Pi500s Series

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Foreword

Thank you for choosing Powtran PI500-S Series Solar inverter. This
product made by Powtran is based on years of experience in professional
production and sale, and designed for variety of industrial machinery, fan and
water pump drive unit and IF heavy-duty grinding unit.

This manual provides user the relevant precautions on installation,


operational parameter setting, abnormal diagnosis, routine maintenance and
safe use. In order to ensure correct installation and operation of the frequency
converter, please carefully read this manual before installing it.

For any problem when using this product, please contact your local dealer
authorized by this company or directly contact this company, our professionals
are happy to serve you.

The end-users should hold this manual, and keep it well for future
maintenance & care, and other application occasions. For any problem within
the warranty period, please fill out the warranty card and fax it to the our
authorized dealer.

The contents of this manual are subject to change without prior notice. To
obtain the latest information, please visit our website.

For more product information, please visit: http:// www.powtran.com.

Powtran
January, 2018
Contents
Chapter 1.Inspection and safety precautions .................................................................... 1
1-1. Inspection after unpacking ...........................................................................................1
1-1-1. Instructions on nameplate.................................................................................1
1-1-2. Model designation ............................................................................................1
1-2. Safety precautions ........................................................................................................2
1-3. Precautions ...................................................................................................................3
1-4. Scope of applications ...................................................................................................5

Chapter 2 Standard specifications .................................................................................... 6


2-1. Technical specifications ...............................................................................................6
2-2. Standard specifications .................................................................................................7

Chapter 3 Keyboard ....................................................................................................... 10


3-1. Keyboard description .................................................................................................10
3-2. Keyboard indicators ...................................................................................................10
3-3. Description of operation panel keys ...........................................................................11
3-4. Keyboard display letters and numbers correspondence table ......................................11
3-5. Examples of parameter settings ..................................................................................12
3-5-1. Instructions on viewing and modifying function code ....................................12
3-5-2. The way to read parameters in various status .................................................13
3-5-3. Password settings ...........................................................................................13
3-5-4. Motor parameter auto turning.........................................................................13

Chapter 4 Installation and commissioning ..................................................................... 14


4-1. Installation direction and space ..................................................................................14
4-2. Wiring Diagram .........................................................................................................15
4-2-1. Function description of main circuit terminal .................................................15
4-2-2. Control circuit terminals arrangement ............................................................15
4-2-3. Wiring diagram ..............................................................................................18
4-3. Wiring Precautions .....................................................................................................21
4-4. Commissioning ..........................................................................................................23

Chapter 5 Function parameter ........................................................................................ 24


5-1. Menu grouping ...........................................................................................................24
5-1-1. d0 Group - Monitoring function group ...........................................................24
5-1-2. F0 Group -Basic function group .....................................................................25
5-1-3. F1 Group - Input terminals group ...................................................................27
5-1-4. F2 Output terminal group ...............................................................................30
5-1-5. F3 Group Start and stop control group ...........................................................34
5-1-6. F4 V/F control group ......................................................................................34
5-1-7. F6 Keyboard and Display ...............................................................................35
5-1-8. F7 Group Auxiliary function ..........................................................................37
5-1-9. F8 Group-Fault and protection .......................................................................37
5-1-10. Communication parameterF9.00 ................................................................. 39
5-1-11. Fb Control optimization parameters ............................................................ 41
5-1-12. E0 Solar water pump special group ............................................................. 41
5-1-13. E2 PID function parameter. ......................................................................... 43
5-1-14. E3 virtual terminal group............................................................................. 45
5-1-15. b0 motor parameter group ........................................................................... 47
5-1-16. y0 Function code management .................................................................... 49
5-1-17. y1 Fault query: ............................................................................................ 49

Chapter 6 Troubleshooting ............................................................................................ 53


6-1. Fault alarm and countermeasures .............................................................................. 53
6-2. EMC (Electromagnetic Compatibility) ...................................................................... 57
6-2-1 EMC standard ................................................................................................ 57
6-3. EMC directive ........................................................................................................... 57
6-3-1. Harmonic effect ............................................................................................. 57
6-3-2. Electromagnetic interference and installation precautions ............................. 57
6-3-3. Remedies for the interference from the surrounding electromagnetic
equipment to the inverter ......................................................................................... 57
6-3-4. Remedies for the interference from the inverter to the surrounding
electromagnetic equipment ...................................................................................... 58
6-3-5. Remedies for leakage current ........................................................................ 58
6-3-6. Precautions on installing EMC input filter at the input end of power supply . 58

Chapter 7 Dimension ..................................................................................................... 59


7-1. Dimension ................................................................................................................. 59
7-1-1. Product outside drawing, installation size ..................................................... 59
7-1-2. PI500 series ................................................................................................... 59
7-1-3. PI500-S series (With DC reactor base) .......................................................... 63
7-1-4. Keypad dimension drawing ........................................................................... 64

Chapter 8 Maintenance and repair ................................................................................. 66


8-1. Inspection and maintenance....................................................................................... 66
8-2. Parts for regular replacement ..................................................................................... 66
8-3. Storage ...................................................................................................................... 67
8-4. Capacitor ................................................................................................................... 67
8-4-1. Capacitor rebuilt ............................................................................................ 67
8-5. Measuring and readings............................................................................................. 68

Chapter 9 Warranty ........................................................................................................ 69


Appendix I Recommended solar array configuration .................................................... 70
Appendix II RS485 Communication protocol ............................................................... 71
II -1 Communication protocol ....................................................................................... 71
Chapter 1.Inspection and safety precautions

Chapter 1
POWTRAN Solar inverters have been tested and inspected before leaving factory. After
purchasing, please check if its package is damaged due to careless transportation, and if the
specifications and model of the product are consistent with your order requirements. For any
problem, please contact your local authorized POWTRAN dealer or directly contact this company.

1-1. Inspection after unpacking


※ Check if that packing container contains this unit, one manual and one warranty card.
※ Check the nameplate on the side of the Solar inverter to ensure that the product you have
received is right the one you ordered.

1-1-1. Instructions on nameplate

*Inverter model MODEL PI500-S 7R5G3


*Output Power Spec. POWER 7.5kW
*Input Source Spec. INPUT DC 350 780V AC 3PH 380V
*Output Spec. OUTPUT AC 3PH 0 380V 17A 0 400Hz
*Bar code
*Production Sequence
ZPB1A888888
Number DALIAN POWTRAN TECHNOLOGY CO.,LTD.
*Production Address

Figuer 1- 1 Nameplate Description

1-1-2.Model designation

PI 500 S 7R5 G 3
POWTRAN Input Voltage Level
Inverter 1:DC200 440V Single-phase AC220V
Series Code 2:DC200 440V three phase AC220V
PI500 Series 3:DC350 780V three phase AC380V

Special series code Function code


S: solar water pump special G: Standard load

Rated output capacity


7R5:7.5kW
011:11kW

Figuer 1- 2 Model designation

1
Chapter 1.Inspection and safety precautions

1-2.Safety precautions
Chapter 1

Safety precautions in this manual are divided into the following two categories:
Danger: the dangers caused by failure to perform required operation, may result in
serious injury or even death;
Caution:the dangers caused by failure to perform required operation, may result in
moderate injury or minor injury, and equipment damage;
Process Type Explanation
●When unpacking, if control system with water, parts missed or
component damaged are found, do not install!
●If packing list does not match the real name, do not install!
● Gently carry with care, otherwise there is the risk of damage to
Before
Danger equipment!
installation
●Please do not use the damaged driver or the Solar inverter with
missed pieces, otherwise there is the risk of injury!
●Do not use your hand to touch the control system components,
otherwise there is the risk of electrostatic damage!
● Please install the unit on the metal or flame retardant objects; away
from combustible material. Failure to do so may cause a fire!
Danger ● Never twist the mounting bolts of the equipment components,
especially the bolt with the red mark!
● Do not let the lead wires or screws fall into the driver. Otherwise
When
which may cause damage to the driver!
installing
● Keep the driver installed in the place where less vibration, avoid
Note direct sunlight.
● When two or more converters are installed in a cabinet, please pay
attention to the installation location, ensure the good heat dissipation
effect.
● Must comply with this manual's guidance, any construction shall be
performed by a professional electrician, otherwise there would be the
unexpected risk !
● A circuit breaker must be set between the inverter and the power
supply to separate them, otherwise it may cause a fire!
● Verify if power is a zero-energy status before wiring, otherwise there
is a risk of electric shock!
When ● The inverter shall be grounded correctly according to standard
wiring Danger specifications, otherwise there is a danger of electrical shock!
● Ensure that the distribution line meets the regional safety standards
of EMC requirements. The diameter of used wire shall refer to the
recommendations of this manual. Otherwise it may cause an accident!
● Never directly connect braking resistor to the DC bus P(+) and P(-)
terminals. Otherwise it may cause a fire!
● Encoder must use the shielded wire, and the shielding layer must
ensure the single-ended grounded!
● Please confirm whether the input power voltage is same as the
inverter rated voltage; wiring positions of power input terminals(R, S,
T) and output terminals(U, V, W) are correct or not; and note that if
Before
Note there is a short circuit in the peripheral circuit connected to driver, if
energizing
the connected lines are tight, otherwise it may cause damage to the
driver!
● Do not need to perform withstand voltage test for any part of the

2
Chapter 1.Inspection and safety precautions

inverter, this product has been tested before leaving factory. Otherwise
it may cause an accident!
● The inverter's cover plate must be closed before power on. Otherwise
it may cause an electric shock!

Chapter 1
● Wiring of all external accessories must comply with the guidance of
Danger this manual, please correctly wiring in accordance with the circuit
connection methods described in this manual. Otherwise it may cause
an accident!
● Do not open cover plate after energizing. Otherwise there is a risk of
electric shock!
● Do not touch the driver and peripheral circuits with wet hands.
Otherwise there is a risk of electric shock!
● Do not touch any input and output terminals of the inverter.
Otherwise there is a risk of electric shock!
● The inverter automatically perform the safety testing for the external
After
Danger strong electrical circuit in the early stages of energizing, therefore
energizing
never touch the driver terminals(U, V, W) or motor terminals,
otherwise there is a risk of electric shock!
● If you need to identify the parameters, please pay attention to the
danger of injury during motor rotation. Otherwise it may cause an
accident!
● Please do not change the inverter manufacturer parameters.
Otherwise it may cause damage to this unit!
● Do not touch the cooling fan and the discharge resistor to feel the
temperature. Otherwise it may cause burns!
Danger ● Non-professional personnel is not allowed to detect signal when
During operating. Doing so may cause personal injury or damage to this unit!
operation ● When the inverter is operating, you should avoid that objects fall into
this unit.Otherwise cause damage to this unit!
Note ● Do not start/stop the driver by switching on/off contactor. Otherwise
cause damage to this unit!
● Do not perform repairs and maintenance for the live electrical
equipment. Otherwise there is a risk of electric shock!
● The repairs and maintenance task can be performed only when the
inverter bus voltage is lower than 36V,Otherwise, the residual charge
When from capacitor would cause personal injury!
maintaining Danger ● Non-well-trained professional personnel is not allowed to perform
repairs and maintenance of inverter. Doing this may cause personal
injury or damage to this unit!
● After replacing the inverter, parameter settings must be redone, all
plugable plugs can be operated only in the case of powering off!

1-3.Precautions
No. Type Explanation
Please perform motor insulation inspection for the first time use, re-
use after leaving unused for a long time as well as regular check, in
order to prevent damage to the inverter because of the motor's
Motor insulation
1 winding insulation failure. Wiring between motor and inverter shall
inspection
be disconnected, it is recommended that the 500V voltage type
megameter should be adopted and insulation resistance shall be not
less than 5MΩ.
If the rated capacity of the selected motor does not match the inverter,
Motor thermal
2 especially when the inverter rated power is greater than the motor
protection
rated power, be sure to adjust the motor protection parameter values

3
Chapter 1.Inspection and safety precautions
inside inverter or install thermal relay in the front of motor for motor
protection.
The inverter output frequency rang is 0Hz to 3200Hz(Max.vector
Run over power
3 control only supports 300Hz). If the user is required to run at 50Hz or
Chapter 1

frequency
more, please consider the endurance of your mechanical devices.
Inverter output frequency may be encountered mechanical resonance
Vibrations of
4 point of the load device, you can set jump frequency parameter inside
mechanical device
inverter to avoid the case.
The inverter output voltage is PWM wave that contains a certain
Motor heat and
5 amount of harmonics, so the temperature rise, noise and vibration of
noise
motor show a slight higher than frequency power frequency operation.
Output side with
The inverter output is PWM wave, if the piezoresistor for lightning
piezoresistor or
protection or the capacitor for improving power factor is installed in
6 capacitor for
the output side, which easily cause the inverter instantaneous
proving power
overcurrent or even cause damage to the inverter. Please do not use.
factor
If contactor is installed between power supply and inverter, the
contactor is not allowed to start/stop the inverter. Necessarily need to
Contactor or
use the contactor to control the inverter start/stop, the interval should
switch used in the
not be less than one hour. Frequent charging and discharging may
7 inverter
reduce the service life of the inverter capacitor. If the contactor or
input/output
switch is equipped between output terminals and motor, the inverter
terminals
should be turned on/off without output status, otherwise which easily
lead to damage to the inverter module.
PI series inverter is not suitable for use beyond the allowable
Use other than the operating voltage described in this manual, which easily cause
8
ratedvoltage damage to the parts inside inverter. If necessary, please use the
corresponding transformer to change voltage.
Never change 3- Never change PI series 3-phase inverter to 2-phase one for
9 phase input to 2- application. Otherwise it will lead to malfunction or damage to the
phase input inverter.
The series inverter is equipped with lightning overcurrent protection
Lightning surge device, so it has the ability of self-protection to lightning induction.
10
protection For the area where lightning is frequent, user should also install the
extra protection in the front of the inverter.
When the inverter is used in areas over 1000m altitude, it is required
High altitude and
to reduce frequency because the thin air will decrease the cooling
11 derating
effect of inverter. Please consult our technician for details on the
application
application.
If the user need to use methods other than the suggested wiring
12 Special use diagram provided in this manual, such as common DC bus, please
consult our technician.
Precautions for When electrolytic capacitors on the main circuit and printed circuit
13 scrap disposal of board as well as plastic parts are burned, it may produce toxic
the inverter gases.Please disposing as industrial waste.
1) Standard adaptive motor shall be four-pole asynchronous squirrel-
cage induction motor or permanent magnet synchronous motor. Apart
from the said motors, please select the inverter according to the motor
rated current.
14 Adaptive motor 2) The cooling fan and the rotor shaft for non-inverter motor are
coaxially connected, the fan cooling effect is reduced when the
rotational speed is reduced, therefore, when the motor works in
overheating occasions, a strong exhaust fan should be retrofitted or
replace non-inverter motor with the inverter motor.

4
Chapter 1.Inspection and safety precautions

3) The inverter has built-in the adaptive motor standard parameters,


according to the actual situation, please identify motor parameters or
accordingly modify the default values to try to meet the actual value,
otherwise it will operation affect and protection performance;

Chapter 1
4) When short-circuit of cable or motor internal will activate the
inverter alarm, even bombing. Therefore, firstly perform insulation
short-circuit test for the initial installation of the motor and cable,
routine maintenance often also need to perform such test. Note that
the parts to be tested and the inverter shall be disconnected
completely when testing.
1)We need to fix cover and lock before power on, so as to avoid the
harm to personal safety that is caused by internal injuries of bad
capacitors and other components.
2)Do not touch internal circuit board and any parts after powering off
and within five minutes after keyboard indicator lamp goes out, you
must use the instrument to confirm that internal capacitor has been
discharged fully, otherwise there is a danger of electric shock.
3)Body static electricity will seriously damage the internal MOS
15 Others field-effect transistors, etc., if there are not anti-static measures, do
not touch the printed circuit board and IGBT internal device with
hand, otherwise it may cause a malfunction.
4)The ground terminal of the inverter(E or ) shall be earthed firmly
according to the provisions of the National Electrical Safety and other
relevant standards. Do not shut down(power off) by pulling switch,
and only cut off the power until the motor stopping operation.
5)It is required to add the optional input filter attachment so as to
meet CE standards.

1-4.Scope of applications
※ This inverter is suitable for three-phase AC asynchronous motor.
※ This inverter can only be used in those occasions recognized by this company, an
unapproved use may result in fire, electric shock, explosion and other accidents.
※ If the inverter is used in such equipment (e.g: equipment for lifting persons, aviation systems,
safety equipment, etc.) and its malfunction may result in personal injury or even death. In
this case, please consult the manufacturer for your application.

Only the well-trained personnel can be allowed to operate this unit, please carefully
read the instre1tions on safety, installation, operation and maintenance before use.
The safe operation of this unit depends on proper transport, installation, operation
and maintenance!

5
Chapter 2 Standard specifications
2-1.Technical specifications
Rated output Rated input Rated output Adaptive
Model
power(kW) current(A) current(A) motor(kW)
Chapter 2

Single phase AC 220V±10%;Recommend DC 200~440V


PI500-S 0R4G1 0.4 5.4 2.5 0.4
PI500-S 0R7G1 0.75 8.2 4 0.75
PI500-S 1R5G1 1.5 14 7 1.5
PI500-S 2R2G1 2.2 23 10 2.2
PI500-S 004G1 4.0 35 16 4.0
PI500-S 5R5G1 5.5 50 25 5.5
Three phase AC 220V±10%;Recommend DC 200~440V
PI500-S 0R4G2 0.4 4.1 2.5 0.4
PI500-S 0R7G2 0.75 5.3 4 0.75
PI500-S 1R5G2 1.5 8.0 7 1.5
PI500-S 2R2G2 2.2 11.8 10 2.2
PI500-S 004G2 4.0 18.1 16 4
PI500-S 5R5G2 5.5 28 25 5.5
PI500-S 7R5G2 7.5 37.1 32 7.5
PI500-S 011G2 11 49.8 45 11
PI500-S 015G2 15.0 65.4 60 15.0
PI500-S 018G2 18.5 81.6 75 18.5
PI500-S 022G2 22.0 97.7 90 22.0
PI500-S 030G2 30.0 122.1 110 30.0
PI500-S 037G2 37.0 157.4 152 37.0
PI500-S 045G2 45.0 185.3 176 45.0
PI500-S 055G2 55.0 214 210 55.0
PI500-S 075G2 75 307 304 75
PI500-S 093G2 93 383 380 93
PI500-S 110G2 110 428 426 110
PI500-S 132G2 132 467 465 132
PI500-S 160G2 160 522 520 160
Three phase AC 380V±10%;Recommend DC 350~780V
PI500-S 0R7G3 0.75 4.3 2.5 0.75
PI500-S 1R5G3 1.5 5.0 3.8 1.5
PI500-S 2R2G3 2.2 5.8 5.1 2.2
PI500-S 004G3 4.0 10.5 9 4.0
PI500-S 5R5G3 5.5 14.6 13 5.5
PI500-S 7R5G3 7.5 20.5 17 7.5
PI500-S 011G3 11 26 25 11
PI500-S 015G3 15 35 32 15
PI500-S 018G3 18.5 38.5 37 18.5
PI500-S 022G3 22 46.5 45 22
PI500-S 030G3 30 62 60 30
PI500-S 037G3 37 76 75 37
PI500-S 045G3 45 91 90 45
PI500-S 055G3 55 112 110 55
PI500-S 075G3 75 157 150 75
PI500-S 093G3 93 180 176 93

6
Chapter 2 Standard specifications
PI500-S 110G3 110 214 210 110
PI500-S 132G3 132 256 253 132
PI500-S 160G3 160 307 304 160
PI500-S 187G3 187 345 304 187
PI500-S 200G3 200 385 380 200
PI500-S 220G3 220 430 426 220

Chapter 2
PI500-S 250G3 250 468 465 250
PI500-S 280G3 280 525 520 280
PI500-S 315G3 315 590 585 315
PI500-S 355G3 355 665 650 355
PI500-S 400G3 400 785 725 400
Note: the power of solar cell components is recommended to be more than 1.2 times the solar
inverter.

2-2.Standard specifications
Items Specifications
AC Single phase 220V(-15%)~240V(+10%)
Power Input

Input AC voltage
AC Three phase 220V(-15%)~240V(+10%)
frequency
AC Three phase 380V(-15%)~440V(+10%)
Recommend solar G1/G2:DC 200~440V;
input DC voltage range G3:DC 350~780V
Control system High performance vector control inverter based on DSP
Control method V/F control, vector control W/O PG
Automatic torque Realize low frequency (1Hz) and large output torque control under
boost function the V/F control mode.
Acceleration/decelerati Straight or S-curve mode. Four times available and time range is 0.0
on control to 6500.0s.
V/F curve mode Linear, square root/m-th power, custom V/F curve
G type:rated current 150% - 1 minute, rated current 180% - 2 seconds
Over load capability
F type:rated current 120% - 1 minute, rated current 150% - 2 seconds
Maximum frequency 1、Vector control:0 to 300Hz; 2、V/F control:0 to 3200Hz
0.5 to 16kHz; automatically adjust carrier frequency according to the
Carrier Frequency
Control system

load characteristics.
Input frequency
Digital setting: 0.01Hz Analog setting: maximum frequency×0.1%
resolution
Start torque G type: 0.5Hz/150% (vector control W/O PG)
Speed range 1:100 (vector control W/O PG) 1:1000 (vector control W/ PG)
Steady-speed precision Vector control W/O PG: ≤ ± 0.5% (rated synchronous speed)
Torque response ≤ 40ms (vector control W/O PG)
Torque boost Automatic torque boost; manual torque boost(0.1% to 30.0%)
DC braking frequency: 0.0Hz to max. frequency, braking time:
DC braking
0.0 to 100.0 seconds, braking current value: 0.0% to 100.0%
Jog Frequency Range: 0.00Hz to max. frequency;
Jogging control
Jog Ac/deceleration time: 0.0s to 6500.0s
Multi-speed operation Achieve up to 16-speed operation through the control terminal
Built-in PID Easy to realize closed-loop control system for the process control.
Automatic voltage Automatically maintain a constant output voltage when the voltage of

7
Chapter 2 Standard specifications

regulation(AVR) electricity grid changes


Maximum light power tracking, light and weak auto sleep, light
Solar pump inverter
intensity automatic awakening, high water level automatic stop, low
special function
water level automatic operation, under-load protection, etc
Self-inspection of
After powering on, peripheral equipment will perform safety testing,
Personalization

peripherals after
such as ground, short circuit, etc.
Chapter 2

power-on
function

The current limiting algorithm is used to reduce the inverter over


Quick current limiting current probability, and improve whole unit anti-interference
capability.
Timing control Timing control function: time setting range(0m to 6500min)
Running method Keyboard/terminal/communication
Frequency 10 frequency settings available, including adjustable DC(0 to 10V)/
setting (0 to 20mA),analog quantity AI1/AI2, panel potentiometer, etc.
Start signal Rotate forward/reverse
Input signal

At most 16-speed can be set(run by using the multi-function


Multi-speed
terminals or program)
Emergency stop Interrupt controller output
Wobbulate run Process control run

Fault reset When the protection function is active, you can automatically or
manually reset the fault condition.
PID feedback
Including DC(0 to 10V), DC(0 to 20mA)
signal
Motor status display, stop, ac/deceleration, constant speed, program
Running status
running status.
Output Signal

Contact capacity :normally closed contact 3A/AC 250V,normally


Fault output
open contact5A/AC 250V,1A/DC 30V.
Two-way analog output, 16 signals can be selected such as frequency,
Running

Analog output
current, voltage and other, output signal range (0 to 10V / 0 to 20mA).
Output signal At most 3-way output, there are 40 signals each way
Limit frequency, jump frequency, frequency compensation, auto-
Run function
tuning, PID control
Built-in PID regulates braking current to ensure sufficient braking
DC current braking
torque under no over-current condition.
Running command Three channels: operation panel, control terminals and serial
channel communication port. They can be switched through a variety of ways.
Total 11 frequency sources: digital, analog current, multi-speed and
Frequency source
serial port. They can be switched through a variety of ways.
6 digital input terminals, compatible with active PNP or NPN input
mode, one of them can be for high-speed pulse input(0 to 100 kHz
Input terminals square wave); 3 analog input terminals for voltage or current input:
AI1 & AI2 can select 0`10V or 0`20mA input, AI3 voltage -10`+10v
input
2 digital output terminals, one of them can be for high-speed pulse
output(0 to 100kHz square wave); 2relay output terminal; 2 analog
Output terminals output terminals, respectively for optional range (0 to 20mA or 0 to
10V), they can be used to set frequency, output frequency, speed and
other physical parameters.
8
Chapter 2 Standard specifications

Overvoltage protection, undervoltage protection, overcurrent


protection, overload protection, overheat protection, overcurrent stall
Inverter protection protection, overvoltage stall protection, losing phase protection
(optional), communication error, PID feedback signal abnormalities,
PG failure and short circuit to ground protection.
Protection function

IGBT temperature
Displays current temperature IGBT

Chapter 2
display
Inverter fan control Can be set
Less than 15 milliseconds: continuous operation.
Instantaneous power-
More than 15 milliseconds: automatic detection of motor speed,
down restart
instantaneous power-down restart.
Speed start tracking
The inverter automatically tracks motor speed after it starts
method
Parameter protection Protect inverter parameters by setting administrator Password and
function decoding
Monitoring objects including: running frequency, set frequency, bus
voltage, output voltage, output current, output power, output torque,
LED/ Running
input terminal status, output terminal status, analog AI1 value, analog
OLED information
AI2 value, motor Actual running speed,PID set value percentage,
display PID feedback value percentage.
keyboard
Error At most save three error message, and the time, type, voltage, current,
Display

message frequency and work status can be queried when the failure is occurred.
LED display Display parameters
OLED display Optional, prompts operation content in Chinese/English text.
Can upload and download function code information of frequency
Copy parameter
converter, rapid replication parameters.
Key lock and function Lock part or all of keys, define the function scope of some keys to
selection prevent misuse.
muni
Com

catio

The optional completely isolated RS485 communication module can


RS485
n

communicate with the host computer.


Environment -10℃to 40℃ (temperature at 40 ℃, please derating for use,1℃
temperature derating 3%, do not use the inverter in the 50 ℃ enviroment)
Storage temperature -20 ℃ to 65 ℃
Product standard
Environment

Environment humidity Less than 90% R.H, no condensation.


Vibration Below 5.9m/s²(= 0.6g)
Indoor where no sunlight or corrosive, explosive gas and water vapor,
Application sites
dust, flammable gas,oil mist, water vapor, drip or salt, etc.
No need derating below 1000m, please derating 1% every 100 m
Altitude
when the altitude is above 1000m
Protection level IP20
Product adopts safety
standard
Product

IEC61800-5-1:2007
standards.
Product adopts EMC
IEC61800-3:2005
standards.
Cooling method Forced air cooling

9
Chapter 3 Keyboard
3-1.Keyboard description
Chapter 3

Figure 3- 1 Operation panel display

3-2.Keyboard indicators
Indicator flag Name
Running indicator light
RUN * ON: the inverter is working
* OFF: the inverter stops
Command indicator light
That is the indicator for keyboard operation, terminal operation and
LOCAL/R remote operation (communication control)
Status lamp

EMOTE * ON: terminal control working status


* OFF: keyboard control working status
* Flashing: remote control working status
Forward/reverse running light
FWD/REV * ON: in forward status
* OFF: in reversal status
Motor self-learning/Torque control/Fault indicator
* ON: in torque control mode
TUNE/TC
* Slow flashing: in the motor tuning status
* Quick flashing: in the fault status
Hz frequency unit
combinatio
n indicator

A current unit
Units

HzAV V voltage unit


RPM speed unit
% percentage

10
Chapter 3 Keyboard

3-3.Description of operation panel keys


Sign Name Function
Parameter * Enter into the modified status of main menu
Setting/Esc * Esc from functional parameter modification
Key * Esc sub-menu or functional menu to status menu
*Choose displayed parameter circularly under running or stop
Shift Key interface; choose parameter’s modified position when modify
parameter

Chapter 3
Increasing Parameter or function number increasing,set by parameter
Key F6.18.

Decreasing Parameter or function number decreasing, set by parameter


key F6.19.

Running key For starting running in the mode of keyboard control status

*For stopping running in the running status; for resetting the


Stomp/Reset
operation in fault alarm status. The function of the key is subject
Key
to F6.00

Enter Key Enter into levels of menu screen confirm setting

Quick multi-
This key function is determined by the function code F6.21.
function key
* In query status, function parameter increasing or decreasing
* In modified status, the function parameter or modified
Keyboard
position increasing or decreasing.
encoder
* In monitoring status, frequency setting increasing or
decreasing

3-4.Keyboard display letters and numbers correspondence table


Display Corresponding Display Corresponding Display Corresponding
letters letters letters letters letters letters
0 1 2
3 4 5
6 7 8
9 A B
Digital C d E
display
area F H I
L N n
o P r
S t U
T . -
y

11
Chapter 3 Keyboard

3-5.Examples of parameter settings


3-5-1.Instructions on viewing and modifying function code
PI500-S inverter’s operation pane is three levels menu for parameter setting etc.Three levels:
function parameter group (Level 1)→function code(level 2)→function code setting(level 3). The
operation is as following.
Power-on

Shutdown parameter display


Chapter 3

PRG
PRG Change parameter group

First-level menu display


ENTER
PRG Change function parameter selection

Second-level menu display

ENTER ENTER
Change function parameter value
PRG
Third-level menu display
Description: Back to the level 2 menu from level 3 menu by PRG key or ENTER key in the
level 3 operation status. The differences between the two keys : ENTER will be back to the level 2
menu and save parameter setting before back, and transfer to the next function code automatically;
PRG will be back to the level 2 menu directly, not save parameter setting, then back to current
function code.
Example 1 Frequency setting to modify parameters
Set F0.01 from 50.00Hz to 40.00Hz.
Flicker Flicker Flicker
Press PRG Press ENTER Press ▲ Press ENTER

Press ▼

Press PRG Press ENTER


Press PRG

Flicker Flicker
Flicker

Example 2 :Restore factory settings


Flicker
Press PRG Press ▲ Press ENTER

Press ENTER
Press PRG

Press PRG Press ENTER Press ▲

Flicker Flicker Flicker

Without twinkling parameter position, the function code can not be modified in the level 3
menu. The reason maybe as following:
1) The function code can not be modified itself, eg: actual detecting parameters, running
record parameters.
2) The function code can not be modified in the running status. It must be modified in the stop
status.

12
Chapter 3 Keyboard
3-5-2.The way to read parameters in various status
In stop or run status, operate shift key SHIFT to display a variety of status parameters
respectively. Parameter display selection depends on function code F6.01 (run parameter 1), F6.02
(run parameter 2) and F6.03 (stop parameter 3).
In stop status, there are total 16 stop status parameters that can be set to display/not display:
set frequency, bus voltage, DI input status, DO output status, analog input AI1 voltage, analog
input AI2 voltage, panel potentiometer input voltage, Actual count value, Actual length value, PLC
running step number, Actual speed display, PID settings, high-speed pulse input frequency and
reserve, switch and display the selected parameter by pressing key orderly.
In running status, there are 5 running-status parameters:running frequency,setting

Chapter 3
frequency,bus voltage,output voltage, output current default display, and other display parameters:
output power, output torque, DI input status, DO output status, analog input AI1 voltage, analog
input AI2 voltage, panel potentiometer input voltage, Actual count value, Actual length value,
linear speed, PID settings and PID feedback, etc, their display depends on function code F6.01 and
F6.02 switch and display the selected parameter by pressing key orderly.
Inverter powers off and then powers on again, the displayed parameters are the selected
parameters before power-off.

3-5-3.Password settings
The inverter has password protection. When y0.01 become not zero, it is the password and
will be work after exit from function code modified status. Press PRG key again, will display”----”.
One must input the correct password to go to regular menu, otherwise, inaccessible.
To cancel the password protection function, firstly enter correct password to access and then
set y0.01 to 0.

3-5-4.Motor parameter auto turning


Choose vector control, one must input the motor’s parameters in the nameplate accurately
before running the inverter. PI500-S series Solar inverter will match the motor’s standard
parameters according to its nameplate. The vector control is highly depend on motor’s parameters.
The parameters of the controlled motor must be inputted accurately for the good control
performance.
Motor parameter auto tuning steps are as follows:
Firstly select command source (F0.11=0) as the comment channel for operation panel, then
input the following parameters according to the actual motor parameters (selection is based on the
current motor):
Motor Selection Parameters
b0.00: motor type selection b0.01: motor rated power
Motor b0.02: motor rated voltage b0.03: motor rated current
b0.04: motor rated frequency b0.05: motor rated speed
For asynchronous motors
If the motor can NOT completely disengage its load, please select 1 (asynchronous motor
parameter static auto turning) for b0.27, and then press the RUN key on the keyboard panel.
If the motor can completely disengage its load, please select 2 (asynchronous motor parameter
comprehensive auto turning) for b0.27, and then press the RUN key on the keyboard panel, the
inverter will automatically calculate the motor’s following parameters:
Motor Selection Parameters
b0.06:asynchronous motor stator resistance b0.07:asynchronous motor rotor
resistance
Motor b0.08:asynchronous motor leakage inductance b0.09: asynchronous motor
mutual inductance
b0.10: asynchronous motor no-load current
Complete motor parameter auto turning

13
Chapter 4 Installation and commissioning
4-1.Use environment
(1) The ambient temperature is -10 50 C. When the temperature is over 40 degrees, the
reduction rate is 3% at 1 degrees centigrade.
It is not recommended to use the frequency converter in the environment above 50 C.
(2) Preventing electromagnetic interference and keeping away from interference sources.
(3) Prevent the invasion of water droplets, steam, dust, dust, cotton floss and fine metal
powder.
(4) Prevent the invasion of oil, salt and corrosive gases.
(5) Avoid vibration. The maximum amplitude does not exceed 5.8m/s (0.6g)
Chapter 4

(6) Avoid high temperature, humidity and rainless dripping. Relative humidity is less than
90% RH and condensation is not allowed. In the presence of corrosive gases, the maximum relative
humidity should not exceed 60%.
(7) Altitude
(8) It is prohibited to use in dangerous environments of flammability, flammability, explosive
gases, liquids or solids.

4-2.Installation direction and space


PI500-S series inverter according to different power rating, the requirements of around
installation reserve space is different, specifically as shown below:

Hot wind
A

B B B

Mounted
vertically
upwards
A

Cool wind

Figure 4-1 PI500-S Series Each power level installation space requirement
Power rating Dimension requirement
15~22kW A≥200mm;B≥10mm
30~75kW A≥200mm;B≥50mm
90~160kW A≥300mm;B≥50mm
PI500-S Series Solar inverter heat radiator circulated from bottom to top, when more than one
inverter work together, usually mounted side by side. In the case of the need to install them by
upper and lower rows, due to the heat of the lower inverters rising to the upper equipment, fault
maybe caused, heat insulation deflector and other objects to be installed.

14
Chapter 4 Installation and commissioning

Deflector
Cool wind

Hot wind

Chapter 4
Figure 4-2 Heat insulation deflector up and down installation diagram
4-3.Wiring Diagram
Solar inverter wiring is divided by main circuit and control circuit. Users must properly
connect Solar inverter in accordance with the wiring connection diagram showing below.
4-3-1Function description of main circuit terminal
Terminal Name Explain
R
Connect to three-phase power supply, single-phase
S Inverter input terminals
connects to R, T; solar power connect to R, T
T
Ground terminals Connect to ground
P, RB Braking resistor terminals Connect to braking resistor
U
V Output terminals Connect to three-phase motor
W
+, - DC bus output terminals Connect to braking unit
P, + DC reactor terminals Connect to DC reactor(remove the shorting block)
4-3-2Control circuit terminals arrangement
Category Symbol Name Function
Output +10V power supply, maximum output current: 10mA
+10V- +10V power
Generally it is used as power supply of external
GND supply
potentiometer, potentiometer resistance range: 1kΩ to 5kΩ
Power Output +24V power supply, generally it is used as power
supply +24V- +24V power supply of digital input and output terminals and external
COM supply sensor.
Maximum output current: 200mA
PLC External power When external signal is used to drive, please unplug PLC
15
Chapter 4 Installation and commissioning

Category Symbol Name Function


input terminal jumpers , PLC must be connected to external power supply,
and to +24V (default).
1.Input range:(DC 0V to 10V/0 to 20mA), depends on the
AI1- Analog input selected AI1 jumper on control panel.
GND terminal 1 2.Input impedance: 20kΩ with voltage input, 500Ω with
current input.
Analog 1.Input range:(DC 0V to 10V/0to 20mA), depends on the
input AI2- Analog input selected AI2 jumper on control panel.
GND terminal 2 2.Input impedance: 20kΩ with voltage input, 500Ω with
current input.
AI3- Analog input 1, Input range:DC-10~+10V
Chapter 4

GND terminal 3 2, Input voltage 20kΩ


Multi-function
DI1
digital input 1
Multi-function
DI2
digital input 2
Multi-function
DI3
digital input 3
1.Opto-coupler isolation, compatible with bipolar input,
Multi-function
DI4 Jump line PLC selection decisions;
digital input 4
2.Input impedance: 3.3kΩ;
Multi-function 3.Voltage range with level input: 19.2V to 28.8V;
Digital DI5
digital input 5
input Notes:DI5 input impedance 1.65kΩ.
Multi-function
DI6
digital input 6
Multi-function
DI7
digital input 7
Multi-function
DI8
digital input 8
High-speed Except the function of DI1 to DI4,DI6 to DI8,DI5 can also
DI5 pulse input be used as high-speed pulse input channels.Maximum input
terminals frequency: 100kHz
The selected DA1 jumper on control panel determines
DA1- Analog output
voltage or current output. Output voltage range: 0V to 10V ,
GND 1
Analog output current range: 0mA to 20mA
output The selected DA2 jumper on control panel determines
DA2- Analog output
voltage or current output. Output voltage range: 0V to 10V ,
GND 2
output current range: 0mA to 20mA
SPA- Digital output
Opto-coupler isolation, bipolar open collector output
COM 1
Output voltage range: 0V to 24V , output current range:
SPB- Digital output
0mA to 50mA
Digital COM 2
output Subject to function code(F2.00)"SPB terminal output mode
SPB- High-speed selection"
COM pulse output As a high-speed pulse output, the highest frequency up to
100kHz;
TA1- Normally open
Relay TC1 terminals Contactor drive capacity: normally closed contact 3A/AC
output TB1- Normally closed 250V,normally open contact 5 A/AC 250V, COSø= 0.4.
TC1 terminals
Motor S1-
PT100 inspect
temperat S2- PT100 temperature sensor
wire input
ure GND

16
Chapter 4 Installation and commissioning

Category Symbol Name Function


inspectio
n input
485 differential
485 communication interface, 485 differential signal
485+ signal +
terminal, use twisted-pair or shielded wire connect to the
Built-in terminal
standard 485 communication interface
RS485 485 differential
485 jump line in the control panel to decide whether to
485- signal -
connect the terminal resistance
terminal
communication
J13 CAN card, 26-pin terminal
interface
PG card
J10 12-pin terminal

Chapter 4
interface
Auxiliary GND ground GND jump line decide whether to connect PE, improve the
GND
interface interface inverter anti-interference
COM ground COM jump line decide whether to connect PE, improve the
COM
interface inverter anti-interference
COM Terminal
H1 Consistent with the COM function on the terminal line。
interface

17
Chapter 4 Installation and commissioning

4-3-3Wiring diagram

Main Circuit
Chapter 4

Control Circuit

Figure 4-3 Wiring diagram

18
Chapter 4 Installation and commissioning

1. Wiring in accordance with the wiring diagram and closing the switch Q1 after checking the
corrected wiring.
Note: the AC power and photovoltaic power can not simultaneously supply power to the
inverter, can only choose one from them.
2. y0.00=1(Factory Reset); Set b0.00 ~ b0.05 motor parameters according to the motor
nameplate
3. Set F0.03 = 8 (PV settings); E0.00 = 2 (MPPT mode);
4. Water amount test. After setting the parameters, press the RUN key, observe the operating
frequency and the water situation. In normal light conditions, when the running frequency is high
but the water is running less, it indicates motor reversal phenomenon and need to modify the F0.24
= 1, then observe the water amount.
5. Set point of failure and fault reset time delay settings. If customer needs to use the weak

Chapter 4
light, full of water, under-load, can set detection point, the number of automatic reset and automatic
reset time are set as per customer’s request.
Take 380V voltage rating as an example:
There are two modes of inverter sleep, one for detecting bus voltage, the other is detecting
frequency value.
Bus voltage sleep mode:
(1) When the sunlight is weak, the Solar inverter turn into hibernation. When the sunlight is
strong, the Solar inverter automatically wakes. Set E0.07 ~ E0.08 voltage detection value.
Parameter settings: F0.03 = 8 (PV settings);E0.00 = 2 (MPPT mode);E0.07 = 530 (PV wake
voltage);E0.08 = 400 (PV dormant voltage);
If the Solar inverter operate normally and when the sunlight is weak, the bus voltage becomes
less than 400V, then the Solar inverter enters into hibernation. When the sunlight is strong, the bus
voltage is greater than 530V, the Solar inverter will automatically start running. Set the voltage of
PV wake and sleep according to the situation. The two values can not be set at too close, if setting
too close, the Solar inverter may start and stop frequently.
Detect frequency sleep mode:
Parameter setting: F6.13 = 1 (sleep mode on); E0.03 = 30s (wake-up time after sleep);E0.09 =
20Hz (sleep frequency);E0.11 = 60s (sleep waiting time)
Assuming the inverter is running, the frequency is below 20Hz, run for 60s below 20Hz, the
inverter will stop and enter the sleep mode, wait for 60seconds inverter to restart after running.
(2) Water level detection mode 1- Switch detection.
When using the switch detection, the test line lead to DI terminal, Then the corresponding
terminal is set to 8. If used as a feedback input signal DI2, DI2 = 8. When filled with water, DI2
signal is active, the Solar inverter will free stop. When the water level is below the detection value,
the corresponding terminal is set to 1. (As with DI1 as the start signal, DI1=1), Solar inverter starts
automatically.
High level detection
points (7V)
+10V +10V

Solar Water
inverter AI1
tower

GND GND
Low level detection
points 3V
Figure 4-4 Wiring diagram

Connect the test line according to the figure.


Set parameters: F0.03 = 8 (PV settings);
F0.11 = 4 (keyboard + Terminal + communication);
F1.00 = 1 (forward run);
F1.01 = 8 (freewheel);
F1.10 = 2 (three-wire mode 1)

19
Chapter 4 Installation and commissioning

E3.02 = 3 (three-wire operation control);


E3.05 = 00100;
E0.00 = 2 (MPPT mode);
After setting the parameters, press the RUN key, Solar inverter runs. If water reaches the high
lever detection point, the Solar inverter will free stop. When the water level falls below the low
level detection point, the Solar inverter automatically starts running.
(3) Water level detection mode 2- Analog detection.
When using analog detection,Connect the detection cable to the AI terminal. according to the
wiring diagram. Water-filled test point voltage is 7V. When AI1 detects 7V voltage, the Solar
inverter will free stop. When AI1 detects voltage is lower than 3V , the Solar inverter automatically
starts running.
High level detection
points (7V)
Chapter 4

+10V +10V

Solar Water
inverter AI1
tower

GND GND
Low level detection
points 3V
Figure 4-5
Set parameters:
F0.03=8(PV setting);
E0.00=2(MPPT mode);
E3.07=10(run pause);
After setting the parameters, press the RUN key. When AI1 voltage is below 7V,inverter runs;
If the water tower above the high level detection point, the inverter belongs to standby status. Until
the water level is below the low water level detection point(AI1 less than 3V), the Solar inverter
automatically starts running.
(4) Pump under-load detection mode 1
The water pump under load test is mainly for the water in the well is drained, Solar inverter
determine whether to run the water pump by setting a reference value.F0.03=8(PV setting);
F8.30=1(off-load protection choose effective);
F8.31.= d0.04÷b0.03, suggests to subtract 0.05 to 0.1 based on the calculated result.
F8.32=( off overload detection time, suggests to set as 60s)
E0.00=2(MPPT mode);
E0.10=300s(set out interval detection time)
Assuming the b0.03 = 5.1A, when pumping, d0.04 displayed as 4A,
F8.31=4÷5.1=0.78,suggests to subtract by 0.05 to 0.1. F8.31 should be set between 68.4% - 73.4%
( F8.31is set according to the actual situation). When setting F8.31 = 68.4%, current is less than
3.48, the delay time F8.32 is set to 60 (suggests to subtract setting time by 1Min ~ 3Min,set
according to the actual situation), the inverter will free stop. E0.10 set out interval contained
detectable, the Solar inverter runs automatically set off again into the detection status. If the pool is
still no water detected, the Solar inverter will free stop again.
(5) Pump under-load detection mode 2
After water pump out of the well, the inverter will shut down automatically.
Install level detection switch at a low water and the test line lead to DI terminal. DI terminal
function selection is set to free stop and start forward. When the water level falls below the low
level detection point, DI2 signal is active and the Solar inverter will free stop. When the water level
is higher than the starting value detected,the Solar inverter starts automatically.

20
Chapter 4 Installation and commissioning

DI2 Solar
DI1
COM
inverter
Water
UVW tower

Water well
Start check point
Water pump
Low level detection points

Chapter 4
Figure 4-6
Parameters setting:
F0.03=8(PV setting);
F0.11=4(keyboard+ terminals+ Communications);
F1.00=1(forward run);
F1.01=8(freewheel);
F1.10=2(three-wire mode 1);
F1.40=1(input terminal can repeat the definitions);
E3.02=3(three-wire operation control);
E3.05=00100;
E0.00=2(MPPT mode);
F1.35=00000
Mark: If the water tower is set to switch value detection, the well is also set to switch value
detection. Set F1.40 to the input terminal which can be reusable definitions.

4-4.Wiring Precautions

Danger
Make sure that the power switch is in the OFF state before wiring operation, or electrical shock
may occur!
Wiring must be performed by a professional trained personnel, or this may cause damage to the
equipment and personal injury!
Must be grounded firmly, otherwise there is a danger of electric shock or fire hazard !

Note
Make sure that the input power is consistent with the rated value of inverter, otherwise which
may cause damage to the inverter!
Make sure that the motor matches the inverter, otherwise which may cause damage to the motor
or activate the inverter protection!
Do not connect power supply to U, V, W terminals, otherwise which may cause damage to the
inverter!
Do not directly connect braking resistor to DC bus (P), (+) terminals, otherwise which may
cause a fire!
The U,V,W output end of inverter can not install phase advancing capacitor or RC absorbing
device. The inverter input power must be cut off when replacing the motor
Do not let metal chips or wire ends into inside the inverter when wiring, otherwise which may
cause malfunction to the inverter.
Disconnect motor or switch power-frequency power supply only when the inverter stops
output
In order to minimize the effects of electromagnetic interference, it is recommended that a surge
21
Chapter 4 Installation and commissioning

absorption device shall be installed additionally when electromagnetic contactor and relay is closer
from the inverter.
External control lines of inverter shall adopt isolation device or shielded wire.
In addition to shielding, the wiring of input command signal should also be aligned separately,
it is best to stay away from the main circuit wiring.
If the carrier frequency is less than 3kHz, the maximum distance between the inverter and the
motor should be within 50 meters; if the carrier frequency is greater than 4kHz, the distance should
be reduced appropriately, it is best to lay the wiring inside metal tube.
When the inverter is additionally equipped with peripherals (filter, reactor, etc.), firstly
measure its insulation resistance to ground by using 1000 volt megger, so as to ensure the measured
value is no less than 4 megohms.
When the inverter need to be started frequently, do not directly turn power off, only the control
terminal or keyboard or RS485 operation command can be used to control the start/stop operation,
Chapter 4

in order to avoid damage to the rectifier bridge.


Do not connect the AC iutput to inverter output terminals U, V, W .
To prevent the occurrence of an accident, the ground terminal( )must be earthed
firmly(grounding impedance should be less than 10 ohms), otherwise the leakage current will occur.
The specifications on wires used by the main circuit wiring shall comply with the relevant
provisions of the National Electrical Code.
The motor's capacity should be equal to or less than the inverter's capacity.

22
Chapter 4 Installation and commissioning

4-5.Commissioning

Commissioning

Select control mode


setting F0.00)

Chapter 4
0 Vector control
Correctly motor W/O PG
parameters(Set b0.00-b0.05 F0.00=?

2 V/F control

Select appropriate ac/deceleration Select command Select suitable frequency


time(Set F0.13,F0.14) source(Set F0.11) source(Set F0.03)

Motor parameter Select motor start-up


self-learning(Set b0.27) mode(Set F3.00)

Select appropriate ac/deceleration


time(Set F0.13,F0.14)

Select motor stop


mode(Set F3.07)

NO

Start motor to run,observe the


Achieve the required control phenomenon,if abnormal,please
effect? refer to the trouble shooting

YES

Commissioning

Figure 4-7
●Firstly confirm that AC input power supply voltage shall be within inverter rated
input voltage range before connecting power supply to the inverter.
●Connect power supply to the R, S and T terminals of the inverter. or solar power to
the R, T input terminals of the inverter.
●Select the appropriate operation control method.

23
Chapter 5 Function parameter
5-1.Menu grouping
Note:
“★”: In running status, can not modify the parameter setting
“●”: The actual testing data, can not be modified
“☆”: In stop and run statuses, both can be changed;
“▲”: “Factory parameter”, no change about it.
“_” means the factory parameter is related to power or model. Please check the details in the
involved parameter introduction.
Note:“Italic ³”means software version is C3.00 and the keyboard just like the above with
MCU can do the functions.
Change limit refers to whether the parameters are adjustable.
y0.01 is used for parameters protection password. Parameter menu can be enter into only after
Chapter 5

inputting the right password in the function parameter mode or user change parameter mode. When
the y0.01 set to 0, the password is canceled.
Parameter menu is not protected by password under user customized parameters mode.
F group is the basic function parameters,E group is to enhance function parameters, b group is
a function of motor parameters,d group is the monitoring function parameters.
PI500-S series Solar inverter, some parameters is "manufacturers retain", the serial number in
the function parameter list is not listed, resulting in some of the parameters of the table number is
not connected, For the parameters not described in the manual, please do not try to modify to avoid
causing errors.
Code Parameter name Functional Description
d0 Monitoring function group Monitoring frequency, current, etc
F0 Basic function group Frequency setting, control mode.
F1 Input terminals group Analog and digital input functions
F2 Output terminals group Analog and digital output functions
F3 Start and stop control group Start and stop control parameters
F4 V/F control parameters V/F control parameters
F6 Keyboard and display To set key and display function parameters
To set Jog, jump frequency and other auxiliary function
F7 Auxiliary function group
parameters
F8 Fault and protection To set fault and protection parameters
F9 Communication parameter group To set MODBUS communication function
Fb Control optimization parameters To set parameters of optimizing the control performance
E0 Solar pump special group Solar pump special parameter setting
E2 PID function group To set Built-in PID parameters
E3 Virtual DI, Virtual DO Virtual I/O parameter setting
b0 Motor parameters To set motor parameter
To set password, parameter initialization and parameter
y0 Function code management
group display
y1 Fault query Fault message query

5-1-1.d0 Group - Monitoring function group


No. Code Parameter name Setting range Factory
24
Chapter 5 Function parameter

setting
1 d0.00 Running frequency Actual output frequency 0.01Hz
2 d0.01 Set frequency Actual set frequency 0.01Hz
3 d0.02 DC bus voltage Detected value for DC bus voltage V
4 d0.03 output voltage Actual output voltage V
5 d0.04 output current Effective value for Actual motor current 0.01A
6 d0.05 output power Calculated value for motor output power 0.1kW
7 d0.07 DI input status DI input status -
8 d0.08 DO output status DO output status -
9 d0.09 AI1 voltage (V) AI1 input voltage value 0.01V
10 d0.10 AI2 voltage (V) AI2 input voltage value 0.01V
11 d0.11 AI3 voltage (V) AI3 input voltage value 0.01V

Chapter 5
12 d0.14 Actual operating speed Motor actual running speed -
13 d0.15 PID setting Reference value percentage when PID runs %
14 d0.16 PID feedback Feedback value percentage when PID runs %
High-speed pulse High-speed pulse input frequency display, nit:
15 d0.18 0.01kHz
input frequency 0.01Khz
Remaining run time display, it is for timing
16 d0.20 Remaining run time 0.1Min
run control
17 d0.22 Current power-on time Total time of current inverter power-on 1Min
18 d0.23 Current run time Total time of current inverter run 1Min
HDI(DI5) impulse HDI(DI5) High-speed impulse input
19 d0.24 1Hz
frequency frequency display, unit: 1Hz
Communication set Frequency, torque or other command values
20 d0.25 0.01%
value set by communication port
Master frequency Frequency set by F0.03 master frequency
21 d0.27 0.01Hz
display setting source
Observe the set command torque under the
22 d0.29 Command torque (%) 0.1%
torque control mode
23 d0.36 Inverter type G type (constant torque load type) -
AI1 voltage before Input voltage value before AI1 linear
24 d0.37 0.01V
correction correction
AI2 voltage before Input voltage value before AI2 linear
25 d0.38 0.01V
correction correction
AI3 voltage before Input voltage value before AI3 linear
26 d0.39 0.01V
correction correction
Motor temperature
27 d0.41 PT100 inspect motor temperature value 0℃
inspection function3

5-1-2.F0 Group -Basic function group


Parameter Factory Change
Code Setting range
name range Limit
Motor control Vector control W/O PG 0
F0.00 2 ★
manner Reserved 1

25
Chapter 5 Function parameter

V/F control 2
0:Vector control without PG
Refers to the open-loop vector control for high-performance control applications typically ,
only one inverter to drive a motor.
1:Reserved
2:V/F control
Suitable for less precision control applications, such as fan and pump loads. Can be used for
an inverter drives several m`otors occasions.
Note: Vector control mode, the drive capacity and the level of motor capacity difference
can’t be too large, the drive motor can power level than the big two or a small one, otherwise it
may result in degradation of the control performance or the drive system does not work properly.
Keyboard set
F0.01 0.00Hz~F0.19(maximum frequency) 50.00Hz ☆
frequency
Frequency setting by Keyboard
(F0.01,UP/DOWN can be modified, power- 0
Chapter 5

down without memory)


Frequency set by Keyboard (F0.01,UP/DOWN
1
can be modified, power-down without memory)
Analog AI1 setting 2
Analog AI2 setting 3
Frequency source Panel potentiometer setting 4
F0.03 8 ★
master setting High-speed pulse setting 5
Multi-speed operation setting 6
Simple PLC program setting 7
PV setting
8
PID control setting
Remote communications setting 9
Analog AI3 setting 10
Select inverter master reference frequency input channels. There are 10 master reference
frequency channels in all:
8:PV setting/PID control setting
(1)PV setting, Solar pump functions is effective when E0 group of Solar pump special group
select 1 or 2, It’s belong to PID control setting if not setting E0.00=1 or 2.
(2) Select process PID control output as the operating frequency. Generally it is used for
closed-loop control, such as constant pressure closed-loop control, constant tension closed-
loop control, solar pump dedicated and other occasions.
Select PID as the frequency source, you need to set E2 group "PID function"parameters.
Keyboard control (LED off) 0
Terminal block control (LED on) 1
Communications command control (LED
2
Command source flashes)
F0.11 4 ☆
selection Keyboard control+ Communications
3
command control
Keyboard control+ Communications
4
commandcontrol+ Terminal block control
F0.13 Acceleration time1 0.0s~6500s - ☆
F0.14 Deceleration time1 0.0s~6500s - ☆
26
Chapter 5 Function parameter

Maximum output
F0.19 50.00Hz~320.00Hz 50.00Hz ★
frequency
F0.21 setting 0
Analog AI1 setting 1
Analog AI2 setting 2
Upper limit
F0.20 Panel potentiometer setting 3 0 ★
frequency source
High-speed pulse setting 4
Communication reference 5
Analog AI3 setting 6
Setting upper limit frequency. The upper limit frequency can be set from either digital
setting (F0.21) or analog input channels. If the upper limit frequency is set from analog
input, the set 100% of analog input is relative to F0.21.
To avoid the "Runaway", the setting of upper limit frequency is required, when the inverter

Chapter 5
reaches up to the set upper limit frequency value, the inverter will remain operation at the upper
limit frequency, no further increase.
Upper limit F0.23(lower limit frequency)~F0.19(maximum
F0.21 50.00Hz ☆
frequency frequency)
Lower limit
F0.23 0.00Hz~F0.21(upper limit frequency) 0.00Hz ☆
frequency
When the frequency command is lower than the lower limit frequency set by F0.23, the
inverter can shut down, and then run at the lower limit frequency or the zero speed; the running
mode can be set by F7.18.
same direction 0
F0.24 Running direction 0 ☆
opposite direction 1
By changing the parameters, the motor steering can be achieved without changing the motor
wiring, which acts as the adjustment of any two lines(U, V, W) of the motor to achieve the
conversion of the motor rotation direction.
Note: after the parameter is initialized, the motor running direction will be restored to its
original status. When the system debugging is completed, please use with caution where the
change of motor steering is strictly prohibited.
Reduced frequency curve1 0
PV reduced Reduced frequency curve2 1
F0.26 1 ☆
frequency curve Reduced frequency curve3 2
Reduced frequency curve4 3
Down-conversion curve can make the inverter output frequency quickly decline, to avoid
power shortage lead to undervoltage. curve 4 is the fastest down, and curve 1 is the slowest. after
modify the parameters, power-on again then it effective.

5-1-3.F1 Group - Input terminals group


Factory Change
Code Parameter name Setting range
setting Limit
F1.00 DI1 terminal function selection 1 ★
F1.01 DI2 terminal function selection 2 ★
F1.02 DI3 terminal function selection 0~51 0 ★
F1.03 DI4 terminal function selection 9 ★
F1.04 DI5 terminal function selection 12 ★
27
Chapter 5 Function parameter

F1.05 DI6 terminal function selection 13 ★


F1.06 DI7 terminal function selection 0 ★
F1.07 DI8 terminal function selection 0 ★
Seting
Functions Description
value
The terminal for not use can be set to "no function" to prevent
0 No function
accidental operation.
1 Forward run (FWD) External terminals are used to control the FWD/REV run mode of
2 Reverse run (REV) inverter.
This terminal is used to determine the inverter's three-wire control
Three-wire
3 mode. For details, please refer to the instructions of function code
operation control
F1.10 ("terminal command mode).
Forward FJOG means Forward JOG running, RJOG means,reverse JOG
4
JOG(FJOG) running. For Jog running frequency and Jog Ac/deceleration time,
Chapter 5

5 Reverse JOG(RJOG) please refer to the description of the function code F7.00, F7.01,F7.02.
6 Terminal UP Modify frequency increment/decrement command when the
frequency is referenced by external terminal. Adjust up/down the set
7 Terminal DOWN frequency when the digital setting is selected as the frequency source.
The inverter output is blocked, at the time, the parking process of
8 Free stop motor is not controlled by the inverter. This way is same as the
principle of free stop described in F3.07.
The function makes use of terminal for fault reset. It has same
Fault reset
9 function with RESET key on the keyboard. This function can be used
(RESET)
to realize remote fault reset.
The inverter slows down and stops, but all operating parameters are
memorized. Such as PLC parameters, PID parameters. This terminal
10 Run pause
signal disappears, the inverter reverts to the previous state of running
before parking.
When the signal is sent to the inverter, inverter trips fault Err.15, and
External fault
11 performs troubleshooting according to fault protection action (details
normally open input
refer to function code F8.17)
Option 12 ~ 51omitted, If more choices needed, pleasecontact us.
Two-wire type 1 0
Two-wire type 2 1
F1.10 Terminal command mode 0 ★
Three-wire type 1 2
Three-wire type 2 3
This parameter defines four different modes to control inverter operation through external
terminals.
0:Two-wire type 1
This mode is the most commonly used two-wire mode. The forward/reverse operation of
motor is determined by terminal DIx, DIy.
The terminal function is set as follows:
Terminals Set value Description
DIx 1 Forward run( FWD)
DIy 2 Reverse run(REV)
Of which, DIx and DIy are the multi-function input terminals of DI1 to DI10, the level is
active.

28
Chapter 5 Function parameter

K1 K2 Command K1 DIx Forward (FWD)


0 0 Stop
K2
0 1 REV DIy Reverse (REV)

1 0 FWD
COM Digital common
1 1 Stop terminals
1:Two-wire type 2
In the mode, DIx terminal is used as running enabled, while DIy terminal is used to determine
running direction.
The terminal function is set as follows:
Terminals Set value Description
DIx 1 Forward run(FWD)
DIy 2 Reverse run(REV)
Of which, DIx and DIy are the multi-function input terminals of DI1 to DI10, the levelis
active.

Chapter 5
K1 K2 Command K1
DIx Forward (FWD)
0 0 Stop
K2
0 1 Stop DIy Reverse (REV)

1 0 FWD
COM Digital common
1 1 REV terminals

Two-wire mode 2
2:Three-wire control mode 1
For this mode,DIn is used as enabled terminal,while DIx and DIy terminal are used to control
direction.The terminal function is set as follows:
Terminal Set value Description
DIx 1 Forward run(FWD)
DIy 2 Forward run(REV)
DIn 3 Three-wire operation control
To run, firstly close DIn terminal, the motor run signal is generated by the ascendant edge of
DIx, the motor direction signal is generated by DIy status
To stop, you must disconnect DIn terminal signals Of which, DIx, DIy and DIn are the multi-
function input terminals of DI1 to DI10, DIx is for active pulse, DIy and DIn are for active level.
SB2
DIx Forward run FWD
SB1
DIn Three-wire operation
control
SB3
DIy Reverse run REV
COM Digital common
terminals

Three-wire control model 1


Of which:SB1:Stop button SB2:Forward button SB3:Reverse button
3:Three-wire control mode 2
For this mode,DIn is the enabled terminal,,the runing commands are given by DIy,the
direction is determined by the state of DIy.
The terminal function is set as follows:
Terminal Set value Description
DIx 1 Forward run(FWD)
DIy 2 Reverse run(REV)
DIn 3 Three-wire operation control
To run, firstly close DIn terminal, the motor run signal is generated by the ascendant edge of

29
Chapter 5 Function parameter

DIx, the motor direction signal is generated by DIy status


To stop, you must disconnect DIn terminal signals Of which, DIx, DIy and DIn are the multi-
function input terminals of DI1 to DI10, DIx is for active pulse, DIy and DIn are for active level.
SB2
DIx Forward run FWD
SB1
DIn Three-wire operation K Command
control
K 0 FWD
DIy Reverse run REV
1 REV
COM Digital common
terminals

Three-wire control model 2


Of which:SB1:stop button SB2:Run button
F1.12 AIC1 Minimum input 0.00V~F1.14 0.00V ☆
F1.13 F1.12 corresponding setting -100%~+100.0% 0.0% ☆
Chapter 5

F1.14 AIC1 Maximum input F1.12~+100% 10.00V ☆


F1.15 F1.14 corresponding setting -100%~+100.0% 100.0% ☆
F1.16 AIC2 Minimum input 0.00V~F1.14 0.00V ☆
F1.17 F1.16 corresponding setting -100%~+100.0% 0.0% ☆
F1.18 AIC2 Maximum input F1.12~+100% 10.00V ☆
F1.19 F1.18 corresponding setting -100%~+100.0% 100.0% ☆
Unit digit DI1 Terminal active state set
High level active 0
Low level active 1
DI2 Terminal active state set(0-
Ten digit
1,same as the units digit)
DI Terminal Mode Selection Hundreds DI3 Terminal active state set(0-
F1.35 00001 ★
1 digit 1,same as the units digit)
Thousand DI4 Terminal active state set(0-
digit 1,same as the units digit)
Ten
DI5 Terminal active state set(0-
thousands
1,same as the units digit)
digit
F1.37 DI1 delay time 0.0s~3600.0s 0.0s ★
F1.38 DI2 delay time 0.0s~3600.0s 0.0s ★
F1.39 DI3 delay time 0.0s~3600.0s 0.0s ★
Define the input terminal
F1.40 0:unrepeatable;1:repeatable 0 ★
repeat

5-1-4.F2 Output terminal group


Factory Change
Code Description/Keyboard display Setting range
setting Limit
High speed pulse output 0
F2.00 SPB terminal output selection 0 ☆
Switching output 1
SPB terminals are programmable multiplex terminal can be used as high-speed pulse output
terminal,it can also be used as open collector output terminal.
30
Chapter 5 Function parameter

As a high-speed pulse output, the maximum frequency of the output pulse is 100kHz, high-
speed pulse output of the correlation function refer to Note F2.06.
Switching quantity output function
F2.01 selection (Open collector output 0~40 0 ☆
terminal)
Relay 1 output function selection
F2.02 0~40 2 ☆
(TA1.TB1.TC1)
F2.03 Undefined
SPA output function selection (collector
F2.04 0~40 1 ☆
open circuit output terminals)
Relay 2 output function selection
F2.05 0~40 1 ☆
(TA2.TB2.TC2)
Above 5 function code is used to select five digital output function. Multifunctional output
terminal functions are as follows:

Chapter 5
Seting
Functions Description
value
0 No output No output action
Inverter is in running state, the output frequency (can be
1 Inverter running
zero), the output ON signal.
2 Fault output (fault down ) When the drive fails and downtime, the output ON signal.
Frequency level detection Please refer to the function code F7.23, F7.24's
3
FDT1 output instructions.
4 Frequency arrival Please refer to the description of function code F7.25.
Zero-speed running (no Inverter operation and the output frequency is 0, output
5
output when shutdown) ON signal.When the drive is shut down, the signal is OFF.
Before the motor overload protection, according to the
overload pre-alarm threshold value judgment, more than
6 Motor overload pre-alarm the pre-alarm threshold value output ON signal. Motor
overload parameter settings refer to the function code
F8.02 ~ F8.04.
Before the inverter overload occurs 10s, output ON
7 Inverter overload pre-alarm
signal.Setup counter arrive
After simple PLC completes one cycle, the output of a
11 PLC cycle is complete
pulse width of 250ms signal.
Inverter total running time of more than F7.21 F6.07 set
12 Total running time arrival
time,the output ON signal.
When the set frequency exceeds the upper limit frequency
or lower frequency, and output frequency is beyond the
13 Limited in frequency
upper limit frequency or lower limit frequency, output ON
signal.
Drive under the speed control mode, when the output
14 Torque limiting torque reaches the torque limit, the inverter is stall
protection status, while the output ON signal.
When the inverter main circuit and control circuit power
supply has stabilized, and the drive does not detect any
15 Ready to run
fault information, the drive is in an operational state,
output ON signal.
When the value of the analog input AI is greater than the
16 AI1>AI2
value of AI2 input and output ON signal.

31
Chapter 5 Function parameter

When the operating frequency reaches the upper


17 Upper frequency arrival
frequency, output ON signal.
When the operating frequency reaches the lower
The lower frequency arrival
18 frequency, output ON signal. The next stop status signal is
(no output when shutdown)
OFF.
When the inverter is in an undervoltage condition, output
19 Under voltage state output
ON signal.
20 Communication setting Refer to the communication protocol.
Zero-speed operation 2 The inverter’s output frequency is 0, output ON signal.
23
(shutdown also output) The signal is also ON when shutdown.
Cumulative power-on time When the inverter's accumulated power on time (F6.08)
24
arrival over F7.20 the set time, the output ON signal.
Frequency level detection Please refer to the function code F7.26, F7.27's
25
FDT2 output instructions.
26 Frequency 1 reaches output Please refer to the function code F7.28, F7.29's instructions.
Chapter 5

27 Frequency 2 reaches output Please refer to the function code F7.30, F7.31's instructions.
28 Current 1 reaches output Please refer to the function code F7.36, F7.37's instructions.
29 Current 2 reaches output Please refer to the function code F7.38, F7.39's instructions.
When the timer function selection (F7.42) is valid, the
30 Timing reach output drive time to reach this run after the set time runs out,
output ON signal.
When the value of analog input AI1 greater than F7.51
31 AI1 input overrun (AI1 input protection limit) or less than F7.50 (AI1 input
protection under), output ON signal.
32 Off load When the inverter is off-load state, output ON signal.

33 Reverse operation Inverter in reverse run, output ON signal

34 0 current state Refer to the description of function code F7.32, F7.33.


Inverter module heatsink temperature (F6.06) reach the set
35 Module temperature reaches module temperature reaches value (F7.40), output signal
ON.
Please refer to the function code F7.34, F7.35's
36 Software current limit
instructions.
When the operating frequency reaches the lower limit
The lower frequency arrival
37 frequency, output ON signal. In shutdown state of the
(stop and output)
signal is also ON.
When the inverter failure, and the failure of the process to
38 Alarm output
continue to run mode, the inverter alarm output.
When the motor temperature reaches F8.35 (motor
Motor over-temperature pre-
39 overheat pre-alarm threshold), the output ON signal.
warning
(Motor temperature can be viewed at d0.41)
Current running time of When the inverter starts running time is longer than the
40
arrival time set by F7.45, it outputs ON signal.
High-speed pulse output
F2.06 0~17 0 ☆
function selection
F2.07 DA1 output function selection 0~17 0 ☆
F2.08 DA2 output function selection 0~17 1 ☆
High-speed pulse output frequency range of 0.01kHz ~ F2.09 (high speed pulse output
maximum frequency), F2.09 can be set between 0.01kHz ~ 100.00kHz.
32
Chapter 5 Function parameter

Analog Output DA1 and DA2 output range is 0V ~ 10V, or 0mA ~ 20mA. Pulse output or
analog output range, with the corresponding scaling function relationship in the following table:
Setting
Functions Description
value
0 Running frequency 0~Max. output frequency
1 Set frequency 0~Max. output frequency
2 Output current 0~2 times the motor rated current
4 Output power 0~2 times rated power
5 Output voltage 0~1.2 times inverter rated voltage
6 High speed pulse input 0.01kHz~100.00kHz
7 Anolog AI1 0V~10V
8 AnologAI2 0V~10V(or 0~20mA)
12 Coummunication set 0.0%~100.0%

Chapter 5
13 Motor speed 0~Max. output frequency correspondent speed
0.0A~100.0A(Inverter power≦55kW);
14 Output current
0.0A~1000.0A(Inverter power>55kW)
15 DC bus voltage 0.0V~1000.0V
17 Frequency source main set 0~Max. output frequency
Maximum frequency of high-
F2.09 0.01kHz~100.00kHz 50.00kHz ☆
speed pulse
When the SPB terminal as a pulse output, the function code is used to select the maximum
output pulse frequency value.
F2.10 SPB output delay 0.0s~3600.0s 0.0s ☆
F2.11 Relay 1 output delay time 0.0s~3600.0s 0.0s ☆
F2.13 SPA output delay time 0.0s~3600.0s 0.0s ☆
F2.14 Relay 2 output delay time 0.0s~3600.0s 0.0s ☆
Set the output terminal SPA, SPB, relay 1, relay 2, delay time of changing from the state
produced to the actual output differentiated.
Units digit SPB switching active status selection
Positive 0
Negative 1
Relay 1 active setting (0 to 1,
Tens digit
DO terminal active as defined in units digit)
F2.15 00000 ☆
status selection Hundreds digit Reserve
SPA Terminal active state
Thousands
settings (0 to 1, as defined in
digit
units digit)
Tens thousand Relay 2 active setting (0 to 1,
digit as defined in units digit)
Define the output terminal SPA, SPB, relay 1, relay 2 output logic.
0: positive, digital output terminal and the corresponding public terminal connectivity to the
active state, disconnecting is inactive state;
1: negative, digital output terminal and the corresponding public terminal connectivity to the
inactive state, disconnecting is active state.

33
Chapter 5 Function parameter
5-1-5.F3 Group Start and stop control group
Factory Change
Code Parameter name Setting range
setting Limit
Direct startup 0
Speed tracking restart 1
F3.00 Start-up mode 0 ☆
Pre-excitation start (AC asynchronous
2
motor)
F3.03 Start frequency 0.00Hz~10.00Hz 0.00Hz ☆
F3.04 Hold time for start frequency 0.0s~100.0s 0.0s ★
F3.05 DC Pre-excitation current 0%~100% 0% ★
F3.06 DC Pre-excitation time 0.0s~100.0s 0.0s ★
DC brake, generally used to stop and start the motor running. Pre-excitation is used to enable
Chapter 5

the establishment of magnetic field induction motor and then start to improve the response speed.
DC brake is valid only in start-up mode for the direct start. At this point the drive to start first
by setting the DC braking current DC braking, DC braking time after the start and then start
running. If the set DC braking time is 0, no start directly after DC braking. DC braking current
increases, the greater the braking force.
If the start-up mode for the asynchronous machine to start pre-excitation, the drive pre-press
set excitation current pre-established field, after the set pre-magnetizing time before starting
operation. If the set pre-magnetizing time is 0, no pre-excitation processes started directly. DC
brake current / pre-excitation current, is the percentage of relative inverter rated current.
Deceleration stop 0
F3.07 Stop mode 0 ☆
Free stop 1
F3.08 DC start frequency 0.00Hz~F0.19(maximum-frequency) 0.00Hz ☆
F3.09 DC waiting time 0.0s~100.0s 0.0s ☆
F3.10 Stop braking current 0%~100% 0% ☆
F3.11 Stop braking current 0.0s~100.0s 0.0s ☆

5-1-6.F4 V/F control group


Factory Change
Code Parameter name Setting range
setting Limit
Linear V/F 0
Multi-point V/F 1
Square V/F 2
1.2th power V/F 3
F4.00 V/F curve setting 1.4th power V/F 4 0 ★
1.6th power V/F 6
1.8th power V/F 8
V/F completely separate 10
V/F half separate 11
0.0%: automatic torque boost
F4.01 Torque boost 4% ★
0.1% to 30.0%
F4.02 Torque boost cut-off frequency 0.00Hz to F0.19 (maximum frequency) 15.00Hz ★
F4.09 V/F slip compensation gain 0.0 %~200.0% 0.0% ☆

34
Chapter 5 Function parameter

This parameter is valid only for asynchronous motors.


V/F slip compensation can compensate for the speed deviation of asynchronous motor when
the load increases, so as to keep stable speed when the load changes.
If V/F slip compensation gain is set to 100.0%, it means that the compensated deviation is
equal to the rated motor slip under the rated motor load mode, while the rated motor slip can be
calculated through b0 group of motor rated frequency and rated speed.
When adjusting V/F slip compensation gain, generally it is based on the principle that the
motor speed is same as the target speed. When the motor speed is different from target value, it is
necessary to appropriately fine-tune the gain.
F4.10 V/F overexcitation gain 0~200 64 ☆
F4.11 V/F oscillation suppression gain 0~100 - ☆

5-1-7.F6 Keyboard and Display


Factory Change
Code Parameter name Setting range
setting Limit

Chapter 5
STOP/RESET key is enabled only
0
under keyboard operation mode
F6.00 STOP/RESET key functions 1 ☆
STOP/RESET key is enabled
1
under any operation mode
Running status display
F6.01 0000 ~FFFF 001F ☆
parameters 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
DO output Running frequency(Hz)
AI1 Voltage(V) Set frequency (Hz)
AI2 Voltage(V) Bus Voltage(V)
AI3 Voltage(V) Output voltage(V)
Count Output current(V)
Length Output power(A)
Load speed Reverse
PID setting DI inout status
If the above parameters need to be displayed in operation, firstly set its position to 1, and then
set at F6.01 after converting the binary number to the hexadecimal number.
For example,If the load speed need to be displayed in operation,the 14th in F6.01 should be
setting to 1, if the AI voltage need to be displayed in operation, the 9th in F.6.01 should be setting to
1 . If all of the related position are setting to 1 per the requirement, the data are show as follow:
Tag number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Number 0 1 1 1 1 0 1 0 0 1 0 0 1 1 1 1
The data will devided to 4 group:
Tag number 15-12 11-8 7-4 3-0
Number 0111 1010 0100 1111
After check the comparison of the binary number and the hexadecimal number.the data is
0x7A4F.
F6.03 Stop status display parameters 0001~FFFF 0033 ☆

35
Chapter 5 Function parameter

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Length Set frequency (Hz)
PLC range Bus voltage (V)
Load speed DI input status
PID setting DO output status
High-speed pulse input frequency(Hz) AI1 Voltage(V)
Reverse AI2 Voltage(V)
Reverse AI3 Voltage(V)
Reverse Numerical value
If the above parameters need to be displayed on operation, firstly set its position to 1, and then
set at F6.03 after converting the binary number to the hexadecimal number.
Inverter module
F6.06 0.0℃~100.0℃ - ●
radiator temperature
Display the inverter module IGBT temperature.The different models of the inverter module
Chapter 5

vary IGBT overtemperature protection values.


F6.07 Total run time 0h~65535h - ●
Display the total run time of inverter When the run time reaches the set time(F7.21), the
inverter's multi-function digital output function (12) outputs ON signal.
F6.08 Total power-on time 0h~65535h - ●
Show the total time of inverter power-on, When the power-on time reaches the set
time(F7.20), the inverter’s multi-function digital output function(24) outputs ON signal.
F6.10 Part number Inverter product number - ●
F6.11 Software version number Control panel software version number - ●
F6.13 Dormancy function 0:invalid;1:valid 0 ☆
When dormancy function Settings (F6.13 = 1) are valid, E0.03 (wake delay time), E0.09
(dormancy frequency), and E0.11 (dormancy delay time) function are available.
Keyboard type 0:Small keyboard(Single row LED)
F6.15 0 ●
selection 1:Large Keyboard(Double row LED)
1Kbit/100bit 10bit/1bit
F6.16 Monitor selection 2 parameter series d0.02 ☆
parameter number
number
The parameter of motor selection2 can be showed in the bottom of double LED or LCD.
F6.17 Power correction coefficient 0.00~10.00 1.00 ●
Frequency converter with motor running, the display output power(d0.05)is different with the
actual output power, through the parameters, adjust the converter display power and the actual
output power corresponding relation.
RUN/STOP key is enabled 0
Keyboard lock STOP/RESET/ key and encoder is enabled 1
F6.20 0 ☆
selection RUN/STOP/UP/DOWN key is enabled 2
STOP key is enabled 3
Pressing the PRG+ Encoder keys to achieve lock and unlock. When the keyboard belongs to
the lock state, when the keyboard is locked, the digital display tube will show "A." in front, such as
the keyboard on display 50, when the lock, press the keyboard "PGR" key, digital display "A.50.00.
QUICK key function No function 0
F6.21 1 ☆
selection jog running 1
36
Chapter 5 Function parameter

shift key 2
forward/Reverse running switching 3
UP/DOWN setting remove 4
Free stop 5
commands switch orderly 6
1:Jog running: press QUICK key , the inverter will make jog running in the default direction.
2:Shift key : Choose displayed parameter circularly under running or stop interface
3:Forward/Reverse running switching: it can complete the request of forward/Reverse running,
it is effective under the keyboard command.
4:UP/DOWN setting remove: to remove the settings of the UP/DOWM.
5:Free stop; operate the quick key to stop the inveter.
6:Switch and display the commands orderly by pressing QUICK key ,Keyboard setting--
terminal setting-communications setting will switch orderly.

Chapter 5
5-1-8.F7 Group Auxiliary function
Factory Change
Code Parameter name Setting range
setting Limit
F7.00 Jog running frequency 0.00Hz~F0.19(maximum frequency) 2.00Hz ☆
F7.01 Jog acceleration time 0.0s~6500.0s 20.0s ☆
F7.02 Jog deceleration time 0.0s~6500.0s 20.0s ☆
Allow 0
F7.17 Reverse rotation control 0 ☆
Prohibit 1
OFF 0
F7.22 Start protection 0 ☆
ON 1
This parameter relates to the security features of the inverter
If this parameter is set to 1 , and if the running command is active (e.g. the terminal running
command is closed before power-on) when the inverter is in power-on, the inverter will not
respond to the running command, you must firstly cancel the running command, when the running
command is active again, the inverter will respond. The parameter is set 1, you can prevent the
danger caused by that the inverter unknowingly responds to the running command in the event of
power-on and fault reset
If the parameter is set to 0, the inverter is in no fault state (for example, the terminal operation
command is closed before power on), the inverter responds to the operation command

5-1-9.F8 Group-Fault and protection


Factory Change
Code Parameter name Setting range
setting Limit
F8.00 Overcurrent stall gain 0~100 20 ☆
F8.01 Overcurrent stall protection current 100%~200% 150% ☆
In the process of the inverter accelerate or constant speed, when the output current exceeds
the overcurrent stall protection current(F8.01),the inverter stop acceleration/deceleration process
and remains in the current operating frequency,and then continues to ac/decelerate upon the
decline of overcurrent stall protection current(F8.01).
Overcurrent stall gain is used for adjusting inhibition overcurrent capability during
ac/deceleration.The greater this value, the stronger inhibition over current capability under the
premise that the over current does not occur,the best is the smaller gain setting.
For the small inertia load, the overcurrent stall gain should be small, otherwise which cause
the slower system dynamic response.For the big inertia load, the overcurrent stall gain should be

37
Chapter 5 Function parameter

large,otherwise the poor inhibitory effect may cause over current fault.
When the overcurrent stall gain is set to 0,the overcurrent stall function will be canceled.
prohibit 0
F8.02 Motor overload protection 1 ☆
allow 1
F8.03 Motor overload protection gain 0.20~10.00 1.00 ☆
F8.02=0: no motor overload protection function,there may be the risk of the demage to the
motor due to overheating,it is recommend that the thermal is installed between the inverter and the
motor;
F8.02=1: the inverter will determine whether the motor is overloaded or not according to the
inverse time curve of the motor overload protection.Inverse time curve of motor overload
protection:220% X (F8.03)X rated motor current,if this lasts for 1 second,the alarm of motor will
be prompted overload fault;150%X(F8.03)X rated motor current,if this lasts for 30 seconds, the
alarm of motor overload will be prompted.
User shall correctly set the value of F8.03 according to the Actual motor
Chapter 5

Overload capacity,if the value is set to too large,which may easily lead to motor overheating
and damage while the inverter will not alarm!
Motor overload pre-alarm co-
F8.04 50%~100% 80% ☆
effcient
This function is used in the front of motor overload fault protection,and sends a pre-alarm
signal to the control system by DO, the warning coefficient is used to determine the extent of pre-
alarm prior to motor overload protection.The higher the value, the smaller the extent of pre-alarm
in advance.
When the cumulative amount of inverter output current is greater than the products of the
inverse time curve of overload and F8.04,the inverter multi-function digital DO will output “motor
overload pre-alarm” on signal.
F8.05 Overvoltage stall gain 0(Stall without overpressure)~100 0 ☆
Stall protection voltage / energy
F8.06 120%~150%( Three-phase) 130% ☆
dissipation braking voltage
In the process of deceleration when the inverter, the DC bus voltage over voltage stall
protection / braking voltage, inverter stop deceleration remain in the current operating frequency
(F3.12 = 0, while the output signal by an external brake, braking resistor implement energy
brake. ) continue to slow down after the bus voltage drops.
The overvoltage stall gain is used to adjust the ability of the converter to suppress the
overvoltage during the deceleration process. The greater the value, the better the ability to suppress
the overpressure. The smaller the gain setting, the better the condition is that no overvoltage
occurs.
For small inertia loads, the overvoltage stall gain should be small, otherwise the dynamic
response of the system will be slower. For large inertia load, this value should be large, otherwise
the suppression effect is not good, overvoltage fault may occur.
The overvoltage stall function is reversed when the overvoltage stall gain is set to 0.
prohibit 0
F8.08 Out of phase protection 1 ☆
allow 1
Select whether the output phase is protected.
Ground to ground short-circuit invalid 0
F8.09 1 ☆
protection effective 1
Frequency converter can be selected to check whether the motor is shorted to ground.
If this function is valid, the converter U, V, and W will have voltage output for a period of
time after power on.

38
Chapter 5 Function parameter

F8.10 Auto reset times 0~32767 32767 ☆


When the frequency converter chooses to reset the fault automatically, it is used to set the
number of automatic reset. After more than this frequency, the converter remains in a state of
failure.
When setting up the F8.10 automatic reset number larger than 1, the instantaneous power
converter, and power converter, automatic operation.
When the fault is reset automatically and the normal operation time is more than 1 hours, the
reset rate is reset.
No action 0
F8.11 Fault DO action 0 ☆
action 1
If the inverter has set up the automatic reset function, the malfunction DO will be operated
during the automatic reset, and can be set via the F8.10.
F8.12 Fault reset interval 0.1s~100.0s 1.0s ☆

Chapter 5
The wait time between the self alarm of the frequency converter and the reset of the automatic
fault.
Instantaneous stop protection
F8.27 50%~100% 80% ☆
voltage
F8.29 Momentary judgement voltage 50.0%~100.0%( Standard bus voltage) 80% ☆
Invalid 0
F8.30 Off load protection options 0 ☆
Effective 1
0.0%~100.0%( Rated current of
F8.31 Load test level 10.0% ☆
motor)
F8.32 Load test time 0.0s~60.0s 1.0s ☆
If the off load protection function is valid, when the inverter output current is less than the
load detection level F8.31, and the duration is greater than the load detection time F8.32, the
output frequency of the inverter is automatically reduced to 7% of the rated frequency. During off
load protection, the inverter automatically returns to the set frequency if the load is resumed.

5-1-10.Communication parameterF9.00
Factory Change
Code Parameter name Setting range
setting Limit
Units digit MODBUS
300BPS 0
600BPS 1
1200BPS 2
2400BPS 3
4800BPS 4
F9.00 Baud rate 9600BPS 5 6005 ☆
19200BPS 6
38400BPS 7
57600BPS 8
115200BPS 9
Tens digit Profibus-DP
115200BPS 0

39
Chapter 5 Function parameter

208300BPS 1
256000BPS 2
512000BPS 3
Hundreds digit Reserved
Thousands digit CAN bus baudrate
20 0
50 1
100 2
125 3
250 4
500 5
1M 6
Chapter 5

This parameter is used to set the data transfer rate between the host computer and the inverter.
Note that the baud rate set by the host computer and the inverter must be the same, otherwise
communication can not be working . The higher the baud rate, the faster the communication speed.
No parity (8-N-2) 0
Even parity (8-E-1) 1
F9.01 Data format 0 ☆
Odd parity (8-O-1) 2
No parity (8-N-1) 3
The data format set by the host computer and the inverter must be the same. Otherwise, the
communication can not be carried out
F9.02 This unit address 1~250,0 for broadcast address 1 ☆
When the local address is set to 0, that means broadcast address,it can achievethe host
computer broadcast function.
The local address is unique (except for the broadcast address), which is the basic to achieve
point to point communication between the host computer and inverter .
F9.03 Response delay 0ms-20ms 2ms ☆
Response delay: It is the interval between the end of the inverter data reception and the
transmission of data to the host computer.If the response delay is less than the system processing
time, the response delay is based on the system processing time. If the response delay is longer
than the system processing time, the system will delay the waiting time and send data to the host
computer until the response delay time is reached.
F9.04 Communication timeout time 0.0 (invalid), 0.1s-60.0s 0.0 ☆
When the function code is set to 0.0s, the communication timeout parameter is invalid.When
the function code is set to a valid value, if the interval between the next communication exceeds
the communication timeout time, the system will show a communication error (fault number
Err.16).Normally, it is set to invalid.If you set the secondary parameter in a continuous
communication system, you can monitor the communication status
Units igit MODBUS
Non-standard MODBUS protocol 0
Standard MODBUS protocol 1
F9.05 Data transfer format selection 30 ☆
Tens digit Profibus
PPO1 format 0
PPO2 format 1

40
Chapter 5 Function parameter

PPO3 format 2
PPO5 format 3
F9.05 = 1: Select the standard Modbus protocol,F9.05 = 0: When reading a command, the
slave returns more bytes than the standard Modbus protocol.
Communication read current 0.01A 0
F9.06 0 ☆
resolution 0.1A 1
Used to determine the output current value when the communication reads the output current.
Modbus communication card 0
F9.07 Communication card type Profibus communication card 1 0 ☆
Reserved 2

5-1-11.Fb Control optimization parameters


Factory Change

Chapter 5
Code Parameter name Setting range
setting Limit
Disable 0
Fb.00 Fast current limiting manner 1 ☆
Enable 1
Enable Quick Current Limiting function, which can minimize the overcurrent fault of
inverter , and ensure the uninterrupted operation of inverter. If the drive is in the state of fast
current limiting for a long period of time , the inverter may be damaged by overheating and others,
this case is not allowed, so the inverter will alarm fault with fault ID Err.40, it indicates that the
inverter exists overload and needs to be shut down.
Fb.01 Undervoltage point setting 50.0%~140.0% 100.0% ☆
Used to set the voltage value of inverter undervoltage fault with fault ID Err.09 , the different
voltage levels of inverter 100.0% corresponds to the different voltage points are as follows:
Single-phase 220V or three-phase 220V: 200V three-phase 380V: 350V.
Fb.02 Overvoltage point setting 200.0V~2500.0V - ★
Single-phase 220V or three-phase 220V: 200V three-phase 380V: 350V.
No compensation 0
Deadband compensation mode
Fb.03 Compensation mode 1 1 1 ☆
selection
Compensation mode 2 2
Current detection
Fb.04 0~100 5 ☆
compensation

5-1-12.E0 Solar water pump special group


Factory Change
Code Parameter name Setting range
setting Limit
Control mode invalid 0
E0.00 Solar operation mode selection CVT Mode 1 2 ☆
MPPT Mode 2
0: PV invalid
Photovoltaic effect does not work; when normal operation model, need to set E0.00=0.
1: CVT mode
Bus voltage is constant as a given value, F0.03 is set to 8, photovoltaic mode, bus voltageis
given as E0.01, feedback the current bus voltage.

41
Chapter 5 Function parameter

2: MPPT mode
Bus voltage is given as the maximum power search result, F0.03 is set to 8, photovoltaicmode.
When starting but before the searching, the bus voltage is given as E0.01, atintervals after the
search, the search result is as given value
Confirmed
E0.01 Solar voltage setting 0.0~1000.0V ☆
model type
When set E0.00 to 1, this voltage is CVT mode bus voltage set value;
When set E0.00 to 2, the voltage is the bus voltage given value when MPPT mode be started,
and also the initial value when search voltage.
Appropriate adjustments according to the site conditions.
Note: the set value should be lower than the bus voltage value, if the value is higher than
thebus voltage, the inverter may run at around 0Hz during starting.
Voltage Voltage setting default value(V)
220V 310
380V 540
Chapter 5

E0.02 MPPT Voltage search interval time 0.0~1000.0s 2.0s ☆


MPPT Interval search time when set E0.00 to 2. It indicates the speed of MPPT
tracking ,lower numbers equate to better speed on MPPT tracking,but the MPPT serching interval
is short,may result in more fluctuations on output frequency of the inverter
E0.03 Wake up delay time 0~10000s 300s ☆
When using the sleep function, set F6.13 = 1 (valid).
During the operation of the inverter, when the running frequency is less than E0.09 sleep
frequency, after the E0.11 sleep delay time, the inverter enters the sleep state and decelerates to
stop.
If the Solar inverter dormant, run command valid, after E0.03 awakens the delay time,
frequency converter to start.
Confirmed
E0.04 Upper limit of MPPT search voltage 0.0~1000.0V ☆
model type
MPPT maximum voltage in the process of search value.
Voltage Search lower limit of voltage default(V)
220V 400
380V 650
Lower limit of MPPT Confirmed
E0.05 0.0~1000.0V ☆
search voltage model type
Search value of lower limit voltage in MPPT search process.
Voltage Search lower limit of voltage default(V)
220V 270
380V 480
E0.06 PID Maximum voltage deviation value 0.0~1000.0V 20.0V ☆
When Photovoltaic mode works, by changing parameters, can limit given bus voltage and
current bus voltage’s PID maximum input voltage deviation value
Confirmed
E0.07 Solar wake voltage 0.0~1000.0V ☆
model type
When inverter into hibernation, if the bus voltage gradually higher than the set voltage(E0.07),
the inverter will start automatically.
Voltage Wake-up voltage default Value(V)
220V 300
380V 530

42
Chapter 5 Function parameter

Confirmed
E0.08 Solar hibernation voltage 0.0~1000.0V ☆
model type
When inverter is running, when the bus voltage is lower than the set voltage (E0.08),inverter
will go into hibernation.
Voltage Hibernation voltage default Value(V)
220V 200
380V 400
E0.09 Hibernation frequency 0~Max frequency(F0.19) 15.00Hz ☆
Hibernation frequency (E0.09) Used with wake-up delay time (E0.03) and hibernation delay
time (E0.11), pls check E0.03 for Functional description
E0.10 Load drop detection interval time 0~65535s 6000s ☆
When using the load detection interval, set F8.30 ~ F8.32.
After the inverter falls off, Restart the operation after the time which set by E 0.10.

Chapter 5
E0.11 Hibernation delay time 0~10000s 100 ☆
Hibernation delay time(E0.11)Used with wake-up delay time (E0.03) and hibernation
frequency (E0.09), pls check E0.03 for Functional description

5-1-13.E2 PID function parameter.


Factory Change
Code Parameter name Setting range
setting Limit
E2.00 PIDsetting source 0~6 0 ☆
E2.01 PIDkeyboard reference 0.0%~100.0% 50.0% ☆
E2.02 PIDfeedback source 0~8 0 ☆
E2.03 PIDaction direction 0:Positive;1:negative 0 ☆
E2.04 PIDreference feedback range 0~65535 1000 ☆
E2.05 PIDinversion cutoff frequency 0.00~F0.19(maximum frequency) 2.00Hz ☆
E2.06 PIDdeviation limit 0.0%~100.0% 0.0% ☆
When the deviation between PID reference value and PID feedback value is less than E2.06,
PID will stop regulating action. Thus, when the deviation is lesser, the output frequency will be
stable, it is especially effective for some closed-loop control occasions.
E2.07 PID differential limiting 0.00% to 100.00% 0.10% ☆
The role of the differential is more sensitive in PID regulator, is likely to cause system
oscillation, generally the role is limited to a smaller range, E2.07 is used to set PID differential
output range.
E2.08 PID reference change time 0.00s to 650.00s 0.00s ☆
The PID reference change time means the required time that PID reference value changes from
0.0% to 100.0%.When the PID reference changes, the PID reference value will change linearly
according to the reference change time to reduce the adverse effects to the system caused by a
sudden reference change.
E2.09 PID feedback filter time 0.00s to 60.00s 0.00s ☆
E2.10 PID output filter time 0.00s to 60.00s 0.00s ☆
E2.09 is used for filtering the PID feedback quantity, the filter helps reduce the influence of
interference to the feedback quantity, but will bring the response performance of the process closed
loop system.

43
Chapter 5 Function parameter

E2.10 is used for filtering the PID output frequency, the filter will weaken the sudden change
of the inverter output frequency, but it will also bring the response performance of the process
closed loop system.
0.0%: not judged feedback loss
E2.11 PID feedback loss detection value 0.0% ☆
0.1% to 100.0%
E2.12 PID feedback loss detection time 0.0s to 20.0s 0.0s ☆
This function code is used to determine whether the PID feedback is lost or not.
When the PID feedback is less than the PID feedback loss detection value(E2.11), and the
duration is longer than the PID feedback loss detection time(E2.12), the inverter will alarm fault ID
Err.31, and troubleshoot according to the selected method.
E2.13 Proportional gain KP1 0.0 to 200.0 80.0 ☆
E2.14 Integration time Ti1 0.01s to 10.00s 0.50s ☆
E2.15 Differential time Td1 0.00s to 10.000s 0.000s ☆
Chapter 5

Proportional gain KP1:Used to decide the extent of the PID regulator, the greater KP1, the
greater adjusting extent. This parameter 100.0 means that when the deviation of PID feedback value
and reference value is 100.0%, the PID regulator will adjust the output frequency command to the
maximum frequency.
Integration time Ti1: used to decide the extent of integral adjustment of the PID regulator. The
shorter integration time, the greater extent of integral adjustment The integration time means that
when the deviation of PID feedback value and reference value is 100.0%, the integration regulator
will successively adjust to the maximum frequency for the time.
Differential time Td1: used to decide the extent that the PID regulator adjusts the deviation
change rate. The longer differential time, the greater extent of adjustment The differential time
means that the feedback value changes 100.0% within the time, the differential regulator will adjust
to the maximum frequency.
E2.16 Proportional gain KP2 0.0 to 200.0 20.0 ☆
E2.17 Integration time Ti2 0.01s to 10.00s 2.00s ☆
E2.18 Differential time Td2 0.00s to 10.000s 0.000s ☆
no switching 0
PID parameter
E2.19 switching via terminals 1 0 ☆
switching conditions
automatically switching according to deviation. 2
E2.20 Proportional gain KP2 0.0% to E2.21 20.0% ☆
E2.21 Integration time Ti2 E2.20 to 100.0% 80.0% ☆
In some applications, only one group of PID parameters can not meet the needs of the entire
run, it is required to use different PID parameters under different conditions.
This group of function codes is used to switch between two groups of PID parameters. Which
the setting method for regulator parameter(E2.16 to E2.18) is similar to the
parameter(E2.13~E2.15).The two groups of PID parameters can be switched by the multi-
functional digital DI terminal, can also be switched automatically according to the PID deviation.If
you select the multi-functional DI terminal, the multi-function terminal function selection shall be
set to 43 (PID parameter switching terminal), select parameter group 1 (E2.13 E2.15) when the
terminal is inactive, otherwise select parameter group 2 (E2.16 to E2.18).
If you select the automatic switch mode, and when the absolute value of deviation between
reference and feedback parameters is less than PID parameter switching deviation 1(E2.20), select
parameter group 1 for PID parameter. When the absolute value of deviation between reference and
feedback parameters is more than PID parameter switching deviation 2(E2.21), select parameter
group 2 for PID parameter. If the deviation between reference and feedback parameters is between
switching deviation 1 and switching deviation 2, PID parameter is the linear interpolation of the

44
Chapter 5 Function parameter

two groups of PID parameters


Units digit Integral separation
Invalid 0
Valid 1
E2.22 PID integral properties whether stop integration when 00 ☆
Tens digit
output reaches limit
Continue 0
Stop integral 1
Integral separation:If the integral separation is set to active, when the integral pause of
multifunction digital DI(function 38) is active, PID integral will stop operations, at the time only
the proportional and derivative actions of PID is active.If the integral separation is set to inactive,
however the multifunction digital DI is active or inactive, the integral separation will be inactive.
Whether stop integration when output reaches limit: you can select whether or not to stop the

Chapter 5
integral action after PID operation output reaches the maximum or the minimum value.If you select
to stop the integral action, the PID integral will stop the calculation, which may help to reduce the
overshoot of PID.
E2.23 PID initial value 0.0%~100.0%( Max frequency) 0.0% ☆
E2.24 PID initial value hold time 0.00s~360.00s 0.00s ☆
When the inverter starts, PID output is fixed at PID initial value(E2.23), and then continuous
for the PID initial value hold time(E2.24), at last PID begins operation of the closed-loop
adjustment.
Output frequency(Hz)

PID initial value


E2.23

Time(t)

PID initial value hold


time E2.24
functional schematic of PID initial value.
E2.25 Maximum deviation of twice outputs(forward) 0.00% to 100.00% 1.00% ☆
E2.26 Maximum deviation of twice outputs(backward) 0.00% to 100.00% 1.00% ☆
This function is used to limit the deviation between two PID output beats(2ms/beats), in order
to suppress the too fast changes of PID output so that stabilizing the inverter operation.
E2.25 and E2.26 respectively corresponds to the maximum of the absolute value of output
deviation when rotating forward and reverse.

5-1-14.E3 virtual terminal group


Factory Change
Code Parameter name Setting range
setting Limit
E3.00 Virtual VDI1 terminal function selection 0 to 50 0 ★
E3.01 Virtual VDI2 terminal function selection 0 to 50 0 ★
E3.02 Virtual VDI3 terminal function selection 0 to 50 0 ★

45
Chapter 5 Function parameter

E3.03 Virtual VDI4 terminal function selection 0 to 50 0 ★


E3.04 Virtual VDI5 terminal function selection 0 to 50 0 ★
Virtual VDI1 ~ VDI5 on the function, are exactly as same as the DI on the control panel, can
be used as a multi-function digital quantity input, the details please refer to the F1.00 ~ F1.09 is
introduced.
Units digit Virtual VDI1
Invalid 0
Virtual VDI Valid 1
effective
E3.05 Tens digit Virtual VDI2 (0-1, same as unit digit) 00000 ★
status set
mode Hundreds digit Virtual VDI3 (0-1, same as unit digit)
Thousands digit Virtual VDI4 (0-1, same as unit digit)
Ten thousands digit Virtual VDI5 (0-1, same as unit digit)
Chapter 5

Units digit Virtual VDI1


VD1 whether valid is decided by Virtual VDOX status 0
VD1 whether valid is decided by Virtual VDOX status 1
Virtual VDI
E3.06 Tens digit Virtual VDI2 (0-1, same as unit digit) 11111 ★
status set
Hundreds digit Virtual VDI3 (0-1, same as unit digit)
Thousands digit Virtual VDI4 (0-1, same as unit digit)
Ten thousands digit Virtual VDI5 (0-1, same as unit digit)
Different from ordinary digital quantity input terminals, virtual VDI state can have two
setting modes which is selected by E3.06.
When selecting VDI state is determined by the state of the corresponding virtual VDO, VDI is
valid or invalid state depending on the VDO output valid or invalid, and VDIx only binding
VDOx(x=1~5).
When choosing VDI state selection function code to set, through the binary bits of E3.05,
respectively determine the state of virtual input terminals.
Example of how to use VDI.
Example 1. Implement following function: “Inverter fault alarm and shuts down when AI1
input exceeds upper or lower frequency” .
Realize by following settings: Set VDI state decided by VDO, set VDI1 function as “ user
defined fault 1” (E3.00=44); set VDI1 terminal state effective mode decided by VDO1
(E3.06=xxx0); set VDO1 output function as “AI1 input exceeds upper & lower frequency”
(E3.11=31); so when AI1 input exceeds upper or lower frequency, VDO1 state is ON, VDI1 input
terminal state is effective, VDI1 receive user defined fault 1, inverter then alarm fault no. 27 and
shuts down.
Example 2. Implement following function: “Inverter run automatically after power-on”.
Realize by following settings: set VDI state decided by function code E3.05, set VDI1
function as “FORWARD” (E3.00=1); set VDI1 terminal state effective decided by function code
(E3.06=xxx1); set VDI1 terminal state is effective (E3.05=xxx1); set command source as “terminal
control” (F0.11=1); set protection selection as “no protection” (F7.22=0); so after inverter powered
on and initialization complete, VDI1 detected effective, and it match forward running, then
inverter starts running forwardly.
E3.07 AI1 terminal as a function selection of DI 0 to 50 0 ★
E3.08 AI2 terminal as a function selection of DI 0 to 50 0 ★
E3.09 reserve
AI terminal as Units digit AI1
E3.10 000 ★
a function High level effectively 0
46
Chapter 5 Function parameter

selection of DI High level effectively 1


Tens digit AI2(same as units digit)
Hundreds digit AI3(same as units digit)
This group function code is used when using AI as DI, when AI used as DI, and input voltage
of AI is greater than 7V, AI terminal status will be high level, when input voltage of AI is lower
than 3V, AI terminal status will be low level. For between 3V~ 7V hysteresis E3.10 is to determine
that when the AI is used as DI, AI is made valid by means of the high level state, or the low level
of valid states. As for AI as DI feature set, same as the ordinary DI Settings, please refer to the F1
group setting instructions related DI. Below figure is AI input voltage taken as an example,
explains the relationship between input voltage of AI and the corresponding state of DI.
VDO1 output With the physical internal sub DIx 0
E3.11 0 ☆
function See F2 group physical DO output option 1 to 40
VDO2 output With the physical internal sub DIx 0
E3.12 0 ☆
function

Chapter 5
See F2 group physical DO output option 1 to 40
VDO3 output With the physical internal sub DIx 0
E3.13 0 ☆
function See F2 group physical DO output option 1 to 40
VDO4 output With the physical internal sub DIx 0
E3.14 0 ☆
function See F2 group physical DO output option 1 to 40
VDO5 output With the physical internal sub DIx 0
E3.15 0 ☆
function See F2 group physical DO output option 1 to 40
Units digit VDO1
Positive logic 0
Negative logic 1
VDO output Tens digit VDO2(0 to 1,same as above)
E3.16 00000 ☆
effective status
Hundreds digit VDO3(0 to 1,same as above)
Thousands digit VDO4(0 to 1,same as above)
Ten thousands digit VDO5(0 to 1,same as above)
E3.17 VDO1 output delay time 0.0s to 3600.0s 0.0s ☆
E3.18 VDO2 output delay time 0.0s to 3600.0s 0.0s ☆
E3.19 VDO3 output delay time 0.0s to 3600.0s 0.0s ☆
E3.20 VDO4 output delay time 0.0s to 3600.0s 0.0s ☆
E3.21 VDO5 output delay time 0.0s to 3600.0s 0.0s ☆

5-1-15.b0 motor parameter group


Factory Change
Code Parameter name Setting range
setting Limit
General asynchronous motor 0
b0.00 Motor type selection Asynchronous inverter motor 1 0 ★
Retain 2
b0.01 Rated power 0.1kW to 1000.0kW - ★
b0.02 Rated voltage 1V to 2000V - ★
b0.03 Rated current 0.01A to 655.35A - ★

47
Chapter 5 Function parameter

b0.04 Rated frequency 0.01Hz to F0.19(maximum frequency) - ★


b0.05 Rated speed 1rpm to 36000rpm - ★
Above b0.00 to b0.05 are the motor nameplate parameters, which affects the accuracy of the
measured parameters. Please set up according to the motor nameplate parameters. The excellent
vector control performance needs the accurate motor parameters. The accurate identification of
parameters is derived from the correct setting of rated motor parameters.
In order to guarantee the control performance, please configure your motor according to the
inverter standards, the motor rated current is limited to between 30% to 100% of the inverter rated
current. The motor rated current can be set, but can not exceed the inverter rated current. This
parameter can be used to determine the inverter's overload protection capacity and energy
efficiency for the motor.
It is used for the prevention of overheating caused by the self-cooled motor at low speed , or
to correct for protecting the motor when the little change of the motor characteristics may affect
the changes of the motor capacity.
b0.06 Asynchronous motor stator resistance 0.001Ω~65.535Ω - ★
Chapter 5

b0.07 Asynchronous motor rotor resistance 0.001Ω~65.535Ω - ★


b0.08 Asynchronous motor leakage inductance 0.01mH~655.35mH - ★
b0.09 Asynchronous motor mutUal inductance 0.01mH~655.35mH - ★
b0.10 Asynchronous motor no-load current 0.01A~b0.03 - ★
b0.06 to b0.10 are the asynchronous motor parameters, and generally these parameters will
not appear on the motor nameplate and can be obtained by the inverter auto tuning. Among which,
only three parameters of b0.06 to b0.08 can be obtained by Asynchronous Motor Parameters Still
Auto tuning; however, not only all five parameters but also encoder phase sequence and current
loop PI parameters can be obtained by Asynchronous Motor Parameters Comprehensive Auto
tuning
When modifying the motor's rated power (b0.01) or rated voltage (b0.02), the inverter will
automatically calculate and modify the parameter values of b0.06 to b0.10 , and restore these 5
parameters to the motor parameters of commonly used standard Y Series.
If the asynchronous motor parameters auto tuning can not be achieved on-site, you can enter
the corresponding above parameters according to the parameters provided by the manufacturer.
No operation 0
Motor parameter Asynchronous motor parameters still auto tuning 1
b0.27 0 ★
auto tuning Asynchronous motor parameters comprehensive
2
auto tuning
If the motor is able to disengage the load, in order to obtain a better operating performance,
you can choose comprehensive auto tuning; otherwise, you can only select parameters still auto
tuning. Firstly set the parameter according to load condition, and then press RUN key, the inverter
will perform parameters auto tuning. Parameters auto tuning can be performed only under
keyboard operation mode, is not suitable for terminal operation mode and communication
operation mode.
0: no operation, which prohibits parameters auto tnning.
1: asynchronous motor parameters still auto tuning
Motor type and motor nameplate parameters b0.00 to b0.05 must be set correctly before
performing asynchronous motor parameters still auto tuning. The inverter can obtain b0.06 to
b0.08 three parameters before performing asynchronous motor parameters still auto tuning.
2: asynchronous motor parameters comprehensive auto tuning
During asynchronous motor parameters comprehensive auto tuning, the inverter firstly
performs parameters still auto tuning, and then accelerates up to 80% of the rated motor frequency
according to the acceleration time F0.13, after a period of time, and then decelerates till stop
according to the deceleration time F0.14 to end auto tuning.

48
Chapter 5 Function parameter

Before preforming asynchronous motor parameters comprehensive auto tuning, not only
motor type and motor nameplate parameters b0.00 to b0.05 must be set properly, but also encoder
type and encoder pulses b0.29, b0.28.
For asynchronous motor parameters comprehensive auto tuning, the inverter can obtain b0.06
to b0.10 five motor parameters, as well as the AB phase sequence b0.31 of encoder, vector control
current loop PI parameters F5.12 to F5.15.

5-1-16.y0 Function code management


Parameter Factory Change
Code Setting range
name setting Limit
No operation 0
Restore the factory parameters, not including
1
motor parameters
Clear history 2

Chapter 5
Restore default parameter values, including
3
motor parameters
Backup current user parameters 4
Parameter
y0.00 Restore user backup parameters 501 0 ★
initialization
Clear keyboard storage area 10
Upload parameter to keyboard storage area 1 11
Upload parameter to keyboard storage area 2 12
Download the parameters from keyboard storage
21
1 area to the storage system
Download the parameters from keyboard storage
22
2 area to the storage system
1: restore the factory setting, not including motor parameters:after y0.00 is set to 1, most of the
inverter function parameters are restored to the factory default parameters, but motor parameters,
frequency command decimal point (F0.02), fault recording information, cumulative running time ,
cumulative power-on time and cumulative power consumption will not be restored.
2: clear history:to clear the history of the inverter's fault recording information, cumulative
running time , cumulative power-on time and cumulative power consumption.
3: restore default parameter values including motor parameters.
4: backup current user parameters:backup the parameters set by the current user. Backup all
function parameters. It is easy to restore the default settings when user incorrectly adjust
parameters.
501: store user backup parameters:Restore previous backup user parameters.
10: clear keyboard storage area:Empty keyboard storage area 1 and keyboard storage area 2
11: upload parameter to keyboard storage area 1:Upload the parameters of the inverter to
keyboard storage area 1.
12: upload parameter to keyboard storage area 2:Upload the parameters of the inverter to the
keyboard storage area 2.
21: download the parameters from keyboard storage 1 area to the storage system:Download
the parameters from keyboard storage 1 to inverter
22:download the parameters from keyboard storage 2 area to the storage system:Download the
parameters from keyboard storage 2 to inverter

5-1-17.y1 Fault query:


Factory Change
Code Parameter name Setting range
setting Limit

49
Chapter 5 Function parameter

y1.00 Type of the first fault 0 to 51 - ●


y1.01 Type of the second fault 0 to 51 - ●
y1.02 Type of the third(at last) fault 0 to 51 - ●
Record the type of the last three faults of inverter, 0 for no fault. Please refer to the related
instructions for the possible causes and solutions for each fault code.
Failure type table:
No. Failure type No. Failure type
0 No fault 18 Current detection abnormal
1 Inverter unit protection 19 Motor Auto tuning abnormal
2 Acceleration overcurrent 21 Parameter read and write abnormal
3 Deceleration overcurrent 22 Inverter hardware abnormal
4 Constant speed overcurrent 23 Motor short to ground
5 Acceleration overvoltage 26 Running time arrival
Chapter 5

6 Deceleration overvoltage 27 Custom fault 1


7 Constant speed overvoltage 28 Custom fault 2
8 Control power failure 29 Power-on time arrival
9 Undervoltage 30 Off load
10 Inverter overload 31 PID feedback loss when running
11 Motor Overload 40 Fast current limiting timeout
12 Input phase loss 41 Switch motor when running
13 Output phase loss 42 Reserve
14 Module overheating 43 Motor over-speed
15 External fault 45 Motor overtemperature
16 Communication abnormal 51 Initial position error
17 Contactor abnormal
y1.03 Frequency of the third fault Frequency of the last fault ●
y1.04 Current of the third fault Current of the last fault ●
y1.05 Bus voltage of the third fault Bus voltage of the last fault ●
Input terminal status of the last fault, the order
is:
BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0

Input terminal status of the third


y1.06 DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1

fault When the input terminal is ON, the
corresponding binary bits is 1, OFF is 0, all DI
status is converted to the decimal number for
display.
Output terminal status of the last fault, the order
is:
BIT4 BIT3 BIT2 BIT1 BIT0

Output terminal status of the REL2 SPA ReserveREL1 SPB


y1.07 ●
third fault
When the output terminal is ON, the
corresponding binary bits is 1, OFF is 0, all DI
status is converted to the decimal number for
display.

50
Chapter 5 Function parameter

y1.08 Reserved
y1.09 Power-on time of the third fault Current power-on time of the last fault ●
y1.10 Running time of the third fault Current running time of the last fault ●
y1.11 Reserve
y1.12 Reserve
y1.13 Frequency of the second fault Frequency of the last fault ●
y1.14 Current of the second fault Current of the last fault ●
y1.15 Bus voltage of the second fault Bus voltage of the last fault ●
Input terminal status of the last fault, the order
is:
BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0

Input terminal status of the


y1.16 DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1

second fault When the input terminal is ON, the

Chapter 5
corresponding binary bits is 1, OFF is 0, all DI
status is converted to the decimal number for
display.
Output terminal status of the last fault, the order
is:
BIT4 BIT3 BIT2 BIT1 BIT0

Output terminal status of the REL2 SPA Reserve REL1 SPB


y1.17 ●
second fault
When the output terminal is ON, the
corresponding binary bits is 1, OFF is 0, all DI
status is converted to the decimal number for
display.
y1.18 Reserved
Power-on time of the second Current power-on time of the last fault
y1.19 ●
fault
y1.20 Running time of the second fault Current running time of the last fault ●
y1.11
to Reserve
y1.12
y1.23 Frequency of the first fault Frequency of the last fault ●
y1.24 Current of the first fault Current of the last fault ●
y1.25 Bus voltage of the first fault Bus voltage of the last fault ●
Input terminal status of the last fault, the order
is:
BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0

Input terminal status of the first


y1.26 DI0 DI9 DI8 DI7 DI6 DI5 DI4 DI3 DI2 DI1

fault When the input terminal is ON, the
corresponding binary bits is 1, OFF is 0, all DI
status is converted to the decimal number for
display.
Output terminal status of the last fault, the order
Output terminal status of the first is:
y1.27 ●
fault BIT4 BIT3 BIT2 BIT1 BIT0

REL2 SPA Reserve REL1 SPB

51
Chapter 5 Function parameter

When the output terminal is ON, the


corresponding binary bits is 1, OFF is 0, all DI
status is converted to the decimal number for
display.
y1.28 Reserved
y1.29 Power-on time of the first fault Current power-on time of the last fault ●
y1.30 Running time of the first fault Current running time of the last fault ●
Chapter 5

52
Chapter 6 Troubleshooting
6-1.Fault alarm and countermeasures
PI500-S can provide effective protection when the equipment performance is played fully. In
case of abnormal fault, the protection function will be invoked, the inverter will stop output, and
the faulty relay contact of the inverter will start, and the fault code will be displayed on the display
panel of the inverter. Before consulting the service department, user can perform self-check ,
analyze the fault cause and find out the solution according to the instructions of this chapter. If the
fault is caused by the reasons as described in the dotted frame, please consult the agents of inverter
or directly contact with our company.

No. Fault ID Failure type Possible causes Solutions


1.the short circuit of inverter
output happens
1.eliminate peripheral faults
2.the wiring for the motor and
2.additionally install the reactor
the inverter is too long
or the output filter

Chapter 6
3.module overheating
3.check the air duct is blocked or
Inverter unit 4.the internal wiring of inverter
1 Err.01 not and the fan is working
protection is loose
normally or not, and eliminate
5.the main control panel is
problems
abnormal
4.correctly plug all cables
6.the drive panel is abnormal.
5.seek for technical support
7.the inverter module is
abnormal
1.the acceleration time is too
short
1.increase acceleration time
2.manual torque boost or V/F
2.adjust manual torque boost or
curve is not suitable
V/F curve
3.the voltage is low
3.set the voltage to the normal
4.the short-circuit or earthing of
range
inverter output happens
4.eliminate peripheral faults
2 Err.02 Acceleration 5.the control mode is vector and
5.perform identification for the
overcurrent without identification of
motor parameters
parameters
6.select Speed Tracking Start or
6.the motor that is rotating is
restart after stopping the motor.
started unexpectedly.
7.cancel the sudden load
7.suddenly increase the load in
8.choose the inverter with large
the process of acceleration.
power level
8.the type selection of inverter is
small
1.the short-circuit or earthing of
inverter output happens
1.eliminate peripheral faults
2.the control mode is vector and
2.perform identification for the
without identification of
motor parameters
parameters
3.increase the deceleration time
3 Err.03 Deceleration 3.the deceleration time is too
4.set the voltage to the normal
overcurrent short
range
4.the voltage is low
5.cancel the sudden load
5.suddenly increase the load in
6.install braking unit and brake
the process of deceleration.
resistor
6.didn't install braking unit and
braking resistor

53
Chapter 6 Troubleshooting

No. Fault ID Failure type Possible causes Solutions


1.the short-circuit or earthing of
inverter output happens 1.eliminate peripheral faults
2.the control mode is vector and 2.perform identification for the
without identification of motor parameters
Constant speed parameters 3.set the voltage to the normal
4 Err.04
overcurrent 3.the voltage is low range
4, whether suddenly increase the 4.cancel the sudden load
load when running 5.choose the inverter with large
5.the type selection of inverter is power level
small
1.didn't install braking unit and
1.install braking unit and brake
braking resistor
resistor
2.the input voltage is high
2.set the voltage to the normal
Acceleration 3.there is external force to drag
5 Err.05 range
overvoltage the motor to run when
3.cancel the external force or
accelerating.
install braking resistor.
4.the acceleration time is too
4.increase acceleration time
short
Chapter 6

1.the input voltage is high


1.set the voltage to the normal
2.there is external force to drag
range
the motor to run when
2.cancel the external force or
6 Err.06 Deceleration decelerating.
install braking resistor.
overvoltage 3.the deceleration time is too
3.increase the deceleration time
short
4.install braking unit and brake
4.didn't install braking unit and
resistor
braking resistor
1.cancel the external force or
Constant 1.there is external force to drag
7 Err.07 install braking resistor.
speed the motor to run when running
2.set the voltage to the normal
overvoltage 2.the input voltage is high
range
Control power The range of input voltage is not Adjust the voltage to the range of
8 Err.08
failure within the specification the requirements of specification
1.the momentary power cut
2.the inverter's input voltage is
not within the specification 1.reset fault
Under voltage 3.the bus voltage is not normal 2.adjust the voltage to the normal
9 Err.09
fault 4.the rectifier bridge and buffer range
resistance are abnormal 3.seek for technical support
5.the drive panel is abnormal.
6.the control panel is abnormal
1.choose the inverter with large
1.the type selection of inverter is
power level
10 Err.10 Inverter small
2.reduce the load and check the
overload 2.whether the load is too large or
motor and its mechanical
the motor stall occurs
conditions
1. power grid voltage is too low
1.check the power grid voltage
2.whether the setting motor
Motor protection parameters (F8.03) is 2.correctly set this parameter.
11 Err.11 3.reduce the load and check the
Overload appropriate or not
3.whether the load is too large or motor and its mechanical
the motor stall occurs conditions

54
Chapter 6 Troubleshooting

No. Fault ID Failure type Possible causes Solutions


1.the drive panel is abnormal. 1.replace the drive, the power
2.the lightning protection plate is board or contactor
abnormal 2.seek for technical support
12 Err.12 Input phase 3.the main control panel is 3.check and eliminate the
loss abnormal existing problems in the
4.the three-phase input power is peripheral line
not normal
1.the lead wires from the inverter
to the motor is not normal 1.eliminate peripheral faults
2.the inverter's three phase 2.check the motor's three-phase
13 Err.13 Output phase output is unbalanced when the winding is normal or not and
loss motor is running eliminate faults
3.the drive panel is abnormal. 3.seek for technical support
4.the module is abnormal
1.the air duct is blocked
1.clean up the air duct
2.the fan is damaged
2.replace the fan
3.the ambient temperature is too
Module 3.decrease the ambient
14 Err.14 high

Chapter 6
overheating temperature
4.the module thermistor is
4.replace the thermistor
damaged
5.replace the inverter module
5.the inverter module is damaged
Input external fault signal
External
15 Err.15 through the multi-function Reset run
equipment fault
terminal DI
1.the communication cable is not
normal 1.check the communication cable
2.the settings for communication 2.correctly set the
expansion card F9.07 are communications expansion card
16 Err.16 Communicatio incorrect type
n fault 3.the settings for communication 3.correctly set the
parameters F9 group are communication parameters
incorrect 4.check the wiring of host
4.the host computer is not computer
working properly
1.check and eliminate the
1.input phase loss existing problems in the
17 Err.17 Contactor fault 2.the drive plate and the contact peripheral line
are not normal 2.replace the drive, the power
board or contactor
Current 1.check Hall device 1.replace the drive panel
18 Err.18
detection fault 2.the drive panel is abnormal. 2.replace hall device
1.the motor parameters was not 1.correctly set motor parameter
Motor
set according to the nameplate according to the nameplate
19 Err.19 parameter auto
2.the identification process of 2.check the lead wire from the
tuning fault
parameter is timeout inverter to the motor
20 Reserve
21 Err.21 EEPROM read
EEPROM chip is damaged Replace the main control panel
and write fault
Inverter 1.overvoltage 1.eliminate overvoltage fault
22 Err.22
hardware fault 2.overcurrent 2.eliminate overcurrent fault
Short-circuit to
23 Err.23 Motor short to ground Replace the cable or motor
ground fault

55
Chapter 6 Troubleshooting

No. Fault ID Failure type Possible causes Solutions


Cumulative Clear history information by
26 Err.26 Cumulative running time arrival
running time using initialization function
fault
arrival fault parameters
Input custom fault 1 signal
27 Err.27 Custom fault 1 through the multi-function Reset run
terminal DI
Input custom fault 2 signal
28 Err.28 Custom fault 2 through the multi-function Reset run
terminal DI
Total power-on Clear history information by
Total power-on time reaches the
29 Err.29 time arrival using initialization function
set value
fault parameters
Confirm whether the load is
removed or not or the settings for
The inverter running current is
30 Err.30 Load drop fault parameter(F8.31, F8.32) accord
less than F8.31
with the Actual operating
conditions
PID feedback
Chapter 6

31 Err.31 PID feedback is less than the set Check PID feedback signal or set
loss when
value of E2.11 E2.11 to an appropriate value
running fault
1.reduce the load and check the
1.whether the load is too large or
motor and its mechanical
40 Err.40 Quick current the motor stall occurs
conditions
limiting fault 2.the type selection of inverter is
2.choose the inverter with large
small
power level
Switch motor Change current motor through
41 Err.41 Switch motor after the inverter
when running the terminal when the inverter is
stops
fault running
42 Reserve
1.the parameter was not
1.perform identification for the
identified
motor parameters
2.the setting for encoder
Motor over 2.correctly set encoder
43 Err.43 parameters is incorrect
speed fault parameters
3.the setting for motor overspeed
3.reasonably set the detection
detection parameter(F8.13,
parameters
F8.14) is unreasonable.
1.detect the wiring of
1.the wiring of temperature temperature sensor wiring and
Motor
45 Err.45 sensor is loose eliminate fault.
overtemperatur
2.the motor temperature is too 2.decrease carrier frequency or
e fault
high take other cooling measures to
cool motor
the deviation between the motor reconfirm the correct motor
51 Err.51 Initial position
parameters and the actual parameters, focus on whether the
error
parameters is too large rated current is set to too small.
1.Keyboard interface control 1.Detection of keyboard
board interface; interface, control board interface
2.Keyboard or crystal is abnorma.
Communicatio connector; 2.Detect keyboard, crystal joints
- COF
n failure 3.Control board or keyboard are abnormal.
hardware damage; 3.Replace control board or
4.Keyboard line is too long, keyboard.
causing the interference. 4. Consult factory, seek help.

56
Chapter 6 Troubleshooting

6-2.EMC (Electromagnetic Compatibility)


Electromagnetic compatibility refers to the ability that the electric equipment runs in an
electromagnetic interference environment and implements its function stably without interferences
on the electromagnetic environment.

6-2-1EMC standard
In accordance with the requirements of the Chinese national standard GB/T12668.3, the
inverter must comply with the requirements of electromagnetic interference and anti-
electromagnetic interference.
Our existing products adopt the latest international standards: IEC/EN61800-3: 2004
(Adjustable speed electrical Power drive systems Part 3: EMC requirements and specific test
methods), which is equivalent to the Chinese national standards GB/T12668.3. EC/EN61800-3
assesses the inverter in terms of electromagnetic interference and anti-electronic interference.
Electromagnetic interference mainly tests the radiation interference, conduction interference and
harmonics interference on the inverter (necessary for civil inverter).
Anti-electromagnetic interference mainly tests the conduction immunity, radiation immunity,
surge immunity, EFTB(Electrical Fast Transient Burs) immunity, ESD immunity and power low
frequency end immunity (the specific test items includes: 1. Immunity tests of input voltage sag,
interrupt and change; 2.commutation notch immunity; 3. harmonic input immunity ; 4. input

Chapter 6
frequency change; 5. input voltage unbalance; 6. input voltage fluctuation). The tests shall be
conducted strictly in accordance with the above requirements of IEC/EN61800-3, and our products
are installed and used according to the guideline of the Section 7.3 and can provide good
electromagnetic compatibility in general industry environment.

6-3.EMC directive
6-3-1.Harmonic effect
The higher harmonics of power supply may damage the inverter. Thus, at some places where
the quality of power system is relatively poor, it is recommended to install AC input reactor.

6-3-2.Electromagnetic interference and installation precautions


There are two kinds of electromagnetic interference, one is the interference from
electromagnetic noise in the surrounding environment to the inverter, and the other is the
interference from the inverter to the surrounding equipment.
Installation Precautions:
1)The earth wires of the Inverter and other electric products ca shall be well grounded;
2)The power cables of the inverter power input and output and the cable of weak current
signal (e.g. control line) shall not be arranged in parallel but in vertical if possible.
3) It is recommended that the output power cables of the inverter shall use shield cables or
steel pipe shielded cables and that the shielding layer shall be grounded reliably, the lead cables of
the equipment suffering interferences shall use twisted-pair shielded control cables, and the
shielding layer shall be grounded reliably.
4)When the length of motor cable is longer than 30 meters, it needs to install output filter or
reactor.

6-3-3.Remedies for the interference from the surrounding electromagnetic


equipment to the inverter
Generally the electromagnetic interference on the inverter is generated by plenty of relays,
contactors and electromagnetic brakes installed near the inverter. When the inverter has error action
due to the interference, the following measures is recommended:
1) Install surge suppressor on the devices generating interference;
2) Install filter at the input end of the inverter, please refer to Section 6.3.6 for the specific
operations.
3) The lead cables of the control signal cable of the inverter and the detection line shall use the
shielded cable and the shielding layer shall be grounded reliably.
57
Chapter 6 Troubleshooting

6-3-4.Remedies for the interference from the inverter to the surrounding


electromagnetic equipment
These noise interference are classified into two types: one is the radiation interference of the
inverter, and the other is the conduction interference of the inverter. These two types of interference
cause that the surrounding electric equipment suffer from the affect of electromagnetic or
electrostatic induction. Further, the surrounding equipment produces error action. For different
interference, please refer to the following remedies:
1) Generally the meters, receivers and sensors for measuring and testing have more weak
signals. If they are placed nearby the inverter or together with the inverter in the same control
cabinet, they easily suffer from interference and thus generate error actions. It is recommended to
handle with the following methods: away from the interference source as far as possible; do not
arrange the signal cables with the power cables in parallel and never bind them together; both the
signal cables and power cables shall use shielded cables and shall be well grounded; install ferrite
magnetic ring (with suppressing frequency of 30 to 1, 000MHz) at the output side of the inverter
and wind it 2 to 3 turns; install EMC output filter in more severe conditions.
2) When the interfered equipment and the inverter use the same power supply, it may cause
conduction interference. If the above methods cannot remove the interference, it shall install EMC
filter between the inverter and the power supply (refer to Section 6.3.6 for the selection operation);
3) The surrounding equipment shall be separately grounded, which can avoid the interference
Chapter 6

caused by the leakage current of the inverter's grounding wire when common grounding mode is
adopted.

6-3-5.Remedies for leakage current


There are two forms of leakage current when using the inverter. One is leakage current to the
earth, and the other is leakage current between the cables.
1) Factors of affecting leakage current to the earth and its solutions:
There are the distributed capacitance between the lead cables and the earth. The larger the
distributed capacitance, the larger the leakage current; the distributed capacitance can be reduced
by effectively reducing the distance
between the inverter and the motor. The higher the carrier frequency, the larger the leakage
current. The leakage current can be reduced by reducing the carrier frequency. However, the carrier
frequency reduced may result in
the increase of motor noise.Please note that additional installation of reactor is also an
effective method to solve leakage current problem.
The leakage current may increase with the increase of circuit current. Therefore, when the
motor power is higher, the corresponding leakage current will be higher too.
2) Factors of producing leakage current between the cables and its solutions:
There is the distributed capacitance between the output cables of the inverter. If the current
passing lines has higher harmonic, it may cause resonance and thus result in leakage current. If the
thermal relay is used, it may generate error action.
The solution is to reduce the carrier frequency or install output reactor. It is recommended that
the thermal relay shall not be installed in the front of the motor when using the inverter, and that
electronic over current protection function of the inverter shall be used instead.

6-3-6.Precautions on installing EMC input filter at the input end of power supply
1) Note: when using the inverter, please follow its rated values strictly. Since the filter belongs
to Classification I electric appliances, the metal enclosure of the filter and the metal ground of the
installing cabinet shall be well earthed in a large area, and have good conduction continuity,
otherwise there may be danger of electric shock and the EMC effect may be greatly affected.
Through the EMC test, it is found that the filter ground end and the PE end of the inverter must be
connected to the same public earth end, otherwise the EMC effect may be greatly affected.
2) The filter shall be installed at a place close to the input end of the power supply as much as
possible.

58
Chapter 7 Dimension
7-1.Dimension
7-1-1.Product outside drawing, installation size
Upper cove plate

operation
panel
Upper cover plate Cooling fan
retaining screw

Cable inlet Nameplate

Air duct inlet

Figure 7-1: 15kW G3 above product outside drawing, installation dimension

Chapter 7
7-1-2.PI500 series
A D1
d

E
H1
B
H

D
W

NOTE:0.75~4kW G3 support Rail installation


Figure 7-2:0.75~4kW G3Dimension

59
Chapter 7 Dimension

A D1
d

H1
B
H

W D

Figure 7-3:5.5~11kW G3 Dimension


Chapter 7

Moulded shell series:


Guide rail Weight
Output
Dimension (mm) Installation(mm) installation (kg)
Power rating power
position
(kW)
H H1 W D D1 A B d E
PI500-S 0R4G1 0.4
PI500-S 0R4G2 0.4
PI500-S 0R7G1 0.75
PI500-S 0R7G2 0.75
163 185 90 146 154 65 174 5 72.5 1.6
PI500-S 0R7G3 0.75
PI500-S 1R5G2 1.5
PI500-S 1R5G3 1.5
PI500-S 2R2G3 2.2
PI500-S 1R5G1 1.5
PI500-S 2R2G1 2.2
163 185 90 166 174 65 174 5 72.5 1.8
PI500-S 2R2G2 2.2
PI500-S 004G3 4
PI500-S 004G1 4
PI500-S 004G2 4
PI500-S 5R5G2 5.5
238 260 120 182 190 90 250 5 / 2.7
PI500-S 5R5G3 5.5
PI500-S 7R5G3 7.5
PI500-S 011G3 11

60
Chapter 7 Dimension

A
φd
D1

H1
B
H

D
W

Chapter 7
Figure 7-4:15~220kW G3 Dimension
A
A/2 φd
D1
H1
B
H

W D

Figure 7-5:250~400kW G3 Dimension

61
Chapter 7 Dimension
Iron shell hanging series:
Output Dimension (mm) Installation(mm) Weight
Power rating power (kg)
H H1 W D D1 A B d
(kW)
PI500-S 5R5G1 5.5
PI500-S 7R5G2 7.5 280 300 190 190 198 140 285 6 7.2
PI500-S 015G3 15
PI500-S 011G2 11
PI500-S 018G3 18.5 330 350 210 190 198 150 335 6 9.5
PI500-S 022G3 22
PI500-S 015G2 15
PI500-S 018G2 18.5
380 400 240 215 223 180 385 7 13
PI500-S 030G3 30
PI500-S 037G3 37
PI500-S 022G2 22
PI500-S 030G2 30
PI500-S 037G2 37
500 520 300 275 283 220 500 10 42
PI500-S 045G3 45
PI500-S 055G3 55
PI500-S 075G3 75
PI500-S 045G2 45
PI500-S 055G2 55
Chapter 7

550 575 355 320 328 250 555 10 58


PI500-S 093G3 93
PI500-S 110G3 110
PI500-S 075G2 75
695 720 400 360 368 300 700 10 73
PI500-S 132G3 132
PI500-S 093G2 93
PI500-S 110G2 110
PI500-S 160G3 160
790 820 480 390 398 370 800 11 108
PI500-S 187G3 187
PI500-S 200G3 200
PI500-S 220G3 220
PI500-S 250G3 250
940 980 560 410 418 415 945 13 153
PI500-S 280G3 280
PI500-S 315G3 315
PI500-S 355G3 355 940 980 705 410 418 550 945 13 190
PI500-S 400G3 400

62
Chapter 7 Dimension

7-1-3.PI500-S series (With DC reactor base)


D1
D

H1
H
B

Chapter 7
A d
W
Figure 7-6:132~220kW G3 (With DC reactor and base)Dimension
D1
D
H1
H

A d
B

Figure 7-7:250~400kW G3 (With DC reactor and base)Dimension

63
Chapter 7 Dimension

Iron shell landing installation series


Output Dimension (mm) Installation(mm) Weight
Power rating power (kg)
H H1 W D D1 A B d
(kW)
PI500-S 132G3R 132 995 1020 400 360 368 350 270 13*18 115
PI500-S 160G3R 160
PI500-S 187G3R 187
1230 1260 480 390 398 400 200 13 153
PI500-S 200G3R 200
PI500-S 220G3R 220
PI500-S 250G3R 250
1419 1460 560 410 418 500 310 13 205
PI500-S 280G3R 280
PI500-S 315G3R 315
PI500-S 355G3R 355 1419 1460 705 410 418 620 240 13 249.4
PI500-S 400G3R 400
Note: With the letter "R" means with a DC reactor; product installation rings screw height
dimensions: H1 + 15mm.
7-1-4.Keypad dimension drawing
PI500-S keyboard size map:
37
Chapter 7

65 9 18

2-M3
100

65
17
20.5

17
6.5 52

Figure 7-8:PI500-S keyboard size map (size: mm)

64
Chapter 7 Dimension
PI500-S keyboard size chart:
90
52 22
135

127

126
87
65
19.5

5-? 4.2
90°

82

81

Chapter 7
Figure 7-9:keyboard size chart (size: mm)
PI500-S keyboard installation opening size map:
Outside installation panel open Inside installation panel open
T=1.0~1.5mm T=1.0~1.5mm
Installation inlet dimension Installation inlet dimension
panel panel
82 84
126.5

129

4-R9

Figure 7-10:keyboard installation opening size chart (size: mm)

65
Chapter 8 Maintenance and repair
8-1.Inspection and maintenance
During normal use of the inverter, in addition to routine inspections, the regular inspections are
required (e.g. the overhaul or the specified interval, and the interval shall not exceed 6 months),
please refer to the following table to implement the preventive measures.
Check Date
Check Check
Routi Regul Check to be done Method Criterion
Points Items
ne ar
LED Whether display is abnormal or As per
√ Display Visually check
display not use status
Cooling Whether abnormal noise or Visually and
√ √ Fan No abnormal
system vibration exists or not audibly check
Surroun
Visually check
ding Temperature, humidity, As per Section
√ Body with smelling
conditio dust, harmful gas. 2-1
and feeling
ns
Input/o
Test R, S, T and As per
utput Whether input/output voltage
√ Voltage U, V, W standard
termina is abnormal or not
terminals specifications
ls
Whether these phenomenon of
Chapter 8

loose fastenings, overheat, Visually check,


Overall No abnormal
discharging, much dust, or tighten and clean
blocked air duct exist or not
Electrol
ytic Whether appearance is abnormal
Visually check No abnormal
Main capacita or not

circuit nce
Wires
and
Whether they are loose or not Visually check No abnormal
conduct
ing bar
Termina
If screws or bolts are loose or not Tighten No abnormal
ls
"√" means routine or regular check to be needed
Do not disassemble or shake the device gratuitously during check, and never unplug the
connectors, otherwise the system will not run or will enter into fault state and lead to component
failure or even damage to the main switching device such as IGBT module.
The different instruments may come to different measurement results when measuring. It is
recommended that the pointer voltmeter shall be used for measuring input voltage, the rectifier
voltmeter for output voltage, the clamp-on ammeter for input current and output current, and the
electric wattmeter for power.

8-2.Parts for regular replacement


To ensure the reliable operation of inverter, in addition to regular care and maintenance, some
internal mechanical wear parts(including cooling fan, filtering capacitor of main circuit for energy
storage and exchange, and printed circuit board) shall be regularly replaced. Use and replacement
for such parts shall follow the provisions of below table, also depend on the specific application
environment, load and current status of inverter.

66
Chapter 8 Maintenance and repair

Name of Parts Standard life time


Cooling fan 1 to 3 years
Filter capacitor 4 to 5 years
Printed circuit board(PCB) 5 to 8 years

8-3.Storage
The following actions must be taken if the inverter is not put into use immediately(temporary
or long-term storage) after purchasing:
※ It should be store at a well-ventilated site without damp, dust or metal dust, and the ambient
temperature complies with the range stipulated by standard specification
※ Voltage withstand test can not be arbitrarily implemented, it will reduce the life of inverter.
Insulation test can be made with the 500-volt megger before using, the insulation resistance
shall not be less than 4MΩ.

8-4.Capacitor
8-4-1.Capacitor rebuilt
If the Solar inverter hasn’t been used for a long time, before using it please rebuilt the DC bus
capacitor according the instruction. The storage time is counted from delivery.
Time Operation instruction
Less than 1 year No need to recharge
Between 1~2 Before the first time to use, the Solar inverter must be recharged for one

Chapter 8
years hour
Use adjustable power to charge the Solar inverter:
--25% rated power 30 minutes,
Between
-- 50% rated power 30minutes,
2~3years
-- 75% rated power 30minutes,
--Last 100% rated power 30minutes,
Use adjustable power to charge the Solar inverter:
--25% rated power 2hours,
More than 3 years --50% rated power 2 hours,
-- 75% rated power 2hours,
-- Last 100% rated power 2hours.
Instruction of using adjustable power to charge the Solar inverter:
The adjustable power is decided by the Solar inverter input power, for the single phase/3
phase 220v Solar inverter, we use 220v AC/2A Regulator. Both single phase and three phase Solar
inverter can be charged by single phase Power Surge(L+ connect R,N connects T) Because it is the
same rectifier,so al l the DC bus capacitor will be charged at the same time.
You should make sure the voltage(380v) of high voltage Solar inverter, because when the
capacitor being charged it almost doesn’t need any current, so small capacitor is enough(2A)
The instruction of using resisitor( incandescent lights) to charge Solar inverters:
When charge the DC bus capacitor of drive system by connecting power directly, then the
time should not be less than 60 minutes. The operation should be carried on under the condition of
normal temperature and without load, and moreover ,should be added resistor in the power supply
cycle.
380V drive system: use 1K/100W resistor. When the power is less than 380v, 100w
incandescent lights is also suitable. When using incandescent lights, the lights will extinct or
become very weak.

67
Chapter 8 Maintenance and repair

R
Voltage
S Inverter
AC 380V
T

Figure 8- 1 380V Drive equipment charging circuit example

8-5.Measuring and readings


※ If a general instrument is used to measure current, imbalance will exists for the
current at the input terminal. generally, the deviation is not more than 10%, that is normal. If
the deviation exceeds 30%, please inform the original manufacturer to replace rectifier bridge,
or check if the deviation of three-phase input voltage is above 5V or not.
※ If a general multi-meter is used to measure three-phase output voltage, the reading is
not accurate due to the interference of carrier frequency and it is only for reference.
Chapter 8

68
Chapter 9 Warranty

The product quality shall comply with the following provisions:


1. Warranty terms
1-1. The product from the user the date of purchase, the warranty period of 12 months
(limited to domestic market).
1-2. Export products and non-standard products warranty period is 12 months or
according to the agreement of warranty execution.
1-3. The product from the user the purchase date, guarantee to return, replacement, repair
service, within one month after the date of shipment.
1-4. The product from the user the date of purchase, replacement, repair within three
months after the date of shipment.
1-5. The product from the user the purchase date, enjoy lifelong compensable service.

2. Exceptions clause
If belongs to the quality problems caused by following reasons products, not within the
warranty.
2-1. The user is not in accordance with the "products manual" is used method of operation
caused the failure.
2-2. Users without permission to repair or alteration caused by product failure.
2-3. Users beyond the standard specifications require the use of the inverter caused by

Chapter 9
product failure.
2-4. Users to buy and then fell loss or damage caused by improper handling.
2-5. Because the user use environment device caused by aging lead to product failure.
2-6. Due to the fault cause of earthquake, fire, lightning, wind or water disaster, abnormal
voltage irresistible natural disasters.
2-7. Damaged during shipping (Note: the transport mode specified by the customer, the
company to assist to handle cargo transfer procedures).

3. The following conditions, manufacturers have the right not to be warranty


3-1. No product nameplate or product nameplate blurred beyond recognition.
3-2. Not according to the purchase contract agreement to pay the money.
3-3. For installation, wiring, operation, maintenance and other users can not describe the
objective reality to the company's technical service center.
4. In return, replacement, repair service, shall be returned the company, confirmed the
attribution of responsibility, can be returned or repair.

69
Appendix I Recommended solar array configuration

Open-circuit voltage degree of solar module


Max.
DC 20±3V 30±3V 36±3V 42±3V
Inverter
input
power Module Module Module Module Module Module Module Module Module Module
curre
(kW) power s per power s per power s per power s per power s per
nt
(A) ±5Wp string× ±5Wp string× ±5Wp string× ±5Wp string× ±5Wp string×
strings strings strings strings strings
0.75 4.2 30 29*1 - - - - - - - -
1.5 6.1 60 30*1 - - - - - - - -
2.2 7.1 90 30*1 - - 145 18*1 175 15*1 - -
4 16.5 85 28*2 220 22*1 140 17*2 160 15*2 - -
5.5 23.9 - - 195 17*2 220 15*2 - -
7.5 30.6 - - 215 21*2 175 17*3 200 15*3 300 15*2
11 39.2 - - 200 22*3 195 17*4 220 15*4 - -
15 49 - - 205 22*4 200 18*5 240 15*5 300 15*4
Above example by 380V voltage rating, recommended solar array configuration.
220V voltage level or 380V voltage level, recommended DC input power is about 1.2 times of inverter
rated power.
Appendix I

70
Appendix II RS485 Communication protocol

II -1 Communication protocol
II -1-1 Communication content
This serial communication protocol defines the transmission information and use format in
the series communication Including: master polling( or broadcast) format; master encoding
method, and contents including: function code of action, transferring data and error checking.
The response of slave also adopts the same structure, and contents including: action confirmation,
returning the data and error checking etc. If slave takes place the error while it is receiving
information or cannot finish the action demanded by master, it will send one fault signal to
master as a response.
Application Method
The inverter will be connected into a “Single-master Multi-slave” PC/PLC control network
with RS485 bus.
Bus structure
(1)Interface mode
RS485 hardware interface
(2) Transmission mode
Asynchronous series and half-duplex transmission mode. For master and slave, only one of
them can send the data and the other only receives the data at the same time. In the series
asynchronous communication, the data is sent out frame by frame in the form of message
(3) Topological structure
Single-master and multi-slave system. The setting range of slave address is 0 to 247, and 0
refers to broadcast communication address. The address of slave for network must be exclusive.

II-1-2 Communication connection


Standalone method
Figure II- 1 is the single inverter and PC set up MODBUS field wiring diagram. Because
computers are generally not with RS485 interface, the computer must be built-in RS232 interface
or USB interface through the converter to convert to RS485. Connect the T + of converter with
485 + terminal of the inverter, Connect the T- of converter with 485- terminal of inverter. We
recommended to use a shielded twisted pair. When adopting the RS232-485 converter,RS232
interface connected with RS232-RS485 RS232 interface, the cable should be as short as
possible,15meters at the longest, we recommend to plug the RS232-RS485 with computer in pair
directly. Similarly, when using the USB-RS485 converter, cable should be as short as possible.
When the line is connected, connect the right port of the host computer on the computer to
(RS232-RS485 converter port, such as COM1), and set the basic parameters and the baud rate
and data bit parity and so on consistent with the inverter.
RS232 to RS485 converter
Shielded twisted pair
T+
T-
RS232 cable 15m
at the longest
PE SG- SG+

Frequency
inverter

Figure II- 1

71
Appendix II

II -1-3 Protocol description


PI500-S -S series inverter communication protocol is a asynchronous serial master-slave
communication protocol, in the network, only one equipment(master) can build a protocol
(known as “Inquiry/Command”). Other equipment(slave) only can response the
"Inquiry/Command"of master by providing data or perform the corresponding action according
to the "Inquiry/Command"of master. Here, the master refers to a Personnel Computer(PC), an
industrial control device or a programmable logic controller (PLC), etc. and the slave refers to
PI500-S -S inverter. Master can communicate with individUal slave, also send broadcasting
information to all the lower slaves. For the single "Inquiry/Command"of master, slave will return
a signal(that is a response) to master; for the broadcasting information sent by master, slave does
not need to feedback a response to master.
Communication data structure PI500-S -S -Sseries inverter's Modbus protocol
communication data format is as follows: in RTU mode, messages are sent at a silent interval of
at least 3.5 characters. There are diverse character intervals under network baud rate,
which is easiest implemented. The first field transmitted is the device address.
The allowable characters for transmitting are hexadecimal 0 ... 9, A ... F. The networked
devices continuously monitor network bus, including during the silent intervals. When the first
field (the address field) is received, each device decodes it to find out if it is sent to their own.
Following the last transmitted character, a silent interval of at least 3.5 characters marks the end
of the message. A new message can begin after this silent interval.
The entire message frame must be transmitted as a continuous stream. If a silent interval of
more than 1.5 characters occurs before completion of the frame, the receiving device will flushes
the incomplete message and assumes that the next byte will be the address field of a new
message. Similarly, if a new message begins earlier than the interval of 3.5 characters following
a previous message, the receiving device will consider it as a continuation of the previous
message. This will result in an error, because the value in the final CRC field is not right.
RTU frame format:
Frame header START Time interval of 3.5characters
Slave address ADR Communication address: 1 to 247
Command code CMD 03: read slave parameters;06: write slave parameters
Data content DATA(N-1)
Data content: address of function code parameter,
Data content DATA(N-2)
numbers of function code parameter, value of function
……………………… code parameter, etc.
Data content DATA0
CRC CHK high-order Detection Value: CRC value.
CRC CHK low-order
END Time interval of 3.5characters
CMD (Command) and DATA (data word description)
Command code: 03H, reads N words (max.12 words), for example: for the inverter with
Appendix II

slave address 01, its start address F0.02 continuously reads two values.
Master command information
ADR 01H
CMD 03H
Start address high-order F0H
Start address low-order 02H
Number of registers high-order 00H
Number of registers low-order 02H
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
Slave responding information
When F9.05 is set to 0:
ADR 01H
CMD 03H

72
Appendix II

Byte number high-order 00H


Byte number low-order 04H
Data F002H high-order 00H
Data F002H low-order 01H
Data F003H high-order 00H
Data F003H low-order 01H
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
When F9.05is set to 1:
ADR 01H
CMD 03H
Byte number 04H
Data F002H high-order 00H
Data F002H low-order 01H
Data F003H high-order 00H
Data F003H low-order 01H
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
Command Code: 06H, write a word. For example: Write 5000(1388H)into the address
F013H of the inverter with slave address 02H.
Master command information
ADR 02H
CMD 06H
Data address high-order F0H
Data address low-order 13H
Data content high-order 13H
Data content low-order 88H
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
Slave responding information
ADR 02H
CMD 06H
Data address high-order F0H
Data address low-order 13H
Data content high-order 13H
Data content low-order 88H
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
Appendix II

II -2 Check mode
Check mode - CRC mode: CRC (Cyclical Redundancy Check) adopts RTU frame format,
the message includes an error-checking field that is based on CRC method. The CRC field
checks the whole content of message. The CRC field has two bytes containing a 16-bit binary
value. The CRC value calculated by the transmitting device will be added into to the message.
The receiving device recalculates the value of the received CRC, and compares the calculated
value to the Actual value of the received CRC field, if the two values are not equal, then there is
an error in the transmission.
The CRC firstly stores 0xFFFF and then calls for a process to deal with the successive eight-
bit bytes in message and the value of the current register. Only the 8-bit data in each character is
valid to the CRC, the start bit and stop bit, and parity bit are invalid.
During generation of the CRC, each eight-bit character is exclusive OR(XOR) with the
register contents separately, the result moves to the direction of least significant bit(LSB), and

73
Appendix II

the most significant bit(MSB) is filled with 0. LSB will be picked up for detection, if LSB is 1,
the register will be XOR with the preset value separately, if LSB is 0, then no XOR takes place.
The whole process is repeated eight times. After the last bit (eighth) is completed, the next eight-
bit byte will be XOR with the register's current value separately again. The final value of the
register is the CRC value that all the bytes of the message have been applied.
When the CRC is appended to the message, the low byte is appended firstly, followed by the
high byte. CRC simple functions is as follows:

unsigned int crc_chk_value(unsigned char *data_value,unsigned char length)


{
unsigned int crc_value=0xFFFF;
int i;
while(length--)
{
crc_value^=*data_value++;
for(i=0;i<8;i++)
{
if(crc_value&0x0001)
{
c r c _ v a l u e = (c r c _ v a l u e > > 1 )^0xa001;
}
else
{
crc_value=crc_value>>1;
}
}
}
return(crc_value);
}

II -3 Definition of communication parameter address


The section is about communication contents, it’s used to control the operation, status and
Appendix II

related parameter settings of the inverter. Read and write function-code parameters (Some
functional code is not changed, only for the manufacturer use or monitoring): the rules of
labeling function code parameters address:
The group number and label number of function code is used to indicate the parameter
address:
High byte: F0 to Fb (F group), A0 to AF (E group), B0 to BF(B group),C0 to C7(Y
group),70 to 7F (d group) low byte: 00 to FF
For example: address F3.12 indicates F30C; Note: L0 group parameters: neither read nor
change; d group parameters: only read, not change.
Some parameters can not be changed during operation, but some parameters can not be
changed regardless of the inverter is in what state.When changing the function code parameters,
please pay attention to the scope, units, and relative instructions on the parameter.
Besides, due to EEPROM is frequently stored, it will redUce the life of EEPROM, therefore
under the communication mode some function code do not need to be stored and you just change

74
Appendix II

the RAM value.


If F group parameters need to achieve the function, as long as change high order F of the
function code address to 0. If E group parameters need to achieve the function, as long as change
high order F of the function code address to 4. The corresponding function code addresses are
indicated below: high byte: 00 to 0F(F group), 40 to 4F (E group), 50 to 5F(B group),60 to 67(Y
group)low byte:00 to FF
For example:
Function code F3.12 can not be stored into EEPROM, address indicates as 030C; function
code E3.05 can not be stored into EEPROM, address indicates as 4305; the address indicates that
only writing RAM can be done and reading can not be done, when reading, it is invalid address.
For all parameters, you can also use the command code 07H to achieve the function.
Stop/Run parameters section:
Parameter address Parameter description
1000 *Communication set value(-10000 to10000)(Decimal)
1001 Running frequency
1002 Bus voltage
1003 Output voltage
1004 Output current
1005 Output power
1006 Output torque
1007 Operating speed
1008 DI input flag
1009 DO output flag
100A AI1 voltage
100B AI2 voltage
100C Reserve
100D Reserve
100E Reserve
100F Load speed
1010 PID setting
1011 PID feedback
1012 PLC step
1013 High-speed pulse input frequency, unit: 0.01kHz
1014 Reserve
1015 Remaining run time
1016 AI1 voltage before correction
Appendix II

1017 AI2 voltage before correction


1018 Reserve
1019 Linear speed
101A Current power-on time
101B Current run time
101C High-speed pulse input frequency, unit: 1Hz
101D Communication set value
101E Reserve
101F Master frequency display
1020 Auxiliary frequency display
Note:
There is two ways to modify the settings frequencies through communication mode:

75
Appendix II

The first: Set F0.03 (main frequency source setting) as 0/1 (keyboard set frequency), and
then modify the settings frequency by modifying F0.01 (keyboard set frequency).
Communication mapping address of F0.01 is 0xF001 (Only need to change the RAM
communication mapping address to 0x0001).
The second :Set F0.03 (main frequency source setting) as 9 (Remote communication set),
and then modify the settings frequency by modifying (Communication settings). , mailing
address of this parameter is 0x1000.the communication set value is the percentage of the relative
value, 10000 corresponds to 100.00%, -10000 corresponds to -100.00%. For frequency
dimension data, it is the percentage of the maximum frequency (F0.19); for torque dimension
data, the percentage is F5.08 (torque upper limit digital setting).
Control command is input to the inverter: (write only)
Command word address Command function
0001: Forward run
0002: Reverse run
0003: Forward Jog
2000 0004: Reverse Jog
0005: Free stop
0006: Deceleration and stop
0007: Fault reset
Inverter read status: (read-only)
Status word address Status word function
0001: Forward run
3000 0002: Reverse run
0003: Stop

Parameter lock password verification: (If the return code is 8888H, it indicates that password
verification is passed)
Password address Enter password
C000 *****
Digital output terminal control: (write only)
Command address Command content
BIT0: SPA output control
BIT1: RELAY2 output control
2001 BIT2 RELAY1 output control
BIT3: Manufacturer reserves the undefined
BIT4: SPB switching quantity output control
Analog output DA1 control: (write only)
Command address Command content
Appendix II

2002 0 to 7FFF indicates 0% to 100%


Analog output DA2 control: (write only)
Command address Command content
2003 0 to 7FFF indicates 0% to 100%
SPB high-speed pulse output control: (write only)
Command address Command content
2004 0 to 7FFF indicates 0% to 100%
Inverter fault description:
Inverter fault address: Inverter fault information:
0000: No fault
0001: Inverter unit protection
8000 0002: Acceleration overcurrent
0003: Deceleration overcurrent

76
Appendix II

0004: Constant speed overcurrent


0005: Acceleration overvoltage
0006: Deceleration overvoltage
0007: Constant speed overvoltage
0008: Control power failure
0009: Undervoltage fault
000A: Inverter overload
000B: Motor Overload
000C: Input phase loss
000D: Output phase loss
000E: Module overheating
000F: External fault
0010: Communication abnormal
0011: Contactor abnormal
0012: Current detection fault
0013: Motor parameter auto tunning fault
0015: Parameter read and write abnormal
0016: Inverter hardware fault
0017: Motor short to ground fault
001A:Running time arrival
001B: Custom fault 1
001C: Custom fault 2
001D: Power-on time arrival
001E: Load drop
001F: PID feedback loss when running
0028: Fast current limiting timeout
0029: Switch motor when running fault
002B: Motor overspeed
002D: Motor overtemperature
005C: Initial position error

Data on communication failure information description (fault code):


Communication fault address Fault function description
0000: No fault
0001: Password error
0002: Command code error
0003: CRC check error
8001 0004: Invalid address
0005: Invalid parameters
0006: Invalid parameter changes
Appendix II

0007: System locked


0008: EEPROM in operation

77
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