Buying Systems OCBP
Buying Systems OCBP
Monitor Compare
Forecast Order
Sales and Inventory to
SKU Sales Merchandise
Inventory Basic Stock
List
Inventory Management Report for Rubbermaid Merchandise
Basic Stock List
• Indicates the Desired Inventory Level for Each SKU
• The basic stock list describes each SKU and summarizes the
inventory position. Specifically, it contains the stock number and
description of each item, how many items are in hand and how
much on order, and sales for past weeks.
600
500
400
300
200
100
80 85 90 95 100
Product Availability (Percent)
Back up Stock
• Back up stock, also known as safety stock or
buffer stock, is inventory used to guard
against going out of stock when demand
exceeds forecast or when merchandise is
delayed.
Cycle and Buffer Stock
150 -
Order 96
Cycle
Stock
Units Available
100 -
Buffer
50 - Stock
0-
1 2 3 4
Weeks
Buffer Stock
• We need it so we won’t loose sales, complementary sales, and
customers
• Buffer stock is dependent on:
– Forecast interval variance (Forecast interval = lead time + review
time)
– Variation in Demand (actual demand - forecasted demand)
– Time to Get Product from Supplier
– Time to Get Product from Distribution Center
– Product availability requested of IM systems
Forecasting Demand
• Forecasting -- Extrapolating the past into future using
statistical and mathematical methods
• Objectives:
– Ignore random fluctuations in demand
– But be responsive to real change
Forecasting Sales
• ά ranges for 0 to 1
Order Point
• Order point = the point at which inventory
available should not go below or else we will run
out of stock before the next order arrives.
• Assume Lead time = 0, Order point = 0
• Assume Lead time = 3 weeks, review time = 1
week, demand = 100 units per week
• Order point = demand (lead time + review time) +
buffer stock
• Order point = 100 (3+1) = 400
Order Point (continued)
• Assume Buffer stock = 50 units, then
Spring 2002