C200H-CP114 Cam Positioner Unit: Operation Manual

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C200H-CP114

Cam Positioner Unit


Operation Manual
Revised January 2001
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.

!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.

!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.

!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.

OMRON Product References


All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to
an OMRON product, regardless of whether or not it appears in the proper name of the product.
The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means
“word” and is abbreviated “Wd” in documentation in this sense.
The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any-
thing else.

Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
Reference Indicates supplementary information on related topics that may be of interest
to the user.

1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.

 OMRON, 1993
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

v
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

SECTION 1
Features and System Configuration . . . . . . . . . . . . . . . . . . . 1
1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SECTION 2
Connection and Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2-1 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

SECTION 3
Data Setting Console Operation . . . . . . . . . . . . . . . . . . . . . . 13
3-1 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-3 Data Setting and Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

SECTION 4
PC Memory Allocation and Programming . . . . . . . . . . . . . 25
4-1 Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4-2 Peripheral Device Operations and Data Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4-3 Program Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

SECTION 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
SECTION 5Error Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
B Resolvers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
C Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

vii
About this Manual:
This manual describes the installation and operation of the C200H-CP114 Cam Positioner Unit and
includes the sections described below. Also briefly described is the basic operation and installation of
the C200H–DSC01 Data Setting Console.
Please read this manual carefully and be sure you understand the information provided before
attempting to install and operate the Temperature Control Unit and Data Setting Console.
Section 1 provides Cam Positioner Unit features and describes its basic system configuration.
Section 2 provides information on the connections and settings of the Cam Positioner Unit.
Section 3 provides the basic operating procedures of the Data Setting Console including data settings
and monitoring.
Section 4 provides the C200H@ PC’s memory allocation for the Cam Positioner Unit. Basic program-
ming procedures and examples are also provided.
Section 5 provides possible errors and corrections.
The Appendices provide information on specifications, resolvers, and dimensions.

!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the product, or product failure. Please read each section
in its entirety and be sure you understand the information provided in the section and
related sections before attempting any of the procedures or operations given.

ix
PRECAUTIONS
This section provides general precautions for using the Programmable Controller (PC) and Cam Positioner Unit.
The information contained in this section is important for the safe and reliable application of the Cam Positioner
Unit. You must read this section and understand the information contained before attempting to set up or operate
a PC system and Cam Positioner Unit.

1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii


2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
3 Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii

xi
Intended Audience 1

1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing FA systems
• Personnel in charge of designing FA systems
• Personnel in charge of managing FA systems and facilities

2 General Precautions
The user must operate the product according to the performance specifica-
tions described in the operation manuals.
Before using the product under conditions which are not described in the
manual or applying the product to nuclear control systems, railroad systems,
aviation systems, vehicles, combustion systems, medical equipment, amuse-
ment machines, safety equipment, and other systems, machines, and equip-
ment that may have a serious influence on lives and property if used
improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the product are
sufficient for the systems, machines, and equipment, and be sure to provide
the systems, machines, and equipment with double safety mechanisms.
This manual provides information for programming and operating the OMRON
Cam Positioner Unit. Be sure to read this manual before attempting to use the
software and keep this manual close at hand for reference during operation.

!WARNING It is extremely important that a PC and all PC Units be used for the specified
purpose and under the specified conditions, especially in applications that can
directly or indirectly affect human life. You must consult with your OMRON
representative before applying a PC System to the above-mentioned applica-
tions.

3 Safety Precautions
!WARNING Do not attempt to take any Unit apart while power is being supplied. Doing so
may result in electric shock.

!WARNING Do not touch any of the terminals or terminal blocks while power is being sup-
plied. Doing so may result in electric shock.

4 Operating Environment Precautions


!Caution Do not operate the control system in the following places:

• Locations subject to direct sunlight.


• Locations subject to temperatures or humidity outside the range specified
in the specifications.
• Locations subject to condensation as the result of severe changes in tem-
perature.
• Locations subject to corrosive or flammable gases.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.

xii
Application Precautions 5

• Locations subject to shock or vibration.

!Caution Take appropriate and sufficient countermeasures when installing systems in


the following locations:

• Locations subject to static electricity or other forms of noise.


• Locations subject to strong electromagnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.

!Caution The operating environment of the PC System can have a large effect on the
longevity and reliability of the system. Improper operating environments can
lead to malfunction, failure, and other unforeseeable problems with the PC
System. Be sure that the operating environment is within the specified condi-
tions at installation and remains within the specified conditions during the life
of the system.

5 Application Precautions
Observe the following precautions when using the PC.

!WARNING Always heed these precautions. Failure to abide by the following precautions
could lead to serious or possibly fatal injury.

• Always connect to a ground of 100 Ω or less when installing the Units. Not
connecting to a ground of 100 Ω or less may result in electric shock.
• Always turn off the power supply to the PC before attempting any of the
following. Not turning off the power supply may result in malfunction or
electric shock.
• Mounting or dismounting I/O Units, Power Supply Units, CPU Units,
Memory Cassettes, or any other Units.
• Assembling the Units.
• Setting DIP switch or rotary switches.
• Connecting or wiring the cables.
• Connecting or disconnecting the connectors.

!Caution Failure to abide by the following precautions could lead to faulty operation of
the PC or the system, or could damage the PC or PC Units. Always heed
these precautions.

• Fail-safe measures must be taken by the customer to ensure safety in the


event of incorrect, missing, or abnormal signals caused by broken signal
lines, momentary power interruptions, or other causes.
• Interlock circuits, limit circuits, and similar safety measures in external cir-
cuits (i.e., not in the Programmable Controller) must be provided by the
customer.
• Always use the power supply voltage specified in this manual. An incor-
rect voltage may result in malfunction or burning.
• Take appropriate measures to ensure that the specified power with the
rated voltage and frequency is supplied. Be particularly careful in places
where the power supply is unstable. An incorrect power supply may result
in malfunction.

xiii
Application Precautions 5

• Do not apply voltages to the Input Units in excess of the rated input volt-
age. Excess voltages may result in burning.
• Do not apply voltages or connect loads to the Output Units in excess of
the maximum switching capacity. Excess voltage or loads may result in
burning.
• Install external breakers and take other safety measures against short-cir-
cuiting in external wiring. Insufficient safety measures against short-cir-
cuiting may result in burning.
• Disconnect the functional ground terminal when performing withstand
voltage tests. Not disconnecting the functional ground terminal may result
in burning.
• Do not attempt to disassemble, repair, or modify any Units.
• Be sure that all the mounting screws, terminal screws, and cable connec-
tor screws are tightened to the torque specified in the relevant manuals.
Incorrect tightening torque may result in malfunction.
• Leave the label attached to the Unit when wiring. Removing the label may
result in malfunction if foreign matter such as wire cuttings enter the Unit.
• Remove the label after the completion of wiring to ensure proper heat dis-
sipation. Leaving the label attached may result in malfunction.
• Use crimp terminals for wiring. Do not connect bare stranded wires
directly to terminals. Connection of bare stranded wires may result in
burning.
• Double-check all the wiring before turning on the power supply. Incorrect
wiring may result in burning.
• Wire all connections correctly.
• Mount the Unit only after checking the terminal block completely.
• Be sure that the terminal blocks, Memory Units, expansion cables, and
other items with locking devices are properly locked into place. Improper
locking may result in malfunction.
• Check the user program for proper execution before actually running it on
the Unit. Not checking the program may result in an unexpected opera-
tion.
• Confirm that no adverse effect will occur in the system before attempting
any of the following. Not doing so may result in an unexpected operation.
• Changing the operating mode of the PC.
• Force-setting/force-resetting any bit in memory.
• Changing the present value of any word or any set value in memory.
• Resume operation only after transferring to the new CPU Unit the con-
tents of the DM Area, HR Area, and other data required for resuming
operation. Not doing so may result in an unexpected operation.
• Do not pull on the cables or bend the cables beyond their natural limit.
Doing either of these may break the cables.
• Do not place objects on top of the cables or other wiring lines. Doing so
may break the cables.
• Before touching the Unit, be sure to first touch a grounded metallic object
in order to discharge any static built-up. Not doing so may result in mal-
function or damage.
• Install the Units properly as specified in the operation manuals. Improper
installation of the Units may result in malfunction.

xiv
SECTION 1
Features and System Configuration

This section provides Cam Positioner Unit features and describes its basic system configuration.

1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 Basic System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1
Features Section 1-1

1-1 Features
The Cam Positioner Unit detects angles of rotation by means of a connected
resolver and provides cam outputs with preset ON/OFF angle data.
Numerous Cam Outputs A maximum of 48 cam outputs (16 internal/external and 32 internal) are avail-
and Set Data Items able.
A maximum of seven ON/OFF data items can be set for a single cam output.
A maximum of eight banks of cam data can be present, with each bank con-
sisting of 48 cam outputs.
A bank can be selected from the C200H@ by means of either a peripheral tool
such as the Programming Console or the C200H@ user’s program.
Applicable Resolvers Any OMRON-made resolver can be used.
To connect a resolver to the Cam Positioner Unit, use the 20-cm-long auxiliary
connection cable that is provided. When using a resolver with no cable
attached, prepare a cable for the resolver.
Response Accuracy Responds at a maximum angle-detecting cycle of 200 µs (with a sampling fre-
quency of 5 kHz) and at a maximum resolver speed of 800 revolutions per
minute.
An angle unit of 1° is used for cam output control (resolver resolution).
Data Input and Display For inputting data, displaying present values, and so on, use the C200H-
DSC01 Data Setting Console (sold separately).
The display is easy to read and can be panel-mounted.
Data can also be set by means of the C200H @ user’s program.
Easy Adjustment ON/OFF data can be set or altered by actually moving the machine.
Origin adjustment is possible with either the origin adjustment switch on the
front panel of the Cam Positioner Unit or an Origin Adjustment Flag. (Origin
adjustment matches the resolver origin with the mechanical origin.)
Cam Data Can be After debugging and trial operation, the final ON/OFF cam output data can be
Protected protected.
To protect the data, set the protect setting pin to “permitted” and make the set-
ting with the Data Setting Console.
Independent protection is possible for each bank and cam output.
Cam Data Can be Set from It is possible to set cam ON/OFF data and required revolution data for a single
the C200H @ process via the C200H @ (using a peripheral tool such as the Programming
Console, or the user’s program).

2
Basic System Configuration Section 1-2

1-2 Basic System Configuration


C200H PC

C200H-CP114
Cam Positioner Unit

3F88L-CR0R2A Auxiliary Connection Cable


(20 cm provided with Cam Positioner Unit)

3R88L-RS@@@ Resolver

Prepare a resolver cable for


3F88L-RS15 or 3F88L-RS15W
C200H-CN225 (2 m) or Resolver connection.
C200H-CN425 (4 m)
Connection Cable

External cam output

C200H-DSC01
G79-@@@C
Data Setting Console
Connection Cable (1 to 5 m)

G7TC-OC16 Output Block

Output Devices

Lamp Fastener Relay Solenoid DC Input Unit

3
Basic System Configuration Section 1-2

Number of Units The Cam Positioner Unit belongs to the C200H Special I/O Unit group. A max-
imum of ten Special I/O Units (including PC Link Units) can be mounted on
the CPU Rack, Expansion I/O Rack, and Slave Rack.

Note 1. Refer to the C200H@ PC Operation Manuals or the table below for infor-
mation on which units belong to the Special I/O Unit group.
2. The Units used are limited by the maximum supply current and current
consumption. Refer to the C200H@ PC Operation Manuals.
3. The number of Units used with a Slave Rack is limited by data transmission
considerations, as described below.
Number of Units The number of Special I/O Units used with a Slave Rack is limited by data
Mountable on Slave Rack transmission considerations, as shown in the table below. The numbers in the
table indicate the maximum number of Units of groups A, B, C, or D which can
be used with a single Slave Rack.
A B C D
High-speed Counter Units High-density and Mixed I/O Units Temperature Sensor Input Units Position
Position Control Units (NC111/112) Temperature Control Units Voice Unit Control Unit
ASCII Unit (NC211)
Analog I/O Units
ID Sensor Units
Fuzzy Logic Unit
Cam Positioner Unit
4 units --- --- ---
--- 8 units --- ---
--- --- 6 units ---
--- --- --- 2 units

Note 1. When a combination of Units from groups A, B, C, and D is used, the num-
ber from each group must satisfy both the following equations:
3A + B + 2C + 6D ≤ 12
A+B+C+D≤8
2. Other Units can be added until the total number of units reaches ten. If PC
Link Units are used, the number of Units including the PC Link Units must
not exceed ten.
Precautions The IR area of the C200H Special I/O Unit is allocated according to the setting
of the unit number switch on the front panel, not the address of the slot where
the unit is mounted. Refer to 4-1 Memory Allocation for the allocation of the
memory area.
Leave the 2 slots next to the CPU free. It is not possible to use devices con-
nected to the CPU (such as the Programming Console) if these slots are
occupied.
If the C200H Slave Rack is connected to another SYSMAC model Remote I/O
Master Unit, such as the C120, C500, C1000H, or C2000H, it is not possible
to use a Special I/O Unit with the C200H Slave Rack.

!WARNING Always turn the C200H@ power OFF before connecting or disconnecting a
Unit, terminal block, or output connector.

!Caution Connect thermocouples with the appropriate compensating conductor.


Wire I/O leads in separate ducts from power leads to prevent noise problems.

4
SECTION 2
Connection and Settings

This section provides information on the connections and settings of the Cam Positioner Unit.

2-1 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6


2-2 Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-3-1 External Cam Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-3-2 Resolver Connection Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2-3-3 Data Setting Console Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5
Nomenclature and Functions Section 2-1

2-1 Nomenclature and Functions


Nomenclature
Front Panel Rear Panel
Model label

Indicators
Origin adjustment DIP switch (for selection of
switch CW or CWW rotation, protect
setting, and adjustment op-
Resolver eration setting)
connector

Unit number
selector

Operation mode
selector

Rack connector
Data Setting
Console connector

External cam
output connector

Indicator Functions
RUN Lit when the Cam Positioner Unit is in normal operation. Unlit when
an I/O Unit over error or Special I/O Unit error occurs, and Unit
operation stops.
ALM (Alarm) Lit when the Cam Positioner Unit malfunctions.

6
Switch Settings Section 2-2

2-2 Switch Settings


Unit Number
Use a small flat-blade screwdriver to
select the unit number, while being
careful not to set the selector between
two adjacent unit numbers.

0
Unit no. Allocated Allocated DM
setting words
0 100 to 109 DM1000 to DM1010
1 110 to 119 DM1100 to DM1110
2 120 to 129 DM1200 to DM1210
3 130 to 139 DM1300 to DM1310
4 140 to 149 DM1400 to DM1410
5 150 to 159 DM1500 to DM1510
6 160 to 169 DM1600 to DM1610
7 170 to 179 DM1700 to DM1710
8 180 to 189 DM1800 to DM1810
9 190 to 199 DM1900 to DM1910

The Unit is factory-set to 0.


Note If the Unit number is set to an existing Unit number, an alarm occurs and the
C200H @ does not operate. Turn the C200H@ power OFF before setting the
Unit number. If the setting is changed with the power ON, the new setting is
not valid until the power is turned OFF and back ON again.

Operation Mode Selector


RUN

PRG

Setting Operation Function Function item


mode
RUN RUN mode Select RUN to place the Cam Positioner Unit Cam output
in RUN mode. The following settings are nec- Monitoring of the number of process execu-
essary to operate the Cam Positioner Unit tion cycles
(i.e., to turn cam outputs ON and OFF).
Monitoring of the present cam angle
(1) Set banks 1 to 8 at word n + 1.
Adjustment operation
(2) Turn ON bit 00 of word n (operation flag).
(n = 100 + 10 x Unit no.) Bank selection
Origin adjustment
PRG Program- Select PRG for setting values with the Data Cam data setting
ming mode Setting Console. Cam data protect setting
Setting the number of revolutions required for
a single process
Origin adjustment

Note The mode cannot be switched if the Unit has an error.

7
Wiring Section 2-3

Origin Adjustment Switch


ADJ
ADJ Press this button switch to execute origin adjustment. The set value will be
written to the EEPROM.

DIP Switch

1
2
3
4

Pin no. Function item ON OFF


1 Direction of rotation CCW CW
2 Protect setting Not permitted Permitted
3 Adjustment operation Not permitted Permitted
setting
4 Not used. --- ---
All the pins are factory-set to OFF.

CW direction CWW direction

If protect setting and adjustment operation setting are permitted (i.e., if pins 2
and 3 are set to OFF), the settings can be made with the Data Setting Con-
sole.

2-3 Wiring
2-3-1 External Cam Output
Connector Wiring Diagram
CN1
B A
NC 12 12 NC
NC 11 11 NC
24 VDC 24 VDC
10 10
COM COM
9 9
16 8
L 8 8 L
L 15 7 L
7 7
L 14 6 L
6 6
24 VDC 13 5 24 VDC
L 5 5 L
12 4
L 4 4 L
11 3
L 3 3 L
10 2
L 2 2 L
9 1
L 1 1 L

Cam output number

8
Wiring Section 2-3

Note 1. Do not connect the load directly until trial operation has been completed.
Instead, connect to a device that will enable monitoring the external cam
output status, such as a G7TC-OC16 I/O Relay Terminal.
2. Be sure to supply power to terminals A10 and B10, or the Data Setting
Console will not operate. Power is supplied to the internal circuit and the
Data Setting Console via these terminals.
3. Although there are internal connections between terminals A9 and B9, and
between A10 and B10, a wire must still be connected to each of these ter-
minals.
The following connector set manufactured by Fujitsu is included with the Unit:
FCN-361J024-AU (soldered connector)
FCN-360C024-J2 (cover)
Circuit Diagram

Internal circuit
+V
OUT

COM

Recommended Cables The following external cam output cables are recommended.
and Output Blocks
Model Cable length
G79-100C 1m
G79-150C 1.5 m
G79-200C 2m
G79-300C 3m
G79-500C 5m

The following Output Blocks are recommended.


Model Rated load Relays used
Resistance load Inductive load
G7TC-OC16 24 VDC 5 A, 24 VDC 2 A, G7T-1112S
220 VAC 2 A 220 VAC 1 A 24 VDC
G7VC-OC16 24 VDC 2 A, 24 VDC 0.8 A, G6B-1174P-FD-US
220 VAC 2 A 220 VAC 0.8 A 24 VDC
G7VC-OA16 75 to 264 VAC, 0.1 to 0.5 A G3S-201PL-PD
24 VDC
G7VC-OD16 3 to 26 VDC, 0.01 to 0.5 A G3SD-Z01P-PD
24 VDC

9
Wiring Section 2-3

Connection Method Example using G7TC-OC16.

Cam Positioner Unit

G7TC-OC16
Output Block

G79-@@@C 24 VDC 2 A
Connection Cable

Be sure to lock the connectors securely.


Note If a 24-VDC power supply is not provided, the Data Setting Console and exter-
nal cam output will not function.
Countermeasures to In order to prevent malfunctions due to noise, conduct the following counter-
Noise measures.
Use shielded wire for external cam output lines and resolver cable.
Be sure to wire power lines (e.g., AC power supply, electrical power lines) and
control lines (e.g., external cam output lines, resolver cables) in separate
ducts.
Be sure to mount a surge-absorbing diode or surge absorber to an inductive
load (such as a relay, solenoid, or electromagnetic valve). Use a surge-
absorbing diode with a voltage resistance of at least five times the circuit volt-
age.
DC Relay AC Relay

Surge absorber
DC Surge-absorbing AC RY (Example: Okaya
RY
diode Electric's CR-50500)

Solenoid, etc.

SOL Surge absorber


(Example: Okaya
Electric's CR-50500)

10
Wiring Section 2-3

2-3-2 Resolver Connection Cable


To connect a resolver to the C200H-CP114 Cam Positioner Unit, use the
3F88L-CR0R2A Auxiliary Connection Cable which is provided with the Unit.

20 cm

To extend the cable for a 3F88L-RS17 or 3F88L-RS17T Resolver, use 3F88L-


CR@@@C Extension Cable. The total length of the connection cables must
not exceed 100 meters, or an operation error may result.
Note Secure the resolver cable so that no external force will be imposed on the
auxiliary connection cables.
Inserting Connectors into the Unit
CP114
RUN ALM
ADJ

Connector for resolver

Insert the connector so that the cable


will be pointing downward.

Connector Pin Wiring

Cam Positioner
Resolver
Unit
1 Sin(+) 1 Sin(+)
2 Sin(−) 2 Sin(−)
3 Cos(+) 3 FG
4 Cos(−) 4 Cos(+)
5 OUT(+) 5 Cos(−)
6 OUT(−) 6 FG
7 --- 7 ---
8 --- 8 ---
Connector 9 FG
case 10 OUT(+)
11 OUT(−)
...

---
15 ---
Connector
case

11
Wiring Section 2-3

2-3-3 Data Setting Console Cables


Connecting Cable Use the connecting cables in the table below (sold separately) to connect the
unit to the Data Setting Console.
Model Cable length (L)
C200H-CN225 2m
C200H-CN425 4m

39 17.3

17.5 16.1

10

Connection Precautions Tighten the lock screws after inserting the connector into the unit.
Push the connector firmly into the Data Setting Console until the clips fully
lock.
Power is supplied from the Cam Positioner Unit via connection cable. If power
is not supplied between external cam output terminals (A10, B10) and (A9,
B9), the Data Setting Console cannot be operated.
Install the supplied connector cover when the cable is not connected.

12
SECTION 3
Data Setting Console Operation

This section provides the basic operating procedures of the Data Setting Console including data settings and monitoring.

3-1 Operating Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14


3-2 Nomenclature and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-2-1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3-2-2 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3-3 Data Setting and Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

13
Operating Procedure Section 3-1

3-1 Operating Procedure


Follow the procedure outlined below for preparing the C200H@ prior to oper-
ating the Cam Positioner Unit.

1,2,3... 1. Set the switches (Refer to 2-2 Switch Settings). Set the front and rear panel
switches according to the operating conditions.
2. Mount the Unit to the Rack. Be careful to turn off the power supply to the
C200H @ before mounting the Cam Positioner Unit to the Rack or removing
it from the Rack.
3. Wire the external cam outputs (Refer to 2-3 Wiring). Until the trial operation
has been completed, do not directly connect a load. Instead, connect to an
object (such as the G7TC-OC16) for which the external cam output status
is known.
4. Connect the resolver and the Data Setting Console (Refer to 2-3-2 Resolv-
er Connection Cable and 2-3-3 Data Setting Console Cables). Use the
specified connection cable for connecting the resolver and the Data Setting
Console.
5. Turn ON the C200H @ and external cam output power supply. Place the
C200H @ in program mode.
6. Set the data with the Data Setting Console. Set the RUN/PRG selector
switch to PRG before setting the data.
7. Set the bank that is to be executed. Set the RUN/PRG selector switch to
RUN. Set the number of the bank to be executed in word n + 1.
(n = 100 + 10 x Unit no.)
8. Turn ON the Operation Flag. Turn ON bit 00 of word n (the Operation Flag).

14
Nomenclature and Functions Section 3-2

3-2 Nomenclature and Functions


3-2-1 Nomenclature
Front View Side View

Data display

Operation indicators

Cover

Down Key

Up Key Panel mounting bracket


(With cover open) (Refer to Appendix D Dimensions for details about
Return Key panel mounting.)
Rear View
Operation Keys
Mode selection
Item selection
Data setting
Reverse Key Clear Key

Cam Positioner Unit connector


Connecting cable (purchase separately)
C200H-CN225 (2 m)
C200H-CN425 (4 m)

The bottom row of the operation Keys have upper and lower labels. The upper
labels apply to Temperature Control Unit operation. The lower labels are for
the Cam Positioner Unit.
Two display sheets are supplied: one for the Temperature Control Unit and
one for the Cam Positioner Unit. If the Data Setting Console is to be used with
the Cam Positioner Unit only, stick the display sheet with the lettering corre-
sponding to the lower labels over the original lettering.

Note 1. If 24-VDC power is not supplied between external cam output connector
terminals (A10, B10) and (A9, B9), the Data Setting Console cannot be op-
erated.

15
Nomenclature and Functions Section 3-2

2. If a resolver is not connected, “e10” will blink. Should this occur, follow the
procedure outlined below to turn it off. In any case, data can still be set
even if no resolver is connected. To do that, carry out only d) and e) below.
a) Turn OFF the power supply to the C200H@.
b) Connect a resolver.
c) Turn ON the power supply to the C200H@.
d) Set the operation mode selector to PRG.
e) Press the CLR Key.

3-2-2 Functions
Display Functions
Data Display
Name Function
DATA Depending on the “MODE” setting number, the following data will be displayed.
Data concerning cam output ON/OFF settings, protect settings, and settings for the number of revo-
lutions required for a single process.
The process execution conditions and present cam angle will be displayed.
MODE Modes 1 to 6 will be displayed. The mode that can be selected will vary according to the setting of the
RUN/PRG switch.
When PRG is set:
Mode 3: Cam data setting mode
Mode 4: Protect setting mode (*)
Mode 5: Mode for setting the number of revolutions required for a single process
(*) Cannot be selected when pin 2 of the rear panel DIP switch is ON (i.e., when protection is not
permitted).
When RUN is set:
Mode 1: Mode for setting the number of cycles for the processes to be executed
Mode 2: Present cam angle monitor mode
Mode 6: Adjustment operation mode (*)
(*) Cannot be selected when pin 3 of the rear panel DIP switch is ON (i.e., when adjustment opera-
tion is not permitted).
BK Banks 1 to 8 will be displayed.
In Modes 1, 2, and 6, the number of the bank to be executed will be displayed.
In Mode 5, nothing will be displayed.
CAM Cam output numbers from 1 to 48 will be displayed. These will only be displayed in Modes 3, 4, and 6,
however, and not in Modes 1, 2, and 5. Numbers 1 to 16 are for internal/external cam outputs, and
numbers 17 to 48 are for internal cam outputs.
STEP Step numbers 1 to 7 will be displayed. These will only be displayed in Modes 3 and 6, however, and not
in Modes 1, 2, 4, and 5. Seven ON/OFF settings can be made for each cam output.

Operation Displays
Name Function
ON When this indicator is blinking, the cam angle can be set for when cam output is ON.
OFF When this indicator is blinking, the cam angle can be set for when cam output is OFF.
RUN Lit while the Cam Positioner Unit is in operation. While this indicator is lit, cam outputs will turn ON and
OFF. The procedure for operating the Cam Positioner Unit is as outlined below.
(1) Set the Cam Positioner Unit’s RUN/PRG selector to RUN.
(2) Set banks 1 to 8 at word n + 1.
(3) Turn ON bit 00 of word n (Operation Flag).
(n = 100 + 10 x Unit no.)
ALM1 Lit if the resolver is accidentally disconnected.
ALM2 Lit if any of the following errors occur.
Memory error Bank selection error Power failure error
Communications error Memory load error Parameter error

16
Data Setting and Monitoring Section 3-3

Operation Key Functions


Name Function
Return Key When beginning a setting change, press the Return Key, the Up Key, or the Down Key. The MODE
number will then blink. Each time the Return Key is pressed, the set value that is blinking will be
entered and the next item to be set will start blinking.
Up Key When beginning a setting change, press the Return Key, the Up Key, or the Down Key. The MODE
number will then blink. Press the Up Key to increment the number that is blinking. When making a
DATA setting, press the Up Key continually to successively increment the number.
Down Key When beginning a setting change, press the Return Key, the Up Key, or the Down Key. The MODE
number will then blink. Press the Up Key to decrement the number that is blinking. When making a
DATA setting, press the Up Key continually to successively decrement the number.
Reverse Key When the Reverse Key is pressed, the setting item that is currently blinking will stop and the previous
item will start blinking. To finish making settings in a given mode, use the Reverse Key to return to the
blinking MODE display and then press the Reverse Key again. The blinking display will then stay lit and
the settings will be complete.
Clear Key When the Clear Key is pressed, all data below the blinking item will be cleared. For example, if “1” is
blinking for BK, all of the data for bank no. 1 will be cleared. When the Clear Key is pressed once, the
item that is to be cleared will start blinking. If the Clear Key is then pressed a second time, the data will
be cleared. To cancel the clear, press any Key other the Clear Key before pressing the Clear Key the
second time. This function does not exist in the adjustment operation mode (mode 6). Press the Clear
Key to clear an error display.

3-3 Data Setting and Monitoring


Setting Items
MODE Setting Name Setting range
item
3 (Cam data BK Bank no. 1 to 8
setting) In Mode 6, the setting (i.e., the number of the bank to be
6 (Adjustment @
executed) is made from the C200H user’s program or a
operation) peripheral device.
CAM Cam output no. 1 to 48
1 to 16: internal/external cam output
17 to 48: Internal cam output
STEP Step no. 1 to 7
ON ON angle 0 to 359
OFF OFF angle
4 (Protect set- BK Bank no. 1 to 8
ting) CAM Cam output no. 1 to 48
1 to 16: internal/external cam output
17 to 48: Internal cam output
DATA Not protected “---”
Protected “pr%”
5 (Number of DATA Decimal point position 2 digits to right of decimal Set the number of resolver
revolutions 1 digit to right of decimal revolutions required for a sin-
required for a 0 digits to right of decimal gle process cycle.
single Data 0.01 to 9.99
process) 0.1 to 99.9
1 to 999

For Modes 3, 4, and 5, set the RUN/PRG selector to PRG.


Mode 4 is valid only when pin 2 of the rear panel DIP switch is OFF (i.e., when
protection is permitted).
Mode 6 is available only when pin 3 of the rear panel DIP switch is OFF (i.e.,
when adjustment operation is permitted). For Mode 6, set the RUN/PRG
selector to RUN.

17
Data Setting and Monitoring Section 3-3

Monitor Items
MODE Name Function
1 Monitoring of the number of process execution cycles Displays the number of process execution cycles per
unit time.
2 Monitoring of the present cam angle Monitors the present cam angle of the resolver.

Set the RUN/PRG selector to RUN.


Cam Setting Data and The following table shows the relation between the cam data that has been
Cam Outputs set and the cam outputs.
Cam output no. Step no. ON angle OFF angle
1 1 90 180
2 1 0 45
2 90 135
3 180 270
3 1 180 90

0° 90° 180° 270° 0° 90° Direction


of rotation
Angle of rotation

Cam output 1

Cam output 2

Cam output 3
1 revolution

The cam output turns ON at the ON angle and turns OFF at the OFF angle
minus 1°.
Cam outputs turn ON and OFF only when the Cam Positioner Unit is in opera-
tion.
The procedure for operating the Cam Positioner Unit is outlined below.

1,2,3... 1. Set the Cam Positioner Unit’s RUN/PRG selector to RUN.


2. Set banks 1 to 8 at word (n + 1).
3. Turn ON bit 00 of word n (Operation Flag).
(n = 100 + 10 x Unit no.)
During operation, the RUN indicator on the Data Setting Console will remain
lit.
Number of Revolutions The relation between the Mode 5 (number of revolutions required for a single
Required for a Single process) set value and the Mode 1 (monitoring of the number of process exe-
Process and Monitoring of cution cycles) monitor value is as shown below.
the Number of Process
Execution Cycles
Mode 1 monitor value = Number of resolver revolutions
Mode 5 set value
If the number of revolutions required for a single process (i.e., the Mode 5 set
value) is “1,” then the monitoring of the number of process execution cycles
(i.e., the Mode 1 monitor value) will indicate the number of resolver revolu-
tions.
The Mode 1 monitor value will also indicate the number produced per unit
time.

18
Data Setting and Monitoring Section 3-3

Mode Selection and Data Setting Procedure


Cam Data Setting (Mode 3)
ON/OFF angle

Mode
no.

Step no.
ON angle Cam output no.
OFF Bank no.
angle

1,2,3... 1. Set the RUN/PRG selector to PRG.


If PRG is already selected, then proceed directly to (2).
2. By means of the Return Key, the Up Key, or the Down Key, select the Mode
3 indicator so that it starts to blink.
Press the Return Key, the Up Key, or the Down Key. The MODE indicator
“3” will blink. If “3” is not indicated, then use the Up Key or the Down Key
to increment or decrement the number until “3” is indicated.
3. Press the Return Key to enter the set value and select the next item.
Each time the Return Key is pressed, the set value that is blinking will be
entered and the next item to be set will start blinking.
MODE → BK → CAM → STEP → ON DATA → OFF DATA

When ON DATA or OFF DATA is selected, the respective ON or OFF indi-


cator will blink.
Each time the Reverse Key is pressed, the next item to be set will start
blinking, but in the reverse order from that shown above. If a newly set val-
ue has not already been entered with the Return Key, then pressing the re-
verse can will clear the changed data and restore the original data.
4. Use the Up Key or the Down Key to increment or decrement the set value.
Increment or decrement the set value for the item that is blinking. For data
other than BK, it is possible to change the values rapidly by holding down
the Key.
5. Press the Return Key to enter the data that has been set.
After data has been changed, the Return Key must be pressed in order for
the data to be entered. In order to clear the newly set data and return to
the original value, simply press the Reverse Key instead of the Return Key.
Then follow (3) through (5) of this procedure to set the data.
6. Press the Reverse Key to restore a blinking item to its previous lit condition.
As the Reverse Key is pressed, the items will blink in the order shown in
(3). When the mode number is blinking, pressing the Reverse Key again
will restore it to its previous lit condition and the setting operation will be
finished.

19
Data Setting and Monitoring Section 3-3

How to Clear Data

1,2,3... 1. Follow (1) to (3) of the above procedure to cause the items that are to be
cleared to start blinking.
2. Press the Clear Key twice. When it is pressed the first time, all of the items
to be cleared will start blinking.
When it is pressed the second time, all of the ON/OFF angle data will be
cleared for the items that are blinking. If CAM no. “1” is blinking, for exam-
ple, then the ON/OFF angle data for steps 1 to 7 for cam output no. 1 will
be cleared.
To cancel a clearing operation, press any other key instead of pressing the
Clear Key the second time.
Protect Setting (Mode 4)
---: Not protected
pr%: Protected

Mode no. Bank no.

1,2,3... 1. Set the RUN/PRG selector switch to PRG.


If PRG is already selected, then proceed directly to (2).
2. Press the Return Key, the Up Key, or the Down Key to cause the Mode 4
indicator to blink.
Press the Return Key, the Up Key, or the Down Key.
The MODE indicator will blink.
Press either the Up Key or the Down Key until “4” is displayed.
Mode 4 cannot be selected if pin 2 of the rear panel DIP switch is ON (i.e.,
if protection is not permitted).
3. Press the Return Key to cause the bank number to blink.
4. Use the Up Key or the Down Key to display the bank number for which pro-
tection is to be set or cleared.
5. Press the Return Key to cause the data display to blink.
For each bank number, use the Up and Down Keys to select either “pr%”
(protection set) or “---” (protection not set). Then press the Return Key to
enter the selection.
When changing bank numbers, press the Reverse Key to return to the
blinking bank number display.
To set or clear protection for cam numbers, proceed to (6).
6. Press the Return Key to cause the cam number to blink.
7. Use the Up Key or the Down Key to display the cam number for which pro-
tection is to be set or cleared.
8. Press the Return Key to cause the data display to blink.

20
Data Setting and Monitoring Section 3-3

9. With the Up and Down Keys, select either “pr%” or “---”.


10. Press the Return Key to enter the selection.
Repeat (6) through (10) for each cam number.
11. Press the Reverse Key to restore the blinking display to its previous lit con-
dition.
When the mode number is blinking, press the Reverse Key a second time
to restore the blinking display to its previous lit condition and complete the
setting operation.
Setting the Number of Revolutions Required for a Single Process (Mode 5)
Number of revolutions required
for a single process

Mode no.

1,2,3... 1. Set the RUN/PRG selector switch to PRG.


If PRG is already selected, then proceed directly to (2).
2. Press the Return Key, the Up Key, or the Down Key to cause the Mode 5
indicator to blink.
Press the Return Key, the Up Key, or the Down Key.
The MODE indicator will blink.
Press either the Up Key or the Down Key until “5” is displayed.
3. Press the Return Key to cause the decimal point to blink.
4. Use the Up Key or the Down Key to set the position of the decimal point.
This setting also sets the decimal point position for the monitoring of the
number of process execution cycles (see next page). When making this
setting, take into account the maximum number of digits to be displayed to
the left of the decimal point.
Example: If the set value for the monitoring of the number of process ex-
ecution cycles is 52.0, and if the decimal point position is set
at 0.00, then 2.00 will be displayed. Therefore, in this case, the
decimal point position should be set at 00.0.
5. Press the Return Key to cause the numerals to blink.
6. Use the Up Key or the Down Key to increment or decrement the set value.
It is possible to change the values rapidly by holding down the Key.
If either the decimal point or the set value is blinking, then press the Clear
Key twice. “1.” will then be displayed.
7. Press the Return Key to enter the set value.
8. Press the Reverse Key to restore blinking items to their previous lit condi-
tion.

21
Data Setting and Monitoring Section 3-3

If the mode number is blinking, press the Reverse Key again. The blinking
display will then stay lit and the settings will be complete.
Monitoring of the Number of Process Execution Cycles (Mode 1)
Number of process execution
cycles per unit time

Mode no. Execution bank no.


0: No cam output
1 to 8: Bank no.

1,2,3... 1. Set the RUN/PRG selector switch to RUN.


If RUN is already selected, then proceed directly to (2).
2. Press the Return Key, the Up Key, or the Down Key to cause the Mode 1
indicator to blink.
Press the Return Key, the Up Key, or the Down Key.
The MODE indicator will blink.
Press either the Up Key or the Down Key until “1” is displayed.
3. Press the Return Key to enter mode “1.”
Based on the number process execution cycles set in Mode 5, the number
of process execution cycles per minute will be displayed as follows:

Number of process execution = Number of resolver revolutions


cycles per minute Number of revolutions required
for a single process
4. Set the bank that is to be executed.
In word n + 1 (n = 100 + 10 x Unit no.), set the number of the bank (0000
to 0008) that is to be executed.
If the bank number is 0000, only the number of process execution cycles
(and not the cam output) will be displayed.
When setting the number of the bank to be executed, make the setting with
bit 00 of word n OFF (i.e., with the Operation Flag OFF), or turn the Oper-
ation Flag OFF and then ON again after the setting has been made in word
n + 1. The setting cannot be made when the Operation Flag is ON.
Set the bank number with either the user’s program or with a peripheral de-
vice such as the Programming Console.
5. Turn ON the Operation Flag.
Turn ON bit 00 of word n (the Operation Flag).
Make the setting with either the user’s program or with a peripheral device
such as the Programming Console.
From this point on, operations will be carried out according to the cam data
of the bank that has been set.

22
Data Setting and Monitoring Section 3-3

When changing the number of the bank to be executed, first make the
change in word n + 1, and then turn the Operation Flag from ON to OFF,
and then ON again.
Monitoring of the Present Cam Angle (Mode 2)
Present cam angle

Execution bank no.


Mode no. 0: No cam output
1 to 8: Bank no.

1,2,3... 1. Set the RUN/PRG selector switch to RUN.


If RUN is already selected, then proceed directly to (2).
2. Press the Return Key, the Up Key, or the Down Key to cause the Mode 2
indicator to blink.
Press the Return Key, the Up Key, or the Down Key.
The MODE indicator will blink.
Press either the Up Key or the Down Key until “2” is displayed.
3. Press the Return Key to enter mode “2.”
During operation, cam outputs will turn ON and OFF in response to the
present cam angle, according to the ON and OFF angle setting data of the
bank that is executed.
If the bank number is set to “0,” then there will be no cam output.
Adjustment Operation (Mode 6)
ON/OFF angle

Mode no.

Step no.
ON angle
Cam output no.
OFF
angle Execution bank no.

1,2,3... 1. Set the RUN/PRG selector switch to RUN.


If RUN is already selected, then proceed directly to (2).

23
Data Setting and Monitoring Section 3-3

2. Press the Return Key, the Up Key, or the Down Key to cause the Mode 6
indicator to blink.
Mode 6 cannot be selected when pin 3 of the Cam Positioner Unit’s rear
panel DIP switch is ON (i.e., when adjustment operation is not permitted).
3. From this point on, follow (3) through (6) of the setting procedure for Mode
3.
The number of the bank to be executed will be displayed in BK, so “BK”
cannot be selected.
When changing the number of the bank to be executed, make the setting
in word n + 1 by means of the user’s program or a peripheral device such
as the Programming Console, and then turn bit 00 of word n (the Operation
Flag) from ON to OFF, and then ON again.
Origin Adjustment The term “origin adjustment” refers to the matching of the resolver origin to
the mechanical origin. For example, if the present cam angle is 130° and if
you want this angle position to match the mechanical origin of 0°, then origin
adjustment can be used.
Origin Adjustment Methods
Either of the methods described below can be used for origin adjustment.
When origin adjustment is executed, “7” will blink three times in “MODE,” and
the resolver absolute angle will blink three times in “DATA.” When origin
adjustment is finished, the previous display will be restored.
Press the button on the front panel of the Cam Positioner Unit. The origin
adjustment value will then be written to the EEPROM in the Unit.
or Turn the Origin Adjustment Flag (bit 01 of word n) from OFF to ON.
When the origin adjustment has been completed, turn ON the Origin Ad-
justment Completion Flag (bit 05 of word n + 8). This flag will automatically
turn OFF when the Origin Adjustment Flag turns OFF.
Origin adjustment will be written to the RAM in the Unit according to the
Origin Adjustment Flag.
When entering the origin adjustment, turn the EEPROM Write Flag (bit 02
of word n) from OFF to ON. The origin adjustment value will then be written
to EEPROM.
Note Because there is a limit to the number of times that data can be written to
EEPROM (approx. 10,000 times), the second of the two methods described
above is recommended for origin adjustment.
During resolver rotation, origin adjustment will not be effective even if it is exe-
cuted.
If origin adjustment is attempted while the Unit has an error, the origin adjust-
ment will be executed after the error is cleared.

24
SECTION 4
PC Memory Allocation and Programming

This section provides the C200H @ PC’s memory allocation for the Cam Positioner Unit. Basic programming procedures
and examples are also provided.

4-1 Memory Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26


4-1-1 Bit Allocation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4-1-2 Bit Allocation Data Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4-1-3 DM Allocation Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4-1-4 DM Allocation/Data Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4-2 Peripheral Device Operations and Data Setting . . . . . . . . . . . . . . . . . . . . . . . 32
4-3 Program Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4-3-1 Setting the Bank Number and Starting Operation . . . . . . . . . . . . . . 37
4-3-2 Setting Cam ON/OFF Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4-3-3 Program Example to Set 48-point Cam ON/OFF Data . . . . . . . . . . 39
4-3-4 Monitoring Cam ON/OFF Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4-3-5 Setting the Number of Revolutions per Process . . . . . . . . . . . . . . . . 44

25
Memory Allocation Section 4-1

4-1 Memory Allocation


Memory Allocation According to the setting of the Unit number switch on the front of the C200H-
CP114 Cam Positioner Unit, 10 words are allocated for each Unit number in
the Special I/O Unit area between IR 100 to IR 199, which is used as the I/O
refresh data area. The IR area used by the C200H-CP114 Cam Positioner
@
Unit is refreshed on each C200H PC I/O refresh cycle.
C200H@ PC Cam Positioner Unit

IR area I/O refresh data area


Unit#0 IR 100 to IR 109
Word (n)
Unit#1 IR 110 to IR 119 to Output refresh
word (n+2)
Unit#2 IR 120 to IR 129
During PC I/O refresh, each Word (n+3)
Unit#3 IR 130 to IR 139 cycle is executed for the outputs to Input refresh
Unit#4 IR 140 to IR 149 (PC to Cam Positioner Unit) fol- word (n+9)
lowed by the inputs (Cam Posi-
Unit#5 IR 150 to IR 159 tioner Unit or PC). (n=100 + 10 x Unit number)
Unit#6 IR 160 to IR 169
The terms "output" and "input" are defined
Unit#7 IR 170 to IR 179 with reference to the C200H@.
Unit#8 IR 180 to IR 189
Unit#9 IR 190 to IR 199

Note A Duplicate I/O Unit error occurs if the set Unit number corresponds to the
number of an existing Special I/O Unit.
DM Number Allocation
C200H@ PC Cam Positioner Unit
Data Memory (DM)
Fixed Data Area
Dedicated DM (Read Only)
DMm For cam data
DM(m+1) setting
Unit #0 DM1000 to 1010
DM(m+2)
Unit #1 DM1100 to 1110
Unit #2 DM1200 to 1210 Including dedicated DM
and general DM, one For setting the
Unit #3 DM1300 to 1310 number of revolu-
word at a time will be
Unit #4 DM1400 to 1410 transmitted during the tions required for
PC's I/O refresh. a single process.
Unit #5 DM1500 to 1510
Unit #6 DM1600 to 1610
Unit #7 DM1700 to 1710
Unit #8 DM1800 to 1810 DM(m+10)
Unit #9 DM1900 to 1910 (m = 1000 + 100 x Unit no.)

General DM
(Read and Write) DMx For cam data
1 data DMx setting
block DM(x+1) DM(x+14)
(15
words) to 15 words max.
DM(x+14) x 8 = 120 words

(x=0000 to 0985)
15 words max. x 8 = 120 words

For details on DM number allocation, refer to page 31.

26
Memory Allocation Section 4-1

4-1-1 Bit Allocation Chart


(n = 100 + 10 x Unit no.)
I/O Word Bit
classi- no.
fica- 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00
tion
Out n 0 0 0 0 Memory Memory Error EE- Origin Opera-
down- upload PROM adjust- tion
load reset write ment instruc-
tion

n+1 0 0 Bank number


00 to 08: 2-digit BCD
00: No cam output
In n+2 Internal/external cam output status
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
n+3 Internal cam output status
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
n+4 Internal cam output status
48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
n+5 0 Present cam angle (000° to 359°: 3 digits BCD)
x 102 x 101 x 100
n+6 Number of process execution cycles
Decimal point position Numeral data (000 to 999: 3 digits BCD)
data
n+7 0 0 Executed bank number (00 to 08: 2-digit BCD)
n+8 Status data
ALM2 ALM1 0 0 0 0 Memory Origin Memory Resolver Error RUN In opera-
load adjust- load stopped tion
enabled ment com- mode
com- pleted
pleted

n+9 0 0 Error code

Note For the number of process execution cycles, the same value will be read as
for the Data Setting Console display value in Mode 1.
Decimal Point Position Data
1: No digits to right of decimal point
2: 1 digit to right of decimal point
4: 2 digits to right of decimal point

4-1-2 Bit Allocation Data Contents


(n = 100 + 10 x Unit no.)
I/O clas- Bit number Data item Data contents
sifica-
tion Word Bit
Out n 15 to 06 --- Not used. Set to “0.”
05 Memory download Turns ON when cam ON/OFF data is transferred from the C200H to @
the Cam Positioner Unit. When the data transfer is complete, bit 04 of
word n + 8 turns ON.
04 Memory upload Turns ON when cam ON/OFF data is read from the Cam Positioner
@
Unit to the C200H . When the data transfer is complete, bit 04 of word
n + 8 turns ON.
03 Error reset When an error occurs, it can be cleared by turning this flag from OFF to
ON. The same result can be obtained by pressing the Clear Key on the
Data Setting Console.

27
Memory Allocation Section 4-1

I/O clas- Bit number Data item Data contents


sifica-
tion Word Bit
Out n 02 EEPROM write Turn this bit from OFF to ON to write the origin adjustment value to the
EEPROM in the Cam Positioner Unit after the origin adjustment has
been determined. Because there is a limit to the number of times that
data can be written to EEPROM (approx. 10,000 times), it is recom-
mended that this bit be turned ON only once, after the final determina-
tion has been made.
Bit 05 of word n + 8 will be ON when data is written to the EEPROM.
01 Origin adjustment To execute the origin adjustment, turn this flag from OFF to ON. When
the origin adjustment has been completed, bit 05 of word n + 8 will turn
ON.
When this flag (bit 01 of word n) is turned from OFF to ON, the origin
adjustment value is written to the RAM in the Cam Positioner Unit.
After the final origin adjustment determination, turn bit 02 of word n
from OFF to ON to write the value to EEPROM.
00 Operation When this flag turns ON, the bank in word n + 1 begins operation. Dur-
ing operation, the RUN indicator on the Data Setting Console will light
and cam outputs will turn ON and OFF according to the data that is set.
When this flag turns OFF, operation will stop.
n+1 15 to 08 --- Not used. Set to “0.”
07 00 Bank number The number of the bank to be executed (00 to 08) is set in two digits
BCD. If “00” is set, there are no cam outputs. Make the bank number
setting while the Operation Flag (bit 00 of word n) is turned OFF. If the
Operation Flag is ON, then turn it OFF and back ON when changing
the bank number setting. Without doing this, the bank number cannot
be changed.

28
Memory Allocation Section 4-1

I/O Bit number Data item Data contents


classifi-
cation Word Bit
In n+2 15 to 00 Internal/external When an internal/external cam output turns ON, the appropriate bit
cam output status turns ON. Bits 00 to 15 correspond to internal/external cam output
numbers 01 to 16.
n+3 15 to 00 Internal cam output When an internal cam output Bits 00 to 15 correspond to exter-
status turns ON, the appropriate bit turns nal cam output numbers 17 to 32.
ON.
n+4 15 to 00 Bits 00 to 15 correspond to exter-
nal cam output numbers 33 to 48.
n+5 15 to 12 --- Not used. Set to “0.”
11 to 00 Present cam angle Monitors the present resolver cam angle. 000° to 359° (3 digits BCD)
The value will be indefinite if the Resolver has been disconnected.
n+6 15 to 00 Number of process Monitors the number of process execution cycles (the number pro-
execution cycles duced) per minute, in 4 digits BCD.
(see note 1) Number of process execution cycles = Number of resolver rotations/
number of rotations required for a single process (unit: shots/min)

15 00

Numeric Data
(000 to 999: 3 digits BCD)
Decimal Point Position Data
1: No digits to right of decimal point
2: 1 digit to right of decimal point
4: 2 digits to right of decimal point

This value is the same as the value displayed at the Data Setting
Console in Mode 1.
n+7 15 to 08 --- Not used. Set to “0.”
07 to 00 Bank being exe- Monitors the bank that is presently being executed. 00 to 08 (2-digit
cuted BCD)

29
Memory Allocation Section 4-1

I/O Bit number Data item Data contents


classifi-
cation Word Bit
In n+8 15 ALM2 The ALM 2 bit turns ON and the When the errors on the left occur,
ALM 2 indicator on the Data Set- the following conditions occur
ting Console lights when any of simultaneously.
the following errors occur. The ALM indicator lights on the
Memory error front panel of the Cam Posi-
Bank change error tioner Unit.
Communications error Bit 02 of word n + 8 turns ON.
Data transfer error
Power failure error The error code is output to word
Parameter error n + 9.
14 ALM1 The ALM 1 bit turns ON if an error
occurs due to the resolver being
disconnected. At that time, the
ALM 1 indicator on the Data Set-
ting Console lights.
13 to 07 --- Not used. Set to “0.”
06 Memory load When this flag is ON, memory downloading and uploading is possible.
enabled This flag is ON when the Data Setting Console display is lit, and OFF
when the display is blinking. (The display blinks while data is being
set.)
05 Origin adjustment Turns ON when origin adjustment is completed, based on the Origin
completed Adjustment Flag (bit 01 of word n) or the EEPROM Write Flag (bit 02
of word n) turning ON, and turns OFF based on these bits turning OFF.
04 Memory load Turns ON when memory downloading (bit 05 of word n) or memory
completed uploading (bit 04 of word n) is completed, and OFF based on either of
these bits turning OFF.
03 Resolver stopped ON while resolver rotation is stopped (4 r/min or less), and OFF during
(see note 2) rotation.
02 Error Normally OFF. Turns ON when a Cam Positioner Unit error occurs. At
that time, the ALM indicator on the front panel of the Cam Positioner
Unit lights.
01 RUN mode ON when the operation mode selector on the front panel of the Cam
Positioner Unit is set to RUN, and OFF when the selector is set to
PRG.
00 In operation ON during operation (i.e., when the Operation Flag, bit 00 of word n, is
ON).
n+9 15 to 12 --- Not used. Set to “0.”
11 to 00 Error code When errors occur, the following codes are output. (2-digit BCD)
01: Memory error ALM2
02: Communications error ALM2
03: Power failure error ALM2
20: Bank change error ALM2
21: Data transfer error ALM2
22: Parameter error ALM2
10: Resolver disconnection error ALM1
For details, refer to the SECTION 5 Troubleshooting.

Note 1. Data other than 0 may be output even if the Resolver is not operating when
the power is turned ON, the Special I/O Unit has been reset, or origin ad-
justment has been executed.
2. May turn OFF even if the Resolver is not operating when the power is
turned ON, the Special I/O Unit has been reset, origin adjustment has
been executed, or the Resolver has been disconnected.

30
Memory Allocation Section 4-1

4-1-3 DM Allocation Chart


Dedicated DM (Read Only)
(m = 1000 + 100 x Unit no.)
DM number Data item

DM m Leading DM number for cam data storage

DM (m+1) Number of cam data storage combinations (1 to 8)


Transfer of data permitted/not permitted for number
DM (m+2)
of revolutions required for a single process
DM (m+3) Bank 1

DM (m+4) Bank 2 The DM 1000 data block is for reading


only. Therefore data cannot be written
DM (m+5) Bank 3 by means of the program. Set the data
with a peripheral device such as the
Setting data for number
DM (m+6) Bank 4 of revolutions required the Programming Console.
for a single process
DM (m+7) Bank 5

DM (m+8) Bank 6

DM (m+9) Bank 7

DM (m+10) Bank 8

General DM (Read and Write)


(x=0000 to 0999 − 15 x number of cam data storage combinations)
DM number Data item

DM x Bank no. Cam no.

DM (x+1) Step no. 1 ON data

DM (x+2) Step no. 1 OFF data

DM (x+3) Step no. 2 ON data

DM (x+4) Step no. 2 OFF data

DM (x+5) Step no. 3 ON data

DM (x+6) Step no. 3 OFF data The 15 words shown on the left
constitute a single block. Bank
DM (x+7) ON data numbers and cam numbers can
Step no. 4
be changed, and data can be set
or retrieved for a total of eight
DM (x+8) Step no. 4 OFF data blocks from DM (x + 15) onwards.

DM (x+9) Step no. 5 ON data

DM (x+10) Step no. 5 OFF data

DM (x+11) Step no. 6 ON data

DM (x+12) Step no. 6 OFF data

DM (x+13) Step no. 7 ON data

DM (x+14) Step no. 7 OFF data

31
Peripheral Device Operations and Data Setting Section 4-2

4-1-4 DM Allocation/Data Contents


Dedicated DM (m = 1000 + 100 x Unit no.)
DM number Data item Data contents
DM m Cam data storage, leading The leading general DM number for storing cam data is set in
DM number 4 digits BCD (0000 to 0985).
DM (m+1) Cam data storage, number The number of combinations (i.e., the number of combinations
of combinations of DM x bank numbers and cam numbers) for stored cam data
is set in 4 digits BCD (0001 to 0008).
DM (m+2) @
Transfer of data permitted/ This is used when transferring from the C200H to the Cam
not permitted for number of Positioner Unit the data stored in DM m + 3 to DM m + 10 (i.e.,
revolutions required for a the number of revolutions required for a single process).
single process Odd: Transfer permitted
Even: Transfer not permitted
DM (m+3) to DM (m+10) Setting data for number of DM m + 3 to DM m + 10 correspond to Banks 1 to 8. The
revolutions required for a data for the applicable bank is set according to the bank
single process number set in word n + 1.
15 00

Numeric Data
(001 to 999: 3 digits BCD)
Decimal Point Position Data
1: No digits to right of decimal point
2: 1 digit to right of decimal point
4: 2 digits to right of decimal point

General DM (x=0000 to 0985)


DM number Data item Data contents
DM x Bank no. Bank numbers for the cam data in DM x + 1 to DM x + 14 is
set in bits 15 to 08, in 2-digit BCD.
Cam no. Cam numbers for the cam data in DM x + 1 to DM x + 14 is set
in bits 07 to 00, in 2-digit BCD.
DM (x+1) to DM (x+14) Cam ON/OFF data This is the cam ON/OFF data for steps 1 to 7. When down-
loading memory, set the data in this area. When uploading
memory, retrieve the data in this area.
15 00

ON/OFF Data
000 to 359: 3 digits BCD
FFF: No data

4-2 Peripheral Device Operations and Data Setting


This section explains how to use a peripheral device such as the Program-
ming Console to turn I/O bits ON and OFF, to change present values, and how
to start up Cam Positioner Unit operations and set data.
For these operations, preset the operation mode selector to RUN.
In the examples, the Unit number is set to “0,” and the procedure for the Pro-
gramming Console is shown.

32
Peripheral Device Operations and Data Setting Section 4-2

Setting the Bank Number


1,2,3... 1. Monitor word n + 1 (the bank number).
Example: Shift→Word/Indirect→1→0→1→Monitor (When Unit no. is “0”)
2. Write the present value to the bank that is to be executed.
Example: Change→1→Write (Bank no. = 1)
By means of either the Data Setting Console or the setting method using
a peripheral device which is described on the next page, set the data in ad-
vance in the bank that is to be executed.
When setting the number of the bank to be executed, make the setting with
bit 00 of word n OFF (i.e., with the Operation Flag OFF), or turn the Oper-
ation Flag OFF and then ON again after the setting has been made in word
n + 1.
Note The number of the bank to be executed can be set only in the operation mode.
Operation Startup
1,2,3... 1. Monitor bit 00 of word n (the Operation Flag).
Example: Shift→Contact/Constant→1→0→0→0→0→Monitor (When Unit
no. is “0”)
2. Press the Set/Reset Key to turn ON bit 00 of word n.
The following conditions will occur with operation startup:
The RUN indicator will light on the Data Setting Console.
Cam outputs will turn ON and OFF according to the cam ON/OFF data that
is set.
Bit 00 of word n + 8 (the in-Operation Flag) will turn ON.
Origin Adjustment
1,2,3... 1. Turn ON bit 01 of word n (the Origin Adjustment Flag).
Example: Shift→Contact/Constant→1→0→0→0→1→Monitor→Set/Re-
set
2. After the origin adjustment has been determined, write the value to EE-
PROM.
Turn ON bit 02 of word n (EEPROM write).
Example: Shift→Contact/Constant→1→0→0→0→2→Monitor→Set/Re-
set
Setting Cam ON/OFF Data
1,2,3... 1. Write the DM usage conditions,described in (2) below, to DM m and DM m
+ 1.
2. Write the bank number, cam number, and cam ON/OFF data to DM x on-
wards.
With the Programming Console, monitor each DM number and then write
the data by changing the present value.
For convenience, the Ladder Support Software (LSS) can be used.
The above settings can be be made after the operations described in (3),
but they must accord with the contents of (1).
3. Either turn the Special I/O Restart Flag (AR 0100 to AR 0109) from OFF
@
to ON, or turn the C200H power supply from ON to OFF and then ON
again.
These operations will cause the contents of (1) to be read.

33
Peripheral Device Operations and Data Setting Section 4-2

4. Turn the Memory Download Flag (bit 05 of word n) from OFF to ON.
This operation will begin the transfer to the Cam Positioner Unit of the data
from DM x onward.
Data will be transferred one DM word at a time.
Verify the end of the transfer with the Memory Load Completed Flag (bit 04
of word n + 8).
After bit 04 of word n + 8 has been turned ON, it will automatically turn OFF
when bit 05 of word n turns OFF.

Memory download ON
(bit 05 of word n) OFF

Memory load completed ON


(bit 04 of word n + 8) OFF

Note Memory downloading can only be executed when the memory load enabled
flag (bit 06 of word n + 8) is ON. (When this bit is ON, the Data Setting Con-
sole display will be lit.) This is independent of the operation mode selector set-
ting and the operating/stopped setting.
Example of Setting Cam ON/OFF Data
Set the following cam ON/OFF data so that the bank number = 1 and the cam
number = 1.
ON
Cam data
OFF
0° 30° 50° 80° 115° 150° 200° 260° 320° 0°

Assume that the Unit number is 0 and that the general DM words to be used
begin at DM 0100.
Dedicated DM
DM1000 0100 Leading DM number for cam data storage
DM1001 0001 Number of cam data storage combinations

General DM
DM0100 0101 01 01
DM0101 0030 Cam no.
Step 1
DM0102 0050 Bank no.
DM0103 0080
Step 2
DM0104 0115 For each step, set the ON data
first and then the OFF data.
DM0105 0150
Step 3
DM0106 0200
DM0107 0260
Step 4
DM0108 0320
DM0109 0000
If the steps are not to be used,
...

...

set either "0000" or "0FFF."


DM0114 0000

1,2,3... 1. Set the data shown above.


2. Turn the Special I/O Restart Flag (AR 0100) from OFF to ON. (Or else turn
@
the C200H power supply from ON to OFF and then back ON.)

34
Peripheral Device Operations and Data Setting Section 4-2

3. Turn the Memory Download Flag (10005) from OFF to ON.


4. Monitor the memory load completed flag (10804), and wait until it turns
ON. When it turns ON, the transfer will have been completed.
5. Turn OFF bit 10005. When this bit is turned OFF, bit 10804 will turn OFF
automatically.
Retrieving Cam ON/OFF Data
1,2,3... 1. Write into DM m and DM m + 1 the DM usage conditions described in (2)
below.
2. Write the bank number and cam number for the data to be retrieved in DM
x.
Data from a maximum of eight blocks (combinations of bank numbers and
cam numbers) can be retrieved, so the combinations that are to be re-
trieved should be set for each block in 15 words from DM x.
The above settings can be be made after the operations described in (3),
but they must accord with the contents of (1).
3. Either turn the Special I/O Restart Flag (AR 0100 to AR 0109) from OFF
@
to ON, or turn the C200H power supply from ON to OFF and then ON
again.
These operations will cause the contents of (1) to be read.
4. Turn the memory upload flag (bit 04 of word n) from OFF to ON.
This operation will retrieve the cam ON/OFF data in DM x + 1 to DM x +
14. (If multiple blocks are set in (2) above, it will be retrieved in those ar-
eas).
Data will be transferred one DM word at a time.
Verify the end of the transfer with the Memory Load Completed Flag (bit 04
of word n + 8).
After bit 04 of word n + 8 has been turned ON, it will automatically turn OFF
when bit 04 of word n turns OFF.

Memory upload ON
(bit 04 of word n) OFF

Memory load completed ON


(bit 04 of word n + 8) OFF

Note Memory downloading can only be executed when the Memory Load Enabled
Flag (bit 06 of word n + 8) is ON. (When this bit is ON, the Data Setting Con-
sole display will be lit.) This is independent of the operation mode selector set-
ting and the operating/stopped setting.

35
Peripheral Device Operations and Data Setting Section 4-2

Retrieving Example
Retrieve the “bank number = 1” and the “cam number = 1” cam ON/OFF data.
The Unit number is 0.
Dedicated DM
DM1000 0200 Leading DM number for cam data storage
DM1001 0001 Number of cam data storage combinations

General DM
DM0200 0101 01 01
Cam no.
Bank no.

1,2,3... 1. Set the data shown above.


2. Turn the Special I/O Restart Flag (AR 0100) from OFF to ON. (Or else turn
@
the C200H power supply from ON to OFF and then back ON.)
3. Turn the memory upload flag (10004) from OFF to ON.
4. Monitor the Memory Load Completed Flag (10804), and wait until it turns
ON. When it turns ON, the transfer will have been completed.
5. Turn OFF bit 10004. When this bit is turned OFF, bit 10804 will turn OFF
automatically.
6. Monitor DM 0201 onwards.
DM0201 0030
Step 1
DM0202 0050
DM0203 0080
DM0204 0115 Step 2
For each step, set the ON data
first and then the OFF data.
DM0205 0150
Step 3
DM0206 0200
DM0207 0260
Step 4
DM0208 0320
DM0209 0FFF
For words with no cam data,
...

...

"0FFF" is stored.
DM0214 0FFF

Setting the Number of Revolutions Required for a Single Process


1,2,3... 1. Write 0001 (transfer permitted) to DM m + 2.
With the Programming Console, make the settings by changing the
present values.
2. Write the number of revolutions required for a single process into the word
(from DM m + 3 to DM m + 10) that is appropriate for the bank set in (3)
below. (The number of revolutions required for a single process is the num-
ber of resolver revolutions required for one process, e.g., the number re-
quired to complete one product. The value stored in DM m + 6 is the
number of resolver revolutions divided by the number of revolutions for one
process in shots per minute.)
3. Write into word n + 1 the number of the bank that is to be executed.

36
Program Examples Section 4-3

4. Either turn the Special I/O Restart Flag (AR 0100 to AR 0109) from OFF
@
to ON, or turn the C200H power supply from ON to OFF and then ON
again.
These operations will cause the contents of DM m + 2 to be read. If DM m
+ 2 is “0001,” then the data from (2) above will be transferred from the
@
C200H to the Cam Positioner Unit.
From this point on, each time the bank no. data in word n + 1 is changed,
the data from (2) above will be transferred.
Note The transfer of the required number of revolutions for a single process can be
only executed when the Memory Load Enabled Flag is ON (i.e., the display on
the Data Setting Console is lit).
Setting Example
Set the following data:
Number of revolutions required for a single process for Bank 1 = 1.00
Number of revolutions required for a single process for Bank 2 = 002
Assume that the Unit number is 0.

1,2,3... 1. Set “0001” (transfer permitted) to DM 1002.


2. Set “4100” to DM 1003.
↑ Two digits to right of decimal point.
3. Set “0001” (bank number = 1) to word 101.
4. Turn the Special I/O Restart Flag (AR 0100) from OFF to ON. (Or else turn
@
the C200H power supply from ON to OFF and then back ON.)
This will cause the number of revolutions required for a single process for
Bank 1 to be set to “1.00.”
5. Set “1002” to DM 1004.
↑ No digits to right of decimal point.
6. Set “0002” (bank number = 2) to word 101. This will cause the number of
revolutions required for a single process for Bank 2 to be set to “2.”

4-3 Program Examples


4-3-1 Setting the Bank Number and Starting Operation
Example Set the bank number as “2” and start operation. Stop operation with input A.
Conditions Unit number = 0 (Allocated word numbers: 100 to 109)
Operation mode selector is set to RUN. (C200H ) @

37
Program Examples Section 4-3

Program Example

25315 10801
MOV(21)
(ON for 1 cycle.) (RUN mode) #0002
Sets the bank number as "2."
101
25313 10000
CMP(20)

(Always ON) #0002 Waits for word 107 (bank number monitor) to be
set to "0002." (See note below.)
107

25506
23200 When word 107 is set to "0002," 23200 turns ON.
(=)

23200 A
10000 Operation instruction

10000

END(01)

Note It takes approximately 900 ms for the bank number data to be transferred. The
transfer time required varies with the PC’s cycle time. Therefore, as shown in
the example, verify that the transfer has been completed before turning ON
the Operation Flag.

4-3-2 Setting Cam ON/OFF Data


Example Set the following cam ON/OFF data so that the bank number = 1 and the cam
number = 1.
ON
Cam data
OFF
0° 30° 50° 80° 115° 150° 200° 260° 320° 0°

General DM words used: DM 0100 to DM 0114


Conditions Unit number = 0 (Allocated word numbers: 100 to 109)
Operation mode selector is set to RUN. (C200H ) @
Program Example Preset the following data in the dedicated DM Area words using a peripheral
device such as the Programming Console.

38
Program Examples Section 4-3

(Turn AR 0100 OFF and ON or turn the C200H @ ON, OFF, and ON after set-
ting.)
Dedicated DM
DM1000 0100 Leading DM number for cam data storage
DM1001 0001 Number of cam data storage combinations

General DM
DM0100 0101 01 01
DM0101 0030 Cam no.
Step no. 1
DM0102 0050 Bank no.
DM0103 0080
DM0104 0115 Step no. 2
For each step, set the ON data
first and then the OFF data.
DM0105 0150
Step no. 3
DM0106 0200
DM0107 0260
Step no. 4
DM0108 0320
DM0109 0000
If any steps are not to be used,
...

...

set either "0000" or "0FFF."


DM0114 0000

(ON for 1 cycle.)


25315 10801 10806 10804
10005 For memory downloading, one DM word at a time
is transferred in a cycle.
(RUN mode) (Memory load (Memory load
enabled.) completed.)
10005

END(01)

4-3-3 Program Example to Set 48-point Cam ON/OFF Data


The following example shows how to set ON/OFF data for cam output num-
bers 1 to 48 for bank 1. The source data is moved to DM 0000 to DM 0119
from the dedicated DM Area words for the 48 cam output numbers starting at
DM 3000, i.e., at total of 720 words, and then downloaded to the Unit.
Here, the unit number is 0 (allocated IR Area words: IR 100 to IR 109) and the
operating mode of the CPU Unit is RUN mode.
Overview Data for up to 8 cam output numbers, or 120 words (16 words per output num-
ber x 8) can be downloaded from the CPU Unit to the Cam Positioner Unit in
one transfer. A total of 6 transfers is thus required to download the data for 48
cam outputs. The cam ON/OFF data is prepared in 6 blocks of 15 words each

39
Program Examples Section 4-3

as shown below, the data in each block is copied in turn to normal DM Area
words and downloaded to the Cam Positioner Unit. The process must be
repeated 6 times.
Normal DM Area words Cam Positioner Unit
Memory Download Flag
(bit 05 of word n)
Set 120 words
Work area
Dedicated DM Area (15 words x 8 Download
words cam outputs)

XFER or other
transfer instruction

Cam Data Area

Indirect addressing

(Used as storage
pointer) 1 2 3 4 5 6
Cam output 1 to 8 9 to 16 17 to 24 25 to 32 33 to 40 41 to 48
number

ON/OFF data for 48 cam outputs stored in advance. This data transferred 8
outputs (120 words) at a time to the same normal DM Area words.

Initial Setup The following dedicated DM Area word data and the ON/OFF data for the 48
cam outputs must be stored in advance using a Programming Console or
other Programming Device. Do not store the cam ON/OFF data in normal DM
Area words at this time. The data will be copied from the cam ON/OFF data
area in sequence by the program for downloading.
Dedicated DM
Area Words
DM 1000 0000 Address of first word to hold the cam data.
DM 1001 0008 Number of cam outputs that has been stored.
(Number of cam outputs to be downloaded at once.

• Set the address of the first word in the DM Area that will be used to hold
the cam ON/OFF data for downloading. Here, the address is DM 0000.
• Set the number of cam outputs that will be downloaded for each data
transfer. Here, the maximum number (8) is used.
Normal DM
Area Words
DM 0000 0000 These 120 words are used to hold the cam data for 8 cam outputs
to at a time so that data for all 48 cam outputs can be downloaded in
succession.
DM 0119 0000

40
Program Examples Section 4-3

Cam Data The cam ON/OFF data is set in blocks of 8 words starting at DM 3000 as
shown below.
Address Block Cam output
numbers
DM 3000 to DM 3119 1 1 to 8
DM 3200 to DM 3319 2 9 to 16
DM 3400 to DM 3519 3 17 to 24
DM 3500 to DM 3719 4 25 to 32
DM 3600 to DM 3919 5 33 to 40
DM 4000 to DM 4119 6 41 to 48

1 2 3 4 5 6

The following table shows example data for one block, i.e., cam ON/OFF data
for 15 words.
Address Contents Meaning
DM 3000 0101 Upper 2 digits: Bank number (1 to 8)
Lower 2 digits: Cam output number (1 to 8)
DM 3001 0030 Step 1 ON data
DM 3002 0050 Step 1 OFF data
DM 3003 0080 Step 2 ON data
DM 3004 0115 Step 2 OFF data
DM 3005 0150 Step 3 ON data
DM 3006 0200 Step 3 OFF data
DM 3007 0260 Step 4 ON data
DM 3008 0320 Step 4 OFF data
DM 3009 0000 Step 5 ON data
DM 3010 0000 Step 5 OFF data
DM 3011 0000 Step 6 ON data
DM 3012 0000 Step 6 OFF data
DM 3013 0000 Step 7 ON data
DM 3014 0000 Step 7 OFF data

Note Set 0000 or 0FFF for steps that are not being used.
Program Execution The program functions as follow to transfer the data:
Procedure

1,2,3... 1. Block 1 of data starting at DM 5000 is transferred to the normal DM Area


words starting at DM 0000.
2. The Memory Download Bit (bit 05 of word n) is turned ON to download the
data from the normal DM Area words to the Cam Positioner Unit.
3. When the transfer has been completed, block 2 of data is transferred to the
normal DM Area words and the process is repeated.
4. The same processing is performed for blocks 3 to 6.

41
Program Examples Section 4-3

Program Example
25315
MOV(21) #3000 stored in DM 5000 at startup. DM 5000 is
#3000 the pointer to the storage area.
First Scan Flag
DM 5000 Storage
pointer
25315 d
RSET Memory Load Completed Flag (IR 10804) reset at
Memory Load
First Scan Flag Download 10804 Completed Flag startup or when c is ON and d is OFF.
completed (n + 8 bit 04)

c XFER(70)
Also, contents of 120 words of data starting at the
#0120 No. of words
Change data incam
address in DM 5000 (initially DM 3000) are copied
#DM 5000 Storage
data storage words pointer to DM 0000 to DM 0119.
DM 0000 First word
for cam data
storage

a 10801 10806 10804 If the data to be downloaded has been copied to


10005 DM 0000 to DM 0119, the Cam Positioner Unit is
Copying RUN Mode Flag Memory Load Memory Load in RUN mode, downloading is enabled, and the
completed (n + 8 bit 01) Enabled Flag Completed Flag
(n + 8 bit 06) (n + 8 bit 04) current download has not been completed, the
10005 Memory Download Bit is turned ON to download
Memory Download Bit
(n bit 05) the data in DM 0000 to DM 0119 to the Cam
Positioner Unit.
10804 Memory Load Com-
pleted Flag (n + 8 bit 04) When the download has been completed, the
DIFU(13) b
Memory Load Completed Flag (IR 10804) turns
ON and b is turned ON for one scan.
b
CLC(41) When b turns ON, #0200 is added to the pointer
value in DM 5000 to change the first word for
ADD(30) transfer to DM 0000 to DM 0119.
#0200

DM 5000 Storage
pointer

c Change data incam c turns ON when the pointer value has been
data storage words
changed.

25313
CMP(20) Contents of pointer value in DM 5000 compared to
DM 5000 Storage
Always ON Flag pointer #4200 to see if all the data has been downloaded.
#4200

25506
d
Download If DM 5000 contains #4200, d is turned ON and
completed
the download processing is stopped.
Equals Flag

END(01)

42
Program Examples Section 4-3

4-3-4 Monitoring Cam ON/OFF Data


Example Monitor the “bank number = 1” and the “cam number = 1” cam ON/OFF data.
The monitor data is stored in DM 0200 to DM 0214.
Conditions Unit number = 0 (Allocated word numbers: 100 to 109)
Operation mode selector is set to RUN. (C200H ) @
Program Example Preset the following data, using a peripheral device such as the Programming
Console.
(Turn AR 0100 OFF and ON or turn the C200H @ ON, OFF, and ON after set-
ting.)
Dedicated DM
DM1000 0200 Leading DM number for cam data storage
DM1001 0001 Number of cam data storage combinations

25315 10801 10806 #01 01


MOV(21)
#0101 Cam no.
(ON for 1 cycle.) (RUN mode) (Memory load
enabled.) DM0200 Bank no.

25315 10801 10806 10804


10004
For memory uploading, one DM word of data
is retrieved in a cycle.
(RUN mode) (Memory load (Memory load
enabled.) completed.)
10004

END(01)

When memory uploading is complete, set the ON/OFF data.


DM0201 0030
Step no. 1
DM0202 0050
DM0203 0080
DM0204 0115 Step no. 2
For each step, set the ON data
first and then the OFF data.
DM0205 0150
Step no. 3
DM0206 0200
DM0207 0260
Step no. 4
DM0208 0320
DM0209 0FFF
For words with no cam data,
...

...

"0FFF" is stored.
DM0214 0FFF

43
Program Examples Section 4-3

4-3-5 Setting the Number of Revolutions per Process


Example With input A, set the number of revolutions required for a single process for
Bank 1 to “1.00,” and start operation with Bank 1. Stop operation with input B.
Conditions Unit number = 0 (Allocated word numbers: 100 to 109)
Operation mode selector is set to RUN. (C200H ) @
Program Example Preset the following data in the dedicated DM Area words using a peripheral
device such as the Programming Console.
Dedicated DM
DM1002 0001 Transfer permitted
DM1003 4100 4 100 Setting data for number of revolutions
required for a single process
Actual numeric data
2 digits to right of decimal point.

A 10801 10000
MOV(21)
(RUN mode) #0001 Sets "bank number = 1" to word 101.
101

CMP(20)
#0001 Waits for word 107 (bank number monitor)
to be set to "0001." (See note below.)
107

25506
23200 When word 107 is set to "0001," 23200 turns ON.
(=)

23200 B
10000 Operation instruction

10000

END(01)

Note It takes approximately 100 ms for the bank number data to be transferred.
Therefore, as shown in the example, verify that the transfer has been com-
pleted before turning ON the Operation Flag.

44
SECTION 5
Troubleshooting

This section provides possible errors and corrections.

Error Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

45
Error Detection Section 5

Error Detection
When an error occurs with resolver input or at the Cam Positioner Unit, the
content of the error is output to the Data Setting Console and to an input relay
to notify the user.
Errors, Causes and Status at time of error:
Corrections
Refers to the operation status and the cam output status when the error
occurs.
O: Operation or cam output continues.
X: Operation or cam output stops.
Display Error Operation Status at time Probable cause Possible correction
mode of error
PRG RUN Oper- Cam
ating output
e01 Memory error ❍ ❍ × × There is an error in the Clear the error (see
EEPROM of the Cam Posi- page 48).
tioner Unit. Replace the Unit.
e02 Communica- ❍ ❍ ❍ ❍ There is an error in the com- Clear the error (see
tion error munications between the page 48).
Cam Positioner Unit and the Replace the connection
Data Setting Console. cable.
Replace the Unit.
e03 Power failure ❍ ❍ × × Power was interrupted during Clear the error (see
error data setting or origin adjust- page 48), and then make
ment. the settings again.
e20 Bank change × ❍ × × The bank number data in Clear the error (see
error word n + 1 is not set from 00 page 48), and then set
to 08 the bank number cor-
The cam setting data is cor- rectly.
rupted.

46
Error Detection Section 5

Display Error Operation Status at time Probable cause Possible correction


mode of error
PRG RUN Oper- Cam
ating output
e21 Data transfer ❍ ❍ ❍ ❍ The cam data is not set from Clear the error (see
error 000 to 359 or 0FFF. page 48), and then check
The data for setting the the probable causes
number of revolutions listed on the left. Correct
required for a single cycle is the problem and execute
outside of the allowable the transfer again.
range.
The decimal point position
data is other than 1, 2, or 4.
The numeric data is not in
BCD.
The memory upload and
memory download points
were turned ON
simultaneously.
The Data Setting Console
was operated during data
transmission.
Data transfer was executed
during Data Setting Console
operation.
The transfer bank number
was not from 1 to 8 or the
transfer cam number was not
1 to 48.
The transfer of the required
number of revolutions for a
single process (i.e., bank
selection) was executed
while the display on the Data
Setting Console was
flashing.
e22 Parameter ❍ ❍ ❍ ❍ The DM m and DM m + 1 set Correct the set values in
error values are not correct. 0999 DM m and DM m + 1, and
is exceeded in the general then clear the error and
DM area. try again.
e10 Resolver ∆ (see ❍ × × The resolver connection Replace the resolver
disconnection note 2) cable is faulty. connection cable.
error

Note 1. Display:
Refers to the display on the Data Setting Console.
2. Operation mode:
Refers to the setting of the operation mode selector when the error occurs.
If there is a circle in both the PRG and RUN columns, it indicates that the
error applies to both modes. A triangle for the resolver disconnection error
indicates that the error applies only in PRG mode and when the power is
turned on.

47
Error Detection Section 5

Display and Output to the Input Relay


(n = 100 + 10 x Unit No.)
Error Cam Positioner Unit Data Setting Console display Output to input relay
display Word (n+8) Bit 07 to
RUN ALM DATA RUN ALM1 ALM2 Bit 14 Bit 15 00 of
word
(n+9)
Memory error Lit Lit e01 Not lit Not lit Lit OFF ON 01
(Blinking)
Communication Lit Lit e02 Lit Not lit Lit OFF ON 02
error
Power failure Lit Lit e03 Not lit Not lit Lit OFF ON 03
error
Bank change Lit Lit e20 Not lit Not lit Lit OFF ON 20
error
Data transfer Lit Lit e21 Lit Not lit Lit OFF ON 21
error
Parameter error Lit Lit e22 Lit Not lit Lit OFF ON 22
Resolver dis- Lit Lit e10 Not lit Lit Not lit ON OFF 10
connection error

Error Clearing Methods When any of the above errors occurs, first remove the cause of the error and
then apply one of the following methods to clear the error. Only methods (3)
and (4) are valid for parameter errors (e22). When either of these two methods
is used to clear an error, the bank number reverts to “0” and must then be
reset.
• Press the CLR key on the Data Setting Console.
• Turn the Error Reset Flag (bit 03 of word n) from OFF to ON.
@
• Turn the C200H ’s power supply from ON to OFF and then back ON.
• Turn the Special I/O Restart Flag (AR 0100 to AR 0109) from OFF to ON.
Duplicate I/O Unit The Unit number duplicates the number of another Special I/O Unit. The SR
bit 25415 turns ON when an Duplicate I/O Unit error occurs. Refer to AR 0000
@
to AR 0011 for the duplicated Unit number. The C200H PC will not operate
during a duplicate I/O error.
Set the Unit number to a unique number.
Special I/O Unit Error I/O refresh not operating correctly between the CPU Unit and Cam Positioner
Unit. Operation in not interrupted when a Special I/O Unit error occurs. Refer
to AR 0000 to AR 0015 for the Unit number where the error occurred. After
correcting the cause of the error, set the Special I/O Unit Restart Flag (AR
0100 to AR 0109) to restart operation.
RUN Indicator Unlit @
The C200H power supply is turned on but the RUN indicator is not lit. None
of the errors described previously is the cause. Replace the Unit.
No Data Detting console • No 24 VDC power supply is connected to the Cam Positioner Unit input
Display terminals A10 and B10.
• The connecting cable connector is disconnected.
• The connecting cable is broken.
• A circuit in the Data Setting Console is defective.
• A circuit in the Cam Positioner Unit is defective.
After determining the cause of the error, repair the problem or replace the
Unit.

48
Appendix A
Specifications

General Specifications
Conforms to the C200H@ PC specifications.

Performance Specifications
Item Specifications
Cam output points Total: 48 points
Internal/external outputs: 16 points (cam outputs 1 to 16)
Internal outputs: 32 points (cam outputs 17 to 48)
External output NPN transistor, open collector (with photocoupler insulation)
Switching capacity: 100 mA at 24 VDC
Simultaneous ON points: 8 points max.
External output terminal 24-pin connector (Fujitsu’s FCN-360-series connector)
Resolver 3F88L-RS17
3F88L-RS17T
3F88L-RS15
3F88L-RS15W
Note: The 3F88L-RS15 and 3F88L-RS15W each require a resolver cable.
Resolver input terminal 8-pin round connector
(The 20-cm-long 3F88L-CROR2A Auxiliary Connection Cable is provided with the
Cam Positioner Unit.)
Resolver response r/min 800 r/min max.
Angle detection cycle 200 µs (at a sampling frequency of 5 kHz)
Cam output response time 450 µs (800 r/min)
Control unit (resolver resolution) 1°
Origin adjustment 1° to 359°
Number of ON/OFF control opera- Maximum of 7 per cam output
tions
Number of cam output data banks 8 banks
A single bank contains 48 points of cam output data.
Cam data is stored in EEPROM.
@
The bank No. to be used is specified via the C200H using the user’s program or
Programming Console.
Data input present value display Set by the Data Setting Console or via the C200H @ using the Programming Console
or appropriate device, or the user’s program.
Selectors Front panel: Origin adjustment setting, operation mode selection
Rear panel: CW or CCW selection, cam data protect permitted/not permitted, adjust-
ment operation permitted/not permitted
Internal current consumption 5 VDC 0.3 A max.
External power supply 24 VDC +10%/–15% 2 A min.
Dimensions (mm) 34.5 x 130 x 101 (W x H x D)
Weight Approx. 350 g

49
Specifications Appendix A

Output Specifications
Item Specifications
Switching capacity 24 VDC 100 mA
Leakage current 160 µA max.
Residual voltage 1.8 V max.
ON response time 20 µs max. (see note)
OFF response time 20 µs max. (see note)
Number of circuits 16 pts./common, 1 circuit
Simultaneous ON points 8 points
External power supply 24 VDC at 2 A max. (including load)

Note The ON and OFF response times are numbers that depend on the hardware and are not times that can
be controlled by software.

50
Appendix B
Resolvers

Resolver and Resolver Cable Models


Resolver Models
Specifications Model
Axle 10 dia. Standard type 3F88L-RS17
High-torque type 3F88L-RS17T
Axle 6 dia. Connector type 3F88L-RS15
Lead-wire type 3F88L-RS15W

Resolver Cable Models


Specifications Cable length Model
Extension cable 2m 3F88L-CR002C
5m 3F88L-CR005C
10 m 3F88L-CR010C
20 m 3F88L-CR020C
Both connectors (for 3m 3F88L-CR003NA
3F88L-RS15) 5m 3F88L-CR005NA
10 m 3F88L-CR010NA
15 m 3F88L-CR015NA
20 m 3F88L-CR020NA
One connector (for 3F88L- 3 m 3F88L-CR003SA
RS15W) 5m 3F88L-CR005SA
10 m 3F88L-CR010SA

Resolver Specifications
Item 3F88L-RS15 3F88L-RS15W 3F88L-RS17 3F88L-RS17T
Axial diameter 6 dia. mm 10 dia. mm
Axial load Radial: 10 kgf {98 N} Radial: 20 kgf {196 N}
Thrust: 10 kgf {98 N} Thrust: 20 kgf {196 N}
Friction torque 30 gf • cm {2.9 mN • m} max. 120 gf • cm 500 to 1,500 gf • cm
{12 mN • m} max. {49 to 147 mN • m}
max.
Vibration resistance Frequency range:10 to 500 Hz
Total amplitude: 1.5 mm or 98 m/s2, whichever is less
Test time: 3 directions: X, Y, Z (2 hrs each)
Impact resistance 4,900 m/s2 in ±X, ±Y, and ±Z directions, 3 times each
Protective structure Drip proof, oil proof IP52F (JEM)
Maximum cable length Can be extended up to 100 m.
Frequency 5 kHz
Electrical malfunction 10 min
Maximum speed 3,000 rpm (Mechanical)
Mounting method Servo-mount (mounting hooks included) Flange-mounting (Flange strength: 25 kgf
{245 N})
Coupling 3F88L-RL6 3F88L-RL10
Wiring method Connector Lead wire (350 mm) Cable (3 m, end connector included)
Color Munsell N1.5 Munsell 5Y3/1
Ambient operating –10° to 80°C
temperature

51
Resolvers Appendix B

Resolver Dimensions
3F88L-RS17/RS17T
Dimensions at end of axle

9 28±0.5
72(81)
Four, 4.5-dia. 3 4 (See note)
9.5

+0 40 dia.
45 35 −0.05dia.
−0.005
10−0.017 dia.

50±0.3 dia.
45

16
59

21 Extension cable
37
Cable length:
approx. 3 m
59

Note: The numbers in parentheses ( ) are


the dimensions for the 3F88L-RS17T.

3F88L-RS15
16.5±0.5
72 65 max.
Dimensions at end of axle
3 2.5

9
5.5 43 dia. 39 dia.
+0.004
6 −0.016 dia.

+0
33.32−0.05 dia. RM15WTP-10P
connector (Hirose)
RM15WTP-10S-(8) connector (Hirose)

3F88L-RS15W
16.5±0.5 16 max. 350 max.
Dimensions at end of axle 64
3 2.5
9

5.5 43 dia. 39 dia.


+0.004
6 −0.016 dia.

+0
33.32 −0.05 dia.

52
Resolvers Appendix B

Resolver Mounting Dimensions


3F88L-RS17/RS17T (Flange Mounting)
Recommended mounting holes

35 +0.025
+0.009 dia.
(Recommended dimensions)

50±0.3 dia.
Four M4

Mounting

50 dia.

Four, M4
screws

Plate thickness: 3 mm min.

Note The flange can withstand a force of 25 kgf (245 N) on the center of the resolver.
3F88L-RS15/RS15W (Flange Mounting)
Recommended mounting holes
33.32+0.025
+0.009 dia.
(Recommended dimensions)
120° 52 dia.

Three M4

Mounting
Three M4
Mounting hooks (included with resolver)

52 dia.
12
6
4.4 dia.
10
2.6
Mounting hooks
(External diameter: φ:67)
Plate thickness: 3 mm min.

Linking the Resolver Directly to the Mechanical System


Using the coupling (3F88L-RL6/RL10) provided with the resolver, link the rotational system’s axle to the
resolver’s axle. If a torque of 1.7 to 2 times the allowable torque transfer is applied, damage will occur at the
central region of the coupling, and the resolver alone will be given the maximum load. Keep the coupling’s axial
core misalignment and bending angle within the specifications.

53
Resolvers Appendix B

Outer Shape of Coupling


L
B C B Hexagonal hole
A P A Set screw

D dia. E dia.

Coupling model Resolver model D dia. E dia. L P A B C Set screws


3F88L-RL10 RS17(T) 10 22 26.2 19 3.6 7.1 12 M4x6 (four)
3F88L-RL6 RS15(W) 6 15 22 16.4 2.8 5.5 11 M3x4 (four)

Coupling Specifications
Coupling model Bending Axial core Allowable torque transfer Set screws
angle: θ1 (see misalignment: t1 +20°C +80°C Size Tightening
note 1) (see note 2) torque
3F88L-RL10 10°max. 1.0 mm max. 30 kgf • cm 18 kgf • cm M4 × 6 4.5 kgf • m
{2.94 N • m} {1.76 N • m} {0.44 N • m}
3F88L-RL6 10°max. 1.2 mm max. 10 kgf • cm 6 kgf • cm M3 × 5 2.5 kgf • m
{0.98 N • m} {0.58 N • m} {0.24 N • m}
Note 1: Note 2: Axial core misalignment
t1
θ1

Coupling Linkage Specifications

Axial core of Axial core of


mechanical system resolver

Note 1. In the diagram above, perform the linkage in the space indicated by C, such that the axial core does
not protrude. If rotation occurs with the axial core protruding, the coupling will loosen and damage the
machinery.
2. If the the bending angle or axial core misalignment is too large, not only will the service life of the
coupling be shortened but the accuracy of the resolver rotation angle will be adversely affected.

Wiring Resolver Cables


For the resolver cable, use a special cable to protect against external noise. If wiring or repeater connections
are used in the middle of the cable, adverse effects can easily occur.
If an extension is required, use the special-purpose 3F88L-CR @@@C Extension Cable.
Secure the resolver cable so that no external force is applied to the cable.

54
Resolvers Appendix B

Correct Connection Example


Resolver’s 3F88L-CR0R2A Auxiliary Connection Cable (provided with the Cam Positioner Unit).
3F88L-CR0R2A Auxiliary Connection Cable
(One piece provided with Cam Positioner Unit)
Connector Connector
Resolver

To Cam Positioner Unit 3F88L-CR@@@C Extension Cable

Incorrect Connection Example

Repeater terminal block

The resolver cable transmits signals that require precision at low voltage. In order to avoid receiving inductive
noise that could adversely affect these signals, it is recommended that resolver cables be wired as far as pos-
sible from other lines.
Keep in-panel wiring as far away as possible from control wires and power lines.
External wiring should be contained in a weak-current duct used exclusively for that purpose, and it should be
covered with a grounded metal plate.

55
Appendix C
Dimensions

Cam Positioner Unit


Weight: 350 g
Unit Dimensions

130

34.5 101 11

Mounting Dimensions
Backplane

17
Approx. 200

57
Dimensions Appendix C

Data Setting Console


Weight: 120 g
Unit Dimensions

96
91

48 12 45
44
3 57

Mounting Dimensions
Panel Cutout Clearance

92 +0.8
0

45 +0.6
0
Panel thickness 1 to 4 mm

Clearance of at least 150 mm

Allow a clearance of at least 150 mm behind the Data Setting Console when it is installed in the panel to allow
cable connectors to be inserted. A clearance of 50 mm is sufficient if the rear panel can be opened.

58
Index
B E
bank number error codes, 30
setting program, 37 errors
bit allocation causes and corrections, 46
data contents, 27 clearing, 48
BK (BANKS) data setting console display, 48
See also display functions indicators, 48

C F–K
CAM features, 2
See also display functions I\O unit
cam duplicate error, 48
output data, 49 internal power consumption, 49
output points, 49 keyboard functions, 17
setting data and outputs, 18
cam ON/OFF data
monitoring, 43
M
programming, 38 memory
retrieving procedures, 36 bit allocation, 27
setting operations, 33 number allocation, 26
word allocations, 26
D MODE
See also display functions
DATA modes
See also display functions adjustment operation, 23
data data setting procedure, 19
input present value display, 49 monitoring cam angle, 23
modes monitoring process execution cycles, 22
See also modes protect setting, 20
monitoring, 18 selection, 19
setting, 17 setting process revolutions, 21
setting for peripheral devices, 32 mounting racks
data contents maximum Units, 4
dedicated DM, 32
general DM, 32
Data Memory
N–O
DM number allocation, 26 nomenclature and functions, 6
General DM, 31 ON/OFF control
Read Only data, 31 operating specifications, 49
Data Setting Console operation displays, 16
functions, 16 origin adjustment, 24, 33, 49
nomenclature, 15 outputs
operating procedures, 14 external, 49
display functions
BK, 16
CAM, 16 P
DATA, 16
peripheral devices
MODE, 16
data setting, 32
STEP, 16
operations, 32
origin adjustment, 33
retrieving cam ON/OFF data, 35
setting bank number, 33

59
Index

startup operation, 33 Special I/O Units


power supply maximum on Slave rack, 4
external, 49 specifications, 49
precautions STEP
applications, xiii See also display functions
general, xii switch settings
operating environment, xii DIP switch, 8
safety, xii operation mode selection, 7
programming origin adjustment switch, 8
monitoring cam ON/OFF data, 43 unit number, 7
setting bank number, 37 system configuration, 3
setting cam ON/OFF data, 38

U
R Unit
resolver dimensions, 49, 57
cable models, 51 mounting dimensions, 57
connecting, 11 weight, 49
models, 51
specifications, 49
W
S wiring
connecting, 10
selectors connecting resolver, 11
specifications, 49 Data Setting Console, 12
single process external cam output, 8
setting number of revolutions, 36 precautions, 12
Slave Rack preventing noise, 10
mounting parameters, 4 recommended cables, 9

60
Revision History

A manual revision code appears as a suffix to the catalog number on the front cover of the manual.

Cat. No. W224-E1-2

Revision code

The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
Revision code Date Revised content
1 September 1993 Original production
1A July 1995 Page 48: The maximum speed in Resolver Specifications corrected from
300 rpm to 3,000 rpm.
2 January 2001 PLP section added to the front of the manual.
@
“C200H” changed to “C200H ” where appropriate to indicate the applicable
PCs.
Pages 2, 16, 17, 27, 28 and 45: “External outputs” changed to “internal/external
outputs.”
Page 8: Note added.
Pages 22, 28: “Per unit time” changed to “per minute.”
Page 28: Information added to description for n+6.
Page 33: “Bit 05” corrected to “bit 04” and “bit 07” corrected to “bit 06.”
Page 34: “Bit 07” corrected to “bit 06.”
Page 35: Information added to step 2 in the middle of the page.
Page 37: Section added.
Pages 37 and 38: “Dedicated DM Area words” added.
Page 48: G’s changed to m/s2.

61

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