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Rolling Micro

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samu123djghosh
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31 views16 pages

Rolling Micro

Uploaded by

samu123djghosh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Angle of bite : Maximum possible angle of contact in unaided rolling det basgnd fone Posed dentten ci pretend 0 > Faead PS Raslg one Gyip er bike te chara SD eolleng sth mar eee, © Feed Prana 3 D Pe Dind & Reon j > 4a { Eo ae ao feretion) sheet os ogh od feten tam AKH fo ak bee > Acs a ag 5 Cla ab) eng = #8 (1H emneg) fun to Ret Terese, * sa0¢-2021 The point on the arc of contact at which the stock velocity is equal to roll velocity is called neutral point Veo aaed snemigee | TT Seta erom 12 Praphes! . Wer velo} rolls ROL, (Be Ekelund’s expression for no- slip angle (W): Assumptions: 1, Spread is negligible 2. Coulomb’s law of sliding friction holds. at the interface 3. Radial pressure is constant all throughout the are of contact . Algebraic sum of horizontal component of forces exerted by the rolls on the stock is zero for steady state rolling * Wy = Na Roe sn foneara ieee 12 Hal Ravine poe ent exe Se beef ome — elev ne’ da a Ae owe -Snayde bes [#oens wo]! =m fe [ut [Sina Say) (eed end] Was Sb Recnented Lucwe tor fresnel divertor Steed elu e070 + Sino) : fat [4 Ae 0 ifayt 2-8 for [41 tiny yee) = phe [ase - (see) } oD Jat all : Pandy Bade Ming eae [#lara-asnyde tenn) ]> . M (Bed = 2 inf) 2 Ama- 2Sey ped 29S es mnie Are WB celle vata Fens ov ‘ ays Veny > React yb ~ Conshanny af sea flee webs Borate ed, wy dy = Dw. Nena (Baete ( Jen mie )de] > Brit ame | Fae beatae > d(ho,) = 2R(p,Sin@ + tCos@)d@ «» Von Karmon’s eqn. Bland and Ford Theory of Cold Rolling oa : Wad = a8 (pina s tem de y Ja af camlet & var{ amall, d21doan eg ee: a. eta “= Gy gfenem zte(bor te wee & Sa bea stpy)de Amp) Ae Beene ~ ae hk (ee ele AMRem) « AER (fr 26FF om -- omy ty \" gain Neadac img” exe. nee mh} Fannin ~ a) a8 on ? ver = ound atady oo n le Conon» ae ees © Foteenea) Bake inte sohaaett Be ofeak 2 lle . ox(tarew db) = enh, alge comutheest all thee os (8b) fe eta > MD en Bes By) are en MD caieg be oe: a dase 27 : yan ON fe one ek [2 od 1g0¢-2021 . Sys Jantde 1. f 4 Gy ae = on Tbe» = hee 2 [Byte 8) = he we, wealScha (TB-2) y..? dogs baued)® nt bed Vette A ot ng J > bey = bade bn foe asthe: tof UD TBH KO a teh Om Ate a 2 tage CBR) 8 & Mea) oa Me Yow of ones 0-4, 28, ¥ stalled) w Cm) vo I}, Pee ey: Bg = Cra) — 4H, * Ye 5 by ~ Bt Bplay Fab om v ie v Le map a be wo Cekey ene Ad made ps jst paist (8 re Ayc> Pont eee 4 aaa been GR (sy a aap bts) if “rail 23 * > *plennd)= tds “tahing ae Dk Ca cre) DhHm = by (The WD 4, fo og ohidng PE Yoeling alee af vee Moeciamwin olounkts Lacy danse, ate boe 5 f max = Man te ble whew, fae am Ta Sp opLansy Ne Bopha) Aa fent se deg [and et pao 2 Wan aie f Boop on} ae: FEBMIS ta, © emalnassl) sD zbegi} 2 puesta ote h Gm selling, gee yaks joa esi nim eotetam, sf Dp kobeag hb naan re as, ke cies cee fate gay hy pf ing) bre pel eps hake ms psealfriaprie] . Specific roll pressure : p = Ww? Here, P=rolling load, W=width of stock and L=length of deformation zone >> Roll separating force (P,) and rolling load (P) >>P,=P Turning moment/torque to be applied to each roll to rotate in forward direction = P,.a na Total toque for two rolls: T= 2P,.a oe Now, a/L = A= Lever arm ratio (can be calculated based on geometry in rolling). Therefore, Rolling torque, T = 2 ALP, = 2 ALP Ler am vt exe 2nNT. HP required (capacity of motor driving the rolls) =<—"~ P= Roll separating force 33,000 a= distance between plane of exit and where, N=rpm ; T=rolling torque in ft-Ib line of action of roll separating force * Roll radius Abynax=4R sin®(2) where, f = tan-+ * Width of stock P=3,W/R(h).Qe where, Leu /RGR) ~1.2(0h) Ge ee * Resistance of stock material to plastic deformation * Coefficient of friction at the interface between the rolls and stock * Draught APmax=4R sin?(4) AR sin” hi * Extent of front tension and back tension (if applied in cold rolling) * Reduction Tmax = ARmax/hy = qodabeenginw a ‘ —— Whew de Chena ym oes ata oe Creo dae fe nee one ah Sout er ae iyedec) = Behe wae ama HE ME i apap Le At atag a freee 1 lon aspen Mot Weigel ahs von platy ee teomtat wolf Rodnpente eae Apndeno ATR te Credo pha ieee Che aka pode 2 aetkde = hd bes Che Bd’ = an! fede s om'iede > Babes Che Jas oe bodes ankde = (beep tebe erode =a bdo 2 one Stiwdh Poubiseton Pe ad Cane ARIE Ti tls Scales) ele > faye fede, yt > qodah Gy « % J3nae Beef Soe Fm oud §, we ate RRO an deed swede See Se Be iRAee = PR tet (RL) ODO. = gt =A RES TRACE) » HE RUE [0 oe evar erarars Jong Weroan mage He)

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