INSTRUCTIONS FOR USE

IMET Spa
Loc. Tre Fontane - Cisano Bergamasco
Tel. 035/4387911 - Fax. 035/787066
Web site: www.imetsaws.com
E-mail: [email protected]

Automatic, hydraulic band sawing machine

BS350 AFI-NC, with Numerical Control

INSTRUCTIONS FOR USE

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INSTRUCTIONS FOR USE

We recommend to read carefully the information here included in order to install, use and maintain correctly
and safely this machine.
Please refer always to this instruction manual in case of assistance service need and keep it carefully for all
the machine life. The reference number is shown on the cover.
A consequence of the continuous improvement of the product is that some images/descriptions here included
could not correspond to the improved features of the machines.
Your kind collaboration would help us in intevening asap.
In the enclosed Compliance Declaration you will find the Safety and Reference Norms applied during the
planning and construction of this machine.
The choice and the use of the parts have been made by considering the conditions of use and the long
machine life.
The identification plate, with the serial number, is fixed on the front right angle of the base or on a side of
control box.

1.1 - ATTACHED DOCUMENT FOR E.M.C. ( INDUSTRIAL ENVIRONMENT)

The user is responsible for installation and use of this machine in compliancewith the
manifacturer's instructions shown in this manual. This plant meetsthe protection requirements in
accordance with the Directives 89/336/EEC,
92/31/EEC e 93/68/EEC as for electromagnetic compatibility (EMC).
In particular, it follow the technical instructions of the Rules EN55011,EN50082-2 and it has been
realized for industrial and not for household use.
In the event that should be electromagnetic interferences the user is responsible for solving the
problem together with the technical assistance of the manifacturer.
Before installing the machine the user must take into account possible electromagnetic problems
of the working area. In particular, we suggest installing the plant away from:
-signalling, control and telephone cables; -radiotelevision transmitters and receivers;
-computers or controlling and measuring instrument; -safety and protection devices.
The electric supply cable must be kept as short as possible, well right and without wires.
The covers, the door and the frame must be suitably closed when the plant is operating.
Under no circumstances the plant must be modified except for adjusting and changing established
by the manifacturer. Follow the maintenance schedule.

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INSTRUCTIONS FOR USE

===================================================================
DECLARATION OF CONFORMITY
===================================================================

according to the law that transposes the Machine Directives

THE MANUFACTURER : IMET S.p.A
Località Tre Fontane
24034 - CISANO BERGAMASCO –BG- ITALIA

HEREBY DECLARES THAT

in designing and manufacturing the machine described here below , we have considered the most important
requirements of safety and health dictated by the European Directives of the Machine Security.
Remember that this declaration loses its validity if machine is modified without our agreement.

AUTOMATIC BAND SAWING MACHINE FOR METALS

Code / Model / Type

Manufacturing year ORIGINAL DECLARATION IS AT THE MACHINE

Serial number

Reference Directives: Machine Directives ( 89/392/CE ) in the versions

91/368/CE, 93/44/CE, 93/68/CE,98/37/CE.
Directives 2006/95/CE, 2002/95/CE, 2002/96/CE, 2003/108/CE.
Low Tension Directive ( 73/23/CE ).
Electromagnetic Compatibility (89/336/CE)
in the versions 92/31/CE, 93/68/CE, 2004/108/CE.

Norms Applied: EN 292-1 and EN 292-2; EN 60204-1, EN 13898.

EN 55011, EN 50082-2

Date : 01.01.2008

The signatory identification The manager

Angelo Meroni
------------------------------------------------------------------------------------------------------------------------
File : Machine no. Delivery note no dated
------------------------------------------------------------------------------------------------------------------------

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INSTRUCTIONS FOR USE

3 - MACHINE NOISE
The decibel pointed out in the workplace in the conditions under described is appointed to the simoultaneous
working of some machine parts in motion ( it depends on the detailed cycle ) added to that one of the tool
when is cutting the workpiece.
In several moments the decibel are pointed out to note the different using conditions.
The phon-meter is placed at about 1 meter near the machine and at about 1,60 m from the floor.
The results of each test is in dBA and they mean the average of 3 tests made from the: left side,
opposite side, right side.
For any machines the using conditions are the following :
When running at the highest blade speed without cutting: dBA 63
When cutting a steel solid (St12=~C20 diameter 100mm) at a suited blade speed: dBA 75
( the measuring is = + - 2dB ).
In the standard production the test is made by a same machine of above mentioned one, in compliance with
E.C. safety norms 89/392/CEE and 86/188/CEE .
The use of the machine in bad conditions or the use of the wrong tools cause also sensitive alterations of
these tests and it is prejudicial for the health of the staff and for the good results of the work .
Most of all the noice depends on the cutting material, on its sizes and on the locking system.
By expecting that above mentioned decibels could be exceeded, we recommend the operator the using of the
personal means of protection ( head phones, plugs etc. ) in case of working a long time at highest levels,
taking into account other possible machinery running nearby and the characteristics of the working
place.

3.1 - ADDITIONAL HEALTH AND SAFETY REQUIREMENTS

This type of machine, manually controlled during some working operations, must respond to further health
and safety requirements as specified by article 2.2 of the Annexed I of the European Directive 89/392 and
following.
In particular, the level of vibrations emitted by the machine while in use must be clearly specified in the
instructions.
This machine does not emit vibrations of a level higher than 2,5 m/s 2

The measurement procedure used conforms to the general norms applied to this type of machine.

As in the preceding paragraph, using the machine in unsuitable conditions or using the wrong tools
can cause changes affecting this value, endangering the health of the work force as well as the
quality of production.
Vibrations emitted during cutting may be amplified by the material, by its dimensions and its
positioning/clamping in the vice, taking into account other possible machinery running nearby and
the characteristics of the working place.

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4 - GUARANTEE NORMS
I.ME.T. offers a wide range of sawing machines and accessories, destined to who buys/uses them as part of
a commercial or professional activity.

The manufacturer grants that this product has been strongly controlled and that there are no defects in the
used and working materials for a period of 12 months from the date of the delivery note.
The italian law D.L. n° 24 issued on 02/02/2002 and valid since 23/03/2002 (which carries out the European
Directive 1999/44/CE) indicates different terms only for convenience products for private use.

If the user points out some defects to the manufacturer during the warranty time, the manufacturer will
replace the components that are considered defected.
In case of reparation of the machine during the warranty time the shipment will be accepted only if the
delivery is Free Destiny (that is the freight costs are supported by the owner of the machine), and the return
of the machine to the customer is considered EX WORKS.

If the manufaturer is not able to remplace a component within an acceptable time, both companies
(manufacturer and user) will reach an agreement for satisfying completely the needs of the user.
The a.m. warranty is not valid in case of accidental damages, or defects provoked by a wrong use of the
machine or maintenance, by variations made on the machine, or by the use of the machine in a place not
corresponding to the indicated enviromental specifications.

4.1 - The manufacturer does not offer further warranties, written or spoken, explicit or implicit of its products
and does not offer implicit warranties on saleability or adequacy for particular uses not foreseen by the
agreement.

The a.m. limitations and exclusions can also be not applicable in Countries, where there are no implicit limits
of warranty time on the products. Anyway each implicit warranty is limited to a time of 12 months from the
date of the delivery note.

4.2 - The date of manufacture, deducible from the serial number placed on the machine, is a very necessary
reference for the warranty, for the assistance after-sale and for the identification of the product.

Each tampering on the products, expecially the installation of safety devices, will relieve the manufacturer of
any kind of responsability.

The parts most subject to rapid and continuous wear are not included in the warranty (for example:
transmission belts, gaskets, oils, blades, and so on).

For the electrical, electronic and hydraulic equipments and for the other equipments having its own
individuality (of which there is the possibility to know the name of the constructor), the manufacturer gives to
the user the same warranty received by the primary constructor of these parts.

4.3 - The components replaced during the assistance operated by the manufacturer have a warranty of 6
months from the installation date indicated on the Technical Service paper, one copy of which is given to the
owner.

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5 - SUMMARY pag.

1- PREMESSA 2
2 – CONFORMITY DECLARATION 3
3 – AIR NOISE 4
4 – GUARANTEE NORMS 5
5 – Index 6
6 – Technical characteristics 7

7 – Installation – minimum requirements 9

8 – Moving and transit 9
9 – Fittings/optionals 11
10 – Blade choice 12
11 – Foreseen use and controindications 14
12 – Machine description 17
13 – Work preparation 18
14 – Band tensioning 19
15 – Functioning 20

16 – Regulations 25
17 – Maintenance – for the user 27
18 – Band running-in 28
19 – Machine running-in 28
20 – Draining of used/produced substances 29

21 – Trouble-shooting 29

22 – Machine demolition 31
23 – Spare parts 32
24 – Maintenance – for qualified technicians 33
Electrical drawings
Hydraulic diagram
Spare Parts drawings

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6 – TECHNICAL CHARACTERISTICS
- CNC automatic bandsaw, hydraulically driven
- Mitre cutting from 0° to 45° left in automatic cy cle and from 0° to 60° left in semiautomatic cycle
- Hydraulic vice with adjustable guides, free to move alongside the worktable, with quick motion and
clamping, anti-burr hydraulic vertical vice on the unloading side
- Adjustment of the blade tension from the front side of the sawframe, checked by an end-stroke
- Blade tension 2300 kg/cm, blade guides with hard metal pads
- Up to 99 programs can be created, each one with 99 different cutting lengths and number of cuts
- CNC driver with programming of all operations; machine status shown on display, including blade speed,
piece counter, total length of material to cut; working anomalies shown, too, with several languages available;
setting of the cutting lengths (from 4 to 30.000 mm) by means of the keyboard, with automatic repetition of
the feeder strokes.
- Mechanical device (position sensor) that allows the sawframe to lower quickly toward the material and
detect automatically the start-cut point
- Feeder with 350 mm opening, maximum stroke 520 mm, minimum stroke 4 mm (minimum scrap-end 380
mm); incremental feeding with automatic calculation of the blade thickness.
- Slide to unload material which can be converted into connection element for unloading table
- Main switch with minimum tension coil, emergency button, thermic and magnetic motor protection
- Removable chip collector tank, coolant tank with electro-pump, washing gun for cleaning, hydraulic unit with
oil; blade-cleaning brush, bi-metal blade, tools and user’s book
- In compliance with CEE Safety and Electro-magnetic Compatibility Norms (EMC)
- Electrics according to the Norms EN60204-1, EN55011, EN50082-

The technical specifications indicated in the following tables give a general evaluation of the machine and of
its performances.

 If not differently indicated all data reported in this manual refer to the standard version, suitable
for working at 400 V / 50 Hz THREEPHASE.

= cutting capacity ( max. dimensions on PROFILES & TUBES)

= BLADE DIMENSIONS = WEIGHT =VICE OPENING

= motor choice and blade speeds (at 50 Hz);

mm. Kw Mt/min mm. Kg. mm. mm. mm.

3370x27x0,9 1.5-1,8 37-74 350 967 305 250 350x200

3~
250 230 230x200

250 230 230x200

1.8 18 350 972 175 155 170x100

3~ /100
(ESC)

Dimensions B L H H min.

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INSTRUCTIONS FOR USE

(mm) Width Lenght Heigth Worktable

In use 1900 1750 2000 940

for transport 1900 1850 2000

7 – INSTALLATION

This machine can work according to the parameters provided by the manufacturer if correctly installed and if
the minimum requirements are observed, as follows:
- It must be used indoor and with temperatures from +5 to + 40 ° C.
- The relative humidity of the environment must not be over 95%.
- The nominal value of the voltage must be between ± 10% and the frequency must be between ± 2% of the
nominal value.
The floor must have a proper loading capacity and be flat.
Floor space, operator position and working area are indicated in the included drawing that concerns only the
bandsaw, without optional accessories.
The worktable must be levelled by using the screws and nuts put in the little feet holes. The machine has to
be fixed to the floor (it is especially necessary with connected accessories).

The included electrical schemes reproduce the necessary details to arrange the connections, to be
suited for a 5 KW power request.

Earthing of all the electric parts with a dedicated GREEN/YELLOW wire, connected with a TN system
to the supply cable. A supplementary earthing point – indicated with PE – can be located on the
metallic structure of the machine.
At the origin of the power supply cables a device (such as fuses) to protect against overloading has
to be installed. On the models equipped with electronic variable-speed drive unit (ESC), in order to
connect the differential protection on the power supply line, switches with a threshold of interference
on the power dissipation of not less than 300 mA (size 0.3 A or higher is recommended) have to be
employed, having possibly time adjustment availability (0>1.5 sec).

E.M.C. - Electromagnetic noise

The user is responsible for installing and using this saw according to the manufacturer’s guidelines outlined in
this manual. This equipment complies with the protection requirements established by the Directives
89/336/CEE, 92/31/CEE, 93/68/CEE concerning Electromagnetic Compatibility (EMC). It is in compliance
also with the technical guidelines of the Norms EN 55011, EN 50082-2 and it is intended for industrial and not
for household use.

Before installing the machine the user must take into account possible electromagnetic problems of the
working area. In particular we suggest to install the equipment away from:
- signalling, control and telephone cables;
- radio-television transmitters and receivers;

The supply cable has to be as short as possible, with no twists. All doors, coverings and frame have to be
closed when the saw is running. Do not make any modifications to the machine except for adjustments and
replacements allowed/recommended by the manufacturer. Follow the maintenance schedule.

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INSTRUCTIONS FOR USE

8 – TRANSPORT & LIFTING

For the transport of the machine only the methods indicated below are possible. However, be sure that the
means of transport snd lifting are able to stand the machine's weight and its packing (about 1000 Kg):

WARNING
The personnel in charge of loading, unloading and moving the machines should use protective gloves.
WARNING
When lifting or moving the machine, or a part of it, take care of clearing the operations area of the people,
considering also an appropriate safety area around it, so as to avoid any risks of injuring people or damaging
things located nearly.

Special packings – wooden crate , wooden case –may be predisposed on request, by charge.

ALL THE OPERATIONS THAT INVOLVE MOVING THE MACHINE MUST BE CONDUCTED WHILE
RESPECTING THE FOLLOWING BASIC RULES:

+ When moving the machine, an appropriate means has to be used, with a loading capacity higher than
the weight to lift, which is indicated on the machine.
+ When choosing and then using equipment such as ropes, chains or lifting belts, be careful about their
geometry during the lifting and about the consequent actual loading capacity.
+ The machine is structured so as to offer lifting points, which are appropriately indicated and will have to
be used for lifting it.
+ In case the lifting belts touch parts of the machine, nylon belts are required; ropes or chains wrapped
with jute or clean covering can also be used. A great care is necessary while slinging and moving the
machine in order to hinder damages.
+ All operations have to be conducted with graduality, so as to avoid jolts and dangerous situations.
+ The person in charge of the operations has to make sure that all the national, local and company norms
in reference to injury prevention and work safety are respected.
+ Onr or more areas for material storage have to be identified.

Transport with machine at sight

This type of transport is usually chosen for deliveries by covered truck, in case of short trips. The machine is
wrapped with thermoplastic material in order to assure a suited protection of all its parts; the machine is then
loaded on a truck and should be wrapped with ropes that tie it up . To lift it, use a forklift from front side of
machine, with forks length 1.5 m or more.
Warning: if machine is delivered by open trucks, please cover it !

Transport with wooden crate or wooden case. ( BY REQUEST , ON CHARGE )

The machine is wrapped with thermoplastic material in order to assure a suited protection of all its parts; then
it is packed into a wooden crate or cage to protect it from collisions, inclement weather and so on.
To lift it, use a forklift from front side of machine, with forks length 1.5 m or more (see picture ).

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You need to follow the indications you find on the packing before proceeding to moving or opening it.
WARNING
The size of the packing varies according to the machine ordered and its configuration.
WARNING
The machine is fixed to the packing by means of screws, so as to hinder that it can move during the transport
(see drawing in the following page)

The floor stand must be completed with some parts that you will receive disassembled (because of
encumbrance and of possible damage). They have to be assembled by using the included screws. In order to
prevent that the coolant comes out, apply some sealing paste on the connection edges.

DO NOT USE THE MOVABLE ARM WITH THE CONTROL PANEL AS LIFTING UP POINT.
In case of following manipulations, the machine should be displaced with the saw frame completely down and
the movable arm with control panel should turned inside just over the machine AND FIXED!.
In the automatic versions the feeding carriage should be placed very near to the cutting unit (stroke 0 mm

- FITTINGS ASSEMBLING
The information necessary for the installation are given together with the fittings. Anyway you can find here
following a short description of the product, if it is not supplied.

Supporting roller tables: for installing these accessories in the right way it is necessary first of all to level and
fix the machine. These can be connected on both sides (loading / unloading).
For connecting the unloading roller table (on the right side) you have to take out the inclined part of the
chute - pos. 1 / dr. RI0174 -, and replace it with the connection kit “RAB 35S” - (supplied as optional);
then connect the roller table (usually the RTS type)

Take as reference point the worktable and the support back jaw in order to aligne the roller tables starting
from the one that is nearest to the machine. If you need very long pieces fix the legs of the roller tables on
the ground and recycle the coolant transported by the workpieces that have to be cut.

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INSTRUCTIONS FOR USE

If your working process require it, on the unloading side you can choose to use the roller table with manual
measuring system (RTM) or the one with digital measuring system (RTD) also.

For connecting the loading roller table (on the left side) the RABAFC beginning connection to the machine is 1
m long -supplied as OPTIONAL- and it is already provided with 1 pedestal;
Pay attention to not damage the END of BAR electric microswitch when you are installing it .

Inverter for variable blade speed - ESC - is an accessory which can be installed when manufacturing the
saw and allows the blade to have a variable speed. It can be adjusted by means of a selector located on the
control panel.
In case the maximum power supply threshold is exceeded - for example, because of an excessive cutting
pressure or because the blade remains stuck into the material - the Inverter stops the motor. To restore it, the
main switch has to be turned to 0 (OFF), wait for about one minute and then turn it on I (ON).
In the meantime, try to find out the reason that caused the interruption and eliminate it.

- Horizontal rollers for cutting more bars in the same row (maximum cutting capacity 350 x 100 mm)

Jaws for reducing the scrap-end to 220 mm (Max capacity 320 x 200 mm)

Hydraulic vertical vices for cutting bundles connected to the standard vices, they allow to feed and cut a
bundle of bars; minimum width 110 mm, max width 240 mm, max height 100 mm

Vice pressure reducers - it allows to lower the working pressure of the closing jaws as to the general pressure
of the system. It is a modular unit and it can be mounted also in a following period, and it is not necessary to
connect it though tubes. You can easy mount it between the manifold and the corresponding valve (the one
for the jaws valve and the second one for the feeder jaws).

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Minimal lubrication – THE MINIMAL LUBRICATION SYSTEM APPLIED TO THE BANDSAW ALLOW TO
ELIMINATE ALMOST COMPLETELY THE TRADITIONAL COOLANT SYSTEM. THE MATERIAL IS MUCH
CLEANER AND THERE IS NO WASTE/SPILLING OF COOLANT AND WATER, CONTRIBUTING THUS
TO PRESERVING NON-RENEWABLE ENERGY SOURCES AS WELL. IT IS ACTIVE ONLY DURING THE
CUT.
IT IS COMPRISED OF A NOZZLE - 1/RI0463 – WITH 5 MICRO-HOLES TO SPREAD THE OIL ON THE
BLADE, A TANK WITH DEVICE TO ADJUST THE OIL FLOW AND ANOTHER TO REGULATE THE AIR
PRESSURE. THE 24V LOW TENSION SWITCH - 3/RI0462 – ALLOWS TO STOP IT AT ANY TIME AND
GO BACK TO THE NORMAL STANDARD COOLANT SYSTEM.

Voltage transformer - set it between the electric equipment of the building and the electric supply of the
machine. It allows to work with a different voltage than the standard one (that is 400V ).

Vice pressure reducer - it allows to lower the working pressure of the closing jaws as to the general pressure
of the system. It is a modular unit and it can be mounted also in a following period, and it is not necessary to
connect it though tubes. You can easy mount it between the manifold and the corresponding valve (the one
for the jaws valve and the second one for the feeder jaws).

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INSTRUCTIONS FOR USE

- BAND CHOICE -
In this paragraph we recommend the type of band to use for cutting an accordance to material that must be
worked. To get the best performance from this machine it is necessary to understand the right applications of
the used tools and what you have not to do with them.
The band you have to use must have the following dimensions (in mm.):
maximum length = 3380
minimum length = 3360
total height = 27 ( 1 inch )
thickness = 0.90 - 0,92

It is possible to use bands with a different thickness by changing appropriately the width of the pads guide “vv”
(see the paragraph ADJUSTMENTS ) and the tensioning of the band. It is also important the material of the
band; it is generally used the bi-metal band in different endurance qualities. The standard types are named
M2, M48, M42, M51.
The endurance of the teeth increases - and the fragility too - by going from the materila M2 to the M51. There
are also blades with hard metal pads or with diamond dust.
For making a right cut it is necessary to choose the pitch (t) or THE NUMBER OF TEETH PER INCH (z).
The blade must have generally the toothing as follows:

- close toothing for cutting thin materials, tubular and profiles.

- thin toothing for cutting solid materials or pieces that need a long piece of band (for example the central part
of a profile "U" ), or for cutting softer materials as aluminium, copper, soft bronze.

By choosing the right one you can avoid a lot of working mistakes and you can get a good blade penetration
and the necessary space for the chips.

If you cut more pieces at the same time, you must consider them as one piece (that is you have to
consider the global size).

The enclosed table shows the necessary information for a right choice. It can also be updated or changed
by the user according to his personal experiences.

Even if there are toothings with constant pitch, most band sawing machines allow the use of bands with
variable pitch toothing - groups of teeth having different pitch one from each other, that reduce vibrations and
noise and improve the finishing and the capacity of removal.

SUGGESTED PITCH SOLIDS BIG PROFILES BUNDLE REF.

Outer PROFILES Wall Thickness Lenght
Diameter Wall (mm) to Cut
(mm) Thickness (mm)
(mm)
VARIABLE CONSTANT

14 M42 - - 1,5 max -

10/14 M42 10 M42 - - 1a2 -

8/12 M42 8 M42 20 max - 2a4 -

6/10 M42 6 M42 40 max - 4a8 -

5/8 or 5/7 M42 5 M42 30 a 80 6 a 12 - 50 a 100

4/6 M42 4 M42 40 a 90 10 a 20 - 70 a 120

3 / 4 M42 o M51 3 M42 o M51 70 a 150 15 a 25 - 100 a 200

2 / 3 M42 o M51 2 M42 o M51 120 a 230 Oltre 25 120 a 240

These cutting recommendations are referred to 100 mm. diameter solid bar and a standard
construction machine of our range. For 2 speed machine we suggest you the motor speed to use; if it is
into bracket ( ) it is better to use a machine with ESC, that grant a continuous blade speed variation.

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If material dimension decreases it is possible to increase the indicated values, considering also the
machine model and its performance and/or some optionals, for exemple ESC (Electronic Speed Control):

If material dimension increases it is necessary to decrease the indicated values, considering also the
machine model and its performance and/or some optionals, for exemple ESC (Electronic Speed Control):

MATERIAL i.e. DIN DIN N° Maximum Minimum MOTOR FEED COOL

GROUP denomination BLADE SPEED BLADE SPEED FORCE ratio
m/min SPEED (1or2)
m/min
1)STRUCTURAL St37 St42 10037-10042 60 40 1. BASSA 10%.
STEEL
St50 St60 10050-10060 50 35 1 BASSA 10%

HARDENING STEEL C10 C15 10301 10401 45 35 1 BASSA 15%

16MnCr5 20CrMo5 17131 40 30 1 BAS/Med 10%

17264
AUTOMATIC STEEL 9S20 10SPb28 10711 70 50 1 2 BASSA 15%

BEARING STEEL 100Cr6 13505 50 25 1 Med/ALT 5%

SPRING 65Si7 15028 40 30 1 Med/ALT 5%

STEEL STEEL
2)TOOL GG15 GG30 -- 50 30 1 Med/BAS dry

UNALLOYED
ALLOYED AL99.5 GalSi15Mg -- 300 50 2 Med/BAS 2%

CuSn6 CuSn6Zn -- 120 40 2 1 Med/ALT 2%

200 50 2 BASSA
HIGH SPEED G-Cu
C80W1Ke Cu 11525 40 30 (1) ALTA 5%
11663
STEEL
INOX STEEL C125W X155CrVMo
210Cr12 12080 12379 30 20 (1) ALTA dry

3)SPECIAL ALLOYS X40CrMoV51 12344 30 20 (1) ALTA 5%

S-6-5-2-2 13243 30 20 (1) ALTA 5%

X5CrNi18 X10Cr1810 14305 30 20 (1) ALTA 5%

TITANIUM NiCr19NbMo 20 15 -- ALTA 20%

24668
(Inconel)
NiMo30 20 15 -- ALTA 15%
24810
1)STRUCTURAL (Hastelloy)
NiCr13Mo6Ti3 20 15 -- ALTA 15%
STEEL 24662
(Nimonic)
Ti1 37025 30 20 (1) ALTA 10%

G-TiAl6V4 37164 35 20 (1) ALTA 10%

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 3. INSTRUCTIONS FOR USE AND WARNINGS

This machine can make automatic work cycles, however at the end of each one the operator has to remove
the material that has been cut and possibly change the cutting conditions. Therefore the saw sometimes
must be manually adjusted and then it works in automatic cycle (so the operator is not indispensable).
The working cycle ends when the machine stops; in order to begin a new cycle, the starting procedure will
have to be repeated.
This machine is designed and manufactured so as to be safely used by the operator, provided that it is
properly operated . No protections will ever suffice if the operator does not work with due caution, does not
make sure that the machine is in top operating conditions and does not follow the instructions below.
You must remember that the machine is designed to CUT METALS with a sharp tool, and you are
responsible to see that it is operated in a SAFE and CORRECT manner.

1. make sure that the machine is properly installed and electrical installation is proper.
2. be sure you are familiar with all operating, safety, and applications information before running this saw.
3. see that all who operate this machine are properly trained and fully aware of all safety practices.
4. do not expose yourself or other people to any risk.
5. insist on proper personal protective equipment and practices.
6. maintain all factory-installed SAFETY DEVICES and make sure that these are never removed or altered or
restricted in any way.
7. the operator must have a safe and organized work area with suitable light and operating room.
8. the whole equipment has to be correctly and constantly maintained and inspected on a regular basis.
9. never use tools with different features from those for which the machine is designed for.
10.never use this machine to cut material bigger than the cutting capacity.

11. keep the cutting area clear of tools or other loose objects.
12. never operate the saw unless all protections are in place.
13. NEVER WEAR loose clothing, long sleeves, large gloves, jewelry, or any other items that may be trapped
into a part of the equipment. Confine long hair.
14. always disconnect the power at source when performing maintenance or making adjustments.
15. never insert hands or arms into or near the cutting area while machine is running.
16. properly clamp the material in the vice and never hold it with your hands.
17. support suitably the bar on both sides of the machine to prevent falling.
It is recommended to install a roller table on the unloading side in case the cutting length of the bar is
bigger than the distance between the blade and the right side of the basement.
18. when cutting very short pieces, make sure they do not jam into the blade.
19. if the blade becomes jammed, turn immediately off the emergency locking button, then move the cutting
unit to the CUTTING START position. If this is not possible, open the vice and move the piece, check that the
blade or teeth are not broken, if so replace it.
20. never change the working conditions when cutting, with exception of those specifically allowed (for
example, changing speed with the Inverter).
21. do not move the saw while cutting and avoid its instability.
22. wear personal safety equipment, if required for a safe operation.

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INSTRUCTIONS FOR USE

ALWAYS OPERATE THE MACHINE SAFELY,

USING COMMON SENSE AND ALERTNESS
On some parts of the machine there are some stickers which warn about the safety measures that have to be
taken by the operator who runs it. Their meaning (easy to understand) is indicated in the following chart

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 OPERATOR’S SAFETY
This section illustrates the safety protections applied on the saw, according to the current legislation in the
field of safety.

3.2.1. ELECTRIC EQUIPMENT – Norm EN 60204-01

. Electric board closed with screws - general switch
. Marking of the electric components used, according to the indications on the electric scheme
. Control circuit with 24V tension – Control transformer with fuses on input and output
. Earthing of all electric parts with a dedicated GREEN/YELLOW wire, connected with a TN system to the
supply cable. A supplementary earthing point – indicated with PE – can be located on the metallic structure of
the machine.
. Minimum tension coil that prevents accidental restarting after a lack of tension.
. Protection from overloads and high temperature thanks to bimetal thermo-protectors placed directly in the
blade motor
. Emergency button for interrupting immediately all the movements of the machine. In order to restore all the
functions, rotate the button half a turn.
. Sensor of the blade tension: in case the blade breaks or the tension strength diminishes, the machine stops
immediately
. Sensor of the closing of the blade protection: if it opens during the working, the machine stops.
-Feeder cover sensor: if anyone open this cover during cycle the machine stops and the dysplay shows IN
PAUSE.
. The stops caused by one of the aforementioned devices needs a complete restoring of the working cycle

3.2.2 – PROTECTION AGAINST ACCIDENTAL CONTACTS

. Complete metallic protection of the blade and the pulleys, the blade-cleaning brush and the back blade-
driving pads
. Forward metallic moving guard, fixed to the forward blade-driving pad. It assures the coverage of the blade
in every position, except for the stretch of blade which makes the cut. Joint to the blade-driving pad, it can be
opened only after the opening of the main protection
. Positioning of the saw blade thanks to 2 buttons located on the control board, in order to limit the width of
the danger area to the stretch of blade strictly necessary for the cut.
. During the cycle an automatic approaching device stops the saw blade near the material, in order to start
the cut.
. Clamping vice with a maximum stroke of 7 mm, according to the norms on automatic closing
. Guard extended to both sides which retains the coolant used during the cut, preventing its spilling on the
floor
. Parts of the machine with suitably chamfered or rounded angles

3.2.5. LIGHTING OF THE WORKING AREA

An inadequate lighting can cause accidents to the operator, who consequently needs a suited lighting in the
working area. In case of a lack of precise indications (for example, norm ISO 8995) for special areas, we
advise to supply a lighting equal to 750 LUX.

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INSTRUCTIONS FOR USE

12 - MACHINE DESCRIPTION, E.C. SAFETY NORMS, SUGGESTIONS FOR THE USE

It is an automatic / semiautomatic, electro-hydraulic band sawing machine, with numerical control -NC-.
Suitable for cutting metal profiles and solids from 45 deg. right to 60 deg. left.

 It is not suited to cut wood and assimilated materials (see D.M. 89/392, enclosure I, paragraph
2.3)

The automatic working consists usually of: locking of the material, feeding and cutting, tool return and
unlocking of the material and bar displacement for a new cut. The operator must make the adjustments of the
cutting parameters, the saw frame rotation for making oblique cuttings, setting of working cycles (setting of
strokes number, of the lengths and of the quantity of pieces), and the cycle starting. The operator must also
load the new bar when the first bar has already been cut.

In the enclosed Compliance Declaration you will find the Safety and Reference Norms applied during the
planning and construction of this machine.

From the position of work, just opposite the frontal vice, the operator has the possibility to use the commands
and to control the good working of the machine.

In the following paragraphs you will find all information for using the machine in the best way and for a very
long time.

1.1 - APPENDIX FOR E.M.C.

The structure of this machine is complying to the protection requirements of the EEC Directives 89/336/EEC,
92/31/EEC and 93/68/EEC in terms of Electromagnetic Compatibility (E.M.C.).

In particular it respects the technical prescriptions of the norms EN 55011 and EN 50082-2, and it is foreseen
to be used in industrial enviroments and not in residential ones.

13- MACHINE SETTING FOR STARTING

Check if the machine has evident damages or faults and control the standard equipment that includes the
tools, fittings to carry out some adjustments, use and maintenance handbook.
In case the machine is supplied with additional equipment make sure that it is adaptable to the machine.
Inform immediately the reseller or the service staff about possible damages or faults before starting the
machine.
Remove the locking plate between the saw frame and the floor stand and the one between the movable arm
and the base of the machine. Remove the protective substances placed on the surfaces during the moving
and transit by using cleaned and non-filamentous clorth or paper.
In case of using compressed air jet always wear proper eye protection glasses.
Take out the chip tray - pos. 1 / dr. RI0175 - from the right side of the floor stand and remove the possible
objects tha can obstruct the coolant passage.

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INSTRUCTIONS FOR USE

The parts in motion (band guides, trolleys, pivots, support bearings, bearing disc etc. ) are already lubricated,
the reducer gear with end screw has the exact quantity of oil necessary for working.
The hydraulic system is ready to start.

Feeder cylinder mounting:

The machine is delivered with the hydraulic cylinder detached from the carriage advancer to avoid damage in
transit and to reduce the machine's bulk. To connect it correctly proceed in the following manner:
a) Take away the blocking piece between the main vice and the advancer vice and check that the advancer
carriage can slide freely along the rails, pushing it by hand to the left/right for the entire run.
b) Mount the cylinder as in fig. F889019M, placing it onto the advancer plate with the M60 ring nut; don’t lock
it now, it’s necessary to leave a minimum gap to adjust the position.
c) Move the advancer trolley until it is above the cylinder shaft and fix it with the M12 screw from under the
carriage, see fig. F889009M.
d) Check that the advancer carriage and the cylinder are fixed to each other and they can slide freely by the
max stroke. Now lock the M60 ring nut by the proper key.

13.1 - COOLING SYSTEM

Prepare the cooling by mixing cutting oil into water (the tank contains about 35 litres) in proportion of 1/10,
1/15 or according to the instructions of the supplier of the product. Pour out the obtained fluid in the tank
from the back side of the floor stand - or directly on the work table. In this case check if the chip tray and the
tank are correctly placed. – dr.RI0175-

PNEUMATIC CONNECTION –if MINIMAL LUBRICATION SYSTEM is installed as OPTIONAL-

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INSTRUCTIONS FOR USE

The machine is fitted out with the filter-reducer-lubricating unit for the air-dr.RI0340, but it is right to connect it
to a system provided at least with condensate discharger, with pipes correctly setted, at least with a pressure
of 7/8 BAR . The consumption of the air is about NL ..6. for each automatic cycle.

13.2 - ELECTRICAL CONNECTION

Check if the voltage and the power frequency are compatible with the numbers reported on the plate with
technical data (it is placed on the right side of the floor stand); differences of more then 10% cause working
irregularities more or less evident.
Connect the switch to a suitable socket CEE. If you have to replace it with the one of normal use, we
suggest you to let do this operation to specialized persons (for example to electricians).
The phasing performed by the manufacturer allows to get a right rotation of all motors by connecting the
wires in the following order L1=R, L2=S, L3=T, anyway check as follows (band protection rightly closed ):

a) in case of the EMERGENCY BUTTON is pushed, turn it on by rotating it 1/4 of turning in the indicated
direction - pos-1 / dr.RI0305.
b) push the button ON of the main switch - pos.1 / dr.RI0183 -; placed on the left rear part of baseome
c) enter the password: for this version it is the number 11: enter it keying in the necessary numbers and
confirm with ENTER using the push-buttons of section 5/fig. R10305.
d) push the push-button, starting up the hydraulic plant - pos. 20/R10305 - then check that the pressure on
the manometer seen from inside the right dor climbs to around 15/16 BAR.

If it does not happen within the first 5/10 seconds turn the machine off by using the main switch,
disconnect the plug from the electric supply and invert the connection of both cables inside the plug,
except for the ground cable green / yellow, and restarting from position a).

e) Check if the coolant is sucked from the tank and if it reaches the cutting area (with open taps )and if
the recycle pump has been activated by pushbutton -pos.21/RI0305-;
f) push push-buttons 20 and 21 again to stop the devices or turn off the machine completely using the
general switch - pos. 1/fig. RI0183.

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After about 30 minutes of machine inactivity the motor of the hydraulic plant turns off automatically.
This time is adjustable by operator in a specific menu.

If the EXTERNAL VOLTAGE TRANSFORMER is supplied too, place it in carefully and safely, far from
the loading/unloading areas.

8.3 - BAND TENSION

The machine is equipped with a tensioned blande ( the starting is not possible till the right force of
tension has been restored) If it is not so: before tensioning the band we suggest to check as follows:

In position of cutting at 0 deg., with the saw frame completely up, open the hooks of the coverband carter -
pos. 1 / dr. RI0177 - and rotate it upwards till it stops; check if the band has the back just against the band
wheels - pos. 2 and 3 / dr. RI0177 - and if it is well inserted in the band guides - pos. 4 and 5 / dr. RI0177 -. If
necessary loosen a little the front tensioning screw for replacing the band, then close again the carter and
make sure that the safety stroke end (placed in the fore part) is rightly pushed.

After this check, work in the following way:

Activate the general switch - pos. 1/fig. RI0183 - wait several seconds for the control panel to establish its
working order, enter the password 11 again, then push push-button F6 - pos. 4/R10305 - which activates the
page change: the band symbol appears on the right of the synoptic panel:

If the band symbol is broken, this means that the band is not taut: tighten the band stretcher screw -
- until the symbol becomes whole. Tighten further by a quarter turn.

When you have to change the band (because you need a different pitch, or because of wear and tear or
break of it) you must follow the same procedure as the one described above. In these cases it would be
necessary to clean carefully all parts in direct contact with the band.

8.4 - Machine setting for starting- Description of the commands

Push black button on disconnect switch (see above) at rear of machine.

The first display you will see is shown to the right.

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This will display only momentarily.

If after a few second the display shows:

PASSWORD...........
you have to enter the number 11 by the pushbuttons at the right ,
and confirm with ENTER pushbutton.

The next display you will see is shown to the right.

If this is the time you are setting up the machine, we recommend that you push No. We will return to this
point later.

Next you will want to check all of the usual saw controls.
Begin by pushing the “M” button displayed at the right. This energizes the hydraulic plant -

You will need to do this each time you power up the machine, and you will also need to do it if the machine
sits idle for more than 30 minutes (a timer de-energizes the hydraulic- supply after this period of time.This is
an adjustable parameter, in a specific menu.

Overview of Controls
The group on the Right side are as follows:
Sawvice clamp
Sawvice unclamp
Sawframe raise
Sawframe lower

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Memory pont (SET) for upper travel of sawblade (material height)

Memory point (SET) for lower travel of sawblade (cutoff point).

The group of four buttons at the Left side are as follows.:

Feeder vice clamp.
Feeder Unclamp
Feeder vice travel forward
Feeder vice travel reverse
You should check all of the above buttons for correct functions for going any further.

Semi Automatic Operation

Setting Saw Vice:
-Push vice unclamp button
-Turn Handwheel until it is wide enough open to insert your material
-Place material in vice , close handwheel to material ,then open again about 1/8” (half rotation handle)
-Push vice clamp button to clamp material in vice. The proximity switch placed onto this cylinder controls that
vice is in the right position =not too open/ not too closed
If clamping thin tubing and you wish to reduce clamping pressure, you may now adjust clamping pressure
(see section on variable vise clamping pressure).

Setting Material Height:

Thanks to the new device which automatically detects the material, no memorization of the start and end-cut
points is required: the sawframe drops always quickly until the “position sensor” - 1/RI0465 - touches the
material, then it slows down and continues to lower according to the speed chosen by the user. The end-cut
point can be easily adjusted by moving the small rod – 3/RI0465 – of the end-stroke.

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You will see the arrow on the right side of the dysplay shows these position as the sawblade.

Setting Blade Speed:

For standard machine you may have these 2 speeds, available as follows:
37 m/min (110 FPM) for mild steel, generally solid material
74 m/min (220 FPM) for light sections, not ferrous metals

For machine with ESC ( electronic speed control) you enlarges the above mentioned speed from:
18 m/min (45 FPM) for inox steel, very hard metals
to 110 m/min (330 FPM) very light sections, light metals

To select the correct motor speed you will select on keyboard:

-1 for low motor speed - as indicated with snail on display (directly above F1)
+2 for fast motor speed - as indicated with rabbit on display

Coolant Controls
Your machine has been factory preset that the coolant will automatically come on during a sawing cycle, and
automatically shut off at the end of a cycle. Therefore you only need to adjust coolant flow with adjustable
valve on blade guard. This automatic setting may be changer as desired:
. COOLANT ON IN SEMIAUTOMATIC CYCLE: the coolant pump is operative only in the semiautomatic
cutting cycle. It is better if the working cycle time is longer than 15 seconds.
COOLANT ON, the coolant pump is always operative. Use only if the working cycle time is shorter than 15
seconds. If the machine is not working you can use the cleaning gun by pushing this button.
COOLANT OFF , the coolant pump is always off, for example by dry cuttings or by setting up the machine.
Please see section on Adjustable Parameters.
The coolant system can also be turned off at panel, by pushing the “faucet” button.

The push buttons for cycle start (I) and cycle stop (O) are used to start and stop the sawing cycle.

The factory preset for sawing cycle is for the sawframe to begin the cut at the top SET point, complete the cut
and return to the same top SET point. It is possible to change this parameter ; see section on Adjustable
Parameters.

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We recommend that you make one complete sawing cycle to test that
all of your conditions are correct, before actually making the first cut.
Fully Automatic Operation
Setting Feed Vice:
-Push feed vice unclamp button
-Turn Handwheel until it is wide enough open to insert your material
-Place material in vice , close handwheel to material ,then open again about 1/8” (an half rotation handle)
-Push vice clamp button to clamp material in vise. The proximity switch placed onto this cylinder controls that
vice is in the right position =not too open/ not too closed.
If clamping thin tubing and you wish to reduce clamping pressure, you may now adjust clamping pressure
(see section on variable vise clamping pressure).

Setting Bar End microswitch

(only for machine equipped with microswitch like that described in FITTING ASSEMBLING paragraph).
Set the microswitch placed at the infeed side of machine at the proper heigh ( for example: in the
middle of the material, for round bars) ; the plastic wheel must be at the material surface.

Feeder vice calibration

Calibrating feeder vice must be done under the following circumstances:
1. When you first receive machine, prior to operating automatically
2. When the power has been removed from machine, and the carriage was moved by hand

To calibrate feeder:
-Make sure material is not clamped in saw vice or feeder vice
-Referring to page one of startup instructions: turn off power at disconnect, them turn it
back again.
-This time, push the cycle start button –6/RI0305- (I)
Feeder will automatically move forward to frontmost position, then automatically return about 2 inches from
front.
As an other way, if the machine is switched on, from the first page press the buttons: F1 , F1 , F4 , I

Calibration is now automatically done by your machine.

Initiating fully automatic operation

-Push F2” (Library of programs)

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You will see two or three programs already installed.

On the following screen, you can 3 programs. The first one is 001, the second one is ABC and the third one is
KZO.
Once you are in the library of programs, you can do one of the following:
F1 - Create a new program
F2 - Delete and existing program
F3 - Delete all programs
F4 - Move to end of list (your list will eventually get quite long)
F5 - move to the beginning of list

We will assume that you wish use an existing program. With the arrows you may scroll down through the list
to the program you want, then press PGM.
Following is an example of program KZO displayed. You can see that you are in PGM mode, as the icon in
the upper left hand corner is a single page.

The informations shown, from left to the right is as follows:

KZO - The name of the program VEL 3 - The speed of the barfeeder
Motor spindle speed -the snail is low speed -the rabbit is fast speed
-D- not used at this time
45% - a reference to the position of lower SET point
50% - a reference to the position of upper SET point
The following numbers:
1 12.000 6
2 9.000 50
3 0.0 0
Mean that this program will cut 6 pieces 12” long, followed by 50 pieces, 9” long and after stops.

At the moment there is no data enter for a possible third job

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It is possible to enter up to 99 lines per job

Note: While in this PGM mode, you may use F1 & F2 & F3 as follows:
F1 - You may delete one line of your program
F2 - You may duplicate one line of your program (then change any particular parameters you wish)
F3 - You may delete all line items of your program

It is possible to modify this program moving the curser around to these various parameters.
You may do this only when in the program mode (PGM) which is identified as in the previous photo with only
a single page shown in upper left hand corner.

To change feeder speed, put the curser at VEL and push F1 or F2 to change feeder speed. VEL 1 is slowest,
VEL3 is fastest.

To change the blade speed, put the curser beneath the snail or rabbit , and push F1 or F2 as necessary.

On previous versions, without automatic approaching device, to program the parameters for SET point for
material height and SET point for material cutoff point, you must briefly exit this screen (push EXIT) and you
will see the semi-automatic screen as illustrated.
Whit your material in the sawvice (but not beneath the blade) you run the sawframe up until you reach the
desired cutoff point, and make a note of the number in the upper LH corner (in this case, it is 50,3%) then
repeat the procedure by running the sawframe down to the desired cutoff point, and again make a note of it.

Now return to programming screen (push F2, scroll to your program, and push PGM) then enter the SET
values as necessary.
After changing any of the parameters of a program, you must push ENTER then F6 when OK.

Adding & Deleting lines from the program

You may delete a line from the program by pushing F1.

You may duplicate a line to the program by scrolling to that line, then pushing F2, then modify it as different
than the one you just copied.

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Automatic Startup
-Go to F2 (library)
-Scroll to job desired
-Push PGM (to call up job)
-Push EXIT
-Push RUN (to prepare to start)
Note: After you enter RUN you will see the symbol in the upper left hand corner that indicates ready for fully
automatic aperation, and it will not be possible to enter any more data whiout going back to previous screen.

When ready, push cycle start (I).

The next message you will receive is to ask you want a FACE CUT: YES or NO.
If you want to make a trim cut on the end of your bar, push F1 (YES)

Bar Ends
Please note at the conclusion of a piece of material (when your machine runs out of stock), the feeder will
come forward with material clamped, and run your bar as far forward as it can for you to unload it from the
cutoff side instead of the infeed side.
This clears the area for you to bring more material in, and your remnant bar end can be more safely handled
on the cutoff side.

Viewing Progress of your Job

During the course of automatic operation you will see the information shown at right.
In this instance:
-It is the 2nd steep
-The length set was 4.525”
-The number of pieces set was 3
-The number of pieces already cut is 2

Machines equipped with ESC ,variable band speed , shows at the right upper corner the motor absorbtion in
Ampere

Clearing Jobs
When a job run it’s completion, the next time you try to run this job you will see a star by each line in your job
as illustrated.
This tells you the job or a portion of a job was completed.
You cannot run this job again until the stars are cleared away.
To clear all of the stars, push F1.

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INSTRUCTIONS FOR USE

You may clear only a portion of the stars, in order to return a portion of the job.
Just scroll to the line in question, and push F6. This clears the star only from that line.

In the example, stars have been cleared from lines 3 & 4, so if you run this program now, only jobs 3 & 4 will
run

Total Job Information

At the screen above and on the right, you can also see useful information about your job.

You can see that there are four lines of various lenghts and quantites.
The line across the botton tell you:
-The total length of material to be run on this program is 41,77”.
-The total quantities to be run is 12, an since you can see that since all lines have the stars, that 12 pieces
have been run.

Changing Jobs in Progress

-Push F4 (stop)
-Push PGM
-Change the parameter you wish (length, quantity, blade speed, etc...)
-Push ENTER
-Push F6 (OK)
-Push RUN
-Push (I) (start)
-FACE CUT: yes or no

Stopping
The recommended way to stop a job is to push F4 (stop).
This is completes the cut and interrupts the job.

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You may also push the STOP button (O).

This is nearly the same as Emergency stop; the cut is not completed.

Cutting a Single Length (one piece)

To interrupt automatic cycling to cut 1 single semi-automatic length.
-Push F4 the machine will stop after the next cut. You get message: End of Prog
-Push F6 (ok)
-Open saw vice with Unclamp button
-Enter length desired on keypad
-Push (I) (start)
-Feeder will automatically move, clamp your material, advance to the correct length, and clamp.
-Push (I) again

The machine will make one cut.

You may now resume previous job by pushing PGM, RUN, etc....

Changing Blade Thickness

From time to time you will want to change the thickness of the blade you are using.
The machine will automatically compensate for this if you program the correct parameter.
To proceed:
-Push F1 (set)
-Push F3 (key)
-Push F2 (folder)
-Enter the password (1-2-3-4-5-6) ENTER
-Push F6 (more)
-Push F6 (more)
-Push F6 (more)
-Push F6 (more)
-Push F6 (more) (yes, it is necessary to do this 5 times)
-Push F1 (mid)
You will see automatic parameters displayed
-Choose #3, and enter your new thickness, and ENTER
-Push F6 (ok)
-Exit
-Exit
-Exit
After some cuts check the piece length.

Error Messages
Can be cancelled by pushing EXIT or F6.

Changing Language
From time to time you will want to change the language you are using…
Push F1 , F3 , F6 , HELP (by keep it pressed, look to the language ref, numbers), the favourite number.for
ex. 1, F6 , F6 , F6 to return at first page. Switch off the machine with main switch –1/RI0183- and restart

again with the new language.

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Changing Length tolerance

You need want to change the length tolerance of pieces, because is too close/large and machine stops
frequently…
Push F1 , F3 , F2 , enter 123456 +ENTER button, F6 , F6 (on this button appears icon AX1/A), F1 , scroll to
the line 8 =LENGTH TOLERANCE , and write the favourite data , for ex.0,50 , push F6 , F6 , EXIT. The
standar tolerance is 0,20 mm.

. Arch zero-adjustment procedure with POTENTIOMETER ( for previous version)

1. The advancement of the cutting tool into the piece is divided into two parts: Rapid approach and
Controlled advance of cutting. On the right of the screen there is a bar which represents the entire
possibility of tool movement and the starting points of controlled Advance and end cutting/begin return are
visualised.
2. To select a new controlled Advance position, push "Shift" and "Set high" (button 18) and (button 8) to
temporarily move the sensor completely up, then bring the arch into start cutting position with controlled
Advance and push "Set high" (button 8) to memorise the new position.
3. Carry out the same operation to change the final cutting point (button 18) and (button 10) then (button 10).

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9 - DESCRIPTION OF THE COMMANDS

The sectioning devices of the external energy are placed on the back side of the floor stand and they are the
following:
- main switch with interlocking attachment placed on the right side of the floor stand - pos.1 / dr.RI0183 -.
- the combination plug + socket connected to the cable of electrical supply (made by the user)

On the control panel - placed on the movable arm you can find as follows:
1 - emergency: by pushing this button, you can lock all electrical equipments. For resetting rotate the button
of 1/4 of tourning.
2 - control panel with display
The other commands are the following:
3 - main switch with interlocking attachment with thermo-magnetic overload protection of the whole
installation, -1/RI0183- complete with under voltage device - .
4 - Locking handle for the movable arm - pos. 2 / dr. RI0183 -.
5 - Hydraulic cutting speed regulator - pos. 1 / dr. RI0184 -.
6 - Locking / unlocking of the worktable rotation for oblique cuts - pos. 1 / dr. RI0178 -.
7 - Taps of the cooling system, mounted on the band guides - pos. 2 / dr. RI0178 -.
8 - Unlocking / locking of the shaft of the sliding front blade guide - pos. 3 / dr. RI0178 -.
9 - Hand wheel for opening / closing the front vice (with rapid approach, see paragraph 9.5) - pos. 4 / dr.
RI0178
10 - Wall socket for synchronism with an outside equipment - pos. 3 /dr.RI0183 -.

1. HOW TO CREATE A NEW PROGRAM --------------------------------------------------------------

SETTING UP AND STARTING UP ________ ---------------------------------------------------------- ___34

"PGM" HOW TO MODIFY AN EXISTING PROGRAM---------------------------------------------------- 34

3. "RUN" HOW TO RUN A PROGRAM ----------------------------------------------------------------------- 35

GENERAL CONFIGURATION INFORMATION

. MACHINE STATE ICONS ----------------------------------------------------------------------------------------------------------------

. MACHINE PRE-SELECTION CONTROLS ICONS --------------------------------------------------------------------------------

. ICONS FOR MACHINE DYNAMIC SYNOPTIC-------------------------------------------------------------------------------------

. VARIOUS INFORMATION ------------------------------------------------------------------------------------------------------------ 37

THE PAGES DESCRIBED BELOW ARE IN THE PART OF MANUAL "FOR QUALIFIED
TECHNICIANS"

. SOFT KEY (6) MACHINE PROGRAMMING ICONS ------------------------------------------------------------------------------

. . Arch zero-adjustment procedure with POTENTIOMETER ------------- Errore. Il segnalibro non è definito.

. . EQUIPMENT ENTRIES EXITS TESTING ------------------------------------------------------------------------------ 51

. SUMMARY TABLE OF EMERGENCIES---------------------------------------------------------------------------------------------

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UPDATED SOFTWARE-------------------------------------------------------------------------------------------- 53

. SAWFLASH UPDATING EQUIPMENT SOFTWARE -----------------------------------------------------------------------------

. SAWUTIL UPDATING EQUIPMENT PARAMETERS-----------------------------------------------------------------------------

. Example of reading configuration parameters from equipment:-----------------------------------------------------------------
. Example of writing configuration parameters from equipment: --------------------------------------------------------------- 53

. .  SUMMARY I/O EQUIPMENT ENTRIES EXITS---------------------------------------------------------------------------- 53

TECHNICAL SPECIFICATIONS-------------------------------------------------------------------------------------

. DESCRIPTION MOTHERBOARD CONNECTORS--------------------------------------------------------------------------------

. DESCRIPTION EXPANSION BOARD CONNECTORS --------------------------------------------------------------------------

OPTIONAL TA-PROX BOARD --------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------

HOW TO CREATE A NEW PROGRAM

Pushing the key (program directory) gives
access to the complete list of cutting programs in the
Name equipment. The following options are available in this
001 page (soft-key):
002
= creates a new program
= deletes the selected program
= deletes all the programs
= with the pointer goes to the first program
= with the pointer goes to the last program
= looks for a program using an alpha-numeric
index

“PGM” HOW TO MODIFY AN EXISTING PROGRAM

Pushing the "PGM" key accesses the program modifier.
001 Vel1 37m All the attributes of the program can be modified (all
D 10% 40% shown in the upper part of the screen): name, band
1 300.0 50 speed, start cutting position and end cutting position.
2 10.0 5 The program line is made up of a minimum of three
pieces of data: step number; piece length; number of
cuts.
The following operations are available (soft-key):
= deletes a step
Len: 15050 55 0 = inserts a new step (equal to that indicated)
= deletes all the steps of the program
= back a page in program steps
= forward a page in program steps
= confirms program

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INSTRUCTIONS FOR USE

Once the program has been written (values and relevant number of pieces) it is memorised using the "OK"
key.

“RUN” HOW TO EXECUTE A PROGRAM

Pushing the "RUN" key begins the execution of a previously created program. It is possible to set the piece
counter to zero (F1 key) if the program has already been completely executed.

001 Sp1 37m The machine begins the automatic cycle with the
D 10% 40% "START" key. Note that while the program is executed
1 300.0 50 the step being carried out is visualised in large
2 10.0 5 characters.

Using the key it is possible to move between the

visualisation of the program being executed and the
dynamic icons of the machine working.
Len: 15050 55 0

GENERAL CONFIGURATION INFORMATION

When turned on the manufacturer's logo appears on the screen for a few seconds. Then the access
password is requested [key in 11] and the control is ready for manual functioning.
The equipment has software that can be configured by the operator. The following information is useful for
using this:
1. All configuration parameters are saved in EEPROM and therefore unchangeable (they don't depend on
the state of the battery). The memory for the cutting programs is 128 Kbyte (RAM with battery) and up to
100 programs can be saved.
2. For every part of the machine (vice, pincers, carriage, etc.) there is a definition menu into which can be
programmed relevant entries/exits/times/way of working/management of emergencies etc...
3. The logic state of the entries/exits can be programmed H (high) L(low) using the +/- key.
4. The terminology used in identifying the parameters is as follows:

I entry on-off
O exit on-off
CH entry/exit analog
MD working mode
MK active exits mask
T working timer
E Definition of emergency (conditions that stop the machine)
W Warnings definition (conditions not carried out that generate a diagnosis but do not stop the
machine)

1. The emergencies (for example broken blade) and/or signalling (for example "arch above") can be
programmed.
2. All the machine states (programming parameters/emergencies etc.) are accompanied by informative
messages accessed through the HELP key.
3. All the messages (of state/programming etc.) are multilingual.
4. When the key appears on the screen it means that there are other sub menus.

When in manual state icons appear on the screen that relate to the activated pre-selections, for example, the
refrigerant, carriage speed etc. Furthermore, following the manual controls, icons relating to the state of
various parts of the machine are visualised (vice, pincers, carriage, etc.).

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INSTRUCTIONS FOR USE

MACHINE STATE ICONS

Positioned on the screen at the top on the left, they identify the actual state of the sawing-machine.

Icon Descriptor Icon Descriptor

Manual
Normal state of the machine and allows for
movement of various parts
Semiautomatic Carriage zero-adjustment
The sawing-machine is carrying out a single Carriage zero-adjustment procedure
cutting operation
Automatic
The sawing-machine is carrying out a cutting
program
Programming Carriage positioning
We are editing a single cutting program Carriage positioning procedure

ICONS FOR MACHINE PRE-SELECTION CONTROLS

Icon Descriptor
-1 Minimum band speed Turn on/off Control panel
+2 Maximum band speed Arch rise
V1-3 Carriage movement speed SP 1,2,3 Arch descent
Lubricator/Refrigerant (on, off, auto) GTO Carriage movement controlled by CN
Vice/Pincers open Shift Exclusion from begin/end cutting settings
Vice/Pincers closed P 1 ..P 7 Buttons for optional commands
Forward carriage movement F1..F6 Icon display selection
Backward carriage movement Start cycle command

ICONS FOR MACHINE DYNAMIC SYNOPTIC

These icons visualise the current state of the machine.

Icon Descriptor
Rotation motor blade on/off

Axis1 movements carriage material and/or control and covers activated

Vice open/ closed/ not defined/ opening / closing

Pincers open/ closed/ not defined/ opening / closing

Hydraulic control panel on/ off in on/off

Arch rise/ rapid descent/ cutting descent/ arch still

Lubricator on/ off/ on during cutting

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INSTRUCTIONS FOR USE

Broken blade/ Blade ok

VARIOUS information
These icons dynamically describe the sequence of machine events..
Icon Descriptor
Axis position value
0.00mm
45% Arch position visualisation with potentiometer in percentage
0.0A Current value of rotation motor blade (if the optional ESC is mounted)

0m/m Speed value of blade rotation

SOFT KEY (6) MACHINE PROGRAMMING ICONS

The user "PASSWORD" to access the control is [11]
The maintenance "PASSWORD" for controlling configuration data is [ 123456].

Icon Descriptor
Access to machine configuration menus

Static zero-adjustment/ dynamic machine axis

Zero-adjustment arch limits

Auto learning carriage with proportional command (Reserved)

Axis 1 static zero-adjustment

Axis 1 dynamic zero-adjustment (Can be executed by the user)

Axis 1 static zero-adjustment with additional blade thickness

Parameters that can be programmed by the user

Equipment programming (Reserved)

General configuration machine parts (Reserved)

Single parameters machine parts (Reserved)

Definition of machine type and author of configuration

Digital and analog entries/exits summary table

Hydraulic control panel working parameters

Vice type parameters and relative working

Pincers type parameters and relative working (mobile vice)

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INSTRUCTIONS FOR USE

Type A axis 1 parameters

Type B axis 1 parameters

Arch parameters

Entries definition

Exits definition

Refrigerant parameters

Blade rotation motor parameters

Blade motor absorption ammeter parameters

Definition of emergency conditions

Definition of warning conditions

Automatic cycle procedure parameters

Manual cutting procedure parameters

Various parameters

Menu for equipment testing and transducers connected to it

Serial communication with personal computer for transmission of configuration data

PGM Management cutting programs (through direct PGM key upper right)
Deletes a line from the program

Insert a line from the program

Deletes all the program

Go to the page before

Go to the next page

Cutting programs management

Creates a new program

Deletes the program indicated

Deletes all the programs

Go to the first program in the program list

Go to the last program in the program list

Looks for a particular program using an alpha-numerical search

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INSTRUCTIONS FOR USE

9.2 - PREPARATION FOR THE CYCLE

The mounted blade allows to cut different sections of material, thanks to the variable pitch toothing
(alternation of little and big teeth), but it is necessary to have the blade most suitable to the
workpiece in order to make the most of the machine possibilities.
Therefore see the paragraph BAND CHOICE for a right use.

Open quickly the vice by lifting the lever placed on the right side - pos. 1 / dr. RI0179 - and by moving
backwards the sliding carriage - pos. 2 / dr. RI0179 -; put the material that must be cut on the worktable,
move the carriage frontward by leaving a gap of 2 or 3 mm. between the workpiece and the jaws (necessary
for the functioning of the automatic closing), then lower the lever placed on the right in order to insert again
the vice screw; in this case you have to rotate slightly in both directions the front handle - pos. 3 / dr. RI0179

-.
It is also possible to move quickly the whole vice from one side of the worktable to the other one for avoiding
that it finds itself under the cutting line, for example in oblique cuts. For doing easly this operation: do not
keep blocked material in the jaws, take and lift the lever placed on the left - pos. 4 / dr. RI0179 -, and the
front handle, then let move the vice in the wished direction. When you reach the position, push down the
leve for stopping all.
The remaining gap that allows to the vice to move even if the lever has been stopped, it desappears when the
material is blocked between the jaws.
Place the workpiece a little bit backwards (left side) from the cutting line . Check if the handle –1/RI0178- isl
locked and avoids the rotation of the worktable.
Start the general switch on, reset the emergency button if it has been pushed, switch the motor of the
hydraulic unit on -pos.20/dr.RI0305- and close the vice by pushing the button “CLOSED VICE” - pos. 12 /dr.
RIO305 .
Verify that the workpiece is really blocked and that the closing pressure is right, that is that it does
not determine excessive material deformations.

Place the blade guide front shaft - pos. 1 / dr. RI0180 - by loosening the handle –3/RI078 - t it does not bunp
against the workpiece or the jaws during the down stroke. Stop always the handle before starting other
functions.

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INSTRUCTIONS FOR USE

9.2 - SETTING OF THE CUTTING LIMITS

Thanks to the new device which automatically detects the material, no memorization of the start and end-cut
points is required: the sawframe drops always quickly until the “position sensor” - 1/RI0465 - touches the
material, then it slows down and continues to lower according to the speed chosen by the user. The end-cut
point can be easily adjusted by moving the small rod – 4RI0465 – of the end-stroke.

9.3 - SEMIAUTOMATIC CYCLE

This cycle must be used for doing flanging cuts of tubes and / or occasional cuts of single pieces.

Position the material so that it goes over the cutting line and block it, select the motor speed using the push-
buttons - pos. 23 or 24/fig. R10305AA - the cooling distribution (in cycle, continuous or not active), zero adjust
the descent speed with the regulator –1/fig. RI0184 - and push the start up push-button - pos. 6/fig.
R10305AA.
Regulate the flow of refrigerant on the blade using the two taps - pos. 2/R10178 - and after the automatic fast
approach (non adjustable speed) start the cutting adjusting the descent speed.
At the end of the cutting the blade goes back up, finishing the cycle or it stops at the end of cutting if this has
been the function selected in the user parameters.
Keep the material on by both cutting sides in order to avoid its fall down. If you cut very short pieces, please
take care that these pieces are not dragged and/or blocked in the blade at the end of the cutting cycle.
Thanks to versatility of the control panel, the main cycle here described can be changed according to the kind
of the work to do, for example: the blade goes on by motor in movement, the motor stops without the blade
going on at cut end, and so on.

9.4 - FUNCTIONING OF THE ESC - Electronic Speed Control (if mounted)

The electronic inverter allows to change continuously the number of revolutions of the band motor, to use
better the machine and to adapt the performances of the machine to the specific material.
By running motor increase or decrease the speed, by keeping pushed the button (+/2) only - pos. 23 / dr.
RI0305 - or (-/1) - pos. 24 / dr. RI0305 - till you read on the display the requested speed in meters per minute.

9.5 - LOCKING / EMERGENCY LOCKING

It is possible to stop the cycle in each moment:
a) By pushing the button O - pos. 7 / dr. RIO305 - the machine working stop is immediate, but there is
the possibility to start other commands, for example for changing the kind of cycle or the blade’s speed;
b) when you push the emergency button - pos. 1 / dr.RI0305 - the stopping is immediate and it is not possible
to start other commands before restoring it;
c) by using the general switch - pos. 3 - you can cut off the current from the machine;
d) in case of electricity interruption the general switch - returns on position 0 and it is necessary to reset it
again, if you want the machine to start again working.

9.6 - HEAD ROTATION FOR OBLIQUE CUTTING

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INSTRUCTIONS FOR USE

For cutting from 45 deg. right to 60 deg. left you have to unlock the lever - pos. 6 -, move manually the saw
frame by using the front handle - pos. 5 / dr. RI0178 - till you read on the scale - pos. 6 / dr. RI0178 - the
requested angle, then please lock the lever again.
Automatic stops help you in positioning on 60, 45, 0, and 45 deg.
For helping this operation we suggest to keep no material on the worktable or blocked in the vice.

9.7 - OVERLOAD PROTECTIONS

The motor is protected against overheating by bi-metal thermo-protectors (placed directly inside the winding),
that stop the control circuit. If this happens you will read on the display the EMERGENCY code.
If you want to start again the machine, you have to wait that the temperature fall below the fixed limit of
interventation, then you have to start again the general switch. In the meantime try to remove the causes, that
have brought to this overheating, for ex. the blade is locked in the workpiece, the cutting speed is too high,
the motor is in short circuit, an so on.

9.8 - PREPARATION TO THE AUTOMATIC CYCLE

Automatic cycles for cutting rods can be carried out only after creating a work program.
With reference to fig. RI0305 act as detailed:

1) Unblock the feeder vice and machine vice using the push-buttons - 13 and 17 - and adjust their opening
with the handwheels depending on the dimension of the material to be cut (there should be a space of 3-4
mm between the material to be cut and the pincers/vice in open position). Using the push-buttons - 15 and
14 - move the advancer carriage backwards and forwards several times to get rid of any possible air bubbles
formed in the hydraulic cylinder, then move it completely forward (towards the blade) and then back by about
50 mm.
2) Calibrate the position of the advancer (push "SET" then "F1" then "F4" and then "START" - push-button 6 -
(The advancer carries out the zero-adjustment cycle).
3) Put the material to be cut under the blade for flanging [NOTE: Check that the descent adjustment regulator
is closed!] push "START" and adjust the correct advancement speed during the flanging. [NOTE: If the
machine is a 2 speed model, set the band speed (push-buttons no. 24/23) before pushing "START"].
4) Create a cutting program with "PGM", key in the first length and push "ENTER", key in the number of
pieces of the first length and push "ENTER", key in in sequence the other lengths, push "OK" to memorise it.
5) Push "RUN" to select the automatic cutting cycle and "START" to start up the cycle.
* At the end of the cycle the machine stops and moves into manual mode. The writing "PROGRAM
FINISHED" appears on the screen.

* At the end of every rod, the machine stops, waiting for the rod change, and returns to semiautomatic cycle.
After taking off the unusable rod end, insert the new rod and position its outside edge several millimetres
beyond the cutting line.
Again select automatic cycle for the machine working with the push-buttons, without zero-adjusting the piece
counter, and re-start the automatic cycle.

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INSTRUCTIONS FOR USE

* During the automatic cycle the functions controlled by the push-buttons, lubricant, motor speed (with
electronic variator) and information can be used without having to stop the cycle being carried out.

IN THE AUTOMATIC WORKING THE PRESENCE OF THE OPERATOR IS NOT NECESSARY OR IT CAN
BE LIMITED IN WATCHING THE MACHINE.

16 - ADJUSTMENTS FOR BAND SAWING MACHINES BS 350

- VICE - adjustments of the guides gap (vice hydraulic control is in opening position): open completely the
vice carriage - pos. 3 / dr. RI0173 - , loosen all nuts - pos. 4 / dr. RI0173 - and screw in slightly the first grub
screws - pos. 5 / dr. RI0173 - for increasing the locking pressure. Make so for all grub screws aligned with the
fixed part of the vice - pos. 6 / dr. RI0173 - and lock them with the nut. Close the vice and adjust the
remaining grub screws.
Check the adjustment by opening and closing again the vice; repeat if necessary.

- BLADE - adjustment of the band guides because of band thickness variation:

- dr. RI0181 - This adjustment must be done when you hane a band with thickness different from 0.90 mm or
in case the hard metal pads of the band guides are used up because of used for a long time. The easiest test
is the following: use a right piece a band, and after blunting the teeth, put it in the band guides and let it slide
for more times for checking the kind of gap. Following to the obtained result do as follows: unscrew slightly
only one grub screw - pos. 1 / dr. RI0181 - for widening the space for the blade (or screw it in for decreasing
the space for the blade).
Check that tha gap is not excessive (max. 0.02 or 0.03) and make sure that both screws - pos. 2 / dr. RI0181
- are well locked; otherwise tighten it a little bit more.
The side pads are mechanically fixed and they can be replaced singly, without taking out the band guides
from the machine, by unscrewing completly both screws - pos. 2 / dr. RI0181 -; if you take out both side pads
you can take out the upper pad too.

Check the perpendicularity between band and worktable: this is very important and together with the
tensioning, it assures to make right cuts - before doing any other operation check as follows: with the
machine in cutting position at 0 deg. and with the saw frame up, put a square of 90 deg. on the worktable
(near the support jaws) and against the blade, near the back band guide (in a point where the teeth do not
restrict the contact).
The band side must be parallel to the square.
Repeat this verification also near the fore band guide, after moving forward the reference square; the band
side must be parallel to the square.
If it is not so, contact the Assistance Service.

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INSTRUCTIONS FOR USE

10.3 - GENERAL PRESSURE - see dr. RI0053 -

The general pressure is produced by a modular unit consisting of: manometer - pos. 1 - (in function it
indicates about 10/12 BAR), the valve for the vice - pos. 3 -, the valve for the saw frame - pos. 2 - the valve of
max. pressure - pos. 5 -, the motor - pos. 6 -, the pump/filter7distributor - pos. 7 -.
The automatic version BS 350 AFI-NC has two valves more: the first one for the feeder jaws, and the second
one equipped with two coils, for the longitudinal movement of the feeder.

10.4 - CUTTING SPEED

Rotate the handle - pos. 4 / dr. RI0184 - from 0 to the maximum value indicated for increasing the band
penetration in the workpiece; for changing it, it is necessary to consider as follows: the cutting material, the
rotation speed, the shape, the piece sizes and its locking, the coolant, the blade conditions and so on.

10.5 - VICES PRESSURE

It is possible to use proper valves for reducing the closing power of the vice (and of the feeder jaws in the
automatic version) in case the material, for example, can be deformed. Since they are modular, they do not
require an adaptation working end they can be mounted also after the purchase.

10.6 - FEEDING)
The displacement speed during the material loading (and during the return) is partly connected with the oil
pressure of the hydraulic circuit, and it can slightly change according to the changing of the maximum valve
adjustment placed in the hydraulic unit. If there should be displacement times very dufferent to the normal
ones (max. 14 seconds for a complete stroke, without material) check if there are mechanical interferences
or alignement problems.

10.7 - POSITIONING OF THE HANGING COMMAND

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INSTRUCTIONS FOR USE

Loosen the handles placed on both end sides of the movable arm (for ex. pos. 2 / dr. RI0176) for moving
freely the control panel during the programming phases and lock them during the automatic working.
Never unscrew completely the handle placed on the control panel.

The balancing springs - pos. 2 / dr. RI0174 - of the saw frame are normally tensioned at the right value; in
case of variations take away the cylinder - pos. 3 / dr. RI0174 - from the back hinge, worlk on the screw - pos.
4 / dr. RI0174 - by moving the saw frame up and down for the whole stroke till reaching a fluid and regular
movement. After this operation lock always the lock nut and connect again the hydraulic cylinder.

11 - MAINTENANCE FOR THE USER

Make regularly the described operations to keep better the technical, productive and safety features of the
machine, forseen by the manufacturer.

11.1 - PERIODICAL INTERVENTATIONS

Daily of more frequently if you are doing a demanding work:
- Remove the metal chips from the machine, by gathering the smallest pieces in the chip conveyor tank - pos.
1
/ dr. RI0175 -. This tank must be taken out and emptied;
- Fill with coolant the tank accessible from the back side of the machine too.
- Check the blade conditions and replace it if necessary;
- Control the cleaning brush - pos. 1 /dr. RIO182 - put it in the right position or replace it if necessary.

Weekly - Clean the machine, lubricate all joint points and the sliding surfaces with oil or grease;
Check if there is oil in the tank of the hydraulic unit: when the machine is not working unscrew the tap, clean
its dipstick and without screwing it again, check if the oil arrives at 3/4 cm. from the rim. Check if there is oil in
the transmission gear box by using the dipstick - pos. 5 / dr. RI0174 -;the saw frame must be completely
down.

Monthly - Change the coolant and clean the tank, check if all screws and bolts, that can loosen during the
use, are well locked; control the functioning of the stroke ends, the switches and the condition of the cables,
tubes and hydraulic couplings, control the functioning of the less used equipments.
Remove the central aluninium piece - pos. 6 / dr. RI0174 - and put some grease into the worktable rotation
device by using a syringe through the greasal.

Every year - every 2000 working hours - replace the oil contained in the reductor head, by doing as
described in the paragraph MACHINE RUNNING-IN.

17.2 - BLADE REPLACEMENT – drawing RI0177

- This is the most frequent maintenance operation, due to the natural deterioration of the blade; it is essential
to replace it correctly and safely. With the sawframe up and at 0°, power off: open the blade guard - pos. 1 -
and lift it, loosen the blade tension device by means of the front screw. Remove first the blade from the
pulleys - pos. 2/3 - then from the blade guides – pos. 4/5 - using protective gloves while carrying out these
operations.
Make sure that there are no chips or dirt on the pulleys, and following the cutting direction, shown also by an
arrow, put the new blade in the guides without removing the plastic protection, and then on the pulleys.
The upper supports prevent the blade from falling. Tighten the tension-adjusting screw and make sure the
blade is correctly placed on the pulleys. Remove the plastic protection, then assemble the blade guard and
the front mobile protections.
Press the main switch and look at what appears on the display: a small round circle means that the blade has
not been tensioned enough: tighten the frontal screw until the small circle disappears; then tighten 1/4
of a round more in order to prevent future loosening.

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INSTRUCTIONS FOR USE

18 – BLADE RUN-IN
To grant an efficient performance and a longer blade life, a good run-in of the blade is crucial each
time you use a new blade.
During the first cuts of a blade, we recommend to reduce the penetration speed up to half the normal value -
about 40 cm²/min - and keep a constant blade speed. Only after cutting 250/350 cm² of material the
penetration speed can be increased till reaching the normal value.

The working conditions can also be evaluated by observing the chips produced during the cutting; you can
find 3 kinds of chips:
THIN OR POWDERED CHIPS indicate poor advancing pressure and/or low speed; teeth too little.
BIG CHIPS (MAYBE BLUE / BROWN) indicate overload on the blade, poor lubricating.
SPIRAL AND RIGHT DEVELOPED CHIPS indicate the ideal cutting conditions.
For a correct use, see the paragraph BLADE CHOICE

19 - MACHINE RUN-IN
The maintenance required by this machine is essential to guarantee the continuous correct working over the
course of time and keep the saw in an efficient condition. When you start to use the machine you must do
some extra operations to allow all parts of the machine to settle down to the working conditions.

Please check frequently the working of the machine and avoid to force it to make too many cuts. For a time of
80/100 working hours check the oil level in the gearbox: while the saw is running, the oil must fill about half of
the oil window with the sawframe all the way up.
After this time, unload the oil completely by removing the lower plug, shown by a sticker. Put in the plug again
and introduce gasoline for internal cleaning. Run the motor a few seconds, unload the cleaning liquid and
then pour in new oil – about 1.5 liters – to restore the normal level.
Check also the oil level in the hydraulic unit tank, which must be about 3 cm below the plug edge.
Note: The presence of bronze and/or iron particles in the oil is normal. The heating of the mechanical parts
(and of the hydraulic parts on semiautomatic and automatic machines) is normal during the usual work and
anyway it does not exceed the conventional thermic limits.

Please see the OIL AND LUBRICANTS TABLE in order to choose the most suitable one and to compare the
different types
TABLE in order to choose the most suitable one and to compare the different types (see drawing RI0108).

20 - DRAINING OF USED / PRODUCED SUBSTANCES

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INSTRUCTIONS FOR USE

 Please remember to follow the current Law Norms concerning the draining of:
- materials used by the machine (for example hydraulic circuit oil, reduction gear oil, oil for installations of
lubrication and so on);
- working scrap materials or materials not usable anymore (for example ferrous and not ferrous chips, tools
like:
saw bands and blades and so on);
- substances used for cleaning and maintenance;
- materials used in some periods of machine life only (for example for packing, transit and so on).

Do not throw the packing away as it might be used in case you should ship the machine or return it to the
distributor or to the service staff - when the machine is still under guarantee.

21 – TROUBLE-SHOOTING
The solution of most inconveniencies that could happen during the working can be found by consulting this
paragraph.
The first part concerns the machine working and includes a list of the possible defects with respective
controls that must be made; the second part concerns the inconveniences that can be found by checking the
blade and / or the cut pieces.
If your problem is not included in the mentioned ones or you need the presence of qualified technicians,
please get in touch with the manufacturer or the reseller by keeping in evidence this instruction book .

12.1 - DEFECTS CAUSED BY THE MACHINE

Problem Check
A* The band electric motor does not work 3-4-5-9
B* The hydraulic circuit motor does not work 1-2-3-4-5-9-17
C* The electronical/electric panel does not light on 6-7-8-9
D* No enough pressure in the hydraulic circuit 10-11-12-13
E* The pump of the hydraulic unit is noisy 14-15-16-17
F* The coolant is not sufficient 18-19-20-21
G* The workpiece moves or deformes 22-23-24
H* The cycle don’t start 23

LIST OF THE PARTS THAT MUST BE CHECKED

1 = Plug is right inserted in the socket
2 = Main switch
3 = The motor is burnt or demaged
4 = Electric supply is not right
5 = Transmission blocked between blade and blade arbor
6 = Fuses on the primary of the transformer
7 = Fuses on the secondary of the transformer
8 = Transformer demaged or burnt
9 = Connection of the supply cables
10 = Oil level in the tank of the hydraulic unit
11 = Loss from pipes and/or connections
12 = The adjustments screw of the maximum pressure valveis loosened
13 = the maximum pressure valveis broken
14 = Quality of the hydraulic oil (consumed, too much liquid)
15 = There is some water in the oil and / or there is some condensate in the tank
16 = Too high circuit pressure (over 20 BAR)
17 = The hydraulic pump locked (seizure, expansion, oxidation)
18 = The circuit taps are closed
19 = The cooling filters are obstructed or must be cleaned

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20 = The electropump does not work (see 3-4-5-9-24)

21 = The tank is empty or dirty
22 = Excesive cutting feed
23 = The vice is not closed enough (or is too closed), the piece is not rightly clamped
24 = The control LUBRICANT OFF is active (pos. 22 / dr. RI0055 for models SH-E, SHI-E)

12.2 - PROBLEMS OF THE BLADE / CAUSES / SOLUTIONS

In case of broken teeth, broken blades or short blade life, lay down the broken band on the floor and check
the body and teeth defects; look for them in the following table and read the solution of the cutting problem .
1. PREMATURE AND EXCESSIVE TEETH WEAR AND TEAR
- thrust pressure to short: increase it;
- reduce the band wheel speed;
- cooling jet too short;
- improper cooling emulsion;
- uncorrect toothing: use a band with a thicker toothing:
- improper band-running-in;
- the teeth move towards the opposite cutting direction; turn the band.

2. BLADE VIBRATION
- Increase or reduce the band speed
- dull vibration: incresae the band tension;
- too big teeth for the piece that must be cut;
- the vibration reverberates in the base; reduce the cutting pressure;
- the vibration could be dued to the high frequency: increase the speed of the saw frame lowering;
- the material is not rightly locked;
- use a viariable pitch or a positive toothing.

3. BROKEN TEETH
- Too big teeth for the section that must be cut;
- the material is not perfectly locked;
- improper coolant;
- inadequate coolant;
- cutting pressure too high: control the chip;
- too low band wheel speed;
- the grooves are full of cut material.

4. CUTTING SURFACE TOO ROUGH

- Choose a thinner pitch;
- increase the band wheel speed;
- reduce the head lowering;
- measure better the coolant.

5. PREMATURE BAND BREAKAGE

- Too hugh band thickness for the diameter of the band wheel;
- band guides too open with high speed;
- oncrease or reduce the speed;
- check if the band wheels are defective;
- too big toothing;
- band tension too high; the lying down band rises on the side;
- saw frame lowering too strong: the band back is polish and upset;
- The thrust bearings are not aligned with the band wheels: the lying band curves and the band back is polish
and upset;
- the band guides are too tight: the lying band spiralles up as a spring; the more the teeth are tight, the more
the
band twists;
- short coolant.

6. BENT CUTS

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INSTRUCTIONS FOR USE

- Increase the band tension;

- approach the band guides to the cutting unit;
- the teeth are too thin;
- reduce the cutting pressure.

7. THE CUT IS NOT RIGHT

- Approach the band guides to the cutting unit;
- check if the cutting piece is rightly horizonataly placed on the support table;
- control the band perpendicularity: if it is out of perpendicularity, work on the band guides;
- toothing too thick;
- the teeth are broken or variegated;
- increase the cutting speed.

8. BLADE NOISE ON THE THRUST BEARINGS

- Burr or adjust the band back;
- check the band wheel alignement;
- check the thrust bearing wear and tear;
- the welding is not perfect.

9. THE BLADE BENDS POSITIVELY

- Reduce the cutting pressure;
- use bigger teeth for increasing the penetration;
- approach the band guides to the cutting unit.

10. THE BAND BENDS NEGATIVELY

- The band back strains against the upper thrust bearing band guides; check if the space between the band
back
and the band wheel rim is always the same by band in movement and band stopped;
- check the alignement of the band wheels.

11. SLOW CUTTING, THIN CHIPS

- Increase the bend wheels speed;
- increase the cutting pressure;
- use bigger teeth;
- use a proper coolant.

12. PREMATURE LOSS OF THE SIDE SETTING

- Reduce the bad wheels speed;
- increase the distribution of the coolant.

13. THE BLADE TWISTS LIKE A SPRING

- Reduce the cutting pressure;
- reduce the band tension;
- excessive pressure on the band guides: adjust it;
- approach the bad guides to the cutting unit.

14. THE CHIP WELDS TO THE TOOTH / CHIPS ARE TOO BIG
- Reduce the cutting pressure
- use proper coolant and in a good quantity;
- check the wear and tear of the burst used for clening the chips from the grooves.

15. THE BLADE IS SIGNED OR SCRATCHED ON ONE SIDE

- Check the wear and tera of band pads;
- the pads press too much against the band back;
- check the alignement and the perpendicularity of the band guides.

16. BURR OR SWANGING ON THE BAND BACK

- Increase the tension and adjust the band guides;
- check the pressure and the alignement of the thrust bearings on the band back;

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- reduce the cutting pressure;

- use a bigger toothing.

17. THE CUT PIECE HAS BLACK DIRT

- The band back touches the lip angle and becomes dirty;
- if the dirt is on the left side: the left band guide is out of axle;
- if the dirt is on the right side: the right band guide is out of square;
the dirt is on the complete cutting line: the band guides are out of square, or: the pressure is too high; the
band tension is too low; teeth are too thick and cannot set free from the dirt; the used coolant is wrong.

22 - MACHINE DEMOLITION

This paragraph may give some informations about the macrooperations of machine disassembly
for its scrapping.
Special procedures are not required but it is necessary to take only some cares to avoid damages in the last
phase of the machine life.
Generally: you must empty the cooling installation tank, take out the oil from the reduction box, from the
hydraulic or hydropneumatic installation. Lock the parts that could move and cause danger or instability.

 Remove the parts assigned to the differentiated draining, for example the printed circuit, display
stations, programming keyboards, buffer batteries and so on, especially the ones which shows the picture

.In these cases, in relation with the WEEE/AEEE Regulations ask to the supplier to know the right
process, that depends by the machine size and purpose.

23 - SPARE PARTS
The choice of the required spare parts is aided by the included drawings that allow, together with the working
schemes, to know better the machine.

17.1 - NORMS TO REQUEST THE SPARE PARTS

It is necessary to inform the TECHNICAL SERVICE about the following data:
- the serial number indicated on the identification plate
- model, version, type
- voltage and power frequency
- code number of the spare-parts
- requested quantity
- possibly the fittings assembled later

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17.2 OILS AND LUBRICANTS (Comparation table marked RI0108):

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INSTRUCTIONS FOR USE

24 - MAINTENANCE - for skilled personnel

-----------------------------------------------------------------------------------------------------------------------------------------------
IMPORTANT
-----------------------------------------------------------------------------------------------------------------------------------------------
If you want to make some special maintenance/disassembly/resetting operations on the machine, it is
necessary to know all information concerning safety procedures.
The skills of specialized personnel allow to solve more easily all problems found by the user when running the
saw. This allows also to safeguard the technical, production and safety features of this equipment, according
to the initial setting by the manufacturer.
To get a detailed knowledge of this machine you can find here enclosed:

- Electrical scheme/s: divided into theme tables and made according to the current norms concerning this
subject, with index, material indication, reference code numbers.

- Pneumatic and hydraulic circuits

- Drawings: divided into the main parts the saw is comprised of. They code each component.
The electrical/electronic/pneumatic or hydraulic components are not showed in these drawings but
only in the aforementioned schemes.

If the users want to know this saw in detail, they can study this manual and follow its indications meticulously,
but they do not have to modify any parts of this equipment, since by doing so the DECLARATION OF
CONFORMIITY would lose its validity

. EQUIPMENT ENTRIES EXITS TESTING

This menu tests all the working of the equipment and the external wiring connected to it. To choose the
windows (D/ A/ E) activate the keys 1 / 2 / 3.

* C H E C K *

1 1 1 1 1 1 1 1 1 1 1
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
I : O O O O O O O O O O O O O O O O O O O O
O : O O O O O O O O O O O O O O O O O O O O

D I P : O O O O L C D : 1 8

D : 0 D : 0 D : - - - -
A : 0 A : 0 A : 0
E : z 0 0 0 0 E : z 0 0 0 0 H z : 0

Type Description
I 12/20 state of entries
O 12/20 exits (can be set ON-OFF using machine command keys P1...P7 etc.)
KEY Code of key pushed
DIP State of selection board dip-switch
LCD Value of LCD software contrast
D Reference signals +/- 10V (can be manipulated with 7/8/9 and up/dw/left/right)

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A Analog entry (from 0 to 1023)

E Entries encoder
Hz Entry conversion into hertz for speed calculation

SUMMARY TABLE OF EMERGENCIES

LIST OF EMERGENCIES
1. Emergency mushroom 65.

2. Thermal group A 66.

3. Thermal group B 67.
4. 68.
5. 69.
6. 70.
7. Broken blade 71.
8. Blade casing open 72.
9. Control panel off 73.
10. 74.
11. Vice time out 75.
12. Blade motor inverter 76. Front FCSW emergency
13. 77. Back FCSW emergency
14. Low arc 78.
15. High arch 79. Test Fc front and bck pushed
16. Arch under sensor 80.
17. Carriage forward 81. Mistaken value!
18. 82.
19. 83.
20. 84. Overcurrent emergency
21. 85.
22. 86.
23. Carriage casing open 87. Cutting time out emergency
24. Pincers time out 88.
25. Time out FC keystroke 89.
26. 90.
27. 91.
28. 92.
29. Forward FC 93.
30. Back FC 94.
31. 95.
32. 96.
33. Vice and pincers closed 97. Configuration parameters lost
34. Ax in motion 98. Programs memory lost
35. Vice in motion 99.
36. Vice open 100.
37. Vice closed 101.
38. Undefined state of vice 102.
39. Blade connected 103.
40. Blade released 104.
41. FC cover Back 105.
42. FC cover Forward 106.
43. 107.
44. 108.
45. Pincers in motion 109.
46. Pincers open 110.
47. Pincers closed 111.
48. Undefined state of pincers 112.
49. Emergency intervention 113.
50. 114.
51. 115.
52. 116.
53. 117.
54. 118.

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55. 119.
56. 120.
57. 121.
58. 122.
59. 123.
60. 124.
61. 125.
62. 126.
63. 127.
64. 128.

 SOFTWARE updating
The use of the two 'DOS' formatted programs and transfer of the executable program and all the equipment
parameters can be carried out directly from the "PC", by using also a proper connected cable.

SAWFLASH UPDATING EQUIPMENT SOFTWARE

The equipment has 1MB of flash-memory and the executable program can be copied onto it from the "PC"
using the serial port, by using also a proper connected cable.
To update the machine program it is necessary to contact ASSISTENZA Service

SAWUTIL UPDATING EQUIPMENT PARAMETERS

The SAWUTIL communication program is a DOS program that allows the configuration parameters to be
transferred to and from the equipment making the updating of a new instrument according to predefined
parameters simple and easy. Using the ? key brings up a description of the available commands. The
equipment must be in the active communication mode "Wait link".

Example of reading configuration parameters from the equipment:

SAWUTIL (-P2) Starts communication program (on PC)
LINK Executes connection between equipment and PC
GET filename Saves existing parameters on the instrument on the PC disk with assigned file name (this
operation can take a few minutes)
UNLINK Ends the connection between the equipment and PC
QUIT Ends SAWUTIL program

Example of writing configuration parameters from the equipment:

SAWUTIL (-P2) Starts communication program (on PC)
LINK Executes connection between equipment and PC
PUT filename Writes existing parameters on the instrument in the PC disk with assigned file name (this
operation can take a few minutes)
SAVE Saves the parameters and ends the connection between the equipment and PC
QUIT Ends SAWUTIL program

At this point, to make the unloaded parameters active it is necessary to carry out a "Wait...saving data"
operation.

.  GENERIC SUMMARY EQUIPMENT ENTRIES AND EXITS

N H/L Description N H/L Description
1. O1 H BAND INVERTER ENABLER 1. I1 H EMERGENCY ON
2. O9 H CONTROL PANEL ON 2. I2 H BAND TENSION OK
3. O7 H REFRIGERANT ON 3. I12 L PINCERS OPEN
4. O3 H LOW SPEED BAND 4. I4 L VICE OPEN
5. O5 H HIGH SPEED BAND 5. I5 L THERMAL MOT. BAND ON

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6. O13 H PINCERS CLOSED 6. I6 L END BAR ON

7. O15 H RAPID ARCH/ARCH RISE 7. I11 H REMOTE INP.
8. O14 H ARCH DESCENT SLOW/RAPID 8. I9 H CARRIAGE FORWARD
9. O16 H VICE CLOSED 9. I10 H CARRIAGE BACK
10. O11 H CARRIAGE ENABLE 10. I7 H SAFETY CARRIAGE OPEN
11. O Free 11. I8 H BAND CASING OPEN
12. O Free 12. I3 H INVERTER LOCKED
13. O 13. I
14. O 14. I
15. O 15. I
16. O 16. I
17. O 17. I
18. O 18. I
19. O 19. I
20. O 20. I
21. CH2 DAC REF. CARRIAGE SPEED 21. CH1 ADC POTENT. ARCH 5k
22. CH1 DAC p. REF. FREQ. INVERTER 22. CH2 ADC OP AMMETER
23. 23. CH3 ADC
24. ENC1 AXIS 1 CARRIAGE 24. ENC2

TECHNICAL SPECIFICATIONS
Equipment power supply from multi-voltage transformer 15 Vac/ 18 Vac
Encoder power supply Internally generated 24 Vdc
Type of encoder Push-pull /Open collector [2000 imp/turn A, B, Z]
Encoder maximum frequency 30 Khz
Program data retention Ram with nickel-cadmium battery lasts minimum 6 months
Retention data parameters set up EEPROM serial for keeping set-up data
Analog signal on exit +/- 10V 12 bit resolution
Analog signals on entry 0-5V / 0-15V 10 bit resolution
Entries Opto-isolating NPN -24V
Exits Opto-isolating in relay n.o. 5A 24Vac/ 24Vdc
Mechanical dimensions Front panel 332L / 223H
Back board container 248L/ 95H/ 222D
Attachment With 6 screws on the front
Storage in a dry place with temperature 0-50 degrees
Guarantee

MOTHER BOARD CONNECTORS DESCRIPTION

CN1 Meaning CN2 Meaning
CR1 Common exit [IMET version] C1 Common exits 2,3,4,5,6
1 Exit 1 2 Exit 2
3 Exit 3 4 Exit 4
5 Exit 5 6 Exit 6
7 Exit 7 8 Exit 8
9 Exit 9 10 Exit 10
11 Exit 11 12 Exit 12
C2 Common exits 7,8,9,10,11,12 C2 Common exits 7,8,9,10,11,12
CN3 Meaning CN4 Meaning
0V1 Negative 24VDC entries (common) +V1 Positive 24VDC entries

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1 Entry 1 2 Entry 2
3 Entry 3 4 Entry 4
5 Entry 5 6 Entry 6
7 Entry 7 8 Entry 8
9 Entry 9 10 Entry 10
11 Entry 11 12 Entry 12
0V1 Negative 24VDC entries (common) +V1 Positive 24VDC entries
CN5 Meaning CN6 Meaning
0AN Negative reference signal +/- 10V 0V1 Negative supply encoder 24Vdc
+/-AN Positive reference signal +/- 10V +V1 Positive supply encoder 24Vdc
GND Zero communication signal FC Zero encoder notch
TX Transmission signal FB Phase A encoder
RX Receiving signal FA Phase B encoder
CN7 Meaning CN8 Meaning
+V2 Positive supply potentiometer IN Potentiometer entry (cursor)
0V2 Negative supply potentiometer Gnd Earthing equipment
CN9 Meaning CN10 Meaning
^ Alternate supply 18 Vac ^ Alternate supply 15 Vac
^ Alternate supply 18 Vac ^ Alternate supply 15 Vac

DESCRIPTION OF EXPANSION BOARD CONNECTORS

CN11 Meaning CN11 Meaning
C3 Common exits 13..20 C3 Common exits 13..20
13 Exit 13 17 Exit 17
14 Exit 14 18 Exit 18
15 Exit 15 19 Exit 19
16 Exit 16 20 Exit 20
CN12 Meaning CN13 Meaning
0V1 Negative 24VDC entries (common) +V1 Positive 24VDC entries
13 Entry 13 14 Entry 14
15 Entry 15 16 Entry 16
17 Entry 17 18 Entry 18
19 Entry 19 20 Entry 20
CN14 Meaning CN15 Meaning
0V1 Negative supply board 24Vdc 0V1 Negative supply encoder 24Vdc
+V1 Positive supply board 24Vdc +V1 Positive supply encoder 24Vdc
PRT FC Axis 2 zero encoder notch
+/-AN Positive reference signal +/- 10V FB Phase A encoder axis 2
0AN Negative reference signal +/- 10V FA Phase B encoder axis 2
CN16 Meaning CN17 Meaning
+V2 Positive supply 5/15 V analog 2 +V2 Positive supply 5/15 V analog 3
IN Channel signal analog 2 IN Channel signal analog 3
0V2 Negative supply 5/15 V analog 2 0V2 Negative supply 5/15 V analog 3

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MOTHER BOARD CONNECTIONS

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1. 0-5V of the analogic channels in

CN11

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COD. ITALIANO ENGLISH FRANCOISE DEUTSCH

BS 350 AFI-NC/ESC 16/90MT BS 350 AFI-NC/ESC BS 350 AFI-NC/ESC 16/90MT
088304 V400 SEGATRICE INVERTERV400 V400
ALBERO X PULEGG.ANT.BS280 BS 280 FRONT BAND WHEEL BS 280 VORDERSCHEIBE
113502 FRES ATO SHAFT SAEGEARM
ALBERO PORTA BS350 BACK BAND WHEEL
114290 PULEGG.POST.BS350 SHAFT BS350 RUECKSCHEIBE WELLE
ANELLO BLOC.PERNO CENTR.
118500 BS350 BS350 CENTRAL PIN RING BS 350 MITTELSTIFT RING
ANELLO TENUT.OR4093
119000 3,53X23,40 SEAL RING OR4093 3,53X23,40
ANELLO TENUTA OR 3275
119574 2,62X69, 52 OR RING 3275 2,62X69
ANELLO TENUTA OR4118
119588 3,53X29,7 5 OR RING D.3,53X29,75
ANELLO TENUTA OR 6187
119840 5,34X47 OR RING 6400 3,34X47 BOUCLE OR 6187 5,34X47 DICHTRING OR 6187 5,34X47
ANELLO SEEGER A17 RIGA
127810 RTD SEEGER RING A17 RTD TABLE
ANELLO SEEGER J22 SPAZZ. SEEGER RING J22 / BS350
128030 BS350 BRUSH
ANELLO SEEGER J72 PULEGGE
128116 FORO 72 SEEGER INNER RING J72 BOUCLE SEEGER J72 POULIES SEEGER INNERER RING J72
129696 ANELLO TENUTA 40X55X7 SEAL RING 40X55X7 JOINT 40X55X7
129770 ANELLO TENUTA 75X95X12 SEAL RING 75X95X12 DICHTUNGSRING 79X95X12
ASTA X RISCONTRO SCAR.350 ROD FOR LENGTH STOP 350AFI
136810 AFI- E D.25 D25
ASTA REG.MISURA BS350/280 LENGTH STOP ROD D.20
136827 BRUN D.20+FILETTO M12 BS340/280
AUTOADES.DIS.ARCO BS350
AFI-NC (SU STICK.SAW FRAME FEED
139990 COLONNA)MIS.510X100 350AFI-NC
AZIONAMENT.REMDRA24DC
DOPPI SO LENOIDI
140188 REGOLATORE ELETTRONIC ELECTR.DRIVE REMDRA 24VDC
BARRA CROM.40X788
AVANZAT.IMET LARGH.300/400
140295 CON RETE PROTEZ FEEDER CHROM.BAR 40X788
GRUNDLAGE BS350
141000 BASAMENTO BS350 LAVORATO FLOOR STAND SIRIO BEARBEITET
BIELLA BLOCCAG.MORSA D32 VICE LOCKING CONN.ROD SPANNSTOCK
144990 BS350 BS350 SPERRPLEUELSTANGE
BUSSOLA BLOCC.MORSA D20 SPANNSTOCK SPERRHUELSE
144992 BS350 VICE NUT D.20 BS350 D20
BIELLA OTTON.TPN25 MORSA VICE THREADED BRASS NUT SCHRAUBST.GEWINDEPLEUEL
144995 BS350 (D32X143,4) BS350 STANGE
BLOCCHETTO TENDINASTRO BAND TENSIONER BLOCK
157210 280350 FRONTALE 280350NEW
BLOCCHETTO SPINTA BIELLA SPANNSTOCK PLEUELSTANGE
157220 BS350 VICE ROD FOR BS 350 BS350
BRACCIO PORT.PRES.MORSA VICE PRESS.SUPPORT
169600 BS350A FI-E BS350AFIE
BUSSOLA OTT.D20X35 BASE LOCKING BUSH D20
172180 BLOCC.PIATT T BS280
BUSSOLA
179458 DISTANZ.D.6,5X10X14 SPACER D.6,5X10X14
BUSSOLA BLOC.PRES.MORSA VICE PRESS.LOCKING BUSH
179820 BS350A FI-E BS350A
BUSSOLA 8X12X25 LINKE BANDFUEHRUNGSCHUH
180048 PATT.350450 LEFT BAND GUIDE BUSH BS350 BUCHSE
BUSSOLA 8X12X15 RIGHT BAND GUIDE BUSH RE.BANDFUEHRUNGSCHUH
180050 PATT.350450600 BS350 BUECHSE
BUSSOLA DISTANZ.SPAZ.D16
180052 BS350 SPACER D16 BS350 DISTANZBUECHSE D16 BS350
BUSSOLA A SFERE 0658-240-40
180342 CO MPACT STAR 40X52X60 BALL BUSH 0658-240-40 2
BUSSOLA CIL.SEMP.EFF.BS350
181950 SHI X FINCORSA CYLINDRICAL BUSH BS350 SHI

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BUSSOLA TEMP.10X15X12
182433 DIN179/A TEMPERATED BUSH 10X15X12
BUSSOLA TEMP.12X18X12
182466 DIN179/A TEMPERATED BUSH 12X18X12
BUSSOLA TENDINASTR.300350
182476 NEWA UT BAND STRETCHER BUSH
CARRELLO MORSA BS350 SCHRAUBSTOCK WAGEN
184000 LAVORATO VICE CARRIAGE BS350 BS350 BEARB
CARRELLO HIWIN
HGW15CAZ0C X GU IDE SENZA HIWIN HGW15CAZ0C
188051 PRECARICO CARRIAGE -
CARRELLO AVANZATORE FEEDER CARRIAGE FOR
188201 AUTOM. IME T AUTOM.M/CS
CARRO SUPER.AVANZ.AFI-E FEEDER UPPER CARRIAGE
189861 LAVOR. (MODELLI AFI-E) AFI-E
CARTER MOBILE AVANZ.BS350 FEEDER REMOVABLE GUARD
199840 AFI- E BS350AF
CARTER COPRITUBO FIS.12"
201499 BS350 UNIFICATO TUBE GUARD 12" BS350
CARTER NASTRO-2PEZZI-12"
201503 BS350 UNIFICATO BAND GUARD-2 PIECES- BS350
CENTRALINA ARON AFI-NC
MOT/VAL
205376 VOLE/RITEGNO/PROP/MANOM. HYDRAULIC UNIT AFI-NC
CERNIERA BASE BRACCIO
205600 COMANDO D.55,5 X 99 ARM BASE HINGE BS280AFI-E
CERNIERA COMANDO EL. 280 EL.CONTROL BOX HINGE SCHALTBRETTGEHAEUSE
205900 AFI-E D.55,5/60X60 BS280AFIE SCHARNIER
CHIAVE A SETTORE DIN1810
210673 80-90 X GHIERE KM12=M60X2 SECTOR KEY DIN 1810=KM12
216270 CHIAVETTA 8X7X25 UNI6604 KEY 8X7X25 UNI6604 TL CLAVETTE ENTR.BAGUE
CILINDRO IDRAUL.ARCO 350
222830 TIPO 50X140 AVVITATO CYLINDER SHI D.50
CILINDRO INT.PRES.MORSA VICE PRESSURE
222965 BS350A FI-E INTER.CYLINDER
CILINDRO EST.PRES.MORSA VICE PRESSURE
222966 BS350A FI-E EXT.CYLINDER 350
227500 COLONNA BS350 AFI-E BASE FOR BS350 AFI-E
CONNETTORE 4
VIE=C18209N21 DIN 4WEGE
260150 43650A=CNN2=ULR1 4WAYS CONNECTOR VERBINDER=C18209N21
CONNETTORE
4VIE+LED=S18209TC42 1
260163 DIN43650A TRASPARENTE 4WAYS+LED CONNECTOR 4WEGE+LED VERBINDER
CONTRODADO OTTONE 1/4 BRASSED COUNTERNUT 1/4
262000 BM2460 GAS
COPERCHIO PORTA CAMMA CAM HOLDER COVER BS350
265792 BS350 GH GRAVITA' GH
COPER.QUADRO EL.BOARD COVER BS350AFI-
265823 COM.EL.BS350AFINC NC
COPERCHIO RIDUTTORE BS350 REDUKTIONSGETRIEBE
266299 LAVO RATO GEAR BOX COVER DECKEL
UNLOADING ROLLER COVER ABFUHR-ROLLERDECKEL
267502 COPRIRULLO SCARICO BS350 BS350 BS350
CORONA BRONZO BS350 M3
276668 Z37 BRONZE WHEEL BS350 ME Z37 BRONZENRAD BS 350
CREMAGLIERA AVANZATORE FEEDER RACK FOR NC
276705 "NC" MACHINES
CUNEO X STAFFA GUIDALAMA WEDGE FOR BANDGUIDE ROD KEIL FUER
279100 BS350 BS350 BANDFUEHRUNGSTANGE
CUNEO REGIST.MORSA BS350 VICE ADJUSTING WEDGE
280060 L.564 CON 2 FORI SPINA BS350
CUSCINETTO RULLINI HK1616 HK1616 CARRIAGE
280765 APER TO CONNECTION LAGER HK1616 OFFEN
283020 CUSCINETTO 32010X 50X80X20 CARR.CONN. 32010X 50X80X20 ROULEMENT 32010X50X80X20 LAGER 32010X 50X80X20
CUSCINETTO 6201.2ZR
284209 12X32X10 BEARING 6201.2ZR 12X32X10 LAGER 6201 2ZR 12X32X10
BRUSH/PUMP CARRIAGE
286020 CUSCINETTO 608.2ZR 8X22X7 CONNECTION ROULEMENT 608.2ZR 8X22X7

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CUSCINETTO ASS.51103
288090 17X30X9 BEARING 51103 ..X..X.
CUSCINETTO 6207.2RSR CARRIAGE CONNECTION 6207
291020 35X72X17 35X72 LAGER 6207EE 35X72X17
292285 CUSCINETTO 3207A 35X72X27 CARR.CONN. 3207A 35X72X27 2 LAGER 3207A 35X72X27
DISTANZ.X QUADRO OLIO AFI-
321630 NC CILINDRO AVANZATORE
DISTANZIALE WHEEL ADJUSTING SPACER SCHNECKENRAD
322055 AGGIUST.CORONA 350 350 DISTANZSTUECK 350
DISTANZIALE POST.CIL/RIDUT ZYLINDER/REDUKT.RUECKDIST
323380 350 CYLINDER BACK SPACER 350 AZSTU
DISTANZIALE ANT.CIL/PIATT. ZYLINDER
323385 350 CYLINDER FRONT SPACER 350 VORDERDISTANZSTUECK
DISTANZIALE D60
323510 AVANZAT.AFI-NC BEARING SPACER D60
DISTANZIALE MANICOTTI A
325875 SFERE AVANZATORE BALL SLEEVE SPACER
DISTANZIALE PUL.D.35X42 PULLEY SPACER D.35X42 SCHEIBE DISTANZSTUECK
327118 BS280 BS280 D35X42
DISTANZ.ESAG.CH14X31 NC
327216 AVANZ. HEXAGONAL SPACER 14X31 NC
DISTRIBUTORE
327281 REFRIG.YRS686 BS2 80 COOLANT DISTRIBUTOR BS280
ESAGONO ATT.SPAZ.D100 HEXAGONAL BRUSH HEXAGONAL POUR BROSSE SECHSKANTIGER
330010 BS350 CONNECTION D100 BUERSTEANSCHLUSS
ECCENTRICO BLOCC.MORSA VICE LOCKING ECCENTRIC SCHRAUBSTOCK
330050 BS350 (D32X90) BS350 SPERREXZENTER BS3
ECCENTR.CHIUS.RAPIDA VICE RAPID MOVING SCHRAUBS.SCHNELLBEW.EXZ
330055 MORSA 350 (D32X90) ECCENTRIC 35 ENTER
EL.POMPA LUNGA AST60
PIEDE=200 230400V 1/2"- AST60 FOOT=200 LONG
331525 W120=PMU60L EL.POMP -
ELETTROV.EVH 06-C5/24C/00-S- ELECTRO-VALVE EVH 06- SOLENOIDVENTIL RVH 06-
331699 00 RAPIDO/LENTO C5/24C/00 C5/24C/0
ENCODER
EL40A2000Z5/28P6X3PR 006 ENCODER EL40A 2000Z5/28
331770 MT.4 CAVO INCREMENTALE C6X3PR
ESAGONO HEXAGON.SPACER FOR
331775 MASC.ALLIN.AVANZ/MACCH INA FEEDER,MALE
ESAGONO FEM.ALL.AVZ.BS350 HEXAGON.FEEDER SPACER,
331785 ANTE RIORE FEMALE
ESAGONO FEM.ALL.AVZ.BS350 HEXAGON.FEEDER SPACER,
331790 POST ERIORE FEMALE
FASCETTA STRIN.HOP9
332100 CH09040060 HOSE CLAMP HOP9
FLANGIA D.80
BLOCC.RASCHIATORI FLANGE D.80 FOR FEEDER
344193 AVANZAT. SEALS
FLANGIA RIDUT/MOTORE MOTOR/REDUCTION FLANGE MOTOR/REDUKTIONSGETR.FLA
349351 BS350 LAVORATA BS350 NSCHE
FLANGIA VITE SENZA FINE ENDLESS SCREW FLANGE ENDSCHALTER SCHRAUBE
349353 BS350 BS350 BS350
GANASCIA CARR.MORSA SCHRAUBSTOCK WAGEN
486505 BS350 VICE CARRIAGE JAW BS350 SPANNBACKE
GANASCIA CARR.MORSA AFI- VICE CARRIAGE JAW BS350
486507 NC TEMPRATA RIGATA AFI-NC
GANASCIA
CHIUS.AVANZAT.AFI-NC FEEDER CLOSING JAW
490799 TEMPRATA RIGATA BS350AFI-NC
GANASCIA APP.X SUPPORT JAW FOR FEEDER
490850 AVANZ.BS350AFI- E BS350AF
GANASCIA PRES.MORSA BS350
491050 AFI- E VICE PRESSURE JAW BS350AFI
GANASCIA DESTRA BS350
492788 LAVORATA RIGHT JAW BS350
GANASCIA SINISTRA BS350 LINKE SPANNBACKE BS350
492800 LAVOR. (GH/SHI/SHI-E/AUTOM.) LEFT JAW BS350 SHI-E SHI-E
NUTMUTTER KM7 M35X1,5
497200 GHIERA KM7 M35x1,5 VTF 500 RING KM7 M35X1,5 VTF500
497303 GHIERA KM9 M45X1,5 LOCKING RING KM9 M45X1,5 NUTMUTTER KM9 M45X1,5

BS 350 AFI-NC ED.2008 rev.00 78/87

INSTRUCTIONS FOR USE

NUTMUTTER KM10 M50X1,5

497483 GHIERA KM10 M50X1,5 BS350 RING KM10 M50X1,5 BS340PR BS340PR
GHIERA GP PESANT.M45X1,5
499850 AUTOB LOCCANTE RING M45X1,5
GHIERA GN NORMAL. M60X2
499908 AUTOBL OCCANTE RING M60X2 2
GUARNIZIONE EL.POMPA
D.130X102 X2 GOMMA ELECTROPUMP SEAL
510200 ANTIOLIO D.130X102
GUARNIZIONE CARTA
510290 RIDUTT.BS350 REDUCTION GASKET BS350 REDUKTIONSDICHTUNG BS350
GUARNIZIONE PARAP.AS40-50-
511144 5-8 ANTIDUST GASKET AS40-50-5-8
GUARNIZ.IDROSTOP
DBM196133/M BS350/280 SAW FR.CYL.GASKET
511290 D50XD34X20.5 MDB2X400501
GUIDA HIWIN HGR15R420C
BS350 (FORI20 E 40 GUIDE HIWIN LGR15R417C
512499 MM)TASTATORE 20/37 -
IMPUGNATURA SFERA NERA SCHWARZER HANDGRIFF
513931 D.12X40 (MONT.PRESS.) BLACK HANDLE D.12x40 BOULE BAKELITE POIGNEE D.12X40
IMPUGNATURA SFERA NERA
514762 D.30-M8 (MONT.FILETT.) BLACK HANDLE DIA. 30-M8
INGRASSATORE M8 CH10
515753 SFERA+MOL LA L1 OILER M8 CH10
INSERTO SPECIALE D15.95X6.4 PLAQUETTE SPECIALE
515780 BS350 SPECIAL INSERT D15,95X6,4 D15,95X6,4
INSERTO QUADRO
SVAS.19,3X4 F.4
WXP0274=GATTIA191DB10.ODC SQUARE CARBURE PAD 19,3X4 PLAQUETTE CARBURE 19,3X4 VIERECKIGER EINSATZ 19.3X4
515800 4.2G F.4 F.4 F.4
FINCORSA LEVA ABV121260
NAIS= OMRON D2VW5L1B1M-
520941 BS-230 STROKE-END ABV161660
INTER.FINCORS=TELEMEC.XC
MA1032 CAVO 2M,RUOTA STROKE END SWITCH
521000 90°E700-0-BM/90 TELEMEC. FIN DE COURSE
INTER.FINCORS=PIZZ.FR538+L STROKE END SWITCH
521100 E553 FINE BARRA PIZZATO. FIN DE COURSE
INTERR.PROSSIM.IS61= 10-30V
DC D.12 NPN/NO=(TLCC12/4
521134 NPN/NA) PROXIMITY SWITCH TLCC12/4
INTER.FINCORS=TELEMEC.XC
MA1023 CAVO 3M,RUOTA STROKE END SWITCH ENDSCHALTER TELEMEC.
521145 DIR.E700-0-BM/3 TELEMEC. FIN DE COURSE XCMA1023
INVERT.2,2KW ATV31HU22N4
TR400 TELEMECANIQUE
521210 380>460V 50/60H INVERTER ATV-31HU22N4 400V
LACCIO UNIVERSALE CU50
521651 BS280AF I-E PLASTIC STRING CU50
LAMIERA BLOCC.TUBI OLIO OIL HOSES SUPPORT FOR BS
521652 BS350 350
LAMIERA PORTA ENCODER ENCODER SUPPORT FOR NC
521660 "NC" AVA NZATORE FEEDER
LAMIERA FISSA COPRI CREM. FIXED SHEET COVER FOR NC
521680 "NC" RACK
LAMIERA GUIDA TUBI OLIO OIL SUPPORT SHEET FOR
521682 350NC AFI-NC 350NC
LAMIERA MOBILE COPRI MOV.COVER SHEET FOR NC
521685 CREM."NC" RACK
LAMIERA PORTA FINEBARRA STROKE-END SHEET SUPP.AFI-
521710 AFI-NC NC
LAMIERA LEFT SHEET FOR FEEDER
521902 SX.COPRIAVANZ.BS350AFI -E COVER
LAMIERA TURNING ARM SUPPORT
521910 SOST.BRAC.GIREV.350AFI -E BS350AFI
LAMIERA FEEDER COVER RIGHT METAL
521942 DX.COPRIAVANZ.BS350AFI -E SHEET
LAMIERA PARAREFRIG.BS350 COOLANT GUARD SHEET
522080 AFI-E ZINCATA METAL 350A
LAMIERA FISS.MOLLE REDUCTION SPRINGS FIXED BLECH FUER
522100 RIDUT.BS350 GUARD FIX.FEDER/REDUKTION

BS 350 AFI-NC ED.2008 rev.00 79/87

INSTRUCTIONS FOR USE

LAMIERA FEEDER COVER LOWER

522102 INFER.COPRIAV.BS350AFI -E METAL SHEED
LAMIERA X TUBI OLIO TUBE SUPP.SHEET FOR
522440 CENTR."NC" HYDR.UNIT
LAMIERA SOSTEGNO GUAINE
522625 BS350A FI-E HOSE HOLDER FOR BS 350 AFI
LAMIERA PORTA CAVI AVANZ. CABLE HOLDER FOR NC
522629 "NC" FEEDER
LAMIERA PORTA TUBI
522630 RIDUT.BS350 TUBE SUPPORT FOR BS 350 ROEHRENTRAGER FUER BS350
LAMIERA PORTA PROXIMITY SWITCH HOLDER
522672 PROX.AVANZ."NC" NC TYP
LAMIERINO FEEDER COVER ADJUSTING
522898 REG.COPRIAVANZ.BS350 AFI-E PLATE
LAMIERA "L" FERMO
522924 TASTATORE -
522941 LAMIERA TASTATORE BS300 -
LEVA
BLOCC.CILINDR.AVANZ.BRUN
529020 AVANZATORE CYLINDER LOCKING LEVER ZYLINDER SPERRHEBEL
MANIGLIA "U" NERA
535032 ART.1102BOM8 =M243/140 BLACK HANDLE 1102BOM8
MANIGLIA U GN565.2-26-160-SW
QUADRO EL.PENSILE-CARTER HANDGRIFF U GN565.2-26-160-
536100 BS350 HANDLE UGN565.2-26-160-SW SW
MANIGLIA RIPRESA M8X20 TIP0
536419 63 BRACCIO COM. 280 AFI-E HANDLE M8X20 TYPE 63 HANDGRIFF M8X20 TYP 63
MANIGLIA RIPRES.M10
FEMM.TIP80 BRACCIO COM.
536521 280 AFI-E TURNING HANDLE M10 TYPE80 HANDGRIFF M10 TYP 80
MANIGLIA RIPRESA M12X35
536630 TIPO 8 0 NERA PLT HANDLE M12X35 TYPE 8
MANIGLIA RIPRESA M12X45 TURNING HANDLE M12X45 DREHEBARER HANDGRIFF
536675 TIP.80 MASCHIO TYPE 80 POIGNEE M 12X45 M12X45 80
MANOM.GLIC.113-13-063 MANOMETER 113-13-063 MANOMETER 113-13-063
539877 40BARPSI (PER IDRAULICA) 40BARPSI MONOMETRE 113-13-063 40BARPSI
MOLLA GAS 082597 SIR/VEL.AF- GAS SPRING 082597 SIR/VEL GAS FEDER 082597 SIR/VEL AF-
544800 E AF-E E
MOLLA GAS 084247 BS350 AFI-
544805 E GAS SPRING FOR BS 350 AFIE
MOLLA TAZZA 40X20,4X2,5 SPINDLE CUP SPRING SPINDEL FEDERRING
546938 MANDRI NO/PULEGG. 40X20,4X2,5 RESSORT 40X20,4X2,5 40X20,4X2,5
MOLLA TAZZA 31,5X16,3X2
546957 TENDIN AST.BS280 CUP SPRING 31,5X16,3X2 RESSORT 31,5X16,3X2 TELLERFEDER 31,5X16,3X2
546969 MOLLA TAZZA 25X12,2X1,5 CUP SPRING 25X12,2X1,5 TELLERFEDER 25X12,2X1,5
MOLLA COMPR.12X19X2
547200 POS17CO183 BS350 SPRING 12X19X2 FEDER 12X19X2 POS17CO183
MOLLA COMPR.14,5X22X2
547210 CO186P29 BS350 SPAZZOLINO SPRING 14,5X22X2 FEDER 14,5X22X2
MOLLA HEAD SELECTOR SPRING
547263 SELETT.SIRIO/BIELL.BS350 SIRIO DRUCKFEDER SIRIO
MOLLA COM.16,5X3X35 PS39
547265 CO091 SPRING 16,5X3X35
MOLLA NASELLO BASE SPRING GRUNDLAGE NASE FEDER
547316 BASAM.BS280/350 BS280PLUS/340/350 BS280/350
MOLLA TRAZION.X ENCODER
547535 AFI-NC BAND GUIDE SPRING AFI-NC
MOLLA PER ARCO BS230-280- SAW FRAME RETURN SPRING RESSORT RAPPEL ARCHET RAHMEN RUECKFEDER BS340-
547652 350-3 40 340280 BS340-BS BS280
MOLLA CILINDRO MORSA FILO VICE CYLINDER SPRING
548950 6,5 VTF+350 +280 VTF500
MOT.3F 4P B14+VENT.MONOF
BS350 *1,8*V400/230 SENZA 3PH MOTOR+FAN B14 4P BS350
589280 CHIAV.FC9 1,8
NASTRO"350"3370X27X09
M42SVGLB BAND 3370X27X09 SVGLB M42 RUBAN BS350 3370X27X09 STB
614515-5/7 (STB)DENTATURA=5/7 HV950 5/7 5/7
BRASS THREADED
616170 NIPPLO N4-4 1/4"A1/4" OTTONE CONNECTION M4-4 MESSING NIPPEL M4-4 1/4"
616230 NIPPLO OLIO 1/4"X3/8"BSP OIL THREADED CONNECTION 616517 OEL NIPPEL 1/4" X 3/8"

BS 350 AFI-NC ED.2008 rev.00 80/87

INSTRUCTIONS FOR USE

RACC PER TUBO R6(CON 1/4

FEMMINA 3/8")
NIPPLO OLIO BSP 3/8" X 3/8" OIL THREADED CONNECTION
616500 F113R-110 (BS350 AFI-E) 3/8
616628 NIPPLO 1/2"X 1/2"ACCIAIO ZINC. CONNECTION 1/2"X 1/2" VERZINKTER NIPPEL 1/2"X 1/2"
OLIO IDRAUL.46
CST=HIDRAULIC46 VANGUARD
620382 AGIPOSO46 AT HIDRO4 HYDRAULIC OIL 46 CST
PALETTA ARCOGIU FINE
TAGLIO (MACCHINE CON STROKE-END PLATE BOW
628489 TASTATORE) DOWN
PASSACAV.PG13,5 MIRKO
630700 RTA84213 +DADO86564 CABLE GLAND PG13,5 MIRKO KABELKLEMME PG13.5 MIRKO
PASSACAVO SCATTO SB1750-
630975 22 NER O 145051 CABLE GLAND SB1750-22
PATTINO
GUIDALAM.POST.BS350 LA HINTERER
631095 VORATO BACK BAND GUIDE BS350 BANDFUEHRUNGSCHUH
PATTINO GUIDALAM.ANT.BS350 VORDERER
631097 LAV ORATO FRONT BAND GUIDE BS350 BANDFUEHRUNGSCHUH
PATTINO POSTER.COMPLETO HINTERER
631150 BS350 LOWER BAND GUIDE BS350 BANDFUEHRUNGSCHUH
PATTINO ANTER.COMPLETO VORD.BANDFUEHRUNGSCHUH
631155 BS350 FRONT BAND GUIDE BS350 K.BS350
MESSING DISTANZSTUECK
632788 PASTIGLIA D.10 OTTONE BRASS. SPACER D.10 D.10
PERNO ATTACCO MOLLE L90 SPRINGS CONNECTION PIN FEDER VERBINDUNG STIFT
646550 BS350 L.90 L.90
SCHWINGENDER STIFT FUER
651530 PERNO OSCILLANTE BS350 OSCILLATING PIN FOR BS 350 BS350
PERNO CENTRALE PLATFORM CENTRAL PIN GRUNDLAGE MITTELSTIFT
652790 PIATTAFOR.BS350 (D145X171) BS350 BS350
PERNO SOSTEGN.MOLLA GAS
653100 AF-E (GREZZO=AVB D.25X65) SPRING SUPPORT PIN AF-E
PIASTRA REDUCTION PLATE BLOCKING GRUNDLAGE REDUKTION
654710 FISS.RIDUT.PIATT.BS350 PLATE FESTPLATTE
PIASTRA ATT.MOLLE SPRINGS CONNECTION PLATE FEDER VERBINDUNGSPLATTE
658270 PIATT.BS350 BS350 BS350
PIASTRINA SLITTA MOBILE
658305 AVANZA TORE FEEDER MOVING PLATE
PIASTRINA SLITTA MOBILE AFI-
658310 E MOVING SLIDE PLATE AFI-E
BANDSPANNERFUEHRUNGSPL
658324 PIASTRA TASTATORE BS300 APPROACHING PLATE BS280 ATTE
PIASTRA
GUIDATENDINASTR.300350 BAND TENSIONING GUIDE BANDSPANNERFUEHRUNGSPL
658340 FRONTALE PLATE BS ATTE
PIASTRA TENDINASTRO FRONT BAND TENS.PLATE VORDERE
658663 ANT.80X20 BS280 80X20 BANDSPANN.PLATTE 80X20
PIASTRA X LAMIERA CAVI "NC" PLATE FOR CABLE SHEET NC
658880 AVANZATORE TYPE
PIASTR.X FIS.PORTA RULLI ROLLERS HOLDER FIXING
661890 BS350 PLATE 35
PIASTRINA X PLATE FOR LOWER
661900 FINC.PATT.INF.VTF NUOVO BANDGUIDE VTF
PIASTRINA X F.C FINEBAR.AFI- STROKE-END PLATE FOR NC
661910 NC FEEDER
PIASTRINA FINC.NASTRO NEW PLATE FOR BANDSTRETCHER
661915 2XM3 10X2X35 BRUNITA 2XM3
PIASTR.BLOCC.SPAZZOLINO BRUSH LOCKING PLATE
661920 PLUS60 (BS280 PLUS 60 GRADI) BS280/60PL
PIASTR.BLOCC.SUP.RISC.350 LOCKING PLATE FOR STOP
664600 AFI- E SUPPORT
PIASTRINA DOPPIA RPD0055-
667765 4,8 DOUBLE PLATE RPD0055-4,8
PIASTRINA
FINCORS.PATT.SUP.VTF 500 BANDGUIDE STROKE-END
673860 (LAMIERA) PLATE
PIASTRINA FINE CORSA STROKE-END PLATE FOR
673864 CARRO AVA NZATORE FEEDER

BS 350 AFI-NC ED.2008 rev.00 81/87

INSTRUCTIONS FOR USE

PIATTAFORMA GIREV.BS350 DREHEBARE GRUNDPLATTE

681000 LAVOR. SWIVELING LATFORM BS350 BS350
PIATTO SLITTA MOBILE
45X443X15 AVANZAT.IMET (2 MOVING SLIDE PLATE
687010 PEZ. X CODICE 45X443X15
PIATTO RAIL LOCKING PLATE FOR
688756 BLOCC.CREMAGL.AVAN."NC" FEEDER
PIATTO GUIDALAMA MOVING FRONT BAND GUIDE VORD.VERSCHIEB.BANDFUEH.
688794 ANT.SCOR.350 PLATE PLATTE
PISTOLA X KUEHLMITTELPISTOLE +
690814 REFRIG.ART.8966+RACC Q8606 COOLANT SPRAY GUN PISTOLET LAVAGE ANSCHLUSS
PLEXIGLASS RETINATO
640x340x4 X COPRIAVANZ.
691133 SIRIO/VELOX PLEXIGLASS 640X340X4
PORTAGOMMA 1/2"M X TUBO RUBB.HOSE CONNECTOR HYDR.ANSCHLUSS
694925 D.14 DIRITTO D.14X1/2" F.SCHLAUCH D.14
PORTAGOMMA PG8-3 D.8 RUBB.HOSE CONNECTOR PG8- PG-VERSCHRAUBUNG 3/8"
695020 INT.X3/8" DIRITTO 3 D.8 PGB-3 D8
PORTAGOMMA NYLON GES6 NYLON RUBB.HOSE
696080 R1/8 CONNECTOR GES6
PORTAGOMMA NYLON WES8 NYLON RUBB.HOSE
696224 R1/8 GOM ITO CONNECTOR R1/8
PORTAGOMMA NYLON WES8 NYLON PUSH-ON CONNECTOR
696346 R1/2 GOM ITO R1/2 NYLON ANSCHLUSS R1/2 KNIE
PORTA PLACCHETTE PATTINO PAD SUPPORT FOR BAND EINSATZLAGER FUER
697300 BS350 GUIDE 350 BANDFUEHRUNG
PORTA ELETT.X ELECTROPUMP SUPPORT
697850 VASCHET.BS350AFI -E BS350AFI-E
PORTARULLO RULL.SCAR. UNLOAD.W40 ROLLER HOLDER ABFUHR-ROLLERTRAGER
698050 BS350 BS350 BS350
PORTA FINCORS/MOLLE BAND FRONT STROKE-END BAND VORD. ENDSCHALTER
699580 NASTRO 280 350 FRONTALE HOLDER TRAGER
PORTA FINCORS.ARCO FINE
TAGLIO (MACCHINE CON STROKE-END HOLDER ENDSCHALTER TRAGER
699591 TASTATORE) NEWAUT NEWAUT
PROFILO GOMMA
COPRIBORD.12891 NERO 10X15
700553 (FLAC) GUM PROFILE 12841
PULEGGIA MOTRICE
707220 D.360(350/450 ) PULLEY D.360 BS350 SCHEIBE D.360 BS350
PULEGGIA CONDOTTA
707235 D360(350/450 ) PULLEY D.360 BS350 SCHEIBE D.360 BS350
QUADRO X
TASTIERA"CEB"PEN."NC" AFI-
712022 NC BOX FOR KEYBOARD AFI-NC
QUADRO COMANDO EL.BS350 EL.CONTROL BOARD BS350
713118 AFI-NC AFI-NC
QUADRO DER.OLIO CIL.AFI-NC OIL DISTRIBUT.NC FEEDER
714788 AVA NZATORE CYLIN.
RACCORDO GOMITO G- ELBOW CONNECTION G- KNIEVERBINDUNG G-
716145 4MF=5020A1/4 AMF=5020A1 AMF=5020A1
RACC.OLIO DIR.D.6
716823 1/4"CIL=E211 -106S OIL CONNECTION D.6 1/4"
RACC.OLIO GOM.D.8
718999 1/4"CON.E231 -208L OIL CONNECTION D.8 1/4"CON.
RACC.OLIO GIR.D.8 OIL CONNECTION D.8
719061 1/4"CIL.E321 -108L=TN131 1/4"CILE321
719073 RACC.OLIO DIR.D.6 1/8"CON. OIL CONNECTION D.6 1/8"
RACC.OLIO GOM.BSP F91-110
719108 3/8- 3/8 (BS350 AFI-E) OIL CONNECTION 3/8" F91-110
RACCORDO 3VIE
722000 1/2"FEMM.ACC.ZIN CATO 3WAY CONNECTION 1/2" 3WEGE VERBINDUNG 1/2" NUT
RACCORDO
722172 "T"1/2"FEMM.ACC.ZINC. CONNECTION "T" 1/2"
RACCORDO T-4FFM-L=4050 DA CONNECTION T-4FFM-L=4050
722345 1/4" 1/4" 2 T-VERBINDUNG 4FFM-L 1/4"
RACCORDO T-FFF BSP 3/8"
723234 ATFFF-110 CONNECTION 3/8" ATFFF-110
REGISTRO MISURA ALUMINIUM LENGTH STOP ALUMESSANSCHLAG + 2
725445 ALLUM.+2VITI FORI D.20/12 DEVICE SUPPORT DIA 20 SCHRAUBEN

BS 350 AFI-NC ED.2008 rev.00 82/87

INSTRUCTIONS FOR USE

REGISTRO MISURA BS350/280 LENGTH STOP ROD D.20

726786 BRUN D.12 LUNGO PIEGATO BS340/280
REGOLAT.IDR.ARON TIPO 2
COMPL. ALL.USO:BS280/350 CMP.UNIT SPEED REGULATOR
727044 SHIE+AFIE+N ARON
RIDUTTORE X ARCO BS350 REDUKTION FUER RAHMEN
727299 LAVORAT A FRAME REDUCER BS350 BS350
727513 RIDUZ.OLIO 3/8"F-1/4"M BSP REDUCTION 3/8"FX1/4"M BSP
727785 RIDUZ.OLIO 1/4"M-1/4"F REDUCTION 1/4"M 1/4"F REDUKTION 1/4"M 1/4"F
RIPARO ANTERIORE NASTRO VORDERES
728544 BS350 FRONT BAND COVER BS350 BANDSCHUTZGEHAEUSE
RIPARO POST.COPRIAV.BS350 FEEDER COVER BACK GUARD
728792 AFI- E BS350A
RIPARO ANTERIORE PLATFORM FRONT COVER GRUNDLAGE VORDERSCHUTZ
729295 PIATTAF.BS350 BS350 BS350
729300 RIPARO POST.DESTRO BS350 RIGHT BACK COVER BS350 RECHTE HINTENSCUTZ BS350
RIPARO POST.SINISTRO
729310 BS350AFIE LEFT BACK COVER BS350AFIE LINKE HINTENSCHUTZ BS350
RIPARO POST.COLONNA BS350AFI-E BACK. COLUMN
729365 BS350AFI-E /AFI-NC GUARD
RISCONTRO X STOP FOR PIECE DISCHARGE
732910 SCAR.PEZZ.BS350AFI -E 350AF
734642 RONDELLA RAME 3/8 COPPER WASHER 3/8 KUPFERDICHTRING 3/8"
734694 RONDELLA RAME 1/4 COPPER WASHER 1/4
734698 RONDELLA RAME 1/8 COPPER WASHER 1/8
RONDELLA APPOGGIO AUFLAGE-FEDERRING
735602 SS22X32X2 DIN 988 HRC45 SUPPORT WASHER SS22X32X2 SS22X32X2
RONDELLA PULEGGIA RONDELLE PULIE POSTER. HINTERE SCHEIBE FEDERRING
735902 POSTER.BS350 BACK PULLEY WASHER BS350 BS350 BS35
RONDELLA MOB.PRES.MORSA
736230 BS350A FI-E VICE WASHER BS350AFIE
RONDELLA FIS.PRES.MORSA
736250 BS350A FI-E VICE WASHER BS350AFIE
738976 RONDELLA 45X12X5 BRUNITA WASHER 45X12X5 FEDERRING 45X12X5
RONDELLA APPOGGIO
741509 SS20X28X2 DIN 988 HRC45 SUPPORT WASHER SS20X28X2 RONDELLE VOLANT SS20X28X2 DICHTRING SS20X28X2
RONDELLA 45X35X10,5
742333 SVASATA WASHER 45X35X10,5 RONDELLE 45X35X10,5 FEDERRING 45X35X10,5
742431 RONDELLA 35X10X6 BRUNITA BURNISHED WASHER 35X10X6
RONDELLA SPECIALE D.20X5 SPECIAL BURNISHED WASHER SPEZIALUNTERLEGSCHEIBE
744045 BRUN. 20X5 RONDELLE D.20X5 D.20X5
RONDELLA 20X11,5 BRACCIO
COM. X MANIGLIA RIPRESA
744100 BRUNITO WASHER 20X11,5 DICHTUNGSRING 20X11,5
RONDELLA CARTER D.20X8X8 BLADE GUARD WASHER
744190 P.300 BRUNITA D.20X8X8
RONDELLA APPOGGIO
SS9X15X1.2 DIN988 HRC45E SUPPORT WASHER
744500 CILINDRI PN/IDR. SS9X15X1,2 DICHTRING SS9X15X1,2 DIN988
RONDELLA APPOGGIO
SS13X19X1,5 DIN988 HRC45 SUPPORT WASHER AUFLAGE FEDERRING
744550 AVANZAT.280AFIE SS13X19X1,5 SS13X19X1,5
RONDELLA STAMPATA
744611 5X15X1,2 PRINTED WASHER 5X15X1,2
GEDRUECKTER FEDERRING
744715 RONDELLA STAMPATA 6X18X2 PRINTED WASHER 6X18X2 6X18X2
744820 RONDELLA STAMPATA 8X24X2 PRINTED WASHER 8X24X2
RONDELLA STAMP.12X30X4 GEDRUCKTER FEDERRING
744987 BRUNITA PRINTED WASHER 12X30X4 12X30X4
744998 RONDELLA STAMPATA 14X35X3 PRINTED WASHER 16X40X3,5
RUBINETTO ART.6310 1/8"MF
755801 (DISTR.REFRIG.280 AFIE) COCK 6310 1/8"MF HAHN 6310 1/8"MF
RUBINETTO SFERA ART.400
1/4"FF FEM/FEM (ART.6300 -1/4-
755888 FFAGNE COCK ART.400 1/4" FEM/FEM.
RUBINETTO SFERA ART.405
755901 3/8"MF COCK ART.405 3/8" ROBINET ART.405 3/8" MF

BS 350 AFI-NC ED.2008 rev.00 83/87

INSTRUCTIONS FOR USE

RUBINETTO SFERA ART.405

755995 1/2"MF COCK 405 1/2"MF HAHN 405 1/2"MF
ZYLINDRISCHER ROLLER 6X6
758760 RULLO CIL. ZRO.6X6 BS350 ROLLER 6X6 BS350 BS350
RULLO D.40X383 AVANZATORI
759110 AFI FEEDER SLIDE ROLLER AFI-E
RULLO
APP.VERTIC.40x168+30x170
759150 VTF-RI-280 AFIE VERTICAL SUPPORT ROLLER ROULEAU D'APPUI VERTICAL
RUOTA DENTATA Z17 M1 D.6
762125 INT. RTD/ENCODER TOOTHED WHEEL Z17 M1 D.6
RUOTA BRUSH DRIVE WHEEL FOR BS BUERSTE FUEHRUNGSRAD
763200 TRASCINAM.SPAZZOL.BS350 350 FUER BS35
SFERA D.12 KUGEL D.12 GRUNDPLATTE
778615 NASELL.PIATTAF.BS28 0/BS340 BALL D.12 BS280 BS280
SNODO UNIBALL SMG10 M10 UNIBALL GELENK SMG10 M10
780850 MASCHI O UNIBALL JOINT SMG10 M10 ZAPFE
SPAZZOLA NYLON
100x20+PERNO D6 (SENZA
785770 PERNO PER BS350/KS) NYLON BRUSH D.100X20 NYLON BUERSTE D.100X20
788270 SPINA EL.SPIROL 5X10 DIN7343 ELASTIC PIN 5X10 DIN7343
789065 SPINA EL.SPIROL 6X20 DIN7343 ELASTIC PIN 6X20 DIN7343
SPINA CIL.RETT.10X45 UNI CYLINDRICAL PIN 10X45
791620 6364A UNI6364 ZILINDRISCHER STIFT 10X45
SPINA CIL.8X26 DIN 1472
791945 INTAGL I CYLINDRICAL PIN 8X26 DIN1472 ZYL. STIFT 8X26 DIN1472
SPINA TENDINASTRO BS300350 BAND TENSIONING ROD 280350 VORDERER BANDSPANNER
792331 M12 D.16X290 NEW STIFT
SQUADRETTA PORTA GUAINA
796809 1" FO RO D.38 BRACKET 1" HUELLE AUFLAGEWINKEL 1"
SQUADRETTA PORTA
796930 REGOLATORE VE LOCITA' REGULATOR SUPPORT PLATE REGLER AUFLAGEPLATTE
STAFFA BLOCCAG.GUIDALAMA BANDGUIDE LOCKING BANDFUEHRUNG
798880 BS350 BRACKET BS35 SPERRSTANGE BS350
STAFFA PRES.MORSA BS350 VICE PRESSURE BRACKET
799280 AFI-E BS350AFI
SUPPORTO ANTER.CILINDRO CYLINDER FRONT SUPPORT ZYLINDER VORDERAUFLAGE
851799 BS350 BS350 BS350
SUPPORTO GRUPPO
851828 TASTAT.BS300 - -
SUPPORTO GUIDA
851894 TASTAT.BS350
SUPPORTO CARRELLO MORSA VICE CARRIAGE SUPPORT SCHRAUBST.WAGEN AUFLAGE
851900 BS350 LAVORATO BS350 BS350
SUPPORTO GANASCIA SPANNBACKE RECHTE
856999 DESTRO BS350 LAVORATO RIGHT JAW SUPPORT BS350 AUFLAGE BS35
SUPP/CHIOCC.AVANZ.LAVORA FEEDER LEADNUT SUPPORT
857136 T.AFIE AFIE
SUPPORTO SPAZZ. SALDATO
863150 BS350 (LAMIERA+BOCCOLA) BRUSH SUPPORT BS350 BUERSTEAUFLAGE BS350
SUPPORTO RISCONTRO BS350 SUPPORT FOR GUIDE
863320 AFI-E UNLOA.PIECE
864724 TAPPO OLIO+GUARN.1/4"CIL.= OIL PLUG+GASKET 1/4"
865362 TAPPO+ASTINA ALS 2-18 PLUG+BAR ALS 2-18
TARGHETTA
GRAD.PIATTAFOR.BS350 (60°- PLATFORM GRADUATED PLATE ÉTIQUETTE GRADUÉE GRUNDLAGE GRADUIRTES
911015 45°-0°-45°) BS350 PLATEF.BS350 SCHILD
TASSELLO PIATTAFORMA TASSEAU PLATE-FORME BS GRUNDPLATTE DUEBEL FUER
918592 BS350 PLATE BOSS FOR BS 350 350 BS350
TASTIERA "SAW3-CCC/1040" KEYBOARD "CEB" FOR AFI-
918685 CEB BS350/SIRIO/VELOX NC NC/AF-N
TESTATA SUP.PRES.MORSA VICE UPPER CONNECTION
928521 BS350AF I-E BS350AF
TESTATA
ATT.AVANZAT.BS350AFI-E FEEDER CONNECTION HEAD
928655 LAVORATO BS350AF
TESTATA ANTER.AVANZATORE NC FEEDER FRONT HEAD
929002 "NC" PLATE
929008 TESTATA BACK HEAD PLATE FOR NC

BS 350 AFI-NC ED.2008 rev.00 84/87

INSTRUCTIONS FOR USE

POSTER.AVANZATORE "NC" FEEDER

TIRANTE M10X95
929290 CENTR.IDR.AFI-E TIE ROD M10X95 AFIE
TIRANTE M10x140
929296 VTF/SIRIO/CENT RALINE TIE ROD M10X140 VTF TIRANT M10X140 VTF/SIRIO
TIRANTE
M12X140TENS.MOLL.BS350
929345 (SARA'M12X130) TIE ROD M12X140 BS350
TUBO R6 3/8"
933571 4500+FEMM.REC.3/8 " 350 AFI-E TUBE R6 3/8"
TUBO R6 3/8"
933592 2860+FEMM.REC.3/8 " 280 AFI-E TUBE R6 3/8" 2860
TUBO R6 3/8"
933597 2350+FEMM.REC.3/8 " 280SHIE TUBE R6 3/8" 2350
TUBO R6 3/8"
933612 2150+FEMM.REC.3/8 " 280SHIE TUBE R6 3/8" 2150
TUBO R6 3/8"
933620 2000+FEMM.REC.3/8 " 280 AFI-E TUBE R6 3/8" 2000
TUBO R6 3/8"
5500+FEMM.REC.3/8 "
933635 AUTOMATICHE BS350 TUBE R6 3/8" 5500
TUBETTO FISSAGGIO MOLLE FEDER BEFESTIGUNG
933800 BS350 SPRINGS FIXING TUBE BS350 ROEHRCHEN
TUBO RETINATO 13X19
935493 ARIANNA PLASTIC TUBE 13X19 ARIANNA
935500 TUBO RETINATO 8X14 ARIANNA PLASTIC TUBE 8X14 ARIANNA SCHLAUCH 8X14 ARIANNA
TUBETTO GEMMA 8X12 = 80
936245 GR/MT. COOLANT HOSE 8X12
TUBO AL 360:GETTO
936290 2828=26,5X1 TUBE 360
TUBO AL360
936292 3/8:1PZ=13,9COD2820 TUBE 360 3/8
TUBO
936294 AL360:RAC.FIL.2840=3/8D10 TUBE 360 / 2840
TUBO R7
1/4"5100+CODOL.d8:2DIR ITTI
936823 350SHI-E/280-350 AFI-E TUBE R7 1/4" 5100
TUBO R7
3/16"2900+CODOL.d6:1DI R/1-
937763 90° 280 AFI TUBE R7 3/16" 2900
TUBOLARE X FEEDER COVER TUBULAR
938111 COPRIAVANZ.BS350AFI -E SUPPORT
TUBOLARE STRUTTURA ARCO ROEHRENFOERMIGER
938500 BS350 100X99 TUBULAR SAW FRAME BS350 RAHMEN BS350
VASCHETTA ATHENA ART.6422
940900 4OL ELETTROP.BS350 AFI-E ATHENA TANK ART.6422 40L
956843 VITE TE M14X30 SIN.SVASATA LEFT SCREW TE M14X30 VIS GAUCHE TE M14X30
VITE MORSA BS350 SHI SCHRAUBSTOCK SCHRAUBE
957132 SEMP.EFFE TTO VICE SCREW BS 350 SHI BS350SHI
VITE CHIUS.PINZA FEEDER VICE CLOSIN.SCREW VORSCHUBSCHRAUBSTOCK
957154 AVANZ.CIL.S/E AFI-NC AFINC SCHRAUBE
VITE TRASCINAM PIASTR.TCE
957945 8X14 GRUB SCREW 8X14
958930 VITE SENZA FINE BS350 ENDLESS SCREW BS350 GH SCHNECKE BS350
VOLANTINO ART.765-26-M6
962400 BS350 SHI WHEEL 765-26-M6 BS350
VOLANTINO 19912520H7PFT-O
IMET FINITO
964234 (PRECED.GE0016A6) WHEEL 19912520H7PFT-O HANDRAD 19912520H7PFT-0
VITE TCE D.12X16 M10X16 CH6 SCREW TCE D12X16 M10X16 SCHRAUBE TCE D12X16
970203 HK 600 CH6 HK M10X16 CH6

BS 350 AFI-NC ED.2008 rev.00 85/87

INSTRUCTIONS FOR USE

## FAST INSTRUCTIONS FOR USE OUR AUTOMATIC MACHINE BS 350 AFI-NC (SAW 3 NC control)

Put the machine onto the floor and tip it to about 5 mm/m on the right side (piece unload) to empty out the
cooling liquid that will be found on the material to be cut.
Attach the cylinder advancer to the machine
Connect the machine to power supply network.
Numeric Control - simplified start-up cycle

1. Turn on the control with the general switch on the power cabinet and insert the access password (11) to
access control commands.
2. Push "F6" to visualise page no. 2 of the screen indicating the state of different parts of the machine
(Vice, Pincers, etc.) and press (20) to energyze the idraulic plant
3. Open the vice and pincers with the buttons (13) and (17) and check on the screen that they have been
opened, turn the two handwheels completely until the vice is completely closed and then loosen the two
handwheels by one turn, and lock the pincers screw with the pull-out handle.
4. Try closing and then opening the vice and pincers, checking that the screen shows this opening and
then closing of the vice.
5. Move the advancer carriage towards the blade (forwards) with button (15) and when it has arrived at the
limit switch (completely forward) turn back by about 20 or 30 mm with the button (14).
6. Push the button "F1" (set) then "F1" (set-point icon) then "F4" (axis 1 set-point) and confirm the axis
zero-adjustment request with key (6). The advancer carriage moves forward slowly and then slowly
backwards to set the visualiser to zero. At the end of the zero-adjustment cycle the menu returns to the
starting page and from there, turn to the first page by pushing the "EXIT" key several times.
7. -
8. Move the arch above the start cutting point (above the indicator to the right of the screen) and
completely close the hydraulic regulator of the cutting advance. Select the correct speed of cutting with
the buttons (24) or (23), the bar advancement speed (22), and the type of refrigerant pump action.
9 Correctly position the front slide (to avoid collisions with other parts of the machine) and from the starting
page push the "F2" button (programs library) to create the first cutting program.
10. Push "F1" to insert a new program, key in the length of the piece/pieces to be cut, push "Enter", key in
the quantity, push "Enter", key in the length of possible other pieces to be cut and their quantity and at
the end push "F6" [Ok] to memorise the entered data.

Block the end bar sensor in the position of present bar to avoid a cycle stop

11. . Push "Run" and then (6) to start the automatic cycle. Confirm the trim cut with "F6".

12. The machine carries out the program right until the end of the last piece of the last step. If it stops
because there is no more material 'bar end', after reloading the bar it is necessary to re-start the
automatic cycle which will take up from the point at which it stopped.

BS 350 AFI-NC ED.2006 rev.00 2/87

INSTRUCTIONS FOR USE

BS 350 AFI-NC ED.2006 rev.00 3/87