Linear Encoders

For Numerically Controlled

Machine Tools

08/2023
Further information is available on the
Internet at www.heidenhain.com as well as
upon request.

Brochures regarding:
• Exposed linear encoders
• Angle encoders with integral bearing
• Angle encoder modules
• Modular angle encoders with scale drum
or scale tape
• Rotary encoders
• HEIDENHAIN controls
• Encoders for machine tool inspection
and acceptance testing
• Interfaces of HEIDENHAIN encoders
This brochure supersedes all previous
Technical information regarding: editions, which thereby become invalid.
Further information:
• Accuracy of feed axes The basis for ordering from HEIDENHAIN
• Safety-related position measuring is always the brochure edition valid when For comprehensive descriptions of all
systems the order is placed. available interfaces, as well as general
• EnDat 2.2: bidirectional interface for electrical information, please refer to the
position encoders Standards (ISO, EN, etc.) apply only Interfaces of HEIDENHAIN Encoders
• Encoders for feed axes with direct drives where explicitly stated in the brochure. brochure.

2
Table of contents

Overview

Linear encoders 4
Selection guide 6
Technical features and mounting information

Measuring principles Measuring standard 8

Absolute measuring method 8
Incremental measuring method 9
Photoelectric scanning principle 10
Measuring accuracy 12
Mechanical design types and mounting guidelines 14
General information 18
Functional safety 20
Specifications
Linear encoder Series or model

For absolute position measurement LC 400 series 22

LC 100 series 26
For absolute position measurement LC 200 series with single-section housing 30
over large measuring lengths
LC 200 series with multi-section housing 32
For incremental linear measurement LF 485 34
with very high repeatability
LF 185 36
For incremental linear measurement LS 400 series 38
LS 100 series 40
For incremental linear measurement LB 383C, single-section 42
over large measuring lengths
LB 383C, multi-section 44
Further information

Diagnostics, and inspection and testing devices 46

Related documents 47
Linear encoders for numerically controlled machine tools

Linear encoders from HEIDENHAIN for Advantages of linear encoders Mechanical design
numerically controlled machine tools can If a linear encoder is used for measurement Linear encoders for numerically controlled
be used nearly everywhere. They are ideal of the slide position, the position control machine tools are sealed measuring
for machines and other equipment whose loop includes the complete feed mechanics. devices: an aluminum housing protects the
feed axes are in a closed loop, such as This is referred to as Closed Loop operation. scale, the scanning carriage, and its guide
milling machines, machining centers, Transfer errors from the mechanics can from chips, dust, and splashing water.
boring mills, lathes, and grinding machines. be detected by the linear encoder on the Downward-oriented elastic lips seal the
The beneficial dynamic behavior of linear feed axis, and corrected by the control housing.
encoders, their high permissible traversing electronics. This makes it possible to
speed, and their acceleration in the eliminate a number of potential error The scanning carriage travels along the
direction of measurement predestine them sources: scale on a low-friction guide. A coupling
for use on highly-dynamic conventional • Positioning error due to thermal changes connects the scanning carriage with the
axes as well as on direct drives. in the recirculating ball screw mounting block and compensates the
• Reversal error misalignment between the scale and the
HEIDENHAIN also supplies linear encoders • Kinematic error through the ball-screw machine slide.
for other applications, such as: pitch error
• Manual machine tools Depending on the encoder model, lateral
• Presses and bending machines Linear encoders are therefore indispensable and axial offsets of ±0.2 mm to ±0.3 mm
• Automation and production equipment for machine tools on which high positioning between the scale and mounting block are
accuracy and a high machining rate are permissible.
essential.

Further information:
Please request further documentation
or inform yourself on the Internet at
www.heidenhain.com.

4
Thermal characteristics Dynamic behavior Availability
Increasingly faster machining times with Efficiency and performance improvements The feed axes of machine tools travel quite
fully encapsulated machines cause ever in machine tools require ever higher feed large distances—a typical value is 10 000 km
higher temperatures in the machine’s rates and accelerations. Of course, they in three years. This is why sturdy encoders
working space. Therefore, the thermal must not compromise machining accuracy. with good long-term stability are especially
behavior of the linear encoders used In order to transfer rapid and yet exact feed important: they ensure the constant
becomes increasingly important, since it motions, very high demands are placed on availability of the machine.
is an essential criterion for the working rigid machine design as well as on the
accuracy of the machine. linear encoders used. Due to the details of their design, linear
encoders from HEIDENHAIN function
As a general rule, the thermal behavior of Linear encoders from HEIDENHAIN are properly even after years of operation. A
the linear encoder should match that of the characterized by their high rigidity in the long service life is ensured by the contact-
workpiece or measured object. During measuring direction. This is a very important free photoelectric scanning of the measuring
temperature changes, the linear encoder prerequisite for high-quality contouring standard and by the ball-bearing guidance
must expand or contract in a defined, accuracy of a machine tool. In addition, the of the scanning carriage in the scale
reproducible manner. Linear encoders from low mass of moving components contributes housing. Thanks to their enclosure, special
HEIDENHAIN are designed for this. to their excellent dynamic behavior. scanning principles, and—if required—a
sealing air connection, the linear encoders
The graduation carriers of HEIDENHAIN are particularly tolerant to contamination.
linear encoders have defined coefficients of The complete shielding design ensures a
linear thermal expansion (see Specifications). high degree of electrical noise immunity.
This makes it possible to select the linear
encoder whose thermal behavior is best
suited to the application.

Light
DIADUR source
Scanning carriage linear scale

Electronic
scanning

Sealing lips Mounting block

Schematic design of the LC 115 sealed linear encoder

5
Selection guide

Linear encoders with slimline Cross Accuracy Max. Measuring length

scale housing section grade interpolation (ML)
error
The linear encoders with slimline scale
housing are designed for limited Absolute position ±5 µm ±0.1 µm 70 mm to 1240 mm
installation space. Larger measuring measurement ±3 µm With mounting spar
lengths and higher acceleration loads are • Glass scale or clamping elements:
possible through the use of a mounting 70 mm to 2040 mm
spar or clamping elements.

Incremental linear ±5 µm ± 0.04 µm 50 mm to

measurement with very ±3 µm 1220 mm
high repeatability
• Steel scale
• Small signal period

Incremental linear ±5 µm ±0.2 µm 70 mm to 1240 mm

measurement ±3 µm With mounting spar:
• Glass scale 70 mm to 2040 mm

1)
Linear encoders with full-size Absolute position ±5 µm ±0.1 µm 140 mm to
measurement ±3 µm 4240 mm
scale housing
• Glass scale
Linear encoders with full-size scale
housing are characterized by their sturdy
design, high resistance to vibration, and
large measuring lengths. As a connection
between the scanning carriage and the
mounting block, they have an “oblique web,”
which permits vertical and horizontal
mounting with the same degree of
protection. Absolute position ±5 µm ±0.4 µm 440 mm to
measurement 28 040 mm
For large measuring
lengths
• Steel scale tape

Incremental linear ±3 µm ± 0.04 µm 140 mm to

measurement with very ±2 µm 3040 mm
high repeatability
• Steel scale
• Small signal period

Incremental linear ±5 µm ± 0.2 µm 140 mm to

measurement ±3 µm 3040 mm
• Glass scale

Further information:
Incremental linear ±5 µm ±0.8 µm 440 mm to
For further information about linear
measurement for large 30 040 mm
encoders with optimized scanning,
measuring lengths Up to 72 040 mm
please see the LC 116/LC 196/LC 416/
• Steel scale tape upon request
LC 496 Product Information document
or go to www.heidenhain.com. 1)
For measuring lengths > 3040 mm: ±0.4 µm at the butt joint (at approx. 3100 mm)
6
Signal period Interface Model Page

– EnDat 2.2 LC 4152) 22 LC 415

20 µm EnDat 2.2 with » 1 VPP LC 485

– DRIVE-CLiQ LC 495 S 24

Fanuc Þi LC 495 F

Mitsubishi LC 495 M

Panasonic LC 495 P
LF 485
LS 487
4 µm » 1 VPP LF 485 34

20 µm » 1 VPP LS 487 38

–  TTL LS 477

LC 115
– EnDat 2.2 LC 1152) 26

20 µm EnDat 2.2 with » 1 VPP LC 185

– DRIVE-CLiQ LC 195 S 28

Fanuc Þi LC 195 F

Mitsubishi LC 195 M

Panasonic LC 195 P

– EnDat 2.2 LC 211 30

40 µm EnDat 2.2 with » 1 VPP LC 281 LF 185

– Fanuc Þi LC 291 F

Mitsubishi LC 291 M

4 µm » 1 VPP LF 185 36

20 µm » 1 VPP LS 187 40
LC 211

–  TTL LS 177

40 µm » 1 VPP LB 383 C 42

2)
Connectable to Yaskawa interface via EIB 3391Y
7
Measuring principles
Measuring standard Absolute measuring method

HEIDENHAIN encoders with optical scanning In the absolute measuring method, the
incorporate measuring standards of periodic position value is available immediately
structures known as graduations. These upon encoder switch-on and can be
graduations are applied to a carrier substrate requested by the downstream electronics
made of glass or steel. For encoders with at any time. There is no need to move the
long measuring lengths, steel tape is used axes to find the reference position. The
as the scale substrate. absolute position information is read from
the scale graduation, which is designed
HEIDENHAIN manufactures its precision as a serial absolute code structure. A
graduations in the following specially separate incremental track is interpolated
developed, photolithographic processes: for the position value and is simultaneously
• METALLUR: contamination-tolerant used to generate an optional incremental
graduation consisting of metal lines on signal.
gold; typical grating period: 40 μm
• DIADUR: extremely robust chromium
lines on glass (typical grating period:
20 μm), or three-dimensional chromium
structures (typical grating period: 8 μm)
on glass
• SUPRADUR phase grating: optically
three-dimensional, planar structure;
particularly tolerant to contamination;
typical grating period: 8 μm and finer
• OPTODUR phase grating: optically
three-dimensional, planar structure with
particularly high reflectance; typical
grating period: 2 μm and finer

Along with the very fine grating periods,

these processes enable high edge
resolution and excellent homogeneity of
the graduation. In combination with the
photoelectric scanning method, these
characteristics are critical for attaining
high-quality output signals.

The master graduations are manufactured

by HEIDENHAIN on custom-built, high-
precision dividing engines.

Graduations of absolute linear encoders

Schematic representation of an absolute code structure with an additional

incremental track (LC 485 as example)
8
Incremental measuring method

In the incremental measuring method, In the most unfavorable case, machine

the graduation is a periodic grating movements over sizeable sections of the
structure. The position information is measuring range may be necessary. To
obtained through counting the individual speed up and simplify such “reference
increments (measuring steps) starting at a runs,” many HEIDENHAIN encoders
freely selectable point of origin. Since the feature distance-coded reference
ascertainment of positions requires an marks—multiple reference marks that are
absolute reference, the scales or scale individually spaced in accordance with a
tapes feature an additional track bearing a mathematical algorithm. The downstream
reference mark. The absolute position on electronics find the absolute reference
the scale, established by the reference after traversing two successive reference
mark, is gated with exactly one signal marks—thus after a traverse path of only
period. a few millimeters (see table below).
Encoders with distance-coded reference
Thus, before an absolute reference can be marks are identified with a “C” following
established or the most recently selected the model designation (e.g., LS 487 C).
reference point can be refound, this
reference mark must first be traversed. With distance-coded reference marks,
the absolute reference is calculated by
counting the increments between two
reference marks and by applying the
following formula:

P1 = (abs R–sgn R–1) · N + (sgn R–sgn D) · abs MRR

2 2
and

R = 2 · MRR–N

Definitions:
P1 = Position of the first traversed N = Nominal increment between two
reference mark in signal periods fixed reference marks in signal
periods (see table below)
abs = Absolute value
D = Direction of travel (+1 or –1).
sgn = Algebraic sign function Traverse of scanning unit to the
(“+1” or “–1”) right (when properly installed)
equals +1
MRR = Number of signal periods between
the traversed reference marks

Graduations of incremental linear encoders

Signal period Nominal Maximum

increment N in traverse
signal periods

LF 4 µm 5000 20 mm

LS 20 µm 1000 20 mm

LB 40 µm 2000 80 mm

Schematic representation of an incremental graduation with distance-

coded reference marks (LS as example)
9
Photoelectric scanning

Most HEIDENHAIN encoders utilize the Imaging scanning principle

photoelectric scanning principle. Photoelec­ Put simply, the imaging scanning principle
tric scanning is touchless and therefore uses projected-light signal generation:
does not induce wear. This method detects two gratings with equal or similar grating
even extremely fine graduation lines down periods—the scale and the scanning
to a width of only a few micrometers and reticle—are moved relative to each other.
generates output signals with very small The carrier material of the scanning reticle
signal periods. is transparent, whereas the graduation of
the measuring standard may be applied to
The finer the grating period of a measuring a transparent material or to a reflective
standard is, the greater the effect of material.
diffraction on photoelectric scanning.
HEIDENHAIN linear encoders employ two When parallel light passes through a
scanning principles: grating structure, light and dark fields are
projected at a certain distance. At this
• The imaging scanning principle for location there is an index grating. When the
grating periods of 20 µm and 40 µm two gratings move relative to each other,
• The interferential scanning principle the incident light is modulated: If the gaps
for very fine graduations with grating are aligned, light passes through. If the
periods of, for example, 8 µm. lines of one grating coincide with the gaps
of the other, no light passes through. A
photocell array converts these variations in
light intensity into electrical signals. The
specially structured grating of the scanning
reticle filters the light to generate nearly
sinusoidal output signals.

The smaller the grating period of the

grating structure is, the closer and more
tightly toleranced the gap must be
between the scanning reticle and the
scale.

The LC, LS, and LB linear encoders use

the imaging scanning principle.

Imaging scanning principle

LED light source

Condenser

Scanning reticle
Measuring standard

Photocell array

10
Interferential scanning principle When there is relative motion between the
The interferential scanning principle uses scale and the scanning reticle, the diffracted
the diffraction and interference of light on wavefronts undergo a phase shift:
finely divided gratings in order to produce movement by the amount of one grating
the signals from which motion is period shifts the positive first-order
measured. diffraction wavefront by one wavelength in
the positive direction, while the negative
A step grating is used as the measuring first-order diffraction wavefront is displaced
standard: reflective lines with a height of by one wavelength in the negative direction.
0.2 µm are applied to a flat, reflective Since the two waves interfere with each
surface. In front of this is the scanning other upon exiting the phase grating, these
reticle—a transparent phase grating with waves are shifted relative to each other by
the same grating period as the scale. two wavelengths. This results in two signal
periods when there is relative motion of
When a light wave passes through the just one grating period.
scanning reticle, it is diffracted into three
partial waves of the orders +1, 0, and –1, Interferential encoders use grating periods
with nearly equal luminous intensity. The of, for example, 8 µm, 4 µm, or finer.
waves are diffracted by the scale such that Their scanning signals are largely free of
most of the luminous intensity is found in harmonics and can be highly interpolated.
the reflected diffraction orders +1 and –1. These encoders are therefore especially
These partial waves meet again at the well suited for small measuring steps and
phase grating of the scanning reticle, where high accuracy.
they are diffracted again and interfere. This
produces essentially three waves that leave Sealed linear encoders that use the
the scanning reticle at different angles. interferential scanning principle are given
Photocells convert these alternating light the designation LF.
intensities into electrical signals.

Interferential scanning principle (optical diagram)

C Grating period
y Phase shift of the light wave when passing through the scanning reticle
 Phase shift of the light wave due to motion X of the scale

Photocells

LED light
source
Condenser

Scanning reticle

Measuring standard

11
Measurement accuracy

The accuracy of the linear measurement It is stated as the maximum value of the The interpolation accuracy is stated in
is mainly determined by baseline error. The distance between the the form of a maximum value u of the
• The quality of the graduation measuring points is equivalent to the interpolation error. Encoders with an analog
• The quality of the graduation carrier integer multiple of the signal period. As a interface are tested with an electronic unit
• The quality of the scanning process result, interpolation errors have no effect. from HEIDENHAIN (e.g., EIB 741).
• The quality of the signal processing The sealed linear encoders are separated
electronics into accuracy grades for easier differentiation. Position noise
• The quality of the encoder mechanics The accuracy grade a defines the upper Position noise causes small, random
• How the encoder is installed within the limit of the baseline error within any deviations from the expected value.
machine section of up to one meter in length. The Position noise also depends on the quality
baseline error F is ascertained during final of the signal processing. Typically, the
These factors can be subdivided into inspection and is indicated on the quality position noise is less than 1 ‰ of the signal
encoder-specific position errors and inspection document. period.
application-dependent factors. For
assessment of the attainable overall Interpolation accuracy
accuracy, all of these individual factors The interpolation error already has an effect Application-dependent
must be taken into account: at very low traversing speeds and during
position error
repeated measurements. This error leads
to fluctuations in the traversing speed,
Mounting
Encoder-specific position error particularly within the speed control loop.
Guided linear encoders from HEIDENHAIN
Within the application, the interpolation
compensate for movements between
Encoder-specific position error includes error affects the machining quality, such as
the scale and scanning unit that are not in
• The accuracy of the measuring standard the surface quality.
the direction of movement. This makes
• The interpolation accuracy it possible to realize very wide mounting
• The position noise The interpolation accuracy is primarily
tolerances with minimal effect on the
• The quality of the encoder’s mechanical influenced by
overall accuracy.
design • The fineness of the signal period
• The homogeneity and period resolution
Influence of temperature
Accuracy of the measuring standard of the graduation
Linear encoders from HEIDENHAIN provide
The accuracy of the measuring standard is • The quality of the scanning filter
a defined and repeatable thermal behavior
primarily dictated by the homogeneity of structures
upon changes in temperature. The coefficient
the graduation. • The characteristics of the sensors
of linear thermal expansion is listed in the
• The quality of the signal processing
encoder specifications.

Accuracy of the measuring standard

0,15
Position error in µm 
Position error 

+u
0,10
Baseline error 0,05
Interpolation
error within one
signal period 0

–u -0,05

Position  -0,10

-0,15
Interpolation accuracy 0 100 200 300 400 500
Position in mm 
Position error 

+a
Signal period

LC 415 interpolation error:

The diagram above shows the measured interpolation error of an
LC 415 over a measuring range of 500 nm. The area marked red
Interpolation
indicates the maximum interpolation error u.
error
–a
Position 

12
Calibration chart

All HEIDENHAIN linear encoders

are inspected for accuracy and proper
functioning prior to shipping.

The position error is determined from

the average value of one forward and one
reverse measurement during final
inspection.

The Quality Inspection Document

confirms the stated graduation accuracy
of each encoder. The calibration standards
ensure the traceability, as required by
EN ISO 9001, to recognized national or
international standards.

For the LC 100, LC 400, LF and LS series,

as well as single-section scale tapes, the
Quality Inspection Document also docu­
ments the position error ascertained for the
entire measuring length. This is stated as the
baseline error F. The measuring parameters
and the measurement uncertainty are also
provided.

Temperature range
The linear encoders are calibrated at a
reference temperature of 20 °C. The
position error documented in the calibration
chart is valid at this temperature.

The operating temperature range states

the limits of ambient temperature within
which the linear encoder will function
properly.

The storage temperature range of –20 °C

to +70 °C applies when the unit remains in
its packaging. Starting from a measuring
length of 3240 mm, the permissible storage
temperature range for the LC 1x5 encoders
is limited to –10 °C to +50 °C.

Example

13
Mechanical design types and mounting guidelines
Linear encoders with small cross section

The LC, LF, and LS slimline linear encoders

should be mounted on a machined surface
over the entire length—particularly for high
dynamic requirements. Larger measuring LF 485
lengths and a higher vibration load capacity
can be achieved by using a mounting spar
or clamping elements (only the LC 400
series).

The slimline linear encoders feature LC 415

identical mounting dimensions. This makes
it possible, for example, to exchange an
incremental LS or LF for an absolute LC on
a specific machine design (please note that
the measuring length of the LF is smaller LS 487
by 20 mm than that of the LC or LS). In
addition, the same mounting spars can
also be used, regardless of the encoder
version (LC, LF, or LS).

The encoder is mounted such that the

sealing lips are directed downward or away
from splashing water (also see General
information on page 18).

Thermal characteristics
Because they are rigidly fastened using
two M8 screws, the linear encoders largely
adapt themselves to the mounting surface.
When fastened over the mounting spar,
the encoder is fixed at its midpoint to the
mounting surface. The flexible fastening
elements ensure reproducible thermal
behavior.

The LF 485 with its graduation carrier of

steel has the same coefficient of thermal F
.1
expansion as a mounting surface of gray // 0
cast iron or steel.

Mounting
It is surprisingly simple to mount the
sealed linear encoders from HEIDENHAIN:
you need only align the scale unit at several
points along the machine guideway. Stop Shipping brace
surfaces or stop pins can also be used for
this. The shipping brace already sets the
proper gap between the scale unit and
the scanning unit, as well as the lateral
tolerance. If the shipping brace needs to be
removed before mounting due to a lack of
space, then the mounting gauge is used to
set the gap between the scale unit and the
scanning unit easily and exactly. Lateral
tolerances must also be maintained.

14
Accessory: ID
Mounting and test gauges for slimline
linear encoders Mounting gauge 737748-01 1211268-01 1211239-01
The mounting gauge is used to set the 1.0 mm (gray)
gap between the scale unit and the
scanning unit if the shipping brace needs Test gauge 737748-02 1211268-02 1211239-02
to be removed before mounting. The test max. 1.3 mm (red)
gauges are used to quickly and easily
check the gap of the mounted linear Test gauge 737748-03 1211268-03 1211239-03
encoder. min. 0.7 mm (blue)

Along with the standard procedure of using

two M8 screws to mount the scale unit
on a plane surface, there are also other
mounting possibilities:

Installation with mounting spar

Mounting the encoder with a mounting spar
can be especially beneficial. The mounting
spar can be fastened as part of the machine Mounting spar
assembly process. The encoder is then
simply clamped on during final mounting.
Easy exchange also facilitates servicing.
HEIDENHAIN recommends mounting with
the mounting spar when measuring lengths
are greater than 620 mm and dynamic
requirements are high. The mounting spar
is always required for measuring lengths
greater than 1240 mm.

For the MSL 41 mounting spar, the

components required for clamping are
already preassembled. This mounting spar
is designed for linear encoders with normal
or short end blocks. The LC 400, LF 4x5
and LS 4x7 series can be mounted by
either side to enable a cable outlet at either
end. The MSL 41 mounting spar must be
ordered separately.

The mounting aid is locked onto the

mounted spar and therefore simulates an
optimally mounted scanning unit. The
customer’s fastening for the scanning unit
can be easily aligned to it. Then the mounting
aid is replaced by the linear encoder.
Accessory:
MSL 41 mounting spar Mounting aid fastened to a mounting spar
ID 770902-xx
Mounting aid for scanning unit
ID 753853-01

Mounting with clamping elements

If the cable outlet is to the right, the scanning
unit of the LC 400 series, which is fastened
by its end blocks, can additionally be fixed
by clamping elements. This eliminates the
need of a mounting spar for measuring
lengths greater than 620 mm.
Accessory:
Clamping elements
With pin and M5x10 screw
ID 556975-01 (10 per package)

15
Linear encoders with large cross section

The LB, LC, LF, and LS full-size linear

encoders are fastened over their entire
length onto a machined surface. This gives
them a high vibration rating. The oblique
arrangement of the sealing lips permits
universal mounting with vertical or
horizontal scale housing with equally high
protection rating.

The LC 1x5 features an optimized sealing

system with two successive pairs of
sealing lips. When cleaned compressed air Sealing system of the LC 1x5
is introduced into the scale housing, it
effectively seals the two pairs of sealing
lips against ambient air. This optimally
protects the interior of the encoder from
contamination.

The flow rate is set through a connecting

piece with integrated throttle (see separate
accessories under Protection, page 18).

Thermal characteristics
The thermal behavior of the LB, LC, LF, and
LS 100 full-size linear encoders has been
optimized:

On the LF, the steel scale is cemented to a

steel carrier that is fastened directly to the
machine element.

For the multi-section LC 200 and LB, the

steel scale tape is clamped directly onto
the machine element. In this way, the
encoders are subject to the same thermal
changes in length as the bearing surface.

The LC and LS are fixed to the mounting

surface at their midpoint. The flexible
fastening elements permit reproducible
thermal behavior.

Mounting
It is surprisingly simple to mount the
sealed linear encoders from HEIDENHAIN:
you need only align the scale unit at several
points along the machine guideway. Stop Shipping brace
surfaces or stop pins can also be used for
this. The shipping brace already sets the
proper gap between the scale unit and the
scanning unit. The lateral gap is to be set
during mounting. If the shipping brace
needs to be removed before mounting due
to a lack of space, then the mounting
gauge is used to set the gap between the
scale unit and the scanning unit easily and
exactly. Lateral tolerances must also be
maintained.

16
Mounting the multi-section LC 2x1
and LB 383
The LC 2x1 and LB 383 with measuring
lengths over 3240 mm are mounted on the
machine in individual sections:
• Mount and align the individual housing
sections
• Pull in the scale tape over the entire
length and tension it
• Lubricate the sealing lips and pull them in
• Insert the scanning unit

Adjustment of the scale tape tension

enables linear machine error compensation
of up to ±100 µm/m.

Accessory:
Mounting aids
For LC 1x3, LS 1x7 ID 547793-02
For LC 100 ID 1067589-02
For LC 2x1, LB 383 ID 824039-01

The mounting aid is locked onto the scale

unit, simulating an optimally adjusted
scanning unit. The customer’s fastening for
the scanning unit can be easily aligned to
it. The mounting aid is then removed and
the scanning unit is attached to the
mounting bracket.

Example
Accessory:
Mounting and test gauges for full-size
linear encoders

The mounting gauge is used to set the

gap between the scale unit and the
scanning unit if the shipping brace needs LC 1xx, LS 1xx LB 383/LC 2x1
to be removed before mounting. The test
gauges are used to quickly and easily x ID x ID
check the gap of the mounted linear
encoder. Mounting gauge (gray) 1.5 mm 575832-11 1.0 mm 772141-11

Test gauge max. (red) 1.8 mm 575832-12 1.3 mm 772141-12

Test gauge min. (blue) 1.2 mm 575832-13 0.7 mm 772141-13

Accessory:
Lubricating device
For LC 2x1, LB 383 sealing lips
ID 1104590-05

17
General information

Protection
Sealed linear encoders fulfill the require­ For an optimal supply of sealing air to the Accessory:
ments for IP53 protection according to sealed linear encoders, the required air DA 400 compressed air unit
EN 60529 or IEC 60529 provided that they flow is 7 l/min to 10 l/min per encoder. ID 894602-01
are mounted with the sealing lips facing Ideally, the air flow is regulated by the
away from splash water. If necessary, HEIDENHAIN connecting pieces with DA 400
provide a separate protective cover. If the integrated throttle. The throttles ensure HEIDENHAIN offers the DA 400
encoder is exposed to particularly heavy the prescribed flow quantities at an input compressed-air filter system for purifying
concentrations of dust or coolant mist, pressure of approx. 1 · 105 Pa (1 bar). the compressed air. It is designed
sealing air can be used to provide IP64 On some encoders the throttle is already specifically for conducting compressed air
protection to more effectively prevent the integrated in the connection (see the into encoders.
ingress of contamination. To apply the information in the technical drawings).
compressed air for sealing the housing, the The DA 400 consists of three filter stages
LB, LC, LF, and LS sealed linear encoders Accessories: (prefilter, microfilter, and activated carbon
are therefore equipped with inlets at both Connecting piece with throttle filter) and a pressure regulator with a
end blocks and on the mounting block of for 6 mm x 1 mm pressure tubing: manometer. The sealing air function can be
the scanning unit. effectively monitored using a manometer
For connection to the and pressure switch (available as an
The compressed air introduced directly linear encoder end block accessory).
into the encoders must be cleaned by a ID 226270-02
microfilter and must comply with the The compressed air introduced into the
following quality classes as per ISO 8573-1 For connection to the DA 400 must fulfill the requirements of the
(2010 edition): scanning unit following purity classes as per ISO 8573-1
• Solid contaminants: Class 1 ID 275239-01 (2010 edition):
Particle size: Number of
particles per m3 Also suitable: • Solid contaminants: Class 5
0.1 µm to 0.5 µm † 20 000 Swiveling screw fitting 90° Particle size: Number of
0.5 µm to 1.0 µm † 400 With seal particles per m3
1.0 µm to 5.0 µm † 10 On full-size linear encoders it can be 0.1 µm to 0.5 µm Not specified
• Max. pressure dew point: Class 4 connected only to the encoder housing. 0.5 µm to 1.0 µm Not specified
(pressure dew point at 3 °C) ID 207834-02 1.0 µm to 5.0 µm † 100 000
• Total oil content: Class 1 • Max. pressure dew point: Class 6
(max. oil concentration 0.01 mg/m3) (pressure dew point at 10 °C)
• Total oil content: Class 4
(max. oil concentration 5 mg/m3)

Further information:
For further information, ask for our
DA 400 Product Information document.

DA 400
18
Mounting Required moving force
System tests
To simplify cable routing, the mounting The required moving force stated is the
Encoders from HEIDENHAIN are usually
block of the scanning unit is usually maximum force required to move the scale
integrated as components into complete
screwed onto a stationary machine part, unit relative to the scanning unit.
systems. Applications of this type
and the scale housing on the moving part.
require full-system, comprehensive
The mounting location for the linear Acceleration
testing, regardless of the encoder’s
encoders should be carefully considered in Linear encoders are subject to various
specifications.
order to ensure both optimum accuracy types of acceleration during operation and
The specifications shown in this
and the longest possible service life. mounting.
brochure apply to the specific encoder,
• The encoder should be mounted as • The abovementioned extreme values
not to the complete system. Any
closely as possible to the working plane for the vibration tolerance apply to
operation of the encoder outside of the
to keep the Abbe error small. frequencies of 55 Hz to 2000 Hz
specified range or outside of its proper
• To function properly, linear encoders (EN 60068-2-6), except when mechanical
and intended use is at the user’s own
must not be continuously subjected to resonances occur. Comprehensive
risk.
strong vibration; the more solid parts testing of the entire system is
of the machine tool provide the best therefore required.
mounting surface in this respect. • The maximum permissible acceleration
Encoders should not be mounted on values (semi-sinusoidal shock) for Mounting
hollow parts or with adapters. A mounting shock and impact are valid for 11 ms The steps and dimensions that must
spar is recommended for sealed linear (EN 60068-2-27). Under no circumstances be complied with during mounting are
encoders with small cross section. should a hammer or similar implement specified solely in the mounting
• In order to avoid temperature effects, the be used to adjust or position the instructions supplied with the device.
linear encoders should not be mounted encoder. All mounting-related information in this
in close proximity to heat sources. brochure is therefore provisional and
• During cable routing, the minimum bend RoHS non-binding; it does not become part of
radius for fixed installation or for frequent HEIDENHAIN has tested its products to a contract.
flexing must be observed (see table). ensure the use of non-hazardous materials
• Both the scanning unit and the scale in accordance with the European Directives
housing are to be connected with low 2002/95/EC (RoHS) and 2002/96/EC (WEEE).
resistance (< 1 ) to functional earth. For a Manufacturer’s Declaration on RoHS,
please consult your sales agency. Further information:
Cable assembly Please also comply with the following
Accessory: Parts subject to wear documents for planning and mounting:
1/4” socket wrench Encoders from HEIDENHAIN are designed • Brochure: Cables and Connectors
The socket wrench makes it possible to for a long service life. Preventive maintenance • Brochure: Interfaces of HEIDENHAIN
mount the encoder connector to the is not required. However, they do contain Encoders
adapter cable when space is limited. components that are subject to wear, • Mounting instructions for the
ID 618965-02 depending on the application and how they respective encoder
are deployed. This especially applies to • Mounting instructions for encoder
cables that are subjected to frequent flexing. cables and adapter cables
Other parts subject to wear are the
bearings in encoders with integral bearing,
the radial shaft seal rings in rotary encoders
and angle encoders, and the sealing lips on
sealed linear encoders.

¬ 3.7 mm ¬ 4.5 mm ¬ 6.0 mm ¬ 6.6 mm ¬ 8.0 mm

¬ 6.8 mm ¬ 10 mm

 8 mm  10 mm  20 mm  35 mm R1  40 mm

T  -40 °C

 40 mm  50 mm  75 mm  75 mm R2  100 mm

T  –10 °C

Minimum bend radii for rigid configuration or for frequent flexing

19
Functional safety

Safe axes designs of control manufacturers differ Standard encoders

Driven axes on machine tools usually from one another. As a result, the require­ In addition to those encoders explicitly
represent a significant hazard for humans. ments to be fulfilled by the connected qualified for safety applications, standard
It must be ensured that the machine does encoders may also differ to an extent. encoders (e.g., with Fanuc interface or
not make any uncontrolled movements, 1 VPP signals) can also be used in safe
especially when a person is interacting Type-examined encoders axes. In such cases, the characteristics of
with the machine (e.g., workpiece setup). Sealed linear encoders from HEIDENHAIN the encoders must be matched to the
This requires position information about the are used successfully on a variety of controls requirements of the respective control.
axes for proper implementation of safety in widely differing safety designs. This applies For this purpose, HEIDENHAIN can provide
function. As an evaluating safety module, particularly to the type-examined encoders additional data about the individual
the control has the task of detecting faulty LC 1x5/LC 4x5 with EnDat and DRIVE-CLiQ encoders (failure rate, fault model as per
position information and reacting to it interfaces. The encoders can be operated EN 61800-5-2).
accordingly. as single-encoder systems in conjunction
with a suitable control in applications with Service life
Various safety strategies can be pursued, the control category SIL 2 (according to Unless otherwise specified, HEIDENHAIN
depending on the topology of the axis and EN 61508) or performance level “d” (of encoders are designed for a service life of
the evaluation capabilities of the control. In EN ISO 13849). Unlike incremental encoders, 20 years (as per ISO 13849).
a single-encoder system, for example, only the absolute LC 1x5/LC 4x5 linear encoders
one encoder per axis is evaluated for the always provide a safe absolute position
safety function. However, on axes with two value—including immediately after switch-on
encoders, such as a linear axis with a rotary or a power failure. Reliable position trans­ Further information:
and a linear encoder, the two redundant mission is based on two independently
position values can be compared with each generated absolute position values and on The safety-related characteristic values
other in the control. error bits provided to the safe control. The are listed in the encoder specifications.
purely serial data transmission also provides These characteristic values are explained
Safe fault detection can be ensured only other benefits, including greater reliability, in the Technical Information document
if the two components—control and improved accuracy, diagnostic capabilities, Safety-Related Position Encoders.
encoder—are properly adapted to one and reduced costs through simpler Upon request, HEIDENHAIN can likewise
another. It must be noted that the safety connection technology. provide additional data about the individual
products (failure rate, fault model as per
EN 61800-5-2) for the use of standard
encoders in safety-related applications.

Electrical connection
Mechanical connection

Encoder

Safe control

Encoder with mechanical connection and electrical interface

DRIVE-CLiQ is a registered trademark of SIEMENS AG.

20
Fault exclusion for the loosening of the in many cases. The requirements on fault Fault exclusion for LC 1x5 and
mechanical connection exclusion can result in additional constraints LC 4x5 series
Irrespective of the interface, many safety in the permissible limit values in the specifi­ There are various mounting options for the
designs require the safe mechanical cations. In addition, fault exclusions for LC 1x5/LC 4x5 encoders that offer fault
connection of the encoder. The standard the loosening of the mechanical coupling exclusion for the loosening of the mechanical
for electric motors, EN 61800-5-2, requires usually require additional measures during connection. The fault exclusion applies for
that the loosening of the mechanical installation of the encoder or in the event all LC 4x5 and LC 1x5 encoders, regardless
connection between the encoder and the of servicing (e.g., anti-rotation lock for of the interface.
motor be considered as a fault. Since it screws). These factors must be considered
cannot be guaranteed that the control will for the selection of a suitable encoder or
detect such errors, fault exclusion is required mounting mode.

2)
Mounting Fastening Safe position for the Limitation of
mechanical connection1) specifications

LC 1x5

Housing M6 ISO 4762 8.8/A70 ±0 µm No

Scanning unit Mounting options I and II M6 ISO 4762 8.8/A70 ±0 µm No

LC 4x5

Housing Mounting option I M8 ISO 4762 8.8/A70 ±0 µm No

12A end blocks for M8 M8 DIN 6912 8.8

Mounting option III M6 ISO 4762 8.8/A70 ±0 µm For acceleration in

MSL 41 mounting spar measuring direction
ID 770902-xx of up to 60 m/s2

Scanning unit All mounting options M6 ISO 4762 8.8/A70 ±0 µm No

All of the information provided on screw connections assumes a mounting temperature of 15 °C to 35 °C.
1)
Fault exclusions are given only for the explicitly mentioned mounting options
2)
A suitable anti-rotation lock must be used for the screw connections (in the case of mounting/servicing)

Further information:
Adhere to the information in the following documents to ensure the correct and intended
operation of the encoder:
• Operating Instructions LC 115 1382648
LC 195 S 1382643

LC 415 (14A end block) 1382631

(12A end block) 1382647

LC 495 S (14A end block) 1382640

(12A end block) 1382650

• Technical Information: Safety-Related Position Measuring Systems 596632

For implementation in a control:

• Specifications for Safe Control 533095

21
LC 400 series
Absolute linear encoders with slimline scale housing
• For limited installation space
• LC 416/LC 496 with optimized scanning (see Product Information document 1327049)

ML 70 120 170 220 270 320 370 420 470 520 570 620 670 720 770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040
L 37.5 55 75 100 115 140 175 200 225 250 275 300 325 350 375 400 450 500 555 610 655 710 760 810 855 910 1010

 = 12A end block; for mounting with and without mounting spar
 =1 4A end block; for mounting with mounting spar
(if directly attached with M4 screws, then specifications are subject to constraints)
 = MSL 41 mounting spar
F = Machine guideway
P = Measuring points for alignment
Ⓚ = Required mating dimensions
Ⓓ = Compressed air inlet
Ⓢ = Beginning of measuring length ML (= 20 mm absolute)
ð = Direction of motion of the scanning unit for ascending position values

22
 Specifications LC 415 LC 415 LC 485

Measuring standard DIADUR glass scale with absolute track and incremental track; grating period: 20 µm
–6 –1 –6 –1
Coefficient of linear expansion Þtherm  8 · 10 K (mounting type Ô/Õ); with mounting spar: Þtherm  9 · 10 K (mounting type )

Accuracy grade* ±3 µm, ±5 µm

Measuring length (ML)* Mounting spar* or clamping elements* up to ML 1240 optional; necessary for ML 1340 or greater
in mm 70 120 170  220  270  320  370  420  470  520  570  620  670  720
770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040

Functional safety • SIL 2, as per EN 61508 (further basis for testing: –

for applications with up to IEC 61800-5-3)
• Category 3, PL “d” as per EN ISO 13849-1:2015
–9
PFH (per axis)  15 · 10 (up to 2000 m above sea level) –

Safe position1) Encoder: ±550 μm (safety-related measuring step –

SM = 220 μm)

Mechanical connection: fault exclusions for the loosening of the housing and scanning unit (page 21)

Interface EnDat 2.2

Ordering designation EnDat22 EnDat02

Measuring At ±3 µm 0.001 µm 0.005 µm

step At ±5 µm 0.010 µm 0.010 µm

Clock frequency  16 MHz ( 5 µs)  2 MHz ( 5 µs)

(calculation time tcal)

Measurement of direct-drive With EIB 5211 or EIB 5181 With EIB 5281 or
2)
motor temperature EIB 5181

Incremental signals – » 1 VPP (20 µm)

Cutoff frequency –3 dB –  150 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length  100 m3)  150 m3)

Supply voltage DC 3.6 V to 14 V

Power consumption (maximum) 3.6 V:  1.1 W; 14 V:  1.3 W

2
Traversing speed  180 m/min (max. acceleration in measuring direction  100 m/s )

Required moving force 5N

2
Vibration 5
 5 Hz to 2000 Hz Scanning unit:  200 m/s (EN 60068-2-6)
acting on Housing without mounting spar:  100 m/s2 (EN 60068-2-6)
Housing with mounting spar and cable outlet on the right:  150 m/s2, or left:  100 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C
4)
Protection EN 60529 IP53 when installed in conformity with instructions in the brochure; IP64 with sealing air from DA 400

Mass Encoder: 0.2 kg + 0.55 kg/m of measuring length; mounting spar: 0.9 kg/m
1)
* Please select when ordering; Further tolerances may arise in the downstream electronics after position value comparison (contact mfr.
of downstream electronics); Depending on the serial number index of the encoder; please consult HEIDENHAIN; 3) With HEIDENHAIN
2)

cable (see the Interfaces of HEIDENHAIN Encoders brochure); 4) In the application, protect the LC from the ingress of particles and liquids
23
LC 400 series
Absolute linear encoders with slimline scale housing
• For limited installation space
• LC 416/LC 496 with optimized scanning (see Product Information document 1327049)

Specifications LC 495 S LC 495 S

Measuring standard DIADUR glass scale with absolute track and incremental track; grating period: 20 µm
–6 –1
Coefficient of linear expansion Þtherm  8 · 10 K (mounting mode Ô/Õ);
with mounting spar: Þtherm  9 · 10–6 K–1 (mounting mode )

Accuracy grade* ±3 µm, ±5 µm

Measuring length (ML)* in mm Mounting spar* or clamping elements* optional up to ML 1240, required as of ML 1340
70 120 170 220 270 320 370 420 470 520 570 620 670

Functional safety • SIL 2 as per EN 61508 –

for applications with up to • Category 3, PL “d” as per
EN ISO 13849-1:2015
–9
PFH (per axis) 25 · 10 (up to 1000 m above sea level NN) –

Safe position1) Encoder: ±550 μm (safety-related measuring –

step SM = 220 μm)

Mechanical connection: fault exclusions for the loosening of the housing and scanning unit (page 21)

Interface DRIVE-CLiQ

Ordering designation DQ01

Measuring step
At ±3 µm 0.001 µm
At ±5 µm 0.010 µm

Clock frequency (calculation time tcal) –

Measurement of direct-drive –
2)
motor temperature

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length  30 m3)

Supply voltage DC 10 V to 28.8 V

Power consumption (maximum) 10 V:  1.5 W; 28.8 V:  1.7 W

2
Traversing speed  180 m/min (max. acceleration in measuring direction  100 m/s )

Required moving force 5N

2
Vibration 55 Hz to 2000 Hz Scanning unit:  200 m/s (EN 60068-2-6)
acting on Housing without mounting spar:  100 m/s2 (EN 60068-2-6)
Housing with mounting spar and cable outlet on the right:  150 m/s2,
or left:  100 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C
4)
Protection EN 60529 IP53 when installed in conformity with instructions in the brochure;
IP64 with sealing air from DA 400

Mass Encoder: 0.2 kg + 0.55 kg/m of measuring length; mounting spar: 0.9 kg/m

* Please select when ordering

1)
Further tolerances may arise in the downstream electronics after position value comparison (contact mfr. of the downstream electronics)
2)
Depending on the serial number index of the encoder; please consult HEIDENHAIN
3)
Greater cable lengths upon request
4)
In the application, the LC must be protected from the ingress of particles and liquids
24
LC 495 F LC 495 M LC 495 P

720 770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040

Fanuc Serial Interface/Þi interface Mitsubishi high speed interface Panasonic Serial Interface

Fanuc05 Mit03-04 Pana01

Þi interface/Þ interface
0.00125 µm/0.010 µm 0.001 µm
0.0125 µm/0.050 µm 0.010 µm

With EIB 5211 –

 50 m  30 m  50 m

DC 3.6 V to 14 V

3.6 V:  1.1 W; 14 V:  1.3 W

25
LC 100 series
Absolute linear encoders with full-size scale housing
• High vibration tolerance
• Flat-lying installation possible
• High reliability through double sealing lips
• LC 116/LC 196 with optimized scanning (see Product Information document 1327049)

 
 = Mounting options
F = Machine guideway
P = Measuring points for alignment
Ⓚ = Required mating dimensions
Ⓐ = Alternative mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air inlet usable at either end
Ⓣ = Mechanical fixed point (to be preferred)
Ⓗ = Mechanical fixed point (compatible with predecessor model)
Ⓖ = Mechanical fixed point (repeated at an interval of 100 mm)
Ⓢ = Beginning of measuring length ML (= 20 mm absolute)
Ⓦ = Mating surfaces
ð = Direction of motion of the scanning unit for ascending position values

26
 Specifications LC 115 LC 115 LC 185

Measuring standard DIADUR glass scale with absolute track and incremental track; grating period: 20 µm
–6 –1
Coefficient of linear expansion Þtherm  8 · 10 K

Accuracy grade* ±3 µm up to a measuring length of 3040 mm; ±5 µm

Measuring length (ML)* 140  240  340  440  540  640  740  840  940 1040 1140 1240 1340 1440
in mm 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040 3240 3440 3640 3840
4040 4240

Functional safety • SIL 2, as per EN 61508 (further basis for testing: –

for applications with up to IEC 61800-5-3)
• Category 3, PL “d” as per EN ISO 13849-1:2015
–9
PFH (per axis) 15 · 10 ; –
ML > 3040 mm: 25 · 10–9 (up to 2000 m above sea level)

Safe position1) Encoder: ±550 μm; –

ML > 3040 mm: ±2050 µm (safety-related measuring
step SM = 220 μm)

Mechanical connection: fault exclusions for the loosening of the housing and scanning unit (page 21)

Interface EnDat 2.2

Ordering designation EnDat22 EnDat02

Measuring At ±3 µm 0.001 µm 0.005 µm

step At ±5 µm 0.010 µm 0.010 µm

Clock frequency (calc. time tcal)  16 MHz ( 5 µs)  2 MHz ( 5 µs)

Measurement of direct-drive With EIB 5211 or EIB 5181 With EIB 5281 or
2)
motor temperature EIB 5181

Incremental signals – » 1 VPP (20 µm)

Cutoff frequency –3 dB –  150 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block

Cable length  100 m3)  150 m3)

Supply voltage DC 3.6 V to 14 V

Power consumption (maximum) 3.6 V:  1.1 W; 14 V:  1.3 W

2
Traversing speed  180 m/min (max. acceleration in measuring direction  100 m/s )

Required moving force 4N

2
Vibration 5
 5 Hz to 2000 Hz Housing:  200 m/s (EN 60068-2-6)
acting on Scanning unit:  200 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C
4)
Protection EN 60529 IP53 when installed in conformity with instructions in the brochure; IP64 with sealing air from DA 400

Mass 0.55 kg + 2.9 kg/m of measuring length

1)
* Please select when ordering; Further tolerances may arise in the downstream electronics after position value comparison (contact mfr.
of downstream electronics); Depending on the serial number index of the encoder; please consult HEIDENHAIN; 3) With HEIDENHAIN
2)

cable (see the Interfaces of HEIDENHAIN Encoders brochure); 4) In the application, protect the LC from the ingress of particles and liquids
27
LC 100 series
Absolute linear encoders with full-size scale housing
• High vibration tolerance
• Flat-lying installation possible
• High reliability through double sealing lips
• LC 116/LC 196 with optimized scanning (see Product Information document 1327049)

Specifications LC 195 S LC 195 S

Measuring standard DIADUR glass scale with absolute track and incremental track; grating period: 20 µm
–6 –1
Coefficient of linear expansion Þtherm  8 · 10 K

Accuracy grade* ±3 µm up to a measuring length of 3040 mm; ±5 µm

Measuring length ML* in mm 140 240 340 440 540 640 740 840 940 1040 1140 1240 1340

Functional safety • SIL 2 as per EN 61508 –

for applications with up to • Category 3, PL “d” as per
EN ISO 13849-1:2015
–9 –9
PFH (per axis) 25 · 10 ; ML > 3040 mm: 40 · 10 –
(up to 1000 m above sea level)

Safe position1) Encoder: ±550 μm; ML > 3040 mm: ±2050 µm –

(safety-related measuring step SM = 220 μm)

Mechanical connection: fault exclusions for the loosening of the housing and scanning unit (page 21)

Interface DRIVE-CLiQ

Ordering designation DQ01

Measuring step
At ±3 µm 0.001 µm
At ±5 µm 0.010 µm

Clock frequency (calculation time tcal) –

Measurement of direct-drive –
2)
motor temperature

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block

Cable length  30 m3)

Supply voltage DC 10 V to 28.8 V

Power consumption (maximum) 10 V:  1.5 W; 28.8 V:  1.7 W

2
Traversing speed  180 m/min (max. acceleration  100 m/s )

Required moving force 4N

2
Vibration 55 Hz to 2000 Hz Housing:  200 m/s (EN 60068-2-6)
acting on Scanning unit:  200 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C
4)
Protection EN 60529 IP53 when installed in conformity with instructions in the brochure;
IP64 with sealing air from DA 400

Mass 0.55 kg + 2.9 kg/m of measuring length

* Please select when ordering

1)
Further tolerances may arise in the downstream electronics after position value comparison (contact mfr. of downstream electronics)
2)
Depending on the serial number index of the encoder; please consult HEIDENHAIN
3)
Greater cable lengths upon request
4)
In the application, protect the LC from the ingress of particles and liquids

28
LC 195 F LC 195 M LC 195 P

±3 µm up to a measuring length of ±3 µm up to a measuring length of

2040 mm; ±5 µm 3040 mm; ±5 µm

1440 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040 3240 3440 3640 3840 4040 4240

Fanuc Serial Interface/Þi interface Mitsubishi high speed interface Panasonic Serial Interface

Fanuc05 Mit03-04 Pana01

Þi interface/Þ interface
0.00125 µm/0.010 µm 0.001 µm
0.0125 µm/0.050 µm 0.010 µm

With EIB 5211 –

 50 m  30 m  50 m

DC 3.6 V to 14 V

3.6 V:  1.1 W; 14 V:  1.3 W

29
LC 200 series up to 4240 mm (single-section housing)
Absolute linear encoders with full-size scale housing
• Measuring length up to 4240 mm
• Flat-lying installation possible
• Also available in mirrored version (mating dimensions upon request)
• Thermal behavior varies depending on the mounting option being used

, ,
 = Mounting options
F = Machine guideway
Ⓚ = Required mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air inlet with integrated throttle usable at either end
Ⓔ = Fixed stop
Ⓖ = Clamping screw for scale tape
Ⓢ = Beginning of measuring length ML (= 100 mm absolute)
Ⓦ = Mating surfaces
ð = Direction of motion of the scanning unit for ascending position values

30
 Specifications LC 211 LC 281 LC 291 F LC 291 M

Measuring standard METALLUR steel scale tape with absolute track and incremental track, grating period: 40 µm
–6 –1
Coefficient of linear expansion Þtherm  10 · 10 K

Accuracy grade ±5 µm

Measuring length ML* in mm 440  640  840 1040 1240 1440 1640 1840 2040 2240 2440 2640 2840 3040
3240 3440 3640 3840 4040 4240

Interface EnDat 2.2 Fanuc Serial Interface Mitsubishi high speed

Þi interface interface

Ordering designation EnDat22 EnDat02 Fanuc05 Mit03-04

Measuring step 0.010 µm Þi interface/Þ interface 0.010 µm

0.0125 µm/0.050 µm

Diagnostics interface Digital

Clock frequency  16 MHz  2 MHz –

Calculation time tcal  5 µs  5 µs –

Measurement of direct-drive – With EIB 5281 or –

motor temperature EIB 5181

Incremental signals – » 1 VPP –

Signal period – 40 µm –

Cutoff frequency –3 dB –  250 kHz –

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block

Cable length1)  100 m (at clock  150 m  50 m  30 m

frequency  8 MHz)

Supply voltage DC 3.6 V to 14 V

Power consumption (max.) At 14 V:  1.3 W

At 3.6 V:  1.1 W

Current consumption (typical) At 5 V: 225 mA (without load)

Traversing speed  180 m/min (max. acceleration in measuring direction  100 m/s2)

Required moving force  15 N

2
Vibration 55 Hz to 2000 Hz Housing: 200 m/s (EN 60068-2-6)
acting on Scanning unit: 300 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C

Protection EN 60529 IP53 when installed according to mounting instructions, IP64 with sealing air from DA 400

Mass 1.3 kg + 3.6 kg/m of measuring length

* Please select when ordering

1)
With HEIDENHAIN cable

31
LC 200 series up to 28 040 mm (multi-section housing)
Absolute linear encoders with full-size scale housing
• Measuring lengths up to 28 m
• Simplified mounting (upright or flat)
• Also available in mirrored version (mating dimensions upon request)

, ,
 = Mounting options
F = Machine guideway
L = Housing section lengths
Ⓚ = Required mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air inlet usable at either end
Ⓢ = Beginning of measuring length ML (= 100 mm absolute)
Ⓦ = Mating surfaces
ð = Direction of motion of the scanning unit for ascending position values

32
 Specifications LC 211 LC 281 LC 291 F LC 291 M

Measuring standard METALLUR steel scale tape with absolute track and incremental track, grating period: 40 µm
Coefficient of linear expansion Same as machine main casting

Accuracy grade ±5 µm
2)
Measuring length ML* in mm 3240 mm to 28 040 mm in steps of 200 mm
Kit with single-section METALLUR steel scale tape and housing sections

Interface EnDat 2.2 Fanuc Serial Interface Mitsubishi high speed

Þi interface interface

Ordering designation EnDat22 EnDat02 Fanuc05 Mit03-04

Measuring step 0.010 µm Þi interface/Þ interface 0.010 µm

0.0125 µm/0.050 µm

Diagnostics interface Digital

Clock frequency  16 MHz  2 MHz –

Calculation time tcal  5 µs  5 µs –

Measurement of direct-drive – With EIB 5281 or –

motor temperature EIB 5181

Incremental signals – » 1 VPP –

Signal period – 40 µm –

Cutoff frequency –3 dB –  250 kHz –

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block

Cable length1)  100 m (at clock  150 m  50 m  30 m

frequency  8 MHz)

Supply voltage DC 3.6 V to 14 V

Power consumption (max.) At 14 V:  1.3 W

At 3.6 V:  1.1 W

Current consumption (typical) At 5 V: 225 mA (without load)

Traversing speed  180 m/min (max. acceleration in measuring direction  100 m/s2)

Required moving force  15 N

2
Vibration 55 Hz to 2000 Hz Housing: 200 m/s (EN 60068-2-6)
acting on Scanning unit: 300 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C

Protection EN 60529 IP53 when installed according to mounting instructions, IP64 with sealing air from DA 400

Mass 1.3 kg + 3.6 kg/m of measuring length

* Please select when ordering

1)
With HEIDENHAIN cable
2)
LC 291 M up to 20 040 mm

33
LF 485
Incremental linear encoder with slimline scale housing
• Very high repeatability
• Thermal behavior similar to steel or gray cast iron
• For limited installation space

 = 12A end block; for mounting with and Ⓡ = Reference mark position on LF 485
without mounting spar Two reference marks for measuring lengths
 = 11A end block;for mounting with 50 ... 1000 1120 ... 1220
mounting spar
z = 25 mm z = 35 mm
 = Mounting spar MSL 41
zi = ML – 50 mm zi = ML – 70 mm
F = Machine guideway
P = Measuring points for alignment Ⓒ = Reference mark position on LF 485 C
Ⓚ = Required mating dimensions Ⓓ = Compressed air inlet
Ⓢ = Beginning of measuring length (ML)
ð = Direction of motion of the scanning unit for
ascending position values

34
 LF 485 without mounting spar

LF 485 with mounting spar

Specifications LF 485

Measuring standard SUPRADUR phase grating on steel, grating period: 8 µm

–6 –1
Coefficient of linear expansion Þtherm  10 · 10 K

Accuracy grade* ±5 µm; ±3 µm

Measuring length ML* in mm Mounting spar* optional

50 100 150   200  250  300 350 400 450 500 550 600 650 700
750 800 900 1000 1120 1220

Interface » 1 VPP

Signal period 4 µm

Reference marks* LF 485 • One reference mark at midpoint of measuring length

• Two reference marks, each 25 mm (for ML  1000 mm) or 35 mm (for ML  1120 mm) from the
beginning and end of the measuring length
LF 485 C Distance-coded

Diagnostics interface Analog

Cutoff frequency –3 dB  250 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length  150 m (with HEIDENHAIN cable)

Supply voltage without load DC 5 V ±0.25 V/< 150 mA

Traversing speed  60 m/min (max. acceleration in measuring direction  100 m/s2)

Required moving force 4N

2
Vibration 55 Hz to 2000 Hz Housing with mounting spar:  150 m/s (EN 60068-2-6)
acting on Scanning unit:  200 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C

Protection class EN 60529 IP53 when installed according to instructions in the brochure
IP64 with sealing air from DA 400

Mass 0.4 kg + 0.6 kg/m of measuring length

* Please select when ordering

35
LF 185
Incremental linear encoder with full-size scale housing
• Very high repeatability
• Thermal behavior similar to steel or gray cast iron
• Flat-lying installation possible

Ô, Õ,
 = Mounting options
F = Machine guideway
P = Measuring points for alignment
ML = Measuring length
Ⓚ = Required mating dimensions
Ⓐ = Alternative mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air inlet usable at either end
Ⓢ = Beginning of measuring length (ML)
Ⓡ = Reference mark position on LF 185
Ⓒ = Reference mark position on LF 185 C
Ⓦ = Mating surfaces
① = Not an alternative mating dimension, as opposed to LS/LC 100
ð = Direction of motion of the scanning unit for ascending position values

36
 Specifications LF 185

Measuring standard SUPRADUR phase grating on steel, grating period: 8 µm

–6 –1
Coefficient of linear expansion Þtherm  10 · 10 K

Accuracy grade* ±3 µm; ±2 µm

Measuring length (ML)* 140  240  340  440  540  640  740  840  940 1040 1140 1240 1340 1440
in mm 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040

Interface » 1 VPP

Signal period 4 µm

Reference marks* LF 185 One reference mark at midpoint; other reference mark positions upon request
LF 185 C Distance-coded

Diagnostics interface Analog

Cutoff frequency –3 dB  250 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length  150 m (with HEIDENHAIN cable)

Supply voltage without load DC 5 V ±0.25 V/< 150 mA

Traversing speed  60 m/min (max. acceleration in measuring direction  100 m/s2)

Required moving force 4N

2
Vibration 55 Hz to 2000 Hz Housing:  150 m/s (EN 60068-2-6)
acting on Scanning unit:  200 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C

Protection class EN 60529 IP53 when installed according to instructions in the brochure
IP64 with sealing air from DA 400

Mass 0.8 kg + 4.6 kg/m of measuring length

* Please select when ordering

37
LS 400 series
Incremental linear encoders with slimline scale housing
• For limited installation space

For mounting options,

see mounting instructions
(www.heidenhain.com).

 = 09A end block; for mounting with and Ⓡ = Reference mark position on LS 4x7
without mounting spar Two reference marks for measuring lengths
 = 10A end block; for mounting with 70 ... 1020 1140 ... 2040
mounting spar
z = 35 mm z = 45 mm
 = MSL 41 mounting spar
zi = ML – 70 mm zi = ML – 90 mm
F = Machine guideway
P = Measuring points for alignment Ⓒ = Reference mark position on LS 4x7 C
Ⓚ = Required mating dimensions Ⓓ = Compressed air inlet
Ⓢ = Beginning of measuring length (ML)
ð= D irection of motion of the scanning unit for
ascending position values

38
 LS 4x7 without mounting spar

LS 4x7 with mounting spar

Specifications LS 487 LS 477

Measuring standard Glass scale with DIADUR grating, grating period: 20 µm

–6 –1 –6 –1
Coefficient of linear expansion Þtherm  8 · 10 K (mounting type Ô/Õ); with mounting spar: Þtherm  9 · 10 K (mounting type )

Accuracy grade* ±5 µm; ±3 µm

Measuring length (ML)* Mounting spar* optional up to ML 1240, required as of ML 1340

in mm 70 120 170  220  270  320  370  420  470  520  570  620  670  720
770 820 920 1020 1140 1240 1340 1440 1540 1640 1740 1840 2040

Reference marks* LS 4x7 • Selectable with magnets every 50 mm

• One reference mark at midpoint of measuring length
• Two reference marks, each 35 mm (for ML  1020 mm) or 45 mm (for ML  1140 mm) from the
beginning and end of the measuring length
LS 4x7 C Distance-coded

Interface » 1 VPP  TTL

Integrated interpolation* – 5-fold 10-fold 20-fold

Signal period 20 µm – – –

Diagnostics interface Analog –

Cutoff frequency –3 dB  160 kHz – – –

Scanning frequency* – 100 kHz 50 kHz 100 kHz 50 kHz 25 kHz 50 kHz 25 kHz
Edge separation a  0.5 µs  1 µs  0.25 µs  0.5 µs  1 µs  0.25 µs  0.5 µs

Measuring step Depends on interpolation 1 µm1) 0.5 µm1) 0.25 µm1)

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length2)  150 m  100 m

Supply voltage without load DC 5 V ±0.25 V/< 120 mA DC 5 V ±0.25 V/< 140 mA

Traversing speed  120 m/min  120  60  120  60  30  60  30

m/min m/min m/min m/min m/min m/min m/min

Required moving force 5N

2
Vibration 55 Hz to 2000 Hz Without mounting spar:  100 m/s (EN 60068-2-6)
With mounting spar, cable outlet at right:  200 m/s2, left: 100 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)
Acceleration  100 m/s2 in measuring direction

Operating temperature 0 °C to 50 °C

Protection EN 60529 IP53 when installed according to mounting information and instructions
IP64 with compressed air from DA 400

Mass 0.4 kg + 0.5 kg/m of measuring length

* Please select when ordering

1)
After 4-fold evaluation in the downstream electronics
2)
With HEIDENHAIN cable

39
LS 100 series
Incremental linear encoders with full-size scale housing
• High vibration rating
• Flat-lying installation possible

Ô, Õ,
 = Mounting options
F = Machine guideway
P = Measuring points for alignment
Ⓚ = Required mating dimensions
Ⓐ = Alternative mating dimensions
Ⓑ = Cable connection usable at either end
Ⓓ = Compressed-air inlet usable at either end
Ⓣ = Mechanical fixed point (preferred)
Ⓖ = Mechanical fixed point (repeated at an interval of 100 mm)
Ⓡ = Reference mark position on LS 1x7
Ⓒ = Reference mark position on LS 1x7 C
Ⓢ = Beginning of measuring length (ML)
Ⓦ = Mating surfaces
ð = Direction of motion of the scanning unit for ascending position values

40
 Specifications LS 187 LS 177

Measuring standard Glass scale with DIADUR grating, grating period: 20 µm

–6 –1
Coefficient of linear expansion Þtherm  8 · 10 K

Accuracy grade* ±5 µm; ±3 µm

Measuring length (ML)* 140  240  340  440  540  640  740  840  940 1040 1140 1240 1340 1440
in mm 1540 1640 1740 1840 2040 2240 2440 2640 2840 3040

Reference marks* LS 1x7 Selectable with magnets every 50 mm; standard setting: one reference mark in the center
LS 1x7 C Distance-coded

Interface » 1 VPP  TTL

Integrated interpolation* – 5-fold 10-fold 20-fold

Signal period 20 µm – – –

Diagnostics interface Analog –

Cutoff frequency –3 dB  160 kHz – – –

Scanning frequency* – 100 kHz 50 kHz 100 kHz 50 kHz 25 kHz 50 kHz 25 kHz
Edge separation a  0.5 µs  1 µs  0.25 µs  0.5 µs  1 µs  0.25 µs  0.5 µs

Measuring step Depends on interpolation 1 µm1) 0.5 µm1) 0.25 µm1)

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m) connectable on mounting block

Cable length2)  150 m  100 m

Supply voltage without load DC 5 V ±0.25 V/< 120 mA DC 5 V ±0.25 V/< 140 mA

Traversing speed  120 m/min  120  60  120  60  30  60  30

m/min m/min m/min m/min m/min m/min m/min

Required moving force 4N

2
Vibration 55 Hz to 2000 Hz  200 m/s (EN 60068-2-6)
Shock 11 ms  400 m/s2 (EN 60068-2-27)
Acceleration  60 m/s2 in measuring direction

Operating temperature 0 °C to 50 °C

Protection class EN 60529 IP53 when mounted according to the mounting information and instructions
IP64 with compressed air from DA 400

Mass 0.4 kg + 2.3 kg/m of measuring length

* Please select when ordering

1)
After 4-fold evaluation in the downstream electronics
2)
With HEIDENHAIN cable

41
LB 383 C up to 3040 mm (single-section housing)
Incremental linear encoder with full-size scale housing
• Flat-lying installation possible
• Also available in mirrored version (mating dimensions upon request)

ML+236 50
90
M5
15 7 76 ± 0.2  15
SW5
50

SW3 

28
113 (n x 200) ± 0.15  (163)
80 ± 0.15 
Y
58.3
63.2

18.4
85
25
17


8.7
 48 ± 2 ML/2 25 40 ± 0.2

ML 107 65

 Y 6
4:1
5 40.04 40.08

 10.2
M5
160
0

80

 ISO 7092-6
(ISO 7090-5)
  7.7
A-A
9.3 1.2x45°
ISO 4762-M6
X
(ISO 4762-M5)
6
62 ± 0.3  6

26



40

62 ± 0.3

1±0.3
79 ± 0.3

ISO 4762-M6

8.5

ISO 4032-M6
0.1 A
10 ± 0.3  0.1 A
10 ± 0.3  ISO 4762-M5
10 35
45 ± 0.3 
15 ± 0.3  25 ± 0.2 
ISO 4762-M6

 2,5
   R1
 = Montage-Möglichkeiten
F = Maschinenführung 
 = Kundenseitige Anschlussmaße

 ==Mounting
Kabelanschluss
optionsbeidseitig verwendbar
 40

F ==Machine
Spannschraube
guideway Maßband
 ==Required
Druckluftanschluss
mating dimensions
 ==Cable
Referenzmarken-Lage
connection, usable LBat3x2
either end
 ==Tensioning
Referenzmarken-Lage LB tape
screw for scale 3x2 C
 ==CBeginn der Messlänge
ompressed ML
air inlet with integrated throttle, usable at either end
Startwert bei
 = Reference markAusführung
position onmit
LBabstandscodierten
3x3 Referenzmarken zwischen 0 mm und 71600 mm
 ==Reference
Anlageflächen
mark position on LB 3x3 C
 ==BBewegungsrichtung
eginning of measuring derlength
Abtasteinheit
ML; für Ausgangsignale gemäß Schnittstellen-Beschreibung
ML =starting
Messlänge
value for version with distance-coded reference marks between 0 mm and 71600 mm
 = Mating surfaces
ð = Direction of motion of the scanning unit for ascending position values
ML = Measuring length

42
 Specifications LB 383 C up to ML 3040 mm

Measuring standard METALLUR steel scale tape, 40 µm grating period

–6 –1
Coefficient of linear expansion Þtherm  10 · 10 K

Accuracy grade ±5 µm

Measuring length (ML)* Single-section housing

in mm 440 640 840 1040 1240 1440 1640 1840 2040 2240 2440 2640 2840 3040

Reference marks LB 383 C Distance-coded

Interface  1 VPP

Signal period 40 µm

Diagnostics interface Analog

Cutoff frequency –3 dB  250 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block

Cable length1)  150 m

Supply voltage without load DC 5 V ±0.25 V/< 150 mA

2
Traversing speed  180 m/min (max. acceleration in measuring direction  100 m/s )

Required moving force  15 N

2
Vibration 5
 5 Hz to 2000 Hz Housing: 200 m/s (EN 60068-2-6)
acting on Scanning unit: 300 m/s2 (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C

Protection class EN 60529 IP53 when mounted according to the mounting information and instructions
IP64 with compressed air from DA 400

Mass 1.3 kg + 3.6 kg/m of measuring length

* Please select when ordering

1)
With HEIDENHAIN cable

43
LB 383 C up to 30 040 mm (multi-section housing)
Incremental linear encoder with full-size scale housing
• Measuring lengths of up to 30 m (up to 72 m upon request)
• Flat-lying installation possible
• Also available in mirrored version (mating dimensions upon request)

ML + 256 50
468 15
15 398 L 90
0.3 F 2 ± 0.3 7 76 ± 0.2
 0.1 F
0.05

M5
SW5
50

28
SW3

(n x 200) ± 1 

80 ± 0.15  m x 200 ± 0.15  90 ± 0.15  0.3 F

48 ± 0.2  20 + (k x 50) (k = 0,1,2...)

0.1 F 25 40 ± 0.2 
 
Y 6
4:1
5 40.04 40.08
 10.2


M5

0 80 160

 ISO 7092-6
(ISO 7090-5)  
7.7
9.3 1.2x45°
ISO 4762-M6 X
(ISO 4762-M5)
6

26



40

62 ± 0.3

62 ± 0.3

1±0.3
79 ± 0.3

ISO 4762-M6

8.5

ISO 4032-M6
0.1 A
10 ± 0.3  0.1 A
10 ± 0.3  ISO 4762-M5
10 35
45 ± 0.3 
15 ± 0.3  25 ± 0.2 
ISO 4762-M6

X
 2,5
 R1

 
 40

 = Mounting options
F = Machine guideway
 = Required mating dimensions
 = Cable connection, usable at either end
 = Compressed air inlet with integrated throttle, usable at either end
 = Reference mark position on LB 3x3
 = Reference mark position on LB 3x3 C
 = Beginning of measuring length ML;
starting value for version with distance-coded reference marks between 0 mm and 71600 mm
 = Mating surfaces
ð = Direction of motion of the scanning unit for ascending position values
ML = Measuring length
L = Housing section lengths

44
 Specifications LB 383 C starting from ML 3240 mm

Measuring standard METALLUR steel scale tape, 40 µm grating period

Coefficient of linear expansion Same as machine main casting

Accuracy grade ±5 µm

Measuring length ML* Kit with single-section METALLUR scale tape and housing sections
Measuring lengths from 3240 mm to 30 040 mm in 200 mm steps (up to 72 040 mm upon request)

Reference marks* LB 383 C Distance-coded

Interface  1 VPP

Signal period 40 µm

Diagnostics interface Analog

Cutoff frequency –3 dB  250 kHz

Electrical connection Separate adapter cable (1 m/3 m/6 m/9 m), connectable at either end of mounting block

Cable length1)  150 m

Supply voltage without load DC 5 V ±0.25 V/< 150 mA

2
Traversing speed  180 m/min (max. acceleration in measuring direction  100 m/s )

Required moving force  15 N

2
Vibration 55 Hz to 2000 Hz  300 m/s (EN 60068-2-6)
Shock 11 ms  300 m/s2 (EN 60068-2-27)

Operating temperature 0 °C to 50 °C

Protection class EN 60529 IP53 when mounted according to the mounting information and instructions
IP64 with compressed air from DA 400

Mass 1.3 kg + 3.6 kg/m of measuring length

* Please select when ordering

1)
With HEIDENHAIN cable

45
Testing and inspection devices, and diagnostics

HEIDENHAIN encoders provide all of the

information needed for initial setup,
monitoring, and diagnostics. The type of
information available depends on whether
the encoder is incremental or absolute
and on which interface is being used.

Incremental encoders have 1 VPP, TTL or

HTL interfaces. TTL and HTL encoders
monitor their signal amplitudes internally
and generate a simple fault detection signal.
With 1 VPP signals, an analysis of the
output signals is possible only with external
testing devices or through the use of
computation resources in the downstream
electronics (analog diagnostic interface).
Diagnostics with the PWM 21 and ATS software
Absolute encoders use serial data trans­
mission. Depending on the interface,
additional 1 VPP incremental signals can be
output. The signals are extensively monitored
within the encoder. The monitoring results
(particularly valuation numbers) can be
transmitted to the downstream electronics
along with the position values via the serial
interface (digital diagnostic interface).
The following information is available:
• Error message: position value is not
reliable
• Warning: an internal functional limit of
the encoder has been reached
• Valuation numbers:
– Detailed information about the
encoder’s function reserve
– Identical scaling for all HEIDENHAIN
encoders
– Cyclic reading capability
This enables the downstream electronics to
evaluate the current status of the encoder
with little effort, even in closed-loop mode.
Initial setup with the PWM 21 and ATS software
For the analysis of these encoders,
HEIDENHAIN offers the appropriate
PWM inspection devices and PWT testing
devices. Based on how these devices are
integrated, a distinction is made between
two types of diagnostics:
• Encoder diagnostics: the encoder is
connected directly to the testing or
inspection device, thereby enabling a
detailed analysis of encoder functions.
• Monitoring mode: the PWM inspection
device is inserted within the closed
control loop (via suitable testing adapters
as needed). This enables real-time
diagnosis of the machine or equipment
during operation. The available functions
depend on the interface.
Further information:
For detailed descriptions regarding
diagnostics, inspection devices and
testing devices, please refer to the
Interfaces of HEIDENHAIN Encoders
brochure.

46
Related documents

Further HEIDENHAIN products

Brochure Brochure
Cables and Connectors Interfaces of HEIDENHAIN Encoders

Contents: Contents:
Kabel und
Steckverbinder
Technical characteristics, cable overviews, Schnittstellen
von HEIDENHAIN-
Information on serial interfaces,
and cable lists sinusoidal signals, square-wave signals,
Messgeräten

and commutation signals

04/2021
02/2021

Brochures OEM brochures

TNC 128 Straight-Cut Control TNC 128 Straight-Cut Control
TNC 320 Contouring Control TNC 320 Contouring Control
TNC 620 Contouring Control TNC 620 Contouring Control
TNC 640
Die Bahnsteuerung für
TNC 640 Contouring Control iTNC 530 HSCI
TNC 640 Contouring Control
TNC7 Contouring Control TNC7 Contouring Control
Bearbeitungszentren und Die vielseitige Bahnsteuerung
Fräs-Dreh-Maschinen für Fräsmaschinen, Bohrwerke
und Bearbeitungszentren

Informationen für den

Maschinenhersteller

Contents: Contents:
Information for end users Information for machine manufacturers
09/2021

Januar 2017

Brochures OEM brochures

MANUALplus 620 Contouring Control MANUALplus 620 Contouring Control
CNC PILOT 640 Contouring Control CNC PILOT 640 Contouring Control

MANUALplus 620
Die Steuerung für Zyklen-
Contents: MANUALplus 620
Die Bahnsteuerung für Zyklen-
Contents:
Information for end users Information for machine manufacturers
und CNC-Drehmaschinen und CNC-Drehmaschinen

für Antriebsgeneration Gen 3

Informationen für den

Maschinenhersteller

07/2021
06/2021

Brochure Brochure
Encoders for Servo Drives Angle Encoders with Integral Bearing

Contents: Contents:
Messgeräte für
elektrische Antriebe
Rotary encoders Winkelmessgeräte
mit Eigenlagerung
Absolute angle encoders
Angle encoders RCN, ECN
Linear encoders Incremental angle encoders
11/2017 08/2019
RON, RPN, ROD

Product Information Brochure

LC 116, LC 196 F/LC 196 M, Modular Angle Encoders
LC 416, LC 496 F/LC 496 M with Scale Drum or Scale Tape
Absolute linear encoders with optimized
Produktinformation

LC 116
scanning Modulare
Winkelmessgeräte
Contents:
Incremental angle encoders
mit Teilungstrommel
LC 196 F/LC 196 M oder Maßband
LC 416
LC 496 F/LC 496 M
Absolute Längenmessgeräte

ECA, ERA, ECM, ERM

mit optimierter Abtastung

11/2022 09/2022

Brochure Brochure
Touch Probes Measuring Devices For Machine Tool
Inspection and Acceptance Testing
Contents:
Tastsysteme
für Werkzeugmaschinen
Tool touch probes Messgeräte
zur Abnahme und Kontrolle
Contents:
TT Incremental linear encoders
von Werkzeugmaschinen

Workpiece touch probes KGM, VM

07/2021
TS 05/2021

47
 Mastering nanometer accuracy

DR. JOHANNES HEIDENHAIN GmbH

Dr.-Johannes-Heidenhain-Straße 5
83301 Traunreut, Germany
 +49 8669 31-0
 +49 8669 32-5061
[email protected]
HEIDENHAIN
www.heidenhain.com worldwide

571470-2K · 1 · 08/2023 · CD · Printed in Germany