CTRA-22-STM-133-TK-11-995 - CS-Cleaning-1st ENTRY

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CRITICAL TASK RISK ASSESSMENT APPENDIX – H

Part-A
COLD 􀂅 HOT 􀂅 ENTRY  (Name of relevant SWP Checklist: CONFINED SPACE ENTRY)
CTRA Ref.#: MAA-OA1-U11-RA-23-STM-133
KNPC Site: MAA 􀂅 MAB 􀂅 LM 􀂅 OTHERS Date : 22/08/2023

Location: TK-11-995 Dept. / Div.: Operation


Description of activity: Confined Space Entry into the tank for Cleaning & Inspection Area / Unit : 1 / 11
Estimated No. Of Persons Likely to be exposed: 05
Residual Risk Responsible
Hazard (with controls) Person
{Location specific hazards, (Who is
SIMPOS hazards, Configuration responsible to
Controls (Preventive or Mitigation or Both)

Likelihood
specific hazards (in case of implement the

Severity
CSE) & Other hazards not control Measure

ranking
covered in SWP Checklist & identified? –

Risk
Work Permit} Issuer /
Executor.)

 Unauthorized  The confined space entry authorization shall be issued only if the gas test results are within the acceptable 2 3 L Issuer/
Work atmospheric entry limit, otherwise tank gas freeing process shall be continued until the gas readings are Executor
within the acceptable atmospheric entry limits.
 Ensure Authorized Gas tester shall enter with airline mask with escape set during first entry. He shall be
trained and medically fit.
 Issuer shall inform to Area safety Engineer to witness the gas test before first entry.
 Failure of positive  Ensure Tank is positively isolated as per the approved blindlist and a copy of the blind list shall be kept at 2 3 L Issuer/
isolations / blind the site and physically verify all the blinds before start the job. Executor
 Toxic, flammable,  Ensure the Personal H2S monitor and multi gas monitors used by workers has valid calibration. 2 3 L Issuer/
& Pyrophoric  Always keep the inner surface wet by spraying water and ensure to fill the sludge/ residue into drum to 3/4th Executor
materials level & fill the water in the top to avoid the fire due to pyrophoric material.
 Restricted entry /  Ensure the confined space entrant and attendant involving in this activity possess valid training card. 2 3 L Issuer/
exit  Keep access clear; ensure workers can escape easily in case of emergency. Executor
 For confined space with multiple manholes (entry points), entry shall be restricted by providing cautions
board or warning tape (cross barricade) or controlled by having additional attendant(s) with proper
communication among the attendant.
 Asphyxiation  Ensure Oxygen test range from 19.5 to 23.5% to work without BA. 2 3 L Issuer
 At least two man ways shall kept open to ensure proper ventilation. Executor
 Mechanical ventilation is prefered over natural ventilation.
HSE-TSSA-06-2029, Rev. # 7 SWP on Work Permit System & Risk
Assessment Page 1 of 3
CRITICAL TASK RISK ASSESSMENT APPENDIX – H
Part-A
COLD 􀂅 HOT 􀂅 ENTRY  (Name of relevant SWP Checklist: CONFINED SPACE ENTRY)
CTRA Ref.#: MAA-OA1-U11-RA-23-STM-133
 Keep SCBA as standby to use in case of emergency.
 Poor illumination  Adequate illumination shall be provided using 24 volt flameproof lamps.Also lighting used shall be 2 3 L Issuer
positioned to enable the attendant to see clearly the entrants working inside the tank. Executor
 Light intensity shall be measured using Lux meter to ensure adequate illumination (300 Lux).
 Electrocution  Proper function of ELCB (30mA) shall be ensured before start the job. 2 3 L Issuer
 Don’t use cable with multiple and loose joints. Executor
 Slips, Trips &  In case of work at high elevation inside any confined space, appropriate fall protection [Safety harness with 2 3 L Issuer
Falls double lanyard / Proper edge protection (guard rails system)] shall be used. Executor
 The materials / electrical cables / Hoses shall be laid properly.
 Adequate illumination (300 Lux) shall be ensured.
 Heat Stress  Avoid working under direct sunlight after 11 AM TO 4 PM 2 3 L Issuer
 Drink sufficient cold water. Executor
 Modify work schedules and arrange frequent rest periods with water breaks in shaded areas.
 If the worker is not alert or seems confused, this may be a heat stroke. CALL 888 IMMEDIATELY, Move
the worker to a cooler/shaded area and apply ice as soon as possible.
 Night Work  Avoid working alone and always maintain the proper communications with coworkers.
hazards  Sufficient illumination shall be ensured in the work area. 2 3 L Executor
 Safe path to/from work location shall be ensured.
 Barrication and Flashing lights shall be ensured in the excavated area.
 Provision of retro-reflective stripes on FR Coverall must be ensured.
 Provision of retro-reflective tape on equipment shall be ensured.
 Don’t work in a dark location to avoid reptile and insect bites.
 Poor hazard  Conduct Safety talk before starting the job and explain all precautions in language, craftsman can 2 3 L Executor
communication understand.
 Explain emergency evacuation procedures to ensure workers can escape easily in case of emergency.
(Follow the wind sock cross/up wind direction to reach the nearest transfer point).
 Ensure that workforce has understood all the precautions properly.

HSE-TSSA-06-2029, Rev. # 7 SWP on Work Permit System & Risk


Assessment Page 2 of 3
CRITICAL TASK RISK ASSESSMENT APPENDIX – H
Part-A
COLD 􀂅 HOT 􀂅 ENTRY  (Name of relevant SWP Checklist: CONFINED SPACE ENTRY)
CTRA Ref.#: MAA-OA1-U11-RA-23-STM-133
We agree with the residual risk levels and control measures required to perform the tasks based on the identified hazards. We confirm that we, the members of this
CTRA team have visited the job site to identify and document all the hazards associated with the activity.
CTRA member name / Designation Signature CTRA member name / Designation Signature
Section Head Safety Engineer (cont.)
Operation controller Maint / Constr.Engr (Cont.)

Maint / Constr.Engr (KNPC) Others

Safety Engineer (KNPC)

Notes:
1. CTRA contains only those hazards and controls which are not captured in SWP Checklist and which could not be captured in Work Permits
2. Only competent (knowledgeable, skilled, trained & experienced) personnel {personnel who are competent to do this critical work} shall carry out this
critical work; This CTRA becomes invalid if this requirement could not be met
3. Implementation of all controls specified in Work Permits, SWP Checklist and CTRA is mandatory to ensure safe completion of this critical work
4. CTRA reference number shall appear in all pages of CTRA
5. Master Copy (original) of CTRA shall be retained in file for records and future reference
6. Photo copy of CTRA shall be attached with work permit
7. Ref. no. guidance:- Example LOCATION – DEPT./DIV. RISK ANALYSIS – YEAR – SERIAL No. .e.g. 1. MAA – XXXXRA –
8. 17-1001, 2. PRJ - XXXXRA – 17-1001
9. If same Critical Work is planned, then a new CTRA is mandatory; however previous CTRA may be referred to.

HSE-TSSA-06-2029, Rev. # 7 SWP on Work Permit System & Risk


Assessment Page 3 of 3

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