Month& Year Code for Casting

Month Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Code A B D E F G H K L M N P

Year 0 1 2 3 4 5 6 7 8 9
Code Q W A R X V Y S Z U
Repeat the Year Cycle after 10 Year
 Component Inspection Report

Part Name:PISTON SUB ASSY Lot Size: PDI Date: GRN No.:

Part No.: P10000611A Sample Size: Vendor : ENGINEERING INDIA (DSE279)

Suppliers Observations Swaraj Observation
S. No. Parameter Specification (mm) Characte- ristics Checking Method Sampling size
1 2 3 4 5 1 2 3 4 5

A DIMENSIONAL PARAMETERS

1 Length 92.5 Height Gauge As per sampling plan

2 Length 58.8+0.2/-0 Height Gauge As per sampling plan

3 Length 46+0.2/-0 Height Gauge As per sampling plan

4 DIM 30+0.2/-0 As per sampling plan

5 DIM Ø 90+0/-.087 Micro Meter/Snap Gauge As per sampling plan

6 DIM Ø 86.4 Vernier As per sampling plan

7 DIM (Ø 78.4) Vernier As per sampling plan

8 DIM Ø 79.5-0.05 Snap Gauge As per sampling plan

9 BORE Ø 35+0.04/-0 Bore Gauge As per sampling plan

10 Length 55.5 Defth Gauge As per sampling plan

11 Width 9.7+0.2/-0 Slip Gauge As per sampling plan

12 Width 9.7+0.2/-0 Slip Gauge As per sampling plan

13 Dia Ø 30 Vernier Calliper As per sampling plan

14 Dia Ø 88 Micro Meter As per sampling plan

15 Dia Ø 94.4+0/-0.1 Micro Meter As per sampling plan

16 Width 6.3+0.2/-0 Slip Gauge As per sampling plan

17 HARDNESS TO BE MAINTAINED AT 190-240 BHN.

1
MARKED DIMENSION UST BE CONCENTRIC WITH IN 0.5 OF DATUM A.
18 2
HEIGHT GAUGE & PAPI DIAL
3

19
PISTON SHOULD HAVE MILLIPORE VALUE OF MAX. 20mg. AT RECEIVING STAGE-REF. SWARAJ DESIGN
STANDARD HYD-004/01

Defth Gauge & By 22 Dia

20 Assy Drawing P1000611A 66.3±0.2
Ball
B METALLURGICAL PARAMETERS

Material Grey Cast Iron FG-25

21 Surface Hardness 190~240 BHN Critical BHN Hardness Tester As per sampling plan

Graphite flakes
Type Predominaterly Atype A ie. ≥ Identified Critical
Micro scope 1 pc. / Lot
85% ASTM 4-6 with uniform Characteristic
Matrix
distribution
22 Microstructure For Grade 25 Pearlite ≥90% with
Max 10% Ferrite,Steadite should Identified Critical
Micro scope 1 pc. / Lot
be ≤5% Characteristic
Cementide/Chilling not permited
at all
Identified Critical
23 Tensile 25kgf/mm2 UTM 1 pc. /1000
Characteristic

Identified Critical
24 Insert Surface Hardness 50 ~55 RC HRC As per sampling plan
Characteristic

C APPEARANCE PARAMETERS

Identified Critical
25 Vendor Code / Punch As prescribed * Visual 100%
Characteristic

Identified Critical
26 Heat Code/Caster Code As per Heat Code Sceme Visual 100%
Characteristic

Identified Critical
27 Identification Yellow Paint identification Visual 100%
Characteristic

Free from Crack, Blow hole,Rust, Identified Critical

28 Appearance Visual 100%
Burr, Dent & Damage Characteristic

D SURFACE PROTECTION

DW 902 / Gardrol DW36 applied on Identified Critical

29 Surface Protection for Rust Visual 100%
machined surface or as prescribed Characteristic

Inspection Status Inspected By : Inspected By :

Sampling Plan:- As per Part Category : I Rev. No. : Refer CQS for This Part no.