SIPROTEC 7VU85 Part 3:

How to test a high-speed busbar transfer system

with OMICRON
For fast and reliable motor bus transfer switching

Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Webinars: 7VU85 High Speed Busbar Transfer Device
For fast and reliable motor bus transfer switching

Session 1: Unboxing SIPROTEC 7VU85 High Speed Busbar Transfer Device

May 15, 2023 10:00 10:30 CEST (Berlin) 30min

Session 2: Learn more about our new SIPROTEC 7VU85 HSBT Device
June 28, 2023 10:00 11:00 CEST (Berlin) 60min

Session 3: How to test a SIPROTEC 7VU85 HSBT system with OMICRON

Sep 26, 2023 10:00 11:30 CEST (Berlin) 90min

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Agenda

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SIPROTEC 7VU85 high speed busbar transfer device functions

• Modular design and customized

High speed busbar transfer configurations, supports numerous
applications and reduces wiring
Multi-breaker applications with
up to 20 circuit breakers • Simultaneous, sequential and parallel
switching is possible
load shedding function • Different switching modes are available
(fast, real time, synchronous, residual
Ultra-fast-transfer times of approx. voltage and long time switching)
10ms for the fast mode • The pre-defined application templates
provide a compact and cost-efficient
solution in hard and software
Protection function can be added
• Current, voltage and frequency
protection functions can be instantiated
Fast & safe transfer and protection in one single device from the DIGSI 5 library

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SIPROTEC 7VU85 high speed busbar transfer device functions
Highlights

FASTER EASIER MORE RELIABLE

• Fast transfer across the whole factory • Making engineering easier: • Safe and reliable modular design based
• No additional VT cabinet for remodeling on Siemens’ most advanced hardware
• Higher success rate achieved by the and software platform SIP5
RTFT mode which employs a unique from ATS;
predictive algorithm • Fault detection; • Fast transfer completely compliant with
ANSI C50.41
• Having a high-speed (<1ms) relay • Protection and supervision;
• Widely used in global chemical /
• 1 device for various system applications, petrochemical industry
without additional adaptive engineering
design
• Making function configuration easier with
the self-adaptive predictive algorithm

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Typical areas of application for the Highspeed Busbar Transfer System

Visit our
website

Page 6 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Fast & safe algorithm for transfer

Transfer types in HSBT

Residual voltage Long-time
Fast mode RTFT mode In-phase mode
mode mode

Sequential transfer Y Y Y Y Y

Simultaneous transfer Y Y Y Y Y

Parallel transfer Synchro check

Fast mode RTFT mode In-phase mode

Fast transfer

Switch types are automatically calculated, Residual voltage mode Long-time mode
detected and decided by device! Backup transfer（ATS）

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High Speed Busbar Transfer function overview

Electric fault start

Non-electric fault start
✓ Reliable ready/unready check CB inadvertent open start
U< start
f< start
✓ Multiple sensitive start types Manual Start
Add. start sim.
Add. start seq.
HSBT ✓ Reliable block logic
Sequential transfer
Fast & Safe
Simultaneous transfer
Transfer
Parallel transfer
✓ Settable transfer sequence
Fast mode
RTFT mode

✓ Fast & safe algorithm for In-phase mode

closing Residual voltage mode
Long time mode
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Synchro. check for parallel
Benefits of the SIPROTEC 7VU85 HSBT device

• Ensure uninterrupted power supply with different transfer modes

New Generation for high • Great cost saving potential with new features, in one single device
speed busbar transfer system • Prevent motors from large impact current and impact torque during transfer at closing instant

• Ultra-fast-switching times up-to 10ms for the sequential transfer

• SIPROTEC 5 architecture offers full flexibility in hard and software for complex
Better performance applications with up to 20 circuit breakers
• The pre-defined application templates provide a compact and cost-efficient solution

• Based on the existing world-wide used SIPROTEC 5 platform, the reliability, stability, and
efficiency of 7VU85 are guaranteed
Unified platform • Standardized interfaces and communication protocols
• The 7VU85 provides easy configuration with DIGSI 5 in case of complex application and
scenarios.

• Cybersecurity - latest recommendations are included

Future proofed design • Latest generation of HW components
• IEC 61850-9-2 Process bus applications

Page 9 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

SIPROTEC 7VU85 –
How the concept works in complex applications

7VU68 FG HSBT
7VU68

FN Transfer Direction

7VU68 7VU68

Einsp. 1 Einsp. 2 Einsp. 3 Einsp. 4

7VU68
7VU68 FG LS1 FG LS2 FG LS3 FG LS4

LS1 LS2 LS3 LS4

FG LS5
Busbar 1 Busbar 2
Busbar 1 Busbar 2

LS5

Motor Motor Motor Motor

Motor Motor Motor Motor

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SIPROTEC 7VU85 –
Concept
L1 L2
B1->L2 B2->L2
L1 L2 L1 L2

CB1 CB2 CB1 CB2 CB1 CB2

L1->L2
B1 B2 B1 B2 B1 B2

CB3 CB3 CB3

Motor Motor Motor Motor Motor Motor

L1
L2->L1 L2
L1 B2->L1 L2 L1 L2->B1 L2

CB1 CB2 CB1 CB2 CB1 CB2

B1 B2 B1 B2 B1 B2

CB3 CB3 CB3

Motor Motor Motor Motor Motor Motor

FG SSU 1

FN Direction
FN
FN Direction
Direction
FN Direction
FN DirectionDirection
FN Transfer

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Application example in DIGSI (General settings)

Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Application example in DIGSI (Start Conditions)

Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Application example in DIGSI (Switching Types)

Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Application example in DIGSI (Transfer Directions)

Transfer Direction 1: Incomer 1 to Incomer 2

Transfer Direction 3: Busbar 1 to Incomer 2

CB1, CB2, CB3 HSBT Interface

Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Application example in DIGSI (Transfer Routing)

Transfer Direction Transfer Groups & Priority

Page 16 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

SIPROTEC 7VU85 –
Typical applications

APP Template 1 APP Template 2 APP Template 3

HSBT single busbar with 2 HSBT sectionalized busbar with 2 HSBT single busbar with 3
incomers incomers incomers

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Application example in DIGSI

HW Application Templates

Page 18 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Application:
Sectionalized Busbar with 2 Incomer

7VU85
• 3* FG Circuit Breaker
• 2* 3ph. Current Inputs
• 2* 3ph. Voltage Inputs
• 2* 1ph. Voltage Inputs

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Example:
Transfer Direction Inc. 1 to Inc. 2, CB3 closed

Protection Protection 7VU85

FG VI3ph 7VU85 FG VI3ph
OC, f<>, ... OC, f<>, ... Start
• Manual Start
• Fault Start
Einsp. 1 Einsp. 2
• External Start
• External via BI
• Internal via FG (no
Usyn1 Usyn1 communication required)
LS1 LS2
Usyn2 Usyn2 Transfer Direction
• CB1 → CB2
• …. (Freely definable)
LS3
Usyn1

Usyn2

M1 M2 Mn

Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Example:
Transfer Direction Inc. 1 to Inc. 2, CB3 closed

Page 21 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Test:
Static test with Omicron State Sequencer possible

VBB

ICB1

VInc2

ICB2

Page 22 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Switch off motor load
Dynamic

Ualt

LS1 LS2

URest

LS3
M1 M2 Mn

Page 23 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Dynamics when switching off motor loads
Switching Types /Areas

Modus

(1) Fast Mode

(2) Real Time Fast
Mode
(3) Inphase Mode
(4) Limits Safe /Unsafe
5 Ualt (5) Residual Voltage
Mode

LS1 LS2

URest

LS3
M1 M2 Mn

Page 24 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Dynamics when switching off motor loads
Switching Types /Areas

• If the residual voltage of the busbar drops significantly

(default value < 30 %) before rotating to the in-phase
point, the residual voltage is so low that closing at this
point won’t have much impact on the motor. This is
called “residual-voltage mode”.

• Traditional ATS works in this way. Of course, if the CB

is closed under this condition, the motor spins at such a
low speed that impact on production is inevitable.

• The "long-time mode" is also a kind of dead-

voltage closing.

Both “residual-voltage mode” and “long-time

mode” are backup modes.

Page 25 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

 26

Introduction RelaySimTest
System-based protection testing

© OMICRON
RelaySimTest in a Nutshell 27

Transient power system simulation software

Independent of IED type and system complexity
Reveals errors in design, logic and communication
Ensures that your protection system does its job
Intuitive system-based approach

Model Create Run test & Get

power test assess results
system cases protection
behavior

© OMICRON
RelaySimTest within the Protection Testing Context 28

 System-based testing: ensures your protection

system is working correctly
 Settings-based testing: ensures your relay is
working according to its settings

© OMICRON
RelaySimTest Key Features 29

1.

Simulate transient power system events

2.
Control or remote-control
multiple test sets from one PC

3.

Testing with Iterative Closed-Loop

© OMICRON
Applications

Transmission Substation

Distribution

Industry

Teleprotection
Phase-shifter
Busbar
Transformer
Power-swing
Teleprotection
Insulated
Parallel
Auto-reclosingprotection
Breaker-and-a-half
Distribution and
lines loop and
with line differential
differential
& out-of-step
scheme protection
auto-reclosing
compensated
with mutual networks
coupling
Teleprotection
Traveling
Motor Wave with transformer
Three-terminal
Series-compensated
Testing
Simulate
Modeling
Model
Testing
Test
Inject 1to½
Simultaneous
Simulate
Simulating
the
phase
two-
theof
andprotection
shifting
any
breaker
every
networks
mutual type
tripping lines
of
three-winding
relays
single
coordination
with
coupling
lines
including
transformers
busbar
&recloser
with six
unit
testing
insulated
its
between
communication
according
topology
transformers,
blocking for
and possible.
protection
in the
the loop channels.
to IEC/IEEE
under
scheme
reclosing
compensated
line segments 60076-57-
NoSimultaneous
autotransformers,
ofcurrent-inputs.
the and phase
out-of-step
need
cycles to
of re-wire
star-point
as they occur
Simple
Testing
The testing
distributed
simulation
Simulate the of line
auto-reclosing
protection
automatically
behavior of withsequences
amotors
calculates
asynchronous transformer
the independent
inside
intransient
order signal
to winding
test ofand
motorthebus
its protected
Controlling
1202 with
Controlling
Testing
shifting
injection
and
during all
to
power-swing
test.
simultaneously.
multiple the
types
each
complex
transformers
any test
of
test
zone
number
Check
distributed Tests setup
andset of
condition. from
construction,
from
coordination
simulate
field
coordination
theor
relays. full
Testing one
such
three
tap
units.
Combineof end
as
or
on without
single
more
series
changers,
both
operation
for Fault
ofweakrelays
sequence and coordinating
dual
terminals
internal
simulation
power-swing e.g.
infeed core,
compensated
with
from on one
possible each
end
faultlines
faults
breaker-
scenariosfault on
and
thegrounding.
in your
amount
zone. The of
travelling
transfer
symmetrical schemes Test
real-world
cycles,
transformer
andwave behavior
and topology.
single
model
pulses
motor
asymmetrical.
of the
three
takes
for the
protection
Use
protection
Testing pole
care
TWX1
the
for over-
tripping.
the
systems
dual-core
system
vector
accessory.
. and for
group
simulation
earth
underreach
Simultaneous
and
for
faults
transient
test
and
without over
inrush
including
every node the
how phone.
currents.
having to
they
including Independent
coordinate
are effecting
dead-zone each of
test
time
faultstheon teleprotection
theofcoupling
grading.
in the phone. scheme
breaker
failure
isolation
current
transformer
when
protection
events.
protection.
to
parallel
coordination service
reversal.
and resulting ratio
system
two
lines
testing restoration.
automatically.
phase
studies
are
for infaults.
the operation
reclosing
according to IEEE
orcycles
grounded.
C37.245™-2018multiplefield.
.relays.
being used.

Combined Applications

© OMICRON
transient power system simulation:
RelaySimTest

Page 31 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Simulation –
Motor slowing down: small motor

Page 32 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Simulationen –
Iterativ closed loop simulation

1. Simulation without consideration of CB

• Result Control of the CB by the test device

2. Simulation with consideration of CB1 (open)

• Result Control of the CB by the test device

3. Simulation with consideration of CB2 (close)

…. Simulation to check time deviations of the CBs

Page 33 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Simulation –
Motor slowing down: multiple motors

Page 34 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Simulation –
Switching Type: Fast Mode

Vres

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Simulation –
Switching Type: Fast Mode

Vres

Page 36 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Simulation –
Start Type: inadvertent CB open

Page 37 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Simulation –
Fault 1ph parallel infeed

Faults
 Main Incomer
• 1 phase
• 2 phase
• 3 phase
 Busbar
 Alternative Incomer
 Fault Resistance

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Simulation –
Fault 3ph Incomer

Page 39 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

SIPROTEC Digital Twin and virtual testing with Omicron RelaySimTest

Page 40 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Benefits of the SIPROTEC 7VU85 HSBT device

• Ensure uninterrupted power supply with different transfer modes

New Generation for high • Great cost saving potential with new features, in one single device
speed busbar transfer system • Prevent motors from large impact current and impact torque during transfer at closing instant

• Ultra-fast-switching times up-to 10ms for the sequential transfer

• SIPROTEC 5 architecture offers full flexibility in hard and software for complex
Better performance applications with up to 20 circuit breakers
• The pre-defined application templates provide a compact and cost-efficient solution

• Based on the existing world-wide used SIPROTEC 5 platform, the reliability, stability, and
efficiency of 7VU85 are guaranteed
Unified platform • Standardized interfaces and communication protocols
• The 7VU85 provides easy configuration with DIGSI 5 in case of complex application and
scenarios.
• Reliable testing only possible with dynamic closed loop simulation (RTDS)
• OMICRON RelaySimTest provides "Iterative Closed Loop Simulation".
Functional testing
• Verification of dynamic behaviour and application parameters
• HSBT blocking and start conditions can be verified with dynamic simulation

Page 41 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

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Page 42 Unrestricted | © Siemens 2023 | SI EA | HSBT-SIPROTEC 7VU85

Contact
Published by Siemens

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Electrification & Automation
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91052 Erlangen
Germany
For the U.S. published by
Siemens Industry Inc.
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© Siemens 2023
Subject to changes and errors. The information given in this
document/video only contains general descriptions and/or
performance features which may not always specifically reflect those
described, or which may undergo modification in the course of
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