Pelle CASE 788 Uniquement Schéma Électriques
Pelle CASE 788 Uniquement Schéma Électriques
Pelle CASE 788 Uniquement Schéma Électriques
Section
4001
ELECTRICAL SCHEMATICS
788/988 Wheeled Excavators
988 series: CGG0127801 to CGG0128301 CGG0128304 to CGG0128313.
988 series “Plus”: CGG0128302, CGG0128303, CGG0128314 and after
TABLE OF CONTENTS
SPECIFICATIONS ....................................................................................................................................................2
SCHEMATIC SYMBOLS .......................................................................................................................................... 3
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD EQUIPMENT) ............................. 4
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD) ..................................................................... 4
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ..................................................... 6
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL) ...................................................................... 6
PRINTED CIRCUIT SCHEMATIC GUIDE ................................................................................................................ 8
P10 INSTRUMENT PANEL ELECTRICAL SCHEMATIC (PLATE 1) .....................................................................10
INSTRUMENT PANEL WIRING............................................................................................................................. 11
INSTRUMENT PANEL (FRONT FACE)................................................................................................................. 11
RIGHT-HAND CONTROL ARM, LEFT-HAND CONTROL ARM AND
COMBINATION SWITCH WIRING (STANDARD) .................................................................................................13
RIGHT-HAND AND LEFT-HAND CONTROL ARM WIRING (OPTIONAL)............................................................ 15
ELECTRICAL SCHEMATIC (PLATE 2) .................................................................................................................16
ELECTRICAL SCHEMATIC (PLATE 3) ................................................................................................................. 18
ELECTRICAL SCHEMATIC (PLATE 4) .................................................................................................................20
ELECTRICAL SCHEMATIC (PLATE 5) .................................................................................................................22
ELECTRICAL SCHEMATIC (PLATE 6) .................................................................................................................24
ELECTRICAL SCHEMATIC (PLATE 7) .................................................................................................................26
ELECTRICAL SCHEMATIC (PLATE 8) .................................................................................................................28
ELECTRICAL SCHEMATIC (PLATE 9) .................................................................................................................30
ELECTRICAL SCHEMATIC (PLATE 10) ...............................................................................................................32
ELECTRICAL SCHEMATIC (PLATE11) ................................................................................................................34
ELECTRICAL SCHEMATIC (PLATE 12) ...............................................................................................................36
CAB FLOOR WIRING (STANDARD) .....................................................................................................................39
ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD EQUIPMENT) ..........................................39
ELECTRONIC SYSTEM WIRING .......................................................................................................................... 40
ELECTRONIC SYSTEM WIRING ..........................................................................................................................41
CAB FLOOR WIRING (OPTIONAL)....................................................................................................................... 43
ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL) .................................................................43
CAB AND CAB OPTION WIRING ..........................................................................................................................44
ALPHABETICAL INDEX..........................................................................................................................................45
SPECIFICATIONS
System voltage ..........................................................................24 Volts negative earth and 12 Volts negative earth
Batteries ...................................................................................... 2 x 12 Volts 120 A/hrs, low maintenance batteries
Alternator ........................................................................................................................ BOSCH, 28 Volts, 45 Amps
Motor starter ...................................................................................................................... BOSCH, 24 Volts, 4.0 kW
A(n) Radio/housings
B (n) Indicators/pressure switches/loudspeakers/pressures switches/senders/heat sender/gauge 1 Wire number
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators NC Closed circuit
H (n) Warning devices (visible and audible)
K (n) Relays
M (n) Motors NO Open circuit
P (n) Instruments
R (n) Resistors/heater plugs
S (n) Shunt resistors/switches/battery master switch Intersection of two wires with connection point
Sh (n) Shunt
V (n) Diodes
X (n) Supply line connections Intersection of two wires without connection point
Y (n) Solenoid valves, solenoids
NOTE : The (n) shows the component number. 1
Example : K2 is relay No. 2. Link with following plate
1
Link with preceding plate
(n) Supply on printed circuit
Bulbs
(n) Printed circuit connection terminal
Test bulb
Printed circuit earth connector
Regulator
1 or 1 or 1 Harness identification
3 2
The installation position for the harness connector (1) on connector (2) of the
printed circuit is identified by a red mark (3) followed by the figure 1 on the
1 2 3 4 5 6 7 8 9 10
printed circuit. This identification corresponds to the position of path 1 of the
harness connector (1). This position is completed when the path 1 line is
shown by a red ring (4) located on line 1 wire, or by red paint marking.
4 1
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (STANDARD V1 General contact diode V18 Axle unlocking indicator lamp diode
V2 K3 relay diode V20 RH direction indicator diode
EQUIPMENT) V3 Dipped headlight indicator lamp diode V23 Hazard warning diode
V6 Main beam headlight indicator lamp diode Ø2 Starter motor - solenoid control connection
V7 RH direction indicator green indicator lamp Ø4 Printed circuit earth
∆5 ∆ 37 V12 7
V8 LH direction indicator green indicator lamp Ø5 Upperstructure power line connection
∆ 10 ∆ 33 ∆ 39 ∆ 40
V9 Hazard warning diode
S8
V8 F19 1 Electronic control box supply wire
V20 V7 V10 5A V10 LH direction indicator diode
K 20 ∆ 35 ∆ 36 2 V3 2 K53 relay base
V13 K 53
k15 ∆6 ∆ 16
V23
3 Connecting strip
F20 5A F21 5A
∆ 24 ∆ 21
F25 V9 5
7,5A
1 ∆9
F13 5A
F9
10A
∆ 43 1 1
ELECTRICAL CABINET PRINTED CIRCUIT WIRING (STANDARD)
F1 30A F16 F23 5A F24
5A V6 5A
k2 k1
k5
F17
5A
V5
1 Harness 10-way connector, floor harness
2 Harness 10-way connector, floor harness
F12
10A
∆ 38 3 F22
5A
F18
5A S2
2
K 14
S4
k9
3 Harness 10-way connector, floor harness
a3 F33
7,5A
V11
4 Harness 10-way connector, floor harness
∆ 31
Ø5 Ø2
F7 F32 F30 F26 F15 4
V2 5 Harness 10-way connector, floor harness
10A 10A 15A 7,5A 15A
S7 V17 V19 k6
20 Harness, 6-way connector, cab power connection
a1 V21
F31
15A
F4
5A
F3 F10 F11 F27
7,5A 15A 7,5A 5A N° 1
21 Harness, 6-way connector, cab power connection
S5 S6 S3 6
26 Harness, 6-way connector, windshield wiper K20 intermittent action
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
27 Harness, 2-way connector, windshield washer
∆ 20
V22 k21
28 Safety clips, working brake, parking brake
Ø4 ∆ 27
N° 2
30 Harness, 6-way connector, electronic control box
1 2 3 4 5 20 30 38
2
31 Harness, 3-way connector, troubleshooting test socket
N° 3 ∆ 26
F14 5A
a2
37 Harness, 5 way connector, two-speed
6 7 9 11 12 14 16 28 42 8 V4 44 Harness, 3 way connector, flasher unit
CM97G025 F24 Fuse, 5 A, LH main beam headlight
1 24 Volts supply before contact F25 Fuse, parking brake (7.5 A) 1 Harness, 8-way connector, common harness
2 12 Volts supply before contact (radio) F26 Fuse, 7.5 A, direction indicators, hazard warning 2 Harness, 10 way connector, lighting and electro
3 Electronic control box 24 volt supply and trou- F31 Fuse, 15 A, windshield wiper momentary action 3 Harness, 6 way connector, brake unit
bleshooting test socket F32 Fuse, 10 A, not used 4 Harness, 8-way connector, engine
F2 Fuse, 5 A, starter switch F33 Fuse, 7.5 A, electronic control box
F3 Fuse, 7.5 A, instrument panel 1 Clip, common harness
H14 LED troubleshooting
F4 Fuse, 5 A, cab lighting, horn relay 2 Clip, lighting and solenoid valve
F6 Fuse, 15 A, upperstructure working lights K1 Starter motor relay 3 Clip, brake unit
F7 Fuse, 10 A, horn K2 General contact relay 24 V, 50 A 4 Clip, engine
F8 Fuse, 15 A, upperstructure power line connec- K3 Hourmeter relay
K4 Electrical control box supply relay 28 Clip, working brake, parking brake
tion
K5 Horn relay 5 Clip, direction indicator, hazard warning
F9 Fuse, 10 A, windshield washer, windshield wiper
K6 Attachment and cab rear working light relay 20 Clip, cab power connection
F10 Fuse, 15 A, ventilation, heater, fuel heater
F11 Fuse, 7.5 A, cigarette lighter K7 Upperstructure headlight and working light relay
F12 Fuse, 10 A, pilot safety K9 Axle unlocking relay
F15 Fuse, 15 A, main beam headlights K10 Flasher unit relay
F16 Fuse, 5 A, RH brake lights K52 Speed change relay
F17 Fuse, 5 A, LH brake light K20 Windshield wiper intermittent action
F18 Fuse, 5 A, RH front side light K21 LH control arm pilot safety relay
F19 Fuse, 5 A, LH front side light Sh2, Sh4, Sh5 Shunt
F20 Fuse, 5 A, RH front dipped headlight Sh1, Sh3, Sh6, Sh7, Sh8 Not used
F21 Fuse, 5 A, LH front dipped headlight
F23 Fuse, 5 A, RH main beam headlight
1 2 3
1 2 3
1 2 3 4 5 6 7 8 9 10
68 165
200 201
1 2 3 4 5 6 1 2 3 4 5 6 71
234
99 87 88 160 165
71 89 162 163 165
0 26 144 142 128 133 134
31 38 132 135
∆ 31
∆5
33
∆ 20 ∆ 21
∆5 ∆ 37 V12 7
∆ 10 ∆ 33
∆ 39 ∆ 40
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
V8 7
S8 F19
V10 5A
V20 V7
∆ 35 ∆ 36 2 V3
V13 65 84 63 159 156 54 51 161 77 69
∆6 ∆ 16 82 83 86 94 79 50 72 74 166 164
k15
V23
F20 5A F21 5A
∆ 24 ∆ 21
1 2 3 4 5 6 F25 V9 5
7,5A
∆9 F9
10A
F13 5A ∆ 43 1 1
144 0 141 F1 30A F16 F23 5A F24
5A V6 5A
K 20 40 136 142 V5
k2 k1 F17
k5 5A
F12 ∆ 38 3 F22 F18
10A
5A 5A S2
S4
∆ 26
k9
V11 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
a3 F33 4 5
1 2 3 4 5 7,5A
Ø5 Ø2 ∆ 31
V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A 13 11 18 35 24 138 19 37 132 135
F6 23 15 64 6 137 16 133 134
98 52 15A ∆ 44 k4
0 49 106 F8
15A
F2
5A ∆ 30
V18
V1 V16
3
K 52 4
F5
10A ∆ 23
∆ 37
k7
S7 V17 V19 k6
a1 V21
1 2 3
F31 F4 F3 F10 F11 F27
15A 5A 7,5A 15A 7,5A 5A N° 1
S5 S6 S3 6
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10
3 1
85 86 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
0 K 10
V22 k21
∆ 20 29 31 167 147 40 135 5 48 7
Ø4 N° 2 ∆ 27 168 38 105 148 141 28 41 92 22
219
2
98
1 2 3 4 5 20 30 38
a2
∆ 44 N° 3
F14 5A
∆ 26
6 7 9 11 12 14 16 28 42 0 8 V4
98 219
3
6 2
N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 42 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38
0 0
0 94 33 0 0 0 0 0 0 0
0 0 219
1 2 3 4 5 6 7 8 1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6
5 2
0
14
0
14
∆ 28 ∆ 27
1 4 3 2 ∆ 30
CM97G026
DESCRIPTION OF ELECTRICAL CABINET PRINTED CIRCUIT (OPTIONAL) ELECTRICAL CABINET PRINTED CIRCUIT WIRING (OPTIONAL)
1 Adjustable boom raising and lowering range limitation detector cable (specific to certain countries)
2 Harness, adjustable boom raising and lowering range limitation electro-control (specific to certain countries)
3 Connecting strip (specific to certain countries)
∆5 ∆ 37 V12 7
4 Quick coupler control harness
∆ 10 ∆ 33
∆ 39 ∆ 40 5 Quick-coupler electro-control harness
S8
V20 V7 V10
V8 F19
5A 8 Fuel pump supply cable (optional)
∆ 35 ∆ 36 2 V3
V13 K50
k15 ∆6 ∆ 16
V23
Cable, adjustable boom raising height limiter (to terminal No. 3)
F20 5A F21 5A
∆ 24 ∆ 21
F25
7,5A
V9 5
6 Harness, adjustable boom (PM version, special for Germany)
F9
∆9
F13 5A
10A
F16
∆ 43 1 1
F24
7 Hood lighting harness (optional)
F1 30A F23 5A
k2 k1
5A
F17
V5
V6 5A
K51 9 Harness, cold start assistance (optional)
k5 5A
F12
∆ 38 3 F22 F18
10Harness, adjustable boom (PM version, special for Germany)
10A
S4 5A 5A S2
k9
11Rear fog light harness (specific to certain countries)
V11
a3 F33
7,5A
12Harness, fuel heating device (optional)
Ø5 Ø2 ∆ 31
F7
10A
F32
10A
F30
15A
F26
7,5A
F15
15A
4
V2
14Wire to terminal No. 1, adjustable boom raising and lowering range limitation (specific to certain countries)
F6
15A ∆ 44 ∆ 30 k4 16Harness, overload indicator (optional)
F8 F2
15A 5A
17Harness, upperstructure rotary light (specific to certain countries)
V1
V16
4 3 3 22Harness, cold start assistance glow plug (optional)
F5
10A ∆ 23
S7 V17 V19
24Harness, front working lights on cab (optional)
k6
F31
15A
F4
5A
F3 F10 F11 F27
7,5A 15A 7,5A 5A
a1
N° 1
V21
33Harness, overload indicator (optional)
S5 S6 S3 6
38Harness, pilot system cancellation (specific to certain countries)
7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 k3
R 10 Ø4 N° 2 ∆ 27
∆ 20
19Cable, registration plate light (optional)
2
1 2 3 4 5 20 30 38
N° 3 ∆ 26
F14 5A
a2
7
6 7 9 11 12 14 16 28 42 8 V4
CM97G027
∆ 23
∆5 ∆ 37 V12 7
1 2 ∆ 10 ∆ 33 ∆ 39 ∆ 40
V8 F19
S8
V10 5A
V20 V7
123 119 ∆ 35 ∆ 36 2 V3
V13
k15 ∆6 ∆ 16
V23
F20 5A F21 5A
∆ 24 ∆ 21
F25 V9 5
7,5A
∆9 F9
10A K50 K53
∆ 43 1 1 K51
∆ 23 F1 30A
F13 5A
F16 F23 5A F24
5A V6 5A
V5
k2 k1 3 2 5 1
F17 85 86 30 87A 87 85 86 30 87A 87
k5 5A
F12
∆ 38 3 F22 F18
10A
S4 5A 5A S2
k9 0 126 59 124 0 126 56 125 41 41
V11
a3 F33
Ø2 7,5A
36 ∆ 31
Ø5 V2
F7 F32 F30 F26 F15 4
10A 10A 15A 7,5A 15A 56 126126 124 0 0 0
∆ 23 F6
15A ∆ 44 k4
F8 F2
15A 5A ∆ 30
V1 V16
3 4 3
F5
10A ∆ 23
123 119 k7
k3
2
R 10 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8
V22 k21
Ø4 N° 2 ∆ 27
∆ 20
3
100 102
2
1 2 3 4 5 20 30 38
a2
F14 5A
6 7 9 11 12 14 16 28 42 8
N° 3 ∆ 26
1
V4
229
0 0 0 0 76 41 56 229 229 229
N° 3 N° 1 N° 2
6 7 9 11 12 14 16 28 24 8 7 11 12 13 14 15 17 19 19 19 19 22 28 42 8 1 2 3 4 5 20 30 38
0 0 26 0 0
0 0 0 0 0 56 229 229 229
56 31 229 119
∆ 43 ∆ 10 ∆ 33 ∆9 ∆ 24 ∆6 ∆ 16 ∆ 38
1 2 1 2
1 2 1 2 1 2 1 2 3 1 2
1 2 3
31 0 26
∆ 11 ∆ 12 ∆ 43 ∆ 10 ∆ 33 ∆ 24 ∆ 17 ∆7 ∆6 ∆ 16 ∆ 22 ∆ 19
∆9 ∆ 38
CM97G028
CS97G035
B5 B3 A4 C2 D3 A7 A2 F7 E3 E1 B1
AA
+
AA –
+
AA AAAAAA AAAAAAA
(30s)
8 7 9 6 11 25 26 27
AA AA AAA
39
(2s)
AA A AA AAA
AAA
AAA
AA
A
A5
A AA 2 1
A AAAAAAAAAAAAA
AAA
AA
A AAAAA
AAAAAAAA
A
AAA
AA
AAAA AA
AA AA
AAAAA
AA
3
16 30 29 31 24 32 33
+ P2 + P1 + P3
AA
AA A
A A
A AA
AA
AAA AAA AAA AAAAAAA A A A A
12 13 14 28
CM97G029
E1 Minimum braking pressure red warning lamp connector 9 Hydraulic oil filter restriction red warning lamp
A2 Minimum pilot pressure red warning lamp connector E2 Hazard warning red warning lamp connector 11 Minimum pilot pressure red warning lamp
A3 Hydraulic oil temperature indicator connector E3 Parking brake red warning lamp connector 12 Overload indicator orange indicator lamp (optional)
A4 Battery charge red warning lamp connector E5 Rear fog light orange indicator lamp connector (specific to certain countries) 14 Pilot system cancellation green indicator lamp (specific to certain countries)
A5 Audible warning red, orange indicator lamp connector E6 RH direction indicators green warning lamp connector 16 Front axle unlocking orange indicator lamp
A6 Front axle unlocking orange indicator lamp connector 24 Rotary light orange indicator lamp (specific to certain countries)
F1 LH direction indicators green indicator lamp connector
A7 Engine oil pressure red warning lamp connector 25 Minimum steering pressure red warning lamp
F2 Rotary light orange indicator lamp connector (specific to certain countries)
26 Parking brake and working brake red warning lamp
B1 24 Volts supply F5 Side light green indicator lamp connector
27 Minimum braking pressure red warning lamp
B3 Earth F6 Main beam blue indicator lamp connector
28 Rear fog light orange indicator lamp (specific to certain countries)
B4 Fuel level indicator connector F7 Minimum steering pressure red warning lamp connector
29 LH direction indicator green indicator lamp
B5 Indicator lighting connector
P1 Engine coolant temperature indicator 30 Main beam blue indicator lamp
B6 Engine coolant temperature indicator connector
P2 Fuel level indicator 31 Side light green indicator lamp
B7 Fuel minimum level connector
P3 Hydraulic oil temperature indicator 32 Hazard warning red warning lamp
C2 Air filter restriction red warning lamp connector 33 RH direction indicator green indicator lamp
1 Stop alarm red warning lamp
C4 Overload indicator orange warning lamp connector (optional) 39 Instrument panel lamp
2 Alarm orange indicator lamp
D2 Pilot system cancellation green indicator lamp connector (specific to cer- 3 Audible warning stop push button
tain countries) 6 Engine oil pressure red warning lamp
D3 Hydraulic oil filter restriction red warning lamp connector 7 Air filter restriction red warning lamp
8 Battery charge red warning lamp
P3
C D
P1
140 159 23 17 138 13 71 18 11 137 0 19
5 4 C D 5 4
6 7 3 6 7 3 39
1 2 1 2
15 168
E F
156 16 6
P2
5 4 5 4
6 7 3 6 7 3
1 2 1 2
F
7
E
161 162 84 164 83 160 166 163 82 167 11 8
9 12
14 16
27
25
24 28
29 33
CM97G031
A 7 way connector : minimum pilot pressure red warning lamp, hydraulic oil temperature indicator, battery charge
red warning lamp, audible warning stop push button, front axle unlocking orange indicator lamp, engine oil
pressure red warning lamp, alarm orange warning lamp, stop alarm red warning lamp.
B 7 way connector : 24 Volts supply, earth, fuel level gauge, gauge lighting, engine coolant temperature indicator.
30 31 26 32
C 7 way connector : air filter restriction red warning lamp, overload indicator orange indicator lamp (optional).
CS97G034
D 7 way connector : pilot system cancellation green indicator lamp (specific to certain countries), hydraulic oil fil-
ter restriction red warning lamp. 1 Stop alarm red warning lamp 27 Minimum braking pressure red warning lamp
E 7 way connector : minimum braking pressure red warning lamp, hazard warning red warning lamp, parking 2 Alarm orange indicator lamp 28 Rear fog light orange indicator lamp (specific to
brake red warning lamp, rear fog light orange indicator lamp (specific to certain countries), RH direction indica- 3 Audible warning stop push button certain countries)
tors green indicator lamp. 6 Engine oil pressure red warning lamp 29 LH direction indicator green indicator lamp
7 Air filter restriction red warning lamp 30 Main beam blue indicator lamp
F 7 way connector : LH direction indicator green indicator lamps, rotary light orange indicator lamp (specific to 8 Battery charge red warning lamp 31 Side light green indicator lamp
certain countries), side light green indicator lamp, main beam blue indicator lamp, minimum steering pressure 9 Hydraulic oil filter restriction red warning lamp 32 Hazard warning red warning lamp
red warning lamp. 11 Minimum pilot pressure red warning lamp 33 RH direction indicator green indicator lamp
12 Overload indicator orange indicator lamp 39 Instrument panel lamp
(optional)
P1 Engine coolant temperature indicator
14 Pilot system cancellation green indicator lamp
P2 Fuel level indicator
(specific to certain countries)
P3 Hydraulic oil temperature indicator
16 Front axle unlocking orange indicator lamp
24 Rotary light orange indicator lamp (specific to
certain countries)
25 Minimum steering pressure red warning lamp
26 Parking brake red warning lamp
A SC4 0
A
A
AA
AA
H11 10 9 71
AA
141
8
AA 6 5 136
AA
SC2
B52 H15 AA
AA
S6 4 3
1
37
AA
V V
C C
140 0
AA
38
141
SC3
AA
0 40
0
AA
65 66
AA H12 10 9 71
22 22
S3 0
AA AA AA
AAA
AA
84
B51
AA AA AA
AAA
AA
22 0 22
AA AA AA
AAA
AA
82 0 5
AAAAAA AAA
AA
S26 1
10 9
H51 37
B53 45
0
6 5
S51 10 9 71
2 1
0 3
H13
63
5
A
0 S22 3
H50 10 9
B
83 S27 1
8 46
41
6
B50 28
S50 4 3
0
Y15
AA H10
2 1 10 9 71
powersensor
AA
S1
5 7 AA
AA
5
S4
6
1 29
C C C C
105 105 64 147 63 71 0 63 99 94 94 48 86 71 0 86 89 165 5 6 7
6 1 6 1 6 1
5 2
J14 5 2
J13 5 2
J15 0
4 3 4 3 4 3 10 9 71
0
H31
6 1 86 6 1 65 6 1 105 5 28
10 9 71
0 5 2 87 77 5 2 69 54 5 2 50
H55
22 4 3 88 65 4 3 72 53 4 3 51
S25 1 31
5 75
S24
S55 1 76
CM97G033
V52 H15
AA
101
82 0 H53 10 9
AA
AA
+ -
AA
101 0
5 100 102AA
AA
140
S53
AA
82 0
V50
0
1
AA
AA
H30 229
AA
229 128
AA
AAA
AA AA
AAAAAA
AA
127
10 9 0 3
AA
AAA AA
S20 5 3
AA
AAA
AA AA
AAAAAA
AAA AAAA
V51
1 62
S30
56
H52 90 59
229
0
H32
10 9
0 powersensor
H58 7 105
0 5 106
229 10 9
S52 1 109
229 10 9
5
7 100
S21
1
3 56
S56 1 102 145 91
38 24 16 6
9
1
2
CM97G034
A
H30 Cold start assistance switch lighting (optional)
S20 Cold start assistance momentary switch
(optional)
G1
F1 - F2 - F3 - F8
F10 - F19
SC1 K1 - K2 - K3
S20 - H30 K15 - K53
P4 R10 - V1 - Sh5
CM97G035
MASTER
BATTERY CHARGE
SWITCH STARTER KEY SWITCH COLD START ASSISTANCE ALTERNATOR FUEL FILLER PUMP COMBINATION
MASTER MAIN RELAY ENGINE SHUT DOWN WARNING FUEL HEATER (OPTIONAL)
STARTER STARTER MOTOR RELAY (OPTIONAL HOURMETER (OPTIONAL) SWITCH (COMMODO)
SWITCH LAMP
MOTOR
97 + 12V 97
2 + 24V 2
2
2 9
1
9 +24V
F2 F1 F3 F10 SC1
5A 30A 7.5A 15A
G1 A4
8 3 11 41 F8
0123
3 (1) 15A
1 2
V1 12
5 2 J13 (2)
3 (3) P10
9 (2) 5 (9)
2 (5) S20
11 69
S1 H30
30 9 5 3
1 F19
K53
36 5A
R012 4 5 2
58 50 15 10 1 3
1 K3 14 71
9 (1)
3 (9) 2 (9) 2 5 4
62
4 13 14
6 7 2 3
K15 R50 Sh5
5 1 1 4
1 K15 5 4 4 (8) 229
2 4 (6)
123 4 (4) 5
3 2 2 3 T°
30 K1 K2 B+ D+ W
23 (1) 19 19 19
M1 G2
50 R10
S2
23 (2)
2 Y53
119
229 Y1
22 1
0 24
9 h P4 M
R11
0 0 0 0 3 (10)
0
0
4 12 4
CM97G036
B23
H15
CM97G035
INSTRUMENT PANEL
HYDRAULIC INST. PANEL PARKING BRAKE
AIR FILTER ENGINE FUEL LEVEL ORBITROL OVERLOAD INDICATOR COMBINATION SWITCH
OIL FILTER HYD. OIL AUDIBLE BRAKE MINIMUM
RESTRIC- OIL RESERVE ENGINE TEMPERATURE PRESSURE (OPTIONAL) (COMMODO)
RESTRIC- TEMP. WARNING PRESURE PRESSURE
TION PRESSURE WARNING
TION DEVICE
97 +12V 97
2 +24V 2
9 +24V 9
F3
7.5A SC1
F13
11 5A 0123
84 83 82 168
3 (3) 91
J13 (2)
16 (2) 5 (9)
B1 E1 E3 F7 C4 4 (2) 4 (4) 4 (3) S21
H32 69
P10 B3 9 5
B6 F19
C2 D3 A7 B7 B4 A3 A5 5A
82 83 84 10 1
71
3 (4) 1 (4) 3 (2) 1 (2) 1 (3) 1 (1) 3 (5) 16 (1)
168 229 145
15 16 23 137 19 138 140 18 3 (5) 3 (3) 3 (4)
33 (1) Sh5
4 (5) 1 (5) 4 (7) 1 (7) 1 (6) 1 (8) 4 (2) 229
X10 (B) X10 (A)
P P P
B53 B50 B52 19 19 19
P P P 30 (2) P B23
B21 B22
B1 B2 B4 H15
P11 X10 (C)
146
33 (2)
V21
0
0 6 (2)
168
0 0 0 0 0
4 3 16
CM97G038
A
SC4 Stabilizer raising and lowering momentary
inverter switch
B54 Front axle unlocking pressure switch
H50 Working brake and parking brake switch lighting
J13 Steering column connectors
J15 Steering column connectors
S24 Pilot safety switch (hand control lever shown in
raised position)
S50 Parking brake and working brake switch
V14-V15 Stabilizer solenoid valve diodes (in combi-
nation switch (commodo)
X3(20) Connector, 35-way
CM97G035
AXLE PILOT
SECOND SPEED FIRST SPEED
UNLOCKING PRESSURE AXLE UNLOCKING COMBINATION SWITCH STANDARD WORKING
SOLENOID SOLENOID TWO-SPEED RELAY PILOT SAFETY SYSTEM STABILIZERS AXLE UNLOCKING CONTROL PARKING BRAKE
INDICATOR WARNING SOLENOID VALVE (COMMODO) BRAKE
VALVE VALVE
LAMP LAMP
97 +12V 97
2 +24V 2
9 +24V 9
F12 SC1
F25
10A
7.5A
0123 99
49
Sh4 105
7 (1)
6 (6) J13 (2)
37 (2) 39 (1) 219
0
5 (9)
K52 3 1 J15 (1)
S24 69
K52
4 5 2
2 ème 1 ère NO NC 57
SC4 SC2 F19 H50 10 1 7 2 8
37 (5) 37 (4) 3 (7) 6 (7) S50
SC3 5A
1 0 1 0
64 147 V15 71
V14 9 5 6
7 (2)
J15 (2) J15 (3) J15 (4) J15 (5)
3 5 (2) 5 (3) 53 105 71
3 S2 1
X3 (20) K21 5 (1)
2 54
5 4 5 4 P B54
K9
V18 1
4 (5) 4 (8)
2
K9 63 94
4 (7) 3 (2) 28
159 58 55 148 50 51
52 106
A6 P10 A2
2 (4) 2 (3) 2 2
2 (2) 1 (2) 6 (8) 2 (9) 2 (8)
2 2 A2 2 2 2 2 1 1
0 Y15 Y16
P
1 1 17 1 Y13 1 Y2 B3 1 Y26 1 Y27
Y12 Y11
0 0 0 0
0
2 4 3 28
CM97G040
A
V6 Main beam headlight indicator lamp diode E23 LH front direction indicator
V7 RH direction indicator green indicator lamp E31 RH front side mounted direction indicator
V8 LH direction indicator green indicator lamp E32 LH front side mounted direction indicator
V9 Hazard warning diode
V10 LH direction indicator diode
V20 RH direction indicator diode
V23 Hazard warning diode
: see page 4
CAB
H51 Hazard warning switch lighting
P10 Instrument panel (See page 19)
E20 S3 Horn switch
S51 Hazard warning switch
SC1 Direction indicator (commodo), main beam and
E12 - E16 dip switch, side lights and headlight flasher switch
E18
E11 - E15 - E22
X5 F4 - F7 - F15 - F16
F17 - F18 - F19 - F20
B51 F21 - F23 - F24 - F26
S51 - H51 K5 - K7 - K10 - Sh5
H26 E32 V3 - V6 - V7 - V8 - V9 - V10
J13 - J14 V20 - V23
E23
E14 - E17
E19
‘CM97G035
COMBINATION SWITCH
HORN BRAKE LIGHT SIDE LIGHT DIPPED HEADLIGHTS MAIN BEAM HEADLIGHTS DIRECTION INDICATOR LIGHTS HAZARD WARNING LIGHTS
(COMMODO)
97 +12V 97
2 +24V 2
9 +24V 9
F4 F7 F15
5A 10A 15A
65 85
F26
22 7.5A
4 (1) 49 31
26 34 SC1 J13 (1) J14 (4) K10
3 (6) 49A
44 (2)
44 (1)
2 (10) 44 (3)
P 0123
4 (6)
B51 66 86
22 72 77
J13 (2) J14 (1)
3 (1) J13 (3) J13 (5) J14 (5) S51 6 5
5 (9) SC1 10
S3 5 (4) 5 (7) H51
69 0 0
1
0
1
F5 F6 E6 F1 E2 B5
2 5 4
P10
CM97G042
A
F30 Fuse, 15 A, front cab working lights X1 (L) Cab floor/Cab windshield wiper motor grey
F31 Fuse, 15 A, windshield wiper intermittent action connector
K6 Working light relay X1 (M) Cab floor/Cab windshield wiper motor black
K7 Upperstructure and attachment working light connector
relay X1 (F) Cab floor/Cab rotary light connector (optional)
K20 Windshield wiper intermittent action
FLOOR
Sh5 Shunt
V22 Rotary light indicator lamp diode (specific to M3 Windshield washer motor
certain countries)
UPPERSTRUCTURE
Ø4 : see page 4
E2 Attachment working light on boom
H57 Standard rotary light (optional)
X5 (A), (C) Attachment working light power connection
X1
X5
E2
F4 - F5 - F6 - F9
F18 - F19 - F30 - F31
K6 - K7 - K20
P10 V22
S4 - S6 - S25 - S26 - S53 SC1 Sh5
M3
H10 - H11 - H12 - H31 - H53
CM97G035
ROTARY
ROTARY LIGHT ATTACHMENT COMBINATION SWITCH FRONT CAB WORKING
CAB LIGHTING LIGHT REAR CAB WORKING LIGHT WINDSHIELD WIPER WINDSHIELD WASHER
INDICATOR LAMP WORKING LIGHT (COMMODO) LIGHTS (OPTIONAL)
(OPTIONAL)
97 +12V 97
2 +24V 2
9 +24V 9
SC1
F4 F5 F6 F31 F9 F30
5A 10A 15A 15A 10A 15A
0123
28 32 144 37
127
26 2 (4) 1 (5) J13 (2)
24 (1)
5 (9)
S4 S6 S26 69 H53
S25 S53
H31 H10 H11 H12
9 5 9 5 9 2 6 1 5 9 1 F18 F19 9 5
2 1 0 2 1 0
5A 5A
10 1 10 1 10 4 8 3 7 10 5 10 1
136 38 7 (2)
31 29 2 (3) 6 (4) 2 (2)
20 (1) 142 26 (6) 40 24 (3)
6 (3) 6 (1) 20 (3) 229
26 (4) 26 (5)
3 1 20 (6) 2 (1) 128
K7 141 26 (1)
X1 (K) 167 19
4 5 2 K7 26 (2) 27 (2) 21 (1)
E1 20 (2) V22 30
2 3 2B
4B
5 4 1A 20 (5) X1 (H)
S10 X1 (F) 1 K6 K6 3B X1 (E) M3
6 (5) 33 K20 5B X1 (L)
1B X1 (J) 70
1(4) 8 X1 (M)
31
X5 (C) X1 (G) E50
H57
M2
F2
E2 E51
0 0 0 0 0
P10 X5 (A) 0
0 0
0 0
0
20 26 (3)
27 (1)
4
CM97G044
A
dip switch, side lights and headlight flasher
switch
X1
CM97G035
UPPERSTRUCTURE
CIGARETTE CAB BLOWER COMBINATION SWITCH
RADIO (OPTIONAL) POWER LINE VENTILATION/HEATING
LIGHTER (OPTIONAL) (COMMODO)
CONNECTION
97 +12V
2 +24V 2
9 +24V 9
SC1
F10 F11
97 15A 7.5A
F14 F8 41 48 0123
5A 15A
2 (6) 2 (7) J13 (2)
S27 5 (9)
93 H13
69
9 3 48
F19
5A
10 5 1 E7 X14 (1)
V4
92 36 7 (2)
2 (8)
2 ème 1 ére
+ 45
A1 46
- 5
1 (7) 1 (8) 1 (6) 1 (9)
132 134 133 135 M4
S29
21 (4) 21 (5) 21 (3) 21 (6)
M6
X1 (D) X1 (C) X1 (B) X1 (A)
4
+ + X14 (2)
0 - - 1 X2
B5 B6
0 0 0 0 0
CM97G046
A
Y4 DRE 4 proportional pressure reduction valve
FLOOR
B8 Travel detector pressure switch
S1 Key switch
Ø4 : see page 4
B9 - X6
B57 X4 G1
F2 - F19 - F33
K3 - K4 - K52
B7 V1 - V2
B8 H14
Sh5 - 1
S1 A2 - X3 B11 - X8
CM97G035
A2
X3
23 6 22 5 15 32 14 9 27 21 4 3 29 13 12 20 31 10 28 24 1 2 19 11 26 7 25 8 18 17 35 30
200 201 205 206 202 203 204 207 208 209 210 211 213 214 215 219 18 222 223 224 0 234 234 229 225 226 227 228 230 231 232 237
30 (4)
31 (1)
30 (3)
3 3 2
30 (6) H14 P
P P
1 B7 1 B8 1 B57
31 (2) 31 (3)
1 2 5 6 7 A B A B C A B
X9 X6 X7 X8 98
234
2
+ - B3 A1 B1 B2
+ - + 0 - + -
B 1 Y5
B9 2 30 (2) B10 37 (3)
A C S22
30 (5) 30 (1)
M5 1 Y4
V2
X4 P12 SC1
ρ B11 24
2 +24V 0123
2 (5)
S1
1
30 J13 (2)
1 5 (9) 0 1 K3 3
K3
5 F2 1
R012 3 5 4
5A 69 2
58 50 15
1
8 237 G1 14
2 (9) K52 B22
2 229 F19
7 V1 5A 4 (8)
F33 S2
13 4 (4)
1 3 K4 7.5A 71
0 B+ D+ W
2
K4 4 236 G2
2 5
0 0 0 0 Sh5
0 0
4 30
19 19
CM97G048
H15
F19 - F27
V50 - V51 - V52 K50 - K51
Sh5
SC1 1-2
S56 - H58
CM97G035
ADJUSTABLE BOOM
OR ADJUSTABLE BOOM RANGE LIMITATION COMBINATION SWITCH
QUICK COUPLER (OPTIONAL)
ARTICULATED BOOM (OPTIONAL) (COMMODO)
(OPTIONAL)
2 +24V 2
9 +24V 9
F27
5A
SC1
V51
14 102
56 101
100 0123
15
2 V52
S30 7 1 9 J13 (2)
1
1
5 (9)
4 0 2
69
3 P10
90
B56
59 F19
126 56 A5 5A
3 10
6 (1) 6 (2) S56 229
H58 71
V50 140 56
10 (1)
10 (2) Sh5
K51 K50
229
30 86 86 30 102 100
19 19 19
85 85 87 87A H15
87A 87 1 2
2 2 2
2 2 1 Y50 1 1
Y51 Y52
1 Y7 Y8 1
0 0 0 0 0 0
14
6
CM97G050
A
Ø4: see page 4
X1 (F)Cab floor/cab connector
FLOOR
A2 Electronic control box
B54 Front axle unlocking pressure switch
B55 Steering brake pressure switch (Italy)
H50 Working brake and parking brake switch lighting
H52 Pilot system cancellation switch lighting (spe-
cific to certain countries)
J13 Steering column connectors
J15 Steering column connectors
SC2 Front axle automatic and manual unlocking
switch
SC3 Front axle locking and unlocking switch (locked
axle shown)
SC4 Stabilizer raising and lowering momentary
inverter switch
E29 S24 Pilot safety switch (hand control lever shown in
X1
raised position)
S50 Parking brake and working brake switch
F5 - F12 - F19 - F25 S52 Pilot system cancellation switch (specific to cer-
S25 - H31 S24 K9 - K52 tain countries)
B55 Sh2 - Sh4 - Sh5 - Sh8 V14-V15 Stabilizer solenoid valve diodes (in combi-
B54 V11 - V16 - V17 - V19 nation switch)
Y16 1 X3(20) A2 electronic control box 35-way connector
J13 - J15 S50 - S52 Y15
A2 - X3
H50 - H52
SC1
CM97G035
SECOND AXLE
FIRST SPEED REGISTRA- STEERING
SPEED TWO-SPEED RELAY UNLOCKING PILOT AXLE UNLOCKING WORKING ROTARY CAB ROTARY
SOLENOID STABILIZER PARKING BRAKE TION PLATE - BRAKE
SOLENOID ROAD POSITION - ITALY SOLENOID SAFETY CONTROL BRAKE - ITALY LIGHT - ITALY LIGHT
VALVE ITALY PRESSURE
VALVE VALVE
2 +24V 2
9 +24V 9
F12 SC1
F25
10A 7.5A F5
10A
99 0123
49 28
105
7 (1) 2 (4)
J13 (2)
37 (2) 39 (1) 219 6 (6)
S25 5 (9)
K52 3 H31
1 J15 (2) 69 P10
S24
K52 9 5
4 5 2
2 ème 1 ère NO NC 57
SC4 SC2 F19
37 (5) 37 (4) 3 (7) 6 (7) 5A
10 1
SC3 F7
64 V15 H50
105 S50 71
V14 31 4 (2)
10 1 7 2 8
38 (1) J15 (3) J15 (4) J15 (5) J15 (6) 6 (3)
1 0 1 0 Sh5
K9 105
10 5 6
3 5 (2) 5 (3) 53 229
9 5 6
0 H52 5 (1)
Sh8 S52 Sh2 54 82
1 0 1 0
5 4 P B54 17 20 (2)
9 1 7 2 8
0
19 19
1
3 (5)
2 X1 (F)
38 (2) 38 (3) K9 4 (5) 4 (8)
159
109 63 94
4 (7)
V19 V16 V17 V11 58 55 50 51 3 (2) 28
106 52
H56 H57 E29
42 4 (9)
2 (3) 2 (4) P B55
2 (2) 1 (2) 2 (9) 2 (8)
2 2
2 2 2 2 2 2
1
1 Y11 1 Y12 156 1 Y13 1 Y2 1 Y26 1 Y27 1 1
Y15 Y16
0 0 0 0 0 0 0 0 0 0
X3(20)
P10
A6 1 2 4 3 28
A2
D2
CM97G052
A
Y18 Working brake solenoid valve (Germany) UPPERSTRUCTURE
E25 Rear fog light
E29 Registration plate lighting
CM97G035
ENGINE COMPART-
FRONT RIGHT-HAND FRONT LEFT-HAND REAR FOG LIGHT
STEERING BRAKE MENT LIGHTING - REGISTRATION PLATE LIGHTING -
WORKING BRAKE - SWITZERLAND PARKING BRAKE DIRECTION INDICATOR DIRECTION INDICATOR LIGHT INDICATOR LAMP - FOG LIGHT - BELGIUM
PRESSURE NORTHERN BELGIUM
LIGHT - SWITZERLAND - SWITZERLAND BELGIUM
EUROPE
2 +24V 2
9 +24V 9
F25 F4 F15
7.5A 5A 15A
F11
7,5A 99 65
4 (1)
7 (1)
48 SC1 J13 (1) F22
26 5A
13 P10
0123 72 75
H50 10 3 7 4 8
J13 (3)
S50 J13 (2)
1 0 1 0 F7 7 5 (4)
2 2 5 (9)
4 (2) 69 43 (2)
9 1 5 2 6
F19
5A P10
10 5
S55
2 (6) 5 (3) 7 (10) H55
82
9 1
Sh5 E5
4 (8) 4 (5) 229 76
169 165
3 (5)
94 63
28 3 (2)
19 19 43 (1)
S28
V5
2 2 2 E20 E23
E12 5 (5) 11
P B55
1 1 1
Y18 Y17 Y15
E29 E25
0 0 0 0 0 0 0 0
0
28 3 3 2 4
7 11
CM97G054
A
FLOOR
B55 Steering brake pressure switch
J13 Steering column connectors
UPPERSTRUCTURE
E24 Dipper lighting
X5(A), X5(B) Dipper lighting connector
Y15 Parking brake solenoid valve
Y17 Working brake solenoid valve (Germany)
P10 Y18 Working brake solenoid valve (Germany)
P10
E24 - X5
P10 Y15
Y17 - Y18
J13 S50 - H50
SC1
CM97G035
2 +24V
9 +24V
F25
7.5A F15
15A
F11
7,5A 99
4 (1)
7 (1)
48 J13 (1)
13 65
P10 P10
SC1
H50 10 3 7 4 8
S50 0 F7 F7
1 1 0
2 2 0123
9 1 5 2 6 4 (2) 4 (2)
J13 (2
5 (9)
69
82 82
F18
5A
4 (8) 4 (5)
3 (5) 3 (5)
94 63 70
28 3 (2) 1 (3)
X5 (B)
2 2 2
P B55 P B55
1 1 1
Y18 Y17 Y15 E24
X5 (A)
0 0 0 0 0
28 3 3 1 3
CM97G056
CAB FLOOR WIRING (STANDARD) ENGINE MODULE AND UPPERSTRUCTURE WIRING (STANDARD)
H13 137 B
S27 51 0 52 0 0 C
Y13 Y26 Y11 Y2 X10
H10
0 S4
S3 F
E
H51 H31
S51 S25 58 0 50 0 1060 55 0
22 22
H50 H55
S50 S55 5 1 2 28 Y16
1 Y17 Y18
4
P4 B3 0
M4 H15 X2
140
94
0
94
94
0
0
Y15
B50 24 11 17 148 S22 S1 16
36 0
46 45 0
B2 S2
powersensor
83 0 7 5
+ -
63 0
- +
B54 6 B21 G1
144 31 0 138 Y1
53 105 132
M3 E7 11
142 X1
D E F
134 C L M
33 4 3 B22 18 3
105 133 B
G
48 B1
40 0 X4 K H
A J 0 2 2
6 1 G2 6 1
A1
64 105 0 15 0 B+
147 135 26 38 128 0 6 1 68 2 B4 0 6 1 67
M1 D+
2 71 W 2 70
92
S24 76 4 3 165 3 169
135 23 0 2 14 13
3 3 0 133 2 4
31 21 30
0 20
40 4 134 E10 - E13 - E21
1 2 3 E11 -E15 - E22
27 27 20 E25
132
43 5 6 7
CM97G057
FLOOR 1, 2, 4, 5 and 28
A1 Radio (optional)
B3 Pilot pressure pressostat UPPERSTRUCTURE
B50 Parking brake pressure switch
B51 Stop light pressure switch B1 Air filter restriction pressostat
B52 Braking minimum pressure switch B2 Hydraulic oil filter pressostat
B53 Steering pressure switch B21 Hydraulic oil temperature sender
B54 Front axle unlocking pressure switch E2 Attachment working light on boom
E7 Cigarette lighter E10 RH rear stop light
E14 Front LH side light E11 LH rear stop light
E17 Front LH dipped headlight E12 Front RH side light
E19 LH main beam headlight E13 Rear RH side light
E23 LH front direction indicator E15 Rear LH side light
E32 LH side-mounted direction indicator E16 Front RH dipped headlight
H10 Working light switch lighting E18 RH main beam headlight
H11 Windshield wiper switch lighting E20 RH front direction indicator
H12 Windshield washer switch lighting E21 RH rear direction indicator
H13 Heater blower switch lighting E22 LH rear direction indicator
H15 Instrument panel audible warning E25 Rear fog light
H26 Horn E31 RH side-mounted direction indicator
H31 Rotary switch lighting G1 Batteries
H50 Working brake and parking brake switch lighting P11 Fuel level indicator
H51 Hazard warning switch lighting S2 Battery master switch
H55 Rear fog light switch lighting X2 Upperstructure power connection
J13 Steering column connector (commodo) X5 Attachment working light power connection
J14 Steering column connector (commodo) X10 Fuel level indicator connector
J15 Steering column connector (commodo) Y2 Pilot safety solenoid valve
M3 Windshield washer motor Y11 Gear box solenoid valve (first speed)
M4 Heater blower motor Y12 Gear box solenoid valve (second speed)
P4 Hourmeter Y13 Front axle unlocking solenoid valve
P10 Instrument panel Y16 Working brake solenoid valve (Standard)
S1 Key switch Y17-Y18 Working brake solenoid valves (specific to certain countries)
S3 Horn switch Y26-Y27 Stabilizer raising and lowering solenoid valves
S4 Working light switch ENGINE
S6 Windshield wiper switch
S22 Control panel (see Section 4002) B4 Engine oil pressure pressostat
S24 Pilot safety switch B22 Engine coolant temperature sender
S25 Rotary light switch (optional) G2 Alternator
S26 Windshield washer switch M1 Starter motor
S27 Heater blower switch Y1 Engine stop solenoid valve
S50 Parking brake and working brake switch
S51 Hazard warning switch
S55 Rear working lights switch
X1 Cab floor/cab power connector
X4 Troubleshooting socket
Y15 Parking brake solenoid valve
X9
227 225
6
228 226 1 2
3 4 B22
B1 B2 B3 A1 Y4
B10 5
S22
X6
237
powersensor
222 223
3
2 1 98 A B
232
231 230 227 225
228 226 X7 7
ABC M5 - P12
A2 X3 B10
B9
B57 9
K52 8
∆ 37
4 (2) ∆ 30 ∆ 31 29 X7 Y5
X4 237 98
222 223 X4
B11
232 B8 28 9
B7 231 230 207 208
214 215 211 B8 B7
213 214 X8
Y5 0
A B
3 9
211 0
B57
2 1
27 10
213 214 1 2 25
3 3
2 1 214 26 10
215
24 12
11 10
207 X6 202
208 203 X9 23
204
205 4
209 210 206 22
M5 31
P12
21 A2 18
Y4 B9 30 30
16 37
20 B11
210 1
3
2 209
0 B22 14
18
19
K52
X3 17 X8
S22
B 203
B 202
4 5
6
B 3
2 17
206 13
B 205
B 204
15 29
CM97G058 CS97G033
CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)
E24
B23
AA
101 H15 X5
AA
0 70
V51 H56
AA
+ - 145 146
31
AA
101 0
V52
100 102 36
AA
V50
140
AA
82 82 0
AAAAAAAAA
0 0 Y53
AA
A AA
AAAAAAA 1
ø5
K50 125
H58 H52 H30 H53 11 7 K51 124 33
S56 S52 S20 S53 1 23 (1) 0
22
R10 19 K53 10
23 (2) 12 17 90
Y7
0
56 S30 59
Y8
0
102
90 59 56 Y51
56 0
125 B56 100
B55 Y50 126 Y52
0 0 0
0
E12
+
82
- +
41 0 26
-
R50
powersensor 0
R11
119 S28
H32
S21
0
229
38 9 3 24 15 6 16
102
100 E29
229 0
14 19 14 1
E29
CM97G060
CAB FLOOR WIRING (OPTIONAL) ENGINE MODULE AND UPPERSTRUCTURE WIRING (OPTIONAL)
ELECTRICAL CABINET ELECTRICAL CABINET
1 Connecting strip 1 Connecting strip
3, 6, 9, 14, 14, 15, 16, 19, 24 and 38 1, 4, 6, 10, 11, 12, 19, 22 23 (1) (2) , 33, 17, 7, 5
INSTRUMENT PANEL UPPERSTRUCTURE
B55 Steering brake pressure switch B23 Overload indicator
H30 Cold start assistance switch lighting B56 Boom raising range limitation detector
H32 Overload indicator switch lighting E24 Dipper lighting
H52 Pilot system cancellation switch lighting E29 Registration plate lighting
H53 Front working light switch lighting Belgium : left-hand rear centre lighting
H58 Quick coupler switch lighting Italy : left-hand rear lighting
S20 Cold start assistance switch H56 Upperstructure rotary light (Italy)
S21 Overload indicator switch K50 Adjustable boom raising range limitation relay
S30 Adjustable or articulated boom switch K51 Adjustable boom lowering range limitation relay
S52 Pilot system cancellation switch K53 Fuel heater relay
S53 Front working lights switch R50 Fuel heating device
S56 Quick coupler switch Y7 Adjustable or articulated boom extending electro-valve
V50 Quick coupler diode Y8 Adjustable or articulated boom retracting electro-valve
V51 Quick coupler diode Y50 Adjustable boom raising range limitation solenoid valve
V52 Quick coupler diode Y51 Quick coupler solenoid valve
H15 Audible warning Y52 Quick coupler solenoid valve
Y53 Fuel filler pump
X5 Steering column connector
ENGINE
E12 Engine compartment light
R10 Cold start assistance resistor
R11 Cold start assistance glow plug
S28 Engine compartment working light switch
128 0 128 0
M2
C A
D B
38
142
144
0
S29
M6
0 26
AA
E1 S10 X14 (2) X14 (1)
AA
0 E7 48
0 33 X1
2 (7)
31 F
G H 128
M J
144 E K 38
132 D L
A 135
B6 C B B5
133
- - 132
135 134
+ 142 134 133 26 +
0 31 0 33
H57 E51
CM97G061
ALPHABETICAL INDEX
A C
Adjustable boom.................................................... 31 Cab and cab option wiring .................................... 44
Adjustable boom lowering range Cab blower............................................................ 27
limitation relay ......................................... 6, 30, 43 Cab blower motor.................................................. 44
Adjustable boom raising height limiter................... 31 Cab blower plug .................................................... 44
Adjustable boom raising height limiter Cab blower switch................................................. 44
detector ............................................................. 30 Cab floor wiring (Optional) .............................. 42, 43
Adjustable boom raising height limiter relay ............ 6 Cab floor wiring (standard).............................. 38, 39
Adjustable boom raising height limiter Cab floor/cab connection ...................................... 32
solenoid valve ............................................. 30, 43 Cab floor/cab connector.................................. 24, 39
Adjustable boom raising range Cab floor/cab LH and RH loudspeaker
limitation relay .............................................30, 43 connector .................................................... 26, 44
Adjustable or articulated boom control Cab floor/Cab rotary light connector ..................... 24
switch ................................................................ 43 Cab floor/Cab windshield wiper motor
Adjustable or articulated boom extending black connector ................................................ 24
electro-valve ................................................ 30, 43 Cab floor/Cab windshield wiper motor
Adjustable or articulated boom lowering blue connector .................................................. 24
solenoid valve ................................................... 30 Cab floor/Cab windshield wiper motor
Adjustable or articulated boom retracting grey connector .................................................. 24
electro-valve ......................................................43 Cab floor/Cab windshield wiper motor
Adjustable or articulated boom switch ............. 15, 30 white connector ................................................ 24
Air filter restriction.................................................. 19 Cab front working light switch ............................... 24
Air filter restriction pressure switch.................. 18, 39 Cab front working light switch lighting................... 24
Alternator ............................................. 16, 17, 28, 39 Cab interior light.................................................... 24
Alternator charge warning lamp............................. 17 Cab interior light switch......................................... 24
Articulated boom ....................................................31 Cab lighting ............................................... 18, 25, 44
Attachment and cab rear working Cab lighting switch .......................................... 18, 44
light relay ......................................................... 4, 8 Cab rear working light ..................................... 24, 25
Attachment working light ....................................... 25 Cab rotary light................................................ 32, 33
Attachment working light on boom .................. 24, 39 Cab/cab floor connector........................................ 18
Attachment working light power Can front working lights .................................. 24, 25
connection ................................................... 24, 39 Cigarette lighter................................... 26, 27, 39, 44
Audible warning ............................................... 15, 43 Cold start assistance............................................. 17
Axle unlocking diode.............................................. 20 Cold start assistance heater element.................... 43
Axle unlocking indicator lamp ................................ 21 Cold start assistance momentary switch
Axle unlocking indicator lamp diode .................... 4, 8 (optional)........................................................... 16
Axle unlocking relay............................................. 4, 8 Cold start assistance plug..................................... 43
Axle unlocking solenoid valve................................ 33 Cold start assistance relay............................ 6, 8, 16
Axle unlocking solenoid valve shunt Cold start assistance switch............................ 15, 43
(Excavators Italy only) ......................................... 6 Cold start assistance switch lighting ............... 15, 43
Cold start assistance switch lighting (optional) ..... 16
B
Combination switch
Batteries .............................................. 16, 17, 28, 39 (commodo) ......................... 17, 19, 21, 25, 27, 31
Battery master switch .......................... 16, 17, 28, 39 Combined switch for direction indicator (commodo),
Blower switch......................................................... 26 dipped headlights, headlights main beam, sidelights,
Blower/heater switch ............................................. 26 headlight flasher and horn.......... 13, 16, 18, 20
Blower/heating switch lighting ............................... 26 Connecting strip .................................. 20, 28, 30, 32
Boom raising range limitation detector ..................43 Connector, 35-way.............................. 20, 28, 32, 41
Brake ..................................................................... 33 Contact switch....................................................... 17
Brake light pressure switch.................................... 22 Control panel................................. 13, 28, 29, 39, 41
Brake minimum pressure....................................... 19
Brake pressure switch ......................... 13, 18, 39, 41