52B SRS
52B SRS
52B SRS
___u_ I-
SUPPLEMENTAL
.RESTRAlNT
SYSTEM (SRS)
CONTENTS 52409000117
AIR BAG MODULES AND CLOCK Warning/Caution Labels . ,,,........ ... .,. ,.. 4
SPRING ................................ 27
INDIVIDUAL COMPONENT SERVICE . . . . . . 25
AIR BAG MODULE DISPOSAL
PROCEDURES ........................... 34 POST-COLLISION DIAGNOSIS . . . . . . . . . . . 22
Deployed Air Bag Module Disposal ........... 39
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . 12 1
Undeployed Air Bag Module Disposal ......... 34
SRS AIR BAG CONTROL UNIT
GENERAL INFORMATION ................. .2 (SRS-ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Circuit Diagram .............................. 8
SRS MAINTENANCE . . . . . . . . . . . . . . . . . . . . . 22
Component Location ......................... 10
Configuration Diagrams ....................... 7 SRS SERVICE PRECAUTIONS ............ 10
Construction Diagram ......................... 3
Introduction .................................. 2 TEST EQUIPMENT ....................... 12
CAUTION
l Carefully read and observe the information in the SRS SERVICE PRECAUTIONS (P.52B-10.) prior to any service.
l For information concerning troubleshooting or maintenance, always observe the procedures in the Troubleshooting
(P.52B-13.) or the SRS Maintenance (P.52B-22.) sections, respectively.
l If any SRS components are removed or replaced in connection with any service procedures, besure to follow the proce-
dures in the INDIVIDUAL COMPONENT SERVICE section (P.S2B-25.) for the components involved.
l If you have any questions about the SRS, please contact your local distributor.
SRS - General Information
INTRODUCTION
The Supplemental Restraint System (SRS) is safing G sensor and an analog G sensor. The
designed to supplement the driver’s and front warning light on the instrument panel indicates the
passenger’s seat belts to help reduce the risk or operational status of the SRS. The clock spring
severity of injury to the driver and front passenger is installed in the steering column. Only authorized
by activating and deploying both air bags in certain service personnel should do work on or around
frontal collisions. the SRS components. Those service personnel
The SRS consist of two air bag modules, SRS should read this manual carefully before starting
air bag control unit (SRS-ECU), SRS warning light, any such work.
and clock spring. One air bag is located in the Caution
center of the steering wheel and another above Extreme care must be used when servicing the
the glove box. Each air bag is made up of a folded SRS to avoid injury to the service personnel
air bag and an inflator unit. The control unit under (by inadvertent deployment of the air bags) or
the floor console monitors the system and has a the driver (by rendering the SRS inoperative).
CONSTRUCTION DIAGRAM -
walrning light
19M0143
(with built-in safing
G sensor and analog
G sensor)
00004822
NOTE
This construction diagram shows the general view of the SRS components.
For details, refer to “Schematic” ( P.52B-6), “Configuration Diagrams” ( P.528-7) and “Circuit Diagram”
( P.526-8).
52B-4 SRS - General Information
WARNING/CAUTION LABELS
A number of caution labels related to the SRS are SRS. The label J is not to be removed except by
found in the vehicle, as shown in the following owner. If the other labels are dirty or damaged,
illustration. Follow label instructions when servicing replace them.
19x0015
\ 19M0040
19SO223
00007035
SRS - General lnformatibn 52B-5
SCHEMATIC
IGNITION
SWITCH <IGl>
11 Multi-pur poseL
I I
-
Connector lock switch
(Connector locked: ON)
(Connector unlocked: OFF)
Combination meter r------o$
(SRS warning light)
II, ’ \ II
,
SRS-ECU I ON t
I
Connector
Power Warning Analog lock
source light drive G sensor detection
circuit circuit circuit
DC-DC
+
converter I I I I
F Microcomputer
1 1
Air bag Air bag Air bag Scan tool
Air bag
drive circuit drive circuit interface
drive circuit drive circuit
Safing G sensor circuit
1
I
1
Air bag module Air bag module
(driver’s side) (front passenger’s side)
lQM0013
.
SRS - General Information 52B-7
CONFIGURATION DIAGRAMS
Dash panel
\ B-07 B-08
B-07 fgttbination meter (for SRS warning B-13 Air bag module (front passenger’s
side)
B-08 Combination meter (for SRS warning B-l 9 SRS-ECU
light) B-20 Data link connector (for scan tool)
Steering column
CIRCUIT DIAGRAM
Caution
1. Do not repair, splice, or modify SRS wiring (except for specific repairs to the body wiring
harness shown on page 52B-10): replace wiring if necessary, after reading and following all
precautions and procedures in this manual.
GENERATOR/
FUSIBLEiLINK;3 IGNITIONS/hlITCH(IG1)
28-W
R(Fm)
IJ/B
0 @
10A 10A
,I
v \I
\I
4 30 B-W g@m
R-E
,,42(B-07)
0.85B-0 0.85B-W " COMBINATION
METER
s
1 V
7
"25 (BOB)
L-Y
13 ,\14 ,\15
R-E
11
16
Y-B
112
(B-20)
DATA L INK
CONNECTOR
wC15MOOAA
SRS - General Information 52B-9
.-
b
CONNECTORLOCKED:ON
4 t CONNECTORUNLOCKED:OFF1
r----m;D;J CONNECTQR
t ,LOCK SWlTCH
I
I _
\ -1 ’
/ - ON ;
/
1 SRS-ECU
t
CONNECTOR LOCK
DETECTION
CIRCUIT
I
I
MICROCOMPUTER
AIR BAG
DRIVE CIRCUIT DRIVE CIRCUIT
I I
CT)
0. 85
W
(F)W l(F)W
p(c-04)
.
I AIR BAG
w MODULE (SQUI B) r
wC15MOOAB
526-l 0 SRS - General Information/SW Service Precautions
COMPONENT LOCATION
16M0164
b
SRS SERVICE PRECAUTIONS 52400030146
In order to avoid injury to yourself or others 3. Never Attempt to Repair the Following
from accidental deployment of the air bag during Components:
servicing, read and carefully follow all the l SRS air bag control unit (SRS-ECU)
precautions and procedures described in this l Clock Spring
manual. l Air Bag Module
Do not use any electrical test equipment on If any of these components are diagnosed as
or near SRS components, except those faulty, they should only be replaced, in
specified on P.528-12 and P.52B-12. accordance with the INDIVIDUAL COM-
PONENT SERVICE procedures in this manual,
starting at page 52B-25.
SRS - SRS Service Precautions
1to4 -
5 Body wiring harness - Clock spring -+ Air bag module (Driver’s side) Correct or replace each wiring
harness. Replace clock spring.
6
I I
7 Body wiring harness - Air bag module (Front passenger’s side) Correct or replace each wiring
harness.
8
9,lO
11 Body wiring harness - Date link connector / Correct or replace each wiring
harness.
12
13 Body wiring harness -+ Junction block (fuse No.2) Correct or replace each wiring
harness.
14 Body wiring harness + Junction block (fuse No.4)
15 Body wiring harness --ir SRS warning light
16to19 -
Body wiring harness - Ground Correct or replace body wiring
harness.
SRS components should not be subjected to heat over 93 “C (200 “F), so remove the SRS-ECU,
air bag module and clock spring before drying or baking the vehicle after painting.
Whenever you finish servicing the SRS, check warning light operation to make sure that the system
functions properly. (Refer to P.528-2.)
Make certain that the ignition switch is OFF when the scan tool is connected or disconnected.
If you have any questions about the SRS, please contact the MMSA tech Line.
NOTE
SERIOUS INJURY CAN RESULT FROM UNINTENDED AIR BAG DEPLOYMENT, SO USE ONLY
THE PROCEDURES AND EQUIPMENT SPECIFIED IN THIS MANUAL.
52B-12 SRS - Special Tools/Test Equipment
TROUBLESHOOTING 52400310110
c
1 Recheck trouble symptom
L;--:‘-
Check diagnostic trouble codes (Refer
Inspection chart for trouble symptoms Inspection chart for diagnostic trouble
(Refer to P.52B-21.) codes (Refer to F?52B-14.) (Refer to GROUP 00 - How to Cope
with Intermittent Malfunctions.)
inspect according to the inspection chart that is appropriate for the diagnostic trouble code.
24, 25, 64, 65 Front passenger’s side air bag module (squib) system 52B-16
43 SRS warning light drive circuit system Light does not illuminate,* 52B-19
51, 52 Driver’s side air bag module (squib ignition drive circuit) system 528-20
54,55 Front passenger’s side air bag module (squib ignition drive circuit) system 528-20
(1) *: If the vehicle condition returns to normal, the diagnostic trouble code will be automatically erased, and the SRS
warning light will return to normal.
(2) If the vehicle has a discharged battery it will store the diagnostic trouble codes 41 or 42. When these diagnostic trouble
codes are displayed, check the battery. P
Code No.21, 22, 61 or 62 Driver’s side air bag module Probable cause
(squib) system
These diagnostic trouble codes are output if there is abnormal resistance between l Malfunction of clock spring
the input termrnals of the driver’s side air bag module (squib). l Malfunction of wiring harnesses or connectors
The trouble causes for each diagnostic trouble code No. are as follows. l Malfunction of driver’s side air bag module (squib)
l Malfunctron of SRS-ECU
22 l Open circuit in driver’s side air bag module (squib) or open harness
l Open circuit in clock spring
l Malfunction of connector contact
61 l Short in driver’s side air bag module (squib) harness leading to the power supply
62 l Short in driver’s side air bag module (squib) harness leading to the ground
1 00003823
No
NG
e Repair
OK
i
/ Replace the driver’s side air bag module.
52B-16 SRS - Troubleshootina
Code No.24, 25, 64 or 65 Front passenger’s side air bag Probable cause
module (squib) system
These dragnostic trouble codes are output if there is abnormal resistance between l Malfunction of wiring harnesses or connectors
the input terminals of the front passenger’s side air bag module (squib). l Malfunction of front passenger’s side air bag module
The trouble causes for each diagnostic trouble code No. are as follows. (squib)
l Malfunction of SW-ECU
25 l Open circuit in front passenger’s side air bag module (squib) or open harness
l Malfunction of connector contact
64 l Short in front passenger’s side air bag module (squib) harness leading to the power
supply
1 65 0 Short in front passenger’s side air bag module (squib) harness leading to-ground
VO L
NG
Repair
B-19
1OK
Replace the SRS-ECU.
SRS - Troubleshootirm 529-l 7
19LO567
00003824
I Replace the SRS-ECU. Check the harness wire between the SRS-ECU and ignitionswitch
IG,, and repair if necessary.
52B-18 SRS - Troubleshooting
3K
t NG
Measure at SRS check harness connector (5). .
l Disconnect SRS-ECU connector B-19.
l Connect SRS check harness connector (31.
0 Ignition switch: ON
l Voltage between terminal (13) and body ground
OK: 9 V or more Check trouble symptoms.
OK NG
1Replace the SRS-ECU. Check the harness wire between the SRS-ECU and ignition switch
IG1, and repair if necessary.
SRS - Troubleshooting 52B-19
Code No.43 SRS warning light drive circuit system Probable cause
(Light does not illuminate.)
This diagnostic trouble code is output when an open circuit occurs for a continuous l Malfunction of wiring harnesses or connectors
period of 5 seconds while the SRS-ECU is monitoring the SRS warning light and l Blown bulb
the light is OFF (transistor OFF). l Malfunction of SW-ECU
However, if this code IS output due to an open circuit, if the vehicle conditron returns l Malfunction of combination meter
to normal, this diagnostic trouble code No.43 will be automatically erased, and the
SRS warning light will return to normal.
r]G
+ Check the
____
following
NG
*
Measure at SRS check harness Repair
SRS check harness connector (5). connectors:
l Disconnect SW-ECU B-64. B-68, B-19
connector B-19. OK
l Connect SRS check
harness connector (3). Check trouble symptoms.
l Continurty between
]NG
termrnals (20) and ground
OK: Continurty
Check the harness wire between the SRS-ECU and ground, and
l Continuity between
repair if necessary.
terminals (21) and ground
OK: Continuity
19LO567
00003624 I
Code No.43 SRS warning light drive circuit system Probable cause
(Light does not switch off.)
This diagnostic trouble code is output when a short to ground occurs in the harness l Malfunction of wiring harnesses or connectors
between the light and the SRS-ECU while SRS-ECU is monitoring the SRS warning l Malfunction of SRS-ECU
liqht and the light IS ON. l Malfunction of combination meter
Code No.44 SRS warning light drive circuit system Probable cause
This diagnostic trouble code is output when a short occurs in the light drive circuit l Malfunction of wiring harnesses or connectors
or a malfunction of the output transistor Inside the SRS-ECU is detected while the l Malfunction of SRS-ECU
SRS-ECU IS monitoring the SRS warning light drive circuit.
However, if the vehicle conditions return to normal, the diagnostic trouble code No.
44 will be automatically erased, and the SRS warning light will switch off.
Check the SRS warning light drive circuit system. Replace the SRS-$CU.
(Refer to P.52B-19 and P.52B-19.)
Code No.51 or 52 Driver’s side air bag module (squib Probable cause
ignition drive circuit) system
This diagnostic trouble code is output if a short (No.51) or an open circuit (No.52) l Malfunction of SRS-ECU
is detected in the circuit for the driver’s seat. I
Code No.54 or 55 Front passenger’s side air bag module Probable cause
(squib ignition drive circuit) system
This diagnostic trouble code is output if a short (No.54) or an open circuit (No.55) l Malfunction of SRS-ECU
IS detected in the circuit for the passenger’s seat.
/
Replace the SRS-ECU.
SRS - Troubleshooting 52B-21
Get an understanding of the trouble symptoms and check according to the inspection procedure chart.
When the ignition key is turned to “ON” (engine stopped), the Refer to diagnosis code No.43. 528-i 9
SRS warning light does not illuminate.
After the ignition switch is turned to ON, the SRS warning light / Refer to diagnosis code No.43. 52B-19
is still on after approximately 7 seconds have passed. <
Inspection Procedure 2
Communication with scan tool is not possible. Probable cause
(Communication is not possible with SRS only.)
If communication is not possible with the SRS only, the cause is probably an open l Malfunction of wiring harnesses or connectors
circuit in the on-board diagnostrc output circuit of the SRS or in the power circuit l Malfunction of SRS-ECU
(Including ground circuit).
Troubleshooting/SRS Maintenance/
52B-22 SRS - Post-collision Diagnosis
“Dvff-
T Repair
Measure at SRS check harness
SRS check harness connector (5).
(MB991 613) l Disconnect SRS-ECU
connector B-1 9.
l Connect SRS check
harness connector (3). [ Check trouble symptoms.
l Contrnuity between
terminals (20) and ground iNG
OK: Continuity
Check the harness wire between the SRS-ECU and ground, and
l Continuity between
repair if necessary. *
terminals (21) and ground
OK: Conbnuity
19LO567
00003824
I
(3K
NG NG
Measure at SRS check harness connector (5). 1 Check the fm t Repair
l Disconnect SRS-ECU connector B-19.
l Connect SRS check harness connector (3).
l Ignition switch: ON
l Voltage between terminal (13) and body ground
OK: 9 V or more Check trouble symptoms.
l Voltage between terminal (14) and body ground
OK: 9 V or more NG
,
OK
93 How long a problem has lasted (How long it takes Maximum time to be stored: 9,999 minutes
from the occurrence of the problem till the first air bag (approximately 7 days)
squib igniting signal) I
94 How long a problem has lasted (How long it takes _
from the first air bag squib igniting signal till now)
REPAIR PROCEDURE
WHEN AIR BAG DEPLOYS IN A COLLISION.
1. Replace the following parts with new ones.
l SRS-ECU (Refer to P.52B-26.)
l Air bag module (Refer to P.52B-27.)
2. Check the following parts and replace if there are any
malfunctions.
l Clock spring (Refer to P.528-27.)
l Steering wheel, steering column and intermediate
joint
(1) Check wiring harness (built into steering wheel)
and connectors for damage, and terminals for
deformation.
(2) Install air bag module to check fit or alignment
with steering wheel.
(3) Check steering wheel for noise, binds or difficult
operation and excessive free play.
3. Check harnesses for binding, connectors for damage,
poor connections, and terminals for deformation.
(Refer to P.52B-10.)
52B-24 SRS - Post-collision Diagnosis
SF&ECU
SF&ECU
/ 1. Check SRS-ECU case and brackets for dents, cracks
or deformation.
2. Check connector for damage, and terminals for
deformation.
-1arno14e
<Front passenger’s side>
Q 19M0022
Connector 00004825
Clock spring
1. Check clock spring connectors and protective tubes for
damage, and terminals for deformation.
2. Visually check the case for damage.
Protective tube
SRS - Post-collision Diagnosis/Individual Component Service 52B-25
4.9 Nm /
3.6 ft.lbs.
Removal steps
l Post-installation inspection 2. ABS-ECU <Vehicles with ABS>
1. Negative (-) battery cable connection .A+ 3. SRS-ECU
INSPECTION 52400220066
41 Nm
30 ft.lbs.
4 ft.lbs.
00004827
00004828
Insulating tape
REMOVAL SERVICE POINTS
+A, NEGATIVE (-) BATTERY CABLE
DISCONNECTION
Disconnect the negative battery cable from the battery and
tape the terminal.
Caution
Wait at least 60 seconds after disconnecting the battery
cable before doing any further work. (Refer to P.!52B-11.)
Al 920001
TSB Revision
52B-30 SRS - Air Bag Modules and Clock Spring
AlQxO738
Caution
If the clockspring’s mating marks are not properly aligned,
the steering wheel may not rotate completely during a
turn, or the flat cable within the clock spring may be
severed, obstructing normal operation of the SRS and
possibly leading to serious injury to the vehicle’s driver.
Inflator C
Caution
Never attempt to measure the circuit resistance of the
air bag modules (squib) even if you are using the specified
<Front passenger’s side> tester. If the circuit resistance is measured with a tester,
accidental air bags deployment will result in serious
personal injury.
1. Check pad cover for dents, cracks or deformation.
2. Check connectors for damage, terminals for deformation,
and harness for binds.
3. Check air bag inflator case for dents, cracks or
deformation.
4. Install the air bag module to steering wheel or dash to
check fit and alignment with the wheel.
w lQM0022
Caution
Connector 00004825
If dents, cracks, deformation, or rust are discovered in
the air bag module, replace it with a new one.
Dispose of the old one according to the specified
procedure. (Refer to P.52B-34.)
Protective tube
SRS - Air Bag Modules and Clock Spring ’ 52B-33
3. Check for continuity between the No.1 connector of the
clock spring and connectors No.3 and 4
19X0382 00000061
A79M0163
I
I
52B-34 SRS - Air Bag Module Disposal Procedules
93
Deployment wires
A1920035
52B-36 SRS - Air Bag Module Disposal Procedures
<Driver’s side> 3. Connect two wires, each six meters (20 feet) or longer,
Connection to the two leads of SRS air bag adapter harness B <driver’s
Two wires
side> or SRS air bag adapter harness A <front passenger’s
SRS air bag
adapter side>, and cover the connections with insulation tape.
harness B The other ends of the two wires should be connected
MR203491 or to each other (short-circuited),
unexpected deployment of the air
Insulation tape
13R0733
00003962
Wires
A19LO519
52B-38 SRS - Air Bag Module Disposal Procedures
(3) Place four old tires without wheels on top of the tire
secured to the air bag module, and secure all tires \
together with ropes (4 locations).
Tires without wheels
Deployment wires
A19L0518
T
At a location as far away from the air bag module as
possible, and from a shielded position, disconnect the
two connected wires from each other, and connect them
to the two terminals of the battery (which has been
removed from the vehicle) to deploy the air bag.
Caution
1. Before deployment, check carefully to be sure
that no one is nearby.
2. The inflator will be quite hot immediately following
the deployment, so wait at least 30 minutes to
allow it to cool before attempting to handle it.
Although not poisonous, do not inhale gas from
air bag deployment. See Deployed Air Bag Module
Disposal Procedures (P.52B-39) for post-deploy-
ment handling instructions. .
3. If the air bag fails to deploy, do not go near the
module. Contact the MMSA Tech Line.
After deployment, dispose of the air bag moduleaccording
to the Deployed Air Bag Module Disposal Procedures
on the next page.
SRS - Air Bag Module Disposal Procedures ’ 52B-39