CITROEN Berlingo (-First)1.

9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Engine (general)
Engine
Engine code DW8B (WJY)
Capacity 1868 (cc)
Distribution type
Timing belt
Engine speed at maximum power 4600 (rpm)
Number of cylinders 4
Valves per cylinder 2
Note: The coolant pump is timing-belt driven
Engine (specifications)
Engine
Firing order 1-3-4-2
Injection pump (make and type) Delphi DWLP12 8448B 391B
Injection pump (make and type) Siemens 5WS40001
Valve clearance
Cold engine
Inlet 0.15 (mm)
Exhaust 0.30 (mm)
Idle speed 850 ± 25 (rpm)
Fuel system Delphi DCN 2.2
Fuel system Siemens SID 801
Injector (make and type) Delphi RDNOSDC6903
Injector (make and type) Siemens 5WS40000
Injector pressure(New) 142 - 149 (bar)
Injector pressure(Used) 133 - 138 (bar)
Glow plug resistance 0.4 - 0.6 (ohms)
Glow plugs (make and type) Beru 0100226371
Glow plugs (make and type) Champion CH185
Compression pressure
Normal pressure 25 - 30 (bar)
Oil pressure 1.8 / 1000 (bar/rpm)
Oil pressure 3.7 / 2000 (bar/rpm)
Oil pressure 4.3 / 3000 (bar/rpm)
Oil pressure 4.5 / 4000 (bar/rpm)
Drive belt layout(Without air conditioning and power steering)

Drive belt layout(With air conditioning, without power steering)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 1 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Drive belt layout(Without air conditioning, with power steering)

Drive belt layout(With air conditioning and power steering)

Emissions
Engine
Oil temperature during test 80 (°C)
Maximum no-load governed speed 5025 - 5275 (rpm)
Corrected smoke absorption value < 2.5 (m-1)
Test time 1 (s)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 2 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Exhaust gas analysis test method (Germany only) B

Manual transmission, EURO 3 (Europe)
Fuel consumption, combined usage 6.90 (l/100 km)
Fuel consumption, extra-urban driving 5.70 - 5.80 (l/100 km)
Fuel consumption, urban driving 8.70 - 8.80 (l/100 km)
Emission code Euro 3
Emission standard 70/220*1999/102A,
70/220*2001/100A (2000-10-17 ->)
CO2 average 181 (g/km)
CO 0.198 - 0.314 (g/km)
HC -
NOx 0.392 - 0.406 (g/km)
HC NOx 0.411 - 0.440 (g/km)
Particles 1.77 (g/km)
Cooling system
Engine
Cap pressure 1.4 (bar)
Thermostat opening temperature 83 - 95 (°C)
Fan activation temperature(Without air conditioning) 97 (°C)
Fan activation temperature(With air conditioning)
Stage 1/Fan 1 96 (°C)
Stage 2/Fan 2 101 (°C)
Electrical
Electrical system
Alternator 70 / 80 / 90 / 120 / 150 (A)
Battery capacity 42 (Ah)
Cold cranking amperes (CCA) 390 (A)
Battery capacity 50 (Ah)
Cold cranking amperes (CCA) 480 (A)
Battery capacity 60 (Ah)
Cold cranking amperes (CCA) 640 (A)
Battery location

Engine compartment
Brakes
Front disc brakes
Disc diameter, front(Solid discs) 266.0 (mm)
Disc thickness, front 13.0 (mm)
Disc thickness, front, minimum 11.0 (mm)
Disc diameter, front(Ventilated discs) 266.0 (mm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 3 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Disc thickness, front 20.4/22.0 (mm)

Disc thickness, front, minimum 18.4/20.0 (mm)
Disc diameter, front(Ventilated discs) 283.0 (mm)
Disc thickness, front 26.0 (mm)
Disc thickness, front, minimum 24.0 (mm)
Brake pad thickness, front 13.0 (mm)
Brake pad thickness, front, minimum 2.0 (mm)
Disc run-out, maximum 0.05 (mm)
Rear disc brakes
Disc diameter, rear(Solid discs) 247.0 (mm)
Disc thickness, rear 9.0 (mm)
Disc thickness, rear, minimum 7.0 (mm)
Brake pad thickness, rear, minimum 2.0 (mm)
Disc run-out, maximum 0.05 (mm)
Rear drum brakes
Drum diameter, rear 228.0 (mm)
Drum diameter, rear, maximum 230.0 (mm)
Shoe lining thickness, minimum 1.0 (mm)
Steering, suspension and wheel alignment
Suspension : General data
Wheelbase 2608 - 2693 (mm)
Vehicle condition(Unloaded)

Ride height

Ride height, front(Measure R; compress the springs until H = R - L)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 4 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Ride height, rear(Measure R; compress the springs until H = R + L)

Standard suspension, Passenger van, ( - 2002)
Ride height, front L1 = 92 (mm)
Ride height, rear(175/65 R14 tyres) L2 = 57 (mm)
Ride height, rear(175/70 R14 tyres) L2 = 49 (mm)
Toe-in, front(With power steering) 0°17' ± 0°09 (°)
Toe-out, front(Without power steering) 0°17' ± 0°09' (°)
Camber, front 0°00' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°40' (°)
Castor, front(Without power steering) 1°30' ± 0°30' (°)
Castor, front(With power steering) 3°00' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°18' (°)
King pin inclination (KPI), front 10°42' ± 0°30' (°)
Toe-in, rear(175/65 R14 tyres) 0°07' ± 0°09 (°)
Toe-in, rear(175/70 R14 tyres) 0°13' ± 0°09 (°)
Camber, rear -0°16' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°30' (°)
Standard suspension, Van, ( - 2002)
Ride height, front(Maximum allowable cargo weight: 475 kg ) L1 = 92 (mm)
Ride height, front(Maximum allowable cargo weight: 800 kg ) L1 = 101 (mm)
Ride height, rear(Maximum allowable cargo weight: 475 kg ) L2 = 34 (mm)
Ride height, rear(Maximum allowable cargo weight: 800 kg ) L2 = 7 (mm)
Toe-in, front(With power steering) 0°17' ± 0°09 (°)
Toe-out, front(Without power steering) 0°17' ± 0°09' (°)
Camber, front(Maximum allowable cargo weight: 475 kg ) 0°00' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°40' (°)
Camber, front(Maximum allowable cargo weight: 800 kg ) 0°05' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°40' (°)
Castor, front(Without power steering) 1°30' ± 0°30' (°)
Castor, front(With power steering) 3°00' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°18' (°)
King pin inclination (KPI), front(Maximum allowable cargo weight: 475 kg ) 10°42' ± 0°30' (°)
King pin inclination (KPI), front(Maximum allowable cargo weight: 800 kg ) 10°54' ± 0°30' (°)
Toe-in, rear(Maximum allowable cargo weight: 475 kg ) 0°24' ± 0°09' (°)
Toe-in, rear(Maximum allowable cargo weight: 800 kg ) 0°42' ± 0°09 (°)
Camber, rear(Maximum allowable cargo weight: 475 kg ) -0°15' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°30' (°)
Camber, rear(Maximum allowable cargo weight: 800 kg ) -0°13' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°30' (°)
Reinforced suspension, Passenger van, ( - 2002)
Ride height, front L1 = 77 (mm)
Ride height, rear L2 = 69 (mm)
Toe-in, front(With power steering) 0°17' ± 0°09 (°)
Toe-out, front(Without power steering) 0°17' ± 0°09' (°)
Camber, front 0°10' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°40' (°)
Castor, front(Without power steering) 1°28' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°18' (°)
Castor, front(With power steering) 2°56' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side
King pin inclination (KPI), front 10°24' ± 0°30' (°)
Toe-in, rear 0°00' ± 0°09 (°)
Camber, rear -0°16' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°30' (°)
Reinforced suspension, Van, ( - 2002)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 5 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Ride height, front L1 = 86 (mm)

Ride height, rear L2 = 22 (mm)
Toe-in, front(With power steering) 0°17' ± 0°09 (°)
Toe-out, front(Without power steering) 0°17' ± 0°09' (°)
Camber, front 0°03' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°40' (°)
Castor, front(Without power steering) 1°30' ± 0°30' (°)
Castor, front(With power steering) 3°00' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°18' (°)
King pin inclination (KPI), front 10°36' ± 0°30' (°)
Toe-in, rear(Maximum allowable cargo weight: 600 kg ) 0°33' ± 0°09' (°)
Toe-in, rear(Maximum allowable cargo weight: 800 kg ) 0°00' ± 0°09' (°)
Camber, rear(Maximum allowable cargo weight: 600 kg ) -0°14' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°30' (°)
Camber, rear(Maximum allowable cargo weight: 800 kg ) -0°16' ± 0°30' (°)
Maximum difference between the left-hand side and right-hand side 0°30' (°)
Standard suspension, Passenger van, (2002 - )
Ride height, front(Maximum allowable cargo weight: 600 kg ) L1 = 83.7 - 94.7 (mm)
Ride height, front(Maximum allowable cargo weight: 800 kg ) L1 = 92.8 - 103.8 (mm)
Ride height, rear(Maximum allowable cargo weight: 600 kg ) L2 = 46.3 - 58.3 (mm)
Ride height, rear(Maximum allowable cargo weight: 800 kg ) L2 = 4.8 - 16.8 (mm)
Toe-in, front(Maximum allowable cargo weight: 600 kg ) 0º09' ± 0º09' (°)
Toe-in, front(Maximum allowable cargo weight: 800 kg ) 0º17' ± 0º09' (°)
Camber, front(Maximum allowable cargo weight: 600 kg ) 0º00' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º39' (°)
Castor, front(Maximum allowable cargo weight: 600 kg ) 3°00' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º18' (°)
King pin inclination (KPI), front(Maximum allowable cargo weight: 600 kg ) 10°44' ± 0º30' (°)
King pin inclination (KPI), front(Maximum allowable cargo weight: 800 kg ) 10°54' ± 0º30' (°)
Toe-in, rear(Maximum allowable cargo weight: 600 kg ) 0º13' ± 0º11' (°)
Toe-in, rear(Maximum allowable cargo weight: 800 kg ) 0º42' ± 0º11 (°)
Camber, rear(Maximum allowable cargo weight: 600 kg ) -1º16' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º30' (°)
Camber, rear(Maximum allowable cargo weight: 800 kg ) -1º13' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º30' (°)
Standard suspension, Van, (2002 - )
Ride height, front L1 = 92.8 - 103.8 (mm)
Ride height, rear L2 = 4.8 - 16.8 (mm)
Toe-out, front 0º17' ± 0º09' (°)
Camber, front 0º00' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º39' (°)
Castor, front 3°00' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º18' (°)
King pin inclination (KPI), front 10°54' ± 0º30' (°)
Toe-in, rear 0º42' ± 0º11' (°)
Camber, rear -1º13' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º30' (°)
Suspension with increased ground clearance, (2002 - )
Ride height, front(Maximum allowable cargo weight: 600 kg ) L1 = 68.7 - 79.7 (mm)
Ride height, front(Maximum allowable cargo weight: 800 kg ) L1 = 77.8 - 88.8 (mm)
Ride height, rear(Maximum allowable cargo weight: 600 kg ) L2 = 61.3 - 73.3 (mm)
Ride height, rear(Maximum allowable cargo weight: 800 kg ) L2 = 19.8 - 31.8 (mm)
Toe-out, front 0º17' ± 0º09' (°)
Camber, front 0º00' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º39' (°)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 6 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Castor, front(Maximum allowable cargo weight: 600 kg ) 2°55' ± 0º30' (°)

Maximum difference between the left-hand side and right-hand side 0º18' (°)
Castor, front(Maximum allowable cargo weight: 800 kg ) 2°58' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º18' (°)
King pin inclination (KPI), front(Maximum allowable cargo weight: 600 kg ) 10°26' ± 0º30' (°)
King pin inclination (KPI), front(Maximum allowable cargo weight: 800 kg ) 10°38' ± 0º30' (°)
Toe-in, rear(Maximum allowable cargo weight: 600 kg ) 0º33' ± 0º11' (°)
Toe-in, rear(Maximum allowable cargo weight: 800 kg ) 0º04' ± 0º11' (°)
Camber, rear(Maximum allowable cargo weight: 600 kg ) -1º14' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º30' (°)
Camber, rear(Maximum allowable cargo weight: 800 kg ) -1º16' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º30' (°)
Reinforced suspension, Passenger van, (2002 - )
Ride height, front(Maximum allowable cargo weight: 600 kg ) L1 = 68.7 - 79.7 (mm)
Ride height, front(Maximum allowable cargo weight: 800 kg ) L1 = 77.8 - 88.8 (mm)
Ride height, rear(Maximum allowable cargo weight: 600 kg ) L2 = 61.3 - 73.3 (mm)
Ride height, rear(Maximum allowable cargo weight: 800 kg ) L2 = 19.8 - 31.8 (mm)
Toe-in, front(Maximum allowable cargo weight: 600 kg ) 0º09' ± 0º09' (°)
Toe-in, front(Maximum allowable cargo weight: 800 kg ) 0º17' ± 0º09' (°)
Camber, front 0º00' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º39' (°)
Castor, front 2°55' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º18' (°)
King pin inclination (KPI), front 10°26' ± 0º30' (°)
Toe-in, rear 0º04' ± 0º11' (°)
Camber, rear -1º16' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º30' (°)
Reinforced suspension, Van, (2002 - )
Ride height, front L1 = 77.8 - 88.8 (mm)
Ride height, rear L2 = 19.8 - 31.8 (mm)
Toe-out, front 0º17' ± 0º09' (°)
Camber, front 0º00' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º39' (°)
Castor, front 3°00' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º18' (°)
King pin inclination (KPI), front 10°38' ± 0º30' (°)
Toe-in, rear 0º33' ± 0º11' (°)
Camber, rear -1º14' ± 0º30' (°)
Maximum difference between the left-hand side and right-hand side 0º30' (°)
Air conditioning
Air conditioning
Dust and pollen filter location

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 7 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Wheels and tyres

Passenger van (Europe | Russia)
Tyre size 175/70 R14 84T
Front tyre pressure 2.3 (bar)
Rear tyre pressure 2.3 - 2.8 (bar)
Tyre size 185/65 R15 88H
Front tyre pressure 2.2 - 2.3 (bar)
Rear tyre pressure 2.2 - 2.5 (bar)
Tyre size 175/65 R14 88T
Front tyre pressure 2.5 (bar)
Rear tyre pressure 2.9 (bar)
Speed index, minimum(Based on the maximum speed as listed in the European Type U
Approval data sheets)
Van (Europe | Russia)
Tyre size 165/70 R14 89R
Front tyre pressure 2.5 (bar)
Rear tyre pressure 3.2 (bar)
Tyre size(Maximum allowable cargo weight: 600 kg ) 175/65 R14 88T
Front tyre pressure 2.5 (bar)
Rear tyre pressure 2.9 (bar)
Tyre size(Maximum allowable cargo weight: 600 kg ) 175/65 R14 90T
Front tyre pressure 2.5 (bar)
Rear tyre pressure 2.9 (bar)
Tyre size(Maximum allowable cargo weight: 800 kg ) 175/65 R14 88T
Front tyre pressure 2.5 (bar)
Rear tyre pressure 3.3 (bar)
Tyre size(Maximum allowable cargo weight: 800 kg ) 175/65 R14 90T
Front tyre pressure 2.5 (bar)
Rear tyre pressure 3.3 (bar)
Wheels and tyres (Europe | Russia)
Pitch circle diameter (PCD) 4x108
Capacities
Engine
Engine sump, including filter(Without air conditioning) 4.75 (l)
Engine sump, including filter(With air conditioning) 4.5 (l)
Cooling system 9.0 (l)
Brake system : General data
Brake system 0.65 (l)
Open differential, Manual transmission, BE4/5, 5-speed

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 8 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Manual transmission
Gearbox refill(Filled for life) 1.9 (l)
Plug location(1 - Filler plug; 2 - Level plug; 3 - Drain plug)

Steering : General data

Power steering 1.0 (l)
Air conditioning
Air conditioning
Plug location(High-pressure connecting pipe (H); low-pressure connecting pipe (L))

Refrigerant(Up to 09/2002) 875 (g)

Refrigerant(From 10/2002) 575 (g)
Air-conditioning compressor oil, system total 135 (ml)
Torque settings
Engine
Note: Always renew stretch bolts and self-locking nuts
Cylinder head(Threads lightly oiled)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 9 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Stage 1 20 (Nm)
Stage 2 60 (Nm)
Stage 3 120 (°)
Big-end bearing cap
Stage 1 20 (Nm)
Stage 2 70 (°)
Main bearing cap
Stage 1 25 (Nm)
Stage 2 70 (Nm)
Sump 16 (Nm)
Engine oil drain plug 31 - 37 (Nm)
Injector 90 (Nm)
Glow plugs 20 - 26 (Nm)
Starter motor 35 (Nm)
Alternator(Long bolts) 41 (Nm)
Alternator(Short bolts) 49 (Nm)
Camshaft bearing caps 20 (Nm)
Camshaft gearwheel 40 - 50 (Nm)
Crankshaft pulley(Centre bolt)
Stage 1 70 (Nm)
Stage 2 60 (°)
Flywheel 48 (Nm)
Inlet manifold(Studs) 20 (Nm)
Inlet manifold(Nuts) 30 (Nm)
Coolant pump 15 (Nm)
Oil pump 23 (Nm)
Engine/gearbox mounts
Open differential, Manual transmission, BE4/5, 5-speed
Manual transmission filler plug 15 (Nm)
Manual transmission level plug 22 (Nm)
Manual transmission drain plug 35 (Nm)
Clutch pressure plate 20 (Nm)
Suspension : General data
Note: Always renew stretch bolts and self-locking nuts
Steering wheel(Renew the bolt) 33 (Nm)
Front drive shaft to wheel bearing housing 312 (Nm)
Wheels and tyres (Europe | Russia)
Wheel bolts(New wheel rims)
Stage 1 90 (Nm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 10 of 11
CITROEN Berlingo (-First)1.9 D (DW8B (WJY)) 1999 - 2011 November 09, 2023

Adjustment Data

Stage 2(Loosen the bolts)

Stage 3 90 (Nm)
Wheel bolts(Used wheel rims) 90 (Nm)
Steering : General data
Note: Always renew stretch bolts and self-locking nuts
Steering: Refer to 'Technical drawings'
Air conditioning
Air-conditioning compressor 25 (Nm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

Page 11 of 11