QLTY MAN 001 Quality Management System Manual 2020
QLTY MAN 001 Quality Management System Manual 2020
QLTY MAN 001 Quality Management System Manual 2020
Management Systems
The Quality Management System Manual (manual) defines and describes the QMS and defines
responsibilities and authorities of management personnel involved in the operation of the system, and to
provide a general description of requirements of the standard as they apply to AKT.
This manual is divided into ten sections that correlate to the QMS sections of the ISO 9001:2015 standard.
This manual describes the QMS, delineates authorities, inter relationships and responsibilities of the
personnel responsible for performing within the system. The manual also provides procedures or references
for all activities comprising the QMS to ensure compliance to necessary requirements of the standard.
This manual is used internally to guide AKT’s employees through the various requirements of the ISO
9001:2015 standard that must be met and maintained in order to ensure interested parties’ satisfaction,
continuous improvement and to provide necessary instructions to create an empowered work force.
This manual is used externally to introduce our QMS to our Customers and other external organisations
and/or individuals. The manual is used to familiarise the controls that have been implemented and to
assure the integrity of the QMS is maintained and focused on interested parties’ satisfaction and
continuous improvement.
This manual outlines policies, procedures and requirements of the QMS for products and services AKT
supply and perform. It is used to help identify and control external and internal issues relevant to AKT to
maximise Customer and employee satisfaction, meet statutory regulations and Customer requirements.
It is emphasised that the QMS requirements specified in this standard are complimentary (not
alternative) to contractual law and regulatory requirements.
AKT Constructions has determined external and internal issues relevant to AKT's purpose and strategic
direction that may affect our ability to achieve the intended results of QMS. This information is reviewed
annually within the Management Review. See the below table for details.
Internal/
Interested party Reason for Interest Needs & Expectations of Interested Party Needs and Expectation of AKT Constructions Processes, monitoring and analysis requirements
External
Customers External Direct recipient of AKT • Provide timely, high quality goods and/or • Customer satisfaction • Management Review
Constructions’ products services at low cost • Good level of customer engagement • Regular catch up and or meetings with Customers
& services • Quick responses on any query or complaint • Mutually beneficial long-term working • Design and development of products and services
• Follow all site rules and local laws relationships • Operation and Maintenance Manuals
• Follow quality management requirements • Regulation relating to products and services
• Warrant work provided
Employees Internal Responsible for • Safe work environment • Loyalty to organisation • Informal Catch up with Projects Director
realisation of our • Job security • Concentration on work • Performance Reviews
products and services • Good work environment • Give 100% output • Direct Feedback
• Recognition and reward • Work safely & within the law • Management Review
• Timely wages with all applicable benefits to • Follow all policies and procedures
pay the cost of living developed by AKT Constructions
• Professional development & growth via
regular training
• Competitive compensation
Community/Public External While a low risk, failure • No complaints relating to noise, pollution, • Harmonious relationships • Management Review
of our products could waste & employees
impact on public safety • Ethical behaviour
• Compliance with statutory and regulatory
requirements
Suppliers/ External Provide supporting • Continuous orders • Competitive pricing • Management Review
subcontractors/ services and/or raw • Prompt payments within agreed payment • Loyalty of suppliers/external provides • Feedback from users
External providers material to organisation terms • Provides supplies and services on time
• Good level of long-term working without any defects or delays
relationship • Capable and competent for the supply of
quality products and services
Government & Law External Dictate controlling • Pay all applicable taxes & mandated • Business support processes • Management Review
enforcement regulations that impact obligations timely • Government guidelines
agencies on organisation • Follow all local laws & regulations
products/services
Insurance Broker & External Cover the risk factor of • No claims/prompt payment of insurance • Timely and quality support and advice • Management Review
Companies the organisation plant, premium • Timely payment of insured sum in case of • Annual review of insurance requirements and
machinery, products, • Effective risk management of QHSE any incident premiums
services and people
The scope of AKT’s QMS is maintained as part of the annual Management Review and audit requirements of
the standard ISO 9001:2015.
An exclusion to the standard in the context of the AKT relates to clause 8.5.1.f, validation of processes for
production and service. Justification for this is AKT can verify the output of product through measurements,
fit checks, and visual inspections.
The AKT management team provide leadership and management to the development and
implementation of the QMS. The management team are continually improving its
effectiveness by communicating to the organisation the importance of meeting
requirements, working with the quality policy, quality objectives, understanding the
organisation, conducting management reviews of the QMS and ensuring the
availability of necessary resources.
Leadership provides integration of QMS requirements into the business processes of the
organisation, promoting the use of the process approach and risk-based thinking,
engagement and motivation of the personnel to contribute to the effectiveness of the
QMS, supporting other relevant management roles to demonstrate their leadership as it
applies to their areas of responsibility.
AKT Management Team ensures that Customer needs and expectations are determined for
each project undertaken, convert to requirements, and meet them with the aim of
enhancing Customer satisfaction. Identifying risks and opportunities that can affect the
conformation of products and services and Customer satisfaction are determined and
addressed. Statutory and regulatory requirements are determined and carried out
according to the following policies:
AKT management ensures through Management Reviews and communication with our
employees, that customer satisfaction is a continuous focus of our efforts.
The management team also has the organisational freedom are responsible to resolve matters
pertaining to quality management issues. The responsibility of a management team include liaison
with external parties on matters relating to the QMS.
Customers • Failure to meet customer • Loss of reputation • Identify gaps and build service to
expectations • Loss of future work meet or exceed expectations
• Increased competition • Loss of market share
Directors/Senior Lack of focus on company direction • Looking for short term return on • Supports re-investing
Management investment • Effective Business planning
• Focus on short term goals, no
long term planning
Community Impact on our reputation and • Demands which reduce profits • Promotes development
ability to deliver services • Creates opportunities
Actions taken to address risks and opportunities are proportionate to the potential impact on
the conformity of products and services.
• Policy objectives are principal, strategic objectives that apply to the entire organisation
• Quality performance objectives set specific, measurable targets for improving operational
performance ensuring process conformity and customer satisfaction. They apply to
departments and functions having direct responsibility for activities that require improvement.
Performance objectives are established by AKT Management Team and monitored within the
framework of management reviews. Goals take into account applicable requirements and are
related to product conformity and customer satisfaction. These are monitored,
communicated to personnel and updated as necessary.
When planning to achieve quality objectives, necessary actions, resources, people responsible,
deadlines and evaluation types are determined.
AKT retains documented information on quality objectives. The AKT management team
reviews the metrics to identify where goals are and are not being met through management review.
Performance metrics are communicated for employee review and information. Where shortfalls are
identified, AKT management team may revise objectives, issue corrective action requests, or take
other appropriate action to address the issues.
Achieving Customer Direct feedback from the Trend of All Staff Ongoing
satisfaction by maintaining Customer - captured in 02. feedback
open communication and Non conformities, suggestions type
developing an understanding and compliments Register
of Customers’ needs and ITP - Customer signature to
expectations. AKT will align approve project is handed
its systems through over defect free first time.
adequate planning to these
needs and expectations.
A safety culture by ensuring Hazards identification at the Incident All Staff Ongoing
that potential risks are beginning of the job using Statistics, 0
captured and actioned at an SWMS, continual reviews of LTI injuries
early stage in the project SWMS if new hazards are
lifecycle; by utilising review identified
processes and by the use of
competent personnel, sub-
contractors and vendors.
QMS planning also ensures that the integrity of the quality management system is maintained when changes
to the QMS are planned and implemented. When planning changes, the purpose of change,
distribution of responsibility and authority are considered. Quality management system planning shows our
commitment to the development, correction, maintenance, and continual improvement of our QMS.
The output of QMS planning is documented in this quality manual, in QMS procedures and in other
referenced documents. These documents identify and define all elements and processes of the QMS
Planning of product realisation and verification processes is addressed in section 8.1 of this manual.
Continuous Improvements to the QMS are planned within the framework of management reviews. The
output of this planning is expressed in the form of QMS objectives and the performance metrics. AKT
embraces a process approach to management. As the need for new or modified processes, criteria or
method is identified, QSM planning outputs, including the business plan, are updated accordingly.
AKT Management Team are responsible for determining resource requirements for the
implementation and improvement of the QMS, and for addressing customer satisfaction. The
possibilities and restrictions of the internal resources as well as feasibility and challenges of using
external providers are determined in the resource management processes.
The principal forum for determining and communicating resource requirements is management review
of the QMS.
7.1.2 People
AKT identifies personnel training needs, provides required training, and evaluates the
effectiveness of the training provided. Personnel assigned to perform specific tasks,
operations and processes are qualified on the basis of appropriate education, experience or
training. Employees are made aware of the relevance and importance of their activities and how
they contribute to the achievement of quality objectives. Records of personnel qualifications and
training are maintained.
7.1.3 Infrastructure
To carry out the processes and achieve conforming product AKT has determined the infrastructure
needed. This includes, as applicable;
As new infrastructure requirements arise, they will be documented in quality plans. Existing
infrastructure is maintained to ensure product conformity.
The management review process in Section 9.3 periodically assesses AKT work environment to
ensure that the conformity of product can be achieved. These reviews of work environment
conditions address the following issues;
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• Assessment of product and service requirements to identify where human and/or
physical factors will affect product and service quality (also conducted during advanced
product and service quality planning, see Section 8.1).
• Assessment of current working environment conditions to determine if the work
environment is suitable to achieve conforming product and services
• Implementation of work environment improvements needed to achieve conforming
product and services
• Continual assessment of work environment to ensure that adequate human and physical
factors are maintained.
• Work environment requirements are also identified and reviewed during the Health
and Safety meetings.
In addition, AKT assesses and records the validity of the previous measuring results when the
equipment is found not to conform to requirements and takes appropriate action on the
equipment and any product affected. Records of the results of calibration and verification are
maintained.
The calibration system defines the extent and frequency of calibration to ensure that all
inspection, measuring, test equipment and measurement standards used have the necessary
controls and accuracy to perform the required measurements.
Equipment requiring calibration is identified and tracked through periodical recall and calibrated
using documented procedures against certified equipment having a known value relationship to
National or International Standards. Safeguards are used to prevent adjustments and modifications
that would invalidate the calibration settings.
The records of calibration contain as a minimum, a description of the equipment and a unique
identification number, date on which each calibration was performed, calibration interval, results
obtained and action taken when results are unsatisfactory. These records are made available to the
Requirements of the personnel, who conducts monitoring and measuring, are determined and
carried out. In the event measurement equipment is found not to conform, AKT measures all
products deemed acceptable with that equipment with another instrument. If product is deemed
acceptable material continues according to normal operating procedures. In cases where
discrepant material has already been shipped to customers, appropriate follow-up actions are
performed and recorded to ensure customer satisfaction.
7.2 Competence
Identification of Training Needs and Awareness Programs - The Management Team has identified
training needs and qualification requirements. In addition, training needs are often identified in
response to corrective and preventive action requests, as inadequate training may cause nonconformities.
Awareness and Training Programs - AKT provides the following training and awareness programs, as
appropriate:
• QMS Awareness Training: Explains the products and services we provide and how the QMS
contributes to the overall objectives of AKT. Also provides awareness of applicable procedures
relevant to a particular task.
• Job Training: Trains personnel on the various tasks associated with each job description.
• Verification of Competency – Trains personnel on use of equipment and once competent level
is reached the employee with receive sign off for use of equipment
Effectiveness of Training - Effectiveness of training may be evaluated using the following approaches:
• Performance evaluation of personnel by Site Supervisor or Project Manager;
• Verification of competency signed off
• Consideration of competency and training when investigating causes of QMS failures and
product or process nonconformities.
Training Records - Training records are maintained including the as-hired qualification records, such as
diplomas, degrees, and certificates of qualification, training, and work experience.
7.3 Awareness
AKT Management Team ensure personnel and external providers performing work under the control of
the organisation are aware of the quality policy and corresponding quality objectives, their impact on
the effectiveness of the QMS and the consequences of non-compliance with the QMS through
training, briefings and meetings.
To carry out internal communication, employees at AKT have sufficient authority and the organisational
freedom to identify, document, and communicate any issues related to the processes of the QMS and their
effectiveness. In line with AKT policy of leadership through employee involvement, AKT’s personnel policies
have established open communication throughout the organisation. The effectiveness of our QMS is evident
through Internal Audit results, Corrective and Preventive Actions, customer feedback, and the departmental
performance measures. Internal Audit results, customer feedback, Corrective Actions and Preventive Actions
are shared as appropriate.
Customers, external providers, certification body and the consultants are the subjects of external
communication relevant to QMS. Interaction with customers, including QMS issues, is defined in ‘Customer
Communication’ process and procedures (section. 8.2.1). Interaction with external providers, including QMS
issues, is defined in ‘Purchasing’ process and procedures (section 8.4). The terms and content of interaction
with the certification body and the consultants relevant to QMS are defined by AKT Management team
according to their responsibility and authority.
The Categories of documented information are the Regulatory Requirements Documents, according to
which the activities are carried out and the Records, providing the evidence of conformity to
requirements and of the effective operation of the QMS.
AKT Constructions maintains a documented QMS as a means to ensure that products and services
conform to specified requirements. The following four levels of documented information are utilized
and maintained to meet the requirements of ISO 9001: 2015 and, where it is necessary, to ensure
adequate control. Customer specific requirements and other Customer-specific manuals and procedures
are incorporated into the four level documented QMS as appropriate:
Quality Objectives are measurable documented improvement indicators that are established for
corresponding levels and processes throughout the organisation to implement the Quality Policy, to meet
requirements for product and processes, and to improve the QMS and performance.
The Quality Manual has been prepared to describe AKT Constructions QMS and includes the
following: The scope of the QMS, and details of and justification for any exclusion.
Reference to QSP established for the QMS which clearly show the relationship between the
requirements of the standard and documented procedures and;
A process flow chart that clearly identifies the description and interaction between the processes of
the QMS.
Documents of external origin – are the laws, international, regional, national and industry
standards, specifications and other documents, which follows to ensure compliance with national
legislation, the legislation of the countries where they export their products and improve safety
and Customer satisfaction.
QSF refer to tags, labels, stickers, preprinted sheets, stamps, and other means to identify the
status of materials, products, equipment, gauges, and other devices used to achieve the specified
requirements.
For the control of documented information, AKT Constructions carries out the following activities,
as applicable:
• Distribution, access, retrieval and use;
• Storage and preservation, including preservation of legibility;
• Control of changes;
• Retention and disposition.
Creating, updating and control of documented Information is carried out according to QSP 7.5
Control of Documented Information.
The output of operational planning and control includes documented quality plans, resource requirements,
processes, equipment requirements, procedures, test data, and design outputs.
AKT Constructions ensures that outsourced processes are controlled (sec. 8.4).
Appropriate handling of communications can reduce Customer dissatisfaction in situations and in many
cases turn a dissatisfying scenario into a satisfying experience. The Projects Director are responsible for
establishing communication methods to ensure inquiries, contracts or order handling, including
The Customer Relationships and Sales Managers’ responsibility is directing the business
acquisition, retention and product development efforts of, including external communications. The
Customer Relationships and Sales Manager is the primary Customer contacts for product and
service information.
AKT is committed to addressing all documented Customer inquiries that reside within the organisation’s
system. The Customer Relationship & Sales Manager has the primary responsibility to address all Customer
related issues in regard to the quality of our products and services. They are the key contact in regard to
questions pertaining to AKT Constructions QMS.
AKT Constructions exercises care with Customer property while it is under the organisation's control or
being used.
When determining the requirements for the products and services to be offered to
Customers, AKT Constructions ensures that:
• The requirements for the products and services are defined, including any applicable
statutory and regulatory requirements and those considered necessary by the
organisation;
• The organisation can meet the claims for the products and services it offers.
AKT Constructions ensures that contract or order requirements differing from those previously defined
are resolved. The Customer’s requirements confirmed before acceptance, when the Customer does not
provide a documented statement of their requirements.
The inherent quality, effectiveness, safety and Customer satisfaction of a product or service are
established during these stages. To ensure that specified requirements are met, the following
activities as applicable for the design project will be performed.
Each product is assigned to a Project Manager to guide and monitor the process. The Project
Manager is responsible for planning and carrying out all stages of the design and including the
development process, and may delegate tasks to qualified personnel as needed.
Verification and validation are performed to ensure that design and development outputs meet
input requirements. Verification and validation may take the form of measurement and/or
testing. Records of design, verification and validation are maintained.
Design and development changes, the results of reviews, the authorization of the changes, the
actions taken to prevent adverse impacts are recorded.
AKT Constructions is responsible for the quality of all products purchased from external
providers, including Customer designated sources.
AKT Constructions:
• Maintains a register of approved external service and material providers that includes the
scope of the approval.
• Periodically reviews external provider’s performance, records of these reviews are used as
a basis for establishing the level of controls to be implemented.
• Defines the necessary actions to take when dealing with external providers that do not
meet the requirements.
• Ensures where required that both AKT Constructions and all external providers use
Customer approved special process sources:
• Ensures that the function having responsibility for approving external providers’
management system has the authority to disapprove the use of sources.
All new external providers whose product, service or processes have impact on the quality of
product, service or processes provided by AKT Constructions are evaluated with regard to their
quality and process capability. The criteria for selection of suppliers are defined in a documented
procedure. Suppliers that meet the criteria will be approved and added to the Approved External
Providers List. Products and/or services may be purchased only from suppliers who are listed on
the Approved External Providers List.
Records of external providers’ evaluations and performance are maintained in accordance with
procedure QSP 7.5 Control of Documented Information.
Quality performance of suppliers is monitored by delivery time and number of product rejects or service
quality. Suppliers demonstrating inadequate performance may be asked to implement corrective
action. If the requested corrective action is not implemented and there is no improvement in
performance, the
supplier will be removed from the Approved External Providers List.
AKT Constructions has established and implemented a receiving inspection or other activities
necessary for ensuring that purchased product meets specified purchase requirements.
Purchased product shall not be used or processed until it has been verified as conforming to
specific requirements unless it has been released under positive recall procedure.
Where AKT Constructions utilises test reports to verify purchase product, the data in those
reports is acceptable per application specifications. periodically validates test reports for
raw materials.
Where delegates verification activities to the external provider, the requirements for delegation
are defined and a register of delegations maintained.
Where or its Customer intends to perform verification at the external provider’s premises, states the
intended verification arrangements and method of product release in the purchasing information.
Where specified in the contract, the Customer or the Customer’s representative is afforded the
right to verify at the supplier’s and/or Company premises that subcontracted product conforms
to the specified
requirements.
Verification by the Customer is not used by as evidence of effective control of quality by the s external
provider and does not absolve of the responsibility to provide acceptable product, nor does it
preclude subsequent rejection by the Customer.
Manufacturing Procedures, Routers, Inspection Control Plans, and Service Procedures define AKT
plan for manufacturing and services. These quality control plans provide detailed planning for all phases
including the methods and equipment to be used and workmanship criteria. This detailed planning will
be documented for each product and/or process in the form of work instructions, drawings or
specifications. AKT Constructions maintains a record for each batch of product that provides traceability
and identifies the amount manufactured and released for distribution. This record is verified and
approved.
AKT follow their procedures for the control, storage, maintenance and accounting of Customer
furnished materials, tooling and equipment including data used for design, production and/or
inspection provided to for the performance of work under a specific contract or contracts. The
procedures are submitted to the Customer or Government as applicable.
Verification by AKT Constructions does not absolve the Customer of the responsibility to
provide an acceptable product.
Customer furnished property used for incorporation in AKT Constructions products is stored and
handled in accordance with existing procedures applicable to ’s purchased materials. The material
is examined at normal inspection points and if damage has occurred after receipt, or if the
material is lost, or otherwise unsuitable for use; this condition is handled as nonconforming
material and the Customer is notified.
AKT Constructions ensures that documents required by the contract/order to accompany the product
are present at delivery and are protected against loss and deterioration.
In determining the extent of post-delivery activities that are required, consider statutory and
regulatory requirements.
Fabrication department reviews and monitors changes for production and ensures the
controlled fabrication conditions after the changes.
Service process changes are reviewed on site by Project Manager and Supervisor and
changes are documented in onsite job steps identified in safety documentation.
Records of results of the review of changes, the persons authorising the change, and any necessary
actions arising from the review are maintained in accordance with procedure QSP 7.5 Control of
Documented Information.
Records of inspection includes evidence of conformity with the acceptance criteria and traceability to the person
authorizing the release. Records of inspection are maintained in accordance with procedure QSP
7.5 Control of Documented Information.
Records of nonconformities outputs and product are maintained (QSP 7.5 Control of
Documented Information) and include:
• Description of nonconformity;
• Description of actions taken;
• Description of concessions obtained;
• Identification of the authority deciding the action in respect of the nonconformity.
Collecting Customer feedback and complaints, and Customer satisfaction is conducted during
the job process and recorded for Management Team review. Customer satisfaction data is used
by management to identify opportunities for improvement.
Evaluation of the effectiveness of actions taken to address risks and opportunities is a part of
activities taken to address risks and opportunities (sec.6.3)
The Chief Executive Officer produces an annual audit program, which identifies when each
element, process or activity will be audited. Every critical element maybe audited on a regular
basis and at a minimum, audited once per year to determine effectiveness.
The Fabrication Manager is responsible for organising and coordinating product audits at
appropriate stages of production and delivery to verify conformity to all specified requirements,
such as product dimensions, functionality, packaging and labelling at a defined frequency.
The frequency at which an individual element, process, activity or product is audited is based upon
the importance and status of the element, process, activity, or product and the results of previous
audits. When internal or external nonconformities, Customer complaints occur, or any changes
The Chief Executive Officer is responsible for organising and coordinating the internal audit to ensure
that the audit criteria, scope, frequency and methods are defined, and that the following
requirements of QSP
9.2 Internal Audit are met:
• Definition of audit responsibilities.
• Definition of requirements for planning and conducting the audit including taking
appropriate correction and corrective actions without undue delay.
• Assurance of auditor independence.
• Recording of audit results.
• Communication of audit results to management.
The Chief Executive Officer is responsible for ensuring the selection of auditors and the conduct
of audits ensures objectivity and impartiality of the audit process. Auditors do not audit their
own work.
Only competent personnel may perform internal auditing activities. These competent
personnel are classified as internal auditors and have received the following training as a
minimum:
• Training on internal auditing techniques
• Training and knowledge of applicable standards
This training may be performed by a trained lead auditor or by previously trained internal auditors.
Records of internal audit training are maintained on the company training matrix according to QSP
7.5 Control of Documented Information.
This analysis and the Quality Policy relevance evaluation is held once a year. The Management
Team conducts reviews of the QMS to ensure its continuing suitability, adequacy, effectiveness and
alignment with the strategic directions of AKT Constructions.
Results of the review are documented. Management reviews are a minimum of once a
year. More frequent reviews may be scheduled in periods when organisational or service
and product changes require increased attention and input from AKT Management
Team.
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9.3.2 Management Review inputs
Assessment of the QMS is based on a review of information inputs to management review.
These inputs include the following:
a) The status of actions from previous management reviews;
b) Changes in external and internal issues that are relevant to the QMS;
c) Information on the performance and effectiveness of the QMS, including trends in:
• Customer satisfaction and feedback from relevant interested parties;
• The extent to which quality objectives have been met;
• Process performance and conformity of products and services;
• Nonconformities and corrective actions;
• Monitoring and measurement results;
• Audit results;
• The performance of external providers;
d) The adequacy of resources;
e) The effectiveness of actions taken to address risks and opportunities (see sec. 6.1);
f) Opportunities for improvement.
When a nonconformity occurs, including any arising from complaints, corrective actions are
conducted including;
b) Evaluating the need for action to eliminate the root cause(s) of the nonconformity, in
order that it does not recur or occur elsewhere, by;
• Reviewing and analysing the nonconformity
• Identifying the root cause(s) of the nonconformity
• Determining if similar nonconformities exist, or could potentially occur
Small improvement cycles are carried out in every QMS process and include the following:
a) Actions to address risks and opportunities
b) Implementation of process approach in a chain: ‘Process criteria definition > Criteria
monitoring and measuring > Results review and evaluation, determination of trends
and their causes;
preventing undesired effects and (or) enhancing desirable effects’. Resources for monitoring
and measuring, including the methods, techniques, personnel training, are described in Section
7.1.5. For Methods of analysis and evaluation, see section 9.1.1.
Small improvement cycles are carried out by brain storming and using focus groups, etc. If
the decision scale of the group making improvements go beyond the power of process-
owner, they generate a proposal for management review, see section 9.3.
Big improvement cycles are carried out by AKT Constructions Management Team in a
chain: ‘Context, strategy, quality policy and objectives review > Breakthrough projects
implementation > Project Effectiveness Review > Organisation wide application; Introduction
into the QMS’.
Process-owners could also initiate the breakthrough projects. The breakthrough projects are as
follows: modernisation, launching of a new product or service, diversification, outsourcing, etc.