Enterprise Resource Planning: The Business Backbone: Section Ii
Enterprise Resource Planning: The Business Backbone: Section Ii
What Is ERP? ERP is the technological backbone of e-business, an enterprisewide transaction framework
with links into sales order processing, inventory management and control, production and
distribution planning, and finance.
Enterprise resource planning is a cross-functional enterprise system driven by an
integrated suite of software modules that supports the basic internal business processes
of a company. For example, ERP software for a manufacturing company will typically
process the data from and track the status of sales, inventory, shipping, and invoicing,
as well as forecast raw material and human resource requirements. Figure 8.8 presents
the major application components of an ERP system. Figure 8.9 illustrates some of the
key cross-functional business processes and supplier and customer information flows
supported by ERP systems.
ERP gives a company an integrated real-time view of its core business processes, such
as production, order processing, and inventory management, tied together by the ERP
application software and a common database maintained by a database management sys-
tem. ERP systems track business resources (such as cash, raw materials, and production
capacity), and the status of commitments made by the business (such as customer orders,
purchase orders, and employee payroll), no matter which department (manufacturing,
purchasing, sales, accounting, and so on) has entered the data into the system.
ERP software suites typically consist of integrated modules of manufacturing, dis-
tribution, sales, accounting, and human resource applications. Examples of manufac-
turing processes supported are material requirements planning, production planning,
and capacity planning. Some of the sales and marketing processes supported by ERP
are sales analysis, sales planning, and pricing analysis, while typical distribution appli-
cations include order management, purchasing, and logistics planning. ERP systems
support many vital human resource processes, from personnel requirements planning
to salary and benefits administration, and accomplish most required financial record-
keeping and managerial accounting applications. Figure 8.10 illustrates the processes
supported by the ERP system that the Colgate-Palmolive Company installed. Let’s
take a closer look at Colgate’s experience with ERP.
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REAL WORLD Kennametal, Haworth, Dana
Holding, and Others: ERPs Get a
CASE Second Lease on Life
its vendor did build in. “We couldn’t implement one single Dana’s vendor didn’t lie down. To try to persuade Tracy
enhancement pack ever,” he says. that maintenance fees are valuable, the vendor analyzed
So even if Hanna could pay up to $54 million for inte- Dana’s use of its support, he says. The findings: Dana made
grators and consultants to help Kennametal move to the lat- 21,000 requests to the vendor between January and Septem-
est version of the ERP suite, he doesn’t want to. Instead, he ber 2009. About 98 percent of them didn’t involve human
plans to turn Kennametal’s old ERP management strategy intervention; they were automated lookups on the vendor’s
on its head by putting in as vanilla a version of SAP as pos- knowledge base. “We’re not getting much,” Tracy concluded.
sible. Hanna and CEO Carlos Cardoso are willing to change So Tracy stopped making maintenance payments to his
Kennametal’s internal business processes to match the way main ERP vendor as of December 31, 2009. “That’s a risky
SAP works, Hanna says, rather than the other way around. strategy, though not as risky as vendors would have you be-
Kennametal will also take on the implementation itself. lieve,” he says. One result of the move away from provider
Hanna hired IBM to consult about requirements defini- support is that Dana’s internal IT people have to be more
tions and to identify business processes that must be re- savvy about the ERP systems the company relies on—and
vamped to conform to SAP’s procedures. Meanwhile, able to fix what may go wrong. But, he says, there have been
Kennametal staff will do the legwork. Hanna and Cardoso no technological show-stoppers in years because ERP, like
have committed to the board of directors to have the job other legacy systems, is mature and reliable. Plus, there’s
done in eight months, he says, implementing at least 90 per- plenty of ERP talent.
cent of the SAP software unmodified. The project is so im- Eliminating maintenance saves money, because Dana is
portant to Kennametal that it must succeed in order for the no longer paying for a service of questionable value, and it
company’s leaders, including Hanna and Cardoso, to achieve sets a precedent with the company’s other ERP vendors.
their performance goals for the year. “I’m going to make it “You have to show value every step of the way,” Tracy tells
work,” says Hanna. his suppliers. “If you try to hold us hostage, I will call what I
Because Kennametal’s ERP system has been unable to see as a bluff and just stop payment.”
keep up with changing technologies, Hanna says the company CIOs have to take charge of what the future of ERP is
never benefitted from the millions in maintenance fees it paid going to be. Treating ERP as legacy IT may be hard for
to cover upgrades. “We paid maintenance for nothing.” some who have invested so much time and energy in plan-
Doug Tracy, CIO at Dana Holding, researched analyst ning, implementing, and tweaking these systems.
firm estimates about where maintenance money actually But adopting this mindset will help CIOs move ERP—
goes and found that 90 percent of those fees are pure profit and their companies—ahead. Modifying the base applica-
for the vendor. For Tracy, there is no more time or tolerance tions judiciously, if at all, will minimize expense and time
for vendor games. devoted to software that now provides the most basic func-
The $8.1 billion auto parts supplier has in recent years tionality. Everyone does accounts payable, notes Stanec at
fought a hostile takeover attempt as well as been in, then Piggly Wiggly, so don’t waste time customizing it.
emerged from, Chapter 11 bankruptcy protection. Then the Further out, Stanec, for one, dreams of seeing ERP ven-
auto market tanked, and Dana’s sales reflected the 30 percent dors develop packages that help companies generate reve-
to 70 percent decline. The company had to scale back some nue. “Then,” he says, “we’d have something interesting to
ERP projects, and Dana wanted its vendors to work with negotiate.”
them to reduce fees. Tracy declines to name Dana’s main ERP Source: Adapted from Kim S. Nash, “Reviving ERP,” CIO Magazine,
vendor but says he wasn’t getting the deal he was looking for. February 1, 2010.
FIGURE 8.8
The major application Production
components of enterprise Planning
resource planning Sales, Integrated
demonstrate the cross- Distribution, Logistics
functional approach of Order Customer/
ERP systems. Management Employee
Accounting and
Human
Finance
Resources
FIGURE 8.9 Some of the business process flows and customer and supplier information flows supported by
ERP systems.
Manufacturing Order-Fulfillment
Production Materials Delivered Orders
Process Process
Forecast
Planning Processes Customer Forecast
Requirements
F IG UR E 8.10 The business processes and functions supported by the ERP system implemented by the Colgate-
Palmolive Company.
MRP
Purchasing Manufacturing Inventory Distribution
Inbound
& Accounts & Production Control & & Accounts
Inventory
Payable Scheduling Warehousing Receivable
Plant Mgmt.
Human Resources
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Benefits and As the example of Colgate-Palmolive has just shown, ERP systems can generate sig-
nificant business benefits for a company. Many other companies have found major
Challenges of business value in their use of ERP in several basic ways:
ERP
• Quality and efficiency. ERP creates a framework for integrating and im-
proving a company’s internal business processes that results in significant
improvements in the quality and efficiency of customer service, production,
and distribution.
• Decreased costs. Many companies report significant reductions in transac-
tion processing costs and hardware, software, and IT support staff compared
to the nonintegrated legacy systems that were replaced by their new ERP
systems.
• Decision support. ERP provides vital cross-functional information on business
performance to managers quickly to significantly improve their ability to make
better decisions in a timely manner across the entire business enterprise.
• Enterprise agility. Implementing ERP systems breaks down many former de-
partmental and functional walls or “silos” of business processes, information
systems, and information resources. This results in more flexible organizational
structures, managerial responsibilities, and work roles, and therefore a more agile
and adaptive organization and workforce that can more easily capitalize on new
business opportunities.
The Costs of ERP An ERP implementation is like the corporate equivalent of a brain transplant. We pulled
the plug on every company application and moved to PeopleSoft software. The risk was
certainly disruption of business because if you do not do ERP properly, you can kill your
company, guaranteed.
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FIGURE 8.11
Typical costs of
implementing a new Hardware
ERP system. 12%
Software
15%
Reengineering
43%
Training and
Change
Management
15%
Data
Conversions
15%
American American LaFrance (ALF), a maker of emergency vehicles such as fire trucks and
LaFrance: ambulances, filed for Chapter 11 bankruptcy protection on January 28, 2008; in
court papers, it is claiming that their software vendor’s work installing and transi-
Botched ERP tioning to a new ERP system contributed to inventory and production problems.
Implementation Officials at American LaFrance, which has been in business making fire and emer-
Leads to Failure gency response equipment since 1832, stated that “this is a legal ‘reorganization’
process to make the company stronger.”
(and Bankruptcy) The bankruptcy filing was due to “operational disruptions caused by the installa-
tion of a new ERP system,” as well as obsolete inventory that American LaFrance’s
previous owner, Freightliner, did not properly disclose. A New York–based invest-
ment company, Patriarch Partners, bought American LaFrance in late 2005 for an
undisclosed sum.
“As a result of the unanticipated obsolescence of inventory and the ongoing ERP
problems, American LaFrance has incurred approximately $100 million in secured
debt since it purchased its business,” company officials said in a statement. “These
problems have resulted in slowed production, a large unfulfilled backlog, and a lack
of sufficient funds to continue operating.”
ALF had purchased Freightliner’s business in 2005. As part of the purchase
agreement, Freightliner had managed inventory, payroll, and manufacturing
processes until June 2007, according to news reports. “But American LaFrance,
which was preparing to take over those functions by creating its own in-house
system, fumbled the changeover,” wrote The Post and Courier of Charleston, South
Carolina.
Citing company statements, the newspaper added: “The two systems were not
entirely compatible, and a wide range of financial information was lost in the change-
over. Inventory was in disarray, and workers were unable to find the parts they
needed.” According to U.S. Bankruptcy Court documents, the new system ALF set
up with the help of a software vendor had “serious deficiencies” that had “a crippling
impact” on the company’s operations.
The multitude of business and IT problems “forced American LaFrance to seek
protection from its more than 1,000 creditors, who collectively are owed more than
$200 million,” the paper reported. Results from a recent CIO survey on ERP sys-
tems and their importance to twenty-first-century businesses explain how and why
technology disasters like American LaFrance’s can happen. More than 85 percent of
survey respondents agreed or strongly agreed that their ERP systems were essential
to the core of their businesses, and that they “could not live without them.”
Source: Adapted from Jennifer Zaino, “Modern Workforce: Capital One Puts ERP at Core of Work,” InformationWeek,
July 11, 2005.
Causes of ERP What have been the major causes of failure in ERP projects? In almost every case, the
Failures business managers and IT professionals of these companies underestimated the com-
plexity of the planning, development, and training that were needed to prepare for a
new ERP system that would radically change their business processes and information
systems. Failure to involve affected employees in the planning and development
phases and to change management programs, or trying to do too much too fast in the
conversion process were typical causes of failed ERP projects. Insufficient training in
the new work tasks required by the ERP system and failure to do enough data conver-
sion and testing were other causes of failure. In many cases, ERP failures were also
due to overreliance by company or IT management on the claims of ERP software
vendors or on the assistance of prestigious consulting firms hired to lead the imple-
mentation. The following experience of a company that did it right gives us a helpful
look at what is needed for a successful ERP implementation.
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Capital One Just a few years ago at Capital One Financial Corp., it took 10 human-resources
(HR) specialists to sign off on one change-of-address form. With thousands of em-
Financial: Success
ployees worldwide, that’s a lot of paper-pushing. Today, address changes are done via
with ERP Systems a self-service application that has freed HR to devote time to strategic staffing, pro-
gram planning, and change management.
This example illustrates a big change that has taken place at the $2.6 billion-a-year
financial services company since it began to roll out PeopleSoft applications. “It’s a
cultural change that has freed people to not deal with minutiae but to deal with business
value,” says Gregor Bailar, executive vice president and CIO. “It really has been
transformative.” Bailar envisions more automation ahead, with financials following in
the footsteps of HR’s “lean-process” design to deal with the mountain of data re-
quests the financials team receives and processes within the group.
The PeopleSoft ERP system, which serves as Capital One’s backbone for
financials, HR, asset-management, and supply-chain processes, supports about
18,000 users, including Capital One’s 15,000 associates and some business partners.
The applications are accessible via a Web portal based on BEA Systems Inc.’s
technology.
Capital One is exploring the possibility of partnering with ERP application ser-
vice providers, now that the hard work of correcting data and linking processes is
done. Running the applications may be more of a commodity job at this point, but
the applications themselves serve as a pillar for the company’s future-of-work initia-
tive. Bailar describes this as “a very mobile, interactive, collaborative environment”
designed to support the requirements of the company’s biggest asset, its knowledge
workers. It’s characterized not only by extensive Wi-Fi access, VoIP-enabled laptops,
instant messaging, and BlackBerrys, but also by workflows that, for the most part,
come to users electronically. Says Bailar, “Everyone’s daily life is kind of drawn back
to this suite of apps.”
Source: Adapted from Jennifer Zaino, “Modern Workforce: Capital One Puts ERP at Core of Work,” InformationWeek,
July 11, 2005.
Trends in ERP Today, ERP is still evolving—adapting to developments in technology and the demands
of the market. Four important trends are shaping ERP’s continuing evolution: improve-
ments in integration and flexibility, extensions to e-business applications, a broader reach
to new users, and the adoption of Internet technologies.
Figure 8.12 illustrates four major developments and trends that are evolving in ERP
applications. First, the ERP software packages that were the mainstay of ERP imple-
mentations in the 1990s, and were often criticized for their inflexibility, have gradually
been modified into more flexible products. Companies that installed ERP systems
pressured software vendors to adopt more open, flexible, standards-based software ar-
chitectures. This makes the software easier to integrate with other application pro-
grams of business users, as well as making it easer to make minor modifications to suit
a company’s business processes. An example is SAP R/3 Enterprise, released in 2002 by
SAP AG as a successor to earlier versions of SAP R/3. Other leading ERP vendors,
including Oracle, PeopleSoft, and J.D. Edwards, have also developed more flexible
ERP products.
Web-enabling ERP software is a second development in the evolution of ERP.
The growth of the Internet and corporate intranets and extranets prompted software
companies to use Internet technologies to build Web interfaces and networking capa-
bilities into ERP systems. These features make ERP systems easier to use and connect
to other internal applications, as well as to the systems of a company’s business part-
ners. This Internet connectivity has led to the development of interenterprise ERP
systems that provide Web-enabled links between key business systems (such as inventory
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FIGURE 8.12
Trends in the evolution of
ERP applications.
e-Business Suites
Interenterprise ERP
Web-Enabled ERP
Flexible ERP
and production) of a company and its customers, suppliers, distributors, and others.
These external links signaled a move toward the integration of internal-facing ERP
applications with the external-focused applications of supply chain management
(SCM) and a company’s supply chain partners. We will discuss supply chain manage-
ment in Section III.
All of these developments have provided the business and technological momen-
tum for the integration of ERP functions into e-business suites. The major ERP soft-
ware companies have developed modular, Web-enabled software suites that integrate
ERP, customer relationship management, supply chain management, procurement,
decision support, enterprise portals, health care functionality, and other business
applications and functions. Examples include Oracle’s e-Business Suite and SAP’s
mySAP. Some e-business suites disassemble ERP components and integrate them into
other modules, while other products keep ERP as a distinct module in the software
suite. Of course, the goal of these software suites is to enable companies to run most
of their business processes using one Web-enabled system of integrated software and
databases, instead of a variety of separate e-business applications. See Figure 8.13.
Let’s look at a real-world example.
F IGU RE 8.13 The application components in Oracle’s e-Business Suite software product.
Source: Adapted from Oracle Corporation, “E-Business Suite: Manage by Fact with Complete Automation and Complete Information,”
Oracle.com, 2002.
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Visa International: Despite the innovations brought to global commerce by Visa’s sophisticated con-
Implementing the sumer payments processing system, Visa International had surprisingly outdated
systems managing some of its most critical internal business processes. “KPMG did
e-Business Suite an analysis of our business and found that our internal systems were becoming a risk to
our organization,” said Gretchen McCoy, senior vice president of Visa International.
“We were in the red zone.”
McCoy found that Visa’s internal systems were unnecessarily complex and uti-
lized few of the advantages that technology can bring to an enterprise. The financial
management infrastructure was fragmented, complex, and costly to maintain. Data
were not standardized, resulting in many different databases making disparate inter-
pretations of business data. Corporate purchasing, accounts payable, and asset
management were managed manually, resulting in time-consuming delays and dis-
crepancies. Fragmented internal systems are not unusual in a company that experiences
rapid growth. Visa experienced double-digit growth for 11 consecutive years. Visa
chose Oracle e-Business Suite to remedy the problems that come with a complex and
inefficient back office.
The resulting implementation turned Visa’s cumbersome, outdated desktop pro-
cedures into Web-based e-business solutions that met Visa’s demands for all roles and
processes. For example, Oracle Financials automated Visa’s old organization and cre-
ated a more agile system capable of accounting for the impact of financial activities on
a global scale. Accounts payable was transformed from a cumbersome manual process
into a streamlined system that automatically checks invoices against outgoing pay-
ments and requests review of any discrepancies via e-mail. And Oracle iProcurement
helped automate Visa’s requisitioning and purchasing system by streamlining the en-
tire purchasing process and implementing a self-service model to increase processing
efficiency, said McCoy.