OPERATOR’S MANUAL / SALES AND ENGINEERING DATA

INCLUDING: SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION, TROUBLESHOOTING. RELEASED:2-26-21

INCLUDE MANUALS: AF066X-XX Air Motor (pn 97999-1467), 1380TXXXXXX Lower Pump End (pn 97999-1905) (REV: A)
and S-632 General Information Manual (pn 97999-624).
6” AIR MOTOR AF0646TXXXXXX-XX-X
46:1 RATIO
6” STROKE
EXTRUSION PUMP
Stainless Steel
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS PUMP DATA

y Use only genuine ARO® replacement parts to assure com- MODEL AF0646TXXXXXX-XX-X
patible pressure rating and longest service life.
y 637489 for repair of Air Motor section. Air Inlet (female)
y K1380TXXXXXX for repair of Lower Pump section. Refer 1/2-14 NPTF-1

to the chart on page 2 for description of -XXXXXX options.

AF0660-XX Air Motor
SPECIFICATIONS (see manual AF066X-XX)
“A”
Model Series (refer to description chart) . . . . . . . AF0646TXXXXXX-XX-X
Pump Type. . . . . . . . . . . . . . . . . . . . . . . . . . Air Operated,
Extrusion Double Y85-29-C Nut (3)
Acting Pump Spacer Section
Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46:1 Connector (see figure 2)
Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . AF0660-XX
Motor Repair Kit. . . . . . . . . . . . . . . . . . . . 637489 92028 Spacer Rod (3)
Motor Diameter. . . . . . . . . . . . . . . . . . . . . 6” (15.2 cm) “B”
Stroke (double acting) . . . . . . . . . . . . . . . . . . . . 6” (15.2 cm)
Air Inlet (female) . . . . . . . . . . . . . . . . . . . . . . . 1/2 - 14 NPTF - 1
Air Exhaust (female). . . . . . . . . . . . . . . . . . . . 1-1/4 - 11-1/2 NPTF - 1 Material Outlet (female)
Lower Pump End Series. . . . . . . . . . . . . 1380TXXXXXX 1 - 11-1/2 NPTF-1
Lower Pump Repair Kit . . . . . . . . . . . . . K1380T11XX47
Material Outlet (female). . . . . . . . . . . . . . . . 1 - 11-1/2 NPTF - 1 “C”
Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 lbs (31.3 kgs)
PUMP PERFORMANCE 1380T11XX47 Lower Pump
(see manual 1380TXXXXXX)
Air Inlet Pressure Range. . . . . . . . . . 30 - 150 psi
(2.1 - 10.3 bar)
Fluid Pressure Range . . . . . . . . . . . . . 1380 - 7485 psi “D”
(95.1 - 516.2 bar) Figure 1
NOTE: Dimensions are shown in inches and (mm) and are supplied for reference only.
Maximum Rec'd Cycles / Minute. . 60 “A”(mm) “B”(mm) “C”(mm) “D”(mm)
Displacement Per Cycle. . . . . . . . . . . 6.97 In3 (114.2 cc) 51.92”(1318.8) 30.74”(780.8) 17.74”(450.6) 3.69”(93.7)
Cycles Per Gallon . . . . . . . . . . . . . . . . . 33.1 (for -1 Model)
54.01”(1371.9) 30.74”(780.8) 17.74”(450.6) 3.69”(93.7)
Flow @ 60 Cycles / Minute. . . . . . . . . 1.8 gpm (6.9 lpm)
Noise Level @ 60 psi - 40 cpm. . . . . 84.7 dB(A)*
IMPORTANT
* The pump sound pressure level has been updated to an Equivalent Continuous
This is one of four documents which support the pump. Re-
Sound Level (LAeq) to meet the intent of ANSI S1.13-1971, CAGI-PNEUROP S5.1
using four microphone locations. placement copies of these forms are available upon request.
 AF0646TXXXXXX-XX-X Model Operator’s Manual
(pn 97999-1923)
 S-632 General Information - Industrial Piston Pumps
(pn 97999-624)
 1380TXXXXXX Lower Pump End Operator’s Manual
(pn 97999-1905)
 AF066X-XX Air Motor Operator’s Manual (pn 97999-1467)

INGERSOLL RAND COMPANY INC

209 NORTH MAIN STREET – BRYAN, OHIO 43506
 (800) 495-0276  FAX (800) 892-6276 © 2021
arozone.com
 MODEL DESCRIPTION CHART
AF0646 T X X X X X X - X

Check Type / Wetted Material

T - Primer Piston, Stainless Steel
Container Suitability
1 - Remote mounting
Inlet / Outlet Thread Type
1 - SAE Thread
Upper Packing Material
F - UHMW-PE
K - Glass Filled PTFE
R - Glass Filled PTFE / UHMW-PE Staggered
S - Virgin PTFE
Lower Packing Material
F - UHMW-PE
K - Glass Filled PTFE
S - Virgin PTFE
Spring Type / Solvent Cup
4 - Multiple Wave Spring / Standard Solvent Cup
Plunger Type
7 - 17-4 Stainless Steel, Hard Chrome plated
Air Motor Option
0 - No Option (Required if pump option is used)
1 - Integrated Ball Valve Regulator

DIMENSIONS
BOTTOM VIEW TOP VIEW

C Material Outlet C Material Outlet

L L
5.625 (142.88 mm) dia.
38° 4.125 (104.78 mm) dia. Air Inlet (Female) 30°
1/2 - 14 NPTF -1

38°
23°
8°

0.406 (10.3 mm) dia. thru

4 equally spaced
0.406 (10.3 mm) dia. thru
6 equally spaced

Page 2 of 4 AF0646TXXXXXX-XX-X (en)

 GENERAL DESCRIPTION PUMP CONNECTION - UPPER / LOWER
y The chop-check pumps are primarily designed for the pump- NOTE: All threads are right hand.
ing of heavy viscous material with or without fibrous content. 1. Lay the pump assembly on a work bench.
The models can be used with a gravity feed single post lift as a 2. Remove the three (Y85-29-C) nuts from the three spacer rods
topper type assembly or with a two post lift as a force feed type (see figure 1).
assembly. The lower pump is designed for easy priming and the 3. Pull the air motor from the lower pump end until the motor
double acting feature is standard in all ARO industrial pumps. piston rod is in the “down” position and the lower pump end
Material is delivered to the pump discharge outlet on both the rod is in the “up” position.
up and down stroke. 4. Using e-ring pliers, slide the retaining ring up far enough to
y The motor is connected to the lower pump end by a spacer sec- allow the sleeve to move upward and release the two connec-
tion. This allows for lubrication of the upper packing gland and tors (see figure 2). Lay the air motor aside.
prevents motor contamination because of normal wear and 5. Repeat step 4 to remove the other connector, then remove the
eventual leakage through the material packing gland. Be sure extension rod.
the solvent cup is adequately filled with lubricant to protect the 6. Unscrew the three (92028) spacer rods only if disassembly of
upper packings and insure longest service life. the lower pump end is necessary.
WARNING HAZARDOUS PRESSURE. Do not exceed maxi-
mum operating pressure of 7485 psi (516.2 bar) at 150 psi PUMP CONNECTION DETAIL
(10.3 bar) inlet air pressure. 90163-8 Extension Rod
Pump Ratio X = Maximum Pump
Inlet Pressure to Pump Motor Fluid Pressure 90102 Retaining Ring (2)
Pump ratio is an expression of the relationship between the pump motor area
and the lower pump end area. EXAMPLE: When 150 psi (10.3 bar) inlet pressure is
supplied to the motor of a 4:1 ratio pump, it will develop a maximum of 600 psi 90109 Sleeve (2)
(41.4 bar) fluid pressure (at no flow) - as the fluid control is opened, the flow rate
will increase as the motor cycle rate increases to keep up with the demand.
90096 Connector (4)

WARNING Refer to general information sheet for additional

safety precautions and important information. Lower Pump Piston Rod
NOTICE: Thermal expansion can occur when the fluid in the mate- Figure 2
rial lines is exposed to elevated temperatures. Example: Material
lines located in a non-insulated roof area can warm due to sunlight. REASSEMBLY
Install a pressure relief valve in the pumping system.
Replacement warning label (pn 92325) is available upon re- 1. Align the pump motor and extension rod with the lower pump
quest. end. Position the air inlet of the motor 30° from the material
outlet.
TROUBLE SHOOTING 2. Install the two (90096) connectors and retain with the (90109)
sleeve. Slide the (90102) retaining ring back into position.
Pump problems can occur in either the air motor section or the 3. Assemble the three (92028) spacer rods to the lower pump end
lower pump end section. Use these basic guidelines to help deter- and torque evenly to 60 - 90 ft lbs (81.3 - 122.0 Nm).
mine which section is affected. 4. Bring the motor and lower pump together and retain with
three (Y85-29-C) nuts.
Pump will not cycle.
y Be certain to first check for non-pump problems including
kinked, restrictive or plugged inlet / outlet hose or dispensing
device. Depressurize the pump system and clean out any ob-
structions in the inlet / outlet material lines.
y Refer to the motor manual for trouble shooting if the pump
does not cycle and / or air leaks from the air motor.
y Damaged motor. Service the motor.
Pump cycles but does not deliver material.
y Refer to the lower pump end manual for further trouble shoot-
ing.

AF0646TXXXXXX-XX-X (en) Page 3 of 4

 PERFORMANCE CURVES
PERFORMANCE BASED ON 30wt. OIL (100cSt) AT 40˚C TEMPERATURE
CYCLE PER MINUTE (CPM)

0 50 100 150
6000 250

120 PSI
5000
120 PSI 200

AIR CONSUMPTION (SCFM)

90 PSI
BACK PRESSURE (PSI)

4000
90 PSI
60 PSI
150

3000
60 PSI
100
2000

50
1000

0 0
0 1 2 3 4 5

FLOW RATE - GALLONS PER MINUTE (GPM)

NOTE: NON SHADED AREA OF THE GRAPH REPRESENTS RECOMMENDED OPERATING RANGE

PERFORMANCE BASED ON 30wt. OIL (100cSt) AT 40˚C TEMPERATURE

CYCLE PER MINUTE (CPM)

0 50 100 150
400 120

8.3 BAR
350
100
AIR CONSUMPTION (LITERS/ SEC)

8.3 BAR
300
6.2 BAR 6.2 BAR
80
BACK PRESSURE (BAR)

250
4.1 BAR

200 60
4.1 BAR

150
40
100
20
50

0 0
0 5 10 15 20
FLOW RATE - LITERS PER MINUTE (LPM)
NOTE: NON SHADED AREA OF THE GRAPH REPRESENTS RECOMMENDED OPERATING RANGE

PN 97999-1923

Page 4 of 4 AF0646TXXXXXX-XX-X (en)