Partes Magnun
Partes Magnun
AND
INSTALLATION DRAWINGS
PRIME
MOVER: KOMATSU 785-5
MODEL: MTT-20
S/N: 32560,32561,32562,32563
DATE: 02/03/05
MEGA CORPORATION
700 OSUNA ROAD NE
ALBUQUERQUE, NM 87113-1037
MAILING ADDRESS:
PHONE:1-800-345-8889
P.O. BOX 26146
FAX: (505) 345-6190
ALBUQUERQUE, NM
www.megacorpinc.com
U.S.A. 87125-6146
E-MAIL: [email protected]
Magnum
Mobile Tankers
General Parts Manual:
MSC & MTT Tanker
4/01
MEGA Corporation
700 Osuna Road, NE
Albuquerque, NM 87113-1037
Phone: (505) 345-2661
Alphabetical Index:
Title Part Number
Alphabetical Index
Title Part Number
CLEVIS 300098
Alphabetical Index
Title Part Number
Alphabetical Index
Title Part Number
JOYSTICK, UNIVERSAL 303041
Alphabetical Index
Title Part Number
NIPPLE, KING COMBINATION 300182
NOZZLE 301948
PETCOCK 300295
Alphabetical Index
Title Part Number
SOLENOID, 12 VOLT 301337
Alphabetical Index
Title Part Number
Alphabetical Index
Stuffing Box: The stuffing box must not be run dry as it is water lubricated. Before pump is started for
the first time, loosen gland nuts and re-tighten finger tight. Tighten nuts evenly until
water is coming out of the stuffing box in droplet form. Water must not be spraying or
running out of the stuffing box in a continuous stream. To maintain the recommended
flow rate for cooling & lubrication, periodic adjustment is recommended.
Re-packing: If packing gland is tightened to the limit of travel, additional packing is required. Stop
pump, remove packing gland nuts and insert one or more packing rings as required.
Replace gland nuts and adjust for proper leakage. If additional packing does not prevent
excessive leakage, a complete re-packing is necessary. Remove gland nuts and gland.
Remove old packing, using a packing hook or stiff wire. If the new packing is in coil
form, cut rings to fit completely around shaft. Do not place continuous coil of packing
into box. Place rings into stuffing box so that joints are staggered at 90° apart. After
stuffing box is completely packed, replace, then adjust gland nuts and operate pump.
Packing must be allowed to wear in. Adjust packing gland for proper leakage.
Replacement: KEYED SHAFT PUMP - Disconnect coupling. Remove old pump and install new
pump. Check the alignment of the coupling in four (4) places 90° apart. Maximum
misalignment is 1/32”. Tighten coupling clamp bolts to 13 ft-lbs.
FLANGE MOUNT PUMP - Remove four (4) bolts retaining motor to pump housing,
and remove motor. Align new motor with spline coupling inside pump housing and
push into position. Replave four (4) bolts and torque to 72-ft.lbs.
MEGA Corporation
700 Osuna Road, NE
Albuquerque, NM 87113-1037
Phone: (505) 345-2661
BACK TO INDEX
HYDRAULIC MOTOR
Replacement: KEYED SHAFT PUMP - Remove and plug hydraulic lines. Disconnect
coupling. Remove old hydraulic motor and install new motor. Replace cou-
pling and check alignment in four (4) places 90° apart. Maximum amount
of misalignment is 1/32”.
CAUTION: Pump should be engaged at engine idle only & only if water exists in the
tank.
Controls:
Complete version
(Options vary)
Graphics are intended as reference only, may not represent every unit or model.
MEGA Corporation
700 Osuna Road, NE
Albuquerque, NM 87113-1037
Phone: (505) 345-2661
BACK TO INDEX
Controls
The control panel consists of lever air switches used to turn the air supply on & off
for actuation of spray heads. The air control valve is used to turn on & off an air cylinder
or a butterfly valve.
Graphics are intended as reference only, may not represent every unit or model.
MEGA Corporation
700 Osuna Road, NE
Albuquerque, NM 87113-1037
Phone: (505) 345-2661
BACK TO INDEX
Spray Width:
3. Water runs out of spray head with pump on and sprayhead switch not engaged:
a) Insufficient air pressure.
b) Diaphragm could be ruptured or leaking air (replacement per drawing #300198 in the
parts book).
1. Fill the foam agent tank with regular AFFF concentrates or Polar Solvent type AFFF
foam agent.
2. With the water tank full, the nozzle should be pre-set for the percentage of foam to
water. The Hydro-Foam Nozzle Venturi on the monitor (water cannon) is preset at
6% proportioning, but can be changed to 3% or 1 %, but 6% is the most widely used.
Select the percentage most likely desired.
3. Turn the water pump on, increase engine RPM, turn water on at the monitor, then
turn the switch to the foam agent tank on. Within seconds, the foam agent will be
injected into the water stream, spraying foam on the desired subject.
MEGA Corporation
700 Osuna Road, NE
Albuquerque, NM 87113-1037
Phone: (505) 345-2661
BACK TO INDEX
CAB CONTROL OPERATION INSTRUCTIONS
1. Spray head valve operation:
Moving the system on switch to the on position
engages the hoist valve. This directs hydraulic
oil to the hydraulic motor located on the water
pump. This should be done at low idle only.
This switch also provides power to all of the
other options provided with your unit. Engage
the water pump, with the engine at idle, and
increase the engine RPM to full, using the gear
you need to provide the speed you will want to
be at while spraying.
Move the switches to the on position for
the spray head valves you wish to spray
with, this will shut off the air to that
spray head valve and will allow it to
spray.
When finished move the switches to the
off position, spraying will stop.
Lower the engine RPM to low idle, and
disengage the water pump.
When finished with all operations, move
the system switch to off, this will shut
off power to all switches on the control
panel, to prevent any problems.
2. Remote monitor operation:
INTERMITTENT PATTERN
MEGA Corporation
700 Osuna Road, NE
Albuquerque, NM 87113-1037
Phone: (505) 345-2661
BACK TO INDEX
Actuator, Air
Location: Varies
Use: Quick-connect.
Alarm, Backup
Location: Rear of tank.
Box, Junction
Location: Varies
Bulb, Replacement
Location: Varies
Chamber, Air
Location: Rear frame
Use: Rear axle brakes on new scraper water tanks.
Use: Controls on & off operation of spray heads and monitor control.
Note: Part number 027571 is a part number for a basic control box.
Different part numbers exist depending on options.
Use: Connection.
Use: Connection.
Use: Connection.
Use: Connection.
Coupling, Spline
Location: Between hydraulic gear and pump
Cylinder, Air
Location: Varies.
Use: Actuator.
Filter, Fuel
FILTER, HYDRAULIC
RETURN -CAT 613-
Location: Return line to tractor CAT 613
Fuse, Holder
Gauge, Air
Location: Air regulator control assembly.
Gauge, Fuel
Location: Fuel tank
Note: For use on John Deere 762 and 862, Cat 613 and Cat 621
2” Hose Assembly
ITEM Q TY PART NO . DESCRIPTIO N
1 1 300183 ADAPTO R
2 1 352718 REDUCER, BELL
3 2 300135 CLAMP, PUNCH- LO C
4 1 301023 HO SE, INDUSTRIAL WATER 2" I.D.
5 1 300266 NO ZZLE, ADJUSTABLE 1 1/2"
6 1 351323 NIPPLE, 2" CLO SE
Use: Ease of windup and storage of hose. * Will hold 100 ft. of
size indicated.
HOLDER NOT
INCLUDED IN HOSE REEL
SEE 006159 INCLUDES #300263
CRANK HANDLE
Joystick, Universal
Lamp, Module
(Plated Steel 2 Lamp)
Location: Rear of tank.
Location: Varies
Light, Halogen
(Red - Combination Stop/Tail Light - 24 Volt)
New Light: Has complete plastic casing with 3 screws to remove lens cover.
Motor, Hydraulic
Location: Monitor assembly, former hydraulic driven system.
Former Model 1
2
1
1
300585
300586
RIN G, SN AP
BEARIN G, O UTBO ARD
3 1 300587 RETAIN ER , SEAL
Location: Pump drive. 4 1 300588 O - RIN G
*
Use: Driving water pumps. * 5 1 300589 SEAL
6 1 300590 CO VER, SHAFT EN D
7 1 300591 CHECK ASS'Y.
8 2 300592 RIN G SEAL
9 4 300593 BEARIN G, RO LLER
* 10 2 300594 SEAL, PO CK ET
11 2 300595 PLATE, THRUST
12 1 300596 SHAFT, DRIVE
13 2 300597 GASK ET SEAL
* 14 1 GEAR HO USIN G
15 2 MATCHED GEAR SET
16 1 300602 PO RT EN D CO VER
17 1 300603 WASHER
18 2 300604 PIN
19 1 300605 STUDS O R CAP SCREWS
20 1 300982 SHAFT K EY
21 1 302384 SPACER
22 1 301210 RIN G, SN AP
* SEAL KIT
#300944
SEAL KIT #
300944
Mudflaps
Location: Rear Tires
300700 36.00 67.00 2.00 9 7.0 63.00 301707 36.00 41.75 1. 5 0 5 7.75 38.75 303084 24.00 30.63 1.81 5 4.50 27.00 JD 862
87113-1037
300701 36.00 64.00 2.00 8 7.50 60.00 301715 54.00 32.50 1. 5 0 4 7.38 29.50 303088 80.00 39.00 1.50 6 6.00 36.00 785/MTT30
300702 48.00 37.00 2.00 3 8.75 26.25 303134 48.00 64.88 1.44 8 7.75 62.00 028200
301720 30.00 36.00 1. 5 0 4 8.25 33.00 W170/
300713 48.00 60.00 1.00 8 7.25 60.00 3 0 17 2 1 36.00 56.81 1.50 7 7.69 53.81 303179 60.00 44.00 1.00 7 7.00 42.00 MTT25
300717 24.00 25.00 2.00 3 7.00 21.00 3 0 18 6 6 45.00 48.00 1.50 6 7.50 45.00 303180 24.00 70.00 1.50 8 8.38 67.00 150BD/776
3 0 0 7 18 36.00 5 1. 0 0 1. 0 0 7 7.00 49.00 301891 54.00 35.00 3.00 3 8.00 24.00 330/18K 303187 34.00 34.00 2.00 5 6.00 30.00 009804
300720 30.00 30.00 1. 5 0 3 9.00 27.00 MT30/7K 303257 68.00 42.00 1.00 5 8.00 40.00 789/33K
301892 30.00 3 1. 0 0 1. 5 0 4 7.00 28.00 615/6.5K
303283 36.00 30.00 1.00 5 7.00 28.00 D250DSII
300723 36.00 57.00 1.50 9 6.00 54.00 3 0 18 9 7 36.00 46.50 1.25 8 5.50 44.00
Part Title:
300726 53.00 60.00 2.00 7 8.00 56.00 301904 48.00 33.00 1.50 4 7.50 30.00 303408 100.00 48.00 1.50 6 7.50 45.00 793/53K
300727 53.00 36.00 2.00 4 8.00 32.00 301909 48.00 84.00 SEE DWG 303414 48.00 30.00 1.50 3 9.00 27.00 D250SII
300728 36.00 59.00 1.50 8 7.00 56.00 301910 8.00 12 . 0 0 2.00 0 8.00 8.00 303421 69.00 31.50 0.75 6 5.50 30.00 773D
300729 36.00 48.00 1.50 5 9.00 45.00 769/8K 301931 48.00 32.38 1.50 4 7.25 29.00 303431 96.00 48.00 1.00 9 5.75 46.00 D685E
300730 42.00 46.00 2.06 5 8.50 42.50 301932 48.00 38.63 1.50 5 7.13 35.63 303440 48.00 30.00 1.50 3 9.00 27.00 773D
300414 24.00 38.00 1. 0 0 6 6.00 36.00 301964 60.00 46.50 1. 5 0 6 6.75 40.50
300962 42.00 49.00 2.00 6 7.50 45.00 302002 48.00 36.00 1.69 6 7.44 44.63
300963 54.00 58.00 2.00 8 8.00 64.00 302054 54.00 34.00 1.00 4 8.00 32.00
300987 28.00 26.25 1. 5 0 3 7.75 22.50 302368 28.00 27.00 1.50 3 8.00 24.00
301033 40.00 44.00 1.00 7 6.00 42.00 302387 24.00 60.00 2.00 8 7.00 56.00
301075 36.00 50.00 1.00 6 8.00 48.00 302432 48.00 43.00 1. 5 0 5 8.00 40.00
301094 36.00 60.00 1. 0 0 8 7.25 58.00 302472 40.00 41.50 1.50 7 5.50 38.50
301108 30.00 34.00 2.00 5 6.00 30.00 621/8K 302536 48.00 65.63 1.81 8 7.75 62.00
301111 42.00 48.00 1.50 6 7.50 45.00 302538 48.00 67.00 2.00 9 7.00 63.00
301184 40.00 52.00 1. 0 0 8 6.00 48.00 302543 36.00 46.63 2.06 5 8.50 42.50
301217 36.00 45.00 1. 5 0 6 7.00 42.00 302544 29.50 46.63 2.06 5 8.50 42.50
301222 33.00 40.50 2.25 6 6.00 36.00 302549 36.00 44.00 2.00 5 8.00 40.00
301272 48.00 63.00 1.50 8 7.50 60.00 302566 40.00 36.00 1.50 4 8.25 33.00
301273 48.00 53.75 1. 5 0 7 7.75 50.75 302567 48.00 10 0 . 0 2.00 8 12 . 0 0 96.00
301280 31.00 5 1. 0 0 1. 0 0 7 7.00 49.00 302608 48.00 84.00 1.75 7 11.50 80.50
3 0 12 8 1 36.00 34.00 2.00 5 6.00 30.00 302610 40.00 60.00 1.50 4 14.00 42.75
301326 40.00 45.00 1.50 7 6.00 42.00 302627 48.00 66.00 2.00 8 7.75 62.00
301386 20.00 32.00 2.00 7 4.00 28.00 302633 48.00 36.00 2.00 4 8.00 32.00
301413 48.00 55.00 1. 5 0 8 6.50 52.00 302634 36.00 36.00 1.50 4 8.25 33.00
301414 30.00 42.25 1.13 5 8.00 40.00 302636 60.00 34.00 2.00 5 6.00 30.00
301465 26.00 43.00 1.50 10 4.00 40.00 302676 54.00 34.00 2.00 5 6.00 30.00 D400E
301466 26.00 51.50 1.75 12 4.00 48.00 302677 78.00 34.00 2.00 5 6.00 30.00
BACK TO INDEX
301467 6.00 39.00 1. 5 0 9 4.00 36.00 302678 48.00 34.50 1.00 4 8.13 32.50
301492 26.00 43.00 1.50 10 4.00 40.00 302687 48.00 60.00 1.50 4 14.25 57.00
301505 40.00 62.00 1. 5 0 9 59.00 302722 48.00 34.00 2.00 5 6.00 30.00
Part Number:
301527 60.00 45.00 2.00 7 5.88 41.13 302745 48.00 70.00 1.50 8 8.38 67.00 330/20K
300440
301539 36.00 60.00 2.00 8 7.00 56.00 302755 36.00 60.00 1. 5 0 8 7.13 57.00
301540 48.00 46.50 1. 2 5 8 5.50 44.00 769/9K 302811 48.00 45.00 2.00 8 5.13 41.00
301600 48.00 32.38 1. 5 0 5 5.88 29.38 302896 33.00 54.00 2.00 6 8.00 48.00
301601 48.00 24.00 1.50 4 5.25 2 1. 0 0 302921 90.00 48.00 1. 0 0 8 5.75 46.00 789/30K
301602 30.00 30.00 1.00 4 7.00 28.00 621/8K 302922 84.00 42.00 1.00 5 8.00 40.00 789/30K
301607 42.00 60.00 2.00 8 7.00 56.00 302937 48.00 37.25 1.13 5 7.00 35.00
MEGA Corporation
700 Osuna Road, NE
Albuquerque, NM 87113-1037
Phone: (505) 345-2661
BACK TO INDEX
Nozzle, Foam
Location: Monitor.
1” Nozzle
1.5” Nozzle
Petcock
PART # SIZE
300295 1/8"
Location: Bottom port of air tank. 300296 1/4"
300297 3/8"
300460 1/2"
Use: Drains moisture.
Use: Cover.
Relay, Interposing
Location: Low water gauge or solenoid box.
Socket, Relay
Location: Cab control box
Solenoid, Pneumatic
Location: Varies.
Solenoid, 12 Volt
Location: Varies
Speed Control
Location: Mounts between Air valve and base.
Assembly Procedure:
**
**
**
**
**
**
Assembly Procedure: **
Assemble items marked * to create drop in assembly, **
part number 300409. **Denotes recommended spare parts.
**
**
**
**
**
**
Assembly Procedure:
**
Assemble items marked * to create drop in assembly, ** Denotes recommended spare parts
part number 300409.
Strainer, Fuel
Location: Fuel Tank
Use: Turns on backup alarm / Indicates when rear brake actuator is not working
Switch, Float
Location: In water tank.
Switch, Toggle
Location: Various control boxes.
Switch, Toggle
Switch, Toggle
Location: Electrical control panel.
Swivel, Flanged
Use: Used for intermittent spray, controls on and off spray on a timed basis.
Tubing, 1” Plastic
Location: Wall of tank for visual indication of fluid level.
Valve, Ball
Location: Spray Bar
Installation Note:
Use: Directs oil from spray system pump to suction loading pump system when activated.
Installation Note:
The valve will control the amount of oil that can bypass
the hydraulic motor. This in turn will control the speed
of the motor. Caution should be taken when working
on this circuit. Overspeed of the hydraulic motor can
damage these units. Consult an engineer at MEGA Corp.
for additional information.
Valve, Gate
Location: Usually on rear spray bar, but may vary depending on usage.
Delivery Delivery
3/8” N.P.T. 3/8” N.P.T.
Reservoir
3/4” N.P.T.