Section C Electrics Service Manual - Side Engine Loadalls ‘Section 1 - General Information ‘Section 2- Care and Safety ‘Section 3 - Routine Maintenance ‘Section B - Body and Framework ‘Section C - Electrics ‘Section E- Hydraulics ‘Section F - Transmission ‘Section G - Brakes ‘Section H - Steering ‘Section K - Engine ‘Section M - Electronic Data Systems Publication No. 9803/3750-05 od’ Po adie daa ab SRINES ACR ERIES A eee mace, eee sere tee prmsnFanicweaece ny MENON Te TRIAS, C8 eat THR em es So STH ST HSSSection C - Electrics Notes: co '9803/3750-05 caB Section C - Electrics Contents Applications Table Fuses and Relays, Introduction Access and Location Fuses - SD, SE, SF Engines 3 Stage Boom (S1) Fuses - SD, SE, SF Engines 3 Stage Boom (S2) Fuses - SD, SE, SF Engines 4 Stage Boom Link Box Fuses - SD, SF Engines Link Box Fuses - SE Engines Relays - SD, SE, SF Engines 3 Stage Boom (S1) Relays - SD, SE, SF Engines 3 Stage Boom (S2} Relays - SD, SE, SF Engines 4 Stage Boom Schematics Introduction SD and SF Engines (S1) SD and SF Engines (S2) SA, SB, SD and SF Engines ($3) SE Engines (S1) SE Engines (S2) SE Engines (S3) Electrical Harness SYSTEM Introduction Related Topios Earth Points Wire Numbers and Functions Hames Interconnections and Drawings Test Procedures Wiring Harness Repair Battery Charging SYSTEM Introduction Related Topics Specifications: Operation Overview Electrical Operation and Schematics Electrical Connectors Test Procedures Altemator Introduction Related Topics Specifications Electrical Operation and Schematics Removal, Inspection and Replacement Dismantle and Assemble Battery Introduction Related Topics ‘Specifications: MaintenanceSection C - Electrics Contents Test Procedures Disconnection and Connection Removal and Replacement Page No. ce5 67 ceeB Section CO - Electrics Applications Important: The machine model names are NOT refered ton the topics. You must refer to the applications table for Applications Table Table the applicable machine models. Table entries shaded grey Indicate @ topic not included in this issue of the manuel, Machine models Topic [Title Variant | 40-170 | 650-140 | 640-140 | 650-170 | 535-126 | 635-140 Ref saF | sac | SAL | SAM | Hiviz | Hiviz SAN | SAP. Ct [Fuses and Relays e e e e e e (C2 | Schematics e e e e e e C3 _|Electrical Harness SYSTEM e e e e e e ‘ca | Battery Charging SYSTEM e e e e e e 5 |Alternator e e e e e e 8 | Batery e e e e e e co '9803/3750-05 (AC-00-02) 0-1Ww Section CO - Electrics Applications Table Page left intentionally blank co2 9000/8750-05 AC-O0-G2) c0-2Ww Section C1 - Electrics Fuses and Relays Introduction Fuses and Relays Introduction This topic contains information for identification and location of fuses and relays. Use the information together with the electrical schematics given in the topics ‘The fuse and relays are identified together with their connector nurrbers, The connector numbers are referred to in other sections of this manual 3 Access and Location ([)C1-2) 2 Fuses - SD, SE, SF Engines 3 Stage Boom (S1) (T\C1-3)" = Fuses - SD, SE, SF Engines 3 Stage Boom (S2) ([)C1-4)" + Fuses - SD, SE, SF Engines 4 Stage Boom ([} C15) 1 Link Box Fuses - SD, SF Engines (11-6) Link Box Fuses - SE Engines ([\C1-7) 3 Relays - SD, SE, SF Engines 3 Stage Boom (St) ([).C1-8}"' 3 Relays - SD, SE, SF Engines 3 Stage Boom (S2) ([}C1-9f' 2 Relays - SD, SE, SF Engines 4 Stage Boom (1)C1-10) (1) Specification variant. Make sure you refer to the correct specification, Table 1. Procedure and Specification Variants - Fuses and Relays Procedures, Specifications Machine Model Application 540-140 | 550-140 | 595-125 | 595-140 SAL SAG | HiVizSAN | HiViz SAP DFuses 50, SE, SF Engines 3 Stage Boom (1) (MGT3) e ° Fuss - SD, SE, SF Engines 3 Stage Boom (S2) (T\C7-4) . ° = Relays - SD, SE, SF Engines 3 Stage Boom (St) (T1.C1-8) e e Relays - SD, SE, SF Engines 3 Stage Boom (S2) (T1C1-9) e e (1) The table fists procedure and specication variants and the applicable machine models. Use the table fo make sure {you refer to the correct information. cI 380815750-05 (6-05-01) C14B Section C1 - Electrics Fuses and Relays Access and Location AcaUTION Fuses Always replace fuses with ones of correct ampere rating to avoid electrical system damage. a338 ‘The electrical circuits are protected by fuses 1-A. The fuses are located in a fuse box inside the door. They are in four banks. Each fuse position in each bank is numbered, If'a fuse ruptures, find out why and rectify the fault before fitting a new one. To access the fuses, unscrew the two fasteners and remove cover 1-B. Fig Note: Additional fuse links are fitted at the battery positive terminal. 3 Link Box Fuses - SD, SF Engines ([\C1-6) and > Link Box Fuses - SE Engines ([} C4-7) ‘Access and Location C12 '$603/5750-05 (C-08-01) C12B Section C1 - Electrics Fuses and Relays IMPORTANT. This procedure is only applicable to some ‘machine models. Refer to the table atthe front of this topic Fuses - SD, SE, SF Engines 3 Stage Boom ($1) Fuses - SD, SE, SF Engines 3 Stage Boom ($1) for the applicable machine models. > Procedure and fus® Circuit neon ‘Specification Variants - Fuses and Relays (T\C1-1 i 1 Sway hydrauios 10 2 Spare 817721106 2 Engine ‘0 1 [Ea toa] 11 [8B 200 oe 7 > (2B isa 6 Indians ‘i 7 Load Moment Indicator (LMI) 3 3 KP tos] 13/8 3a eee oa 4 [oi 25a] 14/2D 15a 9 Steer mode selector 10 5 [@a0a| tslep 20a 40 Reversing alarmiights 10 — 41 Reatlroct Weer 20 6 | 10K) U6lGR7 EA 42 Frontwiper 1 7|[a] =| lag sa 13 Foo ight 3 a OS7eq 1el@a isa 44 Dipped Beam 8 48 Main beam 20 9 (RRBLOA) LO SPARELOA 16 Lefthand sidelights 78 Lo[GRRION 20 brane 5a 47 Righthand sideights 5 48 Mobile phoneleigarette lighter 5 21 (GF 24 | 31 (@ypaoa eo Sate 2 Spare 22|(@ 10s] 32 2 Starter relay 2 23lf% 5a | 33/5) 25a 22 Fuel pump 10 zal 20a] a4 FE 200 2% Transmission 5 24 Transmission 20 25 1oA| 35| 49250 25 Brake lights 10 2e/a¢ 104| a6 Qu 15a 26 Bee lights 19 = i 27 Headlight flasher, hom 28 27/82 asa) 37 q Beacon 75 2olf¥ 7-50 30 Bagleon 28 Inererigt ado ‘ : 30 Hazard lights 20 Zaid bos) 34] fd 10 31 Neutral start 30 30|A, 200] 40 KD 25a 2 Sere 38 Boomworklight 25 iat. svanaen 34 Readights 20 35 Frontworklamps 2 Note: Al the fuses are shown (including optional 36 Rear workiamps. 6 equmontiss) eur machino may otboeasbe2d vith 37 Sarg 38 Heated seat. face fan 20 39 Radio 10 40 Heated windows 25 C13 S8030750-05 (C0807) C13B Section C1 - Electrics Fuses and Relays IMPORTANT. This procedure is only applicable to some ‘machine models. Refer to the table atthe front of this topic Fuses - SD, SE, SF Engines 3 Stage Boom (S2) Fuses - SD, SE, SF Engines 3 Stage Boom (S2) for the applicable machine models. > Procedure and fus® Circuit neon ‘Specification Variants - Fuses and Relays (TC1-4 : 4 Sway hydraulics 10 ae 2 Auxitaryitteh hydraulics 10 817/20610-2 Beads ae 1 [Ej ica] 4 AirConctioning 25 = 5 Heater 30 2 [6G 10a) 6 Indicators 10 3 13 7 Load Moment Indicator (LM 3 a 8 Instruments 78 9 Steer mode selector 10 15 40 Reversing alarmlights 40 16 44 Rear/root Wiper 20 42° Frontwiper 1 i 43° Fog Light 3 44 Dipped Beam 8 48° Main beam 20 46 Lefthand sielights 75 47 Righthand sideights 5 48 Mobile phone/cigarett lighter 5 19 ‘Smooth Ride System (SRS) 10 a 20 Reverse Fan 10 21 Starter relay 3 a 2 Engine shut-off solenoid (ESOS) 75 2 2 Transmission 5 24 Transmission Dump 20 7 25 Brake lights 10 % 2% Side ights 10 o 27 Headlight fasher, hom 25 2@ Beacon 78 28 2 Interior light, radio 10 » 30 Hazard lights 20 31 Neutral start 30 aa 32 Cold Start 25 svsiom 38 Boomworklght 2 Fig a. 4 Roadlights 20 Note: All the fuses are shown (including optional 98.——Front worklamps 25 ‘equipment fuses). Your machine may notbe equipped vith 3 Rear workiamps 15 beccudinancesel 7 ‘Stabiliser 10 38 Heated seat face fan 20 39 Radio 10 40 Heated windows 25 C14 S803750.05 (C050) C14B Section C1 - Electrics Fuses and Relays Fuses - SD, SE, SF Engines 4 Stage Boom Fuses - SD, SE, SF Engines 4 Stage Boom Fuse Circuit Rating 2332/9414 No. (Amps) 2 Ath boomextension, Stabilser leg 6 ' 11 |B 208 trlcaervave, Extension boot 7 2B valve, Rotary isolation switch ay_1SA 3 Engine 10 3 13 |CUE 3a 4 Air-Conditioning 25 3 5 Heater 30 as 14 [2D 15a 6 Indicators 10 5 15 20) 20a 7 Load Moment indicator (LMI) 3 7 8 Instruments 75 se 16 |CAS758 9 Steer mode selector 10 7 |[B] 3a | 17 Jae sa 40 Reversing alarmights 10 — 41 Reatlioof Wiper 20 8 arse | 18 | tro 15a 42 Frontwiner 15 9 |RIRACIOA | 19. SPARE 108 13 Fog light 3 oe _ 14 Dipped Beam 15 10 [qi R 104 | 20 [efBRI0A 18 Main beam 2 16 Lofthand sidelights 75 ar [ar aa] 3 47 Righthand sideights 5 = 18 Mobie phonalcigarette lighter 15 22 |My 10a | 32 etteae 23 (CR sa | 33 2 Reverse tan 10 2 [Ep a8 21 Starter relay 3 22 Fuel pump 10 25 (25}10a | 35 23 Transmission 5 as 24 Transmission 20 28 eis GR | 6 25 Brake lights 10 27 a 25a | 37 26 Side lights 10 wu, 27 Headlight flasher, hom 25 bad eae ee 28 Beacon 75 29 PA 10a | 39 29° Interior ight, radio. 10 30 Hazard lights 20 30 [A 200 | 40 21 Neutal sat 20 a cornice G2 Cold start 25 = 33 Boomwerkight 25 Note: All the fuses are shown (including optional 34 ~—~Roadights 20 aupmenttiss). Your machine may notbe equipped wih 35 Frontworilamps oe 36 Rear workiamps 15 37 Airconditioning 20 Fuse circuit Rating «38.—_“Heated seat. face fan 20 No. (Amps) 39 Radio 10 1 sway 10 40 Heated windows 25 C15 $80815750-05 (6-08-01) 1sB Section C1 - Electrics Fuses and Relays Link Box Fuses - SD, SF Engines Link Box Fuses - SD, SF Engines To further protect the machine wiring hamesses and electrical circuits, a fuse link box is fitted as shown Remember to check the main ciruit fuses as well as the link box fuses shown on this page. Fuse Circuit Rating No. (amps) 1 Hom, Sidelights, Hazard waming 50 lights, Beacon, Interior ight 2 Road Lights, Working Lights, Boom 80 Light 3 Sway, Auxiliary, Heater 60 4 SRS, Sarting circuit, Transmission, 70 Brake lights 7 Cold start grid heater (if fited)" 150 (1). The fuse is located to the left hand side of the engine, at the rear of the pod. Remove two nuts fo release the fuse. Fig 5. Battery Positive Terminal C16 '$603/5750-05 (C-08-01) C16Ww Section C1 - Electrics Fuses and Relays Link Box Fuses - SE Engines Link Box Fuses - SE Engines To futher protect the machine wiring hamesses and electrical circuits, a fuse link box is fitted as. shown Remember to check the main ciruit fuses as well as the link box fuses shown on this page. Fuse Circuit Rating No. (amps) 1 Hom, Sidelights, Hazard waming 50 lights, Beacon, Interior ight 2 Road lights, Working lights, Boom light 80 3 Sway, Auxiliary, Heater 60. 4 SRS, Starting circuit, Transmission, 70 Brake lights 5 LM, Heater, Wipers, Radio, Instruments 6 Seat, Electric mirrors, Heated glass 7 Engine 20 8 Engine ECU power-up (x4, i fited) 10 9 Cold start grid heater (i fited)"» 160 (1) The fuse is located to the left hand side of the engine, at the rear of the pod. Remove two nuts fo release the fuse, Fig 8. Engine Compartment Fig 7. Battery Positive Terminal C17 {900373750-05 (C-08-01) C17B Section C1 - Electrics Fuses and Relays Relays - SD, SE, SF Engines 3 Stage Boom (S1) Relays - SD, SE, SF Engines 3 Stage Boom (S1) IMPORTANT. This procedure Is only applicable o some /Ralay |Gonnesiar® Goa mmachine models Rater tothe table athe rontotthiciope |e" for the applcable machine models. 29 Procedure and ‘Specifeation Variants: Fuses and Rofays (cr [AT Parkbrake warning Tat me 2098 Say ToTabon Bt |o28 Nutal start A B C D E F B2 [2012 Engine running = 33 |024 Tani ray 4 2}@© FE Ba |aoT8 Front workighs 3s [oer ZANO park rake axl) R 55 [304 | contin 87 [2048 [Transmission up Be |2001 NO ct |003 Boom worKigt ca |z044 Seer nee Sa? 3 = 9 ca Blank A os 2078 Flasher anit 6 ok D1 [2005 Brake lights 2/020 Foal pu We Ds Blank 7/Om BE = 28 Ds _/2013 Flasher unit 8 BA bie eH /2001 Tgnition relay 7 ee 2 2032 Reverse drive vow — [ER [2008 Dive tic ba = (2017 Forward high/ow Note: All the relays are shown (including optional Ft 2018 Forward drive equipment ae ‘machine may not be equipped F2 | 2022 Ignition relay 2 F3|008 Diveshat Relay [Connector | Cireuit Fa [200% Reverse highffow No. At (2027 ignition 7 (9, The relay connector numbers are refered tin cher me 2028 Parkbrake ae ma 078 Ignition relay a 2080 Rear works aS 088 Sabir cation (alsowe) ae [2088 Roadights oe SOSRTEO.S ETT csB Section C1 - Electrics Fuses and Relays Relays - SD, SE, SF Engines 3 Stage Boom (S2) Relays - SD, SE, SF Engines 3 Stage Boom (S2) IMPORTANT This procedure is only appleable to some [Relay Jeannector® [Circut machine modes. Refer tothe table tthe rontof this tone | Noy for the applicable machine models. > Procedure and ‘Specification Varianis - Fuses and Relays (Vcr) [AT Parkbrake weming Tight A |2046 Sway scaton Bi |3023 Ignition relay 2/2010 Engine running Be [2024 Tanibon relay Ba [2078 Front workights 85/2027 CAND park brake Be |a084 ‘ir condoning By [2046 Fransmission dump Be [2004 wo ci ]2006 Boom workight 2 [2084 Steer mode 3 SRS Relay ca SRS Relay 3 [2015 Flasher unit Di | 2005 Brake lights 2 Blank D3 Blank Ds SRS Relay Ds [2018 Flasher unit et ]2004 Ignition relay had svrawos [EQ [2082 Reverse dive 3 |008 Dive Note: Al the relays are shown (including optional [Ea [2017 Forward nighliow ume relays) Your machine may rot be equipped et [aig Fonand aha Fa |022 igniton relay Relay [Connector | Circuit Pe [208 eet No. Fa [2094 Reverse highlfow ro Neutral sar az |208 Panels Tier ct mn cet 32028 Igniton relay a |2080 Rearworkights AS 2039 Stabiliser isolation (raise/lower) AB |3088 Roadlights crs SeaRaTS.0S ESO C19Ww Section C1 - Electrics Fuses and Relays Relays - SD, SE, SF Engines 4 Stage Boom Relays - SD, SE, SF Engines 4 Stage Boom Relay [Connector Circuit No. | Be [2004 2D 1 ct ]2006 Boom workight 2/044 Steer mode 2 8 Tet hand saber ca Tit isolation : cs Extension boost 8 [018 Flasher uni Di (2005 Brake fois a D2 Stabilser isolation control relay D3 Right hand stabiser 5 Da Stabilizer lit unloader D5 [th boom extension 6 De |20i8 Flasher un et ]2024 Ignition relay 7 7 2/3032 Reverse dmve 3/2008 Dive # soureata = ]2017 Forward bighiow Ft [2016 Forward drive fe sora [Re fonga Ignition relay 2 Fa ]2008 Divestak Note: All the relays are shown (including optonal — Fra —|2081 Reverse HgNew ‘equipment relays). Your machine may not be equipped bedbuhiniikschintsh (1) The relay connector numbers are referred to in other Sections of this manual Relay [Connector | Circuit No. At | 2021 Ignition a2 (2028 Parkbrake AB (2028 Tgnition relay 3 42080 Rear workights AS 2080 ‘Sabllcer isolation (‘aiseViower) AB (2088 Roadiights AT (2020 Fuel pump AB 2046 ‘Sway isolation BI 2026 Neutral start B2 2012 Engine running BS 2024 Ignition relay 4 B4 (2018 Front workights BS 2027 WD brake BS 2034 Air conditioning B7 2048 Trangmission dump 60318750-05 08-07) C1-10Schematics Ww Section C2 - Electrics Introduction Schematics Introduction This topic contains electrical schematics for the complete system. Detailed schematics for individual systems are given ‘throughout the manual Use the schematics together withthe correct electrical harness drawings to see connector pin details. Refer to Section C. 2 SD and SF Engines (S1) ([\ 62-2} = SD and SF Engines ($2) ([) 02-17)" 2 SA, $B, SD and SF Engines (S3) (1) C2-34)"” 2 SE Engines (S1) (11.62.53) 2D SE Engines (S2) (D).¢2-68)" =D SE Engines (S3) (162.84)! (1). Procedure variant. Make sure you refer to the correct procedure. Table 1. Procedure and Specification Variants Procedures, Specifications” Machine Model Application ‘540-170 | 550-140 | 640-140 | 550-170 | 535-125 | 535-140 sar | 5aG | SAL | SAM | Hiviz | Hiviz BAN | 5AP DSO and SF Engines (S1) (C77) amar) 2 SD and SF Engines (S2) (T\C2-17 e . SA, SB, SD and SF Engines (S3) ([}C2.34) ele SE Engines St) (1162-53) eje SE Engines (S2) ([1C2-68) . o SE Engines (S3) ([162-84) ele (1) The table lists procedure and specification variants and the applicable machine models. Use the table to make sure ‘you refer to the correct information. C24 S80300750-05 (C1007) C24Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($1) SD and SF Engines (S1) swwtle=arh 1A“ BY Fig 1. Sheet 1A pet [BSheer 2a (11.2.3) > Sheet 18 (1) C2-8) > Component Keys ([)C2-14) C22 S80300750-05 (C1007) C22Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($1) = 22~ Bw Fig 2, Sheet 28 DShest {A(M\C2.2) |DSheet3A([}C24 | DShest2B(T}C2.9) |B Component Keys (1\C2-14) | C23 $8030780-05 (10-07) C23Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($1) pow | pve _ re di 3A“| 3Bw Fig 3. Sheet 3A BSheet 2A (PC23) _ |[DSheet4A (C25) | DSheet 38(1\C2-10) |B Component Keys (}C7-14 | C24 '960315750-05 (6-10-01) C24Section C2 - Electrics Schematics aa Bw Fig 4. Sheet 4A ‘SD and SF Engines ($1) (Sheet 3A (T)C2-4) B Sheet 64 (D1C2-6) Sheet 48 (162-19) 3 Component Keys (P) 62-14) C25 '960315750-05 (6-10-01) C25Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($1) paw! paa 5A“ SBw Fig 5. Sheet 5A (DSheet 4A (C25) |DSheet 6A (C27) |B Sheet 56([}C2-12) |B Component Keys ([}C2-14) C26 $8030780-05 (10-07) C26Section C2 - Electrics Schematics ‘SD and SF Engines ($1) Fig 6. Sheet 6A (Sheet 1A (P1C2-2) (Sheet 68 ([1C2-73) (Component Keys c 9 C27 '960315750-05 (6-10-01) C27Section C2 - Electrics Schematics 1A“ 1BW ‘SD and SF Engines ($1) nt Fig 7. Sheet 1B @ Sheet 25 (c2-9) @ Sheet A (C2. C28 '960315750-05 (6-10-01) C28Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($1) ON y| |osa Fig 8, Sheet 28 (DSheet 18 (C28) | DSheet 38(N\C2-10) | Sheet2A([)\2-3) _ | Component Keys (1) 62-14) c2-9 '960315750-05 (6-10-01) C29Section C2 - Electrics Schematics ‘SD and SF Engines ($1) Fig 9. Sheet 38 Sheer 28 (162-9) Sheer 48 (T1C2-14) BD Sheer 3A (DC2-4) Component Keys (62-14) 2-10 '960315750-05 (6-10-01) €2-10Section C2 - Electrics Schematics ‘SD and SF Engines ($1) a] EH [aa way | Fig 10, Sheet 4B Sheer 38 (D)C2-10) 2 Sheer 65 (C212) [> Sheet 4a (2-5) =D Component Keys (T) 62-14) 2-11 '960315750-05 (6-10-01) 2-11Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($1) 4 5 4 B 4 Bi » 6 » B 5 B Fig 11. Sheet 5 (Sheet 4B (C214) [> Sheer 68 (C213) _|D Sheet 6A ([\C2.6) _ [> Component Keys (1) C2-14) C242 S80300750-05 (C1007) 2-12Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($1) CA“ 6Bw Doe Bae Fig 12. Sheet 68 sorsma sot (PSheet 66 (M0212) |B Sheet 6a (C27) + Component Keys (T\C2-14) C243 S80300750-05 (C1007) 2-13B Section C2 - Electrics Schematics ‘SD and SF Engines ($1) Component Keys ‘COST [Chassis Hamess to Rear Lights Harness [6A Connector (8 pin) (for rear lights refer to 2 Table 2c’ Chassis Harness (1) C2-14) sheet 68) + Table 3. €’ Engine Harness (1) C2-14) pone Seee 3 Table 4. Panel Hamess ({)\C?-16) Basen 2 Table 5.‘R’ Rear Lights Hamess ([)C2-16) BSheet 6A (1162-6) 2 Table 6. T’ Transmission Harness (P\ 2-16) Suelo Lea) ‘ Table 3.’ Engine Harness cece Common em = Coot |Headight RH = |E00T [Chassis Harness Connector =A {2006 | Front Steer Proximity Switch aA E002 [ Starter Solenoid 7 COOE |Chassie Hamess to Engine Hames [5A eee | Alacnaton = ‘Connector (12 pin) £006 | Alternator D> 5A ‘C005 | Low Coolant Level Sensor 5A E007 | Cold Start Solenoid 5A 006 |Agglomerator (water infuel switch) [5A 008 | Engine Shut-OF Solenoid (ESOS) 2A 007 | Stbiiser Isolation valve A £008 | Ar Condltioning Compressor aA OOS | Chassis Hamess toPanel Hames [4A O10 | Engine Oil Pressure Switch eA ‘Connector (70 pin) EDT | Cold Sart Temperature Switch 5A OID | Transmission Temperature Sender [8A EDIE | Engine Coolant Temperate Seach [SA Ott |2 Wheel Steer 6A E013 | Binary Pressure Switch (Air Conditioning) | 58 COZ [Al Wheel Steer oA E0I6 | Transmission Temperature oA 01S |4 Wheel Steer oA ‘Schematic Sheets C016 |Crab Seer eA @ Sheet 6A (C28) OTB | Vacuum Switch (Ar Fitet) 8A COI [Cole Start 4A COi9 | Rear Steer Proximity Switch @A {O20 |Load Moment Indicator Traneducer (ont | 4A axle) COR | Sway Isolation Proximity Switch eh CO | Stbliser Isolation Switch ®A O25 | Chassis Hamess to Transmission aA Hamess Connector (14 pin} a2 | Transmission Dump 8A G05 | Sway Hames Connector pin) a! 1A“) BW Fig 13. Sheet 1, ore aot (DSheet 2A (C248) _|D Sheet 18 (162-24 Component Keys (107-34) C247 {980373750-05 (C-16-01) C217Section C2 - Electrics Schematics ‘SD and SF Engines ($2) prw| pale 2A“ Bw Fig 14, Sheet 24 @ Sheet fA (62-47) "> Sheet 9A ([)C2-19) | Sheet 2B (102-25) Component Keys ([1C2-31) | 2-18 '960315750-05 (6-10-01) C2-18Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($2) 3A“ 3BW Fig 15. Sheet 34 Sheet 2A (102-18) | Sheet 4A ([1C2-20) |B Sheet 3B (C226) |B Component Keys (T1C2-34) | C248 S80300750-05 (C1007) 2-19Section C2 - Electrics Schematics ‘SD and SF Engines (S2) pom ee Is aa) Bw Fig 16, Sheet 48 sermma "D> Sheet 3A (MC2-19) |B Sheet SA (C224) [D> Sheet 48 (C227) |B Component Keys ([1C2.34) 228 S8030750-05 (C100) aeSection C2 - Electrics Schematics ‘SD and SF Engines ($2) 5A“ 5Bw aa sro. [> Sheet 4A (102-20) |D Sheet 6A ([}C2-22) | Sheet 5B ([\C2-28) |= Component Keys (C231) C221 {980373750-05 (C-16-01) C221Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($2) 6A“ 6Bw oy Fig 18, Sheet 6 > Sheet 6A (62-21) | Sheet 7A (C223) |= Sheet 6B (T}C2-29) |= Component Keys (1) C2-31) 2-22 {980373750-05 (C-16-01) 2-22Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($2) AA BY Fig 19, Sheet 74 @ Sheet 6A (162-22) _ [> Sheet 78D) = Component Keys C223 S80300750-05 (C1007) 2-23Section C2 - Electrics Schematics Fig 20, Sheet 18 ‘SD and SF Engines ($2) (@ Sheet 2B (C226) [> Sheet 1A (C277) [eer Keys ia 2-24 '960315750-05 (6-10-01) 2-24Section C2 - Electrics Schematics ‘SD and SF Engines ($2) Fig 21. Sheet 28 > Sheet 18 (D) C2-24) Sheet 3B (T162-26) Sheet 2A (D1C2-18) Component Keys (62-31) 2-26 '960315750-05 (6-10-01) 2-25Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($2) Fig 22. Sheet 38 > Sheet 28 (T6226) [> Sheet 4B ([\C2-27) [> Sheet 3A (102-19) | Component Keys (1162-31) C226 S80300750-05 (C1007) 2-26Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($2) js Fig 23, Sheet 48 /D Sheet 38 ([}C2.26) |D Sheet 65 ([}C2.28) |>Sheet 4A ([\C2-20) |= Component Keys (1) 02-31) 02-27 {980373750-05 (C-16-01) C2-27Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($2) Bow gas Fig 24. Sheet 5B ‘eoFer0 08 oF DSheet4B (C2) _[DSheet eB (C229) [> Sheet 5A (C2) > Component Keys ([}C2-31) 2-28 '960315750-05 (6-10-01) C2-28Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($2) CA~ Bw Bow Dae wy Dos Fig 25. Sheet 68 vere 2 Sheet 6B (C228) _|D Sheet 7B (C230) _|D Sheet 6A (C222) > Component Keys ([}C2-31) C229 S80300750-05 (C1007) 2.29Ww Section C2 - Electrics Schematics ‘SD and SF Engines (S2) ”A“~ Bw Fig 26. Sheet 78 worm m8 Sheet 6B (C220) _|D Sheet 7A @ Component Keys (TIC? c230 $8030780-05 (10-07) 2:30Ww Section C2 - Electrics Schematics ‘SD and SF Engines ($2) Component Keys (COST | Chassis Hames to Rear Lights Hamess [7A coer 9 2 Table 7. 'C’ Chassis Harness ([)C2-31) (C038 [Extend Changeover Valve 6B 2 abies Erg aress (10231 se Fo ak Sad = Table 9. ‘P’ Panel Hamess ([)C2-32) ‘C040 | Full Lock Solenoid 68 2 ate 1 Rr is bess 1102. oli yee etn Ve & 2 fate 1-7 Tanemison Homes (N22 [CD12 [Dae Soe Ex Sa a & epee erometamess | oar [te comer 1) an ar eet S| | assent nema % arse ies Comeir [an | [COE [Str Use Va 7 05 [Fen Seer Psi Sch a ‘C004 |Chassis Hamess to Engine Harness (5A i088 LE Unioaderivabve| i Connector (12 pin) ‘Schematic Sheets ‘C005 |Low Coolant Level Sensor 5A => Sheet 5A (T.C2-21) ‘©0068 [Agglomerator (water in fuel ewtch) oR Sheet 6A (12-22) C007 | Stabiliser Isolation valve 6A 2 Sheet 7A (D,C2-23) ‘CO08 | Chassis Hamess to Panel Hames 5A prShoanan (Ty onee Connector (70 pin) iD nerissonTarpwaRTeSoer TER] ryargggKtle E Erinenarmens ‘GOI [2 ites Steer Setoncld Shi 001 | Chassis Harness Connector (12 pin) 6A, or? athe Sie Sorc ax] | aes : Cota ies Siew Soe ax |_| | Sarer ssn 7 Sie Fel ve Seder ax] [Renee 7 OTs |b Se Sasa a] eee 2 C016 [Vacuum Such XAlr fie) Sh £008 | Engine Shut-Off Solenoid (ESOS) 6A cal [Calder Sh. E009 | Air Conditioning Compressor ‘5A eI? | Rea coe eer es. E010 | Engine Oil Pressure Switch 6A an [ec varwrinenrTarsnarew|en | [Ep eesorrenn we, fe a aman amar Sar —lex |_| FD Etre Conover Ssh Ten et aan Po | apa say Pes Sich Conaig (©6023 | Chassis Harness to Transmission 5A E014 | Binary Swich 7 Harness Connector (14 pin) E015 | Transmission Temperature 6A ‘C024 | Transmission Dump 6A ‘Schematic Sheets (C025 | Sway Hamess Connector (4 pin) 6A > Sheet 5A (D)C2-21) Ga Booming tones Comeaar@é ek | | Danwtan az in) 005 Revs Fan o 05 eight S 2-31 C2-31B Section C2 - Electrics Schematics Table 8. ‘P' Panel Hamess ‘SD and SF Engines ($2) aR Sy Sa w ey ta Cometores pause 025 | Stabiliser Lift Unloader Relay (pins 1 - 5) | 1B pati Ruseiees 025 | Lift Isolation Relay (pins 6 - 10) 1B Pou? [Fuse:Box 8 PO027 | Air Conditioning Switch 5A Pods | Fuse eax ¢ 028 | Air Conditioning Switch SA Epos Eee 029 | Hazard Switch 28 ans [eal Sa Ray sel oa eat = Poor [newaSat Ray a] rw sh a Fait [gon Ray eT a] (el eames = Pot Faas ax] Se eager A poe ester faa 034 | Worklights Switch 2A Poon [Revere Rly 8-70) i ee eed a Pao ign’ aly 1-9) ao] Se ame * Poin’ Raye) | (eee PA Por igen Rayne 879g] (RST Seo a Foire Wg Ry re ax |_| PSE | SoBe on So e 7 [Roa tages fax] OS a” Poi Tris Cure Fly per eee = PO's [ReweoHgn/LowRy Gis -=) on] | RS Rese Sei ms O18 [Ferd iho ety ines 10) fan | E (SONrseNEA a Foie [a4VihesOive dey poet) fax) (ee [Lemar oo Pave Syed 7) an] RE MA ks POiT [A Sabin’ by ome =y ig] (STs a PoiT [ater Remrores=79 [is] Ene a Pore [Rearrange poem —| (RE Bn 2 OTe || Headlights etay: a POSS | Steer Mode Changeover Switch 3B, Foie [Salons Roar Gast ——on—] [RE [Sees = i a P059 | Rear Cab Harness Connector (14 pin) [7A Poat [Ene Rumi Reyne’) fon | (me [Rereabs mA Pam Panay Gne8-@) 58 |e uno Sch ES Comector70nin O62 | Ignition Switch 3A PO22 | Stabiliser Isolation Relay (pins 6-10) | 18 [roes, [Priiary Fes 38 PO22 | Parkbrake/2WD Relay (pins 1-5) 8 [Ross [Primary Fes 2h 023 | Steer Relay (pins 1 - 5) 3B PO65 [Diode Pack a 'PO23 | Stabiliser Isolation Unioader Relay (pins [18 } OTC | Foctbrake!SWiotr 2a ao Par ace Fan a aati Erin Ray ne7-5) [1B] _ [POE ae an ex Past [bien Bro Moy TE] [ors /Sueen ashe Pas = 2-32 2-32B Section C2 - Electrics Schematics ‘SD and SF Engines ($2) Table 10. R’ Rear Lights Harness POTS [Heated Sereen 7 aoe a Key to Connectors: Sheet P80 | Auxiliary Socket TA RL1 [Rear Lights Harness Connector (8 pin) [7A ‘081 | Auxiliary Socket Illumination 2A Solvermno Sheets ‘08S | Radio 4B [Bsheet 7A (ME2-23) P08 | Diode Pack 38 Table 44. ‘T’ Transmission Harness ‘PO91 | Work Lights 3A Key to Connectors: Sheet 084 [Diagnostic Connector 8 TOOT [Chassis Hamess Connector (14 pn) | 5A POSS [CAN Terminating Restor 8 7002 [Reverse High Solenoid 8A 86 [GAN Terminating Resistor 58 [7003 | Reverse Low Solenoid 5A P17 [Tachometer Connector 3A 7008 ~ |Layshat Solenoid 8A PIT [Boom Back Light tA [7005 | Wainshaft Soiencd BA Schematic Sheets 006 | Forward Low Solenoid SA 2 Sheet 1A (DOP [7007 | Forward High Solenoid Ey 3 Sheet 2A (12-18) FT008 | Transmission Oi Pressure Switch [5A 2 Sheet 3A (167-19) 7008 |4WD Solenoid 8A 2 Sheet #A (162-20) Toro | Speed Sensor oA 3 Shoot 6A (62-21) Scherate Shoots 2 Sheet 7a (162.29 2 Shoot 5A (C72) ‘> Sheet 18 (DP) C2-2¢ > Sheet 6A (1) C2-22) 2 Sheet 28 (162.29 2 Sheet 38 (62.26) 2 Sheer 48 (62.27. 2 Sheet 68 (1162-28) 2-33 2-33Ww Section C2 - Electrics Schematics ‘SA, SB, SD and SF Engines ($3) SA, SB, SD and SF Engines (S3) Sheets topic for the applicable machine models. => Procedure and Specification Variants (T)C2-4 IMPORTANT. These specifications are only applicable to some machine models, Refer to the table at the front of this 52 Shoot 1 - Power Distribution - Fusebox A ([} C2.35) 2 Sheet 2 - Power Distribution - Fusebox B (12.36) 2 Sheet 3 - Power Distribution - Fusebox C (1) 2.37) 2 Sheet 4 - Power Distribution - Fusebox D ([) 2-38) 2 Sheet § - Immobiliser, Transmission Control (7) C2-39) ® Sheet 6 - Steer Mode Control (1) 62-40) Sheet 7 - Stabilisers ([)C2-41) 2 Shoot 8 - Worklamps, Rotating Beacon, Heated Seat, Interior Lay 2-42) Sheet 9- Instruments, Warning Lamps ([} C2-43) = Sheet 10 - Roadlamps, Reverse Alarm, Trailer Electrics ([} 2-44) 2 Sheet 11 - wipers (T)C?-45) Sheet 12 - Instrument Connectors - Right Side ([) C2-46) 2 Sheet 13 - Air Conditioning, Cold Start ([) 2-47) 2 Sheet 14 - In Cab Entertainment (T)\62-48) ® Sheet 15 - Splices and Resistors ([) C2-48) C234 '860315750-05 (C-10-01) C234ge-zo (10-01-0) so-osze/e086 ge-zD Fig 27, Sheet 4 - Power Distribution - Fusebox A Cor jonent Keys: 62-60) [> Sheets (M0234) (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeSo-01-9) so-osz07¢086 ge-z0 9e-zD Fem sas 2! é se ee tacos Pee = opp eet eas ain | cmeae etl Nz = oe PR ae a Sa, eee wegen, gs Tiedt ape eee Fig 28, Sheet 2 - Power Distribution - Fusebox B Boe jonent Keys ([}02-60) _|=> Sheets ([} 62-34) (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeSLez (10-01-0) so-osze/e086 Lez Fig 29. Sheet 3 - Power Distribution - Fusebox C Component Keys ([)\G2-60) | Sheets (TM)? (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeSBez o-01-9) so-osz07¢086 Bez Fig 20. Sheet 4 - Power Distribution - Fusebox D Be [> Sheets: (eg) sauiGu3 4 pue Gs ‘as ‘vs so1j9913 - 29 UoHOeS soneuioyaso-01-9) so-osz07¢086 68-79 6-72 Le 5, Fig 31. Sheet 5 - Immot er, Transmission Control Component Keys (62-50) [> Sheets (2-34) (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeSorzo (10-01-0) so-osze/e086 orzo ‘een Lange — pages S sear | En She Ma Fig 32, Sheet 6 - Steer Mode Control > Component Keys ([)C2-60) | Sheets ([) 62-34) (eg) sauiGu3 4 pue Gs ‘as ‘vs so1j9913 - 29 UoHOeS soneuioyaslwzo (10-01-0) so-osze/e086 Wwzo Fig 33, Sheet 7 - Stabilisers Be yonent Keys: (62-50) [> Sheets (2-34) (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeSwz (10-01-0) so-osze/e086 wz Fig 24, Sheet 8- Worklamps, Rotating Beacon, Heated Seat, Interior Lamp Bee yonent Keys: 62-50) [> Sheets (02-34) (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeSe790 (10-01-0) so-osze/e086 erzo a eur foe ai —__=}e—_"2" _f T = Fig 35. Sheet $ - Instruments, Warning Lamps tee Component Keys ([\C2-60) | > Sheets (T)C2- (eg) sauiGu3 4 pue Gs ‘as ‘vs so1j9913 - 29 UoHOeS soneuioyasvwr7z5 (10-01-0) so-osze/e086 wr7o Fig 36. Sheet 10 - Roadlamps, Reverse Alarm, Trailer Electrics. > Component Keys ([}02-60) _|> Sheets (C2: (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeSsr-z0 (10-01-0) so-osze/e086 srz0 gy ham Fig 97. Sheet 11 - Wipers Bee yonent Keys: 62-50) [P Sheets (6234) (gg) sauifug 4s pue GS ‘aS "VS soneuioyas s01}09/9 - 29 UORDEg9779 (10-01-0) so-osze/e086 97-20 CLUSTER Jl CLUSTER Fig 38. Sheet 12 - Instrument Connectors - Right Side Component Keys ([) 62-60) Bones mezsa | (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeSLrz (10-01-0) so-osze/e086 Lz deem it thie wo fo nInESY "NOSSO poems), ayn Reta, HO Fig 39, Sheet 13 - Air Conditioning, Cold Start [@ Component Keys ([)C2-60) | > Sheets (() 62-34), (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeS870 (10-01-0) so-osze/e086 8rzo Fig 40. Sheet 14 -In Cab Entertainment > Component Keys ([) 62-60) [> Sheets (2-34) a eh (gg) sauifug 4s pue GS ‘aS "VS soneuioyas s01}09/9 - 29 UORDEg6-70 (10-01-0) so-osze/e086 orzo ae em Fig 41. Sheet 15 - Splices and Resistors Cor sonent Keys: (C250) | Sheets (11C2-34) Pf Does} (gg) sauifug 4s pue GS ‘aS "VS soneuioyas s01}09/9 - 29 UORDEgos-z9 (10-01-0) so-osze/e086 09-2 Component Keys COO [Headlight RA CB [Cold Sart Retay ‘GOOG | Front Steer Proximity Satoh GC |Low Coolant Level Sensor 2 Table 12. ‘A’ Sway Harness (D)C2-50) ‘C04 | Chassis Hames to Engine Hamess ‘> Table 13. ‘A’ Rear Cab Hamess ([)C2-50) Connector (12 pin) wee Tobie 6. Engine Harness 2 Table 14. "BW" Worklight Harness ([)C?-60) (C006 | Agglomerator (water in fuel switch) = aon eee 2 Table 15.‘C’ Chassis Harness ([)C2-50) ‘C007 | Stabiiser isolation valve iat Leica 2 Table 16.'E' Engine Harness (1) C2-60) ‘O08 | Chassis Hamess to Panel Harness lene Connector (70 pi) EI [Engine Shut OF Solenoid (ESOS) 2 Table 47."P* Panel Hamess (142-51) E_|Frane Sut Ors 2 Table 18.'S' Spices (11625) Gee [Ft ieondstine Sones 2 Table 19.7 Tranamission Hemess ([yc2.sn) [S010 _|Tanariason Tereratre Sender EL_| Engine Of Pressure Suc Coit [2 Wheel Steer EM | Cold Start Temperature Switch Table 12. ‘A’ Sway Harness: C012 |All Wheel Steer EO | Engine Coolant Temperature Switch Key to Connector COIS [4 Wheel Seer EP _| Binary Pressure Snitch (Air Conditioning) AC [Sway Divertor Solenoid 0014 | Fuel Level Sender ES _| Transmission Temperature AB ‘Sway Solenoid ‘COIS [Crab Steer [AD | Sway Solenoid O16 | Vacuurn Swch (ire Fa eeeean ‘O19 | Rear Steer Proximty Such Regt Connectors = C020 [Load Warnent Indicator Transducer AR | CabyPanel Harness Connector ‘O21 _| Sway isolation Proximity Sitch KE] Beacon 002 | Stabliserfolaton Switch xD [Rear weer G28 | Shas Hamas Taner Hares = oon omen Seer ranemission Dump oa |Hern AR [Interior Light oe ten AL Parkbrake switch ae C029 | Rear Light RH Table 14. ‘BW’ Worklight Harness ‘0090 | Trailer Socket Key to Connector Oat | Rear Light LH BWO01_ [R/H Worklight 032 _| Reverse Alarm B02 [UH Werkight ‘Goa | Number Pate Light RH aeraseneTte COs4 [Number Plate Light A fable 15.:C’ Chassis Harness Gumi (C005 _ | Reverse Fan Solenid (gg) sauifug 4s pue GS ‘aS "VS soneuioyas so1j9913 - 29 UoHOeS1s-z9 so-oszercoss oo bge-zo Neutral Start Relay 7 Neutral Start Relay 2 Ignition 7 Relay Forward Relay Flasher Unit Reverse Relay Ignition 2 Relay O10 Ignition 5 Relay POIO Tgniion 4 Relay Front Worklights Relay Pott Rear Worklights Relay POI2 Transmission Dump Relay POI? Parkbrake Warning Light Relay POW Drive Relay POS Driveshaft Relay Pots Reverse High / Low Relay Paid Forward High / Low Relay POIS 24 Wheel Drive Relay POIS ‘Sway Isolation Relay POI Roof Air Conditioning relay POI7 Brakelights Relay Poi? ‘Boom Workights Relay PO18 Engine Running Relay POS Parkbrake Relay PO19 ‘Stabilser Isolation Relay POO ParkbrakelQWD Relay O20 Panel Hamess to Chassis Harness Connector 70 pin PO2t ‘Seer Relay ‘Sway Switch O23 | Ar Conditioning Switch O64 | Primary Fuse 024 | Air Conditioning Switch 064 | Primary Fuse O25 [Hazard Switch OBE | Primary Fuse 025 | Roof Wiper Switch O66 | Footbrake O27 | Rear Wiser Switch 070 |Immobilser O26 [Fog Light Swatch POTS |LH Headlight Connector 020 | Headlight Switch OTE | Front Wiper 030 | Werkights Switch POE2 |Racio| oat | 2/4 Wheel Drive 086 | Steer Diode 082 | Beacon Sitch POeT | CAN Terminating Resistor 033 | Boom Workight P082 | CAN Terminating Resistor 036 | Sabliser Isolation Switch abed oe Sic Fas |Inieator Dinde Gets SA |DFig 29. (116237) 038 | Heater Switch 2D Fig 34 (162-22 039 | Earth 38 |B Figs4 (Reza) O41 | Column Switch LH SaWI | 2 Fig 34 (1162-42) O48 | info Button SBW2 | Fig 34. (1162-42) POA | Load Moment Indicator (LM) 8 | Fig 97. (e2-48), POS | Hitch/Boom Switch 2 Fig 39.(D.C2-47) ;OA5 | Diagnostic Connector Sct | Fig 36. (1162-44 OAT | Reverse Fan Saiich cz [2 Fig 32. (1.C2-40) PO5S | Steer Mode Changeover Switch sos |B Figs2 (162-40) PO5A | Steer Mode ECU scr [2 Fig31.(.¢2-39) POSE [Instruments JT sce | Fig 31. (62-38) 086 |insiruments J2 Sc9 |B Fig 28. (12-36) 067 | Rear Gab Hamess Connector C10 [2 Fig 36. (M.C2-44) O58 | Column Switch RH ‘Sei |Semisitieees) 058 | Ignition Switch sci2 |B Fig 36. (e244) OGD |igntion Switch SCI3_| 2 Fig 36. (162-44) 0ST | Primary Fuse SC14 | Fig 36. ([\62-44) OED | Primary Fuse SCI _|DFig33. (162-41) 063 | Diode Gate Sc1e |B Fig 33. (1162-41) (gg) sauifug 4s pue GS ‘aS "VS soneuioyas $914}99]3 - Z uooagwwrz0 (10-01-0) so-osze/e086 zz SPI |2Fig 27. (162-35) SP35 |B Fig 4. (162-49) (7004 _|Layshatt Solenoid sP2__ | 2 Fig 33. (102-4 ‘SP36 _ |@ Fig 34. (D1C2-42) FTOOS _[Mainshatt Solenord SP3_ |B Fig 27 (C235 SP37_|D Fig 37. ([C2-45 T0068 [Forward Low Solenoid SP4 |B Fig 33. (102-41) ‘SP38_|® Fig 37. (1. 02-45) TOO? [Forward High Solenoid SPS | Fig 38. (762-43) ‘SP36 |B Fig 34. (D\G2-42) TO08 [Transmission Oil Pressure Switch SP8__ | > Fig 29. (7.02.37) ‘SP40_ |2> Fig 34. (1102-39) TO0S_[4W/D Solenoid [SP7__ | Fig 36. (1102-44) ‘SPa1_|® Fig 27. (D1 62-35) TOIO [Speed Sensor SP2__ |B Fig 27. (C238 SPA2_|D Fig 32. (102-40) SPIO | Fig 33. (C24 ‘SP43_ | Fig 32. (D.C2-40) SPH _|@ Fig 32. (7162-40) ‘SPad_|® Fig 28. (7162-36) SPI2_ |B Fig 32 (762-40) ‘SPAS | Fig 36. (1162-49) SP1S | Fig 36. (762-43) ‘SP46_|@ Fig 28. (1162-36) SPIS_ | Fig32. (C240) SPA7_|@ Fig 28. (62-36) [sP16 | Fig 37. (1162-45) ‘SP48_ |@ Fig 35. (162-43) SPIT_| > Fig 37. (2-45 spas | Fig 36. (D.02-43) SPIB_ |= Fig 28. (102-36) ‘SP5O_ | Fig 39. (D\C2-44 SP19 _|® Fig 27. (7162-35) SP51 | Fig 33. (DC2-44 SP20_ | Fig 28. (1.02.36) ‘SP62__ |= Fig 41. (1162-49) (SP21 | Fig 34 (7162-42) ‘SPSS |@ Fig 41. (162-49) SP2_ |B Fig34 (2-42 SPS4_|D Fig af (102-49 [SP23_ | Fig 29. (1162-37) ‘SPSS | Fig 41. (162-49) [SP24 | Fig 30. (7) 62-38) ‘SP56 _|® Fig 41. (T)G2-49) SP25 | Fig 31. (1.02.39) ‘SP67_|® Fig 41. (1162-49) (SP28 | Fig 34. (7162-39) SS |B Fig33. (2-44 SP27_ | Fig31. (12-39) 582 |PFig3s. (C241 [sP28 |= Fig 31. (2162-39) SM |B Fig3t. (2162-39) SP29 | Fig 31. (710239) = Hu S Ee HINES ae Me leaee eet cee sPat_ [=> Fig 29. (T.c2-37) TO01 _ [Chassis Hames Connector 9P02_ | 2 Fig 20 (7.02.37) TO02__ | Reverse High Solenoid sss | Fig29 (9.62.37) O03 _ [Reverse Low Solenod SP34 |B Fig31. (1102.39) (gg) sauifug 4s pue GS ‘aS "VS soneuioyas $914}99]3 - Z uooagWw Section C2 - Electrics Schematics SE Engines (S1) SE Engines (S1) t t | tt Pew (>a i Fig 42. Sheet 1A, / Sheet 2A (D) 62-64) = Component Keys (1) 62-65) eras eee $8030780-05 (10-07) 62-63Ww Section C2 - Electrics Schematics SE Engines (S1) i wAA~ Bw Fig 43. Sheet 24 Sheet A(C2-63) | DSheet3A([\C2-65) _|DSheet28([ C260) | D Component Keys ([\C2-65) erea eee $8030780-05 (10-07) 2-54Section C2 - Electrics Schematics SE Engines (S1) 3A“) 3Bw a wrens Sheet 2A (62-64 _[DSheet 4A (102.66 [> Sheet 38 (102-61) _ | Component Keys ([1C2-65) C258 {980373750-05 (C-16-01) C265Section C2 - Electrics Schematics SE Engines (S1) 4A“) Bw Ho Greed Torment (DSheet 3A (TC2-55 | D Sheet 6A (VC2-E7) | D Sheet 4B ([\C2.62) _|D Component Keys ([) 62.65) C256 {980373750-05 (C-16-01) C266Section C2 - Electrics Schematics 5A“ 5Bw Fig 46. Sheet 54 SE Engines (S1) [D Sheer 44 (1162-66) D Sheer 6A (1102-68) 3D Sheer 68 (02-63) [@.Component Keys ((1C2-65) 2-57 '960315750-05 (6-10-01) C267Section C2 - Electrics Schematics SE Engines (S1) cA~ Bw pepaaaa or 40 > Sheet 68 (D1 C2-64) C258 {980373750-05 (C-16-01) C2-68Section C2 - Electrics Schematics 1A“ SE Engines (S1) BY fe aeein ‘orm Dishes 75 (C26) [BD Sheet TA (TCZ Component Keys (7C2-65) C269 $8030780-05 (10-07) 2-69Ww Section C2 - Electrics Schematics SE Engines (S1) 2A~ Bw Fig 49, Sheet 28 ‘DSheet 18 (T6269 [DSheet 3B (C261) |DSheet2A([\C264 [> Component Keys ([1 02-68) C260 $8030780-05 (10-07) 2-60Section C2 - Electrics Schematics SE Engines (S1) Fig 50. Sheet 38 D Sheet 28 (102-60) 3D Sheer 48 (1). 02-62) = Sheer 3A (102-65) Component Keys ([1C2-65) 2-61 '960315750-05 (6-10-01) C2-61Ww Section C2 - Electrics Schematics SE Engines (S1) se oes, | mmr 2 wt ne I Daw [moe Fig 51, Sheet 4B Sheet 38 (D1C2-67) |B Sheet 86 ([)}C2-63) | Sheet 4A (1162-56) | D Component Keys ([)C2-65) erage $8030780-05 (10-07) 2-62Ww Section C2 - Electrics Schematics SE Engines (S1) GC i me = =ape a Dow Bue Fig 52. Sheet 58 BD Sheet 4B (162-62) |D Sheet 68 ([\C264) |} Sheet 6A ([\C257) | Component Keys ([)C2-68) eres eee $8030780-05 (10-07) 62-63Ww Section C2 - Electrics Schematics SE Engines ($1) tome ite 6A“ 6Bw ge ie se se 4 5 B > 6 B — men a £8 Se sore (DSheersa (e763, [Sheer aa (Er @ Component Keys ((1C: C2-64 {980373750-05 (C-16-01) C264B Section C2 - Electrics Schematics SE Engines (S1) Component Keys OSG [Crab Seer Solenoid A oad | Vacuum Switch (Arter) oA 2 Table 20, 'C* Chassis Hamess (1.C2.65) GOAT | Rear iver Proximity SvicH oA ® Table 21. ‘E’ Engine Harness (1) C2-65) (C042 | Load Moment Indicator Transducer 4A re 2 / Penet Herees (7) CoH C043 | Chassis Harness to Rear Lights Harness | 6B 2 Table 23, 'R’ Rear Lights Hamess (7)C2-67) Connector (8 pin) 2 Table 24, T’ Transmission Hamess (7) C2-67 O46 | Chassis Hamess to Transmission aA Hamess Connector (14 pin) Table 20.'C’ Chassis Hames OAS | Sway Harness Connector (pin) oA Key to Connectors: Sheet] | CouT | Sway leclaton Proximity Switch eA 00% [Engine ECU Connector 38 Guus Boom amass es 002 |Fuel Pump aK aus om a (003 | CAN Terminator SA C050 | Stabiliser Harness Connector 6A C004 | hr Concitoning Compressor 5A GOST |LH Heaaight Comedor is C006 [Engine ECU Ground 58 O52 | Stabilserisoation valve oA Cont [Binary Switch SK 054 | Transmission Temperature Sender [6A O12 [Binary Switch an C056 | Stabiser isolation Switch oA C014 | Power Hold Relay 5B C067 | Reverse Fan Solenoid 6B COIS |Power Hold Relay Power Feed 5B Goss [Transmission Dump a Oi6 |Engine ECU Power Feed 58 as COAT [Engine ECU Fuse 38 2S aheet 4A (CTE Oi [Power Feed 58 Saree Ea Oi |Fuel Level Sender 4h Se C020 | Throte Pedal Postion Sensor EJ Siaae acter COR | Throte Pedal Postion Sensor 2B Sareea CEea CO | Chassis Hamess to Engine Hamess [5A Connector (12 pin) Table 21.’ Engine Hamess CO [Engine ECU Power Fuse 8 Key to Connectors: Sheet C028 |Engine ECU Power Fuse 38 00% | Chassis Hamess Connector SA O25 |Engine ECU Power Fuse 5B 002 | Sater Solenoid 5A C026 |Engine ECU Power Fuse 38 E005 | Alternator W 5A C031 |Headight RH 5A 006 | Alternator DF 5A ‘C032 | Low Coolant Level Sensor 5A E007 | Pump Controller Connector SA C035 |Aggiomerator (water in fuel ewich) [5B 006 | Cold Sart Relay 3A C034 | Front Steer Proximity Switch 6A ‘Schematic Sheets ‘C035 | Chassis Hamess to Panel Hamess. 4K > Sheet 5A (D\C2-57) Connector (70 pin) O36 |2 Whee! Steer Solenoid oh O37 |All Wheel Sizer Solenoid oA O36 [4 Whee! Steer Solenoid oA 2-65 C2-65B Section C2 - Electrics Schematics ‘SE Engines (S1) abe 22° Pane Hames sags i cana a ey ta Cometores ties 024 | Air Conditioning Switch 4A EOD Ruse BoE re 025 | Hazard Switch 2B Pode | Fuse Box B ‘026 | Roof Wiper Switch 18 [Renate O2T [Ree We Sch 5 oa ae] [Feat sn 7 eos [eat Sat Ray || ee a Pons [Ignition 7 Raley'(alne 71-5) s POST [2/4 Wheel Drive Switch TA aoe |For Rey 8-10 aa] ee fermen a2 E006 | Rlester uae 28 033 | Boom Worklight Switch 1A p008 | Reverse! elayipins'S.210) ue ‘034 | Stabiliser Isolation Switch 1B room gon 2 Rey re 1-9) a] = 8 P00 anon Roy ro) aa] Seales 2 Paid gon € Rey re 3-70 a) ee i Parr |Fet WongR Roay re Tay an] ens Port [ReaWstigisRdayipaet iy [ar] (OE (DG i POiz [Tremor Comp Rely s1-5) jax) [oe (CoRR e Fiz ams vemngbanreer Orso FE) (pay een eas Lp P013 | Driveshaft Relay (pins 6 - 10) 1A OSs! inatumeniasl aA PO13 | Drive Relay (pins 1 - 50 Ly Oe instrument 12 baad PO15 | Reverse High / Low Relay (pins 1 - 5) 4B ene nis ett 38 POt4 |Forward High / Low Relay (pins 6-10) | 4B Pod?’ [Reverse Fant owict 2h Ota |2/4 Wheel Drive Relay (pins 1-5) TA POSS | Steer Mode Changeover Swich EJ PO15 | Sway Isolation Relay (pins 6 - 10) 5B ROSH | SteeniMlods,ECU 28 POO7 | Roof Air Conditioning Relay 1 (pins6-10)|4A [F067 | leer abi Hamess!Connectar: Ba POI6 [Headlights Relay (pins 7-5) Za poss | Cokin Satie BH 2B P16 | Roof Air Conditioning Relay 2 (pins 6 - 10) |44 POSS | lonitisn: Swen, aA O17 | Brakelights Relay (pins 1 - 5) 1A [Road | \gnitidn, Santen Ba P017 | Boom Worklights Relay (pins 6 - 10) 1A [F061 || Frimary Fuse. ae ‘O18 | Engine Running Relay (pins 1 - 5) 3B [pos Prima: Fuse 38 020 | Parkbrake Relay (pins 6 - 10) 4B [0g2| | Diode\Facks 38 020 | Panel Harness to Chassis Hamess 4A Popa | retirees, ‘es Comet BosT [Fan Fah Gy Peat [Fl Pur ely SS) [ps Fac Level Fan a ora | Saba eaabon Gy RSB “TOs |_| Pow |Sreon ase Pus 3 Foro PaaiaNORayipast-5)—[as—] [Pore [Fewer seen 2 oat |r ely | [rave Foner ie a2 | Say Si se] rT [Asn Sx Es 2-66 C2-66B Section C2 - Electrics Schematics SE Engines (S1) Table 23. R’ Rear Lights Harness OTE [Auxiliary Socket Iiumination 2A = = Key to Connectors: Sheet a Ee = RLt_[Rear Lights Hamess Connector (6 pin) [6B aoe Ven he Schematic Sheets O46 | Diagnostic Connector a8 D2 Sane 6B {302-84} POOT [CAN Terminating Resistor a8 Table 24. 7? Transmission Hames Schematic Sheete Key to Connectors: Sheet D Sheet fA (ME2ED 001 [Chassis Hamess Connector eA D Sheet 24 (MC2-54) 002 Reverse High Solencid @A D Sheer 3A ([C2-6 TOO | Reverse Low Solenoid eA 2 Sheer 44 (P)C?-56) 004 Layshat Solenoid eA D Sheet 64 (162-68) "T005 | Mainshaft Solenoid 6A 2 Sheet 16 (M.C?-69) 7006 | Forward Low Solenoid eA 2 Sheet 28 (P\C?-60) Too7 | Forward High Solenoid en > Sheet 36 (P\C?-61) T008 Transmission Oil Pressure Switch | 6A 2 Sheet 48 (762-63, 009 AWD Solenoid eA D Shoot 68 (PC?-69) TOI | Speed Sensor eA Schematic Shoots D Sheet 6A (71C2. C267 2-67Section C2 - Electrics Schematics SE Engines (S2) SE Engines (S2) Fig 54, Sheet 1A Sheet 7A (62-69) |B Sheet 18 (C274 ® Component Keys (T6280) C268 $8030780-05 (10-07) 2-68Section C2 - Electrics Schematics Fig 55. Sheet 2, SE Engines ($2) 2A“ 2Bw @ Sheet A (C268) '@ Sheet 3A ([)C2.70) Sheet 28 (1162.75) Component Keys (12-80) | 2-69 '960315750-05 (6-10-01) C269Section C2 - Electrics Schematics SE Engines ($2) L dow pra paw pot 3A“ | 3Bw ser Fig 56. Sheet 34, Lot @ Sheet 2A (7) C269) DSheet aA (CET —[DSheet 38 (CATE) | Component Keys (C20 | '960315750-05 (6-10-01) 2-70 2-70Section C2 - Electrics Schematics 4A~ Bw Fig 57. Sheet 44, SE Engines ($2) t 'B Sheet 3A (C270) '@ Sheet 54 ([)C2.72) /@ Sheet 48 (TC277) > Component Keys (1) 62-80) 271 '960315750-05 (6-10-01) C271Section C2 - Electrics Schematics SA“ 5Bw Fig 58. Sheet 5A SE Engines ($2) '@ Sheet 44 (C279) D Sheet 6A (T)C2.73) BD Sheet 58 ([)C2-78) Component Keys ([\62-80) 2-72 '960315750-05 (6-10-01) C2-72Section C2 - Electrics Schematics SE Engines ($2) — 6A Bw ee worms D Sheet 5A (C272 _|D Sheet 68 (C279) > Component Keys (1) C280 C273 S80300750-05 (C1007) C273Ww Section C2 - Electrics Schematics SE Engines ($2) “1A 1B¥ Fig 60. Sheet 1 @ Sheet 28 (TC275) [> Sheet A(T) > Component Keys (162-80) ca74 S80300750-05 (C1007) C274Section C2 - Electrics Schematics Fig 61. Sheet 28 SE Engines ($2) 2A“~ Bw ~ '@ Sheet 18 (C274) | Sheet 38 ([)C2.76) [3 Sheet 2A (1) 2-69) [> Component Keys (1) C2-80) 2-76 '960315750-05 (6-10-01) C2-75Section C2 - Electrics Schematics SE Engines ($2) Fig 62. Sheet 38 © Sheet 2B ([\C2-7) | Sheet 4B ([)C2-77) | Sheet 3A((\C2-70) _| > Component Keys ([)C2-80) C276 $80813750-05 (10-01) C276Section C2 - Electrics Schematics SE Engines ($2) >? 4 B Fig 63. Sheet 4 te Sheet 38 (T)C2.76) | Sheet 66 ([}C278) |DSheet 4A (\C2-71) | D Component Keys ([)C2.60) C277 '960315750-05 (6-10-01) C277Section C2 - Electrics Schematics ‘SE Engines (S2) 4 5 B » 6 B 4 4 B » 5 B Fig 64, Sheet 5 @ Sheet 48 (DC277) > Sheet 65 ([)C2.79) |B Sheet 54 (162-72) > Component Keys (162-80) | C278 '960315750-05 (6-10-01) C2-78Ww Section C2 - Electrics Schematics SE Engines (S2) 6A“ Bw Fig 65. Sheet 68 (DSheets8 (1162-78) [> Sheet 6A (C279 [> Component Keys (7C2-80) 2-79 {980373750-05 (C-16-01) 2-79B Section C2 - Electrics Schematics SE Engines ($2) Component Keys C088 [Grab Seer Solenoid eA Coa0 | Vacuum Switch (Air iter) eA 2 Table 26. ‘C’ Chassis Harness ([\C2-80) G08T | Rear Steer Proximity Switch eA 2 Table 26. 'E’ Engine Harness ([) C2-84) ‘042 [Load Moment Indicator Transducer 4A 32 Table 27.‘ Panel Hamess (1) C2.82) ‘C043 | Chassis Hamess to Rear Lights Hamess | 6B 2 Table 28. ‘R’ Rear Lights Hamess (1162-89) ‘Connector (8 pin) 2 Table 29. Transmission Harness (1) 62-83 (C045 | Chassis Hamess fo Transmission aa Harness Connector (14 pin) Table 25. C’ Chassis Harness O48 | Sway Hames Connector (4 pin) eA key to Connectors: Sheet] | Co46 | Stbiiser Unloader Valve Co C001 [Engine ECU Connector a6: GOAT | Sway leolaion Proximity Switch eA (6002 | Fuel Pump an COuB | Boom Hames Co 003 | CAN Terminator 8A cis [Hom ak C004 | Air Coneitoning Compressor 8A GOED | Sabiiosr Hamess Connedior cn GO06 [Engine ECU Ground Eg 067 [LH Headight Connector 8 ort [Bray Saitch a 052 | Sabiiser Isolation valve 8A Cota [Binary Switch an (C054 |Transmission Temperature Sender 6A ota | Powe Hold Relay 3B OEE | Stabiicer eolation Swatch on O15 [Power Hold Relay Power Feed 58 GOSS | Joyalick Connector CA OT6 [Engine ECU Power Feed 8 COST | Lif Isolation Switch es OTT [Engine ECU Fuse 58 (C060 | Stbiiser isolation Switch @ (C018 [Power Feed 5B ‘C080 | Lift Unloader Valve eB COTO | Fuel Level Sender ah Gon | Enand Grange aE a ‘C020 | Throttle Pedal Position Sensor 3 Goer [Fork Lock Solenoid ce (02 | Throttle Pedal Position Sensor BS Goes |Full Lock Solenald es Grrr eee ce ance eee ee (C094 | Joystick isolation Valve 8 C023 | Engine ECU Power Fuse 5B | Sa eee = cone “crane aosPovertuse be (067 [Reverse Fan Solenoid 8 €025 | Engine ECU Power Fuse 5B emiee (6008 | Engine ECU Power Fuse 38 es G0Bt |Headight RH 5A Ss 082 | Low Coolant Level Sensor aK BSnect ah (D.6223 ‘C033 | Agglomerator (water in fuel switch) 3B a C034 | Front Steer Proximity Switch 6A STS (GO85 | Chassis Hamess to Panel Hames [4A Connector (70 pin) Goa5 |2 Whee! Steer Solenoid oA C087 [Al Whee! Steer Solenoid 8A 088 [4 Wheel Steer Soiencid 8A 2-80 2-80B Section C2 - Electrics Schematics ‘SE Engines (S2) Table 26, ‘E’ Engine Hamess Key to Connectors: ‘Sheet E001 [Chassis Harness Connector 5A 002 | Starter Solenoid SA E006 | Altemator Wi 5A £006 | Alternator D+ 8K E007 | Pump Controller Connector on 008 | Cold Start Relay 5A ‘Schematic Sheats @ Sheet 54 (T6272) C281 '860315750-05 (C-10-01) C281B Section C2 - Electrics Schematics ‘SE Engines (S2) ‘Table 27. P' Panel Harness Po24 | Fourth Extension Relay 18 Key to Connectors: Steet] [Poza [Extension Boost Relay iB Poot |Fuse Box A 025 |Lift Isolation Relay ne 002 | Fuse Box O25 | Stabilser Lift Unloader Relay 1B ‘P00S | Fuse Box C 026 | Sway Switch 58 OOM | Fuse BoxD POZT [Air Conditioning Switch am OOS | Neutral Start Relay 1 = PO2B | Air Condtioning Switch an O05 |Neuiral Sart Relay 2 ie PO28 | Hazard Switch 28 POG | Ignition 1 Relay (pins 1-5) 3B PO30 | Roof Wiper Switch 1B P006 | Forward Relay (pins 6 - 10) 2A PO31 | Rear Wiper Switch 28 POO8 | Flasher Unit Esl 032 | Fog Light Switch 2A P0089 | Reverse Relay (pins 6 - 10) 1A ‘033 | Headlight Switch 2A O09 | Ignition 2 Relay (pins 1-5) i PO34 | Worklights Switch BA OTO |Ignition @ Relay (pins 1 -5) 38 O35 | 2/4 Wheel Drive Switch 1A P10 | Ignition 4 Relay (pins 6 - 10) 38 ‘036 | Beacon Switch 1A PO12 | Front Worklights Relay (pins 7 - 5) 2A O37 | Boom Worklight Switch 1A POT2 [Rear Workights Relay (pins6- 10) ___|2A Poss | Stabilbar Inoltior Sao 18 POTS [Transmission Dump Relay (pins 1-5) [4A P40 | Fourth Extension Switch 1A PO13 | Fuel Pump Relay & ‘041 | Diode Pack O14 | Driveshaft Relay (pins 8- 10) na P04? [Heater ee POI | Drive Relay (pins 1 - 5) Lu O43 | Heater Switch aa POS [Reverse High /Low Relay (pins 1-8) | 48 oad | Coun Swick LAT 28 POTS | Forward High /Low Relay (pins 8-10) | 48 70a7 [Diode Gate OTE [2/4 Wheel Dive Relay (pins 7-5) 7A OAS | Load Moment Indicator (MI) 3a O16 | Sway Isolation Relay (pins 6 - 10) i PO5O | Warning Lights (centre cluster) 4B OTT |LH Stabilser Rely (pins 6 10) 8 POST | Instruments JA 3a POT | RH Stabiliser Relay (pins 1-5) 18 POD | Instruments J2 3a P018 | Headlights Relay (pins 1 - 5) 2A ‘053 | Info Button 3A POI | Roof Air Conditioning Relay (pins 6- 10) |4A PO54 | Reverse Fan Switch 28 O19 | Brakelights Relay (pins 1-5) i POST | Steer Mode Changeover Switch 38 PO19 | Boom Worklights Relay (pins 6 - 10) 1A 058 | Steer Mode ECU 2B O20 | Engine Running Relay (pins 7-5) 28 O68 | Rear Cab Harness Connector ea P20 | Parkbrake Relay (pins 6 - 70) ae P60 | Column Switch RH 28 Po2t eoraeraue ‘Chassis Hames, aa 061 | Ignition Switch 3A 'P022 | Stabiliser Isolation Relay (pins 6-10) [18 E251 | lanitoniSatc bd ‘P02 | Parkbrake/2WD Relay (pins 1 - 5) 4B ee Eee ae “a 075) | Seerrielay 3B ‘065 | Diode Pack 38 ‘023 | Stabiliser Isolation Control Relay 1B 088: | Fairey Fe s PO70 | Footbrake 1A 2-82 C282B Section C2 - Electrics Schematics SE Engines ($2) Port | Face Level Fan a Table 28, ‘R’ Rear Lights Harness aT aw LE a Key to Connectors: Sheet P073 | Screen Washer Pumps 7B RL1 [Rear Lights Harness Connector (8 pin) | 6B 078 | Heated Screen 2A ‘Solvermno Sheets O79 | Front Wiper 1B [Bsheet 68 (ME2-7e O80 | Auxiliary Socket sa Table 29. T’ Transmission Hamess PORT | Auxiliary Socket llumination 2A Key to Connectors: ‘Sheet O85 [Radio 38 TOOT | Chassis Hamese Connector @R oat | Work Lights 2A O02 | Reverse High Solencid eR 094 | Diagnostic Connector a8 '7003 [Reverse Low Solenoid eA 095 | CAN Terminating Resistor 48 004 | Layshat Solencid eA ITO |Boom Back Light 1A TOO5 | Mainshaft Solenoid eA PIT7 [Tachometer Connector 2A 006 | Forward Low Solenoid 6A Schematic Sheets FToo7 | Forward High Solenoid eA D Sheet 1A (C26 "7008 [Transmission Oil Pressure Switch [6A D Sheet 2A (M6269) 009 | 4WD Solenoid 8A D Sheet 3A (C270) FTO10 [Speed Sensor eA Sheet 44 ([C2-71) Schematic Sheets D Sheer 54 (M.C2-72, B Sheer 6A (C27 2 Sheet 64 (M.C2-73) 2 Sheet 16 (C27: 2 Sheet 28 (C275, 2 Sheet 36 (C279) 2 Sheet 48 (C277 2 Sheet 6B ([}C2-78) 2-83 C283Section C2 - Electrics Schematics ‘SE Engines ($3) a g 2 Q £ > c wi w ao i a a 2-84 C2-84Ww Section C2 - Electrics Schematics SE Engines (S3) Component Keys TBA C286 '860315750-05 (C-10-01) C2-85Ww Section C2 - Electrics Schematics ‘SE Engines ($3) Page left intentionally blank c2-86 '860315750-05 (C-10-01) C2-86Ww Section C3 - Electrics Electrical Harness SYSTEM Introduction This topic contains information about a machine SYSTEM. The system has some devices that connect either ‘mechanically, hydraulically or electrically. Make sure you are referring to the correct system, Refer to the applications ‘able, > Related Topics ([}.C3-2) Descriptions and procedures relate to the system and not the individual devices, For information about the devices refer tothe relevant topics. Related Topies ([1C3-2) This topic is intended to help you understand what the system does and how it works. Where applicable it also includes procedures such as rermoval and replacement and dismantle and assemble, 2 Related Topics (63-2 3 Earth Points (163-3) 2 Wire Numbers and Functions ([\c3- = Hamess Interconnections and Drawings (1) C3-7) 3 Interconnections (D\C3-7) 2 Harness sdentification ([) 63-13) 3 Drawings (11 C3-18) 2 Test Procedures ([} 3-160) 2 How to Use a Multimeter ([) 63-150) + Measuring DC Voltage ([\C3-151) = Measuring Resistance ([) 3-161 3 Measuring Continulty (1) C3-152) + Measuring Frequency (T1C3-162 3 Testing a Diode or a Diode Wire ([} 3-163) 2 Wiring Harness Repair (1) C3-154) ca 38081750-05 (6-05.01) 3-4Ww Section C3 - Electrics Electrical Harness SYSTEM Related Topics Related Topics Table 1. Related Topics in This Publication “The table ists other topics in the manual that contain information related to this topic. Refer to the applicable topios to ‘complete your procedures. Where applicable the text in this section contains cross references to this page to help you find the correctiinformation. Some machines have different systems and devices, Make sure you refer tothe correct topic, refer to Section # - Applications. Sections [Topic Titles ‘Sub Titles: 7 Applications AL 2 ALL (are and Safety)” AL 7 Service Tools ALL gj @ Fuses and Relays ((\C7-1) ALL ec @ Schematics (2-1) ALL g '@ Battery Charging SYSTEM (T\C4-1 ALL g @ Alterator (1) C1) ALL Gg 2 Battery (66-1 AL (1) You must obey allof the relevant care and safety procedures. Table 2. Service Tools The table lists the service tools you will need to do some of the procedures in this topic. Make sure you have the correct service tools BEFORE you start the procedures Tool Part Number Description 89200296" Fluke Meter 85 ‘or| AVO 2002 ‘er | AVO 2008 '802/00350"" Butane Heater assembly 30200340" Crimp tool so20035T Splice 05-15 mm (Red) 30200852 Splice 15.25 mm (ue) 30200353" Splice 3.0.60 mm (Yellow) (1) Tool available from JCB Service, refer to Section 1 - Service Tools 60318750-05 05-07)B Section C3 - Electrics Electrical Harness SYSTEM Earth Points Earth Points Earth Points ([1C3-3). The illustration shows the when tracing electrical faults. typically when several machine electrical earth pointlocations. Thiscan be useful _ electrical devices are maffunctioning, Trem [Description Location ‘Cables and Straps ‘A___ [Earth cable, battery to chassis, Under cab, and battery compartment B_|Earth strap, cab to chassis. Remove - external lower front panel from cab © __| Earth cable, starter motor to chassis, Inside engine compartment. D [Earth cable, engine block io chassis, Inside engine compartment, cable bolted to engine at the rear of the cylinder block Harness Earths 001 Earth point, chassis hamess, Inside engine compartment. -003 | Earth point, cab harness. Remove cab instrument panels. Access required to the cab aoa frarme on the right side of the steering column -006 | Earth point, cab rear hamess. Remove cab roof lining C33 '8603/5750-05 (C-03-01) C33