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CSC 18 JKV

This document provides specifications, features, dimensions, diagrams, and instructions for an air conditioner unit. It includes: - A table of contents listing the sections and pages. - Safety precautions for installation and servicing to prevent injury or damage. - Specifications, features, and diagrams of the indoor and outdoor units. - Instructions for installation location, mounting, wiring, operation modes, maintenance, and troubleshooting. - Technical data, exploded views, and replacement part lists. The document contains detailed information for servicing and installing the air conditioner unit safely and properly.
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© © All Rights Reserved
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Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
36 views60 pages

CSC 18 JKV

This document provides specifications, features, dimensions, diagrams, and instructions for an air conditioner unit. It includes: - A table of contents listing the sections and pages. - Safety precautions for installation and servicing to prevent injury or damage. - Specifications, features, and diagrams of the indoor and outdoor units. - Instructions for installation location, mounting, wiring, operation modes, maintenance, and troubleshooting. - Technical data, exploded views, and replacement part lists. The document contains detailed information for servicing and installing the air conditioner unit safely and properly.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 60

Order No.

PHAAM0810027C2

Air Conditioner
Indoor Unit Outdoor Unit
CS-C18JKV CU-C18JKV
CS-C24JKV CU-C24JKV

TABLE OF CONTENTS
PAGE PAGE
1 Safety Precautions----------------------------------------------- 3 10.5. High Voltage Power Supply Printed Circuit
2 Specifications ----------------------------------------------------- 5 Board-------------------------------------------------------- 18
3 Features ------------------------------------------------------------- 7 11 Installation Instruction ---------------------------------------- 19
4 Location of Controls and Components ------------------- 8 11.1. Select the Best Location ------------------------------- 19
4.1. Product Overview------------------------------------------ 8 11.2. Indoor Unit ------------------------------------------------- 20
5 Dimensions--------------------------------------------------------- 9 11.3. Outdoor Unit----------------------------------------------- 24
5.1. Indoor Unit & Remote Control -------------------------- 9 12 Operation Control----------------------------------------------- 28
5.2. Outdoor Unit -----------------------------------------------10 12.1. Cooling Operation---------------------------------------- 28
6 Refrigeration Cycle Diagram --------------------------------11 12.2. Soft Dry Operation --------------------------------------- 29
7 Block Diagram----------------------------------------------------12 12.3. Automatic Operation ------------------------------------ 30
8 Wiring Connection Diagram ---------------------------------13 12.4. Indoor Fan Speed Control ----------------------------- 31
8.1. CS-C18JKV CU-C18JKV ------------------------------13 12.5. Outdoor Fan Speed Control --------------------------- 32
8.2. CS-C24JKV CU-C24JKV ------------------------------14 12.6. Vertical Airflow Direction Control --------------------- 33
9 Electronic Circuit Diagram -----------------------------------15 12.7. Horizontal Airflow Direction Control ----------------- 33
10 Printed Circuit Board-------------------------------------------16 12.8. Powerful Operation -------------------------------------- 34
10.1. Main Printed Circuit Board -----------------------------16 12.9. Quiet Operation------------------------------------------- 34
10.2. Power Printed Circuit Board ---------------------------17 12.10. Timer Control---------------------------------------------- 35
10.3. Indicator Printed Circuit Board ------------------------18 12.11. Random Auto Restart Control ------------------------ 35
10.4. Receiver Printed Circuit Board ------------------------18 12.12. Remote Control Signal Receiving Sound ---------- 35
12.13. Patrol Operation ------------------------------------------ 36

© Panasonic HA Air-Conditioning (M) Sdn. Bhd. 2008.


Unauthorized copying and distribution is a violation of
law.
12.14. e-ion Operation ------------------------------------------- 39
13 Protection Control ---------------------------------------------- 41
13.1. Restart Control (Time Delay Safety Control) ------ 41
13.2. 7 Minutes Time Save Control ------------------------- 41
13.3. 60 Seconds Forced Operation ------------------------ 41
13.4. Starting Current Control -------------------------------- 41
13.5. Freeze Prevention Control ----------------------------- 41
13.6. Compressor Reverse Rotation Protection
Control ------------------------------------------------------ 41
13.7. Dew Prevention control --------------------------------- 42
14 Servicing Mode -------------------------------------------------- 43
14.1. Auto OFF/ON Button ------------------------------------ 43
14.2. Remote Control Button --------------------------------- 44
15 Troubleshooting Guide---------------------------------------- 45
15.1. Refrigeration cycle system----------------------------- 45
16 Disassembly and Assembly Instructions --------------- 47
16.1. Indoor Electronic Controllers, Cross Flow Fan
and Indoor Fan Motor Removal Procedures ------ 47
17 Technical Data---------------------------------------------------- 52
17.1. Thermostat Characteristics ---------------------------- 52
17.2. Operation Characteristics ------------------------------ 53
18 Exploded View and Replacement Parts List ----------- 57
18.1. Indoor Unit ------------------------------------------------- 57
18.2. Outdoor Unit ----------------------------------------------- 59

2
1 Safety Precautions
• Read the following “SAFETY PRECAUTIONS” carefully before perform any servicing.
• Electrical work must be installed or serviced by a licensed electrician. Be sure to use the correct rating of the power plug and
main circuit for the model installed.
• The caution items stated here must be followed because these important contents are related to safety. The meaning of each
indication used is as below. Incorrect installation or servicing due to ignoring of the instruction will cause harm or damage, and
the seriousness is classified by the following indications.

This indication shows the possibility of causing death or serious injury.

This indication shows the possibility of causing injury or damage to properties.

• The items to be followed are classified by the symbols:

This symbol denotes item that is PROHIBITED from doing.

• Carry out test run to confirm that no abnormality occurs after the servicing. Then, explain to user the operation, care and
maintenance as stated in instructions. Please remind the customer to keep the operating instructions for future reference.

1. Do not modify the machine, part, material during repairing service.


2. If wiring unit is supplied as repairing part, do not repair or connect the wire even only partial wire break. Exchange the whole wiring
unit.
3. Do not wrench the fasten terminal. Pull it out or insert it straightly.
4. Engage dealer or specialist for installation and servicing. If installation of servicing done by the user is defective, it will cause water
leakage, electrical shock or fire.
5. Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electric shock or fire.
6. Use the attached accessories parts and specified parts for installation and servicing. Otherwise, it will cause the set to fall, water
leakage, fire or electrical shock.
7. Install at a strong and firm location which is able to withstand the set’s weight. If the strength is not enough or installation is not
properly done, the set will drop and cause injury.
8. For electrical work, follow the local national wiring standard, regulation and the installation instruction. An independent circuit and
single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock or
fire.
9. This equipment is strongly recommended to install with Earth Leakage Circuit Breaker (ELCB) or Residual Current Device (RCD).
Otherwise, it may cause electrical shock and fire in case equipment breakdown or insulation breakdown.
10. Do not use joint cable for indoor / outdoor connection cable. Use the specified Indoor/Outdoor connection cable, refer to installation
instruction CONNECT THE CABLE TO THE INDOOR UNIT and connect tightly for indoor / outdoor connection. Clamp the cable so
that no external force will be acted on the terminal. If connecting or fixing is not perfect, it will cause heat up or fire at the connection.
11. Wire routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will
cause heat-up or fire at the connection point of terminal, fire or electrical shock.
12. When install or relocate air conditioner, do not let any substance other than the specified refrigerant, eg. air etc. mix into refrigeration
cycle (piping). (Mixing of air etc. will cause abnormal high pressure in refrigeration cycle and result in explosion, injury etc.).
13. Do not install outdoor unit near handrail of veranda. When installing air-conditioner unit at veranda of high rise building, child may
climb up to outdoor unit and cross over the handrail and causing accident.
14. This equipment must be properly earthed. Earth line must not be connected to gas pipe, water pipe, earth of lightning rod and
telephone. Otherwise, it may cause electric shock in case equipment breakdown or insulation breakdown.

15. Keep away from small children, the thin film may cling to nose and mouth and prevent breathing.

16. Do not use unspecified cord, modified cord, joint cord or extension cord for power supply cord. Do not share the single outlet with
other electrical appliances. Poor contact, poor insulation or over current will cause electrical shock or fire.

17. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare
may break and cause refrigerant gas leakage.

3
18. During pump down operation, stop the compressor before remove the refrigeration piping. (Removal of compressor while compressor
is operating and valves are opened will cause suck-in of air, abnormal high pressure in refrigeration cycle and result in explosion,
injury etc.)
19. During installation, install the refrigerant piping properly before run the compressor. (Operation of compressor without fixing
refrigeration piping and valves at opened condition will caused suck-in of air, abnormal high pressure in refrigeration cycle and result
in explosion, injury etc).
20. After completion of installation or service, confirm there is no leakage or refrigerant gas. It may generate toxic gas when the
refrigerant contacts with fire.
21. Ventilate if there is refrigerant gas leakage during operation. It may cause toxic gas when the refrigerant contacts with fire.
22. Do not insert your fingers or other objects into the unit, high speed rotating fan may cause injury.

23. Must not use other parts except original parts described in catalog and manual.

1. Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the
unit, it may cause fire.

2. Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage
the furniture.
3. Tighten the flare nut with torque wrench according to specified method. If the flare nut is over-tightened, after a long period, the flare
may break and cause refrigerant gas leakage.
4. Do not touch outdoor unit air inlet and aluminium fin. It may cause injury.

5. Select an installation location which is easy for maintenance.


6. Pb free solder has a higher melting point than standard solder; typically the melting point is 50°F - 70°F (30°C - 40°C) higher. Please
use a high temperature solder iron. In case of the soldering iron with temperature control, please set it to 700 ± 20°F (370 ± 10°C).
Pb free solder will tend to splash when heated too high (about 1100°F / 600°C).
7. Power supply connection to the air conditioner. Connect the power supply cord of the air conditioner to the mains using one of the
following methods.
Power supply point shall be the place where there is ease for access for the power disconnection in case of emergency. In some
countries, permanent connection of this room air conditioner to the power supply is prohibited.
i. Power supply connection to the receptacle using power plug. Use an approved 15/16A (3/4~1.5HP) or 16A (2.0HP) or 20A
(2.5HP) or 25A (3.0HP) power plug with earth pin for the connection to the socket.
ii. Power supply connection to a circuit breaker for the permanent component. Use an approved 16A (3/4~2.0HP) or 20A (2.5HP)
or 25A (3.0HP) circuit breaker for the permanent connection. It must be a double pole switch with a minimum 3.0 mm contact
gap.
8. Do not release refrigerant during piping work for installation, servicing, re-installation and during repairing a refrigeration parts. Take
care of the liquid refrigerant, it may cause frostbite.

9. Installation or servicing work. It may need two people to carry out the installation or servicing work.
10. Do not install this appliance in a laundry room or other location where water may drip from the ceiling, etc.

11. Do not sit or step on the unit, you may fall down accidentally.

12. Do not touch the sharp aluminum fin, sharp parts may cause injury.

4
2 Specifications
MODEL INDOOR CS-C18JKV CS-C24JKV
OUTDOOR CU-C18JKV CU-C24JKV
Performance Test Condition NEW JIS NEW JIS
Phase, Hz Single, 60 Single, 60
Power Supply
V 220 220
kW 5.30 7.03
Capacity BTU/h 18100 24000
kJ/h 19100 25300
Running Current A 8.0 12.0
Cooling

Input Power W 1.72k 2.55k


W/W 3.08 2.76
EER
BTU/hW 10.52 9.41
Power Factor % 98 97
Indoor Noise (H / L) dB-A 42 /37 46 / 40
Outdoor Noise (H / L) dB-A 54 55
Max Current (A) / Max Input Power (W) 10.6 / 2.20k 14.3 / 2.87k
Starting Current (A) 47.0 63.0
Type Hermetic Motor Hermetic Motor
Compressor Motor Type Induction (2-poles) Induction (2-poles)
Output Power W 1.2k 1.8k
Type Cross-flow Fan Cross-flow Fan
Material ASG30K1 ASG30K1
Motor Type DC motor DC motor
Input Power W 94.8 94.8
Indoor Fan

Output Power W 40 40
QLo rpm 670 750
Lo rpm 1020 1110
Speed Me rpm 1110 1230
Hi rpm 1200 1350
SHi rpm 1370 1500
Type Propeller Fan Propeller Fan
Material PP Resin PP Resin
Outdoor Fan

Motor Type Induction (6-poles) Induction (6-poles)


Input Power W 162.8 160.1
Output Power W 69 72
Hi rpm 810 820
Speed
Lo rpm — 490
Moisture Removal L/h (Pt/h) 2.9 (6.1) 4.0 (8.5)
QLo m3/min (ft3/min) 8.9 (313) 10.1 (357)
Lo m3/min (ft3/min) 13.4 (474) 15.0 (528)

Indoor Airflow Me m3/min (ft3/min) 14.6 (516) 16.6 (585)


Hi m3/min (ft3/min) 15.8 (558) 18.2 (642)
SHi m3/min (ft3/min) 18.0 (637) 20.2 (713)
Outdoor Airflow Hi m3/min (ft3/min) 51.0 (1800) 51.0 (1800)
Control Device Capillary Tube Capillary Tube
Refrigerant Cycle Refrigerant Oil cm3 ATMOS M60 or SUNISO 4GDID (450) ATMOS M60 or SUNISO 4GDID (450)
Refrigerant Type g (oz) R22, 1.33k (46.9) R22, 1.41k (49.8)
Dimension Height (I/D / O/D) mm (inch) 290 (11 - 7/16) 750 (29 - 17/32) 290 (11 - 7/16) 750 (29 - 17/32)
Width (I/D / O/D) mm (inch) 1070 (42 - 5/32) 875 (34 - 15/32) 1070 (42 - 5/32) 875 (34 - 15/32)
Depth (I/D / O/D) mm (inch) 235 (9 - 9/32) 345 (13 - 19/32) 235 (9 - 9/32) 345 (13 - 19/32)
Weight Net (I/D / O/D) kg (lb) 12.0 (26) 48.0 (106) 12.0 (26) 60 (132)

5
MODEL INDOOR CS-C18JKV CS-C24JKV
OUTDOOR CU-C18JKV CU-C24JKV
Pipe Diameter (Liquid / Gas) mm (inch) 6.35 (1/4) / 12.70 (1/2) 6.35 (1/4) / 15.88 (5/8)
Standard Length m (ft) 5.0 (16.4) 5.0 (16.4)
Piping

Length Range (min - max) m (ft) 3 (9.8) ~ 25 (82.0) 3 (9.8) ~ 25 (82.0)


I/D & O/D Height Different m (ft) 20 (65.6) 20 (65.6)
Additional Gas Amount g/m (oz/ft) 20 (0.2) 30 (0.3)
Length for Additional Gas m (ft) 7.5 (24.6) 7.5 (24.6)
Inner Diameter mm 16 16
Drain Hose
Length mm 650 650
Fin Material Aluminium (Pre Coat) Aluminium (Pre Coat)
Fin Type Slit Fin Slit Fin
Indoor Heat Exchanger
Row x Stage x FPI 2 x 15 x 21 2 x 15 x 21
Size (W x H x L) mm 810 x 315 x 25.4 810 x 315 x 25.4
Fin Material Aluminium (Blue Coat) Aluminium (Blue Coat)
Fin Type Slit Fin Slit Fin
Outdoor Heat Exchanger Row x Stage x FPI 2 x 34 x 17 2 x 34 x 17
Size (W x H x L) mm 25.4 x 714 x 806.2 25.4 x 714 x 806.2
826.2 826.2
Material Polypropelene Polypropelene
Air Filter
Type One-touch One-touch
Power Supply Indoor Indoor
Power Supply Cord A — —
Thermostat — Mechanical
Protection Device 2 Stage Overload Protector Inner Protector
Dry Bulb Wet Bulb Dry Bulb Wet Bulb
Maximum 32 23 32 23
Indoor Operation Range
Minimum 16 11 16 11
Maximum 43 26 43 26
Outdoor Operation Range
Minimum 16 11 16 11

1. Cooling capacities are based on indoor temperature of 27°C Dry Bulb (80.6°F Dry Bulb), 19.0°C Wet Bulb (66.2°F Wet Bulb)
and outdoor air temperature of 35°C Dry Bulb (95°F Dry Bulb), 24°C Wet Bulb (75.2°F Wet Bulb)
2. Specifications are subjected to change without prior notice for further improvement.

6
3 Features
• E-ion Air Purifying System with Patrol Sensor
- Active e-ions are released to catch dust particles and bring them back the large positively charged filter
- Patrol Sensor color changes to indicate the dirt level in the air

• Long Installation Piping


- CS/CU-C18/24JK, long piping up to 25 meter

• Easy to use remote control

• Quality Improvement
- Random auto restart after power failure for safety restart operation
- Gas leakage protection
- Prevent compressor reverse cycle
- Inner protector to protect compressor
- Noise prevention during soft dry operation
- Blue coated condenser for high resistance to corrosion

• Operation Improvement
- Quiet mode to reduce the indoor unit operating sound
- Powerful mode to reach the desired room temperature quickly
- 24-hour timer setting

7
4 Location of Controls and Components
4.1. Product Overview
4.1.1. Indoor Unit

4.1.2. Outdoor Unit

4.1.3. Remote Control

8
5 Dimensions
5.1. Indoor Unit & Remote Control
5.1.1. CS-C18JKV CS-C24JKV

9
5.2. Outdoor Unit
5.2.1. CU-C18JKV CU-C24JKV

10
6 Refrigeration Cycle Diagram

11
7 Block Diagram

12
8 Wiring Connection Diagram
8.1. CS-C18JKV CU-C18JKV

Resistance of Outdoor Fan Motor Windings Resistance of Compressor Windings

MODEL CU-C18JKV MODEL CU-C18JKV


CONNECTION CWA951401J CONNECTION 2K25S236F6A
BLUE-YELLOW 59.47 Ω C-R 1.505 Ω
YELLOW-RED 60.95 Ω C-S 1.809 Ω

Note: Resistance at 20°C of ambient temperature. Note: Resistance at 20°C of ambient temperature.

13
8.2. CS-C24JKV CU-C24JKV

Resistance of Outdoor Fan Motor Windings Resistance of Compressor Windings

MODEL CU-C24JKV MODEL CU-C24JKV


CONNECTION CWA951399J CONNECTION 2J39S236A1A
BLUE-YELLOW 59.47 Ω C-R 0.933 Ω
YELLOW-RED 60.95 Ω C-S 1.584 Ω
YELLOW-ORANGE 80.58 Ω
Note: Resistance at 20°C of ambient temperature.
Note: Resistance at 20°C of ambient temperature.

14
9 Electronic Circuit Diagram

15
10 Printed Circuit Board
10.1. Main Printed Circuit Board

16
10.2. Power Printed Circuit Board

17
10.3. Indicator Printed Circuit Board

10.4. Receiver Printed Circuit Board

10.5. High Voltage Power Supply Printed Circuit Board

18
11 Installation Instruction
11.1. Select the Best Location 11.1.3. Indoor/Outdoor Unit Installation
Diagram
11.1.1. Indoor Unit
• Do not install the unit in excessive oil fume area such as
kitchen, workshop and etc.
• There should not be any heat source or steam near the unit.
• There should not be any obstacles blocking the air
circulation.
• A place where air circulation in the room is good.
• A place where drainage can be easily done.
• A place where noise prevention is taken into consideration.
• Do not install the unit near the door way.
• Ensure the spaces indicated by arrows from the wall, ceiling,
fence or other obstacles.
• Recommended installation height for indoor unit shall be at
least 2.5 m.

11.1.2. Outdoor Unit


• If an awning is built over the unit to prevent direct sunlight or
rain, be careful that heat radiation from the condenser is not
obstructed.
• There should not be any animal or plant which could be
affected by hot air discharged.
• Keep the spaces indicated by arrows from wall, ceiling,
fence or other obstacles.
• Do not place any obstacles which may cause a short circuit
of the discharged air.
• If piping length is over the [piping length for additional gas],
additional refrigerant should be added as shown in the table.

Piping size Addi-


tio- Piping
Max. Min.
Max. nal Length
Horse Std. Ele- Piping
Piping Re- for
Model Power Length va- Lengt
Gas Liquid Length fri- add.
(HP) (m) tion h
(m) ge- gas
(m) (m)
rant (m)
(g/m)
C7***,
5 3 10 10 7.5
RS-C7**
3/8”
C9***, 3/4 ~
7.5 5 3 10 10 7.5
RS-C9** 1.5HP
C12***,
5 3 15 10 7.5
RS-C12** 1/4”
1/2”
C18***,
20 3 25 20 7.5
RS-C18** 2.0 ~
C24***, 2.5HP 5
20 3 25 30 7.5
RS-C24** 5/8”
C28*** 3.0HP 20 3 30 30 7.5

Example: For C18***


If the unit is installed at 10 m distance, the quantity of additional
refrigerant should be 50 g .... (10-7.5) m x 20 g/m = 50 g

19
11.2. Indoor Unit
11.2.1. How to Fix Installation Plate 11.2.2. To Drill a Hole in the Wall and Install
The mounting wall shall be strong and solid enough to prevent a Sleeve of Piping
it from the vibration. 1. Insert the piping sleeve to the hole.
2. Fix the bushing to the sleeve.
3. Cut the sleeve until it extrudes about 15 mm from the
wall.

Caution
When the wall is hollow, please be sure to use the sleeve
for tube ass’y to prevent dangers caused by mice biting
the connecting cable.

4. Finish by sealing the sleeve with putty or caulking


compound at the final stage.

Model Dimension

C7***, C9***,
C12***,
RS-C7**, 485 mm 82 mm 165 mm 158 mm 43 mm 95 mm
RS-C9**,
RS-C12**
C18***, C24***,
C28***,
585 mm 82 mm 165 mm 158 mm 169 mm 219 mm
RS-C18**,
RS-C24**

The centre of installation plate should be at more than at


right and left of the wall.
The distance from installation plate edge to ceiling should more
than .
From installation plate left edge to unit’s left side is .
From installation plate right edge to unit’s right is .
B : For left side piping, piping connection for liquid should be
11.2.3. Indoor Unit Installation
about from this line.
: For left side piping, piping connection for gas should be
about from this line.

1. Mount the installation plate on the wall with 5 screws or


more (at least 5 screws).
(If mounting the unit on the concrete wall, consider using
anchor bolts.)
• Always mount the installation plate horizontally by
aligning the marking-off line with the thread and using a
level gauge.

2. Drill the piping plate hole with ø70 mm hole-core drill.


• Putting measuring tape at position as shown in the
diagram above. The hole center is obtained by
measuring the distance namely 128 mm for left and right
hole respectively. Another method is intersection point of
arrow mark extension. The meeting point of the
extension arrow mark is the hole center position.
• Drill the piping hole at either the right or the left and the
hole should be slightly slanting to the outdoor side. (refer
to step 3)

20
1. For the right rear piping

2. For the right and right bottom piping

3. For the embedded piping

21
(This can be used for left rear piping and bottom piping also.)

11.2.4. Connect the Cable to the Indoor Unit


1. The inside and outside connecting cable can be
connected without removing the front grille.
2. a) INDOOR POWER SUPPLY MODEL (3/4 ~ 2.5HP)
Connecting cable between indoor unit and outdoor
unit shall be approved polychloroprene sheathed 3 x
1.5 mm2 (3/4 ~ 1.5HP) or 3 X 2.5 mm2 (2.0 ~ 2.5HP)
flexible cord, type designation
245 IEC 57 or heavier cord.

• Secure the connecting cable onto the control board with


the holder.

This equipment must be properly earthed.

22
b) OUTDOOR POWER SUPPLY MODEL (3.0HP)
Connecting cable between indoor unit and outdoor
unit shall be approved polychloroprene sheathed 4 x
1.5 mm2 (3/4 ~ 3.0HP) flexible cord, type designation
245 IEC 57 or heavier cord.

• Secure the connecting cable onto the control board with


the holder.

This equipment must be properly earthed.

• Ensure the colour of wires of outdoor unit and the terminal Nos. are the same to the indoor’s respectively.
• Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires for safety reason.

CUTTING AND FLARING THE PIPING


1. Please cut using pipe cutter and then remove the burrs.
2. Remove the burrs by using reamer. If burrs is not removed, gas leakage may be caused.
Turn the piping end down to avoid the metal powder entering the pipe.
3. Please make flare after inserting the flare nut onto the copper pipes.

23
11.3. Outdoor Unit
11.3.1. Install the Outdoor Unit
• After selecting the best location, start installation according to Indoor/Outdoor Unit Installation Diagram.
1. Fix the unit on concrete or rigid frame firmly and horizontally by bolt nut (ø10 mm).
2. When installing at roof, please consider strong wind and earthquake. Please fasten the installation stand firmly with bolt or
nails.

Model A B C D
C7***, RU-C7** 474 mm 87 mm 18.5 mm 261 mm
C9***, RU-C9**
C12***, RU-C12** 570 mm 105 mm 18.5 mm 320 mm
C18***, RU-C18** 612.5 mm 131 mm 19 mm 383 mm
C24***, RU-C24**
C28***

11.3.2. Connect the Piping


Connecting the Piping to Indoor
Please make flare after inserting flare nut (locate at joint portion
Piping Size Torque
of tube assembly) onto the copper pipe.
1/4” (6.35 mm) [18 N•m (1.8 kgf.m)]
(In case of using long piping)
3/8” (9.52 mm) [42 N•m (4.3 kgf.m)]
Connect the piping
1/2” (12.7 mm) [55 N•m (5.6 kgf.m)]
• Align the center of piping and sufficiently tighten the flare nut
5/8” (15.88 mm) [65 N•m (6.6 kgf.m)]
with fingers.
3/4” (19.05 mm) [100 N•m (10.2 kgf.m)]
• Further tighten the flare nut with torque wrench in specified
torque as stated in the table.
Do not over tighten, over tightening cause gas leakage.

Connecting the Piping to Outdoor


Decide piping length and then cut by using pipe cutter. Remove
burrs from cut edge. Make flare after inserting the flare nut
(located at valve) onto the copper pipe.
Align center of piping to valve and then tighten with torque
wrench to the specified torque as stated in the table.

11.3.3. Air Purging of the Piping and Indoor


The remaining air in the Refrigeration cycle which contains moisture may cause malfunction on the compressor.
1. Remove the caps from the 2-way and 3-way valves.
2. Remove the service-port cap from the 3-way valves.
3. To open the valve, turn the valve stem of 2-way valve counter-clockwise approx. 90° and hold it there for ten seconds, then
close it.
4. Check gas-leakage of the connecting portion of the pipings.
• For the left pipings, refer to item 4(A).

24
4(A). Checking gas leakage for left piping
1) a. Connect the manifold gauge to the service port of 3-way valve.
b. Measure the pressure.
2) a. Keep it for 5-10 minutes.
b. Ensure that the pressure indicated on the gauge is the same as that of measured during the first time.

Evacuation (vacuum method) is recommended, for model 2.0 HP ~ 3.0 HP with the piping length more than 5 meter.

11.3.4. Evacuation of the Equipment


WHEN INSTALLING AN AIR CONDITIONER, BE SURE TO EVACUATE THE AIR INSIDE THE INDOOR UNIT AND PIPES in the
following procedure.

1. Connect a charging hose with a push pin to the Low side of a charging set and the service port of the 3-way valve.
• Be sure to connect the end of the charging hose with the push pin to the service port.
2. Connect the center hose of the charging set to a vacuum pump.
3. Turn on the power switch of the vacuum pump and make sure that the needle in the gauge moves from 0 cmHg (0 MPa) to
-76 cmHg (-0.1 MPa). Then evacuate the air approximately ten minutes.
4. Close the Low side valve of the charging set and turn off the vacuum pump. Make sure that the needle in the gauge does not
move after approximately five minutes.
Note: BE SURE TO TAKE THIS PROCEDURE IN ORDER TO AVOID REFRIGERANT GAS LEAKAGE.
5. Disconnect the charging hose from the vacuum pump and from the service port of the 3-way valve.
6. Tighten the service port caps of the 3-way valve at a torque of 18 N•m with a torque wrench.
7. Remove the valve caps of both of the 2-way valve and 3-way valve. Position both of the valves to “OPEN” using a hexagonal
wrench (4 mm).
8. Mount valve caps onto the 2-way valve and the 3-way valve.
• Be sure to check for gas leakage.

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• If gauge needle does not move from 0 cmHg (0 MPa) to -76 cmHg (-0.1 MPa), in step above take the following measure:
- If the leak stops when the piping connections are tightened further, continue working from step .
- If the leak does not stop when the connections are retightened, repair the location of leak.
- Do not release refrigerant during piping work for installation and reinstallation.
- Take care of the liquid refrigerant, it may cause frostbite.

11.3.5. Connect the Cable to the Outdoor Unit


a) INDOOR POWER SUPPLY MODEL (3/4 ~ 2.5HP)
1. Remove the control board cover from the unit by
loosening the screw.
2. Connecting cable between indoor unit and outdoor unit
shall be approved polychloroprene sheathed 3 x 1.5 mm2
(3/4 ~ 1.5HP) or 3 x 2.5 mm2 (2.0 ~ 2.5HP) flexible cord,
type designation 245 IEC 57 or heavier cord.

3. Secure the cable onto the control board with the holder.
4. Attach the control board cover back to the original
position with screw.
5. For wire stripping and connection requirement, refer to
instruction of indoor unit.

• Earth wire shall be Yellow/Green (Y/G) in colour and longer


than other AC wires for safety reason.

b) OUTDOOR POWER SUPPLY MODEL (3.0HP)


1. Remove the control board cover from the unit by
loosening the screw.
2. Cable connection to the power supply through Isolating
Devices (Disconnecting means).
• Connect approved type polychloroprene sheathed
power supply cord 3 x 4.0 mm2 (3.0HP), type
designation 245 IEC 57 or heavier cord to the terminal
board, and connect the other end of the cord to Isolating
Devices (Disconnecting means)
3. Connecting cable between indoor unit and outdoor unit
shall be approved polychloroprene sheathed 4 x 1.5 mm2
flexible cord, type designation 245 IEC 57 or heavier
cord.
4. Connect the power supply cord and connecting cable
between indoor unit and outdoor unit according to the
diagram below.

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5. Secure the power supply cord and connecting cable onto the control board with the holder.
6. Attach the control board cover back to the original position with screw.
7. For wire stripping and connection requirement, refer to instruction of indoor unit.
• Note: Isolating Devices (Disconnecting means) should have minimum 3.0 mm contact gap.
• Earth wire shall be Yellow/Green (Y/G) in colour and longer than other AC wires for safety reason.

11.3.6. Pipe Insulation


1. Please carry out insulation at pipe connection portion as mentioned in Indoor/Outdoor Unit Installation Diagram. Please wrap
the insulated piping end to prevent water from going inside the piping.
2. If drain hose or connecting piping is in the room (where dew may form), please increase the insulation by using POLY-E
FOAM with thickness 6mm or above.

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12 Operation Control
12.1. Cooling Operation
• Cooling operation can be set using remote control.
• This operation is applied to cool down the room temperature reaches the setting temperature set on the remote control.
• The remote control setting temperature, which takes the reading of intake air temperature sensor, can be adjusted from 16°C to
30°C.
• During cooling operation, the compressor will stop running and restart as shown in figure below.

12.1.1. Cooling Operation Time Diagram

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12.2. Soft Dry Operation
• Soft Dry operation can be set using remote control.
• Soft Dry operation is applied to dehumidify and to perform a gentle cooling to the room.
• This operation starts when the intake air temperature sensor reaches the setting temperature on the remote control.
• When operation begins, Soft Dry will be switched “ON” for a maximum 10 minutes, then Soft Dry operation will be turned “OFF”
for a minimum 6 minutes. After that, the Soft Dry operation will be “ON” and “OFF” based on the setting temperature as shown in
figure below.
• However after 3 minutes of compressor off, during Soft Dry “OFF” (within 6 minutes Soft Dry restart control), the indoor unit will
start to operate at normal Cooling mode if the intake temperature is higher than Cooling “ON” point.

12.2.1. Soft Dry Operation Time Diagram

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12.3. Automatic Operation
• Automatic operation can be set using remote control.
• This operation starts to operate with indoor fan at SLo speed for 20 seconds to judge the intake air temperature.
• After judged the temperature, the operation mode is determined by referring to the below standard.

• Then, the unit start to operate at determined operation mode, until it is switched off using remote control, with the setting
temperature as shown in below table.

• The setting temperature for all the operations can be changed one level up or one level down from the standard temperature as
shown in below table by pressing on the temperature up or temperature down button at remote control.

• The operation mode judging temperature and standard setting temperature can be increased by 2°C permanently, by open the
circuit of JX03 at printed circuit board indoor unit.

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12.4. Indoor Fan Speed Control
• Indoor Fan Speed can be set using remote control.

12.4.1. Fan Speed Rotation Chart

Fan Speed (rpm)


COOL/DRY CS-C18JKV CS-C24JKV
S Hi 1390 1500
Hi 1240 1350
Me 1140 1230
H Lo 1130 1190
C Lo 1050 1110
Lo- 850 970
S Lo 670 750
Q Hi 1150 1260
Q Me 1050 1140
Q Lo 960 1020

12.4.2. Automatic Fan Speed Control


• When set to Auto Fan Speed, the fan speed is adjusted between maximum and minimum setting as shown in the table.
- Fan speed rotates in the range of Hi, Me and Lo-.
- Deodorizing Control will be activated.

• Auto Fan Speed during Cooling operation:


1. Indoor fan will rotate alternately between off and on as shown in below diagram.
2. At the beginning of each compressor start operation, indoor fan will increase fan speed gradually for deodorizing purpose.
3. For the first time the compressor operate, indoor fan will be switched to Hi fan speed from Lo- after 70 seconds from the
start of compressor. This cause the room temperature to achieve the setting temperature quickly.
4. During compressor stop, indoor fan will operate at Lo- for the beginning 20 seconds to prevent higher volume of refrigerant
in liquid form returning to the compressor.
5. After the compressor at turn off condition for 3 minutes, indoor fan will start to operate at Lo- to circulate the air in the
room.
This is to obtain the actual reading of the intake air temperature.
6. For the resume of compressor operation, indoor fan will operate at Me fan speed to provide comfort and lesser noise
environment, after 70 seconds from the restart of compressor.

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• Auto Fan Speed during Soft Dry operation:
1. Indoor fan will rotate alternately between off and Lo-.
2. At the beginning of each compressor start operation, indoor fan will increase fan speed gradually for deodorizing purpose.
3. When compressor at turn off condition for 6 minutes, indoor fan will start fan speed at Lo- to circulate the air in the room.
This is to obtain the actual reading of intake air temperature.

12.4.3. Manual Fan Speed Control


• Manual fan speed adjustment can be carried out by using the Fan Speed selection button at the remote control.
• There are 3 types of fan speed settings: Lo, Me, Hi.

12.5. Outdoor Fan Speed Control


• There is only one speed for outdoor fan motor (C18JK).
• There is 2 speed for outdoor fan motor. Outdoor fan speed can be changed to Hi or Lo according to outdoor temperature.
• For Cooling or Soft Dry operation when outdoor temperature reaches to 31°C (Hi-speed), 29°C (Lo-speed).
• When the air conditioner is turned on, the compressor and the outdoor fan will operate simultaneously.
• Likewise, both compressor and outdoor fan will stop at the same time if the unit is turned off.

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12.6. Vertical Airflow Direction Control
12.6.1. Auto Control
• When the vertical airflow direction is set to Auto using the
remote control, the louver swings up and down as shown in
the diagram.
• When stopped with remote control, the discharge vent is
reset, and stop at the closing position.
• During Cooling operation or Soft Dry operation, indoor fan
motor may stop to rotate at certain periods. At that condition,
the louver will stop swinging and rest at the upper limit.

12.6.2. Manual Control


• When the vertical airflow direction is set to Manual using the
remote control, the automatic airflow is released and the
airflow direction louver move up and down in the range
shown in the diagram.
• The louver can be adjusted by pressing the button to the
desired louver position.
• When stopped with remote control, the discharge vent is
reset, and stop at the closing position.

12.7. Horizontal Airflow Direction Control


12.7.1. Auto Control
• When the horizontal airflow direction is set to Auto using the
remote control, the vanes swings left and right as shown in
the diagram.
• When stopped with remote control, the discharge vane is
reset, and stop at the reset position.
• During Cooling operation or Soft Dry operation, indoor fan
motor may stop to rotate at certain periods. At that condition,
the vane will stop swinging and rest at 22° angle.

12.7.2. Manual Control


• When the horizontal airflow direction is set to Manual using
the remote control, the automatic airflow is released and the
airflow direction vane move left and right in the range shown
in the diagram.
The louver can be adjusted by pressing the button to the
desired vane position.
• When stopped with remote control, the vanes is reset, and
stopped at reset position.

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12.8. Powerful Operation
• To achieve the setting temperature quickly.
• When Powerful operation is set, the setting temperature will be automatically decreased 3°C internally against the present
setting temperature (Lower temperature limit: 16°C).
• This operation automatically will be running under SHi Fan Speed (Cooling).
• Vertical Airflow Direction:-
- In “Manual” setting, the vane will automatically shift down 10° lower than previous setting.
- In “Auto” setting, the vane will automatically swing up and down. However the lower limit will be shifted 10° downward.
• Powerful operation stops when:-
- Powerful operation has operate for 15 minutes.
- Powerful mode button is pressed again.
- Stopped by OFF/ON operation button
- Timer OFF activates.
- Quiet mode button is pressed.
- Operation mode is changed.

12.9. Quiet Operation


(For Cooling Operation or cooling region of Soft Dry Operation)
• To provide quiet cooling operation condition.
• Once the Quiet Mode is set at the remote control, the Quiet Mode LED illuminated. The sound level will reduce around 2 dB (A)
for Lo fan speed or 3 dB(A) for Hi/Me fan speed against the present operation sound level.
• Manual Fan Speed:-
- RPM control during Lo cool

- RPM control during Hi & Me cool

• Auto Fan Speed:-

• Quiet operation stops when:-


- Quiet button is pressed again.
- Stopped by OFF/ON operation button.
- Timer OFF activates.
- Powerful button is pressed.

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12.10. Timer Control
12.10.1. ON Timer
• When the ON Timer is set by using the remote control, the unit will start to operate slightly before the set time, so that the room
will reach nearly to the set temperature by the set time.
• For Cooling and Soft Dry operation, the operation will start 15 minutes before the set time.
• For Automatic operation, the indoor fan will operate at SLo speed for 20 seconds, 15 minutes before the set time to detect the
intake air temperature to determine the operation mode. The operation indication lamp will blink at this time.

12.10.2. OFF Timer


• When the OFF Timer is set by using the remote control, the unit will stop operate according to the desired setting.
Notes
1. By pressing ON/OFF operation button, the ON Timer or OFF Timer setting will not be cancelled.
2. To cancel the previous timer setting, press CANCEL button.
3. To activate the previous timer setting, press SET button.
4. If main power supply is switched off, the Timer setting will be cancelled.

12.11. Random Auto Restart Control


• If there is a power failure during operation, the air conditioner will automatically restart after 3 to 4 minutes when the power is
resumed.
• It will start with previous operation mode and airflow direction.
• If there are more than one air conditioner unit in operation and power failure occur, restart time for each unit to operate will be
decided randomly using 4 parameters:- intake air temperature, setting temperature, fan speed and air swing louver position.
• This Random Auto Restart Control is not available when Timer is set.
• This control can be omitted by open the circuit of JX02. (Refer printed circuit board indoor unit)

12.12. Remote Control Signal Receiving Sound


• Long beep sound will be heard when:
- Stopping the air conditioner using ON/OFF switch.
• Short beep sound will be heard for others setting.

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12.13. Patrol Operation

• To monitor air dirtiness level by using Patrol sensor and to maintain air freshness by activates e-ion operation.

• Patrol operation start condition


- When the unit operation is started with “OFF/ON” button.
- When the unit stops, “Patrol” button is pressed, Patrol individual operation will start.
- During cooling only operation, “Patrol” button is pressed.

• Patrol operation stop condition (when any of the following condition is fulfilled):
- When “OFF/ON” button is pressed.
- During any operation with Patrol, “Patrol” button is pressed again.
- When “e-ion” button is pressed.
- When OFF Timer activates.

• Patrol operation disable


- To disable the Patrol Operation during unit start (default) with “OFF/ON” button, press “Patrol” button and hold for 5 seconds,
then release.
- To disable the Patrol Operation, press “Patrol” button and hold for 15 seconds, then release.

• Patrol Sensor Control


- First 2 minutes from Patrol function activates is stabilization time, during stabilization time, no air dirtiness level is monitored.
The Air Dirtiness level is set to Clean, Patrol LED turns blue color.
- After that, Patrol sensor starts to record the resistance value at fixed interval. Higher resistance value indicates cleaner air.
- The air dirtiness level is monitored by comparing the current resistance value with maximum resistance value from time to
time to get the Air Dirtiness Value.
- There are 3 air dirtiness level, based on the Air Dirtiness Value:
- Air Dirtiness level 0: Clean - Patrol LED = blue color
- Air Dirtiness level 1: Moderate - Patrol LED = orange color
- Air Dirtiness level 2: Dirty - Patrol LED = red color

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• Dirtiness level sensitivity adjustment.
It is possible to change the Patrol sensor sensitivity, where the Threshold value (G1 ~ G4) will be shifted accordingly:
1. Press and release “SET” button.
2. Press “Timer ” / “Timer ” button to select sensitivity.
(Air 1“Low Sensitivity” <–> Air 2 “Standard” (Default) <–> Air 3 “High Sensitivity”)
3. Confirm setting by pressing “Timer Set” button. LCD returned to original display after 2 seconds.
4. LCD returned to original display if remote control does not operate for 30 seconds.

• e-ion Control
- e-ion operation starts condition
- When dirtiness at level 2 (Patrol LED turns red).
- 2 minutes after stabilization time (Patrol LED turns red).
- 4 hours at level 0 (Patrol LED turns red).
- e-ion operation time
- If dirtiness level improves from level 2 to level 1 (Patrol LED from red to orange), the unit carries out level change after 60
seconds.
- When dirtiness level returns to level 0 (Patrol LED turns blue) continuously for 11 minutes or more, e-ion operation stops.

• Dirtiness Level and fan speed


- When e-ion operation starts, the fan speed increases based on dirtiness level:

- Indoor Fan Control


- During any operation mode combines with Patrol operation, fan speed follows respective operation mode.
- During Patrol individual operation if e-ion starts, only Auto Fan Speed and no Powerful operation is allowed. Even if “Fan
Speed” button is pressed, no signal is sent to air conditioner, and no change on LCD display.
- During Patrol individual operation if e-ion stops, Indoor Fan stop operation.

- Airflow direction (Horizontal, Vertical) Control


- During any operation mode combines with Patrol operation, airflow direction follows respective operation mode.
- During Patrol individual operation if e-ion starts, only Auto Air Swing is allowed. Even if “Air Swing” button is pressed, no
signal is sent to air conditioner, and no change on LCD display.
- During Patrol individual operation if e-ion stops, Airflow direction louver closed.

- Indicator
- When Patrol operation starts, Patrol LED is ON with 3 different colors:

Patrol LED Air Quality


Blue Clean
Orange Moderate
Red Dirty
- Then e-ion operation starts based on dirtiness level, both Patrol LED and e-ion LED are ON.

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- Remote Control Receiving Sound

• Normal Operation → Patrol Mode : Beep


• Patrol Mode → Stop : Long Beep
• Patrol Mode → Normal Operation : Beep
• Stop → Patrol : Beep

- Timer Control
- When ON timer activates when unit stops, previous operation resumes and restored last saved patrol operation status.
- When ON timer activates during any operation, no change and carry on current operation.
- When OFF timer activates during any operation, all operation stops and the latest patrol operation status is saved.

- Power Failure Control


- During Patrol individual operation, if power failure occurs, after power resumes, Patrol individual operation resumes
immediately.
- During combination operation, if power failure occurs, after power resumes combination operation resume immediately.
- When e-ion operation is ON during patrol operation if power failure occurs, after power resumes, only patrol operation will
resume but e-ion operation will not resume.

- Power Operation Demo Mode


- Patrol Operation Demo Mode start condition.
• Press “Auto OFF/ON” button at indoor unit for 5 seconds to enter Forced Cooling Operation, then press “Patrol” button
at remote control for 5 seconds and release.
- The Patrol indicator change color every 10 seconds follows the pattern below for demo purpose:

- During demo, all operation stops, remote control buttons and auto OFF/ON button are ignored.
- Patrol Operation Demo Mode stop condition.
• Press “Patrol” button for 5 seconds and release.
• Power supply reset.

- Error Detection Control


- The Patrol error detection control starts once the power is supplied to Patrol sensor. However, the error will display when
the Patrol operation is ON.
- Error detection method:
1. If the Patrol sensor is opened or shorted circuit continuously for 6 hours, Patrol sensor error occurs. However, the error
will display only when the Patrol operation is ON.
- Patrol Sensor Control after error occurs.
1. During any operation mode combines with Patrol operation.
a. Power supply to Patrol sensor is OFF.
b. Air conditioner normal mode operation continues with Patrol LED blinking.
c. The Patrol LED continues blinking if the patrol operation is ON and stops blinking if the Patrol operation is OFF.
- During Patrol individual mode.
1. Power supply to Patrol sensor is OFF.
2. Patrol LED blinks.
3. The Patrol LED continues blinking if the patrol operation is ON and stops blinking if the Patrol operation is OFF.
- Error cancel condition:
1. Power supply reset.

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12.14. e-ion Operation

• This operation provides clean air by producing negative ions to attract dust captured at the positively charged e-ion filters.

• e-ion operation start condition


- During unit running at any operation mode, if “e-ion” button is pressed, combination operation (operation mode + e-ion
operation) starts.
- During unit is OFF, if “e-ion” button is pressed, e-ion individual operation starts.

• e-ion operation stop condition


- When “OFF/ON” button is pressed to stop the operation.
- When “e-ion” button is pressed again.
- When “Patrol” button is pressed.
- When OFF Timer activates.

• e-ion operation pause condition


- When indoor fan stop (during deice, odor cut control, thermostat off, etc.). e-ion operation resume after indoor fan restarts.
- When indoor intake temperature 40°C. e-ion operation resume after indoor intake temperature < 40°C continuously for 30
minutes.

• Indoor fan control


- During any operation mode combines with e-ion operation, fan speed follows respective operation mode.
- During e-ion individual operation - only Auto Fan Speed and no Powerful operation is allowed. Even if Fan Speed button is
pressed, no signal is sent to air conditioner, and no change on LCD display.

• Airflow direction control


- During any operation mode combines with e-ion operation, airflow direction follows respective operation mode.
- During e-ion individual operation, only Auto Air Swing is allowed. Even if Air Swing button is pressed, no signal is sent to air
conditioner, and no change on LCD display.

• Timer control
- When ON timer activates when unit stops, previous operation resumes and restored last saved e-ion operation status.
- When ON timer activates during any operation, no change and carry on current operation.
- When OFF timer activates during any operation, all operation stops and the latest e-ion operation status is saved.

• Indicator
- When e-ion operation starts, e-ion indicator ON.

• Remote Control Receiving Sound

• Normal Operation → e-ion Operation : Beep


• e-ion Operation → Normal Operation : Beep
• Stop → e-ion individual operation : Beep
• e-ion individual operation → Stop : Long Beep

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• Power failure
- During e-ion individual operation, if power failure occurs, after power resumes, e-ion individual operation resumes
immediately.
- During combination operation, if power failure occurs, after power resumes, combination operation resume immediately.
- e-ion operation status is not memorized after OFF the unit. After OFF, when the operation is ON again, air conditioner
operates without e-ion operation.

• e-ion Check Mode


- To check if e-ion is malfunctioning, during e-ion operation press e-ion button for 15 seconds and release to enter e-ion Check
Mode and supplies power to the e-ion AIR PURIFYING SYSTEM.
- If abnormal discharge is detected at filter (short-circuited) due to water or dust adhesion, etc., the e-ion indicator blinks
immediately.

• Error Detection Control


When e-ion indicator blink, it indicates error listed below:
1. e-ion AIR PURIFYING SYSTEM PCB main connector open:
• Judgment Method
- During e-ion operation (include during Patrol operation), e-ion AIR PURIFYING SYSTEM main connector to PCB is
opened.

• Troubleshooting Methods
- Connect the connector or stop operation (include during Patrol operation) to cancel the blinking.

2. Abnormal Discharge error:


• Judgment Method
- During e-ion operation, feedback voltage is-Lo (at micro controller) is detected, it is judged abnormal discharge and stops
power supplies to the e-ion AIR PURIFYING SYSTEM.
- Abnormal discharge is caused by ionizer or filter’s high voltage power supply short-circuits due to water or dust adhesion,
and so forth.
- When abnormal discharge occurred, every 30 minutes the unit supplies power to the e-ion AIR PURIFYING SYSTEM.
- When abnormal discharge occurs for 24 times continuously, e-ion indicator blinks (not applicable for e-ion Check Mode,
where the error will shows immediately despite the 24 times counter)

• Troubleshooting Method
- Press “e-ion” button or “OFF/ON” button to stop the operation and check the e-ion AIR PURIFYING SYSTEM main
connector to PCB.
- After that, press “e-ion” button again to confirm the e-ion indicator not blinking.
- The 24 times counter will be clear after 10 minutes of normal operation or when operation stops.

• Error Reset Method


- Press “OFF/ON” button to OFF the operation.
- Press AUTO OFF/ON button at indoor unit to OFF the operation.
- OFF Timer activates.
- Press “e-ion” button during e-ion individual mode.
- Power supply reset.

3. e-ion AIR PURIFYING SYSTEM breakdown error:


• Judgment Method
- When hi-feedback voltage (at micro controller) supplied to filter during e-ion stop, e-ion AIR PURIFYING SYSTEM
breakdown error shows immediately.
- It is due to indoor PCB or filter’s high voltage power supply damage.
- Operations except e-ion continue. Both Timer indicator and e-ion indicator blink.

• Troubleshooting Method
- Press “e-ion” button or “OFF/ON” button to stop the operation.
- Change main circuit board or filter's high voltage power supply.
- When lo-feedback voltage supplied to e-ion AIR PURIFYING SYSTEM during e-ion operation, e-ion indicator and Timer
indicator stop blinking.

40
13 Protection Control
13.1. Restart Control (Time Delay Safety Control)
• When the thermo-off temperature (temperature which compressor stops to operate) is reached during:-
- Cooling operation - the compressor stops for 3 minutes (minimum) before resume operation.
- Soft Dry operation - the compressor stops for 6 minutes (minimum) before resume operation.
• If the operation is stopped by the remote control, the compressor will not turn on within 3 minutes from the moment operation
stop, although the unit is turn on again within the period.
• This phenomenon is to balance the pressure inside the refrigerant cycle.

13.2. 7 Minutes Time Save Control


• The compressor will start automatically if it has stopped for 7 minutes and the intake air temperature falls between the
compressor ON temperature and compressor OFF temperature during the period.
• This phenomenon is to reduce the built up humidity inside a room.

13.3. 60 Seconds Forced Operation


• Once the air conditioner is turned on, the compressor will not stop within 60 seconds in a normal operation although the intake air
temperature has reached the thermo-off temperature. However, force stop by pressing the OFF/ON operation button at the
remote control is permitted.
• The reason for the compressor to force operate at minimum 60 seconds is to allow the refrigerant oil run in a full cycle and return
back to the outdoor unit.

13.4. Starting Current Control


• When the compressor, outdoor fan motor and indoor fan motor are simultaneously started, the indoor fan motor will start to
operate at 1.6 second later.
• The reason of the difference is to reduce the starting current flow.

13.5. Freeze Prevention Control


• If the temperature of the indoor heat exchanger falls below 2°C continuously for 4 minutes or more, the compressor turns off. The
fan speed setting remains the same.
• This phenomenon is to protect the indoor heat exchanger from freezing and to prevent higher volume of refrigerant in liquid form
returning to the compressor.
• Compressor will restart again when the indoor heat exchanger temperature rises to 10°C (Recovery).
• Restart control (Time Delay Safety Control) will be applied in this Control if the recovery time is too short.

13.6. Compressor Reverse Rotation Protection Control


• If the compressor is operating continuously for 5 minutes or longer and the temperature difference between intake air and indoor
heat exchanger is 2.5°C or less for continuous 2 minutes, compressor will stop and restart automatically.
• Time Delay Safety Control is activated before the compressor restart.

T = Intake air temperature - Indoor heat exchanger temperature

41
• This is to prevent compressor from rotate reversely when there is an instantaneous power failure.
• If this condition happens continuously for 5 times within 50 minutes, unit will turn OFF with TIMER LED blinks.
• The 5 times counter can be reset when either one of the following condition happen:
- Unit is OFF by remote control or AUTO OFF/ON button.
- Indoor intake temperature - Indoor piping temperature > 5°C for 1 minute or more.
- Operation mode change.
• The unit could be ON by pressing OFF/ON button at remote control but the TIMER LED will continue blinking.
• TIMER LED blinking will be reset if:
- Indoor intake temperature - indoor pipe temperature > 5°C for 1 minute or more
- Power supply reset.

13.7. Dew Prevention control


• To prevent dew formation at indoor unit discharge area.
• This control start if:-
- Cooling mode or Queit mode is activated.
- Remote Control setting temperature is less than 25°C.
- Fan speed is at Lo or QLo.
- Room temperature is constant (±1°C) for 30 minutes.
- Compressor is continuously running.
• Fan speed will be adjusted accordingly in this control.
- Fan speed will be increased slowly if the unit is in quiet mode and Lo fan speed.
• Dew prevention stop condition.
- Remote Control setting temperature is less than 25°C.
- Fan speed is at Lo or QLo.
- Select Powerful operation.

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14 Servicing Mode
14.1. Auto OFF/ON Button

1. AUTO OPERATION MODE


The Auto operation will be activated immediately once the Auto OFF/ON button is pressed. This operation can be used to
operate air conditioner with limited function if remote control is misplaced or malfunction.

2. TEST RUN OPERATION (FOR PUMP DOWN/SERVICING PURPOSE)


The Test Run operation will be activated if the Auto OFF/ON button is pressed continuously for more than 5 seconds. A “beep”
sound will be heard at the fifth seconds, in order to identify the starting of Test Run operation.

3. VARIOUS SETTING MODE


The Various Setting mode will be activated if (within 20 seconds of Test Run Operation) the Auto OFF/ON button is pressed
for more than 5 seconds. 2 “beep” sound will be heard at to identify the starting of this operation.
Under Various Setting mode, user could perform the following operation:
a. REMOTE CONTROL RECEIVING SOUND OFF/ON
Press Auto OFF/ON button to toggle remote control receiving sound.
- Short “beep”: Turn ON remote control receiving sound.
- Long “beep”: Turn OFF remote control receiving sound.

After Auto OFF/ON Button is pressed, the 20 seconds counter for Remote Control Receiving Sound OFF/ON Mode is
restarted.

b. REMOTE CONTROL NUMBER SWITCH


• There are 4 type of remote control transmission code could be selected and stored in EEPROM of indoor unit. The indoor
unit will only operate when received signal with same transmission code from remote control. This could prevent signal
interference when there are 2 or more indoor unit installed nearby together.
• To change remote control transmission code, short or open jumpers at the remote control printed circuit board.

Remote Control Printed Circuit Board Transmission Code Combination


J-A J-B Remote Control No.
* Short Open A (default)
Open Open B
Short Short C
Open Short D

• Under various setting mode, after select the transmission code combination of remote control, press any button of remote
control to transmit a signal to indoor unit. The transmission code will be stored in EEPROM.
• After signal is received, the various setting mode is cancelled and return to normal operation.
• If there is no code is transmitted or AUTO OFF/ON button is not pressed within 20 seconds, the Various Setting mode will
be cancelled.

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14.2. Remote Control Button
14.2.1. SET BUTTON
• To check current remote control transmission code and store the transmission code to EEPROM.
- Press “SET” button for more than 10 seconds.
- Press “TIMER SET” button until a “beep” sound is heard as confirmation of transmission code change.

• To change the air quality sensor sensitivity:


- Press and release with pointer.
- Press the Timer Decrement button to select sensitivity:
1. Low Sensitivity
2. Standard (Default)
3. Hi Sensitivity
- Confirm setting by pressing Timer Set button, a “Beep” sound will be heard. LCD returns to original display after 2 seconds.
- LCD returns to original display if remote control does not operate for 30 seconds.

14.2.2. CLOCK BUTTON


• To change the remote control’s time format.
- Press for more than 5 seconds.

14.2.3. RESET (RC)


• To clear and restore the remote control setting to factory default.
- Press once to clear the memory.

14.2.4. TIMER
• To change indoor unit indicator’s LED intensity.
- Press continuously for 5 seconds.

14.2.5. TIMER
• To change remote control display from Degree Celsius to Degree Fahrenheit.
- Press continuously for 10 seconds.

44
15 Troubleshooting Guide
15.1. Refrigeration cycle system
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle.
Such problems include insufficient insulation, problem with the
power source, malfunction of a compressor and a fan.
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard
values for them are shown in the table to the right.

45
15.1.1. Relationship between the condition of the air conditioner and pressure and electric
current

Cooling Mode
Condition of the air
conditioner Low Pressure High Pressure Electric current during operation

Insufficient refrigerant
(gas leakage)

Clogged capillary tube or


Strainer

Short circuit in the indoor unit

Heat radiation deficiency of the


outdoor unit

Inefficient compression

• Carry out the measurements of pressure, electric current, and temperature fifteen minutes after an operation is started.

15.1.2. Diagnosis methods of a malfunction of a compressor

Nature of fault Symptom

• Electric current during operation becomes approximately 20% lower than the normal value.

Insufficient compressing of a compressor • The discharge tube of the compressor becomes abnormally hot (normally 70 to 90°C).

• The difference between high pressure and low pressure becomes almost zero.

• Electric current reaches a high level abnormally, and the value exceeds the limit of an
ammeter. In some cases, a breaker turns off.
Locked compressor
• The compressor has a humming sound.

46
16 Disassembly and Assembly Instructions

WARNING
High voltages are generated in the electrical parts area by the capacitor. Ensure that the capacitor has discharged sufficiently before proceeding
with repair work. Failure to heed this caution may result in electric shocks.

16.1. Indoor Electronic Controllers, Cross Flow Fan and Indoor Fan Motor
Removal Procedures
16.1.1. To remove front grille

16.1.2. To remove horizontal vane

47
16.1.3. To remove electronic controller

48
16.1.4. To remove discharge grille

16.1.5. To remove control board

49
16.1.6. To remove cross flow fan and indoor fan motor

50
16.1.7. To align cross flow fan

51
17 Technical Data
17.1. Thermostat Characteristics
Cooling

Soft Dry

52
17.2. Operation Characteristics
17.2.1. CS-C18JKV CU-C18JKV

53
54
17.2.2. CS-C24JKV CU-C24JKV

55
56
18 Exploded View and Replacement Parts List
18.1. Indoor Unit

Note
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.

57
REF. NO. PART NAME & DESCRIPTION QTY. CS-C18JKV CS-C24JKV
1 CHASSY COMPLETE 1 CWD50C1623 ←
2 FAN MOTOR 1 L6CBYYYL0037 ARW7614AC
3 CROSS FLOW FAN COMPLETE 1 CWH02C1077 ←
4 BEARING ASS’Y 1 CWH64K007 ←
5 SCREW - CROSS FLOW FAN 1 CWH551146 ←
6 ION GENERATOR 1 CWH94C0028 ←
7 EVAPORATOR CO. 1 CWB30C2772 CWB30C2774
8 FLARE NUT (LIQUID) 1 CWT251026 ←
9 FLARE NUT(GAS) 1 CWT251035 CWT251036
10 E-ION AIR PURIFYING SYSTEM 1 CWD93C1090 ←
11 CLIP FOR SENSOR 1 CWH32143 ←
12 CONTROL BOARD CASING 1 CWH102370 ←
13 TERMINAL BOARD COMPLETE 1 CWA28C2356 ←
14 ELECTRONIC CONTROLLER - MAIN 1 CWA73C3742 CWA73C3737
15 ELECTRONIC CONTROLLER - POWER 1 CWA745303 CWA745620
16 ELECTRONIC CONTROLLER - HVU 1 CWA745348 ←
17 ELECTRONIC CONTROLLER - INDICATOR 1 CWA745299 ←
18 ELECTRONIC CONTROLLER - RECEIVER 1 CWA745288 ←
19 SENSOR COMPLETE 1 CWA50C2401 ←
20 CONTROL BOARD TOP COVER 1 CWH131350 ←
21 INDICATOR HOLDER 1 CWD933021 ←
22 CONTROL BOARD FRONT COVER 1 CWH13C1183 ←
23 DISCHARGE GRILLE COMPLETE 1 CWE20C3007 ←
24 FULCRUM 2 CWH621103 ←
25 VERTICAL VANE 15 CWE241289 ←
26 CONNECTING BAR 1 CWE261156 ←
27 CONNECTING BAR 1 CWE261158 ←
28 CONNECTING BAR 1 CWE261157 ←
29 CONNECTING BAR 1 CWE261159 ←
30 CONNECTING BAR 1 CWE261160 ←
31 A.S.MOTOR, DC SINGLE 12V300 OHM 1 CWA98K1014 ←
32 A.S.MOTOR, DC SINGLE 12V300 OHM 1 CWA981154J ←
33 LEAD WIRE - COMPLETE (AIR SWING MOTOR) 1 CWA67C8221 ←
34 CAP - DRAIN TRAY 1 CWH521096 ←
35 HORIZONTAL VANE COMPLETE 1 CWE24C1295 ←
36 BACK COVER CHASSIS 1 CWD933031 ←
37 REMOTE CONTROL COMPLETE 1 CWA75C3155 ←
38 FRONT GRILLE COMPLETE 1 CWE11C4256 ←
39 INTAKE GRILLE COMPLETE 1 CWE22C1483 ←
40 GRILLE DOOR COMPLETE 1 CWE14C1029 ←
41 E-ION FILTER 2 CWD00K1015 ←
42 SCREW - FRONT GRILLE 4 XTT4+16CFJ ←
43 CAP - FRONT GRILLE 3 CWH521194 ←
44 DRAIN HOSE 1 CWH851063 ←
45 INSTALLATION PLATE 1 CWH361098 ←
46 BAG COMPLETE - INSTALLATION SCREW 1 CWH82C067 ←
47 OPERATING INSTRUCTION 1 CWF566341 ←
48 INSTALLATION INSTRUCTION 1 CWF613788 ←
49 INSTALLATION INSTRUCTION 1 CWF613772 ←
50 INSTALLATION INSTRUCTION 1 CWF613790 ←
51 P.S.CORD 1 CWA20C2829 CWA20C2836

(NOTE)
• All parts are supplied from PHAAM, Malaysia (Vendor Code: 00029488).
• “O” marked parts are recommended to be kept in stock.

58
18.2. Outdoor Unit

Note:
The above exploded view is for the purpose of parts disassembly and replacement.
The non-numbered parts are not kept as standard service parts.

59
REF. NO. PART NAME & DESCRIPTION QTY. CU-C18JKV CU-C24JKV
1 CHASSY ASS’Y 1 CWD50K2115 CWD50K2100
2 COMPRESSOR 1 2K25S236F6A 2J39S236A1A
3 ANTI - VIBRATION BUSHING 3 CWH50055 ←
4 NUT - COMPRESSOR MOUNT 3 CWH561049 ←
5 PACKING 3 CWB81043 ←
6 CONDENSER 1 CWB32C2691 CWB32C2692
7 SOUND PROOF BOARD 1 CWH151051 ←
8 FAN MOTOR BRACKET 1 CWD541065 ←
9 SCREW - FAN MOTOR BRACKET 2 CWH551217 ←
10 FAN MOTOR 1 CWA951401J CWA951399J
11 SCREW - FAN MOTOR MOUNT 3 CWH55252J ←
12 PROPELLER FAN ASS’Y 1 CWH03K1017 ←
13 NUT - PROPELLER FAN 1 CWH561038J ←
14 HOLDER COUPLING 1 CWH351036 ←
15 2-WAY VALVE (LIQUID) 1 CWB021484 ←
16 CAPILLARY TUBE ASS’Y 1 CWB15K1252 CWB15K1282
17 3-WAY VALVE (GAS) 1 CWB011483 CWB011484
18 TERMINAL COVER 1 CWH171011 CWH171012
19 NUT - TERMINAL COVER 1 CWH7080300J ←
20 CAPACITOR - F.M 1 DS441355NPQA ←
21 CAPACITOR - COM. 1 CWA312078 CWA312088
22 HOLDER CAPACITOR 1 CWH30060 CWH30071
23 TERMINAL BOARD ASS’Y 1 CWA28K1064J ←
24 CABINET SIDE PLATE 1 CWE041255A ←
25 HANDLE 1 CWE161010 ←
26 CABINET SIDE PLATE COMPLETE 1 CWE04C1123 ←
27 HANDLE 2 CWE16000E ←
28 CABINET FRONT PLATE ASS’Y 1 CWE06K1043 ←
29 CABINET TOP PLATE ASS’Y 1 CWE03K1009A ←
30 CONTROL BOARD COVER (RIGHT-TOP) 1 CWH131169A ←
31 CONTROL BOARD COVER COMPLETE 1 CWH131168 ←
32 STRAINER 1 CWB11025 ←
33 THERMOSTAT 1 — CWA151061
34 SOUND PROOF MATERIAL 1 CWG302278 ←
35 OVERLOAD PROTECTOR WITH WIRE 1 CWA67C7546 —
36 WIRE NET 1 CWD041041A ←
37 HOLDER - O.L.P. 1 CWH7041200 —

(NOTE)
• All parts are supplied from PHAAM, Malaysia (Vendor Code: 00029488).
• “O” marked parts are recommended to be kept in stock.

[PHAAM] Printed in Malaysia


60 SFTK0906-01

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