RW5
RW5
Gener Romeu
Rotecna’s President
Dear Reader, Union. From the point of view of the porcine industry,
the only country which should really concern us for the
For most of the big European pig-farming countries such
moment is Poland.
as Germany, Holland, Denmark, France and Spain, 2003
has not exactly been a good year. The low prices paid for Poland occupies third place in the list of producers in the
animals, combined with the increase in the cost of raw Union, and is ninth in the world ranking. Its annual pro-
materials like cereals, led to below-cost pig-breeding. duction of pork is 2 million tonnes, which places it in a
good position, though it will have to modify many
On the international scene, several countries look like aspects of its infrastructure to satisfy the many require-
becoming big producers in the future. One which stands ments of European Union legislation. Indeed, it is our
out is Brazil, a country has for a long time been striving experience in such aspects that gives us the lead in this
to improve its porcine sector, although experts now say obstacle race.
that the bulk of its exports to Russia will decrease. In this
Finally, we would also like to highlight the article on the
edition of RotecnaWorld, we have put the spotlight on
Smithfield Foods, Inc. giant, which has set up a highly
this country to find out about the challenges it faces
futuristic project consisting of the conversion of slurries
and the characteristics of its pig-farming facilities.
into biodiesel. This is one more way of dealing with an
With regard to Europe, the key development in 2004 will environmental problem which is of concern to any
be the incorporation of new countries in the European region of the world where pigs are bred.
Gener Romeu Guàrdia
SUMMARY
4 6 10 12
14 16 18
DESIGN:
EDITION: ANIMAL SCIENCE EDITORIAL STAFF:
Montse Guerrero
ROTECNA, s.a. RESEARCH DEPARTMENT: Montse Palau
PRINT:
Maria Devant
Imprenta Barnola
Rotecna World’s editors accept no liability for contributors’ opinion
3
ROTECNANEWS
our
When a company wants to open up to Our sales figures are very healthy in developing countries, for example
the international market, it has to do in Asia, where it is not difficult to find pigs eating from our feeders or
some thorough groundwork. We only walking on Rotecna slats. This market has provided us with a great
work with dealers around the world who opportunity to expand our business in this emerging part of the world,
can offer us their experience and expert on which many companies have set their sights because of the great
knowledge of each particular pig market. business opportunities it offers.
It is thanks to this that Rotecna’s pro-
inter-
ducts have been installed in more than
The valuable work of our International Sales Department, headed by
50 countries all over the world. Our first
the General Manager of Rotecna, S.A., relies on the visits our managers
international sale was in France, and we
pay to customers. We also keep in touch with developments in the pig
later launched our products in Denmark,
market through our presence at the main world trade fair events, such
gradually building up to the current
as World Pork Expo, Viv Europe, Viv Asia, Eurotier or Expoaviga, in
exports map, which goes from east to
Barcelona.
west and from north to south.
presence
our next step is to defend our current share and
rements of all our customers, whether
to increase it.
they are in Germany, Australia or the
entire American continent. The variety of
work practices on farms around the As the recognised number 1 world brand in porcine innovation, one of
world gives us the opportunity of develo- Rotecna’s greatest achievements in the international pig market has
ping a product for each need. been to offer our customers innovation and quality, maximizing the
When ROTECNA, S.A. was founded in 1991, one of its first
relationship between quality and price.
challenges was to export its products to wherever they could
be useful.
all over
the
world
4 5
RESEARCH & DEVELOPMENT
Lookout
for drinking
waterduring
lactation
Three different drinking systems for lactating sows have been
evaluated for their effect on sow and piglet performance. A dra-
matic difference in usage did not have a great impact on perfor-
mance but can increase water and slurry disposal costs.
By Ph D Maria Devant,
Rotecna, Spain
T1 T2 T3
Genetic improvement of the prolificacy of sows during An experiment was conducted on a 7,000 commercial Farrowing house image Litters were standardized to12 pigs within 24 hours after
the last two decades has resulted in an indirect increa- sow farm in Lleida, Spain, to compare the various birth and then weighed.
se of milk production requirement. Nowadays, the systems available to producers. The drinker type and In the mechanically ventilated farrowing room, where Conventional pig management was followed, including
growth rate of a litter can reach 3 kg/d, which corres- position with respect to the farrowing crate trough dif- minimum and maximum room temperatures were recor- tail clipping after birth and the provision of creep feed
ponds to an estimated milk yield of about 12 kg/d fered as follows: ded daily at 09:00, the pens were 1.6 x 2.4 m, separated and water from piglet nipple drinkers. No new piglets
(Noblet and Etienne, 1989) of which approximately Treatment one (T1) used a VRH aqua level valve, which by a 50 cm high modular penning system. The crates were introduced or fostered after weighing. If any piglet
81% is water (Hurley and Bryson, 1999). Generally, maintains a constant water level at a depth of 5 cm in were 2.1 x 2.2 m with fingers. The floor was a combina- died, the date, cause and weight were recorded.
water requirement in the lactating sow increases by the feeding trough. tion of metal tribar for the sows, plastic for the piglets Apparent water intake of each sow was recorded with an
around 40% compared to a non-lactating sow. The Treatment two (T2) was a nipple drinker placed in the and a 1.2 x 0.4 m solid concrete nest area with under accurate water meter (model 510, Tashia) daily at 09:00.
water intake is strongly related to feed intake and feeding trough. floor heating. Similarly, apparent feed intake of each sow was recorded.
ambient temperature, but also to drinker type choice Treatment three (T3) had a nipple drinker with a bowl If any sow did not eat the whole ration, feed refusals
and system flow (Mroz et al, 1995). separate from the feeding trough, positioned 10 cm Experimental design were recorded. Two basic feed curves were used, one for
Nipple drinkers are commonly used for dispensing ad above the floor. gilts and one for sows (Figure 1) divided into three por-
libitum water to lactating sows. In these systems water In T3, feed presentation was always dry in contrast to A total of 224 Large White x Landrace sows were used for tions offered at 06:00, 10:00 and 18:00. The ration was a
flow is critical; it must be sufficient to stimulate water the other treatments where feed was mixed with the the experiment in seven replicates of 32 animals. Sows standard pelleted diet providing 3.34 Mcal of DE/kg,
intake, but not excessive to avoid spillage and increa- water remaining in the feeding trough. The water flow were weighed on entry into the farrowing pens, 24 hours 16.8% CP, and 0.9% lysine. During the last 6 days of ges-
ses in slurry volume. Another option is a system that rate for T2 and T3 was 6 and 3 litres per minute, res- after farrowing and post weaning. Sows in each experi- tation the gilts and sows were fed 2 kg once a day at
maintains a constant water level in the feeding trough. pectively. mental period farrowed within three consecutive days. 06:00, dropping to 1.5 kg two days before farrowing and
6 7
RESEARCH & DEVELOPMENT
1.3 kg the day before farrowing. The weaning-to-oestrus temperature effect has been considered as a random
interval was also recorded. effect and not as a fixed main effect.
8 9
TECHNOLOGY
After their launch three years ago, in assembly when attaching the membrane,
Rotenca present the updated version of as the two sides guarantee the correct func-
our highly successful VR-H Valve. tioning of the Rotecna VR-H. In this way,
livestock breeders can safely fit the membra-
The new version incorporates two important changes. ne themselves after a brief check. The new
The first is a new double-layered membrane which, as design also doubles the life of the membrane,
a result, lasts twice as long, and the other is a simpler, as it can be used on both sides.
more practical and much faster opening and closing
mechanism. This characteristics makes the Rotecna
VRH valve the best on the market for results and prac-
ticality, as all other valves are currently out-of-date in
both design and features.
10 11
TECHNOLOGY
Rotecna, S.A. has put a simple new product on the 710mm. During weaning, the pits can be heighte-
market which functions as a support for floors: the ned to one metre by attaching 10-cm modules,
basic
Basic Post. which enable the pig-farmer to alter pits to suit
particular requirements. Once the Basic Post is ins-
This support may be used as both as a central sup- talled, its height is adjustable.
port for features and their extremities. The sup-
ports are better equipped to take the weight of The Basic Post is not affected by damaging slurry,
animals without the beam bending or being dama- as it is 100% polypropylene.
ged. The Basic Post can be used in long facilities
post
and delivery pens, thanks to the use of lower and All these features together make the Basic Post a
more economical features. versatile, practical and highly profitable investment.
12 13
SOMETHING ABOUT …
medi
Mediterranean cooking is characteristic of the countries Everyday Catalan cooking is, perhaps, not so traditional
around the Mediterranean Sea such as Spain, France, as we have described it. Just like many other countries
Italy, Greece, Turkey, Morocco, Egypt, Jordanian or Syria, in the world today, people do not have much time to
and countries like Portugal or the ex-Yugoslavia, which cook. Nevertheless, at weekends or on special occasions
though not actually Mediterranean, have been influen- at home, hosts normally treat their guests to the tradi-
ced by their neighbours. Obviously, each country has its tional cooking they have inherited from their parents or
own peculiar characteristics and differing styles of grandparents. A traditional meal would consist of three
terra
Mediterranean cooking are to be found in the same dishes: a light starter (salad, soup, pasta or pulses), a fish
country, Spain being a clear case in point. or meat dish for the main course and finally, a dessert
(usually fruit, dried fruit or dairy produce and sometimes
Mediterranean cooking ñ not always the same as homemade cakes).
Mediterranean diet- has evolved over many years and
benefited from the influence of many peoples: Iberians, Traditional Catalan cuisine relies heavily on lightly fried
Celts, Greeks, Romans, Barbers or Arabs. Also, the Asians ingredients (tomato, onion and sometimes, garlic) and
nean
(with their spices) and the Americans (potato, chocola- picades ( ground almonds or hazelnuts, sometimes with
te, tomato and pepper, thanks to the discovery of the garlic and parsley) and combines the food of the sea and
American continent) have contributed to this well- the land (such as vegetables or mushrooms), together
known and appreciated cooking. However, it was the with a variety of meat (pork, veal, poultry, rabbit).
Romans and Greeks who laid the foundations of the Among the herbs most frequently used herbs are thyme,
Mediterranean diet of today with 3 basic elements: rosemary, bay and fennel; and as for species, saffron
wheat, olive oil and wine. Apart from these ingredients, and cinnamon are the queens of the kitchen.
the
essence
of catalan
cooking
cui-
this typical south European cooking also includes fruit Modern restaurant cooking is a combination of tradition
and vegetables, pulses and fish and meat. and innovation. Many Catalan cooks - Ferran Adri‡ or
Catalan cooking is a good example of the Santi SantamarÌa to name just two ñ enjoy internatio-
Mediterranean cuisine. Someone defined it as being nal acclaim. They use Mediterranean products, but com-
mainly Mediterranean, a cousin of Occitan (Southern bine them using different cooking styles to create (as if
France), a relative of Iberian cooking (Spanish, Basque, they were painting a picture) new dishes to delight
Galician and Portuguese) and with contributions from many palates; the taste of the past with a modern day
sine:
France, England, Arabia and the Jews. Though different, touch.
these cuisines do have things in common. A great
Catalan writer, Josep Pla, once said that Catalan cooking If you have the chance to visit our little country, donít
is as diverse as its landscapes: interior, coast and moun- hesitate to try pa amb tom‡quet (bread spread with
tain. A definite characteristic of our cooking is that it tomato), escudella, samfaina, embotits (products derived
comes from the traditional cooking of women, fisher- from pork) or peus de porc (pigís trotters).
men and countrymen.
14 15
FUTURE
In February, 2003, the North American Smithfield Foods, Inc. announ- The biometanol will be transported to a
smith-
ced that it would invest 20 million dollars in the construction of a plant plant outside the state of Utah to be
in the state of Utah to convert slurries into biodiesel for vehicles. With converted into biodiesel from used oils,
this investment, Smithfield will take the controlling stake in such as soya oil, animal fat or household
BESTbiofuel, LLC, the company in charge of running the project. oil. According to Smithfield, the result is
a renewable, clean-burning fuel which
When the company announced the news, the Vice-President of could help engines to run for longer
Engineering and Environmental Affairs of this giant American pork pro- thanks to its improved lubricating action.
field
ducer, Robert F. Urell, commented that “livestock waste can be a source The fuel will not only be used to supply
of clean, renewable fuel”. Garth Boyd, Head of Environmental the fleet of Smithfield trucks, but will
Technology at Smithfield Foods and the person in charge of the plant also go on general sale.
project, claimed that the main aim of the project is to obtain clean,
renewable energy, and to prove that new technologies can be applied to Speaking about this project, Jean-Mari
solving problems caused by slurries, for the benefit of society. In reality, Peltier, Advisor to the Administrator
public opinion has always seen Smithfiled as a large scale contaminator, USEPA (United States Environmental
so this initiative should go some way to restoring the company’s repu- Protection Agency), declared that “We
to produce tation.
The plant is being built on the company’s farms, Smithfield Circle Four
Farms, housing around 57,000 sows, which produce 1 million pigs
annually. Each animal produces almost 9 litres of slurry daily, including
should be very enthusiastic about the
opportunities offered by projects like
these”, adding that “we can obtain
immediate benefits and possibilities for
creating additional economic opportuni-
slurry-based fuel both excrements and waste water. The company chose the construction
site near Milford in Utah because it is in this state that the giant pork
producer has the highest concentration of pig farms. In Mr.Boyd’s view,
the construction of the plant, the completion of which has been dela-
yed a few months by the cold winter, is something of a feat of engine-
ties for livestock handlers and rural com-
munities, too”.
16 17
SWINE PRODUCTION IN
Introduction.
globali-
inhabitant. This number is very eloquent,
giving pork first place in the world ran-
Continuous world demographic growth has left researchers asking king, and earning it the title “The most
themselves where food will be produced in the future. Which regions consumed meat in the world”. In fact, it
will provide us with areas of land and the availibility of water for the has been the world leader since 1976,
production of food based on animal and vegetable protein? Which when it overtook bovine meat. In the last
types of food will it be possible to produce on a large scale, to meet 30 years, world pork consumption has
the needs of the world’s population? This study aims to analyse the grown by 1.9% a year. (Table 3).
sation and
present situation of world pig production, its growth potential, the
extent to which it will be able to contribute to the production of
animal protein of high biological value, and Brazil’s role in meeting
the challenges of growing world food shortage.
perspectives for
In 2002, pig breeders all over the world produce 93.62 million ton-
nes of meat, with a livestock of about 1 billion animals. The biggest What will world pork
production (55.25% of the world’s total) was in Asia. In second place production be in 2010?
was the European continent, with 26.92% of production, followed
by the American continent with 16.52%, Africa with 0.78% and According to FAO, world population will
pig production in
Oceania with 0.53% (Table 1). have reached 7 billion by 2010. To esti-
mate world pork production in 2010, we
may take two approaches: the first is to
take consumption per person as the
same as before (14.96%), or to assume
that consumption will continue to incre-
Brazil
ase at a rate of 1.9% per year. In the lat-
ter case, pork consumption per person
will have reached 17.1 kg in 2010. We
Luciano Roppa, may consider the first possibility to be
pessimistic and the second optimistic. If
Veterinary doctor
Principal world producers. we multiply these two perspectives by
the population of 2010 (7 billion peo-
China is by far the biggest pigmeat producer in the world, producing ple), this will lead us to the conclusion
44.28 million tonnes, 47.3% of the world’s total.It is also the big- that world pork production will be bet-
gest individual consumer in terms of quantity, because almost all of ween 104 million, taking the pessimistic
its production is consumed by its more than 1.3 billion inhabitants. view, and 120 million tonnes if we are
As we can see in table 2, the 10 biggest producers accounted for more optimistic.
77% of the world’s population in 2002 (Table 2).
Where will pig produc-
tion go up in the world?
The need to increase world production
over the next ten years to aid demogra-
phic growth and curb famine leads us to
ask which places will be the best, and
most equipped to cater for this increase
in production. An FAO document entitled
“Agriculture Towards 2010” attempts to
answer this worrying question, on the
basis of reliable statistics which assess
current trends from the viewpoint of
World consumption of pork. recent history. This study shows that in
1978, 60% of pig production was in
If we divide world pork production (93.62 million tonnes) by world developed countries, with developing
population, estimated at the beginning of 2003 to be 6.25 billion countries producing just 40% of the
people, we may conclude that consumption was about 14.96 kg per total. This percentage, however, has alte-
18 19
SWINE PRODUCTION IN
in 2010: Developing countries will account for Evolution of pork them are in Brazilian territory: the
60% of world pigmeat production. production in Brazil. Amazon and Plata/Paraná (Table 9).
red drastically in recent years, with a greater proportion of pig pro- Brazil possesses 8% of all the planet’s
duction being concentrated in developing countries. This FAO report Brazilian pork production grew by 172% available fresh water, 80% of which is to
concluded that the situation of 1978 will be the exact opposite in between 1990 and 2002. This percenta- be found in the Amazon region. (Table
2010: Developing countries will account for 60% of world pigmeat ge increase was more than five times 9).
production. Table 4 below shows this tendency clearly, based on data that of world growth (Table 6). Brazilian
covering an 8-year period up to 2002. (Table 4). participation in world production went The advantage of areas
from 1.5% in 1990 to 3.05% in 2002. of land for planting.
(Table 6).
Large areas of land and low desertifica-
tion mean that Brazil has great potential
for food production. As we can see in
Table 10, Brazil is already the world’s
20 21
SWINE PRODUCTION IN
labour and land, Brazil can offer competitive prices compared to Breaking the taboo over the con- supermarkets, butcher’s and restaurants, in such a
those of other regions of the world. Table 12 gives a breakdown of sumption of pork. way that the whole population has access to accurate
production costs in various countries of the world, taken from a to increase spending power. information on the excellent quality of this product.
study published in the journal Pig International, which gives its Brazilian pork exports and
source as “Iowa’s Pork Industry Dollars and Scents, 1998”. As can be - Debating profiting margins with the big supermar- imports
seen, Brazil can boast the lowest production costs of the world’s big- te occurs; it is the most consumed meat ket chains.
gest producers (US$ 0.62 per live kilo of pig). It is worth mentioning in South America (51.5%) and the least - Increasing the consumption of meat in natural form. In 2002, Brazil was responsible for 13.25% of world
that the cost of production in the grain-producing areas of Brazil consumed in the world (27.8%). (Table In Brazil, 30% of pork is consumed in the form of sau- exports, thus making it the 4th largest exporter in the
14). sages, ham, topside and other industrial products. This world (behind Canada, the U.S.A and Denmark). In
characteristic prevents greater consumption, as indus- 2002, Brazil increased its exports to 475 million ton-
Table 15 shows pork consumption in trial products have higher selling prices and are only nes, and at this time was hoping to increase this figu-
several Latin American countries, and accessible to higher income groups. As they are a re to 550 million in 2003.Its main customers are
compares it with that in various develo- minority, most of the population are unable to afford
ped countries with higher per capita pork.
incomes.As we can see, Chile has the
highest consumption of the continent - Improving the presentation of raw pork cuts and
(18.5 kg per person, per year) and is the developing half-prepared dishes to appeal to the
only one which consumes more than the modern consumer, who has little time for cooking. Russia, Hong Kong, Argentina and Uruguay. Brazil currently
world average. These figures show the exports 19% of its annual production. (Table 16).
(the central western region) reaches US$ 0.50/kg of live pig, making growth potential of pork production, - Obtaining certification for the origin of the meat
it one of the lowest production costs in the world. (Table 12). because if a country like Brazil, with its form the relevant bodies, to guarantee that the con- Conclusion
Table 13 shows production costs in various Latin American coun- 175 million inhabitants, went from its sumer is buying a quality product, produced by pro-
tries, based on information provided by the Breeding Associations of present 12.6 kg to the present average fessional farms with a proven record in hygiene. Everything discussed here clearly reveals Brazil’s great
the respective countries in 2002. The figures are explanatory and level of world consumption, pork pro- competitiveness in relation to the rest of the world. Its
duction would have to go up by 400 - Breaking the taboo over the consumption of pork. climate, land area, water availability, grain production
thousand tonnes. This means that this One of the most important factors inhibiting con- and low production costs are highly important contri-
sumption is the general unawareness of the current buting factors to high competitiveness. Its has great
quality of pork. possibilities for increasing production to meet an
increase in domestic consumption, and achieve a gre-
- All advances in genetics, nutrition and handling ater presence in the world export market. It is there-
should be published in continual marketing cam- fore in a strong position to accept the challenge of the
paigns and conferences aimed at the medical profes- intensifying quest for food and the inevitable world
sion and nutrition experts. They should also be run in population growth.
22 23