SERVICE MANUAL

&
PARTS LIST

MODEL: Cover Pro 2000CPX

 Table of Contents

Replacing the External Parts

1. Belt Cover......................................................................................... 1
2. Looper Cover.................................................................................... 2
3. Rear Cover....................................................................................... 3
4. Front Cover....................................................................................... 4
5. Free Arm Cover................................................................................ 5

Mechanical Adjustment
1. Presser Bar Height........................................................................... 6
2. Foot Pressure................................................................................... 7
3. Needle Bar Heihgt............................................................................ 8
4. Feed Dog Height.............................................................................. 9
5. Looper Height................................................................................. 10
6. Looper Postion............................................................................... 11
7. Needle to Looper Timing................................................................ 12
8. Clearance between the Needle and Looper................................... 13
9. Back Needle Guard Height............................................................. 14
10. Needle to Feed Dogs Timing.......................................................... 15
11. Stitch Length.................................................................................. 16
12. Differential Feed Ratio.................................................................... 17
13. Thread Tension............................................................................... 18
14. Motor.............................................................................................. 19

Parts List............................................................................................ 20-37

Replacing the External Parts

1. Belt Cover

To remove:
z Remove the setscrews q and remove the belt
cover w.

To attach:
x Follow the above procedures in reverse.

1
 2. Looper Cover

To remove:
z Remove the setscrews q and remove the
looper cover w (with a hinge attached).

To attach:
x Follow the above procedures in reverse.

2
 3. Rear Cover

To remove:
z Raise the handle q and remove the setscrews w, e
and r. Remove the rear cover t.

To attach:
x Follow the above procedures in reverse.

t
q

3
 4. Front Cover

To remove:
z Remove the face plate, belt cover, looper cover and
rear cover.
x Remove the setscrews q, w, e and r.
Remove the front cover t.

To attach:
c Follow the above procedures in reverse.

r e
t

4
w 5. Free Arm Cover

To remove:
z Remove the setscrews q and the free arm cover w.

To attach:
x Follow the above procedures in reverse.

5
Mechanical Adjustment
1. Presser Bar Height

The distance between the bottom of the presser foot in

up position and the needle plate should be 4.7–5.3 mm.

z Remove the face plate and front cover.

x Remove the setscrews q, and lamp set plate w.

w

c Raise the presser foot and loosen the setscrew e.

Move the presser bar r up or down to set the
q presser foot height to 5 mm.

v Tighten the setscrew e firmly.

NOTE:
Make sure that the presser foot should be parallel to
the feed dog slots t in the needle plate and should not
interfare with the needles.

b Attach the lamp set plate, front cover and face plate.
e

4.7–5.3 mm

Should be Should not interfare

parallel.

t
6
 2. Foot Pressure

The pressure adjusting screw should protrude 10 mm

q
from the top of the machine.
10 mm

z Turn the adjusting screw q to set its height at 10 mm.

7
 3. Needle Bar Height
The distance between the point of the left needle
(Schmetz ELx705, size 80/12) and the upper surface of
the needle plate should be 7.8–8.2 mm when the needle
bar is at the highest position.

z Remove the face plate and front cover.

w
x Remove the setscrews q and lamp set plate w.

c Replace the left needle with Schmetz ELx705, size

q 80/12 needle e.

v Turn the handwheel toward you to raise the needle

r
bar to the highest position.

b Loosen the setscrew r and move the needle bar t

up or down to adjust the distance at 8.0 mm.
NOTE:
Be sure not to rotate the needle bar when adjusting the
needle bar height.
t
n Tighten the setscrew r and attach the lamp set
plate.

m Attach the face plate and front cover.

7.8–8.2 mm

8
 4. Feed Dog Height
Turn the handwheel toward you to raise the feed dog to
its highest position.
When the presser foot is lowered, the maximum height
of the feed dog should be 0.75-0.95 mm above the
needle plate.
0.75-0.95 mm

z Set the stitch length dial at 3 and differential feed dial

w e at 1.0.

x Lower the presser foot and turn the handwheel

toward you to raise the feed dog to its highest
position.

c Open the looper cover and loosen the setscrews q.

v Move the main w and sub e feed dogs up or down

to set the height at 1.0 mm.

b Tighten the setscrews q firmly.

q
q

9
 5. Looper Height
The height of the looper point should be 72.6–73.0 mm.

q
z Remove the free arm cover and needle plate.

x Replace the right needle with the short test pin

w
(28.8 mm long) q.

c Turn the handwheel toward you to bring the looper w

to its rightmost position.

72.6–73.0 mm v Pull the looper release knob e and swing the

looper w to the left until its point matches with the
test pin q.

b Loosen the setscrew r and move the looper up or

down to match its point t with the tip y of the test
pin.

e
n Tighten the setscrew r firmly.

t m Replace the test pin with a regular needle.

Attach the needle plate and free arm cover.

10
 6. Looper Position
The distance between the looper point and center of
the right needle should be 1.8–2.2 mm when the looper
is at its rightmost position.

r z Remove the free arm cover and needle plate.

x Replace the right needle with the short test pin

(28.8 mm long) q.
1.8–2.2 mm
w
c Turn the handwheel toward you to bring the looper w
q
to its rightmost position.

v Loosen the setscrew e and move the looper to the

e left or right to adjust the distance between the test
pin and looper point to 2.0 mm.
NOTES:
Do not move the looper up or down, otherwise the
looper height will change.
Use a stem r of the regular needle to check if there is a
proper gap between the looper point and test pin

n Tighten the setscrew e firmly.

m Replace the test pin with a regular needle.

Attach the needle plate and free arm cover.

11
 7. Needle to Looper Timing
When the point of the looper meets with the right side of
the needle on the right, the needle bar rises 1.3-1.5 mm
t
from the lowest position.
q
z Remove the free arm cover and needle plate.
w y
x Replace the right needle with the long test pin
(30.24 mm long) q.

c Turn the handwheel toward you until the looper

point w meets with the right side of the test pin.

v Loosen the setscrews e and turn the looper rocking

cam r to match the looper point with the tip of the
test pin.

• If the timing is too early t, turn the cam in the

direction A.
• If the timing is too late y, turn the cam in the
direction B.

e b Tighten the setscrews e firmly.

n Replace the test pin with a regular needle.

Attach the needle plate and free arm cover.

12
 8. Clearance between the Needle and
Looper
q The clearance between the looper point and scarf of
the needle (Schmetz ELx705, size 80/12) should be
0–0.05 mm
0–0.05 mm.

z Remove the free arm cover and needle plate.

x Turn the handwheel toward you until the looper

point q comes behind the needle.

e
c Loosen the setscrews w and thrust the front needle
guard e against the needle to make 0-0.05 mm
clearance between the needle and looper point.

v Tighten the setscrews w and check the clearance.

b Attach the needle plate and free arm cover.

13
 9. Back Needle Guard Height
The upper edge of the back needle guard should be
2.6–3.0 mm below the lower edge of the looper point
when the looper point meets with the right side of the
q needle.

z Remove the free arm cover and needle plate.

x Turn the handwheel toward you until the looper

point q matches with the right side of the needle.

0–0.05 mm
t c Loosen the setscrews w and move the back needle
guard e up or down to set the upper edge r 2.8 mm
below the lower edge t of the looper point.

2.6–3.0 mm v Turn the handwheel toward you slightly to bring the

looper point behind the needle.
Check the clearance between the back needle guard
and the needle (Schmetz ELx705, size 80/12).
It should be 0.1–0.3 mm.
r NOTE:
e If the clearance is out of standard range, adjust it by
re-positioning the front needle guard. However, the
0.1–0.3 mm
clearance between the looper point and needle
should be 0–0.05 mm.

b Tighten the setscrews w.

n Attach the needle plate and free arm cover.

14
 10. Needle to Feed Dogs Timing
The point of the left needle should be 2.9–3.1 mm above
q
the upper surface of the needle plate when the top of the
feed dogs are level with the upper surface of the needle
plate in downward motion.

2.9–3.1 mm z Remove the free arm cover and rear cover.

x Set the stitch length dial at 3 and differential feed dial

at 1.0.

c Turn the handwheel toward you to lower the needle

bar until the point of the left needle is 3.0 mm above
the upper surface of the needle plate q.

v Loosen the setscrews w and turn the feed cam e to

adjust the height of the feed dogs.

• If the top of the feed dogs are higher than upper surface
of the needle plate, turn the feed cam in the direction A.
• If the top of the feed dogs are lower than upper surface
of the needle plate, turn the feed cam in the direction B.

w b Tighten the setscrews w.

Attach the rear cover and free arm cover.
w

15
 e B 11. Stitch Length
A
The stitch length should be 30–32 mm when the stitch
length dial is set at 3 and differential feed dial at 1.0.

z Remove the belt cover.

x Set the stitch length dial q at 3 and differential feed

dial w at 1.0.

c Place a piece of paper under the presser foot.

Lower the foot and turn the handwheel toward you
about 15 times.
Measure the distance of needle marks of 10 stitches.
The distance should be 30–32 mm.

q v Turn the adjusting screw e to adjust the stitch length.

w
• If the stitch length is longer than 32 mm, turn the
adjusting screw in the direction A.
• If the stitch length is shorter than 30 mm, turn the
adjusting screw in the direction B.

b Attach the belt cover.

30–32 mm (10 stitches)

16
 12. Differential Feed Ratio
The main and sub feed dogs should move uniformly
together when the stitch length dial is set at 3 and
differential feed dial at 1.0.

z Remove the belt cover.

x Set the stitch length dial at 3 and differential feed dial

at 1.0.

c Turn the adjusting screw q to adjust the differential

feed ratio.

B A • If the sub-feed dog moves less than the main feed dog
does, turn the adjusting screw in the direction of A.
• If the sub-feed dog moves more than the main feed
q dog does, turn the adjusting screw in the direction of B.
NOTE:
When the differential feed ratio is properly adjusted, the
feed link w sits horizontally.

v Attach the belt cover.

17
 13. Thread Tension
The standard thread tension measured with the King
brand white polyester thread (#50) should be as follows:

q Left needle thread: 65–75 grams (Dial set at 4)

w Center needle thread: 55–65 grams (Dial set at 4)
e Right needle thread: 45–55 grams (Dial set at 4)
r Looper thread: 9–15 grams (Dial set at 3)

w z Remove the front cover.

e r
q
x Turn the adjusting plate t to adjust the tension.
• If the tension is too loose, turn the adjusting plate in
A the direction of A.
• If the tension is too tight, turn the adjusting plate in the
t direction of B.

c Attach the front cover.

18
 14. Motor
To replace:
z Remove the belt cover and rear cover.

x Remove the setscrews q and machine socket w.

c Disconnect the motor cords e, r, t and y from

the connector tabs A, B, C and D.

o v Remove the setscrews u and remove the motor.

b Install the new motor to the bracket i with the

setscrews u. Attach the motor belt.

u n Connect the motor cords e, r, t and y to the

300 grams connector tabs A, B, C and D.
i
m Attach the machine socket w with the setscrews q.
u
, Adjust the motor belt tension (see below).

To adjust the motor belt tension:

q w The motor belt o should deflect 7–9 mm when applying
q
300 grams of load to the middle of the belt.

z Slightly loosen the setscrews u. Move the motor up

or down to adjust the motor belt tension.

x Tighten the setscrews u firmly.

c Attach the rear cover and belt cover.

e r t y

A B C D

19
 MODEL: Cover Pro 2000CPX
PARTS LIST
1

18
3
21

5
4

22
19

2
20

23
7

17
9 6 6
10

15

13 14 12
16 11

20
 MODEL: Cover Pro 2000CPX
PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 795648001 Rear cover (unit)

2 795175A01 Rear cover
3 795004009 Handle
4 795005000 Handle supporter
5 730015002 Handle shaft
6 000120203 Setscrew 3x8 (B)
7 840602006 Thread cutter (unit)
8 795650006 Looper cover (unit) (U.S.A.)
795650017 Looper cover (unit) (Continental Europe) (Australia) (UK)
795650028 Looper cover (unit) (Canada)
9 795177A01 Looper cover
10 795102008 Attachment set plate
11 795011009 Looper cover supporter
12 795013001 Looper cover shaft
13 795150001 Looper cover spring
14 000002105 Snap ring E-3
15 795015A01 Stitch chart
16 830312016 Caution sticker (U.S.A.)
17 100970003 Caution sticker (Canada)
18 789606008 Spool stand (unit)
19 777011003 Spool stand
20 784223105 Spool holder
21 789607009 Thread guide bar (unit)
22 000115700 Setscrew TP 4x10
23 000114802 Setscrew TP 4x12

21
 MODEL: Cover Pro 2000CPX
PARTS LIST

1 2

6 12

10

8
2

10

7
9
11

22
 MODEL: Cover Pro 2000CPX
PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 795179006 Free-arm cover

2 000081005 Setscrew 4x8
3 795180000 Extension table
4 795176A01 Belt cover
5 000101703 Setscrew 4x12
6 795112001 Base plate
7 605074008 Rubber foot
8 000119106 Setscrew TP 4x10
9 795634004 Adjusting screw (unit)
10 000234603 Setscrew 4x10
11 000198305 Setscrew 4x10 (B)
12 000081016 Setscrew 4x8

23
 MODEL: Cover Pro 2000CPX
PARTS LIST

16 6
13

10

11

17 12 18 17
18 4 4

15

3
5 19
8
7
14

24
 MODEL: Cover Pro 2000CPX
PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 795652008 Front cover (unit)

2 795174A01 Front cover
3 795040007 Needle thread guide (1)
4 000149301 Setscrew 3x8 (B)
5 795192005 Needle thread guide
6 795042009 Needle thread guide (3)
7 508515208 LED (unit)
8 508143005 LED holder
9 795165009 Looper thread guide (1)
10 795167001 Spring
11 820374004 Setscrew 2x2.3
12 795045002 Looper thread guide (2)
13 795046A01 Thread guide chart
14 795143104 Vibration absorber 1
15 795143300 Vibration absorber 3
16 795146004 Sticker
17 000081016 Setscrew 4x8
18 000149002 Setscrew 3x10 (B)
19 000115607 Setscrew TP 4x8

25
 MODEL: Cover Pro 2000CPX

1
PARTS LIST

12 2 11

10

4 5 7 6
3 8

20
19
13

16

17

18
27

15 14 35

34

29
26 31 30

21 32

22
28
23
33
24

25 25

25

36
26
 MODEL: Cover Pro 2000CPX
PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 795645008 Thread tension set plate (unit)

2 795104000 Thread tension set plate
3 795502002 Needle thread tension (L) (unit)
4 796503006 Needle thread tension (C) (unit)
5 795503003 Needle thread tension (R) (unit)
6 795504004 Looper thread tension (unit)
7 795646102 Thread guide upper (unit)
8 795647000 Looper thread tension switching lever
9 795615009 Thread tension release lever (unit)
10 000101415 Setscrew 4x6
11 795108107 Thread releasing shaft
12 795191004 Cam
13 795605006 Thread take-up lever cover (unit)
14 795043000 Thread take-up lever cover
15 795121003 Thread take-up lever
16 000097406 Setscrew 3x3
17 795604005 Needle thread take-up lever (unit)
18 795026007 Needle thread take-up lever
19 795123005 Cam follower
20 000001207 Snap ring E-2.5
21 796602006 Needle bar (unit)
22 795018006 Needle bar
23 796603007 Needle clamp (unit)
24 000080428 Setscrew 3x10
25 795031005 Needle ELx705-12
26 795024005 Needle bar connecting stud
27 795629006 Take-up lever supporter pin (unit)
28 784029006 Presser bar
29 795029000 Presser bar spring
30 724118007 Presser bar bracket
31 000111304 Hexagonal socket screw 5x5
32 650032015 Presser foot lifter
33 810431009 Hinge screw
34 102061008 Washer
35 795030004 Pressure adjusting screw
36 796501004 Presser foot (unit)

27
 MODEL: Cover Pro 2000CPX
PARTS LIST
12

20
16 17
2

13

11 14
18
15

19
1
4
10
4
3
9
8
21

7
5
6

22

26 26

27

23

24

25 28

28
 MODEL: Cover Pro 2000CPX
PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 795613007 Looper shaft (unit)

2 795092004 Looper shaft
3 795614008 Looper (unit)
4 792048006 Looper shaft ring
5 795099001 Looper link arm
6 795101007 Looper release knob
7 000101116 Setscrew 3x4
8 000138008 Hexagonal bolt 4x16
9 795132007 Looper spring
10 795135000 Looper rocking spring
11 795085004 Needle guard
12 795612006 Looper crank arm
13 795089008 Looper rocking arm
14 795093005 Looper arm
15 795090002 Looper slider block
16 795034008 Looper cam roller
17 795053003 Looper cam roller pin
18 795088007 Looper rocking shaft
19 000002909 Snap ring E-7
20 624245001 Thrust stopper
21 795127009 Looper crank spring
22 795610004 Main feed base (unit)
23 795060003 Main feed dog
24 795061004 Sub feed dog
25 796601005 Needle plate (unit)
26 785521006 Feed regulator (unit)
27 795609000 Looper thread take-up lever (unit)
28 795073009 Link shaft support base

29
 MODEL: Cover Pro 2000CPX
PARTS LIST

7
5 2

4
3
10

11

14

13
12

30
 MODEL: Cover Pro 2000CPX
PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 795611108 Feed adjuster bracket (unit)

2 652056000 Adjusting screw
3 785224006 Adjusting screw
4 000160102 Adjustable nut 4
5 795087109 Stitch length dial
6 795087202 Differential feed dial
7 794099008 Dial cap
8 787263003 Spring
9 000081119 Setscrew 4x6
10 787259006 Spring
11 794053000 Sub feed link arm
12 795074000 Sub feed convert arm shaft
13 795076002 Lower shaft base
14 795077003 Sub feed link arm shaft

31
 MODEL: Cover Pro 2000CPX
PARTS LIST

2 3 4 5

6 9

10

15 16
13
12

11

3
14

18 17

32
 MODEL: Cover Pro 2000CPX
PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 795606007 Upper shaft (unit)

2 795048005 Needle bar crank
3 000038605 Washer
4 639095000 Ring
5 795125007 Needle thread take-up lever cam
6 795607008 Idler (unit)
7 795632013 Belt wheel (unit)
8 846081104 Handwheel
9 795050000 Timing belt
10 795608009 Lower shaft (unit)
11 795051001 Lower shaft
12 795173000 Lower shaft timing gear
13 619006002 Upper shaft ring
14 795057007 Looper take-up lever cam
15 795628005 Looper rocking cam (unit)
16 795055005 Looper cam
17 795056006 Looper rod
18 795134009 Screw

33
 MODEL: Cover Pro 2000CPX
PARTS LIST

7
2

8 3

10

11

12

34
 MODEL: Cover Pro 2000CPX
PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 796609106 Machine socket (unit) (U.S.A.) (Canada)

796609209 Machine socket (unit) (Continental Europe)
796609302 Machine socket (unit) (Australia) (UK)
2 795626210 Motor (unit) (U.S.A.) (Canada)
795627015 Motor (unit) (Continental Europe)
795627118 Motor (unit) (Australia) (UK)
3 795518001 Motor (unit) (U.S.A.) (Canada)
795520006 Motor (unit) (Continental Europe)
795521007 Motor (unit) (Australia) (UK)
4 795504101 Machine socket (unit) (U.S.A.) (Canada)
795502109 Machine socket (unit) (Continental Europe) (Australia) (UK)
5 794087003 Machine socket cover
6 795651007 Printed circuit board C case (unit) (U.S.A.) (Canada)
795651018 Printed circuit board C case (unit) (Continental Europe)
(Australia) (UK)
7 795181001 Printed circuit board C case
8 508512205 Printed circuit board C (U.S.A.) (Canada)
508512308 Printed circuit board C (Continental Europe) (Australia) (UK)
9 795182002 Printed circuit board C case cover
10 000120203 Setscrew 3x8 (B)
11 000053008 Cord bind
12 795162006 Timing belt 185XL

35
 MODEL: Cover Pro 2000CPX
PARTS LIST

3 4 5
2

7 8
6

9 10 11

12 13 14

36
 MODEL: Cover Pro 2000CPX
PARTS LIST

KEY PARTS
NO. NO. DESCRIPTION

1 796870100 Standard accessories (unit)

2 366401400 Accessory box
3 784810002 Screwdriver (large)
4 792030005 Screwdriver (small)
5 795802005 Needle case (unit)
6 624806006 Nets
7 822020503 Spool caps
8 624801001 Tweezers
9 200254502 Needle threader
10 802424004 Lint brush
11 200217134 Thumbscrews (for optional attachment)
12 C-1028-1 Foot control (U.S.A.) (Canada)
C-2060-1 Foot control (Continental Europe)
C-2065-1 Foot control (Australia)
C-2064-1 Foot control (UK)
13 796800659 Instruction book (English/Spanish/French)
796800660 Instruction book (Dutch/German/French)
14 795801107 Cover

37