CHINT Installation Operation Manual For Inverter of 50-60KTL
CHINT Installation Operation Manual For Inverter of 50-60KTL
CHINT Installation Operation Manual For Inverter of 50-60KTL
料号: 9.0020.0370A0
纸张大小: 大 32 开
CPS SCA50KTL-DO-400
CPS SCA60KTL-DO-480
Installation and Operation Manual
1
TABLE OF CONTENTS
BEFORE YOU START… ................................................................................. 3
CHAPTER 1 IMPORTANT SAFETY INSTRUCTIONS......................................... 4
CHAPTER 2 OVERVIEW ............................................................................... 7
2.1 INVERTER FOR GRID-TIED PV SYSTEMS ................................................7
2.2 PRODUCT PRESENTATION .......................................................................8
2.2.1 Dimensions ....................................................................................8
2.2.2 Description of LCD Panel ............................................................9
2.3 CIRCUIT STRUCTURE DESIGN ...............................................................11
2.3.1 Schematic Diagram and Circuit Design .......................................11
2.3.2 Product Protection Functions ......................................................12
CHAPTER 3 INSTALLATION ........................................................................ 13
3.1 MECHANICAL INSTALLATION ...............................................................14
3.1.1 Installation instructions...............................................................14
3.1.2 Mount the inverter onto the bracket ...........................................17
3.2 ELECTRICAL INSTALLATION .................................................................21
3.2.1 AC and Grounding cable connection ...........................................23
3.2.2 PV module configuration.............................................................27
3.2.3 DC cable connection ....................................................................27
3.2.4 Communication connection ........................................................31
CHAPTER 4 COMMISSIONING ................................................................... 37
4.1 COMMISSIONING CHECKLIST ...............................................................37
4.1.1 Mechanical Installation Check ....................................................37
4.1.2 Cable Connections Check ............................................................37
4.1.3 Electrical Check ...........................................................................37
4.2 COMMISSIONING STEPS .......................................................................37
CHAPTER 5 USER INTERFACE .................................................................... 44
5.1 INTERFACE TYPES ............................................................................... 44
5.2 MAIN MENU ........................................................................................46
5.2.1 Operation Information ................................................................46
5.2.2 Power ON/OFF ............................................................................48
5.2.3 History .........................................................................................49
5.2.4 Device Information ......................................................................50
1
5.3 SETTING .............................................................................................. 50
5.3.1 System Parameters ..................................................................... 52
5.3.2 Control Command ....................................................................... 55
5.3.3 Protection Parameters ................................................................ 57
5.3.4 L/HVRT Parameters..................................................................... 62
5.3.5 Power Derating Setup ................................................................. 66
5.3.6 Reactive Parameters ................................................................... 68
5.3.7 Arc Parameter ............................................................................. 72
5.3.8 Other Parameters ....................................................................... 72
5.3.9 File Export and Firmware update ............................................... 74
CHAPTER 6 MAINTENANCE AND DE-INSTALLATION .................................. 75
6.1 FAULT SHUTDOWN AND TROUBLESHOOTING ....................................... 75
6.1.1 LED Fault and Troubleshooting ................................................... 75
6.1.2 LCD Fault and Troubleshooting ................................................... 76
6.2 PRODUCT MAINTENANCE .................................................................... 84
6.2.1 Check Electrical Connections ...................................................... 84
6.2.2 Clean the Air Vent Filter .............................................................. 84
6.2.3 Replace cooling fans ................................................................... 85
CHAPTER 7 TECHNICAL DATA .................................................................... 87
CHAPTER 8 LIMITED WARRANTY .............................................................. 91
8.1WARRANTY .......................................................................................... 91
8.2 DISCLAIMER ........................................................................................ 91
8.3 QUALITY CLAUSE (WARRANTY CLAUSE) ............................................. 92
CHAPTER 9 DISPOSAL ............................................................................... 93
2
Before You Start…
Utility Grid-tied PV Inverters. Be sure to read this manual carefully before using.
3
Chapter 1 IMPORTANT SAFETY INSTRUCTIONS
(SAVE THESE INSTRUCTIONS)
Please read this user manual carefully before product installation. CPS reserves
the right to refuse warranty claims for equipment damage if the user fails to install the
equipment according to the instructions in this manual.
DANGER:
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING:
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION:
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
NOTICE:
NOTICE indicates a hazardous situation which, if not avoided, could
result in equipment working abnormally or property loss.
INSTRUCTION:
INSTRUCTION indicates important supplementary information or
provides skills or tips that can be used to help you solve a problem or
save you time.
4
Markings on the product:
HIGH VOLTAGE:
This inverter works with high voltages. All work on the
product must only be performed as described in this
document.
HOT SURFACE:
The equipment is designed to meet international safety
standards, but surfaces can become hot during operation.
Do not touch the heat sink or peripheral surfaces during
or shortly after operation.
HAZARD ENERGY:
Caution, risk of electric shock;energy storage timed
discharge.
EARTH GROUND:
This symbol marks the location of grounding terminal,
which must be securely connected to the earth through the
PE (protective earthing) cable to ensure operational safety.
RoHS MARK:
The inverter is complied with DIRECTIVE 2011/65/EU,
on the restriction of the use of certain hazardous
substances in electrical and electronic equipment.
CERTIFICATION MARK:
The inverter is approved by the CE certification.
WARNING:
All the installation and wiring connections should be performed only by
5
qualified technical personnel. Disconnect the inverter from PV modules and
the Power Grid before maintaining and operating the equipment.
DANGER:
Please disconnect the inverter from AC grid and PV modules before
opening the equipment. Make sure hazardous high voltage and energy inside
the equipment has been discharged.
Do not operate or maintain the inverter until at least 5 minutes after
disconnecting all sources from DC and AC sides.
NOTICE:
This inverter is designed to connect AC power only to the public grid. Do
not connect the AC output of this equipment directly to any private AC
power equipment. The Inverter does not support panels grounding. if you
must need panels grounding that the grid of inverter must be equipped
with transformer
NOTICE:
Do not install the inverter under direct sunlight to avoid conversion
efficiency de-rating caused by excessively high temperature.
CAUTION:
CPS SCA50/60KTL-DO series inverter is approx 64kg (≈141 pounds).
Please ensure the mounting is properly installed before hanging the
inverter on the bracket.
INSTRUCTION:
Please check with your local electricity supply company before selecting the
grid standard. If the inverter is operated with a wrong grid standard, the
electricity supply company may cancel the operation license.
Putting the inverter into operation before the overall system complies with
the national rules and safety regulation of the application is permitted.
6
Chapter 2 Overview
2.1 Inverter for Grid-tied PV Systems
CPS SCA50/60KTL-DO series inverter is suitable for use with commercial and
large scale PV grid-tied systems. The system is generally made up of PV modules, DC
power distribution equipment, PV inverter and AC power distribution equipment
(Figure 2-1). The inverter converts the DC from PV modules to AC with the same
frequency and phase as the AC grid. All or part of the AC power is supplied to local
loads, and the surplus power is supplied to the electricity grid.
DC power AC power
Bidirectional
distribution distribution electric meter AC Grid
equipment equipment
7
2.2 Product Presentation
2.2.1 Dimensions
The inverter’s LCD panel consists of the LCD screen, four LED status indicator
lights, a buzzer, and four user keys, as shown in Figure 2-4.
Light
Energized (control panel starts to work)
Working on
POWER
power light Light
Power supply not working
off
Grid-tied Light
In grid-tied power generation state
operation on
RUN
Derated running status (light up 0.5s,
Flash
indication light off 1.6s)
9
light Light In other operation status or power supply
off not working
Light
Grid is normal
Grid status on
GRID indication Flash Grid fault (light up 0.5s, light off 1.6s)
light Light
Power supply not working
off
Light
Indicates a Fault
on
Slow Indicates Alarm (light up 0.5s, light off
Fault status
flash 2s)
FAULT indication
Fast Protective action (light up 0.5s, light off
light
flash 0.5s)
Light
No fault or power supply not working
off
10
2.3 Circuit structure design
PV Input Fuses DC
Switch MPPT1
PV1+
PV1+
PV1+
PV1+
PV1+
PV1-
PV1- LC
PV1- Filter AC Relay
PV1- AC
PV1- BUS Output
DC SPD L1
MPPT2
PV2+
PV2+
PV2+ PV2+ AC L2
PV2+ EMI
PV2- EMI
PV2-
PV2-
PV2- L3
PV2-
DC SPD BUS-O
N
MPPT3
PV3+
PV3+ Three
PV3+ PV3+ Level
PV3+
PV3- Inverter
PV3-
PV3-
PV3-
PV3-
DC SPD
11
2.3.2 Product Protection Functions
12
Chapter 3 Installation
Below is the installation procedure for the SCA50/60KTL-DO inverters. Please
read carefully and install the products following the step-by-step instructions.
Before installation, please check that the following items are included in the
packages:
A B C
Main enclosure of
(1) 1 A
the PV inverter
13
The (5) Accessory kit contains items listed below:
To unlock DC input
(5) Unlock tool for DC connector 1
connectors
INSTRUCTION:
The items in the accessory kit table above are for the standard configuration.
The accessories may vary if optional parts are purchased.
3.1 Mechanical installation
14
Figure 3-2 Mount the inverter correctly
No. Note
NOTICE:
When the inverter is mounted backwards by ≤45° in an outdoor
environment, a shade cover must be installed above the inverter to avoid
direct sunlight.
2)Installation environment requirements:
Do not install the inverter near the electromagnetic source which can
compromise the normal operation of electronic equipment;
The distances between the inverters or the surrounding objects should meet the
following conditions :
NOTICE:
The spacing between two inverters in parallel should be ≥500mm (19.7
inches). Ensure that the air space around the inverter is well ventilated.
16
Figure 3-4 Inverter mounting dimensions
(1) Mark the 6 holes on the bearing surface for mounting the bracket as shown in
Figure 3-5;
17
Figure 3-5 Dimensions of holes on the bearing surface
(2) Drill holes at the marked positions with a 10mm drill and put the M8
expansion tubes① into the holes; Fasten the mounting bracket② with the
M8x25 assembling bolts③ in the accessory kit.
18
(3) Hang the inverter onto the mounting bracket as shown in Figure 3-7 and
Figure 3-9;
Lift mounting: Take out the lifting eye nut M10 (2pcs) from the accessory
kit, and screw them on the bolts at the top of the inverter. Use sling rope or bar
(inserted through both lifting eye nuts) to lift the inverter onto the bracket. The
minimum angle between the two sling ropes should be less than 90 degrees.
Manual mounting: Two people grab the handle positions marked in the
Figure 3-8, and mount the inverter onto the bracket.
CAUTION:
The main enclosure of the CPS SCA50/60KTL-DO inverters is approx
64kg (141 pounds).
Ensure the mounting bracket is properly installed before hanging the the
inverter on the bracket. It is recommended to have at least 2 people to
mount the inverter due to the weight of the equipment.
19
Figure 3-8 Grab Handle Position
20
Figure 3-10 Location of the Anti-Theft Padlock
The anti-theft padlock should meet the requirement of the dimensions shown
in Figure 3-11:
B
C
A
Recommended lock size:
A: Ф3~6mm
B: 20~50mm
C: 20~50mm
CAUTION:
Please pay attention to read carefully before connection refer to chapter 7
technical data
21
Figure 3-12 External connection interface
22
Resistance
8. RS485 communication interface P8 (Internal RS485)
9. RS485 communication interface P7 (External communication using)
10. USB interface (firmware upgrade by USB disk available)
Choose the cables for inverters according to the following configuration table:
Table 3-2 Cables specifications
Max. cable
Position Cable
length (m)
32
DC input (﹢/﹣) 2.5~4.0mm2 PV cable
(4mm2)
L1/L2/L3/N/PE:
AC Output 4X25~50mm2+1X16~50mm2 cable,
Outer diameter: 27~32mm 90℃ 50
SCA50/60KTL-DO
(Copper core cable); (35mm2)
(L1/L2/L3/N/PE)
(N Line is optional)
The following describes how to connect the AC output cables and PE cable
between the inverter and the AC grid:
1) Use the 3mm Hex screwdriver to screw off the 2 screws on the wiring box and
take off the cover. (See Figure 3-14)
23
Figure 3-14 Take off the cover of the wiring box
2) The inverter supports 2 kinds of cable connection on the AC side depending on
the grouding connection method. Please fasten all the cables and glands after
connection.
Table 3-3 Necessary tools for cable set up
24
Table 3-4 Torque value
(a) (b)
25
Figure 3-15 Grounding method
CPS SCA50/60KTL-DO have two grounding method ,As shown in figure 3-15:
(a) Internal grounding stud: Located in the AC terminals on the right side
(b) External grounding stud:Located at the base of the machine on the right side of
the AC port.
26
Connect the AC (L1, L2, L3, N) wire size to the terminal block :
25-50mm²,90℃(Copper core cable);Recommended wire size :35mm².
The length of wire stripping :26-27mm,Pass the AC cable through the AC
connection terminal at the bottom of the inverter, and then correctly access the
internal AC terminal(N Line is optional). As shown in figure 3-16.
To ensure the optimum performance of the inverter, please read the following
guidelines before DC connection:
(a) Confirm the DC configuration referring to Table 3-5 and ensure that the
maximum open circuit voltage of the PV modules is lower than 1000 Vdc
under any conditions;
(b) Confirm that the PV strings for each MPPT of the inverter are of the same type
and specification before connection. The number, orientation, and tilt of PV
strings may differ for different applications.
(c) The short-circuit current of each string is less than 12A.
(1) Check the polarity (Figure 3-17) before plugging the DC connectors with the
27
cables of PV strings according to the following steps:
i. Use a multi-meter to measure the PV strings’ cable ends and check the polarity.
ii. The positive (+) terminal of cable should match the positive (+) terminal of
inverter’s DC input.
iii. The negative (-) terminal of cable should match the negative (-) terminal of
inverter’s DC input.
NOTICE:
It is important to use a multi-meter to check the polarity of DC input cables
to avoid any risk of reverse polarity.
28
2 For Negative DC cable
(3) Insert the crimped positive and negative terminals into the male and female
housing respectively, and then tighten the seal glands, as shown in Figure 3-18
and Figure 3-19:
NOTICE:
It is required to use the attached or the same type of DC input connectors.
Otherwise, poor contact may happen, causing problem of abnormal use.
Remark: Confirm the following points before connecting the DC cables to the
inverter:
1. Make sure the PE cable is well connected. Please refer to 3.2.1 for detailed
information of ground cable connection.
2. Turn off the DC switch.
(4) Plug the assembled DC cable connectors with the positive and negative
connectors on the inverter side respectively, as shown in Figure 3-20:
29
Figure 3-20 Plug DC cable connectors
If the input connector needs to be unlocked, put the unlock tool for DC connector
into the slot on the connector, and unlock the connector by pressing down the unlock
tool, as shown in Figure 3-21 & Figure 3-22:
30
3.2.4 Communication connection
31
(3) (2)
(1)
32
1 -----NC
2 -----NC
(2)RS485 port
3-----RS485+
(5pin connector)
4 -----RS485-
5-----GND
(3)Selector S1
switch for
setting the 120Ω 1-----Disable the termination
resistance
terminal resistor
2-----Enable the termination resistor
of the RS485
communication
33
RS485+
RS485+
RS485-
RS485-
GND
GND
S1 S1
OFF
OFF
ON
ON
RS485 1
RS485 1
RS485 2
1 2
Figure 3-24 RS485 Connection of Standard wire-box
1. Cable connection of RS485 communication: 5 pin connector
a.)Screw off the nut of the communication cable gland, and take out the seal pin,
34
1 -----NC
2 -----NC
3(red)-----RS485+
4(blue) -----RS485-
5(green)-----GND
Single Network
The selector switch S1 of all other inverters should be in the OFF position to disable the
terminal resistor.
The maxmum allowed 32 Unit for the entire Modbus daisy-chain network, and the
maximum allowed distance between each inverter was 1000m.
After all wiring steps are completed, use the 3mm cross screwdriver to lock the 2
screws on the upper lid of the junction box.(Torsion:30kgf.cm)
36
Chapter 4 Commissioning
WARNING:
Please follow the guidelines below before on-grid operation to eliminate
possible dangers to ensure safety.
Make sure that the mounting bracket is secure and all the screws have been
tightened to the specified torque values.
(Please refer to 3.1 Mechanical installation)
Make sure that all cables are connected to the right terminals.
The appropriate cable management is important to avoid physical damage.
The polarity of DC input cables must be correct and the DC Switch should be in
the “OFF” position.
(Please refer to 3.2 Electrical installation)
When the inverter completes “sys checking”, the LCD will show the screen as
Figure 4-1 below. Press the ENT key to access the menu for selecting the grid
standard, as shown in Figure 4-1.
38
4.) Set up the grid standard:
INSTRUCTION:
Please check with your local electricity supply company before selecting a
grid standard. If the inverter is operated with a wrong grid standard, the
electricity supply company may cancel the interconnection agreement.
Placing the inverter into operation before the overall system complies with
the national rules and safety regulations of the application is not permitted.
VDE0126
VDE4105
NB32004HV
NBT32004LV
Language setting
ENGLISH
中 文
39
6.) Time Setting as shown in Figure 4-4:
Time setting
Date: 2016–05 - 21
7.) Choose PV Input working mode : The workng mode of the DC input connection
and MPP Trackermay be configured for Independent.
PV Input Mode
Independent
40
8.) Neutral Line Setting : Setting the neutral line connect or not as Figure 4-6:
Yes
No
Address: 0001
41
10) LCD Contrast Setting: Setting the LCD contrast grade.
- +
11.) When the LCD screen shows the normal operation status (Figure 4-9) and the
“RUN” light on the LED panel is illuminated, this is an indication that the grid
connection and power generation are successful.
kWh
60
45
30
15
4 7 10 13 16 19 22 h
PV1:744.9V 9.3A
42
12.) If the inverter fails to operate normally, the “FAULT” light will illuminate and
the fault information will show on the LCD screen as shown in the Figure 4-10.
Current Error
Date Time Error
2015/10/22 12:25:08 ArcboardErr
2015/10/22 12:20:11 Fault0040
2015/10/20 11:22:04 Fault0040
2015/09/21 12:20:08 Fault0040
P1/1
43
Chapter 5 User Interface
5.1 Interface Types
Users can perform the corresponding operations with the 4 function keys
according to the indications of the LCD display. (Refer to chapter 2.2.2)
The LCD screen will display different interfaces based on the operation modes
of the inverter. There are three operation modes: Logo interface mode (as shown in
Figure 5-1), Normal operation mode (as shown in Figure 5-2), and Fault mode (as
shown in Figure 5-3).
The default indication interface indicates PV voltage, PV current, Grid voltage,
instant power, daily generated power and time information under normal operation.
The fault information of the most recent or current fault will be indicated on the
LCD screen when the inverter is in fault mode.
(1) The LCD interface starts with the company logo once the system is energized, as
shown in Figure 5-1.
44
(2) Indication of inverter operation mode:
AC Power 20.1kW E-Today 10.8kWh
kWh
60
45
30
15
4 7 10 13 16 19 22 h
PV1:744.9V 9.3A
History Record
Current Error
Running Record
Fault Record
45
5.2 Main Menu
LCD screen displays “default indication interface” when the inverter is in
operation mode.
Press ESC in this interface to escape the default interface and Press ENT to
access the main operation interface. The main operation interface is shown in Figure
5-4.
Main Menu
Measurement Data
Setting
Power On/Off
History Record
Device Information
The main menu of LCD screen has 5 menus, i.e. “1 Measurement Data”, “2
Setting” , “3 Power ON/OFF”, “4 History Record”, and “5 Device Information”.
The users may select options with and , and then press the ENT key to
confirm the selection. The users can return to the default indication interface by
pressing the ESC key.
When the cursor moves to “Measurement Data” in the main screen, pressing
the ENT key selects the operation information as shown in Figure 5-8. Check the
information by pressing and . Return to the previous menu by pressing the
ESC key.
46
PV Information
PdcTotal(kW) 0.0
P1/6
AC Output
L1-L2 L2-L3 L3-L1
E-Month(kWh) 0.0
E-Year(kWh) 0.0
E-Total(kWh) 0
P5/6
Others
Heatsink Temp(C) -37.0
Power Derating no
P6/6
Integrated string current detecting (optional):can see the current value of each
string input.
PV Detection PV Detection
PV1-1 0.0A Enable PV2-4 0.0A Enable
Power ON
Power OFF
48
5.2.3 History
Move the cursor to “4 History” in the main interface. Press ENT to check the
history information, as shown in Figure 5-7. There are 3 submenus in the “2 History”
menu: “Current Error”,“Running History” and “Fault Record”.
(1) The current fault record and failure time record in“Current Error”.
(2) The error log can store up 100 running history messages in “Running History”
menu.
(3) The last record can store up 100 fault record in “Fault Record” menu.
Current Error
Date Time Error
2015/10/22 12:20:08 ArcboardErr
2015/10/22 12:20:08 Fault0040
2015/10/22 12:20:08 Fault0040
2015/10/22 12:20:08 Fault0040
History Record
P1/1
Current Error
Running Record
Running Record Num Date Time Event
P1/1
Fault Record
Num Date Time Action Error
001 15/10/22 12:20:08 ON ArcboardErr
002 15/10/22 12:20:08 ON Fault0040
003 15/10/22 12:20:08 ON Fault0040
004 15/10/22 12:20:08 ON Fault0040
005 15/10/22 12:20:08 ON Fault0040
P1/1
49
5.2.4 Device Information
Move the cursor from the main operation interface “Main Meum” Press ENT
and go to submenu “Device Information” and press ENT to check the device
information as shown in Figure 5-8.
Inverter Information
Device Information
IP 0.0.0.0
Subnet Mask 0.0.0.0
Gateway 0.0.0.0
DNS Server 0.0.0.0
Address Range
P2/2
5.3 Setting
Move the cursor to “Setting” in the main interface. Press the ENT key to be
prompted for the password: “1111” as shown in Figure 5-9. Enter the password
number by pressing and , selcting the numeral, and pressing the ENT key
to input and proceed to the next digit of the password number. Once all four digits are
entered, press the ENT key to confirm the password or Press the ESC key to go back
to Setting.
50
Setting
1 1 1 1
Press ENT to confirm, and set the current system parameters, as shown in Figure
5-10. There are 8 submenus in “Parameters Setting”: “1 System Parameters”, “2
Control Command”, “3 Protection Parameters”, “4 L/HVRT Setup”,“5 Power
Derating Setting”, “6 Reactive Power Derating Setup”,“7 ARC Parameters”, and
“8 Other Parameters”.
Setting Setting
System Parameters Others Parameters
Control Command
Protection Parameters
LVRT/HVRT Setup
ARC Parameters
P1/2 P2/2
Figure 5-10 System Setup Menu and Submenus Overview
51
5.3.1 System Parameters
(1) “Language Setting” :Two languages, i.e. English and 中文 are available in
“ Language” menu.
Language setting
ENGLISH
中 文
VDE0126
VDE4105
NB32004HV
NBT32004LV
INSTRUCTION:
Please check with your local electricity supply company before selecting a
grid standard. If the inverter is operated with a wrong grid standard, the
electricity supply company may cancel the interconnection agreement.
Placing the inverter into operation before the overall system complies with
the national rules and safety regulations of the application is not permitted.
52
(3) “PV Input Mode”: This allows the user to read the inverter working mode as
“Independent” mode
PV Input Mode
Independent
Yes
No
Address: 0001
Date: 2016–05 - 21
- +
54
5.3.2 Control Command
Restart
Factory Defaults
MPPT Scan
ARC Detect
ARC Clear
INSTRUCTION:
This function is effective only when the faults “IntFault0010~0150” in the
troubleshooting table occur. The inverter may restore to normal operation
automatically if alarm or protection faults occur. This function will not
respond when the inverter is in operation mode and a “FaultOperated” alarm
interface will be indicated.
56
5.3.3 Protection Parameters
This interface is used to display and set the Protect parameters of the AC grid
voltage, frequency and recovery, etc, as shown in Figure 5-19.
P1/7 P2/7
Grid Over Frequency Protection Grid Under Frequency Protection
LVRT/HVRT Setup
P3/7 P4/7
Power Derating Setup
Grid Recovery Voltage Moving Average
Reactive Power Derating Setup VoltMax 109.34% VoltMax 110.00%
Disable
ARC Parameters VoltMin 90.66% MaxTripT(S) 600.00
FrqMin(Hz) 47.51
FrqRecoveryT(S) 300.00
P5/7 P6/7
Grid Voltage Balance
GridVoltBalance 2.60% Disable
P7/7
57
Navigate to the parameters by pressing and . Then press “ENT” to
select it, and change the parmeter value by pressing and then press“ENT”
to confirm the parameter setting. The LCD will display new parameters if the setting
is successful, otherwise the old parameters will display on the LCD.
Note:The below listed values are based on VDE 4105 and may vary according to
different grid standards.
58
Grid Under Voltage Protection
Setup range (lower limit,
Parameter name Description
default & upper limit)
Threshold value of Level 1 Min.
GridVoltMin1 {30.00%, 90.00%, 100.00%}
grid voltage
Threshold value of Level 1 Min.
VoltMinTripT1(S) {0, 600, 655}
grid trip voltage
Threshold value of Level 2 Min.
GridVoltMin2 {30.00%, 80.00%, 100.00%}
grid voltage
Threshold value of Level 2 Min.
VoltMinTripT2(S) {0, 0.10, 655}
grid trip voltage
Threshold value of Level 3 Min.
GridVoltMin3 {30.00%, 49.00%, 100.00%}
grid voltage
Threshold value of Level 3 Min.
VoltMinTripT3(S) {0, 1.30, 655}
grid trip voltage
60
Grid Recovery
Setup range (lower limit, default
Parameter name Description
& upper limit)
Recovery Maxthresholdgrid
VolMax(V) {80.00%, 109.34%, 135.00%}
voltage protection
Recovery Min threshold. grid
VolMin(V) {20.00%, 90.66%, 100.00%}
voltage protection
Recovery time of grid voltage
VolRecoveryT(S) {0, 300, 655}
protection
Recovery Max thresholdgrid
FrqMax(Hz) {45, 50.05, 55}
Frequency protection
Recovery Min threshold. grid
FrqMin(Hz) {45, 47.51, 50}
Frequency protection
Recovery time of grid frequency
FrqRecoveryT(S) {0, 300, 655}
protection
Voltage Moving Average
61
5.3.4 L/HVRT Parameters
“L/HVRT” is used to set the LVRT and HVRT parameters. Move the cursor to
this item, and press the ENT key to set the parameters. Setting the parameters as
shownin Figure 5-20 The LVRT curve as shown in Figure 5-21 and HRVT curve as
shown in 5-22.
Setting
P1/7 P2/7 P3/7
System Parameters
Control Command
HVRT Curve HVRT Curve HVRT Curve
Protection Parameters
HVRTVolt1 130.00% HVRTVolt4 120.00% HVRTVolt7 110.00%
LVRT/HVRT Setup
HVRTTime1(s) 0.00 HVRTTime4(s) 10.10 HVRTTime7(s) 10.10
Power Derating Setup
HVRTVolt2 130.00% HVRTVotl5 110.00% HVRTVolt8 110.00%
Reactive Power Derating Setup
HVRTTime2(s) HVRTTime5(s) 10.10 HVRTTime8(s) 10.10
0.60
ARC Parameters
HVRTVolt3 120.00% HVRTVolt6 110.00%
P1/2 HVRTTime3(s) 0.60 HVRTTime6(s) 10.10
LVRTTripVolt 80.0%
LVRTPstReactiveI 150.0%
LVRTNegReactiveI 200.0%
HVRTModeSetting 0
HVRTTripVolt 110.0%
P7/7
62
1
0.9 7,8
0.8
Voltage N*rated
0.7
0.6
0.5 Through
0.4
0.3 Trip
0.2
1 3 456
0.1
2
0
0.25 0.73 6 Time/S
1.3
1 2
1.25
Voltage N*rated
1.2 3 4
Through
1.15
1.05
1
2 4 6 8 10 12 14 16 18 20 22 Time/S
Note:The below listed values are based on VDE 4105 and may vary according to
different grid standards.
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Table 5-2 LVRT and HVRT Parameters (VDE 4105)
LVRT Curve
Setup range (lower limit,
Parameter name Description
default & upper limit)
Threshold value of Low voltage
{0%, 5%, 100%}
LVRTVolt (1,2) ride through(first or second
{0%, 5%, 100%}
point)
Time of Level Low voltage ride {0, 0.25, 655}
LVRTTime(1,2)
throught( first or second point) {0, 0.73, 655}
Threshold value of Low voltage
{0%, 18%, 100%}
LVRTVolt (3,4) ride through(third or fourth
{0%, 18%, 100%}
point)
Time of Level Low voltage ride {0, 0.73, 655}
LVRTTime(3,4)
through(third or fourth point) {0, 0.73, 655}
Threshold value of Low voltage {0%, 18%, 100%}
LVRTVolt (5,6)
ride through(fifth or sixth point) {0%, 18%, 100%}
Time of Level Low voltage ride {0, 0.73, 655}
LVRTTime(5,6)
through(fifth or sixth point)) {0, 0.73, 655}
Threshold value of Low voltage
{0%, 90%, 100%}
LVRTVolt (7,8) ride through(seventh or eighth
{0%, 90%, 100%}
point)
Time of Level Low voltage ride {0, 6, 655}
LVRTTime(7,8)
through(seventh or eighth point) {0, 6, 655}
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HVRT Curve
Threshold value of high voltage
{100%, 130%, 135%}
HVRTVolt(1,2) ride through(first or second
{100%, 130%, 135%}
point)
Time of Level high voltage ride {0, 0, 655}
HVRTTime (1,2)
through(t first or second point) {0, 0.6, 655}
Threshold value of high voltage {100%, 120%, 135%}
HVRTVolt(3,4)
ride through(third or fourth point) {100%, 120%, 135%}
Time of Level high voltage ride {0, 0.6, 655}
HVRTTime (3,4)
through(third or fourth point) {0, 10.1, 655}
Threshold value of high voltage {100%, 110%, 135%}
HVRTVolt (5,6)
ride through(fifth or sixth point) {100%, 110%, 135%}
Time of Level high voltage ride {0, 10.1, 655}
HVRTTime(5,6)
through(fifth or sixth point)) {0, 10.1, 655}
Threshold value of high voltage
{100%, 110%, 135%}
HVRTVolt (7,8) ride through(seventh or eighth
{100%, 110%, 135%}
point)
Time of Level high voltage ride {0, 10.1, 655}
HVRTTime(7,8)
through(seventh or eighth point) {0, 10.1, 655}
L/HVRT Control
Threshold value of LOW
LVRTTripVolt (70.0%,80.0%,100.0%)
voltagetrip
ThefactorLVRT PositiveReactive
LVRTPstReactive1 (0.0%,150.0%,300.0%)
Current
Thefactor LVRT Negative
LVRTNegReactive1 (70.0%,200.0%,100%)
Reactive Current
Threshold value of HIGH voltage
HVRTTripVolt (100.0%,110.0%,135.0%)
trip
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5.3.5 Power Derating Setup
“Power Derating Setup” menu is used to set the active power derating
parameters including Active Power Derating, Over frequency derating, Low
frequency derating and High temperature frequency derating, etc. The parameters are
shown in Table 5-3.
Power vs Voltage
OvrVoltTrip 110.00%
OvrVoltFilterT(s) 60
P1/3
P1/2 P2/3
Percentage 100.0%
P3/3
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Note:The below listed values are based on VDE 4105 and may vary according to
different grid standards.
67
5.3.6 Reactive Parameters
P3/4 P4/4
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INSTRUCTION:
The PF (P) Curve function is only available for VDE 4105 grid standards.
PF
(PFCurveP1,PFCurvePF1)
Inductive
1
(P%)
-1
Capacitive
(PFCurveP2,PFCurvePF2)
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(3). Q(U) Curve:Q(U) curve mode
Note: The reactive compensation changes according to the grid voltage change, as
shown in Figure 5-26.
INSTRUCTION:
The Q(U) curve function is only available for VDE 4105 grid standards.
Q(%)
(QuCurveU2i,QuCurveQ2i)
Inductive
+ (QuCurveU1,
QuCurveQ1)
_ (QuCurveU1i, U(V)
QuCurveQ1i)
Capacitive
(QuCurveU2,QuCurveQ2)
Table 5-4 lists the parameters of PF Set, PF(P) Curve and Q(U) Curve modes.
Press ENT to start up the modes after the parameters are set up.
Note:The below listed values are based on VDE 4105 and may vary according to
different grid standards.
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Table 5-4 Parameters of reactive power control(VDE 4105)
Grid Reactive Power Derating
Setup range (lower limit,
Parameter name Description
default & upper limit)
PFSetValue {-0.8,-1},{1},{0.8,1} Figure 5-25
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5.3.7 Arc Parameter
“ARC Parameters” is used to enable/disable the ARC function and set the ARC
parameters.
ARC Bandwith Setting ARC Bandwith Setting
Bandwidth1 10K Bandwidth2 10K
Proportion1 25 Proportion2 25
Protection Parameters
EffectivePeriod 6
P3/4 P4/4
“Other Parameters” is used to set the other parameters including MPPT scan period,
nominal derating step and GFCI, DCI parameters. Press ENT and use UP and DOWN
to set parametersand enable/disable the function, and press ENT to confirm the setting.
The parameters as shown in Figure 5-28 and Table 5-5.
Others Others Others
PowerOnDelay(s) 5 FaultPowerT(C) 95.0 Island Protect Enable
ErrSoftStartP 0.16%
NormalDeratingStep 6.00%
P3/5 P4/5
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Table 5-5 Other Parameters cont'd
ErrSoftStartP {0.01%,0.16%,100}
NormSoftStopP {0.01%,6.00%,100}
NormSoftStartP {0.01%,4.00%,100}
NormalDeratingStep {0.01%,6.00%,100}
FaultPowerT(C) (0.1,95.0,100)
FaultEnvT(C) (0.1,83,100)
GFCIStaticValue(mA) (100,250,1000)
GFCIStaticT(s) (0,0.2,655)
GFCIDynProFactor (0.0%,100%,200%)
DCIProtection1 (0.01%,0.50%,5.00%)
DCIProtectionT1(s) (0.00,10.00,120.00)
DCIProtection2(mA) (5,950,5000)
DCIProtectionT2(s) (0.00,1,120.00)
PVStartVolt(V) (300,330,400)
MPPTScanPeriod(s) (300,3600,5400)
ISOProtection (1k,33k,2000k)
StarUPMinTemp(C) (-35,-30,-20)
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5.3.9 File Export and Firmware update
“File Export” is used to export the data including “Running History” and
“Fault Record”(Need the super management password). Press ENT and use UP and
DOWN to export the data, and press ENT to confirm the setting. The parameters as
shown in Figure 5-29.(If you need for corresponding operation, please contact the
after-sales service staff.)
File Export
Running Record
Fault Record
LCD Firmware
DSP Firmware
Please refer to the definition of LED lights in Table 6-1 and troubleshoot
according to Table 6-1:
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6.1.2 LCD Fault and Troubleshooting
The inverter will be shut down automatically if the PV power generation system
fails, such as output short circuit, grid overvoltage / undervoltage, grid overfrequency
/ underfrequency, high environmental temperature or internal malfunction of the
machine. The fault information will be displayed on the LCD screen. Please refer to
“5.3.3” for detailed operation.
The causes of a fault can be identified based on the faults listed in Table 6-2.
Proper analysis is recommended before contacting after-sales service. There are 3
types of fault: alarm, protection and hardware fault.
Definition:
Communication inside inverter fails
Possible causes:
Terminal block connecters of internal communication
wires have poor contact
1.CommErr
Recommended solutions:
1.Observe for 5 minutes and see whether the alarm will
Alarm be eliminated automatically;
2.Switch off 3-phase working power supply and then
reboot the system;
3.Contact after-sales service personnel
Definition:
Cooling fan failure by visual check
Possible causes:
2.ExtFanErr
1.Fan is blocked;
2.Fan service life has expired;
3. Fan socket connecter has poor contact.
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Recommended solutions:
1.Observe for 5 minutes and see whether the alarm will
be eliminated automatically;
2.Check for foreign objects on fan blades;
3.Switch off 3-phase work power supply and then reboot
the system;
4.Contact after-sales service personnel
Recommended solutions:
1.Observe for 5 minutes and see whether the alarm will
be eliminated automatically;
3. IntFanErr 2.Check for foreign objects on fan blades;
3.Switch off 3-phase work power supply and then reboot
the system;
4.Contact after-sales service personnel
Definition:
Internal alarm
Warn0030 Recommended solutions:
(EepromErr) 1.Observe for 5 minutes and see whether the alarm will
be eliminated automatically;
2.Contact after-sales service personnel
Recommended solutions:
Warn0040 (DC SPD
Warn The alarm is reserved now. The alarms in field can be
fault)
ignored.
Recommended solutions:
1.Observe temperature display;
Warn0050
2.Switch off 3-phase working power supply and then
(TempSensorErr)
reboot the system;
3.Contact after-sales service personnel
Warn0100 (AC SPD Recommended solutions:
77
fault) The alarm is reserved now. The alarms in field can be
ignored.
1. Restart inverter by recycle both AC and DC
Protect0090 switches. Wait for 1 minute between OFF and ON for
(Bus over voltage) all energy to discharge.
2. If inverter cannot clear fault, replace inverter
1. Raise limit of IDCmax (for example, 400mA) to allow
inverter more room to adjust in transient condition to
Protect0070
cope with imbalance of impedance and voltage between
(Bus imbalance)
Grid phases
2. If after adjustment, alarm still occurs, replace inverter
1. Restart inverter by recycle both AC and DC
Protect0030
switches. Wait for 1 minute between OFF and ON for
(Inverter Over
all energy to discharge.
Current)
2. If inverter cannot clear fault, replace inverter
1. Make sure the grid connection is good.
Protection GridV.OutLim
2. Restart the inverter again.
1. check the AC wires connection and AC frequency is in
range;
GridF.OutLim
2. check the measurement value in LCD, if the grid
frequency is in limit, restart the inverter.
1. Restart inverter by recycle both AC and DC
Protect0020 switches. Wait for 1 minute between OFF and ON for
(Grid relay error) all energy to discharge.
2. If inverter cannot clear fault, replace inverter
1.Confirm that external ambient temperature is within the
TempOver specified range of operating temperature;
(Over-temperature 2.Check whether air inlet is blocked;
protection) 3.Check whether fan is blocked;
4.Check whether the location of installation is
78
appropriate or not;
5.Observe for 30 minutes and see whether the alarm will
be eliminated automatically;
6.Contact after-sales service personnel
Protect0180 1. If the inverter can start up, then recalibrate.
(The sampling offset 2. If the inverter always report this alarm and can not start
of DCI) up, then replace inverter.
1. Raise limit of DCImax (for example, 400mA) to allow
inverter more room to adjust in transient condition to
Protect0170 cope with imbalance of impedance and voltage between
(DCI high) Grid phases
2. After raising limit, if inverter cannot clear fault, replace
inverter.
Check wires of PV and ground:
1.Turn OFF AC switch to disconnect inverter from Grid.
2.Open fuse drawers to de-couple PV strings from each
other. Test strings with string test set.
3.Add one PV string at a time, and start up inverter to see
if alarm occurs.
IsolationErr
3.If there is no alarm, turn OFF AC switches to
(Insulation resistance
disconnect from Grid and add in the next string. Start
low)
up inverter again.
4. Continue until you can find the string that triggers the
alarm. Trace wirings of faulted string to find any
leakage to Earth Ground.
5. The parameter ISOResist in hidden menu can be
adjusted a bit.
GFCIErr Check wires of PV and ground:
(leakage current 1.Turn OFF AC switch to disconnect inverter from Grid.
high) 2.Open fuse drawers to de-couple PV strings from each
79
other. Test strings with string test set
3.Add one PV string at a time, and start up inverter to see
if alarm occurs.
3.If there is no alarm, turn OFF AC switches to
disconnect from Grid and add in the next string. Start
up inverter again.
4. Continue until you can find the string that triggers the
alarm. Trace wirings of faulted string to find any
leakage to Earth Ground.
1. Restart inverter by recycle both AC and DC
Protect0150 switches. Wait for 1 minute between OFF and ON for
(Mini MCU Fault) all energy to discharge.
2. If inverter cannot clear fault, replace inverter
1. Restart inverter by recycle both AC and DC switches.
Protect0110
Wait for 1 minute between OFF and ON for all energy to
(BUS over voltage
discharge.
(firmware))
2. If inverter cannot clear fault, replace inverter
1. Restart inverter by recycle both AC and DC switches.
Protect0100 Wait for 1 minute between OFF and ON for all energy to
(The sensor fault of discharge.
leakage current) 2. If inverter cannot clear fault, replace Filt board or
inverter.
1. Turn DC Switch OFF
PVxReverse 2. Open Fuse holder to isolate PV strings
(PVx input reverse 3. Use meter to find out which PV string is connected in
connection x=1,2,3) reverse polarity
4. Correct PV string connection
PVx Over current 1.Check PV input Current 2.Restart inverter by recycle
(PVx Over current both AC and DC switches. Wait for 1 minute between
x=1,2,3) OFF and ON for all energy to discharge.
80
2. If inverter cannot clear fault, replace inverter
1. Measure voltage at DC terminals in wiring box and
compare with reading in Measurement menu. PV
voltage must be less than 1000V in open circuit
PV2VoltOver
condition.
((PVx Over Volt
2. If display reading is not within 2% of meter reading,
x=1,2,3))
replace inverter
If display reading is within 2% of meter reading, adjust
number of panel in the string
1. Restart inverter by recycle both AC and DC switches.
Protect0230
Wait for 1 minute between OFF and ON for all energy to
(Inverter open-loop
discharge.
self-test fault)
2. If inverter cannot clear fault, replace inverter
1. Check logic connector to Arc board to be secure.
ARC Protect 2. Run Arc Fault Test from Settings Menu
3. If Alarm re-occurs, replace arc board or wiring box
1. Check logic connector to Arc board to be secure.
Arcboard Err 2. Run Arc Fault Test from Settings Menu
3. If Alarm re-occurs, replace arc board or wiring box
81
1. Restart inverter by recycle both AC and DC switches.
Fault0100 Wait for 1 minute between OFF and ON for all energy to
(Grid relay fault) discharge.
2. If inverter cannot clear fault, replace inverter
82
1.Restart inverter by recycle both AC and DC switches.
Fault0020
Wait for 1 minute between OFF and ON for all energy to
(Bus over volt
discharge.
Hardware)
2. If inverter cannot clear fault, replace inverter
83
6.2 Product Maintenance
DANGER:
Please disconnect the inverter from AC grid and PV modules before
opening the equipment. Make sure hazardous high voltage and energy
inside the equipment has been discharged.
Do not operate or maintain the inverter until at least 5 minutes after
disconnecting all sources of DC and AC.
The inverter can become hot during normal operation. It uses built in cooling
fans to provide sufficient air flow to help in heat dissipation.
Check the air vent regularly to make sure it is not blocked and clean the vent
with soft brush or vacuum cleaner if necessary.
84
6.2.3 Replace cooling fans
If the internal temperature of the inverter is too high or abnormal noise is heard
assuming the air vent is not blocked and is clean, it may be necessary to replace the
external fans. Please refer to Figure 6-1 for replacing the cooling fans.
1. Use a No.2 Phillips head screwdriver to take off the 12 screws on the fan tray.
2. Disconnect the waterproof cable connector from the cooling fan.
3 . Use a No.2 Phillips head screwdriver to remove the screws.
4 . Attached the new cooling fans on the fan tray, and fasten the cable on the fan tray
with cable ties(Torque value: 14~18kgf.cm).
5 . Install the assembled fans back to the inverter(Torque value: 16kgf.cm).
1 2
85
4 5
50~60mm
mm
86
Chapter 7 Technical Data
88
Note 1: When the DC input voltage is lower than 480/540V or higher than 850V, the inverter
begins derating, as shown in Figure 7-1:
110%
Po/Pn(%) CPS SCA50KTL-DO
100%
CPS SCA60KTL-DO
80%
60%
40%
20%
0
100 200 300 480 540 595 850 950
PV Voltage (V)
Note 2: When the ambient temperature is higher than 113℉ (45℃), the output power
Pin/Pn
100%
-3%/℃
80%
60%
40%
20%
45 60
Tamb(℃)
89
Note 3:When the altitude is higher than9842.5ft (3000m), the power of the inverter
needs derating, as shown in Figure 7-3:
Po/Pn(%)
100%
3%/100m
80%
60%
40%
20%
0 3000m 4000m
Altitude
Note 4:The inverter can output AC power with full loads under 100%~110% of the
rated grid voltage. when the grid voltage is lower than rated voltage, AC output will
be kept on constant current of rated value.
Po/Pn(%)
100%
80%
60%
40%
20%
Un
0
0.85Un 0.9Un 1.1Un
90
Chapter 8 Limited Warranty
8.1Warranty
Chint Power provides the standard warranty upon the contract for offshore
products, generally with a period of five (5) years which begin from installation,
commissioning and acceptance or six (6) months after the delivery of the goods
(whichever comes first).
8.2 Disclaimer
This warranty covers all defects due to design, components and manufacturing.
However, the warranty does not cover damages resulting from the following
circumstances:
Damage caused during transportation
Insufficient ventilation for the inverter
The Inverter has been misused, neglected, or abused
The Inverter has been used or stored in conditions beyond its electrical or
environmental specifications
The Inverter has been used for purposes other than for which it was designed
The Inverter has been used beyond its stated specifications, operating
parameters and application
Acts of third parties, atmospheric discharges, excess voltage, chemical
influences, natural wear and tear and for loss or damage in transit
Improper testing, operation, maintenance, adjustment or repair of any kind not
authorized in writing by the manufacturer
Products or software changed without authorization
The Inverter has been connected to other equipment with which it is not
compatible
Negligence of safety warning and relevant mandatory safety specifications on
the product and in its related document;
87
Application beyond the scope of applicable safety or grid standards (VDE, UL,
etc.)
Unexpected disaster or force majeure
92
Chapter 9 Disposal
The dealer or installers should remove the PV Inverter from the array and
contact the supplier for disposal instructions.
Disposal of the PV-Inverter at the end of its service life should be done in
accordance with the disposal regulations for electronic waste which apply at the
installation site at that time.
93
SHANGHAI CHINT POWER SYSTEMS CO., LTD.
Headquarters: Building 4, No. 3255, Sixian Road,
Songjiang District, Shanghai, China
Tel: +86 -21 -3779 1222
Fax: +86 -21 -3779 1222 -6001
Service Hotline: +86 -21 -3779 1222 -6300
E-Mail: [email protected]
Website: www.chintpower.com/en
94