Nig Cars Part 6 Approved Maintenance Organization
Nig Cars Part 6 Approved Maintenance Organization
Nig Cars Part 6 Approved Maintenance Organization
REGULATIONS
PART 6
APPROVED MAINTENANCE ORGANIZATION
2023
NIGERIA CIVIL AVIATION
REGULATIONS
APRIL 2023
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NIGERIA CIVIL AVIATION
REGULATIONS PART 6 – Approved Maintenance Organisation
Record of Amendment
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NIGERIA CIVIL AVIATION
REGULATIONS PART 6 – Approved Maintenance Organisation
APRIL 2023
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NIGERIA CIVIL AVIATION
REGULATIONS PART 6 – Approved Maintenance Organisation
INTRODUCTION
Part 6 of the Nigeria Civil Aviation Regulations provides regulations for the registration
and monitoring of Approved Maintenance Organisations (AMO) by the Authority of
Nigeria (NCAA). The proper maintenance of aircraft is fundamental to aviation safety,
and requires meticulous record keeping.
ICAO Annex 6 allows maintenance of aircraft under both an AMO that is approved by
the State of registry or another Contracting State and is accepted by the State of
Registry. It also allows for the maintenance of aircraft by a person or organization in
accordance with procedures that are authorized by the State of Registry. This means
that the AOC holder can either have its aircraft maintained in accordance with the
maintenance program of the AOC holder approved by the Authority of Nigeria, if the
AOC holder is also certificated as an AMO or by another AMO.
When the State of the Operator and State of Registry of the Aircraft are the same:
The State of Registry is responsible for approving any AMO, person or organization
used to provide maintenance for its registered aircraft. Paragraph 6.2.1.5(a)(3) of this
part requires an AMO applicant within Nigeria to disclose any and all AMO certificates in
any Contracting State other than Nigeria. Many regional airline consortia use common
maintenance facilities in one Contracting State. This practice does not relieve Nigeria
from approving the maintenance organisations used by its air operators that are on the
Registry of Nigeria. The State of the Operator may have formal arrangements with a
Foreign State or States to allow acceptance of each other’s AMO certification action.
When the State of the Operator and State of Registry of the aircraft are different:
An ICAO Annex 6 change, effective from 05 November 2020, will require all State of
Operator aircraft that are on a foreign registry to be maintained:
In this situation, the State of the Operator is not required to certificate the Foreign AMO,
person or organization itself, but allows for acceptance of the foreign certification or
approvals through various means, such as a validation, mutual recognition/acceptance
or through an arrangement with the Foreign State. The State of the Operator continues
to be responsible for ensuring that its operator conducts maintenance in accordance with
the requirements of the State of Registry.
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NIGERIA CIVIL AVIATION
REGULATIONS PART 6 – Approved Maintenance Organisation
This part of the Nig. CARs Part 6 is based on International Civil Aviation Organization
(ICAO) Annex 8, Airworthiness of Aircraft, Amendment 109; and ICAO Doc 9760,
Airworthiness Manual,Third Edition (2014).
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NIGERIA CIVIL AVIATION
REGULATIONS PART 6 – Approved Maintenance Organisation
CONTENTS
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NIGERIA CIVIL AVIATION
REGULATIONS PART 6 – Approved Maintenance Organisation
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NIGERIA CIVIL AVIATION
REGULATIONS PART 6 – Approved Maintenance Organisation
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NIGERIA CIVIL AVIATION
REGULATIONS PART 6 – Approved Maintenance Organisation
6.1 GENERAL
6.1.1.1 APPLICABILITY
(a) Part 6 prescribes the requirements for issuing approvals to organisations for the
maintenance, overhauls modification, repair, and inspection, of aircraft and
aeronautical products and prescribes the general operating rules for an AMO.
b) This regulation is applicable to any applicant or holder of a certificate of
Approved Maintenance Organization issued under this regulation.
Note. — The provisions in this Part do not prevent the maintenance organization
from performing maintenance on an aircraft which is not under the responsibility
of the Authority issuing this approval, including aircraft not registered in any
Contracting State. Additional information is provided in the Airworthiness Manual
(Doc 9760).
6.1.1.2 DEFINITIONS.
(a) For the purpose of Part 6, the following definitions shall apply—
6.1.1.3 ABBREVIATIONS
6.2.1.1 APPLICABILITY
(1) A one page certificate signed for public display by the Authority;
and
(2) Operations specifications signed by the Accountable Manager and
the Authority
(b) The certificate will contain the following items and will be on a form and in
a manner as prescribed in IS 6.2.1.3(b):
(1) The certificate number specifically assigned to the AMO;
(2) The name and location of the principal place of business of the
AMO;
(3) The certification Statement of Authority;
(4) The scope of approval and ratings issued to the AMO;
(5) The period of validity;
(6) The original and current date of issue; and
(7) The signature, printed name, and title of the appropriate Authority.
(c) The Operations specifications will contain the following items and will be
in the format contained in IS 6.2.1.3 or as prescribed by the Authority:
6.2.1.4 ADVERTISING.
(4) A list of all AMO certificates and ratings pertinent to those certificates
issued by any contracting State other than Nigeria
(7) Evidence that has paid any prescribed fees for the issuance of an
AMO certificate
(b) Each applicant shall make the application for an initial issue of an AMO
certificate at least 90 days before the date of intended operation.
(c) At the time of application, the applicant shall provide all information and
manuals required under this Part, and the safety management system
documentation required by Part 20.
(d) Whenever the Authority finds that additional information is needed, the
Authority will request that the applicant to furnish that information.
(b) The Authority may issue an AMO certificate if, after investigation, it finds
the applicant:
(c) The Authority may issue a one-off approval for a defined period and
limited work scope to an AMO to perform maintenance on an aircraft and
other aeronautical products and issue return to service where:
(1) It is impracticable for the Authority to carry out the certification,
variation and renewal of the AMO certificate,
(2) It is judged to be appropriate to the circumstance, proportionate
and in the interest of aviation safety;
(3) Payment has been made of the fees and charges prescribed by
the Authority; and
(4) additional requirements prescribed in IS. 6.2.1.6(c) has been
fulfilled.
(1) The last day of the 24th month after the date on which it was
issued, subject to satisfactory compliance with the requirements of
this part for AMO located outside Nigeria ;
(2) The last day of the 36th month after the date on which it was
issued subject to satisfactory compliance with the requirements of
this Part for AMO located in Nigeria; or,
(3) The AMO surrenders the certificate to the Authority, or
(4) The Authority cancels, suspends, revokes, or otherwise
terminates the certificate.
(b) The holder of an AMO certificate that has expired, or has been
surrendered by the AMO, or has been suspended, or revoked by the
Authority shall return the certificate and operations specifications to the
Authority within 5 working days of expiration, surrender or receipt from the
Authority of notice of suspension or revocation.
(c ) An AMO that applies for a renewal of its certificate shall submit its request
for renewal no later than 90 days before the AMO’s current certificate
expires. If a request for renewal is not made within this period, the AMO
shall follow the application procedures for initial issuance as prescribed
by the Authority.
(a) Unless the AMO certificate has previously been cancelled, suspended, or
revoked or has expired by virtue of exceeding any expiration date that
may be specified in the certificate, the continued validity of the AMO
certificate shall dependent upon—
(1) An AMO remaining in compliance with this Part and the relevant
the relevant safety management requirements of Part 20 of these
regulations;
(2) The Authority being granted access to the organisation’s facilities
to determine continued compliance with the requirement of this
part; and
(3) The payment of any charges prescribed by the Authority.
a) Each certificated AMO shall allow the Authority to inspect that AMO and any
of its contract maintenance facilities at any time to determine compliance with
this Part.
(b) To enable the Authority to determine continued compliance with this Part,
the AMO shall provide written notification to the Authority either prior to, or
within a time period determined by the Authority to be as soon as
practicable after, changes to any of the following: —
(c) The Authority will amend the AMO certificate if the AMO notifies the
Authority of a change in
(d) The Authority may amend the AMO certificate if the AMO notifies the
Authority of a change in
(2) Hold the AMO certificate if the Authority determines that approval
of the amendments to the AMO certificate shall be delayed; the
Authority will notify the AMO certificate holder, in writing, of the
reasons for any such delay.
(g) If changes are made by the AMO to the items listed in subparagraph 6.
2.1.11 (a) of this part, without notification to the Authority or amendment
of the AMO certificate by the Authority, the AMO certificate may be
suspended, or revoked, by the Authority.
(a) The Authority may issue scope of approval with the following classes—
a. aircraft maintenance;
b. engine maintenance;
c. component maintenance; and
d. specialized maintenance.
a) The following ratings shall be used to define the scope of approval for aircraft
maintenance that may be further limited by referring to a particular type, model or
series of aircraft on which the AMO is approved to perform maintenance and by
the level of maintenance such as line or base maintenance:
1) Large aeroplane — aeroplanes with maximum take-off mass over 5 700 kg;
2) Small aeroplane — aeroplanes with maximum take-off mass up to 5 700
kg, except light sport aeroplanes;
3) Helicopter — for all kinds of helicopters; and
4) Other kind of aircraft — all aircraft other than aeroplanes and helicopters
(such as glider, balloon, airship, light sport aircraft etc.).
b) The following ratings shall be used to further define the scope of approval for
engine maintenance that may be further limited by referring to a particular type,
model or series of engine on which the AMO is approved to perform maintenance
and by the level of maintenance such as line or base maintenance:
1) turbine engine;
2) reciprocating engine; and
3) electrical engine.
(c) The ratings for component shall be referring to the standard numbering system
(SNS) code designated for the aircraft system to which the component belongs
under the ATA S1000D specification and may be further limited by referring to the
particular kind of component (within a system) on which the AMO is approved to
perform maintenance.
(d) The following ratings which are based on specific methods or techniques shall be
used to further define the scope for specialized maintenance:
(a) An AMO shall establish a quality system that includes a quality assurance
programme and shall designate a quality manager to monitor compliance
with, and adequacy of, procedures required to ensure safe maintenance
practices and airworthy aircraft and aeronautical products. Compliance
monitoring shall include a feedback system to the accountable manager
to ensure corrective action as necessary.
(b) The quality system, and the quality manager, shall be acceptable to the
Authority.
(c) Each AMO shall ensure that the quality system includes a quality
assurance programme that contains procedures designed to monitor
compliance with required aircraft and aircraft component standards and
adequacy of the procedures to ensure that such procedures invoke good
maintenance practices and airworthy aircraft and aircraft components.
(d) The quality assurance system shall include a procedure to initially qualify
and periodically perform audits on persons performing work on behalf of
the AMO.
(e) The quality system shall include a feedback system to the designated
management person or group of persons directly responsible for the
quality system and ultimately to the Accountable Manager that ensures,
as necessary, proper and timely corrective action is taken in response to
reports resulting from the independent audits.
(f) The AMO’s quality system shall be sufficient to review all maintenance
procedures, as described in the Maintenance Control Manual and the
Maintenance Procedures Manual, in accordance with an approved quality
assurance programme once every 12 months.
(g) The AMO’s quality system shall indicate when audits are due, when
completed, and establish a system of audit reports, which can be reviews
by Authority staff on request. The audit system shall clearly establish a
means by which audit reports containing observations about non-
compliance or poor standards are communicated to the Accountable
Manager.
(h) If the AMO is a small organisation, the independent audit part of the
quality system may be contracted to another organisation approved under
this part or a person with appropriate technical knowledge and proven
satisfactory audit experience such as ISO 9000 qualification.
(i) Where the AMO is part of an AOC under Part 9, the AOC holder’s quality
management system may be combined with the requirements of an AMO
and submitted for acceptance to the Authority.
(j) Each AMO shall describe the quality system in relevant documentation as
outlined in IS: 6.2.1.14.
(b) Additional fixed locations. An AMO may have additional fixed locations
without certificating each facility as a stand-alone AMO, which may be
approved by the Authority provided that –
(1) All of the facilities are localised and within a defined area, and
(2) All locations operate under the approval of the AMO certificate
and operations specifications.
(c) Foreign locations of AMOs. An AMO approved by the Authority may be located in a
country outside NIGERIA and is sub ject to all the applicable requirements of this Part.
a) Authority may, at any time, inspect an AMO holder on the AMO holder’s
premises to determine the AMO compliance with this Part.
(1) For level 1 findings, immediate action shall be taken by the authority
to revoke, limit or suspend in whole or in part, depending upon the
extent of the level 1 finding, the maintenance organisation approval,
until successful corrective action has been taken by the organisation.
(2) For level 2 findings, the corrective action period granted by the
authority must be appropriate to the nature of the finding but in any
case initially must not be more than three months. In certain
circumstances and subject to the nature of the finding the authority
may extend the three month period subject to a satisfactory corrective
action plan agreed by the authority.
(2) Be in a form that is easy to revise and contains a system which allows
personnel to determine the current revision status of each manual;
(4) Not be contrary to any applicable Nigeria regulations and the AMO
holder’s operations specifications; and
(b) Each holder of a manual required by this Part shall keep it up to date with
the amendments or revisions supplied by the AMO.
(c) No person may cause the use of any policy and procedure for
maintenance function prior to co-ordination with the Authority.
(d) The AMO holder shall submit the proposed policy or procedure to the
Authority at least 30 days prior to the date of intended implementation.
When immediate amendments or revisions are required in the interest of
safety, they may be published and applied immediately, provided that any
approval required has been applied for.
6.3.1.1 GENERAL
(a) An AMO shall provide, housing, facilities, equipment, tools, materials, and
technical data in quantity and quality that meet the standards required for
the issuance of the certificate and ratings that the AMO holds.
(a) Housing for the facilities, equipment, materials, and personnel shall be
provided appropriate for all planned work ensuring, in particular,
protection from weather.
(b) All work environments shall be appropriate for the task carried out and
shall not impair the effectiveness of personnel.
(e) Storage facilities shall be provided for parts, equipment, test equipment,
tools, and material.
(f) Storage conditions shall provide security for serviceable parts, equipment,
test equipment, tools, and material and segregation serviceable from
unserviceable parts, equipment, test equipment, tools, and material. and
prevent deterioration of and damage to stored items. Access to storage
facilities is restricted to authorized personnel.
(g) An AMO with an airframe rating shall provide suitable permanent housing
to enclose the largest type and model of aircraft listed on its operations
specifications.
(i) See IS: 6.3.1.2 for detailed requirements pertaining to housing and
facilities.
(a) The AMO shall have available the necessary equipment, tools, materials
and technical data to perform the approved scope of work and these
items shall be under full control of the AMO. The availability of equipment
and tools means permanent availability except in the case of any tool or
equipment that is so rarely needed that its permanent availability is not
necessary.
(b) The Authority may exempt an AMO from possessing specific tools and
equipment for maintenance or repair of an aircraft or aeronautical product
specified in the AMO’s approval, if these items can be acquired
temporarily, by prior arrangement, and be under the full control of the
AMO when needed perform required maintenance or repairs.
(c) The AMO shall use the equipment, tools, and material that are
recommended by the manufacturer of the aircraft or aeronautical product
or at least equivalent to those recommended by the manufacturer and
acceptable to the Authority.
(d) The AMO shall control all applicable tools, equipment, and test equipment
used for product acceptance and/or for making a finding of airworthiness.
(e) The AMO shall ensure that all applicable tools, equipment, and test
equipment used for product acceptance and/or for making a finding of
airworthiness are calibrated to a standard traceable to NIGERIA
nationalstandards or equivalent acceptable to the Authority.
(f) The AMO shall keep all records of calibrations and the standards used for
calibration.
(a) All components shall be classified and appropriately segregated into the
following categories:
(b) Prior to installation of a component, the AMO shall ensure that the
particular component is eligible to be fitted when different modification
and/or airworthiness directive standards may be applicable.
(c) The AMO may fabricate a restricted range of parts to be used in the
course of undergoing work within its own facilities provided procedures
are identified in the exposition.
(d) Components which have reached their certified life limit or contain a non-
repairable defect shall be classified as unsalvageable and shall not be
permitted to re-enter the component supply system unless certified life
limits have been extended or a repair solution has been approved
according to Part 5.
(a) An AMO may only relocate its facilities with written approval from the Authority.
(b) An AMO may only make a change to its facilities or resources required by
6.3.1.2, which could have a significant effect on its ability to perform
maintenance, preventive maintenance, repairs or modifications, if it obtains
written approval from the Authority.
(c) The Authority may determine the conditions, including any limitations, under
which AMO shall operate while changing its location, facilities or resource
6.4 ADMINISTRATION
(a) The AMO shall appoint an accountable manager, acceptable to the Authority,
who has corporate authority for ensuring that all maintenance required by the
customer can be financed and carried out to the standard required by this Part.
(e) In accordance with paragraph (b), the AMO shall have, dependent upon the
extent of approval, the following:
1) A base maintenance manager.
2) A line maintenance manager.
3) A workshop manager and
4) A quality manager.
(f) The AMO functions shall be subdivided under individual managers or combined
in any number of ways, dependent upon the size of the AMO.
Note: In small AMOs, one or more of the above positions may be combined
subject to approval by the Authority.
(g) Procedures shall make clear who deputises for any particular person in the case
of lengthy absence of the said person.
(h) The AMO shall employ sufficient personnel to plan, perform, supervise and
inspect and return to service the maintenance work to be performed.
(i) The competence of personnel involved in maintenance shall be established in
accordance with a procedure and to a standard acceptable to the Authority.
(j) Each supervisor in the AMO shall be hold an AME licence issued in accordance
with Part 2 of these regulations, Personnel Licensing.
(k) The person signing maintenance release or an approval for return to service shall
be qualified in accordance with Part 2 of these regulations, as appropriate to the
work performed and shall be acceptable to the Authority.
(l) An AMO that uses Aircraft Repair Specialists (ARS) shall ensure that each ARS
is employed by the AMO and is licenced in accordance with Part 2 of these
Regulations
(m) The maintenance personnel and the certifying staff shall meet the qualification
requirements and receive initial, recurrent, and specialised training to their
assigned tasks and responsibilities in accordance with a training programme
approved by the Authority.
(n) See IS: 6.4.1.1 for detailed personnel requirements.
(b) An AMO shall develop and update its training programme based on the
maintenance tasks associated with its scope of work and capabilities.
(d) An AMO shall submit revisions of its training programme to the Authority
for approval.
(f) The maintenance personnel and the certifying staff shall meet the
qualification requirements and receive initial, recurrent, and specialized
training to their assigned tasks and responsibilities in accordance with a
program acceptable to the Authority. The training program established by
the AMO shall include training in knowledge and skills related to human
performance, including co-ordination with other maintenance personnel
and flight crew.
(g) An AMO training program shall meet the detailed requirements contained
in the IS: 6.4.1.2
(a) An AMO shall have a dangerous goods training program for its
employees, whether full time, part time, or temporary or contracted, who
are engaged in the following activities:
(b) No person shall perform or directly supervise a job function listed in item
(a) above unless he or she has received the approved dangerous goods
training.
(d) The dangerous goods training of the AMO shall be approved by the
Authority and shall contain the items in IS: 6.4.1.3.
6.4.1.4 REST AND DUTY LIMITATIONS FOR PERSONS PERFORMING MAINTENANCE FUNCTIONS
IN AN AMO
(a) No person may be assigned to, nor shall any person perform
maintenance, overhaul, modifications, repair or inspection on an aircraft
or aeronautical product, unless that person has had a minimum rest
period of 8 hours prior to the beginning of duty.
(d) Following unscheduled duty periods, the AMO shall ensure that each
person performing maintenance, overhaul, modifications, repair or
inspection on an aircraft or aeronautical product shall have a mandatory
rest period of 10 hours.
(e) The AMO shall relieve the person performing maintenance functions from
all duties for 24 consecutive hours during any 7 consecutive day’s period.
(b) An AMO shall notify certifying staff, in writing, of the scope of their
authorisation.
(a) Each AMO shall have an AMO Procedures Manual, which may be issued
in separate parts. The manual shall be amended as necessary to keep
the information contained therein up-to-date
(2) Explain how personnel are managed and describe their duties and
responsibilities and how compliance with the relevant continuing
airworthiness requirements is achieved; and
(3) include a statement of the organisation’s policies and objectives.
(c) If AMO is also an AOC under part 9 of these regulations, the AMO’s
procedures manual and the AOC’s Maintenance Control Manual (MCM)
may be combined.
(d) An AMO Procedures Manual and any subsequent amendments thereto
shall be approved by the Authority prior to use.
(e) The AMO Procedures Manual shall specify the scope of work required of
the AMO in order to satisfy the relevant requirements needed for an
approval of an aircraft or aeronautical product for return to service.
(f) The AMO Procedures Manual and any other manual it identifies shall:
(h) The maintenance organization shall ensure that the procedures manual is
amended as necessary to keep the information contained therein up to
date.
(i) The AMO shall provide an approved AMO Procedures Manual for use by
the organisation, containing the following information—
(8) A description of the method used for the completion and retention
of the maintenance records.
(15) The notification procedure for AMO to use when requesting the
approval of changes to the organisation of the AMO from the
Authority.
(j) See IS: 6.5.1.1 for detailed requirements concerning the AMO
Procedures Manual and a sample AMO Procedures Manual format.
(a) The AMO shall establish procedures, acceptable to the Authority, which
ensure good maintenance practices and compliance with all relevant
requirements of this Part.
(b) The AMO shall ensure compliance with this paragraph 6.5.1.2(a) of this
subsection by either;
(1) Establishing an independent quality assurance system to monitor
compliance with and adequacy of the procedures; or
(2) Establishing a system of inspection to ensure that all maintenance
is properly performed.
(c) AMO’s using an independent quality assurance system shall include the
audit procedures listed in the AMO Procedures Manual at IS 6.5.1.1.
(a) An AMO shall prepare and retain a current capability list approved by the
Authority.
(c) The capability list shall identify each aeronautical product by make and
model or other nomenclature designated by the aeronautical product
manufacturer and shall be available in a form and manner acceptable to
the Authority.
(d) An aeronautical product shall be listed on the capability list only if the aero
nautical product is within the scope of the ratings and classes of the AMO
certificate, and only after the AMO has performed a self-evaluation in
accordance with procedures in its AMO Procedures Manual.
(e) The AMO shall perform the self-evaluation described in this paragraph (d)
to determine that the maintenance organisation has all of the housing,
facilities, equipment, tools, materials, technical data, processes, and
trained personnel in place to perform the work on the aeronautical
product as required by this part. If an AMO makes that determination, it
shall list the component on the capability list and submit for the Authority's
approval.
(f) The document of the self-evaluation described in paragraph 6.5.1.3(e) of
this subsection shall be signed by the accountable manager and must be
retained on file by the AMO.
(g) The capability list(s) shall be available in the premises for inspection by
the public and the Authority.
(i) The AMO shall retain the capability list(s) and self-evaluation(s) for two
years from the date accepted by the accountable manager.
(a) An AMO shall be approved for the work that is to be contracted and have
the capability to assess the competence of the subcontractor.
(b) An AMO may contract a maintenance function pertaining to an
aeronautical product to an outside source provided:
(2) The AMO maintains and makes available to the Authority in a form
and manner acceptable to the Authority, the following
information—
(2) The AMO remains directly in charge of the work performed by the
unlicensed person; and
(3) The AMO verifies, by test and/or inspection, that the work has
been performed satisfactorily by the unlicensed person and that
the aeronautical product is airworthy before approving it for return
to service.
verify by test and/or inspection that the work has been performed
satisfactorily and in accordance with approved methods.
(a) The AMO shall carry out the following tasks as permitted by and in
accordance with the AMO Procedures Manual—
(b) The AMO may maintain or modify any aircraft or aeronautical product for
which it is rated at a place other than the AMO, if—
(3) The AMO Procedures Manual of the AMO sets forth approved
procedures governing work to be performed at a place other than
the AMO.
(c) The AMO may contract out maintenance, overhaul, modifications, repairs,
and inspections, other than a complete type certificated product, in
accordance with 6.5.1.4 of this part.
(a) The AMO shall maintain or modify an aircraft or aeronautical product for
which it is approved only when all necessary housing, facilities,
equipment, tools, material, approved technical data and certifying staff
are available.
(b) An AMO shall not contract out the maintenance, overhaul, repair or
inspection of a complete type-certificated product.
(c) An AMO shall not provide approval for return to service of a product
following contract maintenance, overhaul, repair or inspection without
verifying by test or inspection that the work has been performed
satisfactorily and in accordance with approved methods.
(c) The approval for of return to service to be used for return of an aircraft or
aeronautical product or assembly shall adhere to the following items:-
(1) The approval for return to service shall contain the following
statement: Certifies that the work specified was carried out in
accordance with current regulations and in respect to that work
the aircraft/aircraft component is considered approved for return to
service.”
(2) The approval for return to service shall reference the data
specified in the manufacturer’s maintenance instructions or
instructions for continued airworthiness.
(4) The date such maintenance was carried out shall include when
the maintenance took place relative to any life or overhaul
limitation in terms of date/flying hours/cycles/landings etc., as
appropriate.
(6) The person issuing the approval for return to service shall use a
full signature and preferably a certification stamp except in the
case where a computer return to service system is used. In this
latter case, the Authority will need to be satisfied that only the
particular person can electronically issue the approval for return to
service.
(7) One such method of compliance with item (c)(6) is the use of a
magnetic or optical personal card in conjunction with a personal
identity number (PIN) which is keyed into the computer and known
only to the individual.
(d) An aeronautical product which has been maintained off the aircraft
requires the issue of an approval for return to service (NCAA Form One)
for such maintenance and another approval of return to service of the
aircraft in regard to maintenance being properly accomplished on the
aircraft. The return to service of the aircraft shall be made by the AMO in
the aircraft technical log maintenance records section.
(a) The AMO shall record, on a form and in a manner acceptable to the
Authority, all details for maintenance work performed.
(b) The AMO shall provide a copy of each approval of return to service to the
aircraft operator, together with a copy of any specific airworthiness data
used for repairs or modifications performed.
(c) The AMO shall retain a copy of all detailed maintenance records and any
associated airworthiness data for two (2) years from the date the aircraft
or aeronautical product to which the work relates was returned to service
from the AMO.
(3) The name of the person performing the work if other than the
person specified in this subsection.
(5) The authorised signature, the AMO certificate number, and type of
licence held by the person approving or disapproving for return to
service the aircraft or aeronautical product
(6) The signature constitutes the approval for return to service only for
the work performed.
(h) No person may approve for return to service any aircraft or aeronautical
product that has undergone repair or modification unless.
(1) The appropriate maintenance record entry has been made; and
(3) The authorised signature, the AMO certificate number, and type of
licence held by the person approving or disapproving for return to
service the aircraft, airframe, aircraft engine, propeller, appliance,
component part, or portions thereof;
(4) If the aircraft is found to be airworthy and approved for return to
service, the following or a similarly worded statement—I certify
that this aircraft has been inspected in accordance with (insert
type) inspection and was determined to be in airworthy condition ;
(5) If the aircraft is not approved for return to service because of
needed maintenance or noncompliance with the applicable
specifications, airworthiness directives ADs, or other approved
data, the following or a similarly worded statement—I certify that
this aircraft has been inspected in accordance with (insert type)
inspection and a list of discrepancies and unairworthy items dated
(MM/DD/YYYY) has been provided for the aircraft owner or
operator ; and
(6) If an inspection is conducted under an inspection program
provided for in this regulation, the entry shall identify the
inspection program accomplished, and shall contain a statement
that the inspection was performed in accordance with the
inspections and procedures for that particular program.
Note 1. — The form and format of the records may include, for example,
paper records, film records, electronic records or any combination thereof.
(c) All airworthiness data used by the AMO shall be kept current and made
available to all personnel who require access to that data to perform their
duties.
(e) The Authority may classify data from another Authority or organisation as
mandatory and may require the AMO to hold such data.
(a) The AMO shall report to the Authority and the aircraft design organisation
of the State of Design any identified fault, malfunction, defect, or other
occurrence that could present a serious hazard to the aircraft.
(c) Where the AMO is contracted by an AOC holder to carry out maintenance
functions, that AMO shall report to the AOC holder any the fault,
malfunction, defect, or other occurrence affecting the continuing
airworthiness of the aircraft or aeronautical product.
(d) Reports shall be made as soon as practicable, but in any case, within
three days of the AMO identifying the fault, malfunction, defect, or other
occurrence to which the report relates.
(e) Each AMO shall maintain, in current condition, all manufacturer’s service
manuals, instructions, and service bulletins that relate to the aeronautical
products it maintains or modifies.
(f) In addition, each AMO with an avionics rating shall comply with those sections in
Part 5 of these regulations that apply to electronic systems, and shall use
materials that conform to approved specifications for equipment appropriate to its
rating. It shall use test apparatus, shop equipment, performance standards, test
methods, modifications, and calibrations that conform to the manufacturer’s
specifications or instructions, approved specifications, and if not otherwise
specified, to accepted safe practices of the aircraft avionics industry.
(g) See IS 6.5.1.12 for further details on performance standards required of an AMO
(a) The AMO shall have a system appropriate to the amount and complexity
of work to plan the availability of all necessary personnel, tools,
equipment, material, maintenance data and facilities in order to ensure the
safe completion of the maintenance work.
(b) The planning of maintenance tasks, and the organising of shifts, shall take
into account human performance limitations.
MARCH 2023
IS : 6.2.1.3.—AMO CERTIFICATE
(b) The following is an AMO Certificate.
Registered address:
Telephone:
Email:
procedures manual
This certificate shall remain valid during the period of validity specified above unless it is
surrendered, superseded, suspended or revoked.
Signature:14
____________________________________________________________________________
_
This certificate is not transferable and must be displayed to the public in the principal business
office of the Organisation
Notes:
1. Name of the authority issuing the approval.
2. Unique approval reference number as issued by the State of Registry.
3. Registered address, telephone and email.
4. Expiry date (dd-mm-yyyy) if applicable, if not applicable, insert N/A.
5. Scope of approval using the classes as follows: aircraft, engine, component or specialized
maintenance.
NAME OF ORGANISATION:
Certificate No. Expiry Date:
The Certificate Holder is approved in the following Ratings.
……………………………………………… ……………………………………………………
…………Date…………….. …………Date…………………
Environmental control 21
Auto flight 22
Communications 23
Electrical power 24
Equipment/furnishings 25
Fire protection 26
Flight controls 27
Fuel 28
Hydraulic power 29
Indicating/recording systems 31
Landing gear 32
Lights 33
Navigation 34
Oxygen 35
Pneumatic 36
Vacuum 37
Water/waste 38
Water ballast 41
Cabin systems 44
Information system 46
Doors 52
Fuselage 53
Nacelles/pylons 54
Stabilizers 55
Wings 57
Standard practices, 60
Propeller/rotor
Propellers/propulsors 61
Main rotors 62
Tail rotor 64
Folding blades/pylon 66
Power plant 71
Engine turbine/turboprop, Ducted 72
fan/inducted fan
Engine reciprocating 72
Ignition 74
Air 75
Engine controls 76
Engine indicating 77
Exhaust 78
Oil 79
Starting 80
Turbines 81
Water injection 82
Accessory gearboxes 83
Propulsion augmentation 84
Lift system 86
Recovery 90
Radar 92
(a) Foreign AMO holders applying for one-off approval in a form and manner prescribed by
the Authority shall, in addition to fulfilling the requirements contained in 6.2.1.6 of this
part:
(1) submit evidence of possessing a valid local CAA AMO certificate appropriately
rated for the scope of maintenance to be carried out on NIGERIA registered
aircraft/aeronautical product;
(2) submit contracted agreement with the NIGERIA aircraft operator to perform
maintenance on its aircraft/aeronautical product;
(3) not have any outstanding level 1 audit finding or overdue audit findings
discovered by its local Authority; by the NIGERIA operator whose
aircraft/aeronautical product is to be maintained by the AMO; and
(4) submit evidence of payment of applicable fees and charges required for an AMO
certification.
(b) Local AMO holders applying for one-off approval in a form and manner prescribed by the
Authority shall, in addition to fulfilling the requirements contained in 6.2.1.6 of this part:
(1) submit required application package for AMO certification;
(2) submit evidence of payment of applicable fees and charges required for an AMO
certification;
(5) not have any outstanding level 1 audit finding and overdue audit findings
discovered by the Authority or NIGERIA operator whose aircraft/aeronautical
product is to be maintained by the AMO.
(c) Return to service of any aircraft or aeronautical product maintained under one-off
approval shall meet the requirements prescribed in this Part.
1.1 TERMINOLOGY
1.1.1 The terms used in the context of the requirement for an AMO’s quality
system have the following meaning:
(a) Accountable manager. The person acceptable to the
Authority, who has corporate authority for ensuring that
all maintenance functions can be financed and
performed to the standard required by the Authority and
any additional requirements defined by the AMO. The
Accountable Manager shall have overall responsibility
for the AMO quality system, including the frequency,
format and structure of the internal management
evaluation activities as prescribed in paragraph 3.9
below
(b) Quality assurance. As distinguished from quality
control, involves activities in the business, systems, and
technical audit areas. A set of predetermined, systematic
actions that are required to provide adequate confidence
that a product or service satisfies quality requirements.
1.1.2 The Accountable manager shall have the overall responsibility for the
AMO system, including the frequency, format and structure of the internal
management evaluation activities as prescribed in paragraph 3. 9.
1.2.1. The quality system shall enable the AMO to monitor compliance with
these Regulations, the AMO’s Procedures Manual , and any other
standards specified by the AMO, or the Authority, to ensure safe
maintenance practices and airworthy aircraft or aeronautical product.
1.2.1.1 The AMO may specify the basic structure of the quality system
according to the size and complexity of the AMO to be monitored.
1.2.2.2 An AMO shall be categorised according to the number of full-time
personnel. AMOs that employ 5 or fewer full-time employees are
considered to be “very small” organisations, while those
employing between 6 and 20 full-time employees are regarded as
“small” organisations, as far as quality systems are concerned.
Full time in this context means employed for not less than 35
hours per week, excluding vacation periods.
1.2.2.3 Complex quality systems may be inappropriate for a small or very
small organisation, and the clerical effort required to develop
manuals and quality procedures for a complex system may stretch
that AMO’s resources. It is therefore accepted that such an AMO
may tailor its quality system to suit the size and complexity of the
organisation and allocate resources accordingly.
1.2.2.4 For small and very small AMOs, it may be appropriate to develop
a quality assurance programme that employs a checklist. The
checklist shall have a supporting schedule that requires
completion of all checklist items within a specified timescale,
together with a statement acknowledging completion of a periodic
review by top management. An occasional independent overview
of the checklist content and achievement of the quality assurance
should be undertaken.
1.2.2.5 A small AMO may decide to use internal or external auditors or a
combination of the two. In these circumstances it would be
acceptable for external specialists and/or qualified organisations
to perform the quality audits on behalf of the quality manager.
1.3.1 The function of the Quality Manager is to monitor compliance with, and
the adequacy of, procedures required to ensure safe operational
practices and airworthy aircraft as required by these Regulations may be
carried out by more than one person by means of different, but
complementary, quality assurance programs.
1.3.2 The primary role of the Quality Manager is to verify, by monitoring activity
in the field of, maintenance, that the standards required by the Authority,
and any additional requirements defined by the AMO, are being carried
1.3.3 The Quality Manager shall be responsible for ensuring that the quality
assurance programme is properly established, implemented and
maintained.
(c) Have access to all parts of the AMO’s, and as necessary, any
contractor’s or sub-contractor’s organisation.
1.3.5 In the case of a very small or small AMO, as defined in 1.2.2.3 of this IS,
the positions of the accountable manager and quality manager may be
combined..
2.1 Introduction.
2.1.1 The AMO’s quality system shall ensure compliance with and adequacy of
operational and maintenance activities requirements, standards, and
procedures.
2.1.2 The AMO shall specify the basic structure of the quality system applicable
to the operation.
2.1.3 The quality system shall be structured according to the size and
complexity of the organisation to be monitored.
2.2 Scope.
d) Controls;
e) Process measurements; and
f) Interfaces
2.3.1 The required quality system may be documented in the AMO Procedures
Manual or in a separate Quality Manual. In either instance, the
documentation shall:
2.3.2 Each document defined within the structure of an AMO’s quality system
shall be subject to document control. Document control procedures shall
ensure that the documents are:
a) Authorised;
b) Adequate;
c) Security classified;
d) Standardised when completed;
e) Revised and amended when required:
f) Appropriately distributed;
g) Appropriately stored;
h) Periodically reviewed; and
i) Appropriately disposed of.
2.4.1 An AMO shall establish a formal, written quality policy statement that is a
commitment by the accountable manager as to what the quality system is
intended to achieve.
2.4.2 The quality policy shall reflect initial and continued compliance with these
regulations, the AMO Procedures Manual, and any additional
requirements defined by the AMO or by the Authority.
2.4.3 The quality policy shall clearly define the AMO’s purpose, structure,
principal and objectives, and all the services rendered by the AMO.
2.5.1 The accountable manager shall have overall responsibility for the AMO’s
quality system, including the frequency, format, and structure of the
internal management evaluation activities as prescribed in paragraph 2.4
of this IS.
2.5.2 The function of the quality manager is to monitor compliance with, and the
adequacy of, procedures required to ensure safe maintenance practices
and airworthy aircraft and aeronautical products as required by these
regulations.
2.5.3 The quality manager shall be responsible for ensuring that the quality
assurance programme is properly established, implemented, and
maintained.
3.1 Introduction.
3.1.1 The quality assurance programme shall include all planned and
systematic actions necessary to provide confidence that all maintenance
functions are conducted in accordance with all applicable requirements,
standards and procedures.
3.1.2.2 Terms and elements defined in the plan shall be consistent with those
outlined in the AMO Procedures Manual.
3.1.3 Monitoring.
3.1.3.3 The AMO shall establish and publish a quality procedure to monitor
regulatory compliance on a continuing basis. This monitoring activity shall
be aimed at eliminating the causes of unsatisfactory performance.
(b) Audit;
(c) Auditors;
(4) Storage
3.3.2 Audits shall include at least the following quality assurance procedures
and processes:
(d) The observation of the activities that make up the operation ; and
3.4. Auditors.
3.4.1 An AMO shall decide, depending upon the complexity of the organisation,
whether to make use of a dedicated audit team or a single auditor. In any
event, the auditor or audit team shall have relevant maintenance
experience.
3.4.2 The responsibilities of the auditors shall be clearly defined in the relevant
documentation.
3.5.1 Auditors shall not have any day-to-day involvement in the area of the
maintenance activity that is to be audited. An AMO may, in addition to
using the services of full-time dedicated personnel belonging to a
separate quality department, undertake the monitoring of specific areas or
activities by the use of part-time auditors. An AMO whose structure and
size does not justify the establishment of full-time auditors, may
undertake the audit function by the use of part-time personnel from within
its own organisation or from an external source under the terms of an
agreement acceptable to the Authority. In all cases the AMO shall
develop suitable procedures to ensure that persons directly responsible
for the activities to be audited are not selected as part of the auditing
team. Where external auditors are used, it is essential that any external
specialist is familiar with the type of organization and/or maintenance
conducted by the AMO.
3.5.2 The AMO’s quality assurance programme shall identify the persons within
the company who have the experience, responsibility and authority to:
(b) Identify and record any concerns or findings, and the evidence
necessary to substantiate such concerns or findings;
3.6.1 AMO’s shall monitor compliance with the maintenance procedures it has
designed to ensure safe maintenance practices, airworthy aircraft and
aeronautical products and the serviceability of both maintenance and
safety equipment. In doing so it shall as a minimum, and where
appropriate, monitor:
(a) Organisation ;
(d) Supervision ;
(l) Security ;
(m) Training.
3.6.2 Whatever arrangements are made, an AMO shall retain the ultimate
responsibility for the quality system and for the completion and follow-up
of corrective action.
3.7.1 A quality assurance program shall include a defined audit schedule and a
periodic review cycle area by area. The schedule shall be flexible, and
allow unscheduled audits when trends are identified. Follow-up audits
shall be scheduled when necessary to verify that corrective action was
carried out and that it was effective.
3.7.3 When an AMO defines the audit schedule, significant changes to the
management, organisation, operation, or technologies or these
regulations shall be considered.
3.8.1.1 The quality assurance programme shall include procedures to ensure that
corrective actions are taken in response to findings. These quality
procedures shall monitor such actions to verify their effectiveness and that
they have been completed. Organisational responsibility and
accountability for the implementation of corrective action resides with the
department cited in the report identifying the finding. The accountable
manager shall have the ultimate responsibility for resourcing the
corrective active action and ensuring, through the quality manager, that
the corrective action has re-established compliance with the requirements
of the Authority, and any additional requirements defined by the operator.
(c) The identification of planned corrective steps that will ensure that
the apparent violation or concern does not recur;
3.8.2 Follow-Up
a) Follow-up audits shall be scheduled when necessary to verify that
corrective action has been performed and that it has been
effective.
(a) The results of quality inspections, audits and any other indicators;
and
3.9.2 A management shall identify and correct trends, and prevent, where
possible, future non-conformities. Conclusions and recommendations made
as a result of an evaluation shall be submitted in writing to the responsible
manager for action. The responsible manager shall be a person who has the
authority to resolve deficiencies or discrepancies and take action.
3.9.3 The accountable manager shall decide upon the frequency, format and
structure of internal management evaluation activities.
3.10 Recording
3.10.1 The AMO shall maintain accurate, complete and readily accessible records
documenting the results of the quality assurance programme shall be
maintained by the AMO. Records are essential data to enable an operator to
3.10.3 An AMO shall maintain and secure the records on its premises.
3.10.4 All records shall be made available to the Authority for review.
4.1 Contractors.
(a) Maintenance;
(b) Training;
4.1.2 The ultimate responsibility for the product or service provided by the sub-
contractor shall remain with the AMO. A written agreement shall exist
between the AMO and the contractor clearly defining the safety related
services and quality to be provided. The contractor’s safety related
activities relevant to the agreement shall be included in the AMO’s quality
assurance programme.
4.1.3 The AMO shall ensure that the sub-contractor has the necessary
authorisation/approval when required and commands the resources and
competence to undertake the task.
5.1 General.
5.1.1 An AMO shall establish effective, well planned, well resourced, quality
related briefing for all personnel.
5.1.2 Those responsible for managing the quality system shall receive training
covering:
(g) The way in which the quality system will functions in the
organization.
5.2.1 Quality management courses are available from the various National or
International Standards Institutions, and an AMO may consider whether to
offer such courses to those likely to be involved in the management of
quality systems. An AMO with sufficient and appropriately qualified staff
may consider conducting in-house training.
6.1 Introduction.
6.1.1 The requirement to establish and document a quality system and to employ
a quality manager applies to all AMO’s. References to large and small
operators elsewhere in these Regulations are governed by aircraft capacity
(i.e. more or less than 20 seats) and by mass (i.e. greater or less than 10
tonnes maximum take-off mass). Such terminology is not relevant when
considering the scale of an operation and the quality system required. In
the context of quality systems therefore, operators shall be categorised
according to the number of full time staff employees.
6.2.2 A complex quality system could be inappropriate for a small AMO because
the clerical effort required to develop manuals and quality procedures for a
complex system may stretch its resources. Such an AMO may tailor its
quality system to suit the size and complexity of its operation and allocate
its resources more efficiently, subject to the acceptance by the Authority.
6.3.1 For small and very small AMO’s it may be appropriate to develop a quality
assurance programme that employs a checklist. The checklist shall have a
supporting schedule that requires completion of all checklist items within a
specified timescale, together with a statement acknowledging completion of
a periodic review by top management. An occasional independent overview
6.3.2 The “small” AMO may decide to use internal or external auditors or a
combination of the two. In these circumstances it would be acceptable for
external specialists and or qualified organisations to perform the quality audits
on behalf of the quality manager.
6.3.3 If the independent quality audit function is being conducted by external auditors,
the audit schedule shall be shown in the relevant documentation.
6.3.4 Whatever arrangements are made, the operator retains the ultimate
responsibility for the quality system and especially the completion and follow-up
of corrective actions.
The following diagrams illustrate two typical examples of AMO Quality organisations.
Accountable
Manager
Base Line
Workshop Stock Room
Maintenance Maintenance Quality Manager
Manager Manager
Manager manager
Quality
Certifying Staff
Assurance Staff
Accountable
Manager
(b) Where the hangar is not owned by the AMO, the AMO shall:
(c) Aircraft maintenance personnel shall be provided with an area where they
may study manufacturer’s maintenance instructions and complete
maintenance records in a proper manner.
(d) Hangars used to house aircraft together with office accommodation shall
be such as to ensure a clean, effective and conformable working
environment.
(g) For both base and line maintenance where dust or other airborne
contamination results in visible surface contamination, all susceptible
systems shall be sealed until acceptable conditions are reestablished.
(h) Storage facilities for serviceable aeronautical product shall be clean, well
ventilated and maintained at an even dry temperature to minimise the
effects of condensation.
(j) Storage racks shall provide sufficient support for large aeronautical
products such that the products are not distorted.
(a) All applicable tools, equipment, and test equipment used for product
acceptance and/or for making a finding of airworthiness shall be traceable
to the NIGERIA national standard recognized by the Authority.
(3) An AMO shall have full control (i.e. through ownership, lease, ) of
the equivalent tool, equipment, or test equipment
(h) An AMO shall use a clear system of labelling all tools, equipment and test
equipment to give information on when the next inspection, service or
calibration is due, and give status information if the item is unserviceable
for any other reason that may not be obvious.
(i) An AMO shall use a clear system of labelling all tools equipment, and test
equipment to give information on when such tools, equipment, and test
equipment are not used for product acceptance and/or for making a
finding of airworthiness.
(j) An AMO shall maintain a register for all calibrated tools, equipment and
test equipment together with a record of calibrations and standards used.
(d) The Accountable Manager shall be responsible for ensuring that all
necessary resources are available to accomplish maintenance required to
support the AMO’s approval.
(e) (1) The minimum entry qualifications for a Base Maintenance Manager
are:-
(i) An Aircraft Maintenance Engineer (AME) licence with airframe
and powerplant ratings;
(ii) 3 years in maintaining the same category and class of aircraft
maintained by the AMO, including 1 year of returning aircraft
to service from base maintenance; and
(iii) 1-year supervisory experience maintaining the same category
and class of aircraft maintained by the AMO.
(2) Base Maintenance Manager shall be responsible for:
(g) (1) The minimum entry qualifications for a Workshop Manager are:-
(i) An Aircraft Maintenance Engineer (AME) licence with
airframe and powerplant ratings, avionics ratings, or
Aircraft Repair Specialist with 3 years’ experience working
in the workshop; and
(iii) 1 year supervisory workshop experience.
(i) An A workshop manager shall be responsible for ensuring that all work on
aircraft components is performed to required standards AMO may adopt
any title for managerial positions, but shall identify to the Authority the
titles and persons chosen to carry out these functions.
(j) Where an AMO chooses to appoint managers for all or any combination
of the identified functions because of the size of the undertaking, these
managers shall report ultimately through either the Base Maintenance
Manager or Line Maintenance Manager or Workshop Manager or Quality
Manager, as appropriate, to the accountable manager.
(k) An AMO shall identify the managers specified in this IS and shall submit
their credentials to the Authority. To be accepted, such managers shall
have relevant knowledge and satisfactory experience related to
aircraft/aircraft component maintenance as appropriate in accordance
with these regulations.
(l) The AMO shall have a production man-hours plan showing that it has
sufficient man-hours for the intended work. If an AMO is authorised for
base maintenance, the production man-hours plan shall relate to the
aircraft hangar visit plan. An AMO shall regularly update production man-
hour plans.
(2) Excepting those cases listed in subsection 6.4.1.1 and Part 2 the organisation
may only issue a certification authorisation to certifying staff in relation to the
basic categories or subcategories and any type rating listed on the aircraft
maintenance licence as required by Part 2, subject to the licence remaining
valid throughout the validity period of the authorisation and the certifying staff
remaining in compliance with Part 2.
(3) The organisation shall ensure that all certifying staff are involved in at least 6
months of actual relevant aircraft or component maintenance experience in
any consecutive 2-year period.
(4) For the purpose of this paragraph ‘involved in actual relevant aircraft or
component maintenance’ means that the person has worked in an aircraft or
component maintenance environment and has either exercised the privileges
of the certification authorisation and/or has actually carried out maintenance
on at least some of the aircraft type or aircraft group systems specified in the
particular certification authorisation.
(5) The organisation shall ensure that all certifying staff receive sufficient
continuation training in each two year period to ensure that such staff have
up-to-date knowledge of relevant technology, organisation procedures and
human factor issues.
(6) The organisation shall establish a programme for continuation training for
certifying staff, including a procedure to ensure compliance with the relevant
paragraphs of 6.4.1.1 as the basis for issuing certification authorisations
under this Part to certifying staff, and a procedure to ensure compliance with
Part 2.
(7) Except where any of the unforeseen cases apply, the organisation shall
assess all prospective certifying staff for their competence, qualification and
capability to carry out their intended certifying duties in accordance with a
procedure as specified in the exposition prior to the issue or re-issue of a
certification authorisation under this Part.
(8) When the conditions of paragraphs (a), (b), (d), (f) and, where applicable,
paragraph (c) have been fulfilled by the certifying staff, the organisation shall
issue a certification authorisation that clearly specifies the scope and limits of
such authorisation.
(10) The certification authorisation must be in a style that makes its scope clear to
the certifying staff and any authorised person who may require to examine
the authorisation.
(11) Where codes are used to define scope, the organisation shall make a code
translation readily available.
Note: ‘Authorised person’ means the officials of the authorities who has
responsibility for the oversight of the maintained aircraft or component.
(12) The person responsible for the quality system shall also remain responsible
on behalf of the organisation for issuing certification authorisations to
certifying staff.
(13) Such person may nominate other persons to actually issue or revoke the
certification authorisations in accordance with a procedure as specified in the
exposition.
(14) The organisation shall maintain a record of all certifying staff, which shall
contain:
i. The details of any aircraft maintenance licence held under Part 2 and
iii. The scope of the certification authorisations issued, where relevant; and
(15) The organisation shall retain the record for at least three years after the staff
referred to in this paragraph have ceased employment with the organisation
or as soon as the authorisation has been withdrawn.
(16) In addition, upon request, the maintenance organisation shall furnish the staff
referred to in this paragraph with a copy of their personal record on leaving
the organisation.
(17) The staff referred to in this paragraph shall be given access on request to
their personal records as detailed above.
(18) The organisation shall provide certifying staff with a copy of their certification
authorisation in either a documented or electronic format.
(19) Certifying staff shall produce their certification authorisation to any authorised
person within 24 hours.
(a) An AMO shall provide indoctrination training for employees that includes
at least 40 hours of instruction in at least the following subjects :
(b) Initial training. Each AMO shall provide initial training for employees that
includes at least 80 hours of instruction in at least the following subjects
consistent with the specific employee position and assigned job activities:
(c) Recurrent training. Each AMO shall provide recurrent training for
employees that include at least 8 hours of instruction in the subjects
below:
(e) Remedial training. Each AMO shall provide remedial training to rectify an
employee’s demonstrated lack of knowledge or skill by providing
information as soon as possible. In some instances, remedial training
may consist of an appropriately knowledgeable person reviewing
procedures with an employee through on-the-job training. Remedial
training shall be designed to fix an immediate knowledge or skill
deficiency and may focus on one individual. Successful remedial training
shall show an individual what occurred, why it occurred, and in a positive
manner, how to prevent it from occurring again.
(f) Each AMO, in developing training for employees, shall take into account
the various training, experience, and skill levels of:
(g) Each AMO shall have procedures to determine the frequency of recurrent
training and the need for specialised and remedial training.
(h) Each AMO shall assess the competency of its employees for performing
his or her assigned duties after completion of initial, recurrent, specialised
and remedial training. This assessment of competency shall be
appropriately documented in the employee’s training records and shall be
accomplished by using any of the following methods, depending upon the
size of the AMO, its capabilities and the experience of its employees:
(a) An AMO shall keep the following minimum information with respect of
each management, supervisory, inspection, and certifying person :
(1) Name;
(6) Experience;
(c) The number of persons authorised to access the system shall be limited
to minimise the possibility of records being altered in an unauthorised
manner and to limit confidential records from become accessible to
unauthorised persons.
(e) The Authority is authorised to and may investigate the records system for
initial and continued approval, or when the Authority has cause to doubt
the competence of a particular certifying person.
(f) The AMO shall keep the record of these individuals for at least two (2)
years they have ceased employment with the AMO or after withdrawal of
their authorisation. Upon request, the certifying staff shall be furnished
with a copy of his or her record on leaving the AMO.
1.0 General:
1.1 a general description of the scope of work authorised under the
organisation’s terms of approval;
2.0 Management
2.1 a statement signed by the accountable manager confirming that the
manual defines the organisation’s procedures and associated personnel
responsibilities and will be complied with at all times;
2.2 an organisation chart showing the associated chains of responsibility of
the person or persons nominated to ensure the organization is in
compliance with the applicable regulations..
2.3 Procedures for notifying the Authority regarding changes to the
organisation’s activities/approval/location/personnel; and
2.4 Liaison or contractual arrangements with other organisations that provide
services associated with the approval.
2.5 Procedures for amending the manual.
3.0 Maintenance procedures
3.1 Supplier evaluation procedure;
3.2 Acceptance/inspection of aeronautical products from outside contractors;
3.3 Storage, labelling/tagging and release of aeronautical products to aircraft
maintenance;
3.4 Acceptance of tools and equipment;
3.5 Calibration of tools and equipment, including alternate tools;
3.6 Use of tools and equipment, by personnel including alternate tools;
3.7 Cleanliness standards of maintenance facilities;
3.8 Maintenance instructions and relationship to aeronautical products
manufacturers’ service information including updating and availability to
staff;
3.9 Repair procedures;
3.10 Procedures for compliance with an operator’s maintenance programme;
3.11 Airworthiness directives(AD) procedure;
3.12 Optional modification procedures;
3.13 Maintenance documentation in use and completion of same;
3.14 Technical record control;
3.15 Procedures for handling of defects arising during maintenance;
3.16 Issue of the approval for return to service required by 6.5.1.7 of this part.
3.17 Records for the operator, if the organisation is not an operator itself;
3.18 Reporting of defects and other occurrences as required by the Authority;
3.19 Return of defective aeronautical products to store;
5.2.3 The number and content of the forms may depend on the size and
complexity of the organisation and the variety of aircraft and aeronautical
products for which ratings are issued.
5.2.4 Revisions or additions to the forms section of the AMO Procedures
Manual shall follow the documented revision procedures.
5.2.5 The AMO Procedures Manual may refer to a separate document of forms
that provides samples of the forms with instructions
5.2.6 The forms included in the manual shall be samples of each form, tag, and
label described in the procedures within the AMO Procedures Manual,
such as a:
a) Work order;
b) Discrepancy log;
c) Record of employee training;
d) Calibration report;
e) Approval for return to service;
f) Mechanical reliability report; and
g) Malfunction and defect report.
6.0 Quality assurance audit procedures, including the following principal audit
checks:
6.1. Checks on aircraft, while undergoing scheduled maintenance, for:
6.1.1 Compliance with maintenance programme and mandatory continuing
airworthiness requirements and ensuring that only work instructions
reflecting the latest amendment standards are used;
6.1.2 Completion of work instructions, including the transfer of defects to
additional worksheets, their control, and final collation. Action taken in
respect of items carried forward, and/or not completed during the
particular inspection or maintenance task;
6.1.3 Compliance with manufacturers’ AMM and the organisation’s procedures;
6.1.4 Standards of inspection and workmanship;
6.1.5 The condition of corrosion prevention and control treatments and other
protective processes;
6.1.6 Aircraft maintenance which is not limited to the normal working day;
procedures adopted during shift changeover of personnel to ensure
continuity of inspection and responses; and
d) The procedure for the requisitioning of tools together with the system
for ensuring that the location of tools, and their calibration and
maintenance status, is known at all times; and
e) Control of shelf life and storage conditions in the stores; control of the
free-issue dispensing of standard parts, identification and segregation.
13. Remarks
14. Certifies that the items identified above 19. Part 5.7.1.2 Release to Service other
were manufactured in conformity to : regulation specified in
approved design data and are in Block 13
condition for safe operation Certifies that unless otherwise specified in
non-approved design data as block 13 (or attached), the work identified in
specified in block 13 Block 12 and described in block 13, was
accomplished in accordance with CAA
airworthiness regulations and in respect to
that work, the item(s) is (are) approved for
return to service.
15. Authorised 16. Approval/ Signature 20. Authorised 21. Approval/ Certificate Number:
Authorisation Signature
Number
(b) Block 2. NCAA, Airworthiness Approval Tag, and Civil Aviation Administration
(Pre-printed).
NOTE: Shippers shall establish a numbering system for traceability in order to fill
out block 3 of the form. This system shall also provide a means of cross-
referencing the number(s) and product(s) being shipped.
familiar with all the uses of this form in order to properly accept parts and
components. Production certificates are described in 14 CFR: 21, Subpart G.
(2) When a supplier has direct ship authorisation from a PAH, the following
information shall be entered :
(1) Fill in the contract, work order, or invoice number related to the
shipment list, or approval for return to service, and state the
number of pages attached to the form, including dates, if
applicable. If the shipment list contains the information required in
Blocks 6 through 12, the respective blocks may be left blank if an
original, or true copy, of the list is attached to the form. In this
case, the following statement shall be entered in Block 13: “This is
the certification statement for the aeronautical products listed on
the attached document dated _________, containing pages
______ through ______.”
(f) Block 6. Item. When the AAT is issued a single item number or multiple
item numbers may be used for the same product number. Multiple items
shall be numbered in sequence. If a separate listing is used, enter “List
Attached.”
NOTE: The blank form may be computer-generated. However, the format shall
not be changed, nor may any words be added or deleted. Pre-printing of some
information is permissible, (e.g..; the information in blocks 1, 2, 3, 4, and 19.
The size of the blocks may be varied slightly, but the form must remain readily
recognisable. The form may also be reduced in overall size to facilitate
placement of the wording on the back of the form onto the face of the
document.
(h) Block 8. Part Number. Enter each part number of the product.
(i) Block 9. Eligibility. State the aircraft or aeronautical product make and
model on which the parts manufacture approval is eligible for installation.
If a part is eligible for installation on more than one model enter the words
“to be verified by installer or TBV by installer.” Where parts are TSO
aeronautical products, state “TSO aeronautical Product N/A” since
eligibility for installation for TSO aeronautical product is determined at the
time of installation.
NOTE: For TSO aeronautical products, the AATe does not constitute authority
to install an aeronautical product on a particular aircraft, aircraft engine, or
propeller. The user or installer is responsible for confirming that the product is
eligible for installation by reference to overhaul manuals, service bulletins, etc.,
as applicable. While the information in Block 9 is optional, it shall be filled out
whenever possible.
(j) Block 10. Quantity. State the quantity of each aeronautical product
shipped.
(k) Block 11. Serial/Batch Number. State the serial number or equivalent
(identified on the product) on the form for each aeronautical product
shipped. If a serial number or equivalent is not required on the part, enter
“N/A.”
(l) Block 12. Status/work. Enter “Newly Overhauled” for those products that
have not been operated or placed in service since overhaul. Enter
“PROTOTYPE” for products/parts submitted to support type certification
programs. Other permissible/appropriate terms to describe the status of
the product/part include: “INSPECTED”, “REPAIRED,” “OVERHAULED,”
or MODIFIED.”
(8) When used for spare parts identify whether the parts are from the
original manufacturer or another approved source and are made
to the TSO. In addition, if the Airworthiness Approval Tag [AAT] is
for spare parts or sub components of a NCAA approved
replacement part, the TSO authorisation shall be listed in Block
13.
(9) When used for return to service this block shall contain the data
required by 5.7.1.2.of the aviation regulations.
(n) Blocks 14, 15, 16, 17 and 18: Must not be used for maintenance tasks by
Part 6 approved maintenance organisations. These blocks are specifically
reserved for release/certification of newly manufactured items in
accordance with certification procedures of products and parts of the
State of Design or State of Manufacture (e.g. the US Federal Aviation
Administration procedures as set forth in 14 CFR Part 21).
(o) Block 19. Return to Service. The information is already pre-printed in the
block.
(p) Block 20. Authorised Signature. The Signature of the individual authorised
by the air agency, air operator, or the manufacturer in accordance with
5.6.1.5 (a)(2), (3), and (4) of the aviation regulations. . The approval
signature shall be manually applied at the time and place of issuance.
(q) Block 21. Approval/Certificate number. Enter the AMO certificate or air
operator operating certificate number. For manufacturers returning to
service after overhauling aeronautical products the production approval
number shall be entered.
(r) Block 22. Name. Enter the typed or printed name of the individual
identified in Block 20.
(s) Block 23. Date. Enter the date the approval for return to service is signed
and the product is returned to service. This does not need to be the same
as the shipping date, which may occur at a later date.
Where electronic systems are used to retain documents and data, it should
be possible to print a paper version of the documents and data kept.
6. If a paper system is applied, legible entry should be made, and the record
should remain legible throughout the required retention period, irrespective of
the medium. Paper records on either paper or microfilm systems should use
robust material, which can withstand normal handling, filing and ageing. They
should be stored in a safe way with regard to damage, alteration and theft.
(a) the creation date of the electronic aircraft maintenance record should be
stored with the electronic aircraft maintenance record;
10. The system used for retention of electronic aircraft maintenance records
should:
a) ensure the integrity, accuracy and completeness of the record;
b) ensure that access to the digitised record has safeguards
against alteration of the data;
c) ensure the authenticity of the record including assurance that
the date has not been modified after creation;
d) be capable of retrieving individual records within a reasonable
time period; and
e) be maintained against technological obsolescence which
would prevent printing, displaying or retrieval of the electronic
aircraft maintenance records.
11. Computer backup discs, tapes etc. should be stored in a different location
from that containing the current working discs, tapes, etc. and in a safe
environment. Where the Authority has accepted a system for electronic
a) The basis of any electronic record and its related electronic signature
identity management system is trust. Whether it is about identifying
an aircraft, a crew member, a mechanic, a component, or a ground
station entity, the organization will have to be able to trust that, when
the entity presents a digital credential, the respective credential was
issued to and is linked with that entity. To facilitate the establishment
of this trust, requirements and procedures should be specified
enabling and ensuring verification of the identity of the various parties
that are involved in the issuance of a credential. The credential
should be the basis of establishing the identity of an electronic record
system user.
between the management of the user’s identity and the user’s scope
of authorization.
(g) The AMO shall provide a common work card or worksheet system
to be used throughout relevant parts of the organisation. In
addition, the AMO shall either transcribe accurately the
airworthiness data contained in points (a) and (f) onto such work
cards or worksheets or make precise reference to the particular
maintenance task or tasks contained in such airworthiness data.
Work cards and worksheets may be computer generated and held
on an electronic database subject to both adequate safeguards
against unauthorised alteration and a back-up electronic database
which shall be updated within 24 hours of any entry made to the
main electronic database. Complex maintenance tasks shall be
transcribed onto the work cards or worksheets and subdivided into
clear stages to ensure a record of the accomplishment of the
complete maintenance task.
(i) The AMO shall ensure that all applicable airworthiness data is
readily available for use when required by maintenance personnel.
(c) the risk of multiple errors during maintenance and the risk of errors being
repeated in identical maintenance tasks are minimised; and,
(d) damage is assessed and modifications and repairs are carried out using
data specified in 6.5.1.9 of this part.
(e) The procedure should identify the error-capturing methods, the critical
maintenance tasks, the training and qualification of staff applying error-
capturing methods, and how the organisation ensures that its staff is
familiar with critical maintenance tasks and error-capturing methods.
(f) The procedure should ensure that the following maintenance tasks are
reviewed to assess their impact on flight safety:
(1) tasks that may affect the control of the aircraft flight path and
attitude, such as installation, rigging and adjustments of flight
controls;
(3) tasks that may affect the propulsive force of the aircraft, including
installation of aircraft engines, propellers and rotors; and
(g) The procedure should describe which data sources are used to identify
critical maintenance tasks. Several data sources may be used, such as:
(h) The AMO should ensure that the error-capturing methods are adequate for
the work and the disturbance of the system. A combination of several
actions (visual inspection, operational check, functional test, rigging check)
may be necessary in some cases
(1) the ‘authorised person’ is the person who performs the task or
supervises the task and they assume the full responsibility for the
completion of the task in accordance with the applicable
maintenance data;
(2) the ‘independent qualified person’ is the person who performs the
independent inspection and attests the satisfactory completion of
the task and that no deficiencies have been found. The
‘independent qualified person’ does not issue a certificate of release
(4) the work card system used by the organisation should record the
identification of both persons and the details of the independent
inspection as necessary before the certificate of release to service
or sign-off for the completion of the task is issued.
(j) The AMO should have procedures to demonstrate that the ‘independent
qualified person’ has been trained and has gained experience in the specific
inspection to be performed. The organisation could consider making use of,
for example:
2. For the purpose of Part-6, the production planning function includes two
complementary elements:
a. logistics,
b. inventory control,
c. square meters of accommodation,
d. man-hours estimation,
e. man-hours availability,
f. preparation of work,
g. hangar availability,
h. environmental conditions (access, lighting standards and
cleanliness),
i. co-ordination with internal and external suppliers, etc.
j. scheduling critical maintenance tasks during periods when staff
are likely to be most alert.