Ptbig Profile 2023 v4

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PTBIG-CP/V.3.0-15.11.

2023

JAKARTA HQ PT. BIOTECH INDO GEMILANG


+62.811.1127.816 | 021.5835.8507
Pesanggrahan Raya No.54 D-E
Kembangan Selatan
Jakarta Barat - 11610 Company Profile
SURABAYA
+62.811.1126.816
Gedangan Industrial Park, Blok BH-5, Sidoarjo
[email protected] www.ptbig.com
Company Profile

PT. BIOTECH INDO GEMILANG (PTBIG)


has supplied machines and industrial equipment since 2005. Our core
business has been supplying Compressed air system, welding
maintenance, industrial equipment and finding creative solutions in dealing
with energy efficiency.

Our main products are all types of Air Compressor. Ranging from Screw
type, Centrifugal type, PET blowing system, Oil free, Low pressure, High
pressure, Portable type and Gas compressor. We provide total solutions to
quality compressed air system including Sales, Repair and Maintenance,
Spare Parts, Rental, Audit and Consultation.

Our main offices are in Jakarta (Head Office) and Surabaya (Branch Office).
We also have been supported by an Energetic and Reliable team with 15
years of experience. In this modern dynamic world, we can still guarantee a
high-quality products, a good after sales service and fast solution to the
industry sector.

Milestone:

2005 Opening Jakarta office. Selling Chemical and cleaning products

2010 Opening Surabaya branch office, Start compressor business

2011 Start welding business, Appointed Sole agent - STANLEY WELDING

2012 Appointed Agent - LG AIRPLUS Screw compressor

2013 Appointed Sole agent - LG AIRPLUS Screw compressor

2014 Appointed Sole agent - ION compressed air system

2016 Appointed Agent - DENAIR Air & Gas compressor

2019 Develop our own CAS auditing & monitoring system

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List of Brands
DENAIR group, an air compressor company based
in Germany with a plant in Shanghai, China. Denair Screw air compressor filter.
is listed company on Shanghai Stock Exchange. Air oil separator, air filter, oil filter, element filter.

Product Line:
- Screw air compressor 5,5 - 400 KW
- Energy saving screw air compressor (VSD, PM Motor, Two Stage) Industrial lubricants
- Low pressure 3 Bar VSD screw air compressor 22 - 250 KW Screw air compressor oils and grease
- Oil free air compressor (Screw, Centrifugal)
- Portable diesel screw air compressor
- Gas compressor & booster
Cleaning chemicals
- Piston High pressure compressor
Cooler cleaning, Decarbonizer, Scale remover

Desiccant: Activated alumina, Molecular sieve

Industrial flow meter, sensor, monitoring


AIRPLUS (formerly LG Compressor) a leading and biggest screw compressor
manufacturer in South Korea. Part of machinery division of LG Group.
Product Line: Compressed air piping system
- Screw air compressor 22 - 300 KW Aluminum & Stainless-steel pipe
- Energy saving screw air compressor (VSD, Two Stage)
- Low pressure 4 Bar VSD screw air compressor 22 - 160 KW
- High pressure 40 Bar VSD screw air compressor 55 - 300 KW
Oil mist collector , separator

ION is a trusted brand for high quality compressed Dust collector


air system and energy saving products. Cartridge type, Baghouses, Cyclone

Product Line:
- Screw air compressor 5,5 - 400 KW Made in USA
- Energy saving screw air compressor (VSD, PM Motor, Two Stage) Special welding alloy for maintenance.
- Low pressure 3 Bar VSD screw air compressor 22 - 250 KW SMAW (Electrode), GTAW, Brazing, Cored wire
- All in One screw air compressor
Application: Problem steel, hard facing, tool & die, corrosion resistance,
- Scroll oil free air compressor 2,2 - 37 KW
dissimilar join, high temperature
- Portable screw air compressor with diesel engine
- Compressed air treatment (Refrigerant & Desiccant air dryer, Air filter) Material: Steel, stainless steel, nickel, cast iron, cobalt, titanium, silver, etc
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Compressed Air System
Total solutions to quality, efficient and energy saving compressed air COMPRESSOR TECHNIQUE
system. Sales air compressor, service, spare parts, rental, installation,
consultation and audit.
SERVICES SPARE PARTS
COMPRESSOR SERVICE COMPRESSOR FILTER
AIR & GAS COMPRESSOR SALES CONSULTATION COMPRESSOR SPARE PARTS
INSTALLATION CONSUMABLE
SCREW AIR COMPRESSOR OIL FREE COMPRESSOR COMPRESSOR RENTAL
VSD COMPRESSOR DRY SCREW COMPRESSOR
TWO STAGE COMPRESSOR CENTRIFUGAL COMPRESSOR
ALL IN ONE SCROLL COMPRESSOR AUDIT & MONITORING
LOW PRESSURE 3 BAR WATER INJECTED 40 BAR
AUDIT & ASSESSMENT
RECIPROCATING COMPRESSOR COMPRESSOR ACCESSORIES ULTRASONIC LEAK TEST
PET BLOWING COMPRESSOR REFRIGERATED DRYER MONITORING SYSTEM
BOOSTER COMPRESSOR DESICCANT DRYER
GAS BOOSTER & COMPRESSOR AIR FILTER, WATER SEPARATOR OTHER PRODUCT
HIGH PRESSURE CONDENSATE DRAIN CENTRIFUGAL BLOWER
AIR RECEIVER TANK PIPING SYSTEM
PORTABLE COMPRESSOR FLOW METER
DIESEL SCREW PORTABLE
ELECTRIC SCREW PORTABLE
ZONE 2 FOR OIL & GAS FIELD
CONTAINERIZED SYSTEM

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Screw Air Compressor
Completed range of Oil injected Screw Air Compressor for industry. LOW PRESSURE SCREW COMPRESSOR
Korean and German technology, saving energy, efficient, durable,
high quality and best after sales service with 5 years warranty.
Low Pressure Compressor operating pressure is 2-4 bar with increased
compressed air capacity up to 70%.
ENERGY SAVING SCREW COMPRESSOR
Area of application:
- Aeration - Pneumatic conveying
Variable speed drive or Fixed speed - Air jet - Bulk transfer
Power : 5.5 - 400 kw
Capacity : 1 - 70 m³/min Power : 55 - 250 kw
Pressure : 7 - 16 bar Capacity : 16 - 63 m³/min
Energy saving features: Pressure : 3 bar
- Direct drive
- IE3 motor Low pressure features:
- 25% bigger Airend
- VSD

ALL IN ONE SCREW COMPRESSOR

All-in-One screw compressor means tank-mounted screw air compressor


with air treatment that supplies clean and dry compressed air, space-saving
TWO STAGE SCREW COMPRESSOR design and ready to run.
Area of application:
The most energy saving screw compressor. 2-stage compression delivers - Light industry
18-25% more compressed air with same power consumption - Machine shops
- Laser cutting machine
Power : 55 - 250 kw - Vehicle maintenance workshops
Capacity : 15 - 56 m³/min - Resident area industry (Small scale
Pressure : 7 - 10 bar
Two stage features: Power : 4.5 - 22 kw
- Double Airend - VSD Capacity : 0.6 - 3.6 m³/min
- Permanent magnet motor Pressure : 7 - 16 bar

Built-in:
- Refrigerated air dryer
- 4 steps filter
- Horizontal receiver tank

All-in-One features:
- VSD or Fixed speed drive
- Small footprint
- Easy installation, ready for use
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Oil Free Air Compressor
ISO 8573-1: class-0 oil free compressed air. 40 BAR WATER INJECTED COMPRESSOR
Wide lineup of oil free compressor to suit all
types of needs, from small to large air capacity
From low to high pressure Two stage 40 Bar water injected oil free screw air compressor

Power : 92 -310 kw
Capacity : 10 -28 m³/min
DRY SCREW COMPRESSOR
Pressure : 30 -40 bar

Class zero oil free compressor with GHH-Rand Airend


TÜV Rheinland Certificate for Oil Free Class-0
Power : 45 - 315 kw
Capacity : 7 - 52 m³/min
Pressure : 2,5 - 10 bar

Dry screw features:


- Germany GHH-RAND Airend
- ISO 8573-1: class-0
- Two stage Airend Water injected features:
- Variable speed drive - Maximum discharge pressure 40 bar
- 20% bigger intercooler - Two units Z-Screw airend. Single rotor + two blade.
- Water lubricated airend technology, no oil used
- Running temperature below 60°C
- Two Permanent magnet motor with two variable speed drive
- Full stainless steel pipe & tank

CENTRIFUGAL COMPRESSOR
SCROLL COMPRESSOR
Power : 300 - 9000 kw
Capacity : 50 - 1500 m³/min
Pressure : 3 - 25 bar Power : 2.2 - 37 kw
Centrifugal features: Capacity : 0.25 - 4 m³/min
- Stainless steel impeller Pressure : 7 - 10.5 bar
- Multi-stage compression Scroll features:
- High reliability bearing - Multi drive controller
- Labyrinth gas and oil seal - Super silent, low vibration
- High performance IGV - Almost free maintenance

Area of application:
- Laboratory
- Hospital
- Dentist
- Oxygen filling
- Light industry

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Reciprocating Compressor
Wide lineup of industrial Reciprocating Compressor. Air and gas GAS BOOSTER & COMPRESSOR
compression up to 600 bar (5 stage). Robust, reliable and long-lasting

PET BOTTLE BLOWING COMPRESSOR For various types of gas: Nitrogen, Hydrogen, Helium, CO2, Natural gas, Methane,
Propane, Chlorine, Argon, etc.

Medium pressure 40 bar piston compressor for PET bottle blowing. Power : 85 - 10000 HP
Pressure : up to 600 Bar
Power : 11 - 75 kw
Capacity : 1.2 - 6.4 m³/min Area of application:
Pressure : 30 - 40 bar • CNG filling station
• Gas storage
• Gas supply
• Injection of fuel gas
• Oil refineries
• Offshore
• Chemical plant

BOOSTER COMPRESSOR

The function of Booster compressor is pressurized 10 bar compressed air up to 40 bar,


this products have been successfully used in many PET bottle manufacturers.

Pressure : inlet 10 bar > Discharge 40 bar


Power : 9 - 60 kw
Capacity : 2 - 16 m³/min

HIGH PRESSURE COMPRESSOR


40 Bar Booster System
Power : 7.5 - 55 kw
Capacity : 0.8 - 3 m³/min
Pressure : up to 450 bar

Piston high pressure features:


- 5 stage compression
- Oil flooded and oil free

Area of application:
Carbon filter - Engine starting - Leak test
Screw air compressor 10 bar Particulate filter Oil removal filter
- Seismic survey - Military
LP receiver tank Booster 40 bar Refrigerated air dryer
HP receiver tank
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Portable Compressor
Portable compressors are optimized for easy transport and high CONTAINERIZED
movement ability. Towed, on skid, lifting frame and containerized.
Wide range capacity from 140-1638 cfm and pressure from 100-508 psi Package of air compressor, air treatment, tank, pipes, electrical panel in one container.
Can be combined with special equipment such as Nitrogen generator or Generator as
PORTABLE SCREW COMPRESSOR an independent electricity source.

Used for outdoor installation, high mobility can be easily moved to a new location. All
Capacity : 140 - 1638 cfm you have to-do is plug it in and it’s ready to supply compressed air.
Pressure : 100-508 psi

Portable compressor features:


- Germany Airend
- CUMMINS diesel engine driven
or electric motor
- Low Emission Tier 3
- Low fuel consumption
- Damped chassis

Area of application:
- Mining, Quarry
- Shipyard
- Construction works
- Drilling
- Pipeline pressure test
- Sandblasting
- Air start unit

ZONE 2 COMPRESSOR Portable compressors in the field

Zone 2 Compressor with highest quality machinery and most stringent safety requirement.
Ideal for application on hazardous area and environment where sparks or flames are not
permitted.

Zone 2 Compressor features:


 DNV 2.7-1 certified
 ATEX 94/9/EC certified
 Pneumatic air starting
 Pyroban exhaust gas cooler
 Explosion protection system

Area of application:
- Barges
- Offshore oil and exploration rigs
- Oil and gas drilling
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Compressor Accessories
AIR TREATMENT Water separator
Water Separator installation after receiver tank is the necessary
Most production processes in factories require clean and dry compressed air. treatment for water removal and perfect first treatment.
Compressed air treatment is needed to deliver high quality of compressed air. Gravitation and centrifugal mechanism can effectively separate
liquid in the compressed air.
Refrigerated air dryer Capacity : 1.2 - 80 Nm³/min
Refrigerated air dryer provide dry compressed air with pressure dew point (PDP) 3-10 ˚C No power requires, No moving parts, Free maintenance
that is acceptable in many industrial plant air applications

Capacity : 1 - 600 Nm³/min


PDP : 3 to 10˚C Condensate drain Air receiver tank
Can be found at inter-cooler, after cooler,
- High inlet temperature
filter, dryer, receiver tank or at point of use.
- Eco friendly refrigerant
- Electronic auto drain
- World class compressor:
Panasonic, Danfoss

Zero air loss drain Pneumatic drain


Adsorption Desiccant air dryer
Adsorption desiccant dryer use a activated alumina or molecular sieve to adsorb water
vapor present in the compressed air stream.

Twin tower type:


Capacity : 1 - 400 Nm³/min
Capacity: 500 - 20000 Liter
PDP : -20 to -70˚C
Design as per ASME code
Modular type: Timer electric drain Ball drain Completed with Certificate
Capacity : 1.5 - 84 Nm³/min
PDP : -20 to -40˚C
FLOW METER
Desiccant regeneration process:
- Heatless - Heated
- Blower heated - Heat of compressor Thermal mass type Pitot tube type
Twin tower Modular - for compressed air and gas - Heavy duty
- insertion connection - insertion connection
- Diameter pipe 1” - 12” - Diameter pipe 1” - 20”
Air line filter
Capacity : 1 - 600 Nm³/min
Filter grade: Vortex type
- Particulate filter 1 μm - high temperature
- Oil removal 0.01 ppm - high pressure
- Ultra fine oil removal 0.003 ppm - inline by flange Micro type
- Carbon active, adsorb odor - Diameter pipe 0.5” - 12”
Diameter pipe 0.25” - 1”
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Compressor Technique

SERVICES SPARE PARTS

One stop air compressor spare parts provider. Best quality spare parts &
We also have been supported by an Energetic
filters for all brand of screw air compressor.
and Reliable team with 15 years of experience
in compressed air technique.
COMPRESSOR FILTER
We guarantee a good after sales service and Oil Separator, oil filter, air filter, element filter
fast solutions to the industry.

COMPRESSOR SERVICE
For all brand of screw air compressor & dryer
- General maintenance
- Overhaul
- Trouble shooting
- Annual contract service

Centrifugal cooler cleaning

AUDIT COMPRESSOR SPARE PARTS


Compressed air system audit Coupling, cooler, controller, gauge, gear, hose, seal, sensor, solenoid valve, switch,
Compressor performance analyzer thermostatic, unloader valve, all kind of parts.
Energy audit
Leak test

CONSULTATION
Compressed air system design
Energy saving solutions
Screw compressor trade-in
Financing

INSTALLATION
Piping, wiring, electrical, ducting, civil works

RENTAL
CONSUMABLE
Screw air compressor rental
Screw Compressor rental 15 - 200 kw Screw compressor lubricant, Grease
Long term rental program Desiccant: Activated alumina, Molecular sieve
Chemical for cooler cleaning: De-carbonizer, Scale remover
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Audit & Monitoring

AUDIT & ASSESSMENT MONITORING SYSTEM

Air compressor performance analyzer


Compressed air system audit, Energy audit, Leak test ION-IMS (Intelligent Management & Monitoring System)
Smart system with energy saving tools, online monitoring and asset protection tools.
ION-IMS is hidden force of compressed air system operations.
Features:
- Compatible with all brand of compressor - Secure web apps and server
- 24/7 online monitoring - Reminder, alarm, protection
- Saving energy & efficient operations - Analysis and reporting

The latest air compressor analysis technology that is safe, fast and accurate.
- Record compressor operational data log
- Provide electricity consumption, compressor capacity
- Provide conclusions and efficiency suggestions Local network monitoring system
Compressed Air System & Energy Monitoring using Edge Computing Server and
Hardware LORA Wireless communication.
Power Meter
Flow Meter
Pressure sensor
PLC

Software
RS485/4-20mA
Data log recorder
Analyzer
Reporting software
HDMI /LAN

Ultrasonic Leak Test 4G


Find leak in pipeline using ultrasonic leak detectors and
pressure test procedures.

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Other Products
CENTRIFUGAL BLOWER PIPING SYSTEM

Full-performance compressed air piping system


High efficiency, energy saving, free maintenance, oil free Centrifugal Blower. Material using high quality aluminum alloy pipe and quick easy installation fittings.
30% more energy saving compared with Roots blower Total solutions for compressed air piping :
Power : 7.5 - 300 kw - Including detailed pipe design drawing
Capacity : 6.5 - 269 m³/min - Calculate the pressure drop in the system
Pressure : 0,6 - 1,2 bar - Installation works
- Leak test
Features: Aluminum pipe specification:
 100% oil free air Size 0.5” - 8” (DN20-DN200)
 100% duty load Length 6 meter
 24/7 operation Max pressure 16 bar
All threaded joint BSP
Fire resistance

Main components:

Project Picture
Impeller Permanent Magnet Motor
Three-Dimensional Impeller High speed, Efficiency 96%
Aviation aluminum alloy Insulation grade H

Air Suspension Bearing Magnetic Levitation Bearing

Application:
- Sewage treatment - Fermentation
- Aeration - Dyeing textile
- Blow-drying process - Thermoelectric
- Cement powder transport - Farming
- Desulfurization and oxidation
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Welding Maintenance

WELDING MAINTENANCE

STANLEY WELDING MAINTENANCE.


A quality product imported from the USA.

Specializing in welding and brazing, these electrodes perform the


best quality in maintaining factory machines and other industrial
equipment. Those special characteristics on each electrode made
STANLEY WELDING a well receive maintenance supply product
for its respective industries.

MMA (Electrode), GTAW, GMAW, Brazing,


Process FCAW (Flux Cored), Soldering
Stainless steel, Carbon steel, Cast iron, Copper,
Nickel, Brass and Bronze, Aluminum, Silver,
Material Cobalt, Titanium
Special Alloy : Stellite, Inconel, Hastelloy
Problem steel, dissimilar metal, hard facing,
tool steel, corrosion & chemical resistance,
Solutions high temperature alloy
Magic compound for metal repair

Features:
- Complete product range is designed for all types of metals and
applications.
- Able to achieve the best welding characteristics.
- Able to achieve stronger end results.
- Easier to weld various difficult positions. Easy application /
usage.
- Guaranteed composition consistency and high quality product.

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Other Products

OIL MIST COLLECTOR PNEUMATIC CONVEYOR

Pneumatic Conveyor system


SYGNUS is large amount of oil mist removal dust collector from machining
moves dry powders, granule mass materials through an encased passing on pipeline
centers, CNC lathe and others industrial machinery. utilizing pressure differential air stream, created by an air development machine like a
compressor, roots blower, or vacuum pump. It’s a cost-effective and minimum loss.

Application:
Application:
- Ship unloading
- Bulk material handling
- Cement industry
- Feed mills
- Fertilizer industry

DUST COLLECTOR

Cartridge type
Baghouses type
Cyclone type

PLASTIC MACHINE PARTS

Injection molding machine spare parts.


Circular loom bobbin (Steel, Aluminum), various size and color

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Projects Reference

CUSTOMER LIST

State-owned Company
- Pertamina - PLN. Indonesia Power
- Pupuk Indonesia - Semen Indonesia
Manufacture: Food & beverages, FMCG, Petrochemical, Automotive,
Plastic & packaging, Pulp & paper mill, Sugar mill, Textile, Wood, Steel
Energy: Power plant (Steam coal, Hydro, Geothermal), Oil and gas
Mining, Smelter, Shipyard, Marine, EPC

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