Pi500s Series
Pi500s Series
Pi500s Series
Thank you for choosing Powtran PI500-S Series Solar inverter. This
product made by Powtran is based on years of experience in professional
production and sale, and designed for variety of industrial machinery, fan and
water pump drive unit and IF heavy-duty grinding unit.
For any problem when using this product, please contact your local dealer
authorized by this company or directly contact this company, our professionals
are happy to serve you.
The end-users should hold this manual, and keep it well for future
maintenance & care, and other application occasions. For any problem within
the warranty period, please fill out the warranty card and fax it to the our
authorized dealer.
The contents of this manual are subject to change without prior notice. To
obtain the latest information, please visit our website.
Powtran
January, 2018
Contents
Chapter 1.Inspection and safety precautions .................................................................... 1
1-1. Inspection after unpacking ...........................................................................................1
1-1-1. Instructions on nameplate.................................................................................1
1-1-2. Model designation ............................................................................................1
1-2. Safety precautions ........................................................................................................2
1-3. Precautions ...................................................................................................................3
1-4. Scope of applications ...................................................................................................5
Chapter 1
POWTRAN Solar inverters have been tested and inspected before leaving factory. After
purchasing, please check if its package is damaged due to careless transportation, and if the
specifications and model of the product are consistent with your order requirements. For any
problem, please contact your local authorized POWTRAN dealer or directly contact this company.
1-1-2.Model designation
PI 500 S 7R5 G 3
POWTRAN Input Voltage Level
Inverter 1:DC200 440V Single-phase AC220V
Series Code 2:DC200 440V three phase AC220V
PI500 Series 3:DC350 780V three phase AC380V
1
Chapter 1.Inspection and safety precautions
1-2.Safety precautions
Chapter 1
Safety precautions in this manual are divided into the following two categories:
Danger: the dangers caused by failure to perform required operation, may result in
serious injury or even death;
Caution:the dangers caused by failure to perform required operation, may result in
moderate injury or minor injury, and equipment damage;
Process Type Explanation
●When unpacking, if control system with water, parts missed or
component damaged are found, do not install!
●If packing list does not match the real name, do not install!
● Gently carry with care, otherwise there is the risk of damage to
Before
Danger equipment!
installation
●Please do not use the damaged driver or the Solar inverter with
missed pieces, otherwise there is the risk of injury!
●Do not use your hand to touch the control system components,
otherwise there is the risk of electrostatic damage!
● Please install the unit on the metal or flame retardant objects; away
from combustible material. Failure to do so may cause a fire!
Danger ● Never twist the mounting bolts of the equipment components,
especially the bolt with the red mark!
● Do not let the lead wires or screws fall into the driver. Otherwise
When
which may cause damage to the driver!
installing
● Keep the driver installed in the place where less vibration, avoid
Note direct sunlight.
● When two or more converters are installed in a cabinet, please pay
attention to the installation location, ensure the good heat dissipation
effect.
● Must comply with this manual's guidance, any construction shall be
performed by a professional electrician, otherwise there would be the
unexpected risk !
● A circuit breaker must be set between the inverter and the power
supply to separate them, otherwise it may cause a fire!
● Verify if power is a zero-energy status before wiring, otherwise there
is a risk of electric shock!
When ● The inverter shall be grounded correctly according to standard
wiring Danger specifications, otherwise there is a danger of electrical shock!
● Ensure that the distribution line meets the regional safety standards
of EMC requirements. The diameter of used wire shall refer to the
recommendations of this manual. Otherwise it may cause an accident!
● Never directly connect braking resistor to the DC bus P(+) and P(-)
terminals. Otherwise it may cause a fire!
● Encoder must use the shielded wire, and the shielding layer must
ensure the single-ended grounded!
● Please confirm whether the input power voltage is same as the
inverter rated voltage; wiring positions of power input terminals(R, S,
T) and output terminals(U, V, W) are correct or not; and note that if
Before
Note there is a short circuit in the peripheral circuit connected to driver, if
energizing
the connected lines are tight, otherwise it may cause damage to the
driver!
● Do not need to perform withstand voltage test for any part of the
2
Chapter 1.Inspection and safety precautions
inverter, this product has been tested before leaving factory. Otherwise
it may cause an accident!
● The inverter's cover plate must be closed before power on. Otherwise
it may cause an electric shock!
Chapter 1
● Wiring of all external accessories must comply with the guidance of
Danger this manual, please correctly wiring in accordance with the circuit
connection methods described in this manual. Otherwise it may cause
an accident!
● Do not open cover plate after energizing. Otherwise there is a risk of
electric shock!
● Do not touch the driver and peripheral circuits with wet hands.
Otherwise there is a risk of electric shock!
● Do not touch any input and output terminals of the inverter.
Otherwise there is a risk of electric shock!
● The inverter automatically perform the safety testing for the external
After
Danger strong electrical circuit in the early stages of energizing, therefore
energizing
never touch the driver terminals(U, V, W) or motor terminals,
otherwise there is a risk of electric shock!
● If you need to identify the parameters, please pay attention to the
danger of injury during motor rotation. Otherwise it may cause an
accident!
● Please do not change the inverter manufacturer parameters.
Otherwise it may cause damage to this unit!
● Do not touch the cooling fan and the discharge resistor to feel the
temperature. Otherwise it may cause burns!
Danger ● Non-professional personnel is not allowed to detect signal when
During operating. Doing so may cause personal injury or damage to this unit!
operation ● When the inverter is operating, you should avoid that objects fall into
this unit.Otherwise cause damage to this unit!
Note ● Do not start/stop the driver by switching on/off contactor. Otherwise
cause damage to this unit!
● Do not perform repairs and maintenance for the live electrical
equipment. Otherwise there is a risk of electric shock!
● The repairs and maintenance task can be performed only when the
inverter bus voltage is lower than 36V,Otherwise, the residual charge
When from capacitor would cause personal injury!
maintaining Danger ● Non-well-trained professional personnel is not allowed to perform
repairs and maintenance of inverter. Doing this may cause personal
injury or damage to this unit!
● After replacing the inverter, parameter settings must be redone, all
plugable plugs can be operated only in the case of powering off!
1-3.Precautions
No. Type Explanation
Please perform motor insulation inspection for the first time use, re-
use after leaving unused for a long time as well as regular check, in
order to prevent damage to the inverter because of the motor's
Motor insulation
1 winding insulation failure. Wiring between motor and inverter shall
inspection
be disconnected, it is recommended that the 500V voltage type
megameter should be adopted and insulation resistance shall be not
less than 5MΩ.
If the rated capacity of the selected motor does not match the inverter,
Motor thermal
2 especially when the inverter rated power is greater than the motor
protection
rated power, be sure to adjust the motor protection parameter values
3
Chapter 1.Inspection and safety precautions
inside inverter or install thermal relay in the front of motor for motor
protection.
The inverter output frequency rang is 0Hz to 3200Hz(Max.vector
Run over power
3 control only supports 300Hz). If the user is required to run at 50Hz or
Chapter 1
frequency
more, please consider the endurance of your mechanical devices.
Inverter output frequency may be encountered mechanical resonance
Vibrations of
4 point of the load device, you can set jump frequency parameter inside
mechanical device
inverter to avoid the case.
The inverter output voltage is PWM wave that contains a certain
Motor heat and
5 amount of harmonics, so the temperature rise, noise and vibration of
noise
motor show a slight higher than frequency power frequency operation.
Output side with
The inverter output is PWM wave, if the piezoresistor for lightning
piezoresistor or
protection or the capacitor for improving power factor is installed in
6 capacitor for
the output side, which easily cause the inverter instantaneous
proving power
overcurrent or even cause damage to the inverter. Please do not use.
factor
If contactor is installed between power supply and inverter, the
contactor is not allowed to start/stop the inverter. Necessarily need to
Contactor or
use the contactor to control the inverter start/stop, the interval should
switch used in the
not be less than one hour. Frequent charging and discharging may
7 inverter
reduce the service life of the inverter capacitor. If the contactor or
input/output
switch is equipped between output terminals and motor, the inverter
terminals
should be turned on/off without output status, otherwise which easily
lead to damage to the inverter module.
PI series inverter is not suitable for use beyond the allowable
Use other than the operating voltage described in this manual, which easily cause
8
ratedvoltage damage to the parts inside inverter. If necessary, please use the
corresponding transformer to change voltage.
Never change 3- Never change PI series 3-phase inverter to 2-phase one for
9 phase input to 2- application. Otherwise it will lead to malfunction or damage to the
phase input inverter.
The series inverter is equipped with lightning overcurrent protection
Lightning surge device, so it has the ability of self-protection to lightning induction.
10
protection For the area where lightning is frequent, user should also install the
extra protection in the front of the inverter.
When the inverter is used in areas over 1000m altitude, it is required
High altitude and
to reduce frequency because the thin air will decrease the cooling
11 derating
effect of inverter. Please consult our technician for details on the
application
application.
If the user need to use methods other than the suggested wiring
12 Special use diagram provided in this manual, such as common DC bus, please
consult our technician.
Precautions for When electrolytic capacitors on the main circuit and printed circuit
13 scrap disposal of board as well as plastic parts are burned, it may produce toxic
the inverter gases.Please disposing as industrial waste.
1) Standard adaptive motor shall be four-pole asynchronous squirrel-
cage induction motor or permanent magnet synchronous motor. Apart
from the said motors, please select the inverter according to the motor
rated current.
14 Adaptive motor 2) The cooling fan and the rotor shaft for non-inverter motor are
coaxially connected, the fan cooling effect is reduced when the
rotational speed is reduced, therefore, when the motor works in
overheating occasions, a strong exhaust fan should be retrofitted or
replace non-inverter motor with the inverter motor.
4
Chapter 1.Inspection and safety precautions
Chapter 1
4) When short-circuit of cable or motor internal will activate the
inverter alarm, even bombing. Therefore, firstly perform insulation
short-circuit test for the initial installation of the motor and cable,
routine maintenance often also need to perform such test. Note that
the parts to be tested and the inverter shall be disconnected
completely when testing.
1)We need to fix cover and lock before power on, so as to avoid the
harm to personal safety that is caused by internal injuries of bad
capacitors and other components.
2)Do not touch internal circuit board and any parts after powering off
and within five minutes after keyboard indicator lamp goes out, you
must use the instrument to confirm that internal capacitor has been
discharged fully, otherwise there is a danger of electric shock.
3)Body static electricity will seriously damage the internal MOS
15 Others field-effect transistors, etc., if there are not anti-static measures, do
not touch the printed circuit board and IGBT internal device with
hand, otherwise it may cause a malfunction.
4)The ground terminal of the inverter(E or ) shall be earthed firmly
according to the provisions of the National Electrical Safety and other
relevant standards. Do not shut down(power off) by pulling switch,
and only cut off the power until the motor stopping operation.
5)It is required to add the optional input filter attachment so as to
meet CE standards.
1-4.Scope of applications
※ This inverter is suitable for three-phase AC asynchronous motor.
※ This inverter can only be used in those occasions recognized by this company, an
unapproved use may result in fire, electric shock, explosion and other accidents.
※ If the inverter is used in such equipment (e.g: equipment for lifting persons, aviation systems,
safety equipment, etc.) and its malfunction may result in personal injury or even death. In
this case, please consult the manufacturer for your application.
Only the well-trained personnel can be allowed to operate this unit, please carefully
read the instre1tions on safety, installation, operation and maintenance before use.
The safe operation of this unit depends on proper transport, installation, operation
and maintenance!
5
Chapter 2 Standard specifications
2-1.Technical specifications
Rated output Rated input Rated output Adaptive
Model
power(kW) current(A) current(A) motor(kW)
Chapter 2
6
Chapter 2 Standard specifications
PI500-S 110G3 110 214 210 110
PI500-S 132G3 132 256 253 132
PI500-S 160G3 160 307 304 160
PI500-S 187G3 187 345 304 187
PI500-S 200G3 200 385 380 200
PI500-S 220G3 220 430 426 220
Chapter 2
PI500-S 250G3 250 468 465 250
PI500-S 280G3 280 525 520 280
PI500-S 315G3 315 590 585 315
PI500-S 355G3 355 665 650 355
PI500-S 400G3 400 785 725 400
Note: the power of solar cell components is recommended to be more than 1.2 times the solar
inverter.
2-2.Standard specifications
Items Specifications
AC Single phase 220V(-15%)~240V(+10%)
Power Input
Input AC voltage
AC Three phase 220V(-15%)~240V(+10%)
frequency
AC Three phase 380V(-15%)~440V(+10%)
Recommend solar G1/G2:DC 200~440V;
input DC voltage range G3:DC 350~780V
Control system High performance vector control inverter based on DSP
Control method V/F control, vector control W/O PG
Automatic torque Realize low frequency (1Hz) and large output torque control under
boost function the V/F control mode.
Acceleration/decelerati Straight or S-curve mode. Four times available and time range is 0.0
on control to 6500.0s.
V/F curve mode Linear, square root/m-th power, custom V/F curve
G type:rated current 150% - 1 minute, rated current 180% - 2 seconds
Over load capability
F type:rated current 120% - 1 minute, rated current 150% - 2 seconds
Maximum frequency 1、Vector control:0 to 300Hz; 2、V/F control:0 to 3200Hz
0.5 to 16kHz; automatically adjust carrier frequency according to the
Carrier Frequency
Control system
load characteristics.
Input frequency
Digital setting: 0.01Hz Analog setting: maximum frequency×0.1%
resolution
Start torque G type: 0.5Hz/150% (vector control W/O PG)
Speed range 1:100 (vector control W/O PG) 1:1000 (vector control W/ PG)
Steady-speed precision Vector control W/O PG: ≤ ± 0.5% (rated synchronous speed)
Torque response ≤ 40ms (vector control W/O PG)
Torque boost Automatic torque boost; manual torque boost(0.1% to 30.0%)
DC braking frequency: 0.0Hz to max. frequency, braking time:
DC braking
0.0 to 100.0 seconds, braking current value: 0.0% to 100.0%
Jog Frequency Range: 0.00Hz to max. frequency;
Jogging control
Jog Ac/deceleration time: 0.0s to 6500.0s
Multi-speed operation Achieve up to 16-speed operation through the control terminal
Built-in PID Easy to realize closed-loop control system for the process control.
Automatic voltage Automatically maintain a constant output voltage when the voltage of
7
Chapter 2 Standard specifications
peripherals after
such as ground, short circuit, etc.
Chapter 2
power-on
function
Fault reset When the protection function is active, you can automatically or
manually reset the fault condition.
PID feedback
Including DC(0 to 10V), DC(0 to 20mA)
signal
Motor status display, stop, ac/deceleration, constant speed, program
Running status
running status.
Output Signal
Analog output
current, voltage and other, output signal range (0 to 10V / 0 to 20mA).
Output signal At most 3-way output, there are 40 signals each way
Limit frequency, jump frequency, frequency compensation, auto-
Run function
tuning, PID control
Built-in PID regulates braking current to ensure sufficient braking
DC current braking
torque under no over-current condition.
Running command Three channels: operation panel, control terminals and serial
channel communication port. They can be switched through a variety of ways.
Total 11 frequency sources: digital, analog current, multi-speed and
Frequency source
serial port. They can be switched through a variety of ways.
6 digital input terminals, compatible with active PNP or NPN input
mode, one of them can be for high-speed pulse input(0 to 100 kHz
Input terminals square wave); 3 analog input terminals for voltage or current input:
AI1 & AI2 can select 0`10V or 0`20mA input, AI3 voltage -10`+10v
input
2 digital output terminals, one of them can be for high-speed pulse
output(0 to 100kHz square wave); 2relay output terminal; 2 analog
Output terminals output terminals, respectively for optional range (0 to 20mA or 0 to
10V), they can be used to set frequency, output frequency, speed and
other physical parameters.
8
Chapter 2 Standard specifications
IGBT temperature
Displays current temperature IGBT
Chapter 2
display
Inverter fan control Can be set
Less than 15 milliseconds: continuous operation.
Instantaneous power-
More than 15 milliseconds: automatic detection of motor speed,
down restart
instantaneous power-down restart.
Speed start tracking
The inverter automatically tracks motor speed after it starts
method
Parameter protection Protect inverter parameters by setting administrator Password and
function decoding
Monitoring objects including: running frequency, set frequency, bus
voltage, output voltage, output current, output power, output torque,
LED/ Running
input terminal status, output terminal status, analog AI1 value, analog
OLED information
AI2 value, motor Actual running speed,PID set value percentage,
display PID feedback value percentage.
keyboard
Error At most save three error message, and the time, type, voltage, current,
Display
message frequency and work status can be queried when the failure is occurred.
LED display Display parameters
OLED display Optional, prompts operation content in Chinese/English text.
Can upload and download function code information of frequency
Copy parameter
converter, rapid replication parameters.
Key lock and function Lock part or all of keys, define the function scope of some keys to
selection prevent misuse.
muni
Com
catio
IEC61800-5-1:2007
standards.
Product adopts EMC
IEC61800-3:2005
standards.
Cooling method Forced air cooling
9
Chapter 3 Keyboard
3-1.Keyboard description
Chapter 3
3-2.Keyboard indicators
Indicator flag Name
Running indicator light
RUN * ON: the inverter is working
* OFF: the inverter stops
Command indicator light
That is the indicator for keyboard operation, terminal operation and
LOCAL/R remote operation (communication control)
Status lamp
A current unit
Units
10
Chapter 3 Keyboard
Chapter 3
Increasing Parameter or function number increasing,set by parameter
Key F6.18.
Running key For starting running in the mode of keyboard control status
Quick multi-
This key function is determined by the function code F6.21.
function key
* In query status, function parameter increasing or decreasing
* In modified status, the function parameter or modified
Keyboard
position increasing or decreasing.
encoder
* In monitoring status, frequency setting increasing or
decreasing
11
Chapter 3 Keyboard
PRG
PRG Change parameter group
ENTER ENTER
Change function parameter value
PRG
Third-level menu display
Description: Back to the level 2 menu from level 3 menu by PRG key or ENTER key in the
level 3 operation status. The differences between the two keys : ENTER will be back to the level 2
menu and save parameter setting before back, and transfer to the next function code automatically;
PRG will be back to the level 2 menu directly, not save parameter setting, then back to current
function code.
Example 1 Frequency setting to modify parameters
Set F0.01 from 50.00Hz to 40.00Hz.
Flicker Flicker Flicker
Press PRG Press ENTER Press ▲ Press ENTER
Press ▼
Flicker Flicker
Flicker
Press ENTER
Press PRG
Without twinkling parameter position, the function code can not be modified in the level 3
menu. The reason maybe as following:
1) The function code can not be modified itself, eg: actual detecting parameters, running
record parameters.
2) The function code can not be modified in the running status. It must be modified in the stop
status.
12
Chapter 3 Keyboard
3-5-2.The way to read parameters in various status
In stop or run status, operate shift key SHIFT to display a variety of status parameters
respectively. Parameter display selection depends on function code F6.01 (run parameter 1), F6.02
(run parameter 2) and F6.03 (stop parameter 3).
In stop status, there are total 16 stop status parameters that can be set to display/not display:
set frequency, bus voltage, DI input status, DO output status, analog input AI1 voltage, analog
input AI2 voltage, panel potentiometer input voltage, Actual count value, Actual length value, PLC
running step number, Actual speed display, PID settings, high-speed pulse input frequency and
reserve, switch and display the selected parameter by pressing key orderly.
In running status, there are 5 running-status parameters:running frequency,setting
Chapter 3
frequency,bus voltage,output voltage, output current default display, and other display parameters:
output power, output torque, DI input status, DO output status, analog input AI1 voltage, analog
input AI2 voltage, panel potentiometer input voltage, Actual count value, Actual length value,
linear speed, PID settings and PID feedback, etc, their display depends on function code F6.01 and
F6.02 switch and display the selected parameter by pressing key orderly.
Inverter powers off and then powers on again, the displayed parameters are the selected
parameters before power-off.
3-5-3.Password settings
The inverter has password protection. When y0.01 become not zero, it is the password and
will be work after exit from function code modified status. Press PRG key again, will display”----”.
One must input the correct password to go to regular menu, otherwise, inaccessible.
To cancel the password protection function, firstly enter correct password to access and then
set y0.01 to 0.
13
Chapter 4 Installation and commissioning
4-1.Use environment
(1) The ambient temperature is -10 50 C. When the temperature is over 40 degrees, the
reduction rate is 3% at 1 degrees centigrade.
It is not recommended to use the frequency converter in the environment above 50 C.
(2) Preventing electromagnetic interference and keeping away from interference sources.
(3) Prevent the invasion of water droplets, steam, dust, dust, cotton floss and fine metal
powder.
(4) Prevent the invasion of oil, salt and corrosive gases.
(5) Avoid vibration. The maximum amplitude does not exceed 5.8m/s (0.6g)
Chapter 4
(6) Avoid high temperature, humidity and rainless dripping. Relative humidity is less than
90% RH and condensation is not allowed. In the presence of corrosive gases, the maximum relative
humidity should not exceed 60%.
(7) Altitude
(8) It is prohibited to use in dangerous environments of flammability, flammability, explosive
gases, liquids or solids.
Hot wind
A
B B B
Mounted
vertically
upwards
A
Cool wind
Figure 4-1 PI500-S Series Each power level installation space requirement
Power rating Dimension requirement
15~22kW A≥200mm;B≥10mm
30~75kW A≥200mm;B≥50mm
90~160kW A≥300mm;B≥50mm
PI500-S Series Solar inverter heat radiator circulated from bottom to top, when more than one
inverter work together, usually mounted side by side. In the case of the need to install them by
upper and lower rows, due to the heat of the lower inverters rising to the upper equipment, fault
maybe caused, heat insulation deflector and other objects to be installed.
14
Chapter 4 Installation and commissioning
Deflector
Cool wind
Hot wind
Chapter 4
Figure 4-2 Heat insulation deflector up and down installation diagram
4-3.Wiring Diagram
Solar inverter wiring is divided by main circuit and control circuit. Users must properly
connect Solar inverter in accordance with the wiring connection diagram showing below.
4-3-1Function description of main circuit terminal
Terminal Name Explain
R
Connect to three-phase power supply, single-phase
S Inverter input terminals
connects to R, T; solar power connect to R, T
T
Ground terminals Connect to ground
P, RB Braking resistor terminals Connect to braking resistor
U
V Output terminals Connect to three-phase motor
W
+, - DC bus output terminals Connect to braking unit
P, + DC reactor terminals Connect to DC reactor(remove the shorting block)
4-3-2Control circuit terminals arrangement
Category Symbol Name Function
Output +10V power supply, maximum output current: 10mA
+10V- +10V power
Generally it is used as power supply of external
GND supply
potentiometer, potentiometer resistance range: 1kΩ to 5kΩ
Power Output +24V power supply, generally it is used as power
supply +24V- +24V power supply of digital input and output terminals and external
COM supply sensor.
Maximum output current: 200mA
PLC External power When external signal is used to drive, please unplug PLC
15
Chapter 4 Installation and commissioning
16
Chapter 4 Installation and commissioning
Chapter 4
interface
Auxiliary GND ground GND jump line decide whether to connect PE, improve the
GND
interface interface inverter anti-interference
COM ground COM jump line decide whether to connect PE, improve the
COM
interface inverter anti-interference
COM Terminal
H1 Consistent with the COM function on the terminal line。
interface
17
Chapter 4 Installation and commissioning
4-3-3Wiring diagram
Main Circuit
Chapter 4
Control Circuit
18
Chapter 4 Installation and commissioning
1. Wiring in accordance with the wiring diagram and closing the switch Q1 after checking the
corrected wiring.
Note: the AC power and photovoltaic power can not simultaneously supply power to the
inverter, can only choose one from them.
2. y0.00=1(Factory Reset); Set b0.00 ~ b0.05 motor parameters according to the motor
nameplate
3. Set F0.03 = 8 (PV settings); E0.00 = 2 (MPPT mode);
4. Water amount test. After setting the parameters, press the RUN key, observe the operating
frequency and the water situation. In normal light conditions, when the running frequency is high
but the water is running less, it indicates motor reversal phenomenon and need to modify the F0.24
= 1, then observe the water amount.
5. Set point of failure and fault reset time delay settings. If customer needs to use the weak
Chapter 4
light, full of water, under-load, can set detection point, the number of automatic reset and automatic
reset time are set as per customer’s request.
Take 380V voltage rating as an example:
There are two modes of inverter sleep, one for detecting bus voltage, the other is detecting
frequency value.
Bus voltage sleep mode:
(1) When the sunlight is weak, the Solar inverter turn into hibernation. When the sunlight is
strong, the Solar inverter automatically wakes. Set E0.07 ~ E0.08 voltage detection value.
Parameter settings: F0.03 = 8 (PV settings);E0.00 = 2 (MPPT mode);E0.07 = 530 (PV wake
voltage);E0.08 = 400 (PV dormant voltage);
If the Solar inverter operate normally and when the sunlight is weak, the bus voltage becomes
less than 400V, then the Solar inverter enters into hibernation. When the sunlight is strong, the bus
voltage is greater than 530V, the Solar inverter will automatically start running. Set the voltage of
PV wake and sleep according to the situation. The two values can not be set at too close, if setting
too close, the Solar inverter may start and stop frequently.
Detect frequency sleep mode:
Parameter setting: F6.13 = 1 (sleep mode on); E0.03 = 30s (wake-up time after sleep);E0.09 =
20Hz (sleep frequency);E0.11 = 60s (sleep waiting time)
Assuming the inverter is running, the frequency is below 20Hz, run for 60s below 20Hz, the
inverter will stop and enter the sleep mode, wait for 60seconds inverter to restart after running.
(2) Water level detection mode 1- Switch detection.
When using the switch detection, the test line lead to DI terminal, Then the corresponding
terminal is set to 8. If used as a feedback input signal DI2, DI2 = 8. When filled with water, DI2
signal is active, the Solar inverter will free stop. When the water level is below the detection value,
the corresponding terminal is set to 1. (As with DI1 as the start signal, DI1=1), Solar inverter starts
automatically.
High level detection
points (7V)
+10V +10V
Solar Water
inverter AI1
tower
GND GND
Low level detection
points 3V
Figure 4-4 Wiring diagram
19
Chapter 4 Installation and commissioning
+10V +10V
Solar Water
inverter AI1
tower
GND GND
Low level detection
points 3V
Figure 4-5
Set parameters:
F0.03=8(PV setting);
E0.00=2(MPPT mode);
E3.07=10(run pause);
After setting the parameters, press the RUN key. When AI1 voltage is below 7V,inverter runs;
If the water tower above the high level detection point, the inverter belongs to standby status. Until
the water level is below the low water level detection point(AI1 less than 3V), the Solar inverter
automatically starts running.
(4) Pump under-load detection mode 1
The water pump under load test is mainly for the water in the well is drained, Solar inverter
determine whether to run the water pump by setting a reference value.F0.03=8(PV setting);
F8.30=1(off-load protection choose effective);
F8.31.= d0.04÷b0.03, suggests to subtract 0.05 to 0.1 based on the calculated result.
F8.32=( off overload detection time, suggests to set as 60s)
E0.00=2(MPPT mode);
E0.10=300s(set out interval detection time)
Assuming the b0.03 = 5.1A, when pumping, d0.04 displayed as 4A,
F8.31=4÷5.1=0.78,suggests to subtract by 0.05 to 0.1. F8.31 should be set between 68.4% - 73.4%
( F8.31is set according to the actual situation). When setting F8.31 = 68.4%, current is less than
3.48, the delay time F8.32 is set to 60 (suggests to subtract setting time by 1Min ~ 3Min,set
according to the actual situation), the inverter will free stop. E0.10 set out interval contained
detectable, the Solar inverter runs automatically set off again into the detection status. If the pool is
still no water detected, the Solar inverter will free stop again.
(5) Pump under-load detection mode 2
After water pump out of the well, the inverter will shut down automatically.
Install level detection switch at a low water and the test line lead to DI terminal. DI terminal
function selection is set to free stop and start forward. When the water level falls below the low
level detection point, DI2 signal is active and the Solar inverter will free stop. When the water level
is higher than the starting value detected,the Solar inverter starts automatically.
20
Chapter 4 Installation and commissioning
DI2 Solar
DI1
COM
inverter
Water
UVW tower
Water well
Start check point
Water pump
Low level detection points
Chapter 4
Figure 4-6
Parameters setting:
F0.03=8(PV setting);
F0.11=4(keyboard+ terminals+ Communications);
F1.00=1(forward run);
F1.01=8(freewheel);
F1.10=2(three-wire mode 1);
F1.40=1(input terminal can repeat the definitions);
E3.02=3(three-wire operation control);
E3.05=00100;
E0.00=2(MPPT mode);
F1.35=00000
Mark: If the water tower is set to switch value detection, the well is also set to switch value
detection. Set F1.40 to the input terminal which can be reusable definitions.
4-4.Wiring Precautions
Danger
Make sure that the power switch is in the OFF state before wiring operation, or electrical shock
may occur!
Wiring must be performed by a professional trained personnel, or this may cause damage to the
equipment and personal injury!
Must be grounded firmly, otherwise there is a danger of electric shock or fire hazard !
Note
Make sure that the input power is consistent with the rated value of inverter, otherwise which
may cause damage to the inverter!
Make sure that the motor matches the inverter, otherwise which may cause damage to the motor
or activate the inverter protection!
Do not connect power supply to U, V, W terminals, otherwise which may cause damage to the
inverter!
Do not directly connect braking resistor to DC bus (P), (+) terminals, otherwise which may
cause a fire!
The U,V,W output end of inverter can not install phase advancing capacitor or RC absorbing
device. The inverter input power must be cut off when replacing the motor
Do not let metal chips or wire ends into inside the inverter when wiring, otherwise which may
cause malfunction to the inverter.
Disconnect motor or switch power-frequency power supply only when the inverter stops
output
In order to minimize the effects of electromagnetic interference, it is recommended that a surge
21
Chapter 4 Installation and commissioning
absorption device shall be installed additionally when electromagnetic contactor and relay is closer
from the inverter.
External control lines of inverter shall adopt isolation device or shielded wire.
In addition to shielding, the wiring of input command signal should also be aligned separately,
it is best to stay away from the main circuit wiring.
If the carrier frequency is less than 3kHz, the maximum distance between the inverter and the
motor should be within 50 meters; if the carrier frequency is greater than 4kHz, the distance should
be reduced appropriately, it is best to lay the wiring inside metal tube.
When the inverter is additionally equipped with peripherals (filter, reactor, etc.), firstly
measure its insulation resistance to ground by using 1000 volt megger, so as to ensure the measured
value is no less than 4 megohms.
When the inverter need to be started frequently, do not directly turn power off, only the control
terminal or keyboard or RS485 operation command can be used to control the start/stop operation,
Chapter 4
22
Chapter 4 Installation and commissioning
4-5.Commissioning
Commissioning
Chapter 4
0 Vector control
Correctly motor W/O PG
parameters(Set b0.00-b0.05 F0.00=?
2 V/F control
NO
YES
Commissioning
Figure 4-7
●Firstly confirm that AC input power supply voltage shall be within inverter rated
input voltage range before connecting power supply to the inverter.
●Connect power supply to the R, S and T terminals of the inverter. or solar power to
the R, T input terminals of the inverter.
●Select the appropriate operation control method.
23
Chapter 5 Function parameter
5-1.Menu grouping
Note:
“★”: In running status, can not modify the parameter setting
“●”: The actual testing data, can not be modified
“☆”: In stop and run statuses, both can be changed;
“▲”: “Factory parameter”, no change about it.
“_” means the factory parameter is related to power or model. Please check the details in the
involved parameter introduction.
Note:“Italic ³”means software version is C3.00 and the keyboard just like the above with
MCU can do the functions.
Change limit refers to whether the parameters are adjustable.
y0.01 is used for parameters protection password. Parameter menu can be enter into only after
Chapter 5
inputting the right password in the function parameter mode or user change parameter mode. When
the y0.01 set to 0, the password is canceled.
Parameter menu is not protected by password under user customized parameters mode.
F group is the basic function parameters,E group is to enhance function parameters, b group is
a function of motor parameters,d group is the monitoring function parameters.
PI500-S series Solar inverter, some parameters is "manufacturers retain", the serial number in
the function parameter list is not listed, resulting in some of the parameters of the table number is
not connected, For the parameters not described in the manual, please do not try to modify to avoid
causing errors.
Code Parameter name Functional Description
d0 Monitoring function group Monitoring frequency, current, etc
F0 Basic function group Frequency setting, control mode.
F1 Input terminals group Analog and digital input functions
F2 Output terminals group Analog and digital output functions
F3 Start and stop control group Start and stop control parameters
F4 V/F control parameters V/F control parameters
F6 Keyboard and display To set key and display function parameters
To set Jog, jump frequency and other auxiliary function
F7 Auxiliary function group
parameters
F8 Fault and protection To set fault and protection parameters
F9 Communication parameter group To set MODBUS communication function
Fb Control optimization parameters To set parameters of optimizing the control performance
E0 Solar pump special group Solar pump special parameter setting
E2 PID function group To set Built-in PID parameters
E3 Virtual DI, Virtual DO Virtual I/O parameter setting
b0 Motor parameters To set motor parameter
To set password, parameter initialization and parameter
y0 Function code management
group display
y1 Fault query Fault message query
setting
1 d0.00 Running frequency Actual output frequency 0.01Hz
2 d0.01 Set frequency Actual set frequency 0.01Hz
3 d0.02 DC bus voltage Detected value for DC bus voltage V
4 d0.03 output voltage Actual output voltage V
5 d0.04 output current Effective value for Actual motor current 0.01A
6 d0.05 output power Calculated value for motor output power 0.1kW
7 d0.07 DI input status DI input status -
8 d0.08 DO output status DO output status -
9 d0.09 AI1 voltage (V) AI1 input voltage value 0.01V
10 d0.10 AI2 voltage (V) AI2 input voltage value 0.01V
11 d0.11 AI3 voltage (V) AI3 input voltage value 0.01V
Chapter 5
12 d0.14 Actual operating speed Motor actual running speed -
13 d0.15 PID setting Reference value percentage when PID runs %
14 d0.16 PID feedback Feedback value percentage when PID runs %
High-speed pulse High-speed pulse input frequency display, nit:
15 d0.18 0.01kHz
input frequency 0.01Khz
Remaining run time display, it is for timing
16 d0.20 Remaining run time 0.1Min
run control
17 d0.22 Current power-on time Total time of current inverter power-on 1Min
18 d0.23 Current run time Total time of current inverter run 1Min
HDI(DI5) impulse HDI(DI5) High-speed impulse input
19 d0.24 1Hz
frequency frequency display, unit: 1Hz
Communication set Frequency, torque or other command values
20 d0.25 0.01%
value set by communication port
Master frequency Frequency set by F0.03 master frequency
21 d0.27 0.01Hz
display setting source
Observe the set command torque under the
22 d0.29 Command torque (%) 0.1%
torque control mode
23 d0.36 Inverter type G type (constant torque load type) -
AI1 voltage before Input voltage value before AI1 linear
24 d0.37 0.01V
correction correction
AI2 voltage before Input voltage value before AI2 linear
25 d0.38 0.01V
correction correction
AI3 voltage before Input voltage value before AI3 linear
26 d0.39 0.01V
correction correction
Motor temperature
27 d0.41 PT100 inspect motor temperature value 0℃
inspection function3
25
Chapter 5 Function parameter
V/F control 2
0:Vector control without PG
Refers to the open-loop vector control for high-performance control applications typically ,
only one inverter to drive a motor.
1:Reserved
2:V/F control
Suitable for less precision control applications, such as fan and pump loads. Can be used for
an inverter drives several m`otors occasions.
Note: Vector control mode, the drive capacity and the level of motor capacity difference
can’t be too large, the drive motor can power level than the big two or a small one, otherwise it
may result in degradation of the control performance or the drive system does not work properly.
Keyboard set
F0.01 0.00Hz~F0.19(maximum frequency) 50.00Hz ☆
frequency
Frequency setting by Keyboard
(F0.01,UP/DOWN can be modified, power- 0
Chapter 5
Maximum output
F0.19 50.00Hz~320.00Hz 50.00Hz ★
frequency
F0.21 setting 0
Analog AI1 setting 1
Analog AI2 setting 2
Upper limit
F0.20 Panel potentiometer setting 3 0 ★
frequency source
High-speed pulse setting 4
Communication reference 5
Analog AI3 setting 6
Setting upper limit frequency. The upper limit frequency can be set from either digital
setting (F0.21) or analog input channels. If the upper limit frequency is set from analog
input, the set 100% of analog input is relative to F0.21.
To avoid the "Runaway", the setting of upper limit frequency is required, when the inverter
Chapter 5
reaches up to the set upper limit frequency value, the inverter will remain operation at the upper
limit frequency, no further increase.
Upper limit F0.23(lower limit frequency)~F0.19(maximum
F0.21 50.00Hz ☆
frequency frequency)
Lower limit
F0.23 0.00Hz~F0.21(upper limit frequency) 0.00Hz ☆
frequency
When the frequency command is lower than the lower limit frequency set by F0.23, the
inverter can shut down, and then run at the lower limit frequency or the zero speed; the running
mode can be set by F7.18.
same direction 0
F0.24 Running direction 0 ☆
opposite direction 1
By changing the parameters, the motor steering can be achieved without changing the motor
wiring, which acts as the adjustment of any two lines(U, V, W) of the motor to achieve the
conversion of the motor rotation direction.
Note: after the parameter is initialized, the motor running direction will be restored to its
original status. When the system debugging is completed, please use with caution where the
change of motor steering is strictly prohibited.
Reduced frequency curve1 0
PV reduced Reduced frequency curve2 1
F0.26 1 ☆
frequency curve Reduced frequency curve3 2
Reduced frequency curve4 3
Down-conversion curve can make the inverter output frequency quickly decline, to avoid
power shortage lead to undervoltage. curve 4 is the fastest down, and curve 1 is the slowest. after
modify the parameters, power-on again then it effective.
5 Reverse JOG(RJOG) please refer to the description of the function code F7.00, F7.01,F7.02.
6 Terminal UP Modify frequency increment/decrement command when the
frequency is referenced by external terminal. Adjust up/down the set
7 Terminal DOWN frequency when the digital setting is selected as the frequency source.
The inverter output is blocked, at the time, the parking process of
8 Free stop motor is not controlled by the inverter. This way is same as the
principle of free stop described in F3.07.
The function makes use of terminal for fault reset. It has same
Fault reset
9 function with RESET key on the keyboard. This function can be used
(RESET)
to realize remote fault reset.
The inverter slows down and stops, but all operating parameters are
memorized. Such as PLC parameters, PID parameters. This terminal
10 Run pause
signal disappears, the inverter reverts to the previous state of running
before parking.
When the signal is sent to the inverter, inverter trips fault Err.15, and
External fault
11 performs troubleshooting according to fault protection action (details
normally open input
refer to function code F8.17)
Option 12 ~ 51omitted, If more choices needed, pleasecontact us.
Two-wire type 1 0
Two-wire type 2 1
F1.10 Terminal command mode 0 ★
Three-wire type 1 2
Three-wire type 2 3
This parameter defines four different modes to control inverter operation through external
terminals.
0:Two-wire type 1
This mode is the most commonly used two-wire mode. The forward/reverse operation of
motor is determined by terminal DIx, DIy.
The terminal function is set as follows:
Terminals Set value Description
DIx 1 Forward run( FWD)
DIy 2 Reverse run(REV)
Of which, DIx and DIy are the multi-function input terminals of DI1 to DI10, the level is
active.
28
Chapter 5 Function parameter
1 0 FWD
COM Digital common
1 1 Stop terminals
1:Two-wire type 2
In the mode, DIx terminal is used as running enabled, while DIy terminal is used to determine
running direction.
The terminal function is set as follows:
Terminals Set value Description
DIx 1 Forward run(FWD)
DIy 2 Reverse run(REV)
Of which, DIx and DIy are the multi-function input terminals of DI1 to DI10, the levelis
active.
Chapter 5
K1 K2 Command K1
DIx Forward (FWD)
0 0 Stop
K2
0 1 Stop DIy Reverse (REV)
1 0 FWD
COM Digital common
1 1 REV terminals
Two-wire mode 2
2:Three-wire control mode 1
For this mode,DIn is used as enabled terminal,while DIx and DIy terminal are used to control
direction.The terminal function is set as follows:
Terminal Set value Description
DIx 1 Forward run(FWD)
DIy 2 Forward run(REV)
DIn 3 Three-wire operation control
To run, firstly close DIn terminal, the motor run signal is generated by the ascendant edge of
DIx, the motor direction signal is generated by DIy status
To stop, you must disconnect DIn terminal signals Of which, DIx, DIy and DIn are the multi-
function input terminals of DI1 to DI10, DIx is for active pulse, DIy and DIn are for active level.
SB2
DIx Forward run FWD
SB1
DIn Three-wire operation
control
SB3
DIy Reverse run REV
COM Digital common
terminals
29
Chapter 5 Function parameter
As a high-speed pulse output, the maximum frequency of the output pulse is 100kHz, high-
speed pulse output of the correlation function refer to Note F2.06.
Switching quantity output function
F2.01 selection (Open collector output 0~40 0 ☆
terminal)
Relay 1 output function selection
F2.02 0~40 2 ☆
(TA1.TB1.TC1)
F2.03 Undefined
SPA output function selection (collector
F2.04 0~40 1 ☆
open circuit output terminals)
Relay 2 output function selection
F2.05 0~40 1 ☆
(TA2.TB2.TC2)
Above 5 function code is used to select five digital output function. Multifunctional output
terminal functions are as follows:
Chapter 5
Seting
Functions Description
value
0 No output No output action
Inverter is in running state, the output frequency (can be
1 Inverter running
zero), the output ON signal.
2 Fault output (fault down ) When the drive fails and downtime, the output ON signal.
Frequency level detection Please refer to the function code F7.23, F7.24's
3
FDT1 output instructions.
4 Frequency arrival Please refer to the description of function code F7.25.
Zero-speed running (no Inverter operation and the output frequency is 0, output
5
output when shutdown) ON signal.When the drive is shut down, the signal is OFF.
Before the motor overload protection, according to the
overload pre-alarm threshold value judgment, more than
6 Motor overload pre-alarm the pre-alarm threshold value output ON signal. Motor
overload parameter settings refer to the function code
F8.02 ~ F8.04.
Before the inverter overload occurs 10s, output ON
7 Inverter overload pre-alarm
signal.Setup counter arrive
After simple PLC completes one cycle, the output of a
11 PLC cycle is complete
pulse width of 250ms signal.
Inverter total running time of more than F7.21 F6.07 set
12 Total running time arrival
time,the output ON signal.
When the set frequency exceeds the upper limit frequency
or lower frequency, and output frequency is beyond the
13 Limited in frequency
upper limit frequency or lower limit frequency, output ON
signal.
Drive under the speed control mode, when the output
14 Torque limiting torque reaches the torque limit, the inverter is stall
protection status, while the output ON signal.
When the inverter main circuit and control circuit power
supply has stabilized, and the drive does not detect any
15 Ready to run
fault information, the drive is in an operational state,
output ON signal.
When the value of the analog input AI is greater than the
16 AI1>AI2
value of AI2 input and output ON signal.
31
Chapter 5 Function parameter
27 Frequency 2 reaches output Please refer to the function code F7.30, F7.31's instructions.
28 Current 1 reaches output Please refer to the function code F7.36, F7.37's instructions.
29 Current 2 reaches output Please refer to the function code F7.38, F7.39's instructions.
When the timer function selection (F7.42) is valid, the
30 Timing reach output drive time to reach this run after the set time runs out,
output ON signal.
When the value of analog input AI1 greater than F7.51
31 AI1 input overrun (AI1 input protection limit) or less than F7.50 (AI1 input
protection under), output ON signal.
32 Off load When the inverter is off-load state, output ON signal.
Analog Output DA1 and DA2 output range is 0V ~ 10V, or 0mA ~ 20mA. Pulse output or
analog output range, with the corresponding scaling function relationship in the following table:
Setting
Functions Description
value
0 Running frequency 0~Max. output frequency
1 Set frequency 0~Max. output frequency
2 Output current 0~2 times the motor rated current
4 Output power 0~2 times rated power
5 Output voltage 0~1.2 times inverter rated voltage
6 High speed pulse input 0.01kHz~100.00kHz
7 Anolog AI1 0V~10V
8 AnologAI2 0V~10V(or 0~20mA)
12 Coummunication set 0.0%~100.0%
Chapter 5
13 Motor speed 0~Max. output frequency correspondent speed
0.0A~100.0A(Inverter power≦55kW);
14 Output current
0.0A~1000.0A(Inverter power>55kW)
15 DC bus voltage 0.0V~1000.0V
17 Frequency source main set 0~Max. output frequency
Maximum frequency of high-
F2.09 0.01kHz~100.00kHz 50.00kHz ☆
speed pulse
When the SPB terminal as a pulse output, the function code is used to select the maximum
output pulse frequency value.
F2.10 SPB output delay 0.0s~3600.0s 0.0s ☆
F2.11 Relay 1 output delay time 0.0s~3600.0s 0.0s ☆
F2.13 SPA output delay time 0.0s~3600.0s 0.0s ☆
F2.14 Relay 2 output delay time 0.0s~3600.0s 0.0s ☆
Set the output terminal SPA, SPB, relay 1, relay 2, delay time of changing from the state
produced to the actual output differentiated.
Units digit SPB switching active status selection
Positive 0
Negative 1
Relay 1 active setting (0 to 1,
Tens digit
DO terminal active as defined in units digit)
F2.15 00000 ☆
status selection Hundreds digit Reserve
SPA Terminal active state
Thousands
settings (0 to 1, as defined in
digit
units digit)
Tens thousand Relay 2 active setting (0 to 1,
digit as defined in units digit)
Define the output terminal SPA, SPB, relay 1, relay 2 output logic.
0: positive, digital output terminal and the corresponding public terminal connectivity to the
active state, disconnecting is inactive state;
1: negative, digital output terminal and the corresponding public terminal connectivity to the
inactive state, disconnecting is active state.
33
Chapter 5 Function parameter
5-1-5.F3 Group Start and stop control group
Factory Change
Code Parameter name Setting range
setting Limit
Direct startup 0
Speed tracking restart 1
F3.00 Start-up mode 0 ☆
Pre-excitation start (AC asynchronous
2
motor)
F3.03 Start frequency 0.00Hz~10.00Hz 0.00Hz ☆
F3.04 Hold time for start frequency 0.0s~100.0s 0.0s ★
F3.05 DC Pre-excitation current 0%~100% 0% ★
F3.06 DC Pre-excitation time 0.0s~100.0s 0.0s ★
DC brake, generally used to stop and start the motor running. Pre-excitation is used to enable
Chapter 5
the establishment of magnetic field induction motor and then start to improve the response speed.
DC brake is valid only in start-up mode for the direct start. At this point the drive to start first
by setting the DC braking current DC braking, DC braking time after the start and then start
running. If the set DC braking time is 0, no start directly after DC braking. DC braking current
increases, the greater the braking force.
If the start-up mode for the asynchronous machine to start pre-excitation, the drive pre-press
set excitation current pre-established field, after the set pre-magnetizing time before starting
operation. If the set pre-magnetizing time is 0, no pre-excitation processes started directly. DC
brake current / pre-excitation current, is the percentage of relative inverter rated current.
Deceleration stop 0
F3.07 Stop mode 0 ☆
Free stop 1
F3.08 DC start frequency 0.00Hz~F0.19(maximum-frequency) 0.00Hz ☆
F3.09 DC waiting time 0.0s~100.0s 0.0s ☆
F3.10 Stop braking current 0%~100% 0% ☆
F3.11 Stop braking current 0.0s~100.0s 0.0s ☆
34
Chapter 5 Function parameter
Chapter 5
STOP/RESET key is enabled only
0
under keyboard operation mode
F6.00 STOP/RESET key functions 1 ☆
STOP/RESET key is enabled
1
under any operation mode
Running status display
F6.01 0000 ~FFFF 001F ☆
parameters 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
DO output Running frequency(Hz)
AI1 Voltage(V) Set frequency (Hz)
AI2 Voltage(V) Bus Voltage(V)
AI3 Voltage(V) Output voltage(V)
Count Output current(V)
Length Output power(A)
Load speed Reverse
PID setting DI inout status
If the above parameters need to be displayed in operation, firstly set its position to 1, and then
set at F6.01 after converting the binary number to the hexadecimal number.
For example,If the load speed need to be displayed in operation,the 14th in F6.01 should be
setting to 1, if the AI voltage need to be displayed in operation, the 9th in F.6.01 should be setting to
1 . If all of the related position are setting to 1 per the requirement, the data are show as follow:
Tag number 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Number 0 1 1 1 1 0 1 0 0 1 0 0 1 1 1 1
The data will devided to 4 group:
Tag number 15-12 11-8 7-4 3-0
Number 0111 1010 0100 1111
After check the comparison of the binary number and the hexadecimal number.the data is
0x7A4F.
F6.03 Stop status display parameters 0001~FFFF 0033 ☆
35
Chapter 5 Function parameter
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Length Set frequency (Hz)
PLC range Bus voltage (V)
Load speed DI input status
PID setting DO output status
High-speed pulse input frequency(Hz) AI1 Voltage(V)
Reverse AI2 Voltage(V)
Reverse AI3 Voltage(V)
Reverse Numerical value
If the above parameters need to be displayed on operation, firstly set its position to 1, and then
set at F6.03 after converting the binary number to the hexadecimal number.
Inverter module
F6.06 0.0℃~100.0℃ - ●
radiator temperature
Display the inverter module IGBT temperature.The different models of the inverter module
Chapter 5
shift key 2
forward/Reverse running switching 3
UP/DOWN setting remove 4
Free stop 5
commands switch orderly 6
1:Jog running: press QUICK key , the inverter will make jog running in the default direction.
2:Shift key : Choose displayed parameter circularly under running or stop interface
3:Forward/Reverse running switching: it can complete the request of forward/Reverse running,
it is effective under the keyboard command.
4:UP/DOWN setting remove: to remove the settings of the UP/DOWM.
5:Free stop; operate the quick key to stop the inveter.
6:Switch and display the commands orderly by pressing QUICK key ,Keyboard setting--
terminal setting-communications setting will switch orderly.
Chapter 5
5-1-8.F7 Group Auxiliary function
Factory Change
Code Parameter name Setting range
setting Limit
F7.00 Jog running frequency 0.00Hz~F0.19(maximum frequency) 2.00Hz ☆
F7.01 Jog acceleration time 0.0s~6500.0s 20.0s ☆
F7.02 Jog deceleration time 0.0s~6500.0s 20.0s ☆
Allow 0
F7.17 Reverse rotation control 0 ☆
Prohibit 1
OFF 0
F7.22 Start protection 0 ☆
ON 1
This parameter relates to the security features of the inverter
If this parameter is set to 1 , and if the running command is active (e.g. the terminal running
command is closed before power-on) when the inverter is in power-on, the inverter will not
respond to the running command, you must firstly cancel the running command, when the running
command is active again, the inverter will respond. The parameter is set 1, you can prevent the
danger caused by that the inverter unknowingly responds to the running command in the event of
power-on and fault reset
If the parameter is set to 0, the inverter is in no fault state (for example, the terminal operation
command is closed before power on), the inverter responds to the operation command
37
Chapter 5 Function parameter
large,otherwise the poor inhibitory effect may cause over current fault.
When the overcurrent stall gain is set to 0,the overcurrent stall function will be canceled.
prohibit 0
F8.02 Motor overload protection 1 ☆
allow 1
F8.03 Motor overload protection gain 0.20~10.00 1.00 ☆
F8.02=0: no motor overload protection function,there may be the risk of the demage to the
motor due to overheating,it is recommend that the thermal is installed between the inverter and the
motor;
F8.02=1: the inverter will determine whether the motor is overloaded or not according to the
inverse time curve of the motor overload protection.Inverse time curve of motor overload
protection:220% X (F8.03)X rated motor current,if this lasts for 1 second,the alarm of motor will
be prompted overload fault;150%X(F8.03)X rated motor current,if this lasts for 30 seconds, the
alarm of motor overload will be prompted.
User shall correctly set the value of F8.03 according to the Actual motor
Chapter 5
Overload capacity,if the value is set to too large,which may easily lead to motor overheating
and damage while the inverter will not alarm!
Motor overload pre-alarm co-
F8.04 50%~100% 80% ☆
effcient
This function is used in the front of motor overload fault protection,and sends a pre-alarm
signal to the control system by DO, the warning coefficient is used to determine the extent of pre-
alarm prior to motor overload protection.The higher the value, the smaller the extent of pre-alarm
in advance.
When the cumulative amount of inverter output current is greater than the products of the
inverse time curve of overload and F8.04,the inverter multi-function digital DO will output “motor
overload pre-alarm” on signal.
F8.05 Overvoltage stall gain 0(Stall without overpressure)~100 0 ☆
Stall protection voltage / energy
F8.06 120%~150%( Three-phase) 130% ☆
dissipation braking voltage
In the process of deceleration when the inverter, the DC bus voltage over voltage stall
protection / braking voltage, inverter stop deceleration remain in the current operating frequency
(F3.12 = 0, while the output signal by an external brake, braking resistor implement energy
brake. ) continue to slow down after the bus voltage drops.
The overvoltage stall gain is used to adjust the ability of the converter to suppress the
overvoltage during the deceleration process. The greater the value, the better the ability to suppress
the overpressure. The smaller the gain setting, the better the condition is that no overvoltage
occurs.
For small inertia loads, the overvoltage stall gain should be small, otherwise the dynamic
response of the system will be slower. For large inertia load, this value should be large, otherwise
the suppression effect is not good, overvoltage fault may occur.
The overvoltage stall function is reversed when the overvoltage stall gain is set to 0.
prohibit 0
F8.08 Out of phase protection 1 ☆
allow 1
Select whether the output phase is protected.
Ground to ground short-circuit invalid 0
F8.09 1 ☆
protection effective 1
Frequency converter can be selected to check whether the motor is shorted to ground.
If this function is valid, the converter U, V, and W will have voltage output for a period of
time after power on.
38
Chapter 5 Function parameter
Chapter 5
The wait time between the self alarm of the frequency converter and the reset of the automatic
fault.
Instantaneous stop protection
F8.27 50%~100% 80% ☆
voltage
F8.29 Momentary judgement voltage 50.0%~100.0%( Standard bus voltage) 80% ☆
Invalid 0
F8.30 Off load protection options 0 ☆
Effective 1
0.0%~100.0%( Rated current of
F8.31 Load test level 10.0% ☆
motor)
F8.32 Load test time 0.0s~60.0s 1.0s ☆
If the off load protection function is valid, when the inverter output current is less than the
load detection level F8.31, and the duration is greater than the load detection time F8.32, the
output frequency of the inverter is automatically reduced to 7% of the rated frequency. During off
load protection, the inverter automatically returns to the set frequency if the load is resumed.
5-1-10.Communication parameterF9.00
Factory Change
Code Parameter name Setting range
setting Limit
Units digit MODBUS
300BPS 0
600BPS 1
1200BPS 2
2400BPS 3
4800BPS 4
F9.00 Baud rate 9600BPS 5 6005 ☆
19200BPS 6
38400BPS 7
57600BPS 8
115200BPS 9
Tens digit Profibus-DP
115200BPS 0
39
Chapter 5 Function parameter
208300BPS 1
256000BPS 2
512000BPS 3
Hundreds digit Reserved
Thousands digit CAN bus baudrate
20 0
50 1
100 2
125 3
250 4
500 5
1M 6
Chapter 5
This parameter is used to set the data transfer rate between the host computer and the inverter.
Note that the baud rate set by the host computer and the inverter must be the same, otherwise
communication can not be working . The higher the baud rate, the faster the communication speed.
No parity (8-N-2) 0
Even parity (8-E-1) 1
F9.01 Data format 0 ☆
Odd parity (8-O-1) 2
No parity (8-N-1) 3
The data format set by the host computer and the inverter must be the same. Otherwise, the
communication can not be carried out
F9.02 This unit address 1~250,0 for broadcast address 1 ☆
When the local address is set to 0, that means broadcast address,it can achievethe host
computer broadcast function.
The local address is unique (except for the broadcast address), which is the basic to achieve
point to point communication between the host computer and inverter .
F9.03 Response delay 0ms-20ms 2ms ☆
Response delay: It is the interval between the end of the inverter data reception and the
transmission of data to the host computer.If the response delay is less than the system processing
time, the response delay is based on the system processing time. If the response delay is longer
than the system processing time, the system will delay the waiting time and send data to the host
computer until the response delay time is reached.
F9.04 Communication timeout time 0.0 (invalid), 0.1s-60.0s 0.0 ☆
When the function code is set to 0.0s, the communication timeout parameter is invalid.When
the function code is set to a valid value, if the interval between the next communication exceeds
the communication timeout time, the system will show a communication error (fault number
Err.16).Normally, it is set to invalid.If you set the secondary parameter in a continuous
communication system, you can monitor the communication status
Units igit MODBUS
Non-standard MODBUS protocol 0
Standard MODBUS protocol 1
F9.05 Data transfer format selection 30 ☆
Tens digit Profibus
PPO1 format 0
PPO2 format 1
40
Chapter 5 Function parameter
PPO3 format 2
PPO5 format 3
F9.05 = 1: Select the standard Modbus protocol,F9.05 = 0: When reading a command, the
slave returns more bytes than the standard Modbus protocol.
Communication read current 0.01A 0
F9.06 0 ☆
resolution 0.1A 1
Used to determine the output current value when the communication reads the output current.
Modbus communication card 0
F9.07 Communication card type Profibus communication card 1 0 ☆
Reserved 2
Chapter 5
Code Parameter name Setting range
setting Limit
Disable 0
Fb.00 Fast current limiting manner 1 ☆
Enable 1
Enable Quick Current Limiting function, which can minimize the overcurrent fault of
inverter , and ensure the uninterrupted operation of inverter. If the drive is in the state of fast
current limiting for a long period of time , the inverter may be damaged by overheating and others,
this case is not allowed, so the inverter will alarm fault with fault ID Err.40, it indicates that the
inverter exists overload and needs to be shut down.
Fb.01 Undervoltage point setting 50.0%~140.0% 100.0% ☆
Used to set the voltage value of inverter undervoltage fault with fault ID Err.09 , the different
voltage levels of inverter 100.0% corresponds to the different voltage points are as follows:
Single-phase 220V or three-phase 220V: 200V three-phase 380V: 350V.
Fb.02 Overvoltage point setting 200.0V~2500.0V - ★
Single-phase 220V or three-phase 220V: 200V three-phase 380V: 350V.
No compensation 0
Deadband compensation mode
Fb.03 Compensation mode 1 1 1 ☆
selection
Compensation mode 2 2
Current detection
Fb.04 0~100 5 ☆
compensation
41
Chapter 5 Function parameter
2: MPPT mode
Bus voltage is given as the maximum power search result, F0.03 is set to 8, photovoltaicmode.
When starting but before the searching, the bus voltage is given as E0.01, atintervals after the
search, the search result is as given value
Confirmed
E0.01 Solar voltage setting 0.0~1000.0V ☆
model type
When set E0.00 to 1, this voltage is CVT mode bus voltage set value;
When set E0.00 to 2, the voltage is the bus voltage given value when MPPT mode be started,
and also the initial value when search voltage.
Appropriate adjustments according to the site conditions.
Note: the set value should be lower than the bus voltage value, if the value is higher than
thebus voltage, the inverter may run at around 0Hz during starting.
Voltage Voltage setting default value(V)
220V 310
380V 540
Chapter 5
42
Chapter 5 Function parameter
Confirmed
E0.08 Solar hibernation voltage 0.0~1000.0V ☆
model type
When inverter is running, when the bus voltage is lower than the set voltage (E0.08),inverter
will go into hibernation.
Voltage Hibernation voltage default Value(V)
220V 200
380V 400
E0.09 Hibernation frequency 0~Max frequency(F0.19) 15.00Hz ☆
Hibernation frequency (E0.09) Used with wake-up delay time (E0.03) and hibernation delay
time (E0.11), pls check E0.03 for Functional description
E0.10 Load drop detection interval time 0~65535s 6000s ☆
When using the load detection interval, set F8.30 ~ F8.32.
After the inverter falls off, Restart the operation after the time which set by E 0.10.
Chapter 5
E0.11 Hibernation delay time 0~10000s 100 ☆
Hibernation delay time(E0.11)Used with wake-up delay time (E0.03) and hibernation
frequency (E0.09), pls check E0.03 for Functional description
43
Chapter 5 Function parameter
E2.10 is used for filtering the PID output frequency, the filter will weaken the sudden change
of the inverter output frequency, but it will also bring the response performance of the process
closed loop system.
0.0%: not judged feedback loss
E2.11 PID feedback loss detection value 0.0% ☆
0.1% to 100.0%
E2.12 PID feedback loss detection time 0.0s to 20.0s 0.0s ☆
This function code is used to determine whether the PID feedback is lost or not.
When the PID feedback is less than the PID feedback loss detection value(E2.11), and the
duration is longer than the PID feedback loss detection time(E2.12), the inverter will alarm fault ID
Err.31, and troubleshoot according to the selected method.
E2.13 Proportional gain KP1 0.0 to 200.0 80.0 ☆
E2.14 Integration time Ti1 0.01s to 10.00s 0.50s ☆
E2.15 Differential time Td1 0.00s to 10.000s 0.000s ☆
Chapter 5
Proportional gain KP1:Used to decide the extent of the PID regulator, the greater KP1, the
greater adjusting extent. This parameter 100.0 means that when the deviation of PID feedback value
and reference value is 100.0%, the PID regulator will adjust the output frequency command to the
maximum frequency.
Integration time Ti1: used to decide the extent of integral adjustment of the PID regulator. The
shorter integration time, the greater extent of integral adjustment The integration time means that
when the deviation of PID feedback value and reference value is 100.0%, the integration regulator
will successively adjust to the maximum frequency for the time.
Differential time Td1: used to decide the extent that the PID regulator adjusts the deviation
change rate. The longer differential time, the greater extent of adjustment The differential time
means that the feedback value changes 100.0% within the time, the differential regulator will adjust
to the maximum frequency.
E2.16 Proportional gain KP2 0.0 to 200.0 20.0 ☆
E2.17 Integration time Ti2 0.01s to 10.00s 2.00s ☆
E2.18 Differential time Td2 0.00s to 10.000s 0.000s ☆
no switching 0
PID parameter
E2.19 switching via terminals 1 0 ☆
switching conditions
automatically switching according to deviation. 2
E2.20 Proportional gain KP2 0.0% to E2.21 20.0% ☆
E2.21 Integration time Ti2 E2.20 to 100.0% 80.0% ☆
In some applications, only one group of PID parameters can not meet the needs of the entire
run, it is required to use different PID parameters under different conditions.
This group of function codes is used to switch between two groups of PID parameters. Which
the setting method for regulator parameter(E2.16 to E2.18) is similar to the
parameter(E2.13~E2.15).The two groups of PID parameters can be switched by the multi-
functional digital DI terminal, can also be switched automatically according to the PID deviation.If
you select the multi-functional DI terminal, the multi-function terminal function selection shall be
set to 43 (PID parameter switching terminal), select parameter group 1 (E2.13 E2.15) when the
terminal is inactive, otherwise select parameter group 2 (E2.16 to E2.18).
If you select the automatic switch mode, and when the absolute value of deviation between
reference and feedback parameters is less than PID parameter switching deviation 1(E2.20), select
parameter group 1 for PID parameter. When the absolute value of deviation between reference and
feedback parameters is more than PID parameter switching deviation 2(E2.21), select parameter
group 2 for PID parameter. If the deviation between reference and feedback parameters is between
switching deviation 1 and switching deviation 2, PID parameter is the linear interpolation of the
44
Chapter 5 Function parameter
Chapter 5
integral action after PID operation output reaches the maximum or the minimum value.If you select
to stop the integral action, the PID integral will stop the calculation, which may help to reduce the
overshoot of PID.
E2.23 PID initial value 0.0%~100.0%( Max frequency) 0.0% ☆
E2.24 PID initial value hold time 0.00s~360.00s 0.00s ☆
When the inverter starts, PID output is fixed at PID initial value(E2.23), and then continuous
for the PID initial value hold time(E2.24), at last PID begins operation of the closed-loop
adjustment.
Output frequency(Hz)
Time(t)
45
Chapter 5 Function parameter
Chapter 5
See F2 group physical DO output option 1 to 40
VDO3 output With the physical internal sub DIx 0
E3.13 0 ☆
function See F2 group physical DO output option 1 to 40
VDO4 output With the physical internal sub DIx 0
E3.14 0 ☆
function See F2 group physical DO output option 1 to 40
VDO5 output With the physical internal sub DIx 0
E3.15 0 ☆
function See F2 group physical DO output option 1 to 40
Units digit VDO1
Positive logic 0
Negative logic 1
VDO output Tens digit VDO2(0 to 1,same as above)
E3.16 00000 ☆
effective status
Hundreds digit VDO3(0 to 1,same as above)
Thousands digit VDO4(0 to 1,same as above)
Ten thousands digit VDO5(0 to 1,same as above)
E3.17 VDO1 output delay time 0.0s to 3600.0s 0.0s ☆
E3.18 VDO2 output delay time 0.0s to 3600.0s 0.0s ☆
E3.19 VDO3 output delay time 0.0s to 3600.0s 0.0s ☆
E3.20 VDO4 output delay time 0.0s to 3600.0s 0.0s ☆
E3.21 VDO5 output delay time 0.0s to 3600.0s 0.0s ☆
47
Chapter 5 Function parameter
48
Chapter 5 Function parameter
Before preforming asynchronous motor parameters comprehensive auto tuning, not only
motor type and motor nameplate parameters b0.00 to b0.05 must be set properly, but also encoder
type and encoder pulses b0.29, b0.28.
For asynchronous motor parameters comprehensive auto tuning, the inverter can obtain b0.06
to b0.10 five motor parameters, as well as the AB phase sequence b0.31 of encoder, vector control
current loop PI parameters F5.12 to F5.15.
Chapter 5
Restore default parameter values, including
3
motor parameters
Backup current user parameters 4
Parameter
y0.00 Restore user backup parameters 501 0 ★
initialization
Clear keyboard storage area 10
Upload parameter to keyboard storage area 1 11
Upload parameter to keyboard storage area 2 12
Download the parameters from keyboard storage
21
1 area to the storage system
Download the parameters from keyboard storage
22
2 area to the storage system
1: restore the factory setting, not including motor parameters:after y0.00 is set to 1, most of the
inverter function parameters are restored to the factory default parameters, but motor parameters,
frequency command decimal point (F0.02), fault recording information, cumulative running time ,
cumulative power-on time and cumulative power consumption will not be restored.
2: clear history:to clear the history of the inverter's fault recording information, cumulative
running time , cumulative power-on time and cumulative power consumption.
3: restore default parameter values including motor parameters.
4: backup current user parameters:backup the parameters set by the current user. Backup all
function parameters. It is easy to restore the default settings when user incorrectly adjust
parameters.
501: store user backup parameters:Restore previous backup user parameters.
10: clear keyboard storage area:Empty keyboard storage area 1 and keyboard storage area 2
11: upload parameter to keyboard storage area 1:Upload the parameters of the inverter to
keyboard storage area 1.
12: upload parameter to keyboard storage area 2:Upload the parameters of the inverter to the
keyboard storage area 2.
21: download the parameters from keyboard storage 1 area to the storage system:Download
the parameters from keyboard storage 1 to inverter
22:download the parameters from keyboard storage 2 area to the storage system:Download the
parameters from keyboard storage 2 to inverter
49
Chapter 5 Function parameter
50
Chapter 5 Function parameter
y1.08 Reserved
y1.09 Power-on time of the third fault Current power-on time of the last fault ●
y1.10 Running time of the third fault Current running time of the last fault ●
y1.11 Reserve
y1.12 Reserve
y1.13 Frequency of the second fault Frequency of the last fault ●
y1.14 Current of the second fault Current of the last fault ●
y1.15 Bus voltage of the second fault Bus voltage of the last fault ●
Input terminal status of the last fault, the order
is:
BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0
Chapter 5
corresponding binary bits is 1, OFF is 0, all DI
status is converted to the decimal number for
display.
Output terminal status of the last fault, the order
is:
BIT4 BIT3 BIT2 BIT1 BIT0
51
Chapter 5 Function parameter
52
Chapter 6 Troubleshooting
6-1.Fault alarm and countermeasures
PI500-S can provide effective protection when the equipment performance is played fully. In
case of abnormal fault, the protection function will be invoked, the inverter will stop output, and
the faulty relay contact of the inverter will start, and the fault code will be displayed on the display
panel of the inverter. Before consulting the service department, user can perform self-check ,
analyze the fault cause and find out the solution according to the instructions of this chapter. If the
fault is caused by the reasons as described in the dotted frame, please consult the agents of inverter
or directly contact with our company.
Chapter 6
3.module overheating
3.check the air duct is blocked or
Inverter unit 4.the internal wiring of inverter
1 Err.01 not and the fan is working
protection is loose
normally or not, and eliminate
5.the main control panel is
problems
abnormal
4.correctly plug all cables
6.the drive panel is abnormal.
5.seek for technical support
7.the inverter module is
abnormal
1.the acceleration time is too
short
1.increase acceleration time
2.manual torque boost or V/F
2.adjust manual torque boost or
curve is not suitable
V/F curve
3.the voltage is low
3.set the voltage to the normal
4.the short-circuit or earthing of
range
inverter output happens
4.eliminate peripheral faults
2 Err.02 Acceleration 5.the control mode is vector and
5.perform identification for the
overcurrent without identification of
motor parameters
parameters
6.select Speed Tracking Start or
6.the motor that is rotating is
restart after stopping the motor.
started unexpectedly.
7.cancel the sudden load
7.suddenly increase the load in
8.choose the inverter with large
the process of acceleration.
power level
8.the type selection of inverter is
small
1.the short-circuit or earthing of
inverter output happens
1.eliminate peripheral faults
2.the control mode is vector and
2.perform identification for the
without identification of
motor parameters
parameters
3.increase the deceleration time
3 Err.03 Deceleration 3.the deceleration time is too
4.set the voltage to the normal
overcurrent short
range
4.the voltage is low
5.cancel the sudden load
5.suddenly increase the load in
6.install braking unit and brake
the process of deceleration.
resistor
6.didn't install braking unit and
braking resistor
53
Chapter 6 Troubleshooting
54
Chapter 6 Troubleshooting
Chapter 6
overheating temperature
4.the module thermistor is
4.replace the thermistor
damaged
5.replace the inverter module
5.the inverter module is damaged
Input external fault signal
External
15 Err.15 through the multi-function Reset run
equipment fault
terminal DI
1.the communication cable is not
normal 1.check the communication cable
2.the settings for communication 2.correctly set the
expansion card F9.07 are communications expansion card
16 Err.16 Communicatio incorrect type
n fault 3.the settings for communication 3.correctly set the
parameters F9 group are communication parameters
incorrect 4.check the wiring of host
4.the host computer is not computer
working properly
1.check and eliminate the
1.input phase loss existing problems in the
17 Err.17 Contactor fault 2.the drive plate and the contact peripheral line
are not normal 2.replace the drive, the power
board or contactor
Current 1.check Hall device 1.replace the drive panel
18 Err.18
detection fault 2.the drive panel is abnormal. 2.replace hall device
1.the motor parameters was not 1.correctly set motor parameter
Motor
set according to the nameplate according to the nameplate
19 Err.19 parameter auto
2.the identification process of 2.check the lead wire from the
tuning fault
parameter is timeout inverter to the motor
20 Reserve
21 Err.21 EEPROM read
EEPROM chip is damaged Replace the main control panel
and write fault
Inverter 1.overvoltage 1.eliminate overvoltage fault
22 Err.22
hardware fault 2.overcurrent 2.eliminate overcurrent fault
Short-circuit to
23 Err.23 Motor short to ground Replace the cable or motor
ground fault
55
Chapter 6 Troubleshooting
31 Err.31 PID feedback is less than the set Check PID feedback signal or set
loss when
value of E2.11 E2.11 to an appropriate value
running fault
1.reduce the load and check the
1.whether the load is too large or
motor and its mechanical
40 Err.40 Quick current the motor stall occurs
conditions
limiting fault 2.the type selection of inverter is
2.choose the inverter with large
small
power level
Switch motor Change current motor through
41 Err.41 Switch motor after the inverter
when running the terminal when the inverter is
stops
fault running
42 Reserve
1.the parameter was not
1.perform identification for the
identified
motor parameters
2.the setting for encoder
Motor over 2.correctly set encoder
43 Err.43 parameters is incorrect
speed fault parameters
3.the setting for motor overspeed
3.reasonably set the detection
detection parameter(F8.13,
parameters
F8.14) is unreasonable.
1.detect the wiring of
1.the wiring of temperature temperature sensor wiring and
Motor
45 Err.45 sensor is loose eliminate fault.
overtemperatur
2.the motor temperature is too 2.decrease carrier frequency or
e fault
high take other cooling measures to
cool motor
the deviation between the motor reconfirm the correct motor
51 Err.51 Initial position
parameters and the actual parameters, focus on whether the
error
parameters is too large rated current is set to too small.
1.Keyboard interface control 1.Detection of keyboard
board interface; interface, control board interface
2.Keyboard or crystal is abnorma.
Communicatio connector; 2.Detect keyboard, crystal joints
- COF
n failure 3.Control board or keyboard are abnormal.
hardware damage; 3.Replace control board or
4.Keyboard line is too long, keyboard.
causing the interference. 4. Consult factory, seek help.
56
Chapter 6 Troubleshooting
6-2-1EMC standard
In accordance with the requirements of the Chinese national standard GB/T12668.3, the
inverter must comply with the requirements of electromagnetic interference and anti-
electromagnetic interference.
Our existing products adopt the latest international standards: IEC/EN61800-3: 2004
(Adjustable speed electrical Power drive systems Part 3: EMC requirements and specific test
methods), which is equivalent to the Chinese national standards GB/T12668.3. EC/EN61800-3
assesses the inverter in terms of electromagnetic interference and anti-electronic interference.
Electromagnetic interference mainly tests the radiation interference, conduction interference and
harmonics interference on the inverter (necessary for civil inverter).
Anti-electromagnetic interference mainly tests the conduction immunity, radiation immunity,
surge immunity, EFTB(Electrical Fast Transient Burs) immunity, ESD immunity and power low
frequency end immunity (the specific test items includes: 1. Immunity tests of input voltage sag,
interrupt and change; 2.commutation notch immunity; 3. harmonic input immunity ; 4. input
Chapter 6
frequency change; 5. input voltage unbalance; 6. input voltage fluctuation). The tests shall be
conducted strictly in accordance with the above requirements of IEC/EN61800-3, and our products
are installed and used according to the guideline of the Section 7.3 and can provide good
electromagnetic compatibility in general industry environment.
6-3.EMC directive
6-3-1.Harmonic effect
The higher harmonics of power supply may damage the inverter. Thus, at some places where
the quality of power system is relatively poor, it is recommended to install AC input reactor.
caused by the leakage current of the inverter's grounding wire when common grounding mode is
adopted.
6-3-6.Precautions on installing EMC input filter at the input end of power supply
1) Note: when using the inverter, please follow its rated values strictly. Since the filter belongs
to Classification I electric appliances, the metal enclosure of the filter and the metal ground of the
installing cabinet shall be well earthed in a large area, and have good conduction continuity,
otherwise there may be danger of electric shock and the EMC effect may be greatly affected.
Through the EMC test, it is found that the filter ground end and the PE end of the inverter must be
connected to the same public earth end, otherwise the EMC effect may be greatly affected.
2) The filter shall be installed at a place close to the input end of the power supply as much as
possible.
58
Chapter 7 Dimension
7-1.Dimension
7-1-1.Product outside drawing, installation size
Upper cove plate
operation
panel
Upper cover plate Cooling fan
retaining screw
Chapter 7
7-1-2.PI500 series
A D1
d
E
H1
B
H
D
W
59
Chapter 7 Dimension
A D1
d
H1
B
H
W D
60
Chapter 7 Dimension
A
φd
D1
H1
B
H
D
W
Chapter 7
Figure 7-4:15~220kW G3 Dimension
A
A/2 φd
D1
H1
B
H
W D
61
Chapter 7 Dimension
Iron shell hanging series:
Output Dimension (mm) Installation(mm) Weight
Power rating power (kg)
H H1 W D D1 A B d
(kW)
PI500-S 5R5G1 5.5
PI500-S 7R5G2 7.5 280 300 190 190 198 140 285 6 7.2
PI500-S 015G3 15
PI500-S 011G2 11
PI500-S 018G3 18.5 330 350 210 190 198 150 335 6 9.5
PI500-S 022G3 22
PI500-S 015G2 15
PI500-S 018G2 18.5
380 400 240 215 223 180 385 7 13
PI500-S 030G3 30
PI500-S 037G3 37
PI500-S 022G2 22
PI500-S 030G2 30
PI500-S 037G2 37
500 520 300 275 283 220 500 10 42
PI500-S 045G3 45
PI500-S 055G3 55
PI500-S 075G3 75
PI500-S 045G2 45
PI500-S 055G2 55
Chapter 7
62
Chapter 7 Dimension
H1
H
B
Chapter 7
A d
W
Figure 7-6:132~220kW G3 (With DC reactor and base)Dimension
D1
D
H1
H
A d
B
63
Chapter 7 Dimension
65 9 18
2-M3
100
65
17
20.5
17
6.5 52
64
Chapter 7 Dimension
PI500-S keyboard size chart:
90
52 22
135
127
126
87
65
19.5
5-? 4.2
90°
82
81
Chapter 7
Figure 7-9:keyboard size chart (size: mm)
PI500-S keyboard installation opening size map:
Outside installation panel open Inside installation panel open
T=1.0~1.5mm T=1.0~1.5mm
Installation inlet dimension Installation inlet dimension
panel panel
82 84
126.5
129
4-R9
65
Chapter 8 Maintenance and repair
8-1.Inspection and maintenance
During normal use of the inverter, in addition to routine inspections, the regular inspections are
required (e.g. the overhaul or the specified interval, and the interval shall not exceed 6 months),
please refer to the following table to implement the preventive measures.
Check Date
Check Check
Routi Regul Check to be done Method Criterion
Points Items
ne ar
LED Whether display is abnormal or As per
√ Display Visually check
display not use status
Cooling Whether abnormal noise or Visually and
√ √ Fan No abnormal
system vibration exists or not audibly check
Surroun
Visually check
ding Temperature, humidity, As per Section
√ Body with smelling
conditio dust, harmful gas. 2-1
and feeling
ns
Input/o
Test R, S, T and As per
utput Whether input/output voltage
√ Voltage U, V, W standard
termina is abnormal or not
terminals specifications
ls
Whether these phenomenon of
Chapter 8
66
Chapter 8 Maintenance and repair
8-3.Storage
The following actions must be taken if the inverter is not put into use immediately(temporary
or long-term storage) after purchasing:
※ It should be store at a well-ventilated site without damp, dust or metal dust, and the ambient
temperature complies with the range stipulated by standard specification
※ Voltage withstand test can not be arbitrarily implemented, it will reduce the life of inverter.
Insulation test can be made with the 500-volt megger before using, the insulation resistance
shall not be less than 4MΩ.
8-4.Capacitor
8-4-1.Capacitor rebuilt
If the Solar inverter hasn’t been used for a long time, before using it please rebuilt the DC bus
capacitor according the instruction. The storage time is counted from delivery.
Time Operation instruction
Less than 1 year No need to recharge
Between 1~2 Before the first time to use, the Solar inverter must be recharged for one
Chapter 8
years hour
Use adjustable power to charge the Solar inverter:
--25% rated power 30 minutes,
Between
-- 50% rated power 30minutes,
2~3years
-- 75% rated power 30minutes,
--Last 100% rated power 30minutes,
Use adjustable power to charge the Solar inverter:
--25% rated power 2hours,
More than 3 years --50% rated power 2 hours,
-- 75% rated power 2hours,
-- Last 100% rated power 2hours.
Instruction of using adjustable power to charge the Solar inverter:
The adjustable power is decided by the Solar inverter input power, for the single phase/3
phase 220v Solar inverter, we use 220v AC/2A Regulator. Both single phase and three phase Solar
inverter can be charged by single phase Power Surge(L+ connect R,N connects T) Because it is the
same rectifier,so al l the DC bus capacitor will be charged at the same time.
You should make sure the voltage(380v) of high voltage Solar inverter, because when the
capacitor being charged it almost doesn’t need any current, so small capacitor is enough(2A)
The instruction of using resisitor( incandescent lights) to charge Solar inverters:
When charge the DC bus capacitor of drive system by connecting power directly, then the
time should not be less than 60 minutes. The operation should be carried on under the condition of
normal temperature and without load, and moreover ,should be added resistor in the power supply
cycle.
380V drive system: use 1K/100W resistor. When the power is less than 380v, 100w
incandescent lights is also suitable. When using incandescent lights, the lights will extinct or
become very weak.
67
Chapter 8 Maintenance and repair
R
Voltage
S Inverter
AC 380V
T
68
Chapter 9 Warranty
2. Exceptions clause
If belongs to the quality problems caused by following reasons products, not within the
warranty.
2-1. The user is not in accordance with the "products manual" is used method of operation
caused the failure.
2-2. Users without permission to repair or alteration caused by product failure.
2-3. Users beyond the standard specifications require the use of the inverter caused by
Chapter 9
product failure.
2-4. Users to buy and then fell loss or damage caused by improper handling.
2-5. Because the user use environment device caused by aging lead to product failure.
2-6. Due to the fault cause of earthquake, fire, lightning, wind or water disaster, abnormal
voltage irresistible natural disasters.
2-7. Damaged during shipping (Note: the transport mode specified by the customer, the
company to assist to handle cargo transfer procedures).
69
Appendix I Recommended solar array configuration
70
Appendix II RS485 Communication protocol
II -1 Communication protocol
II -1-1 Communication content
This serial communication protocol defines the transmission information and use format in
the series communication Including: master polling( or broadcast) format; master encoding
method, and contents including: function code of action, transferring data and error checking.
The response of slave also adopts the same structure, and contents including: action confirmation,
returning the data and error checking etc. If slave takes place the error while it is receiving
information or cannot finish the action demanded by master, it will send one fault signal to
master as a response.
Application Method
The inverter will be connected into a “Single-master Multi-slave” PC/PLC control network
with RS485 bus.
Bus structure
(1)Interface mode
RS485 hardware interface
(2) Transmission mode
Asynchronous series and half-duplex transmission mode. For master and slave, only one of
them can send the data and the other only receives the data at the same time. In the series
asynchronous communication, the data is sent out frame by frame in the form of message
(3) Topological structure
Single-master and multi-slave system. The setting range of slave address is 0 to 247, and 0
refers to broadcast communication address. The address of slave for network must be exclusive.
Frequency
inverter
Figure II- 1
71
Appendix II
slave address 01, its start address F0.02 continuously reads two values.
Master command information
ADR 01H
CMD 03H
Start address high-order F0H
Start address low-order 02H
Number of registers high-order 00H
Number of registers low-order 02H
CRC CHK low-order
CRC CHK values are to be calculated
CRC CHK high-order
Slave responding information
When F9.05 is set to 0:
ADR 01H
CMD 03H
72
Appendix II
II -2 Check mode
Check mode - CRC mode: CRC (Cyclical Redundancy Check) adopts RTU frame format,
the message includes an error-checking field that is based on CRC method. The CRC field
checks the whole content of message. The CRC field has two bytes containing a 16-bit binary
value. The CRC value calculated by the transmitting device will be added into to the message.
The receiving device recalculates the value of the received CRC, and compares the calculated
value to the Actual value of the received CRC field, if the two values are not equal, then there is
an error in the transmission.
The CRC firstly stores 0xFFFF and then calls for a process to deal with the successive eight-
bit bytes in message and the value of the current register. Only the 8-bit data in each character is
valid to the CRC, the start bit and stop bit, and parity bit are invalid.
During generation of the CRC, each eight-bit character is exclusive OR(XOR) with the
register contents separately, the result moves to the direction of least significant bit(LSB), and
73
Appendix II
the most significant bit(MSB) is filled with 0. LSB will be picked up for detection, if LSB is 1,
the register will be XOR with the preset value separately, if LSB is 0, then no XOR takes place.
The whole process is repeated eight times. After the last bit (eighth) is completed, the next eight-
bit byte will be XOR with the register's current value separately again. The final value of the
register is the CRC value that all the bytes of the message have been applied.
When the CRC is appended to the message, the low byte is appended firstly, followed by the
high byte. CRC simple functions is as follows:
related parameter settings of the inverter. Read and write function-code parameters (Some
functional code is not changed, only for the manufacturer use or monitoring): the rules of
labeling function code parameters address:
The group number and label number of function code is used to indicate the parameter
address:
High byte: F0 to Fb (F group), A0 to AF (E group), B0 to BF(B group),C0 to C7(Y
group),70 to 7F (d group) low byte: 00 to FF
For example: address F3.12 indicates F30C; Note: L0 group parameters: neither read nor
change; d group parameters: only read, not change.
Some parameters can not be changed during operation, but some parameters can not be
changed regardless of the inverter is in what state.When changing the function code parameters,
please pay attention to the scope, units, and relative instructions on the parameter.
Besides, due to EEPROM is frequently stored, it will redUce the life of EEPROM, therefore
under the communication mode some function code do not need to be stored and you just change
74
Appendix II
75
Appendix II
The first: Set F0.03 (main frequency source setting) as 0/1 (keyboard set frequency), and
then modify the settings frequency by modifying F0.01 (keyboard set frequency).
Communication mapping address of F0.01 is 0xF001 (Only need to change the RAM
communication mapping address to 0x0001).
The second :Set F0.03 (main frequency source setting) as 9 (Remote communication set),
and then modify the settings frequency by modifying (Communication settings). , mailing
address of this parameter is 0x1000.the communication set value is the percentage of the relative
value, 10000 corresponds to 100.00%, -10000 corresponds to -100.00%. For frequency
dimension data, it is the percentage of the maximum frequency (F0.19); for torque dimension
data, the percentage is F5.08 (torque upper limit digital setting).
Control command is input to the inverter: (write only)
Command word address Command function
0001: Forward run
0002: Reverse run
0003: Forward Jog
2000 0004: Reverse Jog
0005: Free stop
0006: Deceleration and stop
0007: Fault reset
Inverter read status: (read-only)
Status word address Status word function
0001: Forward run
3000 0002: Reverse run
0003: Stop
Parameter lock password verification: (If the return code is 8888H, it indicates that password
verification is passed)
Password address Enter password
C000 *****
Digital output terminal control: (write only)
Command address Command content
BIT0: SPA output control
BIT1: RELAY2 output control
2001 BIT2 RELAY1 output control
BIT3: Manufacturer reserves the undefined
BIT4: SPB switching quantity output control
Analog output DA1 control: (write only)
Command address Command content
Appendix II
76
Appendix II
77
Product information feedback
Dear user:
Thank you for your interest in and purchasing Powtran products! In order to better
serve you, we want to be able to timely get your personal information and the related
information of the purchased Powtran products so as to understand your further
demands for our Powtran products, we would appreciate your valuable feedback. For
your convenience, please visit our website http://www.powtran.com and then click
"Technologies and Services"and "Download" columns to submit your feedback
information.