This document provides instructions for dismantling and installing a mechanical seal for a hot water circulating pump. It describes the components and functioning of the balanced single-acting mechanical seal. Safety instructions emphasize working on a shutdown pump after pressure is released and only by authorized personnel. Steps for dismantling include removing hex nuts and bolts to separate the stationary and rotating assemblies. Reinstallation requires cleaning components, proper orientation, and following steps to avoid damage while ensuring a tight fit. Torque values for bolts are provided.
This document provides instructions for dismantling and installing a mechanical seal for a hot water circulating pump. It describes the components and functioning of the balanced single-acting mechanical seal. Safety instructions emphasize working on a shutdown pump after pressure is released and only by authorized personnel. Steps for dismantling include removing hex nuts and bolts to separate the stationary and rotating assemblies. Reinstallation requires cleaning components, proper orientation, and following steps to avoid damage while ensuring a tight fit. Torque values for bolts are provided.
This document provides instructions for dismantling and installing a mechanical seal for a hot water circulating pump. It describes the components and functioning of the balanced single-acting mechanical seal. Safety instructions emphasize working on a shutdown pump after pressure is released and only by authorized personnel. Steps for dismantling include removing hex nuts and bolts to separate the stationary and rotating assemblies. Reinstallation requires cleaning components, proper orientation, and following steps to avoid damage while ensuring a tight fit. Torque values for bolts are provided.
This document provides instructions for dismantling and installing a mechanical seal for a hot water circulating pump. It describes the components and functioning of the balanced single-acting mechanical seal. Safety instructions emphasize working on a shutdown pump after pressure is released and only by authorized personnel. Steps for dismantling include removing hex nuts and bolts to separate the stationary and rotating assemblies. Reinstallation requires cleaning components, proper orientation, and following steps to avoid damage while ensuring a tight fit. Torque values for bolts are provided.
: 9971320894 / 000200 + 000300 Supplementary operating instructions, dismantling of mechanical seal, make Burgmann SHPV10/74-E Pump design with one-piece lantern 1122.825/2-10 HPH
Description and Function
Balanced single-acting mechanical seal for hot water circula- Responsibilities for work on the mechanical seal must be ting pump type HPH. clearly defined and complied with, to avoid misunderstandings The spring-loaded ring 472.54 is stationary in the seal cover and unclear competence for safety aspects. 471.01. Not only must the safety instructions given in the present ope- The seat ring 475.55 is locked on the shaft protecting sleeve rating instructions be complied with, but also the general safety 524.01 and rotates with the shaft. regulations and regulations for the prevention of accidents. Torque transmission between shaft and rotating seal assembly Unauthorized alterations and modifications which jeopardize by means of key. the safe operation of the mechanical seal are not permitted. Minor leakage at the seal is permissible and even desirable. However, if leakage is in excess of 8 l/h, the seal is defective and Removing the mechanical seal must be replaced. It is imperative to comply with the relevant regulations for dealing with hazardous substances and the accident Additional equipment: prevention regulations when removing the seal cartridge. The seal must be operated with a circulation flow via a magnetic Should any questions or doubts arise, make sure to obtain the separator and a heat exchanger. For reliable seal operation, the necessary information before starting to dismantle the seal. temperature in the circulation flow has to be monitored, with early alarm signal and pump shutdown at T max. (see also sec- Undo hex. nuts 920.04 and carefully remove bearing bracket tions 5.4.1 and 6.1.2, temperature monitoring of the mechanical lantern 344, complete with mechanical seal and shaft protec- seal.) ting sleeve. Undo hex. head bolts 901.21 and remove the complete station- ary assembly (seal cover 471.01 and spring-loaded ring Safety Instructions 472.54, springs and O-rings) as well as the complete rotating The mechanical seal shall only be used within the permissible assembly (shaft protecting sleeve 524.01 and seat ring 475.55) pressure and temperature limits specified in the data sheet. from the bearing bracket lantern. After the O-ring has been removed, the mechanical seal can be Never operate the pump in any way that could dismantled further. Caution jeopardize the safe operation of the mechanical seal. Preparations for Mechanical Seal Installation Within the framework of his safety concept, the operator Check the mating dimensions of the pump against the mechani- shall look into the consequences a possible mechanical cal seal dimensions. Seats and surfaces over which O-rings seal failure might have on the environment and decide whether slide must be clean. Edges must be chamfered and transitions must be rounded off. additional precautions have to be taken to prevent personal in- The direction of rotation of the drive must be as shown in the me- jury. chanical seal drawing. The mechanical seal shall only be installed, operated, serviced, removed or repaired by authorized, qualified and adequately Installation trained personnel. The following rules should be observed when mounting the me- chanical seal: Any person at the operator’s plant who is involved in the installa- Extreme care and cleanliness are essential when installing me- tion, removal, operation, commissioning and maintenance of chanical seals. the mechanical seal must have read and understood the com- The protective wrapping of the contact faces should only be re- plete operating instructions, or at least the relevant sections, moved immediately before assembly takes place. particularly the safety instructions. We recommend that the We recommend to place the shaft in vertical position when fit- user have this confirmed by the respective persons. ting the mechanical seal. Check the sliding fit of shaft protecting sleeve 524.01 on shaft Any work on the mechanical seal shall only be performed 210. Note position of keyway. during pump shutdown and after pressure has been re- Under no circumstances use force when installing a mechani- leased. cal seal. HPH When mounting the mechanical seal, surfaces over which O- rings slide may be wetted with water or alcohol, in order to re- duce friction forces. Elastomers made of EP rubber must never come Caution into contact with mineral oil, due to their poor chemical resistance. Clean the seal faces with propyl alcohol and cellulose tissues (no cloth, no cleaning rags). Do not touch the seal faces with na- ked fingers afterwards. Never apply lubricants to seal faces. Make sure that the seal faces are absolutely dry, free from dust and clean during as- sembly. Insert springs 477.54 and mount seat ring 472.54 with the well- greased O-ring (412.54) and backing ring 50-3.54 in the seal cover 471.01. The parallel pins 562.54 must engage in the ho- les of the seat ring. Use O-ring 412.53 to prevent the assembly from separating. Clean shaft protecting sleeve 524.01 and place gasket 411.32 onto the corresponding diameter of the shaft protecting sleeve. Insert the rotating assembly (shaft protecting sleeve 524.01 with mounted seat ring 475.55 and O-rings 412.52/.55) into the bearing bracket lantern 344 in such a way that the centering shoulder on the shaft protecting sleeve’s external diameter pre- vents radial displacement.
Circulation Out/In
Circulation Circulation Out/In
Cooling Outlet Cooling Outlet
Cooling Inlet Cooling Inlet
Drain D00222
Mechanical seal components
412.52 O-ring 412.53 O-ring 412.54 O-ring 412.55 O-ring 472.54 Spring-loaded ring 475.55 Seat ring 433.02 477.54 Spring
562.54 Parallel pin
562.55 Parallel pin 50-3.54 Backing ring 471.01 Seal cover 524.01 Shaft protecting sleeve
* Remove when connecting pipes
2 HPH Place O-ring 421.15 into the corresponding keyway in the bear- ing bracket lantern 344. Install the complete stationary assembly (seal cover 471.01 and spring-loaded ring 472.54 plus the necessary springs and other small parts). Tighten bolts 921.21 in accordance with table 1. Take care not to squeeze O-ring 412.15. Coat hub with Molycote.
Wet the locating surface for the O-ring with a suit-
Caution able lubricant free from silicone and mineral oil. Slide bearing bracket lantern 344 with mounted mechanical seal carefully onto the shaft end of the complete bearing bracket 330 and fasten. Insert key 940.01, then check whether the shaft can still be rotated easily by hand.
Material given in parts list 1.6772
Stud/hex. nut (Monix 3K) Stamp mark on stud/hex. nut MM (M3K) Bolt type ZN 749 reduced shank bolt Thread max. -20% M12 66 Nm 53 Nm
The torques given in the table are determined on the basis of a friction coefficient m = 0.12.
The torques indicated apply to the initial tightening of brand-new threads.
After repeated tightening of the threads and in case of good lubrication the values should be reduced by 15 to 20 %.
The values given in the table do not apply if general drawings or other instructions state different values.
