Manipulador Telescopico

Illustrated Parts Manual
Model
544D
S/N 0355001 thru 0455362
& 0160000192 & After
91364001
Revised
April 3, 2014
An Oshkosh Corporation Company

EFFECTIVITY PAGE
October 8, 2004 - A - Revised Manual

December 30, 2004 - B - Revised Manual
September 30, 2005 - C - Revised Manual
April 24, 2006 - D - Revised Manual
August 25, 2006 - E - Revised Manual
February 23, 2007 - F - Revised Manual
July 06, 2007 - G - Revised Manual
May 16, 2008 - H - Revised Manual
November 26, 2008 - I - Revised Manual
September 3, 2009 - J - Revised Manual
August 8, 2012 - K - Revised Manual
January 3, 2013 - L - Revised Manual
April 3, 2014 - M - Revised Manual
91364001 544D i
EFFECTIVITY PAGE
ii 544D 91364001
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Rear Axle & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-3 Front Axle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
1-4 Front Axle Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1-5 Outrigger Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-4 Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-5 Extension Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-6 Retraction Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-7 Quick Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-4 Truss Boom With Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-5 6 Ft Vertical Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-6 48 In Slope Piler Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-7 66 In Slope Piler Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-8 100 Degree Swing Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
3-9 Quick Hook Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
3-10 Fork Mounted Lifting Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
3-11 6 Ft Swing Mast With Side Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3-12 100 Degree Drywall Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
3-13 Sheet Material Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
3-14 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-44
3-15 180 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
3-16 90 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-62
3-17 Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-64
3-18 Personnel Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66
3-19 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-70
3-20 Fork Pin Lock Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-74
3-21 Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-76
3-22 8 Ft Standard Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-78
3-23 8 Ft Side Tilt Electric Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-82
3-24 66 In Drywall Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-88
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TABLE OF CONTENTS
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Assembly, LH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 Engine Assembly, RH View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-3 Engine Pump Mount & Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4-4 John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
4-5 Cummins Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
4-6 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
4-7 Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-58
4-8 Air Cleaner Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64
4-9 Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-72
4-10 Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-78
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Front Axle Assembly - Rockwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Front Axle - Rockwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 Left/Right Housing & Axle Shaft & Wheel Flange Assembly - Rockwell . . . . . . . . . . . . . . . . . . . 5-6
5-4 Brake Assembly - Rockwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 Carrier Assembly - Rockwell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 Front Axle Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5-7 Front Axle - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-8 Axle Housing Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5-9 Brake Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-10 Carrier Assembly - Carraro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5-11 Rear Steering Axle Drive Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5-12 Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab Enclosure Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Cab Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-4 Dash Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
6-5 Gauge Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
6-6 Windshield/Top Window Kit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
6-7 Skylight Wiper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Brake & Inching Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18
7-3 Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
7-4 Cab Right Side Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
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7-5 Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

7-6 Cab Left Side Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
7-7 Cybertech 5-Button Joystick Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Oil Supply & Pressure Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8-3 Front Drive Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-4 Rear Drive Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-24
8-5 Service/Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
8-6 Boom Hydraulics Sub-Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-38
8-7 Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
8-8 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-46
8-9 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-48
8-10 Tilt Cylinder & Tilt Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-50
8-11 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-52
8-12 Steering Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-54
8-13 Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-60
8-14 Stabilizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-62
8-15 Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-66
8-16 Hose Clamp Locations, (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-70
SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Crowd Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9-3 Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9-4 Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-16
9-5 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-20
9-6 Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
9-7 Stabilizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-8 Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-9 Flow Divider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
9-10 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
9-11 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-48
9-12 Thermal Bypass Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50
9-13 Inching Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-52
9-14 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56
9-15 Hydraulic Reservoir & Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64
9-16 Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-66
9-17 Main Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-68
9-18 Hydrostatic Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-70
9-19 Sway & Outrigger Cylinder Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-74
9-20 Traction Lock Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-76
91364001 544D v
TABLE OF CONTENTS
9-21 Rear Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-78

9-22 Optional Stabilizer Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-80
9-23 Outrigger Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-84
9-24 Quick Start Cylinder & Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-86
9-25 180 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-88
9-26 72 In 90 Degree Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-90
9-27 Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-92
9-28 Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-94
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Battery & Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Stabilizer Proximity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10-3 Dash Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10-4 Engine Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-14
10-5 ECU Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-6 Auxiliary Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
10-7 Auxiliary Electrical Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-30
10-8 Cold Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-32
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
SECTION 12 –
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12-1 Hydraulic Reservoir Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12-2 Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
12-3 Stop Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
12-4 Swing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12-5 Truss Boom Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
12-6 LH Sway Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-18
12-7 Aux. Hydraulic Field Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
12-8 Aux. Hydraulics & Sway Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24
12-9 Auxiliary Electrics Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-28
12-10 Overhead Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-32
12-11 Tilt on Joystick Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-34
12-12 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-38
12-13 Engine Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-40
12-14 Sway Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-44
12-15 Dual P.O. Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-46
12-16 Swing Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-48
12-17 LH Tilt/Sway Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-52
vi 544D 91364001
TABLE OF CONTENTS
12-18 LH Tilt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-54

12-19 Ether Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-56
12-20 Work Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-58
12-21 Crossover Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-68
12-22 Foam Tire Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-70
12-23 Aux. Hydraulics/Electric w/LH Tilt & Sway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-72
12-24 Rear Axle Advantage Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-78
12-25 RH Aux. Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-86
12-26 5-Button Auxiliary Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-90
12-27 RH Aux/Tilt on Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-92
12-28 Aux. Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-96
12-29 Cab Heater Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-100
12-30 Adjustable Tilt on Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-112
12-31 Fuel/Water Separator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-116
12-32 Beacon Light Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-118
12-33 Cab Replacement Service Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-122
12-34 Starter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-124
12-35 Pintle Hook Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-126
12-36 Cold Start Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-128
SECTION 13 –
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1
91364001 544D vii

TABLE OF CONTENTS
viii 544D 91364001

SECTION 1
FRAME & ATTACHING PARTS
91364001 544D
S/N 0355001 thru 0455362 &
FRAME & ATTACHING PARTS 0160000192 thru 0160000973
Figure 1-1 Frame Shrouding & Trim
1-2 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160000973 FRAME & ATTACHING PARTS

Item Part Number Qty. Description Rev.
91166058 Ref FRAME WELDMENT
14404645 AR T-9 METAL PROTECTANT, (12oz.)
14404646 AR T-9 METAL PROTECTANT, (1 gal.)
1 91143051 2 BUSHING
2 90206196 61 in TRIM-LOCK
3 14402248 AR ADHESIVE
4 83683291 1 MIRROR
5 91146103 1 RADIATOR COVER, (S/N 0355001 thru 0355023)
91366003 1 RADIATOR COVER, (S/N 0355024 thru 0160000973)
6 91143346 1 RUBBER AIR DAM
7 90200755 24 in WEATHER STRIP
8 77143003 52 WHIZ-LOCK SCREW, 5/16-18X5/8
9 90207458 2 DRAW LATCH
10 88301193 8 ROUND HD MACHINE SCREW, #10-32X1/2
11 88551007 12 LOCKWASHER, #10
12 88501613 4 HEX NUT, #10-32
13 91366004 1 TANK COVER WELDMENT
14 85211088 2 RUBBER BUMPER
16 88521604 2 HEX LOCKNUT, #8-32
17 91083173 4 RUBBER HD SCREW BUMPER
18 88501612 4 HEX NUT, #10-24
19 91141218 1 HINGE
20 91143348 1 CLAMP BAR
21 88561003 9 FLAT WASHER, 5/16
22 91123124 4 WHIZ-LOCK SCREW, 5/16-18X1/2
23 91366017 1 REAR ENGINE COVER
24 91303021 2 T-HANDLE, (S/N 0355001 thru 0160000323)
91363210 2 T-HANDLE, (S/N 0160000339 thru 0160000973)
25 91146050 1 REAR COVER WELDMENT
26 91366002 1 REAR COVER CENTER
27 91403574 1 BACK-UP ALARM
28 88201016 2 HEX HD CAPSCREW, 5/16-18X1/2, GR5
29 91140001 1 COUNTERWEIGHT
30 88201143 4 HEX HD CAPSCREW, 1-8X5, GR5, (torque to 545-595 lbs-ft)
31 88561011 4 WASHER, 1
32 91161282 1 REAR CAB COVER
33 88201050 2 HEX HD CAPSCREW, 7/16-14X1, GR5
34 91033029 1 SEAT BELT, (not used with optional seat)
35 88501007 2 HEX NUT, 7/16-14
36 91033485 1 SEAT WITH ARMREST, (std.)
91124107 1 SLIDE ADJ. KIT, (use with std. seat)
91043237 1 GRAMMER SEAT, (opt.)
88201020 4 HEX HD CAPSCREW, 5/16-18X1, GR5, (use with opt. seat)
37 77143006 8 WHIZ-LOCKNUT, 5/16-18
38 91081475 1 HEATER COVER PLATE
39 91141329 1 VALVE ACCESS COVER
40 91361005 1 BELLY PAN
41 91083533 10 FENDER WASHER, 1-1/2, OD
91364001 544D 1-3

S/N 0355001 thru 0455362 &
FRAME & ATTACHING PARTS 0160000192 thru 0160000973
Figure 1-1 Frame Shrouding & Trim (Continued)

42 91403230 1 MANUAL CASE
43 77143013 4 WHIZ-LOCKNUT, 1/4-20
44 77143006 2 WHIZ-LOCKNUT, 5/16-18, (not shown), (use with item 58)
45 91033320 Ref TILT GAUGE, (no longer available; use 8466306 for replacement)
8466306 1 TILT GAUGE, (with adhesive)
46 88204912 1 HEX HD CAPSCREW, 1/4-20X1
47 88561107 1 FLAT WASHER
48 88521204 1 LOCKNUT, 1/4-20
49 Ref OPEN CAB, (see Figure 6-1 for details)
50 91141463 1 DECK COVER, (S/N 0355001 thru 0355023)
91361007 1 DECK COVER, (S/N 0355024 thru 0160000973)
51 91143357 1 HORN ASSY
54 77133177 2 HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
55 77133168 2 CLAMP SET
56 77133140 2 COVER PLATE
57 91363018 8 WHIZ-LOCK SCREW, 5/16-18X1
58 91166074 1 HOSE GUARD, (not shown), (located under dash panel, beneath steering
column), (S/N 0355035 thru 0355039)
91363065 1 HOSE GUARD, (not shown), (located under dash panel, beneath steering
column), (S/N 0355040 thru 0160000973)
59 85941016 1 SUPPORT CLAMP, (not shown), (use with item 58)
60 86683122 1 TIE WRAP
61 88261014 4 SOCKET BUTTON HD CAPSCREW, 1/4-20X1/2
62 91146081 1 DIPSTICK COVER
63 83201158 4 HEX HD CAPSCREW, 7/8-9X1-3/4, (torque to 450-475 lb-ft)
64 4892500 4 HARDENED WASHER, 7/8
1-4 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160000973 FRAME & ATTACHING PARTS

91364001 544D 1-5

S/N 0160000976 thru 0160034720
FRAME & ATTACHING PARTS including 0160035922
26
24
7 8 27
23 28
60
20 72
8 73
2 25 74
3 75
14 19
9 13 15 11 8
45
10 14 16 17 49
15 2 46
11 18 3 47
12 16 8
48
8
21
4 5
6 64 65
8 66 29
8 30
2 67
3 71 31
1 76 78
42 77
43
57
21 50
38 32
22
39 33
36 34
79 35
37
80
51 70 59 81
69 82
54 68 40
55 83
56 41 8 84
85
86
87
K1
PAP21511
1-6 544D 91364001

S/N 0160000976 thru 0160034720
including 0160035922 FRAME & ATTACHING PARTS

91556001 1 FRAME WELDMENT, (S/N 0355001 thru 0455362 & 0160000192 thru L
016001615, excluding 0160015296, 0160015297 & 0160015492)
91556019 1 FRAME WELDMENT, (S/N 0160015710 thru 0160034720 including D
0160015296, 0160015297, 0160015492 & 0160035922)
14404645 AR T-9 METAL PROTECTANT, (12oz.)
14404646 AR T-9 METAL PROTECTANT, (1 gal.)
1 91143051 2 BUSHING
2 90206196 59 in TRIM-LOCK
4 83683291 1 MIRROR
5 91556015 1 RADIATOR COVER
8 77143003 53 WHIZ-LOCK SCREW, 5/16-18X5/8
9 90207458 2 DRAW LATCH
11 88551007 10 LOCKWASHER, #10
12 88501613 4 HEX NUT, #10-32
16 88521604 4 HEX LOCKNUT, #8-32
17 91083173 2 RUBBER HD SCREW BUMPER
18 88501612 2 HEX NUT, #10-24
19 91551023 1 HINGE
20 91551024 1 HINGE
21 88561003 9 FLAT WASHER, 5/16
22 91123124 4 WHIZ-LOCK SCREW, 5/16-18X1/2
24 91363210 2 T-HANDLE
26 91556016 1 REAR COVER CENTER
27 1 BACK-UP ALARM, (Before S/N 0160016754), (no longer available, order kit
2915184 for service)
8270621 1 BACK-UP ALARM, (S/N 0160016754 & After)
28 0641406 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5, (S/N 0160016754 & After)
29 91140001 1 COUNTERWEIGHT, (no pintle hook)
1001091458 1 COUNTERWEIGHT, (with pintle hook)
30 88201143 4 HEX HD CAPSCREW, 1-8X5, GR5, (torque to 545-595 lb-ft)
31 88561011 4 WASHER, 1
32 91161282 1 REAR CAB COVER, (S/N 0160000976 thru 0160012366 excluding
0160012298)
Ref REAR CAB COVER, (S/N 0160012437 & After including 0160012298),
(see Figure 6-1 for details)
33 88201050 2 HEX HD CAPSCREW, 7/16-14X1, GR5, (Before S/N 0160016097 excluding
0160015710, 0160015711 & 0160015915)
34 91033029 1 SEAT BELT, (not used with optional seat), (Before S/N 0160016097 excluding
0160015710, 0160015711 & 0160015915)
35 88501007 2 HEX NUT, 7/16-14, (Before S/N 0160016097 excluding 0160015710,
0160015711 & 0160015915)
91364001 544D 1-7

S/N 0160000976 thru 0160034720
FRAME & ATTACHING PARTS including 0160035922

36 91033485 1 SEAT WITH ARMREST, (std.), (Before S/N 0160016097 excluding C
0160015710, 0160015711 & 0160015915)
91563158 1 SUSPENSION SEAT WITH 2 IN SEAT BELT, E
(S/N 0160016097 & After including 0160015710, 0160015711 & 0160015915)
1001101085 1 SUSPENSION SEAT WITH 2 IN SEAT BELT, (includes items 81 thru 87)
7026904 1 ARMREST KIT
91124107 1 SLIDE ADJ. KIT, (use with std. seat), (Before S/N 0160016097 excluding
0160015710, 0160015711 & 0160015915)
91043237 1 GRAMMER SEAT, (opt.), (Before S/N 0160016097 excluding 0160015710,
0160015711 & 0160015915)
88201020 4 HEX HD CAPSCREW, 5/16-18X1, GR5, (use with opt. seat), (Before
S/N 0160016097 excluding 0160015710, 0160015711 & 0160015915)
37 77143006 8 WHIZ-LOCKNUT, 5/16-18
38 91081475 1 HEATER COVER PLATE, (S/N 0160000976 thru 0160012366 excluding
0160012298)
Ref HEATER COVER PLATE, (S/N 0160012437 & After including 0160012298),
39 91141329 1 VALVE ACCESS COVER, (S/N 0160000976 thru 0160012366 excluding
0160012298)
Ref VALVE ACCESS COVER, (S/N 0160012437 & After including 0160012298),
40 91361005 1 BELLY PAN, (S/N 0160000976 thru 0160012366 excluding 0160012298)
Ref BELLY PAN, (S/N 0160012437 & After including 0160012298),
41 91083533 10 FENDER WASHER, 1-1/2, OD
42 91403230 1 MANUAL CASE
43 77143013 4 WHIZ-LOCKNUT, 1/4-20
44 77143006 2 WHIZ-LOCKNUT, 5/16-18, (use with item 58), (not shown)
45 1 TILT GAUGE, (S/N 0160000976 thru 0160005687), (no longer available, use
8466306 for service)
8466306 1 TILT GAUGE, (with adhesive), (S/N 016005766 & After)
46 88204912 1 HEX HD CAPSCREW, 1/4-20X1, (S/N 0160000976 thru 0160005687)
47 88561107 1 FLAT WASHER, (S/N 0160000976 thru 0160005687)
48 88521204 1 LOCKNUT, 1/4-20, (S/N 0160000976 thru 0160005687)
49 Ref OPEN CAB, (see Figure 6-1 for details)
50 91361007 1 DECK COVER
51 91143357 1 HORN ASSY
55 77133139 1 CLAMP SET
57 91363018 8 WHIZ-LOCK SCREW, 5/16-18X1
58 91363065 1 HOSE GUARD, (not shown), (located under dash panel, beneath steering
column)
60 86683122 1 TIE WRAP
65 91143348 2 CLAMP BAR
66 91551034 1 AIR DAM SUPPORT
68 83201158 4 HEX HD CAPSCREW, 7/8-9X1-3/4, (torque to 450-475 lb-ft)
1-8 544D 91364001

S/N 0160000976 thru 0160034720
including 0160035922 FRAME & ATTACHING PARTS

69 88201021 4 HEX HD CAPSCREW, 5/16-18X1-1/4, (S/N 0160012437 & After including
0160012298)
70 4751500 4 FLAT WASHER, 5/16, (S/N 0160012437 & After including 0160012298)
71 Ref FENDER, (see Figure 6-1 for details)
72 8305624 2 LOCKNUT, 1/4-20
73 3576433 1 MOUNTING BAR
74 4711400 2 FLAT WASHER, 1/4
75 86683480 2 BUTT CONNECTOR
76 91556017 1 SHEET METAL SUPPORT
77 77143006 4 WHIZ-LOCKNUT, 5/16-18
78 0100019 AR LOCTITE® 271TM
79 3311505 4 HEX LOCKNUT, 5/16-18, (S/N 0160016097 & After including 0160015710,
0160015711 & 0160015915)
80 4711500 4 FLAT WASHER, 5/16, (S/N 0160016097 & After including 0160015710,
0160015711 & 0160015915)
81 7026900 1 BACK CUSHION KIT
82 7026902 1 BACK PANEL KIT
83 7026905 1 SEAT BELT
91565064 1 SEAT BELT, 3 IN, (California Only), (not included with std. seat)
84 7026906 1 TETHER KIT
85 7026901 1 SEAT CUSHION KIT
86 7026799 1 KNOB KIT
87 7026798 1 SLIDE KIT
K1 2915184 1 BACK-UP ALARM SERVICE KIT, (includes items 27, 28 & 72 thru 75) A
91364001 544D 1-9

S/N 0160035037 & After
FRAME & ATTACHING PARTS excluding 0160035922
15 283
217
219
28 215
4
20 218
7 21 34
18 220
9
28 27 10
45
34 28
28
34 16 29
19 34
44 40
6 18 2
17 9 30
10
45
3 43 28
28 28
34 34 5 28
41
515
28
513
39 512
1 50
35 34 77
450 65 78
445 60
61
28
614
701
702
28 703
704
618 705
330 615 706
334 28
76 707
801
616
116
106 617
28
K1
PAP21390
1-10 544D 91364001

S/N 0160035037 & After
excluding 0160035922 FRAME & ATTACHING PARTS

1 1001099036 1 DECK COVER
3 1001099034 1 RADIATOR COVER
6 90207458 2 DRAW LATCH
10 88521604 4 HEX LOCKNUT, #10-32
15 91556016 1 REAR CENTER COVER
16 91363210 2 T-HANDLE
17 88301193 8 ROUND HD CAPSCREW, #10-32X1/2
18 4761000 10 LOCKWASHER, #10
19 88501613 4 HEX NUT, #10-32
20 90206196 AR TRIM-LOCK
21 14402248 AR 3M ADHESIVE
27 88501612 2 HEX NUT, #10-24
28 0791505 70 WHIZ-LOCK SCREW, 5/16-18X5/8
34 4751500 26 FLAT WASHER, 5/16
35 0791504 4 WHIZ-LOCK SCREW, 5/16-18X1/2
37 14404645 AR T-9 METAL PROTECTION, (12 oz. spray), (not shown)
38 14404646 AR T-9 METAL PROTECTION, (1 gal.), (not shown)
39 83683291 1 MIRROR
40 91141218 1 HINGE
41 91143348 2 CLAMP BAR
44 0630467 4 HEX SOCKET BUTTON HD CAPSCREW, 5/16-18X1/2
50 91563158 1 SUSPENSION SEAT WITH 2 IN SEAT BELT F
1001101085 1 SUSPENSION SEAT WITH 2 IN SEAT BELT, (includes items 701 thru 707) B
7026904 1 ARMREST KIT
60 77143013 4 WHIZ-LOCKNUT, 1/4-20
61 91403230 1 MANUAL HOLDER
65 8466306 1 TILT ANGLE GAUGE
76 77143006 4 WHIZ-LOCKNUT
77 3311505 4 HEX LOCKNUT, 5/16-18
78 4711500 4 FLAT WASHER, 5/16
215 86683122 1 TIE WRAP
218 8270621 1 BACK-UP ALARM
219 4711400 2 FLAT WASHER, 1/4
220 8305624 2 HEX LOCKNUT, 1/4-20
283 1001116274 1 MOLDED RESISTOR
330 91143357 1 HORN ASSY
334 0791504 1 WHIZ-LOCK SCREW, 5/16-18X1/2
91364001 544D 1-11

S/N 0160035037 & After
FRAME & ATTACHING PARTS excluding 0160035922

445 77143006 4 WHIZ-LOCKNUT, 5/16
450 1001091086 1 SHEET METAL SUPPORT
512 0642640 4 HEX HD CAPSCREW, 1-8X5
513 4752600 4 FLAT WASHER, 1
515 91140001 1 COUNTERWEIGHT
614 Ref REAR PANEL COVER, (see Figure 6-1 for details)
615 Ref HEATER PANEL COVER, (see Figure 6-1 for details)
616 Ref VALVE ACCESS COVER, (see Figure 6-1 for details)
617 Ref CAB BELLY PAN COVER, (see Figure 6-1 for details)
618 Ref FRONT FENDER, (see Figure 6-1 for details)
701 7026900 1 BACK CUSHION KIT
702 7026902 1 BACK PANEL KIT
703 7026905 1 SEAT BELT KIT
91563164 1 SEAT BELT, 3 IN, (California Only), (not included with standard seat)
704 7026906 1 TETHER KIT
705 7026901 1 SEAT CUSHION KIT
706 7026799 1 KNOB KIT
707 7026798 1 SLIDE KIT
708 70023040 1 SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two shock
pins & two hex nuts)
709 70023041 1 SPRING & SADDLE KIT, (not shown)
801 1001091067 1 FRAME WELDMENT
K1 70023139 1 SEAT BELT KIT, 3 IN, (California only), (includes retractor & female end)
1-12 544D 91364001

S/N 0160035037 & After
excluding 0160035922 FRAME & ATTACHING PARTS

91364001 544D 1-13

S/N 0355001 thru 0455362
Figure 1-2 Rear Axle & Attaching Parts
21 2
(3)HOLES 125
22 2.377
2.378 DIA
23 3
LOCATE NEW BORES
12 4 THRU BOTTOM
20 HOLE.
NEW BORES
19 MUST BE
IN LINE WITH
5 EXISTING
BOTTOM BORE. NEW HOLES
18 24 HOLES MUST
8 20 ACCEPT A 2.375
25 DIA. SHAFT BOTTOM HOLE
9 6 THRU ALL
17 19 4 HOLES.
26
UPPER 27
28
15 29
30 KNUCKLE LAYOUT FOR BORING
OUT HOLES FOR BUSHINGS
16 31 SEE NOTE #3 FOR DETAILS
28 (RH KNUCKLE SHOWN)
30 8 7 41 42
LOWER
31 9 35
15
14 10
LEFT
11 SIDE
40
13 12
39
37
ENLARGED VIEW 38 43
UPPER
50
34 44
35 48
K1 45
49
K2
LOWER 46
15 36
37
47
33 51
RIGHT 52
SIDE
37 55
53 54
61
60 56
57
32 52 58
62
FRONT OF
59 MACHINE
NOTES:
1. CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM STEERING CYLINDER BASE END AS
REQUIRED TO MAINTAIN A TOTAL MAX. GAP OF 1/16 IN.
2. SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/32 IN MOVEMENT.
SHIM TOP KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/16 IN GAP. MUST HAVE A
MINIMUM OF ONE SHIM.
3. ALL MACHINES (BEFORE S/N 0355258) NEED TO BORE STEERING KNUCKLES TO USE ITEMS 4 & 7.
4. SEE FIGURE 12-24 FOR DETAILS ON THE REAR AXLE ADVANTAGE KIT.
5. USE LOCTITE® 242TM (P/N 14403364) ON ALL BOLT THREADS.
PAP19650
1-14 544D 91364001

S/N 0355001 thru 0455362

1 88521312 2 HEX LOCKNUT, 3/4-10, (torque to 160-175 lb-ft)
2 91081415 2 DIRT SHIELD
3 91041481 2 STEERING CYLINDER PIN
4 91121239 2 BUSHING
5 91041439 2 TIE ROD PIN
6 88521306 2 LOCKNUT, 3/8-16
7 91121240 4 BUSHING
8 91123030 4 BACK-UP RING
9 88591032 4 O-RING
10 91123027 2 BUSHING
11 91123029 2 O-RING
12 88591104 4 O-RING
13 91121091 2 THRUST BUSHING
14 91041733 AR SHIM
15 91166013 1 REAR AXLE WELDMENT, (includes items 10, 17, 61 & 63)
16 86921268 2 LIP SEAL
17 91123028 2 BUSHING
18 91081693 2 UPPER KING PIN
19 88581323 4 RETAINING RING
20 88671022 4 LUBE FITTING, 90 DEGREE, 1/8
21 91041732 2 SPACER, (3/16 thick)
22 91041438 AR SPACER
23 88591019 2 O-RING
24 91041459 2 WASHER
25 88501416 2 HEX JAM NUT, 1-14, (torque to 225-250 lb-ft)
26 83201140 2 HEX HD CAPSCREW, 3/8-16x2-3/4, GR8
27 91141424 2 LOWER KING PIN
28 91041449 AR SHIM, (0.060 thick, see note #2)
31 91041596 AR SHIM, (20 ga, see note #2)
32 Ref DRIVE HUB, (see Figure 5-11 for details)
33 91120004 1 RH STEERING KNUCKLE, (see note #3)
34 88501006 2 HEX NUT, 3/8-16
35 88551011 6 LOCKWASHER, 3/8
37 88671001 6 STRAIGHT LUBE FITTING, 1/8
38 91081695 2 STEERING CYLINDER PIVOT PIN
40 Ref STEERING CYLINDER ASSY, (see Figure 9-6 for details)
41 91166056 1 LH TUBE SUPPORT
91166055 1 RH TUBE SUPPORT
43 88211121 2 SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8
44 91120003 1 LH STEERING KNUCKLE, (see note #3)
45 91043247 2 SELF-ALIGNING BUSHING
47 83201006 12 HEX HD CAPSCREW, 3/4-10X2, GR8, (torque to 270-290 lb-ft)
48 88521208 2 HEX LOCKNUT, 1/2-13
91364001 544D 1-15

S/N 0355001 thru 0455362
Figure 1-2 Rear Axle & Attaching Parts (Continued)

49 91043222 4 CAPSCREW, 12PT, 3/410X2, GR8, (torque to 270-290 ft lbs.)
50 91403065 AR SHIM, (10 ga., see note #1)
51 88551153 2 LOCKWASHER, 5/8
53 91081177 1 REAR AXLE MOUNTING PIN
54 85101098 1 HEX NUT, 1-1/4-7
55 91166063 1 TIE ROD, (includes items 45 & 2 of item 37)
56 91161066 AR SHIM, (0.0598 thick)
57 91161067 AR SHIM, (0.1046 thick)
58 91161068 AR SHIM, (0.1345 thick)
59 90020247 1 HEX HD CAPSCREW, 1-1/4-7X6, GR5
60 24601570 2 LIP SEAL
61 91123031 2 BUSHING
62 88501110 2 HEX NUT, 5/8-11
63 91163019 2 BUSHING, (stabilizer support), (not shown)
K1 91145099 1 STEERING KNUCKLE KIT, (includes items 2, 4, 7, 8, 9, 11 thru 14, 16, 18 thru F
23, 27 thru 31, 51 & two of item 52, one kit does both sides)
K2 91045152 AR STEERING CYLINDER PIN KIT, (includes one each of items 1, 2, 3, 12, 21 thru
25, one kit needed for each side)
1-16 544D 91364001

S/N 0355001 thru 0455362

91364001 544D 1-17

S/N 0160000192 & After
1
2
3 NOTES:
69
5 4 1. CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM
STEERING CYLINDER BASE END AS REQUIRED TO MAINTAIN
104 6 103 ATOTAL MAX. GAP OF 1/16 IN.
25 105 2. SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO
MORE THAN 1/32 IN MOVEMENT. SHIM TOP KNUCKLES AS
9 REQUIRED TO MAINTAIN NO MORE THAN 1/16 IN GAP. MUST
102 HAVE A MINIMUM ONE SHIM.
3. INSTALL 5/8 LONG THREAD ON STUD INTO DRIVE HUB,
24 (SHORTEST LENGTH THREADS ON STUD).
8 4. USE GREASE P/N 1440-4595 ON ALL PINS & SURFACES
13 INDICATED BEFORE ASSEMBLY.
10
23 22
21 11
20 12
102
18 19
41
13 UPPER
42
13 64
18 43
14 65
15
17 16
37 40
LOWER 38
ENLARGED VIEW 44
UPPER 46
33 39
34
67 45
68 47
35
K1 52
K2 LOWER 50
K3 10
36
K4 18
66 48
51
53
54
30 49
32 13
57 58 60
56 61
55 62
28 31 18 63
27 59
26 Fro
nt
of
Ma
ch
ine
29
PAP21550
1-18 544D 91364001

S/N 0160000192 & After

1 88521312 2 LOCKNUT, 3/4-10, (torque to 160-175 lb-ft)
3 91041732 2 SPACER
4 80933066 2 O-RING
5 3790226 2 O-RING
6 91343052 2 ROD END STEER CYLINDER PIN
8 1001099173 2 FLANGE NUT, (torque to 280-305 lb-ft)
9 91403082 2 TIE ROD PIN
10 4761600 4 LOCKWASHER, 3/8
11 83201021 2 HEX HD CAPSCREW, 3/8-16X3
12 88521306 2 HEX LOCKNUT, 3/8-16, (nylok)
13 91403145 8 WIPER SEAL
14 91403034 2 LOWER BUSHING
15 91403146 2 O-RING
16 88591108 2 O-RING
18 91346009 1 REAR AXLE WELDMENT, (includes items 14, 23, 56, 69) I
19 91403163 AR KING PIN SHIM, (see note #2)
91403164 AR KING PIN SHIM, (see note #2)
21 91403067 2 RETAINING WASHER
22 88211068 2 SOCKET HD CAPSCREW, 3/8-16X5/8, GR8
23 91403031 2 UPPER BUSHING
25 88581325 2 SNAP RING
26 91123092 8 STUD, (see note #3)
27 85401340 8 HARD WASHER
28 91083449 8 HEX NUT, 1/2-13
29 Ref DRIVE HUB, (see Figure 5-11 for details)
30 Use Kit K3 1 RH KNUCKLE
31 88501110 2 HEX NUT, 5/8-11
33 90028740 2 FEMALE GREASE FITTING
34 88701021 2 NIPPLE, 1/8X2
35 88501006 2 HEX NUT, 3/8-16
36 83201144 2 HEX HD CAPSCREW, 3/8-16X5-3/4
37 91403372 2 BASE END STEER CYLINDER PIN
38 88711280 2 HEX SOCKET PIPE PLUG, 1/8
39 91403065 AR KING PIN SHIM, (see note #1)
40 Ref STEERING CYLINDER, (see Figure 9-6 for details)
43 4761600 4 LOCKWASHER, 3/8
44 88212272 2 SOCKET HD CAPSCREW, 5/8-11X8, GR8
45 88521210 2 HEX LOCKNUT, 5/8, (nylok)
91364001 544D 1-19

S/N 0160000192 & After

46 Use Kit K4 1 LH KNUCKLE
47 8050001 2 SELF-ALIGNING BUSHING, (tie rod)
49 91406021 1 TIE ROD WELDMENT, (includes items 47 & 48)
51 83201006 12 HEX HD CAPSCREW, 3/4-10X2
52 91043222 4 12 POINT SCREW, 3/4-10X2
53 88551154 2 LOCKWASHER, 3/4, (hi-collar)
55 91403145 2 WIPER SEAL
56 91403033 2 PIVOT TUBE BUSHING
57 88671001 1 LUBE FITTING - STRAIGHT, 1/8, (rear)
58 91081177 1 REAR AXLE PIN
59 90020247 1 HEX HD CAPSCREW, 1-1/4-7X6
60 88521020 1 LOCKNUT, 1-1/4-7
61 91161068 AR SHIM, (0.135 thick)
62 91161067 AR SHIM, (0.100 thick)
63 91161066 AR SHIM, (0.060 thick)
64 14404793 AR UNION 76 MEGAPLEX GREASE
65 4711600 4 PLAIN WASHER, 3/8
66 14404595 AR MYSTIK TETRIMOLY GREASE
67 14404082 AR LOCTITE PIPE SEALANT
68 14404102 AR LOCTITE® 277TM
69 91163019 2 BUSHING
102 91403354 2 BUSHING
103 91403355 1 BUSHING
104 91551039 1 BUSHING
105 14404978 AR LOCTITE® 641TM
K1 91415039 1 STEERING KNUCKLE KIT, (includes items 2 thru 5, 13 thru 17, 19 thru 25, 44,
45, 53 & 54)
K2 91415040 1 STEERING CYLINDER PIN KIT, (includes one each of items 1 thru 8, one kit
needed for each side)
K3 91555032 AR RH KNUCKLE KIT, (includes items 8, 30 & 102 thru 105)
K4 91555031 AR LH KNUCKLE KIT, (includes items 8, 46 & 102 thru 105)
1-20 544D 91364001

S/N 0160000192 & After

91364001 544D 1-21

S/N 0355001 thru 0455362
Figure 1-3 Front Axle Mounting
ROCKWELL
1-22 544D 91364001

S/N 0355001 thru 0455362

14404793 AR UNION 76 MEGAPLEX GREASE
1 Ref FRONT AXLE ASSY, (see Figure 5-1 for details)
2 91081176 1 FRONT SWAY PIN
3 90205891 2 SPACER
4 91031014 2 SHIM WASHER
5 83201172 1 HEX HD CAPSCREW, 1-8 x 5, GR8
6 88521016 1 HEX LOCKNUT, 1-8
7 91083480 1 SHIM WASHER
91364001 544D 1-23

S/N 0160000192 & After
CARRARO
1 4
3
5 2
17
4
17
3 6
17
PAP21670
1-24 544D 91364001

S/N 0160000192 & After

1 Ref FRONT AXLE ASSY, (see Figure 5-6 for details)
2 3423248 1 FRONT SWAY PIN
3 90205891 AR SPACER
4 91031014 AR SHIM WASHER
5 83201172 1 HEX HD CAPSCREW, 1-8X5, GR8
6 88521016 1 HEX LOCKNUT, 1-8
7 91083480 AR SHIM WASHER
17 14404793 AR UNION 76 MEGAPLEX GREASE
91364001 544D 1-25

Before S/N 0160015062
Figure 1-5 Outrigger Mounting
3
12
10 5
14
6
1 2 13
7
15
1
8
11
4
FOR SERVICE ONLY 5
16
7
PAP17700
1-26 544D 91364001

Before S/N 0160015062

2 Ref OUTRIGGER CYLINDER VALVE, (see Figure 9-19 for details)
4 91161080 2 SHOE PIN
5 3300143 4 HEX LOCKNUT, 3/8-16
6 91161069 2 ARM PIN
7 Ref OUTRIGGER CYLINDER ASSY, (see Figure 9-8 for details)
8 91166008 2 ARM WELDMENT
9 91166011 2 OUTRIGGER SHOE
11 83793054 2 HEX HD CAPSCREW, 3/8-16X4-1/4
12 91161016 2 OUTRIGGER CYLINDER PIN
13 91081313 2 KEEPER, (see Figure 9-13 for details)
14 88551013 4 LOCKWASHER, 1/2
15 91163014 4 BUSHING
16 Ref ADAPTOR, (includes o-ring), (see Figure 9-8 for details)
91364001 544D 1-27

S/N 0160015062 & After
12
13
15
16
5
15
16 7
5
14
11 4
8 12 15
16
15 10
16
PAL3390
1-28 544D 91364001

S/N 0160015062 & After

Ref OUTRIGGER INSTALLATION, (includes all items)
2 91566050 2 ARM WELDMENT
3 91566051 2 OUTRIGGER HOSE
4 Ref OUTRIGGER CYLINDER, (see Figure 9-8 for details)
Ref OUTRIGGER VALVE, (see Figure 9-19 for details)
Ref OUTRIGGER CYLINDER & VALVE, (see Figure 9-8 for details)
5 91163014 4 BUSHING
6 91563197 2 OUTRIGGER CYLINDER PIN
7 91563198 2 ARM PIN
8 91563199 2 SHOE PIN
9 91081313 2 KEEPER
12 3300143 4 HEX LOCKNUT, 3/8-16
14 4761800 4 LOCKWASHER, 1/2
16 0100011 AR LOCTITE® 242TM
17 Ref HOSE ASSY, (not shown), (see Figure 8-15 for details)
91364001 544D 1-29

This Page Intentionally Left Blank
1-30 544D 91364001

SECTION 2
BOOM
91364001 544D
BOOM
Figure 2-1 First Boom Section
NOTES:
1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN 1/16 IN OF A
TIGHT FIT. AMOUNTS OF SHIMS CAN VARY AT EACH SHIM POINT. WHENEVER A SHIM IS USED
WITH A PAD, A SPACER MUST BE INSERTED BETWEEN PAD & SHIM. NO PADS SHALL SIT
DIRECTLY ON SLOTTED SURFACE OF SHIMS.
2. ADD, 14404793, MYSTIK TETRIMOLY GREASE TO ALL BEARING PADS & BEARING SLIDE AREAS.
3. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND PAST
CHAMFER ON BEARING.
4. BEARING PAD BOLT TORQUES, 3/8 IN BOLTS = 32-37 LB-FT, 1/2 IN BOLTS = 76-86 LB-FT
2-2 544D 91364001

BOOM
Figure 2-1 First Boom Section

1 91166014 1 FIRST BOOM SECTION
2 88201066 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (Before S/N 0160012437)
0651618 2 HEX HD CAPSCREW, 0.375-24X2.25, LG, (S/N 0160012437 & After)
3 88551013 2 LOCKWASHER, 1/2
0651605 AR HEX HD CAPSCREW, 0.375-24X0.62, LG
7 88201537 AR HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (Before S/N 0160012437)
0651614 AR HEX HD CAPSCREW, 0.375-24X1.75, LG, (S/N 0160012437 & After)
8 91361048 6 SHIM
9 91031236 6 SPACER
10 91033186 4 BEARING PAD
11 91161171 2 BEARING PAD SUPPORT
13 1001117653 2 BEARING PAD
14 91161183 2 SPACER
15 91361050 2 SHIM, (Before S/N 0160012437)
91161184 2 SHIM, (S/N 0160012437 & After)
17 90027471 AR HARDENED WASHER, 1/2
0651820 6 HEX HD CAPSCREW, 0.5-20 X 2.5, LG, (S/N 0160012437 & After)
0651822 AR HEX HD CAPSCREW, 0.5-20 X 2.75, LG, (S/N 0160012437 & After)
19 91141301 2 BUSHING
20 88671001 2 LUBE FITTING
21 91141122 1 BOOM BASE PIN, (Before S/N 0160018546)
3423247 1 BOOM BASE PIN, (S/N 0160018546 & After)
22 83481645 1 HEX HD CAPSCREW, 5/8-11X6, GR8, (Before S/N 0160018546)
88212287 1 HEX HD CAPSCREW, 3/4-16X6, GR8, (S/N 0160018546 & After)
23 88521010 1 HEX NUT, 5/8-11, (Before S/N 0160018546)
8310067 1 HEX LOCKNUT, 3/4-10, (S/N 0160018546 & After)
24 88561111 2 FLAT WASHER, 1/2
91364001 544D 2-3

BOOM
Figure 2-2 Second Boom Section
NOTES:
1. ADD BEARING PAD SHIMS & SPACERS AS REQUIRED TO SHIM BOOM TO WITHIN 1/16 IN OF A TIGHT FIT.
AMOUNTS OF SHIMS CAN VARY AT EACH SHIM POINT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER MUST BE
INSERTED BETWEEN PAD & SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS.
3. ADD, 14404595, MYSTIK TETRIMOLY GREASE ON ALL BEARING PAD GREASE FITTINGS AT REAR OF BOOM.
4. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND PAST CHAMFER ON BEARING.
5. BEARING PAD BOLT TORQUES, 3/8 IN BOLTS = 32-37 LB-FT, 1/2 IN BOLTS = 76-86 LB-FT, HOLLOW 3/8 IN BOLTS = 20-25 LB-FT,
HOLLOW 1/2 IN BOLTS = 45-50 LB-FT
2-4 544D 91364001

BOOM
Figure 2-2 Second Boom Section

1 91166015 1 SECOND BOOM SECTION
3 91031236 8 SPACER
4 91361048 6 SHIM
8 88551013 2 LOCKWASHER, 1/2
0651816 AR HEX HD CAPSCREW, 500-20X2.00, LG
0651806 1 HEX HD CAPSCREW, 500-20X0.75, LG
15 91141302 2 SHIM
16 91141303 2 SPACER
17 1001117652 2 BEARING PAD
19 90205870 2 SHIM
21 1001117653 2 BEARING PAD
22 91161183 2 SPACER
23 91161184 2 SHIM
0651616 2 HEX HD CAPSCREW, 0.375-24X2, LG, (S/N 0160012437 & After)
27 91511094 2 SPACER
28 91121082 4 SHIM
29 88561111 2 FLAT WASHER, 1/2
30 88671027 6 GREASE FITTING, 90 DEGREE
31 91161248 2 HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 20-25 lb-ft),
(Before S/N 0160012437)
91361045 2 HOLLOW HEX HD CAPSCREW, 0.375-24X0.875, (torque to 20-25 ft.lbs),
(S/N 0160012437 & After)
91361044 2 HOLLOW HEX HD CAPSCREW, 0.375-24X0.625, (torque to 20-25 lb-ft),
(S/N 0160012437 & After)
32 91161222 2 HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 20-25 lb-ft)
34 91161278 2 HOLLOW HEX HD CAPSCREW, 3/8-24X2, (torque 20-25 lb-ft),
(Before S/N 0160012437)
91361046 2 HOLLOW HEX HD CAPSCREW, 0.375-24X2.25, (torque 20-25 lb-ft),
(S/N 0160012437 & After)
91364001 544D 2-5

BOOM
Figure 2-3 Third Boom Section
NOTES:
AMOUNTS OF SHIMS CAN VARY AT EACH SHIM POINT. WHENEVER A SHIM IS USED WITH A PAD, A SPACER MUST BE
INSERTED BETWEEN PAD & SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED SURFACE OF SHIMS.
3. ADD, 14404595, MYSTIK TETRIMOLY GREASE ON ALL BEARING PAD GREASE FITTINGS AT REAR OF BOOM.
4. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND PAST CHAMFER ON
BEARING.
5. BEARING PAD BOLT TORQUES; 3/8” BOLTS = 32-37 LB-FT, 1/2” BOLTS = 76-86 LB-FT, HOLLOW 3/8” BOLTS = 20-25 LB-FT,
HOLLOW 1/2” BOLTS = 45-50 LB-FT
2-6 544D 91364001

BOOM
Figure 2-3 Third Boom Section

1 91166016 1 THIRD BOOM SECTION
0651816 AR HEX HD CAPSCREW, 500-20X2, LG, (S/N 0160012437 & After)
0651808 AR HEX HD CAPSCREW, 500-20X1, LG, (S/N 0160012437 & After)
0651806 1 HEX HD CAPSCREW, 500-20X0.75, LG, (S/N 0160012437 & After)
7 91141302 6 SHIM
8 91141303 6 SPACER
9 1001117652 6 BEARING PAD
13 88551013 2 LOCKWASHER, 1/2
15 91361048 8 SHIM
16 91031236 8 SPACER
0651810 6 HEX HD CAPSCREW, 0.50-20 X 1.50, LG
0651808 2 HEX HD CAPSCREW, 1/2-20X1
0651810 2 HEX HD CAPSCREW, 1/2-20X1-1/4
0651806 2 HEX HD CAPSCREW, 1/2-20X3/4
23 91161277 2 HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 20-25 lb-ft),
(Before S/N 0160012437)
91361047 2 HOLLOW HEX HD CAPSCREW, 0.50-20X1.50, (torque to 20-25 lb-ft),
(S/N 0160012437 & After)
24 88561111 3 FLAT WASHER, 1/2
(Before S/N 0160012437)
(S/N 0160012437 & After)
91361047 2 HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 20-25 lb-ft)
91364001 544D 2-7

BOOM
Figure 2-4 Fourth Boom Section
NOTES:
AMOUNTS OF SHIMS CAN VARY AT EACH SHIM POINT. WHENEVER A SHIM IS USED WITH A PAD,
A SPACER MUST BE INSERTED BETWEEN PAD & SHIM. NO PADS SHALL SIT DIRECTLY ON SLOTTED
SURFACE OF SHIMS.
2. ADD 14404793, MYSTIK TETRIMOLY GREASE TO ALL BEARING PADS & BEARING SLIDE AREAS.
3. ADD 14404595, MYSTIK TETRIMOLY GREASE ON ALL BEARING PADS.
4. THE LENGTH OF PAD BOLTS DEPEND ON THE AMOUNT OF SHIMS USED. BOLT CANNOT EXTEND PAST
CHAMFER ON BEARING.
5. BEARING PAD BOLT TORQUES, 3/8 IN BOLTS = 32-37 LB-FT, 1/2 IN BOLTS = 76-86 LB-FT,
HOLLOW 3/8 IN BOLTS = 20-25 FT.LBS, HOLLOW 1/2 IN BOLTS = 45-50 LB-FT
2-8 544D 91364001

BOOM
Figure 2-4 Fourth Boom Section

1 91166017 1 FOURTH BOOM SECTION, (Before S/N 0160037689)
1001099331 1 FOURTH BOOM SECTION, (S/N 0160037689 & After)
2 1001117652 4 BEARING PAD
3 91141303 4 SPACER
4 91141302 8 SHIM
6 0651814 6 HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft)
0651806 1 HEX HD CAPSCREW, 500-20X0.750, LG
(Before S/N 0160012437)
(S/N 0160012437 & After)
91361044 AR HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 20-25 lb-ft)
12 91361048 2 SHIM
13 91031236 2 SPACER
15 0651812 2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-87 ft.lbs)
0651810 2 HEX HD CAPSCREW, 0.5-20X1.5, LG
16 72088049 12 in NYLON TUBE, 1/4 IN OD
17 86881276 2 ELBOW, 90 DEGREE
20 86881273 2 STRAIGHT THREAD CONNECTOR
21 91166065 2 BRACKET
22 91166039 1 BRACKET ASSY
23 4761600 2 LOCKWASHER, 3/8
24 0641606 2 HEX HD CAPSCREW, 3/8-16X3/4
91364001 544D 2-9

BOOM
Figure 2-5 Extension Chains
NOTES:
1. USE ITEM 101 ON ITEM 8.

2. BOOM SECTIONS SHOWN SEPARATELY FOR CLARIFICATION.
2-10 544D 91364001

BOOM
Figure 2-5 Extension Chains

1 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)
2 88501314 6 HEX NUT, 7/8-14, (torque to 100 lb-ft)
3 91161218 3 SPECIAL WASHER
4 91163163 3 SPRING
5 91166044 1 CHAIN ANCHOR
6 1360296 3 CHAIN CLEVIS
7 88581112 12 RETAINING RING, 3/8
8 91413122 6 CHAIN PIN
9 91163036 3 CHAIN, 193 IN
10 91165022 3 CHAIN ROLLER, (includes items 20 & 21)
11 Ref SECOND BOOM SECTION, (see Figure 2-2 for details)
12 88501414 6 JAM NUT, (torque to 100 lb-ft)
14 91166045 1 ROLLER BRACKET
15 91161266 1 CHAIN SHEAVE PIN
16 91081313 2 PIN KEEPER
17 4761800 4 LOCKWASHER, 1/2
19 88671001 2 GREASE FITTING
20 91163204 3 BUSHING
21 86921268 6 SEAL
22 91041451 6 THRUST WASHER, (0.106 in thick)
91041450 AR THRUST WASHER, (0.0478 in thick)
23 Ref THIRD BOOM SECTION, (see Figure 2-3 for details)
26 Ref FOURTH BOOM SECTION, (see Figure 2-4 for details)
27 Ref BOOM HYD. SUB ASSY, (see Figure 8-6 for details)
101 8522012 AR ANTI-SEIZE LUBE, (not shown)
151 88581157 2 RETAINING RING, (not shown)
91364001 544D 2-11

BOOM
Figure 2-6 Retraction Chains
4
40 1 2 3 6
5
8
7
41 39 151
12
11
10 14
13
42
16 15
17
18
21
25 19
24
23 20
26 25
22 24
23 22
16
17
6 18
32 20
29 27 19
8
28 7
31 33
2 30 34
14
37 36
42
35 15
31 38
30
11
NOTES:
1. USE ITEM 101 ON ITEM 8. PAP21640

2. BOOM SECTIONS SHOWN SEPARATELY FOR CLARIFICATION.
2-12 544D 91364001

BOOM
Figure 2-6 Retraction Chains

1 88501412 1 HEX JAM NUT, 3/4-16, (torque to 100 lb-ft)
6 91163037 1 CHAIN, 167-1/4 IN
7 91413129 2 CHAIN PIN
8 88581157 2 RETAINING RING, 5/16
9 91166027 1 ANCHOR BRACKET
10 88501414 1 HEX JAM NUT, 7/8-14, (torque to 100 lb-ft)
12 Ref THIRD BOOM SECTION, (see Figure 2-3 for details)
14 91163036 1 CHAIN, 193 IN
15 91413122 2 CHAIN PIN
16 91081313 2 PIN KEEPER
17 4761800 4 LOCKWASHER, 1/2
22 91165022 2 CHAIN ROLLER, (includes items 23 & 24)
23 91163204 2 BUSHING
24 86921268 4 SEAL
25 91041451 4 THRUST WASHER
91041450 AR THRUST WASHER
26 Ref SECOND BOOM SECTION, (see Figure 2-2 for details)
29 91161214 1 STOP BAR
30 83201061 8 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5, (torque to 340-365 lb-ft),
(Before S/N 0160012437)
32 91161212 1 CABLE ADJUSTMENT BLOCK
33 91163162 1 SPRING
34 Ref FIRST BOOM SECTION, (see Figure 2-1 for details)
36 91161213 1 STOP BAR
37 91161211 1 CABLE ADJUSTMENT BLOCK
38 91163161 1 SPRING
42 88581112 4 RETAINING RING, 3/8
101 8522012 AR ANTI-SEIZE LUBE, (not shown)
151 91161180 1 KEEPER PLATE
152 88581157 2 RETAINING RING, (not shown)
91364001 544D 2-13

Before S/N 0160037689
BOOM
Figure 2-7 Quick Switch Assembly
NOTES:
1. USE EXTREME PRESSURE GREASE WITH THE FOLLOWING PROCEDURE:

A. CLEAN ID OF BUSHINGS
B. COAT ID OF BUSHINGS WITH GREASE ALL THE WAY AROUND
C. INSTALL PIN & QUICK SWITCH WITHOUT RETAINING BOLT, (ITEM 9)
D. GREASE BOTH BUSHINGS UNTIL GREASE COMES OUT
E. ROTATE PIN 180 DEGREES
F. GREASE BOTH BUSHINGS A SECOND TIME
G. INSTALL RETAINING BOLT, (ITEM 9)
2-14 544D 91364001

Before S/N 0160037689
BOOM

91085091 1 QUICK SWITCH ASSY, (includes items 1 thru 6, 16 & 17) C
1 91086152 1 QUICK SWITCH WELDMENT
2 91086151 1 PLUNGER WELDMENT
3 90207902 1 QUICK RELEASE PIN
4 91033038 1 JACK CHAIN, 5 IN LONG, SIZE 12
5 3440832 1 ROLL PIN, 1/4X2
6 88671008 1 STRAIGHT LUBE FITTING, 1/4-28
7 Ref FOURTH BOOM SECTION, (includes item 8), (see Figure 2-4 for details)
8 91363085 2 BUSHING
9 91121308 1 HEX HD CAPSCREW, 5/8-11X5, L-9
10 91041365 1 PIN
11 91121309 1 HEX LOCKNUT, 5/8-11, L-9, (torque to 185-200 lb-ft, do not substitute lesser
grade hardware for L-9 parts)
12 91166062 1 TILT CYLINDER PIN
13 83201123 2 HEX HD CAPSCREW, 1/2-13X1, GR5, (nylok)
14 4712000 2 FLAT WASHER, 5/8, L-9
15 4711800 2 FLAT WASHER, 1/2
17 88561105 1 FLAT WASHER, #10
91364001 544D 2-15

S/N 0160037689 & After
BOOM
71
122
121
116
115
120 113
103
114 302
301
304
PY2050
2-16 544D 91364001

S/N 0160037689 & After
BOOM

71 Ref TILT CYLINDER, (see Figure 9-1 for details)
103 8310067 1 LOCKNUT, 3/4-10
113 2160002 2 STRAIGHT GREASE FITTING
114 1001098383 1 QUICK SWITCH COUPLING ASSY, (includes items 301 thru 304) D
115 1001098233 1 PIVOT PIN
8307916 AR WASHER, SHIM, (not shown)
116 1001098492 1 PIN WELDMENT
121 4740003 1 WASHER, 1/2
301 1001100755 1 QUICK SWITCH COUPLER
302 1001143692 1 POPPIN PIN ASSY
304 1001105441 1 QUICK SWITCH LOCK PIN
91364001 544D 2-17

BOOM
2-18 544D 91364001

SECTION 3
ATTACHMENTS
91364001 544D
ATTACHMENTS
Figure 3-1 Buckets
2
1
3-2 544D 91364001

ATTACHMENTS
Figure 3-1 Buckets

1 90455049 1 60 IN BUCKET, 3/4³ YARD, (Before S/N 0160037689) D
1 1001100822 1 72 IN BUCKET, 1.0³ YARD, (S/N 0160037689 & After) B
1 90555020 1 74 IN BUCKET, 1-1/4³ YARD, (Before S/N 0160037689) D
1 90453039 1 74 IN BUCKET, 2.0³ YARD, (Before S/N 0160037689) B
1 1001100823 1 96 IN BUCKET, 1.5³ YARD, (S/N 0160037689& After) B
1 1001100824 1 102 IN BUCKET, 2.0³ YARD, (S/N 0160037689 & After) B
1 91123115 1 CONCRETE HOPPER, 3/4³ YARD, (Before S/N 0160037689) C
2 NSS 1 S/N PLATE
91364001 544D 3-3

Before S/N 0160023515
ATTACHMENTS
Figure 3-2 Tilt Carriage
3-4 544D 91364001

Before S/N 0160023515
ATTACHMENTS

90455051 1 48 IN CARRIAGE ASSY, (includes items 1 thru 7) H
90455052 1 66 IN CARRIAGE ASSY, (includes items 1 thru 7) G
90555008 1 72 IN CARRIAGE ASSY, (includes items 1 thru 7) G
1 NSS 1 CARRIAGE WELDMENT
3 90200003 2 COLLAR
4 88521310 2 HEX LOCKNUT, 5/8-11
5 90451058 1 FORK PIN, (48 in carriage)
90402478 1 FORK PIN, (66 in carriage)
90551013 1 FORK PIN, (72 in carriage)
6 NSS 1 S/N PLATE
7 88341022 4 DRIVE SCREW, #10X3/8
8 Ref FORKS, (see Figure 3-17 for details)
91364001 544D 3-5

S/N 0160023515 & After
ATTACHMENTS
5
3
PY0430
3-6 544D 91364001

S/N 0160023515 & After
ATTACHMENTS

1170020 1 50 IN TILT CARRIAGE, (Before S/N 0160037689), (includes all items) C
1170021 1 50 IN TILT CARRIAGE, (S/N 0160037689 & After), (includes all items) D
1170024 1 60 IN TILT CARRIAGE, (S/N 0160037689 & After), (includes all items) D
1170027 1 72 IN TILT CARRIAGE, (S/N 0160037689 & After), (includes all items), E
(no longer available, use 1001132514 for service)
1001132514 1 72 IN TILT CARRIAGE, (S/N 0160037689 & After), (includes all items) A
2 NSS 1 TILT CARRIAGE
3 3300240 2 LOCKNUT, 5/8-11
4 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
5 90200003 2 COLLAR
6 NSS 1 S/N PLATE
91364001 544D 3-7

Before S/N 0160037689
ATTACHMENTS
Figure 3-3 Truss Boom
8 1
7
6
15
9 20 3 16
11
4
19
18
12 13
10
17
5
14
2 12
PAP19460
3-8 544D 91364001

Before S/N 0160037689
ATTACHMENTS

90455011 1 10 FT TRUSS BOOM, (includes all items) K
1 NSS 1 TRUSS BOOM WELDMENT
2 90453040 1 SWIVEL HOOK
91164440 1 SAFETY LATCH KIT
3 90451047 2 SPACER
4 90451053 1 HANGER
5 90453041 1 SHACKLE, (includes attachment hardware)
NSS 1 BOLT
NSS 1 NUT
NSS 1 COTTER PIN
6 90402948 1 PIN
9 88501008 1 HEX NUT, 1/2-13
10 90602905 1 SLIDER BRACKET
12 90403437 2 SLIDER BAR
14 88501006 8 HEX NUT, 3/8-16
15 90207884 2 LOCKING CLAMP
17 88501005 8 HEX NUT, 5/16-18
19 88501106 2 HEAVY HEX JAM NUT, 3/8-16
20 NSS 1 S/N PLATE
91364001 544D 3-9

S/N 0160037689 & After
ATTACHMENTS
PY1540
3-10 544D 91364001

S/N 0160037689 & After
ATTACHMENTS

1001099902 1 12 FT TRUSS BOOM, (includes all items) A
1001099901 1 15 FT TRUSS BOOM, (includes all items) A
1 4110422 2 DANGER SWINGING LOADS DECAL
2 NSS 1 S/N PLATE
3 NSS 1 TRUSS BOOM
91364001 544D 3-11

Before S/N 0160037689
ATTACHMENTS
Figure 3-4 Truss Boom With Winch
13
16
4
5 19 17
46
5 18
3
19 24 25
19 46
19 9 46
2 46 15 13
14
12
21 22 23
20
29 1
31 28 10
11
30
45 8 41
35 37 42
26
43
33 32
44
34 39
38
38 36
12
40
PAP21530
3-12 544D 91364001

Before S/N 0160037689
ATTACHMENTS

90455012 1 10 FT TRUSS BOOM ASSY WITH WINCH, (includes all items) Q
1 NSS 1 TRUSS BOOM WELDMENT
2 Ref WINCH WITH MOTOR, (see Figures 12-5 & 12-12 for details)
4 88501010 4 HEX NUT, 5/8-11
5 88561113 8 FLAT WASHER, 5/8
8 90451047 2 SPACER
9 Ref CROSSOVER VALVE, (see Figure 12-21 for details)
11 88561108 2 FLAT WASHER, 5/16
12 88501005 10 HEX NUT, 5/16-18
13 83451104 4 ADAPTER
14 1001094695 2 ADAPTER
15 90205121 2 HOSE ASSY
16 2220973 2 ELBOW, 90 DEGREE, (swivel nut)
17 2220898 2 ADAPTER
18 90207880 2 FLOW LIMITER
19 2220374 4 ADAPTER, (includes item 46)
20 84717644 2 HOSE ASSY
21 88661013 2 MALE CONNECTOR, 1/2X1/2, (Before S/N 2005283-01)
2220373 2 ADAPTER, (S/N 2005283-01 & After), (includes 8859-1205 o-ring)
22 91163138 1 MALE TIP COUPLER, (Before S/N 2005283-01)
91403414 1 MALE TIP COUPLER, (S/N 2005283-01 & After)
23 91043126 1 DUST CAP
24 91163139 1 FEMALE COUPLER, (Before S/N 2005283-01)
91403413 1 FEMALE COUPLER, (S/N 2005283-01 & After)
25 91043125 1 DUST PLUG
26 90403056 1 SHEAVE
28 90402948 1 PIN
30 88501008 1 HEX NUT, 1/2-13
32 90207882 1 WIRE ROPE, 3/8 IN DIAMETER
33 91403448 1 SWIVEL HOOK
34 90026965 1 THIMBLE
35 90028990 2 WIRE ROPE CLIP
38 90403437 2 SLIDER BAR
40 88501006 8 HEX NUT, 3/8-16
41 90207884 2 LOCKING CLAMP
44 88501106 2 HEAVY HEX JAM NUT, 3/8-16
45 NSS 1 S/N PLATE
46 88591206 4 O-RING
91364001 544D 3-13

S/N 0160037689 & After
ATTACHMENTS
22
1
2
2
4 7
25 8
23 5
6 8
24
9
10
22 12
11
21
13
20
19
17
16
18
15
PAP3440
3-14 544D 91364001

S/N 0160037689 & After
ATTACHMENTS

1001099351 1 12 FT TRUSS BOOM WITH WINCH, (includes all items) F
1 NSS 1 TRUSS BOOM FRAME
2 90554016 1 USA DECAL
3 NSS 1 S/N PLATE
4 70021349 4 HEX HD CAPSCREW, 3/8X1
90554042 4 LOCKWASHER, 3/8
5 70021921 1 TRUSS BOOM WINCH MOTOR
6 NSS 2 HEX HD CAPSCREW, 1/2X1.75
90554020 2 LOCKWASHER, 1/2
90554054 2 HEX NUT, 1/2
7 70021415 2 CONNECTOR
8 70021977 2 HOSE ASSY, 3/8X32
9 NSS 1 ELBOW, 90 DEGREE
10 7029692 1 MALE QUICK COUPLER
11 90554062 1 DUST CAP
12 70021342 1 FEMALE QUICK COUPLER
13 90554076 1 DUST COVER
15 70021978 1 BALL SWIVEL WITH SAFETY HOOK
16 70021979 1 SOCKET ASSY
17 NSS 1 PIN
18 NSS 1 COTTER PIN
19 NSS 2 CLAMP
20 70021935 1 PULLEY
21 70022028 1 CABLE
22 4110422 2 WARNING SWINGING LOADS DECAL
23 NSS 1 PIN
24 NSS 2 FLAT WASHER, 1
25 NSS 2 SNAP RING
91364001 544D 3-15

Before S/N 0160037689
ATTACHMENTS
Figure 3-5 6 Ft Vertical Mast
3-16 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-5 6 Ft Vertical Mast (Continued)
RAIL ASSEMBLY
RAIL CYLINDER
ASSEMBLY
CARRIAGE ASSEMBLY
91364001 544D 3-17

Before S/N 0160037689
ATTACHMENTS
Figure 3-5 6 Ft Vertical Mast

90455035 1 MAST ASSY, (48 in carriage), (includes all items) R
90455037 1 MAST ASSY, (66 in carriage), (includes all items) R
1 NSS 1 CARRIAGE, (includes items 301 thru 310)
2 NSS 1 ADAPTER WELDMENT
3 84717640 1 HOSE ASSY
4 91163138 1 MALE HYDRAULIC COUPLING, (Before S/N 2005283-01)
91403414 1 MALE HYDRAULIC COUPLING, (S/N 2005283-01 & After)
5 91043126 1 DUST CAP
6 24431386 2 CLAMP
8 88561004 2 FLAT WASHER, 3/8
9 88661013 1 MALE ADAPTER, 1/2X1/2 TUBE, (Before S/N 2005283-01)
2220373 1 ADAPTER, (S/N 2005283-01 & After), (includes o-ring)
10 88661016 1 MALE CONNECTOR, 5/8X1/2 TUBE
11 88661180 1 FEMALE ELBOW, 90 DEGREE, 1/2X1/2 TUBE
12 88501006 2 HEX NUT, 3/8-16
13 88551011 2 LOCKWASHER, 3/8
14 NSS 1 S/N PLATE
15 NSS 4 DRIVE SCREW, #10X3/8
16 90451039 1 STOP TUBE
18 91034373 2 CHAIN ROLLER
19 91034374 6 LOAD ROLLER, (inside carriage frame)
20 91034375 AR SHIM
21 91034376 4 SIDE THRUST ROLLER, (small outside roller)
22 91034377 2 SCREW
23 91031271 4 GUSSET
24 90453030 1 6 FT MAST, (includes items 101 thru 125) B
101 91034431 1 OUTER RAIL ASSY
102 91034394 1 CYLINDER ASSY, (3-5/8 OD)
00078041 1 SEAL KIT
91034404 1 CYLINDER ASSY, (3-3/4 OD), (includes items 201 thru 211)
00083046 1 SEAL KIT, (includes items 206 thru 211)
103 91034423 1 CYLINDER RETAINING RING ASSY
104 91034422 2 NUT
105 91034393 1 FREE LIFT CYLINDER HEAD
106 91034373 2 CHAIN SHIEVE
108 91034421 2 GUARD
109 91034420 4 LOCKWASHER
110 91034419 4 SCREW
112 91034424 1 SCREW
113 91034417 2 CHAIN ASSY, (includes items 114 thru 118)
114 8033693 4 NUT
116 8033691 4 CHAIN CONNECT PIN
117 8033692 8 COTTER PIN
118 91034392 2 CHAIN
3-18 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-5 6 Ft Vertical Mast (Continued)

119 91034428 1 FLOW VALVE
120 91034427 1 FITTING
121 91034426 1 TUBE
123 91034430 2 BOLT
125 91034434 2 SCREW
126 91034418 2 PLUG
201 91034405 1 OUTER TUBE ASSY
202 91034408 1 PISTON & RAM ASSY
203 91034409 1 GLAND NUT
204 91034407 1 CHECK VALVE
206 NSS 1 WIPER
207 NSS 1 U-CUP, (gland nut)
208 NSS 1 BACK-UP RING, (gland nut)
209 NSS 1 O-RING, (gland nut)
210 NSS 1 U-CUP, (piston)
211 NSS 1 WEAR RING
302 91034410 1 SHAFT, (48 in carriage)
91034432 1 SHAFT, (66 in carriage)
303 91034376 4 THRUST ROLLER
304 8033698 2 NUT
306 91034413 2 NUT
307 91034377 2 FLAT HD SCREW
309 91034415 2 BOLT
310 91034416 2 END RING
91364001 544D 3-19

Before S/N 0160037689
ATTACHMENTS
Figure 3-6 48 In Slope Piler Carriage
4
14 1
15
16 9
18
22
4
14
26 36
15
31 40 34 37
16
41 35 38
39
29
25 23
6
24 8 33 3
2 17
32
27 20
30 21
5
18 7
14
15 10
16 11
12
13
19
PAP20090
3-20 544D 91364001

Before S/N 0160037689
ATTACHMENTS

91085058 Ref 48 IN SLOPE PILER CARRIAGE, (includes all items) U
3 Ref SWAY CYLINDER, (see Figure 12-14 for details)
4 91083248 1 BUSHING
5 3423263 2 PIN
6 90204007 1 TUBE
8 91081577 1 TAP BOLT
10 90205870 AR SHIM
11 91031236 2 SPACER
16 88551013 6 LOCKWASHER, 1/2
17 88521016 1 HEX LOCKNUT, 1-8
19 88561109 4 FLAT WASHER, 3/8
20 88501016 1 HEX NUT, 1-8
21 05101441 1 WASHER, 1-1/16
22 91081622 1 PIN
23 84716434 2 HOSE ASSY
24 2220603 2 ADAPTER
25 88661010 2 ADAPTER, (Before S/N 2005283-01)
2220372 2 ADAPTER, (S/N 2005283-01 & After)
26 91163138 1 MALE QUICK DISCONNECT, (Before S/N 2005283-01)
91403414 1 MALE QUICK DISCONNECT, (S/N 2005283-01 & After)
27 91163139 1 FEMALE QUICK DISCONNECT, (Before S/N 2005283-01)
91403413 1 FEMALE QUICK DISCONNECT, (S/N 2005283-01 & After)
29 NSS 1 S/N PLATE
30 91043125 1 DUST PLUG
31 91043126 1 DUST CAP
33 Ref DUAL P.O. CHECK VALVE, (see Figure 12-15 for details)
35 88551011 3 LOCKWASHER, 3/8
36 90451058 1 FORK PIN
37 90200003 2 COLLAR
39 88521310 2 LOCKNUT, 5/8-11
40 84521062 1 SUPPORT CLAMP
41 77143015 1 WHIZ-LOCKNUT, 3/8-16
91364001 544D 3-21

Before S/N 0160037689
ATTACHMENTS
4
14 1
15
16 9
18
22
4
14
26 36
15
31 40 34 37
16
41 35 38
39
29
25 23
6
24 8 33 3
2 17
32
27 20
30 21
5
18 7
14
15 10
16 11
12
13
19
PAP20100
3-22 544D 91364001

Before S/N 0160037689
ATTACHMENTS

91305016 Ref 66 IN SLOPE PILER CARRIAGE, (includes all items) U
4 91083248 1 BUSHING
5 3423263 2 PIN
6 90204007 1 TUBE
8 91081577 1 TAP BOLT
10 90205870 AR SHIM
11 91031236 2 SPACER
16 88551013 6 LOCKWASHER, 1/2
17 88521016 1 HEX LOCKNUT, 1-8
19 88561109 4 FLAT WASHER, 3/8
20 88501016 1 HEX NUT, 1-8
21 05101441 1 WASHER, 1-1/16
22 91081622 1 PIN
23 84716434 2 HOSE ASSY
24 83661316 2 CONNECTOR
25 88661010 2 CONNECTOR, (Before S/N 2005283-01)
2220372 2 CONNECTOR, (S/N 2005283-01 & After)
29 NSS 1 S/N PLATE
30 91043125 1 DUST PLUG
31 91043126 1 DUST CAP
33 Ref DUAL P.O. CHECK VALVE, (see Figure 12-15 for details)
35 88551011 3 LOCKWASHER, 3/8
36 91301083 1 FORK PIN
37 90200003 2 COLLAR
39 88521310 2 LOCKNUT, 5/8-11
41 77143015 1 WHIZ-LOCKNUT, 3/8-16
91364001 544D 3-23

Before S/N 0160037689
ATTACHMENTS
Figure 3-8 100 Degree Swing Fork
SECTION A-A SECTION B-B
NOTE:
USE LOCTITE® 242TM (P/N 14403364) ON ALL BOLT THREADS & TUBE FITTINGS.
3-24 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-8 100 Degree Swing Fork

90455044 1 100 DEGREE SWING FORK ASSY, (includes all items) Q
1 91043126 1 DUST CAP
2220373 2 ADAPTER, (S/N 2005283-01 & After), (includes 88591205 o-ring)
4 91043125 1 DUST CAP
6 84718067 2 HOSE ASSY
7 91411073 2 LOCKING PLATE
8 83201024 4 HEX HD CAPSCREW, 3/8-16X1, SELF-LOCKING, GR8, (nylok)
9 91083249 1 CLAMP SET
11 77133177 1 HEX HD CAPSCREW, 5/16X1-3/8
12 91041324 2 PIVOT PIN
14 91041325 2 PIVOT PIN
15 88671022 2 LUBE FITTING, 90 DEGREE
16 91041327 2 BUSHING
19 Ref SWING CYLINDER, (see Figure 12-4 for details)
22 91041326 2 PIVOT PIN
25 90200003 2 COLLAR
26 90551013 1 FORK PIN
28 88521310 2 LOCKNUT
29 91041356 6 SPACER
30 NSS 1 PIVOT WELDMENT
31 NSS 4 DRIVE SCREW
32 NSS 1 S/N PLATE
33 91033039 2 CHAIN CONNECTOR
34 91033038 24 in CHAIN
35 88631449 2 ROLL PIN, 1/8X1-1/2
36 91141350 2 PIN
37 91146053 1 LH SUPPORT BRACKET
38 91146054 1 RH SUPPORT BRACKET
39 91043221 2 DETENT PIN
40 91043186 1 DOUBLE PILOT CHECK VALVE
41 88561002 2 FLAT WASHER, 1/4
43 90204097 2 HOSE ASSY
44 2220501 2 ELBOW, 45 DEGREE, (includes item 45)
45 NSS 4 O-RING
91364001 544D 3-25

Before S/N 0160037689
ATTACHMENTS
Figure 3-8 100 Degree Swing Fork (Continued)

46 77133201 2 HOSE ASSY
47 91041361 2 FITTING
48 NSS 2 O-RING
49 91041362 2 ORIFICE FITTING
50 2220899 2 TEE FITTING, (includes item 45)
51 91143282 2 PINCH POINT DECAL
3-26 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-8 100 Degree Swing Fork (Continued)

91364001 544D 3-27

Before S/N 0160037689
ATTACHMENTS
Figure 3-9 Quick Hook Assembly
31
32
33
18
19
29 20
8
1
30 9 12
2 10
3 13
14
4 15
5
13
16
17
24 21
6 7 26 25 22
27
23
28
PAP20110
3-28 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-9 Quick Hook Assembly

91085056 Ref QUICK HOOK ASSY, (includes all items) J
1 88551011 8 LOCKWASHER, 3/8
4 91081574 1 PIN
5 88631343 2 COTTER PIN
6 91081573 1 ROLLER
7 91083368 1 WIRE ROPE, (7/16 in Dia.)
8 91083367 1 WINCH
9 NSS 1 QUICK HOOK WELDMENT
10 NSS 1 S/N PLATE
12 90205126 2 HOSE ASSY
13 77363079 2 STRAIGHT THREAD CONNECTOR, (Before S/N 2005283-01)
2220373 2 CONNECTOR, (S/N 2005283-01 & After), (includes 88591205 o-ring)
14 91043125 1 DUST CAP
15 91163139 1 FEMALE HYDRAULIC COUPLING, (Before S/N 2005283-01)
91403413 1 FEMALE HYDRAULIC COUPLING, (S/N 2005283-01 & After)
16 91043126 1 DUST CAP
17 91163138 1 MALE HYDRAULIC COUPLING, (Before S/N 2005283-01)
91403414 1 MALE HYDRAULIC COUPLING, (S/N 2005283-01 & After)
18 77133136 1 STAUFF CLAMP SET
19 77133137 1 STAUFF COVER PLATE
20 88201023 1 HEX BOLT
21 77133270 1 STAUFF CLAMP SET
22 88561002 1 STAUFF COVER PLATE
23 88201005 1 HEX BOLT
24 91143276 1 TUBE ASSY
25 91143275 1 TUBE ASSY
26 88661110 2 MALE ELBOW, 90 DEGREE, 3/8X1/2 TUBE
27 90029999 1 WIRE ROPE CLAMP, 7/16
28 90201443 1 HOOK & BALL
29 91143277 1 L-HANDLE
30 91081737 1 WEDGE
31 91063040 2 CLAMP SET
33 88201006 4 HEX BOLT
91364001 544D 3-29

ATTACHMENTS
Figure 3-10 Fork Mounted Lifting Hook
3 5
PAL4560
3-30 544D 91364001

ATTACHMENTS
Figure 3-10 Fork Mounted Lifting Hook

91565094 1 FORK MOUNTED LIFTING HOOK, (includes all items) F
1 7029520 2 HAIRPIN CLIP
2 1001093171 2 PIN
3 70020555 1 SPRING BUSHING
4 90554080 1 SLING HOOK
5 7029521 1 CHAIN SHACKLE, 12,000LB
6 90554080 1 LIFTING HOOK
7 NSS 1 S/N PLATE
91364001 544D 3-31

Before S/N 0160037689
ATTACHMENTS
Figure 3-11 6 Ft Swing Mast With Side Shift
2
16
17 15
6 18 16
9 19 17
10 18 3
12 4
5
21 7
41 B 11
42 21
32
8 91
13
14
30
25 36 25
1
21 54
23 55
57 56
72 58 27
70 64 28
73 88 43
74 63 46 29 31 92
62 89 48 33
62 49 34 93
75 77 35 94
C 78 95
WARNING
79 39 87
96
98 80 69
A A 76 39
59 90 44
60 67
82
81 68 40
21 21 32 87
65
66 45 91 37
C 83 47 47
84 50
97 71
3-32 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-11 6 Ft Swing Mast With Side Shift (Continued)
22 20
61 25 24 23
61
23 71
85
VIEW B-B VIEW C-C
86
51 SOLENOID VALVE BANK
V1
26
AUX HYD.
LINES
SOLENOID
VALVE
C2 C1 C3
52
53
CYLINDER
38 .094
SIDE SHIFT CYLINDER
V1 V2
MAST
DUAL COUNTER-
BALANCE VALVE
C1 C2
SECTION A-A
SW YL
ER
C
IN G
IN ND
D
YL N
G ER
C WI
I
S
HYDRAULIC SCHEMATIC
91364001 544D 3-33

Before S/N 0160037689
ATTACHMENTS
Figure 3-11 6 Ft Swing Mast With Side Shift

90455047 Ref 6 FT SWING MAST WITH SIDE SHIFT, (includes all items) Z
1 NSS 1 MAST WELDMENT
2 NSS 1 SWING FORK PIVOT WELDMENT
3 91041325 2 PIVOT PIN
5 91041327 2 BUSHING
8 Ref HYDRAULIC CYLINDER, (see Figure 12-4 for details)
9 91041324 2 PIVOT PIN
11 91041322 2 LOCKING PLATES
13 91041326 2 PIVOT PIN
14 88581136 4 SNAP RING
16 91141350 2 PIN
17 88631449 2 ROLL PIN, 1/8X1-1/2
18 91043221 2 DETENT PIN
21 NSS 7 O-RING
24 77133201 2 HOSE ASSY
25 90204097 2 HOSE ASSY
26 90451060 1 FRONT COVER, (solenoid valve)
27 90453043 1 SOLENOID VALVE
29 88551009 2 LOCKWASHER, 1/4
30 91034399 2 HOSE SHEAVE
31 88551010 2 LOCKWASHER, 5/16
33 90453019 1 SOLENOID VALVE BANK
35 88561108 2 FLAT WASHER, 5/16
36 91034400 2 SHOULDER BOLT
37 2220362 1 TEE FITTING
38 77143013 5 WHIZ-LOCKNUT, 1/4-20
39 77133269 1 HOSE ASSY
40 90453023 1 WIRING HARNESS
41 90203384 1 ADAPTER
43 91345026 1 DIODE ASSY, (includes items 92 thru 96) C
45 84718047 1 HOSE ASSY
46 77133458 1 HOSE ASSY
47 2220385 2 ADAPTER
48 2220726 2 ELBOW, 90 DEGREE
3-34 544D 91364001

Before S/N 0160037689
ATTACHMENTS

49 90207719 1 JUMPER WIRE
51 90451061 1 BACK COVER, (solenoid valve)
53 77143006 2 WHIZ-LOCKNUT, 5/16-18
54 90453018 1 DUAL COUNTERBALANCE VALVE
56 88561002 2 FLAT WASHER, 1/4
58 90453021 1 TUBE ASSY
59 90453020 1 TUBE ASSY
60 84717778 1 HOSE ASSY
61 NSS 4 O-RING
2220373 2 ADAPTER, (S/N 2005283-01 & After), (includes o-ring)
63 91163138 1 HYD COUPLING, MALE TIP, (Before S/N 2005283-01)
91403414 1 HYD COUPLING, MALE TIP, (S/N 2005283-01 & After)
64 91043125 1 DUST CAP
66 90207662 1 6 CONTACT PLUG
67 91033039 2 CHAIN CONNECTION
68 91033038 24 in CHAIN
70 91041356 6 SPACER
71 84717871 2 HOSE ASSY
72 77133497 2 CLAMP
74 77133499 4 HEX HD CAPSCREW, 1/4-20X1-5/16
76 91343053 1 ATTENTION DECAL
77 77133168 1 CLAMP SET
80 88501005 1 HEX NUT, 5/16-18
81 Ref FORKS, (see Figure 3-17 for details)
82 90453033 1 66 IN S.S. CARRIAGE
90454001 1 CYLINDER
90454002 1 PACKING KIT
83 91034374 6 LOAD ROLLER
84 91034375 12 SHIM
85 84717537 2 HOSE ASSY
86 2230024 2 ADAPTER
87 77133146 1 HOSE ASSY
88 91163139 1 HYD COUPLING, FEMALE, (Before S/N 2005283-01)
91403413 1 HYD COUPLING, FEMALE, (S/N 2005283-01 & After)
89 91043126 1 DUST CAP
90 NSS 1 S/N PLATE
92 77385131 1 DIODE ASSY
91364001 544D 3-35

Before S/N 0160037689
ATTACHMENTS

93 91043440 2 PIGGYBACK CONNECTOR
94 86661147 3 in BLACK WIRE, 16 GA.
96 83683549 AR HEAT SHRINK TUBING
97 91034377 2 SCREW
98 90454003 2 BRONZE GUIDE
3-36 544D 91364001

Before S/N 0160037689
ATTACHMENTS

91364001 544D 3-37

Before S/N 0160037689
ATTACHMENTS
Figure 3-12 100 Degree Drywall Swing Carriage
SECTION A-A
SECTION B-B
3-38 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-12 100 Degree Drywall Swing Carriage

90555013 1 100 DEGREE DRYWALL SWING CARRIAGE, (includes all items) Q
1 NSS 1 DRYWALL CARRIAGE WELDMENT
2 91041326 2 PIVOT PIN
3 88581136 4 EXTERNAL RETAINING RING
4 Ref SWING CYLINDER ASSY, (see Figure 12-4 for details)
5 91041324 2 PIVOT PIN
9 91043125 1 DUST CAP
10 91163139 1 FEMALE HYDRAULIC COUPLER, (Before S/N 2005283-01)
91403413 1 FEMALE HYDRAULIC COUPLER, (S/N 2005283-01 & After)
11 88661013 2 MALE CONNECTOR, 1/2X1/2 TUBE, (Before S/N 2005283-01)
2220373 2 CONNECTOR, (S/N 2005283-01 & After), (includes 88591205 o-ring)
12 91043126 1 DUST CAP
13 91163138 1 MALE HYDRAULIC COUPLER, (Before S/N 2005283-01)
91403414 1 MALE HYDRAULIC COUPLER, (S/N 2005283-01 & After)
14 84718067 2 HOSE ASSY
15 91041325 2 PIVOT PIN
16 91041327 2 BUSHING
21 88561002 2 FLAT WASHER, 1/4
22 91043186 1 DOUBLE PILOT CHECK VALVE
23 91041361 2 FITTING
25 88591205 2 O-RING
27 88591204 2 O-RING
28 90204097 2 HOSE ASSY
29 77133201 2 HOSE ASSY
31 2220372 2 CONNECTOR, (includes item 32)
32 88591205 2 O-RING
33 2220899 2 BRANCH TEE, (includes item 34)
34 88591204 2 O-RING
36 88521310 4 HEX LOCKNUT, 5/8-11
37 90200003 4 COLLAR
38 90453013 2 DRYWALL FORK
39 90451020 2 FORK PIN
40 91041356 6 SPACER
42 91033038 1 CHAIN, 24 IN
44 88631449 2 ROLL PIN, 1/8X1-1/2
45 91141350 2 PIN
91364001 544D 3-39

Before S/N 0160037689
ATTACHMENTS
Figure 3-12 100 Degree Drywall Swing Carriage (Continued)

91146054 1 RH SUPPORT BRACKET
47 91043221 2 DETENT PIN
48 NSS 1 S/N PLATE
50 90553012 2 SIDE DRYWALL GUARD
51 88241053 14 SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2
52 88551011 8 LOCKWASHER, 3/8
53 88501006 8 HEX NUT, 3/8-16
54 90553013 2 BOTTOM DRYWALL GUARD
55 91083249 1 CLAMP SET
57 77133177 1 HEX HD CAPSCREW, 5/16-18X1-3/8
3-40 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-12 100 Degree Drywall Swing Carriage (Continued)

91364001 544D 3-41

S/N 0160037689 & After
ATTACHMENTS
Figure 3-13 Sheet Material Handler
2
3
4
5
107 106
6 101
102
103
104
105
LEFT SIDE SHOWN, RIGHT SIDE

OPPOSITE PY1510
3-42 544D 91364001

S/N 0160037689 & After
ATTACHMENTS
Figure 3-13 Sheet Material Handler

1001100227 1 SHEET MATERIAL HANDLER ASSY, (includes all items) A
1 7112642 2 BACKREST EXTENSION
3 8305012 4 HEX NUT, 1/2-13
4 8307007 4 LOCKWASHER, 1/2
5 1001093377 2 HITCH PIN
6 1001101115 1 RH FORK SUPPORT ASSY, (includes items 101 thru 107) A
7 1001101116 1 LH FORK SUPPORT ASSY, (includes items 101 thru 107) B
101 7114941 1 LOCK BAR
103 8305644 1 HEX LOCKNUT, 1/2-13
104 8307007 1 LOCKWASHER, 1/2
105 8307112 1 WASHER, 1/2
106 NSS 1 RH FORK SUPPORT, (not shown)
NSS 1 LH FORK SUPPORT, (shown)
107 NSS 1 S/N PLATE
91364001 544D 3-43

S/N 0160037689 & After
ATTACHMENTS
Figure 3-14 Side Tilt Carriage
5 6
12
2
13
16 18
3 23 11
15
27 10
9 8
19
9
20
7
4
28
31 29
26
24
30
25 21
14 22
3 17
26
21
22
PAP2970
3-44 544D 91364001

S/N 0160037689 & After
ATTACHMENTS
Figure 3-14 Side Tilt Carriage

1170054 1 50 IN SIDE TILT CARRIAGE, (includes all items) H
1 0641612 4 HEX HD CAPSCREW, 3/8-16X1-1/2
2 0642032 2 HEX HD CAPSCREW, 5/8-11X4
3 0681810 3 HEX HD CAPSCREW, 1/2-13X1-1/4
4 NSS 1 CARRIAGE BASE
5 NSS 1 S/N PLATE
6 NSS 1 SIDE TILT CARRIAGE
8 2172106 2 CONNECTOR, 90 DEGREE
9 2110808 2 CONNECTOR, (50 in & 72 in)
2110608 2 CONNECTOR, (60 in)
10 3300240 2 LOCKNUT, 5/8-11
11 3423275 1 50 IN FORK PIN
3423242 1 60 IN FORK PIN
3423276 1 72 IN FORK PIN
12 3423307 2 PIN
13 3841203 2 KEEPER
14 4891800 1 WASHER, 1/2
15 8420053 1 DUST CAP
16 8420055 1 DUST PLUG
18 90200003 2 COLLAR
19 91403413 1 CONNECTOR
20 91403414 1 CONNECTOR
21 1001090063 2 WEAR PAD
22 1001090064 AR SHIM
23 Ref HYDRAULIC CYLINDER, (see Figure 9-27 for details)
24 1001090140 1 BEARING
25 1001099113 1 PIN
26 1001099115 2 SLEEVE
27 1001102378 2 HOSE ASSY, 3/8X39
28 0100011 AR LOCTITE® 242TM, (apply to item 29)
29 0741610 6 FLAT HD SOCKET SCREW, 3/8-16
30 1001120914 1 BEARING RETAINER SHIM
31 1001120915 1 BEARING RETAINER PLATE
91364001 544D 3-45

Before S/N 0160000976
ATTACHMENTS
Figure 3-15 180 Degree Swing Carriage
51 56
52 57 58
50 53 54 55 59
31
32
71 37
33
61
34 36 77 76
60 75 72 77
35
19 38 42 76
20
41 39
42 40 67
23 74 73 76
21 22 45
42 41
14 48
13 49 47
14 18
13 25 12 41 46 47
48 42
24 28 43
12 18 26 29 68 49 41
16 42
11 15 18
25
44 66
1 8 7 30
62
24 65 76
10 16 69 63 38 77
9
7 33 76
18 27 8 70 67
64
7 64
7 16
16
17 35 39 40 42
7 17 36
77 76
8 6
9 5
2 4
3
K1
PAP21870
3-46 544D 91364001

Before S/N 0160000976
ATTACHMENTS

90553011 1 SWING FRAME ASSY, 180 DEGREE, (includes all items)
1 NSS FORK BASE WELDMENT
2 91144205 1 FORK PIN
3 91144206 2 HEX NUT, 1/2
4 91204400 2 LOCKWASHER, 1/2
5 91144207 2 COLLAR
6 91144208 2 HEX HD CAPSCREW, 1/2X3-1/4, GR5
7 91144209 8 SNAP RING
8 91144210 4 PIN
9 91144211 1 HEAVY HEX JAM NUT, 3/4
10 91144212 1 HEX HD CAPSCREW, 3/4X2, GR5
11 91044251 1 SHAFT
12 91044242 2 PIN RETAINER
13 91204368 4 LOCKWASHER, 5/8
15 NSS 1 INTERMEDIATE FRAME
16 91044244 4 BRONZE BUSHING
17 91044245 AR SHIM
19 91144215 2 HEX HD CAPSCREW, 1/4X3/4, GR5
20 91144216 2 LOCKWASHER, 1/4
21 91144218 2 DRILLED SHIM, 20 GAUGE
22 91144217 2 STEEL SPRING
23 91144219 1 FLAT HD CAPSCREW, 2X1/4
24 91044249 2 THRUST BEARING
25 91044250 2 LUBRICATION COLLAR
26 91044241 1 SHAFT
27 NSS 1 FIXED FRAME
28 91141350 2 PIN
29 91144221 4 SOCKET SET SCREW, (cup point), 1/4X3/8
30 91146053 1 PIN SUPPORT, LH
91146054 1 PIN SUPPORT, RH
31 91043126 1 DUST CAP, FEMALE
32 90204245 1 QUICK DISCONNECT HYDRAULIC FITTING, FEMALE
33 88661013 2 STRAIGHT FITTING
34 91144222 1 HOSE ASSY
36 2 O-RING
37 91144223 2 HEX HD CAPSCREW, 5/16X3, GR5
38 Ref SWING VALVE ASSY, (see Figure 12-16 for details)
39 91144224 4 LOCKWASHER, 5/16
40 91144225 2 HEX NUT, 5/16
42 88591204 6 O-RING
43 91144226 1 HOSE ASSY
44 91144227 1 ELBOW, (swivel nut)
45 91144228 1 HOSE ASSY
46 91144229 1 HOSE ASSY
47 91144230 2 HOSE ASSY
91364001 544D 3-47

Before S/N 0160000976
ATTACHMENTS
Figure 3-15 180 Degree Swing Carriage (Continued)

48 91044262 2 CYLINDER ASSY, (includes items 49 thru 60)
49 91144231 AR CYLINDER SEAL KIT, (includes items 51, 52, 56, 57, 58 & 60)
50 91144232 1 TUBE ASSY
51 NSS 1 PIP RING
52 NSS 1 PISTON SEAL
53 91144233 1 LOCKING SET SCREW
54 91144234 1 PISTON
55 91144235 1 ROD ASSY
56 NSS 1 O-RING
57 NSS 1 BACK-UP RING
58 NSS 1 ROD SEAL
59 91144236 1 GLAND
60 NSS 1 ROD WIPER
61 91144237 4 SPHERICAL BEARING
62 91043125 1 DUST CAP, MALE
63 90204244 1 QUICK DISCONNECT HYDRAULIC FITTING, MALE
64 91144238 1 HOSE ASSY
66 91144240 1 HOSE ASSY
67 2220819 2 ELBOW, 90 DEGREE, LONG, (includes item 42)
68 NSS 2 CHAIN CONNECTION
69 91144241 1 CHAIN, 18 IN
70 91144242 2 DETENT PIN
71 91144243 1 LOCK-LINK ASSY, (includes items 72 thru 75)
72 91144244 1 CHAIN, 7 IN
73 91144245 1 LOCK-LINK WELDMENT
74 91144246 1 CLEVIS
75 91144247 1 DETENT PIN
77 88591203 6 O-RING
K1 91144203 1 HOSE KIT, (includes items 34, 43, 45, 46, 47, 64 & 66)
3-48 544D 91364001

Before S/N 0160000976
ATTACHMENTS

91364001 544D 3-49

S/N 0160000976 thru 0160023515
ATTACHMENTS
4
5
7 6
1
10
8
11 12 13
9 14
22 16
2 24 18
19
23 17
15
26 10
27
28
29 20
30
23
3 21
31 30
32 33 29
28
31 27
34
9
8
30
31
33
37 32
29 30
28
27
4
25
5
6
36
42 35 8
43
65
66
38 41
5
40
39
3-50 544D 91364001

S/N 0160000976 thru 0160023515
ATTACHMENTS
LH VALVE SERVICE KIT
109
104
103
105
110
111
108
106 102
201
105 101
107
44
52
44 46
51
48 56
45 50 56 57
49
58
44 59
56
47
44
60 64
50
61 63
62
56 52
47
56
55 54
58
56 53
PAP19510
91364001 544D 3-51

S/N 0160000976 thru 0160023515
ATTACHMENTS

90553024 Ref 180 DEGREE SWING CARRIAGE ASSY, (includes items 1 thru 68) E
(90553024 is no longer available, order 91553076)
1 90554016 1 MADE IN USA DECAL
2 90554017 3 DANGER PINCH POINT DECAL
3 90554018 1 WARNING HIGH PRESSURE FLUID DECAL
4 90554019 2 HEX HD CAPSCREW
5 90554020 4 LOCKWASHER, 1/2
6 90554021 2 PIN
7 90554022 1 SWING PIN
8 90554023 4 BUSHING
9 90554024 2 BEARING
10 90554025 3 CHAIN
11 90554026 1 PIN
12 90554027 2 PIN SUPPORT
13 90554028 2 ROLL PIN
14 90554029 2 PIN
15 90554030 2 SHIM
16 90554031 1 FLAT SPRING
17 90554032 1 PLATE
19 90554034 2 LOCKWASHER, 1/4
20 90554035 2 QUICK RELEASE PIN
21 NSS 1 FIXED BASE FRAME
22 90554037 2 SINGLE HOSE CLAMP
23 90554038 3 LOCKNUT, 1/2
24 90554039 3 DOUBLE HOSE CLAMP
25 90553021 1 CAUTION DECAL
26 90554040 AR THRUST WASHER
28 90554042 4 LOCKWASHER, 0.38 IN
29 90554043 4 PIN
30 90554044 4 CYLINDER PIN
32 90554046 4 BUSHING
33 Ref CYLINDER ASSY, (see Figure 9-25 for details)
34 NSS 1 INTERMEDIATE FRAME
35 91143282 2 WARNING DECAL
36 90554049 1 PIN
37 NSS 1 FORK MOUNTING FRAME
38 90554051 1 FORK PIN
39 90554052 2 HEX HD CAPSCREW, 1/2X3-1/4
40 90554053 2 BUSHING
41 90554054 2 HEX NUT
42 90554055 1 HEX HD CAPSCREW, 3/4X2
43 90554056 1 HEX JAM NUT, 3/4
44 90554057 4 ELBOW, 90 DEGREE
45 90554058 1 HOSE ASSY
46 90554059 1 HOSE ASSY
47 90554060 2 HOSE ASSY
3-52 544D 91364001

S/N 0160000976 thru 0160023515
ATTACHMENTS

48 90554061 1 MALE COUPLER
49 90554062 1 DUST CAP
50 90554063 2 ADAPTER
51 90554064 1 HOSE ASSY
52 90554065 2 ELBOW, 90 DEGREE
53 90554066 2 HEX NUT
54 90554067 2 LOCKWASHER, 0.31 IN
55 Ref VALVE, (see Figure 12-17 for details)
56 90554069 6 ELBOW, 90 DEGREE
57 90554070 2 HEX HD CAPSCREW, 0.31X3 IN
58 90554071 2 ELBOW, 90 DEGREE
59 90554072 1 HOSE ASSY
60 90554073 1 HOSE ASSY
62 90554075 1 HOSE ASSY
63 90554076 1 PLUG
64 90554077 1 FEMALE COUPLER
65 NSS 1 S/N PLATE
66 88341022 4 DRIVE SCREW, #10X3/8
2915037 2 SWING VALVE KIT, (includes items 101 thru 111) A

101 91564003 1 VALVE, (includes item 201)
102 2 HEX HD CAPSCREW, 5/16-18X1, GR8
103 1 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
104 90554056 1 HEX NUT, 3/4
105 4 LOCKWASHER, 5/16
109 70022048 1 MOUNTING PLATE
201 70020383 1 VALVE, (includes o-rings & mounting hardware)
91364001 544D 3-53

S/N 0160023515 thru 0160037689
ATTACHMENTS
3-54 544D 91364001

S/N 0160023515 thru 0160037689
ATTACHMENTS
91364001 544D 3-55

S/N 0160023515 thru 0160037689
ATTACHMENTS

91553076 1 180 DEGREE SWING CARRIAGE ASSY, (includes items 1 thru 118) B
1 NSS 1 WELDMENT
4 NSS 2 HEX HD CAPSCREW, 5/16-18X1
90554067 2 LOCKWASHER, 5/16
5 90554025 3 CHAIN
6 90554026 1 LOCK PIN
8 90554021 2 PIN
9 90554028 2 PIN
10 90554039 3 HOSE CLAMP
11 70021367 6 LOCKNUT, 3/8
12 7029996 3 HOSE CLAMP
13 70021382 2 HEX HD CAPSCREW, 1/2X1-1/2
90554020 2 LOCKWASHER, 1/2
14 90554021 2 PIN
15 90554022 1 PIN
16 90554049 1 PIN
17 90554024 2 BEARING
18 70020017 2 BEARING
20 70020015 4 BUSHING
23 NSS 2 HEX HD CAPSCREW, 1/4X1
90554034 2 LOCKWASHER, 1/4
25 90554044 4 PIN
26 90554043 4 PIN
27 70021429 4 HEX HD CAPSCREW, 3/8X1-1/4
90554042 4 LOCKWASHER, 3/8
28 90554040 5 WASHER
29 7029997 6 HEX HD CAPSCREW, 3/8X3/4
90554042 6 LOCKWASHER, 3/8
NSS 6 FLAT WASHER, 3/8
30 90554068 1 VALVE
31 90554070 4 HEX HD CAPSCREW, 5/16X3
90554067 4 LOCKWASHER, 5/16
32 NSS 1 HEX HD CAPSCREW, 3/4X2-1/4
90554056 2 HEX NUT, 3/4
33 90554055 1 HEX HD CAPSCREW, 3/4X2
34 NSS 1 WELDMENT
35 NSS 1 WELDMENT
36 NSS 1 S/N PLATE
37 90554053 2 BUSHING
38 90554052 2 HEX HD CAPSCREW, 1/2X3-1/4
90554038 2 LOCKNUT, 1/2
39 90554051 1 PIN
3-56 544D 91364001

S/N 0160023515 thru 0160037689
ATTACHMENTS

102 90554057 4 ELBOW, 90 DEGREE
103 90554058 1 HOSE ASSY
104 90554059 1 HOSE ASSY
105 90554060 2 HOSE ASSY
106 90554073 1 HOSE ASSY
107 90554069 6 ELBOW, 90 DEGREE
108 90554071 2 ELBOW, 90 DEGREE
110 90554065 2 ELBOW, 90 DEGREE
111 70021983 1 HOSE ASSY
112 90554063 2 ADAPTER
113 90554076 1 DUST PLUG
115 90554072 1 HOSE ASSY
116 90554062 1 DUST CAP
118 90554064 1 HOSE ASSY
91364001 544D 3-57

S/N 0160037689 & After
ATTACHMENTS
3-58 544D 91364001

S/N 0160037689 & After
ATTACHMENTS
112
117
116
112
114
113
PAP3450
91364001 544D 3-59

S/N 0160037689 & After
ATTACHMENTS

1001104992 1 180 DEGREE SWING CARRIAGE, 72 IN, (includes all items) G
1 NSS 1 BACK FRAME
2 90554026 2 LOCK PIN
3 91564003 2 VALVE
4 90554070 4 HEX HD CAPSCREW, 5/16X3
90554067 4 LOCKWASHER, 5/16
5 90554025 3 CHAIN
6 90554024 2 BEARING
7 70020017 2 BEARING
9 70020015 4 BUSHING
10 70020026 1 PIN
11 70020025 1 PIN
12 70021382 2 HEX HD CAPSCREW, 1/2X1.5
90554020 2 LOCKWASHER, 1/2
13 90554021 2 PIN
15 90554035 2 PIN
16 1316794 2 COTTER PIN
17 70020029 2 CLEVIS PIN
18 70021367 6 LOCKNUT, 3/8
20 90554044 3 PIN
21 90554043 4 PIN
22 70021429 4 HEX HD CAPSCREW, 3/8X1-1/4
90554042 4 LOCKWASHER, 3/8
23 70020004 2 HEX HD CAPSCREW, 3/4X2-1/2
90554056 2 HEX NUT, 3/4
24 90554040 5 WASHER
25 7029997 6 HEX HD CAPSCREW, 3/8X3/4
90554042 6 LOCKWASHER, 3/8
7029703 6 FLAT WASHER, 3/8
26 NSS 1 MIDDLE FRAME
27 NSS 1 FRONT FRAME
28 NSS 1 S/N PLATE
29 70020002 2 HEX HD CAPSCREW, 1/2X3-1/2
90554038 2 LOCKNUT, 1/2
30 70020028 2 BUSHING
31 70020027 1 PIN
32 70022530 1 PIN
33 90554039 3 CLAMP
34 7029996 3 CLAMP
35 1001110704 1 WARNING CRUSH HAZARD DECAL
102 90554057 4 ELBOW, 90 DEGREE
103 90554058 1 HOSE ASSY, 1/4X20-1/2
104 90554059 1 HOSE ASSY, 1/4X63
105 90554060 2 HOSE ASSY, 1/4X73
106 90554073 1 HOSE ASSY, 1/4X57
107 90554069 6 ELBOW, 90 DEGREE
3-60 544D 91364001

S/N 0160037689 & After
ATTACHMENTS

108 90554071 2 ELBOW, 90 DEGREE
109 91564003 2 VALVE
110 90554065 2 ELBOW, 90 DEGREE
111 70021983 1 HOSE ASSY, 3/8X93
112 70022527 2 ELBOW, 90 DEGREE
113 8420055 1 DUST PLUG
115 90554072 1 HOSE ASSY, 1/4X15
116 8420053 1 DUST CAP
118 90554064 1 HOSE ASSY, 3/8X64
91364001 544D 3-61

S/N 0160037689 & After
ATTACHMENTS
27 15
17
12 21
22
14 21
18
20
18
20
18
20
14
28 17
27
36
5
6
1
11 35
11
2
31 19
37
30
3 38
4 18
25 3 32
34 4
26 6
33 7
28 20
13
29
24
6
16 11
23 1
11 2 5
29
31
PAP3360
3-62 544D 91364001

S/N 0160037689 & After
ATTACHMENTS

1001095418 1 90 DEGREE SWING CARRIAGE, 72 IN, (includes all items) K
5 Ref SWING CYLINDER, (see Figure 9-26 for details)
6 2717287 2 HOSE ASSY, 1/4X58
7 3423276 1 PIN
11 6604662 2 HOSE ASSY, 1/4X40.5
12 7062922 1 WASHER
14 7110702 2 PIVOT PIN
15 7110712 1 PIN
16 7110722 2 PIN
17 8065062 2 BUSHING
19 8303715 3 HEX HD CAPSCREW, 5/16-18X1.5, GR5
20 8305643 5 HEX NUT, 5/8-11
21 8307904 AR SHIM
22 8307918 AR SHIM
23 8310160 AR SHIM
24 8310161 AR SHIM
25 8420053 1 DUST CAP
26 8420055 1 DUST PLUG
27 8580315 2 PLUG
28 8584001 5 TIE WRAP
30 8769132 2 CLAMP
32 90200003 2 COLLAR
33 91403413 1 CONNECTOR
34 91403414 1 CONNECTOR
35 NSS 1 CARRIAGE FRAME
36 NSS 1 S/N PLATE
37 1001110704 1 WARNING CRUSH HAZARD DECAL
91364001 544D 3-63

ATTACHMENTS
Figure 3-17 Forks
3-64 544D 91364001

ATTACHMENTS
Figure 3-17 Forks

90600390 2 48 IN CUBING FORK, 2X2, 3,000 lbs.
2340037 2 48 IN CUBING FORK, 2X2, 3,800 lbs. A
90553008 2 48 IN PALLET FORK, 1-3/4X4, 5,000 lbs., (used on 6 ft swing mast only,
90455047)
90601819 2 48 IN PALLET FORK, 1-3/4X6, 9,000 lbs.
90453002 2 48 IN PALLET FORK, 2X4, 8,000 lbs.
90453048 2 48 IN PALLET FORK, 2.25X4, 10,950 lbs.
2340045 2 48 IN PALLET FORK, 2.36X4, 10,950 lbs. A
2340038 2 48 IN PALLET FORK, 2.36X5, 13,700 lbs. A
90453045 2 60 IN PALLET FORK, 2X6, 11,300 lbs., (used on 6 ft swing mast only,
90455054)
2340039 2 60 IN DUAL TAPER FORK, 2.36X6, 16,300 lbs. A
H0453002 2 96 IN PALLET FORK, 2X6, 7,500 lbs. loaded center
2340046 2 60 IN DUAL TAPER FORK, 1.75X7, 10,800 lbs. A
1001092391 2 72 IN DUAL TAPER FORK, 2X6, 11,300 lbs. A
N1 Note Ref FORKS RATED LESS THAN ATTACHMENT OR MACHINE’S CAPACITY

DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASES ATTACHMENT OR
MACHINE’S CAPACITY.
N2 Note Ref PLEASE CONSULT THE JLG PARTS DEPARTMENT TO DETERMINE THE
CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY & APPLICATION.
91364001 544D 3-65

Before S/N 0160037689
ATTACHMENTS
Figure 3-18 Personnel Platform
DO NOT USE THE PERSONNEL PLATFORM UNTIL PROPER

CAPACITY CHART & DECALS ARE IN PLACE.
21
1 28
29
14
15 A
16
R
10
11
R
READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL. MAXIMUM OCCUPANCY THREE (3) PEOPLE.
WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED DO NOT USE PERSONNEL WORK PLATFORM
PERSONNEL WORK PLATFORM. WITHOUT THE PROPER GRADALL MATERIAL
ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH HANDLER/PERSONNEL WORK PLATFORM
LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT. CAPACITY CHART DISPLAYED IN CAB.
READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL FAILURE TO COMPLY COULD RESULT IN
BEFORE OCCUPYING PERSONNEL WORK PLATFORM. SERIOUS INJURY OR DEATH.
FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH. 9055-3031 REV. A
9055-3026 REV. A
8
3 9
4 17 4 18 17 2 19
5 6 12
6 7 13
7 106 IN PERSONNEL PLATFORM
24
25 22
26 28
27
23
ATTACH LANYARD HERE

9055-3032
VIEW A-A 20
VIEW OF LATCH
AREA ON GATE
96 IN PERSONNEL PLATFORM
29
14 30 32 34 30 21 31
15 39 37 1 40
37 35 36
31 16 41 39 39 38
36
38
A
10
33 11
R
READ AND UNDERSTAND THE FOLLOWING PRIOR TO LIFTING PERSONNEL. MAXIMUM OCCUPANCY THREE (3) PEOPLE.
WHEN LIFTING PERSONNEL USE ONLY A GRADALL MANUFACTURED DO NOT USE PERSONNEL WORK PLATFORM
PERSONNEL WORK PLATFORM. WITHOUT THE PROPER GRADALL MATERIAL
ALL PERSONNEL IN PLATFORM MUST WEAR A FULL BODY HARNESS WITH HANDLER/PERSONNEL WORK PLATFORM
LANYARD ATTACHED TO A DESIGNATED ANCHORAGE POINT. CAPACITY CHART DISPLAYED IN CAB.
READ AND UNDERSTAND PERSONNEL WORK PLATFORM USER'S MANUAL FAILURE TO COMPLY COULD RESULT IN
BEFORE OCCUPYING PERSONNEL WORK PLATFORM. SERIOUS INJURY OR DEATH.
FAILURE TO COMPLY COULD RESULT IN SERIOUS INJURY OR DEATH. 9055-3031 REV. A
9055-3026 REV. A
8
3 2 9
4 17 4 17
5 18 12 19
6 13
6 7
7
3-66 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-18 Personnel Platform

90555024 1 PERSONNEL PLATFORM ASSY, (includes all items) J
1 1 106 IN PERSONNEL PLATFORM, (includes items 21 thru 29)
90553034 Ref 96 IN PERSONNEL PLATFORM, (no longer available, use 3510809 for B
service), (includes items 21 thru 27 & 29 thru 41)
3510809 1 96 IN PERSONNEL PLATFORM, (includes items 21 thru 27 & 29 thru 41) C
3510807 1 96 IN PLATFORM A
2 90556020 1 ADAPTER SUPPORT
4 91141350 2 PIN
6 88631449 2 ROLL PIN, 1/8X1-1/2
7 91043221 2 DETENT PIN
8 NSS 1 S/N PLATE
9 4 DRIVE SCREW, #10X3/8
11 91033038 24 in CHAIN
12 0682012 8 HEX HD CAPSCREW, 5/8-11X1-1/2
13 88551015 8 LOCKWASHER, 5/8
14 91403230 1 MANUAL HOLDER
15 77143013 4 WHIZ-LOCKNUT, 1/4-20
16 90554001 1 PERSONNEL WORK PLATFORM MANUAL
17 80903009 3 GRADALL DECAL, (106 in platform)
77333053 3 GRADALL DECAL, (96 in platform)
20 1704277 AR LANYARD DECAL
21 4846265 1 GATE
22 3539685 1 LATCH PLATE
23 2940074 1 LATCH
24 3911008 4 ROUND HD SCREW
25 3311001 4 HEX NUT, #10-24
26 4751000 4 WASHER, #10
27 4761000 4 WASHER
28 90554013 10 BLIND FASTENER
29 2600216 2 HINGE
30 0641524 4 HEX HD CAPSCREW, 5/16-18X3
31 2080063 16 NYLON LOCKNUT, 1/4-20
32 2080064 14 NYLON LOCKNUT, 5/16-18
33 3520072 5 CAP PLUG
34 3573363 1 GUARD PLATE
35 3641438 1 BENT RAIL
36 3911428 16 ROUND HD SCREW, 1/4-20X3/4
37 3911528 12 ROUND HD SCREW, 5/16-18X3/4
38 4711400 16 WASHER, 1/4
39 4711500 32 WASHER, 5/16
40 4846528 1 BASKET END WELDMENT
41 3311501 2 HEX NUT, 5/16-18
91364001 544D 3-67

Before S/N 0160037689
ATTACHMENTS
Figure 3-18 Personnel Platform (Continued)

WHEN BUYING THE PERSONNEL PLATFORM ASSEMBLY FOR THE FIELD
INSTALLATION, BE SURE TO ALSO ORDER THE FOLLOWING:
91363189 1 CAPACITY CHART - PERSONNEL PLATFORM
91365052 1 DECAL KIT, (includes all items listed below)
90554001 1 PERSONNEL PLATFORM MANUAL
91384011 1 GRADALL MATERIAL HANDLER SAFETY MANUAL
90553026 1 WARNING DECAL
24604172 1 GRADALL/EMI OPERATOR ORIENTATION VIDEO
91364024 1 OPERATOR’S MANUAL
3-68 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-18 Personnel Platform (Continued)

91364001 544D 3-69

ATTACHMENTS
Figure 3-19 Fork Mounted Platform
4
101
7 102
111 107
6 BEFORE S/N 2009005-1
109
3
154 8
5
113
155
105
110 103
106
113
114
112
108
2
104
106
1
7 4
111 101 S/N 2009005-1 & AFTER
201
209 6
214 3
8
203 154
210
212
155
5
103
105 206
218
110
108
2
104
106
1 PY6770
3-70 544D 91364001

ATTACHMENTS
Figure 3-19 Fork Mounted Platform

1001092280 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME), E
(no longer available, order 1001103637 for replacement or items 1 thru 8 for
service)
1001103637 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After) (ASME), B
(includes items 1 thru 8)
1001096306 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ISO), C
service)
1001103730 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ISO), B
1001097072 Ref FORK MOUNTED PLATFORM, (Before S/N 2009005-1), (ASME - FRENCH), C
service)
1001103736 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), (ASME - FRENCH), B
(includes 1 thru 8)
1 1702773 2 JLG DECAL
2 1704885 1 WEBSITE DECAL
3 1706892 1 PLATFORM WARNING DECAL, (ASME)
1001096025 1 PLATFORM WARNING DECAL, (ISO)
1001096024 1 PLATFORM WARNING DECAL, (ASME - FRENCH)
4 31200160 1 OPERATION & SAFETY MANUAL, (ASME)
31200387 1 OPERATION & SAFETY MANUAL, (ISO - SPANISH)
31200388 1 OPERATION & SAFETY MANUAL, (ISO - PORTUGUESE)
31200386 1 OPERATION & SAFETY MANUAL, (ASME - FRENCH)
5 1001092481 1 WARNING DECAL, (ASME)
1001096021 1 WARNING DECAL, (ISO)
1001096019 1 WARNING DECAL, (ASME - FRENCH)
6 1001092482 1 CAPACITY DECAL, (ASME)
1001096023 1 CAPACITY DECAL, (ISO)
1001096020 1 CAPACITY DECAL, (ASME - FRENCH)
7 NSS 1 FORK MOUNTED PLATFORM, (Before S/N 2009005-1), B
(includes items 101 thru 114, 154 & 155)
NSS 1 FORK MOUNTED PLATFORM, (S/N 2009005-1 & After), H
(includes items 101, 103 thru 106, 108, 110, 111, 154, 155, 201, 203, 206,
210, 212, 214 & 218)
8 NSS 1 S/N PLATE
101 0860520 1 MANUAL STORAGE BOX
102 2080044 4 RIVNUT FASTENER 1/4-20
103 2600281 2 HINGE
104 2940074 1 LATCH
105 3520198 21 PLUG, (Before S/N 2009005-1)
3520072 10 PLUG, (S/N 2009005-1 & After)
106 3820020 20 POP RIVET, (Before S/N 2009005-1)
3820020 4 POP RIVET, (S/N 2009005-1 & After)
107 4751400 4 WASHER, 1/4
108 4846452 1 GATE WELDMENT
109 80263012 4 SCREW WHIZ LOCK 1/4-20 X 1/2
110 1001093140 1 GATE WELDMENT, (Before S/N 2009005-1)
1001095810 1 GATE WELDMENT, (S/N 2009005-1 & After)
111 NSS 1 PLATFORM WELDMENT
91364001 544D 3-71

ATTACHMENTS
Figure 3-19 Fork Mounted Platform (Continued)

112 1001093171 2 PIN
113 1001097168 2 PIN, SAFETY SNAP, WITH LANYARD
114 1001098582 2 LYNCH PIN 3/16 WITH LANYARD
154 1701509 1 MANUAL DECAL
155 1704277 3 LANYARD ATTACH DECAL
201 0641405 4 HEX HD CAPSCREW, 1/4-20X5/8
203 1060379 2 6 IN LANYARD CABLE
206 2080040 16 FASTENER
209 3311405 4 HEX NUT, 1/4-20
210 3421453 2 PIN
212 3760170 4 RING
214 4711400 8 WASHER, 1/4
218 1001102813 2 HITCH PIN
3-72 544D 91364001

ATTACHMENTS
Figure 3-19 Fork Mounted Platform (Continued)

91364001 544D 3-73

S/N 0160037689 & After
ATTACHMENTS
Figure 3-20 Fork Pin Lock Installation
1
2 4
5
3
PY1650
3-74 544D 91364001

S/N 0160037689 & After
ATTACHMENTS
Figure 3-20 Fork Pin Lock Installation

1001093465 1 FORK PIN LOCK INSTALLATION (includes all items) B
1 0240156 1 LH FORK PIN LOCK
2 1001093273 1 RH FORK PIN LOCK
3 1001093377 2 HITCH PIN
4 1001094830 4 CLAMP
5 1001094330 2 LANYARD CABLE
91364001 544D 3-75

S/N 0160037689 & After
ATTACHMENTS
Figure 3-21 Grapple Bucket
3-76 544D 91364001

S/N 0160037689 & After
ATTACHMENTS
Figure 3-21 Grapple Bucket

0930020 1 GRAPPLE BUCKET, (includes all items) G
1 NSS 1 BUCKET
70021387 4 HOSE CLAMP
2 70021391 1 RIGHT GRAPPLE HOOK
3 70021392 1 LEFT GRAPPLE HOOK
4 70021358 4 BUSHING
5 70021359 2 SPACER
6 70021360 4 BUSHING
8 70021361 2 OUTER PIVOT PIN
9 70021362 2 INNER PIVOT PIN
10 Ref GRAPPLE BUCKET CYLINDER, (see Figure 9-28 for details)
11 70021364 2 PIN
12 70021365 2 PIN
13 70021366 4 HEX HD CAPSCREW, 3/8X2.75
70021367 4 LOCKNUT, 3/8
14 70021399 4 HEX HD CAPSCREW, 3/8X2.25
70021367 4 LOCKNUT, 3/8
15 90554065 4 ELBOW, 90 DEGREE
16 70021980 2 HOSE ASSY, 3/8X73 IN
18 70021981 2 HOSE ASSY, 3/8X46 IN
19 70021395 2 HOSE ASSY, 3/8X34 IN
20 70022527 2 ELBOW, 90 DEGREE
22 90554062 1 DUST COVER
24 90554076 1 DUST COVER
26 NSS 1 S/N PLATE
27 90554017 2 DANGER PINCH POINT DECAL
28 90554018 1 HIGH PRESSURE WARNING DECAL
91364001 544D 3-77

S/N 0160037689 & After
ATTACHMENTS
Figure 3-22 8 Ft Standard Mast
4 26
13
25
14
8
7
2 5
12
15
10
1 9
18
275 PSI
19
101 20
16
6 17
21
24
22
23
11
43 K1
K2
K3
K4
K5
45
46
47
PAP4080
3-78 544D 91364001

S/N 0160037689 & After
ATTACHMENTS
Figure 3-22 8 Ft Standard Mast (Continued)
27
28
40
30
31
29 41
39
37
40 35
38
32 64 65
33 39
34 36 38
37
63
66
27
33
28
34
27
28
48
58
48 48 55
54 56
61
44 51 59
52
53
60
49 62 PAP3740
50
91364001 544D 3-79

S/N 0160037689 & After
ATTACHMENTS
Figure 3-22 8 Ft Standard Mast

1001108668 1 8 FT STANDARD MAST, (includes all items) B
1 Use Kit K1 1 WARNING DECAL
3 Use Kit K1 1 NO STEP DECAL
5 Use Kit K1 4 HANDS OFF DECAL
6 1001111190 2 HOSE ROUTING
70023008 1 MAIN LIFT CYLINDER, (includes items 7 thru 26)
7 NSS 1 ROD/PLUNGER
8 Use Kit K2 1 O-RING
9 Use Kit K2 1 PULL WIRE
10 NSS 1 SPACER
11 NSS 2 ROLL PIN
12 NSS 1 BARREL
13 Use Kit K2 1 WIPER
14 Use Kit K2 1 BUSHING
15 NSS 1 PISTON
16 Use Kit K2 1 NYLON RING
17 Use Kit K2 1 PISTON SEAL
18 Use Kit K3 1 CHECK VALVE
19 Use Kit K2 or K3 1 O-RING
20 Use Kit K3 1 WASHER
21 Use Kit K2 or K3 1 CIRCLIP
22 NSS 1 SLEEVE
23 Use Kit K2 or K3 1 RETAINING RING
24 Use Kit K2 1 WEAR RING
25 Use Kit K2 1 ROD SEAL
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Use Kit K5 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
36 70022984 1 SHEAVE SHAFT
37 70022970 2 RETAINER BAR
38 70023003 2 FLAT HD CAPSCREW
39 70022994 4 CHAIN ANCHOR PIN
40 70022992 8 COTTER PIN
43 70023009 2 LIFT CHAIN
44 70022932 1 P.O. CHECK VALVE ASSY, (includes items 45, 46 & 47)
45 NSS 1 MANIFOLD
46 70022931 1 P.O. CHECK VALVE CARTRIDGE
47 70023010 1 P.O. CHECK
48 70022934 3 FITTING, 90 DEGREE
3-80 544D 91364001

S/N 0160037689 & After
ATTACHMENTS
Figure 3-22 8 Ft Standard Mast (Continued)

51 70022949 2 LOCKWASHER, M10
52 70022950 2 HEX SOCKET CAPSCREW
53 70022942 1 HOSE ASSY
54 70022952 1 HOSE ASSY
55 91403414 1 MALE QUICK DISCONNECT COUPLING
56 91043126 1 DUST CAP
58 70022939 1 STRAIGHT FITTING, #6
59 91403413 1 FEMALE QUICK DISCONNECT COUPLING
60 91043125 1 DUST PLUG
61 70022935 1 ELBOW, STRAIGHT THREAD
62 70022946 1 HOSE ASSY
63 70022949 4 LOCKWASHER, M10
64 70022980 2 FORK PIN KEEPER
65 70022998 4 CAPSCREW, M10X20, LG
66 70022990 1 FORK PIN
101 NSS 1 S/N PLATE
K1 70023925 1 DECAL KIT, (includes items 1 thru 6)

K2 70023005 1 SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21,
23, 24 & 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 43)
91364001 544D 3-81

S/N 0160037689 & After
ATTACHMENTS
Figure 3-23 8 Ft Side Tilt Electric Mast

3
4 26
13
25
14
8
7
2 5
12
15
10
1 9
18
275 PSI
19
20
16
17
6 21
24
22
23
11
101 102
99 98 93 94
97 100
103
106
43 95 96
108
107
99
45
46 98
47
K1
K2
K3
K4
K5
K6
K7 109
K8 105
98 95
104
97
PAP3730
3-82 544D 91364001

S/N 0160037689 & After
ATTACHMENTS
Figure 3-23 8 Ft Side Tilt Electric Mast (Continued)
66
48
49
67
70 52
64
49
50
58 51
111 59
58
49 63
49 60
55 44
56 52
66
62
53 68
54 61
27
28
40 69
30
31
39 29 41
37
38 83 85
32 71
33
34 36 81 72
37 38 91
88
80
84 72
90 81
71
78
82 72
79
73
71 72
27
28
40 35
39
89 87 92 76
74 77
76
27 86 73 75
33
28
34 PAP17780
91364001 544D 3-83

S/N 0160037689 & After
ATTACHMENTS
Figure 3-23 8 Ft Side Tilt Electric Mast

1001108669 1 8 FT SIDE TILT ELECTRIC MAST, (includes all items) B
5 Use Kit K1 4 HANDS OFF DECAL
70023008 1 MAIN LIFT CYLINDER
7 NSS 1 ROD/PLUNGER
9 Use Kit K2 1 PULL WIRE
10 NSS 1 SPACER
11 NSS 2 ROLL PIN
12 NSS 1 BARREL
14 Use Kit K2 1 BUSHING
15 NSS 1 PISTON
16 Use Kit K2 1 NYLON RING
18 Use Kit K3 1 CHECK VALVE
20 Use Kit K3 1 WASHER
21 Use Kit K2 or K3 1 CIRCLIP
22 NSS 1 SLEEVE
23 Use Kit K2 or K3 1 RETAINING RING
26 70023004 1 RETAINER/GLAND
27 70023014 24 SHIM
28 70022987 8 BALL BEARING
29 Use Kit K5 2 WASHER SHIM
30 70023016 1 SNAP RING
31 70022969 2 SHEAVE ASSY
33 70022957 8 NUT, 0.625-18UNF
34 70022993 4 COTTER PIN
37 70022970 2 RETAINER BAR
39 70022994 4 PIN, CHAIN ANCHOR
40 70022992 8 COTTER PIN
43 70023009 2 LIFT CHAIN
44 70022932 1 P.O. CHECK VALVE ASSY, (includes items 45 thru 47)
45 NSS 1 MANIFOLD
46 70022931 1 P.O. CHECK VALVE CARTRIDGE
47 70023010 1 P.O. CHECK
48 70022933 1 SOLENOID VALVE BANK
3-84 544D 91364001

S/N 0160037689 & After
ATTACHMENTS

50 70022948 2 LOCKWASHER, M8
51 70022951 2 CAPSCREW, M8X60
52 70022935 2 STRAIGHT THREAD ELBOW
55 70022949 2 LOCKWASHER, M10
56 70022950 2 HEX SOCKET CAPSCREW
57 70022938 1 STRAIGHT FITTING, (not shown)
58 70022939 1 STRAIGHT FITTING, #6
60 91403414 1 MALE QUICK DISCONNECT COUPLING
61 91403413 1 FEMALE QUICK DISCONNECT COUPLING
62 91043125 1 DUST PLUG
63 91043126 1 DUST CAP
64 70022941 1 HARNESS
65 70022942 1 HOSE ASSY, (not shown)
66 70022943 1 HOSE ASSY
67 70022944 1 HOSE ASSY
68 70022945 1 HOSE ASSY
69 70022946 1 HOSE ASSY
70 70022947 1 HOSE ASSY
71 70022972 3 WEAR PAD
74 70022975 1 BEARING
75 70022973 1 PIVOT SHAFT
76 70022974 2 BEVELED SPACER
78 70022976 1 RETAINER PLATE
79 2716143 1 TILT CYLINDER
80 70022977 1 PIN, 128.1mm
81 70023016 4 SNAP RING, 1-1/4
82 70022978 1 PIN, 128.1mm
83 70023000 1 BULKHEAD UNION, (with locknut)
84 70022999 1 BULKHEAD UNION ELBOW
85 70022982 1 STRAIGHT THREAD ELBOW
86 70022980 2 FORK PIN KEEPER
87 70022949 4 LOCKWASHER, M10
88 70022991 2 STRAIGHT THREAD ELBOW, 90 DEGREE
89 70022998 4 CAPSCREW, M10X20, LG
91 70022979 2 HOSE ASSY
92 70022990 1 FORK PIN
93 70022965 1 SHEAVE
94 70022997 1 LOCKWASHER, M12
95 70022967 4 HOSE CLAMP
96 70022962 1 BAR ASSY
97 70023002 4 CAPSCREW, M6X25, LG
91364001 544D 3-85

S/N 0160037689 & After
ATTACHMENTS

98 70022949 5 LOCKWASHER, M10
99 70022958 3 CAPSCREW, M10X20
100 70022961 1 SHAFT
101 70022959 1 WASHER
103 70022964 1 CAPSCREW, M12X55
104 70022981 1 IHR BRACKET
105 70022968 1 HOSE CLAMP BAR
106 70023011 1 IHR BRACKET
107 70022983 1 TERMINATION BRACKET
108 70023000 2 BULKHEAD UNION & LOCKNUT
109 70022996 3 CAPSCREW, M10X16 LG
110 70022963 2 HOSE ASSY, (not shown)
111 NSS 1 S/N PLATE
K1 70023925 1 DECAL KIT, (includes items 1 thru 6)

K2 70023005 1 SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21,
23, 24 & 25)
K3 70023006 1 CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23)
K4 70023007 1 SHIM KIT
K5 70023015 1 MAST COMMON PARTS KIT, (includes items 27 thru 43)
K6 8035831 1 SEAL KIT, TILT CYLINDER
K7 70023013 1 IHR COMMON PARTS KIT, (includes items 93 thru 109)
K8 70022986 1 IHR KIT, (includes items 93 thru 110)
3-86 544D 91364001

S/N 0160037689 & After
ATTACHMENTS

91364001 544D 3-87

Before S/N 0160037689
ATTACHMENTS
Figure 3-24 66 In Drywall Carriage
3
4
5
6
9
10
11
12
5
10
13
6
PAP21710
3-88 544D 91364001

Before S/N 0160037689
ATTACHMENTS
Figure 3-24 66 In Drywall Carriage

90455053 1 DRYWALL CARRIAGE ASSEMBLY, (includes all items) D
1 NSS 1 DRYWALL CARRIAGE WELDMENT
2 90453013 2 DRYWALL FORK
3 90451054 2 FORK PIN
4 90200003 4 COLLAR TUBE
5 0642032 4 HEX HD CAPSCREW, 5/8-11X4,GR5
6 88521310 4 HEX LOCKNUT, 5/8-11
7 NSS 1 S/N PLATE
9 90553012 2 SIDE DRYWALL GUARD
10 0741612 14 SOCKET FLAT HD CAPSCREW, 3/8-16X1-1/2
11 88551011 8 LOCKWASHER, 3/8
12 80501006 8 HEX NUT, 3/8-16
13 90553013 2 BOTTOM DRYWALL GUARD
91364001 544D 3-89

ATTACHMENTS
3-90 544D 91364001

SECTION 4
ENGINE & ATTACHING PARTS
91364001 544D
S/N 0355001 thru 0355069
Figure 4-1 Engine Assembly, LH View
39 51
40
9
41
14
42
15
24
49
6
11
12
13
25
9
2 24 15
31 49 28 46
34 29 52
30 53 HR MTR
STAB PWR
32 65 STAB PWR 9 STAB SW1
STAB SW1 10
33 OIL GAG 17 STAB SW2
GND - 7
38 55 18 37
56 43 STAB SW2
44 GND - 8
23 57
TRC LOK
GND - 4
38
48 GND - 5
REV
FUL SOL REV - B
PULL IN 3
GND - 6
19 27
4
20 5 4X4
GND - 3
36 6
FUL SOL
PS IGN 7
8
35
21
22
59
47
64
46 61
1 24 16 62
47 26
66 38 45 64
58 67 50
68 54 63 62
69
60 PAP21840
K1
NOTES:
1. USE LOCTITE® 242TM (14403364) ON ALL BOLT & FITTING THREADS EXCEPT PIPE THREADS.
2. USE LOCTITE PIPE SEALANT (14404082) ON ALL PIPE & HYDRAULIC FITTING THREADS.
4-2 544D 91364001

S/N 0355001 thru 0355069

91165032 Ref ENGINE ASSY (includes all items on Figure 4-1 except items 47, 52 &
56 thru 64 also includes items on Figure 4-2 & Figure 4-3)
1 91163017 1 CUMMINS B3.9C-130 EPA ENGINE
2 91143329 1 FAN ASSY
3 91163122 1 TUBE ASSY
4 84712738 2 SPLIT FLANGE CLAMP
5 83201135 4 HEX HD CAPSCREW, 7/16X14-1-1/2, GR8
6 88551012 8 LOCKWASHER, 7/16
7 Ref MAIN PUMP, (see Figure 9-17 for details)
9 83191010 10 LOCKWASHER, M12
11 88591027 1 O-RING
12 91143121 1 SUCTION TUBE
13 84711334 2 FLANGE CLAMP
14 91146056 1 RH ENGINE MOUNT
15 83191032 8 HEX HD CAPSCREW, M12X1.75X35, (lubricate & torque to 58-68 lb-ft)
16 91163260 1 ACCELERATOR CABLE
17 91166075 1 THROTTLE BRACKET
18 83191004 2 HEX HD CAPSCREW, M12X1.75X30
19 83191012 2 LOCKWASHER, M6
20 83191035 2 SOCKET HD CAPSCREW, M6X1X16
21 91143345 1 BALL SOCKET
22 91143344 1 OVER TRAVEL
23 Ref ENGINE HARNESS, (see Figure 10-4 for details)
24 2720058 121 in FUEL LINE HOSE, 5/16
26 90030271 1 HOSE NIPPLE
27 91083106 1 O-RING
28 24741047 1 PRESSURE SWITCH
29 91143315 1 OIL PRESSURE SENDER
30 91081388 1 TAPPED BAR
32 86883075 2 TUBE FITTING
33 72071980 28 in NYLON TUBE, 3/8
34 88561108 4 WASHER, 5/16
36 91161323 1 THROTTLE BAR
37 88591206 1 O-RING
38 90027187 7 TIE WRAP
42 88521205 2 HEX NUT, 5/16-18
43 77133447 1 HOSE ASSY
45 90205792 1 CUSHION CLAMP
46 91146021 1 LH ENGINE MOUNT
47 91143030 1 SHOCK MOUNT
91364001 544D 4-3

S/N 0355001 thru 0355069
Figure 4-1 Engine Assembly, LH View (Continued)

48 91163049 1 STABILIZER HARNESS
49 86883106 3 HOSE CLAMP
50 2220648 1 ELBOW, 90 DEGREE
51 84718745 1 HOSE ASSY
53 91146101 1 DIPSTICK WELDMENT
54 88711384 1 REDUCING BUSHING, 1/2-1/4
55 91163259 1 THROTTLE SPRING
57 88551009 2 LOCKWASHER, 1/4
60 88521008 2 LOCKNUT, 1/2-13
61 88561111 2 FLAT WASHER, 1/2
63 91143032 2 REBOUND WASHER
64 Ref FRAME WELDMENT, (see Figure 1-1 for details)
65 91124125 1 DIPSTICK
66 91164115 1 LOWER TUBE
67 91164112 1 DIPSTICK TUBE
68 91164113 1 UPPER TUBE END
69 91164114 2 SPRING CLAMP
K1 91365008 1 ENGINE FILTER KIT, (includes the following items)

91154001 1 AIR FILTER
91084001 1 OIL FILTER
8320270 1 FUEL FILTER
91083218 1 FUEL FILTER, (I/L)
4-4 544D 91364001

S/N 0355001 thru 0355069

91364001 544D 4-5

S/N 0355070 thru 0355140
39 51
40
41 9
42 14
15
24
49
6
11
56 12
57 13
69 25
9
2 15
31 24
52 46
34 THERM
49
GND - 9 58
70
28 55
29 71
30
32 HR MTR 9 STAB PWR
33 OIL GAG STAB PWR
17 STAB SW1
STAB SW1
K1 38 18 10 STAB SW2
GND - 7
59 54 37
STAB SW2
60 43 GND - 8
23
44
TRC LOK
GND - 4
38
48 GND - 5
REV
FUL SOL REV - B
PULL IN 3
GND - 6
27 4
19
20 5 4X4
GND - 3
36 6
FUL SOL
PS IGN 7
8
35
21
22
67 62
68
24 46 64
26
1 38 16 65
67
50 47 68
72 45
73 53 66
61 65
74
75
NOTES: 63
PAP21850
4-6 544D 91364001

S/N 0355070 thru 0355140

91165032 1 ENGINE ASSY, (includes all items on Figure 4-1 except items 51 & 58 thru 68,
also includes items on Figure 4-2 & 4-3)
2 91143329 1 FAN ASSY
3 91163122 1 TUBE ASSY
6 88551012 8 LOCKWASHER, 7/16
9 83191010 10 LOCKWASHER, M12
11 88591027 1 O-RING
19 83191012 2 LOCKWASHER, M6
24 2720058 107 in FUEL LINE HOSE, 5/16
27 91083106 1 O-RING
30 91081388 1 TAPPED BAR
33 72071980 28 in NYLON TUBE, 3/8
34 88561108 4 WASHER, 5/16
37 88591206 1 O-RING
38 90027187 7 TIE WRAP
42 88521205 2 HEX NUT, 5/16-18
43 77133447 1 HOSE ASSY
47 90028977 1 YOKE
91364001 544D 4-7

S/N 0355070 thru 0355140

49 86883106 3 HOSE CLAMP
50 2220648 1 ELBOW, 90 DEGREE
51 84718745 1 HOSE ASSY
53 88711384 1 REDUCER BUSHING, 1/2-1/4
55 91363029 1 ATOMIZER, 1/8 IN
56 91365014 1 QUICK START THERMOSTAT ASSY, (includes the following items)
91363031 1 THERMOSTAT
80963058 1 SHROUD CONNECTOR 2-WIRE
4460475 2 MALE PIN TERMINAL
80963065 2 CABLE SEAL
60 88551009 2 LOCKWASHER, 1/4
63 88521008 2 LOCKNUT, 1/2-13
64 88561111 2 FLAT WASHER, 1/2
69 83191013 1 LOCKWASHER, M10
70 91124125 1 DIPSTICK
71 91363028 1 NYLON TUBE
72 91164115 1 LOWER TUBE
73 91164112 1 DIPSTICK TUBE1
K1 91365008 1 ENGINE FILTER KIT, (includes the following items)

91154001 1 AIR FILTER
4-8 544D 91364001

S/N 0355070 thru 0355140

91364001 544D 4-9

S/N 0355141 thru 0455362 &
ENGINE & ATTACHING PARTS 0160000192 thru 0160000973
39
40 51
41 9
42 14
15
24
49
6
11
30 12
56 13
57 25
2 9
31 15
34 24 46
THERM 49 28
GND - 9
52
69
29
55
59 HR MTR 9 58 STAB PWR

60 OIL GAG STAB PWR
STAB SW1
17 STAB SW1
STAB SW2
18 38 10 GND - 7
54
58 37 STAB SW2
43 GND - 8
23 44
TRC LOK
GND - 4
38
48 GND - 5
REV
FUL SOL REV - B
PULL IN 3
GND - 6
27 4
19 5 4X4
20 6 GND - 3
36 FUL SOL
PS IGN 7
32 8
33 35
21
22 62
67
68 24 64
26 16 46 65
67 49 47 68
1 50
K1 61 70 45 66
53 65
K2 71
72
73
NOTES: 63 PAP21750
4-10 544D 91364001

S/N 0355141 thru 0455362 &
0160000192 thru 0160000973 ENGINE & ATTACHING PARTS

91165032 1 ENGINE ASSY, (includes all items on Figure 4-1 except items 51 & 59 thru 69, AB
also includes items on Figure 4-2 & Figure 4-3)
2 91143329 1 FAN ASSY
3 91163122 1 TUBE ASSY
6 88551012 8 LOCKWASHER, 7/16
9 83191010 10 LOCKWASHER, M12
11 88591027 1 O-RING
19 83191012 2 LOCKWASHER, M6
23 Ref ENGINE HARNESS ASSY, (see Figure 10-4 for details)
24 2720058 107 in FUEL LINE HOSE, 5/16
27 91083106 1 O-RING
28 91124125 1 DIPSTICK
29 91363028 1 NYLON TUBE
30 83191013 1 LOCKWASHER, M10
33 72071980 28 in NYLON TUBE, 3/8
34 88561108 4 WASHER, 5/16
37 88591206 1 O-RING
38 90027187 4 TIE WRAP
42 88521205 2 HEX NUT, 5/16-18
43 77133447 1 HOSE ASSY
47 90028977 1 YOKE
91364001 544D 4-11

S/N 0355141 thru 0455362 &

49 86883106 4 HOSE CLAMP
50 2220648 1 ELBOW, 90 DEGREE
51 84718745 1 HOSE ASSY
53 88711384 1 REDUCING BUSHING, 1/2-1/4
55 91363029 1 ATOMIZER, 1/8
56 Ref QUICK START THERMOSTAT ASSY, (see Figure 10-4 for details)
58 91083493 6 in SPLIT FLEX LOOM, 1/2 OD
60 88551009 2 LOCKWASHER, 1/4
63 88521008 2 LOCKNUT, 1/2-13
64 88561111 2 FLAT WASHER, 1/2
69 88261014 2 SOCKET BUTTON HD CAPSCREW, #1/4-20X1/2
70 91164115 1 LOWER TUBE
71 91164112 1 DIPSTICK TUBE
K1 91365008 1 ENGINE FILTER KIT, (S/N 0355001 thru 0355579), (includes all items)
91154001 1 AIR FILTER KIT
K2 91365042 1 ENGINE FILTER KIT, (S/N 0355580 thru 0160000973), (includes all items)
1101312 1 AIR FILTER ELEMENT
1101313 1 AIR FILTER SAFETY ELEMENT
91084001 1 LUBE FILTER
4-12 544D 91364001

S/N 0355141 thru 0455362 &

91364001 544D 4-13

S/N 0160000976 thru 0160034720
ENGINE & ATTACHING PARTS including 0160035922
11
463
914F
48
51
37
49
21
2 22
3 23
4 24
5 25
050D
022A 6
10
11
26
27 31
38
OIL GAG HR MTR PS IGN STAB PWR
39 28
012B STAB SW1 STAB-PWR GND-8
941 40 29 STAB-SW1
012B
428 32 STAB-SW2
STAB-SW2
415
918 GND-7
914C
915
911A
473
911B
GND-5
CLT TEMP
REV
REV-B
7 19
33 20
34 21
461 4X4
415 GND-3
35 16
36 447
17
448
41 18
914D
42 911D
14
52 8 467 15
9 491
30
43 493
43
10
44 11
941
012D
914E
915 44
12 1 493 911E
461 905E
13 447 467
918 904E
50 947 473 50
428 050G
463 022C
47 448 491 47
45 45
46 46
K1
K2
K3 PAP21770
NOTES:
4-14 544D 91364001

S/N 0160000976 thru 0160034720
including 0160035922 ENGINE & ATTACHING PARTS

91555005 1 ENGINE ASSY, (includes all items except 43 thru 47 & 50 on Figure 4-1, all R
items except 52 thru 54 on Figure 4-2 & all items on Figure 4-3)
1 Ref JOHN DEERE ENGINE, 125 HP, (see Figure 4-4 for details)
2 91553009 1 FAN
3 91553046 1 FAN SPACER
5 88561108 4 WASHER, 5/16
6 91536012 1 LH REAR ENGINE MOUNT
7 88591011 1 O-RING
8 91536014 1 LH FRONT ENGINE MOUNT
9 91536015 1 RH FRONT ENGINE MOUNT
10 83191032 6 HEX HD CAPSCREW, M12X1.75X35, (torque to 66-76 lb-ft)
11 83191010 10 LOCKWASHER, M12
12 83191043 4 HEX HD CAPSCREW, M16X2X30, (torque to 166-281 lb-ft)
13 83783030 4 LOCKWASHER, M16
14 91163122 1 TUBE ASSY
15 91083106 1 O-RING
20 83201155 4 HEX HD CAPSCREW, 7/16-14X1-3/4
21 88551012 8 LOCKWASHER, 7/16
23 88591027 1 O-RING
26 2220497 1 ADAPTER, (includes o-ring)
27 2220635 1 SWIVEL RUN TEE, 3/8 TUBE
28 77133447 1 HOSE ASSY
29 88591206 1 O-RING
31 Ref EXHAUST SYSTEM, (see Figure 4-10 for details)
32 Ref WIRING HARNESS, (see Figure 10-4 for details)
33 91143314 1 WATER TEMP SENDER
34 91403265 1 REDUCER BUSHING
35 86883074 1 TUBE FITTING, 90 DEGREE
36 72071980 40 in NYLON TUBE
37 91553031 1 AIR INLET TUBE
38 86883106 1 HOSE CLAMP
39 80373025 1 PUSH LOCK FITTING
40 2720058 50 in HOSE, 5/16
41 88711570 1 PIPE ADAPTER
42 Ref ECU ENGINE HARNESS, (see Figure 10-5 for details)
45 88561113 4 FLAT WASHER, 5/8
46 88521010 4 HEX LOCKNUT, 5/8-11
91364001 544D 4-15

S/N 0160000976 thru 0160034720

48 83191049 4 HEX HD CAPSCREW, M12X1.75X60, (torque to 66-76 lb-ft)
49 91553057 1 INTAKE GASKET
51 91536013 1 RH REAR ENGINE MOUNT
52 0100048 AR DI-ELECTRIC GREASE
K1 91535011 1 250 HOUR FILTER KIT, (9 in air cleaner), (includes all items) C
91534006 1 OIL FILTER SEAL
K2 2915180 1 1000 HOUR FILTER KIT, (9 in air cleaner), (includes 91535011 & the following) 3
2120168 2 HYDRAULIC FILTER
91083069 1 HYDRAULIC BREATHER
K3 1001113510 1 1000 HOUR FILTER KIT, (10 in air cleaner), (includes all items) 2
91534006 1 OIL FILTER SEAL
2120168 2 HYDRAULIC FILTER
91083069 1 HYDRAULIC BREATHER
4-16 544D 91364001

S/N 0160000976 thru 0160034720

91364001 544D 4-17

S/N 0160035037 & After
ENGINE & ATTACHING PARTS excluding 0160035922
14
3 15
5 16
6 17
18
19
20
21
101 26 22
102 24
103 2 78
94 7 12
95 8 13
96 14
83
4 79
5
6
9
10
11
84
1 23 225
229
205
268 204 206
269
209 205
228 207
267
K1
K2
PAP21860
4-18 544D 91364001

S/N 0160035037 & After
excluding 0160035922 ENGINE & ATTACHING PARTS

1001091084 1 ENGINE ASSY, (includes items 1 thru 96 & all items on Figure 4-2 & Figure 4-3) Q
1 Ref CUMMINS ENGINE, 130 HP, (see Figure 4-4 for details)
2 1001104525 1 FAN ASSY, (includes items 101 thru 103) A
3 1001091108 1 LH REAR ENGINE MOUNT
4 1001091109 1 RH REAR ENGINE MOUNT
5 0761216 8 HEX HD CAPSCREW, M12X1.75X40, GR8.8, (torque to 60-70 lb-ft)
6 4761800 8 LOCKWASHER, 1/2
7 91163122 1 TUBE ASSY
8 91083106 1 O-RING
9 Ref MAIN HYDRAULIC PUMP, (see Figure 9-17 for details)
14 4761700 8 LOCKWASHER, 7/16
16 3790222 1 O-RING
20 2220635 1 SWIVEL NUT RUN TEE
21 77133447 1 HOSE ASSY
22 88591206 1 O-RING
24 Ref EXHAUST TUBE, (see Figure 4-10 for details)
26 2720643 37 in HOSE, 3/8
78 Ref ENGINE HARNESS ASSY, (see Figure 10-4 for details)
79 Ref ECU ENGINE HARNESS, (see Figure 10-5 for details)
83 1001104647 1 HOSE ASSY
84 8770064 1 CONNECTOR, (swivel nut)
94 1001093891 1 HOSE COUPLING
95 1001093944 1 WASHER
96 8410031 1 GEAR CLAMP
101 2060045 1 FAN
102 3575947 2 FAN PLATE
103 8310705 4 HEX HD CAPSCREW, M10X1.5X50mm, (torque to 34-61 Nm)
206 4761700 8 LOCKWASHER, 7/16
207 3272205 2 HEX LOCKNUT, 3/4-10
209 1001091080 2 ISOLATOR MOUNT
228 1001091082 1 ISOLATOR MOUNT
229 4752200 2 FLAT WASHER, 3/4
268 3271805 1 HEX LOCKNUT, 1/2-13
269 4751800 1 FLAT WASHER, 1/2
K1 1001113718 1 250 HOUR FILTER KIT, (includes oil filter, primary & secondary fuel filters,
primary & safety air filters)
K2 1001113719 1 1000 HOUR FILTER KIT, (includes oil filter, primary & secondary fuel filters,
primary & safety air filters, hydraulic element & hydraulic breather)
91364001 544D 4-19

S/N 0355001 thru 0355069
Figure 4-2 Engine Assembly, RH View
NOTES:
2. USE LOCTITE PIPE SEALANT (14403420) TO CRANKCASE.
3. ON THE ALTERNATOR, TORQUE MOUNTING SCREWS TO 32 LB-FT
4. ON THE STARTER, TORQUE BOTTOM MOUNTING SCREW TO 32 LB-FT
5. ALTERNATOR PLUG MUST BE TURNED WITH THE SEALED END, (OPP. ALTERNATOR END), UP.
THE UNSEALED END, (ALTERNATOR END), MUST BE TURNED DOWN TO HELP KEEP WATER OUT.
4-20 544D 91364001

S/N 0355001 thru 0355069

91165032 1 ENGINE ASSY, (includes all items on Figure 4-2 also includes items on
Figure 4-1 & Figure 4-3)
1 91083418 1 TUBE ASSY
4 88551012 16 LOCKWASHER, 7/16
5 91163201 1 TUBE ASSY
6 91083266 1 TUBE ASSY
7 91163098 1 TUBE ASSY
9 83191013 12 LOCKWASHER, M10
10 91143124 1 NEGATIVE BATTERY CABLE
11 91143099 1 POSITIVE BATTERY CABLE
12 91083218 1 FUEL FILTER, (I/L)
13 91086130 1 TUBE SUPPORT
14 91143314 1 WATER TEMP. SENDER
15 91083106 4 O-RING
16 Ref TRACTION LOCK VALVE, (see Figure 9-20 for details)
20 88551013 2 LOCKWASHER, 1/2
21 91146058 1 FLOW DIVIDER BRACKET
22 2131212 1 ELBOW, 90 DEGREE, (includes o-ring)
88591207 1 O-RING
88591207 1 O-RING
24 91146037 1 EXHAUST TUBE
25 83683175 1 MUFFLER CLAMP
26 83483497 1 HOSE CLAMP
27 1001108293 1 ALTERNATOR, (includes item 31), (see service note #3 & #5)
28 91083456 1 STARTER, (see service note #4)
30 84718639 1 HOSE ASSY
31 1001108291 1 REGULATOR
32 90402427 1 STARTER SOLENOID, (relay)
35 88561109 7 FLAT WASHER, 3/8
38 83191010 2 LOCKWASHER, M12
39 88561111 3 FLAT WASHER, 1/2
41 91143122 1 SUPPORT CLAMP, 5/8
42 84711333 2 SPLIT FLANGE
43 2200224 1 PIPE PLUG, 3/4
44 88591204 2 O-RING
91364001 544D 4-21

S/N 0355001 thru 0355069
Figure 4-2 Engine Assembly, RH View (Continued)

48 88591024 1 O-RING
49 88551011 4 LOCKWASHER, 3/8
50 90027187 1 TIE WRAP
51 84718425 1 HOSE ASSY
52 84718700 1 HOSE ASSY
88591204 1 O-RING
54 91084162 1 FAN BELT
4-22 544D 91364001

S/N 0355001 thru 0355069

91364001 544D 4-23

S/N 0355070 thru 0355140
32 2
4
6
15 18
58 57 22 44 8
23 9
STRT - C
GND - 1
33 59
FWD
GND - 2
32 REV - B
STRT - SOL
PULL - IN
ALT BAT
34
GND - 4
STARTER SOLENOID TO ENGINE TRC LOK
WIRE CONNECTIONS
16
19 14
1 20 29
2 39
CLT TMP
4 55
7 BAT 12 56 50 26
15 17 24 ALT - BAT 55
33 18 25 STRT - SOL
54 44 27
CLT TMP
52 31
9 PULL - IN
21
GND - 1
35 STRT - C 51
FWD 34
GND - 2 36
REV - B
STRT - SOL
8 32
9 ALT EXC - B
32 SNSR
GND - 1 30
GND - 2
GND - 3 40
GND - 4 42
GND - 5
GND - 6
48
GND - 7 49 10
GND - 8 2 37
GND - 9 STRT - SOL 3 28 SNSR
11 38
8 STRT - C
4 53
PULL - IN
9 5 37 FUL GAG
13 47 43
46 15 38
35 33 39
36 41
45
NOTES:
3. ON THE ALTERNATOR, TORQUE MOUNTING SCREWS TO 32 LB-FT.
4. ON THE STARTER, TORQUE BOTTOM MOUNTING SCREW TO 32 LB-FT.
4-24 544D 91364001

S/N 0355070 thru 0355140

1 91083418 1 TUBE ASSY
4 88551012 16 LOCKWASHER, 7/16
5 91163201 1 TUBE ASSY
6 91083266 1 TUBE ASSY
7 91163098 1 TUBE ASSY
9 83191013 14 LOCKWASHER, M10
12 91083218 1 FUEL FILTER, (I/L)
15 91083106 4 O-RING
20 88551013 2 LOCKWASHER, 1/2
88591207 1 O-RING
88591207 1 O-RING
26 91084162 1 FAN BELT
30 84718639 1 HOSE ASSY
31 1001108291 1 REGULATOR
32 90402427 2 STARTER SOLENOID, (relay)
35 88561109 7 FLAT WASHER, 3/8
38 83191010 2 LOCKWASHER, M12
39 88561111 3 FLAT WASHER, 1/2
41 91143122 1 SUPPORT CLAMP, 5/8
43 2200224 1 PIPE PLUG, 3/4
44 88591204 2 O-RING
91364001 544D 4-25

S/N 0355070 thru 0355140

48 88591024 1 O-RING
49 88551011 4 LOCKWASHER, 3/8
50 90027187 1 TIE WRAP
51 84718425 1 HOSE ASSY
52 84718700 1 HOSE ASSY
88591204 1 O-RING
55 86883106 2 HOSE CLAMP
56 2720058 14 in HOSE, 5/16
59 91361038 1 AIR INTAKE BRACKET
4-26 544D 91364001

S/N 0355070 thru 0355140

91364001 544D 4-27

S/N 0355141 thru 0455362 &
2
4
32 6
15
22 18 9
23 44 26
GND - 10
33 60
GND - 1
STRT - C FWD
GND - 2
GND - 10 REV - B
STRT - C STRT - SOL
PULL - IN
ALT BAT
GND - 4
STARTER RELAY TO ENGINE TRC LOK
WIRE CONNECTIONS
16
19
1 20 14
2 32 39 29
4 55 CLT TMP
61
15 7 34 BAT
17 58 24 ALT - BAT
12 56 50
33 25 55
18 59 STRT - SOL
54 44 27
CLT TMP
52 31
9
GND - 1
FWD 21
GND - 2 35
REV - B
36
8
9 ALT EXC - B
51 SNSR
GND - 1 15
GND - 2 30
GND - 3
GND - 4 40
GND - 5 42
GND - 6
GND - 7 49 10
GND - 8 2
GND - 9 STRT - SOL
37
28 SNSR
GND - 10 STRT - C 3 11 38
8 PULL - IN 4 53 57 43 FUL GAG
GND - 10 37
9 5 47
46 13 38
15
35 33 39
36 41
45
NOTES:
PAP21730
3. ON THE ALTERNATOR, TORQUE MOUNTING SCREWS TO 32 LB-FT
4. ON THE STARTER, TORQUE BOTTOM MOUNTING SCREW TO 32 LB-FT
4-28 544D 91364001

S/N 0355141 thru 0455362 &

91165032 1 ENGINE ASSY, (includes all items on Figure 4-2 except items 57, 58, 59 & 34 AB
also includes items on Figure 4-1 & Figure 4-3)
1 91083418 1 TUBE ASSY
4 88551012 16 LOCKWASHER, 7/16
5 91163201 1 TUBE ASSY
6 91083266 1 TUBE ASSY
7 91163098 1 TUBE ASSY
9 83191013 14 LOCKWASHER, M10
12 91083218 1 FUEL FILTER, (I/L)
15 91083106 5 O-RING
20 88551013 2 LOCKWASHER, 1/2
88591207 1 O-RING
88591207 1 O-RING
30 84718639 1 HOSE ASSY
31 1001108291 1 REGULATOR
32 Ref STARTER RELAY ASSY, (see Figure 10-4 for details)
34 88551009 2 LOCKWASHER, 1/4
35 88561109 7 FLAT WASHER, 3/8
38 83191010 2 LOCKWASHER, M12
39 88561111 3 FLAT WASHER, 1/2
41 91143122 1 SUPPORT CLAMP, 5/8
43 2200224 1 PIPE PLUG, 3/4
44 88591204 2 O-RING
91364001 544D 4-29

S/N 0355141 thru 0455362 &

49 88551011 4 LOCKWASHER, 3/8
50 90027187 1 TIE WRAP
51 77133196 1 HOSE ASSY
52 84718700 1 HOSE ASSY
88591204 1 O-RING
55 86883106 2 HOSE CLAMP
56 2720058 14 in HOSE, 5/16
57 84718956 1 HOSE ASSY
58 88561001 2 FLAT WASHER, 1/4
60 91361038 1 AIR INTAKE BRACKET
61 91084162 1 FAN BELT
4-30 544D 91364001

S/N 0355141 thru 0455362 &

91364001 544D 4-31

S/N 0160000976 thru 0160034720
16
17
GND-1
FWD
GND-2
REV-B
GND-4
TRC LOK
5
6
7
8
45
11
46
12 3 3
47
13 44 44
2
14 4
32 15 5 ALT BAT
ALT EXC-B ALT BAT
33 16 6 1 STRT-SOL
SNSR
34 7
BAT 3 49 36
17 52 SNSR
35 8 44 37
18 53
47
STRT-SOL
21
23 48
25 STRT-SOL
26 START-C
GND-10
GND-1 6
GND-2
GND-3
27
GND-4 29
GND-5
GND-10 30 43
GND-1 31
FWD 5 25
GND-2
REV-B 22 6 40
25 7 41
19 20 8 42
24 51
22 9 38
25 39
23
26 25
26
NOTES:
1. USE LOCTITE® 242TM (14403364) ON ALL BOLT THREADS EXCEPT PIPE THREADS.
PAP21780
2. USE LOCTITE PIPE SEALANT (14404082) ON ALL PIPE THREADS.
3. USE LOCTITE® 545TM (14404043) ON ALL HYDRAULIC FITTING THREADS
4-32 544D 91364001

S/N 0160000976 thru 0160034720

items except 1, 52 & 53 on Figure 4-2 & all items on Figure 4-3)
1 88551009 2 LOCKWASHER, 1/4
2 91083218 1 STRAINER
3 86883106 4 HOSE CLAMP
4 91083418 1 TUBE ASSY
6 91083106 5 O-RING
7 83201155 16 HEX HD CAPSCREW, 7/16-14X1-3/4
8 88551012 16 LOCKWASHER, 7/16
9 91163201 1 TUBE ASSY
11 91083266 1 TUBE ASSY
12 2131212 1 ELBOW, 90 DEGREE, (straight thread), (includes o-ring)
14 91163098 1 TUBE ASSY
17 88591204 2 O-RING
18 84718700 1 HOSE ASSY
20 91556012 1 RH TUBE SUPPORT
25 83191013 12 LOCKWASHER, M10
26 88561109 7 FLAT WASHER, 3/8
27 84718639 1 HOSE ASSY
31 88551011 4 LOCKWASHER, 3/8
34 88551013 2 LOCKWASHER, 1/2
35 88561111 2 FLAT WASHER, 1/2
36 1001108293 1 ALTERNATOR, (includes item 37)
37 1001108291 1 REGULATOR
38 Ref NEGATIVE BATTERY CABLE, (see Figure 10-1 for details)
39 Ref POSITIVE BATTERY CABLE, (see Figure 10-1 for details)
40 91553030 1 STARTER MOTOR, (S/N 0160000976 thru 0160008305), (no longer available,
see Figure 12-34 for details), (includes item 51)
41 83191040 2 SOCKET HD CAPSCREW, M10X1.5X30, (torque to 38-48 lb-ft),
(S/N 0160000976 thru 0160008305)
44 2720058 40 in HOSE, 5/16
46 88521205 2 HEX LOCKNUT, 5/16-18
91364001 544D 4-33

S/N 0160000976 thru 0160034720

48 77133196 1 HOSE ASSY
51 91554031 1 STARTER SOLENOID
52 4711400 2 FLAT WASHER, 1/4
4-34 544D 91364001

S/N 0160000976 thru 0160034720

91364001 544D 4-35

S/N 0160035037 & After
86
87 90 8 34
12 35
88 13
89 14
29
30
31
91
92
93
32
33
6 34
48 35
49 36
50
14
40
41
80
81 8
82 39 43
45
46
14 47
42
40
52
14 42 14
97 37 38
41 41
98
99
100
8
12
13 51
14 8
28 12 23
13
14
27
PAP21360
4-36 544D 91364001

S/N 0160035037 & After

1001091084 1 ENGINE ASSY, (includes items 1 thru 26 & item 79 on Figure 4-1 & all items on Q
6 4761800 2 LOCKWASHER, 1/2
8 91083106 5 O-RING
14 4761700 28 LOCKWASHER, 7/16
27 1001091704 1 TUBE ASSY
28 1001091705 1 TUBE ASSY
29 91083266 1 TUBE ASSY
30 2131212 1 ELBOW, 90 DEGREE
31 2151212 1 ELBOW, 45 DEGREE
32 91163098 1 TUBE ASSY
33 2220579 1 SWIVEL NUT BRANCH TEE
35 3780177 2 O-RING
36 84718700 1 HOSE ASSY
37 1001091701 1 TUBE SUPPORT, LH
38 1001091700 1 TUBE SUPPORT, RH
40 0761016 5 HEX HD CAPSCREW, M10X40, GR8.8
41 4711600 7 FLAT WASHER, 3/8
42 0701015 5 HEX HD CAPSCREW, 10-1.50X35mm, 8.8
43 84718639 1 HOSE ASSY
47 4761600 4 LOCKWASHER, 3/8
50 4711800 2 FLAT WASHER, 1/2
51 2220472 1 ELBOW, 90 DEGREE
52 0701017 2 HEX HD CAPSCREW, 10-1.50X45mm
80 2221154 1 PIPE REDUCER, 3/4X1/2
81 88712306 1 PIPE REDUCER, 1/2X1/8
82 91143314 1 WATER TEMPERATURE SENDER
86 1320044 1 CLAMP
87 4751400 2 LOCKWASHER, 1/4
88 3311405 1 HEX NUT, 1/4-20
89 0641406 1 HEX HD CAPSCREW, 1/4-20X5/8
90 1001105689 1 TUBE SUPPORT BRACKET
91 0641614 1 HEX HD CAPSCREW, 3/8-16X1-3/4
92 4751600 2 LOCKWASHER, 3/8
93 3311605 1 HEX NUT, 3/8-16
97 77133196 1 HOSE ASSY
98 Ref BANJO SCREW, (see Figure 4-6 for details)
99 Ref COPPER CRUSH WASHER, (see Figure 4-6 for details)
100 Ref BANJO ADAPTER, (see Figure 4-6 for details)
91364001 544D 4-37

S/N 0355001 thru 0355069
Figure 4-3 Engine Pump Mount & Flywheel Housing
VIEW A-A
VIEW B-B
4-38 544D 91364001

S/N 0355001 thru 0355069

1 91163011 1 PUMP MT. & FLYWHEEL COUPLING
2 Ref HYDROSTATIC TRANSMISSION PUMP, (see Figure 9-18 for details)
3 88211068 8 SOCKET HD CAPSCREW, 3/8-16X5/8, (torque to 40-45 lb-ft)
4 88551011 8 LOCKWASHER, 3/8
88591210 1 O-RING
8 91143087 1 INTAKE TUBE
9 91143143 1 HOSE ASSY
10 80633030 1 BAND CLAMP
11 2220628 1 ELBOW, 90 DEGREE
88591204 2 O-RING
88591204 1 O-RING
15 2220622 1 REDUCER WITH ADAPTER
88591207 1 O-RING
20 77133447 1 HOSE ASSY
21 91144002 1 O-RING
22 91053020 2 TEST COUPLING, (includes o-ring)
91054002 2 O-RING
23 90028482 1 BAND CLAMP
24 77363128 1 HOSE ASSY
25 91084311 1 MOUNTING PLATE, (includes bolts)
26 91164104 1 COUPLING
91364001 544D 4-39

S/N 0355070 thru 0355140
VIEW A-A
VIEW B-B
4-40 544D 91364001

S/N 0355070 thru 0355140

4 88551011 8 LOCKWASHER, 3/8
88591210 1 O-RING
9 91143143 1 HOSE ASSY
10 80633030 1 BAND CLAMP
11 2220628 1 ELBOW, 90 DEGREE
88591204 2 O-RING
88591204 1 O-RING
88591207 1 O-RING
20 77133447 1 HOSE ASSY
21 91144002 1 O-RING
91054002 2 O-RING
23 90028482 1 BAND CLAMP
24 77363128 1 HOSE ASSY
26 91164104 1 COUPLING
91364001 544D 4-41

S/N 0355141 thru 0455362 &
VIEW A-A
VIEW B-B
4-42 544D 91364001

S/N 0355141 thru 0455362 &

91165032 1 ENGINE ASSY, (includes all items on Figure 4-3 also includes items on AB
4 88551011 8 LOCKWASHER, 3/8
88591210 1 O-RING
9 91143143 1 HOSE ASSY
10 80633030 1 BAND CLAMP
11 2220628 1 ELBOW, 90 DEGREE
88591204 2 O-RING
88591204 1 O-RING
88591207 1 O-RING
20 77133447 1 HOSE ASSY
21 91144002 1 O-RING
91054002 2 O-RING
23 90028482 1 BAND CLAMP
24 77363128 1 HOSE ASSY
26 91164104 1 COUPLING
91364001 544D 4-43

0160000976 thru 0160034720
12 GND-2
REV-B
26
5
6
X1
X2
FWD
GND-1
12 VIEW A-A
26
14 13
3 26
15 4 22
16
19
27
23 2
31
Ps
Mb
T1
11 28
20 29 Ma
21 30 T2
S
G G
S
VIEW B-B
7
8 17
1 24
9
10
25
18 MX1330
4-44 544D 91364001

0160000976 thru 0160034720

items except 52 thru 54 on Figure 4-2 & all items on Figure 4-3)
1 91363206 1 PUMP MT. & FLYWHEEL COUPLING, (includes items 28 thru 30) A
3 88211068 8 SOCKET HD CAPSCREW, 3/8-16X5/8, GR8, (torque to 40-45 lb-ft)
4 88551011 8 LOCKWASHER, 3/8
9 91553038 1 INTAKE HOSE
10 80633030 2 BAND CLAMP
17 77363128 1 HOSE
21 77133447 1 HOSE ASSY
22 91144002 1 O-RING
23 91053020 2 MINI-CHECK, (includes item 31)
24 90028482 1 BAND CLAMP
25 88591210 1 O-RING
26 88591204 3 O-RING
27 88591207 1 O-RING
28 91364099 1 HOUSING MOUNT
29 91164104 1 COUPLING, (bolts included)
30 91364100 1 COUPLER
31 91054002 2 VITON O-RING, (lubricate lightly)
91364001 544D 4-45

S/N 0160035037 & After
58 GND-2
REV-B
59
X1
FWD
GND-1
X2
51
VIEW A-A
73
C C
66 47 65 74 55
67 56 54
68
71 B
Ps
T1 Mb
20
G
21 G
Ma
S
64 T2
S
B
60
61 69
62 75
63
VIEW B-B 70 MX1340
4-46 544D 91364001

S/N 0160035037 & After

1001091084 1 ENGINE ASSY, (includes items 1 thru 26 & item 79 on 4-1 & all items on H
21 Ref HOSE ASSY, (see Figure 4-1 for details)
47 4761600 8 LOCKWASHER, 3/8
51 2220472 2 ELBOW, 90 DEGREE
54 91163011 1 FLYWHEEL COUPLING ASSY
56 3931610 8 SOCKET HD CAPSCREW, 3/8-16X1
60 2220380 1 ADAPTER
62 91553038 1 INTAKE HOSE
63 80633030 2 BAND CLAMP
64 2220628 1 ELBOW, 90 DEGREE
65 2220501 1 ELBOW, 45 DEGREE
67 2220622 1 REDUCER
69 77363128 1 HOSE
71 2220451 1 ADAPTER
73 91144002 1 O-RING
74 91053020 2 TEST COUPLING
75 90028482 1 BAND CLAMP
91364001 544D 4-47

S/N 0160000976 thru 0160008588
Figure 4-4 John Deere Engine
4-48 544D 91364001

S/N 0160000976 thru 0160008588

91553006 1 JOHN DEERE ENGINE, 125 HP, (includes all items) B
91404257 1 GASKET, VALVE COVER
91404256 4 PLUG, VALVE COVER
91404259 4 O-RING, VALVE COVER PLUG
91404258 1 FILLER CAP, VALVE COVER, (includes packing)
91404255 1 PACKING, FILLER CAP
91404253 2 GASKET, OIL FILLER
91534007 1 FLYWHEEL, (includes ring gear)
91534008 1 RING GEAR
91534009 4 FLYWHEEL BOLT
7026916 1 FUEL INJECTION PUMP
7026917 1 O-RING, FUEL INJECTION PUMP
7026918 1 GASKET, AIR INLET
91404242 1 GASKET, OIL PAN
7026927 1 GASKET, THERMOSTAT COVER
80374015 1 BELT
70021472 1 BELT TENSIONER
91404222 1 SCREW, BELT TENSIONER
91404234 4 GASKET, EXHAUST MANIFOLD
91534004 1 FUEL FILTER ELEMENT
80374048 1 O-RING, FUEL FILTER
80374054 1 KIT, FUEL FILTER
80374050 1 SEAL KIT, FUEL FILTER
91404262 1 FUEL PUMP, (includes o-ring)
7026923 1 O-RING, FUEL PUMP
91404085 1 DIPSTICK
91554032 1 DIPSTICK TUBE
91404229 1 O-RING, WATER PUMP INLET
91404267 1 GASKET, TURBOCHARGER
7026924 1 TURBOCHARGER
91404268 1 HOSE ASSY, TURBOCHARGER
91404266 2 O-RING, TURBOCHARGER HOSE ASSY
80374021 1 O-RING, TURBOCHARGER
7026926 1 OIL PRESSURE SENDER
91554033 1 GASKET, OIL FILTER HEAD
91474506 1 DRAIN PLUG, OIL FILTER, (includes o-ring)
80374020 1 O-RING, DRAIN PLUG
91534011 1 CRANK POSITION SENSOR
91474629 1 ALTERNATOR BRACKET
91474630 1 ALTERNATOR SUPPORT
91474631 1 ALTERNATOR STRAP
91364001 544D 4-49

S/N 0160008590 thru 0160034720
4-50 544D 91364001

S/N 0160008590 thru 0160034720

91553068 1 JOHN DEERE ENGINE, 125 HP, (includes all items) D
91404257 1 GASKET, VALVE COVER
91404256 4 PLUG, VALVE COVER
91404259 4 O-RING, VALVE COVER PLUG
91404258 1 FILLER CAP, VALVE COVER, (includes packing)
91404255 1 PACKING, FILLER CAP
91404253 2 GASKET, OIL FILLER
91534007 1 FLYWHEEL, (includes ring gear)
91534008 1 RING GEAR
91534009 4 FLYWHEEL BOLT
7026917 1 O-RING, FUEL INJECTION PUMP
91404242 1 GASKET, OIL PAN
7026927 1 GASKET, THERMOSTAT COVER
80374015 1 BELT
91404234 4 GASKET, EXHAUST MANIFOLD
91534004 1 FUEL FILTER ELEMENT
80374048 1 O-RING, FUEL FILTER
80374054 1 KIT, FUEL FILTER
80374050 1 SEAL KIT, FUEL FILTER
91404262 1 FUEL PUMP, (includes o-ring)
7026923 1 O-RING, FUEL PUMP
91404085 1 DIPSTICK
91554032 1 DIPSTICK TUBE
91404229 1 O-RING, WATER PUMP INLET
7026924 1 TURBOCHARGER
91404268 1 HOSE ASSY, TURBOCHARGER
91404266 2 O-RING, TURBOCHARGER HOSE ASSY
80374021 1 O-RING, TURBOCHARGER
7026926 1 OIL PRESSURE SENDER
91554033 1 GASKET, OIL FILTER HEAD
91474506 1 DRAIN PLUG, OIL FILTER, (includes o-ring)
80374020 1 O-RING, DRAIN PLUG
91534011 1 CRANK POSITION SENSOR
91474629 1 ALTERNATOR BRACKET
91474630 1 ALTERNATOR SUPPORT
91474631 1 ALTERNATOR STRAP
91364001 544D 4-51

S/N 0160035037 & After
Figure 4-5 Cummins Engine
PX0230
4-52 544D 91364001

S/N 0160035037 & After
Figure 4-5 Cummins Engine

2000402 1 CUMMINS ENGINE, 130 HP, (includes all items) D
70021793 1 VALVE COVER GASKET
70021795 1 FLY WHEEL
70021796 1 ENGINE OIL COOLER
70021797 1 ENGINE OIL COOLER GASKET
70023300 1 EXTENSION TUBE, DIPSTICK, (used with 800mm dipstick)
70023299 1 OIL LEVEL DIPSTICK, (used with 800mm dipstick)
70023298 1 DIPSTICK TUBE, (used with 800mm dipstick)
70021798 1 OIL LEVEL DIPSTICK, (used with 200mm dipstick)
70021799 1 DIPSTICK TUBE, (used with 200mm dipstick)
70021800 1 LUBRICATION OIL PUMP
70021801 1 OIL PAN
70022636 1 OIL PAN GASKET
70021803 1 OIL PAN PLUG
70021804 1 TURBOCHARGER KIT, (includes 3 gaskets)
70021805 1 WATER PUMP
70021806 1 WATER PUMP GASKET
70021807 1 FAN BELT
70022638 1 INJECTOR
70021810 1 EXPANSION PLUG
70020348 1 SECONDARY FUEL FILTER
70020349 1 PRIMARY FUEL FILTER
7029525 1 ALTERNATOR
91364001 544D 4-53

Before S/N 0160035037
Figure 4-6 Fuel Tank & Lines
4-54 544D 91364001

Before S/N 0160035037

91155016 1 FUEL TANK ASSY, (includes items 1 thru 4, 10 & 11) E
1 91153031 1 FUEL TANK, (38 gal), (includes items 4 & 11)
2 91143316 1 FUEL LEVEL SENDER, (do not use hardware provided with sender,
order item 3)
3 91083491 5 GASKETED SCREW, #10-32
4 86541381 1 FUEL TANK CAP, (with chain)
5 86883106 4 HOSE CLAMP
6 2720058 119 in FUEL LINE HOSE, 5/16 ID
7 Ref FUEL FILTER, (I/L), (see Figure 4-2 for details)
8 83483497 1 HOSE CLAMP
9 88551015 4 LOCKWASHER, 5/8
10 84712746 2 HOSE NIPPLE, 90 DEGREE, 1/2X3/8
13 88561008 4 WASHER, 5/8
91364001 544D 4-55

S/N 0160035037 After
FROM
ENGINE
122
326
385
3
270
TO
ENGINE
2
326
122 270
4 270
275
280 265
243 243
281 244
277 278
276
FUEL SEPERATOR
SUPPLIED WITH
ENGINE
146
161
102
PAP21350
4-56 544D 91364001

S/N 0160035037 After

91155016 1 FUEL TANK ASSY, (includes items 1 thru 4) E
1 91153031 1 FUEL TANK
86541381 1 FUEL TANK CAP, (includes chain)
88711283 1 HEX SOCKET PIPE PLUG, 1/2
2 91143316 1 FUEL LEVER SENDER
3 91083491 5 GASKETED SCREW, #10-32
4 84712746 2 HOSE NIPPLE, 90 DEGREE, 1/2X/8
122 8410013 2 HOSE CLAMP
146 4752000 4 WASHER, 5/8
161 4762000 4 LOCKWASHER, 5/8
243 4761500 4 LOCKWASHER, 5/16
265 1001101757 1 FUEL SEPERATOR BRACKET
270 8410013 2 HOSE CLAMP
275 1001093891 1 HOSE COUPLING
276 1001105638 1 BANJO ADAPTER
277 1001105639 2 COPPER CRUSH WASHER
278 1001105643 1 BANJO SCREW
280 4711500 2 WASHER, 5/16
281 0641510 2 HEX HD CAPSCREW, 5/16-18X1-1/4
326 2720463 37 in HOSE, 3/8
385 1001097568 1 FUEL SUPPLY HOSE
91364001 544D 4-57

S/N 0355001 thru 0455362 &
Figure 4-7 Radiator Assembly
2 4 40
1
30 31
3
29
38
5 6
42
41
27
26 17 56
28 30 7
32
36
37
11
39 12
18 8
13
23 25 14 9
15
23 10
16
TO THERMAL BYPASS VALVE
20 SEE FIGURE 8-2 FOR DETAILS
21 22
24
35
19
20
19 33
33 21
34
PAP21540
NOTE:
USE FLAT BAR(ITEM 25) UNDER SHROUD (ITEM 22) TO HOLD UP DUST SHIELD (ITEM 22).
USE FLAT WASHERS (ONE EACH OF ITEMS 19 & 33) UNDER TAB ON SIDE OF SHROUD & BOTH SIDES OF THE FRAME TO SUPPORT THE
DUSTSHIELD.
4-58 544D 91364001

S/N 0355001 thru 0455362 &

91145085 1 RADIATOR ASSY, (includes items 1 thru 9, 11, 17, 18, one of item 23, 24, 29 J
thru 32 & 39 thru 42)
1 91143328 1 RADIATOR, (includes item 2)
2 91144008 1 RADIATOR CAP
3 2720058 38 in HOSE, 5/16 ID
4 91143029 1 OIL COOLER
5 88551011 6 LOCKWASHER, 3/8
6 88561109 4 FLAT WASHER, 3/8
8 88591210 2 O-RING
12 83683308 4 MOUNTING PAD
13 90205918 4 WASHER
15 88561109 4 FLAT WASHER, 3/8
16 88521206 4 LOCKNUT
17 77143003 6 WHIZ-LOCK SCREW, 5/16-18X5/8
18 84521056 1 DRAIN COCK
19 88561003 3 FLAT WASHER, 5/16
20 88551010 4 LOCKWASHER, 5/16
22 91143139 1 DUST SHIELD
23 86883327 2 HOSE CLAMP
24 91143045 1 LOWER RADIATOR HOSE
25 91141231 1 FLAT BAR
26 2720058 14 in HOSE, 5/16 ID
27 86883106 2 HOSE CLAMP
28 77143006 4 WHIZ-LOCKNUT, 5/16-18
29 91153012 1 UPPER RADIATOR HOSE
30 85071128 2 HOSE CLAMP
31 91141485 1 RADIATOR SHROUD
32 91143348 6 CLAMP BAR
33 91083533 3 FENDER WASHER
34 88501005 2 HEX NUT
35 77143004 2 WHIZ-LOCK SCREW, 5/16-18X1-3/4
36 91141103 1 LH RADIATOR MOUNT
91141102 1 RH RADIATOR MOUNT
37 85611278 2 WELD STUD
39 90200755 52 in GASKA TAPE
40 2220464 1 ELBOW, (includes item 8)
41 90030271 1 NIPPLE
91364001 544D 4-59

S/N 0160000976 thru 0160034720
13
14
13
12
16
11
12 18
19
13 8
9
10
15
17
5
2 13
6
17 14
7 13
13
3 15
2
4
33
2
21 9
22
1 24 19
23
24
4
34
25
26
32 27
38 28
38 2 29
37 36
40
39 30
40
31
39 37
35
41 PX0200
4-60 544D 91364001

S/N 0160000976 thru 0160034720

91555001 1 RADIATOR ASSY, (includes items 1, 1 of item 2, 3 thru 11, 16, 18 thru 22 & 30 C
thru 34)
1 91551031 1 FAN SHROUD
2 85071128 6 HOSE CLAMP
4 90200755 52 in GASKA-TAPE
5 91553004 1 RADIATOR, (includes item 6) E
6 7026442 1 RADIATOR CAP, 10 PSI
7 2720058 38 in HOSE, 5/16
9 88551011 6 LOCKWASHER, 3/8
10 88561109 4 FLAT WASHER, 3/8
11 91553002 1 OIL COOLER
12 91553042 1 CHARGE AIR OUTLET TUBE
13 86883327 6 HOSE CLAMP
14 91553010 2 CHARGE AIR COUPLING
15 2720550 2 CHARGE AIR COUPLING
16 91553003 1 CHARGE AIR COOLER
17 91553041 1 CHARGE AIR INLET TUBE
24 77143006 4 WHIZ-LOCKNUT, 5/16-18
26 90205918 4 WASHER, 3/8
27 83683308 4 MOUNTING PAD
28 88561109 4 FLAT WASHER, 3/8
29 88521206 4 HEX LOCKNUT, 3/8-16
30 86883327 1 HOSE CLAMP
32 84521056 1 DRAIN COCK
33 77143003 8 WHIZ-LOCK SCREW, 5/16-18X5/8
34 91143348 8 CLAMP BAR
35 91553022 1 DUST SHIELD
36 91551019 1 FLAT BAR
37 91363018 4 WHIZ-LOCK SCREW, 5/16-18X1
38 77143006 2 WHIZ-NUT, 5/16-18
39 88561003 3 FLAT WASHER, 5/16
91364001 544D 4-61

S/N 0160035037 & After
282
226
227
213
105
211
103
106 105
227 104
226 256
227
2 401 210
256
232
269 231
216 3
282 272
2 256 266
230
255
227
227
226 255
227
214 5
101
216
102 216
2
2
269
4
508
216
271
PAP21380
4-62 544D 91364001

S/N 0160035037 & After

1001093475 1 RADIATOR ASSY, (includes items 2 thru 5) D
2 8405201 4 CLAMP
5 1001093474 1 RADIATOR, (includes items 101 thru 106) D
101 70021584 1 RADIATOR
102 70021585 1 FAN SHROUD ASSY
103 70021586 1 CHARGE AIR COOLER
104 70021587 1 HYDRAULIC COOLER
105 70021588 2 ELBOW, 90 DEGREE
106 70023058 1 RADIATOR CAP, 15 PSI
210 1001092237 1 OVERFLOW BOTTLE, (includes item 401)
211 1001093476 1 PIPE
213 1001092238 1 HYDRAULIC HOSE
214 1001093477 1 PIPE
216 4341409 4 ISOLATOR
226 1001114495 3 HUMP HOSE
227 1001001853 7 BAND CLAMP
230 2720645 1 REDUCER
232 3271601 4 HEX NUT, 3/8-16
255 2720058 AR HOSE
256 1320022 3 BAND CLAMP
269 4751800 4 WASHER, 1/2
282 91163129 1 BAND CLAMP
401 70023457 1 CAP, OVERFLOW BOTTLE
508 1001104987 1 RH RADIATOR MOUNT
91364001 544D 4-63

S/N 0355001 thru 0355579
Figure 4-8 Air Cleaner Piping
2
3
4
5
6
11
12
1
9 13
7 10
14
15 14
16 19
17
17
15 17
18
16
8
17
NOTE:
IF YOUR 544D TURBO MACHINE IS EQUIPPED WITH METAL AIR CLEANER & TUBING SHOWN ON THE THIS PAGE,
IT IS RECOMMENDED TO REPLACE IT WITH RETRO FIT KIT (91345042) SHOWN ON FIGURE 4-8.
4-64 544D 91364001

S/N 0355001 thru 0355579

91155014 1 AIR CLEANER ASSY, (includes items 1, 4 thru 7 & 9 thru 11)
1 86981533 2 MOUNTING BAND
3 88551011 4 LOCKWASHER, 3/8 IN
4 8273257 1 INLET CAP, (includes item 5)
5 NSS 1 CLAMP
6 77383154 1 SERVICE INDICATOR
7 91343015 1 AIR CLEANER DECAL
8 91153021 1 AIR INTAKE ELBOW
9 Ref AIR CLEANER, METAL HOUSING, (see Figure 4-9 for details)
10 77383790 1 BAND CLAMP
11 91153007 1 REDUCING ELBOW
12 91163137 1 HOSE CLAMP
13 91143353 1 AIR INTAKE TUBE, (upper)
14 24921332 2 MUFFLER CLAMP, (includes items 15 & 16)
15 NSS 2 BRIDGE
16 NSS 4 NUT
17 91163129 4 HOSE CLAMP
18 91083128 1 90 DEGREE INTAKE ELBOW
19 91143352 1 LOWER INTAKE TUBE
91364001 544D 4-65

S/N 0355580 thru 0455362 &
3
19 4
2
5
6
10
1
7
11
18
14
13
12
16
14
17
17
13
12
15
17
8
17
K1
PAP19790
4-66 544D 91364001

S/N 0355580 thru 0455362 &

2 88201021 4 HEX HD CAPSCREW, 5/16 -18X1-1/4, GR5
3 88551010 4 LOCKWASHER, 5/16
4 8273257 1 AIR INLET HOOD, (includes item 5)
5 NSS 1 CLAMP
7 Ref 9 IN AIR CLEANER, VINYL HOUSING, (see Figure 4-9 for details)
10 91163137 1 HOSE CLAMP
11 91343023 1 UPPER INTAKE TUBE
12 NSS 4 NUT
13 NSS 2 BRIDGE
15 91083128 1 90 DEGREE AIR INTAKE ELBOW
17 91163129 4 HOSE CLAMP
18 77383790 1 BAND CLAMP, (torque to 3 ft.lbs)
19 4751500 4 FLAT WASHER, 5/16
K1 91345042 1 RETRO FIT KIT, (includes items 1, 2, 3, 4, 6, 9, 11, 18, 19, two of item 17 &
the following two items)
88501005 4 HEX NUT, 5/16-18
91341028 1 TEMPLATE
91364001 544D 4-67

S/N 0160000976 thru 0160034720
3
19 4
2
5
6
10
1
7
11
18
14
13
12
16
17
17
15 17
17
4-68 544D 91364001

S/N 0160000976 thru 0160034720

3 88551010 4 LOCKWASHER, 5/16
4 8273257 1 AIR INLET HOOD, (includes item 5)
5 NSS 1 CLAMP
7 Ref 9 IN AIR CLEANER, VINYL HOUSING, (see Figure 4-9 for details)
10 91163137 1 HOSE CLAMP
11 91553014 1 UPPER INTAKE TUBE
12 NSS 2 NUT
13 NSS 1 BRIDGE
15 91083128 1 90 DEGREE AIR INTAKE ELBOW
17 91163129 4 HOSE CLAMP
18 77383790 1 BAND CLAMP
19 4751500 4 FLAT WASHER, 5/16
91364001 544D 4-69

S/N 0160035037 & After
207
MOUNTING 301 302

LOCATION
ON CAB
304
205 206
204
1
(S/N 0160038153 & AFTER EXCLUDING 0160035922)
2
4
125
123
163 127
MOUNTING
LOCATION
ON CAB
127 141
126
167
110
PAP21480
4-70 544D 91364001

S/N 0160035037 & After

1001105241 1 AIR FILTER MOUNTING, 10 IN, (S/N 0160038153 & After excluding A
0160035922), (includes items 301, 302 & 304)
1001091071 1 AIR FILTER ASSY, 10 IN, (includes items 1 thru 5) E
1 8273257 1 AIR INLET HOOD
2 09523572 1 AIR INTAKE ELBOW, 90 DEGREE
3 77383790 1 HEAVY DUTY BAND CLAMP
4 Ref AIR CLEANER ASSY, (see Figure 4-9 for details)
110 1001104863 1 INTAKE AIR HOSE
123 4240018 AR STRAP CABLE
125 77383790 1 CLAMP
126 1001091110 1 INTAKE TUBE
163 4711600 2 WASHER, 3/8
204 88201021 8 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5, (Before S/N 0160038153
including 0160035922)
205 88551010 4 LOCKWASHER, 5/16, (Before S/N 0160038153 including 0160035922)
206 4751500 8 FLAT WASHER, 5/16, (Before S/N 0160038153 including 0160035922)
207 0791606 2 SERRATED HEX HD SCREW, 3/8-16X3/4, (S/N 0160038153 & After
excluding 0160035922)
301 0791506 4 SCREW, 5/16-18X3/4, LG
304 1001104436 1 AIR CLEANER SUPPORT BRACKET
91364001 544D 4-71

S/N 0355001 thru 0355579
Figure 4-9 Air Cleaner
NOTE:
IF YOUR 544D TURBO MACHINE IS EQUIPPED WITH METAL AIR CLEANER & TUBING SHOWN ON THE THIS PAGE,
IT IS RECOMMENDED TO REPLACE IT WITH RETRO FIT KIT (91345042) SHOWN ON FIGURE 4-8.
4-72 544D 91364001

S/N 0355001 thru 0355579

91153006 1 AIR CLEANER, (includes items 1 thru 5)
1 91154005 1 COVER WITH NUT
2 91154001 1 ELEMENT
3 90201414 1 WING NUT WITH SEAL
4 90200807 1 VACUATOR
5 NSS 1 BODY, METAL HOUSING
6 91363063 1 AIR FILTER DECAL
91364001 544D 4-73

S/N 0355580 thru 0455362 &
including 0160035922
5
4
3
2
4-74 544D 91364001

S/N 0355580 thru 0455362 &
including 0160035922

8273029 1 AIR CLEANER, 9 IN, (includes all items)
1 80373094 1 VACUATOR VALVE
2 91364023 1 COVER ASSY
3 1101312 1 FILTER ELEMENT
4 1101313 1 SAFETY ELEMENT
5 NSS 1 BODY, VINYL HOUSING
91364001 544D 4-75

S/N 0160035037 & After
2
3
1
6
5 PX0180
4-76 544D 91364001

S/N 0160035037 & After

1001091068 1 AIR CLEANER ASSEMBLY, 10 IN, (includes all items) A
1 80373090 1 COVER
2 80373091 1 PRIMARY FILTER
3 80373092 1 SAFETY FILTER
4 80373093 1 COVER GASKET
5 80373094 1 VACUATOR VALVE
6 80373095 3 LATCH
91364001 544D 4-77

S/N 0355001 thru 0455362 &
Figure 4-10 Exhaust System
4-78 544D 91364001

S/N 0355001 thru 0455362 &

1 91163189 1 TAIL PIPE
3 NSS 3 BRIDGE
4 NSS 6 NUT
5 91163035 1 MUFFLER
7 91163268 2 CLAMP, (includes hardware)
8 91043150 1 FLEXIBLE TUBING
91364001 544D 4-79

S/N 0160000976 thru 0160034720
5
6
5
1 2 3
4
2
2
4-80 544D 91364001

S/N 0160000976 thru 0160034720

1 91363201 1 TAIL PIPE
3 91163035 1 MUFFLER
5 91403601 2 FLEX PIPE CLAMP
8 91403216 1 V-BAND CLAMP
91364001 544D 4-81

S/N 0160035037 & After
177
125
124
176
5 7 177
11 125
4
8
9
8 PX0050
4-82 544D 91364001

S/N 0160035037 & After

4 91163035 1 MUFFLER
5 91363201 1 TAIL PIPE
11 91403601 1 PIPE CLAMP
124 1001091104 1 EXHAUST TUBE
176 4100109 36 in FIBERGLASS SLEEVE
177 90028488 2 CLAMP
91364001 544D 4-83

4-84 544D 91364001

SECTION 5
DRIVE TRAIN
91364001 544D
S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-1 Front Axle Assembly - Rockwell
SEE FIGURE 8-5
NOTE:
REMOVE METAL PLUG FROM TOP PORT & INSTALL IN BOTTOM PORT.
5-2 544D 91364001

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-1 Front Axle Assembly - Rockwell

91165004 1 FRONT AXLE ASSY, (includes all items)
1 Ref FRONT AXLE, (see Figure 5-2 for details)
2 Ref FRONT DRIVE MOTOR, (see Figure 9-16 for details)
3 88591205 2 O-RING
5 88591204 2 O-RING
7 91123130 1 PARK BRAKE TUBE LINE
8 91123127 1 SERVICE BRAKE TUBE LINE
9 77383580 4 HIGH NUT, 3/4-16
10 90027473 4 HARD WASHER, 3/4
91364001 544D 5-3

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-2 Front Axle - Rockwell
5-4 544D 91364001

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-2 Front Axle - Rockwell

91163015 1 FRONT AXLE, (includes all items)
1 Ref WHEEL FLANGE ASSY, (see Figure 5-3 for details)
2 Ref LEFT & RIGHT HOUSING ASSY, (see Figure 5-3 for details)
3 91144326 1 CENTER HOUSING ASSY, (includes item 9)
4 Ref BRAKE ASSY, (see Figure 5-4 for details)
5 Ref CARRIER ASSY, (see Figure 5-5 for details)
6 91144327 3 DRAIN PLUG
7 91144328 1 VENT PLUG
9 91084046 2 BUSHING
10 91084047 2 TRUNNION OIL SEAL
11 91141511 1 COVER
12 88711281 1 LEVEL PLUG
13 91144332 8 CAPSCREW, M8X1.25X16
91364001 544D 5-5

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-3 Left/Right Housing & Axle Shaft & Wheel Flange Assembly - Rockwell
5-6 544D 91364001

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-3 Left/Right Housing & Axle Shaft & Wheel Flange Assembly - Rockwell
1 91144333 2 AXLE SHAFT ASSY, (includes items 2 thru 5)
2 91144334 28 CAPSCREW, M20X1.5X50
3 91144335 2 WHEEL FLANGE ASSY, (includes item 4)
4 90203543 24 WHEEL BOLT
5 91144336 2 SHAFT OIL SEAL
6 86984451 2 BEARING CONE
7 86984452 2 BEARING CUP
8 91144337 1 HOUSING ASSY - RIGHT SIDE, (shown), (includes qty. 1 of item 7 & 16)
91144339 1 HOUSING ASSY - LEFT SIDE, (not shown), (includes qty. 1 of item 7)
9 91144341 4 SET SCREW
10 91144342 32 WASHER
11 91144343 8 NUT, M14X1.5-6H
12 91144344 14 CAPSCREW - RIGHT SIDE, M14X1.5X212
91144345 14 CAPSCREW - LEFT SIDE, M14X1.5X120
13 91144346 3 SPACER - RIGHT SIDE
91144347 3 SPACER - LEFT SIDE
14 91144348 3 CAPSCREW - RIGHT SIDE, M14X1.5X85
91144349 3 CAPSCREW - LEFT SIDE, M14X1.5X78
15 91144350 4 STUD - RIGHT SIDE, M14X1.5X232
91144351 2 STUD - LEFT SIDE, M14X1.5X112
16 91144352 2 BUSHING
19 91164008 2 SPIDER ASSY, (includes items 20 & 24)
20 91144356 8 CAPSCREW, M10X23
22 91144358 8 KIT ROLLER
23 91144359 8 SPACER
24 91144360 8 PLANETARY PINION SHAFT
25 91144361 8 WASHER
26 91144362 8 SNAP RING
27 91144363 8 PLANETARY PINION
28 91144364 1 SUN GEAR, (287mm) - RIGHT SIDE, (shown)
91144365 1 SUN GEAR, (247mm) - LEFT SIDE, (not shown)
29 91144366 2 RING GEAR
30 91144367 2 ADJUSTING NUT
31 91144368 2 CAPSCREW, (adjusting nut lock)
91364001 544D 5-7

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-4 Brake Assembly - Rockwell
2
1
6
5
7 8 9
10 14
15
17
16 18
4
3
11 12
13 20
19
K1
K2
K3
K4
PAP19800
5-8 544D 91364001

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-4 Brake Assembly - Rockwell

1 91144372 1 BRAKE HOUSING, (right side only - left side included in center housing)
2 91144373 4 HYDRAULIC LINE BLEEDER
3 Ref DRAIN PLUG, (see Figure 5-2 for details)
4 91144374 3 CAPSCREW - RIGHT SIDE ONLY, M8X1.25X40
5 91144375 2 BRAKE PISTON & PLATE ASSY, (includes items 6, 7, 9, 10, 14, 15 & 20)
6 91124110 6 O-RING
7 91124111 2 O-RING
8 Use Kit K4 8 SHIM, (0.075)
Use Kit K4 8 SHIM, (0.125)
9 91144376 2 BRAKE PISTON
10 91144377 32 SPRING
11 91144378 16 SPRING
12 86881421 16 WASHER
13 91144379 16 RETURN SPRING BOLT
14 91124112 2 O-RING
15 Use Kit K2 or K3 2 BRAKE ACTUATING PLATE
16 Use Kit K2 or K3 10 FRICTION DISC
17 Use Kit K2 or K3 10 STATIONARY DISC
18 70022875 2 BRAKE REACTION PLATE
19 91144380 6 BRAKE DISC LOCKPIN
20 91144381 42 CAPSCREW, M6X1X12, (allen)
K1 91144442 Ref BRAKE SEAL KIT, (includes items 6, 7 & 14), (services both sides)
K2 91164081 Ref BRAKE PISTON PLATE KIT, (includes items 15 thru 18), (services one side)
K3 91164082 Ref BRAKE PLATE & SEAL KIT, (includes items 6, 7 & 14 thru 17),
(services one side)
K4 91144371 Ref PISTON BRAKE SHIM KIT, (includes item 8), (services one side)
91364001 544D 5-9

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-5 Carrier Assembly - Rockwell
1 2
3 4 6 9 10
5
13
15
16 10
15 13
7 8 6
5 4
12 14
11
18 14 12
17
19 2
20 1
11
24 3
9
28
28 21
31 22
32 23
25
29 26
33 30
34
35
36
K1
K2
K3
K4
PAP19820
5-10 544D 91364001

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-5 Carrier Assembly - Rockwell

1 91144386 4 CAPSCREW
2 91144387 2 ADJUSTER RING LOCK
3 91144388 2 ADJUSTER RING
6 91144390 1 DIFFERENTIAL CASE
7 91144391 12 CAPSCREW, M10X1X30
8 83483584 12 WASHER
9 91144392 1 SPIRAL GEAR & PINION
10 Use Kit K1 8 DRIVE FRICTION DISC, (included in 91144382 kit)
11 Use Kit K1 6 DRIVEN FRICTION DISC, (included 91144382 kit)
12 Use Kit K1 or K4 2 SHIM, (0.33), (included in shim kit)
Use Kit K1 2 SHIM, (0.38), (included in shim kit)
13 Use Kit K1 2 COMPRESSION DISC, (included in 91144382 kit)
14 Use Kit K1 2 THRUST WASHER, (included in 91144382 kit)
15 91144393 2 SIDE GEAR
16 91144394 1 SPIDER
18 91144396 4 PINION GEAR
19 83483584 12 WASHER
20 91144397 12 CAPSCREW, M10X1.5X80
23 Use Kit K2 4 SHIM, (0.05), (included in shim kit)
24 91144398 1 PINION CAGE ASSY, (includes items 22 & 29)
25 91144399 8 WASHER
26 91144400 8 CAPSCREW, M12X1.75X40
27 Use Kit K3 1 SHIM, (1.20), (included in shim kit)
30 91144403 1 MOTOR ADAPTER FLANGE
31 83483584 8 WASHER
32 91144404 8 CAPSCREW, 0.3750-16UNC-2AX1.25
33 91144405 1 DRIVEN SLEEVE
34 91144406 1 PINION NUT, M24X1.5
35 91144407 1 DRIVE SLEEVE
36 91144408 1 SNAP RING
91364001 544D 5-11

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-5 Carrier Assembly - Rockwell (Continued)

K1 91144382 1 LIMITED SLIP PLATE STACK KIT, (includes items 10 thru 14)
K2 91144383 1 PINION CAGE SHIM KIT, (includes item 23)
K3 91144384 1 DRIVE PINION SHIM KIT, (includes item 27)
K4 91144385 1 LIMITED SLIP SHIM KIT, (includes item 12)
5-12 544D 91364001

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-5 Carrier Assembly - Rockwell (Continued)

91364001 544D 5-13

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-6 Front Axle Assembly - Carraro
9
6
7 11
8 10
4
3
5-14 544D 91364001

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-6 Front Axle Assembly - Carraro

91555006 1 FRONT AXLE ASSY, (includes all items) B
1 Ref FRONT AXLE, (see Figure 5-7 for details)
3 80333162 4 HEX HD CAPSCREW, M20-2.5X65
4 90027473 4 HARD WASHER, 3/4
6 91343220 1 PARK BRAKE TUBE LINE
7 2220579 1 SWIVEL NUT BRANCH TEE, 3/8 TUBE
8 91143172 1 TEST FITTING
9 91343219 1 SERVICE BRAKE TUBE LINE
11 88591202 4 O-RING
91364001 544D 5-15

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-7 Front Axle - Carraro
5-16 544D 91364001

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-7 Front Axle - Carraro

91363158 1 FRONT AXLE, (includes all items) A
1 Ref HOUSING ASSY, (see Figure 5-8 for details)
2 Ref BRAKE ASSY, (see Figure 5-9 for details)
3 Ref CARRIER ASSY, (see Figure 5-10 for details)
91364001 544D 5-17

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-8 Axle Housing Assembly - Carraro
1 2
8 10
5 9
6 7
3 5
4 11
11 12 7
25
11 13
20
21 11
22
24 23
11 25
7 26 14
9 20
10 21
22
24 23 19
14
17
18
16
15
5-18 544D 91364001

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-8 Axle Housing Assembly - Carraro

1 91364026 1 AXLE HOUSING, LH
2 91364027 2 CAPSCREW, M12X130
3 91474098 8 PLUG
4 91364028 28 CAPSCREW, M16X160
5 91474039 4 BREATHER, M10X1
6 91364029 1 BRAKE HOUSING, LH
7 91474037 4 PLUG, M30X2
9 91364030 2 BUSHING
10 91364031 2 SEAL RING
11 91364032 4 O-RING
12 91364033 1 BRAKE HOUSING, RH
13 91474058 1 BREATHER, M10X1
14 91364034 2 BUSHING
15 91364035 2 SEAL RING
16 91364036 2 BUSHING
17 91364037 1 AXLE HOUSING, RH
18 91474061 2 NUT, M16X2
19 91474060 2 STUD, M16X2
20 91364038 6 RELEASE PIN
21 91474066 6 BOLT, M16X1.5
22 91474065 6 O-RING
23 91474064 6 SCREW, M22X1.5
24 91474075 6 PLUG, M16X1.5
25 91364039 4 PLUG, M10X1
26 91364040 1 CENTRAL BODY
91364001 544D 5-19

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-9 Brake Assembly - Carraro
1
2
3
3 5
6
7
8
4
9
10
16
18
17
16
15
14
13
12
13
12
13
12 11
5-20 544D 91364001

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-9 Brake Assembly - Carraro

1 91474143 2 RING
2 91474144 2 SLEEVE
3 91474145 4 WASHER
4 91474147 2 O-RING
5 91364041 6 SNAP RING
6 91474149 6 O-RING
7 91364042 6 PIN
8 91474151 6 O-RING
9 91364043 2 SELF-ADJUST KIT, (includes the following)
NSS 36 WASHER
NSS 6 WASHER
NSS 6 PIN
NSS 6 BOLT, M14X65
NSS 6 SPACER
10 91364044 2 HALF SHAFT
11 91474142 2 SLEEVE
12 91474141 6 DRIVE PLATE
13 91474140 6 BRAKE DISK
14 91474139 2 DRIVE PLATE
16 91474137 4 O-RING
17 91474136 2 O-RING
91364001 544D 5-21

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-10 Carrier Assembly - Carraro
5
6
7
8
1
2
9
3
10
18 1
20 4
21 15
22 9 16
11 10
24 17 16
26
27 19
28 19
12 14 8
23
25 7
33 13 6
5
11
31
30 32
29
34
57
35
36 37
33
38
43
44 39
45 40 41
42
46 54
47 49 54
48
50
51 52 K1
53
50 54
55
56 PAP19520
5-22 544D 91364001

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-10 Carrier Assembly - Carraro

1 91364046 2 BUSHING
2 91364047 1 DIFFERENTIAL HOUSING
3 91364048 10 BOLT, M12X90
4 91364049 1 PIN
5 8035180 2 BOLT, M6X10
7 91364050 2 BEARING
8 91474128 2 RING NUT, M104X2
9 91364051 1 SPIRAL GEAR & PINION, (includes items 19, 20 & 22 thru 25)
10 91364052 10 DIFFERENTIAL DRIVE DISC
11 91364053 8 DIFFERENTIAL DISC
12 Use Kit K1 4 GEAR, Z12
14 91364055 2 SHAFT
15 Use Kit K1 2 GEAR, Z18
16 91364056 2 DIFFERENTIAL DISC
17 91364057 AR SHIM, 2.50mm
91364058 AR SHIM, 2.60mm
91364059 AR SHIM, 2.70mm
91364060 AR SHIM, 2.80mm
91364061 AR SHIM, 2.90mm
91364062 AR SHIM, 3.00mm
91364063 AR SHIM, 3.10mm
91364064 AR SHIM, 3.20mm
91364065 AR SHIM, 3.30mm
91364066 AR SHIM, 3.40mm
18 91364067 1 BEARING
19 91364068 2 WASHER
20 91364069 1 SPACER
21 91364070 1 BEARING
23 91364072 1 RING NUT, M45X1.5
24 91474115 1 WASHER
25 91474116 1 O-RING
26 91364073 1 COUPLER
27 91364074 1 SEAL RING
28 91364075 1 O-RING
29 91364076 8 BOLT, M12X60
30 91364077 1 FLANGE
31 91364078 1 PIN, 12X25
32 91364079 2 SEAL RING
33 91364080 4 BEARING
34 91364081 20 BOLT
35 91364082 2 WHEEL HUB KIT, (includes wheel hub & item 34)
36 91474155 2 O-RING
37 91364083 2 SPACER
38 91364084 2 RING NUT, M130X2
39 91474157 2 RING
40 91364085 2 RING GEAR CARRIER
91364001 544D 5-23

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-10 Carrier Assembly - Carraro (Continued)

41 91364086 2 SNAP RING, 115X4
42 91364087 2 RING GEAR
43 91364088 2 SNAP RING
44 91364089 2 COUPLING SLEEVE
45 91364090 2 HALF-SHAFT
46 91474162 6 BOLT
47 91364091 6 INNER THRUST WASHER
49 91474163 0.6 NEEDLE BEARINGS, (by tens)
50 91364093 38.4 NEEDLE BEARINGS, (by tens)
51 91364094 6 GEAR
54 91364097 2 PLANETARY CARRIER KIT, (includes planetary carrier & locking pad)
55 91474037 2 PLUG, M30X2
56 7028492 4 SCREW
57 0100011 AR LOCTITE® 242TM, (apply to item 34)
K1 91364098 1 DIFFERENTIAL KIT, (includes items 12 thru 15)
5-24 544D 91364001

S/N 0160000192 & After
DRIVE TRAIN
Figure 5-10 Carrier Assembly - Carraro (Continued)

91364001 544D 5-25

S/N 0355001 thru 0455362
DRIVE TRAIN
Figure 5-11 Rear Steering Axle Drive Hub
1
2
33
3 33 6
4
5
7
8
10
10
11
13
14
15
16
17 18
12
19
20
32
29
21 22
23 30
24
25 31
K1 26
27 28
NOTE:
TO SERVICE ITEM 17 LOCKNUT, A SPECIAL WRENCH IS REQUIRED, ORDER 91144325 WRENCH PAP19840
5-26 544D 91364001

S/N 0355001 thru 0455362
DRIVE TRAIN

91043472 2 REAR STEERING AXLE DRIVE HUB, (includes all items)
2 91044277 1 COUPLING
3 91144175 1 SPRING
4 91144176 1 INPUT SHAFT
6 91144177 1 SPINDLE
7 Use Kit K1 1 SEAL
8 Use Kit K1 1 OIL SEAL
10 1001091460 1 OUTER BEARING CUP & CONE KIT
11 91144178 1 HUB
12 91044311 12 WHEEL BOLT
13 91144179 1 INNER BEARING CUP
14 91144180 1 INNER BEARING CONE
17 91144183 1 LOCKNUT
18 91144184 1 RING GEAR
19 91144185 1 SECONDARY CARRIER ASSY
20 91144186 1 PRIMARY CARRIER ASSY
21 91144187 1 PRIMARY SUN GEAR
22 91044106 1 PLUNGER
23 91044107 1 O-RING
25 91044361 1 PIPE PLUG
26 91144188 1 COVER
27 91044110 12 FLAT WASHER
28 91144189 12 HEX HD BOLT
29 91044112 1 DISENGAGE COVER
30 Use Kit K1 1 LOCK SCREW
31 91044101 1 MAGNETIC PLUG
32 91034389 1 PIPE PLUG
K1 91044462 1 REPAIR KIT, (includes items 7, 8 & 30)
91364001 544D 5-27

S/N 0160000192 & After
DRIVE TRAIN
NOTES:
1. TO SERVICE ITEM 15, BEARING NUT, A SPECIALWRENCH IS REQUIRED. ORDER 91404449 WRENCH
2. APPLY LOCTITE® 587TM (14404067) TO MOUNTING SURFACE OF TORQUE HUB.
5-28 544D 91364001

S/N 0160000192 & After
DRIVE TRAIN

91403588 1 REAR DRIVE HUB, (includes all items)
2 91414001 1 COUPLING
3 91414002 1 INPUT SHAFT
4 91414003 1 SPINDLE
5 91414004 1 BOOT SEAL
6 91414005 1 OIL SEAL
8 91414007 1 BEARING CUP & CONE KIT
9 91404435 10 WHEEL BOLT
10 91404436 1 HUB
11 91414009 1 BEARING CUP & CONE KIT
15 91414013 1 BEARING NUT
17 91414015 1 O-RING
18 7017047 2 DOWEL PIN
19 7024167 1 RING GEAR
20 70021141 1 SECONDARY CARRIER SUB-ASSY, (includes item 16)
21 70021146 1 PRIMARY CARRIER SUB-ASSY, (includes items 22 & 23)
22 91414019 1 PRIMARY SUN GEAR
26 7024177 1 O-RING
27 91414024 1 COVER
28 7017094 3 MAGNETIC PIPE PLUG
29 91414026 20 HEX HD BOLT
91364001 544D 5-29

Before S/N 0160000192
DRIVE TRAIN
Figure 5-12 Tires & Rims
5-30 544D 91364001

Before S/N 0160000192
DRIVE TRAIN

91165024 2 RH TIRE ASSY, (includes items 1, 3 & 4)
91165025 2 LH TIRE ASSY, (includes items 1, 3 & 4)
1 91043298 2 RIM
2 91043146 48 LUG NUT, (torque to 350-400 lb-ft)
3 8786514 2 VALVE
4 91043084 2 TIRE, (not shown), 14.00X24, 12 ply, G-2 GRADER, TUBELESS
91364001 544D 5-31

S/N 0160000192 & After
DRIVE TRAIN
TREAD PATTERNS MAY VARY
101 5 6
102
PAP21610
5-32 544D 91364001

S/N 0160000192 & After
DRIVE TRAIN

91365070 1 TIRE SET, 14.00-24 BIAS C
91355034 2 RH TIRE & WHEEL ASSY, 14.00-24 BIAS, (includes items 1 thru 3) C
91355035 2 LH TIRE & WHEEL ASSY, 14.00-24 BIAS, (includes items 1 thru 3) C
91555030 1 TIRE SET, 14.00-24 BIAS A

91545010 4 TIRE & WHEEL ASSY, 14.00-24 BIAS, ROCK TRED, (includes items 2, 3 & 6) E
91555021 1 TIRE SET, 14.00-24 RADIAL B

91415072 4 TIRE & WHEEL ASSY, 14.00-24 RADIAL, (includes items 2, 3 & 5) C
4520482 1 TIRE SET, 14.00-24 BIAS, FOAM FILLED B

91355037 2 RH TIRE & WHEEL ASSY, 14.00-24 BIAS, FOAM FILLED, 720#, E
91355038 2 LH TIRE & WHEEL ASSY, 14.00-24 BIAS, FOAM FILLED, 720#, E
4520486 1 TIRE SET, 14.00-24 BIAS, ROCK TRED, FOAM FILLED A

91545008 4 TIRE & WHEEL ASSY, 14.00-24 BIAS, ROCK TRED FOAM FILLED, 720#, F
(includes items 2, 3 & 6)
4520490 1 TIRE SET, 14.00-24 RADIAL, FOAM FILLED A

91365076 4 TIRE & WHEEL ASSY, 14.00-24 RADIAL, FOAM FILLED, 720#, D
(includes items 2, 3 & 5)
4520484 1 TIRE SET, 14.00-24 BIAS, CALCIUM FILLED A

91365061 2 RH TIRE & WHEEL ASSY, 14.00-24 BIAS, CALCIUM FILLED, 623#, C
91365062 2 LH TIRE & WHEEL ASSY, 14.00-24 BIAS, CALCIUM FILLED, 623#, C
4520488 1 TIRE SET, 14.00-24 BIAS, ROCK TRED, CALCIUM FILLED A

91555023 4 TIRE & WHEEL ASSY, 14.00-24 BIAS, ROCK TRED, CALCIUM FILLED, C
623#, (includes items 2, 3 & 6)
4520492 1 TIRE SET, 14.00-24 RADIAL, CALCIUM FILLED A

91365075 4 TIRE & WHEEL ASSY, 14.00-24 RADIAL, CALCIUM FILLED, 623#, (includes B
items 2, 3 & 5)
1001105780 1 TIRE SET, 14X24, SOLID, (includes items 101 & 102) A
1 91043084 1 TIRE, 14.00-24 BIAS, DIRECTIONAL
2 8786514 1 VALVE STEM
3 91473206 1 WHEEL, 24X9
4 91403193 10 LUG NUT, (torque to 350-400 lb-ft)
5 91363215 1 TIRE, 14.00-24 RADIAL, NON-DIRECTIONAL
6 91543002 1 TIRE, 14.00-24 BIAS, ROCK TRED, NON-DIRECTIONAL
101 1001105782 2 RH TIRE & WHEEL ASSY, 14.00-24, SOLID B
102 1001105781 2 LH TIRE & WHEEL ASSY, 14.00-24, SOLID B
91364001 544D 5-33

DRIVE TRAIN
5-34 544D 91364001

SECTION 6
CAB
91364001 544D
S/N 0355001 thru 0455497 &
CAB 0160000192 thru 0160012366
excluding 0160012298
Figure 6-1 Open Cab
6-2 544D 91364001

S/N 0355001 thru 0455497 &
0160000192 thru 0160012366 CAB
Figure 6-1 Open Cab

Ref OPEN CAB, (includes all items), (no longer available, see Figure 12-33 for
details)
1 NSS 1 CAB WELDMENT, (no longer available, see Figure 12-33 for details)
2 91164094 1 ROPS WARNING DECAL
3 91164093 1 SERIAL TAG
4 91164086 3 HOLE PLUG, 0.313
5 91164087 1 HOLE PLUG, 0.750
6 91164088 1 RH SIDE WINDOW
7 91164089 AR POWER BOND
8 8035523 AR URETHANE, HI VISCOSITY, BLACK
9 80264034 4 SCREW, #10-32X1.50, FLANGE
10 91334005 2 WINDOW CLIP
11 80264032 9.5 ft BULB SEAL, (to be hidden behind window clip)
12 91164092 1 REAR WINDOW, RUBBER MOUNT
13 91164095 2 REAR WINDOW CLIP
14 91164096 4 SCREW, 0.25-20X0.75, FLANGE
91364001 544D 6-3

S/N 0160012437 & After
CAB including 0160012298
Figure 6-1 Open Cab
6
6
10
5
3
4
2
6
12
6 6
15 13
6
11
6
14
PAP19240
6-4 544D 91364001

S/N 0160012437 & After
including 0160012298 CAB
Figure 6-1 Open Cab

1040028 1 OPEN CAB, (includes all items) H
1 91164094 1 ROPS WARNING DECAL
2 80264111 2 ROUND PLUG, 1/2
3 80264035 1 ROUND PLUG, 3/8
4 91164087 1 ROUND PLUG, 3/4
5 8036654 4 ROUND PLUG, 0.312
6 7028939 26 HEX RIVNUT, 0.312-18
7 7028940 1 SERIAL TAG
8 7028941 1 GLASS, RH SIDE
9 7028942 1 REAR GLASS
10 3380582 1 DASH PANEL
11 3380653 1 REAR CAB COVER
12 91081475 1 HEATER PLATE COVER
13 91141329 1 VALVE ACCESS COVER
14 91361005 1 BELLY PAN COVER
15 7029004 1 FENDER
16 AR CAULK/PAINT, (not shown)
17 80364009 AR URETHANE, SIKA, (not shown)
18 91404302 AR ACTIVATOR, SIKA, (not shown)
91364001 544D 6-5

S/N 0355001 thru 0455362 &
CAB 0160000192 thru 0160000973
Figure 6-2 Cab Enclosure Kit Installation
SECTION E-E
SECTION F-F
6-6 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160000973 CAB
Figure 6-2 Cab Enclosure Kit Installation (Continued)
534D-6T/534D-10/544D
VIEW A-A
534D-9 HEATER HOSE FITTINGS

522D/524D/534D-6
VIEW B-B
91364001 544D 6-7

S/N 0355001 thru 0455362 &
CAB 0160000192 thru 0160000973

91345003 1 CAB ENCLOSURE KIT INSTALLATION, (includes all item)
1 91143267 1 CAB ENCLOSURE KIT, (not shown), (see Figure 6-3 for details)
2 91081499 1 MOUNTING ANGLE
3 90200680 1 FAN
4 88211030 4 HEX SOCKET HD CAPSCREW, #10-24X3/4, GR8
5 77143017 4 WHIZ-LOCKNUT, #10-24
6 90029955 3 RUBBER MOUNT
7 88501004 6 HEX NUT, 1/4-20
8 88561009 6 LOCKWASHER, 1/4
10 91146099 1 BOTTLE MOUNTING BRACKET
11 1001111112 1 WASHER BOTTLE
13 90206169 1 HEATER HOSE
14 86683193 2 HOSE CLAMP
16 91125106 1 HEATER ASSY, (includes eight items below)
91043429 1 HEATER
82033996 6 in FLEX LOOM
80963057 1 TOWER
80963068 2 FEMALE PIN TERMINAL
80963067 2 CABLE SEALS
88201003 4 HEX HD CAPSCREW, 1/4-20X3/4, GR5
88551009 4 LOCKWASHER, 1/4
91031521 2 HEATER MOUNTING BRACKET
18 77163102 1 INSULT. FEMALE SPADE, 16-14 GA.
19 77143004 4 WHIZ-LOCK SCREW
20 90027319 2 SELF-TAPPING SCREW, 1/4-20X1
21 91083155 1 TRUCK VALVE
22 77383540 1 COOLANT RESTRICTOR ORIFICE
23 86683193 2 CLAMP
24 88712034 1 STREET ELBOW, 45 DEGREE, 1/2
25 88711383 1 PIPE BUSHING, 1/2X3/8
26 24641328 1 SHUT OFF VALVE
27 80963101 1 WIPER & WASHER SWITCH
28 91143333 1 WIPER-WASHER-HEATER HARNESS
29 77383744 1 HEATER SWITCH
30 77383470 1 BOOT
31 91143361 1 HEATER DECAL
32 91143335 1 WIPER-HEATER OPTION HARNESS
33 91123182 1 HEATER HARNESS
35 77363268 2 FUSE, 15 AMP
6-8 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160000973 CAB

91364001 544D 6-9

S/N 0160000976 thru 0160012366
CAB excluding 0160012298
B A
C
B
11
10 9 20
14
11
12 15
13 16
17
18
SECTION E-E 19
SECTION F-F
11
F F
8
2
6
7
5
7
3
4
PAP19850
6-10 544D 91364001

S/N 0160000976 thru 0160012366
excluding 0160012298 CAB
HEATER HOSE-RETURN
HEATER HOSE-SOURCE
VIEW A-A
23
24 21
25 22
5
26
6
35 27 26 PAR WSW
HIG WSW
34 WAS WSW
HEATER
SWITCH LOW WSW
3 1
HIG HSW 2 B W
WAS WSW
BAT WSW
SW
LOW WSW
WIPER
W
OFF HSW
T
SWITCH
BA
LOW HSW
ACC-C
LOW WSW
WAS WSW
LOW HSW
PAR WSW
BAT WSW
OFF HSW
HIG WSW
HIG HSW
W
100 HIG WSW B

F 1
FUEL WIPER 2
OIL WASHER OIL GAG
PAR WSW
3
E 0 OIL B+ FUEL P N M L K J H G F E D C B A
240 16 GND TEMP
TEMP XLT
VOLTS AU WAS WSW
ACC-C
32
- +
P N M L K J H G F E D C B A
FUL GAG
100 10
WASHER
CLT TMP
LOW WSW
WAS WSW
LOW HSW
PAR WSW
33
BAT WSW
GND-3
OFF HSW
HIG WSW
BOTTLE
HIG HSW
HIG HSW
HEATER SHUTDWN
OFF HSW
ON OVERRIDE FAN
36
R
LOW HSW
HR
1B
HIG HSW 15 AMP

PRK IGN
91
FAN
TR
PRK BRK
FUSE
START-B
LOW HSW
OFF 918
473
BAT WSW
PARK CHECK DRIVE
BRAKE
ENGINE A B
ON 4X4 1 2
START-C
OFF HSW HET ACC

1/10 3
A B 15 AMP
ALT FUSE
OFF 4X2
LOW WSW
PAR WSW
HIG WSW
A B WIP ACC
EXC-B
EXC-A BAT ACC
4X4
ST
A B
IGN
IGNITION
HEATER WIPER
MOTOR
PAR WSW
HIG WSW
ELECTRICAL SCHEMATIC
LOW WSW
VIEW C-C
30
29 VIEW B-B
WAS WSW
X
H
L
W
A
1 B
B
3
OIL B+ FUEL
GND TEMP
A
B
31
1 2
3
FAN
BAT
ACC
D C B A
BAT
ACC
ST
IGN
IGN
HET ACC
OFF HSW
WIP ACC
BAT WSW
FAN
28
91364001 544D 6-11

S/N 0160000976 thru 0160012366
CAB excluding 0160012298

91535014 1 CAB ENCLOSURE KIT INSTALLATION, (includes all items) B
1 Ref CAB ENCLOSURE KIT, (see Figure 6-3 for details) C
2 91125106 1 HEATER ASSEMBLY, (includes eight items below)
91043429 1 HEATER
82033996 6 FLEX LOOM
80963057 1 TOWER
88201003 4 HEX HD CAPSCREW, 1/4-20X3/4
88551009 4 LOCKWASHER, 1/4
7 86683193 2 HOSE CLAMP
9 90200680 1 FAN
10 91081499 1 MOUNTING ANGLE
11 90029955 3 RUBBER GROMMET
12 88211030 4 HEX HD SCREW, 310-24X3/4
13 77143017 4 WHIZ LOCKNUT, #10-24
15 1001111112 1 WASHER BOTTLE ASSY
17 88201003 6 HEX HD CAP-SCREW, 1/4-20X3/4
18 88561009 6 LOCKWASHER, 1/4
19 88501004 6 HEX NUT, 1/4-20
20 77163102 1 INSUL. FEMALE SPADE, 16-14 GA.
21 80683073 1 FITTING ADAPTER
22 91403443 1 BARB FITTING, 90 DEGREE
23 80373046 1 FITTING
26 86671187 2 HEATER HOSE CLAMP
28 77363268 2 15 AMP FUSE
33 77383470 1 BOOT
6-12 544D 91364001

S/N 0160000976 thru 0160012366
excluding 0160012298 CAB

91364001 544D 6-13

S/N 0160012437 & After
B A
C
B
10
10 9 20
11
12 15
13 16
17
18
SECTION E-E
19
SECTION F-F
10
F F
8
F
2
6
7
5
7
3
4
6-14 544D 91364001

S/N 0160012437 & After
HEATER HOSE-RETURN
HEATER HOSE-SOURCE
VIEW A-A
23
24 21
25 22
5
26
6
35 27 26 PAR WSW
HIG WSW
34 WAS WSW
HEATER
SWITCH LOW WSW
3 1
HIG HSW 2 B W
WAS WSW
BAT WSW
SW
LOW WSW
WIPER
W
OFF HSW
T
SWITCH
BA
LOW HSW
ACC-C
LOW WSW
WAS WSW
LOW HSW
PAR WSW
BAT WSW
OFF HSW
HIG WSW
W HIG HSW
100 HIG WSW B
F 1
FUEL WIPER 2
OIL WASHER OIL GAG
PAR WSW
3
E 0 OIL B+ FUEL P N M L K J H G F E D C B A
240 16 GND TEMP
TEMP XLT
VOLTS AU WAS WSW
ACC-C
32
- +
FUL GAG
100 10
WASHER
CLT TMP
LOW WSW
WAS WSW
LOW HSW
PAR WSW
33
BAT WSW
GND-3
OFF HSW
HIG WSW
BOTTLE
HIG HSW
HIG HSW
HEATER SHUTDWN
OFF HSW
ON OVERRIDE FAN
36
R
LOW HSW
HR
1B
HIG HSW 15 AMP

PRK IGN
91
FAN
TR
PRK BRK
FUSE
START-B
LOW HSW
OFF 918
473
BAT WSW
PARK CHECK DRIVE
BRAKE
ENGINE A B
ON 4X4 1 2
START-C
OFF HSW HET ACC

1/10 3
A B 15 AMP
ALT FUSE
OFF 4X2
LOW WSW
PAR WSW
HIG WSW
A B WIP ACC
EXC-B
EXC-A BAT ACC
4X4
ST
A B
IGN
IGNITION
HEATER WIPER
MOTOR
PAR WSW
HIG WSW
LOW WSW
VIEW C-C
30
29 VIEW B-B
WAS WSW
X
H
L
W
A
1 B
B
3
OIL B+ FUEL
GND TEMP
A
B
31
1 2
3
FAN
BAT
ACC
D C B A
BAT
ACC
ST
IGN
IGN
HET ACC
OFF HSW
WIP ACC
BAT WSW
FAN
28
91364001 544D 6-15

S/N 0160012437 & After

0274497 1 CAB ENCLOSURE KIT INSTALLATION, (S/N 0160012437 thru 0160035036 D
including 0160012298 & 0160035922), (includes all items)
1001115867 1 CAB ENCLOSURE KIT INSTALLATION, (S/N 0160035037 & After excluding A
0160035922), (includes all items except 21 thru 27)
1 Ref CAB ENCLOSURE KIT, (see Figure 6-3 for details)
2 91125106 1 HEATER ASSY, (includes eight items below)
91043429 1 HEATER
70022026 1 HEATER FAN, 7 INCH
82033996 6 FLEX LOOM
80963057 1 TOWER
88551009 4 LOCKWASHER, 1/4
7 86683193 2 HOSE CLAMP
9 90200680 1 FAN
12 88211030 4 SOCKET HD CAPSCREW, #10-24X3/4, GR8
13 77143017 4 WHIZ LOCKNUT, #10-24
18 88561009 6 LOCKWASHER, 1/4
19 88501004 6 HEX NUT, 1/4-20
20 77163102 1 INSULATION FEMALE SPADE, 16-14 GA
21 80683073 1 FITTING ADAPTER
22 91403443 1 BARB FITTING, 90 DEGREE
23 80373046 1 FITTING
26 86671187 2 HEATER HOSE CLAMP
28 77363268 2 15 AMP FUSE
33 77383470 1 BOOT
6-16 544D 91364001

S/N 0160012437 & After

91364001 544D 6-17

S/N 0355001 thru 0455497 &
CAB 0160000192 thru 0160012366
Figure 6-3 Cab Enclosure Kit
19
10
16
17
22 13
14
20 25
UPPER DOOR
117 102
120
116 113
111 213
SECTION A-A 113 215
202
108
110
112
203
101
207 212
114 211 204

105 218 206
119 210 216
209
SEE DETAILS & 208
106 307 NOTES ON NEXT
115 PAGE
103 209
303 318
109 312
214
319 208
308 302 319
322
311 205 201 217
304 329
309
328
322
306 312
313
309
332 SECTION A-A
LOWER DOOR
PAP19690
6-18 544D 91364001

S/N 0355001 thru 0455497 &
0160000192 thru 0160012366 CAB
Figure 6-3 Cab Enclosure Kit (Continued)
A
11 15 4 6
29 26
A
12 12
15 SECTION B-B 15
SECTION A-A 18
29
M SECTION C-C
L 5
21 15
L 27
G B B M
7 26
E G
28
E
SECTION D-D SECTION E-E
8 6
24
8 9
21 26
7
28
SECTION L-L
SECTION M-M
3 15
9
27
SECTION G-G
SECTION F-F
91343056 PADDLE LATCH INSTALLATION

INSIDE & OUTSIDE LATCH KIT USED ON CAB ENCLOSURE KITS WITH
USED IN CAB ENCLOSURE KITS PRIOR TO ANGUS-PALM ANGUS-PALM STARTING S/N T2702A &
S/N T2702A & ENCLOSED CABS PRIOR TO S/N T2705D. ENCLOSED CABS STARTING S/N T2705D
ENSURE STAKE PIVOT IS
COMPRESSED FIRMLY TO LATCH
BODY AND IS NOT LOOSE
AT LEAST 1/2 (IF LOOSE, REPLACE LATCH)
STROKE TRAVEL IS NUT, LOCK 25-20 (RETAIN)
OPTIMAL PADDLE LATCH SHOULD ACTUATE CAM
ENSURE STAKE PIVOT IS
LATCH AT HALF STROKE
COMPRESSED TRAVEL
FIRMLY (OPTIONAL)
TO LATCH
BODY AND IS NOT LOOSE
AT LEAST 1/2? (IF LOOSE, REPLACE LATCH)
STROKE TRAVEL IS NUT, LOCK 25-20 (RETAIN)
OPTIMAL REPLACE
PADDLE LATCHPLATE
SHOULDLINK
ACTUATE CAM
LATCH AT HALF STROKE TRAVEL (OPTIONAL)
HEX NUT 25-20
HAND TIGHTEN TO
BUSHING
REPLACE & JAM
PLATE LINKTIGHTEN
TO END NUT(retain) SPRING (REF)
318 323
HEX NUT 25-20
HAND TIGHTEN TO
BUSHING & JAM TIGHTEN
TO END NUT(retain) SPRING (REF)
321
WASHER, .28IDx1.50OD
(retain)
MOVE LATCH UP - FIRE SOONER 315
WASHER, .28?IDx1.50?OD
MOVE LATCH DN - FIRE LATER
ADJUST STRIKER STUD TO ALIGN
WITH
MOVE LATCH UP -CAM
FIRE LATCH
SOONERJAWS
324 312
(retain)
DISCARD OLD MOVE LATCH DN - FIRE LATER
BOLT & REPLACE FURTHER
ADJUST STRIKER STUD ADJUSTMENT:
TO ALIGN
WITH CAM LATCH
LOOSENJAWSCAP SCREWS
WITH LONGER BOLT.
DISCARD OLD
BOLT & REPLACE
CAM, LATCH MOVE CAM
(REF) ADJUSTMENT:
FURTHER
WHEN
WITH INSTALLED
LONGER BOLT. LOOSEN CAP RETIGHTEN
SCREWS - SET CLUTCH
BOLT SHOULD BE DISCARD OLD BEND OUTWARD
CAM, LATCHSLIGHTLY TO CAM ON CORDLESS DRIVER TO
(REF) MOVE
TIGHT
WHEN&INSTALLED
NOT GIVE. NYLON BUSHING & ENSURE LINK PLATE RIDES RETIGHTEN _- SET
FT LBS
CLUTCH
BOLT SHOULD BE REPLACE WITH
DISCARD OLDSTEEL AGAINSTSLIGHTLY
BEND OUTWARD WASHERTO & NOT ON NUT
ON CORDLESS DRIVER TO
TIGHT & NOT GIVE. BUSHING
NYLONMUST TURN&FREELY
BUSHING ENSURE LINK PLATE RIDES _ FT LBS
REPLACE WITH STEEL AGAINST WASHER & NOT ON NUT
BUSHING MUST TURN FREELY LINK PLATE GOES BEHIND
CAM LATCH
LINK PLATE LEVER
GOES BEHIND
CAM LATCH LEVER
326
THE INSIDE DOOR RELEASE MAY NEED TO
BOLT .312-18 (REF) BE ADJUSTED
THE INSIDE LATERALLY
DOOR RELEASE BY WAY
MAY NEED TO OF THE
SLOTTEDLATERALLY
BE ADJUSTED HOLES, TOBYAFFECT
WAY OF PROPER
THE ACTUATION
BOLT .312-18RETAIN
(REF)
RETAIN FROM
SLOTTED EXTERIOR
HOLES, PADDLE
TO AFFECT LATCH
PROPER HALF STROKE
ACTUATION
FROM EXTERIOR PADDLE LATCH HALF STROKE 301
NOTES: 325
NOTE:
1. REMOVE DOOR STIFFENER COVER & MOUNTING HARDWARE.
2. REMOVE INSIDE DOOR RELEASE MOUNTING HARDWARE. INCLUDING IF YOUR CAB ENCLOSURE CONTAINS THE LATCH ASSEMBLY,
(1) 0.25-20X1.00 SCREW, (1) 0.28 ID X 1 OD WASHER, (1) NYLON BUSHING, (SHOWN LEFT), IT IS RECOMMENDED TO UPDATE TO CURRENT
(2) 0.312-18 LOCKNUT, (1) PLATE, DOOR LINK & (1) 0.25-20 LOCKNUT. STYLE , (SHOWN BELOW), BY ORDERING LATCH RETRO FIT
3. INSTALL NEW INSIDE DOOR RELEASE HARDWARE AS SHOWN. KIT, 91144469, (SEE PARTS LIST FOR DETAILS).
4. REVERSE SPRING ATTACHMENT AS SHOWN.
5. REPLACE DOOR STIFFENER COVER & HARDWARE. PAP19860
91364001 544D 6-19

S/N 0355001 thru 0455497 &
CAB 0160000192 thru 0160012366

91143267 1 CAB ENCLOSURE KIT, (includes all items) G
1 91334007 1 LH SIDE ASSY, (includes items 201 thru 218)
2 91334008 1 WIPER MOTOR ASSY, (includes four items below)
80384204 1 WIPER MOTOR, WWJ, 12V
91144476 1 DRIVE ARM, 0.950 IN LONG
91144477 1 CONNECTING LINK
91144478 1 SHAFT & PIVOT ASSY
3 91334009 2.25 ft FOAM, 0.125X0.75
4 91334010 2 BRACKET, REAR LH PANEL CLAMP
5 91363019 1 SKYLIGHT ASSY
91164102 1 SKYLIGHT WINDOW, 6.4 (0.25), THICK STD. LT. GREEN TINT
6 91334012 1 HOLD-OPEN BRACKET ASSY, (includes five items below)
91344029 1 DOOR HOLD-OPEN ROD
91344028 1 DOOR HOLD-OPEN BRACKET WELDMENT
80264061 1 FLAT WASHER
91344030 COTTER PIN, 1/8X0.75
91344019 GROMMET
7 91334013 1 FRONT WINDOW ASSY, (includes three items below)
91164099 1 FRONT WINDOW
91344031 11 ft SEAL, BULB, 90 DEGREE, 1/4 LIP
91344006 1 EMERGENCY EXIT TAG
8 91334014 1 ANGLE, FRONT WINDOW
9 91334015 1 FRONT WINDOW BRACKET
10 91334016 1 HEAD LINER FOAM
11 91334017 2 HEX BOLT, 0.375-16X1.25, GR5
12 91334018 4 LOCKNUT, 0.375-16
13 1001081310 1 WET ARM ADAPTER
14 80384207 2 HEX SCREW, 0.25-28X0.75, GR5
15 91334021 11 SPRING WASHER
16 1001081311 1 WIPER ARM KIT
17 1001081308 1 22 IN WIPER ARM, PANTO
18 91334024 2 HEX BOLT, 0.375-16X0.875
19 1001081309 1 24 IN WIPER BLADE, FLEX
20 1001081307 1 WIPER ARM ADAPTOR
21 80264066 8 SCREW, M6X1.0X12
22 91334135 1 SPACER
24 91334028 2 DETENT RING PIN, 0.25
25 91484020 10 ft WASHER HOSE, 0.156X0.344
26 91334030 7 HEX BOLT, 0.312-18X1.00, GR5
27 91334032 5 HEX NUT, 0.312-18, GR8
28 91334032 8 FLAT WASHER, 0.313X0.75X0.06
29 91334033 6 FLAT WASHER, 0.375X0.88X0.07
30 91334034 2 BLACK URETHANE, (not shown)
101 91344012 1 UPPER DOOR ASSY
102 91344014 0.17 ft FOAM, 0.438X0.375
103 91344016 1 DOOR HOLD-OPEN ANGLE
105 91164100 1 UPPER DOOR GLASS
106 91344015 1 BUSHING
108 91484024 10.5 ft BULB SEAL, 90 DEGREE
6-20 544D 91364001

S/N 0355001 thru 0455497 &
0160000192 thru 0160012366 CAB

109 91344019 1 GROMMET
110 80264078 1 LOCKNUT, 0.25-20
111 91344017 2 SCREW, 0.25-20X1.25
112 91344020 1 NUT, 0.25-20
113 91344013 1 DOOR LATCH ASSY
114 8035477 1 GROMMET
115 80264082 1 FLAT WASHER
116 8036678 2 WASHER
117 91334034 AR BLACK URETHANE
118 91344018 AR LOCTITE
119 91164089 AR GLASS PREP, POWER BOND
120 91344046 AR SUPER WEATHER STRIP SEALANT
201 91344011 1 LOWER DOOR ASSY, (includes items 301 thru 332)
202 91344010 1 UPPER DOOR ASSY, (includes items 101 thru 120)
203 91144435 1 SERIAL TAG
204 NSS 1 LH SIDE FRAME WELDMENT
205 91164101 1 LH SIDE WINDOW
206 91344025 1 FOAM, LH SIDE PANEL
207 1001109478 1 STRIKER BOLT, 0.438-14X1.5
208 91334018 2 LOCKNUT, 0.375-16
209 80264034 4 FLANGE SCREW, #10-32X1.5, FLANGE
210 80264033 2 WINDOW CLIP, BLACK
211 91344031 7.5 ft BULB SEAL, 90 DEGREE, 1/4 IN CLIP
212 80364024 2 BUMPER, 5/8 ODX11/32
213 80264062 1 HEX NUT, 0.438-14, GR8
214 91334033 1 FLAT WASHER
215 80264061 1 FLAT WASHER
217 NSS AR GREASE, WHITE LITHIUM WITH TEFLON
218 91344046 AR WEATHER STRIP
301 91484035 1 LINKAGE ROD
302 91344032 1 INSIDE GRAB HANDLE
303 91344011 1 LOWER DOOR WELDMENT
304 91344047 1 LOWER DOOR FOAM
306 91484031 1 STIFFENER COVER
307 91344027 1 DOOR STRAP
308 91344045 2 VINYL CAP
309 91484024 6 ft BULB SEAL, 90 DEGREE
311 91164096 2 FLANGE SCREW, 0.25-20X0.75
312 80264074 10 SCREW, 0.25-20X0.75
313 8866334 4 RIVNUT, 0.25-20
315 91484036 1 CAM LATCH
318 91484029 1.5 ft BULB SEAL
319 NSS 0.50 ft FOAM, 3/16X5/8
321 91484034 2 MOUNTING BRACKET
322 91344046 AR SEALANT/ADHESIVE
323 91484028 1 PADDLE LATCH
324 80384191 4 SCREW, 10-24X0.5
325 80384187 1 ROD RETAINER CLIP
91364001 544D 6-21

S/N 0355001 thru 0455497 &
CAB 0160000192 thru 0160012366

326 80384185 1 ROD RETAINER CLIP
329 91344018 AR LOCTITE
332 80264091 2.5 ft BULB SEAL, 90 DEGREE
6-22 544D 91364001

S/N 0355001 thru 0455497 &
0160000192 thru 0160012366 CAB

91364001 544D 6-23

S/N 0160012437 & After
12
13 34
23
40
28
18
46 35
47
14 32
26 20
41
5
33 6
17 16 29 25
30 36
21
22
11
31
2
10 38
18
37
1
27 19
10
18
39
4
24
K1 2 15
13 4 15 18 10
3
PAP19270
6-24 544D 91364001

S/N 0160012437 & After
57
55
50
54
52 51 56
53
69
71
63
64
62
66
60
65
72
61
2
73
70
68
74
67
PAP19280
91364001 544D 6-25

S/N 0160012437 & After

2915038 1 CAB ENCLOSURE KIT, (includes all items) B
1 8033866 3 HEX HD BOLT, 0.38-16X3/4, GR8
2 83201154 8 HEX HD BOLT, 1/4-20X3/4, GR8
3 7028943 1 HEX HD BOLT, 1/4-20X2-1/2, GR8
4 83201111 3 HEX HD BOLT, 0.31-18X1-1/2, GR8
5 8036669 2 HEX HD BOLT, 1/4-28X1, GR4
6 83201073 2 HEX HD BOLT, 0.38-16X4-1/2
7 91404305 1 HEX HD BOLT, 0.38-16X6-1/2
10 10701200 5 HEX NUT, 1/4-20, GR8
11 88561003 4 FLAT WASHER, 3/8
12 91404298 3 POP RIVET, 1/8
13 8035642 3 PLAIN WASHER, 0.270
14 91404296 2 ROUND PLUG, 1-1/4
15 7028944 3 FLAT WASHER, 0.320
16 1001081310 1 ADAPTOR, WET ARM
17 8034815 1 PANTOGRAPHIC MOUNT PLATE
18 80364063 9 FLAT WASHER, 9/32, GR8
19 80364023 1 STRIKER BOLT, 3/8-16
20 80264031 2 SETTING BLOCK, 1/8X1/4X2
21 1001081309 1 WIPER BLADE, 24 IN
22 8035393 1 WIPER ARM, 24 IN PANT
23 91404301 1 EMERGENCY EXIT HAMMER WITH CABLE
24 91404303 1 DOOR HOLD-OPEN, FEMALE
25 91404306 3 HEX NUT, 0.38-16
26 7028945 4 FLAT WASHER, 0.40
27 91404297 2 FLAT WASHER, 0.406
28 8036670 1 FRONT WIPER MOTOR ASSY
29 1001081306 1 FRONT WIPER SPACER
30 7028946 1 S/N TAG
31 7028947 1 WELDMENT, LH SIDE
32 7028948 1 GLASS, LH SIDE
33 7028949 1 GLASS, FRONT
34 7028950 1 SKYLIGHT CURVED GLASS
35 7028951 1 UPPER DOOR ASSY, (includes items 50 thru 57, 80 & 81)
36 7028952 1 LOWER DOOR ASSY, (includes items 2, 60 thru 74, 77 & 81)
37 7028953 1 REAR STRAP
38 7028954 1 STRIKER BOLT MOUNTING BRACKET
39 7028955 1 FOAM, LH
40 7028956 1 FOAM, ROOF
41 7028957 1 S/N TAG
46 3900022 2 SELF DRILLING SCREW, 1/4X3/4
47 7029209 1 FAN BRACKET WELDMENT
50 8036678 2 FLAT WASHER, 0.260
51 91344017 1 TORX BOLT, 1/4-20X1-1/4, GR5
52 91344020 1 HEX NUT, 1/4X20, GR5
53 91474492 1 DOOR HOLD-OPEN, MALE
54 91344013 1 DOOR LATCH ASSY
55 7028958 1 DOOR GLASS, UPPER
56 NSS 1 UPPER DOOR WELDMENT
6-26 544D 91364001

S/N 0160012437 & After

57 7028959 1 UPPER DOOR SEAL
60 80384191 4 SCREW, #10-24X1/2, GR5
61 91344043 4 TORX BOLT, 1/4-20X0.62, GR5
62 80384187 1 ROD END RETAINER CLIP
63 80384185 1 ROD END RETAINER CLIP
64 91484028 1 LATCH, LH
65 91484029 1 GASKET, PADDLE LATCH
67 8866334 4 ROUND RIVNUT, 1/4-20
68 91484036 1 CAM LATCH, LH
69 80384218 1 DOOR STRAP, 6.5 IN C-C, 1.88 WIDE
70 NSS 1 LOWER DOOR WELDMENT
71 91484035 1 LATCH RELEASE ROD
72 7028960 1 LATCH COVER PLATE
73 7028961 1 LOWER DOOR SEAL
74 7028962 1 DOOR FOAM
75 80364009 AR URETHANE, SIKA, (not shown)
76 91404302 AR ACTIVATOR, SIKA, (not shown)
77 91344026 AR ADHESIVE, 3M-90 HIGH STRENGTH, (not shown)
78 80364012 AR SEALANT, TRIPOLYMER CLEAR, (not shown)
79 AR GREASE, WHITE LITHIUM WITH TEFLON, (not shown)
80 91344046 1 SEALANT, SUPER WEATHER STRIP, (not shown)
81 91344018 1 LOCTITE, BLUE, (not shown)
K1 8036668 1 FRONT WIPER SERVICE KIT, (includes items 5, 16, 17, 21, 22, 28 & 29)
91364001 544D 6-27

S/N 0355001 thru 0355039
CAB
Figure 6-4 Dash Panel Assembly
6-28 544D 91364001

S/N 0355001 thru 0355039
CAB

1 Ref DASH HARNESS ASSY, (see Figure 10-3 for details)
2 88561006 1 FLAT WASHER, 1/2
3 88561109 1 FLAT WASHER, 3/8
4 88501006 1 HEX NUT, 3/8-16
5 24861170 1 CLAMP
6 88321029 1 SELF-TAPPING SCREW, #10-24X3/8
7 77143006 7 WHIZ-LOCKNUT, 5/16-18
8 88261022 8 SOCKET BUTTON HD CAPSCREW, 5/16-18x3/4
9 91141480 1 COVER
10 Ref GAUGE PANEL ASSY, (see Figure 6-5 for details)
11 77143003 4 WHIZ-LOCK SCREW, 5/16-18X5/8
12 91141468 1 DASH PANEL
13 Ref ENGINE WIRING HARNESS, (see Figure 10-4 for details)
14 Ref GAUGE PANEL WIRING HARNESS, (see Figure 6-5 for details)
91364001 544D 6-29

S/N 0355040 thru 0355069
CAB
6-30 544D 91364001

S/N 0355040 thru 0355069
CAB

2 88561003 1 FLAT WASHER, 1/2
3 88561108 1 FLAT WASHER, 5/16
4 88501005 1 HEX NUT, 5/16-18
5 24861170 1 CLAMP
7 77143006 6 WHIZ-LOCKNUT, 5/16-18
8 88261024 8 SOCKET BUTTON HD CAPSCREW, 5/16-18X1
9 91141480 1 COVER
11 77143003 4 WHIZ-LOCK SCREW, 5/16-18X5/8
12 91361008 1 DASH PANEL
15 91093031 2 NYLON HOLE PLUG
91364001 544D 6-31

S/N 0355070 thru 0455362 &
CAB 0160000192 thru 0160000973
6-32 544D 91364001

S/N 0355070 thru 0455362 &
0160000192 thru 0160000973 CAB

2 88561003 1 FLAT WASHER, 1/2
3 77143006 7 WHIZ-LOCKNUT, 5/16-18
4 24861170 1 CLAMP
6 88261024 8 SOCKET BUTTON HD CAPSCREW, 5/16-18x1
7 91141480 1 COVER
9 77143003 4 WHIZ-LOCK SCREW, 5/16-18X5/8
10 91361008 1 DASH PANEL
91364001 544D 6-33

S/N 0160000976 & After
CAB
2 1
2 6
1 A
ACC-C
A
B
OIL B+ FUEL
AUXLT
GND TEMP
A
B
GND-2
GND-3
GND-6
SEE
GRO
+ VIEW
B-B A
SEE 3
VIEW
C-C
BA
T AC
C
4
5
ACC
BAT
BA
D C B A
ST
IG
N N
IG
TO
F-N-R
SHIFTER
HORN BAT-HN IGN-C ACC-A IGN-A
HN-AC HN-AC PRK IGN ACC-B IGN-B
VIEW B-B VIEW C-C
VIEW A-A
13 8 9 10
F 80
FUEL
OIL
E 0
5
240 16
TEMP VOLTS
- +
100 10
9 SHUTDWN
OVERRIDE
5
12
QUARTZ
PARK DRIVE
10
BRAKE CHECK
ON ENGINE 4X4
0 0 0 0 0 0
OFF ALT 4X2
11
6-34 544D 91364001

S/N 0160000976 & After
CAB

3 88561003 1 FLAT WASHER, 1/2, (S/N 0160000976 thru 0160002224)
4 24861170 1 CLAMP, (S/N 0160000976 thru 0160012366 excluding 0160012298)
85941016 1 CLAMP, (S/N S/N 0160012437 & After including 0160012298)
5 77143006 7 WHIZ-LOCKNUT, 5/16-18
7 88321029 1 SELF-TAPPING SCREW, 10-24X3/8
8 Ref GAUGE PANEL, (see Figure 6-5 for details)
10 77143003 4 WHIZ-LOCK SCREW, 5/16-18X5/8
11 91361008 1 DASH PANEL, (S/N 0160000976 thru 0160012366 excluding 0160012298)
Ref DASH PANEL, (S/N 0160012437 & After including 0160012298),
12 91141480 1 COVER, (Before S/N 0160024648)
Ref GUIDE PLATE, (S/N 0160024648 & After) , (see Figure 7-6 for details)
13 91093031 2 NYLON HOLE PLUG
91364001 544D 6-35

S/N 0355001 thru 0355069
CAB
Figure 6-5 Gauge Panel Assembly
6-36 544D 91364001

S/N 0355001 thru 0355069
CAB

91143331 1 GAUGE PANEL, (includes all items)
1 91364004 1 PANEL ASSY, (includes front & back plates, acrylic lens & std. labels)
2 91364005 1 RUBBER BOOT
3 77383467 1 TOGGLE SWITCH
4 91143114 1 PARK BRAKE SWITCH
5 91364006 1 HOUR METER
6 91364007 1 4-IN-1 GAUGE, (oil, fuel, temp, volts)
7 91364008 1 WIRE HARNESS
8 91143128 2 AMBER INDICATOR LIGHT
9 91143127 1 RED INDICATOR LIGHT
10 77383470 2 BOOT
91364001 544D 6-37

S/N 0355070 thru 0455362 &
CAB 0160000192 thru 0160000973
EXC-B EXC-B
EXC-A
EXC-A 1
2
6
ACC-C
7 OIL GAG FUEL

F 80
OIL
ACC-C
OIL B+ FUEL E 0
T
GND TEMP 240 16
XL
AU TEMP VOLTS
- +
FUL GAG
100 10
A
10
CLT TMP
GND-3
START AID
15
ON
16
R
-2
ID
PRK IGN
-A
ST
PRK BRK
START-B
ST-AID-1 HR MTR
OFF
PARK DRIVE
1 2
BRAKE
ON 4X4 3
11 1 4
HOURMETER 10
12
3
2 5
3 6
13 OFF ALT 4X2
14
START-C
EXC-A
EXC-B
4X4
A 4 8 9 8
DEUTSCH CONNECTOR 10
HD 36-18-14-SN
A ACC-C
B FUL GAG
E
P
N
C
D
CLT TMP
OIL GAG 5 5
F D M E -------
DESIGNATION
DESIGNATION
A C
G L F HR MTR
B
WIRE
G GND-3 1/10
PIN
H K 0 0 0 0 0 0
J H ALT EXC-B
J 4X4
END VIEW K ALT EXC-A
MECHANICAL DIGITAL
OF A L
M
PRK BRK
START-C
N PRK IGN
P START-B
6-38 544D 91364001

S/N 0355070 thru 0455362 &
0160000192 thru 0160000973 CAB

91143331 1 GAUGE PANEL, (includes all items)
4 91343074 1 PARK BRAKE SWITCH
5 91364006 1 HOUR METER, (MECHANICAL)
91144473 1 HOUR METER, (DIGITAL)
10 77383470 3 BOOT
11 91363034 1 START AID HARNESS, (includes items 12 thru 14)
12 80963058 1 CONNECTOR
13 4460475 2 MALE PIN TERMINAL
14 91364009 2 CABLE SEAL
16 91123176 1 START AID DECAL
91364001 544D 6-39

S/N 0160000976 & After
CAB
EXC-B EXC-B
EXC-A
EXC-A
DEUTSCH CONNECTOR
HD 36-18-14-SN
A ACC-C
5
B FUL GAG 1
C CLT TMP 7
D OIL GAG 10
E -------
DESIGNATION
DESIGNATION
F HR MTR
WIRE
G GND-3
PIN
H ALT EXC-B ACC-C

J 4X4
K ALT EXC-A
L PRK BRK
8 4
M START-C F 100
FUEL WIPER
N PRK IGN OIL GAG OIL WASHER
P START-B
ACC-C
OIL B+ FUEL E 0
T GND TEMP 240 16
XL
AU TEMP VOLTS
P
E N
- + 2
FUL GAG
D M
F
A C A 100 10
3
CLT TMP
G B L
GND-3
H K
J
HEATER SHUTDWN
OVERRIDE
6
HIGH
3
1B
PRK IGN
11
91
PRK BRK
START-B
B
HR MTR
918 LOW
473
PARK
BRAKE CHECK DRIVE 3
WEATHER PACK SHROUD 1 4
1 2 ON ENGINE 4X4 14
(3 WIRE) 1201-0717
3 1/10
2 5
A
DESIGNATION
DESIGNATION
918 3 6
OFF 4X2
WIRE
PIN
B 911B ALT
C
9 START-C
473
EXC-A
EXC-B
4X4
3
12 13 15 16 15
PAP19250
6-40 544D 91364001

S/N 0160000976 & After
CAB

91555010 1 GAUGE PANEL ASSY, (Before S/N 0160036260), (enclosed cab), B
(includes all items)
1001101492 1 GAUGE PANEL ASSY, (S/N 0160036260 & After), (enclosed cab), C
91553027 1 GAUGE PANEL, (Before S/N 0160036260), (open cab), (includes items 1, 7 D
thru 16 & three of item 3)
1001095325 1 GAUGE PANEL, (S/N 0160036260 & After), (open cab), (includes items 1, 7 D
thru 11, 12 thru 16 & three of item 3)
3 77383470 4 BOOT
9 91553029 1 SHUTDOWN SWITCH HARNESS
12 91144473 1 HOURMETER
91364001 544D 6-41

CAB
Figure 6-6 Windshield/Top Window Kit Installation
2
1
3
4
B 5
C 6
7
SECTION A-A
A A
TO WIPER-WASHER MOTOR
SEE VIEW C-C
PAR WSW
WAS WSW
HIG WSW SEE VIEW B-B
9 LOW WSW
LT
W
1 B
GND
2
+12V
3
X
H
L
OIL FUEL TEMP
A
B
10
B
+
O
GR
BA C
T AC
ACC
BAT
D C B A
ST
IG
N N
IG
WIP ACC
BAT WSW
8
VIEW B-B VIEW C-C
6-42 544D 91364001

CAB
Figure 6-6 Windshield/Top Window Kit Installation (Continued)
12
WAS WSW
11 BAT WSW
LOW WSW
ACC-C
LT
W
HIG WSW
80 OIL
B
FUEL F 1 GND
WIPER 2
WASHER +12V
PAR WSW
3
GND-3
E 0
TEMP 240 16 VOLTS
OIL FUEL TEMP
AUXLT
- +
CLT TMP
100 10 OIL GAG
FUL GAG
PRK IGN
PRK BRK
START-B
HR MTR
QUARTZ
PARK DRIVE
BRAKE +
ON 4X4 GR
O
0 0 0 0 0 0
OFF ALT 4X2
START-C
EXC-A
EXC-B
4X4
HIG WSW
PAR WSW
1
3
LOW WSW
2 B W
WAS WSW
SW
WIPER
W
SWITCH
T
BA
LOW WSW
WAS WSW
PAR WSW
BAT WSW
HIG WSW
WAS WSW
P N M L K J H G F E D C B A WASHER
BOTTLE
LOW WSW
WAS WSW
PAR WSW
BAT WSW
HIG WSW
15 AMP
FUSE
BAT WSW
LOW WSW
PAR WSW
HIG WSW
WIP ACC
BAT ACC
ST
IGN
IGNITION
WIPER
MOTOR
FOR WIPER MOTOR ITEMS
91364001 544D 6-43

CAB
Figure 6-6 Windshield/Top Window Kit Installation

91375005 1 WINDSHIELD/TOP WINDOW KIT INSTALLATION, (includes all items) B
1 91373011 1 WINDSHIELD/TOP WINDOW KIT
5 0641406 6 HEX HD CAPSCREW, 1/4-20 X 3/4, GR5
6 4761400 6 LOCKWASHER, 1/4
7 88501004 6 HEX NUT, 1/4-20
8 77363268 1 FUSE, 15A
9 91143335 1 WIPER/HEATER OPTION HARNESS
11 80963101 1 WIPER/WASHER SWITCH
12 91143333 1 WIPER/WASHER/HEATER HARNESS
6-44 544D 91364001

CAB
Figure 6-6 Windshield/Top Window Kit Installation (Continued)

91364001 544D 6-45

CAB
Figure 6-7 Skylight Wiper Installation
7
8
TO FUSE FROM IGNITION SWITCH

SEE WIRING SCHEMATIC
LT
GND
+12V
OIL TEMP FUEL
BA C
T AC
ACC
BAT
ST
IG
N N
IG
4 3
5
2
WIPER
WIRING SCHEMATIC MOTOR
6-46 544D 91364001

CAB
Figure 6-7 Skylight Wiper Installation

91365016 1 SKYLIGHT WIPER INSTALLATION, (includes all items)
1 91363037 1 SKYLIGHT WIPER KIT
70021616 1 WIPER MOTOR
8035500 1 WIPER ARM
70021776 1 WIPER BLADE
4 91143108 1 FUSE HOLDER
5 77363268 1 FUSE, 15A
6 86983188 1 EYELET
7 83683181 2 TIE WRAP BASE
8 91053419 2 TIE WRAP
91364001 544D 6-47

CAB
6-48 544D 91364001

SECTION 7
CONTROLS
91364001 544D
S/N 0355001 thru 0455362 &
CONTROLS 0160000192 thru 0160000238
Figure 7-1 Brake & Inching Linkage
3
1 4
2 5
15
21
57 7 7
9 25 48
10 26 49
27 49
44 52 50
49
RDR
11-22-99
4
50
YES
.
.
3
.
9116-5021
.
VIEW A-A
18 34 22 42
14 19 35 15 39 23 33 24 43
17
15 36 4 37 20 56 38 49 47 49
16 21
12 6
13 45
A A 46 54
56
51 58
8
40 11 53
55 55
30 29 7
31 26
32 27
28
41
7-2 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160000238 CONTROLS

1 91163093 1 FOOT SWITCH
3 91146108 1 BRAKE PEDAL
4 91083136 4 BUSHING
5 91146102 1 PEDAL WELDMENT
6 84718690 1 HOSE ASSY
7 88551009 7 LOCKWASHER, 1/4
9 Ref ACCELERATOR CONTROL ASSY, (see Figure 7-2 for details)
12 91081445 1 PUSH ROD
13 88501408 1 HEX JAM NUT, 1/2-20
14 91083312 1 CAM ROLLER
15 88551010 5 LOCKWASHER, 5/16
16 88501405 1 HEX JAM NUT, 5/16-24
17 91043214 1 SPRING
18 90200284 1 SHAFT
19 88441001 2 RING RETAINER
21 88501005 4 HEX NUT, 5/16-18
22 91145088 1 INCHING VALVE ASSY, (includes items 33 thru 38)
24 91145089 1 BRAKE VALVE ASSY, (includes items 39, 40 & 42 thru 47)
25 91145087 1 SOLENOID VALVE ASSY, (includes items 48 thru 52)
27 88561107 4 FLAT WASHER, 1/4
28 91145086 1 RELIEF VALVE ASSY, (includes items 6, 8, 11, 41, 53 & 54)
29 91163109 1 HYDRAULIC TUBE
30 91033138 1 TUBE CLAMP
31 77133498 1 CLAMP COVER
34 88821004 2 YOKE END
35 88501406 2 HEX JAM NUT, 3/8-24
36 90027987 2 SPRING PIN
37 91081332 1 LINKAGE ROD
38 Ref INCHING VALVE, (see Figure 9-13 for details)
40 84718688 1 HOSE ASSY
41 91143200 1 RELIEF VALVE
42 83633002 1 CONNECTOR, (S/N 0355001 thru 0355947)
2220371 1 CONNECTOR, (S/N 0355948 & After), (includes item 49)
43 90207856 1 COPPER GASKET, (S/N 0355001 thru 0355947)
44 2220828 1 ELBOW, 90 DEGREE
47 Ref BRAKE VALVE, (see Figure 9-10 for details)
91364001 544D 7-3

S/N 0355001 thru 0455362 &
CONTROLS 0160000192 thru 0160000238
Figure 7-1 Brake & Inching Linkage (Continued)

49 88591204 6 O-RING
51 84718689 1 HOSE ASSY
52 Ref SOLENOID VALVE, (see Figure 9-11 for details)
54 84718691 1 HOSE ASSY
55 88591205 2 O-RING
56 88591206 2 O-RING
58 84718687 1 HOSE ASSY
7-4 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160000238 CONTROLS

91364001 544D 7-5

S/N 0160000239 thru 0160000973
CONTROLS
3
4
5
15
20
21 7
9
10
1 44
2 7
8 48
25 49
26 49
27 50
52
49
50
VIEW A-A
22
14 18 34 15 23
15 35 39
17 19 37 21 41 38 33 24
16 36 43 49 47
4
42
49
12 55
13 41
A A 45 54
46
40 58
51
6
53
6 56
57
30 7
31 29 11
32 26
27
28
7-6 544D 91364001

S/N 0160000239 thru 0160000973
CONTROLS

2 88261011 2 SOCKET BUTTON HD CAPSCREW, #10-24X7/8
4 91083136 4 BUSHING
6 88591205 2 O-RING
7 88551009 7 LOCKWASHER, 1/4
8 86683122 1 TIE WRAP
9 Ref ACCELERATOR CONTROL ASSY, (see Figure 7-2 for details)
12 91081445 1 PUSH ROD
13 88501408 1 HEX JAM NUT, 1/2-20
14 91083312 1 CAM ROLLER
15 88551010 5 LOCKWASHER, 5/16
16 88501405 1 HEX JAM NUT, 5/16-24
17 91043214 1 SPRING
18 90200284 1 SHAFT
21 88501005 4 HEX NUT, 5/16-18
24 91555011 1 BRAKE VALVE ASSY, (includes items 39 thru 42 & 44 thru 47)
27 88561107 4 FLAT WASHER, 1/4
28 91145086 1 RELIEF VALVE ASSY, (includes items 11 & 53 thru 57)
30 91033138 1 TUBE CLAMP
34 88821004 2 YOKE END
35 88501406 2 HEX JAM NUT, 3/8-24
36 90027987 2 SPRING PIN
40 84718688 1 HOSE ASSY
41 88591206 2 O-RING
44 2220828 1 ELBOW, 90 DEGREE
49 88591204 6 O-RING
91364001 544D 7-7

S/N 0160000239 thru 0160000973
CONTROLS

51 84718689 1 HOSE ASSY
54 84718691 1 HOSE ASSY
55 84718690 1 HOSE ASSY
58 84718687 1 HOSE ASSY
7-8 544D 91364001

S/N 0160000239 thru 0160000973
CONTROLS

91364001 544D 7-9

S/N 0160000976 thru 0160012366
CONTROLS excluding 0160012298
3
4
5
15
20
21
9
10
15
1 44
2 7
8 48
25 49
26 49
27 50
52
49
50
VIEW A-A
22
14 34 15 23
18 35 39
15
17 19 37 21 41 38 33 24
16 36 43 49 47
4
42
49
12 55
13 41
A A 45 54
46
40 58
51
6
53
6 56
57
30 7
31 29 11
32 26
27
28
7-10 544D 91364001

S/N 0160000976 thru 0160012366
excluding 0160012298 CONTROLS

4 91083136 4 BUSHING
6 88591205 2 O-RING
7 88551009 4 LOCKWASHER, 1/4
8 86683122 1 TIE WRAP
9 Ref THROTTLE PEDAL, (see Figure 7-2 for details)
11 91143200 1 RELIEF VALVE, (Before S/N 0160001291)
91413132 1 RELIEF VALVE, (S/N 0160001291 & After)
12 91081445 1 PUSH ROD
13 88501408 1 HEX JAM NUT, 1/2-20
14 91083312 1 CAM ROLLER
15 88551010 9 LOCKWASHER, 5/16
16 88501405 1 HEX JAM NUT, 5/16-24
17 91043214 1 SPRING
18 90200284 1 SHAFT
21 88501005 4 HEX NUT, 5/16-18
27 88561107 4 FLAT WASHER, 1/4
30 91033138 1 TUBE CLAMP
34 88821004 2 YOKE END
35 88501406 2 HEX JAM NUT, 3/8-24
36 90027987 2 SPRING PIN
40 84718688 1 HOSE ASSY
41 88591206 2 O-RING
44 2220828 1 ELBOW, 90 DEGREE
91364001 544D 7-11

S/N 0160000976 thru 0160012366
CONTROLS excluding 0160012298

49 88591204 6 O-RING
51 84718689 1 HOSE ASSY
54 84718691 1 HOSE ASSY
55 84718690 1 HOSE ASSY
58 84718687 1 HOSE ASSY
7-12 544D 91364001

S/N 0160000976 thru 0160012366
excluding 0160012298 CONTROLS

91364001 544D 7-13

S/N 01600122437 & After
CONTROLS including 0160012298
3
4
5
15
20
21 7
9
10
1 44
2
8
7 48
22 25 49
14 18 34 15 23 26 49
15 35 39
19 37 21 41 38 33 24 27 50
16 17 36 43 49 47
49
50
SECTION G-G
4
42
49
12 55
13 41
45 54
G G
46
40 6
51 56
52
58
6 11 53
57 28
30 7
31 29 26
32 27
7-14 544D 91364001

S/N 01600122437 & After
including 0160012298 CONTROLS

4 91083136 4 BUSHING
6 88591205 2 O-RING
7 88551009 4 LOCKWASHER, 1/4
8 86683122 1 TIE WRAP
9 Ref THROTTLE PEDAL, (see Figure 7-2 for details)
12 91081445 1 PUSH ROD
13 88501408 1 HEX JAM NUT, 1/2-20
14 91083312 1 CAM ROLLER
15 88551010 9 LOCKWASHER, 5/16
16 88501405 1 HEX JAM NUT, 5/16-24
17 91043214 1 SPRING
18 3423212 1 SHAFT
21 88501005 4 HEX NUT, 5/16-18
27 88561107 4 FLAT WASHER, 1/4
30 91033138 1 TUBE CLAMP
34 88821004 2 YOKE END
35 88501406 2 HEX JAM NUT, 3/8-24
36 90027987 2 SPRING PIN
40 84718688 1 HOSE ASSY
41 88591206 2 O-RING
44 2220828 1 ELBOW, 90 DEGREE
49 88591204 6 O-RING
91364001 544D 7-15

S/N 01600122437 & After
CONTROLS including 0160012298

51 84718689 1 HOSE ASSY
54 84718691 1 HOSE ASSY
55 84718690 1 HOSE ASSY
58 84718687 1 HOSE ASSY
7-16 544D 91364001

S/N 01600122437 & After
including 0160012298 CONTROLS

91364001 544D 7-17

S/N 0355001 thru 0455362 &
CONTROLS 0160000192 thru 0160000973
Figure 7-2 Accelerator Pedal Assembly
VIEW SHOWN WITH BOOT

& PIN REMOVED
7
8
6
13
14
10
11
1
2
4
3 5
15
16
12
K1
K2
K3
K4
TO ENGINE
PAP19310
7-18 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160000973 CONTROLS

91143342 1 ACCELERATOR PEDAL ASSY, (includes items 1, 2 & 4 thru 11) B
1 Use Kit K1 1 CABLE SUPPORT
2 Use Kit K1 2 FLANGE NUT
3 88631301 1 COTTER PIN
4 Use Kit K2 1 LOCK PLATE
5 Use Kit K2 1 CAPSCREW
6 Use Kit K3 1 BOOT
7 Use Kit K3 1 PIN
8 Use Kit K3 1 COTTER HAIRPIN
9 Use Kit K3 1 JAM NUT
10 Use Kit K4 1 HEEL REST
11 Use Kit K4 2 SELF-TAPPING SCREW
12 Ref ACCELERATOR CABLE, (see Figure 4-1 for details)
14 88551009 3 LOCKWASHER, 1/4
15 90027684 1 CLEVIS
16 88633001 1 CLEVIS PIN
K1 91144431 1 CABLE SUPPORT BRACKET KIT, (includes items 1 & 2)

K2 91144432 1 CABLE ATTACH KIT, (includes items 4 & 5), (discard clevis, clevis pin & cotter
hairpin, not shown, & replace with items 3, 15 & 16)
K3 91144197 1 BOOT KIT, (includes items 6 thru 9)
K4 91144433 1 HEEL REST KIT, (includes items 10 & 11)
91364001 544D 7-19

S/N 0160000976 & After
CONTROLS
4
2
7
9 8
K1
PAP19260
7-20 544D 91364001

S/N 0160000976 & After
CONTROLS

91553044 1 ACCELERATOR PEDAL, (Before S/N 0160036625 including 0160036854, B
0160037074 & 0160037964), (includes all items)
3400022 1 ACCELERATOR PEDAL, (S/N 0160036625 & After excluding 0160036854, C
0160037074 & 0160037964), (includes all items)
1 91554001 1 WIRE HARNESS, (Before S/N 0160036625 including 0160036854,
0160037074 & 0160037964)
70024345 1 WIRE HARNESS, (S/N 0160036625 & After excluding 0160036854,
0160037074 & 0160037964)
2 Use Kit K1 1 SENSOR
3 Use Kit K1 1 CLAMP
4 Use Kit K1 2 SCREW
5 91554005 1 TREADLE COVER
6 NSS 1 BASE PLATE
70020404 Ref ROLLER ASSY, (includes items 7 & 8)
7 Use Kit K2 1 ROLLER
8 Use Kit K2 1 ROLLER PIN
9 91554009 1 TREADLE PIN KIT, (Before S/N 0160036625 including 0160036854,
0160037074 & 0160037964)
70024346 1 TREADLE PIN KIT, (S/N 0160036625 & After excluding 0160036854,
0160037074 & 0160037964)
K1 91554010 1 SENSOR KIT, (Before S/N 0160036625 including 0160036854, 0160037074

& 0160037964), (includes items 1 thru 4)
70024347 1 SENSOR KIT, (S/N 0160036625 & After excluding 0160036854,
0160037074 & 0160037964), (includes items 1 thru 4)
91364001 544D 7-21

CONTROLS
Figure 7-3 Steering Column & Attaching Parts
18
3
4
TIE STRAP & 4 1

BOOT KIT
5
2
6
7
11
8
17
9
16 10
15
13
14 12
13
K1
K2
NOTE:
WHEN ITEM 9 IS ORDERED, REPLACE SCREWS PROVIDED FROM VENDOR WITH ITEM 11.
PAP19950
7-22 544D 91364001

CONTROLS
Figure 7-3 Steering Column & Attaching Parts

1 7026477 1 STEERING CAP
2 70020923 1 STEERING WHEEL NUT
3 88301311 2 FLAT HD MACHINE SCREW, 1/4-20X1
4 90202230 1 SPINNER KNOB
5 88501616 2 HEX NUT, 1/4-20
6 90600273 Ref STEERING WHEEL, (not available to order, see 91563208 for service)
91563208 1 STEERING WHEEL, (includes items 1 & 18) F
7 91144192 1 WASHER
8 91163012 1 STEERING COLUMN, (includes items 2 & 7)
9 91363025 1 F/N/R SHIFTER, (includes item 10)
10 91144458 1 CLAMP SET
11 83191059 2 HEX HD CAPSCREW, M5X0.8, (torque to 30-35 in.lbs.)
13 88551011 4 LOCKWASHER, 3/8
14 91143020 1 STEERING CONTROL UNIT
15 Ref DASH WIRING HARNESS, (see Figure 6-4 for details)
17 86683122 1 TIE WRAP
18 7026478 1 SPINNER KNOB
K1 91144190 1 STEERING CONTROL UNIT SEAL KIT

K2 91144448 1 TIE STRAP & BOOT KIT
91364001 544D 7-23

CONTROLS
Figure 7-4 Cab Right Side Controls
TILT
7-24 544D 91364001

CONTROLS
Figure 7-4 Cab Right Side Controls

91365019 1 AUXILIARY CONTROL LEVER ASSY, (if equipped), B
(S/N 0160024648 & After), (includes items 1 thru 3), (included item quantities
are per lever)
91145090 1 SWAY CONTROL LEVEL ASSY, (if equipped), (includes items 1 thru 3), B
(included item quantities are per lever)
91145091 1 TILT CONTROL LEVEL ASSY, (if equipped), (includes items 2 thru 4), B
(included item quantities are per lever)
1 91366009 1 LEVER WELDMENT, (AUXILIARY), (S/N 0160024648 & After)
91146043 1 LEVER WELDMENT, (SWAY)
2 91083136 2 BUSHING
3 90200638 1 KNOB
4 91146042 1 LEVER WELDMENT, (TILT)
110 91081354 1 SHAFT
111 88631338 1 COTTER PIN
112 91361023 1 LINK
113 90021552 1 CLEVIS PIN
114 91363036 2 PIN
124 90028662 3 WAVE BEND WASHER
125 4712000 9 FLAT WASHER
202 91301020 1 SPACER
203 91083547 1 AUXILIARY DECAL, (S/N 0160024648 & After)
91083318 1 SWAY DECAL
383 91083317 1 TILT DECAL
N1 Note Ref ITEMS 112 THRU 114 HAVE A QUANTITY SHOWN PER LEVER.
91364001 544D 7-25

CONTROLS
Figure 7-5 Joystick Assembly
7
3
10
16
4
11
12
13
17
5
14
15
K1
PAP19320
7-26 544D 91364001

CONTROLS
Figure 7-5 Joystick Assembly

91303037 1 JOYSTICK ASSY, (includes all items) A
1 80934658 1 CAP
2 80934656 1 HANDLE GRIP KIT
3 80934241 1 BOOT
4 80264140 1 CARDAN KIT, (includes item 5)
5 AR SHIM
6 91304026 1 RETAINING PLATE
7 91504029 1 STANDARD SPRING, (pack of two), (port 2 & 4)
8 80934498 4 PLUNGER & GUIDE KIT
9 91404327 4 REGULATING KIT
10 91504028 1 HEAVY SPRING, (pack of two), (port 1 & 3)
13 Use Kit K1 2 PIN
15 Use Kit K1 1 SCREW
16 NSS 1 UPPER BODY
17 NSS 1 LOWER BODY
K1 91404326 1 SEAL KIT, (includes items 11 thru 15)
91364001 544D 7-27

S/N 0160024648 & After
CONTROLS
Figure 7-6 Cab Left Side Controls
AUXILIARY TILT SWAY AUXILIARY/SWAY TILT/SWAY
7-28 544D 91364001

S/N 0160024648 & After
CONTROLS
Figure 7-6 Cab Left Side Controls (Continued)
551
458 451
502 501 452
552 453
504
505 454
506 455
TILT/SWAY/ 456
AUXILIARY 457
404
405
401
410 406
403
407 460
411 408
409 801
801
459
702 701
461
605 704
606 705
607 706
608
626
611 670
803
627
601
604
612 609 667 651
751
752
703
669 610 802
654
658 656
659 657
801 665
660
661
662
671
TILT/SWAY/AUXILIARY WITH CYBERTECH JOYSTICK PAP21620
91364001 544D 7-29

S/N 0160024648 & After
CONTROLS
Figure 7-6 Cab Left Side Controls

91335014 1 VALVE CONTROL ASSY, (SWAY), (if equipped), (includes items 1 thru 5) A
91345010 1 VALVE CONTROL ASSY, (TILT), (AUXILIARY), (if equipped), A
91335013 1 VALVE CONTROL ASSY, (TILT/SWAY), (AUXILIARY/SWAY), (if equipped), B
1 91303019 1 REMOTE VALVE CONTROL, (TILT), (SWAY), (AUXILIARY)
91083107 1 REMOTE VALVE CONTROL, (TILT/SWAY), (AUXILIARY/SWAY),
(includes items 101 & 102)
2 91146119 1 BRACKET, (SWAY)
91366008 1 BRACKET, (TILT/SWAY), (AUXILIARY/SWAY)
91366007 1 BRACKET, (TILT), (AUXILIARY)
3 91363043 1 CABLE, (TILT), (SWAY), (AUXILIARY)
91363043 2 CABLE, (TILT/SWAY), (AUXILIARY/SWAY)
4 88201012 3 HEX HD CAPSCREW, 1/4-20X2-3/4, (TILT), (SWAY), (AUXILIARY)
11002410 3 HEX HD CAPSCREW, 1/4-28X4-1/2, (TILT/SWAY), (AUXILIARY/SWAY)
5 88521304 3 HEX LOCKNUT, 1/4, (TILT), (SWAY), (AUXILIARY)
88501404 3 HEX LOCKNUT, 1/4, (TILT/SWAY), (AUXILIARY/SWAY)
6 88551009 3 LOCKWASHER, 1/4, (TILT/SWAY), (AUXILIARY/SWAY)
101 91084282 1 KNOB
102 91084359 1 BOOT
208 91123062 1 CABLE ADAPTER, (TILT), (SWAY), (AUXILIARY)
91123062 2 CABLE ADAPTER, (TILT/SWAY), (AUXILIARY/SWAY)
209 91143371 1 GUIDE PLATE, (SWAY)
210 91363041 1 GUIDE PLATE, (TILT/SWAY)
211 91363040 1 GUIDE PLATE, (TILT)
212 91363045 1 GUIDE PLATE, (AUXILIARY)
213 91363044 1 GUIDE PLATE, (AUXILIARY/SWAY)
310 88211044 14 SOCKET HD CAPSCREW, 1/4-20X1-1/2
1001106842 Ref LH CAB HYDRAULIC CONTROL INSTALLATION, (TILT/SWAY/AUXILIARY), A

(if equipped), (includes items 401 thru 461)
401 4761500 2 LOCKWASHER, 5/16
403 88501005 2 HEX NUT, 5/16
404 88821002 1 YOKE END
405 88633001 1 CLEVIS PIN
406 88631302 1 COTTER PIN
407 88501404 1 HEX JAM NUT, 1/4
408 91123050 1 CABLE
409 91123062 3 CABLE ADAPTER
410 91341007 1 BRACKET
411 88201019 2 HEX HD CAPSCREW, 5/16-18X7/8, (S/N 0160024648 thru 0160037689)
0641507 2 HEX HD CAPSCREW, 5/16-18X3/4, (S/N 0160037689 & After)
451 90200299 1 KNOB
452 H1346001 1 AUXILIARY CONTROL WELDMENT
453 91346004 1 WELDMENT
454 91083136 2 BUSHING
455 88201018 1 HEX HD CAPSCREW, 5/16-18X3/4, (S/N 0160024648 thru 0160037689)
0641506 1 HEX HD CAPSCREW, 5/16-18X3/4, (S/N 0160037689 & After)
456 4761500 1 LOCKWASHER, 5/16
7-30 544D 91364001

S/N 0160024648 & After
CONTROLS

458 91345020 1 VALVE CONTROL ASSY, (TILT/SWAY), (includes items 501 thru 506) B
461 H1343001 1 AUXILIARY CONTROL DECAL
501 91083107 1 REMOTE VALVE CONTROL, (TILT/SWAY), (includes items 551 & 552)
502 91346003 1 BRACKET
504 11002410 3 HEX HD CAPSCREW, 1/4-28X4-1/2
505 88551009 3 LOCKWASHER, 1/4
506 88501404 3 HEX NUT, 1/4
551 91084282 1 KNOB
552 91084359 1 BOOT
Ref LH CAB HYDRAULIC CONTROL INSTALLATION, (TILT/SWAY/AUXILIARY

WITH CYBERTECH JOYSTICK), (if equipped), (includes items 601 thru 671)
601 88551010 2 LOCKWASHER, 5/16
604 88501005 2 HEX NUT, 5/16
605 88821002 1 YOKE END
606 88633001 1 CLEVIS PIN
607 88631302 1 COTTER PIN
608 88501404 1 HEX JAM NUT, 1/4
609 91123050 1 CABLE
610 91123062 3 CABLE ADAPTER
611 91341007 1 BRACKET
612 88201019 2 HEX HD CAPSCREW, 5/16-18X7/8
626 91341019 1 SENSOR PLATE
627 80363036 2 PROXIMITY SENSOR
651 Ref CYBERTECH 5-BUTTON JOYSTICK, (see Figure 7-7 for details)
654 91346004 1 WELDMENT
656 88201018 1 HEX HD CAPSCREW, 5/16-18X3/4
657 88551010 1 LOCKWASHER, 5/16
658 91346010 1 WELDMENT
659 91301018 1 HALF CLAMP
660 0641408 2 HEX HD CAPSCREW, 1/4-20X1
661 88501004 2 HEX NUT, 1/4
662 88551009 2 LOCKWASHER, 1/4, (S/N 0160024648 thru 0160037689)
4761400 2 LOCKWASHER, 1/4, (S/N 0160037689 & After)
667 91345020 1 VALVE CONTROL ASSY, (TILT/SWAY), (includes items 701 thru 706) B
671 91343026 1 AUXILIARY CONTROL DECAL
701 91083107 1 REMOTE VALVE CONTROL, (TILT/SWAY), (includes items 751 & 752)
702 91346003 1 BRACKET
703 91363043 2 CABLE
704 11002410 3 HEX HD CAPSCREW, 1/4-28X4-1/2
705 88551009 3 LOCKWASHER, 1/4
706 88501404 3 HEX NUT, 1/4
751 91084282 1 KNOB
91364001 544D 7-31

S/N 0160024648 & After
CONTROLS

752 91084359 1 BOOT
801 Ref GUIDE PLATE MOUNTING HARDWARE, (see Figure 6-4 for details)
802 Ref MAIN CONTROL VALVE, (see Figure 9-14 for details)
803 Ref CAB AUXILIARY WIRING HARNESS, (see Figure 10-7 for details)
7-32 544D 91364001

S/N 0160024648 & After
CONTROLS

91364001 544D 7-33

S/N 0160024648 & After
CONTROLS
Figure 7-7 Cybertech 5-Button Joystick Controller
2
4
3 5
20
13 11
14
15 12 7 11
7
8
9
10
19 6
18
16 7
17 12
PAP21570
7-34 544D 91364001

S/N 0160024648 & After
CONTROLS
Figure 7-7 Cybertech 5-Button Joystick Controller

91345022 1 5-BUTTON AUX. HANDLE ASSY, (if equipped), (includes all items) C
1 91033387 1 5-BUTTON HANDLE
2 88501112 1 HEX JAM NUT, 3/4-16
3 91346002 1 LEVER WELDMENT
4 91083136 2 BUSHING
5 91123051 1 MOLDED RUBBER BUSHING
7 82033996 50 in WIRE LOOM
8 77363232 1 RECEPTACLE CONNECTOR
9 77363228 5 PIN CONTACT
10 91143107 1 STRAIN RELIEF
11 90027187 2 TIE WRAP
12 86683122 2 TIE WRAP
14 83683363 1 INSULATED RING TERMINAL
15 86983193 1 MALE BULLET
91364001 544D 7-35

CONTROLS
7-36 544D 91364001

SECTION 8
HYDRAULIC CIRCUITS
91364001 544D
S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS
Figure 8-1 Oil Supply & Pressure Lines
TO REAR DRIVE,
(SEE FIGURE 8-4)
TO TANK,
(SEE FIGURE 8-2)
TO STEERING CONTROL, (SEE

FIGURE 8-11
TO TANK,
(SEE FIGURE 8-2)
TO FLOORPLATE,
(SEE FIGURE 7-1, ITEM 55)
TO STEERING CONTROL,
(SEE FIGURE 8-11)
TO OIL COOLER,
(SEE FIGURE 4-7)
TO FLOORPLATE,
8-2 544D 91364001

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS

1 Ref HYDRAULIC RESERVOIR ASSY, (see Figure 9-15 for details)
2 Ref MINI CHECK COUPLING, (see Figure 9-15 for details)
3 Ref FILTER SUPPORT, (see Figure 9-15 for details)
4 Ref ADAPTER, (see Figure 9-15 for details)
5 Ref ELBOW, 90 DEGREE, (swivel nut), (see Figure 9-15 for details)
6 84718700 1 HOSE ASSY
7 Ref ELBOW, 90 DEGREE, (see Figure 9-15 for details)
8 84718701 1 HOSE ASSY
10 90028695 2 BAND CLAMP
11 91143143 1 HOSE ASSY
14 88591210 1 O-RING
15 91143059 1 TUBE ASSY
16 90028482 1 HOSE CLAMP
17 77363128 1 HOSE ASSY
18 80933070 1 BAND CLAMP
20 88591027 1 O-RING
23 88551012 4 LOCKWASHER, 7/16
25 88591024 1 O-RING
28 88551011 4 LOCKWASHER, 3/8
29 84718639 1 HOSE ASSY
30 Ref HYDROSTATIC TRANSMISSION, (see Figure 9-18 for details)
31 2220628 1 REDUCING ADAPTER, 90 DEGREE
32 2220635 2 SWIVEL NUT RUN TEE, 3/8 TUBE
33 77133447 1 HOSE ASSY
88591206 1 O-RING
36 88591204 3 O-RING
38 2220579 1 SWIVEL NUT BRANCH TEE
39 91163098 1 TUBE ASSY
40 84718425 1 HOSE ASSY
42 88591210 2 O-RING
44 91143058 1 TUBE ASSY
45 Ref THERMAL BYPASS VALVE ASSY, (see Figure 9-12 for details)
46 84718945 1 HOSE ASSY
47 84718947 1 HOSE ASSY
48 84718625 1 HOSE ASSY
91364001 544D 8-3

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS
Figure 8-1 Oil Supply & Pressure Lines (Continued)

49 Ref FLOW DIVIDER ASSY, (see Figure 9-9 for details)
52 88561002 2 FLAT WASHER, 1/4
53 88551009 2 LOCKWASHER, 1/4
56 84718752 1 HOSE ASSY
57 84718751 1 HOSE ASSY
58 84718201 1 HOSE ASSY
59 84717304 1 HOSE ASSY
8-4 544D 91364001

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS

91364001 544D 8-5

S/N 0355141 thru 0455362 &
HYDRAULIC CIRCUITS 0160000192 thru 0160000973
TO REAR DRIVE,
(SEE FIGURE 8-4)
TO REAR DRIVE,
(SEE FIGURE 8-4)
TO TANK,
(SEE FIGURE 8-2)
TO TANK,
(SEE FIGURE 8-2)
(SEE FIGURE 8-12)
TO TANK,
(SEE FIGURE 8-2)
TO FLOORPLATE,
(SEE FIGURE 8-12)
TO OIL COOLER,
TO FLOORPLATE,
8-6 544D 91364001

S/N 0355141 thru 0455362 &
0160000192 thru 0160000973 HYDRAULIC CIRCUITS

91085137 1 SOLENOID VALVE ASSY, (includes items 50, 54, 55, & 60) G
2 Ref MINI CHECK COUPLING , (see Figure 9-15 for details)
3 Ref FILTER SUPPORT, (see Figure 9-15 for details)
4 Ref ADAPTER, (see Figure 9-15 for details)
6 84718700 1 HOSE ASSY
8 84718701 1 HOSE ASSY
10 90028695 2 BAND CLAMP
11 91143143 1 HOSE ASSY
14 88591210 1 O-RING
15 91143059 1 TUBE ASSY
16 90028482 1 HOSE CLAMP
17 77363128 1 HOSE ASSY
18 90028482 1 BAND CLAMP
20 88591027 1 O-RING
23 88551012 4 LOCKWASHER, 7/16
25 88591024 1 O-RING
28 88551011 4 LOCKWASHER, 3/8
29 84718639 1 HOSE ASSY
31 2220628 1 ADAPTER, 90 DEGREE
33 77133447 1 HOSE ASSY
88591206 1 O-RING
36 88591204 4 O-RING
39 91163098 1 TUBE ASSY
40 77133196 1 HOSE ASSY
42 88591210 2 O-RING
44 91143058 1 TUBE ASSY
46 84718945 1 HOSE ASSY
47 84718947 1 HOSE ASSY
91364001 544D 8-7

S/N 0355141 thru 0455362 &

48 84718625 1 HOSE ASSY
52 88561002 2 FLAT WASHER, 1/4
53 88551009 2 LOCKWASHER, 1/4
57 84718201 1 HOSE ASSY
58 84717304 1 HOSE ASSY
59 8760268 1 ELBOW, 90 DEGREE SWIVEL NUT
8-8 544D 91364001

S/N 0355141 thru 0455362 &

91364001 544D 8-9

S/N 0160000976 & After
HYDRAULIC CIRCUITS
TO REAR DRIVE,
(SEE FIGURE 8-4)
TO TANK,
(SEE FIGURE 8-2)
TO REAR DRIVE,
(SEE FIGURE 8-4)
TO TANK,
(SEE FIGURE 8-2)
(SEE FIGURE 8-12)
TO FLOOR PLATE,
(SEE FIGURE 8-12)
TO FLOOR PLATE,
8-10 544D 91364001

S/N 0160000976 & After
HYDRAULIC CIRCUITS

4 84717304 1 HOSE ASSY
5 84718201 1 HOSE ASSY
6 84718700 1 HOSE ASSY
8 84718701 1 HOSE ASSY
10 80633030 2 BAND CLAMP
11 91553038 1 HOSE ASSY
14 88591210 2 O-RING
15 91143059 1 TUBE ASSY
16 90028482 2 HOSE CLAMP
17 77363128 1 HOSE ASSY
20 88591027 1 O-RING
23 88551012 4 LOCKWASHER, 7/16
25 88591024 1 O-RING
28 88551011 4 LOCKWASHER, 3/8
29 84718639 1 HOSE ASSY
31 2220628 1 ADAPTER, 90 DEGREE
33 77133447 1 HOSE ASSY
36 88591204 4 O-RING
39 91163098 1 TUBE ASSY
40 77133196 1 HOSE ASSY
42 88591210 1 O-RING
44 91143058 1 TUBE ASSY
46 4751400 2 FLAT WASHER, 1/4
47 4761400 2 LOCKWASHER, 1/4
48 84718625 1 HOSE ASSY
91364001 544D 8-11

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit
TO FLOOR PLATE,
TO
REAR DRIVE,
(SEE FIGURE 8-4)
TO FLOOR PLATE,
8-12 544D 91364001

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS

2 84718979 1 HOSE ASSY
3 84718164 1 HOSE ASSY
4 84718968 1 HOSE ASSY
6 91143273 1 DUMP TUBE
7 91163140 1 TUBE ASSY
8 77133053 1 CLAMP SET
11 88501004 2 HEX NUT, 1/4-20
12 88551009 2 LOCKWASHER, 1/4
13 88561107 2 FLAT WASHER, 1/4
14 84718999 1 HOSE ASSY
15 2221048 1 REDUCER ELBOW, (includes item 37)
17 77133076 1 CLAMP
20 84718947 1 HOSE ASSY
21 2220516 1 CAP
22 84718635 1 HOSE ASSY
23 84718745 1 HOSE ASSY
24 84718956 1 HOSE ASSY
25 84716719 1 HOSE ASSY
26 84718743 1 HOSE ASSY
28 88591204 2 O-RING
30 Ref STABILIZER VALVE ASSY, (see Figure 9-22 for details)
31 88591206 1 O-RING
33 8765204 2 ELBOW, 90 DEGREE
34 84719365 1 HOSE ASSY
37 88591207 2 O-RING
44 88591210 1 O-RING
47 84718945 1 HOSE ASSY
48 Ref OIL COOLER ASSY, (see Figure 4-7 for details)
91364001 544D 8-13

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit (Continued)

51 8760268 1 ELBOW, 90 DEGREE
8-14 544D 91364001

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS

91364001 544D 8-15

S/N 0355141 thru 0455362 &
FOR MOUNTING
HARDWARE,
(SEE FIGURE 8-1)
TO FLOOR PLATE,
TO REAR DRIVE,
(SEE FIGURE 8-4)
TO FLOOR PLATE,
8-16 544D 91364001

S/N 0355141 thru 0455362 &

2 84718979 1 HOSE ASSY
3 84718164 1 HOSE ASSY
4 84718968 1 HOSE ASSY
6 91143273 1 DUMP TUBE
7 91163140 1 TUBE ASSY
8 77133053 1 CLAMP SET
11 88501004 2 HEX NUT, 1/4-20
12 88551009 2 LOCKWASHER, 1/4
13 88561107 2 FLAT WASHER, 1/4
14 84718999 1 HOSE ASSY
17 8765204 1 ELBOW, 90 DEGREE
18 8760268 1 ELBOW, 90 DEGREE
19 77133076 1 CLAMP SET
20 84718947 1 HOSE ASSY
21 2220516 1 CAP
22 84718635 1 HOSE ASSY
23 84718745 1 HOSE ASSY
24 84718956 1 HOSE ASSY
25 84716719 1 HOSE ASSY
26 84718743 1 HOSE ASSY
28 88591204 2 O-RING
31 88591206 1 O-RING
34 84719365 1 HOSE ASSY
37 88591207 2 O-RING
44 88591210 1 O-RING
46 Ref THERMAL BYPASS VALVE, (see Figure 9-12 for details)
47 84718945 1 HOSE ASSY
91364001 544D 8-17

S/N 0355141 thru 0455362 &

8-18 544D 91364001

S/N 0355141 thru 0455362 &

91364001 544D 8-19

S/N 0160000976 & After
HYDRAULIC CIRCUITS
FOR MOUNTING
HARDWARE,
(SEE FIGURE 8-1)
3
1 27
30
29
TO FLOOR PLATE,
25
4 34
2
23
7 TO REAR DRIVE,
(SEE FIGURE 8-4)
8 32
9
23 28
10 39
11
12 18 38
13 40
24 24
11 25 34 35
36
31 19 26
5 37
21
17
6 41
14
15 20 22 26
37
TO FLOOR PLATE,
42
16
33 46
46
45
44
43
47
PAP21460
8-20 544D 91364001

S/N 0160000976 & After
HYDRAULIC CIRCUITS

2 1001104620 1 HOSE ASSY
3 84718164 1 HOSE ASSY
4 84718968 1 HOSE ASSY
5 83421139 1 U-BOLT
6 91553036 1 DUMP TUBE
7 91553061 1 DRAIN TUBE
8 77133053 1 CLAMP SET
11 88501004 2 HEX NUT, 1/4-20
12 88551009 2 LOCKWASHER, 1/4
13 88561107 2 FLAT WASHER, 1/4
14 1001092278 1 HOSE ASSY
17 8765204 1 ELBOW, 90 DEGREE
18 8760268 1 ELBOW, 90 DEGREE
19 4711400 2 FLAT WASHER, 1/4
20 84718947 1 HOSE ASSY
21 2220516 1 CAP
22 84718635 1 HOSE ASSY
23 84718745 1 HOSE ASSY
24 84718956 1 HOSE ASSY
25 84716719 1 HOSE ASSY
26 84718743 1 HOSE ASSY
28 88591204 1 O-RING
31 4761400 2 LOCKWASHER, 1/4
34 1001104568 1 HOSE ASSY
37 88591207 2 O-RING
44 88591210 1 O-RING
46 Ref THERMAL BYPASS VALVE, (see Figure 9-12 for details)
47 84719980 1 HOSE ASSY
91364001 544D 8-21

HYDRAULIC CIRCUITS
Figure 8-3 Front Drive Circuit
3 5
2 2
6
28
1
5
16 2
TO DRAIN TUBE,
2 15 2
5
9 4
24
2
14
23 6 13
19 26
20 11 27
21
12
22 6
11 24
21 29
16 11 19 20 21 25 6
8 16
17 18
2
30 TO FLOOR PLATE,
24 5
18 28
10 17 19
12 20
21 1
11
PAP21660
8-22 544D 91364001

HYDRAULIC CIRCUITS
Figure 8-3 Front Drive Circuit

3 91083418 1 TUBE ASSY
5 88551012 16 LOCKWASHER, 7/16
6 91083106 4 O-RING
8 84718077 1 HOSE ASSY
11 91083339 4 O-RING
12 84718845 2 HOSE ASSY
13 91163122 1 TUBE ASSY
16 84719143 2 HOSE ASSY
18 88591202 2 O-RING
20 4761800 16 LOCKWASHER, 1/2
23 84718929 1 HOSE ASSY
24 88591204 5 O-RING
27 91163201 1 TUBE ASSY
91364001 544D 8-23

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS
Figure 8-4 Rear Drive Circuit
SEE
FIGURE 8-1,
ITEM 6
RIGHT
TO FLOORPLATE,
(SEE FIGURE 7-1,
ITEM 48)
LEFT
TO FRONT DRIVE,
(SEE FIGURE 8-3)
8-24 544D 91364001

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS
Figure 8-4 Rear Drive Circuit (Continued)
REAR DRIVE HOSE CLAMP LOCATIONS
91364001 544D 8-25

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS

1 91163054 1 TUBE ASSY
4 88591204 5 O-RING
6 84718700 1 HOSE ASSY
11 83201135 8 HEX HD CAPSCREW, 7/16-14X1-1/2
12 88551012 16 LOCKWASHER, 7/16
13 91083106 4 O-RING
14 91163201 1 TUBE ASSY
16 88591207 1 O-RING
20 91083266 1 TUBE ASSY
21 88591207 5 O-RING
22 84718739 1 HOSE ASSY
23 91163055 1 HOSE ASSY
25 91163053 1 TUBE ASSY
26 91163052 1 TUBE ASSY
27 88591508 8 O-RING
28 91163122 1 TUBE ASSY
30 84718740 1 HOSE ASSY
31 84718741 1 HOSE ASSY
32 91163133 1 TUBE ASSY
34 80933066 4 O-RING
36 83201115 16 HEX HD CAPSCREW, 3/8-16X1-1/4
37 88591206 1 O-RING
39 Ref REAR DRIVE MOTOR, (see Figure 9-21 for details)
40 91123092 8 STUD
41 85401340 8 HARDENED WASHER
42 91083449 8 HEX NUT
43 91163042 1 TUBE ASSY
45 91163134 1 TUBE ASSY
46 91163055 1 TUBE ASSY
47 91163041 1 TUBE ASSY
49 88551011 4 LOCKWASHER, 3/8
8-26 544D 91364001

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS

50 91213002 2 CLAMP SET
51 88201023 4 HEX HD CAPSCREW, 3/8-16X1-3/4
53 91163069 2 CLAMP HALF
54 91166055 1 RH TUBE SUPPORT, (shown)
91166056 1 LH TUBE SUPPORT
55 91163054 1 TUBE ASSY
57 83201155 8 HEX HD CAPSCREW, 7/16-14X3/4
59 84718615 1 HOSE ASSY
60 84718614 1 HOSE ASSY
62 2220628 1 REDUCING ADAPTER, (includes item 21)
63 84717304 1 HOSE ASSY
64 77133447 1 HOSE ASSY
66 91163098 1 TUBE ASSY
68 84718425 1 HOSE ASSY
69 88561002 2 FLAT WASHER, 1/4
71 88551009 2 LOCKWASHER, 1/4
72 84718355 1 HOSE ASSY
73 77133279 7 CLAMP SET
74 77133306 3 STACK BOLT
77 77133390 4 SAFETY CLIP
78 90027187 12 NYLON TIE, (not shown), (six needed per side for rear drive hoses)
79 84718751 1 HOSE ASSY
80 84718752 1 HOSE ASSY
82 90023159 2 O-RING
91364001 544D 8-27

S/N 0355141 thru 0455362
HYDRAULIC CIRCUITS
SEE
FIGURE 8-2,
SEE
FIGURE 8-1,
ITEM 6
TO FLOOR PLATE,
(SEE FIGURE 7-1,
ITEM 48)
TO FRONT DRIVE,
(SEE FIGURE 8-3)
8-28 544D 91364001

S/N 0355141 thru 0455362
HYDRAULIC CIRCUITS
SEE FIGURE
8-1 FOR
MOUNTING
HARDWARE
91364001 544D 8-29

S/N 0355141 thru 0455362
HYDRAULIC CIRCUITS

1 84719447 2 HOSE ASSY
4 88591204 6 O-RING
6 84718700 1 HOSE ASSY
11 83201135 8 HEX HD CAPSCREW, 7/16-14X1-1/2
12 88551012 16 LOCKWASHER, 7/16
13 91083106 4 O-RING
14 91163201 1 TUBE ASSY
16 88591207 1 O-RING
20 91083266 1 TUBE ASSY
21 88591207 5 O-RING
22 84718739 1 HOSE ASSY
23 90023159 2 O-RING, (one each side)
25 91163053 1 TUBE ASSY
26 91163052 1 TUBE ASSY
27 88591508 10 O-RING
28 91163122 1 TUBE ASSY
30 84718740 1 HOSE ASSY
31 84718741 2 HOSE ASSY
32 91163133 1 TUBE ASSY
34 80933066 4 O-RING
36 83201115 16 HEX HD CAPSCREW, 3/8-16X1-1/4
37 88591206 1 O-RING
39 Ref REAR DRIVE MOTOR, (see Figure 9-21 for details)
40 91123092 8 STUD
41 85401340 8 HARDENED WASHER
42 91083449 8 HEX NUT
43 91163042 1 TUBE ASSY
45 91163134 1 TUBE ASSY
46 91163055 1 TUBE ASSY
47 91163041 1 TUBE ASSY
49 88551011 4 LOCKWASHER, 3/8
8-30 544D 91364001

S/N 0355141 thru 0455362
HYDRAULIC CIRCUITS

50 91213002 2 CLAMP SET
53 91163069 2 CLAMP HALF
54 91166055 1 RH TUBE SUPPORT
91166056 1 LH TUBE SUPPORT
55 91163054 1 TUBE ASSY
57 83201155 8 HEX HD CAPSCREW, 7/16-14X3/4
59 84718615 1 HOSE ASSY
60 84718614 1 HOSE ASSY
62 2220628 1 REDUCING ADAPTER, (includes item 21)
63 84717304 1 HOSE ASSY
64 77133447 1 HOSE ASSY
66 91163098 1 HOSE ASSY
68 77133196 1 HOSE ASSY
70 84718355 1 HOSE ASSY
71 77133279 7 CLAMP SET
72 77133306 3 STACK BOLT
76 90027187 12 NYLON TIE, (not shown), (six needed per side for rear drive hoses)
91364001 544D 8-31

S/N 0160000192 & After
HYDRAULIC CIRCUITS
2 1
99 99
2
99 7
8
12 18
13
1 17
4
5 15 19 45
3 92 16
65 17
10
6
93
16 44
9 17 69 43
9 91 66 67 17
13
95 12
11 42
31
23
22 3332 17 37
36 41
28 15
21 27 40
92 25 16
20 17 1
94 26 2
16 2
80 24 38
25 92
51 67
29 15 69 31
66 94
25 65 25 33 32
25 24
73 39
28 1 34 8
20 27 7
4
74 26 92 5
44
20 68 72 35 91
SEE
FIGURE 8-1,
27 10
ITEM 6
76 71 6 93
62 75 40
33 9
89 90 77 9
25
88 11
80
64
85 45
49 63 26 42
27 71
82
88 86
81
33 71 43 41
79 68
83 68
72 27
71 78
30
84 47
71 30
30 50 85
71
TO
FLOORPLATE,
48 (SEE FIGURE 7-1, 86
ITEM 6) 46
87
27 70
TO FRONT DRIVE, PAP21430
26 (SEE FIGURE 8-3)
8-32 544D 91364001

S/N 0160000192 & After
HYDRAULIC CIRCUITS
52
53 52
54 53
55 54
56 55
56 57
60 58
59
SEE FIGURE
8-1 FOR
MOUNTING
HARDWARE
52
53 57
52 58
54
53 59
55
54
56
55
56
60
PAP21440
91364001 544D 8-33

S/N 0160000192 & After
HYDRAULIC CIRCUITS

2 80623016 6 BULKHEAD ADAPTER
3 91406099 1 RIGHT TUBE SUPPORT BRACKET
5 88551011 4 LOCKWASHER, 3/8
6 84721053 2 HOSE ASSY
7 84719170 2 GREASING HOSE
8 84721052 2 GREASING HOSE
9 2220574 4 ADAPTER
10 Ref UPPER KING PIN, (see Figure 1-2 for details)
11 Ref LOWER KING PIN, (see Figure 1-2 for details)
12 77133497 2 CLAMP SET
15 77133053 4 CLAMP SET
18 91553052 1 RIGHT CASE DRAIN TUBE
19 91403462 1 RIGHT PRESSURE TUBE
20 84719447 2 HOSE ASSY
21 91403463 1 RIGHT PRESSURE TUBE
22 Ref RH REAR DRIVE MOTOR, (see Figure 9-21 for details)
23 90027187 20 NYLON TIE
25 88591204 6 O-RING
26 83201135 16 HEX HD CAPSCREW, 7/16-14X1-1/2
27 88551012 16 LOCKWASHER, 7/16
28 84712737 4 FLANGE HALF
29 91553055 1 LEFT TUBE ASSY
30 91083106 4 O-RING
33 88591207 5 O-RING
34 91406098 1 LEFT TUBE SUPPORT BRACKET
35 Ref LH REAR DRIVE MOTOR, (see Figure 9-21 for details)
36 91553053 1 RIGHT TUBE ASSY
37 91553054 1 LEFT CASE DRAIN TUBE
38 91403466 1 LEFT PRESSURE TUBE
39 91403467 1 LEFT PRESSURE TUBE
40 84718739 1 HOSE ASSY
41 84718740 1 HOSE ASSY
42 84719416 1 HOSE ASSY
43 84718355 1 HOSE ASSY
44 84718741 1 HOSE ASSY
45 84719415 1 HOSE ASSY
46 84717304 1 HOSE ASSY
47 91163122 1 TUBE ASSY
48 91163201 1 TUBE ASSY
8-34 544D 91364001

S/N 0160000192 & After
HYDRAULIC CIRCUITS

51 Ref SOLENOID VALVE ASSY, (see Figure 9-11 for details)
52 77133279 10 CLAMP SET
53 77133306 6 STACK BOLT
58 91303049 2 HOSE SUPPORT
60 80933123 2 CLAMP SET
62 84718700 1 HOSE ASSY
63 2220497 1 ADAPTER
64 88591206 1 O-RING
65 91063040 2 CLAMP SET
68 88591508 8 O-RING
69 88261039 8 SOCKET BUTTON HD CAPSCREW, 3/8-16X2
71 84712738 10 FLANGE HALF
72 83201155 8 HEX HD CAPSCREW, 7/16-14X1-3/4
75 91083266 1 TUBE ASSY
80 77133196 1 HOSE ASSY
86 77133447 1 HOSE ASSY
88 91163098 1 TUBE ASSY
91 90023159 2 O-RING
92 80933066 4 O-RING
93 2220612 2 ELBOW, 90 DEGREE
94 2220473 2 ELBOW, 90 DEGREE
95 14403323 AR NEVER SEEZE LUBE
99 14404595 AR MEGAPLEX GREASE
91364001 544D 8-35

HYDRAULIC CIRCUITS
Figure 8-5 Service/Parking Brake
TO PARK BRAKE
TO SERVICE BRAKE
8-36 544D 91364001

HYDRAULIC CIRCUITS
Figure 8-5 Service/Parking Brake

2 91143172 1 TEST FITTING
4 84719115 1 HOSE ASSY
5 84719847 1 HOSE ASSY
6 77133136 3 CLAMP SET
9 Ref ELBOW, 90 DEGREE, (includes item 10), (see Figure 7-1 for details)
10 Ref O-RING, (see Figure 7-1 for details)
11 Ref SOLENOID VALVE ASSY, (see Figure 7-1 for details)
12 Ref BRAKE VALVE ASSY, (see Figure 7-1 for details)
13 Ref COPPER GASKET, (see Figure 7-1 for details)
14 Ref STRAIGHT THREAD ADAPTER, (see Figure 7-1 for details)
16 77133168 2 CLAMP SET
17 77133389 2 STACKING BOLT
91364001 544D 8-37

Before S/N 0160024648
HYDRAULIC CIRCUITS
Figure 8-6 Boom Hydraulics Sub-Assy
102 106
104
102
101
18
5 1
12
10
25 4 105
8
5 201
9
2
20 4
21
103 6
9
19
11
26
25
102 10
101
19 8
25
22
18
107
13
15
16
3
14 108
17
PX0570
8-38 544D 91364001

Before S/N 0160024648
HYDRAULIC CIRCUITS

91165007 1 BOOM HYDRAULICS SUB - ASSY, (includes items 1 thru 26) J
1 91166032 1 HYDRAULICS CARRIER
2 91166067 1 HYDRAULICS CARRIER
3 91363203 1 HOSE CARRIER
4 91163057 1 TUBE ASSY
5 91163058 1 TUBE ASSY
6 91163059 1 TUBE ASSY
7 91163060 1 TUBE ASSY
8 84718959 2 HOSE ASSY
9 2230025 4 ADAPTER
10 90027187 4 TIE WRAP
12 91083217 6 TUBE CLAMP
13 77133139 6 CLAMP SET
15 77133389 3 STACK BOLT
17 77133177 3 HEX HD CAPSCREW, 5/16-18X1-3/8
18 88261030 8 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4
19 88521306 8 LOCKNUT, 3/8-16
21 88551011 2 LOCKWASHER, 3/8
22 88561109 4 FLAT WASHER, 3/8
25 88561004 12 FLAT WASHER, 3/8
26 14404793 AR MYSTIC TETRIMOLY GREASE
102 88551011 10 LOCKWASHER, 3/8
103 91161172 1 GUIDE BRACKET
104 91161173 1 BRACKET
105 88501006 4 HEX NUT, 3/8-16
108 88521408 2 HEX LOCKNUT, 1/2-20
91364001 544D 8-39

S/N 0160024648 & After
HYDRAULIC CIRCUITS
106
102
104 101
102
24
1
22
1 23
22
301
1
22
1
7
28
1 105
22 27
201
26
1
14 22 1
20 1 7
25
14 22 29
19
1 1
3 18
4 6 5 1
5 7
14
103 20 14
20 31 5
8 4
21 1
3
31
5
19
102
101
107
25 30
26
1
9
12
13
10
108
1 PAP21600
11
8-40 544D 91364001

S/N 0160024648 & After
HYDRAULIC CIRCUITS

0275822 1 BOOM HYDRAULICS SUB-ASSY, (includes items 1 thru 31) D
1 0100011 AR LOCTITE® 242TM
3 3900232 16 BUTTON HD CAPSCREW, 3/8-16X1-1/4
4 4711600 16 NARROW WASHER, 3/8
5 4751600 32 WIDE WASHER, 3/8
6 4761600 2 WASHER, 3/8
7 2230025 8 ADAPTER
9 77133139 6 CLAMP SET
11 77133177 3 HEX HD CAPSCREW, 3/8-24X1-3/4
12 77133389 3 BOLT
14 84718959 4 HOSE ASSY
18 0651624 2 HEX HD CAPSCREW, 3/8-24-3
19 88521306 16 HEX LOCKNUT, 3/8-16
20 90027187 8 TIE STRAP
23 91163057 1 TUBE ASSY
24 91163058 1 TUBE ASSY
25 91163059 2 TUBE ASSY
26 91163060 2 TUBE ASSY
27 91163061 1 TUBE ASSY
28 91163062 1 TUBE ASSY
29 91166032 1 HYDRAULIC CARRIER
30 91166067 1 HYDRAULIC CARRIER
102 4761600 10 LOCKWASHER, 3/8
103 91161172 1 GUIDE BRACKET
104 91161173 1 BRACKET
105 3311601 4 HEX NUT, 3/8-16
108 88521408 2 HEX LOCKNUT, 1/2-20
91364001 544D 8-41

S/N 0160024648 thru 0160037689
HYDRAULIC CIRCUITS
Figure 8-7 Auxiliary Hydraulics
11
12
14
38
39
40
42
43
36
37
20 2-FRONT
21 3 1 2
4 10 33
2 2
5 34
6 111 115 35
13 7 41
22 8
25
27
13
23
24 114
27
113
118
112 116
204 202
220 204 PX0610
8-42 544D 91364001

S/N 0160024648 thru 0160037689
HYDRAULIC CIRCUITS

1 84719018 2 HOSE ASSY
3 91166068 2 HOSE ASSY
4 91123054 2 COMPRESSION SPRING
5 91121134 2 SPRING RETAINER
6 88501008 2 HEX NUT, 1/2
7 88501108 2 JAM NUT, 1/2
8 2230044 2 ADAPTER
10 84719455 2 HOSE ASSY
11 3423301 1 HOSE SHEAVE PIN
13 2230025 2 ADAPTER
20 84718637 1 HOSE ASSY
21 84718943 1 HOSE ASSY
22 91403414 1 ADAPTER
23 91403413 1 ADAPTER
24 91043125 1 DUST PLUG
25 91043126 1 DUST CAP
27 2220651 2 ADAPTER
33 91566043 1 HOSE GUIDE BRACKET
34 88201034 3 HEX HD CAPSCREW, 3/8-16X7/8
35 88551011 3 LOCKWASHER, 3/8
36 88201074 1 HEX HD CAPSCREW, 1/2-13X3-1/4
37 88551013 1 LOCKWASHER, 1/2
41 88561004 3 FLAT WASHER, 3/8
112 84718685 1 HOSE ASSY
113 84718686 1 HOSE ASSY
114 91163096 1 TUBE ASSY
115 91163097 1 TUBE ASSY
116 90027187 2 NYLON TIE
202 8765204 1 ELBOW, 90 DEGREE
220 2220471 1 ADAPTER
91364001 544D 8-43

S/N 0160037689 & After
HYDRAULIC CIRCUITS
18
13 19
10
11
29 12
30 20
31 21
22
23
24 24 32
26 25
27 28
VIEW B-B
VIEW A-A
FRONT PLATE REMOVED B
FOR CLARITY
13
2-FRONT
B
3 1 2
4 9 14
5 2 15 2
6 16
7 2 116 17
8
115
117
A
112
113 102
204 202
220 204
PAP21590
8-44 544D 91364001

S/N 0160037689 & After
HYDRAULIC CIRCUITS

1001100466 1 BOOM AUXILIARY HYDRAULIC INSTALLATION, (includes items 1 thru 31) B
1 84719018 2 HOSE ASSY
3 91166068 2 HOSE ASSY
6 88501008 2 HEX NUT, 1/2
7 88501108 2 JAM NUT, 1/2
8 2230044 2 ADAPTER
9 84719455 2 HOSE ASSY
13 1001100465 2 HOSE ASSY
15 0641607 3 HEX HD CAPSCREW, 3/8-16X7/8
16 4761600 3 LOCKWASHER, 3/8
17 4751600 3 FLAT WASHER, 3/8
18 0641826 1 HEX HD CAPSCREW, 1/2-13X3-1/4
19 4761800 1 LOCKWASHER, 1/2
24 2180849 2 ADAPTER
25 91403413 1 ADAPTER
26 91403414 1 ADAPTER
27 91043126 1 DUST CAP
28 91043125 1 DUST PLUG
29 1001098425 1 BRACKET
30 0641612 2 HEX HD CAPSCREW, 3/8-16X1-1/2
31 8305645 2 HEX LOCKNUT, 3/8-16
32 14404793 AR MYSTIK TETRIMOLY GREASE hai
102 90027187 2 NYLON TIE
113 84718685 1 HOSE ASSY
115 91163096 1 TUBE ASSY
116 91163097 1 TUBE ASSY
117 84718686 1 HOSE ASSY
202 8765204 1 ELBOW, 90 DEGREE
220 2220471 1 ADAPTER
91364001 544D 8-45

HYDRAULIC CIRCUITS
Figure 8-8 Lift Cylinder
8-46 544D 91364001

HYDRAULIC CIRCUITS

1 Ref LIFT CYLINDER ASSY, (see Figure 9-3 for details)
2 88591207 6 O-RING
4 91163220 1 TUBE ASSY
5 91163219 1 TUBE ASSY
6 84718893 1 HOSE ASSY
7 84718894 1 HOSE ASSY
11 91163218 1 TUBE ASSY
12 91163217 1 TUBE ASSY
13 84718948 2 HOSE ASSY
15 77133136 3 CLAMP
16 88201023 2 HEX HD CAPSCREW, 5/16-1-3/4, GR5
19 77133306 1 STACK BOLT
91364001 544D 8-47

HYDRAULIC CIRCUITS
Figure 8-9 Crowd Cylinder
8-48 544D 91364001

HYDRAULIC CIRCUITS

1 Ref CROWD CYLINDER ASSY, (see Figure 9-2 for details)
2 88591207 2 O-RING
4 84718684 2 HOSE ASSY
5 91053413 2 HOSE SUPPORT
7 91163095 1 TUBE ASSY
8 91163094 1 TUBE ASSY
10 77133136 4 CLAMP SET
13 77133306 2 STACK BOLT
17 91161197 1 CROWD CYLINDER SUPPORT
19 4761800 2 LOCKWASHER, 1/2
20 88501008 2 HEX NUT, 1/2-13
21 88591206 2 O-RING
22 4711800 2 FLAT WASHER, 1/2, (S/N 0160037689 & After)
91364001 544D 8-49

HYDRAULIC CIRCUITS
Figure 8-10 Tilt Cylinder & Tilt Compensating Cylinder
8-50 544D 91364001

HYDRAULIC CIRCUITS
Figure 8-10 Tilt Cylinder & Tilt Compensating Cylinder

1 Ref TILT CYLINDER ASSY, (see Figure 9-1 for details)
2 88591206 4 O-RING
6 84718632 2 HOSE ASSY
7 Ref BOOM HYDRAULICS SUB-ASSY, (see Figure 8-6 for details)
14 Ref COMPENSATING CYLINDER, (see Figure 9-4 for details)
18 88561004 3 FLAT WASHER, 3/8
19 88551011 3 LOCKWASHER, 3/8
20 84719455 2 HOSE ASSY
21 2230044 2 ELBOW, 90 DEGREE
22 91166068 2 HOSE TAKE-UP WELDMENT
25 88501008 2 HEX NUT, 1/2-13
26 88501108 2 JAM NUT, 1/2-13
27 84719018 2 HOSE ASSY
29 88551013 1 LOCKWASHER, 1/2
30 91163166 1 TUBE ASSY
31 91163167 1 TUBE ASSY
33 88591207 2 O-RING
35 84718684 2 HOSE ASSY
91364001 544D 8-51

HYDRAULIC CIRCUITS
Figure 8-11 Sway Cylinder
8-52 544D 91364001

HYDRAULIC CIRCUITS

2 4761600 3 LOCKWASHER, 3/8
3 Ref SWAY CYLINDER VALVE, (see Figure 9-19 for details)
4 88591012 2 O-RING
6 84719040 2 HOSE ASSY
8 2220618 2 ADAPTER
10 88591207 2 O-RING
11 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-14 for details)
12 77133168 3 CLAMP SET
14 77133177 2 HEX HD CAPSCREW, 5/16-18X1-3/8
91364001 544D 8-53

S/N 0355001 thru 0455362 &
Figure 8-12 Steering Circuit
TO FLOORPLATE,
(SEE FIGURE 7-1,
ITEM 53)
TO TANK,
(SEE FIGURE 8-2)
TO FLOORPLATE,
(SEE FIGURE 7-1,
ITEM 55)
TO MAIN
CONTROL VALVE,
(SEE FIGURE 8-1)
8-54 544D 91364001

S/N 0355001 thru 0455362 &

1 84718672 1 HOSE ASSY, (tank)
3 88591205 6 O-RING
7 84719042 1 HOSE ASSY, (left)
8 84718951 1 HOSE ASSY, (pressure)
9 84719057 1 HOSE ASSY, (right)
10 Ref STEERING COLUMN, (see Figure 7-3 for details)
11 Ref STEERING CONTROL UNIT, (see Figure 7-3 for details)
12 88591203 1 O-RING
14 84718673 1 HOSE ASSY
16 91143354 2 TUBE ASSY
19 91033138 4 CLAMP SET
20 90022042 2 HOSE ASSY
22 88591204 2 O-RING
24 84718202 2 HOSE ASSY
25 90027187 4 TIE WRAP
26 2220602 2 RUN TEE, (includes item 3)
91364001 544D 8-55

S/N 0160000976 thru 0160001769
HYDRAULIC CIRCUITS excluding 0160001766
TO FLOOR PLATE, (SEE

FIGURE 7-1,
ITEM 53)
TO TANK,
(SEE FIGURE 8-2)
TO
FLOORPLATE,
(SEE FIGURE 7-1,
ITEM 57)
TO MAIN CONTROL
VALVE, (SEE
FIGURE 8-1)
8-56 544D 91364001

S/N 0160000976 thru 0160001769
excluding 0160001766 HYDRAULIC CIRCUITS

1 84718672 1 HOSE ASSY, (tank)
3 88591205 6 O-RING
7 84719977 1 HOSE ASSY, (left)
9 84719057 1 HOSE ASSY, (right)
12 88591203 1 O-RING
14 84718860 1 HOSE ASSY
16 91143354 2 TUBE ASSY
19 91033138 4 CLAMP SET
20 90022042 2 HOSE ASSY
22 88591204 2 O-RING
24 84718202 2 HOSE ASSY
25 90027187 4 TIE WRAP
91364001 544D 8-57

S/N 0160001770 & After
HYDRAULIC CIRCUITS including 0160001766
TO FLOORPLATE,
(SEE FIGURE 7-1,
ITEM 53)
8-58 544D 91364001

S/N 0160001770 & After
including 0160001766 HYDRAULIC CIRCUITS

1 84718672 1 HOSE ASSY
5 88591205 7 O-RING
7 84721060 1 HOSE ASSY, (Before S/N 0160035037 including 0160035922)
1001093469 1 HOSE ASSY, (S/N 0160035037 & After excluding 0160035922)
12 88591203 3 O-RING
15 Ref FLOW DIVIDER, (see Figure 9-9 for details)
17 0641412 8 HEX HD CAPSCREW, 1/4-20X1-1/2
19 80933123 2 CLAMP SET
21 88591204 2 O-RING
22 84718692 1 HOSE ASSY
23 2220385 2 RUN TEE
24 2220618 1 ADAPTER
25 84718189 2 HOSE ASSY
26 90027187 12 TIE WRAP
29 84717594 2 HOSE ASSY
91364001 544D 8-59

HYDRAULIC CIRCUITS
Figure 8-13 Joystick Circuit
TO SOLENOID VALVE,
TO FLOORPLATE,
8-60 544D 91364001

HYDRAULIC CIRCUITS
Figure 8-13 Joystick Circuit

1 88261017 4 SOCKET BUTTON HD CAPSCREW, 1/4-20X7/8, GR5
2 Ref JOYSTICK, (see Figure 7-5 for details)
3 88521304 4 HEX LOCKNUT, 1/4-20
4 88591204 10 O-RING
6 84717519 1 HOSE ASSY, (crowd in)
7 84718735 1 HOSE ASSY, (return)
8 77133197 1 HOSE ASSY, (lift down)
9 84718377 1 HOSE ASSY, (crowd out)
11 91143187 3 CABLE SEAL
12 77363126 1 HOSE ASSY, (lift up)
13 90206196 AR TRIM-LOK
14 77143003 2 WHIZ-LOCK SCREW, 5/16-18X5/8
15 91363002 1 COVER
16 90027187 AR TIE WRAP
21 4460476 1 WEATHER PACK SHROUD
91364001 544D 8-61

S/N 0355001 thru 0355496
HYDRAULIC CIRCUITS
Figure 8-14 Stabilizer Cylinder
SEE FIGURE 8-16,

FOR CLAMP INFO
TO HYDRAULIC TANK,
(SEE FIGURE 8-2,
ITEM 34)
8-62 544D 91364001

S/N 0355001 thru 0355496
HYDRAULIC CIRCUITS

2 77133209 2 HEX HD CAPSCREW, 1/4-20X1-3/8
4 77133893 1 CLAMP SET
5 Ref STABILIZER CYLINDER ASSY, (see Figure 9-7 for details)
7 88591205 2 O-RING
9 84717560 1 HOSE ASSY
10 84718631 1 HOSE ASSY
12 91161083 1 STABILIZER LUG, (includes item 13)
13 91163018 1 BUSHING
14 88501006 2 HEX NUT, 3/8-16
15 91366014 1 VALVE MOUNTING BRACKET
17 77143006 2 WHIZ-LOCKNUT, 5/16
19 88551011 2 LOCKWASHER, 3/8
20 83201073 2 HEX HD CAPSCREW, 3/8-16X4 1/2, GR5
91364001 544D 8-63

S/N 0355497 thru 0455362 &
HYDRAULIC CIRCUITS 0160000192 & After
SEE FIGURE
8-16, FOR
CLAMP INFO
TO HYDRAULIC TANK,
(SEE FIGURE 8-2,
ITEM 34)
8-64 544D 91364001

S/N 0355497 thru 0455362 &
0160000192 & After HYDRAULIC CIRCUITS

2 91163018 1 BUSHING
3 77133209 2 HEX HD CAPSCREW, 1/4-20X1-3/8
5 77133893 1 CLAMP SET
6 Ref STABILIZER CYLINDER ASSY, (see Figure 9-7 for details)
8 88591205 2 O-RING
10 84719378 1 HOSE ASSY
12 91161083 1 STABILIZER LUG, (includes item 2)
13 88501006 2 HEX NUT, 3/8-16
14 91366014 1 VALVE MOUNTING BRACKET
16 77143006 2 WHIZ-LOCKNUT, 5/16
18 4761600 2 LOCKWASHER, 3/8
20 84717556 1 HOSE ASSY
91364001 544D 8-65

S/N 0355001 thru 0455362 &
Figure 8-15 Outrigger Cylinder
8-66 544D 91364001

S/N 0355001 thru 0455362 &

1 Ref OUTRIGGER CYLINDER ASSY, (see Figure 9-8 for details)
4 88551011 6 LOCKWASHER, 3/8
5 88591012 4 O-RING
6 88591204 4 O-RING
8 84718737 4 HOSE ASSY
9 2230024 4 BULKHEAD UNION, 9/16-18X3/8, TUBE
10 84718738 4 HOSE ASSY
11 91163128 1 TUBE ASSY
12 91163127 1 TUBE ASSY
13 91163126 1 TUBE ASSY
14 91163125 1 TUBE ASSY
15 77133168 7 CLAMP SET, (4 not illustrated)
16 77133140 4 COVER PLATE, (2 not illustrated)
17 77133177 4 HEX HD CAPSCREW, 5/16-18X1-3/8, (2 not illustrated)
18 77133390 3 SAFETY CLIP, (2 not illustrated)
19 77133389 3 STACK BOLT, (2 not illustrated)
20 88501008 3 HEX NUT, 1/2-13
21 88551013 3 LOCKWASHER, 1/2
23 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-23 for details)
24 88591207 4 O-RING
27 88591209 3 O-RING
29 88591207 1 O-RING
31 84719224 1 HOSE ASSY
32 84718680 1 HOSE ASSY
35 91163246 2 ORIFICE FITTING, (port C2)
36 84718682 2 HOSE ASSY
37 84718696 1 HOSE ASSY
38 84718695 1 HOSE ASSY
91364001 544D 8-67

S/N 0160000976 & After
HYDRAULIC CIRCUITS
8-68 544D 91364001

S/N 0160000976 & After
HYDRAULIC CIRCUITS

1 Ref OUTRIGGER CYLINDER, (see Figure 9-8 for details)
4 88551011 6 LOCKWASHER, 3/8
5 88591012 4 O-RING
6 88591204 4 O-RING
8 84718737 4 HOSE ASSY
9 2230024 4 BULKHEAD UNION, 9/16-18X3/8, TUBE
10 84718738 4 HOSE ASSY
11 91553035 1 TUBE ASSY
12 91553034 1 TUBE ASSY
13 91553033 1 TUBE ASSY
14 91553032 1 TUBE ASSY
15 77133168 7 CLAMP SET
17 77133177 4 HEX HD CAPSCREW, 5/16-18X1-3/8
19 77133389 3 STACK BOLT
20 88501008 3 HEX NUT, 1/2-13
21 88551013 3 LOCKWASHER, 1/2
23 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-23 for details)
24 88591207 4 O-RING
27 88591209 3 O-RING
29 88591207 1 O-RING
31 84719224 1 HOSE ASSY
32 84718680 1 HOSE ASSY
35 91163246 2 ORIFICE FITTING, (port C2)
36 84719984 2 HOSE ASSY
37 84719976 2 HOSE ASSY
91364001 544D 8-69

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS
Figure 8-16 Hose Clamp Locations, (rear)
VIEW SHOWN LOOKING UP AT

FRAME FROM UNDER MACHINE
8-70 544D 91364001

S/N 0355001 thru 0355140
HYDRAULIC CIRCUITS

1 77133279 1 CLAMP SET, 1-1
2 77133168 1 CLAMP SET, 1/2-1/2
3 77133306 5 STACK BOLT
5 77133177 4 BOLT
7 80933123 4 CLAMP SET
8 77133139 2 CLAMP SET, 5/8-5/8
9 77133136 1 CLAMP SET, 3/4-3/4
11 88201023 2 BOLT
12 91083240 1 CLAMP SET, 5/8-1/2
13 80933140 3 CLAMP SET
91364001 544D 8-71

S/N 0355141 thru 0455362 &
SEE SECTION
C
C-C
SEE SECTION
CAB SIDE H-H
D
SEE SECTION
D-D
H
C
H
D
SEE SECTION
E-E E E
SEE SECTION
F-F F
G
SEE SECTION
G-G F
TANK SIDE G

FRAME FROM UNDER MACHINE
2 1 2 1
6
7
3
4 6 6
5 7 7
8 8
TANK SIDE 9 SECTION C-C
SECTION D-D SECTION E-E
SECTION H-H
9 1
2 1
3
3 4
6 5
7 8
8 G-G
SECTION F-F SECTION
8-72 544D 91364001

S/N 0355141 thru 0455362 &

1 80933123 4 CLAMP SET, 13/16-1/2
2 80933140 3 CLAMP SET, 13/16-1/2
3 77133306 3 STACK BOLT
5 77133177 2 BOLT
7 88201023 4 BOLT
9 77133139 2 CLAMP SET 5/8+-5/8
91364001 544D 8-73

S/N 0160000976 & After
HYDRAULIC CIRCUITS
SEE
SECTION C
C-C
CAB SIDE SEE
D SECTION
H-H
SEE
H SECTION
D-D
C
H
D
SEE E E
SECTION
E-E

SEE FRAME FROM UNDER MACHINE
SECTION F
F-F G
SEE
SECTION
G-G F
TANK SIDE
G
VIEW K-K
2 1
CAB SIDE 2
7 11 12 1
6 7 3
8
10 7
3 11 8
4 15 9
5 16
9
TANK SIDE SECTION D-D SECTION E-E
13
SECTION H-H
SECTION C-C
1 1
2 13
3
3 4
4 5
5 9
9
SECTION G-G
SECTION F-F
PAP21400
8-74 544D 91364001

S/N 0160000976 & After
HYDRAULIC CIRCUITS

1 80933123 4 CLAMP SET, 13/16-1/2
2 80933140 3 CLAMP SET, 13/16-5/8
3 77133306 4 STACK BOLT
5 77133177 2 BOLT
8 88201023 3 BOLT
10 77133389 1 STACK BOLT
11 77133168 2 CLAMP SET, 1/2-1/2
12 77133139 1 CLAMP SET, 5/8-5/8
15 86621230 1 CLAMP
91364001 544D 8-75

HYDRAULIC CIRCUITS
8-76 544D 91364001

SECTION 9
HYDRAULIC COMPONENTS
91364001 544D
Before S/N 0160033224
Figure 9-1 Tilt Cylinder
21
24
3
26
22
2
5
4
1
6 7
8
9
7
10
2
11
12
13
14 15 16
17 18
19
20
25
27
K1 23
PAP19660
9-2 544D 91364001

Before S/N 0160033224

91143214 1 TILT CYLINDER ASSY, (includes items 1 thru 20) F
1 91404352 2 BUSHING
3 91123089 1 COUNTERBALANCE VALVE
91034276 1 COUNTERBALANCE VALVE SEAL KIT
4 91144023 1 CASE ASSY
5 91144017 1 CAPSCREW, #8X32X0.375
6 91034153 1 LOCKNUT, (torque 1300-1350 lb-ft)
11 91034139 1 PISTON
13 Use Kit K1 1 BACK-UP RING
14 91144024 1 GLAND
16 Use Kit K1 1 STEP SEAL
17 Use Kit K1 1 U-CUP
19 91144025 1 ROD ASSY
20 91144479 1 BUSHING
22 91146052 1 PIN WELDMENT
24 88551013 1 LOCKWASHER, 1/2
25 88561111 2 FLAT WASHER, 1/2
27 83201123 2 HEX HD CAPSCREW, 1/2-13X1, (nylok)
K1 91144004 1 SEAL KIT, (includes items 7, 8, 9, 10, 12, 13 & 15 thru 18)
91364001 544D 9-3

S/N 0160033224 thru 0160037688
21
24
3
26
1
22
2 28
2
4
1
6 7
8
7
10
2
11
12
13
14 15 16
17 18
5 19
1
25
27
K1 23
PAP17850
9-4 544D 91364001

S/N 0160033224 thru 0160037688

91343231 1 TILT CYLINDER ASSY, (includes items 1 thru 19) B
1 70022508 3 BUSHING
3 91123089 1 COUNTERBALANCE VALVE
4 70022117 1 CASE ASSY
5 70022119 2 LOCKING INSERT
6 8035322 1 LOCKNUT
11 70022536 1 PISTON ASSY
14 70022537 1 ROD BEARING ASSY
16 Use Kit K1 1 BUFFER SEAL
18 Use Kit K1 1 ROD WIPER
19 70022118 1 ROD ASSY
24 4761800 1 LOCKWASHER, 1/2
25 4711800 2 FLAT WASHER, 1/2
27 83201123 2 HEX HD CAPSCREW, 1/2-13X1, (nylok)
28 14403323 AR NEVER SEEZE LUBE
K1 70022538 1 SEAL KIT, (includes items 7, 8, 10, 12, 13 & 15 thru 18)
91364001 544D 9-5

S/N 0160037689 & After
1
19
7
8 18
7
1
19
2
6
15
11
15
9
3
10
12
17
16
13
14
17
7
K1
21
22 1
20
PAP17770
9-6 544D 91364001

S/N 0160037689 & After

1001098136 1 TILT CYLINDER ASSY, (includes items 1 thru 17) F
1 91563244 4 BUSHING
2 70022121 1 TUBE WELDMENT
3 70022122 1 PISTON
4 70022123 1 HEAD GLAND, (torque to 300-400 lb-ft)
5 70022124 1 ROD WELDMENT
6 8036394 1 LOCKNUT, (torque to 1800-2000 lb-ft)
8 91123089 1 COUNTERBALANCE VALVE, (torque to 60-65 lb-ft)
11 Use Kit K1 1 DISO-PAC
12 Use Kit K1 1 POLYPAK
13 Use Kit K1 1 DZR SEAL
15 Use Kit K1 2 WEAR BAND
17 Use Kit K1 2 LOCKING INSERT
18 1001099579 1 PIN
20 Ref PIN WELDMENT, (see Figure 2-7 for details)
21 Ref FLAT WASHER, 1/2, (see Figure 2-7 for details)
22 Ref HEX HD CAPSCREW, 1/2-13X1, GR5, (see Figure 2-7 for details)
91364001 544D 9-7

S/N 0355001 thru 0455362 &
HYDRAULIC COMPONENTS 0160000192 thru 0160017472
19
18
19 1
4 5
6
7
5
3
8 9
10
19
11
12
21 13 13
14 15
16
17
20
19
K1
PAP21880
9-8 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160017472 HYDRAULIC COMPONENTS

91163225 1 CROWD CYLINDER, (includes items 1 thru 18 & 21) C
1 91164013 1 CASE ASSY
2 91164052 1 COUNTERBALANCE VALVE, (4600 PSI)
3 91124096 1 CAPSCREW
4 91034153 1 LOCKNUT
8 91164046 1 PISTON
10 91164047 1 SPACER
17 91164048 1 SHAFT ASSY
21 91164016 1 CYLINDER HEAD
K1 91164004 Ref SEAL KIT, (includes items 5, 6, 7, 9 & 11 thru 16)
91364001 544D 9-9

S/N 0160017525 & After
9
8
13
14
315
327
7 6
201 5
204 203
205 103
4 101
206 102
202 103
3 104
K1
K2
K3 316
327
PAP21650
9-10 544D 91364001

S/N 0160017525 & After

91553070 1 CROWD CYLINDER, (includes items 1 thru 206) A
1 7029756 1 BARREL ASSY
2 7029757 1 ROD ASSY
3 7029758 1 PISTON ASSY, (includes items 101 thru 104)
4 7029759 1 ROD BEARING ASSY, (includes items 201 thru 206)
5 91014066 1 NUT
6 7029760 1 CAPSCREW
7 7029761 1 STROKE LIMITER
8 7029762 1 VALVE BLOCK
13 7029765 1 O-RING
14 7029766 2 O-RING
101 Use Kit K1 or K3 1 PISTON SEAL
103 Use Kit K1 or K3 1 WEAR RING
201 Use Kit K2 or K3 1 ROD SEAL
202 Use Kit K2 or K3 1 BUFFER
203 Use Kit K2 or K3 1 WIPER
205 Use Kit K2 or K3 1 BACK-UP
315 91161136 1 CROWD CYLINDER PIN
316 91161137 1 CROWD CYLINDER PIN
327 88581149 4 SNAP RING
K1 7029981 1 PISTON SEAL KIT, (includes items 101 thru 104)

K2 7029982 1 ROD BEARING SEAL KIT, (includes items 201 thru 206)
K3 91164004 1 CYLINDER SEAL KIT, (includes items 101 thru 206)
91364001 544D 9-11

S/N 0355001 thru 0455362 &
25
24
23
3
21 22
2
1
5 6
7
8
6
10
11
12
13 14 15
16 17
18
23 20
24 19
25
K1
K2 22
PAP21890
9-12 544D 91364001

S/N 0355001 thru 0455362 &

91163008 2 LIFT CYLINDER, (includes items 1 thru 20) J
1 91164038 1 BUSHING
2 91164039 1 CASE ASSY
3 91164011 1 LOAD CONTROL VALVE
4 91144017 1 CAPSCREW
5 91034153 1 LOCKNUT
10 91164040 1 PISTON
18 91164042 1 SHAFT ASSY
20 91164043 1 BUSHING
23 91081313 2 PIN KEEPER
24 88551013 4 LOCKWASHER, 1/2
K1 91164005 1 SEAL KIT, (includes items 4, 6, 7, 8, 9, 11, 12, 14, 15, 16 & 17)
K2 91164037 1 LOAD CONTROL VALVE SEAL KIT
91364001 544D 9-13

S/N 0160017525 & After
7
8
401
532
529
6
530
531
104
201 101
204 202 102
205 104
4
206 3 103
203
2
K1
K2
K3
623
607
609 301 9
608
PAP21490
9-14 544D 91364001

S/N 0160017525 & After

91553069 1 LIFT CYLINDER, (includes items 1 thru 401) B
1 7029988 1 BARREL ASSY, (includes item 401)
2 7029989 1 ROD ASSY, (includes item 301)
5 91014066 1 NUT
7 91164011 1 VALVE
8 7029990 1 ORIFICE
203 Use Kit K2 or K3 1 BUFFER SEAL
205 Use Kit K2 or K3 1 BACK-UP
301 7029986 1 BUSHING
401 7029987 1 BUSHING
530 91081313 2 KEEPER
532 4761800 4 LOCKWASHER, 1/2
607 91081313 2 KEEPER
609 4761800 4 LOCKWASHER, 1/2

91364001 544D 9-15

S/N 0355001 thru 0455362
HYDRAULIC COMPONENTS & 0160000192 thru 0160032630
Figure 9-4 Compensating Cylinder
21
20 22
4
19 3
5 6
7 8
2 6
10
11
12
13 14 15
16 17
18
20
21 1 2
22
19
K1
PAP23000
9-16 544D 91364001

S/N 0355001 thru 0455362
& 0160000192 thru 0160032630 HYDRAULIC COMPONENTS

91143003 1 COMPENSATING CYLINDER, (includes items 1 thru 18) H
1 91144026 2 BUSHING
3 91144027 1 CASE ASSY
4 91144017 1 CAPSCREW, #8X32X0.375
10 91034139 1 PISTON
16 Use Kit K1 1 U-CAP
18 91144028 1 ROD ASSY
19 3423263 2 PIN
20 91081313 2 PIN KEEPER
21 88551013 4 LOCKWASHER, 1/2
91364001 544D 9-17

S/N 0160033224 & After
20
19 21
18 1
5 8
9
8
7
17
10
3
11
12
4 13 14
15 16
6 2
19
20 17 7
21
18
K1
PAP19380
9-18 544D 91364001

S/N 0160033224 & After

91343228 1 COMPENSATING CYLINDER, (includes items 1 thru 17) A
2 70021621 1 ROD ASSY
5 8035322 1 NUT
17 70021622 2 BUSHING
18 3423263 2 PIN
19 91081313 2 PIN KEEPER
20 4761800 4 LOCKWASHER, 1/2
21 0641808 4 HEX HD CAPSCREW, 1/2-13X1
91364001 544D 9-19

Before S/N 0160033224
20
19
1
2
4
3
1 6
5
7
8
6
9
2
10
11
12
13 14 15
16 17
18
1
20
21
K1
PAP19620
9-20 544D 91364001

Before S/N 0160033224

91143007 1 SWAY CYLINDER, (includes items 1 thru 18) G
1 91064016 3 BUSHING
3 91144032 1 CASE ASSY
4 91144017 1 CAPSCREW, #8X32X0.375
10 91144033 1 PISTON
18 91144035 1 ROD ASSY
19 91403226 1 PIN
21 91403225 1 PIN
91364001 544D 9-21

S/N 0160033224 & After
24
23
10 1
9 4
26
3
2
1
21
8 18
14
21
22
11
5 10
12
15
13
6
20 17
16
19
22 7
24 1
25
K1
PAP19630
9-22 544D 91364001

S/N 0160033224 & After

91343229 1 SWAY CYLINDER, (includes items 1 thru 22 & 26) A
1 70022508 1 BUSHING
3 70022811 1 SPACER PLATE, (requires item 26)
4 70022511 1 COVER
5 70022512 1 PISTON
6 70022513 1 HEAD GLAND
8 8035865 1 LOCKNUT, 1-1/4, (torque 690-760 lb-ft)
14 Use Kit K1 1 SQUARE RING
17 Use Kit K1 1 SEAL
23 91403226 1 PIN
25 91403225 1 PIN
26 70022812 2 O-RING
91364001 544D 9-23

S/N 0355001 thru 0455362 &
Figure 9-6 Steering Cylinder
3
1
5
9
6
9
10
11
7
8
14
15
12
13
16
4
17 2
18
K1
19
20
21
PAP19480
9-24 544D 91364001

S/N 0355001 thru 0455362 &

91163178 2 STEERING CYLINDER, (includes all items) E
1 91164018 1 BUSHING
3 91144037 1 CASE ASSY
4 91124096 1 SELF-TAPPING SCREW
5 91144038 1 LOCKNUT, (torque to 400-425 lb-ft)
8 91144039 1 PISTON
12 91554035 1 CYLINDER HEAD ASSY, (includes items 13 thru 18)
13 91144040 1 CYLINDER HEAD, (torque to 100-400 lb-ft)
19 91164027 1 ROD ASSY
20 8050001 1 BUSHING
21 91404202 1 HEX HD PLUG, 1/8-27 NPT, (torque to 10-20 lb-ft)
K1 91144006 1 SEAL KIT, (includes items 6, 9, 10, 11 & 14 thru 18)
91364001 544D 9-25

S/N 0160001770 thru 0160033083 including
HYDRAULIC COMPONENTS 0160001766 excluding 0160032250, 0160032591,
0160032630, 0160032644 & 0160032679
3
1
5
9
6
9
10
11
7
8
14
15
12
13
16
4
17 2
18
K1
19
20
21
PAP19480
9-26 544D 91364001

S/N 0160001770 thru 0160033083 including
0160001766 excluding 0160032250, 0160032591, HYDRAULIC COMPONENTS
0160032630, 0160032644 & 0160032679

91553056 2 STEERING CYLINDER, (includes all items), (included item quantities are per B
single cylinder)
1 91124087 1 BUSHING
3 91554036 1 CASE ASSY
8 91144039 1 PISTON
12 91554035 1 CYLINDER HEAD ASSY, (includes items 13 thru 18)
19 91164027 1 ROD ASSY
20 8050001 1 BUSHING
21 91404202 1 HEX HD PLUG, 1/8-27 NPT, (torque to 10-20 lb-ft)
K1 91144006 1 SEAL KIT, (includes items 6, 9 thru 11 & 14 thru 18)
91364001 544D 9-27

S/N 0160033224 & After including 0160032250,
HYDRAULIC COMPONENTS 0160032591, 0160032630, 0160032644 & 0160032679
102
6 5
303
301
302
303
3 304
401
402
404
405
4
403
7
K1
202 8
PAP19420
9-28 544D 91364001

S/N 0160033224 & After including 0160032250,
0160032591, 0160032630, 0160032644 & 0160032679 HYDRAULIC COMPONENTS

91343233 2 STEERING CYLINDER, (includes all items), (included item quantities are per A
single cylinder)
2 70021902 1 ROD ASSY
5 8037146 1 NUT
8 70021905 1 HEX HD PIPE PLUG
102 70021907 1 BUSHING
202 70021908 1 SPHERICAL BUSHING
91364001 544D 9-29

S/N 0355001 thru 0455362 &
3
2
1
4
8
7
25
9 10
11
12 10
13
14 23
15
16 4
2
17 18
19 20
21 1
22
3
5
24
K1 6
PAP20050
9-30 544D 91364001

S/N 0355001 thru 0455362 &

91163045 1 STABILIZER CYLINDER, (includes items 7 thru 25) J
2 88551013 4 LOCKWASHER, 1/2
3 88561111 6 FLAT WASHER, 1/2
6 91161269 2 PIN KEEPER
7 91164028 1 CASE ASSY
8 91124096 1 CAPSCREW
9 91064017 1 LOCKNUT
13 91044033 1 PISTON
21 91124103 1 WIPER
22 91164029 1 SHAFT ASSY
24 91164030 1 BUSHING
25 91164031 2 BUSHING
K1 91144005 1 SEAL KIT, (includes items 10, 11, 12, 14, 15, 16, 18, 19 & 20)
91364001 544D 9-31

S/N 0160017525 & After
301
301
535
1
533
515 6 5
534
103
101
102
103
3 104
201
204
202
205
4
206
203
2
K1
K2
K3
627
625 401
626
628
PAP21450
9-32 544D 91364001

S/N 0160017525 & After

91343234 1 STABILIZER CYLINDER, (includes items 1 thru 401) B
5 91044206 1 NUT
203 Use Kit K2 or K3 1 BUFFER SEAL
205 Use Kit K2 or K3 1 BACK-UP RING
301 7029979 2 BUSHING
401 7029978 1 BUSHING
515 4761800 2 LOCKWASHER, 1/2
535 4711800 2 FLAT WASHER, 1/2
627 88551013 2 FLAT WASHER, 1/2
628 88561111 2 LOCKWASHER, 1/2

91364001 544D 9-33

S/N 0355001 thru 0455362 &
3
1
5 6
7
8
6
10 2
11
12
13 14 15
16
17
K1
NOTE: SEE FIGURE 1-5 FOR MOUNTING PINS.
PAP23050
9-34 544D 91364001

S/N 0355001 thru 0455362 &

91163016 2 OUTRIGGER CYLINDER, (includes all items) G
1 91164032 2 BUSHING
3 91164033 1 CASE ASSY
4 91144017 1 CAPSCREW
5 91034153 1 LOCKNUT, (lubricate & torque to 1300-1350 lb-ft)
10 91164034 1 PISTON
17 91164036 1 SHAFT ASSY
91364001 544D 9-35

S/N 0160017525 thru 0160038794
6
301
104
101
102
104
201 3 103
204 202
205
4
206
203
K1
K2
K3
401
PAP17710
9-36 544D 91364001

S/N 0160017525 thru 0160038794

91343235 Ref OUTRIGGER CYLINDER ASSY, (no longer available, order 1001116439 for E
replacement or see items 1 thru 401 for service)
5 91014066 1 NUT
203 Use Kit K2 or K3 1 BUFFER
205 Use Kit K2 or K3 1 BACK-UP RING
301 7029817 1 BUSHING
401 7029817 1 BUSHING

K2 7029980 1 ROD BEARING ASSY, (includes items 201 thru 206)
91364001 544D 9-37

For Service Only
11
12
22 8
1
10 B
A
9
2
B 19
SECTION B-B
A 6
7 21 4 13 5 20 16 18 SECTION A-A
17 3 14 15
K1
PAP2620
9-38 544D 91364001

For Service Only

91165040 Ref OUTRIGGER CYLINDER ASSY, (not available to order, see items 1 thru 22 for E
service)
1 1001116439 2 OUTRIGGER CYLINDER, (includes items 2 thru 21), (included item quantities
are per single cylinder)
2 70020370 4 BUSHING
4 70023893 1 PISTON, (torque to 2350-2600 lb-ft)
5 70023894 1 HEAD GLAND, (torque to 300-400 lb-ft)
7 8036629 1 SET SCREW, 3/8-16x3/4, (torque to 16-18 lb-ft)
8 70023896 1 TAPPING SCREW
10 8520021 1 LUBE FITTING, 90 DEGREE
11 8036750 1 P.O. CHECK VALVE, (torque to 30-35 lb-ft)
12 70023898 1 P.O. CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft)
17 Use Kit K1 1 PAC SEAL
22 2220371 2 ADAPTOR, (includes o-ring)
91364001 544D 9-39

Figure 9-9 Flow Divider Assembly
9-40 544D 91364001

Figure 9-9 Flow Divider Assembly

91155022 1 FLOW DIVIDER ASSY, (includes all items except item 6, 103 & 105) D
2 88501005 2 HEX NUT, 5/16-18
3 88551010 2 LOCKWASHER, 5/16
4 88561003 4 WASHER, 5/16
8 88591204 1 O-RING
9 91163211 1 FLOW DIVIDER, (includes item 27)
10 2220623 1 REDUCER, (includes nut)
13 88591209 2 O-RING
15 2220594 1 SWIVEL NUT ADAPTER
17 88591202 3 O-RING
18 91163071 1 FLOW DIVIDER
91144062 1 FLOW DIVIDER SEAL KIT
20 88591207 1 O-RING
21 88591205 1 O-RING
23 2220618 1 REDUCER, (includes nut)
25 84718692 1 HOSE ASSY
27 91164103 1 CARTRIDGE
91164106 1 CARTRIDGE SEAL KIT
103 4751500 2 PLAIN WASHER, 5/16
105 4761500 2 LOCKWASHER, 5/16
91364001 544D 9-41

S/N 0355001 thru 0355947
Figure 9-10 Brake Valve
23
22
7
4
5 8
9
10
12
13 11
14
15
16
17
18
20
K1 21
19
20
21
20
21
NOTE:
BRAKE VALVE (91413201) IS NO LONGER AVAILIBLE FOR SERVICE.

REPLACE WITH BRAKE VALVE (91413010) SHOWN ON FIGURE 9-10 (S/N 0355948) &
ADAPTER (2220371) SHOWN ON FIGURE 7-1.
PAP20020
9-42 544D 91364001

S/N 0355001 thru 0355947

91143201 Ref POWER BRAKE VALVE, (no longer available, use 91365057 for replacement or
see items 1 thru 21 for service)
1 Use Kit K1 1 BOOT
2 NSS 1 PRESSURE REGULATING SPRING ASSY
3 NSS 1 HOUSING
5 NSS 1 CAPSCREW
6 Use Kit K1 1 GASKET
7 NSS 1 RETAINING RING
8 NSS 1 PUSH ROD
9 Use Kit K1 1 CUP
10 NSS 1 SPOOL
11 NSS 1 SPRING
12 Use Kit K1 1 CUP
13 Use Kit K1 1 PISTON RING
14 NSS 1 SLEEVE & PISTON ASSY
15 Use Kit K1 1 PISTON & POPPET ASSY
17 Use Kit K1 1 RING SEAL
18 NSS 1 SPRING
19 NSS 1 END CAP
20 NSS 3 LOCKWASHER
21 NSS 3 HEX HD CAPSCREW
22 88501408 1 HEX JAM NUT, 1/2-20
23 91081445 1 PUSH ROD
K1 91084043 1 REPAIR KIT, (includes items 1, 4, 6, 9, 12, 13, 15, 16 & 17)
91364001 544D 9-43

S/N 0355948 thru 0455362
3
4
5
6
7
8
9
11
10
12
13
14
15
16
17
18
19
23
20 24
21
22
K1
PAP20030
9-44 544D 91364001

S/N 0355948 thru 0455362

91413010 1 POWER BRAKE VALVE, (includes all items)
1 Use Kit K1 1 BOOT
4 NSS 1 PUSH ROD
5 Use Kit K1 1 CUP
6 NSS 1 SPOOL
7 NSS 1 SPRING
9 Use Kit K1 1 CUP
10 NSS 1 SLEEVE
11 NSS 1 HOUSING
13 NSS 1 CAP SCREW
16 NSS 1 PISTON
20 NSS 1 SPRING
21 Use Kit K1 1 RESIDUAL VALVE
22 NSS 1 END CAP
23 NSS 3 LOCKWASHER
K1 91084043 1 REPAIR KIT, (includes items 1, 5, 9, 12, 14, 15, 17, 18, 19 & 21)
91364001 544D 9-45

S/N 0160000239 & After
3
4
5
6
7
8
9
11
10
12
13
14
15
16
17
18
19
23
20 24
21
22
K1
PAP20040
9-46 544D 91364001

S/N 0160000239 & After

91403592 1 POWER BRAKE VALVE, (includes all items)
1 Use Kit K1 1 BOOT
4 NSS 1 PUSH ROD
5 Use Kit K1 1 CUP
6 NSS 1 SPOOL
7 NSS 1 SPRING
9 Use Kit K1 1 CUP
10 NSS 1 SLEEVE
11 NSS 1 HOUSING
13 NSS 1 CAPSCREW
16 NSS 1 PISTON
20 NSS 1 SPRING
21 Use Kit K1 1 RESIDUAL VALVE
22 NSS 1 END CAP
23 NSS 3 LOCKWASHER
K1 91084043 1 REPAIR KIT, (includes items 1, 5, 9, 12, 14, 15, 17, 18, 19 & 21)
91364001 544D 9-47

Figure 9-11 Solenoid Valve
9-48 544D 91364001

Figure 9-11 Solenoid Valve

91043446 1 3-WAY SOLENOID VALVE, (includes all items)
1 7022390 1 NUT
2 7021610 1 COIL
3 7022394 1 CORE ASSY, (3-way, 2-position)
4 NSS 1 VALVE BODY
91364001 544D 9-49

Figure 9-12 Thermal Bypass Valve Assembly
9-50 544D 91364001

Figure 9-12 Thermal Bypass Valve Assembly

91145067 1 THERMAL BYPASS VALVE ASSY, (includes items 1 thru 9) D
1 91143338 1 BYPASS VALVE
80974021 1 ELEMENT KIT
4 88591209 3 O-RING
6 91143274 1 TUBE ASSY
7 91146087 1 BRACKET, (includes item 9)
9 NSS 2 WELD NUT
10 91141432 1 RECTANGULAR WASHER
11 4761600 2 LOCKWASHER, 3/8
91364001 544D 9-51

S/N 0355001 thru 0455362 &
Figure 9-13 Inching Valve
9-52 544D 91364001

S/N 0355001 thru 0455362 &

1 91143140 Ref INCHING VALVE, (no longer available, use 91143272 or see items 2 thru 6 for
service)
2 80934423 1 O-RING
3 80934202 1 O-RING
4 NSS 1 ACTIVATING LEVER
5 NSS 1 SOCKET HD CAPSCREW
6 88212228 2 SOCKET HD CAPSCREW
91364001 544D 9-53

S/N 0160000239 & After
7
4 6
8
9
10
9-54 544D 91364001

S/N 0160000239 & After

91143372 Ref INCHING VALVE, (includes all items) B
1 91144460 1 INCHING DEVICE, (includes all items except one of item 6)
2 70022051 1 O-RING
3 91144462 1 SHAFT
4 91144463 1 CAPSCREW, M5X20
5 91144464 1 LEVER
6 91144465 3 PIN
7 91144466 2 CAPSCREW, M8X30
8 80934671 1 O-RING
9 91144461 1 SHIM
10 91144467 1 SNAP RING
91364001 544D 9-55

Before S/N 0160037689
Figure 9-14 Main Control Valve
21
19 20
4 18
2 5
7 17
23 14
3 24
25 22
8 26 33
14 32
27 11 12
6 34
10 29 35
38 36
1 6 30 37
7 28 36
7 28
29 41
10
11
12 42
45
13 14 29 40
15
16 31
14 43
48 44
17 42
46
49
50 47
18 9
19 38
20
21 39 52
41 30
51
K1
K2
K3
PAP23060
9-56 544D 91364001

Before S/N 0160037689

91163222 1 MAIN CONTROL VALVE ASSY, (includes all items except items 48 thru 52) E
1 91144162 1 L.E. INLET COVER ASSY, (includes items 2 thru 5)
2 91084017 2 PLUG, (includes item 3)
3 91164105 2 O-RING
4 70021683 1 MAIN RELIEF VALVE - 3500 PSI, (includes item 5)
5 91034236 1 MAIN RELIEF SEAL KIT, (note: only external seals can be serviced in the
field)
6 91164066 2 LIFT & CROWD SECTIONS, (includes four of item 7, plus two of items
9, 22 & 31)
7 91164067 4 NO RELIEF PLUG KIT, (includes item 8)
8 91044527 4 NR PLUG SEAL KIT
9 91144258 2 HR POSITIONER ASSY ‘A’ END, (includes items 10 thru 21)
10 NSS 4 O-RING
11 NSS 4 SPACER
12 NSS 4 O-RING
13 91164068 4 SPRING ASSY, (includes items 14, 15, 16 & 17)
14 NSS 8 STOP COLLAR
15 NSS 2 SPRING
16 NSS 2 SPACER
17 NSS 4 SPUD
18 91164069 4 BONNET ASSY, (includes items 19, 20 & 21)
19 NSS 16 BEARING PLATE
20 NSS 16 LOCKWASHER
21 NSS 16 SCREW
22 91144259 2 HR POSITIONER ASSY ‘B’ END, (includes items 10, 11, 12, 14, 17 thru 21,
24, 25 & 26)
23 91164070 2 SPRING ASSY, (includes items 14, 17, 24, 25 & 26)
24 NSS 2 SPRING
25 NSS 2 SPRING
27 91164071 5 LOAD CHECK PLUG, (one needed per section)
28 91164072 2 TILT & SWAY SECTIONS, (includes items 29 & 30, two of items 31 & 32)
29 91164073 4 RELIEF VALVE - 3000 PSI, (includes item 30)
30 91144262 6 RELIEF VALVE SEAL KIT, (note: only external seal can be serviced in the
field)
31 NSS 5 4-WAY SPOOL, (not available for service, order individual work sections as
needed)
32 91144265 3 SPOOL POSITIONER KIT, (includes items 33 thru 36)
33 NSS 6 SCREW
34 NSS 3 BONNET
35 NSS 3 SPOOL COLLAR
36 NSS 6 SPRING COLLAR
37 NSS 3 SPRING
38 91144263 6 SPOOL SEAL KIT
39 91144264 3 SPOOL RETAINER KIT
40 91144194 1 AUXILIARY SECTION, (includes one each of items 31, 32 & 41)
42 Use Kit K2 12 O-RING, (included in section seal kit, six kits required to service entire valve)
91364001 544D 9-57

Before S/N 0160037689
Figure 9-14 Main Control Valve (Continued)

44 91144163 1 R.E. OUTLET COVER, (includes item 45)
45 91164075 1 INTERNAL PLUG, 3/4-18 NPT
46 Use Kit K1 4 STUD, (included in 91034070)
47 Use Kit K1 4 NUT, (included in 91034070)
48 88201038 2 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5, (outlet end only)
88201040 1 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (inlet end only)
49 88551011 3 LOCKWASHER, 3/8
50 88561004 6 FLAT WASHER, 3/8
51 88501006 3 HEX NUT, 3/8-16
52 91161209 1 VALVE SUPPORT, (partially illustrated)
K1 91034070 1 STUD KIT, (includes four each of items 46 & 47)

K2 91164064 AR SECTION SEAL KIT, (one kit needed per valve section), (includes two of item 42
& one of item 43, plus two spool seals per kit)
K3 91144254 AR WORK SECTION SEAL KIT, (includes all seals needed to service tilt, sway &
aux. sections only), (one kit needed per section)
9-58 544D 91364001

Before S/N 0160037689

91364001 544D 9-59

S/N 0160037964 & After
21
19 20
4 18
2 5
7 17
23 14
3 24
25 22
8 26 33
14 32
11 12
6 34
10 29 35
38 36
1 6 30 37
7 28 36
7 28
29 41
10
11
12 42
45
13 14 29 40
15
16 31
14 43
48 44
17 42
46
49
50 47
18 9
19 38
20
21 39
41 30 51
K1
K2
PAP21580
9-60 544D 91364001

S/N 0160037964 & After

1001109348 1 MAIN CONTROL VALVE ASSY, (includes all items except items 48 thru 51)
1 91144162 1 L.E. INLET COVER ASSY, (includes items 2 thru 5)
2 NSS 2 PLUG, (includes item 3)
3 NSS 2 O-RING
4 70021683 1 MAIN RELIEF VALVE - 3000 PSI, (includes item 5)
5 91034236 1 MAIN RELIEF SEAL KIT, (note: only external seals can be serviced in the
field)
6 91164066 2 LIFT & CROWD SECTIONS, (includes four of item 7, plus two of items 9, 22 &
31)
7 91144256 4 PLUG KIT, (includes item 8)
8 91144257 4 PLUG SEAL KIT
9 NSS 2 HR POSITIONER ASSY ‘A’ END, (includes items 10 thru 21)
10 NSS 4 O-RING
11 NSS 4 SPACER
12 NSS 4 O-RING
13 NSS 4 SPRING ASSY, (includes items 14, 15, 16 & 17)
15 NSS 2 SPRING
16 NSS 2 SPACER
17 NSS 4 SPUD
18 NSS 4 BONNET ASSY, (includes items 19, 20 & 21)
19 NSS 16 BEARING PLATE
20 NSS 16 LOCKWASHER
21 NSS 16 SCREW
22 NSS 2 HR POSITIONER ASSY ‘B’ END, (includes items 10, 11, 12, 14, 17 thru 21,
24, 25 & 26)
23 NSS 2 SPRING ASSY, (includes items 14, 17, 24, 25 & 26)
24 NSS 2 SPRING
25 NSS 2 SPRING
28 91164066 2 TILT & AUX SECTIONS, (includes items 29 & 30, two of items 31 & 32)
30 91034236 4 RELIEF VALVE SEAL KIT, (note: only external seal can be serviced in the
field)
31 NSS 5 4-WAY SPOOL, (not available for service, order individual work sections as
needed)
32 NSS 3 SPOOL POSITIONER KIT, (includes items 33 thru 36)
33 NSS 6 SCREW
34 NSS 3 BONNET
35 NSS 3 SPOOL COLLAR
36 NSS 6 SPRING COLLAR
37 NSS 3 SPRING
38 NSS 6 SPOOL SEAL KIT
39 NSS 3 SPOOL RETAINER KIT
40 91164166 1 SWAY SECTION, (includes one each of items 31, 32 & 41)
41 91144260 2 RELIEF VALVE, 3000 PSI, (includes item 30)
44 91033172 1 R.E. OUTLET COVER, (includes item 45)
91364001 544D 9-61

S/N 0160037964 & After

45 91164075 1 INTERNAL PLUG, 3/4-18 NPT
46 Use Kit K1 4 STUD, (torque to 29-35 lb-ft)
47 Use Kit K1 4 NUT
48 88201038 2 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5, (outlet end only)
88201040 1 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (inlet end only)
49 88551011 3 LOCKWASHER, 3/8
50 88561004 6 FLAT WASHER, 3/8
51 88501006 3 HEX NUT, 3/8-16
K1 91044125 1 STUD KIT, (includes items 46 & 47)

K2 91144193 AR SECTION SEAL KIT, (one kit needed per valve section)
9-62 544D 91364001

S/N 0160037964 & After

91364001 544D 9-63

Figure 9-15 Hydraulic Reservoir & Filters
3
4
2
5
6
7
1 30 15
19
8 9 16
17 18
17
20
11
21
22 17 28
23
13
14 27
29 25
10
162
147 12
24
102
26
PAP19570
9-64 544D 91364001

Figure 9-15 Hydraulic Reservoir & Filters

91165013 1 HYDRAULIC RESERVOIR ASSY, (includes all items) K
1 91143133 1 HYDRAULIC OIL TANK, (includes item 12)
2 91083070 1 FLUID LEVEL GAUGE, (includes items 3 & 4)
3 NSS 2 SCREW
4 NSS 2 WASHER
5 91083069 1 FILLER BREATHER
6 91333023 6 SLOTTED HEX WASHER HD MACHINE SCREW, #10-32X1/2
7 91163141 1 TUBE ASSY
8 88501006 4 HEX NUT, 3/8-16
9 88551011 4 LOCKWASHER, 3/8
11 2220345 1 MALE ADAPTER
12 NSS 1 PLUG
13 91083301 1 TANK FILTER
14 91083200 1 STRAIGHT CONNECTOR
16 88551010 4 LOCKWASHER, 5/16
17 88561003 12 WASHER, 5/16
18 2230024 1 ADAPTER
20 2230043 1 ELBOW, 90 DEGREE
21 91161210 1 FILTER SUPPORT
22 91143172 2 MINI CHECK COUPLING, (includes o-ring)
88591210 2 O-RING
24 91143218 1 RETURN FILTER, (includes one of item 26 & item 27)
25 91083518 1 SUCTION FILTER, (includes one of item 26)
26 2120168 2 FILTER ELEMENT
27 91084022 1 COLOR CODED GAUGE
28 80673009 1 ELBOW, 90 DEGREE
29 88591210 1 O-RING
147 4752000 4 WASHER, 5/8
162 4762000 4 LOCKWASHER, 5/8
91364001 544D 9-65

Figure 9-16 Front Drive Motor
8
7
9
5 6
4 10
3
2
1
9 17
18
11
19
16
15 20
15
14
14
13
21
12 22
29
28 23
27 24
26
25
K1
ILLUSTRATION IS INVERTED FROM

PAP17790
MACHINE APPLICATION
9-66 544D 91364001

Figure 9-16 Front Drive Motor

91163044 1 FRONT DRIVE MOTOR ASSY, (includes all items) E
1 91094026 1 SNAP RING
2 91094027 1 SHIM
3 Use Kit K1 1 SHAFT SEAL
8 80914241 1 STOP SCREW, M12X90
9 Use Kit K1 2 SEAL NUT
10 91094030 1 HOUSING
11 91094031 1 STOP SCREW, M12X80
12 91094032 1 ROTARY GROUP
15 80914235 2 CHECK VALVE KIT, (includes o-rings)
17 80934080 4 CAPSCREW
19 91094033 1 DA1 CONTROL KIT, (includes items 16, 17, 18 & 20)
20 91144248 2 FITTING
21 91094034 1 REAR COVER ASSY, (includes item 22)
22 91094035 8 CAPSCREW, M16X45
24 91164017 1 FLUSHING VALVE ASSY, (includes items 23, 25, 26, 27 & 29)
25 91094037 4 CAPSCREW, M8X50
26 91094038 1 FLUSHING ORIFICE
27 91094039 1 PLUG
28 83924123 1 SWIVEL TIME ORIFICE
29 91094040 2 PLUG
91364001 544D 9-67

Figure 9-17 Main Hydraulic Pump
12
11
5 9 10
7 8
4 6
13
18
3
2
19
5 14
15
8 7 17
16 9
K1
K2 11
PAP19180
9-68 544D 91364001

Figure 9-17 Main Hydraulic Pump

91163068 1 MAIN HYDRAULIC PUMP, (includes all items) B
1 91064021 8 CAPSCREW
2 90202372 1 SNAP RING
3 90202371 1 SHAFT SEAL
4 91144169 1 FLANGE
5 90202376 2 DOWEL
6 91144171 1 PIPE PLUG
8 90202403 2 O-RING
10 90202406 1 ISOLATION PLATE, (upper)
11 90202399 2 PRESSURE PLATE
12 91047061 1 IDLER GEAR
13 91164049 1 DRIVE GEAR
14 90202379 1 O-RING
15 91164050 1 BALL
16 90202407 1 ISOLATION PLATE, (lower)
17 91164051 1 BODY
18 91144172 2 DRIVE SCREW
19 91144173 1 LABEL
K1 91014058 AR SHAFT SEAL KIT, (includes items 2, 3 & 14)

K2 91144174 AR SEAL KIT, (includes items 2, 3, 7, 8, 9 & 14)
91364001 544D 9-69

S/N 0355001 thru 0455362 &
Figure 9-18 Hydrostatic Transmission
16
11 12
15 17
10 36
7
14
9 13
8
7
6
18
19
5
7 20
4
21
3
1
2 6
1 23
5 11
22
32
29 40
30 39
31
33 38
28 37
41
27 34
36
35 12
26
45
33
25
42
24
35
43
44
35 18
19
34
33
32
K1
PAP19170
9-70 544D 91364001

S/N 0355001 thru 0455362 &

91163048 1 HYDROSTATIC TRANSMISSION PUMP, (includes all items) B
1 Use Kit K1 2 SNAP RING
3 91144413 1 SHAFT ASSY
4 91084319 1 HOUSING ASSY
5 91084320 2 PIN
6 Use Kit K1 4 PLUG
8 91084321 2 BUSHING
9 91084322 1 STROKING PISTON ASSY
10 91084323 1 STROKING PISTON COVER KIT, (includes items 7 & 11)
11 70020334 8 CAPSCREW, M8X20
13 91144093 2 STROKING ORIFICE
15 91084324 1 DA CONTROL ASSY, (includes items 16 & 17)
16 91084038 1 HERSHMAN ADAPTER, (black)
17 91084039 1 HERSHMAN ADAPTER, (gray)
20 91084325 1 STROKING PISTON COVER KIT, (includes items 7 & 11)
21 91144094 1 JAM NUT
23 91144095 1 ECCENTRIC SCREW
24 91084326 1 ROTARY GROUP ASSY
26 91084327 3 PLUG
29 91084328 1 POR ASSY, (includes items 27 & 28)
32 70022729 2 RELIEF VALVE, (includes one each of items 33 thru 35)
37 91084329 1 WEAR PLATE
38 91144412 1 O-RING
39 91084330 1 THRU CHARGE PUMP ASSY, (includes items 37, 38, 40 & 41)
40 91084331 4 CAPSCREW, M12X35
41 91144411 1 O-RING
42 91144099 1 DA CARTRIDGE ASSY
43 91144098 1 CHARGE PRESSURE RELIEF VALVE, (includes item 35)
44 91084332 1 PORT BLOCK ASSY, (includes items 25 thru 29)
45 91144410 1 REAR BUSHING
K1 91364143 AR SEAL KIT, (includes items 1, 2, 6, 7, 12, 14, 18, 19, 22, 25, 26, 27, 28, 30, 31,
33, 34, 35, 36, 38, 41, 42 & additional items not illustrated)
91364001 544D 9-71

S/N 0160000976 & After
20
4 13 19
5
6 14
21
7
8 22 41
21
18
12 7
6
5
3 9
1
2
1 10
16
15
17
14
11
13
37
30 36
15
28 29 34
27 34
40
25 38 39
24
23 31 35
26
32 K1
30 33
PAP19160
9-72 544D 91364001

S/N 0160000976 & After

91363211 1 HYDROSTATIC TRANSMISSION PUMP, (includes all items) D
1 Use Kit K1 2 RETAINING RING
2 Use Kit K1 1 SHAFT SEAL RING
3 91404018 1 DRIVE SHAFT
4 91404019 1 COVER
6 91404020 2 GUIDE RING
7 Use Kit K1 2 TURCON-GLYD RING & O-RING
8 91364144 1 STROKING PISTON ASSY
9 91404028 1 COVER
10 91404030 1 HEX NUT
11 70020334 8 SOCKET HD SCREW, M8X20
12 91404023 1 HOUSING
13 Use Kit K1 2 PLUG
14 91404021 2 JOINT PIN
16 91404031 1 ECCENTRIC SCREW
17 Use Kit K1 1 SEAL LOCKNUT, M12X1
18 Use Kit K1 1 LOCKING SCREW
20 91364145 1 4/3-WAY DIRECTIONAL VALVE, (includes item 21)
21 91364146 1 SOLENOID PAIR
22 Use Kit K1 1 THROTTLE SCREW
23 91404027 2 CLAMPING PIN
24 91404032 1 ROTARY GROUP, (includes items 1, 2 & 3)
26 91404033 1 PORT BLOCK WITH VALVES, (includes items 25 & 27 thru 32)
28 91404034 1 P.O.R. VALVE
32 91144098 1 PRESSURE RELIEF VALVE
33 91144099 1 CONTROL CARTRIDGE
35 Use Kit K1 1 WEAR PLATE
36 91164098 1 CHARGE PUMP, (includes items 34, 35 & 37 thru 40)
37 Use Kit K1 4 SOCKET HD SCREW, M12X30
39 91364148 1 ADAPTER
K1 91364143 AR SEAL KIT, (includes items 1, 2, 5, 7, 13, 15, 17, 18, 19, 25, 27, 29, 31, 33, 34,
38, 40, 41 & additional items not illustrated)
91364001 544D 9-73

Figure 9-19 Sway & Outrigger Cylinder Valves
9-74 544D 91364001

Figure 9-19 Sway & Outrigger Cylinder Valves

91163027 1 SWAY CYLINDER VALVE, (includes items 1, 2, 3 & 5)
1 4641192 2 VALVE CARTRIDGE
2 7017496 2 VALVE SEAL KIT
3 7024881 1 PISTON
4 88591012 2 O-RING
5 NSS 1 VALVE BODY
91163245 2 OUTRIGGER CYLINDER VALVE, (includes items 101 thru 105)

101 91034107 1 THERMAL RELIEF VALVE
102 91164083 2 VALVE SEAL KIT
103 NSS 1 VALVE BODY
104 91034118 2 O-RING
105 91164107 1 CHECK CARTRIDGE
91364001 544D 9-75

Figure 9-20 Traction Lock Valve
1
12
2
3
4
13
16 5
15 17
14
10 18
11 19
20
9
8
7
21
6 22
5 25 23
4 26
2 3 24
27
1 29
28
30
31
K1
PAP19120
9-76 544D 91364001

Figure 9-20 Traction Lock Valve

91143049 1 TRACTION LOCK VALVE, (includes all items) I
1 91084285 8 HEX HD CAPSCREW, M10X30
2 91084286 2 COVER
5 91084289 2 SPRING
6 Use Kit K1 1 SPOOL, (not sold separately, order 91143049)
9 91084299 1 ORIFICE
12 91084362 2 RELIEF VALVE CARTRIDGE, (set at 6800 PSI), (includes items 13, 14 & 15)
17 91144475 1 COVER
20 91084294 1 SPRING
21 Use Kit K1 1 VALVE BODY, (not sold separately, order 91143049)
23 Use Kit K1 1 SPOOL, (not sold separately, order 91143049)
25 91084302 1 SOLENOID VALVE, (include items 27, 28 & 29)
26 91144015 1 ADAPTER
30 91144474 1 COVER
K1 91084284 1 SEAL KIT, (includes items 3, 4, 8, 11, 13 thru 16, 19, 22, 24, 27, 28 & 29)
91364001 544D 9-77

Figure 9-21 Rear Drive Motor
10
11
9
7 12
8 13
15
16
17
14
3
4
21
4
21
18 19
2
1
20
5 6
K1
PAP19530
9-78 544D 91364001

Figure 9-21 Rear Drive Motor

91163023 Ref REAR DRIVE MOTOR, (includes all items) B
1 91144415 1 ROTARY GROUP
2 91144416 1 REAR COVER ASSY, (includes item 19)
3 91144417 1 HZ CONTROL KIT
4 91144418 2 THREADED PIN
5 91144419 1 SWIVEL TIME ORIFICE
6 91144420 1 STROKING PISTON ASSY, (includes item 20)
9 Use Kit K1 2 SEAL NUT, M10
10 83924121 1 STOP SCREW, (min. disp.)
13 91144421 1 HOUSING
14 83924121 1 STOP SCREW, (max. disp.)
16 91144422 1 SHIM
17 91144423 1 SNAP RING
19 91144424 8 CAPSCREW, M10X60
20 91144425 1 PLUG, (includes o-ring)
21 80434095 2 LOCKNUT SEAL
K1 91144414 AR SEAL KIT, (includes items 8, 9, 12, 15, 18, 21 & items not illustrated)
91364001 544D 9-79

S/N 0355001 thru 0355496
Figure 9-22 Optional Stabilizer Valve Assembly
9-80 544D 91364001

S/N 0355001 thru 0355496

91165031 1 STABILIZER VALVE ASSY, (includes all items)
91163164 1 STABILIZER VALVE, (includes items 1 thru 7)
1 1 VALVE BODY, (not sold separately, order 91163164)
2 10837580 1 CHECK VALVE
7010543 1 CHECK VALVE SEAL KIT
7017496 2 SOLENOID VALVE SEAL KIT
4 7021610 2 COIL
5 91164057 1 PORT PLUG
91164058 1 PORT PLUG SEAL
6 91164059 2 PORT PLUG
91164060 2 PORT PLUG SEAL
7 91164063 1 ORIFICE PLUG
8 88591206 1 O-RING
11 88591205 2 O-RING
91364001 544D 9-81

S/N 0355497 thru 0455362 &
HYDRAULIC COMPONENTS 0160000192 & After
102
103
104
101
101
101
105 101
PAP17840
9-82 544D 91364001

S/N 0355497 thru 0455362 &
0160000192 & After HYDRAULIC COMPONENTS

91365028 1 STABILIZER VALVE ASSY, (includes all items) C
91113003 1 STABILIZER VALVE, (includes items 2 thru 4 & 101 thru 105) F
4 88591205 3 O-RING
101 7017478 4 CARTRIDGE
7017477 4 SEAL KIT
102 7012910 1 CARTRIDGE
7017496 1 SEAL KIT
103 7000645 1 COIL, 12V, DUAL SPADES
7017496 1 SEAL KIT
105 NSS 1 VALVE BODY
91364001 544D 9-83

Figure 9-23 Outrigger Valve
1
13
12
2
7
8
8 2
9
3
11
10
4
6
5
14
K1
K2
PAP19340
9-84 544D 91364001

Figure 9-23 Outrigger Valve

91143161 1 OUTRIGGER CONTROL VALVE ASSY, (includes all items) H
1 91144132 1 LEFT END COVER ASSY, (includes items 12 & 13)
2 91144133 2 VALVE SECTION & SPOOL ASSY, (not sold separately)
3 91144134 1 RIGHT END COVER ASSY, (includes item 14)
5 91144130 4 BOLT
6 91154007 2 VERTICAL HANDLE
7 91144136 6 COTTER PIN
8 10719505 2 MOUNTING PLATE & PINS
9 91144138 2 HANDLE PIN
10 91144139 8 FILLISTER HD MACHINE SCREW
11 91144140 2 HANDLE BRACKET
12 91144480 1 MAIN RELIEF PLUG
91034236 1 SEAL KIT
13 2220242 1 PLUG
88591209 1 O-RING
14 7006831 1 PLUG
K1 91154006 2 HANDLE KIT, (includes items 6 thru 11)

K2 90206417 AR VALVE SECTION SEAL KIT, (one kit per section)
91364001 544D 9-85

S/N 035507 thru 0160000973
Figure 9-24 Quick Start Cylinder & Valve Assembly
14
15
13
12
5
4
11
16
10
6
7
8
9
9-86 544D 91364001

S/N 035507 thru 0160000973
Figure 9-24 Quick Start Cylinder & Valve Assembly

91365015 1 QUICK START CYLINDER & VALVE ASSY, (includes items 3, 4 & 6 thru 9)
2 91363027 1 CYLINDER CLAMP
3 83953028 1 CYLINDER
4 91363026 1 VALVE FITTING, STRAIGHT
5 91363028 1 NYLON TUBE
6 91363030 1 VALVE
7 80963058 1 SHROUD ADAPTER, 2-WIRE
9 80963065 2 CABLE SEAL
11 77143006 4 WHIZ-LOCKNUT, 5/16-18
12 88551009 2 LOCKWASHER, 1/4
13 88501004 2 HEX NUT, 1/4-20
14 90206198 15 in TRIM-LOK
16 88561107 2 FLAT WASHER, 1/4
91364001 544D 9-87

Figure 9-25 180 Degree Swing Carriage Cylinder
15
3
4
5
6
10
7
8
9
11
12
13
2
14
K1
15
PAP2470
9-88 544D 91364001

Figure 9-25 180 Degree Swing Carriage Cylinder

7029995 1 180 DEGREE SWING CARRIAGE CYLINDER, (includes all items) A
3 70021440 1 HEX NUT
6 70021976 1 PISTON
9 Use Kit K1 1 BACK-UP WASHER
10 Use Kit K1 1 RETAINER RING
11 70021443 1 GLAND
12 Use Kit K1 1 POLYPAK SEAL, TYPE B
14 70021442 1 ROD ASSY
15 90554046 2 BUSHING
K1 70021453 1 SEAL KIT, (includes items 4, 5, 7 thru 10, 12 & 13)
91364001 544D 9-89

Figure 9-26 72 In 90 Degree Swing Carriage Cylinder
5
22 6
18
1 14 2 11 19 12 15 16 13
20 17 3 21
4
K1
8 9 7
PAP11180
9-90 544D 91364001

Figure 9-26 72 In 90 Degree Swing Carriage Cylinder

1001103182 1 SWING CARRIAGE CYLINDER, (includes items 1 thru 22) B
1 70022044 1 TUBE ASSY
2 8035863 1 PISTON
3 8035862 1 HEAD GLAND
4 70022045 1 ROD ASSY
5 70022046 1 BEARING
6 8035536 2 SET SCREW, 5/16-18X1/2
7 70020428 1 RELIEF VALVE, (preset to 2000 psi)
7024574 1 SEAL KIT
8 8033786 1 COUNTER BALANCE VALVE, (preset to 3000 psi)
8205655 1 SEAL KIT
9 70021812 1 TAMPERROOF CAP
14 Use Kit K1 1 SQUARE RING
91364001 544D 9-91

Figure 9-27 Side Tilt Carriage Cylinder
8 1 6
8
5 3 4 2
K1
PAP23010
9-92 544D 91364001

Figure 9-27 Side Tilt Carriage Cylinder

1001090134 1 SIDE TILT CARRIAGE CYLINDER, (includes all items) B
2 70022039 1 ROD ASSY
3 70022040 1 PISTON
70022042 1 SEAL KIT
4 70021908 1 ROD BEARING
70022043 1 SEAL KIT
5 90022230 1 HEX NUT
2900770 1 SEAL KIT
K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043)
91364001 544D 9-93

Figure 9-28 Grapple Bucket Cylinder
9-94 544D 91364001

Figure 9-28 Grapple Bucket Cylinder

70021393 1 GRAPPLE BUCKET CYLINDER, (includes all items)
1 70021465 1 CYLINDER TUBE
2 70021448 2 BUSHING
3 70021464 2 VALVE CARTRIDGE
5 70021440 1 HEX NUT
8 70021451 1 PISTON
10 70021444 1 WASHER
12 Use Kit K1 1 BACK-UP WASHER
14 70021446 1 CYLINDER GLAND
15 Use Kit K1 1 POLYPAK SEAL
17 70021466 1 PISTON ROD
18 70021447 1 BUSHING
K1 70021452 1 SEAL KIT, (includes items 6, 7, 9, 11 thru 13, 15 & 16)
91364001 544D 9-95

9-96 544D 91364001

SECTION 10
ELECTRICAL
91364001 544D
Before S/N 0160035037
ELECTRICAL including 0160035922
Figure 10-1 Battery & Cables
2
3
9
10
7
8 1
10-2 544D 91364001

Before S/N 0160035037
including 0160035922 ELECTRICAL

1 91083483 1 BATTERY, (12 volt, 1000 amps), TOP STUD, 3/8-16 UNC THREAD, C
BCI GROUP 31
2 77383567 2 BATTERY POST TERMINAL
3 91143124 1 NEGATIVE BATTERY CABLE, (S/N 0355001 thru 0160000973)
91553025 1 NEGATIVE BATTERY CABLE, (S/N 0160000976 & After)
4 91143099 1 POSITIVE BATTERY CABLE, (S/N 0355001 thru 0160000973)
91553026 1 POSITIVE BATTERY CABLE, (S/N 0160000976 thru 0160006990)
91553065 1 POSITIVE BATTERY CABLE, (S/N 0160006997 & After)
6 91081640 2 HOLD DOWN STUD
7 91141429 1 BATTERY HOLD DOWN
8 77143006 2 WHIZ-LOCKNUT, 5/16-18
9 77143015 1 WHIZ-LOCKNUT, 3/8-16
10 77143003 2 WHIZ-LOCK SCREW, 5/16-18X5/8
14403416 AR DI-ELECTRIC GREASE, (add to caps of jump terminals on battery cables)
91364001 544D 10-3

S/N 0160035037 & After
ELECTRICAL excluding 0160035922
133
158
162 173
217
133 134
179
157
217 21 19 174
161
160
159
173
24
161 6
162 18
19 16
6 157
18 20
21
164
163
158
20
PAP21410
10-4 544D 91364001

S/N 0160035037 & After
excluding 0160035922 ELECTRICAL

16 0791605 1 SCREW, 3/8-16X5/8
18 0400075 2 BATTERY, (12 volt)
19 91401281 2 BATTERY HOLD DOWN
20 91081640 4 HOLD DOWN BOLT
21 77143006 4 WHIZ-LOCKNUT, 5/16-18
133 85941017 4 P-CLAMP
134 0791605 2 WHIZ-LOCK SCREW, 3/8-16X5/8
157 1001099177 1 BATTERY CABLE, (positive)
158 1001099178 1 BATTERY CABLE, (negative)
159 1001099222 1 BATTERY CABLE, (positive)
160 1001099265 1 BATTERY CABLE, (negative)
161 8270148 2 BATTERY CLAMP, (positive)
162 8270147 2 BATTERY CLAMP, (negative)
163 83191010 1 LOCKWASHER, 12mm
164 0761215 1 HEX HD CAPSCREW, 12X35mm
173 7301893 2 BATTERY TERMINAL, INSULATOR
174 10837368 1 DOUBLE TUBE CLAMP
179 4751600 3 WASHER, 3/8
217 Ref HEX HD CAPSCREW, 5/16-18X1-1/2, GR5, (see Figure 8-9 for details)
91364001 544D 10-5

ELECTRICAL
Figure 10-2 Stabilizer Proximity Sensor
TO STABILIZER HARNESS,
(SEE FIGURE 10-3 )
NOTE:
ADJUST STABILIZER SENSOR TO OPERATE WHEN BOOM ANGLE IS 45 ± 2 DEGREE
10-6 544D 91364001

ELECTRICAL
Figure 10-2 Stabilizer Proximity Sensor

91165006 Ref STABILIZER PROXIMITY SENSOR ASSY, (includes items 1 thru 5), B
(no longer available, use 91365037 for service)
91365037 1 STABILIZER PROXIMITY SENSOR ASSY, (includes items 1 thru 5) B
1 91143155 1 PROXIMITY SENSOR SWITCH
2 80963062 1 WEATHERPROOF SHROUD, (4-wire)
4 80963065 4 CABLE SEALS
5 91053419 1 TIE WRAP
6 91161185 1 STABILIZER SENSOR BRACKET
7 77143016 2 WHIZ-LOCK SCREW, #10-24X3/4
8 4761000 2 LOCKWASHER, #10
9 88561001 4 FLAT WASHER, 3/16
10 77143017 2 WHIZ-LOCKNUT, #10-24
11 90027187 4 TIE WRAP
91364001 544D 10-7

S/N 0355001 thru 0355069
ELECTRICAL
Figure 10-3 Dash Harness Assembly
AB
DESIG.
DESIG.
A PRK BRK
WIRE
PIN
B GND - 2
BA
2 3
4
5
1 BAT
2 HR MTR
GND - 2 3 HORN
GND - 3 4 FUL GAG
5 START - C
DESIG.
DESIG.
A TRC LOK
WIRE
PIN
GND - 6
BA
6 PLUG
WIRE DESIGNATION
PIN DESIGNATION
B 4X4 7 PLUG
8 PLUG
3 9 ALT EXC - B
10 PS IGN
21 4 11 OIL GAG
START - A 5 12 CLT TMP
13 REV
BAT ALT EXC - A 14 FWD
BAT - HN ACC - A 15 4X4
16 TRC LOK
17 PLUG
1 18 PLUG
IGN - C SPL ACC2

IGN - A 6
SPL ACC
7
8
18 12 9
19
20 13 10
HORN
14 11
TERMINAL
86 N -START
DESIG.
DESIG.
WIRE
30 START - A
87 START - B
85 GND - 6
IGN - A HN - AC
IGN - B
A ACC - C
ACC - A B FUL GAG
ACC - B A REV C CLT TMP
DESIG.
DESIG.
DCBA
WIRE
B N - START D OIL GAG

WIRE DESIGNATION
PIN
PIN DESIGNATION
IGN - C
C FWD E ---
PRK IGN D SHT IGN F HR MTR
G GND - 3
BAT - HN
HN - AC 15 H ALT EXC - B
J 4X4
16 K ALT EXC - A
17 L PRK BRK
M START - C
N PRK IGN
P START - B
10-8 544D 91364001

S/N 0355001 thru 0355069
ELECTRICAL

91145092 1 DASH HARNESS ASSY, (includes all items)
1 91143349 1 DASH HARNESS, (includes items 2 thru 17 & 19)
2 91363021 1 MOLDED DIODE
3 80963057 2 TOWER
4 80963068 4 FEMALE PIN TERMINAL
5 91364009 4 CABLE SEAL
7 83481286 1 PANEL NUT
9 91363054 1 RELAY
11 91364012 4 TERMINAL END
13 77363264 1 PANEL NUT
15 91364013 1 CONNECTOR
17 80963065 4 CABLE SEAL
18 24771004 1 HORN BUTTON
19 91143108 4 SNAP-IN FUSE HOLDER
20 77363268 4 15 AMP FUSE
21 91033317 1 IGNITION SWITCH
77384578 1 KEY
91364001 544D 10-9

S/N 0355070 thru 0455362 &
ELECTRICAL 0160000192 thru 0160000973
AB
DESIG.
DESIG.
A PRK BRK
WIRE
PIN
B GND - 2
BA
2 3
4
5
1 BAT
2 HR MTR
GND - 2 3 HORN
GND - 3 4 FUL GAG
5 START - C
DESIG.
DESIG.
A TRC LOK
WIRE
PIN
GND - 6
BA
6 PLUG
WIRE DESIGNATION
PIN DESIGNATION
B 4X4 7 PLUG
8 PLUG
3 9 ALT EXC - B
10 PS IGN
21 4 11 OIL GAG
START - A
START - D 5 12 CLT TMP
13 REV
BAT ALT EXC - A 14 FWD
BAT - HN ACC - A 15 4X4
16 TRC LOK
17 ST - AID - 2
1 18 PLUG
IGN - C SPL ACC2

IGN - A 6
SPL ACC
7
3 8
4
18 5
BA
19
20 12
13
DESIG.
DESIG.
HORN A ST - AID - 1
WIRE
TERMINAL
86 N -START
14
PIN
DESIG.
DESIG.
WIRE
B ST - AID - 2 30 START - A
87 START - B
85 GND - 6
IGN - A HN - AC
IGN - B
A ACC - C 9
ACC - A
ACC - B
B FUL GAG 10
A REV C CLT TMP
11
DESIG.
DESIG.
DCBA
WIRE
B N - START D OIL GAG

WIRE DESIGNATION
PIN
PIN DESIGNATION
IGN - C
C FWD E ---
PRK IGN D SHT IGN F HR MTR
G GND - 3
BAT - HN
HN - AC 15 H ALT EXC - B
J 4X4
START - D
16 K ALT EXC - A
ST - AID - 1 17 L PRK BRK
M START - C
N PRK IGN
P START - B
10-10 544D 91364001

S/N 0355070 thru 0455362 &
0160000192 thru 0160000973 ELECTRICAL

91365013 1 DASH HARNESS ASSY, (includes all items)
1 91363035 1 DASH HARNESS, (includes items 2 thru 17 & 19)
3 80963057 3 TOWER
5 91364009 6 CABLE SEAL
7 83481286 1 PANEL NUT
9 91363054 1 RELAY
11 91364012 4 TERMINAL END
13 77363264 1 PANEL NUT
15 91364013 1 CONNECTOR
17 80963065 4 CABLE SEAL
18 24771004 1 HORN BUTTON
19 91143108 5 SNAP-IN FUSE HOLDER
20 77363268 5 15 AMP FUSE
77384578 1 KEY
91364001 544D 10-11

S/N 0160000976 & After
ELECTRICAL
5
6
7
B A
5
START-A
2 6 9
7 10
B
ALT EXC-A
A
ACC-A
BAT
BAT-HN BA
T C
AC
ST
1 11
IG
N
12
IGN-C
IGN-A
4 HORN
A B C
HN-AC
6 9 13
7 6
7 10 14
19 D C B A
15
3 A B C
19
16
BEFORE S/N 0160036260 17
18
7 6
20 7
21 B A A B C
19
C
S/N 0160036260 & AFTER
PAP23070
10-12 544D 91364001

S/N 0160000976 & After
ELECTRICAL

91555009 Ref DASH HARNESS ASSY, (Before S/N 0160036260), (enclosed cab), B
(includes item 1)
1001101493 Ref DASH HARNESS ASSY, (S/N 0160036260 & After), (enclosed cab), B
(includes item 1)
1 91553024 1 DASH HARNESS, (Before S/N 0160036260), (open cab), D
1001095326 1 DASH HARNESS, (S/N 0160036260 & After), (open cab), C
3 77363268 4 FUSE, 15 AMP
4 24771004 1 BUTTON
5 80963057 2 WEATHER PACK CONNECTOR
7 91364009 5 CABLE SEAL
10 77363264 2 PANEL NUT
11 91364010 1 PANEL NUT
12 83481286 1 PANEL NUT
13 91363054 1 RELAY
15 91364012 1 TERMINAL
18 80963065 1 CABLE SEAL
91364001 544D 10-13

S/N 0355001 thru 0355141
ELECTRICAL
Figure 10-4 Engine Harness Assembly
GND-1 GRD-2
WEATHER PACK SHROUD REV-B

(3-WIRE) #1201-5793
DESIGNATION
DESIGNATION
A FUL SOL
FWD
WIRE
B PULL IN
PIN
C GND-6 BAT
FUL SOL 7
PS IGN SNSR ALT BAT
HORN OIL GAG HR MTR STRT-SOL
CLT TMP
A
B
C
PULL IN
1 BAT 3 GND-4
ALT BAT
2
3
HR MTR
HORN
2 4 TRC LOK START-C
FUL GAG
4
5 START-C 5 STRT-SOL
6 PLUG
7 PLUG
WIRE DESIGNATION
PIN DESIGNATION
8 PLUG
NOT USED
9 ALT EXC-B ALT EXC-B
10 PS IGN
11 OIL GAG
12 CLT TMP
13 REV
14 FWD DIODE INSTALLATION GND-5
15
16
4X4
TRC LOK
GND-4
8
17 PLUG
FUL GAG 9
18 PLUG
1 SNSR
GND-1
GND-2
GND-6 10
GND-4 B A
TRC LOK GND-3 GND-5 REV

REV-B
14
B A
17
18
16
15
6
14
4
NORMAL
12
7
POSITION
1
13
3
GND-3
12 13
2
8
12
11
B
9
10
13
A
4X4
END VIEW OF CONN. BODY 11

PRY NOTCH TERM. #2 TERM. #1
GND-1 REV-B
TERM. #1
FWD TERM. #2
GND-2
ENLARGED VIEW OF
SOLENOID CONNECTORS
PAP23040
10-14 544D 91364001

S/N 0355001 thru 0355141
ELECTRICAL

91143302 1 ENGINE HARNESS ASSEMBLY, (includes all items)
2 91474463 1 90 DEGREE STRAIN RELIEF
5 80963066 1 CABLE SEAL
6 91084038 1 PLUG CONNECTOR
7 91083440 1 SOLENOID CONNECTOR
8 83683254 1 3 CONTACT PLUG
9 83683254 1 ALTERNATOR HOOKUP
10 90026803 1 CONNECTOR
12 80963058 1 CONNECTOR
13 80963058 1 SHROUD
91364001 544D 10-15

S/N 0355141 thru 0455362 &
ELECTRICAL 0160000192 thru 0160000973
7
OL
LS N L
FU S IG SO
P L
FU
NC
ST
AB
-S
W
1 87
C ON
ST
AB
30
AG
-P
W
G
87
R
IL
O CONNECT 'PULL-IN' TO POST '87'
HR
MT
R
CONNECT JUMPER WIRE TO POST '87' PULL-IN

30
6 CONNECT 'STR-SOL' TO POST '30' ST
R-
SOL
85
START-C
START-C
GND-10
GND-10
85
CONNECT 'GND-10' TO POST '85' 86
CONNECT 'START-C' TO POST '86'
86
10 SECTION A-A
8 5
9
THERM
NC
C ON
B A
GND-9
B A
4 3
A A
C B A
BA
BA
PAP21740
10-16 544D 91364001

S/N 0355141 thru 0455362 &
0160000192 thru 0160000973 ELECTRICAL

91365036 1 ENGINE HARNESS ASSY, (Before S/N 0160000937), (includes all items) A
91365072 1 ENGINE HARNESS ASSY, (S/N 0160000937 & After), (includes all items)
1 91333013 1 ENGINE HARNESS, (Before S/N 0160000937)
91343221 1 ENGINE HARNESS, (S/N 0160000937 & After)
3 91363066 1 JUMPER WIRE, (S/N 0160000192 thru 0160006685)
4 90027187 3 TIE WRAP
5 91345008 1 STARTER RELAY ASSY, (includes the following items) A
77383377 2 RELAY
91331014 1 RELAY MOUNTING PLATE
88211028 4 HEX HD CAPSCREW, #10-24X1/2
88501612 4 HEX NUT, #10-24
88561105 4 FLAT WASHER, #10
88551007 4 LOCKWASHER, #10
91373009 1 JUMPER WIRE
8 91081388 1 TAPPED BAR
10 91365014 1 QUICK START THERMOSTAT ASSY, (includes the following items) A
80963058 1 SHROUD CONNECTOR 2-WIRE
4460475 2 MALE PIN TERMINAL
80963065 2 CABLE SEAL
91364001 544D 10-17

S/N 0160000976 thru 0160034720
7
OL
LS N L
87
FU S IG SO
P L
FU
CONNECT JUMPER WIRE TO POST '87'
NC
ST
AB
-S
W 30
C
1
ST
AB CONNECT 'STR-SOL' TO POST '30' ST
R-
ON
AG
-P
SOL
85
W
G
R
IL
O
START-C
GND-10
HR
MT
R
6 86
CONNECT 'GND-10' TO POST '85'
VIEW A-A
CONNECT 'START-C' TO POST '86'
10
8
9 18 5
11
19 12
NC
13
ON
15 14
3 A A
16
4 17
1
20
21
29
15
BA
25
24 15
BA
26
22 27
23 28
29 25
26 101
A
B
27 102
28 103
104 PX0320
10-18 544D 91364001

S/N 0160000976 thru 0160034720

91555008 1 ENGINE HARNESS ASSY, (includes all items) C
1 91553005 1 ENGINE HARNESS, (Before S/N 0160016754), (includes items 15 thru 28) D
4923398 1 ENGINE HARNESS, (S/N 0160016754 thru 0160034720 including B
0160035922), (includes items 15 thru 28 & 101 thru 104)
3 91363066 1 JUMPER WIRE, (S/N 0160000192 thru 0160006685)
91553066 1 JUMPER WIRE, (S/N 0160006698 & After)
4 90027187 3 TIE WRAP
5 77383377 1 RELAY
8 91081388 1 TAPPED BAR
10 91331014 1 RELAY MOUNTING PLATE
11 88211028 2 SOCKET HD CAPSCREW, #10-24X1/2, GR8
12 88501612 2 HEX NUT, #10-24
13 88561105 2 FLAT WASHER, #10
14 88551007 2 LOCKWASHER, #10
16 83683254 1 PLUG
17 90026803 3 CONNECTOR
18 91554011 1 PLUG
19 91083440 1 CONNECTOR
20 91334038 1 CONNECTOR
22 86984559 1 CONNECTOR
27 80963057 2 CONNECTOR
28 80963058 2 SHROUD
101 1001117021 1 CONNECTOR
102 7029755 1 SECONDARY LOCK
103 4460746 1 TERMINAL
104 4460789 1 SEAL
91364001 544D 10-19

S/N 0160035037 & After
5 451
452 3 8
PS
IG
N
6 9
368
NC
10 219
106
ON
AG
11 222
G
IL
O
HR
107
MTR
12 223
NC
A
ON
A
4
7 2
108
453
454 1
A B C D
101 117
A
113
B
102 118
114 108 119
115 120
108
BA
105 116
BA
87
103 CONNECT JUMPER WIRE TO POST '87' 109
104 CONNECT 'STR-SOL' TO POST '30' ST
R-
SOL
30
109 110
85
111
START-C
GND-10
110
CONNECT 'GND-10' TO POST '85'
86
111 112
CONNECT 'START-C' TO POST '86' 112
VIEW A-A
PAP21370
10-20 544D 91364001

S/N 0160035037 & After

1001101524 1 ENGINE HARNESS ASSY, (includes items 1 thru 120) D
1 1001097989 1 ENGINE HARNESS, (includes items 101 thru 120) D
3 77383377 1 RELAY
6 91081388 1 TAPPED BAR
8 91331014 1 RELAY MOUNTING PLATE
9 88211028 2 HEX HD CAPSCREW, #10-24X1/2
10 88501612 2 HEX NUT, #10-24
11 88561105 2 FLAT WASHER, #10
12 88551007 2 LOCKWASHER, #10
105 7026425 1 CONNECTOR
106 91554011 1 PLUG
107 91083440 1 CONNECTOR
110 91364009 2 CABLE SEAL
111 80963057 2 CONNECTOR
112 80963058 2 SHROUD
113 1001117021 1 CONNECTOR
115 4460746 1 TERMINAL
116 4460789 1 SEAL
117 4460590 1 CONNECTOR
119 4460589 1 TERMINAL
120 70021824 1 SEAL
219 4711400 2 FLAT WASHER, 1/4
223 4761400 2 LOCKWASHER, 1/4
451 0641414 2 HEX HD CAPSCREW, 1/4-20X1-3/4
452 4761400 2 LOCKWASHER, 1/4
454 0641511 2 HEX HD CAPSCREW, 5/16-18X1-3/8
91364001 544D 10-21

S/N 0160000976 thru 0160034720
Figure 10-5 ECU Engine Harness
17
18
5 19 23 25
10 20 24 26
11 21 25 27
17 12 22
18 13
14
1
2
A
B
B
A
5
10
11
12
13
14
BA EDC JHGF K
17 2
18 15
16
7 3
8 4
9 5
6
PAP21340
10-22 544D 91364001

S/N 0160000976 thru 0160034720

91553028 1 ECU ENGINE HARNESS, (includes all items) E
1 1001120899 1 CONNECTOR
2 91554014 23 FEMALE TERMINAL
3 1001116975 1 CONNECTOR
4 4460943 5 CONTACT
5 4460466 6 SEALING PLUG
6 77363246 1 CONNECTOR COVER
8 91503106 1 WEDGE LOCK
9 77363228 8 PIN CONT, #16
10 77363242 2 CONNECTOR
11 91554019 2 LOCK
12 4460944 4 CONTACTS
13 8220553 2 TERMINAL
14 91554022 2 LOCK
15 91504086 1 CONNECTOR ASSY
16 91554023 10 CONNECTOR PLUG
17 4460955 4 TOWER
18 4460842 8 MALE TERMINAL
19 91554026 1 TOWER
20 91554027 2 TERMINAL
21 80963065 2 CABLE SEAL, GREEN
23 80963055 1 TOWER
24 4460790 1 TERMINAL
25 80963067 2 CABLE SEAL, BLUE
26 80963056 1 SHROUD
27 4460850 1 TERMINAL
91364001 544D 10-23

S/N 0160035037 & After
12
13
14
3
4
5
11
1
2
BA
C
ED
F
JHG
K
2
3
6 4
7 5
8
15
16
17
17
18
19
9
10
PX0310
10-24 544D 91364001

S/N 0160035037 & After

1001095327 1 ECU ENGINE HARNESS, (includes items 1 thru 19) D
1 1001116821 1 CONNECTOR
2 70021824 1 TERMINAL
4 70021825 2 WEDGE LOCK
5 8220553 2 TERMINAL
7 91503106 1 WEDGE LOCK
8 77363228 1 TERMINAL
9 1001116975 1 CONNECTOR
10 77363246 1 DUST CAP
11 70020891 1 TERMINAL
12 1001096188 1 PLUG
13 70020890 1 TERMINAL SOCKET
14 70021826 1 SECONDARY LOCK WEDGE
15 1001119106 1 CONNECTOR
16 1001116729 1 TERMINAL
17 80963067 2 SEAL
19 1001116747 1 TERMINAL
91364001 544D 10-25

S/N 0160024648 & After
ELECTRICAL
Figure 10-6 Auxiliary Electrical Installation
WITH CYBERTECH JOYSTICK
TO RELAY #2
TO RELAY #1
WITHOUT CYBERTECH JOYSTICK
10-26 544D 91364001

S/N 0160024648 & After
ELECTRICAL
Figure 10-6 Auxiliary Electrical Installation (Continued)
40
45
49 47
21
29
48
S/N 0160037689 & AFTER
91364001 544D 10-27

S/N 0160024648 & After
ELECTRICAL
Figure 10-6 Auxiliary Electrical Installation

91165036 Ref AUX ELECTRICAL ASSY, (S/N 0160024648 thru 0160037689), (if equipped), F
1001106843 Ref AUX ELECTRICAL ASSY, (S/N 0160037689 & After), (if equipped), A
Ref AUX ELECTRICAL ASSY, (if equipped with cybertech joystick), L
(includes items 1, 2, 4, 8, 9, 11 thru 46 & 101 thru 103)
1 1 CAB AUXILIARY WIRING HARNESS, (see Figure 10-7 for details)
2 90027187 14 TIE WRAP
3 91123155 1 DECAL
4 91123154 1 AUXILIARY DASH HARNESS, (without cybertech joystick)
91343054 1 AUXILIARY DASH HARNESS, (with cybertech joystick)
6 77163204 2 SWITCH
7 77383470 2 SWITCH BOOT
9 4711000 2 FLAT WASHER, #10
11 1 AUXILIARY BOOM WIRING HARNESS, (cab-back),
12 91366015 1 HOSE TAKE UP WELDMENT
13 91126032 1 CABLE TAKE UP SUPPORT
16 88501008 1 HEX NUT, 1/2-13, (S/N 0160024648 thru 0160037689)
3311801 1 HEX NUT, 1/2-13, (S/N 0160037689 & After)
17 88501108 1 HEAVY HEX JAM NUT, 1/2-13, (S/N 0160024648 thru 0160037689)
3311802 1 HEAVY HEX JAM NUT, 1/2-13, (S/N 0160037689 & After)
18 91163100 2 ADAPTER
19 91143141 3 CORD CONNECTOR
20 91361025 1 PLATE, (S/N 0160024648 thru 0160037689)
21 90207661 1 6 CONTACT SOCKET
22 88201003 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5,
(S/N 0160024648 thru 0160037689)
23 88561107 2 FLAT WASHER, 1/4, (S/N 0160024648 thru 0160037689)
24 88501004 2 HEX NUT, 1/4-20, (S/N 0160024648 thru 0160037689)
25 91363068 1 TUBE ASSY
26 91163066 1 TUBE ASSY
27 88201017 2 HEX HD CAPSCREW, 5/16-18X5/8, GR5, (S/N 0160024648 thru
0160037689)
0641505 2 HEX HD CAPSCREW, 5/16-18X5/8, GR5, (S/N 0160037689 & After)
28 4761500 2 LOCKWASHER, 5/16
30 88521304 2 HEX LOCKNUT, 1/4-20, (S/N 0160024648 thru 0160037689)
31 77133389 3 STACK BOLT
32 77133136 3 TUBE CLAMP
34 88201023 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5, (S/N 0160024648 thru
0160037689)
0641514 3 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5, (S/N 0160037689 & After)
37 91203039 2 CLAMP, (S/N 0160024648 thru 0160037689)
10-28 544D 91364001

S/N 0160024648 & After
ELECTRICAL
Figure 10-6 Auxiliary Electrical Installation (Continued)

38 88551009 4 LOCKWASHER, 1/4, (S/N 0160024648 thru 0160037689)
39 1 AUXILIARY BOOM WIRING HARNESS, (back-front),
40 90027187 1 NYLON TIE, (S/N 0160024648 thru 0160037689)
8584003 4 NYLON TIE, (S/N 0160037689 & After)
41 84719455 1 HOSE ASSY
42 91361032 1 DISCONNECT PLATE
44 2220346 1 ADAPTER
45 0641608 2 HEX HD CAPSCREW, 3/8-16X1, (S/N 0160024648 thru 0160037689)
0641608 4 HEX HD CAPSCREW, 3/8-16X1, (S/N 0160037689 & After)
46 4761600 2 LOCKWASHER, 3/8
49 1001099812 1 COVER, (S/N 0160037689 & After)
101 91341021 2 JUMPER WIRE
102 91341022 1 JUMPER WIRE
103 77383410 2 RELAY
201 Ref CYBERTECH JOYSTICK, (see Figure 7-7 for details)
91364001 544D 10-29

S/N 0160024648 & After
ELECTRICAL
Figure 10-7 Auxiliary Electrical Harnesses
CAB AUXILIARY WIRING HARNESS
1 3
4 2 2 4
BOOM AUXILIARY WIRING HARNESS (CAB-BACK)
101 103 101
102 102
202
BOOM AUXILIARY WIRING HARNESS (BACK-FRONT) 203
201
PAP21800
10-30 544D 91364001

S/N 0160024648 & After
ELECTRICAL
Figure 10-7 Auxiliary Electrical Harnesses

91143105 1 CAB AUXILIARY WIRING HARNESS, (includes items 1 thru 4)
4 4460466 2 SEALING PLUG
91363151 1 BOOM AUXILIARY WIRING HARNESS, (cab-back),

101 77363233 2 CONNECTOR
103 77363229 5 CONTACTS
91363185 1 BOOM AUXILIARY WIRING HARNESS, (back-front),

(includes items 201 & 202), (no longer available to order, use 1001126834 for
replacement or items below for service)
1001126834 1 BOOM AUXILIARY WIRING HARNESS, (back-front),
201 91143107 1 RELIEF STRAIN
202 77363232 1 CONNECTOR
203 70024058 1 HOSE CONDUIT
91364001 544D 10-31

S/N 0160035037 & After
Figure 10-8 Cold Start
52
58
59 54
60
55 57
52
59
53
64
65
56
PAP21420
10-32 544D 91364001

S/N 0160035037 & After
Figure 10-8 Cold Start

52 8307219 4 WASHER, M6
53 1001102112 1 COLD START RELAY BRACKET
54 7301448 1 GRID HEATER CABLE, FUSE TO RELAY
55 7301524 1 GRID HEATER CABLE, BATTERY TO FUSE
56 7301525 1 GRID HEATER CABLE, RELAY TO GRID HEATER
57 8225122 1 RELAY, 12VDC
59 8303545 4 HEX HD CAPSCREW, M6X1X14
60 1001095336 1 FUSE, 150A
64 0641405 2 HEX HD CAPSCREW, 1/4-20X5/8
65 4761400 2 LOCKWASHER, 1/4
91364001 544D 10-33

ELECTRICAL
10-34 544D 91364001

SECTION 11
DECALS
91364001 544D
91364001 544D 11-2
VIEW B-B
6
D
LEVEL
ENGINE OIL
D A
D
C
A
B
D A
5 8 X100010
CAP#
B
C
22 D
21 19 16
20 18 17 15
14
12 13
R
H
UB
T OR Q
UE
C
C
8
B B
WHEN REPLACING COOLANT OR IN
CASE OF COOLANT LOSS PURGE AIR
BY OPENING DE-AREATOR PETCOCK
WHILE ENGINE IS RUNNING.
10
3
R
HYDRAULIC SYSTEM
FILL WITH TRACTOR HYDRAULIC FLUID
R
or equivalent.
For Mobil Product Information, Call 1-800-662-4525.
9114-3288
A A 7 4 5 11
9 8 2
6 1
Figure 11-1 Frame Decals
0160000192 thru 0160000973 DECALS
S/N 0355001 thru 0455362 &
S/N 0355001 thru 0455362 &
0160000192 thru 0160000973 DECALS
Figure 11-1 Frame Decals (Continued)
23 24 25
26
9114-3182
27
CERTAIN FORK/CARRIAGE COMBINATIONS MAY CAUSE
HANDLER TO TIP WHEN EXTENDED INTO "NO
OPERATION" ZONE AS NOTED ON CAPACITY CHART
WITH STABILIZERS UP CAUSING SERIOUS INJURY
28
OR DEATH. NEVER OPERATE MACHINE WITHOUT
CONSULTING PROPER CAPACITY CHART FOR THE
CARRIAGE/FORK COMBINATION BEING USED. 9116-3212
29
FUEL
F 80
OIL 30
E
240
0
16
31
TURBOCHARGER DAMAGE CAN RESULT
TEMP VOLTS
- +
32
FROM QUICK START-UP & SHUTDOWN. 10
FOR LONGER TURBOCHARGER LIFE
AND TO MINIMIZE TURBOCHARGER
100
33
DAMAGE, IDLE ENGINE AT LEAST
3-5 MINUTES AFTER START-UP
AND BEFORE SHUTDOWN.
START AID
ON
34
9134-3016
35
QUARTZ
PARK
BRAKE
OFF
DRIVE
36
ON 4X4
37
0 0 0 0 0 0
OFF ALT 4X2
STARTING AID ISTRU 9116-3184
TRACTION LOCK SWITCH 1. HOLD SWITCH ON FOR 3 SECONDS

TO FILL VALVE.
SWITCH LOCATED DO NOT ENGAGE
38
ON FLOOR. SWITCH 2. RELEASE SWITCH TO DISCHARGE
WHEN WHEELS ARE ETHER WHILE CRANKING ENGINE.
HYDRAULICALLY IN MOTION OR
LOCKS FRONT AND ON IMPROVED 3. AS ENGINE STARTS, USE
REAR WHEELS SURFACES. MACHINE ADDITIONAL ETHER AS REQUIRED
TOGETHER FOR MUST BE IN 4 TO KEEP ENGINE RUNNING.
INCREASED TRACTION WHEEL DRIVE. 9114-3202
9108-3314 9103-3089
43 42 VIEW C-C
41 40 39
46 45
HYDRAULIC
OIL LEVEL ACC
OFF
RUN
44
START
FULL
ADD
MACHINE MUST BE
IN NEUTRAL AND
CHECK OIL LEVEL WITH PARK BRAKE ONTO START
HANDLER LEVEL AND ALL
CYLINDERS RETRACTED.
1 GALLON BETWEEN
ADD AND FULL MARKS
9116-3130
9130-3047
VIEW A-A VIEW D-D
K1
K2
K3
K4
PAP21300
91364001 544D 11-3

S/N 0355001 thru 0455362 &
DECALS 0160000192 thru 0160000973

2 91143285 1 INSTRUCTION DECAL
5 91143162 1 TEST PORT DECAL
6 91083492 2 OIL WARNING DECAL
7 91143288 1 HYDRAULIC DECAL
14 80603022 1 DANGER DECAL
15 91343010 1 WARNING DECAL, (S/N 0355001 thru 0455026)
90553027 1 WARNING DECAL, (S/N 0455027 thru 0160000973)
16 91363064 1 SERVICE INSTRUCTION PLATE, (S/N 0355001 thru 0355579)
91363142 1 SERVICE INSTRUCTION PLATE, (S/N 0355580 thru 0160000973)
17 NSS 1 S/N & ATTACHMENT PLATE
19 91083318 1 SWAY DECAL
20 91083317 1 TILT DECAL
21 91143292 1 DIPSTICK DECAL
22 91023006 1 STABILIZER DECAL
24 91143182 1 PARK BRAKE DECAL
25 91163087 2 LOAD CHART BRACKET
27 91163184 1 CAPACITY CHART COVER
28 91363012 1 LOAD CHART INSTRUCTIONS
29 91363013 1 LOAD CHART - CARRIAGES/WINCH
30 91363016 1 LOAD CHART - TRUSS BOOM
31 91363023 1 LOAD CHART - SLOPE PILER
32 91363072 1 LOAD CHART - 180 DEGREE SWING CARRIAGE
34 91363042 1 LOAD CHART - 6 FT MAST
35 91363053 1 LOAD CHART - 6 FT SWING MAST
36 91363149 1 LOAD CHART - 6 FT SWING MAST WITH 60 IN FORKS
37 91363189 1 LOAD CHART - WORK PLATFORM
38 91363070 2 HINGED CLAMP
39 91033089 1 HORN DECAL
41 91083314 1 TRACTION DECAL
42 91163028 1 SHIFTER DECAL
43 91343016 1 TURBOCHARGER DECAL
44 91303047 1 BOOM OPERATION DECAL
45 91143120 1 INSTRUMENT PANEL DECAL
46 91163130 1 OIL LEVEL DECAL
11-4 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160000973 DECALS

K1 91165038 1 DECAL KIT, (S/N 0355001 thru 0355579), (includes all items except 11, 17 & 25
thru 37 on Figure 11-1 and all items except 1 thru 4 on Figure 11-2)
K3 91365059 1 DECAL KIT, (S/N 0455027 thru 0160000973), (includes all items except 11, 17
& 25 thru 37 on Figure 11-1 and all items except 1 thru 4 on Figure 11-2)
K4 91565088 1 NES DECAL KIT
91364001 544D 11-5

S/N 0160000976 thru 0160003956
DECALS excluding 0160003856
1 6
2 8 9
4 5 7 A A
9114-3288
For Mobil Product Information, Call 1-800-662-4525.

or equivalent.
R
FILL WITH TRACTOR HYDRAULIC FLUID
HYDRAULIC SYSTEM
3
R
10
B B
8
C
C
OR QU
E
T
HUB
12 11
13 16 17 19
14 18
15
D CAP#
X100010
A
B
C
D
8 5
B
A
C
A
D
D
20
D
6
VIEW B-B
11-6 544D 91364001

S/N 0160000976 thru 0160003956
excluding 0160003856 DECALS
43
42
HYDRAULIC
OIL LEVEL
OFF
ACC RUN
FULL
START
ADD
CHECK OIL LEVEL WITH MACHINE MUST BE

HANDLER LEVEL AND ALL IN NEUTRAL AND
1 GALLON BETWEEN
PARK BRAKE ONTO START
ADD AND FULL MARKS
9116-3130
VIEW A-A VIEW D-D
21 22 23
24
25
26
9114-3182
27
CERTAIN FORK/CARRIAGE COMBINATIONS MAY CAUSE
HANDLER TO TIP WHEN EXTENDED INTO "NO
OPERATION" ZONE AS NOTED ON CAPACITY CHART
WITH STABILIZERS UP CAUSING SERIOUS INJURY
OR DEATH. NEVER OPERATE MACHINE WITHOUT
28
CONSULTING PROPER CAPACITY CHART FOR THE
CARRIAGE/FORK COMBINATION BEING USED. 9116-3212
FUEL
F 80
OIL
29
E
240
TEMP
0
16
30
31
VOLTS
TURBOCHARGER DAMAGE CAN RESULT - +
FROM QUICK START-UP & SHUTDOWN. 100 10

AND BEFORE SHUTDOWN.
SHUTDWN
OVERRIDE
32
9134-3016
33
34
QUARTZ
PARK DRIVE ECK DRIVE
BRAKE CHECK
ENGINE 4X4 NGINE 4X4
ON
0 0 0 0 0 0
OFF ALT 4X2 35 ALT 4X2
36
9116-3184 9116-3184
TRACTION LOCK SWITCH

SWITCH LOCATED
ON FLOOR. SWITCH
HYDRAULICALLY
LOCKS FRONT AND
REAR WHEELS
TOGETHER FOR
INCREASED TRACTION
DO NOT ENGAGE
WHEN WHEELS ARE
IN MOTION OR
ON IMPROVED
SURFACES. MACHINE
MUST BE IN 4
WHEEL DRIVE.
36
9108-3314 9103-3089 9103-3089
S/N 0160002440 THRU

40 VIEW C-C 0160003856
41
39 37
38
9130-3047
K1
PAP21310
91364001 544D 11-7

S/N 0160000976 thru 0160003956
DECALS excluding 0160003856

6 91083492 2 OIL WARNING DECAL
7 91143288 1 HYDRAULIC DECAL
15 91363142 1 SERVICE INSTRUCTION PLATE
18 91083318 1 SWAY DECAL
19 91083317 1 TILT DECAL
25 91163184 1 CAPACITY CHART COVER
26 91363012 1 LOAD CHART INSTRUCTIONS
27 91363013 1 LOAD CHART - CARRIAGES/WINCH
28 91363016 1 LOAD CHART - TRUSS BOOM
29 91363023 1 LOAD CHART - SLOPE PILER
32 91363042 1 LOAD CHART - 6 FT MAST
33 91363053 1 LOAD CHART - 6 FT SWING MAST
34 91363149 1 LOAD CHART - 6 FT SWING MAST WITH 60 IN FORKS
35 91363189 1 LOAD CHART - WORK PLATFORM
36 91363070 2 HINGED CLAMP, (Before S/N 0160002440)
91553063 1 VELCRO STRAP, (S/N 0160002440 thru 0160003856)
37 91033089 1 HORN DECAL
38 91303047 1 BOOM OPERATION DECAL
K1 91555007 1 DECAL KIT, (includes all items except 16 & 23 thru 36 on Figure 11-1 and all A
items except 1 thru 4 & 10 on Figure 11-2)
11-8 544D 91364001

S/N 0160000976 thru 0160003956
excluding 0160003856 DECALS

91364001 544D 11-9

S/N 0160003969 & After
DECALS including 0160003856
A
2 1
F
ORQU
E
T
R
H UB
C C
8 9 10 6
11
G G
43
K1
K2
K3
K4
K5
6 K6
5 4 K7
K8
B B
3 K9
K10
O R QU
E
T
R
HU B
44
PAP17730
11-10 544D 91364001

S/N 0160003969 & After
including 0160003856 DECALS
21
22
23
www.jlg.com
12
D D
13
J J VIEW B - B
VIEW A - A
17
18
E
19 38
VIEW D - D VIEW G - G
9
13 20
41 30 31
36
DO NOT ENGAGE PARK
BRAKE WHILE MACHINE IS IN
MOTION - STATIC BRAKE ONLY
37
CERTAIN FORK/CARRIAGE COMBINATIONS MAY
27 CAUSE HANDLER TO TIP WHEN EXTENDED INTO

?NO OPERATION? ZONE AS NOTED ON CAPACITY
CHART WITH STABILZERS UP CAUSING SERIOUS
INJURY OR DEATH. NEVER OPERATE MACHINE
WITHOUT CONSULTING PROPER CAPACITY
CHART FOR THE CARRIAGE/FORK COMBINATION
BEING USED.
F 80
FUEL OIL
E 0
240 16
TEMP VOLTS
TURBOCHARGER DAMAGE CAN RESULT - +
28 FROM QUICK START-UP & SHUTDOWN

100 10

AND BEFORE SHUTDOWN
SHUTDOWN
OVERRIDE
35
QUARTZ
PARK CHECK DRIVE
BRAKE ENGINE
ON 4X4
0000 00
OFF ALT 4X2
TRACTION LOCK SWITCH

SWITCH LOCATED DO NOT ENGAGE
ON FLOOR. SWITCH WHEN WHEELS ARE
HYDRAULICALLY IN MOTION OR
LOCKS FRONT AND ON IMPROVED
REAR WHEELS SURFACES. MACHINE
TOGETHER FOR MUST BE IN 4
INCREASED TRACTION. WHEEL DRIVE.
VIEW F- F
29 42 34
40
16
15
HYDRAULIC
OIL LEVEL
FULL
OFF
14
ACC RUN
ADD START
CHECK OIL LEVEL WITH

HANDLER LEVEL AND ALL
1 GALLON BETWEEN
ADD AND FULL MARKS. MACHINE MUST BE
IN NEUTRAL AND
PARK BRAKE ON TO START
VIEW C - C VIEW E - E
VIEW J - J
PAP21630
91364001 544D 11-11

S/N 0160003969 & After

3 91143285 1 INSTRUCTIONAL DECAL
9 91083492 1 OIL WARNING DECAL, (S/N 0160003969 thru 0160034720 including
0160035922)
10 91143288 1 HYDRAULIC DECAL, (S/N 0160003969 thru 0160034720 including
0160035922)
12 1704885 1 WEBSITE DECAL
13 1706194 2 544D DECAL, (S/N 0160006435 & After)
14 91303047 1 BOOM OPERATOR DECAL
19 91363142 1 SERVICE INSTRUCTION PLATE
20 91363128 1 NON SKID FLOOR DECAL
22 91083318 1 SWAY DECAL
23 91083317 1 TILT DECAL
34 91033089 1 HORN DECAL
35 91553063 1 VELCRO STRAP
38 NSS 1 S/N PLATE
41 91363140 1 NON SKID FLOOR DECAL
42 1001102721 Ref LOAD CHART KIT, (Before S/N 0160037689), (includes all items) 2
91163184 1 CAPACITY CHART COVER
91363012 1 LOAD CHART INSTRUCTIONS
91363013 1 CAPACITY CHART, CARRIAGE & WINCH
91363016 1 CAPACITY CHART, 10 FT TRUSS BOOM
91363023 1 CAPACITY CHART, SLOPE PILER
91553075 1 CAPACITY CHART, 180 DEGREE SWING CARRIAGE
91363046 1 CAPACITY CHART, 100 DEGREE DRYWALL/SWING CARRIAGE
91363042 1 CAPACITY CHART, 6 FT MAST
91363053 1 CAPACITY CHART, 100 DEGREE SWING MAST
91363149 1 CAPACITY CHART, 100 DEGREE SWING MAST WITH 60 IN FORKS
91363189 1 CAPACITY CHART, PERSONNEL PLATFORM
11-12 544D 91364001

S/N 0160003969 & After

1001106008 1 LOAD CHART BOOKLET, (S/N 0160037689 & After), (includes all items) 4
1001106040 1 CAPACITY CHART, STD CARRIAGE
1001106065 1 CAPACITY CHART, TILT CARRIAGE
1001106090 1 CAPACITY CHART, SWING CARRIAGE
1001106115 1 CAPACITY CHART, 102 IN BUCKET
1001106140 1 CAPACITY CHART, 15 FT TRUSS BOOM
1001106165 1 CAPACITY CHART, PERSONNEL PLATFORM
1001110408 1 LOAD CHART BOOKLET, (S/N 0160037964 & After), (includes following five 3
items)
1001106194 1 GRAPPLE BUCKET
1001106229 1 TRUSS BOOM WITH WINCH
1001106299 1 VERTICAL MAST
1001106186 1 SWING CARRIAGE
1001111252 1 VERTICAL MAST WITH SIDE TILT ELECTRIC
43 1706300 1 ETHER DECAL, (S/N 0160035037 & After excluding 0160035922)
44 91143280 1 WARNING DECAL, (S/N 0160003969 thru S/N 0160027141)
K1 91555007 1 DECAL KIT, (includes items 1 thru 19, 21 thru 23, 27 thru 31, 34, 40 plus items 2, E
6 thru 9, 21 & 91553072 on Figure 11-2)
K2 91365056 1 544D-10 DECAL KIT, (Spanish)
K3 91365055 1 544D-10 DECAL KIT, (Portuguese)
K4 91555026 1 NATIONS RENT DECAL KIT
K5 91555027 1 NES RENTALS DECAL KIT
K6 91365051 1 SUNBELT RENTALS DECAL KIT
K7 91365074 1 UNITED RENTALS DECAL KIT
K8 91555029 1 CORPORATE LOGOS DECAL KIT
K9 91555028 1 H & E RENTALS DECAL KIT
K10 1001094648 1 RSC DECAL KIT
91364001 544D 11-13

S/N 0355001 thru 0455362 &
DECALS 0160000192 thru 0160012544
Figure 11-2 Boom Decals
1
2
3
4 5 B B
A
11 10 6
8
A 6
VIEW B-B
7
VIEW A-A
21 20 19 18 17 16 15 14 13 12
6
K1
K2
K3
K4
PAP21320
11-14 544D 91364001

S/N 0355001 thru 0455362 &
0160000192 thru 0160012544 DECALS

1 90200445 1 PENDULUM
2 90200688 1 BEARING
3 90026491 1 SHOULDER BOLT, 1/4-20
5 91003031 1 BOOM ANGLE DECAL
6 80603037 7 HOLE WARNING DECAL
10 91123037 2 GRADALL DECAL, (std.), (not supplied with decal kit)
91123038 2 GRADALL DECAL, (opt.), (not supplied with decal kit)
11 91163228 2 544D-10 DECAL, (std.), (Before S/N 0160006435)
91163229 2 544D-10 DECAL, (opt.), (Before S/N 0160006435)
1706194 2 544D DECAL, (S/N 0160006435 thru 0160012544)
12 91163085 1 “10” DECAL, (std.)
91163086 1 “10” DECAL, (opt.)
13 91163083 1 “9” DECAL, (std.)
91163084 1 “9” DECAL, (opt.)
14 91163081 1 “8” DECAL, (std.)
91163082 1 “8” DECAL, (opt.)
15 91163079 1 “7” DECAL, (std.)
91163080 1 “7” DECAL, (opt.)
16 91163077 1 “6” DECAL, (std.)
91163078 1 “6” DECAL, (opt.)
17 91123044 1 “5” DECAL, (std.)
91123045 1 “5” DECAL, (opt.)
18 91003020 1 “4” DECAL, (std.)
91043136 1 “4” DECAL, (opt.)
19 91123042 1 “3” DECAL, (std.)
91123043 1 “3” DECAL, (opt.)
20 91003018 1 “2” DECAL, (std.)
91043135 1 “2” DECAL, (opt.)
21 91003016 1 “1” DECAL, (std.)
91043134 1 “1” DECAL, (opt.)
K3 91365059 1 DECAL KIT, (S/N 0455027 thru 0160000973), (includes all items except 11, 17
& 25 thru 37 on Figure 11-1 and all items except 1 thru 4 on Figure 11-2)
K4 91555007 1 DECAL KIT, (S/N 0160000976 thru 0160012544), (includes all items except 16 A
& 23 thru 36 on Figure 11-1 and all items except 1 thru 4 & 10 on Figure 11-2)
91364001 544D 11-15

S/N 0160012602 & After
1
23
4
5
A 21 22
2 1 6
3 23
10
7
8
11 12 13 14 16 17 18 19 20
15 8
K1
K2
K3
VIEW A - A
PAP21330
11-16 544D 91364001

S/N 0160012602 & After

1 1706184 2 12 IN GRADALL DECAL, WHITE, (no longer supplied with decal kit)
2 4105262 1 BOOM ANGLE DECAL, WHITE
3 7075611 1 PENDULUM, (S/N 0160003969 thru 0160034720 including 0160035922)
1001098769 1 PENDULUM, (S/N 0160035037 & After excluding 0160035922)
4 8305647 1 NUT, (S/N 0160003969 thru 0160034720 including 0160035922)
8305645 1 NUT, (S/N 0160035037 & After excluding 0160035922)
5 8307113 3 WASHER, (S/N 0160003969 thru 0160034720 including 0160035922)
4711700 1 WASHER, (S/N 0160035037 & After excluding 0160035922)
6 1706101 2 7 IN JLG DECAL
11 91003016 1 “1” DECAL, WHITE, (std.)
91043134 1 “1” DECAL, BLACK, (opt.)
12 91003018 1 “2” DECAL, WHITE, (std.)
91043135 1 “2” DECAL, BLACK, (opt.)
13 91123042 1 “3” DECAL, WHITE, (std.)
91123043 1 “3” DECAL, BLACK, (opt.)
14 91003020 1 “4” DECAL, WHITE, (std.)
91043136 1 “4” DECAL, BLACK, (opt.)
15 91123044 1 “5” DECAL, WHITE, (std.)
91123045 1 “5” DECAL, BLACK, (opt.)
16 91163077 1 “6” DECAL, WHITE, (std.)
91163078 1 “6” DECAL, BLACK, (opt.)
17 91163079 1 “7” DECAL, WHITE, (std.)
91163080 1 “7” DECAL, BLACK, (opt.)
18 91163081 1 “8” DECAL, WHITE, (std.)
91163082 1 “8” DECAL, BLACK, (opt.)
19 91163083 1 “9” DECAL, WHITE, (std.)
91163084 1 “9” DECAL, BLACK, (opt.)
20 91163085 1 “10” DECAL, WHITE, (std.)
91163086 1 “10” DECAL, BLACK, (opt.)
21 1706100 2 GOOSENECK DECAL, 10
22 1001096404 1 SPACER, (S/N 0160035037 & After excluding 0160035922)
23 1001106733 2 JLG DECAL
K1 91555007 1 DECAL KIT, (includes items 1 thru 19, 21 thru 23, 27 thru 31, 34 & 40 on E
Figure 11-1 plus items 2, 6 thru 10, 21 & 91553072 on Figure 11-2)
K2 91553072 1 BOOM NUMBERS DECAL KIT, (white), (includes items 11 thru 20)
K3 91365051 1 SUNBELT RENTALS DECAL KIT
91364001 544D 11-17

DECALS
11-18 544D 91364001

SECTION 12
OPTIONS
91364001 544D
OPTIONS
Figure 12-1 Hydraulic Reservoir Heater Installation
12-2 544D 91364001

OPTIONS
Figure 12-1 Hydraulic Reservoir Heater Installation

91085073 1 HYDRAULIC RESERVOIR HEATER, (includes all items)
1 91083574 1 HEATING BLANKET
2 91083430 1 PLUG
91364001 544D 12-3

OPTIONS
Figure 12-2 Winch Installation
SECTION C-C
LOCATE ON REAR VIEW OF

OUTSIDE OF HOSE CLAMPS
BRACKETS LOCATED IN
HYDRAULICS
CARRIER
LOCATE ITEMS 18, 19 & 20
SEE FIGURE 8-6 FOR

LOCATION OF CLAMP
A
C
A AUXILIARY HYDRAULICS
C
ROUTE DRAIN LINE ON
LEFT SIDE OF BOOM
SECTION A-A
NOTE: RETRACT CHAINS & ROLLERS

REMOVED FOR CLARITY
TO HYDRAULIC TANK
LH SIDE OF FRAME
SECTION C-C
12-4 544D 91364001

OPTIONS
Figure 12-2 Winch Installation (Continued)
91364001 544D 12-5

OPTIONS
Figure 12-2 Winch Installation

91165011 Ref WINCH INSTALLATION, (includes all items except item 40) M
2 90027187 5 TIE WRAP, (locate as required)
3 84716148 1 HOSE ASSY
4 84718046 1 HOSE ASSY
5 90207882 1 CABLE
6 90201443 1 HOOK & BALL
7 90028990 1 WIRE ROPE CLIP
8 91363079 1 WINCH
11 88501008 5 HEX NUT, 1/2-13
12 84719474 1 HOSE ASSY
13 84718959 1 HOSE ASSY
16 2230025 3 BULKHEAD UNION, 3/4-16X1/2 TUBE
17 91163064 1 TUBE ASSY
18 77133389 3 STACK BOLT
19 77133139 3 TUBE CLAMP
21 84719455 1 HOSE ASSY
23 84718427 1 HOSE ASSY
27 91141194 1 WINCH MOUNTING PLATE
28 88501108 1 HEAVY HEX JAM NUT, 1/2-13
29 91033161 2 FLOW REGULATOR
30 2220624 2 ADAPTER
32 2220342 1 MALE ADAPTER, 1/4X1/2 TUBE
33 88661113 2 ELBOW, 90 DEGREE, (Before S/N 0160030009)
2220659 2 ELBOW, 90 DEGREE, (S/N 0160030009 & After)
34 91163139 1 FEMALE COUPLER, (Before S/N 0160030009)
91403413 1 ADAPTER, (S/N 0160030009 & After)
35 91043125 1 DUST PLUG
36 91163138 1 MALE COUPLER, (Before S/N 0160030009)
91403414 1 ADAPTER, (S/N 0160030009 & After)
37 91043126 1 DUST CAP
38 91121159 1 STOWAGE BRACKET
39 91163063 1 TUBE ASSY
40 84718164 1 HOSE ASSY
12-6 544D 91364001

OPTIONS
Figure 12-2 Winch Installation (Continued)

91364001 544D 12-7

OPTIONS
Figure 12-3 Stop Light Installation
STOPLIGHT SWITCH MOUNTING ON

BRAKE PEDAL
12-8 544D 91364001

OPTIONS
Figure 12-3 Stop Light Installation (Continued)
91364001 544D 12-9

OPTIONS
Figure 12-3 Stop Light Installation

91125055 Ref STOP LIGHT INSTALLATION, (includes all items)
1 91141197 1 MOUNTING TAB
2 91143117 1 STOPLIGHT SWITCH
7 77363268 1 15 AMP FUSE
8 91121145 1 TAIL LIGHT HOUSING
9 91121146 1 TAIL LIGHT BRACKET
10 91123065 1 STOP/TAIL/TURN/BACK-UP LAMP
12 88561115 1 FLAT WASHER, 3/4
13 88551016 1 LOCKWASHER, 3/4
16 91143210 1 TAIL LIGHT HARNESS
17 Ref JUMPER WIRE, (shown for ref only, see item 4)
20 80963066 5 CABLE SEAL
21 80963070 2 CAVITY PLUG
12-10 544D 91364001

OPTIONS
Figure 12-3 Stop Light Installation (Continued)

91364001 544D 12-11

OPTIONS
Figure 12-4 Swing Cylinder
1
2 9
11 18 14
15
13
12 16
3
6
7
5
4 8
6
10
17
10
K1
PAP19060
12-12 544D 91364001

OPTIONS
Figure 12-4 Swing Cylinder

90453034 1 SWING CYLINDER, (includes all items) C
2 91034157 1 BUSHING
3 91144038 1 LOCKNUT
9 91034435 1 BARREL
10 91034436 1 PISTON ROD
17 91124087 1 BUSHING
K1 91144006 1 SEAL KIT, (includes items 4 thru 6, 8, 11 thru 13, 16 & 18)
91364001 544D 12-13

Before S/N 0160037689
OPTIONS
Figure 12-5 Truss Boom Winch
2
5 17 19
18
3 7 16
6 15
4 14
9
1 4 12 13
11 21 22
8
33 30
14 12 11 23
15 13 22
29
28 23
10
31 25
35
35 36 27
37 25
40 39 38
44
38 39 32
34 26
42 41
43 24
46
17 56
37
48 47 45
51 50 49
54 53 52
55
K1
PAP21520
12-14 544D 91364001

Before S/N 0160037689
OPTIONS
Figure 12-5 Truss Boom Winch

90453050 Ref TRUSS BOOM WINCH, (includes all items on this page & on Figure 12-12) B
1 91404388 1 GEAR CASE COVER
2 91404409 1 GEAR CASE GASKET
88551011 6 LOCKWASHER, 3/8
4 91404394 2 BUSHING
5 NSS 1 WORM GEAR
6 91404412 1 BUSHING
7 NSS 1 OIL FILL PLUG
8 91404418 1 OIL LEVEL PLUG
9 91404383 1 GEAR CASE
10 91404419 1 OIL DRAIN PLUG
11 91404396 2 COLLAR
12 91404416 2 BEARING
13 91404421 2 OIL SEAL
14 91404408 2 BEARING HUB GASKET
15 91404420 2 BEARING HUB
16 NSS 1 MOTOR MOUNT ADAPTER
88551011 8 LOCKWASHER, 3/8
18 90208187 AR COUPLER SPACER
19 90208181 1 COUPLER WINCH SHAFT
21 NSS 1 LOCK SEAT BUSHING
22 91404392 6 CABLE DRUM SHAFT KEY
23 90208148 1 CABLE DRUM SHAFT, 5 IN
24 NSS 1 LOCK SET, 8 IN
25 91404411 2 WASHER
26 91404386 1 CABLE DRUM, 5 IN
27 90208143 1 LOCK SET, 5 IN
28 NSS 1 WIRE ROPE LOCK
29 88551011 1 LOCKWASHER, 3/8
31 91404395 4 STUD BOLT, 1/2-13X1-1/2
32 88501008 4 HEX NUT, 1/2-13
33 NSS 1 WORM
34 91404389 1 WORM SHAFT, (includes item 33)
35 91404413 2 WORM SHAFT KEY
36 NSS 1 WORM SHAFT KEY
37 Use Kit K1 2 BRAKE LINING
38 Use Kit K1 2 LOCK RING, (V.C. type)
40 Use Kit K1 1 BRAKE HOUSING
41 Use Kit K1 1 ROLLER
42 Use Kit K1 1 BRAKE DRUM HOUSING
43 Use Kit K1 1 SPRING SET
44 Use Kit K1 1 BRAKE DRUM
45 Use Kit K1 1 BRAKE PLATE
46 88501006 1 HEX NUT, 3/8-16
91364001 544D 12-15

Before S/N 0160037689
OPTIONS
Figure 12-5 Truss Boom Winch (Continued)

49 Use Kit K1 1 FIXING PLATE
50 Use Kit K1 1 ADJUSTING BOLT
51 Use Kit K1 1 SPRING
52 Use Kit K1 1 BRAKE COVER GASKET
54 Use Kit K1 1 ADJUSTING NUT
55 Use Kit K1 1 BRAKE DRUM
K1 70020227 1 BRAKE KIT, (includes items 37 thru 45 & 47 thru 55)
12-16 544D 91364001

Before S/N 0160037689
OPTIONS
Figure 12-5 Truss Boom Winch (Continued)

91364001 544D 12-17

Before S/N 0160024648
OPTIONS
Figure 12-6 LH Sway Assembly
5
C
TILT
A
6
8 A
9
B B
REAR VIEW OF CAB

7 2
1 3
LIFT
CROWD
F 80
FUEL
TILT
OIL
E 0
240 16
TEMP VOLTS
SWAY
- +
100 10
QUARTZ
PARK DRIVE
BRAKE
ON 4X4
0 0 0 0 0 0
OFF ALT 4X2
9114-33
VIEW A-A VIEW C-C VIEW B-B
12-18 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-6 LH Sway Assembly

91145079 1 LH SWAY ASSY, (includes all items)
1 91335014 1 REMOTE VALVE CONTROL ASSY, (includes items 5 thru 9)
2 91123062 1 CABLE ADAPTER BONNET
3 91143371 1 GUIDE PLATE
4 91301020 1 SPACER
5 91303019 1 REMOTE VALVE CONTROL
6 91146119 1 LEVER BRACKET
7 91363043 1 CONTROL CABLE
9 88521304 3 HEX LOCKNUT, 1/4-20
91364001 544D 12-19

Before S/N 0160024648
OPTIONS
Figure 12-7 Aux. Hydraulic Field Kit
VIEW A-A
SECTION B-B
NOTE: IF YOUR MACHINE CAME WITH A

AUXILIARY HYDRAULICS ASSEMBLY,
(91165034), USE AUXILIARY HYDRAULICS
FIELD KIT, (91365022), FOR SERVICE.
12-20 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-7 Aux. Hydraulic Field Kit (Continued)
DETAIL A
SEE DETAIL A
VIEW C-C
VIEW A-A
VIEW B-B
91364001 544D 12-21

Before S/N 0160024648
OPTIONS
Figure 12-7 Aux. Hydraulic Field Kit

91365022 Ref AUX HYDRAULICS FIELD KIT, (includes all items) I
91345010 1 REMOTE VALVE CONTROL ASSY, (includes items 43 thru 46 & 49) A
1 84719018 2 HOSE ASSY
6 88501008 2 HEX NUT, 1/2-13
7 88501108 2 JAM NUT, 1/2-13
8 2230044 2 BULKHEAD FITTING, 90 DEGREE
9 84718959 2 HOSE ASSY
10 84719455 2 HOSE ASSY
13 88661085 6 BULKHEAD FITTING
16 91163059 1 TUBE ASSY
17 91163060 1 TUBE ASSY
18 91163061 1 TUBE ASSY
19 91163062 1 TUBE ASSY
20 84718637 1 HOSE ASSY
21 84718943 1 HOSE ASSY
24 91043125 1 DUST PLUG
25 91043126 1 DUST CAP
27 88712304 2 PIPE BUSHING, (Before S/N 2005283-01)
91083335 2 STRAIGHT THREAD ADAPTER, (S/N 2005283-01 & After)
28 91083217 6 TUBE CLAMP
30 88521306 8 LOCKNUT, 3/8-16
31 88561109 4 FLAT WASHER, 3/8
32 90027187 4 TIE WRAP
35 88551011 3 LOCKWASHER, 3/8
37 88551013 1 LOCKWASHER, 1/2
41 88561004 15 FLAT WASHER, 3/8
42 14404793 AR UNION MEGAPLEX GREASE
12-22 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-7 Aux. Hydraulic Field Kit (Continued)

46 88521304 3 HEX LOCKNUT, 1/4-20
52 2220375 2 CONNECTOR, (includes o-ring)
88591207 2 O-RING
54 84718685 1 HOSE ASSY
55 84718686 1 HOSE ASSY
56 91163096 1 TUBE ASSY
57 91163097 1 TUBE ASSY
58 90027187 2 NYLON TIE
59 2220471 1 ELBOW, 90 DEGREE
91364001 544D 12-23

Before S/N 0160024648
OPTIONS
Figure 12-8 Aux. Hydraulics & Sway Assembly
15
14
11
13
12
16 VIEW C-C
7 8
13 12
1 6
DETAIL A
3
4 2
9
VIEW A-A 10 5
VIEW B-B
PAP21690
12-24 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-8 Aux. Hydraulics & Sway Assembly (Continued)
VIEW D-D
REAR VIEW OF CAB
VIEW A-A
SECTION B-B
91364001 544D 12-25

Before S/N 0160024648
OPTIONS
Figure 12-8 Aux. Hydraulics & Sway Assembly

91165035 1 AUX HYDRAULICS & SWAY ASSY, (includes all items) P
1001100466 1 AUX HYDRAULICS ASSY, (see Figure 8-7 for details) B
1001106839 1 AUX HYDRAULICS INSTALLATION A
91084282 1 KNOB
91084359 1 BOOT
3 11002410 3 HEX HD CAPSCREW, 1/4-28X4-1/2
4 88501404 3 HEX NUT, 1/4-28
9 88551009 3 LOCKWASHER, 1/4
10 91365020 1 MAIN CONTROL VALVE ASSY
12 84718685 1 HOSE ASSY
13 84718686 1 HOSE ASSY
14 91163096 1 TUBE ASSY
15 91163097 1 TUBE ASSY
16 90027187 2 NYLON TIE
19 91301020 1 SPACER
20 84719018 2 HOSE ASSY
26 88501008 2 HEX NUT, 1/2-13
27 88501108 2 JAM NUT, 1/2-13
29 84718959 2 HOSE ASSY
30 84719455 2 HOSE ASSY
36 91163059 1 TUBE ASSY
37 91163060 1 TUBE ASSY
38 91163061 1 TUBE ASSY
39 91163062 1 TUBE ASSY
40 84718637 1 HOSE ASSY
41 84718943 1 HOSE ASSY
44 91043125 1 DUST PLUG
12-26 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-8 Aux. Hydraulics & Sway Assembly (Continued)

45 91043126 1 DUST CAP
48 91083217 6 TUBE CLAMP
50 88521306 8 LOCKNUT, 3/8-16
51 88561109 4 FLAT WASHER, 3/8
52 90027187 4 TIE WRAP
55 88551011 3 LOCKWASHER, 3/8
57 88551013 1 LOCKWASHER, 1/2
61 88561004 15 FLAT WASHER, 3/8
91364001 544D 12-27

Before S/N 0160024648
OPTIONS
Figure 12-9 Auxiliary Electrics Assembly
1
B 37
SW1-87a
SW2-86
RELAY
SWITCH
#2
#2
+ NC
W/CTR OFF
POWER
DPDT
IN
MAST SIDE SHIFT
NO
SW2-87a
SWING EXTRA
W/CTR OFF
DPDT
SWITCH
#1
SW1-86
RELAY
#1
GROUND GND-85
+ NC
POWER
IN
NO
36 12V DC SPL ACC-30
SPL ACC
AUXILIARY ELECTRICS
CONTROL
WIRING DIAGRAM
SIDE SHIFT
SWING MAST F 80 OIL

FUEL
ONLY ONE FUNCTION CAN
BE ACTIVE AT A TIME
E 0
240 16
TEMP VOLTS
- +
100 10
42
AUXILIARY
HYDRAULICS
LEFT/DOWN
QUARTZ
PARK DRIVE
BRAKE
ON 4X4
AUXILI
HYDRA 0 0 0 0 0 0
OFF ALT 4X2
NOTE
3/32"MIN
1/8"MAX
WITH LOCKWASHER UNDER

PANEL, BUSHING EXTENTION
ABOVE PANEL MUST NOT
EXCEED .125" OR THE SEAL
MAY BE CUT.
INTERNAL TOOTH LOCKWASHER

VIEW A-A (SUPPLIED WITH SWITCH)
ADJUST FOR PROPER HEIGHT
SW2-86 MAST SWING SW1-86

41
SW2-87a SW2-87a SW1-87a SW1-87a
TYPICAL SWITCH
SW2-86 SIDE SHIFT EXTRA SW1-86 AND BOOT
SWITCH SWITCH INSTALLATION
#2 #1
SIDE SHIFT
RED
MAST
ATTACH TO DASH
F B
BLACK
WIRING HARNESS A
SPL ACC E
D
C
RELAY RELAY
#2 #1
GND-85
40 SPL ACC-30
WHITE
38 39 EXTRA
SWING
43 GND-85
ORANGE
GREEN
VIEW B-B
PAP23030
12-28 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-9 Auxiliary Electrics Assembly (Continued)
9 15
26 30 29 34
35
VIEW C-C
D
8
31
C
C 32
13 3 21 8
14 4 22 9 D
27 5 23 16 25
28 6 24
2
7 33 17
19 1
18
20
GROUND "TM" EXTRA

(YELLOW) (ORANGE)
"A" OPEN
"S" MAST
(BLACK)
10 11
12 "RT" SWING (BLUE)
28 "LT" SIDE SHIFT(RED)
6 CONTACT SOCKET VIEW D-D

(ON BOOM HEAD)
91364001 544D 12-29

Before S/N 0160024648
OPTIONS
Figure 12-9 Auxiliary Electrics Assembly

Ref AUX ELECTRICS ASSY, (includes all items)
1 91363151 1 AUX BOOM WIRING HARNESS
3 91126032 1 CABLE TAKE UP SUPPORT
6 88501008 1 HEX NUT, 1/2-13
7 88501108 1 HEAVY HEX JAM NUT, 1/2-13
8 91163100 2 STRAIGHT THREAD BULKHEAD FITTING
10 91361025 1 PLATE
13 88561107 2 FLAT WASHER, 1/4
14 88501004 2 HEX NUT, 1/4-20
15 91363068 1 TUBE ASSY
16 91163066 1 TUBE ASSY
18 88551010 2 LOCKWASHER, 5/16
20 88521304 2 HEX LOCKNUT
21 77133389 3 STACK BOLT
22 77133136 3 TUBE CLAMP
27 91203039 2 CLAMP
28 88551009 4 LOCKWASHER, 1/4
29 91363185 1 BOOM AUXILIARY WIRING HARNESS, (back-front), (no longer available to
order, use 1001126834 for replacement or items below for service)
91143137 1 STRAIN RELIEF
77363232 1 CONNECTOR
1001126834 1 BOOM AUXILIARY WIRING HARNESS, (back-front)
70024058 1 HOSE CONDUIT
30 90027187 1 TIE WRAP
31 88661014 1 ADAPTER
33 84719455 1 HOSE ASSY
34 88201035 2 HEX HD CAPSCREW, 3/8-16X1
35 88551011 2 LOCKWASHER, 3/8
36 91123155 1 DECAL
37 90027187 14 NYLON TIE
38 91143105 1 AUX WIRING HARNESS
39 91123154 1 AUX DASH HARNESS
Ref AUX WIRING HARNESS, (see Figure 12-9 for details)
40 88561105 2 FLAT WASHER, #10
12-30 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-9 Auxiliary Electrics Assembly (Continued)

41 77163204 2 SWITCH
42 77383470 2 SWITCH BOOT
91364001 544D 12-31

OPTIONS
Figure 12-10 Overhead Window
12-32 544D 91364001

OPTIONS
Figure 12-10 Overhead Window

91363019 1 OVERHEAD WINDOW
91364001 544D 12-33

OPTIONS
Figure 12-11 Tilt on Joystick Installation
NOTE: IF YOUR MACHINE CAME WITH JOYSTICK

INSTALLATION, (91365005), USE JOYSTICK FIELD
KIT, (91365024), FOR SERVICE.
BOTTOM VIEW OF CAB
ELECTRIC/HYDRAULIC
SCHEMATIC
REAR VIEW OF CAB
12-34 544D 91364001

OPTIONS
Figure 12-11 Tilt on Joystick Installation (Continued)
GRESEN V-40 VALVE POSITIONER CONVERSION

FROM MANUAL TO HYDRAULIC ACTUATION, NOTE:
(1 SPOOL SECTION AS SHOWN). REMOVE CONNECTOR, INSTALL
WORK PORT RESTRICTOR AS
SHOWN, RE-INSTALL CONNECTOR.
NOTE: VIEW SHOWN WITH SEAT

PLATE & ROOF REMOVED
ENLARGED VIEW
91364001 544D 12-35

OPTIONS
Figure 12-11 Tilt on Joystick Installation

91365024 Ref JOYSTICK FIELD KIT, (Before S/N 0160024648), (includes all items)
91365005 Ref TILT ON JOYSTICK INSTALLATION, (S/N 0160024648 & After), (if equipped), B
2 84717306 1 HOSE ASSY
3 2220606 1 RUN TEE, (includes o-ring)
88591204 1 O-RING
4 91303041 1 BOOM CONTROL DECAL
6 4460475 3 W.P. MALE PIN TERMINAL
7 91143187 3 W.P. CABLE SEAL
8 90207719 2 GREEN JUMPER WIRE
9 84717893 1 HOSE ASSY
10 91083490 1 JOYSTICK HARNESS
11 91301020 1 SPACER
12 91033483 1 HYD VALVE POSITIONER KIT
13 91085071 1 MODIFIED CONNECTOR
88591204 2 O-RING
15 91303038 1 SOLENOID VALVE, (includes coil)
80934037 1 COIL
16 88561107 2 FLAT WASHER, 1/4
88591204 1 O-RING
19 88551009 2 LOCKWASHER, 1/4
20 88501004 2 HEX NUT, 1/4-20
21 84717537 1 HOSE ASSY
22 91141331 1 SPACER
23 91143146 1 ORIFICE PLATE, (0.109)
24 91033487 2 CHECK VALVE PLATE
25 2220371 2 CONNECTOR, (includes o-ring)
88591204 2 O-RING
26 84718847 1 HOSE ASSY
27 91143147 1 ORIFICE PLATE, (0.095)
12-36 544D 91364001

OPTIONS
Figure 12-11 Tilt on Joystick Installation (Continued)

91364001 544D 12-37

OPTIONS
Figure 12-12 Winch Motor
1
2
6
4
8 4 10
3
4
5
7 11
9
12
K1
PAP19450
12-38 544D 91364001

OPTIONS
Figure 12-12 Winch Motor

90207879 1 WINCH MOTOR, (includes all items) C
2 7005874 1 END COVER
3 NSS 1 PIN
4 Use Kit K1 3 SEAL
5 NSS 1 ROLLER-STATOR ASSY
6 7005845 1 WEAR PLATE
7 7005811 1 DRIVE LINK
8 NSS 1 SHAFT
9 7005842 1 THRUST BEARING
10 90208211 1 FRONT HOUSING
K1 90208212 1 SHAFT SEAL KIT (includes items 4 & 11)
91364001 544D 12-39

S/N 0355001 thru 0455362
OPTIONS & 0160000192 thru 0160000973
Figure 12-13 Engine Block Heater
REPLACES FROST PLUG AT REAR OF ENGINE
12-40 544D 91364001

S/N 0355001 thru 0455362
& 0160000192 thru 0160000973 OPTIONS

91043353 1 ENGINE BLOCK HEATER
91364001 544D 12-41

S/N 0160000976 & After
OPTIONS
FRONT
12-42 544D 91364001

S/N 0160000976 & After
OPTIONS

80375012 1 ENGINE BLOCK HEATER INSTALLATION, (includes item 1)
1 80373088 1 BLOCK HEATER
91364001 544D 12-43

OPTIONS
2
4
3
5 6
7
8
6
9
2
10
11
12
13 14 15
16
17
K1
PAP19610
12-44 544D 91364001

OPTIONS

91083471 1 SWAY CYLINDER ASSY, (includes all items) D
1 91064016 2 BUSHING
3 91124083 1 CASE ASSY
4 91144017 1 CAPSCREW, #8X32X0.375
5 91034156 1 LOCKNUT, (lubricate & torque to 350-400 lb-ft)
10 91124084 1 PISTON
17 91124086 1 ROD ASSY
K1 91084308 1 SEAL KIT, (includes items 6 thru 9, 11, 12 & 14 thru 16)
91364001 544D 12-45

OPTIONS
Figure 12-15 Dual P.O. Check Valve
5
2
3
4 5
4
3
K1
PAP19870
12-46 544D 91364001

OPTIONS
Figure 12-15 Dual P.O. Check Valve

91083262 1 DUAL P.O. CHECK VALVE ASSY, (includes all items) B
1 NSS 1 BODY
3 91084227 2 O-RING
4 91084228 2 O-RING
5 88591009 2 O-RING
K1 91044002 1 SEAL KIT, (includes items 3 & 4)
91364001 544D 12-47

OPTIONS
Figure 12-16 Swing Valve Kit
12-48 544D 91364001

OPTIONS

2915037 2 SWING VALVE KIT, (includes items 1 thru 11) A
3 1 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8
4 90554056 1 HEX NUT, 3/4
8 2 LOCKWASHER, 1/4
91364001 544D 12-49

OPTIONS
14
10
11 7
1
9 13
12 9
11 8
5
4
3
2
K1
PAP23020
12-50 544D 91364001

OPTIONS

90553023 2 SWING VALVE ASSY, (includes all items)
1 90554015 1 CHECK VALVE ASSY, (includes items 3 thru 5)
2 NSS 1 RETAINER
3 NSS 1 SPRING
4 NSS 1 BALL & SPRING GUIDE ASSY
5 NSS 1 CAGE
6 88211034 4 SOCKET HD CAPSCREW, #10-24X1-1/2, GR8
7 90553014 1 PILOT VALVE, (includes items 10 & 14)
8 NSS 1 VALVE BODY
9 90554004 2 COUNTERBALANCE VALVE ASSY
10 NSS 1 CARTRIDGE
12 88591202 1 O-RING
13 NSS 1 ORIFICE
14 NSS 1 PISTON
K1 90554002 1 SWING VALVE SEAL KIT, (contains enough seals needed to service one swing
valve assembly)
91364001 544D 12-51

Before S/N 0160024648
OPTIONS
Figure 12-17 LH Tilt/Sway Assembly
TILT PIN
B
FIXED PIN SWAY PIN
A
VIEW C-C
B
1
C
C 6
A
2
3
4
5
AUX SWAY
7 8 VIEW A-A
9
10
F 80
FUEL
OIL
E 0
240 16
TEMP
VOLTS
FORK - +
100 10
TILT
DOWN
QUARTZ
PARK DRIVE
BRAKE
ON 4X4
0 0 0 0 0 0
OFF ALT 4X2
UP
9136-30
VIEW B-B
12-52 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-17 LH Tilt/Sway Assembly

91365002 1 LH TILT/SWAY ASSY, (includes all items) F
1 91335013 1 REMOTE VALVE CONTROL ASSY, (includes items 2 thru 7) B
3 11002410 3 HEX HD CAPSCREW, 1/4-28X4-1/2
4 88501404 3 HEX JAM NUT, 1/4-28
5 88551009 3 LOCKWASHER, 1/4
91084282 1 KNOB
91084359 1 BOOT
9 91363041 1 TILT/SWAY GUIDE PLATE
91364001 544D 12-53

Before S/N 0160024648
OPTIONS
Figure 12-18 LH Tilt Assembly
A
C
B
A
6
SWAY
TILT
C VIEW C-C
7 8
SEE
DETAIL A
1
5 FUEL
E
F 80
0
OIL
240 16
TEMP VOLTS
- +
100 10
FORK
TILT
DOWN
QUARTZ
PARK DRIVE
BRAKE
ON 4X4
0 0 0 0 0 0
OFF ALT 4X2
3 9136-30
4 2 DETAIL A
VIEW B-B
VIEW A-A
12-54 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-18 LH Tilt Assembly

91365001 1 LH TILT ASSY, (includes all items) E
4 88521304 3 HEX LOCKNUT, 1/4-20
6 91301020 1 SPACER
9 91363040 1 TILT GUIDE PLATE
91364001 544D 12-55

S/N 0355001 thru 0355069
OPTIONS
Figure 12-19 Ether Start
VIEW B-B
WIRING SCHEMATIC
ONE LEAD TO VIEW A-A

THERMOSTAT
ONE LEAD TO
TOGGLE SWITCH,
(wires are
interchangable)
TO SPRAY
NOZZLE
DASH PANEL VIEW
12-56 544D 91364001

S/N 0355001 thru 0355069
OPTIONS
Figure 12-19 Ether Start

91365007 1 ETHER START, (includes all items)
1 91143362 1 QUICK START KIT
2 86983202 1 WIRE CONNECTOR
5 88551009 2 LOCKWASHER, 1/4
6 88501004 2 HEX NUT, 1/4-20
7 90206198 15 in TRIM-LOCK
9 77143006 4 WHIZ-LOCKNUT, 5/16-18
11 91143163 1 TOGGLE SWITCH, SPST
13 77383470 1 BOOT
15 80963058 1 2-WAY SHROUD CONNECTOR
16 80963057 1 2-WAY TOWER CONNECTOR
19 80963065 4 CABLE SEAL
21 91123176 1 START AID DECAL
91364001 544D 12-57

S/N 0355001 thru 0455497 &
OPTIONS 0160000192 thru 0160012366
Figure 12-20 Work Light Package
7
1
8
1 9
3 3 A
14
4 5 10
2 5 6 7 2 11
54 7 54 8
8 9
9 10 15
10 11 16
11 17
18
1 19
20 SECTION A-A
12
1
21
To dome
light
13
B B
"STOP LT" To red wire in tail light harness 39 39

"TAIL LT" To black wire in tail light harness
(through hole in frame)
To mirror light
(through hole in frame)
Fuse holder end
(for dome light) 39
To relay on side wall 52
(for relay & tail lights) 53 To dome light
SECTION B-B
REV-B
ENGINE HARNESS 3 7
NOTE: 41 8
GRD-5
ENGINE HARNESS
Back-up alarm
28 9
29 10
30 11
34 31
32 26
NOTE: 36 10 33 2 38
To terminal C 11 40
Tail light harness 39
(tower) 37 39
26
38
NOTE: 12 39
To terminal D 40
Tail light harness
(tower) 35
PAP21790
12-58 544D 91364001

S/N 0355001 thru 0455497 &
0160000192 thru 0160012366 OPTIONS
Figure 12-20 Work Light Package (Continued)

To front work light (on mirror support)
To R. H. front work light (on cab)
To L. H. front work light (on cab)
15 AMP
FUSE
OIL PRESS. FUEL ACC - A DOME
GAUGE GAUGE LIGHT
ACC - B / ACC - C
I DOME
B A LIGHT
GAUGE S SWITCH
LIGHT VOLTME. WATER TEMP.
To rear tail light
GAUGE IGNITION -START
42
(#12)
(#12)
SWITCH
ACC-C 20 AMP
GAUGE FUSE
LIGHT 15 AMP
FUSE FROM REV. SWITCH
ACC - C
REV
AUX LT
(#12)
AUX LT
WORK FWD./REV. VALVE
(#16)
LIGHT
SWITCH (#16) 86 30
12
REV - B
85 87A 87 STOP
LIGHT
SWITCH
BACK-UP
ALARM
47
(#16)
GRD - 5
(#16)
R.H. FRONT L.H. FRONT FRONT
WORK LIGHT WORK LIGHT WORK LIGHT
(ON CAB) (ON CAB) (ON MIRROR SUPPORT)
To dome light
To stop light switch 45 TAIL
LIGHT
STOP
LIGHT
BACK-UP
LIGHT
44 46 ELECTRICAL SCHEMATIC
(BLACK) (RED)
REAR TAIL LIGHT
(GREEN)
ASSEMBLY
45
43
SEE NOTE #1 BEFORE ORDERING PARTS FROM THIS ILLUSTRATION
22 24
23 25
26
From 15 AMP
fuse on dash
To terminal C
Tail light harness
27
STOPLIGHT SWITCH MOUNTING
To front work light (on mirror support)
ON BRAKE PEDAL
To R. H. front work light (on cab)
To L. H. front work light (on cab)
15 AMP
FUSE
OIL PRESS. FUEL ACC - A DOME
GAUGE GAUGE LIGHT
ACC - B / ACC - C
I DOME
To rear tail light
B A LIGHT
(#12)
GAUGE S SWITCH
(#16)
LIGHT VOLTME. WATER TEMP.

GAUGE IGNITION -START
ACC-C SWITCH
IGN - BAT
IGN - ACC
DOME LT
D
48 RE
LAY
GR
GAUGE
LIGHT
20 AMP
FUSE
15 AMP
(#12) FROM REV. SWITCH
FUSE
ACC - C
RELAY - 30
Note:
REV
AUX LT
AUX LT
Cab wall WORK LT SW
(#16)
12 WORK
LIGHT
FWD./REV. VALVE
STOP SW
SWITCH (#16) 86 30
RELAY WORK LT SW
REV - B
30 86 85 87A 87 STOP
87 (#16) LIGHT
RELAY GRD SWITCH
(#16)
W IGN BAT (#14)

OR CAB LT - 1 BACK-UP
85 K
LT (#14) ALARM
SW CAB LT - 2
STOP LT
GRD - 5
RELAY GRD MIRROR LT

(#14)
RELAY - 30
IGN - ACC
R.H. FRONT L.H. FRONT FRONT
WORK LIGHT WORK LIGHT WORK LIGHT
(ON CAB) (ON CAB) (ON MIRROR SUPPORT)
RELAY - 30
DOME LT To dome light TAIL STOP BACK-UP
LIGHT LIGHT LIGHT
STOP LT To stop light switch (BLACK) (RED) (GREEN)
46 44 ELECTRICAL SCHEMATIC REAR TAIL LIGHT
ASSEMBLY
SEE NOTE #2 BEFORE ORDERING PARTS FROM THIS ILLUSTRATION
NOTES:
1. S/N 0355039 & BEFORE USE ITEMS 42, 43, 45 & 47.
2. S/N 0355040 & AFTER USE ITEM 48. PAP21720
91364001 544D 12-59

S/N 0355001 thru 0455497 &
OPTIONS 0160000192 thru 0160012366
LIGHTS
ON
49 LIGHTS
ON
49
50 50
51 51
OFF OFF
START AID
® ® ON
OFF
PARK DRIVE PARK DRIVE
BRAKE BRAKE
ON ON ON ON
OFF ALT OFF OFF ALT OFF
12-60 544D 91364001

S/N 0355001 thru 0455497 &
0160000192 thru 0160012366 OPTIONS

91365003 1 WORK LIGHT PACKAGE, (includes all items except items 42, 43, 45 & 47) J
2 86883260 3 EYELET
3 80963050 3 UTILITY FLOOD LIGHT
4 91361001 1 RH LIGHT SUPPORT
5 90027319 4 DR. & TAP SCREW, 1/4-20X1
6 91361002 1 LH LIGHT SUPPORT
7 80963055 4 WEATHER PACK CONNECTOR, (tower)
8 80963056 4 WEATHER PACK CONNECTOR, (shroud)
9 80963068 4 WEATHER PACK CONNECTOR, (female pin)
10 4460475 8 WEATHER PACK CONNECTOR, (male pin)
11 80963066 12 WEATHER PACK CONNECTOR, (cable seal)
12 91363008 1 LIGHT HARNESS
15 24861167 1 INTERIOR LIGHT
19 89981036 3 PAN HD SCREW, #8-32X3/8
20 88501610 3 HEX NUT, #8-32
21 77383410 1 RELAY
22 91143117 1 STOPLIGHT SWITCH
23 91141512 1 TAB
25 88561107 1 FLAT WASHER, 1/4
26 88551009 6 LOCKWASHER, 1/4
27 82033996 AR WIRE LOOM, (use on all wires)
30 91365045 1 TAIL LIGHT ASSY, (includes the following seven items)
91123065 1 TAIL LIGHT
86661147 38 in WIRE, 16 GAUGE, (black)
86661149 38 in WIRE, 16 GAUGE, (green)
86661152 38 in WIRE, 16 GAUGE, (red)
86683480 3 BUTT CONNECTOR
82033996 45 in WIRE LOOM
86683122 2 TIE WRAP
32 88561115 1 FLAT WASHER, 3/4
33 88551016 1 LOCKWASHER, 3/4
36 91363087 1 TAIL LIGHT HARNESS
38 85611274 5 WELD STUD, 1/4-20X5/8
40 88501004 5 HEX NUT, 1/4-20
41 91361004 1 LIGHT SUPPORT
91364001 544D 12-61

S/N 0355001 thru 0455497 &
OPTIONS 0160000192 thru 0160012366

42 91141265 2 JUMPER WIRE, (see note #1)
44 77363268 1 FUSE, 15 AMP
45 91143108 2 FUSE HOLDER, (see note #1)
46 77363302 1 FUSE, 20 AMP
48 91363073 1 WORK LIGHT DASH HARNESS
49 77383467 1 LIGHT SWITCH
50 77383470 1 BOOT
51 91363009 1 LIGHTS ON/OFF DECAL
52 77143006 2 WHIZ-LOCKNUT, 5/16-18
53 77143003 2 WHIZ-LOCK SCREW, 5/16-18X5/8
54 91413052 2 MTG BOLT WORK LIGHT
12-62 544D 91364001

S/N 0355001 thru 0455497 &
0160000192 thru 0160012366 OPTIONS

91364001 544D 12-63

S/N 0160012437 & After
OPTIONS including 0160012298
1 A
2
3 52
6
8 14
23
B A
A
9 9
10 10
1 11 11 B A
2 12 12 8
3 13 13
6
14
23
8
8 16
15
DOME LT
STOP SW FUSE HOLDER END
IGN - ACC (FOR DOME LIGHT)
TO MIRROR STOP LT
LIGHT (RED WIRE)
TO RELAY ON SIDE WALL
(THRU
TRIANGLE
21 (FOR FLOOD & TAIL LIGHTS) TAIL LT
HOLE IN (BLACK WIRE)
FRAME)
TO DOME
LIGHT B B
MIRROR LT
“STOP LT” TO RED WIRE IN TAIL LIGHT HARNESS

STOP LT
TAIL LT
“TAIL LT” TO BLACK WIRE IN TAIL LIGHT HARNESS 22
THRU RECTANGLE HOLE IN FRAME
9 SECTION A-A SECTION B-B

10
ENGINE HARNESS 11
12
GRD - 5
REV
4 13 20 16
REV
5
BACK-UP
ALARM 30 7
REV
GRD - 5
39 17
24 18 22
25 19 40
26 41
GRD - 5
27
STOP SW
28
33 29 1
42
16 32 45
12 9 38
13 10 43
11 22 22
31 44 38
12
13 43
44
TERMINAL A = GROUND
TERMINAL B = GREEN
TERMINAL C = RED
TERMINAL D = BLACK
REAR SECTION
TO TERMINAL “C” (RED WIRE)

STOP LT TAIL LIGHT HARNESS (TOWER)
22
TAIL LT TO TERMINAL D (BLACK WIRE)
TAIL LIGHT HARNESS (TOWER) PAP21820
12-64 544D 91364001

S/N 0160012437 & After
including 0160012298 OPTIONS
35 34 36
37
38
FUEL F 80
OIL
E 0
240 16
TEMP LIGHTS
VOLTS
ON
- +
100 10
OFF
4-9114-5021 START AID
0 R
ON
OFF
QUARTZ
PARK DRIVE
BRAKE
4X4
ON
STOPLIGHT SWITCH MOUNTING ON BRAKE

39 PEDAL
0 0 0 0 0 0
OFF ALT 4X2
STOP SW
STOP SW TO TERMINAL “C” IN
FROM 15 AMP FUSE TAIL LIGHT HARNESS
ON DASH
46
TO FRONT WORK LIGHT(ON MIRROR SUPPORT) 47
48
TO R.H.FRONT WORK LIGHT (ON CAB)
TO L.H.FRONT WORK LIGHT (ON CAB)
TO REAR TAIL LIGHT
ACC-C
RELAY OIL B+ FUEL

GRD AUX LT GND TEMP
ACC-C
WORK LT
CAB WALL
+
O
GR
16
RELAY
BA C
30 86
T AC
IGN BAT
ACC
BAT
87 ST
IG
N N
IG
W
85 OR
K
LT
RELAY GRD IGN-ACC
RELAY-30
RELAY-30
49 51 DOME LT TO DOME LIGHT
STOP LT TO STOP LIGHT SWITCH
50
16
15 AMP
FUSE
OIL PRESS. FUEL ACC-A DOME

GAUGE GAUGE LIGHT
ACC-B/ACC-
I DOME
B A LIGHT
(#12)
GAUGE S SWITCH
IGN-ACC (#12)
LIGHT VOLTMETER WATER TEMP.

DOME LT(#16)
GAUGE IGNITION-START
SWITCH
IGN-BAT
GAUGE 20 AMP
LIGHT FUSE 15 AMP
(#12) FUSE FROM REV SWITCH
AUXLT
ACC-C
RELAY-30
REV
STOP SW (#16)
WORK FWD/REV VALVE

LIGHT
SWITCH 86 30
(#16)
WORK LT SW
RELAY
REV-B
87A 87 STOP
(#16) 85 LIGHT
RELAY GRD
SWITCH
(#14)
STOP LT (#16)
CAB LT-1 BACK-UP

(#14) ALARM
CAB LT-2
(#14)
GRD-5
L.H. FRONT MIRROR LT

R.H.
FRONT FRONT WORK
WORK WORK LIGHT
LIGHT LIGHT (ON MIRROR
(ON CAB) (ON CAB) SUPPORT)
TAIL STOP BACK-UP

LIGHT LIGHT LIGHT
(BLACK) (RED) (GREEN)
REAR TAIL LIGHT PAP21810
ASSEMBLY
91364001 544D 12-65

S/N 0160012437 & After

0274495 1 WORK LIGHT PACKAGE, (includes all items) E
1 80963050 3 UTILITY FLOOD LIGHT
2 8307028 2 EXTERNAL TOOTH WASHER, 1/2
3 91403503 2 SPACER
4 24861167 1 INTERIOR LIGHT
6 90027319 4 DR. & TAP SCREW, 1/4-20X1
9 80963055 3 WEATHER PACK, TOWER
10 80963056 3 WEATHER PACK, SHROUD
13 80963066 6 CABLE SEAL
14 91083333 2 SCREW EYELET, 1/2
15 77383410 1 RELAY
16 91363008 1 LIGHT HARNESS
18 89981036 3 PAN HD SCREW, #8-32x3/8
19 88501610 3 HEX NUT, #8-32
23 91413052 2 MTG BOLT WORK LIGHT
26 91365045 1 TAIL LIGHT ASSY, (includes the following seven items) B
91123065 1 TAIL LIGHT
86661147 38 in WIRE, 16 GAUGE, (black)
86661149 38 in WIRE, 16 GAUGE, (green)
86661152 38 in WIRE, 16 GAUGE, (red)
4460035 3 BUTT CONNECTOR
82033996 45 in WIRE LOOM
86683122 2 TIE WRAP
28 88561115 1 FLAT WASHER, 3/4
29 88551016 1 LOCKWASHER, 3/4
31 80963062 1 WEATHER PACK, SHROUD
33 91363087 1 TAIL LIGHT HARNESS, (Before S/N 0160020087)
4923525 1 TAIL LIGHT HARNESS, (S/N 0160020087 & After)
34 91141512 1 TAB
35 91143117 1 STOP LIGHT SWITCH
37 88561107 1 FLAT WASHER, 1/4
38 88551009 6 LOCKWASHER, 1/4
39 82033996 258 in FLEX WIRE LOOM
40 77143003 2 WHIZ-LOCK SCREW, 5/16-18X5/8
12-66 544D 91364001

S/N 0160012437 & After

41 77143006 2 WHIZ-LOCKNUT, 5/16-18
42 91361004 1 LIGHT SUPPORT
43 85611274 5 WELD STUD, 1/4-20X3/4
44 88501004 5 HEX NUT, 1/4-20
45 86883260 1 SCREW EYELET, 3/8
46 77383467 1 TOGGLE SWITCH, SPST
47 77383470 1 BOOT
48 91363009 1 LIGHTS ON/OFF DECAL
49 91363073 1 WORK LIGHT DASH HARNESS
50 77363268 1 FUSE, (15 amp)
51 77363302 1 FUSE, (20 amp)
52 14401473 AR SILICON SEALENT
91364001 544D 12-67

OPTIONS
Figure 12-21 Crossover Relief Valve
12-68 544D 91364001

OPTIONS
Figure 12-21 Crossover Relief Valve

90602706 1 CROSSOVER RELIEF VALVE, (includes all items) C
1 90203440 2 RELIEF CARTRIDGE, (includes items 2 thru 4)
2 NSS 4 BACK-UP RING, (2/cartridge)
3 NSS 2 O-RING, (1/cartridge)
4 NSS 2 O-RING, (1/cartridge)
5 NSS 1 BODY
91364001 544D 12-69

OPTIONS
Figure 12-22 Foam Tire Option
12-70 544D 91364001

OPTIONS
Figure 12-22 Foam Tire Option

91365004 1 FOAM TIRE OPTION, (includes items 1 thru 4) A
1 91045058 2 FOAM FILLED TIRE ASSY
2 91045059 2 FOAM FILLED TIRE ASSY
3 91153050 4 TIRE DECAL
91364001 544D 12-71

Before S/N 0160024648
OPTIONS
Figure 12-23 Aux. Hydraulics/Electric w/LH Tilt & Sway
52
53 55 32 9 55 36
38
64 15 51 26 55 41 1
36
40 39
39
42 29
VIEW E-E
8
58
8 67
33 9 68
69 F
16
56
57
E 58
64
44
R/UP
43 F (OUTSIDE HOSE)
4 2
36 3 21 26 25
13 5
14 45 4 17 22 53
6 23 28
27 48 7 5 18 54 L/DN
50 6 24 64 1 (INSIDE HOSE)
66 30 52
31 7
34
19 36 35
20 46 37
47 49
50 ORANGE 14 GA. 61
11 62
10 BLACK 16 GA.
12 86 87a 87 86 87a 87
63
66 RELAY RELAY 65
#2 #1
59
60
85 30 85 30
BLACK 16 GA.
MAST UP
(W/PIGGYBACK CONN.)
VIEW F-F
MAST DOWN
MAST MAST
UP DOWN
GND DOWN
GND UP
GROUND TO STUD
ON ORBITROL MOUNT
5 BUTTON HANDLE
SW-1 N.O. (BLACK) (1)

PUSHBUTTON (MAST)
SPDT MOMENTARY
SW-2 N.O. (RED) (2)

PUSHBUTTON (SIDE SHIFT)
SPDT MOMENTARY
SW-3 N.O. (GREEN) (3)

PUSHBUTTON (SWING)
SPDT MOMENTARY
SW-4 N.O.
PUSHBUTTON
SPDT MOMENTARY
SW-5 N.O. (BLUE) (5)

PUSHBUTTON (EXTRA)
SPDT MOMENTARY
CONNECT TO "SPL ACC" "SIDE SHIFT"

FROM DASH HARNESS (6) HANDLE COMMON (BROWN) (RED) EXTRA
(BLUE)
"GROUND"
(YELLOW) (YELLOW)
(GROUND) B F "MAST DOWN"
A (BLACK)
C E
JUMPER WIRE D
GROUND TO STUD "MAST UP"
ON ORBITROL MOUNT "SWING" (ORANGE)
(GREEN)
RECEPTICAL CONNECTOR
(UNDER DASH)
12-72 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-23 Aux. Hydraulics/Electric w/LH Tilt & Sway (Continued)
86 VIEW A-A
84 87 83
B 71 85
74 D 72
75
76
77 94
92
93
TILT 70
SWAY
78 73 B A A 87
82 82
91 80 88
89
81 90 89
72
83
114
79
110
DETAIL A 95
111
96 RELAY RELAY 112
97
#1 #2
107 GROUND 122
MAST UP GND UP
TO MAST UP PROXIMITY SENSOR
98
MAST DOWN GND DOWN 100
REAR VIEW OF DASH TO MAST DOWN PROXIMITY SENSOR
116 101
B
A
TO GROUND FROM 5-BUTTON

109
B
CYBER-TECH HARNESS
99
A
GND UP GND DOWN
TO RELAY #2 TERMINAL 85
MAST UP
102
103
MAST DOWN ORANGE 14 GA. W/FEMALE SPADE 104
118
TO GROUND TO RELAY #2 TERMINAL 87
BLACK 16 GA. W/FEMALE SPADE
TO "SPL ACC"
IN DASH HARNESS
BLACK 16 GA. W/PIGGYBACK CONN.
117
TO RELAY #1 TERMINAL 30 118
119 71
MAST
UP
MAST VIEW B-B
DOWN
113 106
F 80
FUEL OIL
E 0
240 16
TEMP VOLTS
FORK - +
TILT 100 10
DOWN
START AID
108
ON
R
OFF
QUARTZ
PARK
BRAKE
DRIVE 87 87
ON 4X4
0 0 0 0 0 0
87a 87a
86 85 86 85
OFF ALT 4X2
UP
RELAY 30 30 RELAY
#1 #2
VIEW D-D 108 ADDITIONAL JUMPER

WIRE CONNECTIONS
115
91364001 544D 12-73

Before S/N 0160024648
OPTIONS
Figure 12-23 Aux. Hydraulics/Electric w/LH Tilt & Sway

1 AUX HYD/ELEC WITH LH TILT/SWAY, (includes all items) K
1 91363151 1 AUX BOOM WIRING HARNESS
3 91126032 1 CABLE TAKE-UP SUPPORT
6 88501008 3 HEX NUT, 1/2-13
7 88501108 3 HEAVY HEX JAM NUT, 1/2-13
8 91163100 2 STRAIGHT THREAD BULKHEAD FITTING
10 91361025 1 PLATE
13 88561107 2 FLAT WASHER, 1/4
14 88501004 2 HEX NUT, 1/4-20
15 91363068 1 TUBE ASSY
16 91163066 1 TUBE ASSY
18 88551010 2 LOCKWASHER, 5/16
21 77133389 3 STACK BOLT
22 77133136 3 TUBE CLAMP, 3/4
27 91203039 2 CLAMP SUPPORT
28 84719018 2 HOSE ASSY
29 91363185 1 BOOM AUXILIARY WIRING HARNESS, (back-front), (no longer available to
order, use 1001126834 for replacement)
1001126834 1 BOOM AUXILIARY WIRING HARNESS, (back-front)
70024058 1 HOSE CONDUIT
32 84718959 2 HOSE ASSY
33 84719455 2 HOSE ASSY
36 88661085 6 BULKHEAD UNION, 3/4-16X1/2 TUBE
39 91163059 1 TUBE ASSY
40 91163060 1 TUBE ASSY
41 91163061 1 TUBE ASSY
12-74 544D 91364001

Before S/N 0160024648
OPTIONS

42 91163062 1 TUBE ASSY
43 84718637 1 HOSE ASSY
44 84718943 1 HOSE ASSY
47 91043125 1 DUST PLUG
48 91043126 1 DUST CAP
51 91083217 6 TUBE CLAMP
54 88561109 4 FLAT WASHER, 3/8
55 90027187 5 TIE WRAP
58 88551011 5 LOCKWASHER, 3/8
60 88551013 1 LOCKWASHER, 1/2
64 88561004 15 FLAT WASHER, 3/8
66 88551009 4 LOCKWASHER, 1/4
67 88201035 2 HEX HD CAPSCREW, 3/8-16X1
68 88661014 1 MALE CONNECTOR
70 88551010 2 LOCKWASHER, 5/16
71 91143105 1 AUX WIRING HARNESS
72 90027187 16 NYLON TIE
73 88501005 2 HEX NUT, 5/16-18
74 88821002 1 YOKE END
75 88633001 1 YOKE PIN, 1/4
76 88631302 1 COTTER PIN, 1/16X3/4
77 88501404 1 HEX JAM NUT, 1/4-28
78 91123050 1 PUSH-PULL CABLE
80 91341007 1 CABLE BRACKET
82 88591207 2 O-RING
83 84718685 1 HOSE ASSY
85 91163096 1 TUBE ASSY
86 91163097 1 TUBE ASSY
87 84718686 1 HOSE ASSY
91364001 544D 12-75

Before S/N 0160024648
OPTIONS

90 2220471 1 ELBOW, 90 DEGREE, (long)
92 91341019 1 SENSOR PLATE
93 80363036 2 PROXIMITY SENSOR
94 Ref MAIN CONTROL VALVE ASSY, (see Figure 9-14 for details)
95 Ref 5 BUTTON HANDLE, (see Figure 12-26 for details)
96 88561105 2 FLAT WASHER, #10
99 88501004 2 HEX NUT, 1/4-20
101 88551010 1 LOCKWASHER, 5/16
102 88201005 2 HEX HD CAPSCREW, 1/4-20X1
103 91341018 1 CLAMP HALF
104 91346010 1 ACTUATOR WELDMENT
106 91341022 1 JUMPER WIRE
107 77383410 2 RELAY
108 91341021 2 JUMPER WIRE
91084282 1 KNOB
91084359 1 BOOT
112 88551011 2 LOCKWASHER, 3/8
113 91363041 1 TILT/SWAY GUIDE PLATE
115 91343026 1 AUX CONTROL DECAL
116 91346003 1 TILT/SWAY BRACKET WELDMENT
118 88551009 5 LOCKWASHER, 1/4
119 88501404 3 HEX JAM NUT, 1/4-28
91345020 Ref REMOTE VALVE CONTROL ASSY, (includes items 91, 110 & 116 thru 119)
12-76 544D 91364001

Before S/N 0160024648
OPTIONS

91364001 544D 12-77

S/N 0355001 thru 0455362
OPTIONS
Figure 12-24 Rear Axle Advantage Kit
1
NOTES:
2
1. CUSTOMER TO USE EXISTING WHEEL HUBS & HARDWARE,
20 DRIVE MOTORS, DRIVE MOTOR TUBE ASSEMBLIES, &
21 DRAIN LINE HOSES OR ORDER SEPARATELY IF
3 REPLACEMENT IS REQUIRED.
2. CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM
12 4 STEER CYLINDER BASE END AS REQUIRED TO MAINTAIN A
19 TOTAL MAX. GAP OF 1/16 IN.
57
3. SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO
18 MORE THAN 1/32 IN MOVEMENT. SHIM TOP KNUCKLES AS
7 REQUIRED TO MAINTAIN NO MORE THAN 1/16 IN GAP. MUST
5 HAVE A MINIMUM OF ONE SHIM.
4. IF COUNTERBORE IN BOTTOM KUNCKLE FOR 91121091
17 THRUST BUSHING IS MACHINED DEEPER THAN 11/32. THEN
22 SHIM 91041733 WILL BE REQUIRED.
8 19 23
9 6
16 18
24
UPPER 25
26
14 27
28
15 29
26 7
28 8 39 40
57
29 14 9 33
LOWER
10
59 LEFT
11 SIDE
38
13 12
35 37
36
ENLARGED VIEW 58
41
UPPER
32 42
33 47
43
49 48
34 LOWER 44
14
36
45
31 50
RIGHT 51
SIDE
36 46
53
52 FRONT OF
30 54 MACHINE
55
PAP21680
12-78 544D 91364001

S/N 0355001 thru 0455362
OPTIONS

91145042 Ref REAR AXLE ADVANTAGE KIT, (includes all items except 30, 44, 45 & 48) E
1 88521312 2 HEX LOCKNUT, 3/4-10, (torque to 160-175 lb-ft)
3 91041481 2 STEERING CYLINDER PIN, (knuckle end)
4 91121239 2 BUSHING
5 91041439 2 TIE ROD PIN
6 88521306 2 LOCKNUT, 3/8-16
7 91121240 4 BUSHING
9 88591032 4 O-RING
10 91123027 2 BUSHING, (lower)
11 91123029 2 O-RING
12 88591104 4 O-RING
14 91166013 1 REAR AXLE WELDMENT, (includes items 10, 16, 53 & 56) R
15 86921268 2 LIP SEAL
20 91041732 AR SPACER
21 88591019 2 O-RING
22 91041459 2 WASHER
23 88501416 2 HEX JAM NUT, 1-14, (torque to 225-250 lb-ft)
26 91041596 AR SHIM, (20 gauge, see note #3)
30 Ref DRIVE HUB, (use existing hubs), (see Figure 5-11 for details)
31 91120004 1 RH STEERING KNUCKLE
32 88501006 2 HEX NUT, 3/8-16
33 88551011 6 LOCKWASHER, 3/8
35 91081695 2 STEERING CYLINDER PIVOT PIN, (axle end)
42 91120003 1 LH STEERING KNUCKLE
43 91043247 2 SELF-ALIGNING BUSHING
44 12 HARDENED WASHER, 3/4, (use existing hardware), (see Figure 1-2 for details)
45 Ref HEX HD CAPSCREW, 3/4-10X2, (use existing hardware),
46 91166063 1 TIE ROD, (includes items 43 & 2 of item 36)
91364001 544D 12-79

S/N 0355001 thru 0455362
OPTIONS
Figure 12-24 Rear Axle Advantage Kit (Continued)

47 88521208 2 HEX LOCKNUT, 1/2
48 Ref CAPSCREW 12 PT., 3/4-10X2, GR8, (use existing hardware),
49 91403065 AR SHIM, (10 gauge, see note #2)
50 88551153 2 LOCKWASHER, 5/8
51 88212321 2 SLOT HD CAPSCREW, 5/8-11X3-3/4, GR8
52 24601570 2 LIP SEAL
53 91123031 2 BUSHING
55 88501110 2 HEAVY HEX JAM NUT, 5/8-11
56 91163019 2 BUSHING, (stabilizer support, not shown)
57 14404978 AR LOCTITE® 641TM, (apply to items 4 & 7)
58 14404595 AR MEGAPLEX GREASE
59 91041733 2 SHIM, (if equipped)
12-80 544D 91364001

S/N 0355001 thru 0455362
OPTIONS

91364001 544D 12-81

S/N 0160000192 & After
OPTIONS
45
43
41 44
42
20
104 103
39 105
15
102
19
24
11
52 32
31 16
18 17
102
1 25
6
11 UPPER
11 9
1 10
51 12
23
22 40
21 4
LOWER 47
ENLARGED VIEW 37
UPPER 2
49 29
48 38
50
34
LOWER
10
33
66 8
36
35
3 5
13 11
8
53
14 1
Fro
nt
of
Ma
ch
ine
PAP21830
12-82 544D 91364001

S/N 0160000192 & After
OPTIONS

1001131548 1 REAR AXLE ADVANTAGE KIT, (includes all items) A
1 91346009 1 REAR AXLE WELDMENT, (includes items 51 thru 54)
2 91550003 1 LH KNUCKLE, (includes items 102 thru 105)
3 91550004 1 RH KNUCKLE, (includes items 102 thru 105)
5 91406021 1 TIE ROD WELDMENT, (includes item 8 & 50)
10 4761600 8 LOCKWASHER, 3/8
11 91403145 8 WIPER SEAL
12 4711600 4 PLAIN WASHER, 3/8
14 88501110 2 HEX NUT, 5/8-11
15 91403082 2 TIE ROD PIN
16 83201021 2 HEX HD CAPSCREW, 3/8-16X3
18 91403078 2 LOWER KINGPIN
19 91403079 2 UPPER KINGPIN
20 91343052 2 ROD END STEER CYLINDER PIN
21 91403372 2 BASE END STEER CYLINDER PIN
23 91403146 2 O-RING
24 1001099173 2 FLANGE NUT, (torque to 280-305 lb-ft)
25 91403163 AR KINGPIN SHIM, (see note #2)
91403164 AR KINGPIN SHIM, (see note #2)
29 91403065 AR KINGPIN SHIM, (see note #1)
31 91403067 2 RETAINING WASHER
32 88211068 2 SOCKET HD CAPSCREW, 3/8-16X5/8, GR8
33 83201144 2 HEX HD CAPSCREW, 3/8-16X5-3/4
34 88501006 2 HEX NUT, 3/8-16
36 88551154 2 LOCKWASHER, 3/4, (hi-collar)
38 88521210 2 HEX LOCKNUT, 5/8, (nylok)
39 88581325 2 SNAP RING
40 3790230 2 O-RING
41 80933066 2 O-RING
42 3790226 2 O-RING
44 91041732 2 SPACER
45 88521312 2 LOCKNUT, 3/4-10, (torque to 160-175 lb-ft)
48 88701021 2 NIPPLE, 1/8X2
49 90028740 2 FEMALE GREASE FITTING
91364001 544D 12-83

S/N 0160000192 & After
OPTIONS

50 8050001 2 SELF-ALIGNING BUSHING, (tie rod)
51 91403034 2 LOWER BUSHING
53 91403033 2 PIVOT TUBE BUSHING
54 91163019 2 BUSHING, (not shown)
102 91403354 2 BUSHING
103 91403355 1 BUSHING
104 91551039 1 BUSHING
105 14404978 AR LOCTITE® 641TM
12-84 544D 91364001

S/N 0160000192 & After
OPTIONS

91364001 544D 12-85

Before S/N 0160024648
OPTIONS
Figure 12-25 RH Aux. Hydraulic Assembly
VIEW A-A
VIEW B-B
46
43
47
A
52
44 53 58
45 59
AUX
48
VIEW A - A
49 L/DN 49
B B 50 R/UP
A
50
51
LIFT
CROWD
NOTE:
THIS OPTION MUST BE USED IN CONJUNCTION TILT 57
WITH ONE OF THE FOLLOWING THREE
COMBINATIONS OF TILT & SWAY SWAY
- LEFT HAND TILT & SWAY
- LEFT HAND SWAY & TILT ON JOYSTICK
- RIGHT HAND TILT (STD) & LEFT HAND SWAY AUX
54
55
56
VIEW B - B
12-86 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-25 RH Aux. Hydraulic Assembly

Ref RH AUX HYDRAULIC ASSY, (includes all items) M
1 84719018 2 HOSE ASSY
6 88501008 2 HEX NUT, 1/2-13
7 88501108 2 JAM NUT, 1/2-13
8 2230044 2 ELBOW, 90 DEGREE
9 84718959 2 HOSE ASSY
10 84719455 2 HOSE ASSY
13 2230025 6 ADAPTER
16 91163059 1 TUBE ASSY
17 91163060 1 TUBE ASSY
18 91163061 1 TUBE ASSY
19 91163062 1 TUBE ASSY
20 84718637 1 HOSE ASSY
21 84718943 1 HOSE ASSY
22 91163138 1 MALE ADAPTER, (Before S/N 2005283-01)
91403414 1 MALE ADAPTER, (S/N 2005283-01 & After)
23 91163139 1 FEMALE ADAPTER, (Before S/N 2005283-01)
91403413 1 FEMALE ADAPTER, (S/N 2005283-01 & After)
24 91043125 1 DUST PLUG
25 91043126 1 DUST CAP
2220651 2 ADAPTER, (S/N 2005283-01 & After)
28 91083217 6 TUBE CLAMP
30 88521306 8 LOCKNUT, 3/8-16
31 4751600 4 FLAT WASHER, 3/8
32 90027187 4 TIE WRAP
35 88551011 3 LOCKWASHER, 3/8
37 88551013 1 LOCKWASHER, 1/2
41 88561004 15 FLAT WASHER, 3/8
43 91163097 1 TUBE ASSY
44 91163096 1 TUBE ASSY
91364001 544D 12-87

Before S/N 0160024648
OPTIONS
Figure 12-25 RH Aux. Hydraulic Assembly (Continued)

46 91083547 1 AUX DECAL
47 91365019 1 RH AUX LEVER ASSY
48 91301020 1 SPACER
49 84718686 1 HOSE ASSY
50 84718685 1 HOSE ASSY
51 90027187 2 NYLON TIE
53 88561113 9 FLAT WASHER, 5/8
54 91361023 1 LINK
55 90021552 1 CLEVIS PIN
56 91363036 2 HITCH PIN CLIP
57 91365020 1 MAIN CONTROL VALVE
58 91081354 1 SHAFT
59 88631338 1 COTTER PIN
12-88 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-25 RH Aux. Hydraulic Assembly (Continued)

91364001 544D 12-89

Before S/N 0160024648
OPTIONS
Figure 12-26 5-Button Auxiliary Handle Assembly
2
4
3 5
20
13 11
14
15 12 7 11
7
8
9
10
19 6
18
16 7
17 12
PAP21570
12-90 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-26 5-Button Auxiliary Handle Assembly

91345022 1 5-BUTTON AUX. HANDLE ASSY, (includes all items) C
1 91033387 1 5-BUTTON HANDLE
2 88501112 1 HEX JAM NUT, 3/4-16
3 91346002 1 LEVER WELDMENT
4 91083136 2 BUSHING
5 91123051 1 MOLDED RUBBER BUSHING
7 82033996 50 in WIRE LOOM
11 90027187 2 TIE WRAP
12 86683122 2 TIE WRAP
14 83683363 1 INSULATED RING TERMINAL
15 86983193 1 MALE BULLET
91364001 544D 12-91

Before S/N 0160024648
OPTIONS
Figure 12-27 RH Aux/Tilt on Joystick
29
16 30 13
15
41
32 9 28
32 13 17 16 19 18
AUXILIARY
HYDRAULICS
THIS SIDE
TILT CYLINDER
THIS SIDE
11
B 12
14
38
39
33 40
A A 34 42
35
41 36
37
20 B
30
3 10 41
4
21 1 2
L/UP
5
(OUTSIDE HOSE)
R/DN
22 L / DN 6 41 (INSIDE HOSE)
25 7 31 29
26 8
27
23 R / UP
24
26
27
NOTE: 1) CLEAN AND APPLY
LOCTITE 242
(P/N 1440-3364).
SEE ENLARGED VIEW 2) TORQUE TO
10-12 FT.LBS
TORQUE TO
54 PORT ON TOP 43 4-6 FT LBS
CROWD HOIST
58
55
AUX
SWAY
RE-ASSEMBLE AS SHOWN RE-ASSEMBLE AS SHOWN PORT ON SIDE

TILT
REMOVE AND
DISCARD
55 54 REMOVE AND DISCARD
ENLARGED VIEW 58 55
L/DN 63 61 R/UP
65 R/UP
60
59
LIFT CROWD AUX
SWAY
62 64 L/DN 45
TILT
68
63 48
57 48
52
ATTACH TO
EXISTING HOSES 44 68
& TUBES 67 46
61 68
66 47
49
56 50
VIEW SHOWING AUX. HOSE ROUTING
51
53
12-92 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-27 RH Aux/Tilt on Joystick (Continued)
69
WEATHER PACK SHROUD

73 (3-WIRE) # 1201-0717
74 RED
DESIGNATION
DESIGNATION
75
WIRE
YELLOW
PIN
GRAY
A
B
C
A
B
C
76
RED
78
YELLOW
71
ATTACH TO BLACK
SPL ACC2
IN DASH
HARNESS
77 70
BOTTOM VIEW OF CAB

COMPENSATING
72 CYLINDER
TILT CYLINDER
3800
PSI
9130-3041
12 VOLTS
SPL ACC 2 +
ROCKER .095 .109
SWITCH
ON
JOYSTICK
MAIN CONTROL
79 VALVE TLIT
SECTION
S2
CHARGE 3 2
NOTE: USE STANDARD PRESSURE
TILT LEVER FOR
.024 1
AUXILIARY OPERATION 4
S1
SWAY
AUX
ELECTRIC/HYDRAULIC
VIEW FROM INSIDE OF CAB SCHEMATIC
91364001 544D 12-93

Before S/N 0160024648
OPTIONS
Figure 12-27 RH Aux/Tilt on Joystick

Ref RH AUX/TILT ON JOYSTICK, (includes all items)
1 84719018 2 HOSE ASSY
6 88501008 2 HEX NUT, 1/2-13
7 88501108 2 JAM NUT, 1/2-13
9 84718959 2 HOSE ASSY
10 84719455 2 HOSE ASSY
16 91163059 1 TUBE ASSY
17 91163060 1 TUBE ASSY
18 91163061 1 TUBE ASSY
19 91163062 1 TUBE ASSY
20 84718637 1 HOSE ASSY
21 84718943 1 HOSE ASSY
22 90204244 1 MALE HYDRAULIC COUPLER
23 90204245 1 FEMALE HYDRAULIC COUPLER
24 91043125 1 DUST PLUG
25 91043126 1 DUST CAP
26 91043321 2 STRAIGHT BULKHEAD FITTING
27 88712304 2 PIPE BUSHING
28 91083217 6 TUBE CLAMP
29 88261030 8 SOCKET BUTTON HD CAPSCREW, 3/8-16 X1-1/4
30 88521306 8 LOCKNUT, 3/8-16
31 88561109 4 FLAT WASHER, 3/8
32 90027187 4 TIE WRAP
35 88551011 3 LOCKWASHER, 3/8
37 88551013 1 LOCKWASHER, 1/2
41 88561004 15 FLAT WASHER, 3/8
42 14404793 AR MYSTIC TETRIMOLY GREASE
43 91033483 1 HYD VALVE POSITIONER KIT
44 91085071 1 MODIFIED CONNECTOR
47 88561107 2 FLAT WASHER, 1/4
12-94 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-27 RH Aux/Tilt on Joystick (Continued)

49 88201012 2 HEX HD CAPSCREW, 1/4-20X2-3/4
50 88551009 2 LOCKWASHER, 1/4
51 88501004 2 HEX NUT, 1/4-20
52 84718969 1 HOSE ASSY
53 91141331 1 SPACER
54 91143146 1 ORIFICE PLATE
55 91033487 2 CHECK VALVE PLATE
56 91365011 1 MODIFIED CONTROL VALVE
57 84718975 1 HOSE ASSY
58 91143147 1 ORIFICE PLATE
59 91163231 1 TUBE ASSY
60 91163232 1 TUBE ASSY
61 84718976 1 HOSE ASSY
63 84718977 1 HOSE ASSY
64 91163096 1 TUBE ASSY
65 91163097 1 TUBE ASSY
66 90027187 2 NYLON TIE
68 88591204 5 O-RING
69 2220635 1 SWIVEL NUT RUN TEE - 3/8 TUBE
70 84717306 1 HOSE ASSY
71 2220606 1 RUN TEE, (includes o-ring)
88591204 1 O-RING
74 4460475 3 W.P. MALE PIN TERMINAL
75 91143187 3 W.P. CABLE SEAL
76 90207719 2 JUMPER WIRE-GREEN
77 84717893 1 HOSE ASSY
79 91083547 1 AUXILIARY DECAL
91364001 544D 12-95

Before S/N 0160024648
OPTIONS
Figure 12-28 Aux. Hydraulic Assembly
16 29
15 30 32 9 28 32 13 17 16 18 19 13
41
AUXILIARY
HYDRAULICS
THIS SIDE
TILT CYLINDER
THIS SIDE
VIEW A-A
B 11
12
14
38
33 39
A A 34 40
35 42
41 58
36
B VIEW B-B 37
41 30
21 3 10
2
R/UP
(INSIDE HOSE)
20 4 1 41
L/DN
(OUTSIDE HOSE)
13 L/DN
5
NOTE: RETRACT CHAINS & ROLLERS
REMOVED FRO CLARITY
22 6
25 7 31 29
27 8
13 R/UP
23
24
27
54
C
R/UP
A
C L/DN
53
A 50
52 49
B B
F 80
FUEL
OIL
E 0
240 16
TEMP
VOLTS
- +
10
100
AUXILIARY
HYDRAULICS START AID
LEFT/DOWN
ON
R
OFF
QUARTZ
PARK DRIVE
BRAKE
ON 4X4
AUXILI
HYDRA
0 0 0 0 0 0
OFF ALT 4X2
51 9136-30
55
45 48 VIEW C-C
L/DN 52 51R/UP
43
LIFT
CROWD
TILT
57
SWAY
AUX
44
46
47 DETAIL “A”
VIEW B-B
VIEW A-A
56
12-96 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-28 Aux. Hydraulic Assembly

Ref AUX HYDRAULIC ASSY, (includes all items) N
1 84719018 2 HOSE ASSY
6 88501008 2 HEX NUT, 1/2-13
7 88501108 2 JAM NUT, 1/2-13
9 84718959 2 HOSE ASSY
10 84719455 2 HOSE ASSY
13 88661085 6 BULKHEAD FITTING, 3/4-16X1/2 TUBE
16 91163059 1 TUBE ASSY
17 91163060 1 TUBE ASSY
18 91163061 1 TUBE ASSY
19 91163062 1 TUBE ASSY
20 84718637 1 HOSE ASSY
21 84718943 1 HOSE ASSY
24 91043125 1 DUST PLUG
25 91043126 1 DUST CAP
27 88712304 2 PIPE BUSHING, 1/2X3/8, (Before S/N 2005283-01)
28 91083217 6 TUBE CLAMP
30 88521306 8 LOCKNUT, 3/8-16 UNC
31 88561109 4 FLAT WASHER, 3/8
32 90027187 4 TIE WRAP
34 88201034 3 HEX HD CAPSCREW, 3/8-16X7/8
35 88551011 3 LOCKWASHER, 3/8
36 88201074 1 HEX HD CAPSCREW, 1/2-13X3-1/4
37 88551013 1 LOCKWASHER, 1/2
41 88561004 15 FLAT WASHER, 3/8
91345010 Ref REMOTE CONTROL VALVE ASSY, (includes items 43 thru 47)
91364001 544D 12-97

Before S/N 0160024648
OPTIONS
Figure 12-28 Aux. Hydraulic Assembly (Continued)

46 88201012 3 HEX HD CAPSCREW, 1/4-20X2-3/4
47 88521304 3 HEX LOCKNUT, 1/4-20
51 84718685 1 HOSE ASSY
52 84718686 1 HOSE ASSY
53 91163096 1 TUBE ASSY
54 91163097 1 TUBE ASSY
55 90027187 2 NYLON TIE
56 91365020 1 MAIN CONTROL VALVE ASSY
12-98 544D 91364001

Before S/N 0160024648
OPTIONS
Figure 12-28 Aux. Hydraulic Assembly (Continued)

91364001 544D 12-99

S/N 0355001 thru 0455362
OPTIONS & 0160000192 thru 0160000973
Figure 12-29 Cab Heater Option
3
23
24
HEATER HOSE
A FRONT VIEW
B OF ENGINE
B
A
A 3
1 5
3 9
HEA
TER
HOS
E
B
1
A
3
13
12 4
22
REAR VIEW
OF ENGINE
HEATER
SWITCH
CONNECTOR FOR
OPTIONAL
DEFROSTER FAN
OFF-HSW
HET-ACC
15 AMP
FUSE
LOW-HSW
HIG-HSW
BAT ACC
ST
B A IGN
IGNITION
B A
A A
B B
HEATER
FOR CAB HEATER OPTION ITEMS
ACC-C
F 80
FUEL
12
OIL
OIL B+ FUEL E 0
16
GND TEMP TEMP 240
T
XL
AU VOLTS
- +
100 10
B
B
HEATER START AID

A
A
HIGH ON
LOW OFF
QUARTZ PARK
+ BRAKE DRIVE
11 GR
O ON 4X4
B A 000000
OFF ALT 4X2
B A BA
T AC
C
ACC
BAT
ST
IGN
IGN
BAT-HN IGN-C ACC-A IGN-A START-D

C
HN-AC PRKIGN ACC-B ST-AID-1

AC
IGN-B
CRIMP-ON CONNECTOR
T-
6
HE
( FOR OPTIONAL
DEFROSTER FAN )
7
HET-ACC VIEW B-B
OFF-HSW
VIEW A-A 8
HEATER
10
LIP OF DASH PANEL SHOWN
FLAT & DASH HARNESS REMOVED PAP21560
FOR EASIER INTERPRETATION
12-100 544D 91364001

S/N 0355001 thru 0455362
& 0160000192 thru 0160000973 OPTIONS
Figure 12-29 Cab Heater Option (Continued)
WEATHER PACK TOWER

(2-WIRE) #12015792
DESIGNATION
DESIGNATION
A RED
16
WIRE
PIN
17
18 B ORANGE
B A B A
14
15
20
21
19
91364001 544D 12-101

S/N 0355001 thru 0455362
OPTIONS & 0160000192 thru 0160000973

91365017 1 CAB HEATER OPTION, (includes all items) G
1 82033995 135 in HEATER HOSE
3 86683193 4 HOSE CLAMP
7 77383470 1 BOOT
10 77363268 1 FUSE, 15 AMP
13 91125106 1 HEATER ASSY, (includes items 14 thru 21) C
14 91043429 1 HEATER
15 82033996 6 in FLEX LOOM
16 80963057 1 TOWER
19 91031521 2 HEATER MTG. BRACKET
21 88551009 4 LOCKWASHER, 1/4
23 88711383 1 PIPE BUSHING, 1/2X3/8
12-102 544D 91364001

S/N 0355001 thru 0455362
& 0160000192 thru 0160000973 OPTIONS

91364001 544D 12-103

S/N 0160000976 thru 0160035922
OPTIONS
B
B
A
A HEATER HOSE-RETURN
HEATER HOSE-SOURCE
A
B
7
5 8
4 6
16 6 1
2 9 5
3 10 6
11
4 8
6
HEATER CONNECTOR FOR

SWITCH OPTIONAL
DEFROSTER FAN
OFF-HSW
15 AMP
HET-ACC
FUSE
LOW-HSW
HIG-HSW
BAT ACC
ST
B A
IGN
IGNITION
B A
A A
B B
HEATER
16 15 FUEL
F 100 OIL
OIL B+ FUEL
E 0
240 16
GND TEMP TEMP VOLTS
100 10
B
B
HEATER
A
A
SHUTDWN
R
ON OVERRIDE
OFF
PARK
BRAKE CHECK DRIVE
1 2 ON ENGINE 4X4
3
B A
OFF ALT 4X2
B A BAT C
AC
BAT
ACC
ST
IGN
IGN
CRIMP-ON CONNECTOR BAT-HN IGN-C ACC-A IGN-A
( )
FOR OPTIONAL
CC
HN-AC PRK IGN ACC-B IGN-B
12
T-A
DEFROSTER FAN
HE
HET-ACC 13
14
HEATER OFF-HSW
17 VIEW B-B
VIEW A-A
12-104 544D 91364001

S/N 0160000976 thru 0160035922
OPTIONS
WEATHER PACK TOWER

(2-WIRE) #12015792
DESIGNATION
DESIGNATION
A RED
103
WIRE
PIN
104
105 B ORANGE
B A B A
101
102
107
108
106
91364001 544D 12-105

S/N 0160000976 thru 0160035922
OPTIONS

91535013 1 CAB HEATER OPTION, (includes items 1 thru 17) B
6 86683193 4 HOSE CLAMP
7 80683073 1 ADAPTER FITTING
8 91403443 1 BARBED FITTING, 90 DEGREE
9 80373046 1 FITTING
10 77383540 1 COOLANT RESTRICTER ORIFICE
13 77383470 1 BOOT
17 77363268 1 FUSE, 15A
101 91043429 1 HEATER
102 82033996 6 in FLEX LOOM
103 80963057 1 TOWER
105 80963067 2 CABLE SEALS
108 88551009 4 LOCKWASHER, 1/4
12-106 544D 91364001

S/N 0160000976 thru 0160035922
OPTIONS

91364001 544D 12-107

S/N 0160036260 & After
OPTIONS

B
B
4
B
A
A 18
A HEATER HOSE-RETURN
HEATER HOSE-SOURCE
A
B
4 2
18 1
10 3
18 15 17
16 13
18
14
12
HEATER CONNECTOR FOR

SWITCH OPTIONAL
DEFROSTER FAN
OFF-HSW
15 AMP
HET-ACC
LOW-HSW
FUSE
HIG-HSW
BAT ACC
ST
B A
IGN
IGNITION
B A
A A
B B
HEATER
10 9
OIL B+ FUEL
F 100
FUEL
GND TEMP OIL
E 0
240
16
TEMP
VOLTS
B
B
- +
A
A
100 10
HEATER
DIAG. WAIT TO
LIGHT START
R
ON
1 2
OFF
3 PARK
BRAKE DRIVE
B A ENGINE
SHUTDOWN
4X4
ON
1/10
6
OFF 4X2
ALT
B A BA
T AC
C
7
ACC
BAT
ST
IG
8
N N
IG
BAT-HN IGN-C ACC-A IGN-A

CRIMP-ON CONNECTOR HN-AC PRK IGN ACC-B IGN-B
CC
( )
T-A
FOR OPTIONAL
HE
DEFROSTER FAN
HET-ACC
VIEW B-B
HEATER OFF-HSW
VIEW A-A
11 PX0990
12-108 544D 91364001

S/N 0160036260 & After
OPTIONS
WEATHER PACK TOWER

(2-WIRE) #12015792
DESIGNATION
DESIGNATION
A RED
103
WIRE
PIN
104
105 B ORANGE
B A B A
101
102
107
108
106
91364001 544D 12-109

S/N 0160036260 & After
OPTIONS

1001103700 1 CAB HEATER OPTION, (includes items 1 thru 18) B
7 77383470 1 BOOT
11 77363268 1 FUSE, 15A
13 2220008 1 FITTING
14 2220067 1 FITTING
15 8430048 1 REDUCER
16 2220009 1 FITTING
17 2220070 1 FITTING
18 8405007 4 CLAMP
101 91043429 1 HEATER
102 82033996 6 in FLEX LOOM
103 80963057 1 TOWER
105 80963067 2 CABLE SEALS
108 88551009 4 LOCKWASHER, 1/4
12-110 544D 91364001

S/N 0160036260 & After
OPTIONS

91364001 544D 12-111

OPTIONS
Figure 12-30 Adjustable Tilt on Joystick
BOTTOM VIEW OF CAB
11
15
16
C
B
A
17
A
18
B
C
RED
20
YELLOW
13
21 ATTACH TO
SPL ACC2
IN DASH
HARNESS
BLACK
12 19 WEATHER PACK SHROUD

(3-WIRE) #1201-0717
A RED
DESIGNATION
DESIGNATION
14 B YELLOW
WIRE
PIN
C GRAY
9130-3041
COMPENSATING
CYLINDER
TILT
CYLINDER
12 VOLTS
SPL ACC 2
+
SWAY
ROCKER
SWITCH
ON MAIN CONTROL
JOYSTICK VALVE TILT
SECTION
charge pressure
10
REAR VIEW OF CAB ELECTRIC/HYDRAULIC

SCHEMATIC
12-112 544D 91364001

OPTIONS
Figure 12-30 Adjustable Tilt on Joystick (Continued)
PORT ON SIDE
TORQUE TO 4
TO 6 FT.LBS.
1
PORT ON
BOTTOM
RE-ASSEMBLE AS SHOWN RE-ASSEMBLE AS SHOWN
REMOVE & DISCARD REMOVE & DISCARD
VALVE POSITIONER CONVERSION FROM

4 MANUAL TO HYDRAULIC ACTUATION
5
9
21
3
9
21
~
6 2 26
6 27 22
21 21 7
28 23
8 24
25
91364001 544D 12-113

OPTIONS
Figure 12-30 Adjustable Tilt on Joystick

91365021 1 ADJUSTABLE TILT ON JOYSTICK, (if equipped), (includes all items) C
1 91033483 1 HYD VALVE POSITION KIT
2 91163236 1 COMBINATION VALVE
3 84719163 1 HOSE ASSY
4 84719167 1 HOSE ASSY
7 88201015 2 HEX HD CAP SCREW, 1/4-20X3-1/2, GR5
8 88551009 2 LOCKWASHER, 1/4
10 91301020 1 SPACER
12 84719166 1 HOSE ASSY
16 4460475 3 WEATHER PACK CONNECTOR, (male pin)
17 91143187 3 WEATHER PACK CONNECTOR, (cable seal)
18 90207719 2 JUMPER WIRE-GREEN
19 84717295 1 HOSE ASSY
21 88591204 7 O-RING
24 88551010 2 LOCKWASHER, 5/16
25 88561003 2 FLAT WASHER, 5/16
26 91163242 1 PANEL MOUNT FLEXIBLE SHAFT
27 91363055 1 CONTROL KNOB
28 91363056 1 CONTROL DECAL
12-114 544D 91364001

OPTIONS
Figure 12-30 Adjustable Tilt on Joystick (Continued)

91364001 544D 12-115

OPTIONS
Figure 12-31 Fuel/Water Separator Installation
1
3
4
5
6
12
13
2
7
8
9
10
11
12
13
K1
PAP21500
12-116 544D 91364001

OPTIONS
Figure 12-31 Fuel/Water Separator Installation

91535022 1 FUEL/WATER SEPARATOR INSTALLATION, (includes all items) B
1 91531026 1 FILTER BRACKET
2 91473240 1 FUEL/WATER SEPARATOR
91474633 1 FUEL/WATER SEPARATOR ELEMENT
91474634 1 WATER COLLECTION BOWL
91474635 1 REVERSE FLOW HAND PRIMER
3 4832000 1 LOCKWASHER, 10mm
4 4832100 1 LOCKWASHER, 12mm
5 0761012 1 HEX HD CAPSCREW, M10X1.5X25, GR5
6 0761212 1 HEX HD CAPSCREW, M12X1.75X25, GR5
7 4761500 2 LOCKWASHER, 5/16
8 3311501 2 HEX NUT, 5/16-18
10 2200233 2 SOCKET HD PIPE PLUG, (ports #3 & #4)
11 2221114 2 BARBED FITTING, (ports #1 & #2)
12 1320022 4 HOSE CLAMP
13 2750532 3.83 ft FUEL LINE, 3/8
K1 2915112 1 FUEL/WATER SEPARATOR KIT
91364001 544D 12-117

S/N 0355001 thru 0455497 &
OPTIONS 0160000192 thru 0160012665
Figure 12-32 Beacon Light Package
B
A A
10
8
B 11
VIEW A - A
2
TO BEACON
LIGHT SWITCH
12
1
4
5
12
13
14
3 9 15
VIEW B - B
13
14
19
ACC-C
OIL B+ FUEL
T
XL GND TEMP
AU
FUEL F 80
OIL
E 0
240 16 +
TEMP VOLTS GR
O
1 4
100 10 2 5
3 6
START AID BEACON

ON ON
R
OFF OFF
BA C
T
QUARTZ
AC
PARK DRIVE
BRAKE
ON 4X4
ACC
BAT
ST
IG
N N
0 0 0 0 0 0 IG
17
OFF ALT 4X2
15
15
16
2
18
TO BEACON LIGHT
12-118 544D 91364001

S/N 0355001 thru 0455497 &
0160000192 thru 0160012665 OPTIONS

91345013 1 BEACON LIGHT PACKAGE, (includes all items) G
1 91343031 1 ROTATING BEACON
91344053 1 BULB
4 91341012 1 BEACON BRACKET
8 82033996 12 in WIRE LOOM
10 91053419 2 TIE WRAP
13 77383467 1 TOGGLE - SPST
14 77383470 1 BOOT
16 77363267 1 FUSE, 10 AMP
19 91123177 1 BEACON DECAL
91364001 544D 12-119

S/N 0160012842 & After
B
A A
4
2 4
TO BEACON
LIGHT
SWITCH VIEW A - A
8
B
1
3
4
8 7
VIEW B - B
9
10
16
ACC-C
OIL B+ FUEL
XL
T
GND TEMP
AU
2
F 80
FUEL OIL
E 0 +
TEMP 240 16 VOLTS O

GR
1 4
13
- +
2 5
100 10 3 6
START AID BEACON
R
ON ON
BAT ACC
OFF OFF
QUARTZ
PARK BRAKE DRIVE
ON 4X4 BAT
ACC
IGN IGN
0 0 0 0 0 0
OFF 4X2
11
12
TO BEACON LIGHT
14
12-120 544D 91364001

S/N 0160012842 & After

0274689 1 BEACON LIGHT PACKAGE, (includes all items) A
1 8500066 1 ROTATING BEACON
7029524 1 BULB
6 91053419 2 TIE WRAP
9 77383467 1 TOGGLE - SPST
10 77383470 1 BOOT
12 77363267 1 FUSE, 10 AMP
16 91123177 1 BEACON DECAL
91364001 544D 12-121

OPTIONS
Figure 12-33 Cab Replacement Service Kit
14
13
8
9
3
4
13
2
5
13
3
4
PAP19300
12-122 544D 91364001

OPTIONS
Figure 12-33 Cab Replacement Service Kit

2915047 1 OPEN CAB REPLACEMENT SERVICE KIT, (includes items 1 thru 5, 8, 9, D
13 & 14)
2915048 1 CLOSED CAB REPLACEMENT SERVICE KIT, (includes all items) D
1 NSS 1 OPEN CAB WELDMENT
2 3423212 1 BRAKE PEDAL PIVOT PIN
3 4892500 4 FLAT WASHER, 7/8
5 88581303 2 INVERTED EXT RETAINING RING
6 Ref CAB ENCLOSURE KIT, (S/N 0160012437 & After including 0160012298),
(not shown), (see Figure 6-3 for details)
9 4751500 4 FLAT WASHER, 5/16
13 90206196 68 TRIM-LOCK, 1/8 IN
14 90206202 17 TRIM-LOCK, 3/8 IN
91364001 544D 12-123

S/N 0160008321 & After
OPTIONS
Figure 12-34 Starter Kit
1
4
NOTE:
STARTER (91553030) IS NO LONGER AVAILABLE, ORDER STARTER KIT (91555025) FOR REPLACEMENT.
PAP19940
12-124 544D 91364001

S/N 0160008321 & After
OPTIONS
Figure 12-34 Starter Kit

91555025 1 STARTER KIT, (includes all items) C
1 91534010 1 JOHN DEERE/DENSO STARTER
2 91553066 1 WIRE JUMPER
4 Ref POSITIVE BATTERY CABLE, (see Figure 4-2 for details)
91364001 544D 12-125

OPTIONS
Figure 12-35 Pintle Hook Installation
1
2
3 PY1020
12-126 544D 91364001

OPTIONS
Figure 12-35 Pintle Hook Installation

1001097095 1 PINTLE HOOK INSTALLATION, (includes all items) B
1 0100011 AR LOCTITE® 242TM
2 0681814 4 HEX HD CAPSCREW, 1/2-13X1-3/4
3 88551013 4 LOCKWASHER, 1/2
4 90200602 1 PINTLE HOOK
5 Ref COUNTERWEIGHT, (see Figure 1-1 for details)
91364001 544D 12-127

0160000976 thru 0160034720
Figure 12-36 Cold Start Installation
1
2
3
5
6
4 7
K1
PAP21760
12-128 544D 91364001

0160000976 thru 0160034720
Figure 12-36 Cold Start Installation

91555016 1 COLD START INSTALLATION, (includes items 1 thru 8) B
1 91551036 1 COLD START MOUNTING BRACKET
2 90206198 10 in TRIM-LOCK
4 77143006 4 WHIZ-LOCKNUT, 5/16-18
5 88201004 4 HEX HD CAPSCREW, 1/4-20X7/8
6 88501004 4 HEX NUT, 1/4-20
7 88551009 4 LOCKWASHER, 1/4
8 91553071 1 WIRE COLD START
K1 91403295 1 COLD START KIT, (includes the following)

70023156 1 VALVE, 12VDC
7024399 1 FLUID CYLINDER
91364001 544D 12-129

OPTIONS
12-130 544D 91364001

SECTION 13
RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS
The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine

S/N 0160000976 & AFTER
BOOM ASSEMBLY
84718632 Tilt Cyl Hose, (see Figure 8-10) 2
84718959 Boom Hose, (see Figure 8-6) 2
84719455 Boom Hose, (see Figure 8-10) 2
91143024 Hose Sheave, (see Figure 8-10) 1
91033186 Bearing Pad, (see Section 2) 12
91033187 Bearing Pad, Boom Hydraulics, (see Figure 8-6) 1
91361050 Shim, 0.0598, (Before S/N 0160012437), (see Section 2) 2
91161184 Shim, 0.0598, (S/N 0160012437 & After), (see Section 2) 2
90205870 Shim, 0.0598, (see Section 2) AR
91161183 Spacer, 0.0598, (see Section 2) 4
91166068 Hose Take-Up Weldment, (see Figure 8-10) 2
91123054 Hose Take-Up Springs, (see Figure 8-10) 2
91086151 Plunger Weldment, (Before S/N 0160037689), (see Figure 2-7) 1
90207902 Quick Release Pin, (Before S/N 0160037689), (see Figure 2-7) 1
1001105441 Quick Switch Lock Pin, (S/N 0160037689 & After), (see Figure 2-7) 1
2940074 Latch, (see Figure 3-18) 1
ENGINE
91535011 250 Hour John Deere Engine Filter Kit, (9 in air cleaner), (S/N 0160000976 thru 1
0160034720 including 0160035922), (see Figure 4-1)
1001113718 250 Hour Cummins Filter Kit, (S/N 0160035037 & After Excluding 0160035922), 1
(see Figure 4-1)
1001113719 1000 Hour Cummins Filter Kit, (S/N 0160035037 & After Excluding 0160035922), 1
(see Figure 4-1)
86541381 Fuel Tank Cap, (see Figure 4-6) 1
91553009 Fan, (S/N 0160000976 thru 0160034720 including 0160035922), (see Figure 4-1) 1
2060045 Fan, (S/N 0160035037 & After excluding 0160035922), (see Figure 4-1) 1
80374015 Alternator Belt, (see Figure 4-4), (S/N 0160000976 thru 0160034720 including 1
0160035922)
70021807 Alternator Belt, (S/N 0160035037 & After excluding 0160035922), (see Figure 4-4) 1
91364001 544D 13-1

RECOMMENDED SPARE PARTS

91404085 Dipstick, John Deere, (S/N 0160035037 & After excluding 0160035922), 1
(see Figure 4-4)
70023299 Dipstick, Cummins, (used with 800mm dipstick), (S/N 0160035037 & After excluding 1
0160035922), (see Figure 4-4)
70021798 Dipstick, Cummins, (used with 200mm dipstick), (S/N 0160035037 & After excluding 1
0160035922), (see Figure 4-4)
DRIVE TRAIN
91363025 F-N-R Shifter, (see Figure 7-3) 1
91364036 Bushing, (S/N 0160000192 & After), (see Figure 5-8) 2
91364035 Sealing Ring, (S/N 0160000192 & After), (see Figure 5-8) 2
91364079 Hub Seal, (S/N 0160000192 & After), (see Figure 5-10) 2
91364080 Hub Bearing, (S/N 0160000192 & After), (see Figure 5-10) 4
91474155 Hub O-Ring, (S/N 0160000192 & After), (see Figure 5-10) 2
91414004 Rear Boot Seal, (S/N 0160000192 & After), (see Figure 5-11) 2
91414005 Rear Hub Oil Seal, (S/N 0160000192 & After), (see Figure 5-11) 2
HYDRAULIC SYSTEM
91303037 Boom Joystick Assy, (see Figure 7-5) 1
80934656 Boom Joystick Handle Assy, (see Figure 7-5)1 1
91164005 Lift Cyl Seal Kit, (S/N 0355001 thru 0455362 & 0160000192 thru 0160017472), 1
(see Figure 9-3)
70024391 Lift Cyl Seal Kit, (S/N 0160017525 & After), (see Figure 9-3) 1
91164004 Crowd Cyl Seal Kit, (see Figure 9-2) 1
91144004 Tilt Cyl Seal Kit, (S/N 0355001 thru 0455362 & 0160000192 thru 0160032630), 1
(see Figure 9-1)
70022538 Tilt Cyl Seal Kit, (S/N 0160033224 thru 0160037688), (see Figure 9-1) 1
70022125 Tilt Cyl Seal Kit, (S/N 0160037689 & After), (see Figure 9-1) 1
91144004 Comp Cyl Seal Kit, (S/N 0355001 thru 0455362 & 0160000192 thru 0160032630), 1
(see Figure 9-4)
70022538 Comp Cyl Seal Kit, (S/N 0160033224 & After), (see Figure 9-4) 1
91144005 Sway Cyl Seal Kit, (Before S/N 0160033224), (see Figure 9-5) 1
70022515 Sway Cyl Seal Kit, (S/N 0160033224 & After), (see Figure 9-5) 1
91144006 Steering Cyl Seal Kit, (S/N 0355001 thru 0455362 & 0160000192 thru 0160033083 1
excluding 0160032250, 0160032591, 0160032630,0160032644 & 0160032679),
(see Figure 9-6)
70021909 Steering Cyl Seal Kit, (S/N 0160033224 & After including 0160032250,0160032591, 1
0160032630, 0160032644 & 0160032679), (see Figure 9-6)
91144005 Stabilizer Cyl Seal Kit, (see Figure 9-7) 2
91144004 Outrigger Cyl Seal Kit, (S/N 0355001 thru 0455362 & 0160000192 thru 0160038794), 1
(see Figure 9-8)
70023899 Outrigger Cyl Seal Kit, (For Service Only), (see Figure 9-8) 1
2120168 Hydraulic Filter Element, (see Figure 9-15) 2
91083301 Tank Filter, (see Figure 9-15) 2
91083069 Filler/Breather, (see Figure 9-15) 1
91083070 Fluid Level Gauge, (see Figure 9-15) 1
91084022 Color Coded Gauge, (see Figure 9-15) 1
13-2 544D 91364001


ELECTRICAL
91553044 Accelerator Pedal, (Before S/N 0160036625 including 0160036854,0160037074 & 1
0160037964), (see Figure 7-2)
3400022 Accelerator Pedal, (S/N 0160036625 & After excluding 0160036854,0160037074 & 1
0160037964), (see Figure 7-2)
91143314 Water Temp, Sender, (see Figure 4-1) 1
24741047 Oil Press, Switch, (see Figure 10-4) 1
91553045 Oil Press. Sender, (S/N 0160000976 & After), (see Figure 10-4) 1
91143316 Fuel Level Sender, (see Figure 4-6) 1
77383377 Starter Relay, (see Figure 10-4) 1
91033317 Ignition Switch, (see Figure 10-3) 1
1001108293 Alternator, (see Figure 4-2) 1
1001108291 Regulator, (see Figure 4-2) 1
91553030 Starter, (S/N 0160000976 thru 0160034720 including 0160035922), (see Figure 4-2) 1
91554031 Starter Solenoid, (S/N 0160000976 thru 0160034720 including 0160035922), 1
(see Figure 4-2)
91403574 Back-up Alarm, (Before S/N 0160016754), (see Figure 1-1) 1
8270621 Back-up Alarm, (S/N 0160016754 & After), (see Figure 1-1) 1
91143357 Horn, (see Figure 1-1) 1
MISC.
77384578 Ignition Key 1
80904003 Hydraulic Test Kit 1
24604083 ORS O-Ring Kit 1
90214009 O-Ring Kit 1
91364142 Owner/Operator Manual, (S/N 0355001 thru 0455632 & 0160000192 thru 0160003968 1
excluding 0160003856)
31200172 Operation & Safety Manual, (S/N 0160003696 & After including 0160003856) 1
91364003 Service Manual, (S/N 0355001 thru 0455362) 1
31200170 Service Manual, (S/N 0160000192 & After) 1
91364001 Parts Manual 1
SPECIAL TOOLS
Carraro Axles
8035818 Wrench 1
70020309 Handle 1
7027857 Wrench 1
7027856 Wrench 1
8035819 Wrench 1
70020308 Backlash Measurement Tool 1
7029577 Driver 1
7029576 False Differential Box 1
7029578 Wrench 1
7029575 False Pinion 1
7029574 Bearing Insertion Kit 1
91364001 544D 13-3

13-4 544D 91364001

SECTION 14 PART NUMBER INDEX
PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
00078041 ....................... 3-18 0651618 ............. 2-3, 2-5, 2-7 1001091104 ................... 4-83 1001097568 ................... 4-57
00083046 ....................... 3-18 0651620 .................... 2-5, 2-7 1001091108 ................... 4-19 1001097989 ................. 10-21
0100011 ......1-29, 3-45, 5-24, 0651624 ................ 8-39, 8-41 1001091109 ................... 4-19 1001098136 ..................... 9-7
8-41, 12-127 0651806 ............. 2-5, 2-7, 2-9 1001091110 ................... 4-71 1001098233 ................... 2-17
0100019 ........................... 1-9 0651808 ............. 2-5, 2-7, 2-9 1001091111 ................... 4-19 1001098383 ................... 2-17
0100048 ..............4-16, 10-19 0651810 .................... 2-7, 2-9 1001091458 ..................... 1-7 1001098425 ................... 8-45
0240156 ......................... 3-75 0651812 .................... 2-5, 2-9 1001091460 ................... 5-27 1001098492 ................... 2-17
0274495 ....................... 12-66 0651814 .................... 2-7, 2-9 1001091698 ................... 4-37 1001098582 ................... 3-72
0274497 ......................... 6-16 0651816 ............. 2-5, 2-7, 2-9 1001091700 ................... 4-37 1001098769 ................. 11-17
0274689 ..................... 12-121 0651820 ........................... 2-3 1001091701 ................... 4-37 1001099034 ................... 1-11
0275822 ......................... 8-41 0651822 ........................... 2-3 1001091704 ................... 4-37 1001099036 ................... 1-11
0400075 ......................... 10-5 0681606 ......................... 4-63 1001091705 ................... 4-37 1001099113 ................... 3-45
05101441 .............. 3-21, 3-23 0681714 ................ 4-19, 4-37 1001092237 ................... 4-63 1001099115 ................... 3-45
0630467 ......................... 1-11 0681810 ......................... 3-45 1001092238 ................... 4-63 1001099173 ........ 1-19, 12-83
0641404 ....................... 10-21 0681814 ............ 8-23, 12-127 1001092278 ................... 8-21 1001099177 ................... 10-5
0641405 ..............3-72, 10-33 0681830 ......................... 4-19 1001092280 ................... 3-71 1001099178 ................... 10-5
0641406 1-7, 1-11, 4-37, 6-44 0682012 ......................... 3-67 1001092391 ................... 3-65 1001099222 ................... 10-5
0641408 ..............7-31, 10-28 0682214 ......................... 2-13 1001092481 ................... 3-71 1001099265 ................... 10-5
0641412 ......................... 8-59 0682238 ......................... 4-19 1001092482 ................... 3-71 1001099331 ..................... 2-9
0641414 ..............8-11, 10-21 0682244 ......................... 2-17 1001093140 ................... 3-71 1001099351 ................... 3-15
0641505 ....................... 10-28 0682414 ......................... 1-11 1001093171 ..........3-31, 3-72 1001099579 ..................... 9-7
0641506 ................7-30, 8-35 0691812 ......................... 8-41 1001093273 ................... 3-75 1001099812 ................. 10-29
0641508 ......................... 4-57 0701015 ......................... 4-37 1001093377 ..........3-43, 3-75 1001099901 ................... 3-11
06415104-57, 12-117, 12-123 0701017 ......................... 4-37 1001093465 ................... 3-75 1001099902 ................... 3-11
0641511 ....................... 10-21 0741610 ......................... 3-45 1001093467 ................... 1-11 1001100227 ................... 3-43
0641514 ..............8-35, 10-28 0741612 ......................... 3-89 1001093468 ................... 8-59 1001100465 ................... 8-45
0641516 ......................... 8-75 0761012 ..................... 12-117 1001093469 ................... 8-59 1001100466 ........ 8-45, 12-26
0641524 ......................... 3-67 0761016 ......................... 4-37 1001093470 ................... 8-59 1001100755 ................... 2-17
0641526 ......................... 9-41 0761212 ..................... 12-117 1001093471 ................... 8-59 1001100822 ..................... 3-3
0641606 ........................... 2-9 0761215 ......................... 10-5 1001093472 ................... 4-63 1001100823 ..................... 3-3
0641607 ......................... 8-45 0761216 ......................... 4-19 1001093473 ................... 4-63 1001100824 ..................... 3-3
0641608 ...1-19, 10-29, 12-83 0791504 ......................... 1-11 1001093474 ................... 4-63 1001101085 ............ 1-8, 1-11
0641610 .......4-37, 8-41, 9-51 0791505 ......................... 1-11 1001093475 ................... 4-63 1001101115 ................... 3-43
0641612 .......3-45, 8-41, 8-45 0791506 ......................... 4-71 1001093476 ................... 4-63 1001101116 ................... 3-43
0641614 ......................... 4-37 0791605 ......................... 10-5 1001093477 ................... 4-63 1001101492 ................... 6-41
0641618 ......................... 8-53 0791606 ......................... 4-71 1001093891 ..........4-19, 4-57 1001101493 ................. 10-13
0641634 ......................... 1-29 0860520 ......................... 3-71 1001093944 ................... 4-19 1001101524 ................. 10-21
0641636 ......................... 8-65 0930020 ......................... 3-77 1001094330 ................... 3-75 1001101757 ................... 4-57
0641708 ......................... 4-19 09523572 ....................... 4-71 1001094648 ................. 11-13 1001101956 ................... 3-45
0641709 ......................... 4-19 1001001853 ................... 4-63 1001094695 ................... 3-13 1001102112 ................. 10-33
06418081-29, 2-17, 4-37, 9-5, 1001081306 ................... 6-26 1001094830 ................... 3-75 1001102378 ................... 3-45
9-15, 9-19 1001081307 ................... 6-20 1001095325 ................... 6-41 1001102813 ................... 3-72
0641810 ......................... 9-33 1001081308 ................... 6-20 1001095326 ................. 10-13 1001103182 ................... 9-91
0641818 ......................... 8-49 1001081309 .......... 6-20, 6-26 1001095327 ................. 10-25 1001103564 ................. 10-23
0641820 ......................... 4-63 1001081310 .......... 6-20, 6-26 1001095336 ................. 10-33 1001103637 ................... 3-71
0641822 ......................... 4-63 1001081311 ................... 6-20 1001095418 ................... 3-63 1001103700 ............... 12-110
0641826 ......................... 8-45 1001090063 ................... 3-45 1001095810 ................... 3-71 1001103730 ................... 3-71
0642008 ........................... 2-7 1001090064 ................... 3-45 1001096019 ................... 3-71 1001103736 ................... 3-71
0642012 .......4-19, 4-57, 9-65 1001090134 ................... 9-93 1001096020 ................... 3-71 1001104436 ................... 4-71
0642032 .........3-7, 3-45, 3-89 1001090140 ................... 3-45 1001096021 ................... 3-71 1001104525 ................... 4-19
0642210 ........................... 2-5 1001091065 ................... 1-11 1001096023 ................... 3-71 1001104568 ................... 8-21
0642218 ......................... 4-47 1001091067 ................... 1-12 1001096024 ................... 3-71 1001104596 ................... 4-71
0642640 ......................... 1-12 1001091068 ................... 4-77 1001096025 ................... 3-71 1001104620 ................... 8-21
0651605 ..... 2-3, 2-5, 2-7, 2-9 1001091069 ................... 4-71 1001096188 ................. 10-25 1001104647 ................... 4-19
0651606 ..... 2-3, 2-5, 2-7, 2-9 1001091071 ................... 4-71 1001096306 ................... 3-71 1001104863 ................... 4-71
0651607 ..... 2-3, 2-5, 2-7, 2-9 1001091080 ................... 4-19 1001096404 ................. 11-17 1001104987 ................... 4-63
0651612 ........................... 2-3 1001091082 ................... 4-19 1001097072 ................... 3-71 1001104992 ................... 3-60
0651614 ........................... 2-3 1001091084 . 4-19, 4-37, 4-47 1001097095 ............... 12-127 1001105241 ................... 4-71
0651616 ........................... 2-5 1001091086 ................... 1-12 1001097168 ................... 3-72 1001105441 ................... 2-17
91364001 544D 14-1

PART NUMBER INDEX
1001105638 ................... 4-57 12-53, 12-76 8-30, 8-35 2220435................ 8-67, 8-69
1001105639 ................... 4-57 1101312....... 4-12, 4-16, 4-75 2151212 ......4-21, 4-25, 4-29, 2220451...... 4-39, 4-41, 4-43,
1001105643 ................... 4-57 1101313....... 4-12, 4-16, 4-75 4-33, 4-37, 8-27, 4-45, 4-47, 8-13,
1001105689 ................... 4-37 1170020............................3-7 8-30, 8-35 8-17, 8-21, 8-26,
1001105780 ................... 5-33 1170021............................3-7 2160002 .......1-29, 2-17, 8-45 8-30, 8-35, 8-47,
1001105781 ................... 5-33 1170023............................3-7 2172106 ......................... 3-45 8-51
1001105782 ................... 5-33 1170024............................3-7 2180849 ......................... 8-45 2220464......................... 4-59
1001106186 ................. 11-13 1170026............................3-7 2200224 .......4-21, 4-25, 4-29 2220465....... 8-67, 8-69, 9-41
1001106194 ................. 11-13 1170027............................3-7 2200233 ..................... 12-117 2220466...... 3-48, 8-55, 8-57,
1001106229 ................. 11-13 1170054..........................3-45 2220008 ..................... 12-110 8-59, 9-41,
1001106299 ................. 11-13 1170057..........................3-45 2220009 ..................... 12-110 12-51
1001106733 ................. 11-17 1316794..........................3-60 2220067 ..................... 12-110 2220471.... 8-43, 8-45, 12-23,
1001106839 ................. 12-26 1320022............ 4-63, 12-117 2220070 ..................... 12-110 12-76
1001106842 ................... 7-30 1320044..........................4-37 2220242 ......................... 9-85 2220472...... 4-22, 4-26, 4-30,
1001106843 ................. 10-28 1360292..........................2-13 2220342 ......................... 12-6 4-33, 4-37, 4-39,
1001108291 4-21, 4-25, 4-29, 1360293..........................2-13 2220345 ......................... 9-65 4-41, 4-43, 4-45,
4-33 1360296................ 2-11, 2-13 2220346 ....................... 10-29 4-47
1001108293 4-21, 4-25, 4-29, 1360297................ 2-11, 2-13 2220362 ......................... 3-34 22204733-34, 3-47, 3-63, 7-3,
4-33 14401473......................12-67 2220371 ......4-21, 4-25, 4-29, 7-4, 7-7, 7-8,
1001108668 ................... 3-80 144022481-3, 1-7, 1-11, 7-35, 4-33, 4-37, 5-3, 7-11, 7-12, 7-15,
1001108669 ................... 3-84 9-87, 12-57, 7-3, 7-7, 7-11, 7-16, 8-8, 8-11,
1001109348 ................... 9-61 12-91, 12-129 7-15, 8-3, 8-7, 8-13, 8-17, 8-26,
1001109478 ................... 6-21 14403323................ 8-35, 9-5 8-11, 8-13, 8-17, 8-30, 8-34, 8-35,
1001110408 ................. 11-13 14403416.............. 10-3, 10-5 8-21, 8-26, 8-30, 8-55, 8-57, 8-59,
1001110704 .......... 3-60, 3-63 14404082........................1-20 8-35, 8-61, 8-67, 8-61, 9-41,
10011111112 6-8, 6-12, 6-16, 14404102........................1-20 8-69, 9-39, 12-36, 12-94,
6-44 14404595... 1-20, 8-35, 12-80 12-36, 12-95, 12-114
1001111190 . 3-63, 3-80, 3-84 14404645......... 1-3, 1-7, 1-11 12-114 2220497. 4-3, 4-7, 4-11, 4-15,
1001111252 ................. 11-13 14404646......... 1-3, 1-7, 1-11 2220372 ......3-21, 3-23, 3-25, 4-19, 8-3, 8-7,
1001113510 ................... 4-16 14404793.... 1-20, 1-23, 1-25, 3-35, 3-39, 8-55, 8-11, 8-27, 8-31,
1001113718 ................... 4-19 8-39, 8-41, 8-43, 8-57, 8-59 8-35
1001113719 ................... 4-19 8-45, 12-22, 2220373 ......3-13, 3-18, 3-25, 2220500......................... 9-83
1001114495 ................... 4-63 12-27, 12-75, 3-29, 3-35, 3-39, 2220501...... 3-25, 3-39, 4-39,
1001115867 ................... 6-16 12-87, 12-94, 5-3, 7-3, 7-8, 4-41, 4-43, 4-45,
1001116274 ................... 1-11 12-97 7-12, 7-16, 8-55, 4-47, 8-23, 8-61,
1001116439 ................... 9-39 14404978. 1-20, 12-80, 12-84 8-57, 8-59, 8-63, 12-94, 12-114
1001116729 ................. 10-25 1701509..........................3-72 8-65, 9-83 2220502......................... 8-53
1001116747 ................. 10-25 1702773..........................3-71 2220374 3-13, 7-3, 7-7, 7-11, 2220516....... 8-13, 8-17, 8-21
1001116821 ................. 10-25 1704277................ 3-67, 3-72 7-15, 8-13, 8-17, 2220574.............. 8-34, 10-21
1001116975 ...... 10-23, 10-25 1704885.............. 3-71, 11-12 9-81 2220578................ 8-67, 8-69
1001117021 ...... 10-19, 10-21 1706100........................11-17 2220375 ......8-27, 8-31, 8-43, 2220579...... 4-21, 4-25, 4-29,
1001117652 ....... 2-5, 2-7, 2-9 1706101........................11-17 8-45, 8-53, 4-33, 4-37, 5-15,
1001117653 .............. 2-3, 2-5 1706184........................11-17 12-23, 12-76 8-3, 8-7, 8-11,
1001119106 ................. 10-25 1706194............ 11-12, 11-15 2220376 ......................... 9-41 8-27, 8-31, 8-35,
1001120899 ................. 10-23 1706300........................11-13 2220377 ......................... 9-51 8-37
1001120914 ................... 3-45 1706892................ 3-67, 3-71 2220379 4-59, 4-61, 8-3, 8-7, 2220582. 8-4, 8-8, 8-11, 8-23,
1001120915 ................... 3-45 1706893..........................3-67 8-11, 8-13, 8-17, 8-35
1001126834 ...... 12-30, 12-74 2000402..........................4-53 8-21 2220594......................... 9-41
1001131548 ................. 12-83 2060045..........................4-19 2220380 ......4-39, 4-41, 4-43, 2220596...... 3-35, 8-55, 8-57,
1001132514 ..................... 3-7 2080040..........................3-72 4-45, 4-47, 8-3, 8-59, 8-63, 8-65,
1001143692 ................... 2-17 2080044..........................3-71 8-7, 8-11 9-81, 9-83
10268516 .............. 4-67, 4-69 2080063..........................3-67 2220383 ......................... 12-6 2220602. 7-3, 7-8, 7-12, 7-16,
1040028 ........................... 6-5 2080064..........................3-67 2220385 ......3-34, 4-39, 4-41, 8-55, 8-57, 8-59,
1060379 ......................... 3-72 2110606..........................3-45 4-43, 4-45, 4-47, 9-41
10701200 ....................... 6-26 2110608..........................3-45 8-13, 8-17, 8-21, 2220603......................... 3-21
10719505 ....................... 9-85 2110808..........................3-45 8-26, 8-30, 8-35, 2220605.................. 8-4, 8-26
10837368 ....................... 10-5 2120168................ 4-16, 9-65 8-59 222060612-36, 12-95, 12-114
10837580 ....................... 9-81 2131212...... 4-21, 4-25, 4-29, 2220386 ......................... 12-6 2220609......................... 3-63
11002410 .. 7-30, 7-31, 12-26, 4-33, 4-37, 8-26, 2220415 ................ 3-63, 8-23 2220612......................... 8-35
14-2 544D 91364001

PART NUMBER INDEX
2220618 .......8-53, 8-59, 9-41 2340046 ......................... 3-65 3421453 ......................... 3-72 4460789 ............ 10-19, 10-21
2220622 ......4-39, 4-41, 4-43, 24431386 ....................... 3-18 3423212 ............7-15, 12-123 4460790 ....................... 10-23
4-45, 4-47 24601570 ............ 1-16, 12-80 3423242 ..................3-7, 3-45 4460842 ....................... 10-23
2220623 ......................... 9-41 24601710 ....................... 8-23 3423247 ........................... 2-3 4460850 ....................... 10-23
2220624 ......................... 12-6 24604172 ....................... 3-68 3423248 ......................... 1-25 4460943 ....................... 10-23
2220628 ......3-63, 4-39, 4-41, 24641328 ............ 6-8, 12-102 34232633-21, 3-23, 9-17, 9-19 4460944 ....................... 10-23
4-43, 4-45, 4-47, 24741047 ...... 4-3, 4-7, 10-17, 3423275 ..................3-7, 3-45 4460955 ....................... 10-23
8-3, 8-7, 8-11, 10-19, 10-21 3423276 ........ 3-7, 3-45, 3-63 4520482 ......................... 5-33
8-27, 8-31, 8-35 24771004 . 10-9, 10-11, 10-13 3423301 ..... 8-43, 8-45, 8-51, 4520484 ......................... 5-33
2220635 4-3, 4-7, 4-11, 4-15, 24861167 .......... 12-61, 12-66 12-22, 12-26, 4520486 ......................... 5-33
4-19, 4-39, 4-41, 248611704-3, 4-7, 4-11, 4-26, 12-74, 12-87, 4520488 ......................... 5-33
4-43, 4-45, 4-47, 4-30, 4-33, 6-29, 12-97 4520490 ......................... 5-33
8-3, 8-7, 8-11, 6-31, 6-33, 6-35 3423307 ......................... 3-45 4520492 ......................... 5-33
8-26, 8-30, 8-35, 24921332 .... 4-65, 4-67, 4-69, 3440832 ......................... 2-15 4640438 ......................... 9-93
12-36, 12-95, 4-79, 4-81 3510807 ......................... 3-67 4641192 ......................... 9-75
12-114 2600216 ......................... 3-67 3510809 ......................... 3-67 4711000 ....................... 10-28
2220646 ......................... 9-51 2600281 ......................... 3-71 3520072 ................3-67, 3-71 47114001-9, 1-11, 3-67, 3-72,
2220648 ...........4-4, 4-8, 4-12 2716143 ......................... 3-85 3520198 ......................... 3-71 4-34, 8-21,
2220651 ..............8-43, 12-87 2717287 ......................... 3-63 3539685 ......................... 3-67 10-21, 10-29
2220654 ......................... 5-15 2720058 . 4-3, 4-7, 4-11, 4-15, 3573363 ......................... 3-67 4711500 1-9, 1-11, 3-67, 4-57
2220655 ................8-47, 8-49 4-26, 4-30, 4-33, 3575947 ......................... 4-19 4711600 ...... 1-20, 4-37, 4-71,
2220659 ......................... 12-6 4-55, 4-59, 4-61, 3576433 ........................... 1-9 8-41, 10-29,
2220671 . 7-3, 7-7, 7-11, 7-15 4-63 3641438 ......................... 3-67 12-83
2220683 7-3, 7-7, 7-11, 7-15, 2720463 ......................... 4-57 3760170 ......................... 3-72 4711700 ....................... 11-17
8-17, 9-81 2720550 ......................... 4-61 3780177 ......................... 4-37 47118002-15, 4-37, 8-49, 9-5,
2220700 ......4-39, 4-41, 4-43, 2720643 ......................... 4-19 3790222 ......................... 4-19 9-33
4-45, 4-47, 8-13, 2720645 ......................... 4-63 3790226 ..............1-19, 12-83 4712000 ................ 2-15, 7-25
8-17, 8-21, 8-27, 2750532 ..................... 12-117 3790230 ....................... 12-83 4740003 ......................... 2-17
8-31, 8-35 2900770 ......................... 9-93 3820020 ......................... 3-71 4751000 ......................... 3-67
2220726 ......................... 3-34 2915023 ......................... 9-91 3841203 ......................... 3-45 4751400 ....... 3-71, 4-37, 8-11
2220819 ......................... 3-48 2915037 .............. 3-53, 12-49 3900022 ......................... 6-26 47515001-9, 1-11, 4-67, 4-69,
2220828 . 7-3, 7-7, 7-11, 7-15 2915038 ......................... 6-26 3900232 ..............8-41, 12-87 4-71, 9-41,
2220861 8-8, 8-11, 8-31, 8-35 2915047 ..................... 12-123 3911008 ......................... 3-67 12-123
2220865 ................8-34, 8-47 2915048 ..................... 12-123 3911428 ......................... 3-67 4751600 ...... 4-37, 8-41, 8-45,
2220878 ......................... 4-61 2915112 ..................... 12-117 3911528 ......................... 3-67 10-5, 12-87
2220898 ......................... 3-13 2915180 ......................... 4-16 3931610 ......................... 4-47 4751800 ................ 4-19, 4-63
22208993-26, 3-34, 3-39, 7-3, 2915184 ........................... 1-9 3931672 ......................... 1-29 4752000 ................ 4-57, 9-65
7-7, 7-11, 7-15 2940074 ................ 3-67, 3-71 4100109 ......................... 4-83 4752200 ......................... 4-19
2220947 ................8-49, 8-51 31200160 ....................... 3-71 4105262 ....................... 11-17 4752600 ......................... 1-12
2220973 .......3-13, 8-47, 8-51 31200386 ....................... 3-71 4110422 ................3-11, 3-15 4761000 ....... 1-11, 3-67, 10-7
2220974 ......................... 8-49 31200387 ....................... 3-71 4240018 ......................... 4-71 4761400 ...... 6-44, 7-31, 8-11,
2221026 ......................... 9-41 31200388 ....................... 3-71 4341409 ......................... 4-63 8-21, 10-21,
2221036 ......................... 8-51 3251813 .............. 11-8, 11-12 4460035 ....................... 12-66 10-33
2221048 ......8-13, 8-17, 8-21, 3271601 ......................... 4-63 4460374 .. 10-9, 10-11, 10-13 4761500 ...... 4-57, 7-30, 9-41,
8-67, 8-69 3271805 ......................... 4-19 4460457 ....................... 10-13 10-28, 12-117
2221114 ..................... 12-117 3272205 ......................... 4-19 4460459 ....................... 10-15 47616001-19, 2-9, 4-37, 4-47,
2221154 ......................... 4-37 3300143 ................ 1-27, 1-29 4460466 ............10-23, 10-31 4-63, 8-41, 8-45,
22300243-35, 8-67, 8-69, 9-65 3300240 .................. 3-7, 3-45 44604754-8, 6-39, 8-61, 9-87, 8-53, 8-65, 9-51,
2230025 ......8-39, 8-41, 8-43, 3311001 ......................... 3-67 10-7, 10-13, 10-29, 12-83
12-6, 12-87 3311405 ................ 3-72, 4-37 10-17, 12-10, 4761700 ................ 4-19, 4-37
2230043 ......................... 9-65 3311501 ............ 3-67, 12-117 12-36, 12-57, 4761800 ...... 1-29, 2-11, 2-13,
2230044 ......8-43, 8-45, 8-51, 3311505 .................. 1-9, 1-11 12-61, 12-66, 4-19, 4-37, 8-23,
12-22, 12-26, 3311601 ......................... 8-41 12-95, 12-114 8-45, 8-49, 9-5,
12-74, 12-87, 3311605 ......................... 4-37 4460476 ....................... 10-13 9-15, 9-19, 9-33
12-94, 12-97 3311801 ....................... 10-28 4460532 ....................... 10-25 4762000 ................ 4-57, 9-65
2340037 ......................... 3-65 3311802 ....................... 10-28 4460589 ....................... 10-21 4832000 ..................... 12-117
2340038 ......................... 3-65 3380582 ........................... 6-5 4460590 ....................... 10-21 4832100 ..................... 12-117
2340039 ......................... 3-65 3380653 ........................... 6-5 4460591 ....................... 10-21 4846265 ......................... 3-67
2340045 ......................... 3-65 3400022 ......................... 7-21 4460746 ............10-19, 10-21 4846452 ......................... 3-71
91364001 544D 14-3

PART NUMBER INDEX
4846528 ......................... 3-67 70021442........................9-89 70021981 ....................... 3-77 70022946.............. 3-81, 3-85
4891800 ......................... 3-45 70021443........................9-89 70021983 .............. 3-57, 3-61 70022947....................... 3-85
48925001-4, 1-8, 1-11, 12-123 70021444........................9-95 70022026 ....................... 6-16 70022948....................... 3-85
4923310 ..................... 12-121 70021446........................9-95 70022028 ....................... 3-15 70022949..... 3-81, 3-85, 3-86
4923398 ....................... 10-19 70021447........................9-95 70022038 ....................... 9-93 70022950.............. 3-81, 3-85
4923525 ....................... 12-66 70021448........................9-95 70022039 ....................... 9-93 70022951....................... 3-85
6604662 ......................... 3-63 70021451........................9-95 70022040 ....................... 9-93 70022952....................... 3-81
7000297 ......................... 5-29 70021452........................9-95 70022041 ....................... 9-93 70022957.............. 3-80, 3-84
7000645 ......................... 9-83 70021453........................9-89 70022042 ....................... 9-93 70022958....................... 3-86
70020002 ....................... 3-60 70021464........................9-95 70022043 ....................... 9-93 70022959....................... 3-86
70020004 ....................... 3-60 70021465........................9-95 70022044 ....................... 9-91 70022960.............. 3-80, 3-84
70020015 .............. 3-56, 3-60 70021466........................9-95 70022045 ....................... 9-91 70022961....................... 3-86
70020017 .............. 3-56, 3-60 70021472.............. 4-49, 4-51 70022046 ....................... 9-91 70022962....................... 3-85
70020025 ....................... 3-60 70021584........................4-63 70022047 ...3-53, 3-56, 12-49 70022963....................... 3-86
70020026 ....................... 3-60 70021585........................4-63 70022048 ...3-53, 3-56, 12-49 70022964....................... 3-86
70020027 ....................... 3-60 70021586........................4-63 70022049 ...3-53, 3-56, 12-49 70022965....................... 3-85
70020028 ....................... 3-60 70021587........................4-63 70022051 ....................... 9-55 70022966....................... 3-85
70020029 ....................... 3-60 70021588........................4-63 70022117 ......................... 9-5 70022967....................... 3-85
70020227 ..................... 12-16 70021616........................6-47 70022118 ......................... 9-5 70022968....................... 3-86
70020308 ....................... 13-3 70021620........................9-19 70022119 .......9-5, 9-19, 9-29 70022969.............. 3-80, 3-84
70020309 ....................... 13-3 70021621........................9-19 70022120 .......9-5, 9-19, 9-29 70022970.............. 3-80, 3-84
70020334 .............. 9-71, 9-73 70021622........................9-19 70022121 ......................... 9-7 70022971....................... 3-85
70020348 ....................... 4-53 70021683.............. 9-57, 9-61 70022122 ......................... 9-7 70022972....................... 3-85
70020349 ....................... 4-53 70021776........................6-47 70022123 ......................... 9-7 70022973....................... 3-85
70020358 ....................... 4-53 70021793........................4-53 70022124 ......................... 9-7 70022974....................... 3-85
70020370 ....................... 9-39 70021794........................4-53 70022125 ......................... 9-7 70022975....................... 3-85
70020375 ................ 9-7, 9-23 70021795........................4-53 70022508 ................ 9-5, 9-23 70022976....................... 3-85
70020383 ... 3-53, 3-57, 12-49 70021796........................4-53 70022509 ....................... 9-23 70022977....................... 3-85
70020404 ....................... 7-21 70021797........................4-53 70022511 ....................... 9-23 70022978....................... 3-85
70020428 ....................... 9-91 70021798........................4-53 70022512 ....................... 9-23 70022979....................... 3-85
70020555 ....................... 3-31 70021799........................4-53 70022513 ....................... 9-23 70022980.............. 3-81, 3-85
70020562 ....................... 3-77 70021800........................4-53 70022514 ....................... 9-23 70022981....................... 3-86
70020890 ..................... 10-25 70021801........................4-53 70022515 ....................... 9-23 70022982....................... 3-85
70020891 ..................... 10-25 70021803........................4-53 70022527 ....................... 3-77 70022983....................... 3-86
70020923 ....................... 7-23 70021804........................4-53 70022530 ....................... 3-60 70022984.............. 3-80, 3-84
70021141 ....................... 5-29 70021805........................4-53 70022536 ................ 9-5, 9-19 70022985.............. 3-80, 3-84
70021146 ....................... 5-29 70021806........................4-53 70022537 ................ 9-5, 9-19 70022986....................... 3-86
70021342 .............. 3-15, 3-77 70021807........................4-53 70022538 ................ 9-5, 9-19 70022987.............. 3-80, 3-84
70021349 ....................... 3-15 70021809........................4-53 70022636 ....................... 4-53 70022988....................... 3-85
70021358 ....................... 3-77 70021810........................4-53 70022638 ....................... 4-53 70022989....................... 3-86
70021359 ....................... 3-77 70021812........................9-91 70022729 .............. 9-71, 9-73 70022990.............. 3-81, 3-85
70021360 ....................... 3-77 70021824.......... 10-21, 10-25 70022811 ....................... 9-23 70022991....................... 3-85
70021361 ....................... 3-77 70021825......................10-25 70022812 ....................... 9-23 70022992.............. 3-80, 3-84
70021362 ....................... 3-77 70021826......................10-25 70022875 ......................... 5-9 70022993.............. 3-80, 3-84
70021364 ....................... 3-77 70021901........................9-29 70022931 .............. 3-80, 3-84 70022994.............. 3-80, 3-84
70021365 ....................... 3-77 70021902........................9-29 70022932 .............. 3-80, 3-84 70022995.............. 3-80, 3-84
70021366 ....................... 3-77 70021903........................9-29 70022933 ....................... 3-84 70022997....................... 3-85
70021367 ..... 3-56, 3-60, 3-77 70021904........................9-29 70022934 .............. 3-80, 3-85 70022998.............. 3-81, 3-85
70021382 .............. 3-56, 3-60 70021905........................9-29 70022935 .............. 3-81, 3-85 70022999....................... 3-85
70021387 ....................... 3-77 70021907........................9-29 70022936 .............. 3-81, 3-85 70023000.............. 3-85, 3-86
70021391 ....................... 3-77 70021908.............. 9-29, 9-93 70022937 .............. 3-81, 3-85 70023001....................... 3-85
70021392 ....................... 3-77 70021909........................9-29 70022938 ....................... 3-85 70023002....................... 3-85
70021393 ....................... 9-95 70021921........................3-15 70022939 .............. 3-81, 3-85 70023003.............. 3-80, 3-84
70021395 ....................... 3-77 70021935........................3-15 70022940 ....................... 3-85 70023004.............. 3-80, 3-84
70021399 ....................... 3-77 70021976........................9-89 70022941 ....................... 3-85 70023005.............. 3-81, 3-86
70021415 ....................... 3-15 70021977........................3-15 70022942 .............. 3-81, 3-85 70023006.............. 3-81, 3-86
70021429 .............. 3-56, 3-60 70021978........................3-15 70022943 ....................... 3-85 70023007.............. 3-81, 3-86
70021440 .............. 9-89, 9-95 70021979........................3-15 70022944 ....................... 3-85 70023008.............. 3-80, 3-84
70021441 ....................... 9-89 70021980........................3-77 70022945 ....................... 3-85 70023009.............. 3-80, 3-84
14-4 544D 91364001

PART NUMBER INDEX
70023010 .............. 3-80, 3-84 7026904 .................. 1-8, 1-11 7029759 ......................... 9-11 77133137 .... 3-29, 8-27, 8-31,
70023011 ....................... 3-86 7026905 .................. 1-9, 1-12 7029760 ..... 9-11, 9-15, 9-33, 8-35, 8-37, 8-47,
70023013 ....................... 3-86 7026906 .................. 1-9, 1-12 9-37, 9-93 8-49, 8-59, 8-71,
70023014 .............. 3-80, 3-84 7026916 ................ 4-49, 4-51 7029761 ......................... 9-11 8-73, 8-75,
70023015 .............. 3-81, 3-86 7026917 ................ 4-49, 4-51 7029762 ......................... 9-11 10-28, 12-30,
70023016 .....3-80, 3-84, 3-85 7026918 ................ 4-49, 4-51 7029763 ......................... 9-11 12-74
70023040 ....................... 1-12 7026919 ................ 4-49, 4-51 7029765 ......................... 9-11 77133139 ...... 1-8, 8-39, 8-41,
70023041 ....................... 1-12 7026920 ................ 4-49, 4-51 7029766 ......................... 9-11 8-71, 8-73, 8-75,
70023058 ....................... 4-63 7026923 ................ 4-49, 4-51 7029814 ......................... 9-37 12-6
70023139 ....................... 1-12 7026924 ................ 4-49, 4-51 7029815 ......................... 9-37 771331401-4, 1-8, 3-25, 3-35,
70023156 ................... 12-129 7026925 ................ 4-49, 4-51 7029816 ......................... 9-37 3-40, 8-39, 8-41,
70023298 ....................... 4-53 7026926 ................ 4-49, 4-51 7029817 ......................... 9-37 8-53, 8-67, 8-69,
70023299 ....................... 4-53 7026927 ................ 4-49, 4-51 7029955 ......................... 9-33 8-71, 8-73, 8-75
70023300 ....................... 4-53 7027856 ......................... 13-3 7029956 ......................... 9-33 77133146 ....................... 3-35
70023457 ....................... 4-63 7027857 ......................... 13-3 7029957 ......................... 9-33 77133168 ...... 1-4, 3-35, 8-37,
70023892 ....................... 9-39 7028492 ......................... 5-24 7029958 ......................... 9-33 8-53, 8-67, 8-69,
70023893 ....................... 9-39 7028820 ......................... 9-67 7029959 ................9-15, 9-37 8-71, 8-75
70023894 ....................... 9-39 7028939 ........................... 6-5 7029968 ......................... 9-37 771331771-4, 1-8, 3-25, 3-40,
70023895 ....................... 9-39 7028940 ........................... 6-5 7029976 ......................... 9-33 8-39, 8-41, 8-53,
70023896 ....................... 9-39 7028941 ........................... 6-5 7029977 ......................... 9-33 8-67, 8-69, 8-71,
70023897 ....................... 9-39 7028942 ........................... 6-5 7029978 ......................... 9-33 8-73, 8-75
70023898 ....................... 9-39 7028943 ......................... 6-26 7029979 ......................... 9-33 77133196 .... 4-30, 4-34, 4-37,
70023899 ....................... 9-39 7028944 ......................... 6-26 7029980 ......................... 9-37 8-7, 8-11, 8-31,
70023925 .............. 3-81, 3-86 7028945 ......................... 6-26 7029981 ......................... 9-11 8-35
7002405810-31, 12-30, 12-74 7028946 ......................... 6-26 7029982 ......................... 9-11 77133197 ....................... 8-61
70024345 ....................... 7-21 7028947 ......................... 6-26 7029983 ......................... 9-15 77133201 ..... 3-26, 3-34, 3-39
70024346 ....................... 7-21 7028948 ......................... 6-26 7029984 ......................... 9-15 77133209 .............. 8-63, 8-65
70024347 ....................... 7-21 7028949 ......................... 6-26 7029985 ......................... 9-15 77133248 ..................... 12-47
70024348 ....................... 9-83 7028950 ......................... 6-26 7029986 ......................... 9-15 77133269 ....................... 3-34
70024391 ....................... 9-15 7028951 ......................... 6-26 7029987 ......................... 9-15 77133270 ....................... 3-29
7005811 ....................... 12-39 7028952 ......................... 6-26 7029988 ......................... 9-15 77133279 .... 8-27, 8-31, 8-35,
7005842 ....................... 12-39 7028953 ......................... 6-26 7029989 ......................... 9-15 8-71
7005845 ....................... 12-39 7028954 ......................... 6-26 7029990 ......................... 9-15 77133306 .... 8-27, 8-31, 8-35,
7005874 ....................... 12-39 7028955 ......................... 6-26 7029995 ......................... 9-89 8-47, 8-49, 8-71,
7006831 ......................... 9-85 7028956 ......................... 6-26 7029996 ................3-56, 3-60 8-73, 8-75
7010543 ......................... 9-81 7028957 ......................... 6-26 7029997 ................3-56, 3-60 77133389 .... 8-37, 8-39, 8-41,
7012910 ......................... 9-83 7028958 ......................... 6-26 7062922 ......................... 3-63 8-67, 8-69, 8-75,
7017047 ......................... 5-29 7028959 ......................... 6-27 7075611 ....................... 11-17 10-28, 12-6,
7017094 ......................... 5-29 7028960 ......................... 6-27 7110702 ......................... 3-63 12-30, 12-74
7017477 ......................... 9-83 7028961 ......................... 6-27 7110712 ......................... 3-63 77133390 .... 8-27, 8-31, 8-35,
7017478 ......................... 9-83 7028962 ......................... 6-27 7110722 ......................... 3-63 8-37, 8-39, 8-41,
7017496 .......9-75, 9-81, 9-83 7029004 ........................... 6-5 7112642 ......................... 3-43 8-47, 8-49, 8-67,
7021610 ................9-49, 9-81 7029209 ......................... 6-26 7114941 ......................... 3-43 8-69, 8-71, 8-73,
7022390 ......................... 9-49 7029520 ......................... 3-31 72071980 4-3, 4-7, 4-11, 4-15 8-75, 12-6
7022394 ......................... 9-49 7029521 ......................... 3-31 72088049 ......................... 2-9 771334474-3, 4-7, 4-11, 4-15,
7024167 ......................... 5-29 7029524 ..................... 12-121 7301448 ....................... 10-33 4-19, 4-39, 4-41,
7024177 ......................... 5-29 7029525 ......................... 4-53 7301524 ....................... 10-33 4-43, 4-45, 8-3,
7024399 ..................... 12-129 7029574 ......................... 13-3 7301525 ....................... 10-33 8-7, 8-11, 8-27,
7024574 ......................... 9-91 7029575 ......................... 13-3 7301893 ......................... 10-5 8-31, 8-35
7024881 ......................... 9-75 7029576 ......................... 13-3 77133052 ... 8-13, 8-17, 8-21, 77133458 ....................... 3-34
7026425 ....................... 10-21 7029577 ......................... 13-3 8-34, 8-63, 8-65 77133497 .............. 3-35, 8-34
7026442 ......................... 4-61 7029578 ......................... 13-3 77133053 ... 8-13, 8-17, 8-21, 771334983-35, 7-3, 7-7, 7-11,
7026477 ......................... 7-23 7029692 ................ 3-15, 3-77 8-34 7-15, 8-34, 8-55,
7026478 ......................... 7-23 7029703 ......................... 3-60 77133075 ..............8-13, 8-18 8-57
7026798 ..................1-9, 1-12 7029714 ......................... 3-77 77133076 ..............8-13, 8-17 771334993-35, 7-3, 7-7, 7-11,
7026799 ..................1-9, 1-12 7029755 ............ 10-19, 10-21 77133136 ... 3-29, 8-37, 8-47, 8-55, 8-57
7026900 ..................1-9, 1-12 7029756 ......................... 9-11 8-49, 8-71, 77133893 .............. 8-63, 8-65
7026901 ..................1-9, 1-12 7029757 ......................... 9-11 10-28, 12-30, 77141077 ......................... 2-7
7026902 ..................1-9, 1-12 7029758 ......................... 9-11 12-74 771430031-3, 1-7, 4-59, 4-61,
91364001 544D 14-5

PART NUMBER INDEX
6-29, 6-31, 6-33, 12-119, 12-121 8036394 ........................... 9-7 8-73, 8-75
6-35, 8-61, 10-3, 77383470...... 6-8, 6-12, 6-16, 80364009 ................ 6-5, 6-27 80933140..... 8-71, 8-73, 8-75
12-62, 12-66 6-37, 6-39, 6-41, 80364012 ....................... 6-27 80933367....................... 4-71
77143004 ...... 4-59, 6-8, 6-12, 10-28, 12-31, 80364023 ....................... 6-26 80934037..................... 12-36
6-16, 12-102, 12-57, 12-62, 80364024 ....................... 6-21 80934080....................... 9-67
12-106, 12-110 12-67, 12-102, 80364063 ....................... 6-26 80934082....................... 9-71
77143006 ...1-3, 1-4, 1-8, 1-9, 12-106, 12-110, 8036581 ......................... 9-81 80934084....................... 9-71
1-11, 1-12, 3-35, 12-119, 12-121 8036629 ......................... 9-39 80934202....................... 9-53
4-59, 4-61, 4-71, 77383540...... 6-8, 6-12, 6-16, 8036654 ........................... 6-5 80934205....................... 9-77
6-8, 6-12, 6-16, 12-102, 12-106 8036668 ......................... 6-27 80934241....................... 7-27
6-29, 6-31, 6-33, 77383567........................10-3 8036669 ......................... 6-26 80934340....................... 9-71
6-35, 8-63, 8-65, 77383580..........................5-3 8036670 ......................... 6-26 80934423....................... 9-53
9-87, 10-3, 10-5, 77383744...... 6-8, 6-12, 6-16, 8036678 ................ 6-21, 6-26 80934498....................... 7-27
12-57, 12-62, 6-41, 12-102, 8036750 ......................... 9-39 80934656....................... 7-27
12-67, 12-102, 12-106, 12-110 8037146 ......................... 9-29 80934658....................... 7-27
12-106, 12-110, 77383790.... 4-65, 4-67, 4-69, 80373025 ....................... 4-15 80934671....................... 9-55
12-129 4-71 80373046 .6-12, 6-16, 12-106 80963050.......... 12-61, 12-66
771430131-4, 1-8, 1-11, 3-34, 77384578............ 10-9, 10-11 80373088 ..................... 12-43 8096305510-23, 12-61, 12-66
3-67 77385131........................3-35 80373090 ....................... 4-77 8096305610-23, 12-61, 12-66
77143015 ....3-21, 3-23, 9-51, 80263012........................3-71 80373091 .............. 4-16, 4-77 80963057...... 6-8, 6-12, 6-16,
10-3 80264031........................6-26 80373092 .............. 4-16, 4-77 10-9, 10-11,
77143016 ....................... 10-7 80264032..........................6-3 80373093 ....................... 4-77 10-13, 10-19,
771430176-8, 6-12, 6-16, 10-7 80264033........................6-21 80373094 .............. 4-75, 4-77 10-21, 12-57,
77163102 .......6-8, 6-12, 6-16 80264034................ 6-3, 6-21 80373095 ....................... 4-77 12-102, 12-106,
77163117 ..................... 12-57 80264035..........................6-5 80374015 .............. 4-49, 4-51 12-110
77163204 .......... 10-28, 12-31 80264061.............. 6-20, 6-21 80374020 .............. 4-49, 4-51 80963058...... 4-8, 6-39, 9-87,
77333027 ....................... 11-4 80264062........................6-21 80374021 .............. 4-49, 4-51 10-15, 10-17,
77333053 ....................... 3-67 80264066........................6-20 80374048 .............. 4-49, 4-51 10-19, 10-21,
77363079 ....................... 3-29 80264074........................6-21 80374050 .............. 4-49, 4-51 12-10, 12-57
77363126 ....................... 8-61 80264078........................6-21 80374054 .............. 4-49, 4-51 80963059..................... 10-13
77363128 ....4-39, 4-41, 4-43, 80264082........................6-21 80375012 ..................... 12-43 80963062 10-7, 12-10, 12-61,
4-45, 4-47, 8-3, 80264091........................6-22 80384185 .............. 6-22, 6-27 12-66
8-7, 8-11 80264111..........................6-5 80384187 .............. 6-21, 6-27 80963065...... 4-8, 9-87, 10-7,
77363225 . 10-9, 10-11, 10-13 80264140........................7-27 80384191 .............. 6-21, 6-27 10-9, 10-11,
77363228 7-35, 10-23, 10-25, 80333162........................5-15 80384204 ....................... 6-20 10-13, 10-17,
12-91 8033686................ 3-18, 3-19 80384207 ....................... 6-20 10-23, 12-57
77363229 ..................... 10-31 8033690..........................3-18 80384218 ....................... 6-27 80963066......... 10-15, 12-10,
77363232 7-35, 10-31, 12-30, 8033691..........................3-18 80434095 ....................... 9-79 12-61, 12-66
12-74, 12-91 8033692..........................3-18 8050001 ......1-20, 9-25, 9-27, 80963067...... 6-8, 6-12, 6-16,
77363233 ..................... 10-31 8033693..........................3-18 12-84 10-23, 10-25,
77363242 ..................... 10-23 8033698..........................3-19 80501006 ....................... 3-89 12-102, 12-106,
77363246 .......... 10-23, 10-25 8033786..........................9-91 80603022 ...11-4, 11-8, 11-12 12-110
77363263 ............ 10-9, 10-11 8033866..........................6-26 80603026 ...11-4, 11-8, 11-12 80963068...... 6-8, 6-12, 6-16,
77363264 . 10-9, 10-11, 10-13 8034815..........................6-26 80603037 .......... 11-15, 11-17 10-9, 10-11,
77363267 ...... 12-119, 12-121 8035180..........................5-23 80623016 ....................... 8-34 10-15, 10-19,
77363268 ...... 6-8, 6-12, 6-16, 8035322.................. 9-5, 9-19 80633030 ....4-39, 4-41, 4-43, 10-21, 12-57,
6-44, 6-47, 10-9, 8035393..........................6-26 4-45, 4-47, 8-11 12-61, 12-66,
10-11, 10-13, 8035477..........................6-21 8065062 ......................... 3-63 12-102, 12-106,
12-10, 12-62, 8035500..........................6-47 80673009 ....................... 9-65 12-110
12-67, 12-102, 8035523............................6-3 80673023 .............. 3-35, 8-75 80963070..................... 12-10
12-106, 12-110 8035536..........................9-91 80683013 ....................... 4-34 80963101...... 6-8, 6-12, 6-16,
77363302 .......... 12-62, 12-67 8035642..........................6-26 80683073 .6-12, 6-16, 12-106 6-41, 6-44
77363345 ............ 7-35, 12-91 8035818..........................13-3 80903009 ....................... 3-67 80974021....................... 9-51
77383154 ..... 4-65, 4-67, 4-69 8035819..........................13-3 80914235 ....................... 9-67 82033995................... 12-102
7738337710-17, 10-19, 10-21 8035831..........................3-86 80914241 ....................... 9-67 82033996...... 6-8, 6-12, 6-16,
77383410 ......... 10-29, 12-61, 8035862..........................9-91 80933066 ....1-19, 8-26, 8-30, 7-35, 12-61,
12-66, 12-76 8035863..........................9-91 8-35, 12-83 12-66, 12-91,
77383467 ....6-37, 6-39, 6-41, 8035865..........................9-23 80933070 ......................... 8-3 12-102, 12-106,
12-62, 12-67, 80363036............ 7-31, 12-76 80933123 ....8-35, 8-59, 8-71, 12-110, 12-119
14-6 544D 91364001

PART NUMBER INDEX
8205655 ......................... 9-91 83191049 ....................... 4-16 8430048 ..................... 12-110 4-33, 4-37, 8-3,
8220524 ....................... 10-19 83191059 ....................... 7-23 84521056 ..............4-59, 4-61 8-7, 8-11
8220553 ............10-23, 10-25 83201006 .............. 1-15, 1-20 84521062 ..............3-21, 3-23 84718672 ..... 8-55, 8-57, 8-59
8220883 ....................... 10-25 83201021 ............ 1-19, 12-83 8466306 .......... 1-4, 1-8, 1-11 84718673 ....................... 8-55
8225122 ....................... 10-33 83201024 ..... 3-25, 3-34, 3-39 84711333 ... 4-21, 4-25, 4-29, 84718680 .............. 8-67, 8-69
8229260 ....................... 10-33 83201026 ..... 3-25, 3-34, 3-39 4-33, 8-3, 8-7, 84718682 ....................... 8-67
8270147 ......................... 10-5 83201057 ..................... 12-39 8-11 84718684 .............. 8-49, 8-51
8270148 ......................... 10-5 83201061 ....................... 2-13 847113344-3, 4-7, 4-11, 4-15, 84718685 .. 8-43, 8-45, 12-23,
8270621 ..................1-7, 1-11 83201073 .............. 6-26, 8-63 4-19, 8-3, 8-7, 12-26, 12-75,
8273029 ......................... 4-75 83201104 ....................... 8-39 8-11 12-88, 12-98
82732574-65, 4-67, 4-69, 4-71 83201111 ....................... 6-26 84712737 .... 8-26, 8-30, 8-34 84718686 .. 8-43, 8-45, 12-23,
8275247 ......................... 4-83 83201115 .............. 8-26, 8-30 847127384-3, 4-7, 4-11, 4-15, 12-26, 12-75,
8303545 ....................... 10-33 83201123 ......... 2-15, 9-3, 9-5 4-19, 4-21, 4-25, 12-88, 12-98
8303626 ......................... 3-43 832011354-3, 4-7, 4-11, 4-21, 4-29, 4-33, 4-37, 84718687 7-4, 7-8, 7-12, 7-16
8303634 ......................... 3-63 4-25, 4-29, 8-23, 8-23, 8-26, 8-30, 84718688 7-3, 7-7, 7-11, 7-15
8303715 ......................... 3-63 8-26, 8-30, 8-34 8-35 84718689 7-4, 7-8, 7-12, 7-16
8305012 ......................... 3-43 83201140 ............ 1-15, 12-79 84712739 ....................... 8-23 84718690 7-3, 7-8, 7-12, 7-16
8305624 ..................1-9, 1-11 83201144 .. 1-15, 1-19, 12-79, 84712746 ..............4-55, 4-57 84718691 7-4, 7-8, 7-12, 7-16
8305643 ......................... 3-63 12-83 84716148 ....................... 12-6 84718692 .............. 8-59, 9-41
8305644 ......................... 3-43 83201154 ....................... 6-26 84716434 ..............3-21, 3-23 84718695 ....................... 8-67
8305645 ..............8-45, 11-17 83201155 .... 4-15, 4-21, 4-25, 84716719 .... 8-13, 8-17, 8-21 84718696 ....................... 8-67
8305647 ....................... 11-17 4-29, 4-33, 8-23, 84717295 ................... 12-114 84718700 .... 4-22, 4-26, 4-30,
8307007 ......................... 3-43 8-27, 8-31, 8-35 847173048-4, 8-8, 8-11, 8-27, 4-33, 4-37, 8-3,
8307028 ....................... 12-66 83201158 ..... 1-4, 1-8, 12-123 8-31, 8-34 8-7, 8-11, 8-26,
8307112 ......................... 3-43 83201172 .............. 1-23, 1-25 84717306 ..........12-36, 12-95 8-30, 8-35
8307113 ....................... 11-17 8320270 ........... 4-4, 4-8, 4-12 84717519 ....................... 8-61 84718701 ......... 8-3, 8-7, 8-11
8307219 ....................... 10-33 83421139 ....................... 8-21 84717537 ............3-35, 12-36 84718735 ....................... 8-61
83073828 ....................... 5-11 83451104 ....................... 3-13 84717556 ....................... 8-65 84718736 ....................... 8-61
8307904 ................2-17, 3-63 83481285 ............ 10-9, 10-11 84717560 ....................... 8-63 84718737 .............. 8-67, 8-69
8307916 ......................... 2-17 83481286 . 10-9, 10-11, 10-13 84717594 ....................... 8-59 84718738 .............. 8-67, 8-69
8307917 ......................... 2-17 83481645 ......................... 2-3 84717640 ....................... 3-18 84718739 ..... 8-26, 8-30, 8-34
8307918 ................2-17, 3-63 83483497 .............. 4-21, 4-55 84717644 ....................... 3-13 84718740 ..... 8-26, 8-30, 8-34
8310067 ..................2-3, 2-17 83483584 ....................... 5-11 84717778 ....................... 3-35 84718741 ..... 8-26, 8-30, 8-34
8310093 ......................... 2-17 8360005 ..................... 12-110 84717871 ....................... 3-35 84718743 ..... 8-13, 8-17, 8-21
8310160 ......................... 3-63 83621283 .................. 9-3, 9-5 84717893 ..........12-36, 12-95 847187454-4, 4-8, 4-12, 8-13,
8310161 ......................... 3-63 83633002 ......................... 7-3 84718046 ....................... 12-6 8-17, 8-21
8310705 ......................... 4-19 83651133 .... 8-13, 8-17, 8-21, 84718047 ....................... 3-34 84718751 ................ 8-4, 8-27
831910044-3, 4-7, 4-11, 4-21, 8-26, 8-30, 8-35 84718067 ..............3-25, 3-39 84718752 ................ 8-4, 8-27
4-25, 4-29 83661316 ....................... 3-23 84718077 ....................... 8-23 84718845 ....................... 8-23
83191005 ....4-21, 4-25, 4-29, 83662017 .............. 8-26, 8-30 84718164 ... 8-13, 8-17, 8-21, 84718847 ..................... 12-36
4-33 83683175 .... 4-21, 4-25, 4-29, 12-6 84718860 .............. 8-57, 8-59
83191006 ....4-21, 4-25, 4-29, 4-79 84718189 ....................... 8-59 84718893 ....................... 8-47
4-33 83683181 ....................... 6-47 84718201 ........ 8-4, 8-8, 8-11 84718894 ....................... 8-47
831910104-3, 4-7, 4-11, 4-15, 83683254 .......... 10-15, 10-19 84718202 ..............8-55, 8-57 84718929 ....................... 8-23
4-21, 4-25, 4-29, 83683291 ......... 1-3, 1-7, 1-11 84718294 ....................... 8-59 84718943 8-43, 12-22, 12-26,
10-5 83683308 .............. 4-59, 4-61 84718355 .... 8-27, 8-31, 8-34 12-75, 12-87,
83191012 .........4-3, 4-7, 4-11 83683363 ............ 7-35, 12-91 84718377 ....................... 8-61 12-94, 12-97
83191013 ......4-8, 4-11, 4-21, 83683549 ....................... 3-36 847184254-22, 4-26, 8-3, 8-27 84718945 8-3, 8-7, 8-13, 8-17
4-25, 4-29, 4-33 83783030 ....................... 4-15 84718427 ....................... 12-6 847189478-3, 8-7, 8-13, 8-17,
83191021 ....4-21, 4-25, 4-29, 83793054 ....................... 1-27 84718614 ..............8-27, 8-31 8-21
4-33 83924121 ....................... 9-79 84718615 ..............8-27, 8-31 84718948 ....................... 8-47
83191032 4-3, 4-7, 4-11, 4-15 83924123 ....................... 9-67 84718625 ........ 8-3, 8-8, 8-11 84718951 .............. 8-55, 8-57
83191035 .........4-3, 4-7, 4-11 83953028 ....................... 9-87 84718631 ....................... 8-63 84718955 ....................... 8-59
83191038 ......4-8, 4-12, 4-29, 8405007 ..................... 12-110 84718632 ....................... 8-51 84718956 .... 4-30, 8-13, 8-17,
12-57 8405201 ......................... 4-63 84718635 .... 8-13, 8-17, 8-21 8-21
83191039 ....................... 4-15 8410013 ......................... 4-57 84718637 8-43, 12-22, 12-26, 84718959 .... 8-39, 8-41, 12-6,
83191040 ....................... 4-33 8410031 ......................... 4-19 12-75, 12-87, 12-22, 12-26,
83191041 .........4-3, 4-7, 4-11 8420053 ....... 3-45, 3-61, 3-63 12-94, 12-97 12-74, 12-87,
83191043 ....................... 4-15 8420055 ....... 3-45, 3-61, 3-63 84718639 ... 4-21, 4-25, 4-29, 12-94, 12-97
91364001 544D 14-7

PART NUMBER INDEX
84718968 ..... 8-13, 8-17, 8-21 12-61, 12-66 8770064 ......................... 4-19 88201036...... 3-9, 3-13, 4-21,
84718969 ..................... 12-95 85941018.............. 6-12, 6-16 8786514 ................ 5-31, 5-33 4-25, 4-29, 4-33,
84718975 ..................... 12-95 8642207..........................3-63 88201001 .............. 4-30, 4-34 4-61, 8-3, 8-7,
84718976 ..................... 12-95 86541381.............. 4-55, 4-57 88201002 .......... 12-61, 12-66 8-11, 8-39, 9-65,
84718977 ..................... 12-95 86621230.... 8-53, 8-63, 8-65, 882010036-8, 6-12, 6-16, 7-3, 12-15
84718979 .............. 8-13, 8-17 8-75, 12-57, 7-7, 7-19, 9-87, 88201037.... 3-18, 4-59, 4-61,
84718999 .............. 8-13, 8-17 12-61, 12-66 10-28, 12-30, 8-39, 12-15
84719018 ....8-43, 8-45, 8-51, 86661147. 3-36, 12-61, 12-66 12-74, 12-102, 88201038.............. 9-58, 9-62
12-22, 12-26, 86661149.......... 12-61, 12-66 12-106, 12-110 88201040.... 3-21, 3-23, 8-67,
12-74, 12-87, 86661152.......... 12-61, 12-66 88201004 ................... 12-129 8-69, 9-58, 9-62
12-94, 12-97 86671187.............. 6-12, 6-16 88201005 3-29, 12-30, 12-57, 88201045....................... 9-51
84719040 ....................... 8-53 86681572.............. 1-15, 1-20 12-74, 12-76 88201050.................. 1-3, 1-7
84719042 ....................... 8-55 86683122. 1-4, 1-8, 1-11, 7-7, 88201006 .............. 3-29, 8-35 882010514-3, 4-7, 4-11, 4-15,
84719057 .............. 8-55, 8-57 7-11, 7-15, 7-23, 88201007 .....3-34, 7-15, 8-34 8-3, 8-7, 8-11
84719115 ....................... 8-37 7-35, 12-61, 88201008 ....3-25, 3-35, 3-39, 88201065.... 1-27, 2-11, 2-13,
84719143 ....................... 8-23 12-66, 12-91 4-4, 4-8, 4-12, 3-21, 3-23, 4-25,
84719163 ................... 12-114 86683193...... 6-8, 6-12, 6-16, 7-3, 7-7, 7-11, 4-29, 4-33, 9-3,
84719166 ................... 12-114 12-102, 12-106 7-15, 8-4, 8-8, 9-13, 9-17, 9-31
84719167 ................... 12-114 866834801-9, 3-36, 6-8, 6-12, 8-27 88201066. 2-3, 2-5, 2-7, 4-21,
84719170 ....................... 8-34 6-16, 6-47, 7-35, 88201010 .....8-13, 8-17, 8-21 9-31, 9-33,
84719224 .............. 8-67, 8-69 12-61, 12-91, 88201011 .............. 8-13, 8-18 12-39
84719365 .............. 8-13, 8-17 12-119, 12-121 88201012 7-30, 12-19, 12-23, 88201070..... 8-67, 8-69, 12-6
84719378 ....................... 8-65 86881273..........................2-9 12-36, 12-55, 88201073................ 3-9, 3-13
84719415 ....................... 8-34 86881276..........................2-9 12-95, 12-98 88201074.. 8-43, 8-51, 12-22,
84719416 ....................... 8-34 86881421..........................5-9 88201015 ................... 12-114 12-27, 12-75,
84719447 .............. 8-30, 8-34 86883074........................4-15 88201016 ......................... 1-3 12-87, 12-94,
84719455 ....8-43, 8-45, 8-51, 86883075........ 4-3, 4-7, 4-11, 8820101710-28, 12-30, 12-74 12-97
10-29, 12-6, 10-17, 10-19 88201018 ....4-61, 7-11, 7-15, 88201075......... 4-4, 4-8, 4-12
12-22, 12-26, 868831064-4, 4-8, 4-12, 4-15, 7-30, 7-31, 88201093......................... 2-7
12-30, 12-74, 4-26, 4-30, 4-33, 12-76 882010954-3, 4-7, 4-11, 4-15,
12-87, 12-94, 4-55, 4-59 88201019 ....7-30, 7-31, 9-65, 4-55
12-97 86883260.......... 12-61, 12-67 12-75, 12-114 88201096....................... 3-13
84719474 ....................... 12-6 86883327.............. 4-59, 4-61 88201020 .. 1-3, 1-8, 4-3, 4-7, 88201105...... 3-5, 3-21, 3-23,
84719847 ....................... 8-37 86921268.... 1-15, 2-11, 2-13, 4-11, 4-33, 4-59 3-25, 3-39
84719976 ....................... 8-69 12-79 882010211-9, 3-9, 3-13, 4-67, 88201106....................... 4-15
84719977 ....................... 8-57 86981533........................4-65 4-69, 4-71, 7-4, 88201108.. 2-5, 12-10, 12-61,
84719980 ....................... 8-21 86983188........................6-47 7-7, 7-11, 7-15 12-66
84719984 ....................... 8-69 86983193............ 7-35, 12-91 882010227-3, 7-7, 7-11, 7-15, 88201112.... 4-39, 4-41, 4-43,
84721052 ....................... 8-34 86983202......................12-57 8-53 4-45
84721053 ....................... 8-34 86984451..........................5-7 88201023 ....3-29, 8-27, 8-31, 88201143.................. 1-3, 1-7
84721060 ....................... 8-59 86984452..........................5-7 8-37, 8-47, 8-49, 88201534.............. 3-21, 3-23
8500066 ..................... 12-121 86984559.......... 10-19, 10-21 8-71, 8-73, 8-75, 88201535.............. 3-21, 3-23
85071128 .............. 4-59, 4-61 8760268...... 3-21, 3-23, 3-25, 10-28, 12-30, 88201536................ 2-3, 2-13
85101098 ....................... 1-16 3-34, 3-39, 4-39, 12-74 88201537......................... 2-3
8520021 ......................... 9-39 4-41, 4-43, 4-45, 88201024 ....................... 3-35 88201538......................... 2-5
85211088 ......... 1-3, 1-7, 1-11 4-47, 8-8, 8-11, 88201025 ....................... 3-34 88201539.................. 2-5, 2-7
8522012 ................ 2-11, 2-13 8-14, 8-17, 8-21, 88201027 .............. 3-13, 9-41 88201564.................. 2-5, 2-7
8530030 ......................... 4-37 8-31, 8-35, 8-55, 88201033 .............. 4-65, 7-23 88201565......................... 2-7
85401340 ..... 1-19, 8-26, 8-30 8-57, 8-59, 8-67, 88201034 ....3-29, 4-59, 8-43, 88201570......................... 2-3
85611274 .......... 12-61, 12-67 8-69, 9-65 8-51, 12-22, 88201616......................... 5-3
85611278 ....................... 4-59 8765204...... 3-26, 3-34, 3-40, 12-27, 12-75, 88204912.................. 1-4, 1-8
8580315 ......................... 3-63 8-13, 8-17, 8-21, 12-87, 12-94, 8821102810-17, 10-19, 10-21
8584001 ......................... 3-63 8-26, 8-30, 8-37, 12-97 88211030....... 6-8, 6-12, 6-16
8584003 ....................... 10-29 8-43, 8-45, 8-59, 88201035 ......1-15, 3-9, 3-13, 88211034..................... 12-51
85841150 ....................... 10-5 9-41, 9-65, 9-83, 4-59, 4-61, 7-23, 88211044.. 7-30, 7-31, 12-23,
85941016 ...... 1-4, 4-59, 4-61, 12-6, 12-23, 8-26, 8-30, 8-34, 12-26, 12-53,
6-35, 8-75 12-26, 12-76 12-15, 12-30, 12-55, 12-76,
859410174-3, 4-7, 4-11, 10-3, 8769132..........................3-63 12-75, 12-76, 12-98
10-5, 10-21, 8770016..........................3-63 12-79 88211068.... 1-19, 4-39, 4-41,
14-8 544D 91364001

PART NUMBER INDEX
4-43, 4-45, 12-74, 12-87, 10-19, 10-21 88551154 ............ 1-20, 12-83
12-83 12-94, 12-97 885510093-34, 4-4, 4-8, 4-12, 88561001 .............. 4-30, 10-7
88211083 ....................... 1-27 88501010 ....................... 3-13 4-29, 4-33, 6-8, 88561002 .... 3-25, 3-29, 3-35,
88211121 ............ 1-15, 12-79 88501016 .............. 3-21, 3-23 6-12, 6-16, 7-3, 3-39, 8-4, 8-8,
882122287-3, 7-7, 7-11, 7-15, 88501106 ................ 3-9, 3-13 7-7, 7-11, 7-15, 8-27
9-53 88501108 .... 8-43, 8-45, 8-51, 7-19, 7-30, 7-31, 885610031-3, 1-7, 4-59, 4-61,
88212272 ............ 1-19, 12-83 10-28, 12-6, 8-4, 8-8, 8-13, 6-26, 6-31, 6-33,
88212285 ............ 1-20, 12-83 12-22, 12-26, 8-17, 8-21, 8-27, 6-35, 9-41, 9-65,
88212287 ......................... 2-3 12-30, 12-74, 9-87, 10-29, 12-114
88212321 ..1-16, 1-19, 12-80, 12-87, 12-94, 12-26, 12-30, 88561004 .... 3-18, 8-39, 8-43,
12-83 12-97 12-36, 12-53, 8-51, 9-58, 9-62,
88241053 ....................... 3-40 88501110 .. 1-16, 1-19, 12-80, 12-57, 12-61, 12-22, 12-27,
88261011 .......7-7, 7-11, 7-15 12-83 12-66, 12-75, 12-75, 12-87,
88261014 . 1-4, 4-4, 4-8, 4-12 88501112 ............ 7-35, 12-91 12-76, 12-95, 12-94, 12-97
88261017 ......7-3, 8-61, 11-4, 88501312 ....................... 2-13 12-102, 12-106, 88561006 ....................... 6-29
11-8, 11-12 88501314 .............. 2-11, 2-13 12-110, 12-114, 88561008 ....................... 4-55
88261020 ......................... 1-8 88501404 .. 7-30, 7-31, 12-26, 12-129 88561009 ....... 6-8, 6-12, 6-16
88261022 .............. 6-29, 6-35 12-53, 12-75, 88551010 ... 3-34, 4-59, 4-67, 88561011 .................. 1-3, 1-7
88261024 .............. 6-31, 6-33 12-76 4-69, 4-71, 7-3, 88561105 2-15, 10-17, 10-19,
88261030 8-39, 12-22, 12-27, 88501405 7-3, 7-7, 7-11, 7-15 7-7, 7-11, 7-15, 10-21, 12-30,
12-75, 12-94, 88501406 7-3, 7-7, 7-11, 7-15 7-31, 9-41, 9-65, 12-76
12-97 885014087-3, 7-7, 7-11, 7-15, 12-30, 12-74, 88561107 ...1-4, 1-8, 7-3, 7-7,
88261039 ....................... 8-35 9-43 12-75, 12-76, 7-11, 7-15, 8-13,
88301073 .........1-3, 1-7, 1-11 88501412 ....................... 2-13 12-114 8-17, 8-21, 9-87,
8830108810-28, 12-31, 12-76 88501414 .............. 2-11, 2-13 88551011 ... 1-15, 3-18, 3-21, 10-28, 12-30,
88301193 1-3, 1-7, 1-11, 2-15 88501416 ............ 1-15, 12-79 3-23, 3-29, 3-40, 12-36, 12-61,
88301311 ....................... 7-23 88501610 .......... 12-61, 12-66 3-89, 4-22, 4-26, 12-66, 12-74,
88321022 ......... 12-61, 12-66, 88501612 ........ 1-3, 1-7, 1-11, 4-30, 4-33, 4-39, 12-94
12-121 10-17, 10-19, 4-41, 4-43, 4-45, 885611083-13, 3-34, 4-3, 4-7,
88321029 ....6-29, 6-31, 6-33, 10-21 4-59, 4-61, 4-65, 4-11, 4-15, 6-31
6-35 88501613 ......... 1-3, 1-7, 1-11 7-23, 8-3, 8-7, 88561109 .... 3-21, 3-23, 4-21,
88341022 ................ 3-5, 3-53 88501616 ....................... 7-23 8-11, 8-26, 8-30, 4-25, 4-29, 4-33,
88441001 .........7-3, 7-7, 7-11 88521008 ......... 4-4, 4-8, 4-12 8-34, 8-39, 8-43, 4-59, 4-61, 6-29,
88501004 ......6-8, 6-12, 6-16, 88521010 ................ 2-3, 4-15 8-51, 8-63, 8-67, 8-39, 12-22,
6-44, 7-31, 8-13, 88521016 .... 1-23, 1-25, 3-21, 8-69, 9-58, 9-62, 12-27, 12-75,
8-17, 8-21, 9-87, 3-23 9-65, 12-15, 12-94, 12-97
10-28, 12-30, 88521020 ....................... 1-20 12-22, 12-27, 88561111 ...2-3, 2-5, 2-7, 4-4,
12-36, 12-57, 88521204 .................. 1-4, 1-8 12-30, 12-75, 4-8, 4-12, 4-21,
12-61, 12-67, 88521205 4-3, 4-7, 4-11, 4-33 12-76, 12-79, 4-25, 4-29, 4-33,
12-74, 12-76, 88521206 .............. 4-59, 4-61 12-87, 12-94, 9-3, 9-31, 9-33
12-95, 12-129 88521208 ............ 1-15, 12-80 12-97 88561113 ... 3-13, 4-15, 12-88
88501005 ......3-9, 3-13, 3-35, 88521210 ............ 1-19, 12-83 885510124-3, 4-7, 4-11, 4-15, 8856111512-10, 12-61, 12-66
4-59, 4-67, 6-31, 88521304 .. 7-30, 8-61, 10-28, 4-21, 4-25, 4-29, 88581112 .............. 2-11, 2-13
7-3, 7-7, 7-11, 12-19, 12-23, 4-33, 8-3, 8-7, 88581136 ..... 3-25, 3-34, 3-39
7-15, 7-30, 7-31, 12-30, 12-55, 8-11, 8-23, 8-26, 88581149 ......... 9-7, 9-9, 9-11
9-41, 12-75 12-74, 12-98 8-30, 8-34 88581157 .............. 2-11, 2-13
88501006 ......1-15, 1-19, 3-9, 88521306 .... 1-15, 1-19, 8-39, 88551013 1-27, 2-3, 2-5, 2-7, 88581303 .......... 7-15, 12-123
3-13, 3-18, 3-40, 8-41, 12-22, 3-21, 3-23, 4-21, 88581323 ............ 1-15, 12-79
6-29, 8-39, 8-63, 12-27, 12-75, 4-25, 4-29, 4-33, 88581325 ............ 1-19, 12-83
8-65, 9-58, 9-62, 12-79, 12-83, 8-43, 8-51, 8-67, 88591009 ..................... 12-47
9-65, 12-15, 12-87, 12-94, 8-69, 9-3, 9-13, 88591011 ....................... 4-15
12-79, 12-83 12-97 9-17, 9-31, 9-33, 88591012 .... 8-53, 8-67, 8-69,
88501007 .................. 1-3, 1-7 88521310 ...... 3-5, 3-21, 3-23, 12-22, 12-27, 9-75
88501008 ......3-9, 3-13, 8-43, 3-25, 3-39, 3-89 12-75, 12-87, 88591019 ............ 1-15, 12-79
8-45, 8-49, 8-51, 88521312 .. 1-15, 1-19, 12-79, 12-94, 12-97, 885910244-22, 4-26, 8-3, 8-7,
8-67, 8-69, 12-83 12-127 8-11
10-28, 12-6, 88521408 .............. 8-39, 8-41 88551015 ..............3-67, 4-55 885910274-3, 4-7, 4-11, 4-15,
12-15, 12-22, 88521604 ......... 1-3, 1-7, 1-11 8855101612-10, 12-61, 12-66 8-3, 8-7, 8-11
12-26, 12-30, 88551007 ...... 1-3, 1-7, 10-17, 88551153 ............1-16, 12-80 88591032 ............ 1-15, 12-79
91364001 544D 14-9

PART NUMBER INDEX
88591104 ............ 1-15, 12-79 88661016........................3-18 8-59, 8-61, 10-7, 90202230....................... 7-23
88591108 ....................... 1-19 88661085......... 12-22, 12-26, 10-17, 10-19, 90202371....................... 9-69
88591202 ....5-15, 8-23, 9-41, 12-74, 12-94, 10-28, 10-29, 90202372....................... 9-69
12-51 12-97 12-6, 12-22, 90202376....................... 9-69
88591203 ....3-48, 8-55, 8-57, 88661110........................3-29 12-23, 12-26, 90202379....................... 9-69
8-59 88661113........................12-6 12-27, 12-30, 90202399....................... 9-69
88591204 ....3-39, 3-47, 4-21, 88661180........................3-18 12-75, 12-87, 90202403....................... 9-69
4-22, 4-25, 4-26, 88662037........................8-51 12-88, 12-91, 90202404....................... 9-69
4-29, 4-30, 4-33, 88662070..... 8-13, 8-17, 9-65 12-94, 12-95, 90202405....................... 9-69
4-39, 4-41, 4-43, 88662084......................12-36 12-97, 12-98 90202406....................... 9-69
4-45, 5-3, 7-4, 88662121........................8-34 90027214 6-16, 12-61, 12-66, 90202407....................... 9-69
7-7, 7-12, 7-15, 8866334................ 6-21, 6-27 12-119 90203384....................... 3-34
8-3, 8-7, 8-11, 88671001.... 1-15, 1-20, 1-27, 90027319 ....6-8, 6-12, 12-61, 90203440..................... 12-69
8-13, 8-17, 8-21, 2-3, 2-11, 2-13, 12-66, 12-119 90203543......................... 5-7
8-23, 8-26, 8-30, 3-9, 3-13, 3-29, 90027470 .. 2-3, 2-5, 2-7, 2-9, 90204007.............. 3-21, 3-23
8-34, 8-55, 8-57, 3-45, 8-34, 8-43, 2-13 90204097..... 3-25, 3-34, 3-39
8-59, 8-61, 8-67, 8-51, 8-63, 8-65, 90027471 .. 2-3, 2-5, 2-7, 2-9, 90204244............ 3-48, 12-94
8-69, 9-41, 9-3, 9-17, 9-21, 12-6 90204245............ 3-47, 12-94
12-36, 12-95, 12-16, 12-22, 900274724-3, 4-7, 4-11, 4-15, 90205121....................... 3-13
12-114 12-27, 12-75, 4-19 90205126....................... 3-29
88591205 .3-39, 5-3, 7-4, 7-7, 12-79, 12-83, 90027473 ......2-5, 2-13, 4-39, 902057924-3, 4-7, 4-11, 4-15,
7-11, 7-15, 8-55, 12-87, 12-98 4-41, 4-43, 4-45, 4-19, 4-22, 4-26,
8-57, 8-59, 8-63, 88671008.... 2-15, 3-25, 3-34, 4-47, 5-3, 5-15 4-30, 4-33, 4-37,
8-65, 9-41, 9-81, 3-39 90027684 ....................... 7-19 8-23, 8-26, 8-30,
9-83 88671018................ 2-9, 3-34 90027906 ....................... 8-23 8-35
885912063-13, 4-3, 4-7, 4-11, 88671022.... 1-15, 3-21, 3-23, 90027987 7-3, 7-7, 7-11, 7-15 90205870....... 2-5, 3-21, 3-23
4-15, 4-19, 7-4, 3-25, 3-39, 9-13, 90028482 ....4-39, 4-41, 4-43, 90205891.............. 1-23, 1-25
7-7, 7-11, 7-15, 12-79 4-45, 4-47, 8-3, 90205918.............. 4-59, 4-61
8-3, 8-7, 8-13, 88671027........... 2-5, 2-7, 2-9 8-7, 8-11 90206169...... 6-8, 6-12, 6-16,
8-17, 8-26, 8-30, 88701021............ 1-19, 12-83 90028488 ....................... 4-83 12-106
8-35, 8-49, 8-51, 88711280............ 1-19, 12-83 90028631 ....................... 4-71 90206170................... 12-110
9-81 88711281..........................5-5 90028662 ..7-25, 7-31, 12-76, 902061961-3, 1-7, 1-11, 8-61,
88591207 ....4-21, 4-25, 4-29, 88711283.............. 4-55, 4-57 12-88 12-123
4-39, 4-41, 4-43, 88711383............ 6-8, 12-102 90028695 .................. 8-3, 8-7 902061989-87, 12-57, 12-129
4-45, 8-13, 8-17, 88711384......... 4-4, 4-8, 4-12 90028740 ............ 1-19, 12-83 90206202................... 12-123
8-21, 8-26, 8-30, 88711385..... 4-21, 4-25, 4-29 90028935 .............. 9-21, 9-23 90206417....................... 9-85
8-34, 8-47, 8-49, 88711570........................4-15 90028977 ................ 4-7, 4-11 90207204....................... 5-11
8-51, 8-53, 8-67, 88712034..........................6-8 90028990 .............. 3-13, 12-6 90207458......... 1-3, 1-7, 1-11
8-69, 9-41, 88712304......... 12-22, 12-27, 90029955 ......6-8, 6-12, 6-44, 90207463.... 8-43, 8-45, 8-49,
12-23, 12-75 12-75, 12-87, 12-61, 12-66, 8-51, 10-28,
88591209 ....8-67, 8-69, 9-41, 12-94, 12-97 12-119 12-6, 12-22,
9-51, 9-85 88712306........................4-37 90029999 ....................... 3-29 12-23, 12-26,
88591210 ....4-39, 4-41, 4-43, 88821002... 7-30, 7-31, 12-75 90030271 4-3, 4-7, 4-11, 4-59 12-30, 12-74,
4-45, 4-59, 8-3, 88821004 7-3, 7-7, 7-11, 7-15 902000033-5, 3-7, 3-21, 3-23, 12-75, 12-87,
8-7, 8-11, 8-13, 89981036.......... 12-61, 12-66 3-25, 3-39, 3-45, 12-94, 12-95,
8-17, 8-21, 9-65 90020247.............. 1-16, 1-20 3-63, 3-89 12-97, 12-98
88591508 ..... 8-26, 8-30, 8-35 90021552............ 7-25, 12-88 90200284 .........7-3, 7-7, 7-11 9020766110-28, 12-30, 12-74
88631301 ....................... 7-19 90021705.......... 10-7, 12-119 90200299 ....................... 7-30 90207662....................... 3-35
88631302 ... 7-30, 7-31, 12-75 90022042.............. 8-55, 8-57 90200440 ....................... 5-11 90207719 3-35, 12-36, 12-95,
88631338 ............ 7-25, 12-88 90022230........................9-93 90200445 ..................... 11-15 12-114
88631343 ....................... 3-29 90023159..... 8-27, 8-30, 8-35 90200602 ................... 12-127 90207856......................... 7-3
88631449 ....3-25, 3-34, 3-39, 90026491......................11-15 90200638 ....................... 7-25 90207879..................... 12-39
3-67 90026803.......... 10-15, 10-19 90200680 .......6-8, 6-12, 6-16 90207880....................... 3-13
88633001 ....7-19, 7-30, 7-31, 90026965........................3-13 90200688 ..................... 11-15 90207882.............. 3-13, 12-6
12-75 900271874-3, 4-7, 4-11, 4-22, 902007551-3, 1-7, 1-11, 4-59, 90207884................ 3-9, 3-13
88661010 .............. 3-21, 3-23 4-26, 4-30, 7-35, 4-61 90207902....................... 2-15
88661013 ....3-13, 3-18, 3-25, 8-27, 8-31, 8-34, 90200807 ....................... 4-73 90208143..................... 12-15
3-35, 3-39, 3-47 8-39, 8-41, 8-43, 90201414 ....................... 4-73 90208148..................... 12-15
88661014 .......... 12-30, 12-75 8-45, 8-55, 8-57, 90201443 .............. 3-29, 12-6 90208181..................... 12-15
14-10 544D 91364001

PART NUMBER INDEX
90208187 ..................... 12-15 90553026 . 3-68, 11-15, 11-17 90554063 ..............3-53, 3-57 91033189 ........... 2-3, 2-5, 2-7
90208211 ..................... 12-39 90553027 .... 3-68, 11-4, 11-8, 90554064 .... 3-53, 3-57, 3-61 91033317 . 10-9, 10-11, 10-13
90208212 ..................... 12-39 11-12 90554065 ... 3-53, 3-57, 3-61, 91033320 ......................... 1-4
90402427 .............. 4-21, 4-25 90553028 .... 3-68, 11-4, 11-8, 3-77 91033380 ......... 12-61, 12-66,
90402478 ......................... 3-5 11-12 90554066 ....................... 3-53 12-119, 12-121
90402948 ................ 3-9, 3-13 90553034 ....................... 3-67 90554067 .... 3-53, 3-56, 3-60 91033387 ............ 7-35, 12-91
90403056 ....................... 3-13 90554001 .............. 3-67, 3-68 90554068 ....................... 3-56 91033425 ......... 12-61, 12-66,
90403437 ................ 3-9, 3-13 90554002 ..................... 12-51 90554069 .... 3-53, 3-57, 3-60 12-121
90451020 ....................... 3-39 90554004 ..................... 12-51 90554070 ... 3-53, 3-56, 3-60, 91033483 ......... 12-36, 12-94,
90451039 ....................... 3-18 90554013 ....................... 3-67 12-49 12-114
90451047 ................ 3-9, 3-13 90554015 ..................... 12-51 90554071 .... 3-53, 3-57, 3-61 91033485 .................. 1-3, 1-8
90451053 ......................... 3-9 90554016 ..... 3-15, 3-52, 3-77 90554072 .... 3-53, 3-57, 3-61 91033487 .......... 12-36, 12-95
90451054 ....................... 3-89 90554017 .............. 3-52, 3-77 90554073 .... 3-53, 3-57, 3-60 91034070 ....................... 9-58
90451058 ................ 3-5, 3-21 90554018 .............. 3-52, 3-77 90554074 ....................... 3-53 91034107 ....................... 9-75
90451060 ....................... 3-34 90554019 ....................... 3-52 90554075 ....................... 3-53 91034118 ....................... 9-75
90451061 ....................... 3-35 90554020 .... 3-15, 3-52, 3-56, 90554076 ... 3-15, 3-53, 3-57, 91034139 ................ 9-3, 9-17
90453002 ....................... 3-65 3-60 3-77 910341539-3, 9-9, 9-13, 9-17,
90453013 .............. 3-39, 3-89 90554021 ..... 3-52, 3-56, 3-60 90554077 ....................... 3-53 9-35
90453018 ....................... 3-35 90554022 .............. 3-52, 3-56 90554080 ....................... 3-31 91034156 ..................... 12-45
90453019 ....................... 3-34 90554023 ....................... 3-52 90555008 ......................... 3-5 91034157 ..................... 12-13
90453020 ....................... 3-35 90554024 ..... 3-52, 3-56, 3-60 90555013 ....................... 3-39 91034236 ..... 9-57, 9-61, 9-85
90453021 ....................... 3-35 90554025 ..... 3-52, 3-56, 3-60 90555020 ......................... 3-3 91034276 ......................... 9-3
90453023 ....................... 3-34 90554026 ..... 3-52, 3-56, 3-60 90555024 ....................... 3-67 91034372 ....................... 3-18
90453030 ....................... 3-18 90554027 ..... 3-52, 3-56, 3-60 90556020 ....................... 3-67 91034373 ....................... 3-18
90453033 ....................... 3-35 90554028 .............. 3-52, 3-56 90600273 ....................... 7-23 91034374 .............. 3-18, 3-35
90453034 ..................... 12-13 90554029 ....................... 3-52 90600390 ....................... 3-65 91034375 .............. 3-18, 3-35
90453039 ......................... 3-3 90554030 ....................... 3-52 90601015 ....................... 3-65 91034376 .............. 3-18, 3-19
90453040 ......................... 3-9 90554031 ....................... 3-52 90601819 ....................... 3-65 91034377 ..... 3-18, 3-19, 3-36
90453041 ......................... 3-9 90554032 ....................... 3-52 90602706 ..................... 12-69 91034389 ....................... 5-27
90453043 ....................... 3-34 90554033 ....................... 3-52 90602904 ................3-9, 3-13 91034390 ....................... 5-27
90453044 ....................... 3-34 90554034 .............. 3-52, 3-56 90602905 ................3-9, 3-13 91034392 ....................... 3-18
90453045 ....................... 3-65 90554035 .............. 3-52, 3-60 91003016 ..........11-15, 11-17 91034393 ....................... 3-18
90453046 ....................... 3-35 90554037 ....................... 3-52 91003018 ..........11-15, 11-17 91034394 ....................... 3-18
90453048 ....................... 3-65 90554038 ..... 3-52, 3-56, 3-60 91003020 ..........11-15, 11-17 91034399 ....................... 3-34
90453050 ..................... 12-15 90554039 ..... 3-52, 3-56, 3-60 91003031 ..................... 11-15 91034400 ....................... 3-34
90454001 ....................... 3-35 90554040 ..... 3-52, 3-56, 3-60 91014058 ....................... 9-69 91034404 ....................... 3-18
90454002 ....................... 3-35 90554041 ....................... 3-52 91014066 .... 9-11, 9-15, 9-37 91034405 ....................... 3-19
90454003 ....................... 3-36 90554042 .... 3-15, 3-52, 3-56, 91023006 .. 11-4, 11-8, 11-12 91034406 ....................... 3-19
90455011 ......................... 3-9 3-60 91031014 ..............1-23, 1-25 91034407 ....................... 3-19
90455012 ....................... 3-13 90554043 ..... 3-52, 3-56, 3-60 91031236 .. 2-3, 2-5, 2-7, 2-9, 91034408 ....................... 3-19
90455035 ....................... 3-18 90554044 ..... 3-52, 3-56, 3-60 3-21, 3-23 91034409 ....................... 3-19
90455037 ....................... 3-18 90554045 .... 3-52, 3-56, 3-60, 91031271 ....................... 3-18 91034410 ....................... 3-19
90455044 ....................... 3-25 9-89, 9-95 91031521 ..... 6-8, 6-12, 6-16, 91034413 ....................... 3-19
90455047 ....................... 3-34 90554046 .............. 3-52, 9-89 12-102, 12-106, 91034414 ....................... 3-19
90455049 ......................... 3-3 90554049 .............. 3-52, 3-56 12-110 91034415 ....................... 3-19
90455051 ......................... 3-5 90554051 .............. 3-52, 3-56 91033029 ..................1-3, 1-7 91034416 ....................... 3-19
90455052 ......................... 3-5 90554052 .............. 3-52, 3-56 91033038 ... 2-15, 3-25, 3-35, 91034417 ....................... 3-18
90455053 ....................... 3-89 90554053 .............. 3-52, 3-56 3-39, 3-67 91034418 ....................... 3-19
90551013 ................ 3-5, 3-25 90554054 .............. 3-15, 3-52 91033039 ... 3-25, 3-35, 3-39, 91034419 ....................... 3-18
90553005 ....................... 3-65 90554055 .............. 3-52, 3-56 3-67 91034420 ....................... 3-18
90553008 ....................... 3-65 90554056 .... 3-52, 3-53, 3-56, 91033089 .. 11-4, 11-8, 11-12 91034421 ....................... 3-18
90553011 ....................... 3-47 3-60, 12-49 91033137 ..............4-59, 4-61 91034422 ....................... 3-18
90553012 .............. 3-40, 3-89 90554057 ..... 3-52, 3-57, 3-60 910331387-3, 7-7, 7-11, 7-15, 91034423 ....................... 3-18
90553013 .............. 3-40, 3-89 90554058 ..... 3-52, 3-57, 3-60 8-55, 8-57 91034424 ....................... 3-18
90553014 ..................... 12-51 90554059 ..... 3-52, 3-57, 3-60 91033161 ....................... 12-6 91034426 ....................... 3-19
90553018 ....................... 3-65 90554060 ..... 3-52, 3-57, 3-60 91033172 ....................... 9-61 91034427 ....................... 3-19
90553021 ....................... 3-52 90554061 ....................... 3-53 91033186 2-3, 2-5, 2-7, 3-21, 91034428 ....................... 3-19
90553023 ..................... 12-51 90554062 .... 3-15, 3-53, 3-57, 3-23 91034429 ....................... 3-19
90553024 ....................... 3-52 3-77 91033187 .... 2-13, 8-39, 8-41 91034430 ....................... 3-19
91364001 544D 14-11

PART NUMBER INDEX
91034431 ....................... 3-18 3-81, 3-85, 8-43, 8-27, 8-31, 8-35 4-33
91034432 ....................... 3-19 8-45, 12-6, 91053413 ....................... 8-49 91083240....................... 8-71
91034433 ....................... 3-19 12-22, 12-27, 91053419 6-47, 10-7, 12-119, 91083248.............. 3-21, 3-23
91034434 ....................... 3-19 12-75, 12-87, 12-121 91083249.............. 3-25, 3-40
91034435 ..................... 12-13 12-94, 12-97 91054002 ....4-39, 4-41, 4-43, 91083262..................... 12-47
91034436 ..................... 12-13 91043134.......... 11-15, 11-17 4-45 91083266.... 4-21, 4-25, 4-29,
91041322 ..... 3-25, 3-34, 3-39 91043135.......... 11-15, 11-17 91063039 .............. 3-29, 8-35 4-33, 4-37, 8-26,
91041324 ..... 3-25, 3-34, 3-39 91043136.......... 11-15, 11-17 91063040 .............. 3-29, 8-35 8-30, 8-35
91041325 ..... 3-25, 3-34, 3-39 91043146........................5-31 91064016 ............ 9-21, 12-45 91083301....................... 9-65
91041326 ..... 3-25, 3-34, 3-39 91043150........................4-79 91064017 .............. 9-21, 9-31 91083312 7-3, 7-7, 7-11, 7-15
91041327 ..... 3-25, 3-34, 3-39 91043186.............. 3-25, 3-39 91064021 ....................... 9-69 91083314... 11-4, 11-8, 11-12
91041356 ..... 3-25, 3-35, 3-39 91043214 7-3, 7-7, 7-11, 7-15 91081176 ....................... 1-23 91083317.... 7-25, 11-4, 11-8,
91041361 .............. 3-26, 3-39 91043221.... 3-25, 3-34, 3-40, 91081177 .............. 1-16, 1-20 11-12
91041362 ..... 3-26, 3-34, 3-39 3-67 91081313 ....1-27, 1-29, 2-11, 91083318.... 7-25, 11-4, 11-8,
91041365 ....................... 2-15 91043222.............. 1-16, 1-20 2-13, 3-21, 3-23, 11-12
91041438 ....................... 1-15 91043237.................. 1-3, 1-8 9-13, 9-15, 9-17, 91083333..................... 12-66
91041439 ............ 1-15, 12-79 91043247............ 1-15, 12-79 9-19 91083335......... 12-22, 12-27,
91041449 ....1-15, 2-11, 2-13, 91043298........................5-31 91081332 7-3, 7-7, 7-11, 7-15 12-75, 12-97
8-43, 8-45, 8-51, 91043321......................12-94 91081354 ............ 7-25, 12-88 91083339....................... 8-23
12-22, 12-27, 91043353......................12-41 91081388 ......4-3, 4-7, 10-17, 91083367....................... 3-29
12-75, 12-79, 91043429...... 6-8, 6-12, 6-16, 10-19, 10-21 91083368....................... 3-29
12-87, 12-94, 12-102, 12-106, 91081415 ..1-15, 1-19, 12-79, 91083418.... 4-21, 4-25, 4-29,
12-97 12-110 12-83 4-33, 8-23
91041450 ....1-15, 2-11, 2-13, 91043440........................3-36 910814457-3, 7-7, 7-11, 7-15, 91083430....................... 12-3
8-43, 8-45, 8-51, 91043446........................9-49 9-43 9108344010-15, 10-19, 10-21
12-22, 12-27, 91043472........................5-27 91081475 ...........1-3, 1-8, 6-5 91083449..... 1-19, 8-26, 8-30
12-75, 12-79, 91044002......................12-47 91081499 ................ 6-8, 6-12 91083456..... 4-21, 4-25, 4-29
12-87, 12-94, 91044033........................9-31 91081573 ....................... 3-29 91083471..................... 12-45
12-97 91044080.... 9-15, 9-33, 9-37, 91081574 ....................... 3-29 91083480.............. 1-23, 1-25
91041451 ....1-15, 2-11, 2-13, 9-93 91081577 .............. 3-21, 3-23 91083483....................... 10-3
8-43, 8-45, 91044099........................5-27 91081594 .............. 3-21, 3-23 91083490......... 12-36, 12-95,
12-22, 12-26, 91044101........................5-27 91081622 .............. 3-21, 3-23 12-114
12-74, 12-79, 91044105........................5-27 91081640 .............. 10-3, 10-5 91083491.............. 4-55, 4-57
12-87, 12-94, 91044106........................5-27 91081693 ............ 1-15, 12-79 91083492... 11-4, 11-8, 11-12
12-97 91044107........................5-27 91081695 ............ 1-15, 12-79 91083493....................... 4-12
91041459 ............ 1-15, 12-79 91044110........................5-27 91081737 ....................... 3-29 91083518....................... 9-65
91041481 ............ 1-15, 12-79 91044112........................5-27 91083069 .............. 4-16, 9-65 910835331-3, 1-8, 4-59, 4-61,
91041596 ....1-15, 2-11, 2-13, 91044125........................9-62 91083070 ....................... 9-65 8-35
8-43, 8-45, 8-51, 91044206........................9-33 910831064-3, 4-7, 4-11, 4-15, 91083535....................... 12-6
12-22, 12-27, 91044241........................3-47 4-19, 4-21, 4-25, 91083547. 7-25, 12-88, 12-95
12-75, 12-79, 91044242........................3-47 4-29, 4-33, 4-37, 91083574....................... 12-3
12-87, 12-94, 91044244........................3-47 8-23, 8-26, 8-30, 91084001......... 4-4, 4-8, 4-12
12-97 91044245........................3-47 8-34 91084017....................... 9-57
91041732 .. 1-15, 1-19, 12-79, 91044249........................3-47 91083107 ..7-30, 7-31, 12-26, 91084022....................... 9-65
12-83 91044250........................3-47 12-53, 12-76 91084038............ 9-71, 10-15
91041733 ............ 1-15, 12-80 91044251........................3-47 91083128 .....4-65, 4-67, 4-69 91084039....................... 9-71
91043084 .............. 5-31, 5-33 91044262........................3-48 910831367-3, 7-7, 7-11, 7-15, 91084043..... 9-43, 9-45, 9-47
9104312010-28, 12-30, 12-74 91044276........................5-27 7-25, 7-30, 7-35, 91084046......................... 5-5
91043125 ....3-13, 3-21, 3-23, 91044277........................5-27 12-91 91084047......................... 5-5
3-25, 3-29, 3-35, 91044311........................5-27 91083155 ......6-8, 6-12, 6-16, 91084162..... 4-22, 4-25, 4-30
3-39, 3-48, 3-81, 91044361........................5-27 12-102, 12-106 91084227..................... 12-47
3-85, 8-43, 8-45, 91044462........................5-27 91083173 .........1-3, 1-7, 1-11 91084228..................... 12-47
12-6, 12-22, 91044527........................9-57 91083200 ....................... 9-65 91084282.. 7-30, 7-31, 12-26,
12-26, 12-75, 91045058......................12-71 91083217 ....8-39, 8-41, 12-6, 12-53, 12-76
12-87, 12-94, 91045059......................12-71 12-22, 12-27, 91084284....................... 9-77
12-97 91045152........................1-16 12-75, 12-87, 91084285....................... 9-77
91043126 ....3-13, 3-18, 3-21, 91047061........................9-69 12-94, 12-97 91084286....................... 9-77
3-23, 3-25, 3-29, 91053020.... 4-39, 4-41, 4-43, 910832184-4, 4-8, 4-12, 4-16, 91084289....................... 9-77
3-35, 3-39, 3-47, 4-45, 4-47, 8-23, 4-21, 4-25, 4-29, 91084290....................... 9-77
14-12 544D 91364001

PART NUMBER INDEX
91084291 ....................... 9-77 12-87, 12-94, 91124110 ......................... 5-9 91143058 ......... 8-3, 8-7, 8-11
91084294 ....................... 9-77 12-97 91124111 ......................... 5-9 91143059 ......... 8-3, 8-7, 8-11
91084298 ....................... 9-77 9112114512-10, 12-61, 12-66 91124112 ......................... 5-9 91143087 .... 4-39, 4-41, 4-43,
91084299 ....................... 9-77 9112114612-10, 12-61, 12-66 91124125 ........ 4-4, 4-8, 4-11 4-45, 4-47, 8-3,
91084302 ....................... 9-77 91121151 ...... 12-119, 12-121 91125055 ..................... 12-10 8-7, 8-11
91084308 ..................... 12-45 91121159 ....................... 12-6 91125106 ..... 6-8, 6-12, 6-16, 91143099 .... 4-21, 4-25, 4-29,
91084311 .....4-39, 4-41, 4-43 91121216 ...... 12-119, 12-121 12-102, 12-106, 10-3
91084319 ....................... 9-71 91121239 ............ 1-15, 12-79 12-110 9114310510-31, 12-30, 12-75
91084320 ....................... 9-71 91121240 ............ 1-15, 12-79 9112603210-28, 12-30, 12-74 91143107 . 7-35, 10-31, 12-91
91084321 ....................... 9-71 91121308 ....................... 2-15 91140001 ........ 1-3, 1-7, 1-12 91143108 .. 6-47, 10-9, 10-11,
91084322 ....................... 9-71 91121309 ....................... 2-15 91141102 ....................... 4-59 12-10, 12-62,
91084323 ....................... 9-71 91123027 ............ 1-15, 12-79 91141103 ....................... 4-59 12-119, 12-121
91084324 ....................... 9-71 91123028 ............ 1-15, 12-79 91141122 ......................... 2-3 91143114 ....................... 6-37
91084325 ....................... 9-71 91123029 ............ 1-15, 12-79 91141194 ....................... 12-6 9114311712-10, 12-61, 12-66
91084326 ....................... 9-71 91123030 ............ 1-15, 12-79 91141197 ..................... 12-10 91143120 ... 11-4, 11-8, 11-12
91084327 ....................... 9-71 91123031 ............ 1-16, 12-80 91141218 ................1-3, 1-11 911431214-3, 4-7, 4-11, 4-15,
91084328 ....................... 9-71 91123037 ..................... 11-15 91141231 ....................... 4-59 4-19, 8-3, 8-7,
91084329 ....................... 9-71 91123038 ..................... 11-15 91141256 ..................... 12-10 8-11
91084330 ....................... 9-71 91123042 .......... 11-15, 11-17 91141257 ..................... 12-10 91143122 ..... 4-21, 4-25, 4-29
91084331 ....................... 9-71 91123043 .......... 11-15, 11-17 91141259 .........12-10, 12-62, 91143124 .... 4-21, 4-25, 4-29,
91084332 ....................... 9-71 91123044 .......... 11-15, 11-17 12-119, 12-121 10-3
91084359 ....7-30, 7-31, 7-32, 91123045 .......... 11-15, 11-17 91141265 ..................... 12-62 91143127 ..... 6-37, 6-39, 6-41
12-26, 12-53, 91123050 ... 7-30, 7-31, 12-75 91141266 ..................... 12-62 91143128 ..... 6-37, 6-39, 6-41
12-76 91123051 ............ 7-35, 12-91 91141301 ......................... 2-3 91143131 ......... 4-4, 4-8, 4-12
91084362 ....................... 9-77 91123054 .... 8-43, 8-45, 8-51, 91141302 .......... 2-5, 2-7, 2-9 91143133 ....................... 9-65
91085056 ....................... 3-29 10-28, 12-6, 91141303 .......... 2-5, 2-7, 2-9 91143137 .......... 12-30, 12-74
91085058 ....................... 3-21 12-22, 12-26, 91141329 .......... 1-3, 1-8, 6-5 91143139 ....................... 4-59
91085071 .......... 12-36, 12-94 12-30, 12-74, 91141331 ..........12-36, 12-95 91143140 ....................... 9-53
91085073 ....................... 12-3 12-87, 12-94, 91141342 ....................... 6-47 9114314110-28, 12-30, 12-74
91085091 ....................... 2-15 12-97 91141350 ... 3-25, 3-34, 3-39, 91143143 .... 4-39, 4-41, 4-43,
91085137 ......................... 8-7 91123062 .. 7-30, 7-31, 12-19, 3-47, 3-67 8-3, 8-7
91086130 .....4-21, 4-25, 4-29 12-23, 12-26, 9114136412-10, 12-61, 12-66 91143146 .......... 12-36, 12-95
91086131 .....4-22, 4-26, 4-30 12-53, 12-55, 91141424 ............1-15, 12-79 91143147 .......... 12-36, 12-95
91086151 ....................... 2-15 12-75, 12-98 91141429 ....................... 10-3 91143155 ....................... 10-7
91086152 ....................... 2-15 9112306512-10, 12-61, 12-66 91141432 ....................... 9-51 91143161 ....................... 9-85
91093031 .............. 6-31, 6-35 91123089 ........... 9-3, 9-5, 9-7 91141459 ..... 6-8, 6-12, 6-16, 91143162 ... 11-4, 11-8, 11-12
91094026 ....................... 9-67 91123092 ..... 1-19, 8-26, 8-30 12-106 91143163 ..................... 12-57
91094027 ....................... 9-67 91123115 ......................... 3-3 91141463 ......................... 1-4 91143172 ..... 5-15, 8-37, 9-65
91094028 .............. 9-67, 9-79 91123124 .................. 1-3, 1-7 91141468 ....................... 6-29 91143182 ... 11-4, 11-8, 11-12
91094029 .............. 9-67, 9-79 91123127 ......................... 5-3 91141480 ... 6-29, 6-31, 6-33, 91143187 8-61, 12-36, 12-95,
91094030 ....................... 9-67 91123130 ......................... 5-3 6-35 12-114
91094031 ....................... 9-67 91123132 ....................... 3-65 91141485 ....................... 4-59 91143200 ......... 7-3, 7-7, 7-11
91094032 ....................... 9-67 91123154 .......... 10-28, 12-30 91141506 ....................... 4-21 91143201 ....................... 9-43
91094033 ....................... 9-67 91123155 .......... 10-28, 12-30 91141511 ......................... 5-5 91143202 ............ 11-4, 12-57
91094034 ....................... 9-67 91123176 ............ 6-39, 12-57 91141512 ..........12-61, 12-66 91143210 ..................... 12-10
91094035 ....................... 9-67 91123177 ...... 12-119, 12-121 91143003 ....................... 9-17 91143214 ......................... 9-3
91094037 ....................... 9-67 91123181 .............. 6-39, 6-41 91143007 ....................... 9-21 91143218 ....................... 9-65
91094038 ....................... 9-67 91123182 ...... 6-8, 6-12, 6-16, 91143020 ....................... 7-23 91143267 ................ 6-8, 6-20
91094039 ....................... 9-67 12-102, 12-106, 91143024 ... 8-43, 8-45, 8-51, 91143273 .............. 8-13, 8-17
91094040 ....................... 9-67 12-110 12-22, 12-26, 91143274 ....................... 9-51
91113003 ....................... 9-83 91124083 ..................... 12-45 12-74, 12-87, 91143275 ....................... 3-29
91120003 ............ 1-15, 12-79 91124084 ..................... 12-45 12-94, 12-97 91143276 ....................... 3-29
91120004 ............ 1-15, 12-79 91124085 ..................... 12-45 91143029 ....................... 4-59 91143277 ....................... 3-29
91121082 ......................... 2-5 91124086 ..................... 12-45 91143030 ........ 4-3, 4-8, 4-12 91143280 ... 11-4, 11-8, 11-13
91121091 ............ 1-15, 12-79 91124087 ............ 9-27, 12-13 91143031 ........ 4-4, 4-8, 4-12 91143281 ... 11-4, 11-8, 11-12
91121134 ....8-43, 8-45, 8-51, 91124096 ...... 9-9, 9-25, 9-27, 91143032 ........ 4-4, 4-8, 4-12 91143282 .... 3-26, 3-35, 3-40,
10-28, 12-6, 9-31, 12-13 91143045 ....................... 4-59 3-52, 11-4, 11-8,
12-22, 12-26, 91124103 ....................... 9-31 91143049 ....................... 9-77 11-12, 11-15,
12-30, 12-74, 91124107 .................. 1-3, 1-8 91143051 ..................1-3, 1-7 11-17
91364001 544D 14-13

PART NUMBER INDEX
91143283 ... 11-4, 11-8, 11-12 91144039.............. 9-25, 9-27 91144216 ....................... 3-47 91144346......................... 5-7
91143284 ... 11-4, 11-8, 11-12 91144040... 9-25, 9-27, 12-13 91144217 ....................... 3-47 91144347......................... 5-7
91143285 ... 11-4, 11-8, 11-12 91144062........................9-41 91144218 ....................... 3-47 91144348......................... 5-7
91143286 ... 11-4, 11-8, 11-12 91144093........................9-71 91144219 ....................... 3-47 91144349......................... 5-7
91143287 ....................... 11-4 91144095........................9-71 91144221 ....................... 3-47 91144350......................... 5-7
91143288 ... 11-4, 11-8, 11-12 91144098.............. 9-71, 9-73 91144222 ....................... 3-47 91144351......................... 5-7
91143290 .......... 11-15, 11-17 91144099.............. 9-71, 9-73 91144223 ....................... 3-47 91144352......................... 5-7
91143292 ....................... 11-4 91144125......................12-13 91144224 ....................... 3-47 91144353......................... 5-7
91143302 ..................... 10-15 91144128.... 9-13, 9-25, 9-27, 91144225 ....................... 3-47 91144354......................... 5-7
91143314 ....4-15, 4-21, 4-25, 9-31, 9-35, 91144226 ....................... 3-47 91144356......................... 5-7
4-29, 4-37 12-45 91144227 ....................... 3-47 91144357......................... 5-7
91143315 .......4-3, 4-7, 10-17 91144130........................9-85 91144228 ....................... 3-47 91144358......................... 5-7
91143316 .............. 4-55, 4-57 91144131........................9-85 91144229 ....................... 3-47 91144359......................... 5-7
91143328 ....................... 4-59 91144132........................9-85 91144230 ....................... 3-47 91144360......................... 5-7
91143329 ......... 4-3, 4-7, 4-11 91144133........................9-85 91144231 ....................... 3-48 91144361......................... 5-7
91143331 .............. 6-37, 6-39 91144134........................9-85 91144232 ....................... 3-48 91144362......................... 5-7
91143333 ...... 6-8, 6-12, 6-16, 91144136........................9-85 91144233 ....................... 3-48 91144363......................... 5-7
6-41, 6-44 91144138........................9-85 91144234 ....................... 3-48 91144364......................... 5-7
911433356-8, 6-12, 6-16, 6-44 91144139........................9-85 91144235 ....................... 3-48 91144365......................... 5-7
91143338 ....................... 9-51 91144140........................9-85 91144236 ....................... 3-48 91144366......................... 5-7
91143342 ....................... 7-19 91144162.............. 9-57, 9-61 91144237 ....................... 3-48 91144367......................... 5-7
91143344 ......... 4-3, 4-7, 4-11 91144163........................9-58 91144238 ....................... 3-48 91144368......................... 5-7
91143345 ......... 4-3, 4-7, 4-11 91144169........................9-69 91144239 ....................... 3-48 91144371......................... 5-9
91143346 ......................... 1-3 91144171........................9-69 91144240 ....................... 3-48 91144372......................... 5-9
911433481-3, 1-8, 1-11, 4-59, 91144172........................9-69 91144241 ....................... 3-48 91144373......................... 5-9
4-61 91144173........................9-69 91144242 ....................... 3-48 91144374......................... 5-9
91143349 ....................... 10-9 91144174........................9-69 91144243 ....................... 3-48 91144375......................... 5-9
91143352 .............. 4-65, 4-67 91144175........................5-27 91144244 ....................... 3-48 91144376......................... 5-9
91143353 ....................... 4-65 91144176........................5-27 91144245 ....................... 3-48 91144377......................... 5-9
91143354 .............. 8-55, 8-57 91144177........................5-27 91144246 ....................... 3-48 91144378......................... 5-9
91143357 ......... 1-4, 1-8, 1-11 91144178........................5-27 91144247 ....................... 3-48 91144379......................... 5-9
91143361 ...... 6-8, 6-12, 6-16, 91144179........................5-27 91144248 ....................... 9-67 91144380......................... 5-9
6-41, 12-102, 91144180........................5-27 91144254 ....................... 9-58 91144381......................... 5-9
12-106, 12-110 91144181........................5-27 91144255 ....................... 9-61 91144382....................... 5-12
91143362 ..................... 12-57 91144182........................5-27 91144256 ....................... 9-61 91144383....................... 5-12
91143371 ............ 7-30, 12-19 91144183........................5-27 91144257 ....................... 9-61 91144384....................... 5-12
91143372 ....................... 9-55 91144184........................5-27 91144258 ....................... 9-57 91144385....................... 5-12
91144002 ....4-39, 4-41, 4-43, 91144185........................5-27 91144259 ....................... 9-57 91144386....................... 5-11
4-45, 4-47 91144186........................5-27 91144260 ....................... 9-61 91144387....................... 5-11
911440049-3, 9-17, 9-35, 9-37 91144187........................5-27 91144262 ....................... 9-57 91144388....................... 5-11
91144005 ..... 9-21, 9-31, 9-33 91144188........................5-27 91144263 ....................... 9-57 91144389....................... 5-11
91144006 ............ 9-27, 12-13 91144189........................5-27 91144264 ....................... 9-57 91144390....................... 5-11
91144008 ....................... 4-59 91144190........................7-23 91144265 ....................... 9-57 91144391....................... 5-11
91144015 ....................... 9-77 91144192........................7-23 91144326 ......................... 5-5 91144392....................... 5-11
91144017 ...... 9-3, 9-13, 9-17, 91144193........................9-62 91144327 ......................... 5-5 91144393....................... 5-11
9-21, 9-35, 91144194........................9-57 91144328 ......................... 5-5 91144394....................... 5-11
12-45 91144197........................7-19 91144329 ......................... 5-5 91144395....................... 5-11
91144023 ......................... 9-3 91144203........................3-48 91144332 ......................... 5-5 91144396....................... 5-11
91144024 ................ 9-3, 9-17 91144205........................3-47 91144333 ......................... 5-7 91144397....................... 5-11
91144025 ......................... 9-3 91144206........................3-47 91144334 ......................... 5-7 91144398....................... 5-11
91144026 ....................... 9-17 91144207........................3-47 91144335 ......................... 5-7 91144399....................... 5-11
91144027 ....................... 9-17 91144208........................3-47 91144336 ......................... 5-7 91144400....................... 5-11
91144028 ....................... 9-17 91144209........................3-47 91144337 ......................... 5-7 91144401....................... 5-11
91144032 ....................... 9-21 91144210........................3-47 91144339 ......................... 5-7 91144402....................... 5-11
91144033 ....................... 9-21 91144211........................3-47 91144341 ......................... 5-7 91144403....................... 5-11
91144034 .............. 9-21, 9-31 91144212........................3-47 91144342 ......................... 5-7 91144404....................... 5-11
91144035 ....................... 9-21 91144213........................3-47 91144343 ......................... 5-7 91144405....................... 5-11
91144037 ....................... 9-25 91144214........................3-47 91144344 ......................... 5-7 91144406....................... 5-11
91144038 ... 9-25, 9-27, 12-13 91144215........................3-47 91144345 ......................... 5-7 91144407....................... 5-11
14-14 544D 91364001

PART NUMBER INDEX
91144408 ....................... 5-11 3-47, 3-67 91161266 ....................... 2-11 91163077 .......... 11-15, 11-17
91144410 ....................... 9-71 91146054 .... 3-25, 3-34, 3-40, 91161267 ..............2-11, 2-13 91163078 .......... 11-15, 11-17
91144411 ....................... 9-71 3-47, 3-67 91161269 ....................... 9-31 91163079 .......... 11-15, 11-17
91144412 ....................... 9-71 91146056 ......... 4-3, 4-7, 4-11 91161272 ....................... 9-41 91163080 .......... 11-15, 11-17
91144413 ....................... 9-71 91146058 ..... 4-21, 4-25, 4-29 91161274 ......................... 2-9 91163081 .......... 11-15, 11-17
91144414 ....................... 9-79 91146081 ......................... 1-4 91161277 ......................... 2-7 91163082 .......... 11-15, 11-17
91144415 ....................... 9-79 91146087 ....................... 9-51 91161278 ......................... 2-5 91163083 .......... 11-15, 11-17
91144416 ....................... 9-79 911460996-8, 6-12, 6-16, 6-44 91161282 ..................1-3, 1-7 91163084 .......... 11-15, 11-17
91144417 ....................... 9-79 91146101 ......... 4-4, 4-8, 4-12 91161283 ............9-87, 12-57 91163085 .......... 11-15, 11-17
91144418 ....................... 9-79 91146102 7-3, 7-7, 7-11, 7-15 91161323 ........ 4-3, 4-7, 4-11 91163086 .......... 11-15, 11-17
91144419 ....................... 9-79 91146103 ......................... 1-3 91163008 ....................... 9-13 91163087 ... 11-4, 11-8, 11-12
91144420 ....................... 9-79 91146108 7-3, 7-7, 7-11, 7-15 91163011 ... 4-39, 4-41, 4-43, 91163093 ......................... 7-3
91144421 ....................... 9-79 91146119 ............ 7-30, 12-19 4-47 91163094 ....................... 8-49
91144422 ....................... 9-79 91153006 ....................... 4-73 91163012 ....................... 7-23 91163095 ....................... 8-49
91144423 ....................... 9-79 91153007 ..... 4-65, 4-67, 4-69 91163014 ..............1-27, 1-29 91163096 .. 8-43, 8-45, 12-23,
91144424 ....................... 9-79 91153012 ....................... 4-59 91163015 ......................... 5-5 12-26, 12-75,
91144425 ....................... 9-79 91153021 .............. 4-65, 4-67 91163016 ....................... 9-35 12-87, 12-95,
91144431 ....................... 7-19 91153031 .............. 4-55, 4-57 91163017 ........ 4-3, 4-7, 4-11 12-98
91144432 ....................... 7-19 91153050 ..................... 12-71 91163018 ..............8-63, 8-65 91163097 .. 8-43, 8-45, 12-23,
91144433 ....................... 7-19 91154001 4-4, 4-8, 4-12, 4-73 91163019 . 1-16, 1-20, 12-80, 12-26, 12-75,
91144435 ....................... 6-21 91154005 ....................... 4-73 12-84 12-87, 12-95,
91144442 ......................... 5-9 91154006 ....................... 9-85 91163023 ....................... 9-79 12-98
91144448 ....................... 7-23 91154007 ....................... 9-85 91163027 ....................... 9-75 91163098 .... 4-21, 4-25, 4-29,
91144458 ....................... 7-23 91155014 ....................... 4-65 91163028 .. 11-4, 11-8, 11-12 4-33, 4-37, 8-3,
91144460 ....................... 9-55 91155016 .............. 4-55, 4-57 91163035 .... 4-79, 4-81, 4-83 8-7, 8-11, 8-27,
91144461 ....................... 9-55 91155022 ....................... 9-41 91163036 ..............2-11, 2-13 8-31, 8-35
91144462 ....................... 9-55 91161016 ....................... 1-27 91163037 ....................... 2-13 9116310010-28, 12-30, 12-74
91144463 ....................... 9-55 91161066 .............. 1-16, 1-20 91163041 ..............8-26, 8-30 91163109 7-3, 7-7, 7-11, 7-15
91144464 ....................... 9-55 91161067 .............. 1-16, 1-20 91163042 ..............8-26, 8-30 91163110 7-4, 7-8, 7-12, 7-16
91144465 ....................... 9-55 91161068 .............. 1-16, 1-20 91163044 ....................... 9-67 911631224-3, 4-7, 4-11, 4-15,
91144466 ....................... 9-55 91161069 ....................... 1-27 91163045 ....................... 9-31 4-19, 8-23, 8-26,
91144467 ....................... 9-55 91161080 ....................... 1-27 91163048 ....................... 9-71 8-30, 8-34
91144473 .............. 6-39, 6-41 91161083 .............. 8-63, 8-65 91163049 ........ 4-4, 4-8, 4-12 91163125 ....................... 8-67
91144474 ....................... 9-77 91161136 ................ 9-9, 9-11 91163052 ..............8-26, 8-30 91163126 ....................... 8-67
91144475 ....................... 9-77 91161137 ................ 9-9, 9-11 91163053 ..............8-26, 8-30 91163127 ....................... 8-67
91144476 ....................... 6-20 91161138 ..................... 12-94 91163054 .... 8-26, 8-27, 8-31 91163128 ....................... 8-67
91144477 ....................... 6-20 91161140 .............. 9-13, 9-15 91163055 ..............8-26, 8-30 91163129 .... 4-63, 4-65, 4-67,
91144478 ....................... 6-20 91161167 ......................... 2-3 91163057 ..............8-39, 8-41 4-69
91144480 ....................... 9-85 91161168 ......................... 2-5 91163058 ..............8-39, 8-41 91163130 ... 11-4, 11-8, 11-12
91145042 ..................... 12-79 91161169 ......................... 2-7 91163059 . 8-39, 8-41, 12-22, 91163133 .............. 8-26, 8-30
91145067 ....................... 9-51 91161170 .................. 2-5, 2-7 12-26, 12-74, 91163134 .............. 8-26, 8-30
91145079 ..................... 12-19 91161171 ......................... 2-3 12-87, 12-94, 91163137 ..... 4-65, 4-67, 4-69
91145085 ....................... 4-59 91161172 .............. 8-39, 8-41 12-97 91163138 .... 3-13, 3-18, 3-21,
91145086 7-3, 7-7, 7-11, 7-15 91161173 .............. 8-39, 8-41 91163060 . 8-39, 8-41, 12-22, 3-23, 3-25, 3-29,
91145087 7-3, 7-7, 7-11, 7-15 91161180 ....................... 2-13 12-26, 12-74, 3-35, 3-39, 12-6,
91145088 7-3, 7-7, 7-11, 7-15 91161183 .................. 2-3, 2-5 12-87, 12-94, 12-22, 12-26,
91145089 ......................... 7-3 91161184 .................. 2-3, 2-5 12-97 12-75, 12-87,
91145090 ....................... 7-25 91161185 ....................... 10-7 91163061 8-41, 12-22, 12-26, 12-97
91145091 ....................... 7-25 91161197 ....................... 8-49 12-74, 12-87, 91163139 .... 3-13, 3-21, 3-23,
91145092 ....................... 10-9 91161209 ....................... 9-58 12-94, 12-97 3-25, 3-29, 3-35,
91145099 ....................... 1-16 91161210 ....................... 9-65 91163062 8-41, 12-22, 12-26, 3-39, 12-6,
91146021 .........4-3, 4-7, 4-11 91161211 ....................... 2-13 12-75, 12-87, 12-22, 12-26,
91146037 ....4-21, 4-25, 4-29, 91161212 ....................... 2-13 12-94, 12-97 12-75, 12-87,
4-79 91161213 ....................... 2-13 91163063 ....................... 12-6 12-97
91146042 ....................... 7-25 91161214 ....................... 2-13 91163064 ....................... 12-6 91163140 .............. 8-13, 8-17
91146043 ....................... 7-25 91161218 ....................... 2-11 9116306610-28, 12-30, 12-74 91163141 ....................... 9-65
91146050 .........1-3, 1-7, 1-11 91161221 .................. 2-7, 2-9 91163068 ....................... 9-69 91163161 ....................... 2-13
91146052 .................. 9-3, 9-5 91161222 ......................... 2-5 91163069 ..............8-27, 8-31 91163162 ....................... 2-13
91146053 ....3-25, 3-34, 3-40, 91161248 ........... 2-5, 2-7, 2-9 91163071 ....................... 9-41 91163163 ....................... 2-11
91364001 544D 14-15

PART NUMBER INDEX
91163164 ....................... 9-81 91164043........................9-13 91165024 ....................... 5-31 91303038.......... 12-36, 12-94
91163166 ....................... 8-51 91164046..........................9-9 91165025 ....................... 5-31 91303041......... 12-36, 12-95,
91163167 ....................... 8-51 91164047..........................9-9 91165031 ....................... 9-81 12-114
91163178 ....................... 9-25 91164048..........................9-9 911650324-3, 4-7, 4-11, 4-21, 91303047... 11-4, 11-8, 11-12
91163184 .............. 11-4, 11-8 91164049........................9-69 4-25, 4-29, 4-39, 91303049....................... 8-35
91163188 ........... 2-5, 2-7, 2-9 91164050........................9-69 4-41, 4-43 91304026....................... 7-27
91163189 ....................... 4-79 91164051........................9-69 91165035 ..................... 12-26 91305016....................... 3-23
91163198 ....................... 8-47 91164052..........................9-9 91165036 ..................... 10-28 9133101410-17, 10-19, 10-21
91163201 ....4-21, 4-25, 4-29, 91164057........................9-81 91165038 ............ 11-5, 11-15 91333013..................... 10-17
4-33, 8-23, 8-26, 91164058........................9-81 91165040 ....................... 9-39 91333023....................... 9-65
8-30, 8-34 91164059........................9-81 91166008 ....................... 1-27 91333036..................... 11-15
91163204 .............. 2-11, 2-13 91164060........................9-81 91166011 ....................... 1-27 91334005......................... 6-3
91163211 ....................... 9-41 91164063........................9-81 91166013 ............ 1-15, 12-79 91334007....................... 6-20
91163212 ... 11-4, 11-8, 11-12 91164064........................9-58 91166014 ......................... 2-3 91334008....................... 6-20
91163214 ......................... 2-5 91164066.............. 9-57, 9-61 91166015 ......................... 2-5 91334009....................... 6-20
91163217 ....................... 8-47 91164067........................9-57 91166016 ......................... 2-7 91334010....................... 6-20
91163218 ....................... 8-47 91164068........................9-57 91166017 ......................... 2-9 91334012....................... 6-20
91163219 ....................... 8-47 91164069........................9-57 91166022 ....................... 2-13 91334013....................... 6-20
91163220 ....................... 8-47 91164070........................9-57 91166025 ....................... 2-11 91334014....................... 6-20
91163222 ....................... 9-57 91164071........................9-57 91166026 ....................... 2-13 91334015....................... 6-20
91163225 ......................... 9-9 91164072........................9-57 91166027 ....................... 2-13 91334016....................... 6-20
91163228 ..................... 11-15 91164073........................9-57 91166032 .............. 8-39, 8-41 91334017....................... 6-20
91163229 ..................... 11-15 91164074........................9-57 91166038 ..................... 12-94 91334018.............. 6-20, 6-21
91163231 ..................... 12-95 91164075.............. 9-58, 9-62 91166039 ......................... 2-9 91334021....................... 6-20
91163232 ..................... 12-95 91164081..........................5-9 91166044 ....................... 2-11 91334024....................... 6-20
91163234 ....................... 4-79 91164082..........................5-9 91166045 ....................... 2-11 91334028....................... 6-20
91163236 ................... 12-114 91164083........................9-75 91166055 ....1-15, 8-27, 8-31, 91334030....................... 6-20
91163242 ................... 12-114 91164086..........................6-3 12-79 91334032....................... 6-20
91163245 ....................... 9-75 91164087.................. 6-3, 6-5 91166056 ....1-15, 8-27, 8-31, 91334033.............. 6-20, 6-21
91163246 .............. 8-67, 8-69 91164088..........................6-3 12-79 91334034.............. 6-20, 6-21
91163256 ....................... 11-4 91164089................ 6-3, 6-21 91166058 ......................... 1-3 9133403810-15, 10-19, 10-21
91163259 ......... 4-4, 4-8, 4-12 91164092..........................6-3 911660622-15, 9-3, 9-5, 9-31, 91334135....................... 6-20
91163260 ......... 4-3, 4-7, 4-11 91164093..........................6-3 9-33 91335013............ 7-30, 12-53
91163268 ....................... 4-79 91164094.................. 6-3, 6-5 91166063 ............ 1-16, 12-79 91335014............ 7-30, 12-19
91163269 ....................... 3-65 91164095..........................6-3 91166065 ......................... 2-9 91341007... 7-30, 7-31, 12-75
91164004 ................ 9-9, 9-11 91164096................ 6-3, 6-21 91166067 .............. 8-39, 8-41 91341012................... 12-119
91164005 ....................... 9-13 91164098........................9-73 91166068 ....8-43, 8-45, 8-51, 91341013................... 12-119
91164008 ......................... 5-7 91164099........................6-20 12-22, 12-26, 91341015............ 7-35, 12-91
91164011 .............. 9-13, 9-15 91164100........................6-20 12-74, 12-87, 91341018..................... 12-76
91164013 ......................... 9-9 91164101........................6-21 12-94, 12-97 91341019............ 7-31, 12-76
91164016 ......................... 9-9 91164102........................6-20 91166072 ....................... 12-6 91341020............ 7-35, 12-91
91164017 ....................... 9-67 91164103........................9-41 91166074 ......................... 1-4 91341021.......... 10-29, 12-76
91164018 ....................... 9-25 91164104.... 4-39, 4-41, 4-43, 91166075 .........4-3, 4-7, 4-11 91341022.......... 10-29, 12-76
91164027 .............. 9-25, 9-27 4-45 9120303910-28, 12-30, 12-74 91341026............ 7-35, 12-91
91164028 ....................... 9-31 91164105........................9-57 91203137 ....................... 4-15 91341027............ 7-35, 12-91
91164029 ....................... 9-31 91164106........................9-41 91203138 ....................... 4-15 91341028....................... 4-67
91164030 ....................... 9-31 91164107........................9-75 91204368 ....................... 3-47 91343010............ 11-4, 11-15
91164031 ....................... 9-31 91164112......... 4-4, 4-8, 4-12 91204400 ....................... 3-47 91343015....................... 4-65
91164032 ....................... 9-35 91164113......... 4-4, 4-8, 4-12 91204563 ....................... 3-47 91343016... 11-4, 11-8, 11-12
91164033 ....................... 9-35 91164114......... 4-4, 4-8, 4-12 91213002 .............. 8-27, 8-31 91343023....................... 4-67
91164034 ....................... 9-35 91164115......... 4-4, 4-8, 4-12 91301018 ....................... 7-31 91343026............ 7-31, 12-76
91164035 ....................... 9-35 91164166........................9-61 91301020 7-25, 12-19, 12-26, 91343031................... 12-119
91164036 ....................... 9-35 91164440..........................3-9 12-36, 12-55, 91343040..... 12-102, 12-106,
91164037 ......... 9-5, 9-7, 9-13 91165004..........................5-3 12-88, 12-114 12-110
91164038 ....................... 9-13 91165006........................10-7 91301083 ....................... 3-23 91343052............ 1-19, 12-83
91164039 ....................... 9-13 91165007........................8-39 91303019 7-30, 12-19, 12-22, 91343053....................... 3-35
91164040 ....................... 9-13 91165011........................12-6 12-55, 12-97 91343054.......... 10-28, 12-76
91164041 ....................... 9-13 91165013........................9-65 91303021 ......................... 1-3 91343074.............. 6-39, 6-41
91164042 ....................... 9-13 91165022.............. 2-11, 2-13 91303037 ....................... 7-27 91343218....... 7-7, 7-11, 7-15
14-16 544D 91364001

PART NUMBER INDEX
91343219 ....................... 5-15 91361019 ................... 12-114 91363073 ..........12-62, 12-67 91364049 ....................... 5-23
91343220 ....................... 5-15 91361023 ............ 7-25, 12-88 91363079 ....................... 12-6 91364050 ....................... 5-23
91343221 ..................... 10-17 9136102510-28, 12-30, 12-74 9136308110-17, 10-19, 10-21 91364051 ....................... 5-23
91343228 ....................... 9-19 9136103210-29, 12-30, 12-75 91363085 ....................... 2-15 91364052 ....................... 5-23
91343229 ....................... 9-23 91361038 .............. 4-26, 4-30 91363087 ..........12-61, 12-66 91364053 ....................... 5-23
91343231 ......................... 9-5 91361044 .................. 2-5, 2-9 91363128 ..................... 11-12 91364054 ....................... 5-23
91343233 ....................... 9-29 91361045 ........... 2-5, 2-7, 2-9 91363140 ..................... 11-12 91364055 ....................... 5-23
91343234 ....................... 9-33 91361046 ......................... 2-5 91363142 .. 11-4, 11-8, 11-12 91364056 ....................... 5-23
91343235 ....................... 9-37 91361047 ......................... 2-7 91363149 ..............11-4, 11-8 91364057 ....................... 5-23
91344006 ....................... 6-20 91361048 .... 2-3, 2-5, 2-7, 2-9 9136315110-31, 12-30, 12-74 91364058 ....................... 5-23
91344010 ....................... 6-21 91361050 ......................... 2-3 91363158 ....................... 5-17 91364059 ....................... 5-23
91344011 ....................... 6-21 91363002 ....................... 8-61 9136318510-31, 12-30, 12-74 91364060 ....................... 5-23
91344012 ....................... 6-20 91363008 .......... 12-61, 12-66 91363189 .... 3-68, 11-4, 11-8 91364061 ....................... 5-23
91344013 .............. 6-21, 6-26 91363009 .......... 12-62, 12-67 91363201 ..............4-81, 4-83 91364062 ....................... 5-23
91344014 ....................... 6-20 91363012 .............. 11-4, 11-8 91363203 . 8-39, 8-41, 12-22, 91364063 ....................... 5-23
91344015 ....................... 6-20 91363013 .............. 11-4, 11-8 12-26, 12-74, 91364064 ....................... 5-23
91344016 ....................... 6-20 91363016 .............. 11-4, 11-8 12-87, 12-94, 91364065 ....................... 5-23
91344017 .............. 6-21, 6-26 91363018 ......... 1-4, 1-8, 4-61 12-97 91364066 ....................... 5-23
91344018 .....6-21, 6-22, 6-27 91363019 ............ 6-20, 12-33 91363206 ....................... 4-45 91364067 ....................... 5-23
91344019 .............. 6-20, 6-21 91363021 10-9, 10-11, 10-13, 91363210 ........ 1-3, 1-7, 1-11 91364068 ....................... 5-23
91344020 .............. 6-21, 6-26 10-15, 10-19, 91363211 ....................... 9-73 91364069 ....................... 5-23
91344025 ....................... 6-21 10-21 91363215 ....................... 5-33 91364070 ....................... 5-23
91344026 .....6-21, 6-22, 6-27 91363022 ....................... 4-25 91364004 ..............6-37, 6-39 91364071 ....................... 5-23
91344027 ....................... 6-21 91363023 .............. 11-4, 11-8 91364005 .... 6-37, 6-39, 6-41 91364072 ....................... 5-23
91344028 ....................... 6-20 91363025 ....................... 7-23 91364006 ..............6-37, 6-39 91364073 ....................... 5-23
91344029 ....................... 6-20 91363026 ....................... 9-87 91364007 ..............6-37, 6-39 91364074 ....................... 5-23
91344030 ....................... 6-20 91363027 ....................... 9-87 91364008 .... 6-37, 6-39, 6-41 91364075 ....................... 5-23
91344031 .............. 6-20, 6-21 91363028 ....... 4-8, 4-11, 9-87 91364009 . 6-39, 10-9, 10-11, 91364076 ....................... 5-23
91344032 ....................... 6-21 91363029 ................ 4-8, 4-12 10-13, 10-19, 91364077 ....................... 5-23
91344043 ....................... 6-27 91363030 ....................... 9-87 10-21 91364078 ....................... 5-23
91344045 ....................... 6-21 91363031 .............. 4-8, 10-17 91364010 10-9, 10-11, 10-13 91364079 ....................... 5-23
91344046 .............. 6-21, 6-27 91363034 ....................... 6-39 91364012 10-9, 10-11, 10-13 91364080 ....................... 5-23
91344047 ....................... 6-21 91363035 ..................... 10-11 91364013 10-9, 10-11, 10-13 91364081 ....................... 5-23
91344053 ................... 12-119 91363036 ............ 7-25, 12-88 91364014 10-9, 10-11, 10-13 91364082 ....................... 5-23
91345003 ......................... 6-8 91363037 ....................... 6-47 91364023 ....................... 4-75 91364083 ....................... 5-23
91345008 ..................... 10-17 91363038 ....................... 4-26 91364024 ....................... 3-68 91364084 ....................... 5-23
91345010 .7-30, 12-22, 12-97 91363039 ....................... 4-26 91364026 ....................... 5-19 91364085 ....................... 5-23
91345013 ................... 12-119 91363040 ............ 7-30, 12-55 91364027 ....................... 5-19 91364086 ....................... 5-24
91345020 ....................... 7-31 91363041 .. 7-30, 7-31, 12-53, 91364028 ....................... 5-19 91364087 ....................... 5-24
91345022 ............ 7-35, 12-91 12-76 91364029 ....................... 5-19 91364088 ....................... 5-24
91345026 ....................... 3-34 91363042 .............. 11-4, 11-8 91364030 ....................... 5-19 91364089 ....................... 5-24
91345042 ....................... 4-67 91363043 .. 7-30, 7-31, 12-19, 91364031 ....................... 5-19 91364090 ....................... 5-24
91346002 ............ 7-35, 12-91 12-23, 12-26, 91364032 ....................... 5-19 91364091 ....................... 5-24
91346003 ............ 7-31, 12-76 12-53, 12-55, 91364033 ....................... 5-19 91364092 ....................... 5-24
91346004 ...7-30, 7-31, 12-76 12-76, 12-97 91364034 ....................... 5-19 91364093 ....................... 5-24
91346009 ............ 1-19, 12-83 91363044 ............ 7-30, 12-26 91364035 ....................... 5-19 91364094 ....................... 5-24
91346010 ............ 7-31, 12-76 91363045 . 7-30, 12-23, 12-98 91364036 ....................... 5-19 91364095 ....................... 5-24
91355034 ....................... 5-33 91363046 .............. 11-4, 11-8 91364037 ....................... 5-19 91364096 ....................... 5-24
91355035 ....................... 5-33 91363053 .............. 11-4, 11-8 91364038 ....................... 5-19 91364097 ....................... 5-24
91355037 ....................... 5-33 91363054 . 10-9, 10-11, 10-13 91364039 ....................... 5-19 91364098 ....................... 5-24
91355038 ....................... 5-33 91363055 ................... 12-114 91364040 ....................... 5-19 91364099 ....................... 4-45
91361001 ..................... 12-61 91363056 ................... 12-114 91364041 ....................... 5-21 91364100 ....................... 4-45
91361002 ..................... 12-61 91363063 ....................... 4-73 91364042 ....................... 5-21 91364143 .............. 9-71, 9-73
91361003 .......... 12-61, 12-66 91363064 ....................... 11-4 91364043 ....................... 5-21 91364144 ....................... 9-73
91361004 .......... 12-61, 12-67 91363065 .................. 1-4, 1-8 91364044 ....................... 5-21 91364145 ....................... 9-73
91361005 ...........1-3, 1-8, 6-5 91363066 .......... 10-17, 10-19 91364045 ....................... 5-21 91364146 ....................... 9-73
91361007 .................. 1-4, 1-8 9136306810-28, 12-30, 12-74 91364046 ....................... 5-23 91364148 ....................... 9-73
91361008 .....6-31, 6-33, 6-35 91363070 .............. 11-4, 11-8 91364047 ....................... 5-23 91365001 ..................... 12-55
913610186-8, 6-12, 6-16, 6-44 91363072 .............. 11-4, 11-8 91364048 ....................... 5-23 91365002 ..................... 12-53
91364001 544D 14-17

PART NUMBER INDEX
91365003 ..................... 12-61 91403079............ 1-19, 12-83 91404202 .............. 9-25, 9-27 91414003....................... 5-29
91365004 ..................... 12-71 91403082............ 1-19, 12-83 91404222 ....................... 4-49 91414004....................... 5-29
91365005 ..................... 12-36 91403145... 1-19, 1-20, 12-83 91404229 .............. 4-49, 4-51 91414005....................... 5-29
91365007 ..................... 12-57 91403146............ 1-19, 12-83 91404234 .............. 4-49, 4-51 91414007....................... 5-29
91365008 ......... 4-4, 4-8, 4-12 91403163............ 1-19, 12-83 91404242 .............. 4-49, 4-51 91414009....................... 5-29
91365011 ..................... 12-95 91403164............ 1-19, 12-83 91404253 .............. 4-49, 4-51 91414011....................... 5-29
91365013 ..................... 10-11 91403165............ 1-19, 12-83 91404255 .............. 4-49, 4-51 91414012....................... 5-29
91365014 .............. 4-8, 10-17 91403166............ 1-19, 12-83 91404256 .............. 4-49, 4-51 91414013....................... 5-29
91365015 ....................... 9-87 91403193........................5-33 91404257 .............. 4-49, 4-51 91414014....................... 5-29
91365016 ....................... 6-47 91403213........................3-57 91404258 .............. 4-49, 4-51 91414015....................... 5-29
91365017 ................... 12-102 91403216........................4-81 91404259 .............. 4-49, 4-51 91414019....................... 5-29
91365019 ............ 7-25, 12-88 91403225.............. 9-21, 9-23 91404262 .............. 4-49, 4-51 91414020....................... 5-29
9136502012-26, 12-88, 12-98 91403226.............. 9-21, 9-23 91404266 .............. 4-49, 4-51 91414021....................... 5-29
91365021 ................... 12-114 91403230 1-4, 1-8, 1-11, 3-67 91404267 .............. 4-49, 4-51 91414022....................... 5-29
91365022 ..................... 12-22 91403265........................4-15 91404268 .............. 4-49, 4-51 91414024....................... 5-29
91365024 ..................... 12-36 91403295....................12-129 91404296 ....................... 6-26 91414026....................... 5-29
91365028 ....................... 9-83 91403354............ 1-20, 12-84 91404297 ....................... 6-26 91414027....................... 5-29
91365036 ..................... 10-17 91403355............ 1-20, 12-84 91404298 ....................... 6-26 91415039....................... 1-20
91365037 ....................... 10-7 91403372............ 1-19, 12-83 91404301 ....................... 6-26 91415040....................... 1-20
91365041 ............ 11-5, 11-15 91403413.... 3-13, 3-21, 3-23, 91404302 ................ 6-5, 6-27 91415072....................... 5-33
91365042 ....................... 4-12 3-25, 3-29, 3-35, 91404303 ....................... 6-26 91473206....................... 5-33
91365045 .......... 12-61, 12-66 3-39, 3-45, 3-61, 91404305 ....................... 6-26 91473240................... 12-117
91365051 .......... 11-13, 11-17 3-63, 3-81, 3-85, 91404306 ....................... 6-26 91474037.............. 5-19, 5-24
91365052 ....................... 3-68 8-43, 8-45, 12-6, 91404326 ....................... 7-27 91474039....................... 5-19
91365055 ..................... 11-13 12-22, 12-26, 91404327 ....................... 7-27 91474058....................... 5-19
91365056 ..................... 11-13 12-75, 12-87, 91404352 ......................... 9-3 91474060....................... 5-19
91365059 ............ 11-5, 11-15 12-97 91404383 ..................... 12-15 91474061....................... 5-19
91365061 ....................... 5-33 91403414.... 3-13, 3-18, 3-21, 91404386 ..................... 12-15 91474064....................... 5-19
91365062 ....................... 5-33 3-23, 3-25, 3-35, 91404388 ..................... 12-15 91474065....................... 5-19
91365070 ....................... 5-33 3-39, 3-45, 3-57, 91404389 ..................... 12-15 91474066....................... 5-19
91365072 ..................... 10-17 3-63, 3-81, 3-85, 91404392 ..................... 12-15 91474075....................... 5-19
91365074 ..................... 11-13 8-43, 8-45, 12-6, 91404394 ..................... 12-15 91474095....................... 5-19
91365075 ....................... 5-33 12-22, 12-26, 91404395 ..................... 12-15 91474098....................... 5-19
91365076 ....................... 5-33 12-75, 12-87, 91404396 ..................... 12-15 91474115....................... 5-23
91366002 ......................... 1-3 12-97 91404408 ..................... 12-15 91474116....................... 5-23
91366003 ......................... 1-3 91403443. 6-12, 6-16, 12-106 91404409 ..................... 12-15 91474126....................... 5-23
91366004 ......... 1-3, 1-7, 1-11 91403448........................3-13 91404411 ..................... 12-15 91474128....................... 5-23
91366007 7-30, 12-22, 12-55, 91403462........................8-34 91404412 ..................... 12-15 91474136....................... 5-21
12-97 91403463........................8-34 91404413 ..................... 12-15 91474137....................... 5-21
91366008 . 7-30, 12-26, 12-53 91403466........................8-34 91404416 ..................... 12-15 91474139....................... 5-21
91366009 ....................... 7-25 91403467........................8-34 91404418 ..................... 12-15 91474140....................... 5-21
91366014 .............. 8-63, 8-65 91403503......................12-66 91404419 ..................... 12-15 91474141....................... 5-21
9136601510-28, 12-30, 12-74 91403574..........................1-3 91404420 ..................... 12-15 91474142....................... 5-21
91366017 ......................... 1-3 91403588........................5-29 91404421 ..................... 12-15 91474143....................... 5-21
91373009 ..................... 10-17 91403592........................9-47 91404435 ....................... 5-29 91474144....................... 5-21
91373011 ....................... 6-44 91403601.............. 4-81, 4-83 91404436 ....................... 5-29 91474145....................... 5-21
91375005 ....................... 6-44 91404018........................9-73 91406021 ............ 1-20, 12-83 91474146....................... 5-21
91384011 ....................... 3-68 91404019........................9-73 91406098 ...1-19, 8-34, 12-83 91474147....................... 5-21
91401081 ............ 1-19, 12-83 91404020........................9-73 91406099 ...1-19, 8-34, 12-83 91474149....................... 5-21
91401281 ....................... 10-5 91404021........................9-73 91411073 .....3-25, 3-34, 3-39 91474151....................... 5-21
91403031 ............ 1-19, 12-84 91404023........................9-73 91413010 ....................... 9-45 91474155....................... 5-23
91403033 ............ 1-20, 12-84 91404027........................9-73 91413030 .............. 4-81, 4-83 91474157....................... 5-23
91403034 ............ 1-19, 12-84 91404028........................9-73 91413052 .......... 12-62, 12-66 91474162....................... 5-24
91403065 .. 1-16, 1-19, 12-80, 91404030........................9-73 91413114 ....................... 5-15 91474163....................... 5-24
12-83 91404031........................9-73 91413122 .............. 2-11, 2-13 9147446310-15, 10-19, 10-21
91403066 .. 1-15, 1-19, 12-79, 91404032........................9-73 91413129 ....................... 2-13 91474492....................... 6-26
12-83 91404033........................9-73 91413132 .............. 7-11, 7-15 91474506.............. 4-49, 4-51
91403067 ............ 1-19, 12-83 91404034........................9-73 91414001 ....................... 5-29 91474629.............. 4-49, 4-51
91403078 ............ 1-19, 12-83 91404085.............. 4-49, 4-51 91414002 ....................... 5-29 91474630.............. 4-49, 4-51
14-18 544D 91364001

PART NUMBER INDEX
91474631 .............. 4-49, 4-51 91553017 .............. 4-81, 4-83 91554034 .. 9-25, 9-27, 12-13
91474633 ................... 12-117 91553022 ....................... 4-61 91554035 ..............9-25, 9-27
91474634 ................... 12-117 91553024 ..................... 10-13 91554036 ....................... 9-27
91474635 ................... 12-117 91553025 ....................... 10-3 91554037 ....................... 6-41
91484020 ....................... 6-20 91553026 ....................... 10-3 91554038 ....................... 6-41
91484024 .............. 6-20, 6-21 91553027 ....................... 6-41 91555001 ....................... 4-61
91484028 .............. 6-21, 6-27 91553028 ..................... 10-23 91555005 .... 4-15, 4-33, 4-45
91484029 .............. 6-21, 6-27 91553029 ....................... 6-41 91555006 ....................... 5-15
91484031 ....................... 6-21 91553030 ....................... 4-33 91555007 11-8, 11-13, 11-15,
91484034 .............. 6-21, 6-27 91553031 ....................... 4-15 11-17
91484035 .............. 6-21, 6-27 91553032 ....................... 8-69 91555008 ..................... 10-19
91484036 .............. 6-21, 6-27 91553033 ....................... 8-69 91555009 ..................... 10-13
91503106 .......... 10-23, 10-25 91553034 ....................... 8-69 91555010 ....................... 6-41
91503414 ....................... 3-61 91553035 ....................... 8-69 91555011 ...... 7-7, 7-11, 7-15
91504028 ....................... 7-27 91553036 ....................... 8-21 91555016 ................... 12-129
91504029 ....................... 7-27 91553038 ..... 4-45, 4-47, 8-11 91555021 ....................... 5-33
91504086 ..................... 10-23 91553039 ....................... 4-61 91555023 ....................... 5-33
91511094 ......................... 2-5 91553040 ....................... 4-61 91555025 ................... 12-125
91531021 ....................... 1-11 91553041 ....................... 4-61 91555026 ..................... 11-13
91531026 ................... 12-117 91553042 ....................... 4-61 91555027 ..................... 11-13
91534004 .....4-16, 4-49, 4-51 91553043 ......................... 1-7 91555028 ..................... 11-13
91534005 .....4-16, 4-49, 4-51 91553044 ....................... 7-21 91555029 ..................... 11-13
91534006 ....................... 4-16 91553045 .......... 10-19, 10-21 91555030 ....................... 5-33
91534007 .............. 4-49, 4-51 91553046 ....................... 4-15 91555031 ....................... 1-20
91534008 .............. 4-49, 4-51 91553052 ....................... 8-34 91555032 ....................... 1-20
91534009 .............. 4-49, 4-51 91553053 ....................... 8-34 91556001 ......................... 1-7
91534010 ................... 12-125 91553054 ....................... 8-34 91556010 ....................... 4-33
91534011 .............. 4-49, 4-51 91553055 ....................... 8-34 91556011 ....................... 4-33
91535011 ....................... 4-16 91553056 ....................... 9-27 91556012 ....................... 4-33
91535013 ................... 12-106 91553057 ....................... 4-16 91556014 ......................... 1-7
91535014 ....................... 6-12 91553060 ....................... 4-81 91556015 ......................... 1-7
91535022 ................... 12-117 91553061 ....................... 8-21 91556016 ................1-7, 1-11
91536012 ....................... 4-15 91553063 ............ 11-8, 11-12 91556017 ......................... 1-9
91536013 ....................... 4-16 91553065 ....................... 10-3 91556019 ......................... 1-7
91536014 ....................... 4-15 91553066 ......... 10-19, 10-21, 91563158 ................1-8, 1-11
91536015 ....................... 4-15 12-125 91563164 ....................... 1-12
91543002 ....................... 5-33 91553068 ....................... 4-51 91563197 ....................... 1-29
91545008 ....................... 5-33 91553069 ....................... 9-15 91563198 ....................... 1-29
91545010 ....................... 5-33 91553070 ....................... 9-11 91563199 ....................... 1-29
91550003 ..................... 12-83 91553071 ................... 12-129 91563208 ....................... 7-23
91550004 ..................... 12-83 91553072 ..................... 11-17 91563244 ......................... 9-7
91551019 ....................... 4-61 91553076 ....................... 3-56 91564003 ... 3-53, 3-56, 3-60,
91551023 ......................... 1-7 91554001 ....................... 7-21 3-61, 12-49
91551024 ......................... 1-7 91554005 ....................... 7-21 91565064 ......................... 1-9
91551031 ....................... 4-61 91554009 ....................... 7-21 91565088 ....................... 11-5
91551033 ......................... 1-8 91554010 ....................... 7-21 91565094 ....................... 3-31
91551034 ......................... 1-8 91554011 .......... 10-19, 10-21 91566025 ....................... 8-51
91551036 ................... 12-129 91554012 .......... 10-19, 10-21 91566043 . 8-43, 8-45, 12-22,
91551039 ............ 1-20, 12-84 91554014 ..................... 10-23 12-27, 12-75,
91553001 ....................... 4-69 91554017 ..................... 10-23 12-87, 12-97
91553002 ....................... 4-61 91554018 ..................... 10-25 91566050 ....................... 1-29
91553003 ....................... 4-61 91554019 ..................... 10-23 91566051 ....................... 1-29
91553004 ....................... 4-61 91554022 ..................... 10-23 H0453002....................... 3-65
91553005 ..................... 10-19 91554023 ..................... 10-23 H1343001....................... 7-31
91553006 ....................... 4-49 91554026 ..................... 10-23 H1346001....................... 7-30
91553009 ....................... 4-15 91554027 ..................... 10-23
91553010 ....................... 4-61 91554031 ....................... 4-34
91553014 ....................... 4-69 91554032 .............. 4-49, 4-51
91553015 ....................... 4-69 91554033 .............. 4-49, 4-51
91364001 544D 14-19

PART NUMBER INDEX
14-20 544D 91364001

91364001
An Oshkosh Corporation Company
JLG Industries, Inc.

1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: +1-717-485-5161
Customer Support Toll Free: 1-877-554-5438
Fax: +1-717-485-6417
JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Antonia Martins Luiz, 580 Bentley House Z.I. de Baulieu
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JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. JLG Europe B.V.
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Polaris Avenue 63
D - 27721 Ritterhude-lhlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI 2132 JH Hoofddorp
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JLG Polska Plataformas Elevadoras JLG Sverige AB

UI. Krolewska JLG Iberica, S.L. Enkopingsvagen 150
00-060 Warsawa Trapadella, 2 Box 704
Poland P.I. Castellbisbal Sur SE - 176 27 Jarfalla
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www.jlg.com

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Illustrated Parts Manual

An Oshkosh Corporation Company

October 8, 2004 - A - Revised Manual

91364001 544D iii

FIGURE NO. TITLE PAGE NO.

7-5 Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

FIGURE NO. TITLE PAGE NO.

9-21 Rear Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-78

12-18 LH Tilt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-54

SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

91364001 544D vii

FIGURE NO. TITLE PAGE NO.

viii 544D 91364001

Figure 1-1 Frame Shrouding & Trim

1-2 544D 91364001

Figure 1-1 Frame Shrouding & Trim

91364001 544D 1-3

Figure 1-1 Frame Shrouding & Trim (Continued)

1-4 544D 91364001

Figure 1-1 Frame Shrouding & Trim (Continued)

91364001 544D 1-5

Figure 1-1 Frame Shrouding & Trim

1-6 544D 91364001

Figure 1-1 Frame Shrouding & Trim

91364001 544D 1-7

Figure 1-1 Frame Shrouding & Trim (Continued)

1-8 544D 91364001

Figure 1-1 Frame Shrouding & Trim (Continued)

91364001 544D 1-9

Figure 1-1 Frame Shrouding & Trim

1-10 544D 91364001

Figure 1-1 Frame Shrouding & Trim

91364001 544D 1-11

Figure 1-1 Frame Shrouding & Trim (Continued)

1-12 544D 91364001

Figure 1-1 Frame Shrouding & Trim (Continued)

91364001 544D 1-13

Figure 1-2 Rear Axle & Attaching Parts

1-14 544D 91364001

Figure 1-2 Rear Axle & Attaching Parts

91364001 544D 1-15

Figure 1-2 Rear Axle & Attaching Parts (Continued)

1-16 544D 91364001

Figure 1-2 Rear Axle & Attaching Parts (Continued)

91364001 544D 1-17

Figure 1-2 Rear Axle & Attaching Parts

1-18 544D 91364001

Figure 1-2 Rear Axle & Attaching Parts

91364001 544D 1-19

Figure 1-2 Rear Axle & Attaching Parts (Continued)

1-20 544D 91364001

Figure 1-2 Rear Axle & Attaching Parts (Continued)

91364001 544D 1-21

Figure 1-3 Front Axle Mounting

1-22 544D 91364001

Figure 1-3 Front Axle Mounting

91364001 544D 1-23

Figure 1-4 Front Axle Mounting

1-24 544D 91364001