PUMPCONTROL

O W NE R ’ S
O P E R AT I O N
M ANUAL
Ad v anc ed Du a l Pu mp C o n t ro l l e r
I nstallat io n a n d O p e ra ti n g In s tr u c ti on s

MO DE L : F P C -36040

DUAL PUMP CONTROL

PUMP 1 PUMP 2
AUTO AUTO
Running Idle

System OK. No Alarms

MAIN ISOLATOR

DOC: FPC-36040 VER 1.0

W EL C O M E T O ADV ANC E DU AL P UMP CONTROL
Your Advance Dual Pump Controller reflects the superior quality and attention to detail in design, engineering and
manufacturing that has distinguished MATelec. Products for decades. The controller incorporates the very latest in
micro-processor technology, ensuring you, the owner/operator, of many years of functional, reliable and ‘user friendly’
operation.

Please read this manual prior to installation and operation of the controller.

CO NTE NT S
SAFETY 2
INSTALLATION 3
Mounting
Connection
OPERATION 4-6
HMI OPERATION 7-1
MODBUS
COMMUNICATIONS 11-13
CIRCUIT DIAGRAM 14-15
AT A GLANCE 16

WARNING: All electrical connections must be carried out by a suitably qualified and
registered electrician

SA FET Y
• Prior to Installation, ensure power supply is isolated.

• Power supply must be Circuit Breaker Protected. (Qualified Electrician to determine appropriate amp rating.)

• Electrical connection to the panel must be carried out in accordance with ‘Connection Instructions’, see page 3.

• Addition or modifications to the control panel are not permitted and will void warranty.

• The controller is not intended for use by children or infirm persons without supervision.

• Repairs to the Controller must only be carried out by a suitably qualified Electrician

2
I NS T ALLAT I O N
MOUNT I NG
FRONT SIDE VIEW 1. Controller enclosure must be
Top Top mounted in a vertical position.

2. Ensure mounting method does not

compromise enclosure weather
proof rating.
DUAL PUMP CONTROL
PUMP 1 PUMP 2
AUTO AUTO
Running Idle

System OK. No Alarms

Mounting 3. Ensure access to main isolator is

Frame/
Wall not restricted.
MAIN ISOLATOR

4. Ensure cables/conduits entering

the panel have mechanical
protection and that the penetrations
are sealed and do not
Bottom Bottom compromise the weather proof
rating of the enclosure.

C O NNEC TION

PUMP 2 Earth
PUMP 1 Earth

E A1 A2 A3 N T1 T2 T1 T2 Input 1 Input 2 Input 3 Input 4 COMMON

Low Stop Start High FAULT
Pump 1 Pump 2 Level Level Level Level
P1 P2 P3 P1 P2 P3
SUPPLY THERMAL SWITCH INPUT SWITCHES BMS
415Vac Connections 12Vdc Connections VOLT/FREE PUMP 1 PUMP 2
N/O CLOSE ON RISE
N/O CLOSE ON RISE

N/O CLOSE ON RISE

N/O CLOSE ON RISE

COMMON
COMMON

COMMON
COMMON

BRIDGE
BLUE NOT REQUIRED
BLUE NOT REQUIRED
BLUE NOT REQUIRED

IF NOT
BLUE NOT REQUIRED

REQUIRED

415Vac
MAINS POWER
SUPPLY
HIGH
LEVEL
REMOVE START
BRIDGING WIRE LEVEL
TO USE STOP
LEVEL
LOW LEVEL LOW
LEVEL
ALARM PUMP 1 PUMP 2

+ -
SHIELD EARTH

PUMP 2 Earth
PUMP 1 Earth

E A1 A2 A3 N T1 T2 T1 T2 Level Input 4 COMMON

Transducer High FAULT
Pump 1 Pump 2 Level
P1 P2 P3 P1 P2 P3
SUPPLY THERMAL SWITCH INPUT BMS
415Vac Connections 12Vdc 4-20mA 12Vdc VOLT/FREE PUMP 1 PUMP 2
ON RISE
COMMON
COMMON
N/O CLOSE

BRIDGE
BLUE NOT REQUIRED

IF NOT
REQUIRED

SHIELDED
415Vac TRANSDUCER
CABLE
MAINS POWER
SUPPLY
HIGH
LEVEL
Current loop
enabled to use
transducer
(see page 6)

PUMP 1 PUMP 2

HYDROSTATIC
LEVEL
TRANSDUCER

3
OP ERA T IO N
This controller can perform control functions for most Dual Pump pumping applications. It is more than likely that the
control parameters have already been set up for your particular application, however, hereunder you will find details
of the setup and configuration options.

There are 6 DIP switches located on the lower side of the control module, which allows for selecting “mode” and
“feature”options, as per the following table:

DIP Position Function

Switch

1/2 Off/Off Mode A: Standard typical float switch configuration (Start, Stop and High Level). No Low Level

Off/On Mode B: Standard configuration plus low level (Start, Stop, High Level, Low Level).

On/Off Mode C: Standard configuration plus Prime Loss enabled, on Low Level (Input 1)

On/On Mode D: Pressure Pumping configuration (Lead, Lag and Low Pressure)

3 Off Operating Pump alternates each time a pump start is triggered, or after 30 minutes continuous running.

On Operating Pump alternates after 6 hours continuous running.

4 Off Anti-seize Timer disabled

On Anti-seize Timer 6 seconds every 7 days enabled

5 Off When placed in Manual Mode, pump remains in Manual Mode

On When placed in Manual Mode after 5 minutes the pump will revert to Auto

6 Off High Level Alarm automatically resets upon open circuit of high level input. High Level alarm
has 15 minute delay.

On High Level Alarm can only be reset manually. High Level Alarm has 5 minute delay.

Mode A: Standard Configuration

Start/Stop/High Level operation. When the Pump Start input is closed contact (triggered), the Duty Pump will be
turned on. The pump will remain on until both the Pump Start and Pump Stop Inputs have turned off
(Open Circuited). Upon High Level, both pumps will run until the Pump Stop Input turns off.

In addition to this, there is a maximum idle timer, which will trigger a Pump Start condition, if either pump has not run
for 4 hours, and the Stop Float Contacts are closed. The pump will continue to run until the Stop Float Contacts open.
Input functions are as follows:

Input Function
Input 1 Standby Start
Input 2 Pump Stop
Input 3 Pump Start
Input 4 High Level

Mode B: Standard Configuration plus Low Level Alarm

As per Mode A, except it has an active Low Level input. The Low Level input must be closed, for Pump Start and
Pump Stop inputs to function. The High Level input however, will still override the Low Level and run both pumps.
Input functions are as follows:

Input Function
Input 1 Low Level
Input 2 Pump Stop
Input 3 Pump Start
Input 4 High Level

4
The basic logic on which a High or Low Level Alarm is determined, is set out in the Table below:

Input 1 Input 2 Input 3 Input 4 Pump

Alarm
Low Level Pump Stop Pump Start High Level State

Closed Open/Closed Open Open Off -

Closed Open/Closed Closed Open On -

Closed Open/Closed Closed Closed Both On High Level (after Timeout)

Closed Open/Closed Open Closed Both On High Level (after Timeout)

Open Open/Closed Open Open Off -

Open Open/Closed Closed Open Off Low Level

Open Open/Closed Open Closed Off Low Level

Open Open/Closed Closed Closed Both On High Level (after Timeout)

If there is a Low Level Alarm, then both Pumps will be locked out until the alarm is manually reset. This lockout will only
be over ridden upon a High Level condition where both the Pump Start and High level inputs are closed.

Note that after a High level is triggered, the pumps will both run until the Pump Start and Stop inputs are opened

Mode C: Standard Configuration plus Prime Loss

As per Mode A, except Input 1 is connected to a prime loss/flow switch. If at any stage, after Pump Start, or whilst a
pump is running, the Prime Loss input opens, for a continuous 2 minute period, a fault is immediately triggered for that
pump and duty alternates. Input functions are as follows:

Input Function
Input 1 Prime Loss
Input 2 Pump Stop
Input 3 Pump Start
Input 4 High Level

Mode D: Pressure Pumping Configuration

Duty Pump: Lead Pump
Standby Pump: Lag Pump
Input functions are as follows:
Input Function
Input 1 Prime Loss (BRIDGE IF NOT REQUIRED)
Input 2 Lead Pump Pressure Switch (set at say 400kPa)
Input 3 Lag Pump Pressure Switch (set at say 350kPa)
Input 4 Low Pressure Switch (set at say 200kPa)

Typical Operation Mode D:

• Pressure drops to 400kPa: Lead (for this cycle) Pump cuts in.
• Pressure increases and Pump cuts out.
• Cycle continues with duty (Lead and Lag) alternating between the two pumps.
• If pressure continues to drop to 350kPa, the Lag Pump will cut in and remain running until Lead Pressure
Switch opens circuit. Then duty alternates.
• No faults are logged against the Lead Pump if the Lag Pump starts.
• The controller has inbuilt timers for “Delayed” Start and Stop to obviate pump chatter. Upon Input 1 contact
closure, the pump will not start (delay start) for 1 second and will not stop (minimum run time) for 10 seconds
(or 11 seconds from close of Input contacts). This “run on” occurs even if Lead Pressure switch opens circuit
during this initial period. If however run time exceeds 11 seconds, the pump will stop immediately upon “Open
Circuit” occurring.
• If the Lead Pressure Switch input closes circuit as well as he Low Pressure Switch input, both pumps will be
turned on and the Low Pressure Timer will begin counting. If this condition exists for a period of 60 seconds,
then both pumps are shut down and the system signals a level alarm. This would be typical of a Loss of Prime,
or Burst main situation.
• Pressure switches are normally Closed and Opened on High Pressure.
• Prime Loss functions as per mode Mode C.

5
In pressure pump mode some of the optional features are disabled, including maximum run alternation, anti-seize
and maximum idle timers
Mode ‘Current Loop’: Level Transducer (4-20mA) Configuration
In order to activate current loop mode the enclosure must be opened and jumper J10 moved to the “current loop
enabled” position (as shown in the following picture). By selecting current loop input mode the pump start input can
be connected to a 4-20mA loop powered pressure transducer. The pump start, stop and high level signals can then
be received from the pressure transmitter instead of float switches. In this mode the pump stop float switch input will
be ignored however the high level input will still operate as per normal so that a float switch can be used as backup
if desired. The start, stop and high level current set points will be pre-programmed into the software and therefore
can only be adjusted with the advanced HMI. The levels for a 0-4m transducer are Stop= 300mm, Start= 600mm and
High= 1000mm. With the advanced HMI the current level will be displayed on the main screen.

LEVEL 1.5m
PUMP 1 PUMP 2
Current Loop AUTO AUTO
Enable Jumper Running Idle

System OK. No Alarms

Figure 1: APC6 PCB Layout and Current Loop Jumper

Maximum Run and Alternation Mode

With DIP Switch 3 set to “Off” the unit will alternate as usual each time a pump start condition occurs. Additionally, the
controller will automatically alternate pump duty if a pump has been running continuously for 30 minutes (maximum
run timer) Setting this DIP Switch to “On” will cause the controller to operate in “Circulation Mode” where duty will only
alternate once the pump has run for 6 hours of accumulated time.

Anti-Seize Timer
With DIP Switch 4 set to “On”, the Anti-seize timer will automatically run the pumps for 6 seconds, every 7 days. This
pump operation will completely override all inputs including the low level (if enabled). This feature will only run pumps
that are set in Auto. This “Pump Run”, will alternate between Pump 1 and Pump 2. A pump that has been-locked out
due to a fault will not run.
Manual Mode Timeout
With DIP Switch 5 set to “On” the pump will only remain in Manual Mode for 5 minutes, after which time, it automatically
reverts to Auto.
High Level Alarm Reset
With DIP Switch 6 set to “Off”, the High Level Alarm will automatically reset once the High Level input opens circuit.
The controller will also use the alternate High Level Alarm Delay. Typically used for Storm Water applications. High
Level Alarm delay in this mode is 15 minutes. Setting this DIP Switch to “On”, will cause the High level Alarm to
remain active until the controller is reset. The High Level Alarm will use the standard High Level Alarm activation delay.
Typically used for Sewerage applications. High Level Alarm delay in this mode is 5 minutes.
Audible and Visual Alarm Test
By pressing the Mute/Reset button on the Keypad continuously for a period of 5 seconds, the Strobe, Siren and
indicator Lights will be powered up for inspection.
Fault Reset
To reset all faults on the controller, press and old the Mute/Reset button on the Keypad continuously for a period of 3
seconds until an acknowledgment beep is heard.
Pump Fault
A Pump Fault is indicated for two types of faults. A Thermal Overload will be indicated by way of a steady Fault
Indicator Light when the overload opens the contact for 3 seconds. Prime loss will be indicated by flashing the pump
fault light slowly.
Level Alarms
A High Level Alarm is indicated by way of a steady Level Alarm Indicator Light.
A Low Level/Low pressure Alarm is indicated by way of a Flashing Level Alarm Light.
Auto Silencing Alarm Feature
The audible Alarm is programmed to sound for 5 minutes continuously, unless muted and will thereafter automatically
silence and enter “Chirp” mode. In “Chirp” mode, the Audible Alarm will sound briefly (2 seconds) every 5 minutes.

6
HMI OPERATION
DUAL PUMP CONTROL
PUMP 1 PUMP 2
AUTO AUTO
Running Idle

System OK. No Alarms

The HMI The Controller

When power is applied the HMI immediately starts up, displaying a “splash screen” with the Matelec logo and software
revision is displayed for several seconds. Once the splash screen disappears the HMI will then display the main screen
which gives an overview of the system.

While the HMI is operating it must always be connected to a controller in order to read the necessary data that it needs
to display. If it is unable to communicate with the controller the HMI begin to flash both indicator LEDS and notify the
user on the LCD. The user will be unable to operate the HMI until the communication link is restored.

During normal operation the user is able to access many different functions related to both the attached controller
and the Modbus interface. The following sections present the various menus used by the HMI and describe their use.
Navigation between the menu screens is performed using the left and right arrows, which cycles through each of the
screens in the following order:
1. Main screen (pump auto/off/manual control)
2. Alarms
3. Input and 4-20mA states
4. View logged data
5. Reset logged data *
6. View functional parameters
7. Edit functional parameters
8. Edit configuration settings *
9. System information and serial number *
* Lines marked with an asterisk require entry of a PIN number for access.
Note that many of the menu screens feature a prompt along the bottom of the display which outlines basic button
functions.

1.1 Main Screen

The HMI main screen provides the overall system status and allows the user to change the auto/off/manual settings for
each pump. Pressing “OK” while on the main screen will allow the user to select the mode for both pumps, as shown in
the image on the right:

LEVEL 1.5m DUAL PUMP CONTROL

PUMP 1 PUMP 2 PUMP 1 PUMP 2
AUTO AUTO AUTO OFF
Running Idle

System OK. No Alarms select pump change

Main Screen Main screen auto/off/manual select

During pump mode selection the mode of the selected pump (AUTO,OFF or MANUAL) will flash. Pressing the up and
down buttons will change the mode of the selected pump, whereas pressing the left and right buttons will select the
pump. Pressing OK will accept the selection and return to the main screen.

1.2 Alarms
The alarms screen reports any alarm conditions and provides the user with a method to reset them. If there are no
alarms active then the screen will appear as shown on the left image. This provides an opportunity for the operator to
trigger an alarm test. Pressing the OK button will cause the controller to activate its siren and strobe outputs, plus all
LEDs on a keypad (if used) for 5 seconds. After this alarm test completes the alarms will return to normal operation.

7
 ALARMS ALARMS
No alarms Alarm: High level
Alarm: Pump 1 fault
Press OK for alarm test

Press ‘OK’ to reset alarms

Alarms screen with no alarms Alarm screen with multiple alarms

If any alarms are active the alarm screen will appear as shown on the right image above and list up to 5 of the active
alarms. When the alarm triggers the controller will activate its siren and strobe outputs. The alarm LED on the HMI will
also flash. The siren will silence after 5 minutes of continual sounding, however it can be immediately silenced by pressing
the mute button on the HMI.
Most alarms in the controller are latching, that is the alarm remains active even if the alarm condition has
passed / corrected. In order to reset the alarm the OK button needs to be pressed when the Alarms screen is selected.

1.3 Input States

The Input States screen simply gives a readout of all controller inputs, including the operation mode DIP switches and
current loop. If the current loop is disabled it will be mentioned on the screen, otherwise both the current and the level (or
pressure, depending on the configuration) will be reported. There are no user actions on the screen.

INPUT STATES INPUT STATES

Input 1: Input 2: Input 1: Input 2:
Input 2: Input 4: Input 2: Input 4:
Fault inputs: 1: 2: Fault inputs: 1: 2:
DIP switches: 000000 DIP switches: 000000
Loop mode disabled Current: 10.3mA
Level: 1.9 metres

Input states without current loop Input states with current loop

1.4 Logged Data

The logged data screen displays a list of all logged data values from the controller. The up and down buttons are used to
scroll through all of the values – a small up or down arrow will appear on the top or bottom of the left side of the screen
while there is more data available in that direction.

LOGGED DATA
Pump 1 run time
12 hrs
Pump 2 run time
11 hrs
Pump 1 start count
377

Logged data screen

1.5 Reset Logged Data
The Reset Logged Data screen allows the user to selectively reset logged data values to zero. There are four options
given: reset all, reset all excluding pump run hours, reset pump 1 run hours and reset pump 2 run hours. The up and
down buttons are used to select one of these options, which is then selected using the OK button.

RESET LOGGED DATA RESET LOGGED DATA

Reset all logged Reset all logged

Reset excluding run hours Press ‘OK’ to confirm

Press to cancel
Reset pump 1 run hours

Logged data reset selection screen Logged data reset confirmation screen

A confirmation screen is presented before the data is actually reset: the OK button is pressed to confirm resetting the
selected logged data values or one of the left or right arrows are pressed to cancel.
Note that before this screen can be accessed a PIN number has to be entered (as discussed in section 5.6).

8
1.6 Parameters
The Function Parameters screen operates identically to the Logged Data screen, but instead presents all of the
operation parameters for the controller. Refer to the APC6 specifications for details regarding each of the parameters.
The up and down buttons are used to scroll through the list.

PARAMETERS
Pump stop - Level 0.3m

Pump start - Level 0.6m

High level - Level 1.0m

Function parameters screen

1.7 Edit Parameters

The Edit Parameters screen allows the user to modify any of the function parameters in the controller. The parameter
that the user wishes to modify is highlighted using the up and down buttons and then OK is pressed in order to edit the
selected parameter
Once a parameter has been selected the screen on the image to the right below will be presented and the up and down
arrows can then be used to modify the value. The new value can be committed to the controller by pressing OK, otherwise
the operation can be canceled by pressing one of the left or right buttons.

EDIT PARAMETERS EDIT PARAMETERS

Pump stop - Level Maximum idle period:
15 mins
Pump start - Level
Use keys to change
High Level - Level ‘OK’ to commit or to cancel

Parameter selection screen Parameter modify screen

As with the Logged Data Reset, this screen requires entry of a PIN number for editing.

1.8 Edit Config Settings

All of the configuration settings related solely to the HMI can be modified through this screen. The Modbus configuration
options are listed below and there are three additional configuration settings in the list:
1. Set 4-20mA level range: this setting species the maximum range of the pressure transducer being used to sense
the liquid level, based on the level mode selected. For example, if a 0-10m probe is used, then the range would be
set to 10m. Alternately, if a 0-1000kPa probe is used, then the range would be set to 1000kPa.
2. Set 4-20mA level mode: this setting specifies the level mode for the the system - metres or kilopascals (kPa). All
references to the transducer output will be displayed based on this parameter.
3. Change PIN: selecting this option will allow the PIN number to be changed.

HMI CONFIGURATION HMI CONFIGURATION

Set analogue mode Level Modbus slave address

Set analogue range 4m Modbus speed

PIN lockout delay 15min Modbus parity

Configuration edit screen

9
1.9 4-20mA Display Modes
When the APC6 current loop mode is enabled the HMI is able to report the current 4-20mA reading (this is shown on
the inputs menu screen). In addition, it can convert this reading into one of two types of scale: metres or kPa. The
metres scale can be adjusted for a maximum range of 0.1 to 25.0 metres (in 0.1m increments) and the kPa scale can
be adjusted for a maximum range of 10 to 2500kPa in 10kPa increments.

PRESSURE 400kPa LEVEL 1.5m

PUMP 1 PUMP 2 PUMP 1 PUMP 2
AUTO AUTO AUTO AUTO
Running Idle Running Idle

System OK. No Alarms System OK. No Alarms

Pressure analogue mode Level analogue mode

1.10 System Information

The final screen in the list is the System Information screen, which reports serial number and firmware revisions for
the controller and HMI. Note that the HMI does not include a serial number of its own - the serial number value here is
supplied by the controller.

SYSTEM INFORMATION
DPC Serial no: 00000000
DPC firmware rev: 1.01

HMI firmware rev: 1.03

Press ‘OK’ to edit serial

System information screen

The system information screen also facilitates changing the serial number – this is done by pressing the OK button.
Note that the PIN number is required to change the serial number.

1.11 PIN Number

In order to modify anything other than the pump auto/off/manual settings, the operator must enter a 4-digit PIN number.
Once the PIN is correctly entered, the system remains unlocked for 15 minutes, after which the PIN will need to be
entered once again. While unlocked the PIN number can be modified through the configuration settings edit menu.

ENTER PIN NUMBER

Enter PIN number to
enable editing:

0000

Press ‘OK’ to accept

PIN entry screen

To enter the PIN number, simply use the left and right buttons to select the digit and the up and down buttons to change
the digit. The default PIN number is 1234.

Note that there is no penalty for entering an incorrect PIN – the HMI will simply return to the previous screen and the
opportunity to enter the PIN will again be presented.

10
MODBUS COMMUNICATIONS
Modbus is a serial communications protocol originally designed for use PLCs. Simple and robust, it has since become
one of the de facto standard communications protocols in the industry, and it is now amongst the most commonly
available means of connecting industrial electronic and control devices.

2.1 Modbus Settings

In order to reduce unnecessary complexity, the system is compatible with with the BASIC Modbus implementation class
with some additional features, as detailed in the following table. All settings have a default which is valid until the
operator changes them via the configuration menu.

Setting Implemented Default

Address Configurable from 1 to 247 1
Baud Rate 9600, 19200 19200
Parity Even,Odd None Even

2.2 Modbus Physical Connection

The HMI provides a three pin pluggable terminal for connection of the three RS-485 connections required for the
Modbus interface: A, B and GND. As with the other HMI connections the wiring information is printed on the rear label of
the unit.

2.3 Modbus Poll and Timeout Settings

The poll rate is how often the Modbus master requests information from the slave. Since the processor on the HMI
must also operate the user interface and continually operate the communication link with the connected controller, it is
only able to cope with a limited number of Modbus transactions per second. The recommended maximum poll period of
500ms (2 polls per second), however a period of 1 second is preferred. Periods as low as 250ms can be achieved but
there can be no guarantee as to the HMI’s ability to respond at this rate (particularly with write commands).

Certain Modbus operations require the HMI to initiate further communications with the attached controller and this can
take significantly more time than other operations for the controller to respond. For this reason a timeout period of no
less than 1000ms should be used. If the Modbus connection is being used for monitoring only (rather than monitoring
and control) then the timeout can be reduced to 500ms.

2.4 Modbus Supported Function Codes

The Modbus protocol uses function codes to perform actions such as reading and writing the different physical data
types. Only a portion of the full range of function codes is used, as outlined in the following table:

Function Code Description Valid Address Ranges

01 Read coils 1 to 8, 17 to 24, 33 to 38
03 Read holding registers 1 to 3, 17 to 46, 65 to 78
05 Write single coil 49, 65
06 Write single register 65 to 78 *
16 Write multiple registers 65 to 78 *

* Address ranges marked with an asterisk can only be written to with the value 0x0000 for logged data or 0x0000 to
0x0002 for pump modes.

11
2.5 Address Reference
The following tables list all valid Modbus coil and register addresses for the Controller and the data contained within:

MODBUS REGISTERS

Block Modbus Address Register Data Read/Write Function Codes Description

1 I/O States R 1,3 0=Off,1=On
2 Alarm States R 1,3 0=Off,1=On
3 System States R 1,3 0=Off,1=On
4 Mute Alarm W 5 0=Off,1=On
5 Reset Alarm W 5 0=Off,1=On
17 4-20mA reading R 3 4-20mA=40-200
18 R 3 -
19 R 3 -
APC6 Serial
20 R 3 -
number (2 characters per register)
21 R 3 -
22 R 3 -
23 APC6 Software rev R 3 -
24 2 characters per register) R 3 -
25 ME16 Software rev R 3 -
26 (2 characters per register) R 3 -
27 Pump stop current R 3 4-20mA=40-200
28 Pump start current R 3 4-20mA=40-200
29 High level current R 3 4-20mA=40-200
Input Reg 30 Antiseize period R 3 0-65535 Hours
31 Antiseize run time R 3 0-255 Seconds
32 Manual mode timeout R 3 0-255 Minutes
33 Standard alternate period R 3 0-255 Minutes
34 Recirc alternate period R 3 0-65535 Minutes
35 Maximum idle period R 3 0-65535 Minutes
36 High level alarm delay R 3 0-65535 Seconds
37 Pump fault delay R 3 0-255 Seconds
38 Prime fault delay R 3 0-255 Seconds
39 Pressure mode start delay R 3 0-255 Seconds
40 Pressure mode min run time R 3 0-255 Seconds
41 Pressure mode alarm delay R 3 0-255 Seconds
42 Alternate high level alarm delay R 3
43 Single pump enable R 3 0=Off,1=On
44 Inhibit trigger delay R 3 0-255 Seconds
45 Inhibit fault enable R 3 0=Off,1=On
46 Inhibit fault threshold R 3 0-65535
47 Current loop invert R 3 0=Off,1=On
48 Max run fault delay R 3 0-65535 Minutes
65 Pump 1 mode R/W 03, 06, 16 0=Off,1=Manual,2=Auto
66 Pump 2 mode R/W 03, 06, 16 0=Off,1=Manual,2=Auto
67 Pump 1 run hours R/W 03, 06, 16 0- Hrs
68 Pump 2 run hours R/W 03, 06, 16 0- Hrs
69 Pump 1 start count R/W 03, 06, 16 0- Number
70 Pump 2 start count R/W 03, 06, 16 0- Number
71 Pump 1 fault count R/W 03, 06, 16 0- Number
Registers
72 Pump 2 fault count R/W 03, 06, 16 0- Number
73 High level count R/W 03, 06, 16 0- Number
74 Low level count R/W 03, 06, 16 0- Number
75 Power cycle count R/W 03, 06, 16 0- Number
76 Low pressure alarm count R/W 03, 06, 16 0- Number
77 Pump 1 prime loss count R/W 03, 06, 16 0- Number
78 Pump 2 prime loss count R/W 03, 06, 16 0- Number

12
MODBUS COILS

Modbus Func-
Modbus HEX Coil Read/
Block Coil Register Data Coil Data tion Description
Address Address Write
Address Codes

0x00 1 Low level in

0x01 2 Stop in

0x02 3 Start in

0x03 4 High level in

1 0x04 5 I/O States Pump 1 fault in R 1,3 0=Off;1=On

0x05 6 Pump 2 fault in

0x06 7 Pump 1 out

0x07 8 Pump 2 out

0x08-0x0f 9-16 Unused

0x10 17 High level fault

0x10 18 Low level fault

0x10 19 Pump 1 fault

0x10 20 Pump 2 fault

Discrete 2 0x10 21 Alarm states Low pressure fault R 1,3 0=Off;1=On
Coils
0x10 22 Pump 1 prime loss

0x10 23 Pump 2 prime loss

0x10 24 Inhibit fault

0x18-0x1f 25-32 Unused

Single pump mode

0x20 33
enabled

Current loop mode

0x21 34
state

0x22 35 Mute state

3 0x23 36 System states Alarm test active R 1,3 0=Off;1=On

0x24 37 Inhibit fault enable

0x25 38 Pump inhibited

0x26 39 Current loop invert

0x27-0x2f 40-48 Unused

Set mute flag

4 0x30 49 0=Off;1=On
(write only)
Coils System states W 5
Reset alarms
5 0x40 65 0=Off;1=On
(write only)

13
CIRCUIT DIAGRAM
FPC-36040 c/w Floats
415 Vac Supply
L1 L2 L3 E N

MSW1
1

Main
Isolator I1
2

C1 TOL1
L1 T1
P1

L2 T2
P2 P1
L3 T3
P3 415VAC
Pump
Contactor 3P Thermal Overload Isolator 3P 32A
I2
C2 TOL2
L1 T1
P1

L2 T2
P2 P2
L3 T3
P3 415VAC
Pump
Contactor 3P Thermal Overload Isolator 3P 32A
CB1
Circuit Breaker 2A
240V 240N
T1
12Vac 12V 0V
Transformer 12Vac 0Vac

C1
A1 A2

Contactor 18A
TOL2 240Vac
95 96

Pump 2 NC Contact
Thermals C2
A1 A2
TOL1
95 96 Contactor 18A
Pump 1 240Vac
NC Contact
Thermals

TX RX

RX TX HMI1
COM COM HMI
Display

12Vac 0Vac
O
2
N
3 4 5
1
6

R1

R1/1 Inline
Relay
12Vdc

Input 1 Input 2 Input 3 Input 4

Common Strobe Buzzer
Low Stop Start High
Fault Light
Level Level Level Level
INPUT SWITCHES BMS
Low Voltage Connections Volt Free

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FPC-36040 c/w Transducer
415 Vac Supply
L1 L2 L3 E N

MSW1
1

Main
Isolator I1
2

C1 TOL1
L1 T1
P1

L2 T2
P2 P1
L3 T3
P3 415VAC
Pump
Contactor 3P Thermal Overload Isolator 3P 32A
I2
C2 TOL2
L1 T1
P1

L2 T2
P2 P2
L3 T3
P3 415VAC
Pump
Contactor 3P Thermal Overload Isolator 3P 32A
CB1
Circuit Breaker 2A
240V 240N
T1
12Vac 12V 0V
Transformer 12Vac 0Vac

C1
A1 A2

Contactor 18A
TOL2 240Vac
95 96

Pump 2 NC Contact
Thermals C2
A1 A2
TOL1
95 96 Contactor 18A
Pump 1 240Vac
NC Contact
Thermals

TX RX

RX TX HMI1
COM COM HMI
Display

12Vac 0Vac
O
2
N
3 4 5
1
6

R1

R1/1 Inline
Relay
+ - 12Vdc

Input 4
Shield

Level Common Strobe Buzzer

Trans High
Fault Light
-ducer Level
INPUT BMS
4-20mA 12Vdc Volt Free

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 A T A G L A NCE
A quick reference to the controller’s HMI and Indicator functions and meanings.

DUAL PUMP CONTROL

PUMP 1 PUMP 2
AUTO AUTO
Running Idle

System OK. No Alarms

The HMI

- Scroll through main pages

- Changes digit when adjusting values
- Change pump selection 1 or 2 on main page

- Scroll through page list

- Changes number when adjusting values
- Change pump mode on main page

- Select and saves value 'to be changed'

OK - Access pump mode adjustment on main page
- Reset system faults on alarm page

MUTE - Mutes active audible alarm.

DISTRIBUTED BY: INSTALLATION DATE:

SERIAL NUMBER:

MANUFACTURED BY MATelec AUSTRALIA EMAIL: [email protected]

MATelec reserves the right to alter technical specifications without notice

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