5 207017 2 CLAMP,ALUM,2 BOLT X X
6 203681 6 P-CLIP,50MM X X
7 120237 4 FLANGE,HALF X X
8 100548 4 WASHER,HARDENED X X
9 100312 4 NUT,NYLOC X X
10 100225 8 CAPSCREW,SOCHD X X
11 100200 2 BOLT,HEXHD X X
12 100198 2 SCREW,HEXHD X X
13 100083 2 SCREW,HEXHD X X
14 100062 6 WASHER,FLAT X X
3-57
DROPBOX MISCELLANEOUS PARTS
2
16 15
7
9
4
11
8
12
6
4
3
10
6 1
14
12
6
3
12
13
3
6 TD0003453
E9836420 SH1-2 I
3-58
DROPBOX MISCELLANEOUS PARTS
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 250192 1 T/CASE,13100 X X
2 223816 1 FILTER,FUEL X X
3 204483 8 MTG,T/BOX SPLIT X X
4 200062 2 CLAMP,HOSE X X
5 186889 1 BKT,BREATHER,TRANSFER CASE X X
6 174756 8 SHIM,DROP BOX MTG X X
7 162404 2 WASHER X X
8 130001 1 HOSE,PUSHLOCK X X
9 121275 1 MALE-8,M20,TAIL,90 DEG,PCT-M20 X X
10 120161 1 ADAPTOR,BARBED HOSE X X
11 100698 2 BOLT,HEXHD X X
12 100532 6 WASHER,HARDENED X X
13 100323 2 NUT,NYLOC X X
14 100165 2 BOLT,HEXHD X X
15 100080 2 SCREW,HEXHD X X
16 100061 2 WASHER,FLAT X X
3-59
DROP BOX MOUNTINGS
P008267
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 181527 2 MOUNTING,T/CASE,TOP BRACKET X X
2 161221 2 MOUNTING,T/CASE,LOWER X X
3 100212 14 SCREW,HEXHD X X
50
44, 47
102
102
76 47
101
102
46, 45
43, 47
103
100
4
100
100
P008192 A
3-62
DROP BOX HOUSING
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 224428 1 HOUSING,M/C X X
3 224425 1 HOUSING,CLUTCH M/C X X
4 224208 1 HOUSING,BEARING REAR X X
43 224254 1 PLUG,MAGNETIC DRAIN X X
44 120396 2 PLUG,CLOSURE HEX SOCKET HD X X
45 224368 1 PLUG X X
46 DC140060 1 WASHER,SEALING X X
47 DC140072 4 WASHER,SEALING X X
50 224257 1 BOLT,EYE X X
76 226661 1 GLASS,SIGHT-BOROSILICATE-S/IN X X
100 225245 3 PLUG,SCREW X X
101 224427 14 INSERT,THREADED X X
102 225262 44 HELICOIL,HCM10X1,5D X X
103 224373 1 MAGNET X X
3-63
DROP BOX INPUT SHAFT
68
32
8 83
69
34
12 65
27
61
83
18
73
56
7
67
77
37
30
81 83
31
72
P008189
3-64
DROP BOX INPUT SHAFT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 224211 1 FRONT INSERT,IDLER X X
8 225244 1 REAR,INSERT,IDLER X X
12 224423 1 SHAFT,INPUT X X
18 224220 1 GEAR,INPUT X X
27 225251 1 SPACER,BEARING X X
30 224203 1 FLANGE,8.5C X X
31 224666 1 PLATE,FLANGE X X
32 225253 1 LID,INPUT X X
34 225255 1 PLATE,RETARDER X X
37 224221 1 SHIELD,MUD X X
56 224223 1 BEARING,CYLINDER ROLLER X X
61 225270 1 BEARING,SPHERICAL ROLLER X X
65 224367 1 CIRCLIP,INTERNAL X X
67 224370 6 SCREW,HEXHD X X
68 100089 6 SCREW,HEXHD X X
69 100209 3 SCREW,HEXHD X X
72 100123 4 CAPSCREW,SOCHD X X
73 100213 12 CAPSCREW,SOCHD X X
77 226917 1 SEAL,SHAFT X X
81 224229 1 O-RING X X
83 224231 3 O-RING X X
3-65
DROP BOX IDLER
67
55
83
17
83
11
73
55
6
67
82
33
69
P008190 A
3-66
DROP BOX IDLER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 224209 1 INSERT,IDLER FRONT X X
6 224210 1 INSERT,IDLER PTO X X
11 224424 1 SHAFT,IDLER X X
17 224421 1 GEAR,IDLER X X
33 225254 1 LID,P.T.O. X X
55 225261 2 BEARING,CYL. ROLLER NJ2213 X X
67 224370 16 SCREW,HEXHD X X
69 100209 2 SCREW,HEXHD X X
73 100213 6 SCREW,HEXHD X X
82 225269 1 O-RING X X
83 224231 2 O-RING X X
3-67
DROP BOX OUTPUT SHAFT
31 72
30
81
37
77
4
60
65
10
57
67
84
86
16
40
40
74
20 53
53 52
72
53 15
13
54
40 52 14 59
19
64
28
85 22 21
62 71
36 23
66
2
3
79
70 37
9 29
41 65 81
78 24 31
58
26 80 72
67
77
TD0005021
3-68
DROP BOX OUTPUT SHAFT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 224426 1 HOUSING,FRONT BEARING X X
3 224425 1 HOUSING,CLUTCH M/C X X
4 224208 1 HOUSING,BEARING REAR X X
9 224222 1 SHAFT,OUTPUT FRONT X X
10 224214 1 SHAFT,OUTPUT REAR X X
13 224206 1 GEAR,SUN X X
14 224246 1 GEAR,PLANET SET X X
15 224238 1 GEAR,RING X X
16 224422 1 GEAR,OUTPUT X X
19 224242 3 PIN,PLANET X X
20 224419 1 CARRIER,PLANET X X
21 224251 1 CLUTCH,INSERT X X
22 224248 1 CLUTCH,SLIDE X X
23 224418 1 FORK X X
24 224244 1 PISTON X X
26 225250 1 COVER,ACTUATOR X X
28 227039 1 KIT,SPACERS & WASHERS X X
29 224204 1 FLANGE,7C X X
30 224203 1 FLANGE,7C X X
31 224666 2 PLATE,FLANGE X X
36 225257 1 COVER,CLUTCH X X
37 224221 2 SHIELD,MUD X X
40 224253 3 PIN,SPRING X X
41 224237 1 SPRING,COMPRESSION X X
52 224241 2 BUSH,MB 8530 DU X X
53 224240 3 WASHER,THRUST X X
54 224239 168 NEEDLE,ROLLER NRO.B2,5X2,5 X X
57 224224 2 BEARING,CYL. ROLLER X X
58 ST20032 1 BEARING,DEEP GROOVE BALL X X
59 224226 1 BEARING,D.G.BALL 16022 C3/C4 X X
60 224225 1 BEARING,FOUR POINT QJ213 X X
62 224249 3 CIRCLIP,SHAFT X X
64 224258 1 CIRCLIP,EXTERNAL X X
65 224367 2 CIRCLIP,INTERNAL X X
66 224372 8 SCREW,HEXHD X X
67 224370 12 SCREW,HEXHD X X
70 100684 8 BOLT,HEXHD X X
71 223219 1 CAP SCREW X X
72 100123 20 CAPSCREW,SOCHD X X
73 100213 9 CAPSCREW,SOCHD X X
74 224252 3 SCREW,GRUB X X
77 226917 2 SEAL,SHAFT X X
78 224200 1 SEAL,PISTON X X
79 224228 3 O-RING X X
80 224235 1 O-RING X X
81 224229 2 O-RING X X
84 224232 1 O-RING X X
85 224236 1 O-RING X X
86 225268 1 O-RING X X
3-69
PARK BRAKE : B30D
4
3
6
TD0005089
E16832432 A
3-70
PARK BRAKE : B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR,PARK BRAKE,DX195 X
2 214046 1 DISC,P/BRAKE DXP195 X
3 184383 2 MTG,P/BRAKE,8.5C P/SHAFT X
4 174057 6 SHIM,C# ADT PARK BRAKE DX195 X
5 100923 4 SCREW,HEXHD X
6 100532 8 WASHER,HARDENED X
7 100491 4 SCREW,HEXHD X
8 100150 8 BOLT,HEXHD X
3-71
PARK BRAKE : B25D
4
3
7
TD0003463 A
E9836432 - G
3-72
PARK BRAKE : B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR,PARK BRAKE,DX195 X
2 204160 1 DISC,PARK BRAKE DX195 X
3 186299 2 MTG,PARK BRAKE,FIELD FIX X
4 174057 6 SHIM,C# ADT PARK BRAKE DX195 X
5 100945 8 SCREW,HEXHD X
6 100923 4 SCREW,HEXHD X
7 100532 8 WASHER,HARDENED X
8 100491 4 SCREW,HEXHD X
3-73
PARK BRAKE ASSEMBLY
1
6 44 43
41
42
5
33
34
35
36
7
37
8 32
31 38
13 14 55
39
12
11 40
10
54
2
23
30 51
22
15 50
29 49
16 28
45
17 27 47
3 48
47
26
25 46
52
21 24
18
19 20
53
9 4
56
TD0003813A
3-74
PARK BRAKE ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290421 1 ACTUATOR, PARK BRAKE X X
2 222240 1 CALIPER BODY X X
3 NSI 1 SADDLE X X
4 222242 1 PLATE,END MERITOR BRAKE X X
5 226224 1 PADS,SET PARK BRAKE X X (SET CONSISTS OF 2 PADS)
6 222605 2 SPRING,ANTI RATTLE X X
7 222606 2 SPACER X X
8 NSI 1 STABILISER BAR X X
9 223722 1 KIT,SLIDE PIN X X INCLUDES ITEMS 10-21
10 NSI 1 RETAINING PIN X X
11 NSI 1 LOCKING CLIP X X
12 NSI 2 PISTON SCREWS X X
13 NSI 2 ROLL PINS X X
14 NSI 2 PISTON SEAL ASSY X X
15 NSI 2 SLIDE PIN SEALS X X
16 NSI 2 SLIDE PIN BUSHING X X
17 NSI 2 SLIDE PIN COVER PLUGS X X
18 NSI 2 SLIDE PINS X X
19 NSI 2 SLIDE PIN CLAMP BOLTS X X
20 NSI 1 COPPER WASHER X X
21 NSI 1 BLANKING PLUG X X
22 223717 1 KIT,SEAL & GASKET X X INCLUDES ITEMS 14, 15, 17 & 19
23 223721 1 KIT,ADJUSTER SLEEVE & THRUST X X INCLUDES ITEMS 12-14 & 24-31
24 NSI 1 END COVER PLUG X X
25 NSI 2 CIRCLIPS X X
26 NSI 2 SPRINGS X X
27 NSI 1 ACTUATOR BLOCK X X
28 NSI 2 ADJUSTER SLEEVES GEARS X X
29 NSI 2 ADJUSTER SLEEVES X X
30 NSI 2 PISTONS X X
31 NSI 1 LOAD PLATE X X
INCLUDES ITEMS 10, 11, 20, 21, 33-
32 227070 1 KIT,ECCENTRIC SHAFT X X
40, 43, 44
33 NSI 1 SEAL ASSY X X
34 NSI 2 CAPSCREWS-COVER PLATE X X
35 NSI 1 SHAFT COVER-BEARING SEAL X X
36 NSI 1 BEARING X X
37 NSI 1 GASKET SEAL-TOP COVER X X
38 NSI 1 SPACER,WASHER X X
39 NSI 1 ECCENTRIC SHAFT X X
40 NSI 1 BEARING X X
41 223646 1 KIT,LEVER X X
42 223646 1 LEVER,MERITOR BRAKE X X
43 100083 1 SCREW,HEXHEAD X X
44 100312 1 NUT,NYLOC X X
45 223719 1 KIT,ADJUSTER RH X X INCLUDES ITEMS 20, 21 & 46-53
46 NSI 1 ADJUSTER SCREW X X
47 NSI 2 DAMPING RING X X
48 NSI 1 COMPRESSION SPRING X X
49 NSI 1 ADJUSTER CASSETTE X X
50 NSI 1 BEVEL GEAR-TORQUE LIMITER X X
3-75
PARK BRAKE ASSEMBLY (CONTINUED)
1
6 44 43
41
42
5
33
34
35
36
7
37
8 32
31 38
13 14 55
39
12
11 40
10
54
2
23
30 51
22
15 50
29 49
16 28
45
17 27 47
3 48
47
26
25 46
52
21 24
18
19 20
53
9 4
56
TD0003813A
3-76
PARK BRAKE ASSEMBLY (CONTINUED)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
51 NSI 1 ADJUSTER GEAR SEGMENT X X
52 NSI 4 RETAINING BOLT X
53 NSI 2 COUNTERSUNK BOLT X X
54 NSI 1 GASKET SEAL X X
55 223716 1 KIT,BEARING X X NLA UNTIL FURTHER NOTICE
56 222239 1 ACTUATOR ASSEMBLY X X SEE NEXT PAGE FOR BREAK DOWN
3-77
ACTUATOR ASSEMBLY
TD0004236
3-78
ACTUATOR ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 222239 1 ACTUATOR ASSEMBLY X X
2 100037 2 NUT X X
3 100010 2 WASHER X X
4 200093 1 CLEVIS X X
5 220211 1 DIAPHRAGM X X
3-79
PROPSHAFTS: B25D
19 14
9 4
6 3
2
5
1
4
7 8
16
11
18
14
17
10
15
9
12 13
21
19
20
3-80
PROPSHAFTS: B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290139 1 PROPSHAFT,06008,5C8,5C 165M85 X
2 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
3 100720 8 BOLT,HEX HD X
4 290289 1 PROPSHAFT,02807C,7C L/F/L X
5 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
6 100129 8 BOLT,HEX HD X
7 121290 1 VALVE,AIR RELIEF X
8 121297 1 CAP,DUST X
9 290665 1 PROPSHAFT,02838,5C8,5C 165M85-02 X
10 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
11 100720 8 BOLT,HEX HD X
12 121290 1 VALVE,AIR RELIEF X
13 121289 1 CAP,DUST X
14 290465 1 PROSHAFT,1200,7C,7C,148M70-010 X
15 227100 1 VALVE,AIR RELIEF,4 BAR X
16 NSI 1 NIPPLE,GREASE X
17 206765 2 CROSS & ROLLER,8.5C,LUBE-FOR-LIFE X
18 100720 8 BOLT,HEX HD X
19 290299 1 PROPSHAFT,10207C7C-010 L/F/L X
20 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
21 100129 8 BOLT,HEX HD X
3-81
PROPSHAFTS: B30D
17 14
9 4
6 3
2
5
1
4
7 8
11
16
15
10
14
12 13
19
18
17
3-82
PROPSHAFTS: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290139 1 PROPSHAFT,06008,5C8,5C,165M85 X
2 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
3 100720 8 BOLT,HEX HD X
4 290289 1 PROPSHAFT,02807C,7C L/F/L X
5 207990 2 CROSS & ROLLER,LUBE-FOR-LIFE X
6 100129 8 BOLT,HEX HD X
7 121290 1 VALVE,AIR RELIEF X
8 121297 1 CAP,DUST X
9 290665 1 PROPSHAFT,02838,5C8,5C 165M85-02 X
10 206765 2 CROSS & ROLLER,LUBE-FOR-LIFE X
11 100720 8 BOLT,HEX HD X
12 121290 1 VALVE,AIR RELIEF X
13 121289 1 CAP,DUST X
14 290263 1 PROPSHAFT,1095,8.5C,8.5C,165M85 X
15 206765 2 CROSS & ROLLER,8.5C,LUBE-FOR-LIFE X
16 100720 8 BOLT,HEX HD X
17 290343 1 PROPSHAFT,0845,7C-7C,148M70-010 X
18 206050 2 CROSS&ROLLER,LOW MAINT X
19 100129 8 BOLT,HEX HD X
3-83
AXLE, FRONT: B30D
18
21
20
10
3
19
4 14
2
15
24 5
25 27
29 7
13
11 1
26
9 23 17
6
22
12
28
16
TD0005062
320595 - A
3-84
AXLE, FRONT: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320595 1 AXLE,F,HK,DISC X
1 310105 1 DIFF HEAD X
2 290366 4 BRAKE CALIPER:ROCKWELL MINERAL X
3 264485 2 KIT,PLANETARY HUB,5.2 X
4 208200 4 GUARD,CAL,TOP,LHS X
5 208011 1 SIDE SHAFT X
6 208010 1 SIDE SHAFT X
7 207660 1 PLUG X
8 207626 1 PLUG,MAGNETIC X
9 203375 1 PLATE,AXLE SERIAL NUMBER X
10 202621 2 SEAL PLATE,B30 16T HUB X
11 201420 4 P CLIPS X
12 187019 1 BRKT,PIPE,BRAKE X
13 184070 1 HSG,BANJO,FRONT X
14 183436 2 MTG,BOT.FRNT,CAL/GUARD X
15 183433 2 MTG,TOP,FRNT,CAL/GUARD X
16 176558 1 PIPE,BRAKE,FRONT,LHS X
17 176557 1 PIPE,BRAKE,FRONT,RHS X
18 171079 4 PIPE,BRAKE,CRADLE L.F/R.R X
19 140340 2 V-RING X
20 120379 4 ELBOW X
21 120308 3 BULKHEAD X
22 100978 4 POP RIVET X
23 100925 16 SCREW,HEXHD X
24 100466 12 CAPSCREW,SOCHD X
25 100370 8 WASHER,HARDENED X
26 100310 4 NUT,NYLOC X
27 100264 12 CAPSCREW,SOCHD X
28 100246 1 SCREW,HEXHD X
29 100211 8 WASHER,HARDENED X
3-85
AXLE, FRONT: B30D WDB OPTION
12
1
16
10
11
8 15
14 4
13
TD0005061
320625 - A
3-86
AXLE, FRONT: B30D WDB OPTION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320625 1 AXLE,F,HK,3.18X5.2,SWB,B30D HP X
1 310105 1 DIFF HEAD X
2 264639 2 KIT,FINAL DRIVE X
3 264379 1 KIT,BRAKE X
4 241620 1 HOSE X
5 210984 1 VALVE,CHECK X
6 208397 2 SEAL,DUO-CONE X
7 208011 1 SIDE SHAFT,HK,1269,5LG X
8 208010 1 SIDE SHAFT,HK,1349,5LG X
9 207660 1 PLUG X
10 207626 1 PLUG,MAGNETIC X
11 203375 1 PLT,AXLE SERIAL NUMBER X
12 184215 1 HSG,BANJO,FRONT X
13 122020 1 ELBOW X
14 121429 1 ELBOW,B/HEAD X
15 100978 4 POP RIVET X
16 100925 16 SCREW,HEXHD X
3-87
FRONT DIFFERENTIAL ASSEMBLY: B30D
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008405
3-88
FRONT DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 310105 1 DIFF,HK,3.182,LS,25%,CCW,60DEG X
020 ZF200183 1 AXLE DR.HOUSING X
030 ZF200170 1 GEAR,BEVEL SET X
050 ZF150031 1 BEARING,ROLLER X
080 ZF160159 1 SPACER RING,S = 7,3 X
080 ZF160160 1 SPACER RING,S = 7,4 X
080 ZF160161 1 SPACER RING,S = 7,5 X
080 ZF160162 1 SPACER RING,S = 7,6 X
080 ZF160163 1 SPACER RING,S = 7,7 X
080 ZF160164 1 SPACER RING,S = 7,9 X
080 ZF160165 1 SPACER RING,S = 8,0 X
080 ZF160166 1 SPACER RING,S = 8,1 X
080 ZF160167 1 SPACER RING,S = 8,2 X
080 ZF160168 1 SPACER RING,S = 8,3 X
080 ZF160169 1 SPACER RING,S = 8,4 X
080 ZF160170 1 SPACER RING,S = 8,5 X
080 ZF160171 1 SPACER RING,S = 8,6 X
080 ZF160172 1 SPACER RING,S = 8,7 X
080 ZF160173 1 SPACER RING,S = 8,8 X
080 ZF160174 1 SPACER RING,S = 8,9 X
080 ZF160175 1 SPACER RING,S = 9,0 X
080 ZF160176 1 SPACER RING,S = 7,8 X
080 ZF160177 1 SPACER RING,S = 7,82 X
080 ZF160178 1 SPACER RING,S = 7,84 X
080 ZF160179 1 SPACER RING,S = 7,86 X
080 ZF160180 1 SPACER RING,S = 7,88 X
080 ZF160181 1 SPACER RING,S = 7,92 X
080 ZF160182 1 SPACER RING,S = 7,94 X
080 ZF160183 1 SPACER RING,S = 7,96 X
080 ZF160184 1 SPACER RING,S = 7,98 X
080 ZF160185 1 SPACER RING,S = 8,02 X
080 ZF160186 1 SPACER RING,S = 8,04 X
080 ZF160187 1 SPACER RING,S = 8,06 X
080 ZF160188 1 SPACER RING,S = 8,08 X
080 ZF160189 1 SPACER RING,S = 8,12 X
080 ZF160190 1 SPACER RING,S = 8,14 X
080 ZF160191 1 SPACER RING,S = 8,16 X
080 ZF160192 1 SPACER RING,S = 8,18 X
3-89
FRONT DIFFERENTIAL ASSEMBLY: B30D
030
220
200
050
130
230
170
020
220
420 080
100
300
280
320
430
P008405
3-90
FRONT DIFFERENTIAL ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
100 ZF150032 1 BEARING,ROLLER X
130 ZF160193 1 WASHER,S=0,7 X
130 ZF160194 1 WASHER,S=0,8 X
130 ZF160195 1 WASHER,S=0,9 X
130 ZF160196 1 WASHER,S=1,0 X
130 ZF160197 1 WASHER,S=1,1 X
130 ZF160198 1 WASHER,S=1,2 X
130 ZF160199 1 WASHER,S=1,3 X
130 ZF160200 1 WASHER,S=1,4 X
130 ZF160201 1 WASHER,S=1,5 X
170 ZF150033 1 BEARING,ROLLER X
200 ZF150034 1 BEARING,ROLLER X
220 ZF100056 2 NUT,ADJUSTING X
230 ZF100057 2 PIN,SLOT X
280 ZF140030 1 SEAL,SHAFT X
300 ZF100058 1 WASHER X
320 ZF100059 1 NUT,SLOTTED X
420 ZF200048 1 FLANGE,INPUT X
430 ZF200049 1 RING,DUST PROTECTION X
3-91
FRONT DIFF, CLUTCH CONFIGURATION: B30D
070
090
080
060
050
040
050
090 040
034
030 114
130
110
010
030
034
050
050
040
050
060
080
P008406
3-92
FRONT DIFF, CLUTCH CONFIGURATION: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF200177 1 HOUSING,DIFF X
030 ZF200061 2 WASHER,THRUST X
034 ZF200063 2 WASHER,THRUST X
040 ZF200473 4 DISC,CLUTCH OUTER,2.7 X
040 ZF200474 4 DISC,CLUTCH OUTER,2.9 X
040 ZF200472 4 DISC,OUTER CLUTCH,3.0 X
040 ZF200475 4 DISC,CLUTCH OUTER,3.1 X
040 ZF200476 4 DISC,CLUTCH OUTER,3.2 X
040 ZF200477 4 DISC,CLUTCH OUTER,3.3 X
050 ZF200058 2 DISC,CLUTCH INNER X
060 ZF200496 2 RING,PRESSURE X
070 ZF200064 2 AXLE,DIFFERENTIAL X
080 ZF200060 2 GEAR,BEVEL AXLE X
090 ZF200062 4 GEAR,BEVEL DIFF X
110 ZF200184 1 HOUSING,COVER X
114 ZF100061 2 SCREW,CAP X
130 ZF100060 20 SCREW,LOCKING X
3-93
AXLE, FRONT: B25D
4
15 3
25
29
19
24 10
14 7
22
13 11
26
23
9
6
21
18
27 1
8
20
17
21
12
28
16
TD0003502 - A
320569 - A
3-94
AXLE, FRONT: B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320569 1 AXLE,MK2,F,DK,DISC,B25D X
1 310109 1 DIFF X
2 290366 4 CALIPER,BRAKE X
3 262082 2 KIT,PLANETARY HUB X
4 208202 4 GUARD,CAL,TOP,RHS X
5 207660 1 PLUG X
6 207626 1 PLUG,MAGNETIC X
7 206959 1 SIDE SHAFT,ZF DK,1191LG X
8 206958 1 SIDE SHAFT,ZF DK,1261LG X
9 203375 1 PLT,AXLE SERIAL NUMBER X
10 202621 2 PLT,SEAL X
11 201420 4 P-CLIP X
12 187019 1 BRKT,PIPE,BRAKE X
13 184069 1 HSG,BANJO,FRONT X
14 183436 2 MTG,BOT.FRNT,CAL/GUARD X
15 183433 2 MTG,TOP,FRNT,CAL/GUARD X
16 173724 1 PIPE,BRAKE,FRONT,LHS X
17 173723 1 PIPE,BRAKE,FRONT,RHS X
18 171079 4 PIPE,BRAKE,CRADLE L.F/R.R X
19 140340 2 V-RING X
20 120379 4 ELBOW X
21 120308 3 BULKHEAD X
22 125008 1 CONNECTOR X
23 100925 16 SCREW,HEXHD X
24 100466 12 CAPSCREW,SOCHD X
25 100370 8 WASHER,HARDENED X
26 100310 4 NUT,NYLOC X
27 100264 12 CAPSCREW,SOCHD X
28 100246 1 SCREW,HEXHD X
29 100211 8 SCREW,HEXHD X
3-95
FRONT DIFFERENTIAL ASSEMBLY: B25D
500
220
170
100
130
230
050
020
220
420 080
200
300
280
320
428
P008409-A
3-96
FRONT DIFFERENTIAL ASSEMBLY: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 310109 1 DIFFERENTIAL ASSEMBLY X
020 ZF200302 1 HOUSING,AXLE DRIVE X
050 ZF150082 1 BEARING,ROLLER X
080 ZF160203 1 SPACER,WASHER S=8,8 X
080 ZF160204 1 SPACER,WASHER S=8,7 X
080 ZF160205 1 SPACER,WASHER S=8,6 X
080 ZF160206 1 SPACER,WASHER S=8,5 X
080 ZF160207 1 SPACER,WASHER S=8,4 X
080 ZF160208 1 SPACER,WASHER S=8,3 X
080 ZF160209 1 SPACER,WASHER S=8,9 X
080 ZF160210 1 SPACER,WASHER S=9,1 X
080 ZF160211 1 SPACER,WASHER S=9,2 X
080 ZF160212 1 SPACER,WASHER S=9,3 X
080 ZF160213 1 SPACER,WASHER S=9,4 X
100 ZF150030 1 BEARING,ROLLER X
130 ZF160193 1 WASHER,S=0,7 X
130 ZF160194 1 WASHER,S=0,8 X
130 ZF160195 1 WASHER,S=0,9 X
130 ZF160196 1 WASHER,S=1,0 X
130 ZF160197 1 WASHER,S=1,1 X
130 ZF160198 1 WASHER,S=1,2 X
130 ZF160199 1 WASHER,S=1,3 X
130 ZF160200 1 WASHER,S=1,4 X
130 ZF160201 1 WASHER,S=1,5 X
130 ZF160232 1 WASHER,S=0,2 X
130 ZF160233 1 WASHER,S=0,1 X
170 ZF150047 1 BEARING,ROLLER X
200 ZF150048 1 BEARING,ROLLER X
220 ZF100086 2 NUT,ADJUSTING X
230 ZF100074 2 PIN,SLOTTED X
280 ZF140041 1 SEAL,SHAFT X
300 ZF100075 1 WASHER X
320 ZF100076 1 NUT,HEXAGON X
420 ZF200129 1 FLANGE,INPUT X
428 ZF200101 1 DUST,PROTECTOR X
500 ZF200182 1 GEAR,BEVEL SET X
3-97
FRONT DIFF, CLUTCH CONFIGURATION: B25D
090
Clutch Configuration
To VIN. 1410
070
045
060
055
050
090 080 050
030 100
040
120
040
014
036
130
030 010
040
110 036 040
020
050
Clutch Configuration 050
To VIN. 1410
055 060
080
045
P008410-A
3-98
FRONT DIFF, CLUTCH CONFIGURATION: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF200175 1 HOUSING,LIMITED SLIP DIFF X
014 ZF200105 6 CAP,SEALING X
020 ZF100077 1 RING,SNAP X
030 ZF100078 2 WASHER,THRUST X
036 ZF100079 2 WASHER,THRUST X
040 ZF200110 4 O.CLUTCH DISC,2.1 X
040 ZF200106 4 O.CLUTCH DISC,2.2 X
040 ZF200107 4 O.CLUTCH DISC,2.3 X
040 ZF200108 4 O.CLUTCH DISC,2.4 X
040 ZF200109 4 O.CLUTCH DISC,2.5 X
050 ZF200111 4 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 DIFF AXLE X
080 ZF200185 2 GEAR,AXLE BEVEL X
090 ZF200115 4 GEAR,DIFF BEVEL X
100 ZF100080 12 PIN,DRIVING X
110 ZF200176 1 HOUSING,DIFF X
120 ZF100061 2 SCREW,CAP X
130 ZF100087 12 SCREW,LOCKING X
3-99
THRU DRIVE AND OSCILLATION JOINT: B30D
4
24 30
34
27 30
28 10 1
18
22 7
9
16
9 29
28 12 17 30
27
24
33
8 36
13
15
14
21 2
3
23 11
25 35
26 19
31 25
19 23
6 32
5
20
35
3
2
E16832431 B
TD0005087
3-100
THRU DRIVE AND OSCILLATION JOINT: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241252 1 HOSE X
2 221176 2 NUT,INPUT SHAFT X
3 221175 2 WASHER,INPUT SHAFT NUT X
4 217864 1 NONSLIP,ARTIC X
5 214045 1 YOKE,8.5C,FLANGED X
6 208787 1 DEFLECTOR,DUST COVER,YOKE X
7 206945 2 MTG,RUBBER X
8 206071 2 SHOCK MAT X
9 201194 2 BUSH,OSCILL.JOINT X
10 200036 4 NIPPLE,GREASE X
11 190956 1 YOKE,8.5C X
12 182958 1 OSCILLATION JOINT X
13 178710 2 SHIM,INSIDE OSCILLATION X
14 178691 2 PLT,LOCK,OSCILLATION,NUT X
15 178419 1 SHIM,OSCILLATION LOCK NUT X
16 173729 1 PIPE,GREASE,OSC BOTTOM BRG X
17 173728 1 PIPE,GREASE,OSC FNT T/B BRG X
18 173727 1 PIPE,GREASE,OSC TOP BRG X
19 162609 2 COVER,SEAL,THRUDRIVE,8.5C X
20 162608 1 SHAFT,THRU DRIVE,8.5C X
21 162041 1 HOUSING,BRG,REAR-OSC,T/D X
22 160723 1 BLOCK,GREASE NIPPLE X
23 150082 2 BEARING,D.G.BALL X
24 140775 2 SEAL,OSCILLATION X
25 140581 2 SEAL,S/LIP X
26 140429 1 O-RING X
27 140352 2 O-RING X
28 140203 2 O-RING X
29 120807 1 ELBOW X
30 120148 7 CONNECTOR X
31 100763 8 BOLT,HEXHD X
32 100684 8 BOLT,HEXHD X
33 100598 8 CAPSCREW,SOCHD X
34 100569 2 SCREW,HEXHD X
35 100340 8 SCREW,HEXHD X
36 100147 8 WASHER,FLAT X
3-101
THRU DRIVE AND OSCILLATION JOINT: B25D
2
33 28
22
16
24 28 1
9
25
20
4 28
8
14
8 4 27
25
24
10 15 28
22
32
11 5 34
13
12 7
18 3
29
21 19
26 23
23 26
19 30 21
3 31
17
29
6
TD0003469 - A
E9836431 - P
3-102
THRU DRIVE AND OSCILLATION JOINT: B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241252 1 HOSE X
2 217864 1 NONSLIP,ARTIC X
3 208770 2 DEFLECTOR,DUST COVER,YOKE X
4 206945 2 MTG,RUBBER X
5 206071 2 SHOCK MAT X
6 203286 1 FLANGE,7C 315PL-120LG X
7 203285 1 FLANGE,8.C,315PL-121LG X
8 201194 2 BUSH,OSCILL.JOINT X
9 200036 4 NIPPLE,GREASE X
10 182958 1 OSCILLATION JOINT X
11 178710 2 SHIM,INSIDE OSCILLATION X
12 178691 2 PLT,LOCK,OSCILLATION,NUT X
13 178419 1 SHIM,OSCILLATION LOCK NUT X
14 173729 1 PIPE,GREASE,OSC BOTTOM BRG X
15 173728 1 PIPE,GREASE,OSC FNT T/B BRG X
16 173727 1 PIPE,GREASE,OSC TOP BRG X
17 162960 1 SHAFT,T/DRIVE X
18 162041 1 HOUSING,BRG,REAR-OSC,T/D X
19 162040 2 COVER,PLT,SEAL OSC,T/D X
20 160723 1 BLOCK,GREASE NIPPLE X
21 150082 2 BEARING,D.G.BALL X
22 140775 2 SEAL,OSCILLATION X
23 140429 2 O-RING X
24 140352 2 O-RING X
25 140203 2 O-RING X
26 140011 2 SEAL,OIL X
27 120807 1 ELBOW X
28 120148 7 CONNECTOR X
29 100786 8 BOLT,HEXHD X
30 100763 8 BOLT,HEXHD X
31 100684 8 BOLT,HEXHD X
32 100598 8 CAPSCREW,SOCHD X
33 100569 2 SCREW,HEXHD X
34 100147 8 WASHER,FLAT X
3-103
AXLE, MIDDLE: B30D
A 2
8
47
3
46 29 39
45 15 16
31
32 41
30
28 20
12 21
6 38
17
7
22 36
11
23
39
10 9 44
19
13
40 33
34
5
18
42
43
1
24
37
4
25
27
26
14
TD0005066
35
320596
3-104
AXLE, MIDDLE: B30D
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
A 320596 1 AXLE,MIDDLE,BELL,DISC X
1 322018 1 DIFF,#20,3.182,LS18%,T/D,CW X
2 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL X
3 264485 2 KIT,PLANETARY HUB,5.2 X
4 217616 1 CARRIER,BRG THRU DRV X
5 217527 1 SIDESHAFT X
6 217526 1 SIDESHAFT X
7 208033 2 GUARD,CAL.BOT,NARROW X
8 208031 2 GUARD,CAL.TOP,LHS,NARROW X
9 207660 1 PLUG X
10 207626 1 PLUG,MAGNETIC X
11 203375 1 PLT,AXLE SERIAL NUMBER X
12 202621 2 PLT,SEAL,B30 16T HUB X
13 201420 4 P-CLIP X
14 191058 1 FLANGE,7C,THRU DRV SHAFT X
15 187428 1 PLT,BULKHEAD MTG,AXLE X
16 187311 1 PIPE,BRAKE,R X
17 187310 1 PIPE,BRAKE,L X
18 187167 1 GUARD,BRAKE PIPE,LHS X
19 187166 1 GUARD,BRAKE PIPE,RHS X
20 183435 2 MTG,LHS,CALIPER GUARD X
21 183432 2 MTG,RHS,CALIPER GUARD X
22 182966 1 BANJO,HSG X
23 173025 2 PLT,STIFFNER X
24 162955 2 PIN,SLOTTED X
25 150216 1 BEARING,SPHERICAL ROLLER X
26 140821 1 V-RING X
27 140777 1 SEAL,D/LIP X
28 140340 2 V-RING X
29 120379 2 ELBOW X
30 120308 1 BULKHEAD X
31 101305 1 WASHER,FLAT X
32 101151 1 SCREW,HEXHD X
33 101141 2 STUD,BELL DIFF X
34 101140 2 NUT,HEX,FLANGED X
35 101113 1 NUT,FLANGED X
36 100978 4 POP RIVET X
37 100925 10 SCREW,HEXHD X
38 100466 12 CAPSCREW,SOCHD X
39 100370 12 WASHER,HARDENED X
40 100310 4 NUT,NYLOC X
41 100211 8 SCREW,HEXHD X
42 100148 4 WASHER,FLAT X
43 100111 4 SCREW,HEXHD X
44 100085 4 SCREW,HEXHD X
45 172806 4 SHIM,5MM BIN HEIGHT X
46 206071 2 SHOCK MAT X
47 100506 8 CAPSCREW X
3-105
AXLE, MIDDLE: B30D WDB OPTION
2
A
10
28
29
31
30
21 15
9
4 20
5
11
14
19
34 18
6
17 8
33
24
25
16
12
13 23
26
7 1
22
27 TD0005069
320623 A
3-106
AXLE, MIDDLE: B30D WDB OPTION
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
A 320623 1 AXLE,M,BELL,3.18X5.2,WB X
1 322020 1 DIFF,3.182,LS,35%,T/D,CW,8.5C X
2 264639 2 KIT,FINAL DRIVE X
3 263530 1 KIT,BRAKE X
4 241619 1 HOSE X
5 241618 1 HOSE X
6 217616 1 CARRIER,BRG THRU DRV X
7 217527 1 SIDESHAFT,BELL,36/30,L-1279 X
8 217526 1 SIDESHAFT,BELL,36/30,L-1349.5 X
9 210963 1 FILTER,HYD,10 MIC X
10 208397 2 SEAL,DUO-CONE X
11 207660 1 PLUG X
12 207626 1 PLUG,MAGNETIC X
13 203375 1 PLT,AXLE SERIAL NUMBER X
14 191070 1 FLANGE,7C,THRU DRV X
15 187777 1 MTG,FILTER X
16 182804 1 BANJO,HSG X
17 150216 1 BEARING,SPHERICAL ROLLER X
18 140777 1 SEAL,D/LIP X
19 140342 1 V RING X
20 120962 1 ELBOW X
21 120047 1 ELBOW X
22 120030 1 CONNECT X
23 120026 1 CONNECT X
24 101141 2 STUD X
25 101140 2 NUT,HEX,FLANGED X
26 100978 4 POP RIVET X
27 100925 10 SCREW,HEXHD X
28 100148 1 WASHER,FLAT X
29 100111 1 SCREW,HEXHD X
30 100061 2 WASHER,FLAT X
31 100005 2 SCREW,HEXHD X
32 172806 4 SHIM,5MM BIN HEIGHT X
33 206071 2 SHOCK MAT X
34 100506 8 CAPSCREW X
3-107
MIDDLE DIFF ASSEMBLY: B30D
A
2
39
31
16 2
13 31
23 33
12
11
10
22 40
34 42
32
45
17 7 24
9
8
44 6 25
37
5
24
25
15
21
30
29 14
41 44
41
38 36
26
18
47 49 20
48
43
1 35 28
50 19
27
TD0005072
322018 A
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 322018 1 DIFF,#20,3.182,LS 18%,T/D,CW X
1 263485 1 ASSY,DIFF CENTRE X
2 263269 1 ASSY,DIFF HOUSING,MACHINED X
3 217950 1 SHAFT,THRU DRV X
4 217842 1 PLT,DIFF SERIAL NUMBER X
5 217774 1 SPACER,PINION,17.67MM X Use as required to fit upon measurement
5 217773 1 SPACER,PINION,17.66MM X Use as required to fit upon measurement
5 217772 1 SPACER,PINION,17.65MM X Use as required to fit upon measurement
5 217771 1 SPACER,PINION,17.64MM X Use as required to fit upon measurement
5 217770 1 SPACER,PINION,17.63MM X Use as required to fit upon measurement
5 217769 1 SPACER,PINION,17.62MM X Use as required to fit upon measurement
5 217768 1 SPACER,PINION,17.61MM X Use as required to fit upon measurement
5 217767 1 SPACER,PINION,17.60MM X Use as required to fit upon measurement
5 217766 1 SPACER,PINION,17.59MM X Use as required to fit upon measurement
5 217765 1 SPACER,PINION,17.58MM X Use as required to fit upon measurement
5 217764 1 SPACER,PINION,17.57MM X Use as required to fit upon measurement
5 217763 1 SPACER,PINION,17.56MM X Use as required to fit upon measurement
5 217762 1 SPACER,PINION,17.55MM X Use as required to fit upon measurement
5 217761 1 SPACER,PINION,17.54MM X Use as required to fit upon measurement
5 217760 1 SPACER,PINION,17.53MM X Use as required to fit upon measurement
5 217220 1 SPACER,PINION,17.52MM X Use as required to fit upon measurement
5 217219 1 SPACER,PINION,17.51MM X Use as required to fit upon measurement
5 217218 1 SPACER,PINION,17.50MM X Use as required to fit upon measurement
5 217217 1 SPACER,PINION,17.49MM X Use as required to fit upon measurement
5 217216 1 SPACER,PINION,17.48MM X Use as required to fit upon measurement
5 217215 1 SPACER,PINION,17.47MM X Use as required to fit upon measurement
5 217214 1 SPACER,PINION,17.46MM X Use as required to fit upon measurement
5 217213 1 SPACER,PINION,17.45MM X Use as required to fit upon measurement
5 217212 1 SPACER,PINION,17.44MM X Use as required to fit upon measurement
5 217211 1 SPACER,PINION,17.43MM X Use as required to fit upon measurement
5 217210 1 SPACER,PINION,17.42MM X Use as required to fit upon measurement
6 217174 1 CARRIER,PINION X
7 217112 2 SHIM,ADJUST,PINION SHAFT,0.5 X Use as required to fit upon measurement
8 217111 2 SHIM,ADJUST,PINION SHAFT,0.25 X Use as required to fit upon measurement
9 217110 2 SHIM,ADJUST,PINION SHAFT,0.1 X Use as required to fit upon measurement
10 217109 2 SHIM,ADJUST,POWER DIVIDER,0.5 X Use as required to fit upon measurement
11 217108 2 SHIM,ADJUST,POWER DIVIDE,0.25 X Use as required to fit upon measurement
12 217107 2 SHIM,ADJUST,POWER DIVIDER,0.1 X Use as required to fit upon measurement
13 217062 1 GEAR,THRU DRIVE SHAFT X Use as required to fit upon measurement
14 216200 1 SET,CW&PINION X
15 216199 1 GEAR,PINION SHAFT X
16 201497 1 CIRCLIP-OUTSIDE X
17 191032 1 FLANGE,7C,THRU DRIVE,FRONT X
18 162231 1 PLT,LOCK,RH X
19 162230 1 PLT,LOCK,LH X
20 162229 1 NUT,ADJUSTER,LH X
21 162228 1 NUT,ADJUSTER,RH X
22 162225 1 CARRIER,FRONT SEAL X
A
2
39
31
16 2
13 31
23 33
12
11
10
22 40
34 42
32
45
17 7 24
9
8
44 6 25
37
5
24
25
15
21
30
29 14
41 44
41
38 36
26
18
47 49 20
48
43
1 35 28
50 19
27
TD0005072
322018 A
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
23 162208 1 SPACER,THRU DRIVE X
24 150078 2 BEARING,PINION X
25 150077 2 BEARING,CONE X
26 150076 1 BEARING,PILOT X
27 150073 1 BEARING,CUP X
28 150072 1 CONE,DIFF BEARING LH X
29 150071 1 BEARING,CONE X
30 150064 1 BEARING,CUP X
31 150057 2 BEARING,TAPER ROLLER X
32 140821 1 V-RING X
33 140777 1 SEAL,D/LIP X
34 101195 10 WASHER,SPRING X
35 101128 20 NUT,HEX X
36 101127 20 BOLT,HEXHD X
37 101116 1 NUT,FLANGED X
38 101115 1 NUT,SLOTTED X
39 101113 1 NUT,FLANGED X
40 100977 2 PIN,DOWEL,CYLINDER X
41 100430 2 SPLITPIN X
42 100212 6 SCREW,HEXHD X
43 100211 2 SCREW,HEXHD X
44 100150 12 BOLT,HEXHD X
45 100119 4 BOLT,HEXHD X
47 162226 1 CAP,BEARING,RH X
48 162227 1 CAP,BEARING,LH X
49 162268 4 DOWEL X
50 101126 4 CAPSCREW,SOCHD X
A
1
7
8
14
12
2
12
8
7
9
11
10
6
1
13
TD0005081
263485 C
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 263485 1 ASSY,DIFF CENTRE,LSD 18%,140 X
1 263838 1 ASSY,DIFF CENTRE,LSD,MACHINED X Items 1 machined together.
2 217703 2 RING,PRESSURE X
3 217702 2 SHAFT,CROSS X
4 217701 2 GEAR,SIDE X
5 217700 4 GEAR,SPIDER X
6 217148 A/R SHIM,ADJUST,LSD,0.5 X Use as required to fit upon measurement
7 217104 4 DISC,STATIONARY X
8 217103 4 DISC,FRICTION X
9 217102 2 SPACER X
10 217088 A/R SHIM,ADJUST,LSD,0.25 X Use as required to fit upon measurement
11 217087 A/R SHIM,ADJUST,LSD,0.1 X Use as required to fit upon measurement
12 101136 12 DOWEL X
13 101079 12 CAPSCREW X
14 100183 6 GRUBSCREW X
A
1
46
38
20 1
13 38
30 40
12
11
10
29
41
39
48 54 32
21 51
31
45
5
31
7
32
53
18 9 8
6
15
53
50
16
19 28
37
22 14
36
50
43 17
49
23
25
24 27
55 33
47 52
2 42 35
44 26
34
TD0005073
322020 A
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 322020 1 DIFF,3.182,LS,35%,T/D,CW,8.5C X
1 264277 1 ASSY,DIFF HSG,PUMP,MACHINED X
2 263474 1 ASSY,DIFF CENTRE X
3 217950 1 SHAFT,THRU DRV X
4 217842 1 PLT,DIFF SERIAL NUMBER X
5 217774 1 SPACER,PINION,17.67MM X Use as required to fit upon measurement
5 217773 1 SPACER,PINION,17.66MM X Use as required to fit upon measurement
5 217772 1 SPACER,PINION,17.65MM X Use as required to fit upon measurement
5 217771 1 SPACER,PINION,17.64MM X Use as required to fit upon measurement
5 217770 1 SPACER,PINION,17.63MM X Use as required to fit upon measurement
5 217769 1 SPACER,PINION,17.62MM X Use as required to fit upon measurement
5 217768 1 SPACER,PINION,17.61MM X Use as required to fit upon measurement
5 217767 1 SPACER,PINION,17.60MM X Use as required to fit upon measurement
5 217766 1 SPACER,PINION,17.59MM X Use as required to fit upon measurement
5 217765 1 SPACER,PINION,17.58MM X Use as required to fit upon measurement
5 217764 1 SPACER,PINION,17.57MM X Use as required to fit upon measurement
5 217763 1 SPACER,PINION,17.56MM X Use as required to fit upon measurement
5 217762 1 SPACER,PINION,17.55MM X Use as required to fit upon measurement
5 217761 1 SPACER,PINION,17.54MM X Use as required to fit upon measurement
5 217760 1 SPACER,PINION,17.53MM X Use as required to fit upon measurement
5 217220 1 SPACER,PINION,17.52MM X Use as required to fit upon measurement
5 217219 1 SPACER,PINION,17.51MM X Use as required to fit upon measurement
5 217218 1 SPACER,PINION,17.50MM X Use as required to fit upon measurement
5 217217 1 SPACER,PINION,17.49MM X Use as required to fit upon measurement
5 217216 1 SPACER,PINION,17.48MM X Use as required to fit upon measurement
5 217215 1 SPACER,PINION,17.47MM X Use as required to fit upon measurement
5 217214 1 SPACER,PINION,17.46MM X Use as required to fit upon measurement
5 217213 1 SPACER,PINION,17.45MM X Use as required to fit upon measurement
5 217212 1 SPACER,PINION,17.44MM X Use as required to fit upon measurement
5 217211 1 SPACER,PINION,17.43MM X Use as required to fit upon measurement
5 217210 1 SPACER,PINION,17.42MM X Use as required to fit upon measurement
6 217174 1 CARRIER,PINION X
7 217112 1 SHIM,ADJUST,PINION SHAFT,0.5 X Use as required to fit upon measurement
8 217111 2 SHIM,ADJUST,PINION SHAFT,0.25 X Use as required to fit upon measurement
9 217110 2 SHIM,ADJUST,PINION SHAFT,0.1 X Use as required to fit upon measurement
10 217109 1 SHIM,ADJUST,POWER DIVIDER,0.5 X Use as required to fit upon measurement
11 217108 2 SHIM,ADJUST,POWER DIVIDE,0.25 X Use as required to fit upon measurement
12 217107 2 SHIM,ADJUST,POWER DIVIDER,0.1 X Use as required to fit upon measurement
13 217062 1 GEAR,THRU DRIVE SHAFT X Use as required to fit upon measurement
14 216594 1 COUPLING,SHAFT X
15 216481 1 SHAFT,COUPLING-NUT X
16 216480 1 PLT,SPACER,DIFF & PUMP X
17 216200 1 SET,CW&PINION X
18 216199 1 GEAR,PINION SHAFT X
19 210956 1 PUMP,#26 EATON GEAR X
20 201497 1 CIRCLIP-OUTSIDE X
21 191083 1 FLANGE,8.5C,THRU DRV,FRONT X
22 184244 1 PLT,GUARD,PUMP X
A
1
46
38
20 1
13 38
30 40
12
11
10
29
41
39
48 54 32
21 51
31
45
5
31
7
32
53
18 9 8
6
15
53
50
16
19 28
37
22 14
36
50
43 17
49
23
25
24 27
55 33
47 52
2 42 35
44 26
34
TD0005073
322020 A
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
23 162577 3 TUBE X
24 162268 4 DOWEL X
25 162231 1 PLT,LOCK,RH X
26 162230 1 PLT,LOCK,LH X
27 162229 1 NUT,ADJUSTER,LH X
28 162228 1 NUT,ADJUSTER,RH X
29 162225 1 CARRIER,FRONT SEAL X
30 162208 1 SPACER,THRU DRIVE X
31 150078 2 BEARING,PINION X
32 150077 2 BEARING,CONE X
33 150076 1 BEARING,PILOT X
34 150073 1 BEARING,CUP X
35 150072 1 CONE,DIFF BEARING LH X
36 150071 1 BEARING,CONE X
37 150064 1 BEARING,CUP X
38 150057 2 BEARING,TAPER ROLLER X
39 140821 1 V-RING X
40 140777 1 SEAL,D/LIP X
41 101195 10 WASHER,SPRING X
42 101128 20 NUT,HEX X
43 101127 20 BOLT,HEXHD X
44 101126 4 CAPSCREW,SOCHD X
45 101116 1 NUT,FLANGED X
46 101113 1 NUT,FLANGED X
47 101023 3 BOLT,HEXHD X
48 100977 2 PIN,DOWEL,CYL,MTG X
49 100821 2 CAPSCREW,SOCHD X
50 100430 2 SPLITPIN X
51 100212 6 SCREW,HEXHD X
52 100211 2 SCREW,HEXHD X
53 100150 12 BOLT,HEXHD X
54 100119 4 BOLT,HEXHD X
55 100010 3 WASHER,FLAT X
9
14 7
12 8
4
5
3
12 4
5
11 9
10 2
6
13
TD0004977
263474 - C
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 263474 1 ASSY,DIFF CENTRE,LSD 35%,140 X
1 263838 1 ASSY,DIFF CENTRE,LSD,MACH. X Items 1 machined together.
2 217703 2 RING,PRESSURE X
3 217702 2 SHAFT,CROSS X
4 217701 2 GEAR,SIDE X
5 217700 4 GEAR,SPIDER X
6 217148 A/R SHIM X Use as required to fit upon measurement
7 217104 4 DISC,STEEL X
8 217103 4 DISC,FRICTION X
9 217102 2 SPACER X
10 217088 A/R SHIM X Use as required to fit upon measurement
11 217087 A/R SHIM X Use as required to fit upon measurement
12 101136 12 DOWEL,PIN X
13 101079 12 CAPSCREW X
14 100183 6 GRUBSCREW X
16 27
2
33
7
35
32
3
22
35 26
12
32 35
32 6 17
34 29
10
23
8
38 13
25 36
15
31
11 30 5
1 14 20
9
24
28 19
18
21
39
37
TD0003506
320119 - C
3-120
AXLE, MIDDLE: B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320119 1 AXLE,MID,DK7,3.18 X 5.2,B25D X
1 310066 1 DIFF X
2 290366 2 CALIPER,BRAKE X
3 262082 2 KIT,PLANETARY HUB X
4 207660 1 PLUG X
5 207626 1 PLUG,MAGNETIC X
6 207368 2 PLT,BOT,CALIPER GUARD X
7 207367 2 PLT,TOP,RHS,CALIPER GUARD X
8 206957 1 SIDE SHAFT,DK7,1170LG X
9 206956 1 SIDE SHAFT,DK7,1289LG X
10 206071 2 SHOCK MAT X
11 203375 1 PLT,AXLE SERIAL NUMBER X
12 202621 2 PLT,SEAL X
13 201420 4 P-CLIP X
14 187020 1 BRKT,PIPE,BRAKE,REAR X
15 183636 1 BANJO,HOUSING,DK-7,MID X
16 183435 2 MTG,LHS,CALIPER GUARD X
17 183432 2 MTG,RHS,CALIPER GUARD X
18 176194 1 GUARD,BRAKE PIPE,RHS X
19 176193 1 GUARD,BRAKE PIPE,LHS X
20 173726 1 PIPE,BRAKE-LHS X
21 173725 1 PIPE,BRAKE-RHS X
22 173025 2 PLT,STIFFNER X
23 172806 4 SHIM X
24 162955 3 PIN,SLOTTED SPRING X
25 161127 1 CARRIER,SEAL X
26 140340 2 V-RING X
27 120379 2 ELBOW X
28 120308 1 ELBOW X
29 120148 1 CONNECTOR X
30 100978 4 POP RIVET X
31 100925 16 SCREW,HEXHD X
32 100786 12 BOLT,HEXHD X
33 100466 12 CAPSCREW,SOCHD X
34 100372 8 CAPSCREW,SOCHD X
35 100370 12 WASHER,HARDENED X
36 100310 4 NUT,NYLOC X
37 100111 4 SCREW,HEXHD X
38 100197 8 CAPSCREW,SOCHD X
39 100148 4 WASHER,FLAT X
3-121
MIDDLE DIFFERENTIAL ASSY: B25D
144
350
450
346
214
380
256 258
232 372
200
114 050
368 319
328 322 318
258
288
256 228
168
256 100
258 250
250
166
630
224
031
220
080
340
082
222 020
480 230
470
030
460
420
140
464
336
360
122
610
P008305 E
3-122
MIDDLE DIFFERENTIAL ASSY: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 310066 1 DIFFERENTIAL HEAD X
020 ZF200233 1 HOUSING,AXLE DRIVE X
030 ZF200520 1 CROWNWHEEL X
031 ZF200521 1 PINION X
050 ZF150092 1 BEARING,ROLLER X
080 ZF150093 1 BEARING,ROLLER X
082 ZF150096 2 BEARING,ROLLER X
100 ZF150094 1 BEARING,ROLLER X
114 ZF200245 1 SPACER RING,S =22,5 X
122 ZF150095 1 BEARING,ROLLER X
140 ZF160518 1 SPACER,WASHER S=19.5 X Use as required to fit upon measurement
140 ZF160519 1 SPACER,WASHER S=19.6 X Use as required to fit upon measurement
140 ZF160520 1 SPACER,WASHER S=19.7 X Use as required to fit upon measurement
140 ZF160521 1 SPACER,WASHER S=19.8 X Use as required to fit upon measurement
140 ZF160522 1 SPACER,WASHER S=19.9 X Use as required to fit upon measurement
140 ZF200252 1 RING,SPACER X Use as required to fit upon measurement
140 ZF160523 1 SPACER,WASHER S=20.1 X Use as required to fit upon measurement
140 ZF160524 1 SPACER,WASHER S=20.2 X Use as required to fit upon measurement
140 ZF160525 1 SPACER,WASHER S=20.3 X Use as required to fit upon measurement
140 ZF160526 1 SPACER,WASHER S=20.4 X Use as required to fit upon measurement
140 ZF160527 1 SPACER,WASHER S=20.5 X Use as required to fit upon measurement
144 ZF200253 1 SHIM,S=6,2 X Use as required to fit upon measurement
144 ZF200254 1 SHIM,S=6,1 X Use as required to fit upon measurement
144 ZF200255 1 SHIM,S=6,0 X Use as required to fit upon measurement
144 ZF200256 1 SHIM,S=5,9 X Use as required to fit upon measurement
144 ZF200257 1 SHIM,S=5,8 X Use as required to fit upon measurement
166 ZF200258 1 SPACER RING,S=22,5 X Use as required to fit upon measurement
166 ZF200259 1 SPACER RING,S=22,6 X Use as required to fit upon measurement
166 ZF200260 1 SPACER RING,S=22,7 X Use as required to fit upon measurement
166 ZF200261 1 SPACER RING,S=22,8 X Use as required to fit upon measurement
166 ZF200262 1 SPACER RING,S=22,9 X Use as required to fit upon measurement
166 ZF200263 1 SPACER RING,S=23,0 X Use as required to fit upon measurement
166 ZF200264 1 SPACER RING,S=23,1 X Use as required to fit upon measurement
166 ZF200265 1 SPACER RING,S=23,2 X Use as required to fit upon measurement
166 ZF200266 1 SPACER RING,S=23,3 X Use as required to fit upon measurement
166 ZF200267 1 SPACER RING,S=23,4 X Use as required to fit upon measurement
166 ZF200268 1 SPACER RING,S=23,5 X Use as required to fit upon measurement
166 ZF200269 1 SPACER RING,S=23,6 X Use as required to fit upon measurement
166 ZF200270 1 SPACER RING,S=23,7 X Use as required to fit upon measurement
166 ZF200271 1 SPACER RING,S=23,8 X Use as required to fit upon measurement
166 ZF200272 1 SPACER RING,S=23,9 X Use as required to fit upon measurement
166 ZF200273 1 SPACER RING,S=24,0 X Use as required to fit upon measurement
166 ZF200274 1 SPACER RING,S=24,1 X Use as required to fit upon measurement
168 ZF200245 1 SPACER RING,S=22,5 X Use as required to fit upon measurement
200 ZF150040 2 BEARING,ROLLER X
214 ZF150097 1 BEARING,ROLLER X
3-123
MIDDLE DIFFERENTIAL ASSY: B25D (CONT’D)
144
350
450
346
214
380
256 258
232 372
200
114 050
368 319
328 322 318
258
288
256 228
168
256 100
258 250
250
166
630
224
031
220
080
340
082
222 020
480 230
470
030
460
420
140
464
336
360
122
610
P008305 E
3-124
MIDDLE DIFFERENTIAL ASSY: B25D (CONT’D)
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
220 ZF200234 1 NUT,ADJUSTING X
222 ZF200235 1 NUT,ADJUSTING X
224 ZF100233 1 PIN,SLOTTED X
228 ZF200276 1 SHIM,S=0,3 X Use as required to fit upon measurement
228 ZF200277 1 SHIM,S=0,5 X Use as required to fit upon measurement
228 ZF200278 1 SHIM,S=1,0 X Use as required to fit upon measurement
228 ZF200279 1 SHIM,S=0,2 X Use as required to fit upon measurement
228 ZF200280 1 SHIM,S=1,2 X Use as required to fit upon measurement
228 ZF200281 1 SHIM,S=0,1 X Use as required to fit upon measurement
228 ZF200282 1 SHIM,S=0,15 X Use as required to fit upon measurement
228 ZF200283 1 SHIM,S=1,2 X Use as required to fit upon measurement
228 ZF200284 1 SHIM,S=1,3 X Use as required to fit upon measurement
228 ZF200285 1 SHIM,S=1,4 X Use as required to fit upon measurement
228 ZF200286 1 SHIM,S=1,5 X Use as required to fit upon measurement
228 ZF200287 1 SHIM,S=1,6 X Use as required to fit upon measurement
228 ZF200288 1 SHIM,S=1,7 X Use as required to fit upon measurement
228 ZF200289 1 SHIM,S=1,8 X Use as required to fit upon measurement
228 ZF200290 1 SHIM,S=2,6 X Use as required to fit upon measurement
228 ZF200291 1 SHIM,S=2,7 X Use as required to fit upon measurement
228 ZF200292 1 SHIM,S=2,8 X Use as required to fit upon measurement
228 ZF200293 1 SHIM,S=2,9 X Use as required to fit upon measurement
228 ZF200294 1 SHIM,S=3,0 X Use as required to fit upon measurement
228 ZF200295 1 SHIM,S=3,1 X Use as required to fit upon measurement
228 ZF200296 1 SHIM,S=3,2 X Use as required to fit upon measurement
228 ZF200297 1 SHIM,S=3,3 X Use as required to fit upon measurement
228 ZF200298 1 SHIM,S=3,4 X Use as required to fit upon measurement
228 ZF160528 1 SHIM,S=2,0 X Use as required to fit upon measurement
228 ZF160529 1 SHIM,S=2,05 X Use as required to fit upon measurement
228 ZF160530 1 SHIM,S=2,1 X Use as required to fit upon measurement
228 ZF160531 1 SHIM,S=2,15 X Use as required to fit upon measurement
228 ZF160532 1 SHIM,S=2,2 X Use as required to fit upon measurement
228 ZF160533 1 SHIM,S=2,25 X Use as required to fit upon measurement
228 ZF160534 1 SHIM,S=2,3 X Use as required to fit upon measurement
228 ZF160535 1 SHIM,S=2,35 X Use as required to fit upon measurement
228 ZF160536 1 SHIM,S=2,4 X Use as required to fit upon measurement
228 ZF160537 1 SHIM,S=2,45 X Use as required to fit upon measurement
228 ZF160538 1 SHIM,S=2,5 X Use as required to fit upon measurement
230 ZF100321 12 SCREW,LOCKING X
232 ZF100234 1 PIN,SLOT X
250 ZF100322 2 SCREW,HEX X
256 ZF100237 2 PLUG,SCREW X
258 ZF140115 2 RING,SEALING X
280 ZF140106 1 SEAL,SHAFT X UPTO S/N: 954746
280 ZF140171 1 SEAL,OIL X FROM S/N: 954747
288 ZF200236 1 BUSH,BEARING X
318 ZF160539 1 RING,RETAINING X
319 ZF160540 1 WASHER,THRUST X
322 ZF160541 1 NUT,HEX X
3-125
MIDDLE DIFFERENTIAL ASSY: B25D (CONT’D)
144
350
450
346
214
380
256 258
232 372
200
114 050
368 319
328 322 318
258
288
256 228
168
256 100
258 250
250
166
630
224
031
220
080
340
082
222 020
480 230
470
030
460
420
140
464
336
360
122
610
P008305 E
3-126
MIDDLE DIFFERENTIAL ASSY: B25D (CONT’D)
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
328 ZF200237 1 COVER X
336 ZF210466 1 FLANGE,BEARING X
340 ZF100233 1 PIN,SLOTTED X
346 ZF160542 1 RING,RETAINING X
350 ZF140116 1 SEAL,SHAFT X
360 ZF100181 9 SCREW,HEX X
368 ZF100017 6 SCREW,HEX X
372 ZF210467 1 HOUSING,REDUCTION GEAR X
380 ZF160543 1 RETAINER,SEAL X
420 ZF200165 1 SHAFT,INPUT X
430 ZF210469 1 CAP,DUST X
450 ZF210470 1 SHAFT,FLANGE X
460 ZF200323 1 FLANGE MECH 7C X
464 ZF200168 1 SHIELD,DUST X UPTO S/N: 954746
464 ZF160777 1 COVER,DUST X FROM S/N: 954747
470 ZF100207 1 WASHER,FLANGE NUT X
480 ZF100208 1 NUT,FLANGE X
610 ZF200238 1 GEAR,SPUR X
630 ZF200239 1 GEAR,SPUR X
3-127
MIDDLE DIFF, CLUTCH CONFIGURATION: B25D
110
30
40
60
80
90
50
80
90
70
50
90
100
60
40
14
20
30
10
P011022
3-128
MIDDLE DIFF, CLUTCH CONFIGURATION: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
10 ZF200500 1 HOUSING,DIFF X
14 ZF200105 6 CAP,SEAL X
20 ZF100077 1 SNAP RING X
30 ZF100078 2 WASHER,THRUST X
40 ZF200110 4 O.CLUTCH DISC,2.1 X
40 ZF200106 4 O.CLUTCH DISC,2.2 X
40 ZF200107 4 O.CLUTCH DISC,2.3 X
40 ZF200108 4 O.CLUTCH DISC,2.4 X
40 ZF200109 4 O.CLUTCH DISC,2.5 X
50 ZF200111 4 I.CLUTCH DISC X
60 ZF200498 2 PRESSURE RING X
70 ZF200113 2 DIFF AXLE X
80 ZF200185 2 GEAR,AXLE BEVEL X
90 ZF200115 4 GEAR,DIFF BEVEL X
100 ZF100080 12 PIN,DRIVING X
110 ZF200501 1 COVER,HOUSING X
3-129
AXLE, REAR: B30D
A
2
7
41
40 24
27
39 13 14
26 33 3
35
15 23
25 11
18
19
5
32
6
10
30
20
21
33
9 38
8 28
12 29
34
22
31
17
16
36
37
TD0005082
320597 - A
3-130
AXLE, REAR: B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320597 1 AXLE,REAR,BELL,DISC X
1 322019 1 DIFF,#20,3.182,LS35%,H/D,CW X
2 290366 2 CALIPER,BRAKE,ROCKWELL,MINERAL X
3 264485 2 KIT,PLANETARY HUB,5.2 X
4 217527 1 SIDESHAFT X
5 217526 1 SIDESHAFT X
6 208033 2 GUARD,CAL.BOT X
7 208031 2 GUARD,CAL.TOP,LHS X
8 207660 1 PLUG X
9 207626 1 PLUG,MAGNETIC X
10 203375 1 PLT,AXLE SERIAL NUMBER X
11 202621 2 PLT,SEAL,B30 16T HUB X
12 201420 4 P-CLIP X
13 187428 1 PLT,BULKHEAD MTG,AXLE X
14 187311 1 PIPE,BRAKE,M&R,R X
15 187310 1 PIPE,BRAKE,M&R,L X
16 187167 1 GUARD,BRAKE PIPE,LHS X
17 187166 1 GUARD,BRAKE PIPE,RHS X
18 183435 2 MTG,LHS,CALIPER GUARD X
19 183432 2 MTG,RHS,CALIPER GUARD X
20 182967 1 BANJO,HSG X
21 173025 2 PLT,STIFFNER X
22 162955 2 PIN,SLOTTED X
23 140340 2 V-RING X
24 120379 2 ELBOW X
25 120308 1 BULKHEAD X
26 101305 1 WASHER,FLAT X
27 101151 1 SCREW,HEXHD X
28 101141 2 STUD X
29 101140 2 NUT,HEX X
30 100978 4 POP RIVET X
31 100925 10 SCREW,HEXHD X
32 100466 12 CAPSCREW,SOCHD X
33 100370 12 WASHER,HARDENED X
34 100310 4 NUT,NYLOC X
35 100211 8 SCREW,HEXHD X
36 100148 4 WASHER,FLAT X
37 100111 4 SCREW,HEXHD X
38 100085 4 SCREW,HEXHD X
39 172806 4 SHIM,5MM BIN HEIGHT X
40 206071 2 SHOCK MAT X
41 100506 8 CAPSCREW X
3-131
AXLE, REAR: B30D WDB OPTION
2
A
23
24
26
25
16 13
8
4 15
5
10
34
33 7
19
20
14
11
12 18
21
6 1
17
22 TD0005083
320624 A
3-132
AXLE, REAR: B30D WDB OPTION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320624 1 AXLE,R,3.18X5.2,SWB X
1 322009 1 DIFF,3.182:1,LS 35%,H/D,CW X
2 264639 2 KIT,FINAL DRIVE X
3 263530 1 KIT,BRAKE X
4 241619 1 HOSE X
5 241618 1 HOSE X
6 217527 1 SIDESHAFT,BELL,36/30,L-1279 X
7 217526 1 SIDESHAFT,BELL,36/30,L-1349.5 X
8 210963 1 FILTER,HYD X
9 208397 2 SEAL,DUO-CONE X
10 207660 1 PLUG X
11 207626 1 PLUG,MAGNETIC X
12 203375 1 PLT,AXLE SERIAL NUMBER X
13 187777 1 MTG,FILTER X
14 184239 1 BANJO,HSG X
15 120962 1 ELBOW X
16 120047 1 ELBOW X
17 120030 1 CONNECT X
18 120026 1 CONNECT X
19 101141 2 STUD X
20 101140 2 NUT,HEX,FLANGED X
21 100978 4 POP RIVET X
22 100925 10 SCREW,HEXHD X
23 100148 1 WASHER,FLAT X
24 100111 1 SCREW,HEXHD X
25 100061 2 WASHER,FLAT X
26 100005 2 SCREW,HEXHD X
27 172806 4 SHIM,5MM BIN HEIGHT X
28 206071 2 SHOCK MAT X
29 100506 8 CAPSCREW X
3-133
REAR DIFF ASSEMBLY: B30D
A
2
35
16 2
13
35
27
37
12
11
10
49
25
44 46
38
36
17
42 40 29
28
5
28 7
8
29 9
15 6
48
14
33
22
43
45 34
45
40 1
19
30 32
31
18 21
24
23
39
20
41 47 322019 A
TD0005084
3-134
REAR DIFF ASSEMBLY: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 322019 1 DIFF,#20,3.182,LS 35%,H/D,CW X
1 263474 1 ASSY,DIFF CENTRE X
2 263269 1 ASSY,DIFF HOUSING X
3 217842 1 PLT,DIFF SERIAL NUMBER X
4 217775 1 SHAFT,HIGH DRIVE X
5 217774 1 SPACER,PINION,17.67MM X Use as required to fit upon measurement
5 217773 1 SPACER,PINION,17.66MM X Use as required to fit upon measurement
5 217772 1 SPACER,PINION,17.65MM X Use as required to fit upon measurement
5 217771 1 SPACER,PINION,17.64MM X Use as required to fit upon measurement
5 217770 1 SPACER,PINION,17.63MM X Use as required to fit upon measurement
5 217769 1 SPACER,PINION,17.62MM X Use as required to fit upon measurement
5 217768 1 SPACER,PINION,17.61MM X Use as required to fit upon measurement
5 217767 1 SPACER,PINION,17.60MM X Use as required to fit upon measurement
5 217766 1 SPACER,PINION,17.59MM X Use as required to fit upon measurement
5 217765 1 SPACER,PINION,17.58MM X Use as required to fit upon measurement
5 217764 1 SPACER,PINION,17.57MM X Use as required to fit upon measurement
5 217763 1 SPACER,PINION,17.56MM X Use as required to fit upon measurement
5 217762 1 SPACER,PINION,17.55MM X Use as required to fit upon measurement
5 217761 1 SPACER,PINION,17.54MM X Use as required to fit upon measurement
5 217760 1 SPACER,PINION,17.53MM X Use as required to fit upon measurement
5 217220 1 SPACER,PINION,17.52MM X Use as required to fit upon measurement
5 217219 1 SPACER,PINION,17.51MM X Use as required to fit upon measurement
5 217218 1 SPACER,PINION,17.50MM X Use as required to fit upon measurement
5 217217 1 SPACER,PINION,17.49MM X Use as required to fit upon measurement
5 217216 1 SPACER,PINION,17.48MM X Use as required to fit upon measurement
5 217215 1 SPACER,PINION,17.47MM X Use as required to fit upon measurement
5 217214 1 SPACER,PINION,17.46MM X Use as required to fit upon measurement
5 217213 1 SPACER,PINION,17.45MM X Use as required to fit upon measurement
5 217212 1 SPACER,PINION,17.44MM X Use as required to fit upon measurement
5 217211 1 SPACER,PINION,17.43MM X Use as required to fit upon measurement
5 217210 1 SPACER,PINION,17.42MM X Use as required to fit upon measurement
6 217174 1 CARRIER,PINION X
7 217112 1 SHIM,ADJUST,PINION SHAFT,0.5 X Use as required to fit upon measurement
8 217111 2 SHIM,ADJUST,PINION SHAFT,0.25 X Use as required to fit upon measurement
9 217110 2 SHIM,ADJUST,PINION SHAFT,0.1 X Use as required to fit upon measurement
10 217109 1 SHIM,ADJUST,POWER DIVIDER,0.5 X Use as required to fit upon measurement
11 217108 2 SHIM,ADJUST,POWER DIVIDE,0.25 X Use as required to fit upon measurement
12 217107 2 SHIM,ADJUST,POWER DIVIDER,0.1 X Use as required to fit upon measurement
13 217062 1 GEAR,THRU DRIVE SHAFT X
14 216200 1 SET,CW&PINION X
15 216199 1 GEAR,PINION SHAFT X
16 201497 1 CIRCLIP-OUTSIDE X
17 191032 1 FLANGE,7C,THRU DRIVE,FRONT X
18 162268 4 DOWEL,BELL DIFF X
19 162231 1 PLT,LOCK,RH X
20 162230 1 PLT,LOCK,LH X
21 162229 1 NUT,ADJUSTER,LH X
22 162228 1 NUT,ADJUSTER,RH X
23 162227 1 CAP,BEARING,LH X
3-135
REAR DIFF ASSEMBLY: B30D (CONT.)
A
2
35
16 2
13
35
27
37
12
11
10
49
25
44 46
38
36
17
42 40 29
28
5
28 7
8
29 9
15 6
48
14
33
22
43
45 34
45
40 1
19
30 32
31
18 21
24
23
39
20
41 47 322019 A
TD0005084
3-136
REAR DIFF ASSEMBLY: B30D (CONT.)
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
24 162226 1 CAP,BEARING,RH X
25 162225 1 CARRIER,FRONT SEAL X
27 162208 1 SPACER,THRU DRIVE X
28 150078 2 BEARING,PINION X
29 150077 2 BEARING,CONE X
30 150076 1 BEARING,PILOT X
31 150073 1 BEARING,CUP X
32 150072 1 CONE,DIFF BEARING LH X
33 150071 1 BEARING,CONE X
34 150064 1 BEARING,CUP X
35 150057 2 BEARING,TAPER ROLLER X
36 140821 1 V-RING X
37 140777 1 SEAL,D/LIP X
38 101195 10 WASHER,SPRING X
39 101128 20 NUT,HEX X
40 101127 20 BOLT,HEXHD X
41 101126 4 CAPSCREW,SOCHD X
42 101116 1 NUT,FLANGED X
43 101115 1 NUT,SLOTTED X
44 100977 2 PIN,DOWEL,CYL,MTG X
45 100430 2 SPLITPIN X
46 100212 6 SCREW,HEXHD X
47 100211 2 SCREW,HEXHD X
48 100150 12 BOLT,HEXHD X
49 100119 4 BOLT,HEXHD X
3-137
REAR DIFF, CLUTCH CONFIG: B30D
9
14 7
12 8
4
5
3
12 4
5
11 9
10 2
6
13
TD0004977
263474 - C
3-138
REAR DIFF, CLUTCH CONFIG: B30D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 263474 1 ASSY,DIFF CENTRE,LSD 35%,140 X
1 263838 1 ASSY,DIFF CENTRE,LSD,MACH. X Items 1 machined together.
2 217703 2 RING,PRESSURE X
3 217702 2 SHAFT,CROSS X
4 217701 2 GEAR,SIDE X
5 217700 4 GEAR,SPIDER X
6 217148 A/R SHIM X Use as required to fit upon measurement
7 217104 4 DISC,STEEL X
8 217103 4 DISC,FRICTION X
9 217102 2 SPACER X
10 217088 A/R SHIM X Use as required to fit upon measurement
11 217087 A/R SHIM X Use as required to fit upon measurement
12 101136 12 DOWEL,PIN X
13 101079 12 CAPSCREW X
14 100183 6 GRUBSCREW X
3-139
REAR DIFF ASSEMBLY: B30D WDB OPTION
A
1
38
1
13 20
30 38
40
41
53
47 50
12
11
10
32
52 29 31
39 5
31 7
21
45
32 9 8
18
6
15 52
49
16 14
28
22 19
37
17
36
48
54
23
49
43
46 33
35
25 24 34
27
26
44 2 42
51
TD0004976
322009
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 322009 1 DIFF,3.182:1,LS 35%,H/D,CW X
1 264277 1 ASSY,DIFF HOUSING,MACHINED X
2 263474 1 ASSY,DIFF CENTRE,LSD 35%,140 X
3 217842 1 PLT,DIFF SERIAL NUMBER X
4 217775 1 SHAFT,HIGH DRIVE X
5 217774 1 SPACER,PINION,17.67MM X Use as required to fit upon measurement
5 217773 1 SPACER,PINION,17.66MM X Use as required to fit upon measurement
5 217772 1 SPACER,PINION,17.65MM X Use as required to fit upon measurement
5 217771 1 SPACER,PINION,17.64MM X Use as required to fit upon measurement
5 217770 1 SPACER,PINION,17.63MM X Use as required to fit upon measurement
5 217769 1 SPACER,PINION,17.62MM X Use as required to fit upon measurement
5 217768 1 SPACER,PINION,17.61MM X Use as required to fit upon measurement
5 217767 1 SPACER,PINION,17.60MM X Use as required to fit upon measurement
5 217766 1 SPACER,PINION,17.59MM X Use as required to fit upon measurement
5 217765 1 SPACER,PINION,17.58MM X Use as required to fit upon measurement
5 217764 1 SPACER,PINION,17.57MM X Use as required to fit upon measurement
5 217763 1 SPACER,PINION,17.56MM X Use as required to fit upon measurement
5 217762 1 SPACER,PINION,17.55MM X Use as required to fit upon measurement
5 217761 1 SPACER,PINION,17.54MM X Use as required to fit upon measurement
5 217760 1 SPACER,PINION,17.53MM X Use as required to fit upon measurement
5 217220 1 SPACER,PINION,17.52MM X Use as required to fit upon measurement
5 217219 1 SPACER,PINION,17.51MM X Use as required to fit upon measurement
5 217218 1 SPACER,PINION,17.50MM X Use as required to fit upon measurement
5 217217 1 SPACER,PINION,17.49MM X Use as required to fit upon measurement
5 217216 1 SPACER,PINION,17.48MM X Use as required to fit upon measurement
5 217215 1 SPACER,PINION,17.47MM X Use as required to fit upon measurement
5 217214 1 SPACER,PINION,17.46MM X Use as required to fit upon measurement
5 217213 1 SPACER,PINION,17.45MM X Use as required to fit upon measurement
5 217212 1 SPACER,PINION,17.44MM X Use as required to fit upon measurement
5 217211 1 SPACER,PINION,17.43MM X Use as required to fit upon measurement
5 217210 1 SPACER,PINION,17.42MM X Use as required to fit upon measurement
6 217174 1 CARRIER,PINION X
7 217112 1 SHIM,ADJUST,PINION SHAFT,0.5 X Use as required to fit upon measurement
8 217111 2 SHIM,ADJUST,PINION SHAFT,0.25 X Use as required to fit upon measurement
9 217110 2 SHIM,ADJUST,PINION SHAFT,0.1 X Use as required to fit upon measurement
10 217109 1 SHIM,ADJUST,POWER DIVIDER,0.5 X Use as required to fit upon measurement
11 217108 2 SHIM,ADJUST,POWER DIVIDE,0.25 X Use as required to fit upon measurement
12 217107 2 SHIM,ADJUST,POWER DIVIDER,0.1 X Use as required to fit upon measurement
13 217062 1 GEAR,THRU DRIVE SHAFT X
14 216594 1 COUPLING,SHAFT X
15 216481 1 SHAFT,COUPLING-NUT X
16 216480 1 PLT,SPACER,DIFF & PUMP X
17 216200 1 SET,CW&PINION X
18 216199 1 GEAR,PINION SHAFT X
19 210956 1 PUMP X
20 201497 1 CIRCLIP-OUTSIDE X
21 191032 1 FLANGE X
A
1
38
1
13 20
30 38
40
41
53
47 50
12
11
10
32
52 29 31
39 5
31 7
21
45
32 9 8
18
6
15 52
49
16 14
28
22 19
37
17
36
48
54
23
49
43
46 33
35
25 24 34
27
26
44 2 42
51
TD0004976
322009
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
22 184244 1 PLT,GUARD,PUMP X
23 162577 3 TUBE,#20 DIFF,PUMP,GUARD X
24 162268 4 DOWEL X
25 162231 1 PLT,LOCK,RH X
26 162230 1 PLT,LOCK,LH X
27 162229 1 NUT,ADJUSTER,LH X
28 162228 1 NUT,ADJUSTER,RH X
29 162225 1 CARRIER,FRONT SEAL X
30 162208 1 SPACER,THRU DRIVE X
31 150078 2 BEARING,PINION X
32 150077 2 BEARING,CONE X
33 150076 1 BEARING,PILOT X
34 150073 1 BEARING,CUP X
35 150072 1 CONE,DIFF BEARING LH X
36 150071 1 BEARING,CONE X
37 150064 1 BEARING,CUP X
38 150057 2 BEARING,TAPER ROLLER X
39 140821 1 V-RING X
40 140777 1 SEAL,D/LIP X
41 101195 10 WASHER,SPRING X
42 101128 20 NUT,HEX X
43 101127 20 BOLT,HEXHD X
44 101126 4 CAPSCREW,SOCHD X
45 101116 1 NUT,FLANGED X
46 101023 3 BOLT,HEXHD X
47 100977 2 PIN,DOWEL X
48 100821 2 CAPSCREW,SOCHD X
49 100430 2 SPLITPIN X
50 100212 6 SCREW,HEXHD X
51 100211 2 SCREW,HEXHD X
52 100150 12 BOLT,HEXHD X
53 100119 4 BOLT,HEXHD X
54 100010 3 WASHER,FLAT X
9
14 7
12 8
4
5
3
12 4
5
11 9
10 2
6
13
TD0004977
263474 - C
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 263474 1 ASSY,DIFF CENTRE,LSD 35%,140 X
1 263838 1 ASSY,DIFF CENTRE,LSD,MACH. X Items 1 machined together.
2 217703 2 RING,PRESSURE X
3 217702 2 SHAFT,CROSS X
4 217701 2 GEAR,SIDE X
5 217700 4 GEAR,SPIDER X
6 217148 A/R SHIM X Use as required to fit upon measurement
7 217104 4 DISC,STEEL X
8 217103 4 DISC,FRICTION X
9 217102 2 SPACER X
10 217088 A/R SHIM X Use as required to fit upon measurement
11 217087 A/R SHIM X Use as required to fit upon measurement
12 101136 12 DOWEL,PIN X
13 101079 12 CAPSCREW X
14 100183 6 GRUBSCREW X
A 14 24
7
30
33
29 2
21
30 3
36 23
6 15 12
30
35
28
10
22
26
8
13
31
16 4
27
9
11
5
1 17
25
20
18
19
34
32
TD0003518
320527 C
3-146
AXLE, REAR: B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 320527 1 AXLE,REAR,B25D X
1 310108 1 DIFF X
2 290366 2 CALIPER,BRAKE X
3 262082 2 KIT,PLANETARY HUB X
4 207660 1 PLUG X
5 207626 1 PLUG,MAGNETIC X
6 207368 2 PLT,BOT,CALIPER GUARD X
7 207367 2 PLT,TOP,RHS,CALIPER GUARD X
8 206959 1 SIDE SHAFT,ZF DK,1191LG X
9 206958 1 SIDE SHAFT,ZF DK,1261LG X
10 206071 2 SHOCK MAT X
11 203375 1 PLT,AXLE SERIAL NUMBER X
12 202621 2 PLT,SEAL X
13 201420 4 P-CLIP X
14 183435 2 MTG,LHS,CALIPER GUARD X
15 183432 2 MTG,RHS,CALIPER GUARD X
16 183170 1 BANJO,HOUSING,DK REAR X
17 176671 1 PIPE,BRAKE,REAR,LHS X
18 176670 1 PIPE,BRAKE,REAR,RHS X
19 176194 1 GUARD,BRAKE PIPE,RHS X
20 176193 1 GUARD,BRAKE PIPE,LHS X
21 173025 2 PLT,STIFFNER X
22 172806 4 SHIM X
23 140340 2 V-RING X
24 120379 2 ELBOW X
25 120308 1 BULKHEAD X
26 120106 1 CONNECTOR X
27 100925 16 SCREW,HEXHD X
28 100506 8 CAPSCREW,SOCHD X
29 100466 12 CAPSCREW,SOCHD X
30 100370 12 WASHER,HARDENED X
31 100310 4 NUT,NYLOC X
32 100111 4 SCREW,HEXHD X
33 100211 8 SCREW,HEXHD X
34 100148 4 WASHER,FLAT X
35 100086 2 SCREW,HEXHD X
36 100085 2 SCREW,HEXHD X
3-147
REAR DIFFERENTIAL ASSEMBLY: B25D
220
020 500
130
170
100
230
220
050
080
200
280
428
300
320 420
P010931
3-148
REAR DIFFERENTIAL ASSEMBLY: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 310108 1 DIFFERENTIAL ASSEMBLY X
020 ZF200302 1 HOUSING,AXLE DRIVE X
050 ZF150082 1 BEARING,ROLLER X
080 ZF160208 1 SPACER,WASHER,8.3 X
080 ZF160207 1 SPACER,WASHER,8.4 X
080 ZF160206 1 SPACER,WASHER,8.5 X
080 ZF160205 1 SPACER,WASHER,8.6 X
080 ZF160204 1 SPACER,WASHER,8.7 X
080 ZF160209 1 SPACER,WASHER,8.9 X
080 ZF160210 1 SPACER,WASHER,9.1 X
080 ZF160211 1 SPACER,WASHER,9.2 X
080 ZF160212 1 SPACER,WASHER,9.3 X
080 ZF160213 1 SPACER,WASHER,9.4 X
100 ZF150030 1 BEARING,ROLLER X
130 ZF160233 1 WASHER,0.1 X
130 ZF160232 1 WASHER,0.2 X
130 ZF160193 1 WASHER,0.7 X
130 ZF160194 1 WASHER,0.8 X
130 ZF160195 1 WASHER,0.9 X
130 ZF160196 1 WASHER,1.0 X
130 ZF160197 1 WASHER,1.1 X
130 ZF160198 1 WASHER,1.2 X
130 ZF160199 1 WASHER,1.3 X
130 ZF160200 1 WASHER,1.4 X
130 ZF160201 1 WASHER,1.5 X
170 ZF150047 1 BEARING,ROLLER X
200 ZF150048 1 BEARING,ROLLER X
220 ZF100086 2 NUT,ADJUSTING X
230 ZF100074 2 PIN,SLOTTED X
280 ZF140041 1 SEAL,SHAFT X
300 ZF100075 1 WASHER X
320 ZF100076 1 NUT,HEXAGON X
420 ZF200129 1 FLANGE,INPUT X
428 ZF200101 1 DUST,PROTECTOR X
500 ZF200182 1 GEAR,BEVEL SET X
3-149
REAR DIFF, CLUTCH CONFIGURATION: B25D
090
Clutch Configuration
Upto VIN:1405
070
045
060
055
050
090 080 050
030 100
040
120
040
014
036
130
030 010
040
110 036 040
020
050
Clutch Configuration 050
Upto VIN:1405
055 060
080
045
P010935
3-150
REAR DIFF, CLUTCH CONFIGURATION: B25D
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
010 ZF200175 1 HOUSING,DIFFERENTIAL X
014 ZF200105 6 SEALING,CAP X
020 ZF100077 1 RING,SNAP X
030 ZF100078 2 WASHER,THRUST X
036 ZF100079 2 WASHER,THRUST X
040 ZF200110 4 O.CLUTCH DISC,2.1 X
040 ZF200106 4 O.CLUTCH DISC,2.2 X
040 ZF200107 4 O.CLUTCH DISC,2.3 X
040 ZF200108 4 O.CLUTCH DISC,2.4 X
040 ZF200109 4 O.CLUTCH DISC,2.5 X
050 ZF200111 4 I.CLUTCH DISC X
060 ZF200498 2 PRESSURE RING X
070 ZF200113 2 AXLE,DIFF X
080 ZF200185 2 AXLE,BEVEL GEAR X
090 ZF200115 4 GEAR,DIFF BEVEL X
100 ZF100080 12 PIN,DRIVING X
110 ZF200176 1 HOUSING,DIFF X
120 ZF100061 2 SCREW,CAP X
130 ZF100087 12 SCREW,LOCKING X
3-151
BRAKE ASSEMBLY
3
4
12
6
5
7
11
9
10
TD0003683
3-152
BRAKE ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290366 1 CALIPER,BRAKE,ROCKWELL,MINERAL X X
2 NSI 1 HOUSING X X
3 201428 2 VALVE,BLEED X X
4 223905 4 PLATE,END X X
5 100039 8 SCREW,HEX HEAD X X
6 100466 6 SCREW,CAP X X
7 218439 4 PISTON X X
8 140330 1 KIT,SEAL,MINERAL OIL X X
9 223908 2 CYLINDER HEAD X X
10 120332 1 PLUG X X
11 ZF140008 1 O-RING X X
12 217180 2 PAD,BRAKE,SCL-2,NA-4 X X
3-153
PLANETARY HUB : B25D
A
29
26 12
9
28
26
3
20 11
10
5
14 7
24 4
15
16
31
17
6
32
2
33
22
35
27
23
8
25
30
13
18
19
34
1
21
262082
TD0005187
3-154
PLANETARY HUB : B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 262082 2 KIT,PLANETARY HUB X
1 160571 1 STUB,AXLE,MACHINED X
2 161786 1 HUB:MACHINED X
3 190550 1 PLANET CARRIER X
4 162077 1 DISC:14T AXLE X
5 161893 1 RING GEAR CARRIER X
6 162440 3 PIN,PLANET X
7 206597 1 RING GEAR MKII X
8 207061 1 SUNGEAR X
9 206987 3 PLANET GEAR X
10 160190 4 PLATE,RETAINER,RING GEAR X
11 160360 4 PLATE,LOCK X
12 100149 8 SCREW,HEXHD X
13 100760 14 SCREW,HEXHD X
14 100211 24 SCREW,HEXHD X
15 100228 30 CAPSCREW X
16 207676 1 PLUG,MAGNETIC X
17 140105 3 O-RING X
18 140471 1 SEAL,CASSETTE X
19 201926 1 CIRCLIP: INNER X
20 120128 1 PLUG X
21 160956 1 RING,THRUST,SUNGEAR,HTB X
22 190141 1 WASHER,HEAT TREATED X
23 170222 1 CIRCLIP,REAR,AXLE X
24 160194 1 PLUG,BRONZE THRUST X
25 160193 1 RING,STEEL X
26 160182 6 SHIM: PLANET X
27 160263 1 NUT: LOCK,REAR,AXLE X
28 150060 3 BEARING,ROLLER X
29 204457 3 CIRCLIP,OUTSIDE X
30 201650 1 CIRCLIP EXTERNAL X
31 100268 12 STUD,WHEEL,DRIVE AXLE X
32 100351 12 NUT,TAPERED X
33 150065 1 BEARING,TAPER ROLLER X
34 150069 1 BEARING,TAPER ROLLER X
35 150018 1 ROLLER,BEARING X
3-155
PLANETARY HUB : B30D
2
5
9
22
10 7
21
33
6
24
4 21
23
13
28
27
21
25
12 15
16 30
20 11
19 1
18
29
17
26
8 32
14
264485
TD0005186
3-156
PLANETARY HUB : B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264485 2 KIT,PLANETARY HUB,5.2 X
1 216851 1 CARRIER,RING GEAR X
2 216829 1 CIRCLIP,INTERNAL X
3 216828 1 GEAR,RING X
4 207676 1 PLUG,MAGNETIC X
5 207061 1 SUNGEAR X
6 206987 3 GEAR,PLANET X
7 204457 3 CIRCLIP,OUTSIDE X
8 201926 1 CIRCLIP:INNER X
9 201650 1 CIRCLIP 38MM EXTERNAL X
10 190550 1 PLANET CARRIER X
11 190141 1 WASHER,HEAT TREATED X
12 170222 1 CIRCLIP X
13 162440 3 PIN,PLANET X
14 162077 1 DISC:14T AXLE X
15 161786 1 HUB:MACHINED X
16 160956 1 RING,THRUST X
17 160571 1 STUB AXLE:MACHINED X
18 160263 1 NUT,LOCK X
19 160194 1 PLUG,BRONZE THRUST X
20 160193 1 RING,STEEL X
21 160182 6 SHIM:PLANET X
22 150069 1 BEARING,TAPER ROLLER X
23 150065 1 BEARING,TAPER ROLLER X
24 150060 3 BEARING,ROLLER X
25 150018 1 ROLLER,BEARING X
26 140471 1 SEAL,CASSETTE X
27 140105 3 O-RING X
28 120128 1 PLUG X
29 100760 14 SCREW,HEXHD X
30 100351 12 NUT,TAPERED X
31 100268 12 STUD,WHEEL X
32 100228 30 CAPSCREW,SOCHD X
33 100211 24 SCREW,HEXHD X
3-157
PLANETARY HUB : B30D WDB
3
A
7
19
6
22
19
9
29
25
4 23 10
16
24 11
12 13
5
18
17
8
2
1
26 15
20
28
21
14
27
264639 A
TD0005185
3-158
PLANETARY HUB : B30D WDB
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264639 1 KIT,FINAL DRIVE,SWB,5.2:1 X
1 216851 1 CARRIER,RING GEAR X
2 216829 1 CIRCLIP,INTERNAL X
3 216828 1 GEAR,RING X
4 207676 1 PLUG,MAGNETIC X
5 207061 1 SUNGEAR X
6 206987 3 GEAR,PLANET X
7 204457 3 CIRCLIP,OUTSIDE X
8 201650 1 CIRCLIP 38MM EXTERNAL X
9 190550 1 PLANET CARRIER X
10 190141 1 WASHER,HEAT TREATED X
11 170222 1 CIRCLIP,REAR,AXLE X
12 162440 3 PIN,PLANET X
13 162117 1 WASHER,THRUST X
14 161652 1 HUB,SPLINED X
15 161640 1 STUB AXLE X
16 160263 1 NUT,LOCK X
17 160194 1 PLUG,BRONZE THRUST X
18 160193 1 RING,STEEL X
19 160182 6 SHIM:PLANET X
20 150069 2 BEARING,TAPER ROLLER X
21 150065 1 BEARING,TAPER ROLLER X
22 150060 3 BEARING,ROLLER X
23 150018 1 ROLLER,BEARING X
24 140105 3 O-RING X
25 120128 1 PLUG X
26 100584 16 CAPSCREW,SOCHD X
27 100351 12 NUT,TAPERED X
28 100268 12 STUD,WHEEL X
29 100211 24 SCREW,HEXHD X
3-159
WHEEL SET (CHOICE) : B25D
10
P008359 B
3-160
WHEEL SET (CHOICE) : B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 260326 6 W/SET,23.5R25,XADN,MICH X
2 202983 1 TYRE,23.5R25,XADN,MICH X
3 190859 1 WHEEL,19X25X2.5,3 PCE X
4 226117 1 RING,LOCK X
5 202043 1 DRIVER,RECTANGULAR X
6 226122 1 BAND,BEAD SEAT X
7 NSI 1 RIM BASE X
8 200437 1 VALVE,JUMBO 63MM SWIVEL X
9 200438 1 SPUD,TUBELESS X
10 100351 12 NUT,TAPERED X
1 262068 6 W/SET,23.5R25,RL2+,GOOD X
2 200499 1 TYRE,23.5R25,2*,MUD/SAND X
3 190859 1 WHEEL,19X25X2.5,3 PCE X
4 226117 1 RING,LOCK X
5 202043 1 DRIVER,RECTANGULAR X
6 226122 1 BAND,BEAD SEAT X
7 NSI 1 RIM BASE X
8 200437 1 VALVE,JUMBO 63MM SWIVEL X
9 200438 1 SPUD,TUBELESS X
10 100351 12 NUT,TAPERED X
3-161
WHEEL SET (CHOICE) : B30D
10
P008359 B
3-162
WHEEL SET (CHOICE) : B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 262301 6 W/SET,23.5R25XADN(NARROW) X
2 202983 1 TYRE,23.5R25,XADN,MICH X
3 190904 1 WHEEL,19.5X25X2.5,3PCE X
4 226117 1 RING,LOCK X
5 202043 1 DRIVER,RECTANGULAR X
6 226122 1 BAND,BEAD SEAT X
7 NSI 1 RIM BASE X
8 200437 1 VALVE,JUMBO 63MM SWIVEL X
9 200438 1 SPUD,TUBELESS X
10 100351 12 NUT,TAPERED X
1 262300 6 W/SET,750/65R25XAD65(WIDE) X
2 201559 1 TYRE,750/65R25,XAD65,MICHELIN X
3 190903 1 WHEEL,22X25X3,3PCE X
4 226117 1 RING,LOCK X
5 202043 1 DRIVER,RECTANGULAR X
6 226118 1 BAND,BEAD SEAT X
7 NSI 1 RIM BASE X
8 200437 1 VALVE,JUMBO 63MM SWIVEL X
9 200438 1 SPUD,TUBELESS X
10 100351 12 NUT,TAPERED X
1 263336 6 W/SET,23.5R25,B/STONE,VLT X
2 217248 1 TYRE,23.5R25,B/STONE,VLT X
3 190904 1 WHEEL,19.5X25X2.5,3PCE X
4 226117 1 RING,LOCK X
5 202043 1 DRIVER,RECTANGULAR X
6 226122 1 BAND,BEAD SEAT X
7 NSI 1 RIM BASE X
8 200437 1 VALVE,JUMBO 63MM SWIVEL X
9 200438 1 SPUD,TUBELESS X
10 100351 12 NUT,TAPERED X
3-163
872182 - B30D & B25D 6X6 ADT - Sept. 2007
3-164
SECTION 4 HYDRAULICS
43
42 22
22 27
15 34
37 38
42
25
45
32
34
45
15 22 27 22 26
4 25
10
16
8
9 5 29
47 17
35
19
41
40
39
11 35
41
12
21
18 23
20 36
24 5 4
40
9
44 36
46
8
10
TD0003473 - B
E14832503 SH2-3 B
4-2
HYDRAULIC SYSTEM, CAB - DETAIL A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 243950 1 HOSE X X
5 243949 1 HOSE X X
8 243946 1 HOSE X X
9 243945 1 HOSE X X
10 243944 1 HOSE X X
11 216283 1 RUBBER,ISOLATE,HYDR,CAB,FRONT X X
12 216282 1 RUBBER,ISOLATE,HYDR,CAB,MID X X
15 210247 1 VALVE,STEERING X X
16 207865 1 GASKET,ORBITAL X X
17 207253 1 HOSE,PROTECT,SPIRAL GRD X X
18 206829 8 SPACER,CLAMP,ALUM X X
19 206827 4 CLAMP,ALU,4 BOLT X X
20 206826 4 CLAMP,ALU,2 BOLT X X
21 206825 4 CLAMP,RUBBER,15,UNDER CAB X X
22 206480 5 ISOLATOR,STEERING ORBITAL X X
23 204541 2 MTG,RUBBER CIRCULAR X X
24 187502 1 PLT,RETAIN,HOSES,CAB,MID X X
25 174550 1 MTG,ORBITAL,CAB X X
26 161099 2 BOSS,ORBITAL X X
27 161028 5 WASHER,ORBITAL MTG X X
29 122032 1 ELBOW X X
32 122017 4 CONNECT X X
34 101307 5 WASHER,FLAT X X
35 101156 4 CAPSCREW,SOCHD X X
36 101080 6 WASHER,HARDENED X X
37 100945 3 SCREW,HEXHD X X
38 100733 4 SCREW,HEXHD X X
39 100569 11 SCREW,HEXHD X X
40 100548 16 WASHER,HARDENED X X
41 100543 4 WASHER,FENDER X X
42 100370 7 WASHER,HARDENED X X
43 100314 3 NUT,NYLOC X X
44 100312 8 NUT,NYLOC X X
45 100091 2 SCREW,HEXHD X X
46 100086 2 SCREW,HEXHD X X
47 100084 8 BOLT,HEXHD X X
4-3
HYDRAULIC SYSTEM, CAB - DETAIL B
31
31
14
28
30
13
33
30
39
48
14 243949
243945 243946
3
243951 243948
1
6 2
249944
243954
243954 243950
243947
TD0003474 A
E14832503 SH3-3 B
4-4
HYDRAULIC SYSTEM, CAB - DETAIL B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243954 1 HOSE X X
2 243954 1 HOSE X X
3 243951 1 HOSE X X
6 243948 1 HOSE X X
7 243947 1 HOSE X X
13 216255 1 GASKET,PEDAL,BRAKE,MICO X X
14 210947 1 PEDAL,BRAKE X X
18 206829 8 SPACER,CLAMP,ALUM X X
19 206827 4 CLAMP,ALU,4 BOLT X X
20 206826 4 CLAMP,ALU,2 BOLT X X
21 206825 4 CLAMP,RUBBER,15,UNDER CAB X X
28 122153 1 ELBOW X X
30 122028 2 ELBOW X X
31 122021 3 CONNECT X X
33 120397 1 PLUG,HOLLOW HEX X X
39 100569 11 SCREW,HEXHD X X
40 100548 16 WASHER,HARDENED X X
44 100312 8 NUT,NYLOC X X
47 100084 8 BOLT,HEXHD X X
48 100062 3 WASHER,FLAT X X
4-5
BRAKE PEDAL
1
34
40 42
41
31 35
38 43
36
39
44
33
46
32
47
30
45 48
49
29 50
37
21
20
17
22 19
23
27
18
24
25
26
28 2
15 16
14
13
10
16 8
4 6
12
5 11 9
13
14
9
10
TD0003120
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210947 1 BRAKE PEDAL,MICO,120/120 BAR X X
2 226821 1 PEDAL & BASE ASSEMBLY X X
3 NSI 1 PEDAL X X
4 NSI 1 BASE,PEDAL X X
5 NSI 2 SCREW,CAP X X
6 NSI 2 WASHER X X
7 226818 1 KIT,REPAIR,PEDAL & BASE X X
8 NSI 1 PIN X X
9 NSI 2 CIRCLIP X X
10 NSI 2 PIN,SPLIT X X
11 NSI 1 CAM X X
12 NSI 1 PIN X X
13 NSI 2 BUSH X X
14 NSI 2 CIRCLIP X X
15 226817 1 KIT,SWITCH/HARNESS REPAIR X X
16 NSI 2 PIN,SPLIT X X
17 NSI 1 SWITCH AND HARNESS X X
18 NSI 2 SCREW X X
19 NSI 2 SCREW X X
20 NSI 1 INSULATOR X X
21 NSI 1 BRACKET X X
22 NSI 1 BRACKET X X
23 NSI 2 NUT X X
24 NSI 2 WASHER,LOCK X X
25 NSI 1 CLAMP X X
26 NSI 1 SCREW,CAP X X
27 NSI 1 SPACER X X
28 NSI 1 STOP X X
29 226820 1 VALVE ASSEMBLY,120/120 BAR X X
30 NSI 1 HOUSING X X
31 226815 1 KIT,VALVE REPAIR X X
32 NSI 1 CUP X X
33 NSI 1 SEAL X X
34 NSI 1 O-RING X X
35 NSI 1 O-RING X X
36 NSI 1 O-RING X X
37 NSI 1 BOOT X X
38 NSI 2 WASHER X X
39 NSI 1 SPRING X X
40 NSI 1 PLUG,END X X
41 NSI 1 RETAINER X X
42 NSI 1 SPRING X X
43 NSI 1 SPOOL X X
44 NSI 1 SPOOL X X
45 NSI 1 RETAINER ASSY X X
46 NSI A/R SHIM X X
47 NSI 1 SPRING X X
48 NSI 1 SPRING X X
49 NSI 1 SPRING X X
50 NSI 1 PISTON X X
5 A
6 1
5
2
4
3
3
P008367 A
4-8
STEERING CONTROL VALVE, EATON
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 210247 1 VALVE,STEERING,#20,985CC X X
1 220609 1 PLUG X X
2 220610 1 O,RING X X
3 220697 1 KIT,SEAL ORBITAL VALVE X X
4 220608 2 RACE,BEARING X X
5 220693 1 BEARING,NEEDLE THRUST X X
6 220611 1 RING,RETAINING X X
7 220694 1 SPRING,CENTERING X X
8 220607 7 SCREW,CAP X X
4-9
EMERGENCY STEERING PUMP CHECK VALVE
6
5
TD0000008A
4-10
EMERGENCY STEERING PUMP CHECK VALVE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210791 1 VALVE,CHECK,EMERGENCY STEERING X X
2 220606 1 VALVE ,RELIEF X X
3 220605 1 KIT,SEAL,RELIEF VALVE X X
4 120335 5 PLUG X X
5 140806 1 O-RING X X
6 140805 1 O-RING X X
4-11
PUMP, EMERGENCY STEERING
1
27 23
28 24
26
25
20
19 18 17
22
16 13
12
15
21 10
14
2 11
4
5 7
8
6
9
29
TD0004625
4-12
PUMP, EMERGENCY STEERING
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210493 1 PUMP,EMERGENCY STEERING X X
2 223654 1 ROTARY,GROUP X X
3 223648 1 PLATE,DISTRIBUTION X X
4 222285 1 SHIM X X
5 222287 1 BEARING,TAPERED,ROLLER X X
6 222290 1 O-RING X X
7 223214 1 PIN,DOWEL X X
8 226025 1 PLATE,PORT X X
9 223661 4 SCREW,SOC. HEAD X X
10 223657 1 PLATE,SWASH X X
11 222288 2 SHELL,CRADLE X X
12 222284 1 SPRING X X
13 223658 1 SHAFT,DRIVE X X
14 222286 1 BEARING,TAPERED,ROLLER X X
15 222289 1 SEAL,SHAFT X X
16 221366 1 CIRCLIP X X
17 222308 1 PLUG X X
18 222277 1 O-RING X X
19 223655 1 PISTON,CONTROL X X
20 222280 1 ROD,PISTON X X
21 222281 1 HOUSING,PUMP X X
22 221367 1 PLUG X X
23 223247 1 VALVE,PILOT X X
24 223674 4 WASHER,DOWTY,PILOT VALVE CAPS X X
25 223218 3 O-RING X X
26 223220 1 PLUG X X
27 223219 4 SCREW,CAP X X
28 223210 1 O-RING X X
29 223213 1 PLUG X X
4-13
HYDRAULIC KIT: CAB TILT SYSTEM
12 33
35
4
7
9
35
28 30
29
19
15
36
6
36
34
17
18
11
1 24
2 10
14 27
23
20
35
26 8
22 14
14 27
24
32 21
27 35
16 31 30
13
25 16
27 24
5
TD0003577 - A
E9836303 SH 1-2 H
4-14
HYDRAULIC KIT: CAB TILT SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243309 2 HOSE X X
2 243309 2 HOSE X X
3 230152 1 CYLINDER X X
4 210920 1 PUMP,MANUAL,TANK CAP X X
5 207219 1 SPRING,CABSTRUT X X
6 203923 1 GROMMET X X
7 203764 2 P-CLIP X X
8 203680 2 P-CLIP X X
9 187696 1 BKT,MTG,HOSES,CAB TILT X X
10 186038 1 MTG,CAB,TILT CYL,REAR X X
11 186037 1 MTG,CAB,TILT CYL,FRONT X X
12 174739 1 STAY,CAB X X
13 162456 2 WASHER,SPRING RET,BIN HEAT X X
14 162014 4 WASHER,VESCONITE X X
15 161914 1 PIN,SMALL HEAD X X
16 160432 2 SLEEVE,PEDAL,VESCONITE X X
17 160074 1 BUSH X X
18 122098 2 ELBOW X X
19 122032 2 ELBOW X X
20 101993 1 SCREW,HEXHD X X
21 101345 1 WASHER,HARDENED X X
22 101343 1 WASHER,MILDSTEEL X X
23 100698 1 BOLT,HEXHD X X
24 100653 3 NUT,STOVER X X
25 100652 1 NUT,STOVER X X
26 100644 1 BOLT,HEXHD X X
27 100532 10 WASHER,HARDENED X X
28 100370 2 WASHER,HARDENED X X
29 100356 2 WASHER,COPPER X X
30 100310 3 NUT,NYLOC X X
31 100200 1 BOLT,HEXHD X X
32 100141 1 BOLT,HEXHD X X
33 100081 2 SCREW,HEXHD X X
34 100070 1 SPLITPIN X X
35 100061 6 WASHER,FLAT X X
36 100012 5 WASHER,FLAT X X
6 10
11
1
7
12
13
8
14
9
15
5
17
16
3
TD0004268
230152 - A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 230152 1 CYLINDER X X
2 160523 2 BUSH,TILT CYL X X
3 183202 1 BARREL,CAB TILT X X
4 183203 1 ROD,CAB TILT X X
5 100290 1 NUT,CASTLE X X
6 160993 1 NECKBUSH,NUT X X
7 160994 1 NECKBUSH,SET X X
8 161318 1 PISTON X X
9 140565 1 KIT,SEAL X X
10 140059 1 O-RING X X
11 140033 1 SEAL,WIPER X X
12 140044 1 SEAL,SINGLE ACTING X X
13 140368 1 O-RING X X
14 140400 1 RING,BACK UP X X
15 140734 1 O-RING X X
16 100152 1 SPLITPIN X X
17 140032 1 SEAL,PISTON X X
P011140
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210920 1 PUMP,MANUAL,TANK CAP X X
2 140660 1 KIT,SERVICE X X
(MP2) (MP1)
(M5,M6,ML1
ML2,MP3,MR)
46 46
77
(TT)
TEMP
23
SENDER
(B)
55
(A)
(A4) 57
(B5) 49
55 (T2)
(B6) 49 77
(A5) 50
(A6) 50
(M4) 46
(D) 45
(L3) 47
12 41(P2)
43 (P3)
(L1) 47
80
72 51(P1)
80
46 (L2)
27 72
4-20
HYDRAULIC SYSTEM, VOAC BLOCK
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
12 210907 1 VALVE,MANIFOLD X X
23 201737 6 POINT,TEST,HYD X X
27 182999 1 MTG,BRACKET,T3,HYD BLOCK X X
41 122156 2 CONNECT X X
43 122071 1 ELBOW X X
45 122068 1 CONNECT X X
46 122049 4 CONNECT X X
47 122047 2 ELBOW X X
49 122021 2 CONNECT X X
50 122018 6 CONNECT X X
51 122014 1 ELBOW X X
55 120238 8 FLANGE,HALF X X
57 120040 1 PLUG,HEX X X
72 100370 13 WASHER,HARDENED X X
75 100314 4 NUT,NYLOC X X
77 100225 12 CAPSCREW,SOCHD X X
79 100178 4 SCREW,HEXHD X X
80 100089 5 SCREW,HEXHD X X
4-21
HYDRAULIC, VOAC BLOCK - PRESSURE SWITCH
1
(S4)
2
(SP1)
TD0004051
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217930 1 SWITCH,PRESSURE,123 BAR,S4 X X
2 217929 1 SWITCH,PRESSURE,5 BAR,SP1 X X
1 7 12
16
26
6
14
19 10 9
10
9
6
17,18
6
2 5
17,18
11
7 2
16 15 16
15
12
13
26
12
26
16
9,10 3,4 TD0003662
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 210907 1 VOAC BLOCK X X
2 224398 1 VALVE, PRESSURE RELIEF X X ALSO ORDER SEAL KIT ITEM 20
3 224399 1 ORIFICE, 2.5 X X
4 221418 1 VALVE, CHECK X X
5 226848 1 VALVE, SHUTTLE X X
6 226849 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING X X ALSO ORDER SEAL KIT ITEM 20
8 221425 1 VALVE, PRESSURE RELIEF X X
9 221420 1 VALVE, DIRECTIONAL CONTROL, 24V X X ALSO ORDER SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL, 24V X X
11 224400 1 ORIFICE, SCREW, 0.7 X X
12 226850 1 VALVE, PRIORITY, STEERING X X
13 224401 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 24
14 224405 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 22
15 224402 2 VALVE, SHUTTLE X X ALSO ORDER SEAL KIT ITEM 23
16 224406 1 VALVE, PRESSURE RELIEF X X
17 226851 2 COIL, DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER, 1.2 X X
19 226853 1 ORIFICE, SCREW, 0.6 X X
20 221422 A/R KIT, SEAL X X NOT ILLUSTRATED
21 221423 A/R KIT, SEAL X X NOT ILLUSTRATED
22 221424 A/R KIT, SEAL X X NOT ILLUSTRATED
23 224413 A/R KIT, SEAL X X NOT ILLUSTRATED
24 224412 A/R KIT, SEAL X X NOT ILLUSTRATED
25 226857 A/R KIT, SEAL X X NOT ILLUSTRATED
26 226858 1 VALVE, BIN TIP SECTION COMPLETE X X
6
2 7
4
3
5
20
25 20
8 12
11,19 13
24
10
15
14
23
9
22
17
16
21 18
TD0003920
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210907 1 VOAC BLOCK X X
2 224398 1 VALVE, PRESSURE RELIEF X X ALSO ORDER SEAL KIT ITEM 20
3 224399 1 ORIFICE, 2.5 X X
4 221418 1 VALVE, CHECK X X
5 226848 1 VALVE, SHUTTLE X X
6 226849 1 VALVE, PRESSURE REDUCING X X ALSO ORDER SEAL KIT ITEM 25
7 221417 1 VALVE, RELIEF UNLOADING X X ALSO ORDER SEAL KIT ITEM 20
8 221425 1 VALVE, PRESSURE RELIEF X X
9 221420 1 VALVE, DIRECTIONAL CONTROL, 24V X X ALSO ORDER SEAL KIT ITEM 21
10 224363 1 COIL, DIRECTIONAL CONTROL, 24V X X
11 224400 1 ORIFICE, SCREW, 0.7 X X
12 226850 1 VALVE, PRIORITY, STEERING X X
13 224401 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 24
14 224405 1 VALVE, CHECK X X ALSO ORDER SEAL KIT ITEM 22
15 224402 2 VALVE, SHUTTLE X X ALSO ORDER SEAL KIT ITEM 23
16 224406 1 VALVE, PRESSURE RELIEF X X
17 226851 2 COIL, DIRECTIONAL CONTROL X X
18 226852 2 ORIFICE WASHER, 1.2 X X
19 226853 1 ORIFICE, SCREW, 0.6 X X
20 221422 A/R KIT, SEAL X X
21 221423 A/R KIT, SEAL X X
22 221424 A/R KIT, SEAL X X
23 224413 A/R KIT, SEAL X X
24 224412 A/R KIT, SEAL X X
25 226857 A/R KIT, SEAL X X
4
2
9
5
10
6
7
11
2
8
TD0003926
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226858 1 VALVE,BIN TIP SECTION COMPLETE X X
2 226859 2 KIT,CAP TIP LEVER X X
3 226860 1 KIT,SEAL,SPOOL STOP X X
4 226861 1 KIT,SPRING X X
5 226862 1 VALVE,RELIEF,080 X X INCLUDES ITEM 7
6 226863 1 VALVE,RELIEF,280 X X INCLUDES ITEM 7
7 226864 2 KIT,SEAL,RELIEF VALVE X X
8 226865 2 SPOOL,LS X X
9 140988 1 KIT,SEAL INTERSECTION X X
10 226866 1 VALVE,CHECK X X
11 226867 1 ORIFICE X X
61
69
30
36
29
37 50
4
ROTATE ROD END 180°
GREASE NIPPLES TO FACE
28 OUTWARDS 10
5
50
34 50
5
32
42 4
16
10
37 42
50
29
59
33
67
74
69 70 70
66 58
TD0003218 - B
E14832501 SH3-4 B
4-30
HYDRAULIC, STEERING CYLINDER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 243339 1 HOSE X X Part of Kit 262230
5 243338 1 HOSE X X Part of Kit 262230
10 230167 2 CYL,D60XD100X468S X X
16 207788 2 SPACER,STEER PLASTIC X X
28 176408 2 PIN,D60X116L,EXPANDER X X
29 176407 4 CONE,STEER TOP X X
30 176406 2 PLT,STEER TOP X X
32 162394 2 PLT,LOCATING X X
33 162384 2 PLT,LOWER,STEERING X X
34 150044 2 BEARING,CARB X X
36 140398 2 O-RING X X
37 140162 4 O-RING X X
42 122107 2 TEE,RUN X X
50 122018 6 CONNECT X X
58 101048 2 CAPSCREW,SOCHD X X
59 101021 2 CAPSCREW,SOCHD X X
61 100927 2 BOLT,HEXHD X X
66 100654 2 NUT,STOVER X X
67 100653 4 NUT,STOVER X X
69 100536 6 WASHER,HARDENED X X
70 100532 8 WASHER,HARDENED X X
74 100322 4 NUT,HEX X X
4-31
HYDRAULIC SYSTEM, FRONT CHASSIS
21 76
68
(D)
3 64 68
22 22
BOTTOM
OF HYD 18
(L) TANK
40 (L2) (A6)
9 1
38
14 (L2)
8 (P1)
48 (A5) 2
7 44
PUMP
(P2)
60
SUPPLY
55 ACCUMULATOR
35 TO VOAC A6
71 19 15
6 1
78 (L1)
13 2
53
41 68
62 ACCUMULATOR
65 TO VOAC A5
73
69
48
(L1) 20
24
11
80 31
72 31 17
26
39
56
82
25
52
243875 243317
CAB TILT
HOSE
CAB TILT
HOSE
DETAIL A TD0003226 - B
E14832501 SH4-4 B
4-32
HYDRAULIC SYSTEM, FRONT CHASSIS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243875 1 HOSE X X Part of Kit 262230
2 243875 1 HOSE X X Part of Kit 262230
3 243396 1 HOSE X X Part of Kit 262230
6 243317 1 HOSE X X Part of Kit 262230
7 243316 1 HOSE X X Part of Kit 262230
8 243315 1 HOSE X X Part of Kit 262230
9 243003 1 HOSE X X Part of Kit 262230
11 223816 1 FILTER,FUEL X X
13 210791 1 VALVE,CHECK,E/STEER X X
14 210493 1 PUMP,#52 A10VO28 E/STEER X X
15 210492 1 PUMP,#31 A10VO74 SERVICE X X
17 207251 1 HOSE,PROTECT,SPIRAL GUARD X X
18 207124 1 CLAMP,RUBBER X X
19 207117 1 P-CLIP X X
20 206945 1 MTG,RUBBER X X
21 206829 2 SPACER,CLAMP,ALUM X X
22 206658 2 CLAMP,ALU,2 BOLT X X
24 200653 1 CABLE TIE X X
25 200062 1 CLAMP,HOSE X X
26 186890 1 BKT,BREATHER,AXLE X X
31 162404 2 WASHER X X
35 140728 1 O-RING X X
38 140159 1 O-RING X X
39 130001 1 HOSE,PUSHLOCK X X
40 122192 1 ELBOW X X
41 122156 2 CONNECT X X
44 122069 1 ELBOW X X
48 122032 2 ELBOW X X
52 121275 1 MALE-8 X X
53 120596 1 CONNECT X X
55 120238 8 FLANGE,HALF X X
56 121443 1 FTG,PUSHLOCK X X
60 100952 4 CAPSCREW,SOCHD X X
62 100848 4 CAPSCREW,SOCHD X X
63 100847 4 CAPSCREW,SOCHD X X
64 100747 2 BOLT,HEXHD X X
65 100731 1 SCREW,HEXHD X X
68 100548 5 WASHER,HARDENED X X
69 100536 6 WASHER,HARDENED X X
71 100424 2 WASHER,HARDENED X X
72 100370 13 WASHER,HARDENED X X
73 100365 2 SCREW,HEXHD X X
75 100314 4 NUT,NYLOC X X
76 100312 2 NUT,NYLOC X X
78 100212 2 SCREW,HEXHD X X
80 100089 5 SCREW,HEXHD X X
82 125008 1 CONNECTOR X X
4-33
ACCUMULATOR KIT - SOUTH AFRICA
A 4
3
3
1 2
ISO VIEW
± 38°
±38
°
TOP VIEW
TD0004043 B
264137 A
4-34
ACCUMULATOR KIT - SOUTH AFRICA
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264137 1 KIT,ACCU,S/AFRICA X X
1 210923 2 ACCUM,PISTON,CRIMPED X X
2 187318 1 CLAMP,2 ACCUMULATORS X X
3 122257 2 REDUCER X X
4 122008 2 ELBOW X X
5 101309 1 WASHER,FENDER X X
6 101211 1 BOLT,J X X
7 100312 1 NUT,NYLOC X X
4-35
ACCUMULATOR KIT - EUROPE
A
3
2
1
ISO VIEW
± 38°
±38
°
TOP VIEW
TD0005032
264138
4-36
ACCUMULATOR KIT - EUROPE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264138 1 KIT,ACCU,EURO X X
1 210244 2 PISTON,ACCUM X X
2 187318 1 CLAMP,2 ACCUMULATORS X X
3 122257 2 REDUCER X X
4 122008 2 ELBOW X X
5 101309 1 WASHER,FENDER X X
6 101211 1 BOLT,J X X
7 100312 1 NUT,NYLOC X X
4-37
ACCUMULATOR KIT, WDB OPTION - SOUTH AFRICA
A 1
6
9
7
ISO VIEW
±7
0°
±38°
±38
°
4-38
ACCUMULATOR KIT, WDB OPTION - SOUTH AFRICA
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264139 1 KIT,ACCU,S/AFRICA,WDB X
1 243876 1 HOSE X
2 210923 3 ACCUM,PISTON,CRIMPED X
3 187319 1 CLAMP,2 ACCUMULATORS X
4 122263 1 TEE,BRANCH X
5 122257 3 REDUCER X
6 122008 2 ELBOW X
7 101309 2 WASHER,FENDER X
8 101211 2 BOLT,J X
9 100312 2 NUT,NYLOC X
4-39
ACCUMULATOR KIT, WDB OPTION - EUROPE
1
A
5
8
6
3
2
ISO VIEW
±7
0°
±38°
±38
°
TD0005033
TOP VIEW 264140
4-40
ACCUMULATOR KIT, WDB OPTION - EUROPE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264140 1 KIT,ACCU,EURO,B30D,WDB X
1 243876 1 HOSE X
2 210250 3 PISTON,ACCUM X
3 187319 1 CLAMP,2 ACCUMULATORS X
4 122263 1 TEE,BRANCH X
5 122008 2 ELBOW X
6 101309 2 WASHER,FENDER X
7 101211 2 BOLT,J X
8 100312 2 NUT,NYLOC X
4-41
HYD. SYS, FRONT AXLE COOLING, WDB OPTION
15
13 14
11 10
2 5
8 9
19
1
22
21
6
21
16
20
7
3
12
20 4
21
17 10 TD0004937
18 264415
4-42
HYD. SYS, FRONT AXLE COOLING, WDB OPTION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264415 1 KIT,WDB COOLING,F/AXLE X
1 241575 1 HOSE X
2 241574 1 HOSE X
3 241573 1 HOSE X
4 210963 1 FILTER,HYD X
5 210959 1 PUMP,CASSAPA GEAR X
6 201438 1 P-CLIP X
7 187796 1 BKT,FILTER,WDB COOLING X
8 122165 1 TEE,RUN X
9 122120 1 CAP X
10 122020 2 ELBOW X
11 122017 1 CONNECT X
12 122015 1 CONNECT X
13 120101 1 ELBOW X
14 100821 2 CAPSCREW,SOCHD X
15 100663 2 WASHER X
16 100569 2 SCREW,HEXHD X
17 100312 2 NUT,NYLOC X
18 100310 1 NUT,NYLOC X
19 100081 1 SCREW,HEXHD X
20 100062 4 WASHER,FLAT X
21 100061 4 WASHER,FLAT X
22 100005 2 SCREW,HEXHD X
4-43
HYDRAULIC PUMP A10V
12
11
8
10
7
5
9
21
20
19
16
6
17
4
3
2
15
1
14
13
18
22
23
24 31
30
25
26
27
29
28
P008366 A
4-44
HYDRAULIC PUMP A10V
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 210492 1 PUMP,#31 A10VO74 SERVICE,D#ADT X X
1 223219 4 CAP SCREW X X
2 223247 1 PILOT VALVE DFRI COMPLETE X X
3 223220 1 PLUG X X
4 223218 3 O-RING X X
5 100256 4 CAPSCREW,SOCHD X X
6 223244 4 O-RING X X
7 226039 1 PLATE,PORT A10V X X
8 223213 1 TEAR-OFF-PLUG X X
9 223214 1 DOWEL PIN X X
10 223246 1 PLUG VSTI X X
11 226046 1 PISTON,CONTROL X X
12 226047 1 GUIDE,PISTON X X
13 223259 1 COUNTER PISTON X X
14 223261 1 SPRING X X
15 223260 1 SPRING X X
16 226037 1 GROUP,ROTARY A10V X X
17 224693 3 PIN,PRESSURE X X
18 223248 9 PISTON X X
19 223238 1 SHIM X X
20 223240 1 TAPERED ROLLER BEARING X X
21 223237 1 DISC X X
22 223235 1 SWASH PLATE X X
23 223241 2 CRADLE,SHELL X X
24 226040 1 SHAFT,DRIVE X X
25 223239 1 TAPERED ROLLER BEARING X X
26 223243 1 O-RING X X
27 223233 1 PUMP HOUSING X X
28 223212 1 PLUG X X
29 140062 1 O-RING X X
30 223245 1 SEEGER-V-RING X X
31 223242 1 SHAFT SEAL X X
4-45
STEERING CYLINDER ASSEMBLY
A
11
10
6
5
P008334 - C
4-46
STEERING CYLINDER ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230167 2 CYL,D60XD100X468S X X
1 181693 1 ROD,CYL,STEER,CARB X X
2 181675 1 BARREL,STEER,D100,#8MOR X X
3 161071 1 NECKBUSH X X
4 161020 1 PISTON X X
5 140438 1 KIT,SEAL,STEERING CYL X X
6 100430 1 SPLITPIN X X
7 100334 1 NUT,CASTLE X X
8 200036 1 NIPPLE,GREASE X X
9 206074 1 BEARING,2 BOLT X X
10 206075 1 SPACER,SPHERICAL BRG X X
11 202599 1 CIRCLIP:INTERNAL X X
4-47
HYDRAULIC TANK MISC PARTS
26
42
8 11 5 25
53
66
20
12
7
54 20
6 56 15
11 46
19
8 2 43 28
58 52
5 30
58 40 60 43
64 1
31 51
20
14
47
4
50
49
59 58 39 60 30
9 10
45
TD0003677 - B
E14832504 SH 2-3 - C
4-48
HYDRAULIC TANK MISC PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243340 1 HOSE X X Part of Kit 262219
2 243331 1 HOSE X X Part of Kit 262219
3 243330 1 HOSE X X Part of Kit 262219
4 243329 1 HOSE X X Part of Kit 262219
5 243328 1 HOSE X X Part of Kit 262230
6 243320 1 HOSE X X Part of Kit 262219
7 243319 1 HOSE X X Part of Kit 262219
8 243318 1 HOSE X X Part of Kit 262230
9 243304 1 HOSE X X Part of Kit 262219
10 243303 2 HOSE X X Part of Kit 262219
11 243027 1 HOSE X X Part of Kit 262230
12 241414 1 HOSE X X
14 218928 1 HOSE,SUCTION,HYD TANK X X
15 218469 1 PIPE,SUCTION,HYD,B25D X X
19 208823 1 CLAMP,T-BOLT X X
20 208822 3 CLAMP,T-BOLT X X
25 207283 1 PIPE,SUCTION,HYD PUMP,B25D X X
26 207252 1 HOSE PROTECT,SPIRAL GUARD,75ID X X
28 206467 2 CLIP,P-CLIP,WITH BOLT X X
30 204169 2 CLAMP,SEALING X X
31 201737 3 TEST POINT,6MOR X X
39 173954 1 PLATE,LOCK BULKHEAD X X
40 173782 1 MANIFOLD,3 PORT,HYD TEST POINT X X
42 140731 1 O-RING X X
44 140728 3 O-RING X X
45 122157 1 CONNECTOR X X
46 122154 2 ELBOW X X
47 122279 1 ELBOW X X
49 122092 1 CONNECTOR X X
50 122091 2 CONNECTOR X X
51 122049 3 CONNECTOR X X
52 122028 1 ELBOW X X
53 120222 2 FLANGE,HALF 2” X X
54 100731 26 SCREW X X
56 100548 48 WASHER,HARDENED X X
58 100370 8 WASHER,HARDENED X X
59 100364 2 SCREW,HEXHD X X
60 100314 8 NUT,NYLOC CLASS X X
64 100091 2 SCREW,HEXHD X X
66 100021 4 CAPSRW,SOCHD X X
4-49
HYDRAULIC SYSTEM, REAR CHASSIS : B30D
21
48
43
48
43
46
34
17
19
31
20
42 48
5
6 45
43
30
23 42
45
39
49
6 2
8 37
40 18
12 10
13
11 1
9 5 36
27 49
25 47
25
35
15 48 32
33 28 8 38 41
24 44
15
15
22
3
26
29
35 4
15 14 16
TD0005169
E16832502
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243341 2 HOSE X
2 243157 2 HOSE X
3 241232 1 HOSE X
4 241231 1 HOSE X
5 241230 1 HOSE X
6 241229 1 HOSE X
7 230403 1 CYL,TIP,D70XD100,LHS,RIBL X
8 230402 1 CYL,TIP,D70XD100,RHS,RIBL X
9 223816 2 FILTER,FUEL X
10 218797 1 CLAMP,K X
11 207637 4 COVER,DUST,SEALED BEARING X
12 206945 3 MTG,RUBBER X
13 203349 3 K-CLAMP X
14 201885 4 CLAMP,RUBBER X
15 200062 4 CLAMP,HOSE X
16 200050 4 CLAMP,HOSE X
17 200038 2 NIPPLE,GREASE X
18 176516 1 MTG PLT,RHS,BIN PIPES X
19 176515 1 MTG PLT,LHS,BIN PIPES X
20 174579 1 ASSY,MTG,BIN PIPES X
21 174578 1 PLT,COVER,BIN PIPES X
22 172816 1 PIPE,HYD BRAKES,REAR X
23 172815 2 PIPE,TIP,BIN UP AND DOWN X
24 172814 1 PIPE,HYD BRAKES,FRONT X
25 162404 4 WASHER X
26 130001 1 HOSE,PUSHLOCK X
27 130001 1 HOSE,PUSHLOCK X
28 122189 1 TEE,BRANCH X
29 122157 1 CONNECT X
30 122149 2 TEE,SPEC X
31 122148 2 CONNECT X
32 122015 2 CONNECT X
33 121275 2 MALE-8 X
34 120671 2 BULKHEAD X
35 120161 2 ADAPTOR,BARBED X
36 120148 1 CONNECTOR X
37 120106 1 CONNECTOR X
38 100887 4 CAPSCREW,SOCHD X
39 100757 1 BOLT,HEXHD X
40 100619 6 SCREW,HEXHD X
41 100532 8 WASHER,HARDENED X
42 100424 8 WASHER,HARDENED X
43 100370 24 WASHER,HARDENED X
44 100322 4 NUT,HEXAGON X
45 100316 4 NUT,NYLOC X
46 100314 8 NUT,NYLOC X
47 100310 6 NUT,NYLOC X
48 100089 16 SCREW,HEXHD X
49 100061 7 WASHER,FLAT X
21
48
43
48
43
46
34
17
19
31 20
42 48
5
6 45
43
30
23 42
45
39
49
6 2
8 37
40 18
12 10
13
11 1
9 5 36
27 49
25 47
25
35
15 48 32
33 28 8 38 41
24 44
15
15
22
3
26
29
35 4
15 14 16
TD0005170
E16812502
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243341 2 HOSE X
2 243157 2 HOSE X
3 241232 1 HOSE X
4 241231 1 HOSE X
5 241230 1 HOSE X
6 241229 1 HOSE X
7 230382 1 CYL,TIP,D70XD100,LHS,RLSS X
8 230381 1 CYL,TIP,D70XD100,RHS,RLSS X
9 223816 2 FILTER,FUEL X
10 218797 1 CLAMP,K X
11 207637 4 COVER,DUST,SEALED BEARING X
12 206945 3 MTG,RUBBER X
13 203349 3 K-CLAMP X
14 201885 4 CLAMP,RUBBER X
15 200062 4 CLAMP,HOSE X
16 200050 4 CLAMP,HOSE X
17 200038 2 NIPPLE,GREASE X
18 176516 1 MTG PLT,RHS,BIN PIPES X
19 176515 1 MTG PLT,LHS,BIN PIPES X
20 174579 1 ASSY,MTG,BIN PIPES X
21 174578 1 PLT,COVER,BIN PIPES X
22 172816 1 PIPE,HYD BRAKES,REAR X
23 172815 2 PIPE,TIP,BIN UP AND DOWN X
24 172814 1 PIPE,HYD BRAKES,FRONT X
25 162404 4 WASHER X
26 130001 1 HOSE,PUSHLOCK X
27 130001 1 HOSE,PUSHLOCK X
28 122189 1 TEE,BRANCH X
29 122157 1 CONNECT X
30 122149 2 TEE,SPEC X
31 122148 2 CONNECT X
32 122015 2 CONNECT X
33 121275 2 MALE-8 X
34 120671 2 BULKHEAD X
35 120161 2 ADAPTOR,BARBED X
36 120148 1 CONNECTOR X
37 120106 1 CONNECTOR X
38 100887 4 CAPSCREW,SOCHD X
39 100757 1 BOLT,HEXHD X
40 100619 6 SCREW,HEXHD X
41 100532 8 WASHER,HARDENED X
42 100424 8 WASHER,HARDENED X
43 100370 24 WASHER,HARDENED X
44 100322 4 NUT,HEXAGON X
45 100316 4 NUT,NYLOC X
46 100314 8 NUT,NYLOC X
47 100310 6 NUT,NYLOC X
48 100089 16 SCREW,HEXHD X
49 100061 7 WASHER,FLAT X
A
21
1 5
6
4
2
3
10
12
7 15
17
9
14
13
20
18
16
11
19
23
22
230381
230382
230402
230403
TD0005188
4-54
TIP CYLINDER BREAKDOWN
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 230381 1 CYL,TIP,D70XD100,LHS,B25D RLSS X
A 230382 1 CYL,TIP,D70XD100,RHS,B25D RLSS X
A 230402 1 CYL,TIP,D70XD100,LHS,B30D,RIBL X
A 230403 1 CYL,TIP,D70XD100,RHS,B30D,RIBL X
1 T105773 2 GUIDE X X
2 206075 1 SPACER,SPHERICAL BRG X X
3 206074 1 SPHERICAL BRG X X
4 202599 1 CIRCLIP,INTERNAL X X
5 200085 2 CLAMP,HOSE X X
6 186960 1 PIPE,OIL LEAD X
6 186961 1 PIPE,OIL LEAD X
7 184360 1 BARREL X
7 184361 1 BARREL X
8 184359 1 ROD,TIP X
8 184206 1 ROD,TIP X
9 162546 1 NECKBUSH X X
10 162545 1 NUT,NECKBUSH X X
11 161312 1 PISTON X X
12 140836 1 RING,QUAD X X
13 140702 1 W/BAND,ROD X X
14 140623 1 O-RING X X
15 140613 1 SEAL,WIPER X X
16 140201 1 O-RING X X
17 140160 1 U-SEAL X X
18 140103 1 RING,ANTI-EXTRUSION X X
19 140031 1 SEAL,PISTON X X
20 140020 1 O-RING X X
21 122015 1 CONNECT X X
22 100430 1 SPLITPIN X X
23 100341 1 NUT,CASTLE X X
4-55
872182 - B30D & B25D 6X6 ADT - Sept. 2007
4-56
SECTION 5 PNEUMATICS
TVU
TVD
ELEC 241459
(AS)
MAIN AIR
SUPPLY - AIR
RESERVOIR
7(S)
(TC1) 5
2
(AS)
3 1
8
2 3
(PB)
(PB)
9
REAR OF
HYDRAULIC 10
TANK
6
TRANSFER
(S) 7
CASE
(TC1)
2 REAR OF IPM
INSIDE CAB 4
(EB)
3
1 (PB)
(AS)
4 FRONT OF IPM
(EB) ON FIREWALL
OF CAB
E14832513 - A
TD0003138 - A
5-2
PNEUMATIC KIT, CAB
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 243888 1 HOSE X X
2 241460 1 HOSE X X
3 241459 1 HOSE X X
4 241223 1 HOSE X X
5 216692 1 VALVE,BLOCK,IPM,SMALL X X
6 140193 1 O-RING X X
7 130029 1 PIPE,AIR LINE X X
8 120313 1 BULKHEAD X X
9 120157 1 CONNECTOR X X
10 100588 1 G-RING X X
5-3
KIT, AIR HORN (OPTIONAL)
2
5 7
9
8
TD0004267
264419
5-4
KIT, AIR HORN (OPTIONAL)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241461 1 HOSE X X
2 210067 1 HORN,AIR,TWIN X X
3 203923 1 GROMMET X X
4 121350 1 ELBOW X X
5 120680 1 CONNECTOR X X
6 120352 1 ADAPTOR X X
7 100312 1 NUT,NYLOC X X
8 100081 1 SCREW,HEXHD X X
9 100061 2 WASHER,FLAT X X
5-5
PNEUMATIC BLOCK ASSEMBLY
1 6
7
2
9
17
12 10
16 11
18
15
17
19
20 14
21 13
18
19
TD0004034A
5-6
PNEUMATIC BLOCK ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216692 1 VALVE, BLOCK, IPM, SMALL, G2 X X
2 210833 2 VALVE, SOLENOID X X
3 221589 2 GASKET, SOLENOID/MANIFOLD X X
4 221585 4 GASKET, BLOCK/PILOT, INTERFACE X X
5 221587 4 SCREW, CAP, SOLENOID X X
6 210905 4 SOLENOID, PILOT VALVE, 24V X X
7 221586 8 SCREW, BODY/PILOT VALVE X X
8 206387 2 SWITCH, PRESSURE, (NC), 5 BAR X X
9 221590 2 O-RING, PRESSURE SWITCH X X
10 201375 1 PRESSURE SENDER, 0-10 BAR, SWITCH X X
11 221595 1 SCREW, PRESSURE SENDER X X
12 120631 1 FITTING, TUBE X X
13 210731 1 MANIFOLD, TYRE TOWER INFLATOR X X
14 221594 1 O-RING, TYRE TOWER MANIFOLD X X
15 120640 1 FITTING, HOSE X X
16 121186 1 ADAPTOR X X
17 120322 2 PLUG, WITH O-RING X X
18 226831 3 DISC, FILTER, 16MM X X
19 226832 3 CIRCLIP, INTERNAL X X
20 226835 1 KIT, SERVICE, QUICK EXHAUST VALVE X X
21 226870 1 BODY, QUICK EXHAUST VALVE X X
5-7
PNEUMATIC SYSTEM, FRONT CHASSIS
1 17
25
21
14
14
9 18
23
3
26
16
22 19
24 12
13
11
2
14
20
17
8
17 15
4
10
TD0003193 - B
E14832511 - B
5-8
PNEUMATIC SYSTEM, FRONT CHASSIS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264042 1 KIT,AIR DRYER X X
2 264041 2 KIT,10L RESERVOIR X X
3 243887 1 HOSE X X
4 241458 1 HOSE X X
5 241458 1 HOSE X X
6 241455 1 HOSE X X
7 241454 1 HOSE X X
8 241454 1 HOSE X X
9 217855 1 HOSE,TEFLON X X
10 210547 1 VALVE,PURGE TANK X X
11 187418 1 PIPE,INTERM,PNEUM,COOL X X
12 187252 1 PIPE,PNEUM,COOLING X X
13 187245 1 BKT,FNT,PIPE,COMPRES X X
14 160510 5 CLAMP,ALUM X X
15 121024 1 TEE,BRANCH X X
16 120970 1 CONNECTOR X X
17 120804 3 ELBOW X X
18 120758 1 UNION X X
19 120286 1 UNION X X
20 120258 1 ELBOW,UNION X X
21 101225 3 SCREW,HEXHD X X
22 100524 1 WASHER,ALUMINIUM,SEAL X X
23 100364 2 SCREW,HEXHD X X
24 100314 2 NUT,NYLOC X X
25 100148 3 WASHER,FLAT X X
26 100064 4 WASHER,FLAT X X
5-9
PURGE TANK VALVE
14
9 4
10
18
11
12 5
13
17
16
16
15
P010523
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210547 1 VALVE,Purge Tank X X
2 NSI 1 BODY,Valve X X
3 NSI 1 COVER,Valve X X
4 NSI 4 SCREW,Cap X X
5 NSI 1 DIAPHRAGM X X Included in Seal Kit
6 NSI 1 SPRING,Pressure X X Included in Seal Kit
7 226024 1 SOLENOID X X
8 NSI 1 O-RING X X
9 NSI 1 TUBE,Core X X
10 NSI 1 SPRING X X Included in Seal Kit
11 NSI 1 CORE X X Included in Seal Kit
12 NSI 1 O-RING X X Included in Seal Kit
13 NSI 1 CLIP,Spring X X
14 201529 1 PLUG,Connecting X X
15 121086 1 ADAPTOR X X
16 140462 2 WASHER,Dowty X X
17 121045 1 ADAPTOR X X
18 140628 1 KIT,Seal X X Includes Items 5, 6, 10, 11 and 12
A 9
11 9
5 11
3 9
11
5
11
7
11
1 5 10
12
6
2
7
11
5
TD0003199
264042 - 0
5-12
KIT, AIR DRIER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264042 1 Kit,Air Dryer X X
1 220949 1 FILTER,AIR DRIER X X
2 210561 1 VALVE,UNLOADER,AIR DRIER X X
3 203895 1 RESERVOIR,AIR,5L CE MARK X X
4 200318 1 MOUNTING BAND X X
5 140370 6 O-RING X X
6 140193 1 O-RING X X
7 121365 2 ADAPTOR X X
8 121364 1 CONNECT X X
9 120399 3 PLUG,BLANKING X X
10 120157 1 CONNECTOR X X
11 100590 6 G-RING X X
12 100588 1 G-RING X X
5-13
KIT, REPAIR, AIR DRIER
20
21
22
3
6
12 8
13
11 5 7
14 9
10
15 15
16
17
18
19
TD0004479
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 210561 1 VALVE,UNLOADER,AIR DRYER X X
2 220949 1 FILTER,AIR DRYER X X
3 221703 1 ELEMENT,HEATING,AIR DRYER X X
4 223714 1 KIT,REPAIR AIR DRYER X X INCLUDES ITEMS MARKED *
5 * 1 WASHER,RUBBER X X
6 * 1 O-RING X X
7 * 1 PLASTIC PISTON X X
8 * 1 O-RING X X
9 * 1 O-RING X X
10 * 1 SEAT,RUBBER X X
11 * 1 O-RING X X
12 * 1 O-RING X X
13 * 1 VALVE,POPPET X X
14 * 2 O-RING X X
15 * 1 O-RING X X
16 * 1 O-RING X X
17 * 1 SPACER,RUBBER X X
18 * 1 O-RING X X
19 * 1 O-RING X X
20 * 1 O-RING X X
21 * 1 WASHER,COPPER X X
22 * 1 O-RING,HEATING ELEMENT X X
6
7
3
3
7
4
3 3
7
4 7
TD0003200 - A
264041 - 0
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264041 1 KIT,10L RESERVOIR X X
1 203896 1 RESEVOIR,AIR,10L X X
2 200318 2 MTG,BAND X X
3 140370 4 O-RING X X
4 121365 2 ADAPTOR X X
5 121364 1 CONNECT X X
6 120166 1 VALVE,DRAIN X X
7 100590 4 G-RING X X
E9836512 SH1-2 A
5-18
PNEUMATIC KIT, REAR CHASSIS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 120969 1 CONNECTOR XX
2 241206 1 HOSE XX Part of Kit 262224
5-19
872182 - B30D & B25D 6X6 ADT - Sept. 2007
5-20
SECTION 6 ELECTRICAL
CONNECTS TO
FLASHING BEACON,
WORKLIGHTS,
LEFT MIRROR &
OBW WARNING LIGHTS
CONNECTS TO
CONNECTS TO ARTIC REVERSE
REVERSE MONITOR LIGHT
AND RIGHT MIRROR
CONNECTS TO
EARTH BOSS
CONNECTS TO
REAR WIPER
28
19
20
DIAGNOSTIC
CONNECTOR
CONNECTS TO
ENGINE HARNESS
CONNECTS TO
ARTIC HARNESS
514850602 SH1-3 A
TD0003557 A
6-2
CAB HARNESS & RELATED COMPONENTS - DETAIL A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 216412 1 HARNESS,REAR WIPER X X
20 216221 1 HARNESS,CAB X X
28 207288 22 MTG,SWIVEL HEAD X X
6-3
CAB HARNESS & RELATED COMPONENTS - DETAIL B
22 11
55 6
59 8
36
12 43
30
41
47
10 23
25
45
38
63
27
57
48
31
44
32 21
46
7 24
61
67
33
2
14
68
64
514850602 SH2-3 A
TD0003558 A
6-4
CAB HARNESS & RELATED COMPONENTS - DETAIL B
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 900450 1 PIPE,W/WASHER X X
6 217902 2 FRAME,SWITCH,CARLING X X
7 217745 1 WASHER,BOTTLE AND PUMP X X
8 217737 1 FRAME,SWITCH,3 PLACES X X
9 217736 1 FRAME,SWITCH,1 PLACE X X
10 217735 1 SWITCH,PARK BRAKE X X
11 217724 1 SWITCH,HAZARD X X
12 217672 1 LEVER,PARKER X X
14 216702 2 P-CLIP X X
21 216168 1 E-MODULE,MDU2 X X
22 216167 1 E-MODULE,SSM X X
23 216088 1 SWITCH,STEERING COLUMN X X
24 216037 1 SOCKET,12V,ACCESSORY X X
25 216017 1 BUZZER X X
27 208158 1 COVER,PLUG,COLUMN SWITCH X X
30 206940 1 LIGHT,INTERIOR X X
31 206306 1 NUT,IGNITION SWITCH MTG X X
32 206258 1 SWITCH,IGNITION X X
33 206070 1 THROTTLE,FOOT ACTUATOR X X
36 202729 1 CIGARETTE LIGHTER X X
38 200871 54 CABLE TIE X X
41 187559 1 PLT,MTG,BIN TIP LEVER X X
43 176435 1 WASHER,CIG LIGHTER X X
44 176434 1 WASHER,IGNITION X X
45 161081 1 SLEEVE X X
46 101997 4 CAPSCREW,SOCHD X X
47 101235 4 SCREW,PANHD X X
48 101216 1 WASHER,SERRATED X X
55 100594 4 WASHER,FENDER X X
57 100370 1 WASHER,HARDENED X X
59 100309 4 NUT,NYLOC X X
61 100196 3 BOLT,HEXHD X X
63 100085 1 SCREW,HEXHD X X
64 100080 10 SCREW,HEXHD X X
67 100062 3 WASHER,FLAT X X
68 100061 8 WASHER,FLAT X X
6-5
CAB HARNESS & RELATED COMPONENTS - DETAIL C
35 37
26
51
53
66
3
4 29
38
60 64
65 49
56 54 60
65
50 56
54 13 53
16 66
58 34
39 39
50
54 58 53
15 54
42 66
16
49
64 15
50
53
5 66
18
1
68 5
69
52 18
TD0003556 A
514850602 SH3-3 A
6-6
CAB HARNESS & RELATED COMPONENTS - DETAIL C
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 DC221726 1 ELECTRONICS,KSA FLAME START X X
3 900450 1 PIPE,W/WASHER X X
4 263441 1 KIT,WIPER X X
5 217999 2 E-MODULE,CCU2 X X
13 217551 1 E-MODULE,BATT BALANCER X X
15 216650 2 TRAY,E-MODULE X X
16 216645 2 ISOLATOR,RUBBER X X
17 216527 1 STRAP,EARTH X X
18 216451 4 FOOT,TRAY,E-MODULE X X
26 208771 1 GROMMET X X
29 206945 1 MTG,RUBBER X X
34 206065 1 E-MODULE,ADM X X
35 203264 9 GROMMET,BLANK X X
37 202094 3 GROMMET,FLAT SPLIT X X
38 200871 54 CABLE TIE X X
39 187775 2 PLT,MTG,TRAY,E-MODULE X X
40 187701 1 PLT,RETAINER,DEUTSCH PLUG X X
42 187506 1 PLT,ADM X X
49 101193 6 WASHER,SPRING X X
50 101171 8 SCREW,PANHD X X
51 101170 3 SCREW,PANHD X X
52 101168 4 SCREW,PANHD X X
53 101167 11 WASHER,SPRING X X
54 100615 12 WASHER,FLAT X X
56 100548 2 WASHER,HARDENED X X
58 100310 6 NUT,NYLOC X X
60 100283 2 NUT,HEXAGON X X
62 100189 2 SCREW,HEXHD X X
64 100080 10 SCREW,HEXHD X X
65 100065 2 WASHER,SPRING X X
66 100063 13 WASHER,FLAT X X
68 100061 8 WASHER,FLAT X X
69 100054 4 WASHER,SPRING X X
6-7
FUSE AND RELAY PANEL COMPONENTS
COMPONENT DETAIL
1, 2, 3, 4, 5, 8 6
7 9
FUSE 2
FUSE 1
FUSE 4
FUSE 3
FUSE 5
FUSE 6
FUSE 7
10A
10A
20A
20A
10A
10A
10A
MDU2
R3 - AUTO NEUTRAL R4 - OVERSPEED
IQAN FUSE 43 12V RADIO IGNITION
30 30 INTERIOR LIGHT, BRAKE SWITCH
& HAZARD SWITCH 10A
87a 87a FUSE 44 12V 2WAY RADIO &
REVERSE MONITOR
85 86 85 86 10A
BATTERY
87 87
SPARE 2
SPARE 3
SPARE 4
SPARE 1
FUSE 10
FUSE 8
FUSE 9
10A
10A
10A
10A
10A
10A
FUSE 15 TCU FUSE 22 OEU FUSE 29 CCU2 FUSE 36 HARDWARE DETECTION, MM IGN. STATUS, PARK
IGNITION STATUS IGNITION STATUS BRAKE DASH & PRES.SWITCH, HIGH RANGE DIODE 1
10A 10A 10A 10A PRES. SWITCH
ALTERNATOR D+
FUSE 16 COLDSTART FUSE 23 OEU OUTPUT FUSE 30 CCU2 OUTPUT FUSE 37 12V RELAY, FR WIPER PARK SIGNAL, HDLIGHT
DRIVER SUPPLY 2 DRIVER SUPPLY 2 SWITCH, DRIVER ID, AUTO GREASER
40A 25A 25A 10A INDICATOR, REAR WIPER MOTOR PARK SIGNAL
FUSE 17 ECU FUSE 24 OEU OUTPUT FUSE 31 CCU2 OUTPUT FUSE 38 LOW ACC BRAKE PRES., EMERGENCY
DRIVER SUPPLY 1 DRIVER SUPPLY 1 STEERING, TPM ON 4206D
10A 15A 15A 10A
FUSE 18 OEU OUTPUT FUSE 25 CCU2 OUTPUT FUSE 32 DIAGNOSTIC FUSE 39 AUTO GREASER IGN. SUPPLY
DRIVER SUPPLY 3 DRIVER SUPPLY 3 CONNECTOR
20A 20A 10A 10A
FUSE 19 OEU OUTPUT FUSE 26 CCU2 OUTPUT FUSE 33 MDU2 FUSE 40 ELECTRICAL SEAT
S2 - STUD 2
DRIVER SUPPLY 6 DRIVER SUPPLY 6 IGNITION STATUS
30A 30A 10A 10A
IGNITION POWER
FUSE 20 OEU OUTPUT FUSE 27 CCU2 OUTPUT FUSE 34 IQAN FUSE 41 OBW, TPM
DRIVER SUPPLY 4 DRIVER SUPPLY 4 IGNITION SYPPLY
20A 20A 10A 10A
FUSE 21 OEU OUTPUT FUSE 28 CCU2 OUTPUT FUSE 35 MIRROR ELECTRICAL ZF EOL ZF EOL PROG. PIN
DRIVER SUPPLY 5 DRIVER SUPPLY 5
20A 20A 10A
217845
TD0004588
6-8
FUSE AND RELAY PANEL COMPONENTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206350 31 FUSE,10A,BLADE TYPE X X
2 207114 2 FUSE,30A,BLADE TYPE X X
3 207115 2 FUSE,25A,BLADE TYPE X X
4 207116 8 FUSE,20A,BLADE TYPE X X
5 207118 2 FUSE,15A,BLADE TYPE X X
6 207027 1 DIODE,3A,SPADE TERMINAL X X
7 216462 1 FUSE,BLANK,BLADE TYPE X X
8 216945 1 FUSE,40A,BLADE TYPE X X
9 217717 4 RELAY,24V X X
6-9
KIT, WIPER
263441 A
TD0001947A
6-10
KIT, WIPER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 263441 1 KIT, WIPER X X
1 217619 1 ARM, WIPER X X
2 210895 1 VALVE, NON, RETURN X X
3 217620 3 CLIPS, WASHER SYSTEM X X
4 217621 1 NOZZLE, 6WAY, WASHER SYSTEM X X
5 217617 1 PIPE, W/WASHER KIT X X
6 217618 1 BLADE, WIPER X X
7 210896 1 MOTOR, WIPER X X
6-11
ELECTRICAL SYSTEM, CAB, TRANSMISSION : B25D
6-12
ELECTRICAL SYSTEM, CAB, TRANSMISSION : B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217910 1 E-MODULE,TCU X
2 216653 1 HARNESS X
3 207288 1 MTG,BONDED X
4 206345 1 SELECTOR,SHIFT X
5 200871 13 CABLE TIE X
6 176315 1 PLT,SPREADER,GEAR LEVER X
7 101171 2 SCREW,PANHD X
8 101170 2 SCREW,PANHD X
9 101167 4 WASHER,SPRING X
10 100083 2 SCREW,HEXHD X
11 100063 4 WASHER,FLAT X
12 100062 2 WASHER,FLAT X
6-13
ELECTRICAL SYSTEM, CAB, TRANSMISSION : B30D
6-14
ELECTRICAL SYSTEM, CAB, TRANSMISSION : B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216847 1 E-MODULE,TCU X
2 216653 1 HARNESS X
3 207288 1 MTG,BONDED X
4 206345 1 SELECTOR,SHIFT X
5 200871 13 CABLE TIE X
6 176315 1 PLT,SPREADER,GEAR LEVER X
7 101171 2 SCREW,PANHD X
8 101170 2 SCREW,PANHD X
9 101167 4 WASHER,SPRING X
10 100083 2 SCREW,HEXHD X
11 100063 4 WASHER,FLAT X
12 100062 2 WASHER,FLAT X
6-15
REAR VIEW MIRROR ELECTRICAL KIT
2 10
7 5
2
4
3
1
5 10
9
6
4
3
8
TD0003528
264241
6-16
REAR VIEW MIRROR ELECTRICAL KIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264241 1 KIT,MIRRORS,ELEC,ADJ X X
1 216456 1 HARNESS,LH X X
2 216455 1 HARNESS,RH X X
3 216002 2 MIRROR,WIDE X X
4 216001 2 MIRROR,ELECTRIC X X
5 207662 2 CONDUIT,265MM X X
6 207453 1 CONDUIT,670MM X X
7 207453 1 CONDUIT,670MM X X
8 207031 1 SWITCH X X
9 206945 2 MTG,RUBBER X X
10 200653 2 CABLE TIE X X
6-17
MIRRORS
5 1
6 4
12
11
7
10
8
TD0003540
6-18
MIRRORS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216001 1 MIRROR,ELECTRICAL,24V X X
2 226685 1 GLASS,MIRROR,ELECTRICAL X X
3 NSI 1 BODY X X
4 NSI 2 CLAMP X X
5 NSI 4 SCREW X X
6 226686 1 COVER,BACK X X
7 216002 1 MIRROR,WIDE ANGLE X X
8 226687 1 GLASS,MIRROR X X
9 NSI 1 SEAL X X
10 NSI 1 BODY X X
11 NSI 1 CLAMP X X
12 NSI 2 SCREW X X
6-19
ELEC. SYSTEM, CAB, BEACON (OPTIONAL)
5
1
514850613
TD0003680A
6-20
ELEC. SYSTEM, CAB, BEACON (OPTIONAL)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218912 1 LIGHT,BEACON,XENON,AMBER X X
2 216286 1 HARNESS,BEACON,EXTENSION X X
3 206939 1 MOUNTING PIPE X X
4 176111 1 BKT,FLASHING BEACON X X
5 100370 4 WASHER,HARDENED X X
6 100314 2 NUT,NYLOC X X
7 100086 2 SCREW,HEXHD X X
6-21
ELEC. SYSTEM, CAB, WORKLIGHTS (OPTIONAL)
2 4
E14832614
TD0003523
6-22
ELEC. SYSTEM, CAB, WORKLIGHTS (OPTIONAL)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216287 1 HARNESS,WORK LIGHT X X
2 207454 2 CONDUIT,584MM X X
3 207030 1 LIGHT,WORK LIGHT X X
4 207030 1 LIGHT,WORK LIGHT X X
6-23
ELEC. SYSTEM, CAB, MEMORY MODULE (OPTIONAL)
5
7
12
11 2
10
13
9
6 8
13
9
6
PLEASE NOTE:
FOR INSTALLATION INFO REFER
TO PROCEDURE BAS 000035 3
REFER TO MANUAL 872129
514850616 A
TD0003952- B
6-24
ELEC. SYSTEM, CAB, MEMORY MODULE (OPTIONAL)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218849 1 ANTENNA,GPS,3000MM CABLE X X
2 218480 1 DRIVER,ID,RECEPTACLE X X
3 217166 1 E-MODULE,MEMORY MODULE X X
4 208614 2 DUAL LOCK,3M X X
5 203266 1 GROMMET,BLANK X X
6 187648 2 SPACER X X
7 186757 1 PLT,COVER,GPS ANTENNA X X
8 101181 2 SCREW,PANHD X X
9 101167 4 WASHER,SPRING X X
10 100841 2 SCREW,PANHD X X
11 100730 2 BOLT,HEXHD X X
12 100421 2 WASHER,FENDER X X
13 100063 4 WASHER,FLAT X X
6-25
ELEC. SYSTEM, CAB, MT2000 (OPTIONAL)
8
6
5
7 3
514850617 A
TD0005077 A
6-26
ELEC. SYSTEM, CAB, MT2000 (OPTIONAL)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264555 1 KIT,MT2000 X X
1 218544 1 E-MODULE,SAT MODULE X X
2 216085 1 HARNESS,SAT MODULE,PIGTAIL X X
3 203266 1 GROMMET,BLANK X X
4 178039 1 PLT,COVER,SATELLITE BOX X X
5 100665 4 SCREW,CHEESEHD X X
6 100421 3 WASHER,FENDER X X
7 100079 3 SCREW,HEXHD X X
8 100063 4 WASHER,FLAT X X
6-27
ELEC. SYSTEM, CAB, RADIO (OPTIONAL)
514850618 B
TD0005079
6-28
ELEC. SYSTEM, CAB, RADIO (OPTIONAL)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264661 1 KIT,RADIO,BLAUPUNKT X X
6-29
ELEC. SYSTEM, CAB, RADIO BREAKDOWN
7
8
264661
TD0005080
6-30
ELEC. SYSTEM, CAB, RADIO BREAKDOWN
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 263592 1 KIT,SPEAKERS,BLAUPUNKT
2 216640 1 RADIO,BLAUPUNKT,5000M
3 216383 1 ANTENNA,RADIO,BLAUPUNKT
4 216291 1 HARNESS,RADIO,BLAUPUNKT
5 178159 1 BRACKET,ANTENNA RADIO
6 101176 8 NUT,SPEED
7 100594 1 WASHER,FENDER
8 100309 1 NUT,NYLOC
6-31
ELECTRICAL SYSTEM, ENGINE
27
28
13
8
25
28
14 11
6
28 22
27
19
16
19
10
7 15 25
12
1
21
24
20
18 26
2
3
17
23
9 TD0005049
E16833631
6-32
ELECTRICAL SYSTEM, ENGINE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218241 1 HEADLAMP,COMBO,RHS X X
2 218240 1 HEADLAMP,COMBO,LHS X X
3 216486 4 PLT,PIVOT,HEADLIGHT X X
4 216445 1 SENDER,FUEL X X
5 216258 2 COVER,DUST,HEADLAMP X X
6 216217 1 HORN X X
7 214133 1 P-CLIP X X
8 214074 1 HARNESS,ENGINE X X
9 207832 2 COVER,HEAD LIGHTS,FRAME X X
10 206945 29 MOUNTING,RUBBER,SQUIGLY X X
11 203923 2 GROMMET X X
12 200653 33 CABLE TIE X X
13 187531 1 COVER PLT,FUEL SENDER X X
14 187424 1 MTG,HOOTER X X
15 176428 1 BKT,ELEC,F/CHASSIS X X
16 176249 1 PLT,MTG,ELECTRICAL,HARNESS X X
17 174737 2 PLT,PIVOT RETAINER,HEADLIGHT X X
18 101997 4 CAPSCREW,SOCHD X X
19 101345 2 WASHER,HARDENED X X
20 100953 4 CAPSCREW,SOCHD X X
21 100733 1 SCREW,HEXHD X X
22 100731 1 SCREW X X
23 100383 4 BOLT X X
24 100370 1 WASHER,HARDENED X X
25 100312 2 NUT,NYLOC X X
26 100208 4 CAPSCREW,SOCHD X X
27 100083 3 SCREW,HEXHD X X
28 100062 4 WASHER,FLAT X X
6-33
KIT, HEAD LIGHT GRILLS
E9836013
TD0004720
6-34
KIT, HEAD LIGHT GRILLS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207831 2 COVER,HEAD LIGHT,GRILL X X
6-35
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL)
514850650
TD0003519
6-36
ELECTRICAL SYSTEM, FUEL HEATER (OPTIONAL)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207981 1 ELEMENT,HEATER,FUEL X X
6-37
ELEC. SYSTEM, LIGHT BREAKDOWNS
1 4
3
5
6
11
7,8 12
13
9,10
TD0003639
6-38
ELEC. SYSTEM, LIGHT BREAKDOWNS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 207030 2 LIGHT,WORK LIGHT,2-WAY DEUTSCH X X
2 217719 2 LIGHT,REVERSE FLOODLIGHT X X
3 202933 6 BULB,24V 70W H3 PK22S (PIGTAIL) X X
4 206703 4 CONNECTOR,2-WAY DEUTSCH,MALE X X
5 100312 1 NUT,NYLOC X X
6 100082 1 SCREW X X
7 218240 1 HEADLAMP,COMBO,LHS,HELLA X X
8 218241 1 HEADLAMP,COMBO,RHS,HELLA X X
9 226126 1 LENS,HAEDLAMP,COMBO,LHS,HELLA X X
10 226127 1 LENS,HAEDLAMP,COMBO,RHS,HELLA X X
11 202934 2 BULB,24V 75/70W H4 P43T HDLT X X
12 201453 2 BULB,24V,4W X X
13 204710 2 BULB,HEAVY DUTY 24V/22W/BA15S X X
6-39
ELECTRICAL SYSTEM, ARTIC
9
8
7 2 SPI
6 ES
5 BAR
1 S4
LABP
123 BAR
5
4 3
TD0005036
E16833632 A
6-40
ELECTRICAL SYSTEM, ARTIC
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217930 1 SWITCH,PRESSURE,NC,123B-SB06/1017 X X
2 217929 1 SWITCH,PRESSURE,NC,5B-SIB06/1017 X X
3 214117 1 HARNESS,ARTIC X X
4 207390 1 SENDER,TEMP X X
5 101088 1 WASHER,DOWTY X X
6 100879 1 SCREW,SLT CHEESEHD X X
7 100812 1 WASHER,FLAT X X
8 100370 1 WASHER,HARDENED X X
9 100085 1 SCREW,HEXHD X X
6-41
ELEC. SYSTEM, PIGTAIL B30D WDB
6
7
2
4
5
TD0005059
E16830636
6-42
ELEC. SYSTEM, PIGTAIL B30D WDB
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216957 1 HARNESS,WBT X
2 207390 1 SENDER,TEMP,120DEGC X
3 206945 5 MTG,RUBBER X
4 200871 5 CABLE TIE X
5 101088 1 WASHER,DOWTY X
6 100879 1 SCREW,SLT CHEESEHD X
7 100063 1 WASHER,FLAT X
6-43
ELECTRICAL SYSTEM, BATTERY BOX
24
18
17
19
4
TO
EARTH
25 7
23 7 11
10
8
21
3
TO CAB
EARTH BOSS
EXPLODED VIEW EXCLUDING
POWER HARNESS
14 1
23
25
26
20 TO CHASSIS
EARTH BOSS TO STARTER
EARTH
15
26 TO STARTER
20
15 11
5
26
22
12
16
13
TD0003513 A
E14832633 A
6-44
ELECTRICAL SYSTEM, BATTERY BOX
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218777 1 CABLE,EARTH X X
2 218777 1 CABLE,EARTH X X
3 217961 2 BATTERY,12V,108AH,DELPHI X X
3 216296 2 BATTERY,12V,102AH,DELPHI X X (OPTIONAL)
4 217725 1 CABLE,BATTERY,RED X X
5 217625 1 SOLENOID X X
6 216271 1 HARNESS,BATT BOX X X
7 216270 1 CABLE,BATT,BK X X
8 216268 1 CABLE,BATT,BK X X
9 216267 1 CABLE,BATT,RD X X
10 216129 1 SWITCH,BATTERY DISCONNECT X X
11 216064 1 CABLE,BATTERY,RED X X
12 206945 3 MTG,RUBBER X X
13 206291 1 GROMMET X X
14 205259 1 CIRCUIT BREAKER,60AMP X X
15 203830 2 CIRCUIT BREAKER,20AMP X X
16 200653 13 CABLE TIE X X
17 187244 1 CLAMP,BATTERY X X
18 101309 3 WASHER,FENDER X X
19 101211 3 BOLT X X
20 101059 6 SCREW,SLT CHEESEHD X X
21 100642 4 CAPSCREW,SOCHD X X
22 100385 2 SCREW,MACHINE,H SLT X X
23 100370 2 WASHER,HARDENED X X
24 100312 3 NUT,NYLOC X X
25 100085 2 SCREW,HEXHD X X
26 100063 8 WASHER,FLAT X X
6-45
ELEC. SYSTEM, BATTERIES (OPTION)
E14832651
TD0004196
6-46
ELEC. SYSTEM, BATTERIES (OPTION)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216296 2 BATTERY,12V,102AH,DELPHI X X
6-47
ELEC. SYSTEM, FRONT CHASSIS, TRANSMISSION
E14832634 A
TD0003514 A
6-48
ELEC. SYSTEM, FRONT CHASSIS, TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216654 1 HARNESS,ZF,ARTIC X X
2 206945 4 MTG,RUBBER X X
3 200653 8 CABLE TIE X X
4 176398 2 PLT,HARNESS MTG X X
6-49
ELECTRICAL SYSTEM, REAR CHASSIS
18
12
18
30
29
20 14
15
10
13
1
26
1
BIN UP SENSOR 11
16
32
34 29
BACK-UP ALARM 35
27
31
25
35 31
33 7
5
31 6
2 8
3
22
31 23 17
33
24
BIN SWITCH MTG
21
4
28
2
32
E16833661
REVERSE LIGHT
TD0005057
6-50
ELECTRICAL SYSTEM, REAR CHASSIS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 223244 2 O-RING X X
2 217719 1 LIGHT,FLOOD X X
3 217719 1 LIGHT,FLOOD X X
4 216222 1 HARNESS,ARTIC JUMP X X
5 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR X X
6 216028 1 LAMP,RED,LED,BRAKE/PARK,REAR X X
7 216027 1 LAMP,AMBER,LED,INDICATOR,REAR X X
8 216027 1 LAMP,AMBER,LED,INDICATOR,REAR X X
9 214075 1 HARNESS,REAR X X
10 207975 1 ALARM,BACK UP-PRECO X X
11 207445 1 E-CLIP X X
12 207440 1 SHAFT,ROTARY SENSOR X X
13 207289 1 O-RING X X
14 207281 1 SHAFT,POSITION SENSOR ARM X X
15 207231 1 SUPPORT,POSITION SENSOR SHAFT X X
16 207021 1 SENSOR,BIN PIVOT,ROTARY X X
17 206945 11 MTG,RUBBER X X
18 200779 2 TIE ROD,END X X
19 200653 29 CABLE TIE X X
20 190685 1 ISOLATOR,VIBRATION,RUBBER X X
21 187539 1 PLT,ELEC BULKHEAD MTG X X
22 186891 1 CLAMP,BREATHER X X
23 186221 1 PLT,R/CHASSIS,ELEC MTG X X
24 176415 3 PLT,TWO HOLE WASHER X X
25 176109 1 PLT,ROT SENSOR MTG X X
26 176107 1 PLT,ROT SENSOR COVER X X
27 100949 2 SCREW,SLOTTED X X
28 100945 2 SCREW,HEXHD X X
29 100812 4 WASHER,FLAT X X
30 100811 2 NUT,NYLOC X X
31 100548 8 WASHER,HARDENED X X
32 100370 4 WASHER,HARDENED X X
33 100312 4 NUT,NYLOC X X
34 100203 2 BOLT,HEXHD X X
35 100198 4 SCREW,HEXHD X X
6-51
ELECTRICAL SYSTEM, OBW
10
4
9
11
2
5 2
7
E14832662 B
TD0003553 B
6-52
ELECTRICAL SYSTEM, OBW
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 263470 1 KIT,HARNESS,STRAIN GUAGE X X
2 217705 8 INSERT,PLASTIC,K-CLAMP X X
3 216348 1 E-MODULE,OBW X X
4 200871 7 CABLE TIE X X
5 187092 4 PLT,TOP,K-CLAMP X X
6 187063 1 PLT,MTG,OBW TPMS X X
7 101129 8 BOLT,HEXHD X X
8 100364 2 SCREW,HEXHD X X
9 100081 2 SCREW,HEXHD X X
10 100064 2 WASHER,FLAT X X
11 100061 2 WASHER,FLAT X X
6-53
ELECTRICAL CONNECTORS (SHEETS 1 OF 8)
1 2 3 4
5 6 7 8
9 10 11 12
13 14 15 16
17 18 19 20
128-1000-00
TD0004554
6-54
ELECTRICAL CONNECTORS (SHEETS 1 OF 8)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216784 1 AMP 90 DEG FLAG TERMINAL, 11 MM USAGE: 217810
2 216816 2 AMP, 4.8 MM, FEMALE, PUSH-ON USAGE: 216291
3 216817 1 AMP, 1 WAY, SLIP-ON USAGE: 216221
USAGE: 216221(3); 216286(2);
4 206778 24 BOSCH, 1 WAY, PLUG, SOCKETS 216604(4); 217787(5); 217801(5);
217810(5)
GROTE & HARTMANN, 1 WAY, PUSH ON USAGE: 216221(2); 216604(6);
5 208041 26 TERMINAL
217787(6); 217801(6); 217810(6)
GROTE & HARTMANN, 13 MM NON-INSU- USAGE: 216271
6 216788 1 LATED TERMINAL
7 216809 1 GROTE & HARTMANN, 10 MM LUG USAGE: 216221
8 216810 1 GROTE & HARTMANN, 10 MM LUG USAGE: 216221
9 216811 1 GROTE & HARTMANN, 8 MM LUG USAGE: 216221
10 216812 2 GROTE & HARTMANN, 6 MM LUG USAGE: 216221
11 216813 2 GROTE & HARTMANN, 6 MM LUG USAGE: 216221
12 218737 2 GROTE & HARTMANN, SOCKET USAGE: 217801(1); 217810(1)
USAGE: 216221(1); 217787(1);
217789(1); 217791(2); 217801(1);
217806(1); 217807(2); 217808(1);
13 218950 24 GROTE & HARTMANN, 4 MM LUG
217809(2); 217810(1); 217812(1);
217813(2); 217816(2); 217817(2);
217818(2); 217819(2)
USAGE: 216271(3); 216292(3);
14 218952 11 GROTE & HARTMANN, 5 MM LUG 216433(1); 216761(1); 217787(1);
217801(1); 217810(1)
15 218953 2 GROTE & HARTMANN, 5 MM LUG USAGE: 216271(1); 216292(1)
USAGE: 216221(1); 216433(1);
216604(1); 216761(1); 217787(1);
16 218955 11 GROTE & HARTMANN, 6 MM LUG
217789(1); 217801(1); 217806(1);
217808(1); 217810(1); 217812(1)
USAGE: 216221(2); 216271(1);
17 218956 4 GROTE & HARTMANN, 6 MM LUG
216292(1)
18 218957 10 GROTE & HARTMANN, 6 MM LUG USAGE: 216271(5); 216292(5)
19 218958 2 GROTE & HARTMANN, 8 MM LUG USAGE: 216271(1); 216292(1)
20 218961 1 GROTE & HARTMANN, 10 MM LUG USAGE: 217819
6-55
ELECTRICAL CONNECTORS (SHEETS 2 OF 8)
21 22 23 24
25 26 27 28
29 30 31 32
33 34 35 36
37 38 39 40
128-1000-00
TD0004555
6-56
ELECTRICAL CONNECTORS (SHEETS 2 OF 8)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
USAGE: 216221(3); 216604(1);
21 218962 15 GROTE & HARTMANN, 10 MM LUG 217789(2); 217801(2); 217806(2);
217808(2); 217812(2); 217880(1)
USAGE: 216221(1); 217787(2);
22 218963 9 GROTE & HARTMANN, 10 MM LUG 217787(1); 217801(2); 217810(2);
217810(1)
USAGE: 216604(1); 217787(1);
23 218964 4 GROTE & HARTMANN, 10 MM LUG
217801(1); 217810(1)
USAGE: 216271(2); 216292(2);
24 218965 6 GROTE & HARTMANN, 12 MM LUG
216604(2)
HELLERMANN TYTON, 1 WAY, BOOTLACE USAGE: 217880
25 207829 4 TERMINAL
26 216815 2 SUMITOMO, 3.0 MM, FEMALE, PUSH-ON USAGE: 216291
USAGE: 216284(3); 216285(16);
27 208580 37 AMP, 2 WAY, PLUG, SOCKETS 217789(7); 217806(7); 217808(1);
217812(3)
28 216328 1 AMP, 2 WAY, PLUG, SOCKETS USAGE: 216604
USAGE: 216271(1); 216292(1);
29 217711 7 AMP, 2 WAY, PLUG, SOCKETS 216604(1); 217810(1); 217816(1);
217817(1); 217818(1)
30 206726 1 DELPHI PACKARD, 2 WAY, PLUG, SOCKETS USAGE: 216604
31 207080 1 DELPHI PACKARD, 2 WAY, PLUG, SOCKETS USAGE: 216026
32 216326 4 DELPHI PACKARD, 2 WAY, PLUG, SOCKETS USAGE: 216604
DELPHI PACKARD, 2 WAY, RECEPTACLE, USAGE: 216604
33 216327 1 PINS
34 216329 2 DELPHI PACKARD, 2 WAY, PLUG, SOCKETS USAGE: 216604
DELPHI PACKARD, 2 WAY, RECEPTACLE, USAGE: 216604
35 216334 1 SOCKETS
DELPHI PACKARD, 2 WAY, RECEPTACLE, USAGE: 216604
36 216839 1 PINS
37 216856 3 DELPHI PACKARD, 2 WAY, PLUG, SOCKETS USAGE: 216026
38 216857 1 DELPHI PACKARD, 2 WAY, PLUG, SOCKETS USAGE: 216026
39 218559 1 DELPHI PACKARD, 2 WAY, PLUG, SOCKETS USAGE: 216345
USAGE: 216286(1); 216425(1);
216433(1); 217787(2); 217789(5);
40 206703 28 DT DEUTSCH, 2 WAY, RECEPTACLE, PINS 217791(1); 217801(2); 217805(2);
217806(4); 217808(4); 217810(4);
217812(1)
6-57
ELECTRICAL CONNECTORS (SHEETS 3 OF 8)
41 42 43 44
45 46 47 48
49 50 51 52
53 54 55 56
57 58 59 60
128-1000-00
TD0004556
6-58
ELECTRICAL CONNECTORS (SHEETS 3 OF 8)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
USAGE: 216026(1); 216221(7);
216285(1); 216287(2); 216415(1);
216425(1); 216604(1); 216605(1);
217787(2); 217789(6); 217791(5);
41 206704 75 DT DEUTSCH, 2 WAY, PLUG, SOCKETS 217801(3); 217805(1); 217806(4);
217807(4); 217808(4); 217809(2);
217810(5); 217812(5); 217813(4);
217816(4); 217817(4); 217818(4);
217819(3)
DT DEUTSCH, 2 WAY, RECEPTACLE, PINS USAGE: 216605
42 216735 1 WITH 1500 ohm 2W RESISTOR
43 216779 2 DT DEUTSCH, 2 WAY, RECEPTACLE, PINS USAGE: 216345(1); 216761(1)
44 216780 6 DT DEUTSCH, 2 WAY, PLUG, SOCKETS USAGE: 216415(2); 217789(4)
DT DEUTSCH, 2 WAY, RECEPTACLE,
45 216852 5 BLANKING PINS (x2) & WEDGE. NO TERMI- USAGE: 217812
NALS.
USAGE: 217787(1); 217791(1);
217801(1); 217807(1); 217809(1);
46 202557 11 M24, 2 WAY, 90° BAYONET, SOCKETS
217810(1); 217813(1); 217816(1);
217817(1); 217818(1); 217819(1)
USAGE: 216271(1); 217787(1);
47 202916 3 M27, 2 WAY, 90° BAYONET, SOCKETS
217801(1)
48 218079 1 SUMITOMO, 2 WAY, RECEPTACLE, PINS USAGE: 216604
49 206735 3 UTILUX, 2 WAY, PLUG, SOCKETS USAGE: 216221
50 216330 1 AMP, 3 WAY, PLUG, SOCKETS USAGE: 216604
51 218077 1 AMP, 3 WAY, RECEPTACLE, PINS USAGE: 216604
USAGE: 217789(1); 217791(1);
52 207524 7 DELPHI PACKARD, 3 WAY, PLUG, PINS 217807(1); 217809(1); 217813(1);
217816(1); 217817(1)
DELPHI PACKARD, 3 WAY, RECEPTACLE, USAGE: 216604
53 216325 1 SOCKETS
DELPHI PACKARD, 3 WAY, RECEPTACLE, USAGE: 216604
54 216333 3 SOCKETS
USAGE: 216221(3); 217791(3);
55 206690 18 DT DEUTSCH, 3 WAY, PLUG, SOCKETS 217807(2); 217813(2); 217816(2);
217817(2); 217818(2); 217819(2)
56 216924 3 DT DEUTSCH, 3 WAY, PLUG, SOCKETS USAGE: 216221(2); 216281(1)
USAGE: 216287(1); 216291(1);
57 206705 3 DT DEUTSCH, 3 WAY, RECEPTACLE, PINS
216415(1)
58 216925 2 DT DEUTSCH, 3 WAY, RECEPTACLE, PINS USAGE: 216025
59 216926 1 DT DEUTSCH, 3 WAY, RECEPTACLE, PINS USAGE: 216220
USAGE: 216221(1); 216686(1);
217791(1); 217807(1); 217809(1);
60 216358 10 DT DEUTSCH, 3 WAY, PLUG, SOCKETS
217813(1); 217816(1); 217817(1);
217818(1); 217819(1)
6-59
ELECTRICAL CONNECTORS (SHEETS 4 OF 8)
61 62 63 64
65 66 67 68
69 70 71 72
73 74 75 76
77 78 79 80
128-1000-00
TD0004557
6-60
ELECTRICAL CONNECTORS (SHEETS 4 OF 8)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
DT DEUTSCH, 3 WAY, RECEPTACLE, PINS USAGE: 217791
61 216558 1 WITH GREEN/GREY WIRE BRIDGE
USAGE: 216686(1); 217789(1);
62 217820 5 HD10 DEUTSCH, 3 WAY, PLUG, SOCKETS
217806(1); 217808(1); 217812(1)
HD10 DEUTSCH, 3 WAY, RECEPTACLE, USAGE: 216221
63 217821 1 PINS
USAGE: 216604(2); 217787(2);
64 206777 8 UTILUX, 3 WAY, PLUG, SOCKETS
217801(2); 217810(2)
USAGE: 216221(1); 216686(1);
217791(1); 217807(1); 217809(1);
65 216359 10 TERMINATOR, CAN, 120 OHM
217813(1); 217816(1); 217817(1);
217818(1); 217819(1)
USAGE: 217787(1); 217801(1);
66 207475 3 AMP, 4 WAY, BAYONET, PLUG, SOCKETS
217810(1)
67 208000 1 AMP, 4 WAY, PLUG, SOCKETS USAGE: 216470
68 208001 1 AMP, 4 WAY, PLUG, SOCKETS USAGE: 216470
69 206722 1 BOSCH, 4 WAY, PLUG, SOCKETS USAGE: 216221
USAGE: 217789(2); 217806(2);
70 218308 8 BRAD HARRISON, 4 WAY, 90°, SOCKETS
217808(2); 217812(2)
USAGE: 216085(1); 217791(1);
71 206706 6 DT DEUTSCH, 4 WAY, RECEPTACLE, PINS 217813(1); 217816(1); 217817(1);
217818(1)
USAGE: 216221(4); 217791(3);
72 206707 23 DT DEUTSCH, 4 WAY, PLUG, SOCKETS 217807(3); 217809(3); 217813(3);
217816(3); 217817(3); 217818(1)
73 216331 1 DT DEUTSCH, 4 WAY, PLUG, SOCKETS USAGE: 216604
74 216782 1 DT DEUTSCH, 4 WAY, PLUG, SOCKETS USAGE: 217787
75 217706 2 DT DEUTSCH, 4 WAY, RECEPTACLE USAGE: 217807(1); 217809(1)
76 218464 2 HARNESS FLEX, 4 WAY, M27, SOCKETS USAGE: 217787(1); 217801(1)
USAGE: 216221(4); 216271(1);
77 201529 7 HIRSCHMANN, 4 WAY, FLUSH, SOCKETS
217787(1); 217801(1)
78 207504 6 HIRSCHMANN, 4 WAY, FLUSH, SOCKETS USAGE: 216221
79 208468 6 MOLEX, 4 WAY, PLUG, SOCKETS USAGE: 217880
GROTE & HARTMANN, 5 WAY, PLUG, SOCK- USAGE: 216604(1); 217787(1)
80 207830 2 ETS
6-61
ELECTRICAL CONNECTORS (SHEETS 5 OF 8)
81 82 83 84
85 86 87 88
89 90 91 92
93 94 95 96
97 98 99 100
128-1000-00
TD0004558
6-62
ELECTRICAL CONNECTORS (SHEETS 5 OF 8)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
81 208348 1 AMP, 6 WAY, PLUG, SOCKETS USAGE: 217880
82 208495 1 AMP, 6 WAY, IQAN, PLUG, SOCKETS USAGE: 217880
83 218750 2 AMP, 6 WAY, PLUG, SOCKETS USAGE: 217789
84 206729 1 DELPHI PACKARD, 6 WAY, PLUG, SOCKETS USAGE: 216221
USAGE: 216412(1); 217809(1);
85 206708 7 DT DEUTSCH, 6 WAY, RECEPTACLE, PINS 217817(1); 217818(1); 217819(2);
217880(1)
USAGE: 216221(7); 216412(1);
86 206709 14 DT DEUTSCH, 6 WAY, PLUG, SOCKETS 217809(2); 217817(1); 217818(1);
217819(2)
87 216336 1 DT DEUTSCH, 6 WAY, PLUG, SOCKETS USAGE: 216604
88 216335 1 FCI, 6 WAY, PLUG, SOCKETS USAGE: 216604
HELLA, 7 WAY, TRAILER CONNECTOR WITH USAGE: 217809(1); 217817(1);
89 200742 5 SOCKETS 217818(1); 217819(2)
90 206724 1 BOSCH, 8 WAY, PLUG, SOCKETS USAGE: 216221
USAGE: 217812(1); 218619(1);
91 206711 3 DT DEUTSCH, 8 WAY, RECEPTACLE, PINS
218755(1)
USAGE: 217806(1); 217808(1);
92 206712 3 DT DEUTSCH, 8 WAY, PLUG, SOCKETS
217812(1)
93 218437 2 DT DEUTSCH, 8 WAY, RECEPTACLE USAGE: 217806(1); 217808(1)
USAGE: 217789(1); 218619(1);
94 207505 3 GROENEVELD, 8 WAY, PLUG, SOCKETS
218755(1)
95 216332 1 TYCO, 8 WAY, PLUG, SOCKETS USAGE: 216604
96 217730 1 YAZAKI, 8 WAY, PLUG, SOCKETS USAGE: 216221
97 207498 1 AMP, 9 WAY, RECEPTACLE, PINS USAGE: 216221
98 216785 2 AMP, 9 WAY, RECEPTACLE, PINS USAGE: 216220(1); 216281(1)
99 216786 1 AMP, 9 WAY, PLUG, SOCKETS USAGE: 216220
100 216789 1 AMPHENOL, 9 WAY, PLUG, PINS USAGE: 216221
6-63
ELECTRICAL CONNECTORS (SHEETS 6 OF 8)
6-64
ELECTRICAL CONNECTORS (SHEETS 6 OF 8)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
HD DEUTSCH, 9 WAY, RECEPTACLE, SOCK- USAGE: 216281
101 208880 1 ETS
102 206719 1 HDP DEUTSCH, 9 WAY, RECEPTACLE, PINS USAGE: 216221
USAGE: 216604(1); 217787(1);
103 206720 4 HDP DEUTSCH, 9 WAY, PLUG, SOCKETS
217801(1); 217810(1)
HDP DEUTSCH, 9 WAY, RECEPTACLE, USAGE: 216271(1); 216292(1)
104 216777 2 SOCKETS
USAGE: 216604(1); 217787(1);
105 216778 4 HDP DEUTSCH, 9 WAY, PLUG, PINS
217801(1); 217810(1)
USAGE: 216221(2); 216605(1);
106 217739 5 AMP, 10 WAY, PLUG, SOCKETS
217880(2)
107 207499 1 AMP, 12 WAY, PLUG, SOCKETS USAGE: 216221
108 207273 2 DT DEUTSCH, 12 WAY, RECEPTACLE, PINS USAGE: 216025(1); 216220(1)
USAGE: 216221(3); 217791(1);
109 207274 9 DT DEUTSCH, 12 WAY, PLUG, SOCKETS 217806(1); 217807(1); 217813(1);
217816(1); 217817(1)
110 218735 1 DT DEUTSCH, 12 WAY, RECEPTACLE USAGE: 217806
111 207476 1 AMP, 14 WAY, PLUG, SOCKETS USAGE: 216281
DELPHI PACKARD, 14 WAY, PLUG, SOCK- USAGE: 216221
112 216084 1 ETS
113 208008 1 HDP DEUTSCH, 14 WAY, PLUG, SOCKETS USAGE: 216220
USAGE: 217787(1); 217801(1);
114 207477 3 AMP, 15 WAY, PLUG, SOCKETS
217810(1)
115 207500 2 AMP, 15 WAY, PLUG, SOCKETS USAGE: 216221
116 216798 1 AMP, 15 WAY, RECEPTACLE, PINS USAGE: 216605
117 218255 1 DB, 15 WAY, PLUG, SOCKETS USAGE: 216085
DELPHI PACKARD, 16 WAY, PLUG, SOCK- USAGE: 216025
118 216077 1 ETS
DELPHI PACKARD, 16 WAY, PLUG, SOCK- USAGE: 216221
119 216083 1 ETS
120 121296 1 FRAMATONE, 16 WAY, PLUG, SOCKETS USAGE: 216291
6-65
ELECTRICAL CONNECTORS (SHEETS 7 OF 8)
6-66
ELECTRICAL CONNECTORS (SHEETS 7 OF 8)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
121 207501 2 AMP, 18 WAY, PLUG, SOCKETS USAGE: 216221
AFL AUTOMOTIVE, 20 WAY, PLUG, SOCK- USAGE: 216026
122 216076 1 ETS
123 207502 3 AMP, 21 WAY, PLUG, SOCKETS USAGE: 216221
124 216787 1 AMP, 21 WAY, RECEPTACLE, PINS USAGE: 216605
125 206713 2 HDP DEUTSCH, 21 WAY, PLUG, SOCKETS USAGE: 216222(1); 217790(1)
HDP DEUTSCH, 21 WAY, PLUG, SOCKETS, USAGE: 217788
126 216071 1 90°
USAGE: 216222(1); 217789(1);
127 216767 4 HDP DEUTSCH, 21 WAY, PLUG, PINS, 90°
217806(1); 217812(1)
USAGE: 217788(1); 217790(1);
128 216768 4 HDP DEUTSCH, 21 WAY, PLUG, PINS
217809(1); 217819(1)
HDP DEUTSCH, 21 WAY, RECEPTACLE, USAGE: 217789(1); 217806(1);
129 216769 4 SOCKETS 217808(1); 217812(1)
USAGE: 217791(1); 217807(1);
HDP DEUTSCH, 21 WAY, RECEPTACLE, 217813(1); 217816(1); 217817(1);
130 216770 6 PINS
217818(1)
HDP DEUTSCH, 21 WAY, RECEPTACLE, USAGE: 216221
131 216771 1 SOCKETS
132 216772 1 HDP DEUTSCH, 21 WAY, PLUG, PINS USAGE: 217880
USAGE: 216604(1); 217789(1);
133 216773 5 HDP DEUTSCH, 23 WAY, PLUG, PINS, 90°
217806(1); 217808(1); 217812(1)
HDP DEUTSCH, 23 WAY, RECEPTACLE, USAGE: 216221(1); 216605(1)
134 216774 2 SOCKETS
135 208002 1 ZF, 24 WAY, PLUG, SOCKETS USAGE: 216470
HDP DEUTSCH, 31 WAY, RECEPTACLE, USAGE: 216025(1); 216220(1)
136 206717 2 PINS
137 206718 1 HDP DEUTSCH, 31 WAY, PLUG, SOCKETS USAGE: 216026
HDP DEUTSCH, 31 WAY, RECEPTACLE, USAGE: 216221(1); 217880(1)
138 207473 2 SOCKETS
USAGE: 216285(1); 216604(1);
139 216091 5 HDP DEUTSCH, 31 WAY, PLUG, PINS
217787(1); 217801(1); 217810(1)
HDP DEUTSCH, 31 WAY, RECEPTACLE, USAGE: 216284
140 216095 1 SOCKETS
6-67
ELECTRICAL CONNECTORS (SHEETS 8 OF 8)
128-1000-00
TD0004561
6-68
ELECTRICAL CONNECTORS (SHEETS 8 OF 8)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
HDP DEUTSCH, 31 WAY, PLUG, PINS, 90 USAGE: 216284
141 216096 1 DEGREE
142 216861 1 HDP DEUTSCH, 31 WAY, PLUG, SOCKETS USAGE: 216470
143 216081 3 CINCH BL, 32 WAY, PLUG, SOCKETS USAGE: 216221(2); 216605(1)
144 216082 2 CINCH BN, 32 WAY, PLUG, SOCKETS USAGE: 216221
145 216405 1 CINCH BN, 32 WAY, PLUG, SOCKETS USAGE: 216605
146 216775 1 HDP DEUTSCH, 33 WAY, PLUG, PINS, 90° USAGE: 216604
HDP DEUTSCH, 33 WAY, RECEPTACLE, USAGE: 216605
147 216776 1 SOCKETS
148 208439 1 AMP, 42 WAY, PLUG, SOCKETS USAGE: 217880
149 216080 3 CINCH, 48 WAY, PLUG, SOCKETS USAGE: 216221(2); 216605(1)
150 208009 1 AMP, 68 WAY, PLUG, SOCKETS USAGE: 216220
AFL AUTOMOTIVE, 80 WAY, PLUG, SOCK- USAGE: 216025
151 216074 1 ETS
6-69
872182 - B30D & B25D 6X6 ADT - Sept. 2007
6-70
SECTION 7 FRAME & BODY
TD0003468
7-2
CAB ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264353 1 KIT,CAB,SPARE COMPLETE,B30D,G2 X
1 264351 1 KIT,CAB,SPARE COMPLETE,B25D,G2 X
7-3
CAB SHELL
Td0003497 A
7-4
CAB SHELL
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 264362 1 SHELL,CAB,SMALL,YELLOW X X
2 207871 1 ROOF,CAB,YELLOW X X
5 208104 A/R GASKET X X
7-5
CAB / BONNET INTERFACE SEAL
88
63
18
64
90
E14832301 SH7 F
TD0003538 D
7-6
CAB / BONNET INTERFACE SEAL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
18 207799 1 SEAL,BONNET/CAB INTERFACE X X
63 145018 2 O-RING X X
64 101307 5 WASHER,FLAT X X
88 100125 2 SCREW,HEXHD X X
90 100090 25 SCREW,HEXHD X X
7-7
HVAC SEALING,CAB
15
51
78
96
93
52
50
14
96
93
E14832301 SH8 F
TD0003541 D
7-8
HVAC SEALING, CAB
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
14 208044 1 SEAL,LASTO 'D',SIDE,CAB X X
15 208043 1 SEAL,LASTO 'D',FRONT,CAB X X
50 176593 1 ASSY,BAFFLE MTG,CAB,BTM X X
51 176591 1 ASSY,BAFFLE MTG,CAB,FRONT X X
52 176590 1 PLT,BAFFLE MTG,BONNET X X
78 100370 44 WASHER,HARDENED X X
92 100086 2 SCREW, HEXHD X X
93 100081 18 SCREW,HEXHD X X
96 100061 22 WASHER,FLAT X X
7-9
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS
37 90
78
55
16
16 55
78
90
16
55
77 16
81
90 78 55
86 81 78
77 77 90
86
77 77
42 86
77
87 81
60
77
76 86
30 81
76 77
72 16
55
75
58
78
76 90
76
75 59 16
55
78
90
TD0003508 D
E14832301 SH3-8 F
7-10
WINDOW GUARD, HANDRAILS & CAB MOUNTINGS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
16 207881 8 GASKET,GRAB HANDLE X X
30 206293 4 MTG,RUBBER,CAB X X UPTO VIN: 3498
30 187891 4 MTG,RUBBER,CAB X X FROM VIN: 3501
37 182285 1 HANDRAIL,CAB,ROOF X X
42 181880 1 HANDLE,CAB,LHS,TOP,REAR X X
55 176312 8 SHIM,1.6MM,G/HANDLE BKT X X
58 174676 1 PLT,MTG,RHS,GUARD,WINDOW X X
59 187790 1 HANDRAIL,CAB,RHS,REAR X X
60 173443 1 GUARD WINDOW REAR X X
72 100734 8 BOLT,HEXHD X X
75 100654 16 NUT,STOVER X X
76 100536 36 WASHER,HARDENED X X
77 100424 8 WASHER,HARDENED X X
78 100370 44 WASHER,HARDENED X X
81 100316 8 NUT,NYLOC X X
86 100210 4 BOLT X X
87 100128 8 SCREW,HEXHD X X
90 100090 25 SCREW,HEXHD X X
7-11
REAR VIEW MIRROR BRACKETS
68
1 80
79
78
36 41
40, 41
78 44
47
USE AS
91 NEEDED 96
48
54 61 74
31 34
54 38, 39
81
78
82
11
1
79 12
78
36
35
USE AS
NEEDED
45
46
90
57
78 17
91
78
54
31 82
54
81 E14832301 SH5 F
TD0003529 D
7-12
REAR VIEW MIRROR BRACKETS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218678 4 BLOCK,LOCATE,MIRROR X X
11 216003 2 MIRROR,MANUAL X X
12 216002 2 MIRROR,WIDE X X
17 207863 2 GASKET,LOWER MIRROR BKT X X
31 201666 4 SPRING X X
34 186316 2 SHIM X X
35 186315 2 SHIM X X
36 186149 4 PIN,LOCATE,MIRROR X X
38 182284 1 MTG,CAB,MIRROR,BKT,RHS X X
39 182283 1 MTG,CAB,MIRROR,LHS X X
40 182282 1 MTG,MIRROR,LHS X X
41 182281 1 MTG,MIRROR,RHS X X
44 178726 8 TAG,LOCK,MIRROR X X
45 178569 2 SHIM X X
46 178568 2 SHIM X X
47 178567 2 SHIM X X
48 178407 2 SHIM X X
54 176379 8 WASHER,SPRING X X
57 176303 2 SHIM X X
61 166566 8 PIN,MTG,MIRROR X X
68 100936 2 BOLT X X
74 100730 8 BOLT,HEXHD X X
78 100370 44 WASHER,HARDENED X X
79 100364 8 SCREW,HEXHD X X
80 100359 2 WASHER,FENDER X X
81 100316 8 NUT,NYLOC X X
82 100314 8 NUT,NYLOC X X
90 100090 25 SCREW,HEXHD X X
91 100089 4 SCREW,HEXHD X X
96 100061 22 WASHER,FLAT X X
7-13
CAB DOOR ASSEMBLY
53
28
70
13
62
7
65
26
25
95
71
19
3 24
22
32
49
94
66
84 33
21 85
67
93 69
85
33
20
56
TD0003520 D
E14832301 SH2 F
7-14
CAB DOOR ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 218331 1 BOOT,RUBBER,DOOR HANDLE X X
4 217590 1 SEAL,DOOR,MAIN X X
6 217557 1 WINDOW,DOOR,SLIDING X X
7 217556 1 DOOR,MAIN,YELLOW X X
13 208103 12 GASKET,5X5 ROLL STOCK X X
19 207647 1 KNOB,BIN TIP X X
20 207375 1 BOLT,STRIKER,TRIMARK X X
21 207366 1 LATCH,LH,TRI/MARK X X
22 207230 1 TRIMARK,LH HOUSING X X
24 206465 1 STRUT,CAB X X
25 206453 1 RUBBER,STRAP,DOOR X X
26 206451 2 BKT,STRAP,DOOR X X
28 206415 6 HINGE,EXTERIOR X X
32 201509 1 LATCH,GASKET X X
33 200779 2 TIE ROD END X X
49 176962 2 MTG BKT,LATCH X X
53 176431 2 SHIM X X
56 176306 1 WASHER,CAB X X
62 161086 1 SPACER BLOCK,DOOR STRAP X X
65 101174 2 CAPSCREW,CSK,SOC X X
66 101085 4 SCREW,HEXHD X X
67 100947 4 WASHER,FLAT X X
69 100850 1 STUD,M/S,FULL THREAD X X
70 100837 36 CAPSCREW,CSK X X
71 100832 4 CAPSCREW,CSK X X
84 100310 2 NUT,NYLOC X X
85 100281 2 NUT,HEXAGON X X
93 100081 18 SCREW,HEXHD X X
94 100063 4 WASHER,HARDENED X X
95 100062 7 WASHER,FLAT X X
7-15
CAB WINDOWS
13
27
E14832301 SH4 F
TD0003526 D
7-16
CAB WINDOWS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 218342 1 WINDOW,RHS,SLIDING X X
8 217555 1 WINDOW,LH,FRONT,TOUGHENED X X
9 217151 1 WINDOW,REAR X X
13 208103 12 GASKET X X
27 206418 1 WINDOW,CURVED X X
7-17
WINDOW CATCHES
2, 3
TD0003527A
7-18
WINDOW CATCHES
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 221629 1 CATCH,CAB,SLIDING WINDOW X X
2 221627 1 CATCH,VERTICAL,SLIDING WINDOW,RHS X X
3 221628 1 CATCH,VERTICAL,SLIDING WINDOW,LHS X X
4 101197 2 SCREW,MACHINE CSK POSI.S/S X X
7-19
DOOR, HVAC SYSTEM
28 70
70
89
78
23
73
29
95
83 95
43
E14832301 SH6 F
TD0003493 D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
5 217588 1 SEAL,DOOR,HVAC,RHS,ADT D# X X
23 206491 1 STRUT,CAB,4044 X X
28 206415 6 HINGE,EXTERIOR X X
29 206412 1 DOOR,HVAC,YELLOW D# X X
43 181684 1 MTG,HATCH,HVAC DOOR STRUT X X
70 100837 36 CAPSCREW,CSK,SOCHD X X
73 100731 3 SCREW X X
78 100370 44 WASHER,HARDENED X X
83 100312 1 NUT,NYLOC X X
89 100092 2 BOLT,HEXHD X X
95 100062 7 WASHER,FLAT X X
EMERGENCY HAMMER
ASSEMBLY
59
2
68
31
61
68
55 35
36
68
54
66
21 71
71 46
39
44
56 64
45
14
44
43
64
10
68
65
32
54
20
71
63
44
5
64 45
56
13
64
44 TD0003485 A
43 E14832302 SH6-9 C
7-22
CAB INTERIOR MISC. PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
2 220397 2 HOOK,CLOTHES X X
5 217758 1 PLT,BLANKING,RADIO FACE X X
10 216473 1 MAT,COOL BOX X X
13 216454 1 GASKET X X
14 216453 1 KIT,GASKET,COOL BOX, X X
20 216278 1 LID,FUSES/RELAYS X X
21 216277 1 LID,COOLER BOX,CAB X X
31 216039 1 HAMMER,EMERGENCY EXIT X X
32 216004 1 PANEL,INTERIOR,MAIN DOOR X X
35 207968 2 COVER,SPEAKER X X
36 207879 1 STRAP,COAT X X
39 206585 35 HEXSERT X X
43 206444 2 RUBBER,LATCH,COOLBOX X X
44 206442 2 LATCH,COOLBOX X X
45 206441 4 HINGE,INTERIOR X X
46 206439 5 HANDLE,CAB INTERIOR X X
54 101185 8 CAPSCREW X X
55 101176 15 NUT,SPEED X X
56 101175 8 CAPSCREW,CSK X X
59 101152 2 SCREW,CSK,SELFTAP X X
61 101010 1 WASHER,FENDER X X
63 100872 3 SCREW,PANHD SELFTAP X X
64 100842 8 POP RIVET X X
65 100838 15 WASHER,FLAT X X
66 100835 23 CAPSCREW X X
68 100830 26 SCREW,PANHD,SELFTAP X X
71 100615 18 WASHER, FLAT X X
7-23
CAB INTERIOR HATCHES AND LIDS
25 15 55
65
40 68
34
63
19 50
66
52
47
39
66
11 62
12 39
68
65 37
16 55
TD0003480 A
E14832302 SH5-9 C
7-24
CAB INTERIOR HATCHES AND LIDS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
11 216472 1 MAT,DASH ACCESS X X
12 216457 1 COVER,E-MODULE X X
15 216430 1 PANEL,WIPER,REAR X X
16 216429 1 PANEL,HOLD-ALL X X
19 216280 1 PANEL,LEVER X X
25 216235 1 PANEL,MDU X X
34 208085 1 BLANK,MIRROR SWITCH X X
37 207864 1 GASKET,ELECTRICAL HATCH X X
39 206585 35 HEXSERT X X
40 206454 1 ASHTRAY,TOP MNT,PLASTIC X X
47 206437 18 HEXSERT X X
50 181860 1 ARM,WHEEL SPANNER X X
52 171508 2 CLAMP,PIPE,HOLE X X
55 101176 15 NUT,SPEED X X
62 100947 2 WASHER,FLAT X X
63 100872 3 SCREW,PANHD SELFTAP X X
65 100838 15 WASHER,FLAT X X
66 100835 23 CAPSCREW X X
68 100830 26 SCREW,PANHD,SELFTAP X X
69 100799 2 BOLT,WING X X
7-25
CAB FLOOR MAT & INTERIOR PANELS
23
29
24
33 30
57
38
26
67
38
42
TD0003487 A
E14832302 SH3-9 C
7-26
CAB FLOOR MAT & INTERIOR PANELS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
6 216673 1 MAT,TOOLBOX, X X
23 216238 1 COVER,B PILLAR,RHS X X
24 216237 1 COVER,B PILLAR,LHS X X
26 216234 1 MAT,FLOOR,CAB X X
29 216214 1 COVER,A PILLAR,RHS X X
30 216197 1 COVER,A PILLAR,LHS X X
33 208614 12 DUAL LOCK X X
38 207266 8 HEXSERT,OPEN X X
42 206447 1 PLATE,STEP X X
57 101174 6 CAPSCREW,CSK X X
67 100832 2 CAPSCREW,CSK X X
7-27
ROOF HEADLINERS
39
73
66
(3 places only)
38
28
27
41
57
E14832302 SH2-9 C
Td0003490 A
7-28
ROOF HEADLINERS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
7 216646 14 FASTENER,PLASTIC,HEADLINER X X
27 216233 1 HOODLINER,FRONT X X
28 216232 1 HOODLINER,REAR X X
38 207266 8 HEXSERT X X
39 206585 35 HEXSERT X X
41 206449 1 SUN VISOR X X
57 101174 6 CAPSCREW,CSK X X
66 100835 23 CAPSCREW X X
73 100358 3 WASHER,FLAT X X
7-29
OPERATOR AND TRAINER SEAT INSTALLATION
22
60 49
70
77
58 47
77
76
18
47
17 TRAINER SEAT
3
77
76
47
77
70
TD0003567 A
E14832302 SH4-9 C
7-30
OPERATOR AND TRAINER SEAT INSTALLATION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290433 1 SEAT,OPERATOR X X EXCLUDES HEADREST AND ARMREST
1 290444 1 SEAT,OPERATOR X X INCLUDES HEADREST AND ARMREST
3 218867 1 SEAT,TRAINER X X
8 216523 1 COVER,SEAT,TRAINER X X
17 216382 1 CUSHION,SEAT,TRAINER X X
18 216381 1 CUSHION,BACKREST,TRAINER X X
22 216243 1 HOLDER,DOCUMENT,SEARS X X
47 206437 18 HEXSERT X X
49 187533 1 PLT,MNT,BACKREST,SEAT,TRAINER X X
58 101172 6 BOLT,HEX X X
60 101062 6 POP RIVET X X
70 100731 10 SCREW X X
76 100083 7 SCREW, HEXHD X X
77 100062 17 WASHER, FLAT X X
7-31
TRAINER SEAT MOUNTING
TD0003580
7-32
TRAINER SEAT MOUNTING
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218867 1 MOUNTING,SEAT,TRAINER X X
2 264103 1 ASSY,SEATBELT,SEAT,TRAINER X X
3 100316 1 NUT,NYLOC X X
7-33
SEATS INSTALLATION, SEARS
11
21
12
13
14
15
2
16
10 20 17
18
19
9
4
8
5
6
TD0003021A
7-34
SEATS INSTALLATION, SEARS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 290444 1 SEAT,OPERATOR,DDH X X COMPLETE WITH ITEMS 11 TO 21
1 290433 1 SEAT,OPERATOR,DDH2 X X COMES WITHOUT ITEM 11 TO 21
2 226735 1 CUSHION,BACKREST X X
3 226736 1 CUSHION,SEAT X X
4 226654 1 SEAT BELT,2” X X
5 226655 1 COVER,SIDE X X
6 226652 1 SUSPENSION ASSY,C.E.AIR X X
7 226653 1 MOUNTING X X
8 226773 1 KIT,SLIDE CONTROL X X
9 216952 1 COVER,ARMREST,SEAT,LH X X USED IN PLACE OF OPTIONAL ARMREST
10 216953 1 COVER,ARMREST,SEAT,RH X X USED IN PLACE OF OPTIONAL ARMREST
11 263818 1 KIT,HEADREST & ARMREST,DDH X X (OPTIONAL)
12 263936 1 KIT,ARMREST,RH X X (OPTIONAL) INCLUDE ITEMS 11, 14 TO 18
13 226747 1 PAD,ARMREST,RH X X
14 263937 1 KIT,ARMREST,LH X X (OPTIONAL) INCLUDES ITEMS 13 TO 18
15 226748 1 PAD,ARMREST,LH X X
16 100857 1 WASHER,BODY X X
17 100846 2 NUT,CENTRE LOCK X X
18 100147 1 WASHER,FLAT X X
19 226749 1 BLOCK,SPACER,ARMREST X X
20 100608 1 CAPSCREW,BUTTON,SOC HD X X
21 226746 1 HEADREST X X (OPTIONAL)
7-35
BASE, SEAT ASSEMBLY, SEARS
5
2
10
3
11
8
12
TD0003022A
7-36
BASE, SEAT ASSEMBLY, SEARS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 226652 1 SUSPENSION ASSY,C.E.AIR X X
2 226644 1 KIT,SERVICE,AIR VALVE X X
3 226645 1 KIT,SERVICE,ISOLATOR SHOCK X X
4 226737 1 KIT,SERVICE,AIR SPRING X X
5 226647 1 KIT,SERVICE,BEARING & ROLLERS X X
6 226648 1 KIT,SERVICE,ISOLATOR LATCH X X
7 226646 1 SHAFT,BEARING X X
8 226649 1 KIT,SERVICE,SUSPENSION SHOCK X X
9 226738 1 BELLOWS X X
10 226650 1 KIT,TETHER BELT X X
11 226651 1 KIT,SERVICE,BUMPER X X
12 T55224 1 BUMPER X X
7-37
STEERING COLUMN MISCELLANEOUS PARTS
48
53
72
51 75
72
74
74
TD0004257
E14832302 SH7-9 C
7-38
STEERING COLUMN MISCELLANEOUS PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
4 218287 1 COLUMN,STEERING X X
48 204600 1 STEERING WHEEL X X
51 176327 1 SPACER,STEERING COLOUMN X X
53 101356 2 BOLT,HEXHD X X
72 100370 6 WASHER,HARDENED X X
74 100314 3 NUT,NYLOC X X
75 100090 1 SCREW,HEXHD X X
7-39
STEERING COLUMN
1
10
31
30
5 32
3
4
18 11
15 2 19
14 20
12 21
13
16
17
15
14
22
26
23
27 24
28 25
27
29 26
TD0004478
7-40
STEERING COLUMN
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 218287 1 COLUMN,STEERING X X
2 205422 1 SUPPORT X X
3 204112 1 SCREW,ADJUSTING HANDLE X X
4 204111 1 GUARD,TELESCOPIC X X
5 204110 1 BOOT,STEERING COLUMN X X
6 205429 1 SHAFT,STEERING X X
7 204115 2 SPACER,SPLINED X X
8 101364 1 NUT,HEXAGON X X
9 204600 1 WHEEL,STEERING X X
10 204438 1 CAP,STEERING WHEEL X X
11 205427 1 BOLT,STEPPED X X
12 205428 1 SPACER X X
13 204113 1 NUT,ADJUSTING HANDLE X X
14 100390 2 CAPSCREW X X
15 100615 2 WASHER,FLAT X X
16 223968 2 NUT,ROUND SPECIAL X X
17 204170 1 BASE ASSY X X Includes items 30 to 32
18 100090 1 SCREW,HEXHD X X
19 101356 2 BOLT,HEXHD X X
20 100370 3 WASHER,HARDENED X X
21 100314 3 NUT,NYLOC X X
22 205423 1 SHAFT X X
23 205424 1 NUT X X
24 205425 1 SHAFT,SPLINED X X
25 218286 1 KNUCKLE,STEERING X X
26 100198 2 SCREW,HEXHD X X
27 100283 2 NUT,HEXAGON X X
28 207787 1 COLUMN,BASE,STEER ORBITAL X X
29 100085 4 SCREW,HEXHD X X
30 226657 1 CIRCLIP X X Comes with item 17
31 226658 1 CIRCLIP X X Comes with item 17
32 226659 1 BEARING X X Comes with item 17
7-41
CAB AIR DUCTING, HVAC SYSTEM
Vent Detail 1
3
2
Vent Detail 2
10 9
7 1
10
4
10 2
9
7
2 8 9
7
9 9
9 7
9
9 9
7
9
7
2
9 9
9 7
5
6
6 9 10
11
7
9 11
12 9
TD0003548 B
E14832532 C Sh1 - 2
7-42
CAB AIR DUCTING, HVAC SYSTEM
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 264448 1 KIT,GASKET,HVAC SYSTEM X X
2 216463 3 ADAPTOR,VENT X X
3 216525 4 VENT,SWIVEL,HVAC X X
4 216236 1 VENT,BOX,COOLER X X
5 216216 1 HVAC UNIT X X
6 207175 2 ASSY,DRAIN TUBE,HVAC X X
7 204187 A/R AIRDUCT,FLEX X X
8 202346 1 AIRDUCT,FLEX X X
9 200871 22 CABLE TIE X X
10 100938 21 SCREW,COUNTERSUNK X X
11 206945 2 MTG,RUBBER X X
12 262449 1 KIT,GASKET,HVAC FRESH X X
7-43
AIRCON DRIER UNIT AND PIPING
11
11
5
10
3 18
21
11
8 5
4
12 11
12 16
7 19
20
13
7 15
6
14 21
22
1 17
21 2
18
TD0003208 E
E14832532 C SH2 - 2
7-44
AIRCON DRIER UNIT AND PIPING
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910264 1 INSULATION,HOSE,HVAC X X
2 241148 1 ASSY,HOSE,HVAC,UNIT,FWAL X X
3 241147 1 ASSY,HOSE,HVAC,DRY,UNIT X X
4 241146 1 ASSY,HOSE,HVAC,FWAL,DRY X X
5 218686 2 HOSE,RADIATOR X X
6 207117 2 P-CLIP X X
7 206585 6 HEXSERT,OPEN X X
8 204043 1 RECEIVER DRIER X X
9 204042 1 SWITCH,BINARY PRESSURE X X
10 203908 4 P-CLIP X X
11 203588 4 CLAMP,HOSE X X
12 200050 2 CLAMP,HOSE X X
13 176177 1 PLATE,BULKHEAD,FIREWALL X X
14 176088 1 BKT,RECEIVER DRIER,HVAC X X
15 120679 2 ADAPTOR X X
16 100198 4 SCREW,HEXHD X X
17 100193 1 SCREW,HEXHD X X
18 100080 6 BOLT X X
19 100065 4 WASHER,SPRING X X
20 100062 4 WASHER,FLAT X X
21 100061 7 WASHER,FLAT X X
22 100054 1 WASHER,SPRING X X
7-45
AIRCONDITIONER UNIT BREAKDOWN
3
22
21
13
18
12
50
8 14
51
31
32
40 29 1 33
45
28
4 61 41
6
23
42
30
19
17
19 27
27
5
11
16
26 21
25 7
27
23 20
15
2 9
34 35
TD0003605
7-46
AIRCONDITIONER UNIT BREAKDOWN
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 216216 1 HVAC UNIT,24V X X
1 226837 1 CASING ASSEMBLY X X
2 226050 1 SIDE COVER ASSY X X
3 226838 1 TOP COVER ASSY X X
4 226052 1 MOUNTING PLATE,ACTUATOR X X
5 226839 1 FLAPPER,FLOOR X X
6 226840 1 FLAPPER,DEFROST / DASH X X
7 226055 1 FLAPPER,FRESH AIR X X
8 226056 1 SUPPORT,COIL X X
9 226057 1 SUPPORT,BLOCK VALVE X X
11 226841 1 BRACKET MTG,FRESH AIR ACTUATOR X X
12 226021 1 HEATER COIL X X
13 226020 1 EVAPORATOR COIL X X
14 226019 1 AIR FILTER ASSY X X
15 226018 1 BLOWER ASSY,24V X X
16 226842 1 RETAINER,AIRCON COIL X X
17 226843 1 THERMOSTAT X X
18 226844 3 CLIP,PANEL X X
19 226015 3 MOTOR ACTUATOR 12V X X
20 226014 1 COPPER TUBE ASSY X X
21 207178 9 AIR HOSE ADAPTER X X
22 207177 1 AIR HOSE ADAPTER,2" X X
23 226013 3 SNAP BUSHING,1/4" X X
25 226060 8 SCREW X X
26 100613 8 WASHER X X
27 226011 8 NYLON SPACER 1/2" X X
28 226010 6 CONSTANT TENSION BAND CLAMP X X
29 226006 1 HOSE,HEATER,60MM LONG X X
30 226006 1 HOSE,HEATER,325MM LONG X X
31 226009 2 STUD BAIL STYLE X X
32 226008 2 RETAINER X X
33 226007 2 RECEPTACLE X X
34 101129 2 BOLT,HEXHD X X
35 220635 1 BLOCK VALVE X X
40 220765 2 O-RING X X
41 226006 1 HEATER HOSE,220MM LONG X X
42 226005 2 NYLON SPACER X X
45 226016 1 MOTORIZED VALVE ASSY X X
50 226845 1 RELAY BOARD X X
51 226846 1 WIRING HARNESS X X
61 200061 2 CLAMP,PIPE X X
7-47
AIRCON SYSTEM: FRONT CHASSIS
11 17
4
12
32
32 28
28
28 34
32
12 28
17
3
35 34
29 31 32 28
35 29 32 28 11
22 1
18 36 9
28
13 27 28
28 37
23
34 28 5
30 32
29
14 36 29
28 31 24
8
17 2 16
28 38
32 29 40
31 19
7 15
20
40 35 6
33
29 33
40 26
25 29 21
31 40 10
39
29
31
TD0003212
E14832531 - A
7-48
AIRCON SYSTEM: FRONT CHASSIS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 241466 1 HOSE,HVAC,COMP,COND X X
2 241465 1 HOSE,HVAC,COND,FWALL X X
3 216373 1 CLAMP,RUBBER,6,FRAME X X
4 216372 1 CLAMP,RUBBER,5,FRAME X X
5 216366 1 ADAPTOR,COMPRESS,HVAC X X
6 216365 1 PIPE,CONDENSOR,AC X X
7 216364 1 PIPE,CONDENSOR,AC X X
8 207908 1 CLAMP,RUBBER,10,F/WALL X X
9 207853 1 ASSY,HOSE,HVAC,F/WAL,COMP X X
10 207213 4 MTG,RUBBER,CONDENSER,HVAC X X
11 207044 2 CLAMP,ALU,4 BOLT X X
12 207043 2 CLAMP,ALU,2 BOLT X X
13 207018 1 CLAMP,ALUM,4 BOLT X X
14 207017 1 CLAMP,ALUM,2 BOLT X X
15 206979 1 CONDENSER,AIR-CON X X
16 206945 2 MTG,RUBBER X X
17 206829 6 SPACER,CLAMP,ALUM X X
18 203975 1 PROTECTOR,HOSE STRAP ON X X
19 203764 1 P-CLIP X X
20 201439 1 P-CLIP X X
21 201419 2 P-CLIP X X
22 200653 3 CABLE TIE X X
23 187336 1 BKT,RUBBER CLAMP X X
24 187225 1 MTG,ELEC HARNESS/HVAC X X
25 186978 1 BKT,FNT,HVAC HOSES X X
26 176589 1 BKT,P-CLIP,AIRCON X X
27 175041 1 MTG ARM,HOSE RUBBER,CAB X X
28 100548 24 WASHER,HARDENED X X
29 100370 18 WASHER,HARDENED X X
30 100364 1 SCREW,HEXHD X X
31 100314 11 NUT,NYLOC X X
32 100312 14 NUT,NYLOC X X
33 100310 2 NUT,NYLOC X X
34 100198 6 SCREW,HEXHD X X
35 100089 6 SCREW,HEXHD X X
36 100084 6 BOLT,HEXHD X X
37 100083 2 SCREW,HEXHD X X
38 100081 1 SCREW,HEXHD X X
39 100080 1 SCREW,HEXHD X X
40 100061 4 WASHER,FLAT X X
7-49
FRONT CHASSIS KIT
9
14 5
28
23
17
22 1
12
18
18 27 17
29 8 21
26
4
11
20
31
23
30 13 21
3
23 24
19 20
2
15
13
19
23
19 10
25
15
16
32
26
32
6
26 32
7
32 TD0003163 - B
16 E14832101 - D
7-50
FRONT CHASSIS KIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 187272 1 FRAME,S/TNK,BON/CATCH,T3 X X
2 186040 1 MTG,MK2,HYD BLOCK X X
3 186036 2 CHANNEL,STRAP,SUPPORT X X
4 182489 1 CHASSIS,FRONT,10MM X X
5 178889 1 MTG,FRONT,P/SHAFT GUARD X X
6 178747 1 MTG PLT,HOSES,F/CHASSIS X X
7 178746 1 MTG PLT,EXHAUST,F/CHASSIS X X
8 174687 1 MTG,REAR,P/SHAFT GUARD X X
9 174677 1 GUARD,P/SHAFT X X
10 174497 1 MTG,CAB,FRONT RIGHT X X
11 174496 1 MTG,CAB,FRONT LEFT X X
12 174490 2 MTG,FUEL TANK,BATT BOX X X
13 161913 8 BOSS,STRAP,F/CHASSIS X X
14 100945 8 SCREW,HEXHD X X
15 100653 8 NUT,STOVER X X
16 100569 4 SCREW,HEXHD X X
17 100548 16 WASHER,HARDENED X X
18 100536 8 WASHER,HARDENED X X
19 100532 16 WASHER,HARDENED X X
20 100491 8 SCREW,HEXHD X X
21 100424 8 WASHER,HARDENED X X
22 100415 4 NUT,NYLOC X X
23 100370 32 WASHER,HARDENED X X
24 100316 4 NUT,NYLOC X X
25 100314 16 NUT,NYLOC X X
26 100312 12 NUT,NYLOC X X
27 100212 4 SCREW,HEXHD X X
28 100198 8 SCREW,HEXHD X X
29 100146 4 SCREW,HEXHD X X
30 100091 2 SCREW,HEXHD X X
31 100090 6 SCREW,HEXHD X X
32 100062 8 WASHER,FLAT X X
7-51
BONNET KIT: DETAIL A
29
34
32 7
27
1
38
32 33
39
21 5
6
22 39
31 33
30
28
18
TD0004208
264427 SH1-2 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
For Parts and Aftersales only.
A 263642 1 KIT,BONNET COMPL SMALL D# P&A X X
Also referenced on page 7-63.
1 218999 1 RUBBER,SEAL,BONNET X X
2 218690 1 BONNET,SHELL X X
5 207861 1 PLT,RUBBER,BONNET SEAL X X
6 206439 1 HANDLE,CAB INTERIOR X X
7 204122 2 RUBBER,PROG.BUMP STOP X X
17 183496 1 HINGE,BONNET,LHS X X
18 183200 1 HINGE,BONNET,RHS X X
20 176519 2 PLT,BONNET MTG,HINGE X X
21 175066 2 MTG,STRUT,BONNET X X
22 100994 2 CAPSCREW,SOCHD X X
27 100548 12 WASHER,HARDENED X X
28 100456 8 CAPSCREW X X
29 100424 2 WASHER,HARDENED X X
30 100370 8 WASHER,HARDENED X X
31 100314 9 NUT,NYLOC X X
32 100312 16 NUT,NYLOC X X
33 100310 16 NUT,NYLOC X X
34 100288 2 NUT,HEXAGON X X
38 100062 12 WASHER,FLAT X X
39 100061 15 WASHER,FLAT X X
32
31 27
14
36
23
11
39 26
38
32
10 27
13 15
4 24
12 11
33 25
39
33
9 35
37
19
33
TD0004394
264427 SH2-2 A
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
3 218315 1 HANDLE,PADDLE,BONNET X X
4 216626 1 SPRING,T,BONNET CATCH X X
8 201509 1 LATCH,GASKET X X
9 200779 1 TIE ROD,END,WITH CLIP X X
10 200779 1 TIE ROD,END,WITH CLIP X X
11 187690 2 PLT,TONGUE,BONNET CATCH X X
12 187688 1 LINK,BONNET CATCH X X
13 187634 1 LINKAGE,BONNET X X
14 187633 1 MTG,BONNET CATCH X X
15 187632 1 HOUSING,BONNET CATCH X X
16 186229 1 PLT,GUIDE,ROD,BONNET X X
19 178967 1 PLT,BOX,PADHANDLE TRIMARK X X
23 100757 1 BOLT,HEXHD X X
24 100731 4 SCREW,HEXHD X X
25 100684 1 BOLT,HEXHD X X
26 100569 4 SCREW,HEXHD X X
27 100548 12 WASHER,HARDENED X X
31 100314 9 NUT,NYLOC X X
32 100312 16 NUT,NYLOC X X
33 100310 16 NUT,NYLOC X X
35 100220 4 CAPSCREW,SOCHD X X
36 100064 1 WASHER,FLAT X X
37 100063 4 WASHER,FLAT X X
38 100062 12 WASHER,FLAT X X
39 100061 15 WASHER,FLAT X X
1
23
18
5
18
15
24
19
2
12
15
18
9 6
2 18
19
23
20
TD0003688 C
E9836103 SH1-2 I
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
For Parts and Aftersales only.
A 263642 1 KIT,BONNET COMPL SMALL D# P&A X X
Also referenced on page 7-53.
1 NSI 1 KIT,BONNET ASSY X X
2 221760 4 CIRCLIP:EXTERNAL X X
5 208072 2 STRAP,BONNET X X
6 207606 2 GASSTRUT,BONNET X X
9 183201 2 HINGE,CHASSIS(BONNET) X X
12 161055 2 PIN,BONNET HINGE X X
15 100655 4 NUT,STOVER X X
18 100424 8 WASHER,HARDENED X X
19 100370 12 WASHER,HARDENED X X
20 100314 6 NUT,NYLOC X X
23 100119 4 BOLT,HEXHD X X
24 100364 6 SCREW,HEXHD X X
10
22
16
13
11
14
17
3
8
17
21
26
25
11
13
16
TD0003689 B
E9836103 SH2-2 I
I B B Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M D D To:
3 218855 2 PAD,GUIDE BONNET X X
4 216625 1 SPRING,C,BONNET CATCH X X
7 187689 1 PEG,BONNET CATCH X X
8 186347 1 PLT,GUIDE BONNET X X
10 173802 1 CUP,BONNET CATCH X X
11 172043 2 WASHER,RUBBER X X
13 101301 2 WASHER,FLAT,BONNET CATCH X X
14 100731 4 SCREW,HEXHD X X
16 100654 2 NUT,STOVER X X
17 100548 8 WASHER,HARDENED X X
21 100312 4 NUT,NYLOC X X
22 100293 1 NUT,HEXAGON X X
25 100083 6 SCREW,HEXHD X X
26 100062 6 WASHER,FLAT X X
21
18
21
17 11
9
21
18
21
18
12
16
1 19 10
18
13
14 15
5 18
6 20 21
17 2
18
21
8 3
21
18
TD0003162
E14832115 - C
7-60
GRILL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE X X 690 mm Long.
2 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE X X 615 mm Long.
3 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE X X 40 mm Long.
4 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE X X 235 mm Long.
5 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE X X 18 mm Long.
6 910241 1 PINCH WELD,BOOTSEAL,1.6mm PLATE X X 165 mm Long.
7 216231 1 SEAL,TOP,RAD X X
8 216063 1 SEAL,BOTTOM,RAD X X
9 216062 2 SEAL,SIDE,BONNET X X
10 216060 1 SEAL,TOP,BONNET X X
11 204708 1 PLT,PERFORATED,GRILL X X
12 187454 1 PLT,SEAL,RAD,LHS X X
13 187453 1 PLT,SEAL,RAD,RHS X X
14 187452 1 MTG,PIPE,COMPRESSOR X X
15 187226 1 FRAME,GRILL X X
16 176204 1 PLT,MTG,TOP,CONDENSOR X X
17 101307 6 WASHER,FLAT X X
18 100370 28 WASHER,HARDENED X X
19 100364 4 SCREW,HEXHD X X
20 100314 4 NUT,NYLOC X X
21 100089 26 SCREW,HEXHD X X
7-61
BELLY PLATE
11
9
3 12
10
4
10
15
10
14
12
10
5
10 11
9
14
TD0005024
E9836107 SH 1-2 H
7-62
BELLY PLATE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 221760 4 CIRCLIP:EXTERNAL X X
2 183201 4 HINGE,CHASSIS(BONNET) X X
3 181522 1 ASSY,BELLY PLATE X X
4 174449 1 PLATE,COVER,BELLY,LHS X X
5 174448 1 PLATE,COVER,BELLY,RHS X X
6 174446 2 PLATE,BELLY,FRONT X X
7 161055 2 PIN,BONNET HINGE X X
8 161054 4 SHIM,4MM,BELLYPLT,FRONT X X
9 100945 18 SCREW,HEXHD X X
10 100424 14 WASHER,HARDENED X X
11 100370 34 WASHER,HARDENED X X
12 100316 7 NUT,NYLOC X X
13 100314 16 NUT,NYLOC X X
14 100212 7 BOLT X X
15 100123 4 CAPSCREW X X
7-63
MUDGUARDS AND MISCELLANEOUS PARTS
30
4
24
32
12 33 14
28
19
19
23
9
11
8
31
24 22 20
30 22
17 6
10 22
22
7 26 1
16
21
25
24 5
15
18 24 13
29 19
28
3
23
19
27
33
33
32
TD0003695 - D
E9836117 - P
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217861 1 NONSLIP,MUDGUARD,RHS X X
2 217860 1 NONSLIP,MUDGUARD,LHS X X
3 216963 1 EXTENSION,MUDGUARD,RHS X X
4 216964 1 EXTENSION,MUDGUARD,LHS X X
5 207521 2 MUDFLAP,MUDGUARD X X
6 207520 2 MUDFLAP,MUDGUARD STUT X X
7 206767 4 STRAP,STEP RUBBER CONNECTOR X X
8 204374 2 REFLECTOR,AMBER,BOLT ON X X
9 187789 2 HANDRAIL,MUDGUARD,RHS X X
10 187782 2 MTG,STEP,BOTT,M/GUARD X X
11 187781 2 MTG,STEP,MID,M/GUARD X X
12 187779 2 STEP,BOTTOM,M/GUARD X X
13 187754 1 MUDGUARD,RHS X X
14 187753 1 MUDGUARD,LHS X X
15 187750 2 STEP,BOTTOM,M/GUARD X X
16 186806 2 PLT,SANDWICH,MUDGUARD X X
17 176534 4 STIFFENER,MUDFLAP,STRUT X X
18 173964 8 PLT,BACKING,STEP STRAP,BTM X X
19 101301 24 WASHER,FLAT X X
20 100731 12 SCREW,HEXHD X X
21 100569 6 SCREW,HEXHD X X
22 100548 36 WASHER,HARDENED X X
23 100415 12 NUT,NYLOC X X
24 100370 68 WASHER,HARDENED X X
25 100314 34 NUT,NYLOC X X
26 100312 12 NUT,NYLOC X X
27 100310 18 NUT,NYLOC X X
28 100146 12 SCREW,HEXHD X X
29 100090 16 SCREW,HEXHD X X
30 100086 18 SCREW,HEXHD X X
31 100083 6 SCREW,HEXHD X X
32 100081 18 SCREW,HEXHD X X
33 100061 36 WASHER,FLAT X X
22
20 10
8
12 20
28
32
28 34 23
36 35
13
35
27
29 27
18 36
33
14 36
33
6
7
17
36 21 24
33
4
22 5
11
20
3
15
26
24
24
11 31
9
26 2
24
31
1 24
19
16 24
26
24 TD0003157 - B
31 E14832105 - B
7-66
BATTERY BOX KIT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 910321 1 STRIP,GROMMET,1.6-4X8.5,BLACK X X
2 910223 1 PINCHWELD:LARGE 8MMX15MM X X
3 217924 1 NONSLIP,REAR,B/BOX X X
4 217923 1 NONSLIP,TOP LID,B/BOX X X
5 217922 1 NONSLIP,FRONT,BATTERY BOX X X
6 207375 1 BOLT,STRIKER X X
7 207366 1 LATCH,LH X X
8 207206 1 HANDLE,PADDLE,BATT BOX X X
9 206494 1 COVER,HEADLIGHT,LHS X X
10 206415 2 HINGE,EXTERIOR X X
11 204374 2 REFLECTOR,AMBER,BOLT ON X X
12 201509 1 LATCH,GASKET X X
13 187541 1 PLT,DOOR OPEN LOCK X X
14 187191 1 DOOR,BATTERY BOX X X
15 187189 1 LID,TOP,BATTERY BOX X X
16 187188 1 BOX,BATTERY X X
17 178799 1 WASHER,MACHINED X X
18 173969 1 LINK,LOCK,BATTERY BOX X X
19 173837 1 MTG,BOTTOM,F/TANK,B/BOX X X
20 100878 24 WASHER,FENDER X X
21 100617 1 NUT,NYLOC X X
22 100608 16 CAPSCREW X X
23 100569 1 SCREW,HEXHD X X
24 100424 21 WASHER,HARDENED X X
26 100316 10 NUT,NYLOC X X
27 100312 2 NUT,NYLOC X X
28 100310 10 NUT,NYLOC X X
29 100273 4 SCREW,HEXHD X X
31 100212 10 SCREW,HEXHD X X
32 100198 1 SCREW,HEXHD X X
33 100080 6 SCREW,HEXHD X X
34 100063 4 WASHER,FLAT X X
35 100062 3 WASHER,FLAT X X
36 100061 8 WASHER,FLAT X X
7-67
FUEL TANK MISC PARTS
10
11
3
14
12
7
4
12
13
14
12
12 6
13
9
TD0003155 - B
E14832104 - A
7-68
FUEL TANK MISC PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 217863 1 NONSLIP,REAR,F/TANK X X
2 208649 1 CAP,DIESEL FILLER X X
3 206495 1 COVER,HEADLIGHT,RHS X X
4 204374 2 REFLECTOR,AMBER X X
5 201503 1 GASKET,CORK,DIESEL TANK X X
6 187538 1 TANK,FUEL,TIER3 X X
7 173837 1 MTG,BOTTOM,F/TANK,B/BOX X X
8 173308 1 LID,MAIN DIESEL ACCESS X X
9 120396 1 PLUG,CLOSURE HEX SOCKET X X
10 100731 6 SCREW,HEXHD X X
11 100548 6 WASHER,HARDENED X X
12 100424 20 WASHER,HARDENED X X
13 100316 10 NUT,NYLOC X X
14 100212 10 SCREW,HEXHD X X
7-69
CAP, DIESEL FILLER
2
3 1
3
TD0004319
208649 - A
7-70
CAP, DIESEL FILLER
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208649 1 CAP,DIESEL FILLER X X
2 140542 1 SEAL,CAP,DIESEL FILLER X X
3 210771 1 VALVE,RELIEF,DIESEL CAP,5PSI X X
4 210772 1 VALVE,RELIEF,DIESEL CAP,1PSI X X
7-71
COVER, HEADLIGHT
1
3
TD0004318
206494 - E
206495 - E
7-72
COVER, HEADLIGHT
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206494 1 COVER,HEADLIGHT,LHS X X
1 206495 1 COVER,HEADLIGHT,RHS X X
2 100111 4 SCREW,HEXHD X X
3 100148 4 WASHER,FLAT X X
7-73
FRONT SUSPENSION
10
13
13
15 5 16
SHIM AS REQUIRED.
14
15
3 13
6
10 17 13
10
7
9
13
15
4
1
9
6
13 15
13
2
11 12 8 10
13
13
15
TD0003153 - B
E14812102 - A
E14832102 - A
7-74
FRONT SUSPENSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 263898 2 ASSY,TRI-LINK,SPHERICAL X X
2 230358 1 CYL,SUSP.STRUT,RHS,T3 X X
3 230357 1 CYL,SUSP.STRUT,LHS,T3 X X
4 216443 1 LINK,DRAG X
4 216444 1 LINK,DRAG X
5 206071 2 SHOCK MAT,B30D BIN X X
6 178169 8 SHIM,AXLE SPACING,DOMEX X X
7 161016 4 BOSS X X
8 101326 4 BOLT,HEXHD X X
9 101048 6 CAPSCREW,SOCHD X X
10 100887 14 CAPSCREW,SOCHD X X
11 100777 4 NUT,HEXAGON X X
12 100547 4 WASHER,FLAT X X
13 100532 32 WASHER,HARDENED X X
14 100370 16 WASHER,HARDENED X X
15 100322 16 NUT,HEX X X
16 100314 8 NUT,NYLOC X X
17 100089 8 SCREW,HEXHD X X
7-75
LINK ASSEMBLY, FRONT SUSPENSION
1
4
1
3
TD0003240 - A
263898 - A
7-76
LINK ASSEMBLY, FRONT SUSPENSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 263898 2 ASSY,TRI-LINK,SPHERICAL X X
1 206074 3 SPHERICAL BRG,2 BOLT X X
2 203739 1 SPHERICAL BRG,2 BOLT X X
3 187497 1 LINK,BASE,SPHERICAL X X
4 187496 1 LINK,TOP,SPHERICAL X X
5 161016 2 BOSS X X
6 101188 2 CAPSCREW,SOCHD X X
7-77
SPHERICAL BEARING BREAKDOWN
206074
TD0004788
7-78
SPHERICAL BEARING BREAKDOWN
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 206074 2 SPHERICAL BRG,2 BOLT X X
2 206075 3 SPACER,SPHERICAL BRG X X
3 202599 1 RING,SNAP X X
7-79
CYLINDER, SUSPENSION STRUT
14 8
19
20
18
21
18
16
23
8
22
24
15
17
28 3
25 3
11 17
12
4 26
1 27
2
27
13
5
230357 - A
230358 - A
10 TD0003241 - B
7-80
CYLINDER, SUSPENSION STRUT
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
A 230357 1 CYLINDER,SUSP.STRUT,LHS,ASSY X X
A 230358 1 CYLINDER,SUSP.STRUT,RHS,ASSY X X
1 210696 1 CAP,VALVE CYL SUSPSTRUT X X
2 210695 1 VALVE,CYL SUSPSTRUT X X
3 208042 2 GUIDE,TAPE,PISTON PTFE,STRUT X X
4 207676 1 PLUG,MAGNETIC X X
5 207340 1 DECAL,SUSPENSION CYLINDER X X
6 206287 1 BELLOW,RUBBER X X
7 206286 1 CLAMP,HOSE X X
8 206074 2 SPHERICAL BRG,2 BOLT X X
9 200085 1 CLAMP,HOSE X X
10 190742 1 PLUG,HEX X X
11 186336 1 CARRIER,MAGNET,STRUT X X
12 184065 1 ASSY,PISTON,SUSP.STRUT X X
13 184060 1 ASSY,BARREL,SUSP.STRUT X X
14 184059 1 ASSY,ROD,SUSP.STRUT X X
15 174554 1 GUARD,SUSP.STRUT VALVE X X
16 160839 1 NECKBUSH,SUSP.STRUT X X
17 140706 2 W/BAND,PISTON X X
18 140696 2 W/BAND,ROD X X
19 140498 1 SEAL,WIPER POLYU X X
20 140443 1 SEAL,ROD,COMPACT X X
21 140442 1 SEAL,ROD,OMEGAT X X
22 140411 1 RING,BACK UP X X
23 140397 1 O-RING X X
24 140169 1 O-RING X X
25 101087 1 NUT,HEX X X
26 101080 6 WASHER,HARDENED X X
27 101079 8 CAPSCREW,SOCD X X
28 100209 2 SCREW,HEXHD X X
7-81
HYDRAULIC TANK MISC. PARTS
65
56
61
13 56
36 35
61 33 60
56 56
41 56 65
38
44
29
17 16
32 56
27 24
54
18
37
22
34 21
60
58
39
63
57
48
23
62
58
59 57 57
55 TD0003678 B
E14832504 SH 3-3 C
7-82
HYDRAULIC TANK MISC. PARTS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
13 220010 1 ELEMENT:FILTER 29MICRON GUD X X
16 210862 1 ASSY,FILTER,FINN,5MICRON X X
17 210497 1 STRAINER,125 MICRON,350L/MIN X X
18 210105 1 LEVEL,INDICATOR X X
21 208068 1 SLING,HOSE X X
22 207988 1 SPRING,ARTIC HOSE X X
23 207967 1 BOOT, RUBBER, DRAIN VALVE X X
24 207795 1 SPRING,ARTIC HOSES X X
27 206787 1 CAP,FILLER,HYDRAULIC X X
29 206373 1 GASKET,HYD TANK X X
32 201412 1 MAGNET:ULTRA-T TANK-CERAMIC X X
33 183333 1 LID,IN-TANK,FILTER X X
34 182624 1 TANK,HYD,FUEL X X
35 176609 1 MTG,GUARD,LOWER X X
36 176608 1 GUARD,WINDOW,LOWER X X
37 176600 1 BKT,HYD MISC X X
38 174494 1 GUARD,HYD,TANK X X
39 173954 1 PLT,LOCK BULKHEAD X X
41 187957 1 LID,HYD TANK X X
44 140466 1 O RING X X
48 122136 1 VALVE,DRAIN X X
54 100731 26 SCREW X X
55 100653 4 NUT,STOVER X X
56 100548 48 WASHER,HARDENED X X
57 100532 10 WASHER,HARDENED X X
58 100370 8 WASHER,HARDENED X X
59 100364 2 SCREW,HEXHD X X
60 100314 8 NUT,NYLOC X X
61 100196 8 BOLT,HEXHD X X
62 100158 4 BOLT X X
63 100144 2 SCREW,HEXHD X X
65 100089 8 SCREW,HEXH X X
7-83
HYDRAULIC TANK FILTER ASSEMBLY
1 5
P010528 A
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 210862 1 ASSY,FILTER,FINN,5MICRON X X
2 222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON X X
3 220738 1 FUNNEL,FILTER X X
4 140744 1 KIT,SEAL X X
5 226531 1 SPRING X X
6 226532 1 HOLDER,FILTER ASSEMBLY X X
7 226530 1 WASHER,WITH CAP SCREW X X
8 100197 1 CAPSCREW,SOCHD X X
21
17
15 1
16
5
9
4
19
20
10
3
12
2
13
18
8 12
18 14
11
11
18
7
12
18
6
12
TD0003696 B
E9836200 SH1-2 D
7-86
ARTIC JOINT BEARING ASSEMBLY
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 261891 2 PIN ASSY,ARTIC LOCK X X
2 187885 1 PIN ASSY,FLOAT ARTIC X X
3 187011 4 BUSH,PIN RETAINING X X
4 173275 2 SHIM,FIXED ARTIC X X
5 172976 1 LOCK,ARTICULATED X X
6 162347 1 PIN,FIXED,TOP ARTIC X X
7 162346 2 PLT:COVER-FLOAT ARTIC X X
8 162345 2 PLT:COVER-FIXED ARTIC X X
9 161685 1 MTG PLT:FIXED ARTIC X X
10 160706 1 SLEEVE,FIXED ARTIC X X
11 150137 2 ASSY,BEARING,ARTIC HITCH X X
12 140720 4 O RING,NEOPRENE X X
13 140602 2 SEAL,OIL,DOUBLE LIP X X
14 140303 2 SEAL,OIL X X
15 100888 4 CAPSCREW,SOCHD X X
16 100461 8 CAPSCREW X X
17 100370 1 WASHER,HARDENED X X
18 100225 32 CAPSCREW X X
19 100212 4 SCREW,HEXHD X X
20 100148 4 WASHER,FLAT X X
21 100089 1 SCREW,HEXHD X X
7-87
REAR CHASSIS KIT
36 36 36
1
37
37 37
10 7
8
6 6
6
34
29
28
32
21
5
26 4
37
3 11 37
13 30 14
37
25
31
19 2
16 20 36
31 22
23
17 35
15
24
18 11
12
27
33 37
36
TD0003697 - B
E9836110 - V
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 208771 1 GROMMET X X
2 203923 1 GROMMET X X
3 202686 1 GRIP,PTC 25MM PIPE X X
4 186940 1 PLT,ARTIC,PROTECT X X
5 186919 1 PLT,MTG,B/HEAT CV X X
6 186706 3 ASSY,COVER,BOTTOM X X
7 186705 1 ASSY,COVER,RHS X X
8 186704 1 ASSY,COVER,LHS X X
9 186703 2 RUBBER,UPPER SUSP.CAVITY X X
10 186699 1 COVER,TOP,F/OSCIL X X
11 186698 2 COVER,BACK,REAR,F/OSCIL X X
12 186697 1 COVER,REAR,RHS,F/OSCIL X X
13 186696 1 COVER,REAR,LHS,F/OSCIL X X
14 186695 2 STRAP,F/OSCILL,CROSS PLT X X
15 186693 2 RUBBER,SUSP,CAVITY,LHS X X
16 186692 1 ASSY,BIN POLE X X
17 186691 2 SHIM,BIN SUPPORT POLE X X
18 184100 1 CHASSIS,REAR X X
19 178141 4 SHIM,BIN SUPPORT POLE X X
20 176490 3 SHIM,BIN SUPPORT POLE MTG X X
21 174700 1 REMOVABLE B/HEATING PROT X X
22 170489 2 SAW CYL.WASHER X X
23 162242 1 PIN,PIVOT,BIN STAY X X
24 130049 4 HOSE,CLEAR X X
25 105013 1 SCREW,HEXHD X X
26 100569 8 SCREW,HEXHD X X
27 100536 8 WASHER,HARDENED X X
28 100424 2 WASHER,HARDENED X X
29 100370 4 WASHER,HARDENED X X
30 100312 8 NUT,NYLOC X X
31 100288 2 NUT,HEXAGON X X
32 100210 2 SCREW,HEXHD X X
33 100128 8 SCREW,HEXHD X X
34 100091 4 SCREW,HEXHD X X
35 100085 2 SCREW,HEXHD X X
36 100082 10 SCREW,HEXHD X X
37 100062 26 WASHER,FLAT X X
10
12 2
2
15
13 5
11 7
14 12 3
11 6
14
11
11
8 12
9
4
1 17
13
13
16 9 TD0003700 A
E9836111 SH1-2 K
E10814111 SH1-2 K
7-90
REAR SUSPENSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216482 4 SANDWICH BLOCK,AXLE MTG X X
2 206073 8 LINK,DRAG,B30D X
2 206364 8 LINK,DRAG,B25D X
3 201556 4 CONICAL BEARING,RUBBER X X
4 216562 4 CHAIN,TIE,AXLE X X
5 262778 2 ASSY,W/BEAM,WEIGHING SYS X X
6 183003 2 TAPER PLUG, WALKING BEAM X X
7 178169 AR SHIM,AXLE SPACING,DOMEX X X
8 187674 4 PLATE,SPACER,AXLE X X
9 170548 8 PLT,LOCK,AXLE,ADT X X
10 161016 8 BOSS X X
11 100532 54 WASHER,HARDENED X X
12 100887 38 CAPSCREW,SOCHD X X
13 100424 48 WASHER,HARDENED X X
14 100322 24 NUT,HEX X X
15 100316 16 NUT,NYLOC X X
16 100119 16 BOLT,HEXHD X X
17 100111 16 SCREW,HEXHD X X
7-91
BIN, RIBLESS, MISCELLANEOUS PARTS
32 35
14 24
6 27
7
25
24 14
35
30
20
40 38
18
38 44
23 35 43
31
46 36
13 19 2 32 35 42
28 35 41 4
9 1 29
3
33 12 8
11 26 26 17
11 15 16
10 34 39 22
46 46
33 21
37
34
13 46 5
39
45
TD0005025
E14812112
E14832112
I BB Vin Series
Q
T 32
PART No. T DESCRIPTION REMARKS
E 05 From:
Y
M DD To:
1 218858 2 MAT,SHOCK,REAR,BIN X X
2 206628 2 DECAL,CONSPICUITY SHEETING X X
3 206249 2 DECAL,REFLECTOR,RED X X
4 206079 2 MUDFLAP,BIN MOUNTED X X
5 206071 2 SHOCK MAT X X
6 203990 2 FITTING,LUBRICATION X X
7 201499 2 CIRCLIP:INTERNAL X X
8 200038 2 NIPPLE,GREASE X X
9 187869 2 GUARD,LGHT,OUT,BIN X X
10 187868 1 GUARD,LGHT,MID,BIN X X
11 187867 2 SPACER,LIGHT,BIN X X
12 187866 1 MTG,LIGHT,MID,BIN X X
13 187865 4 MTG,LIGHT,OUT,BIN X X
14 187223 4 PLT,LOCK,T/CYL X X
15 187184 4 SHIM,6MM,B/GUIDE X X
16 187183 6 SHIM,1.6MM,B/GUIDE X X
17 187182 2 PLT,GUIDE,BIN X X
18 187181 2 PLT,M/FLAP MTG X X
19 186372 4 SHIM,PAD,REAR X X
20 184230 1 BIN,RIBLESS,B25D X
20 182943 1 BIN,RIBLESS,B30D X
21 172806 2 SHIM,5MM BIN HEIGHT X X
22 172805 6 SHIM,1.6MM BIN HEIGHT X X
23 166345 4 BOSS X X
24 162396 4 SPACER,TIP CYL X X
25 162395 2 PIN,TIP CYL X X
26 161025 4 BUSH,BIN PIVOT X X
27 150226 2 BEARING,SPHERICAL X X
28 101228 2 WASHER,PROFILED X X
29 100985 2 SCREW,HEXHD X X
30 100927 2 BOLT,HEXHD X X
31 100868 4 WASHER X X
32 100654 6 NUT,STOVER X X
33 100619 6 SCREW,HEXHD X X
34 100618 6 NUT,NYLOC X X
35 100536 14 WASHER X X
36 100532 2 WASHER,HARDENED X X
37 100506 8 CAPSCREW,SOCHD X X
38 100424 24 WASHER,HARDENED X X
39 100370 16 WASHER,HARDENED X X
40 100316 12 NUT,NYLOC X X
41 100293 2 NUT,HEXAGON X X
42 100258 2 SCREW,HEXHD X X
43 100139 4 BOLT,HEXHD X X
44 100114 12 SCREW,HEXHD X X
45 100086 8 SCREW,HEXHD X X
46 100061 12 WASHER,FLAT X X
4
2
5
1
6
7
TD0003705 B
E9836116 SH1-2 E
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 184327 1 PIN ASSY,BIN PIVOT X X
2 184326 1 PIN ASSY,PIVOT ROD SENSOR X X
4 140169 4 O-RING X X
5 187011 2 BUSH,PIN RETAINING X X
6 100148 2 WASHER,FLAT X X
7 100211 2 BOLT X X
7
12
11
12 5
4
12
11
6
13
8
3
9
2 10
TD0005022
264500
7-96
LINER KIT, BIN, RIBLESS : B25D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264500 1 KIT,LINERS,BIN,RIBLESS,B25D X
1 NSI 2 LINER,TAIL X
2 NSI 2 LINER,TAIL DUCT X
3 NSI 2 LINER,SIDE,REAR X
4 NSI 2 LINER,SIDE,MID X
5 NSI 2 LINER,SIDE,FRONT X
6 NSI 1 LINER,HEADBOARD,BOTTOM X
7 NSI 2 LINER,HEADBOARD,TOP X
8 NSI 1 LINER,INLET BOX,TOP X
9 NSI 1 LINER,INLET BOX,BOTTOM X
10 NSI 2 LINER,BASE,REAR X
11 NSI 4 LINER,BASE DUCT X
12 NSI 6 LINER,TOP BEAM X
13 NSI 2 LINER,TOP,REAR X
7-97
LINER KIT, BIN, RIBLESS : B30D
12 7
11
12 5
4
12
11
6
13
8
9
3
2 10
TD0005023
264501
7-98
LINER KIT, BIN, RIBLESS : B30D
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
A 264501 1 KIT,LINERS,BIN,RIBLESS,B30D X
1 NSI 2 LINER,TAIL X
2 NSI 2 LINER,TAIL DUCT X
3 NSI 2 LINER,SIDE,REAR X
4 NSI 2 LINER,SIDE,MID X
5 NSI 2 LINER,SIDE,FRONT X
6 NSI 1 LINER,HEADBOARD,BOTTOM X
7 NSI 2 LINER,HEADBOARD,TOP X
8 NSI 1 LINER,INLET BOX,TOP X
9 NSI 1 LINER,INLET BOX,BOTTOM X
10 NSI 2 LINER,BASE,REAR X
11 NSI 4 LINER,BASE DUCT X
12 NSI 6 LINER,TOP BEAM X
13 NSI 2 LINER,TOP,REAR X
7-99
TAILGATE, B25D
A
13
32 31
6
16 31 41
19
39
28
21 36
11
29
26
28 17 18
20
14
1
23
15
34 14
31 32
8
22 40 31
12 31
10
25
33 40
42 2 31
15 9
31
3 14
27
34 24 4
31 7 31
8 34
29 23
1 8
14 31
18 22 32
25
20
28
38
33 21
5
42 29
28
26
35
17
28
37
29
30 264557
TD0005018
I B B Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M D D To:
A 264557 1 KIT,TAILGATE,BIN,RIBLESS X
1 221668 4 CIRCLIP X
2 206251 2 DECAL,GREASE POINT X
3 203990 2 FITTING,LUBRICATION X
4 201499 2 CIRCLIP X
5 184448 2 PLT,CLAMP X
6 184267 2 BACK PLT X
7 184266 2 CAP,PIVOT X
8 184265 8 WASHER X
9 184264 2 SAFETY LEAF X
10 184263 2 LEAF,TAILGATE X
11 184262 1 TAILGATE X
12 184261 1 ARM,RH X
13 184260 1 ARM,LH X
14 184259 8 SPACER,PIN X
15 184256 4 MTG,LEAF X
16 184255 2 STOP,SIDE X
17 184254 2 STRAP,OUTRIGGER X
18 184253 2 OUTRIGGER X
19 182954 2 MTG,TAILGATE X
20 166345 20 BOSS X
21 162585 14 BOSS X
22 162578 4 PIN,TAG X
23 150205 4 BEARING,SPHERICAL PLN X
24 150097 2 BEARING,SPHERICAL X
25 101354 4 CAPSCREW,SOCHD X
26 100654 16 NUT,STOVER X
27 100653 6 NUT,STOVER X
28 100536 40 WASHER X
29 100532 26 WASHER,HARDENED X
30 100463 6 CAPSCREW,SOCHD X
31 100424 36 WASHER,HARDENED X
32 100316 12 NUT,NYLOC X
33 100312 4 NUT,NYLOC X
34 100210 8 SCREW,HEXHD X
35 100159 6 BOLT,HEXHD X
36 100158 8 BOLT,HEXHD X
37 100139 12 BOLT,HEXHD X
38 100134 8 BOLT,HEXHD X
39 100133 4 BOLT,HEXHD X
40 100119 8 BOLT,HEXHD X
41 100116 4 BOLT,HEXHD X
42 100062 4 WASHER,FLAT X
A 32 31
6
18
13 31 41
19
39
28 21 36
29
16
26
28
20
9
1
23
12
34 9
31 32
8
22 40 31
17 31
11
25
33 32
42 31
2 12 10
31
9
3
24
27 4 7 31
34
31 34 23
8 1 8
29 9 31
40
15 22
25
20
28
38
33 21
42 29
5
28
26 35
14
28
37 29 264556 A
30 TD0005019
I B B Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M D D To:
A 264556 1 KIT,TAILGATE,BIN,RIBLESS X
1 221668 4 CIRCLIP X
2 206251 2 DECAL,GREASE POINT X
3 203990 2 FITTING,LUBRICATION X
4 201499 2 CIRCLIP X
5 184448 2 PLT,CLAMP X
6 184267 2 BACK PLT X
7 184266 2 CAP,PIVOT X
8 184265 8 WASHER X
9 184259 8 SPACER,PIN X
10 184258 2 SAFETY LEAF X
11 184257 2 LEAF,TAILGATE X
12 184256 4 MTG,LEAF X
13 184255 2 STOP,SIDE X
14 184254 2 STRAP,OUTRIGGER X
15 184253 2 OUTRIGGER X
16 184252 1 TAILGATE X
17 184251 1 ARM,RH X
18 184250 1 ARM,LH X
19 182954 2 MTG,TAILGATE X
20 166345 20 BOSS X
21 162585 14 BOSS X
22 162578 4 PIN,TAG X
23 150205 4 BEARING,SPHERICAL PLN X
24 150097 2 BEARING,SPHERICAL X
25 101354 4 CAPSCREW,SOCHD X
26 100654 16 NUT,STOVER X
27 100653 6 NUT,STOVER X
28 100536 40 WASHER X
29 100532 26 WASHER,HARDENED X
30 100463 6 CAPSCREW,SOCHD X
31 100424 36 WASHER,HARDENED X
32 100316 12 NUT,NYLOC X
33 100312 4 NUT,NYLOC X
34 100210 8 SCREW,HEXHD X
35 100159 6 BOLT,HEXHD X
36 100158 8 BOLT,HEXHD X
37 100139 12 BOLT,HEXHD X
38 100134 8 BOLT,HEXHD X
39 100133 4 BOLT,HEXHD X
40 100119 8 BOLT,HEXHD X
41 100116 4 BOLT,HEXHD X
42 100062 4 WASHER,FLAT X
IMPORTANT 24 DANGER
REMOVE AND CLEAN AIRCON WARNING Start only from
FILTER DAILY WHEN OPERATING NO ETHER seat in park or
IN A DUSTY ENVIRONMENT.
Fire / Explosion neutral.
(FILTER LOCATED BEHIND Hazard.
Starting in gear
OPERATOR'S SEAT.) 6 Open Flame in
kills.
218033
Air Intake.
207306
13 207408
19
9 WARNING
WARNING
22 WARNING AVOID INJURY
Keep clear
of rotating
fan blades
8 207331
208046
DANGER
14 207192
Serious injury or
3
death can result IMPORTANT WARNING
from contact with HIGH PRESSURE
electric lines. HYDRAULICS
Never move any Always See manual for correct
part of unit or load maintenance procedure.
closer than: engage Typical working
pressure: 8000 kPa
3m[10FT] plus twice
the line insulator
Park (1160 PSI).
207329
length to an Brake
27 electric line.
before
leaving 17
IMPORTANT 18
operator’s
seat.
WARNING
217827
CAUTION CAUTION
AVOID DEATH OR SERIOUS IN JURY
*READ AND UNDERSTAND OPERATOR’S MANUAL BEFORE OPERATING
WARNING
4
THIS MACHINE.
*OPERATE ONLY FROM THE OPERATOR’S SEAT.
*BEFORE LEAVING SEAT: LOWER BODY TO FRAME REST.
PLACE TRANSMISSION IN NEUTRAL.
21 LOWER
APPLY PARK BRAKE. 207897
STOP ENGINE (TURN KEY SWITCH TO OFF).
20 7339
*DO NOT PERMIT RIDERS.
*AVOID CONTACT WITH OVERHEAD OBSTACLES WHEN OPERATING OR
HAULING THE TRUCK.
*USE EXTRA CARE TO AVOID TIP-OVER WHEN DUMPER BODY IS RAISED.
23 15
207307
207349
1
FACTORY END-OF-LINE
26 PRE-DELIVERY INSPECTION 7
MACHINE SERIAL NO. : ________________
201886
MACHINE
216424 28
25 CAB
60 Amp -
*Ignition IMPORTANT
ENGINE WARNING CAB TILT PROCEDURE
TARE kg V kg
GA1 (FR) kg A1 kg
GA2 (MID) kg A2 kg
12V PURGING UNIT
FUEL FILTER GA3 (REAR) kg A3 kg
COOLANT LEVEL GCM kg D/T kg
SWITCH 207205
207382
216065
176114
2186 49
TD0003711 - B
7-104
DECALS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 176114 1 PLATE,SERIAL NUMBER X X
2 216065 1 DECAL,CB'S&IGN SOL X X
3 207340 2 DECAL,SUSPENSION CYLINDER X X
4 207339 1 DECAL,PASSENGER SEAT X X
5 207290 1 DECAL,DEERE,LIFT/TIEDOWN PNT X X
6 207306 1 DECAL,WARNING EATHER,START X X
7 207349 2 DECAL,COMPRESSED AIR X X
8 207346 2 DECAL,B&W,B30D X
9 207345 2 DECAL,B&W,B25D X
10 207312 1 DECAL,B&W BELL LOGO,FR BONNET X X
11 207330 1 DECAL,PROPSHAFT GUARDS X X
12 207331 1 DECAL,RADIATOR FAN WARNING X X
13 207408 1 DECAL,STARTER MOTOR X X
14 208046 1 DECAL,CAB SUPPORT X X
15 207897 1 DECAL,CAB,L/PUMP LEVER X X
16 207382 1 DECAL,CAB TILT X X
17 207329 1 DECAL,HYDRAULIC PRESSURE X X
18 207191 1 DECAL,DEERE,OVERHEAD POWERLINE X X
19 207192 1 DECAL,DEERE,SEATBELT,WARNING X X
20 207277 1 DECAL,PARK BRAKE,APPLICATION X X
21 207307 1 DECAL,WARNING READ OMM X X
22 207311 2 DECAL,BELL LOGO,CAB DOOR X X
23 201886 1 DECAL,PDI/QUALITY X X
24 218033 1 DECAL,AIRCON,FILTER,CLEAN X X
25 207900 1 DECAL,SOUND PRESSURE X X
26 216424 1 DECAL,SOUND POWER LEVEL X X
27 217827 1 DECAL,WARNING,OVERSPEEDING X X
28 207205 1 DECAL,TORQUE BINPROP BOLT X X
7-105
DECALS
50
WARNING R134a
INFORMATION
HYDRAULIC TEST WARNING
WARNING
STAY CLEAR Refrigerant POINTS
Any alteration, modification,
PAG MP1
49
repair, structural damage or
OPERATOR Lubricant an overturn reduces this
Crushing injury may result in
hinge area if machine is turned.
structure’s protective
MAY capabilities and invalidates
Make sure people are clear of
machine before starting engine
REVERSE 207381 this certification. Consult
the manufacturer to
or moving steering wheel.
29
Attach locking bar before
THE determine this structure’s
limitations.
performing service near center
MACHINE. of machine or transporting on
a truck.
207337
MP2
35 34 ROLLOVER (ROPS) AND
FALLING OBJECT (FOPS)
207336
47
PROTECTIVE STRUC TURE
39 CERTIFICATION
55 25 TON
ADT
21%
15%
3
4
20.9 km/h 13
29.5 km/h 18.4 Mph
Mph
31
10% 50.5 km/h 31.4 Mph
BEFORE WELDIN G ON THIS UNIT: 21 6
BEF ORE W ELDING ON THIS UN IT:
To avo id co n tro l circu it d am ag e:
To avoid co nt rol circu it d am age :
1. Tu rn t he e lectrica l disco n nect
6 This decal appl ies to 2 5 Ton A DT’s with a fully laden gross vehicle ma ss of
1. Tu rn th e elect rical d isco n nect sw it ch t o “ O FF ” .
67
40 300 Kg. [8884 6 lb], with the exhaust brake & EVB fully functional, the transmission
41
sw it ch to “OF F ”. 2. M a ke su re th e veh icle gro un d straps
2. M ake su re t he v ehic le gro u nd stra ps retarder set to maximum, and with the transmission locked in the specified gear.
9
PRESSURE -
-
B O DY L OW ER ED
T R ANS M IS SIO N I N NEU TR AL W ITH PA RK B RA KE EN GA G E D
INFORMATION INFORMATION -
-
T U RN B ATT ERY DIS C O NN E CT SW IT CH T O “ O F F” PO SIT IO N
I NSTA LL A RT IC UL ATIO N LO CK BA R
43
TRIANGLE T B516 23.5R25 54 375 69 475 69 475
DUNLOP PG6S E3 23.5R25 36 250 44 300 44 300
DUNLOP PG6S E3 23.5 -25 40 275 54 375 54208289
375
2 1 6 94 1
2 1 6 94 2
37 38 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
51 48 45
36
35
32 34
33
GREASE
GREASE POINTS 32
POINTS
IMPORTANT 31
30
29 28 27 26 25 24 23 22 21 20 19 18 17
GREASE
EVERY INTERVAL ITEM
HOURS No.
ITEM
MAINTENANCE
POINT
DESCRIPTION
APPROVED
MATERIAL
500HRS AS REQ 2 AIR CLE AN ER SE C OND ARY FILTER 1 RE PLA CE EVERY TH IRD P RIM ARY F ILTE R CH ANG E - M INIMU M ON CE A YE AR BE L L FILT ER S
AS REQ 13 TYR ES 6 CHEC K TY RE PRES SURE
AS REQ 29 P RIM ARY F UE L FILT E R / WATER SE PE RATO R 2 CHEC K CO LD, D RAIN W ATER BE F ORE S TAR TING
207385 208073 AS REQ 37 E NG INE CRA NK CA SE BR E AT HER 1 CHEC K AND C LE AN EL EM E N T
AS REQ 34 TR ANS MIS SION CO OL ER 1 CHEC K, CL EA N IF R EQ UIR ED
AS REQ 32 RAD IAT OR , A IRCO N CO NDE NS E R CHEC K, CL EA N IF R EQ UIR ED
AS REQ 36 CHA RG E AIR CO OL E R 1 CHEC K, CL EA N IF R EQ UIR ED
AS REQ 3 P RE CL EA NER AS SE M BLY CHEC K, CL EA N IF R EQ UIR ED
GREASE
AS REQ 28 RAD IAT OR EXT ENDE D L IFE CO OL ANT 1 CHA NG E T HE CO O LANT ( C )
AS REQ 38 HING ES (BO NN ET AND B EL LY P L AT E) G REAS E
10 1 AIR CLE AN ER PR IMARY FILTER 1 CHEC K INDIC AT OR, R E PL ACE IF RE QU IRED - M IN IMUM O NCE A YEA R BE L L FILT ER S
EVERY 10
10
4
5
O PE R AT OR C ON TRO LS AND INSTRU M ENTS
WA RNING L IGHT S , WAR NING BUZ ZER
CHEC K
CHEC K E VERY S TART- UP
500HRS
10 15 E XTERNA L LIG HT S, REV ER SE B UZZ E R CHEC K
10 20 HYDR AULIC OIL LEV E L 1 CHEC K CO LD
10 22 TR ANS FER CASE OIL LE V EL 1 CHEC K THE O IL L E VEL
10 25 TR ANS MIS SION OIL LEV EL 1 CHEC K CO LD O R W ARM W HIL E E NGIN E IDLES
10 28 RAD IAT OR CO OL ANT LE VEL 1 CHEC K CO LD
207291 10 27 BRA KE ACCU MULATO R 1 TE ST FUNC TIO N
10 33 E NG INE OI L LE VE L 1 CHEC K
GREASE 500
500
500
14,6 AXL E B REAT HE RS
7
8
S US PE NSION ST RUT
AIRC ON FILTE R
3
2
4
CHEC K, CL EA N IF R EQ UIR ED
CHEC K HE IG HTS , L EA KS, RUBB E R BO OT S
CHEC K AND C LE AN O R RE PL ACE (D )
POINTS 500
500
12 S ERVICE BRAK E
17 PA RK BR AKE
8
1
CHEC K BRA KE PAD W E AR
CHEC K BRA KE PAD W E AR
DANGER
500 18 O SC ILL AT ION THR U DRIV E BEAR INGS 2 G REAS E UNT IL IT E S CA PE S AT JO INT ( B) S EE LUBR ICANT S
500 19 O SC ILL AT ION JOIN T 2 G REAS E UNT IL IT E S CA PE S AT JO INTS S EE LUBR ICANT S
500 19 ART ICUL ATIO N JO INT 2 G REASE UNT IL IT E SCA PE S AT JO INTS S EE LUBR ICANT S
500 21 TR ANS FER CASE OIL BREATHE R 1 CHEC K AND C LE AN
500 24 TR ANS MIS SION BRE ATHER 1 CHEC K AND C LE AN
500 30 BATT E RIE S 2 CL EAN AND T IG HTE N T ERMINAL S
To avoid injury or 54
500 33 E NG INE OI L AND O IL F ILTER 2 DRA IN WA RM AND R EPL ACE S EE LUBR ICANT S
42
500 35 E LE CT RICA L CO NNE CT ION S H ARNES S CHEC K CO NDIT ION OF HARN ESS , L OO M S
500 16 DUM P BO DY P IVOT S 2 G REASE UNT IL IT E SCA PE S AT JO INTS S EE LUBR ICANT S
BE L L FILT ER S
maintenance in 2000
2000
23
26
TR ANS MIS SION OIL
P NE UM ATIC SY ST EM AIR DRYE R FILT ER
1
1
CHA NG E T HE O IL (A )
RE PLA CE
S EE LUBR ICANT S
BE L L FILT ER S
this area
2000 28 RAD IAT OR EX T ENDE D L IFE CO OL ANT 1 CHEC K THE C OO L ANT CO NDIT ION ( C )
4000 9 HYDR AULIC S YST EM RE TUR N FILT ER 1 RE PLA CE BE L L FILT ER S
4000 20 HYDR AULIC TANK 1 DRA IN AND R EFILL S EE LUBR ICANT S
207351
HYDRAULIC OIL
- O I L S T O M EE T A TF AT F
C O M P L Y IN G W IT H VI C K E R S M -2 9 5 0- S
S P E C IF IC A T I O N S AE 1 0 W
S AE 3 0
P R E FE R R E D : - C A L T E X T EX A M AT IC T YP E - G
GREASE
- PR E F ER R E D : - C A L T E X M U L T I FA K E P N G L I N 0 . 2
- C A L T E X U LT R A D U TY G R E A S E N G L I N 0 . 2
EVERY S PE C I F I C T I O N
P R EF F E R E D : - C A L T EX O I L Z F ( 8 0W - 9 0 )
500HRS 216513
207410
TD0003712 - B
7-106
DECALS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
27 207350 1 DECAL,SPRING PRESSURE X X
28 207338 2 DECAL,PARK BRAKE WARNING X X
29 207337 3 DECAL,VISIBILITY WARNING X X
30 216497 1 DECAL,SPEED DOWN SLOPE X
31 216498 1 DECAL,SPEED DOWN SLOPE X
32 207385 1 DECAL,SHIFT INHIB./PARK BRAKE X X
33 217845 1 DECAL,CB'S,FUSES,RELAYS X X
34 207409 1 DECAL,BIN TIP X X
35 207411 1 DECAL,EMERGENCY EXIT X X
36 207412 1 DECAL,PARK BRAKE X X
37 216531 1 DECAL,ROPS/FOPS,SML X X
38 207350 1 DECAL,SPRING PRESSURE X X
39 207310 2 DECAL,LIFTING EYE X X
40 216942 1 DECAL,TYRE PRESSURE,30TON X
41 216941 1 DECAL,TYRE PRESSURE,25TON X
42 207410 1 DECAL,GREASE,500HRS,ARTIC X X
43 216513 1 DECAL,RSG,SML X X
44 207995 1 DECAL,HYDRAULIC TEST POINTS X X
45 208073 1 DECAL,GREASE,500HRS,STR,CYL X X
46 207304 4 DECAL,TIE DOWN POINT X X
47 206249 2 DECAL,REFLECTOR,RED X X
48 207338 2 DECAL,PARK BRAKE WARNING X X
49 207381 1 DECAL,REFRIGERANT X X
50 207336 2 DECAL,ARTICULATION CRUSH X X
51 207291 1 DECAL,GREASE,OSCIL/R-BRG 500HD X X
52 207823 2 DECAL,BELL LOGO,BIN X X
53 207380 2 DECAL,GREASE,500HRS,BIN PIVOT X X
54 207351 2 DECAL,BIN SUPPORT X X
55 216679 1 DECAL,IGNITION SWITCH X X
7-107
872182 - B30D & B25D 6X6 ADT - Sept. 2007
7-108
SECTION 8 SERVICE KITS
LE
B
A
IL
A
V
A
T
O
N
S
N
IO
T
A
R
T
S
LU
IL
S
IT
K
E
IC
V
R
E
S
8-2
SERVICE KITS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
361624 1 KIT,SERVICE 100HR SMALL ADT X X
207694 1 ELEMENT,FILTER,10MICRON X X
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON X X
226019 1 FILTER,AIR ASSY(AIR CON) X X
8-3
SERVICE KITS (CONTINUED)
LE
B
A
IL
A
V
A
T
O
N
S
N
IO
T
A
R
T
S
LU
IL
S
IT
K
E
IC
V
R
E
S
8-4
SERVICE KITS (CONTINUED)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
361630 1 KIT,SER 3000HR SMALL ADT,DRY X X
DC221578 1 ELEMENT,OIL FILTER OM906LA X X
DC221529 1 GASKET,TAPPET COVER X X
220725 1 ELEMENT,OUTER,AIR CLEANER X X
207694 1 ELEMENT,FILTER,10MICRON X X
DC221899 1 KIT,ELEMENT,FUEL FILTER X X
222389 1 ELEMEMT,FLTR,HYDRAULIC,5MICRON X X
220010 1 ELEMENT,FILTER,29MICRON X X
210497 1 STRAINER,125 MICRON,350L/MIN X X
226019 1 FILTER,AIR ASSY(AIR CON) X X
8-5
872182 - B30D & B25D 6X6 ADT - Sept. 2007
8-6
SECTION 9
RECOMMENDED LUBRICANTS,
ADHESIVES AND PAINTS
A . C H A NG E I N T E R V AL S M A Y B E E X T E N D E D B Y O IL S A M P L I NG
B . C H A N G E I N T E R V A L S T O E V E R Y 2 5 0 H R S I F O P E R A T E D I N E X T R E M E LY W E T C O N D I T I O N S
C . R E F E R T O B U L L E T O N 2 0 00 /0 3 3 R E G A R D IN G WA T E R A N D CO O L A NT S P E C IF ICA T IO N
D . I N S E V E R E A P P L I C A T I O N S C H E C K W E E K L Y O R D A I LY
ENGINE - M-BENZ
- OIL S T O MEET ‘ M-BENZ 2 28.5
SPECIFI CATIONS
TRANSMISSION - ZF 6HP592
- USE ONLY CASTROL
TRANSMAX Z OR S/TRANSYND
HYDRAULIC OIL
- OIL S T O MEET ATF
COMPLYING WITH VICKERS M-2 952- S
SPECIFI CATION
PREFERRED: - CAL TEX TEXAM ATIC T YPE-G
GREASE
- PREFERRED: - CALTEX MULT IFAK EP NGLI N0 . 2
- CALT EX ULTRA DUTY GREASE NGLI N0. 2
TRANSFER CASE
- USE ONLY CASTROL
TRANSMAX Z O R S/TRANSYND
20 74 35
A M B I E N T T E M P E R AT U R E R A N G E D U R I N G F I L L P E R I O D
RECOMMENDED LUBRICANTS F - 40 - 22 -4 14 32 50 68 86 104 122
C - 40 - 30 -20 -10 0 10 20 30 40 50
ENGINE - M-BENZ
- O ILS TO MEET ‘M -BENZ 228.5
SPECIFICATIONS S AE 1 5W -4 0
SAE 10W-40
PREFERRED: - CASTRO L DYNAMAX 10W-40
- CALTEX XLD 10W-40
TRANSMISSION - ZF 6HP592
- USE ONLY CASTRO L CASTROL TRANSMAX Z OR S (SAE 70W-80W)
TRANSMAX Z OR S/TRANSYND
HYDRAULIC OIL
- O ILS TO MEET ATF ATF
COM PLYING WITH VICKERS M-2952-S
SPECIFICATION SAE 10W
SAE 30
PREFERRED: - CALTEX TEXAM ATIC TYPE-G
GREASE
- PREFERRED: - CALTEX MULTIFAK EP NGLI N0. 2
- CALTEX ULTRA DUTY GREASE NG LI N0. 2
TRANSFER CASE
- USE ONLY CASTRO L
TRANSMAX Z OR S/TRANSYND
P008330
9-2
ADHESIVES
RECOMMENDED ADHESIVES
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
280016 LOCTITE: 2 FORM-A-GASKET X X
280039 LOCTITE: 277 THREADLOCKER,RED HS X X
280085 LOCTITE:243 THREADLOCKER,BLUE X X
280089 LOCTITE: 272 THREADLOCKER,RED X X
280107 LOCTITE: 518 ANAEROBIC GASKET X X
280111 LOCTITE: 599 GASKET,(HIGH TEMP) X X
280450 LOCTITE: 767 ANTI-SEIZE X X
SIKA PRIMER 210 T CLEANING X X (USED ON D-SERIES CABS)
SIKA FLEX ACTIVATOR X X (USED ON D-SERIES CABS)
SIKA FLEX 225 FC USED FOR WINDOW ADHESION X X (USED ON D-SERIES CABS)
9-3
PAINTS AND PROCEDURES
2. Priming
Prime surface with AW255 EPIWASH STRONTIUM CHROMATE PRIMER (Bell Part Number 280098),
3. Top Coat
Coat with two (2) coats of PLASCOTHANE 4:1 INDUSTRIAL POLY-URITHANE ACRYLIC
ã CAUTION
Do not use Lacquer Thinners
9-4
SECTION 10 SPECIAL TOOLS
10-2
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281322 1 TOOL,ENG,DC,DIAL GAUGE X X
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE X X
3 DC280155 1 TOOL,COMPRESSION-RECORDER MERC X X
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS X X
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR X X
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE X X
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES X X
8 DC280018 1 BUSH,TAPER F'SEAL FITTING X X
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE X X
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS X X
11 281368 1 TOOL,ENG,DC,TESTER X X
12 DC280046 1 TOOL,DELIVERY PUMP TESTER X X
13 281329 1 TOOL,ENG,DC,TESTER X X
14 DC280178 1 TESTER,CHARGE AIR PRESSURE X X
15 281391 1 TOOL,ENG,DC,TEST FLANGE X X
16 DC280171 1 PULLER X X
17 DC280162 1 TESTER,COOLING SYSTEM X X
18 281300 1 TOOL,ENG,DC,TORX BIT SET X X
10-3
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
10-4
ENGINE - OM906LA SERVICE TOOLS, KIT 262126
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC X X
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION X X
21 DC280134 1 TOOL,PLIERS PISTON RING X X
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET X X
23 DC280180 1 HANDLE,SPRING RETAINER X X
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE X X
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
26 281379 1 TOOL,ENG,DC,PULLER X X
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT X X
28 281386 1 TOOL,ENG,DC,DRIFT X X
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT X X
30 281388 1 TOOL,ENG,DC,DRIFT X X
31 281336 1 TOOL,ENG,DC,SLEEVE X X
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES X X
33 281380 1 TOOL,ENG,DC,THREADED INSERT X X
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST X X
10-5
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
10-6
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH X X
2 281398 1 TOOL,ENG,DC,DRIFT X X
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH" X X
4 DC280057 1 TOOL,INTERNAL PULLER X X
5 DC280056 1 TOOL,BRACING X X
6 DC280075 1 TOOL,PISTON RING PLIERS X X
7 DC280071 1 TOOL,PISTON RING CLAMPING X X
8 281366 1 TOOL,PISTON RING CLAMPING X X
9 281398 1 TOOL,ENG,DC,DRIFT X X
10 DC280062 1 TOOL,REAMER (D=8,99) X X
11 DC280064 1 TOOL,VALVE GUIDE HOLE X X
12 281306 1 TOOL,ENG,DC,REAMER X X
10-7
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
10-8
ENGINE - OM906LA REPAIR TOOLS, KIT 262127
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
13 281325 1 TOOL,ENG,DC,DRIFT X X
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT X X
15 DC280147 1 TOOL,VALVE-LIFTER MERC X X
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE X X
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT X X
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE X X
19 281392 1 TOOL,ENG,DC,SLEEVE X X
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE X X
21 281318 1 TOOL,ENG,DC,PULLER X X
22 281333 1 TOOL,ENG,DC,THRUST PIECE X X
23 281337 1 TOOL,ENG,DC,PUNCH X X
10-9
ENGINE - OM906LA REPAIR TOOLS, KIT 262128
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS X X
2 281401 1 TOOL,ENG,DC,ADAPTER SET X X
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING X X
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM X X
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR X X
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT X X
7 DC280170 1 VALVE,SEATRING TURNING CUTTER X X
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER X X
1 13
7
2 14
8
3 15
9
4 16
10
5 17
11
6 18
12
10-12
GEAR RATIO 13100 TRANSFER CASE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281000 1 FIXTURE,LOCKING X X
2 281001 1 FIXTURE,TIGHTENING X X
3 281002 1 SHIELD,PUNCH X X
4 281003 1 PLUG,HEATING X X
5 281004 1 SEAL,PUNCH X X
6 281005 1 PRESS,TOOL BEARING X X
7 281006 1 PIN,INSERTING TOOL X X
8 281007 1 SPEC.2 PIN SPANNER X X
9 281008 1 TOOL,PRESS X X
10 281009 1 PLT,CLAMPING X X
11 281013 1 PLUG,HEATING X X
12 281016 1 GUIDE PIN,M12 X X
13 281017 1 GUIDE PIN,M10 X X
14 281018 1 FIXTURE,PRESS X X
15 281019 1 TOOL,PRESS X X
16 281020 1 FIXTURE,SUPPORT X X
17 281021 1 FIXTURE,PRESS X X
18 281024 1 SUPPORT FIXTURE X X
10-13
GEAR RATIO 13100 TRANSFER CASE
19
20
21
22
23
10-14
GEAR RATIO 13100 TRANSFER CASE
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
19 281008 1 TOOL,PRESS X X
20 281026 1 PRESS FIXTURE X X
21 281027 1 PROTECTION FIXTURE X X
22 280532 1 TOOL,7C/8,5C POINTER SET X X
23 280533 1 PULLER,BEARING,T/CASE 9100 X X
10-15
ZF 6HP 592 C TRANSMISSION
10
11
12
6
P008651
10-16
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281675 1 HOOK,LIFTING X X
2 281676 1 PULLER X X
3 281677 1 PULLER X X
4 281678 1 PULLER,TWO LEG X X
5 281679 1 TOOL,BASIC X X
6 281680 1 PULLER X X
7 281681 1 PLT,EXTRACT X X
8 281682 1 DEVICE,LIFTING X X
9 281683 1 DRIFTER X X
10 281684 1 BLOWER,HOT AIR X X
11 281685 1 BKT,ADAPTER LHS X X
12 281686 1 BKT,ADAPTER RHS X X
10-17
ZF 6HP 592 C TRANSMISSION
18
13
19
20
14
21
15
22
16
23
17
P008652
10-18
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
13 281687 1 DRIFTER X X
14 281688 1 EYE,LIFTING X X
15 281689 1 INSERT,GRIPPING X X
16 281690 1 EXTRACTOR X X
17 281691 1 DEVICE,ADJUSTING X X
18 281692 1 FIXTURE,HOLDING X X
19 281693 1 DRIFTER X X
20 281694 1 GUIDE,SCREW X X
21 281695 1 DRIFTER X X
22 281696 1 DEVICE,LIFTING X X
23 281697 1 MOUNTING X X
10-19
ZF 6HP 592 C TRANSMISSION
24
30
31
25
32
26
33
27
28
29
34
P008653
10-20
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
24 281698 1 MOUNTING X X
25 281699 1 PRESSURE PIECE X X
26 281700 1 PRESSURE PIECE X X
27 281701 1 DRIFT ASSY X X
28 281702 1 TOOL X X
29 281703 1 MOUNTING X X
30 281704 1 BRACKET X X
31 281705 1 DEVICE,CLAMPING X X
32 281706 1 TOOL,TEST X X
32 281707 1 KIT,PRESSURE TESTER X X
33 281708 1 SUPPORT X X
34 281709 1 DEVICE,HOLDING X X
10-21
ZF 6HP 592 C TRANSMISSION
35
40
36
41
37
38 42
39
43
P008654
10-22
ZF 6HP 592 C TRANSMISSION
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
35 281709 1 DEVICE,HOLDING X X
36 281710 1 DEVICE,LIFTING X X
37 281711 1 INSERT,HEXAGON X X
38 281712 1 EXTRACTOR X X
39 281713 1 STAND X X
40 281714 1 PUNCH X X
41 281715 1 PUNCH X X
42 281716 1 BRACKET X X
43 281717 1 PIN,CONTROL THREADED X X
10-23
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
10-24
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280149 1 TOOL,BEARING RESISTANCE X X
2 280010 1 SPANNER,BEARING ADJ-HUB NUT X X
3 280272 1 TOOL,CASSETTE SEAL X X
10-25
ZF HK 3.18 LS DIFFERENTIAL
P008657
10-26
ZF HK 3.18 LS DIFFERENTIAL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 281268 1 SHAFT,MEASURING X X
2 281269 1 PISTON,MEASURING X X
3 281267 1 SLEEVE,GRAB X X
4 281140 1 BASIC SET X X
5 281266 1 FIXTURE,ADJUSTABLE X X
6 281272 1 DRIVER,SEAL X X
7 281271 1 SLEEVE,GRAB X X
8 281140 1 BASIC SET X X
9 281270 1 SLEEVE,GRAB X X
10 281144 1 INDICATOR,DIAL X X
11 281143 1 STAND,MAGNETIC X X
12 281218 1 PLIERS,LIFTING X X
13 281234 1 SHAFT,MEASURING X X
14 281236 1 SHIMS,120 X X
10-27
SUSPENSION : REPAIR/OVERHAUL
10-28
SUSPENSION : REPAIR/OVERHAUL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 121463 1 CONNECTOR,SUSPSTRUT X X
2 280257 1 TOOL KIT,CHARGING NITROGEN X X
10-29
HYDRAULICS : REPAIR/OVERHAUL
6
1
10-30
HYDRAULICS : REPAIR/OVERHAUL
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 201873 1 POINT,TEST,HYD X X
2 206082 1 GAUGE,QUAD,PRESS X X
3 240498 1 HOSE ASSY,TEST,MINIMESS,2.5M X X
4 240499 1 HOSE ASSY,TEST,MINIMESS,1.0M X X
5 280261 1 TOOL,ADJUSTABLE C SPANNER X X
6 280470 1 WRENCH,NECKBUSH NUT X X
7 120926 1 FTG,HOSE ADPT,1/4"BSP,TYRE TOW X X
10-31
FRAME & OSCILLATION TOOLS
10-32
FRAME & OSCILLATION TOOLS
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 280082 1 CHAIN WRENCH-ADT OSC LOCK NUT X X
2 280547 1 NUT,TORQUE,MULTIPLIER OSCILL X X
10-33
DIAGNOSTIC TOOLS (DRIVELINE)
1 2
TD0004663
10-34
DIAGNOSTIC TOOLS (DRIVELINE)
I BB Vin Series
Q
T PART 32
T DESCRIPTION REMARKS
E No. 05 From:
Y
M DD To:
1 216281 1 HARNESS,DIAGNOSTIC,MK4 X X
2 280479 1 MERC,MINIDIAG2 X X
10-35
TYRE INFLATION KIT - (OPTIONAL)
P009452 A
10-36
TYRE INFLATION KIT - (OPTIONAL)
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 262867 1 KIT,TYRE INFLATION-ALL D# X X
2 280071 1 GUAGE,INFLATOR,COMBI X X
3 120053 2 ADAPTOR,MALE NPTF,PUSHLOCK X X
4 200033 2 CLAMP,HOSE X X
5 120926 1 FTG,HOSE ADPT,1/4” BSP X X
6 130020 10m HOSE,PUSHLOCK 1/4” X X
10-37
872182 - B30D & B25D 6X6 ADT - Sept. 2007
10-38
SECTION 11 NUMERICAL INDEX