ESC Field Guide For Road Construction
ESC Field Guide For Road Construction
ESC Field Guide For Road Construction
Erosion & Sediment Control Field Guide for Road Construction – Part 2
Except as permitted under copyright laws, no part of this publication may be reproduced within
another publication without the prior written permission of the publisher.
Permission, however, is granted for users to:
• store the complete document on a database, but not isolated parts of the document
• print all or part of the document, and distribute such printed material to a third party
• distribute the complete document in electronic form to a third party, but not isolated parts of
the document.
All diagrams are supplied courtesy of Catchments and Creeks Pty. Ltd. and remain the
ownership of Catchments & Creeks Pty. Ltd. No diagram or photograph maybe reproduced
within another publication without the prior written permission of the Director of Catchments and
Creeks Pty. Ltd.
Key words: erosion control, sediment control, drainage control, road construction, erosion and
sediment control plans, bridge construction, culvert construction, revegetating problem soils,
instream sediment control, de-watering sediment control
Disclaimer
Significant effort has been taken to ensure that this document is representative of current (2017)
best practice erosion and sediment control practice; however, the author cannot and does not
claim that the document is without error, or that the recommendations presented within this
document will not be subject to future amendment as techniques and knowledge improve.
To be effective, erosion and sediment control measures must be investigated, planned, and
designed in a manner appropriate for the given work activity and site conditions.
No warranty or guarantee, express, implied, or statutory is made as to the accuracy, reliability,
suitability, or results of the methods or recommendations.
The author shall have no liability or responsibility to the user or any other person or entity with
respect to any liability, loss, or damage caused, or alleged to be caused, directly or indirectly, by
the adoption and use of any part of the document, including, but not limited to, any interruption
of service, loss of business or anticipatory profits, or consequential damages resulting from the
use of the document.
Specifically, adoption of the recommendations and procedures presented within this field guide
will not guarantee:
• compliance with any statutory obligations
• compliance with specific water quality objectives
• avoidance of environmental harm or nuisance.
Select ‘JPEG’ as the ‘Save as type’ JPegs will be saved to the original folder
Create a new ‘folder’ in ‘Picture’ directory Give the new folder an appropriate title
Select either ‘Choose folder’ or ‘My Picture’ Select the folders to be downloaded
Introduction
Roadway crossings of waterways are complex construction activities that can pose a significant
risk to waterway environments. Each waterway crossing can present a unique set of site
conditions that requires a specific construction practice.
This field guide attempts to provide general advice and guidance on the construction of
waterway crossings with respect to erosion and sediment control (ESC) issues. However, it
should be noted that ESC issues represent only one of the many issues that need to be
considered on any construction project.
To a limited extend, guidance is also provided on related topics such as fish passage
considerations during the construction phase, and the rehabilitation of waterways disturbed by
construction activities.
The application of this field guide to a particular waterway crossing will depend on the type of
roadway and the type of waterway crossing (i.e. bridge, culvert, causeway, ford). The
appropriate application of this field guide requires the reader to have experience in civil
construction. The recommendations presented within this document must be tailored to the
conditions known to exist at a particular site, and must represent an appropriate balance
between theory, past experience, and common sense.
In general, the Erosion and Sediment Control industry relies on the combined experience of
several professions, including construction personnel, geotechnical engineering, hydraulic
engineering and revegetation specialists. The design and construction of waterway crossings
introduces into the design team additional experts from a number of other professions, including
river morphology, riverine biology, and experts in aquatic and terrestrial passage.
This field guide contains many examples of waterway culverts constructed in stages to allow
uninterrupted flow bypass and fish passage. Such construction practices are currently not the
‘normal’ construction method, and in most cases would require the re-design of the culvert’s
structural components and steel reinforcing. It should be noted that ‘best practice’ does not
mean ‘the best of the best’, it is a term that would have been better described as ‘the most
appropriate construction practice for a given set of circumstances relative to current national
and international practices’.
The erosion hazard is linked to the tonnage of soil loss, not the rate (t/ha/yr); thus, the sediment
standard is related to both the soil loss rate and area of disturbance (ha), as set out below:
Stockpile area
Step 8: Identify temporary access roads
• It is recommended that a separate ESCP
is prepared for each construction phase of
complex intersections, especially if a
public road system already exists.
• Identify temporary access roads required
to enter the site and access borrow pits.
• Identifying all temporary roads, in addition
to the new roadway layout, is essential
prior to preparing Construction Drainage
Plans to ensure that sediment-laden water
can actually flow to the specified sediment
traps.
Temporary access road
Step 9: Identify potential non disturbance
areas
• At this stage of preparing an ESCP it is
usually not possible to define the final
limits of disturbance because not all of the
ESC measures have been identified.
• However, it is important to ‘clearly’ mark
on the plans those areas where land
disturbance should not occur in order to
avoid placing sediment traps or temporary
drainage channels through these areas.
Possible layout of erosion and sediment control measures on a single crossfall road
U-shaped sediment trap on mild slope U-shaped sediment trap on steep slope
‘On-grade’ kerb inlet sediment trap ‘Sag’ kerb inlet sediment trap
Block & aggregate drop inlet trap Mesh & aggregate drop inlet sediment trap
Rock & aggregate drop inlet sediment trap Rock & aggregate drop inlet sediment trap
Example ESC measures for road works over a drainage line with minimal catchment area
Treatment option 2
• Placement of a Type 2 sediment trap
across the entrance of a small drainage
pipe (culvert) is appropriate when:
− total up-slope catchment (clean & dirty)
is less than 0.25 ha, and
− soil loss rate < 150 t/ha/yr.
• Typical Type 3 sediment traps include:
− Block & aggregate sediment traps
− Filter tube dams
− Mesh & aggregate sediment traps
Filter tube dam (Type 2 sediment trap) − Sediment weirs.
ESC measures for road works over a drainage line with modest up-slope catchment area
ESC measures for road works over a drainage line with significant up-slope catchment
Treatment option 4
• Placement of Type 1 sediment traps each
side of the entrance of a small drainage
pipe (culvert) is appropriate when:
− the contributing catchment area is
greater than 0.25 ha, or
− soil loss rate > 150 t/ha/yr.
• Not all of the clean and dirty water drains
shown below will be operational during
each phase of the road construction.
• The contributing catchment area includes
both the road and batter runoff areas as
Sediment basins (Type 1 sediment trap) appropriate.
ESC measures for road works over a drainage line with significant road runoff area
Topsoil cleared from road reserve Sediment fence with rock check dams
Pre-construction T-intersection
Site entry/exit point
• The site’s main entry/exit point for heavy
vehicles was located at the location of the
proposed roundabout.
• A rock pad Construction Exit was installed.
• A raised flow diversion berm was formed
within the rock pad consistent with the
Erosion and Sediment Control Plan.
• The purpose of such berms is to divert
sediment-laden runoff from the rock pad to
a separate sediment trap (so that the rock
pad does not become a source of
Heavy vehicle site entry point sediment flow onto the public road).
• However, within the ESCP the location of
the rock pad and adjacent sediment
fences were marked in relation to the
proposed roundabout (Figure 2), not the
T-junction that currently existed.
• The consequences were:
− the sediment fences were located in the
positions marked within the ESCP
− the rock pad was (correctly) re-
positioned to abut with the existing T-
junction
− the flow diversion berm was positioned
(incorrectly) such that it did failed to
Rock pad with flow diversion berm divert excess stormwater runoff towards
the sediment fences, but simply
diverted the flow around the berm and
onto the public road.
• The ‘correct’ approach here would have
been for the sediment fences and rock
pad to be positioned as observed within
the adjacent photos; however, for the
raised flow diversion berm to have been
located at the up-slope end of the rock
pad such that sediment-laden run-on
water would have been diverted towards
one of the sediment fences.
• We do no know the ‘purpose’ of the straw
Straw bale of questionable value! bale!
Road construction corridor viewed from the eastern end of the project
Clay-based waterway
Sand-based waterways
• Sand-based waterways contain deep,
loose sand across the channel bed.
• The depth of the sand typically exceeds
the depth of the root systems of some bed
and lower bank vegetation.
• These are ‘alluvial’ waterways that
experience significant sand flow during
both minor and major stream flows.
• There is normally a clearly defined change
in plant species from those growing on the
bed (if any) to those growing on the banks.
Sand-based waterway
Gravel-based waterways
• In gravel-based waterways, the bed
material is made-up of well-rounded
gravels and boulders.
• These are also alluvial waterways that
usually contain pools and riffles, which can
completely reform from flood to flood.
• The channel bed of both sand and gravel-
based waterways is usually ‘flat’, as
compared to the U-shaped bed of clay-
based waterways.
• Woody vegetation can struggle to form on
the channel bed.
Gravel-based waterway
Rock-based waterways
• The bed material of rock-based waterways
is made-up of exposed rock outcrops often
separated by sections of clay, sand or
gravel-based channels.
• These are fixed-bed ‘spilling’ waterways
usually containing waterfalls or riffles
followed by deep pools to help dissipate
water energy.
Rock-based waterway
ESC measures for road works over a waterway with minimal road runoff catchment
Type 2 sediment control
• Placement of Type 2 sediment traps each
side of a small drainage pipe (culvert) is
appropriate when:
− the contributing catchment area is less
than 0.25 ha and the soil loss rate is
greater than 75 t/ha/yr, OR
− the contributing catchment area is
greater than 0.25 ha and the soil loss
rate is less than 150 t/ha/yr.
• Differences in the sub-catchment areas
could mean different sediment traps are
required in each quadrant.
Rock filter dams (Type 2 sediment trap)
ESC measures for road works over a waterway with variable catchment areas
ESC measures for road works over a waterway with significant dirty water runoff
Alternative drainage layouts
• The number of sediment traps can be
reduced if sediment-laden runoff from both
sides of the roadway can be diverted to a
single sediment trap located each side of
the waterway.
• The above examples apply equally to the
construction of bridges and culverts;
however, this alternative drainage layout
(below) can only be employed on bridge
construction.
Alternative layout with dirty water directed under the bridge towards the basins
Bridge construction
ESC practices for bridge construction
• Erosion and sediment control practices
typically include:
− marking out non-disturbance areas
− sediment fence (SF) located along
down-slope edge of land clearing
(riparian vegetation should not be
cleared unnecessarily)
− construction of sediment basins (SB)
− isolation barriers (IB) around piers
− sediment fence isolation barrier or silt
curtain installed along the water’s edge.
Stage 1
Stage 2 Stage 3
Bridge construction
ESC practices for bridge construction
• Erosion and sediment control practices
typically include:
− temporary catch drains (CD) to direct
dirty water to sediment basins
− earth windows formed along the edge
of embankment works in the event of
imminent rainfall
− temporary filter cloth (or other) batter
chutes (CH) to direct embankment
runoff down recently formed fill batters.
Stage 4
Stage 5 Stage 6
Bridge construction
ESC practices for bridge construction
• Erosion and sediment control practices
typically include:
− batter stabilisation measures applied to
fill embankments after the embankment
exceeds a height of 3 m, and then after
each further 3 m rise
− batter revegetation applied as soon as
practical
− major sediment traps converted into
permanent stormwater treatment ponds
(see over page)
Stage 7 − disturbed areas revegetated.
Stage 1 Stage 2
Water-filled dams
Earth bunding
• Earth bunding can be a slow and
expensive construction method.
• Significant sediment disturbance can
occur during installation and removal of
the earth bunds.
Earth bund
A-frame water barriers
• Various commercial products are
available.
• These techniques are generally limited to
shallow water bodies.
• Possibly best used when working within
concrete lined drainage channels.
Stage 1 Stage 2
Stage 2 Stage 4
Stage 1
Locating sediment basins within the road
corridor
• Locating sediment basins within the
envelop of a proposed road embankment
can introduce several construction
difficulties, including:
− possible additional expenditure of
revised geotechnical specifications
− possible rejection of the construction
practice by the geotechnical consultant
− strict supervision of the de-silting of the
basins prior to forming the road
embankment.
Stage 2
Stage 3 Stage 4
Stage 5 Stage 6
Stage 7 Stage 8
Avoid complex construction practices
• Complex construction practices, such as
those described above, can be avoided by:
− constructing bridges or arch structures
over critical fish habitats
− constructing culverts during the dry
season
− constructing culverts during periods
when fish are not migrating along the
waterway
− considering the possible benefits of
using a pipe culvert instead of a box
Finished roadway culvert.
Flows diverted off access track Cross bank placed at top of descent
Alignment of approach roads
• Preference is normally given to aligning
approach roads perpendicular to the
waterway.
• Recessing the approach road into the
channel bank can provide both positive
and negative outcomes for the waterway.
• The exposed banks formed by recessing
the approach roads must be appropriately
stabilised against the erosive forces
produced by eddies formed when
floodwaters pass over these channel
features.
Recessed approach road
Stabilisation of the road surface
• The need to stabilise the road surface with
rock or gravel depends on:
− the intended service life of the road
− the weight and number of vehicles
− the likelihood of wet weather.
• Ideally, hard engineering structures should
be avoided within the waterway and
riparian zone, especially if the waterway is
unstable or mobile (i.e. subject to natural
lateral movement).
Long-reach excavator
Isolation of disturbances from stream flow
• Wherever practical, priority should be
given to the use of instream flow diversion
systems that successfully isolate all soil
disturbances from the stream flow.
• Isolation barriers can be formed from
sediment fence fabric (flow depth < 0.8im),
floating silt curtains (depth > 0.8 m), large
water-filled rubber dams, and sheet piling.
• Photo (left) shows a sediment fence
(adjacent to the bank) forming a coarse
sediment trap, with a second fence
(adjacent the stream) forming a quiescent
Isolation barrier settling pond to settle fine sediments.
Instream sediment control measures
• The use of instream sediment control
measures should only be used as a last
resort, and only when it is not practical to
divert dry weather flows around all
disturbances.
• Instream sediment control measures
usually require the incorporation of
‘filtration’ systems, such as Filter Tubes
(left).
• Instream sediment control measures must
not be used during periods of fish
migration—seek expert advice.
Instream sediment control system
In-bank erosion control measures
• All disturbed surfaces, bed, banks and
overbank areas, must be appropriately
rehabilitated as soon as practical.
• Temporary erosion control measures
include the use of rock (along the toe of
the bank), biodegradable erosion control
mesh, and native vegetation.
• Jute or Coir Logs may be incorporated into
the toe of the bank to protect newly
stabilised banks from minor flows as an
alternative to rock stabilisation of the bank
toe.
Bank rehabilitation
Elevated stream flows at work site Filter tube connected to ribbed pipe
Filter ponds
• Used on flat or near-flat ground.
• Most effective for the treatment of water
containing coarse-grained sediment.
• Limited control over turbidity.
• Diameter of the pond and the composition
of the filter wall depends on the soil type
and design flow rate.
• Performance can be improved if located
adjacent a substantial grass filter bed (e.g.
a wide floodplain).
Filter pond
Filter tubes
• Commercial filter tubes are suitable for the
treatment of low to medium flow rates.
• Filter tubes collect only coarse-grained
sediments, with minimal control of
turbidity.
• It is important to ensure that there are
suitable means of collecting and removing
the filter tubes once full of sediment.
• Placing the filter tube up-slope of a
substantial grass filter bed can improve
the collection of fine sediments and
Filter tube turbidity control.
Sump pits
• Sump pits can be used as a pre-treatment
system in association with an outlet-type
treatment system (i.e. any of the above
treatment systems).
• Filtration occurs at the pump inlet rather
than at the outlet of the pipe.
• Commonly used as a pre-treatment
system when de-watering instream works.
Advantages:
Improved aquatic habitat values.
Retention of riparian values.
Disadvantages:
Care must be taken to ensure all voids are
filled with soil to prevent loss (seepage) of the
upper bank soil into the rock layer.
Use:
Toe protection of channel banks in regions of
high flow velocity, or areas where the channel
bed may experience scour.
Generally the preferred method of rock
placement within waterways.
Rock placement with soil-filled voids
Advantages:
Can provide very high scour protection once
vegetation is established.
Retention of aquatic habitat values.
Retention of riparian values.
Banks can be steeper than vegetated banks
that do not contain rock protection.
Disadvantages:
High installation cost.
Use:
Outside face of high velocity or sharp channel
bends.
Also, used in areas where both the channel
velocity and over-bank flow velocities are likely
to be very high and thus erosive.
Advantages:
Long-term protection of highly erodible soils.
Disadvantages:
Poor aesthetics.
Poor aquatic habitat and fish passage.
High risk of weed invasion unless fully shaded.
Use:
Heavily shaded areas containing dispersive
soils.
Outside face of fully shaded channel bends.
Very high velocity regions where vegetation is
Rock placement over dispersive soils not expected to survive.
Advantages:
Retention of aquatic habitat values.
Long-term protection of highly erodible soils.
Reduced maintenance costs.
Disadvantages:
Higher installation cost compared to non-
vegetated rock protection.
Use:
Outside face of high velocity or sharp channel
bends in dispersive soil regions.
Dispersive soil areas where both the channel
velocity and over-bank flow velocities are likely
to be very high and therefore erosive.
Generally the preferred method of rock
placement within dispersive-soil gullies and
waterways.
Vegetated rock placement over poor soils