Man 40b96-Ing
Man 40b96-Ing
Man 40b96-Ing
GENERAL INDEX
page page
Graphic symbol used 31 4 Configuration and programming 42
1 Preliminary instructions 31 Configuration/Programming 42
General description 31
Alarm unit in basic version 31 Application notes 50
Options 32 Eb function 50
Operator interface 32 HOLD function 50
Electrical interface 32 FLASH function 50
Preliminary warnings 32 Alarms 50
Filter 51
2 Installation and connection 33 UCAL strain-gauge calibration 51
Electrical power supply 33 Virtual Instrument 52
Notes concerning electrical safety and
Electromagnetic compatibility 33 5 Technical specifications 53
Advice for correct installation
for EMC 34 6 Maintenance 54
Instrument power supply 34 Cleaning the instrument 54
Inputs and outputs connection 34 Repairs 54
Dimensions and cut-out 35 Checking the jumpers 54
Installation with panel mounting 35 Troubleshooting Guide 55
Warnings and instructions for
mounting to the panel 35 7 Technical-Commercial information 55
Nominal ambient conditions 35 Order code 55
Electrical connections 36
Example of connection with input from Accessories
Melt Sensor 38 RS232/TTL interface for Gefran
Instrument configuration 56
3 Functions 39
Operator interface 39 Appendix 56
General operating notes 40
Navigating through the instrument menu 41
30
Graphic symbols used
To distinguish between the type and importance of the information provided in these instructions for use, graphic
symbols have been used as a reference to make interpreting the information clearer.
Indicates the contents of the various manual sections, Indicates a suggestion based on the expe-
the general warnings, notes, and other points to rience of the GEFRAN Technical Staff,
which the reader's attention should be drawn. which could prove especially useful under
given circumstances
Indicates a particularly delicate situation that
could affect the safety and correct working Indicates a reference to Detailed Technical
operation of the instrument, or a rule that must Documents available on the GEFRAN web
be strictly observed to avoid dangerous situa- site www.gefran.com
tions
Indicates a condition of risk for the safety of the In the programming and configuration flows
user, due to the presence of dangerous voltages AL.2 for the controller, indicates all the parame-
at the points shown ters that can be set in the configuration.
1 • PRELIMINARY INSTRUCTIONS
This section contains information and warnings - transmitter power supply
of a general nature which should be read befo- - analog retransmission output
re proceeding with instrument installation, - a maximum of 4 outputs
configuration and use. - RS485 interface
31
Options Any inconsistencies, omissions or evident signs of
- 3rd relay output damage should be reported immediately to your
- 4th relay output (alternative to analog retransmission Gefran sales agent.
output) • Check that the order code corresponds with the
- 1 digital input configuration requested for the application the
- 1 analog retransmission output in current controller is needed for, referring to Section 7:
0/4…20mA or voltage 0…10V (alternative to 4th relay “Technical - Commercial Information”.
output) • No. and Type of Inputs/Outputs available
- RS485 optically isolated serial interface • Presence of the necessary options and
accessories
Operator Interface • Mains voltage supply
All the operator interface devices are concentrated on Ex: 40B – 24 – RR – 00 – 1 – 2 – 1
the controller faceplate, suitably protected by a Model 40B96 alarm unit
membrane in Lexan that guarantees IP65 level 24 V output for transmitter power supply
protection. Output 1 - Relay; Output 2 - Relay,
• 3 buttons to be used for manual configuration/selection Output 3 - none
Digital Input - no analog retransmission
• 1 red five-digit displays (Process Variable)
RS485 Digital Communication
• 4 red LEDs for status indication of same number of
Power supply 100...240Vac/dc
relay/logic outputs
32
2 • INSTALLATION AND CONNECTION
This section contains the instructions necessary • if the instrument is used in applications with risk of
for correct installation of the 40B96 instrument damage to persons, machinery or materials, it is essen-
into the machine control panel or the host tial to connect it up to auxiliary alarm equipment.
system and for correct connection of the inter- It is advisable to make sure that alarm signals are also
ceptor power supply, inputs, outputs and interfa- triggered during normal operation.
ces. The instrument must NOT be installed in flammable or
explosive environments; it may be connected to equip-
ment operating in such atmospheres only by means of
Before proceeding with installation read the appropriate and adequate types of interface, conforming
following warnings carefully! to the applicable safety standards.
Remember that lack of observation of these
warnings could lead to problems of electrical Notes Concerning Electrical Safety and
safety and electromagnetic compatibility, as Electromagnetic Compatibility:
well as invalidating the warranty.
CE MARKING: EMC Conformity (electromagnetic
Electrical power supply compatibility)
in accordance with EEC Directive 89/336/CEE modified
• the instrument is NOT equipped with an On/Off switch: by Directive 93/68.
the user must provide a two-phase disconnecting switch Series 40B96 interceptor are mainly designed to opera-
that conforms to the required safety standards (CE mar- te in industrial environments, installed on the switch-
king), to cut off the power supply upstream of the instru- boards or control panels of productive process machi-
ment. nes or plants.
The switch must be located in the immediate vicinity of As regards electromagnetic compatibility, the strictest
the instrument and must be within easy reach of the ope- generic standards have been adopted, as indicated in
rator. the table below.
One switch may control more than one instrument. BT Conformity (low tension) in accordance with
• if the instrument is connected to NOT isolated electri- Directive 73/23/CEE modified by Directive 93/68.
cal equipment (e.g. thermocouples), the earth connec-
tion must be made with a specific conductor to prevent EMC conformity has been tested with the following
the connection itself from coming directly through the connections.
machine structure.
33
EMC Emission
Generic standards, emission standard for residential commer- CEI EN 61000-6-3
cial and light industrial environments
Emission enclosure CEI EN 61000-6-3 Gruppo1 Classe B
Emission AC mains CEI EN 61000-6-3 Gruppo1 Classe B
Radiated emission CEI EN 61326 CISPR 16-2 Classe B
EMC Immunity
LVD Safety
Safety requirements for electrical equipment for measurement, CEI EN 61010-1
control and laboratory use
Advice for Correct Installation for EMC Inputs and outputs connection
48
70
44,5
92
105
A
10
Installation with panel mounting Warnings and instructions for mounting to the panel
Ex:
A 40B96-5 – xx – xx – xx – x – x – 1 = 100..240Vac/dc
40B96-5 – xx – xx – xx – x – x – 0 = 11..27Vac/dc
B
35
Electrical Connections
Always make the connections using cable types suitable for the voltage and current limits given in
Section 5 - Technical Specifications.
If the instrument has faston terminals these must be protected and isolated.
If it has screw terminals, the wires must be attached, at least in pairs
Power Supply
Standard: 100...240Vac/dc ±10%
~PWR Optional:
Power:
11...27Vac7dc ±10%
max 8VA; 50/60 Hz
~
Inputs
+ IN + IN
+E
- IN
+ -
+ IN
strain-gauge
36
Inputs
Strain gauge input 6 wires to
connect to Melt transducers Green E -
White E +
Black or S - IN
Yellow
+ -
Red S + IN
strain-gauge
CAL Brown or
12 Orange
* CAL Blue
13
* For internal calibration
S1
- Digital input 24V 5mA (Jumpers S1, S2 in position P) or from non-powered terminal
(Jumpers S1, S2 in position N)
Hrd Menù configuration: Parameter diG or di2 = +16
-
N S1 P
S2
+
Serial line
Modbus 2 wires (Standard) Modbus 4 wires / Cencal
37
Example of Connection with Input from Melt Sensor
Analog retransmission of pressure value, logic and relay alarm outputs
38
3 • FUNCTIONS
This section illustrates the functions and operating modes of the displays, the indicator lights and the
buttons that make up the operator interface of series 1200/1300 controllers. It is therefore an essential
requirement for programming and configuring the controllers correctly.
Operator Interface
ID Symbol Function
Shows the process variable, the menu identification, the parameters
identification and the error codes
Used to move between the various menus and parameters of the instrument.
Confirms the value of the current parameter (or parameter edited using
) and selects the next parameter..
39
General Operating Notes
Switching on and using the intrument
Self-diagnostics • Immediately after switching on the instrument carries out a self-diagnostic test.
During the test, all the display segments and the 4 indicator lights will flash,
when finished, enters normal work mode (Level 1) and displays variable value.
To solve the problem, refer to the paragraph: Troubleshooting Guide in Section 6 Maintenance
40
Navigating through the instrument Menu
Keep pressed down to scroll through the menus in sequence and release it when the required menu appears.
Press to access the parameters of the selected menu.
(F
Configuration
o.2 Alarm point 2
(scale points)
SR Serial
Communication
0v
o .4 Outputs setting
Alarm point 4
(scale points)
PA
Password
NO
PAS=99 ?
OK
Pr
Protection Code
Ln Input Linearization
U.(
User Calibration
If the keys , are not pressed The parameters and menus not significant
within approx. 15 seconds, the display for a given configuration are NOT
returns to level 1 displayed
41
4 • CONFIGURATION / PROGRAMMING
This section contains the instructions necessary to Password: PA
configure the instrument according to the needs of the When scrolling through the menu (keeping pressed down),
application.. following the 0V menu, the word PA appears.
Access to the next menus is only possible if the PA = 99, para-
Optimal working operation of the 40B96 in the field of applica- meter is set to 99 by pressing .
tion it is intended for depends largely on correct configuration Having set the value to 99, press and keep it pressed
and programming of the relevant control parameters.
down to access the next menus.
The flexibility and high performance level of these instruments
is in fact based on the numerous parameters that can be
Protection code: PR
programmed directly by the user with the buttons on the control
The PR parameter is used to enable or disable the display
panel, or transferred from a PC, in the form of configuration
and/or the possibility of editing certain parameters. For further
files, by means of the RS485 interface available as an option.
details refer to the description of the PR parameter in the confi-
guration flows.
Configuration
Jumper S4 on CPU Board
Access to all the configuration / programming menus and to all
The absence of jumper S4 on the CPU board of the instrument
the parameters available in configuration, allows every detail of
prevents access to all the menus when the hardware
the Controller to be configured, to satisfy all application require-
configuration of the instrument does not require the pre-set
ments.
parameters to be changed.
This jumper is engaged or disengaged during production and
Correct setting of the parameters involved in the
normally does not need to be modified by the final user.
configuration presumes a high level of knowledge
For further information, refer to Section 6 - Maintenance.
regarding of use problems and techniques, and so it
is recommended that these parameters are not chan-
ged unless the user is fully aware of the consequen-
ces, that could arise form incorrect settings.
Application notes
The detailed explanations of certain functioning modes
or special techniques the result Gefran's lengthy
experience in the field of temperature control are instead
contained at the end of the Configuration/Programming
Section and can represent a valuable reference tool for
the user.
Where necessary, in the configuration / programming
flows the appropriate referrals to these Application
Notes are provided.
42
IF Information display Programming configuration
This menu provides information on the status and hardware configuration of the instrument (number and type of inputs/out-
puts, software version, etc.).
IF
Ud
Software version
(o
Instrument code
Kd hrd 1 configuration
01011
K2 hrd 2 configuration
02501
(F Configuration
This menu makes it possible to configure the interception parameters.
(F
43
Sr Serial communication
This menu makes it possible to configure the various parameters that control serial communication between the
instrument and the supervisor.
SR
[0 ... 247]
Select Baudrate
BA Baudrate
bA
0 1200
[0 ... 4]
1 2400
2 4800
3 9600
4 19200
Parity selection
Pt Pt Parity
[0 ... 2] 0 No parity
1 Odd
2 Even
Virtual instrument user interface Interf KEYB DIS LED LED LED LED
S. U. OUT4 OUT3 OUT2 OUT1
65 [0 ... 127] Bit 7 6 5 4 3 2 1 0
Ex 0 1 0 0 0 0 0 1
If you want to control KEYB interface elements and
OUT1 LED via serial line, set S.U to 65
44
I n Input settings
This menu makes it possible to configure the parameters for the instrument input signals.
In
DP Format
dP Decimal point position for input 0 xxxxx
0 1 xxxx.x
scale
2 xxx.xx
3 xx.xxx
L .S
0 Minimum limit of main input scale Min... Max value associated with the input selected with
and retransmission analog output the TP parameter
K .S
1000 Maximum limit of main input scale Min... Max value associated with the input selected with
and retransmission analog output the TP parameter
45
oF Offset correction of main input
0 [-999 ... +999] scale points
d. i. - t. u. - t. d.
d .i 0 None
Select function of digital input 1 Zero
0
2 Hold
3 Flash
4 Max. peak display
t .u. Raise key function (active only in 5 Min. peak display
P.V.selection) 6 Delta peak display
0
7 Peak memory reset
8 Zero + peak memory reset
9 Alarms reset
Lower key function (active only in 10 Peak + alarms reset
t .d.
P.V.selection) 11 Zero + alarms reset
0 12 Peak + zero + alarms reset
13 Output status OUT1 /check CAL
14 Output status OUT2 /check CAL
15 Output status OUT3 /check CAL
16 Output statusOUT4 / check CAL
17 KEYLOCK
(d.I. only)
18 access to U.CAL for the selected
input probe type (t.U. and t.d. only)
Lower Limit for Alarm trip point setting
LL 19 OFFSET ( t.U. and t.d. only)
0
L.S ... K.S
Note 2
If you configure the "direct access to parameter
o.F" function (offset correction of display) with
parameters t.U. = 19 (t.d.=19), the calibration
procedure is as follows:
- keep the raise (lower) key pressed until you
see o.F.
- when the F key is released, the display will
alternate between o.F and the previously set
o.F value.
- set the offset value you want by means of the
raise/lower keys.
- keep the F key pressed to exit the procedure
and return to normal display.
46
0 V Output settings
This menu makes it possible to configure the parameters of the instrument outputs.
0v
Value Direct Absolute or Normal or
(high limit) Relative Symmetric
Inverse to previous (window)
(low limit) absolute
0 Direct Absolute Normal
0. v
Number of outputs 1 Inverse Absolute Normal
0 ... 4 2 Direct Relative Normal
3 Inverse Relative Normal
4 Direct Absolute Symmetrical
5 Inverse Absolute Symmetrical
Alarm type 1 6 Direct Relative Symmetrical
1.T 7 Inverse Relative Symmetrical
(absolute only)
0
1.T Direct
2.T (high limit) Absolute or Relative Normal or
2.T 3.T Inverse (low limit) to previous Symmetric
Alarm type 2 4.T absolute (window)
0
0 Direct Absolute Normal
1 Inverse Absolute Normal
2 Direct Relative Normal
3.T 3 Inverse Relative Normal
Alarm type 3
0 4 Direct Absolute Symmetrical
5 Inverse Absolute Symmetrical
6 Direct Relative Symmetrical
4.T 7 Inverse Relative Symmetrical
Alarm type 4
0
+8 to disable on power-up until first alarm
+16 to memorize
+32 to filter with F.O. mode (output filter mode)
+64 output for calibration of 6 wire probe (Phase 2)
rA
.
Delay relative to F.O 0 ... 99 min
0 o sec
47
PR Protection code
This menu makes it possible to enable/disenable the display and/or modification of specific parameters
Pr
PR Displayed Modifiable
0 Protection code
0 o1 o2 o3 o4 o1 o2 o3 o4
1 o1 o2 o1 o2
2 o1 o1
3 o1 none
LN Input linearization
This menu makes it possible to carry out custom linearization for the main input.
Only if t.P = Linear Custom
Ln
48
U.[ User calibration
This menu makes it possible to carry out user calibration.
Process variable
P.V. (LEVEL 1)
.......
49
Application Notes
Eb Function
The standard device is produced with parameter C.I.= 8,
with sampling time of 120 msec and Eb function disabled.
The Eb function lets you detect if the probe power supply is interrupted. This function is valid for probe currents >
20mA (8mA in version 2.0x)
Example:
- probe voltage 10V
- strain-gauge resistance 350Ω
V 10
- current = = ≅ 28mA
R 350
3
HOLD function
The input value and alarms are frozen while the logic input is active.
With the logic input active, a reset turns OFF both the relay outputs and the alarms latch.
FLASH function
Input value is sampled; state of alarms is not transferred to outputs; outputs are “frozen”.
When the logic input is active the input value is “frozen” and the outputs are updated according to the calculated
alarms state, including the ones latched.
Alarms (Interceptions)
AL2
AL2 + H2 AL1 + [ H1 ]
AL1
AL1 + H1
AL1 AL1 - [ H1 ]
time time
alarm 2 direct
For AL1 inverse absolute alarm (min.) with positive H1, 1 t = 1 For AL1 inverse absolute, symmetrical alarm with hysteresis H1, 1 t = 5
(*) = OFF if disabling on power-on exists For AL1 direct absolute, symmetrical alarm with hysteresis H1, 1 t = 4
For AL2 direct absolute alarm (max) with negative H2, 2 t = 0
AL1+AL2
AL1 + AL2 + H2 AL1+AL2
AL1+AL2+H2
AL1
AL1 + H1 AL1
AL1+H1
AL1-AL2
time time
alarm 1 alarm 1
alarm 2 alarm 2
For AL1 direct absolute alarm (max) with negative H 1, 1 t = 0 For AL1 direct absolute alarm (max) with negative H1, 1 t = 0
For AL2 direct relative alarm (max) with negative H2, 2 t = 2 For AL2 symmetrical deviation alarm H2, 2 t = 6
50
Filter - outputs with reference to parameters F.0 and r.A
F.0 = 1 F.0 = 2
DON = Delayed activation DBI = Delay in turning on output after output is
turned off
Alarm
Alarm setpoint
setpoint
Variable Variable
Output
Output
Alarm
Alarm
rA t < rA time
rA rA time
t > rA
t < rA
F.0 = 3 F.0 = 4
DOF = Delayed deactivation DP0 = Delayed activation only at power-on
Alarm Alarm
setpoint setpoint
Variable
Variable
Output Output
Alarm Alarm
rA rA rA time rA time
b) Suppose we test a probe (force sensor) with sensitivity of 2mV/V, powered at 10V.
The input signal range is -20mV to 20mV. From maximum compression to maximum traction you should see a value
from -1000 to 1000. Set scale limits: L.S. = -1000; H.S. = 1000.
Calibration procedure: U.C. = 4.
Phase F1: do not apply any traction or compression to the sensor (equal to applying input voltage of 0mV).
Wait 2 seconds for the signal to stabilize. Press key F.
Phase F2: apply compression equal to 80% of total compression
(equal to applying input voltage of 80% of 20mV (2mV*10V) = 16mV). On display, set a value equal to 80% of H.S. = 800.
Press key F.
Phase F3: do not apply any traction or compression to the sensor (equal to applying input voltage of 0mV).
Wait 2 seconds for the signal to stabilize. Press key F (calibration finished).
51
Virtual Instrument
Management of the virtual instrument via serial is activated with the Pr parameter.
By setting the S.I, S.o and S.U parameters, you can enable writing of a few variables from the serial line to set
input values, output state, LED state, and the value shown on displays.
You have to enable alarm limits when the write operations are continuous and you don’t have to keep the last
value in EPROM (applications requiring continuous variations of interceptions).
Enabling the PV input lets you exclude local acquisition of the input, replacing it with the value written in the
VALUE_F register.
Enabling digital input lets you set the state of this input, for example, to perform the zero setting with writing of the
appropriate bit in the V_IN_OUT register.
In analog mode, you can set the ON/OFF state of outputs OUT1, ..., OUT4 by writing the bit in the V_IN_OUT
register; the value of analog output OUTW in the VALUE_W register; the state of LEDs OUT1,..., OUT4 by means
of the bits in the V_X_LEDS register.
* To use the Display resources for setting a value on the display and Keyboard to simulate key pressure, you also
have to set bit 7 of the STATUS6_W register (Modbus address 345 / Cencal 690). This bit is reset at every
power-up.
The following table shows the register addresses:
52
5 • TECHNICAL SPECIFICATIONS
This section contains a list of the Technical Specifications for the 40B96 instrument.
53
6 • MAINTENANCE
This section gives the information and the necessary (trichiorethylene, petrol, etc.).
warnings for routine maintenance of the instrument Do not use compressed air to remove dust from the elec-
and contains a Troubleshooting Guide which should tronic circuit boards, if necessary use a clean brush with
be read before seeking help from the Gefran soft bristles.
Customer Service Assistance, in the event of instru-
ment malfunction.
Repairs
If installed and configured correctly according to the Repairs to the 40B96 instrument must only be
instructions and the recommendations provided in Sections 2 carried out by qualified technicians, properly trai-
and 4 of these Instructions for use, the instrument will work ned and authorized by Gefran. Any attempts at
normally without any need for maintenance, apart from the repair or modification of the instrument hardware
usual operations of cleaning the faceplate, and if necessary characteristics by unauthorized personnel will
the internal parts of the instrument. invalidate the warrantya.
CPU BOARD +
POWER SUPPLY
BOARD S10
S6
OUTPUT S8
S4
ACCESS TO THE
BOARD S7 MENU
S5
S9 S1 (S4)
LS
OUTPUT BOARD
Power supply selection Jumper S4 is normally closed. To change its state, the connec-
Sensor or Transmitter tion has to be removed. This operation must be done by trained
S3 technical personnel.
S2
S1
54
Troubleshooting Guide
When pressing down not Access to some menus and/or parameters is protected by a password (PA) and a code (PR)
all of the parameters and/or that limits configuration mode.
configuration menus can be To set the password and the protection code correctly refer to Section 4
accessed "Configuration/Programming”.
Instead of the process variable In the first four cases it means that an input error has been found (for details refer to Section 3
the PV display shows one of - Functions).
the following: In the last case, it means probe power supply failure.
LO - KI - BR - ER - Eb This function has to be enabled via parameter c.I. on the In menu.
7 • TECHNICAL/COMMERCIAL INFORMATION
This section contains information regarding the instrument order codes and the main accessories available.
As stated in the Preliminary Warnings of these Instructions for Use, correct interpretation of the instrument order
code allows the hardware configuration to be identified immediately and so it is essential to quote the order code
each time the Gefran Customer Care Service is contacted for assistance with any problems.
Order code – 40B96 alarm unit
40B 96 5
OUT 3, OUT 4 * Specific model for use with transmitter 20mA (es for position
None 00 magnetostrittive sensor) excludes Output 3, Output 4 and
Relay, None R0 retransmission
For information on the availability of codes please contact your Gefran dealer.
55
ACCESSORIES
• RS232 / TTL interface for GEFRAN instrument configuration
• ORDER CODE
WSK-0-0-0 Cable interface + CD Winstrum
APPENDIX
The appendix contains the list of all the abbreviations of parameters which appear in the various configu-
ration/programming menus with the respective default values and meanings.
The CONF column can be used to indicate the user's modified values with respect to the default configu-
ration, on the basis of application requirements.
56
Display Default CONF Acronym Description
Menu 0V
0N 0 Output number Number of trip point outputs
IT 0 Output type 1 Trip point type for Out 1
2T 0 Output type 2 Trip point type for Out 2
3T 0 Output type 3 Trip point type for Out 3
4T 0 Output type 4 Trip point type for Out 4
F0 0 Output filter Filter mode on trip points
ra 0 Output delay Trip point delay
TM 0 Minimum type Minimum output trip point time
rE 0 Fault action Definition of output states with broken sensor
Menu LN - Input linearization 00 – 32
N° Default CONF N° Default CONF N° Default CONF N° Default CONF N° Default CONF
.00 0 .07 219 .14 437 .21 656 .28 875
.01 31 .08 250 .15 469 .22 687 .29 906
.02 62 .09 281 .16 500 .23 719 .30 937
.03 94 .10 312 .17 531 .24 750 .31 969
.04 125 .11 344 .18 562 .25 781 .32 1000
.05 156 .12 375 .19 594 .26 812
.06 187 .13 406 .20 625 .27 844
57