High series manual V1.

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1. Safety instruction Do not change the set values With * mark as they are functions for maintenance. If you change the factory initial settings, there may be
Please read the operation manual and related sewing machinery datasheet carefully before correct use. damage to the machine or reduce the risk of machine performance. If it is necessary to change, you need professional guidance. But
1.1 (1) Power voltage and frequence: please refer to motor and control box nameplate. sometimes in order to improve the functionality and performance of the sewing machine, it is possible at any time to change the function.
(2) Interference from electromagnetic wave:please keep far away strong magnetic or high radiation environment in order to avoid obstructions
settings
and make to misoperation. 3.Gearing and adjustment
(3) Grounding: to avoid the noise obstructions or leakage of electricity accident(inculding sewing machine,motor,control box and positioner. 1. Please press the P key for more than 3 seconds at the default interface，and then input the password
1.2 Please make sure power off at least 1min and then can open control box cover, because there are dangerous high voltage. “1111”.
1.3 Please turn off the power while repairing or wearing needle in order to protect operater’s safty, 2. Press the P key for seconds into the parameter.
1.4 Used where potential dangers exist. 3. Select the No.75 parameter ,run machine at 200rpm speed.
Used where high voltage and electric danger exist. 4. Stop sewing machine, after running for several turns.
1.5 Product warranty period of one year on condition that this machine is operated correctly and no man-made damage. 5. Check the position of the needle,and then turn the hand wheel till the needle’s point touchs the
board (as shown in the right figure,and the value of the No.75 will change at the same time)
Step the pedal again and check that if the needle’s point touchs the board after the machine stopped,
2. System parameter table if not,adjust the hand wheel again.
591：9610 Roller feed postbed sewing machine（pneumatic） 591b：9630（electromagnet） 6. Press the P key,and then end the operatation.
The
Lev
Applicabl Setting defau 4.Operation box use
No Project Content el
e models range lt 4.1 Description of function keys
value
Butto
1 Sewing speed Set sewing speed 591 591B 200~3500(rpm) 3000 I Function Described
n
0： No soft-start function
2 Soft-start function 591 591B 0~99 3 I Bartack(sta
1~99： Soft start stitches Execution start bartack once or twice
rt sewing)
0： Invalid
3 Ornamental bartacks 591 591B 0/1 0 I sewing
1： Effective Bartack(en
Execution end bartack once or twice
Fixed-length seam sewing d sewing)
4 Set fixed-length seam sewing speed 591 591B 200~3500(rpm) 2500 I
speed Solid seam
Free
The sewing mode setting (without a nose Step the pedal,then running machine,return it,then stopped,step pedal back,then do cutting and other action.
sewing
operation box)
5 Sewing mode 591 591B 0~3 0 I
0： Free sewing； 1： Simple Sewing 1. Step the pedal,then running machine, the overlapped number set by the E segment, up to 99 times
2： Fixed stitches； 3： Overlapped sewing Overlappe
2. This sewing is one-shot mode.
Forward stitchs, bartack at Forward stitchs, bartack at the start of sewing d sewing
6 591 591B 0~32（Needle） 3 I 3. Bartack at the start & end of sewing is not valid.
the start of sewing (without nose operation box)
Reverse stitchs, bartack at Reverse stitchs, bartack at the start of sewing
7 591 591B 1~32（Needle） 3 I fixed 1. Step the pedal, running CD sewing stitches.
the start of sewing (without nose operation box)
stitches 2. Return the pedal, sewing immediately stopped, step again, running the raminder stitches.
Forward stitchs, bartack at Forward stitchs, bartack at the end of sewing
8 591 591B 1~32（Needle） 3 I mode 3. When finished CD stitches,then execute to end bartack(optional)and cutting etc. action.
the end of sewing (without the nose operation box)
Reverse stitchs, bartack at Reverse stitchs, bartack at the end of sewing
9 591 591B 0~32（Needle） 3 I
the end of sewing (without the nose operation box)
Cutting Set or cancel the trimming function
The number of steps of the 1~7
10 591 591B 1 I
fixed stitches （Paragraph）
11 Step 1 stitches 591 591B 1~99（Needle） 15 I stitch
Peform needle up/down compensating stitching,or one stitching compensating or more stitching according
12 Step 2 stitches The number of steps of the fixed stitches (without 591 591B 1~99（Needle） 15 I compensat
to time long or short.
13 Step 3 stitches nose operation box) 591 591B 1~99（Needle） 15 I ion
14 Step 4 stitches 591 591B 1~99（Needle） 15 I
15 Step 5 stitches 591 591B 1~99（Needle） 15 I Decrease speed keys, the display automatically switches to the speed setting. Simple sewing, free sewing
Speed effective.
16 Step 6 stitches 591 591B 1~99（Needle） 15 I
adjust key Increase the governor keys, the display automatically switches to the speed setting. Simple sewing, free sewing
17 Step 7 stitches 591 591B 1~99（Needle） 15 I
The fixed stitches one-shot mode (without nose effective.
The fixed stitches one-shot
18 operation box set) 591 591B 0/1 0 I
mode 4.2 The control box operation panel describe
0： Invalid 1： Effective
As shown in the right figure.
Function of stop after Function of stop after bartack at the start of e f P
19 bartack at the start of sewing 591 591B 0/1 0 I ▼ 5
4.3 sewing function setting
sewing 0： Invalid 1： Effective a b c d
Operation panel default mode:
0： Only reverse feed stitching ；
The manual switch function Needle position，trimming,start bartack and end bartack
1： And needle compensation；
20 of the reverse feed stitching 591 591B 0~2 0 I 1： choice of needle position a：0 up needle position；1 lower needle position ▼ ▲ ▼ ▲
2： Only reverse feed stitching , standby does not
of sewing 2： choice of trimming b：0 no-trimming trimming 1 trimming 1 2 3 4
work
3： choice of start bartack c：0 no；1 AB double；2 ABAB four
21 Soft-start speed 1 The first stitch speed 591 591B 100~3000(rpm) 600 I
4： choice of end bartack d：0 no；1 CD double ；2 CDCD four
22 Soft-start speed 2 The second stitch speed 591 591B 100~3000(rpm) 1000 I
23 Soft-start speed 3 The third stitch speed 591 591B 100~3000(rpm) 1500 I 4.4 Function parameter setting
Function of soft-down of Function of soft-down of presser foot Press the P key long to enter the function parameter setting state at the default interface.
24 591 591B 0/1 0 I Abcd postion show parameter value,can be modified by the key 34; ef postion show parameter index,can be modeified by key 12.
presser foot 0: Invalid 1: Valid
25 Enable presser foot lift 0: Disable 1: Enable 591 591B 0/1 1 I Press P can save the current parameter values,then exit the parameter setting mode. Press 1234 key short time,then update every
Enable automatic presser 0: Invalid time,press long time,update continuance and faster.
26 591 591B 0/1 0 I Note: When the system is running, can not enter the parameter setting mode; unless you exit the parameter setting mode, otherwise the
foot lift 1：Enable when stopped
system can not run.
Automatic Up position function Power-on
27 Up –position function 591 591B 0/1 0 I
0: Invalid 1: Valid
4.5 System monitor state
0: Normally open
Press the P key,at the same time press key 1 ,can enter this interface at the default interface.
28 Safety switch signal mode 1: Normally closed 591 591B 0/1/2 0 I
2: No protection Bobbin thread
JJ Work pieces DX 1 Motor speed 2 Motor current 3 Bus voltage
The time of soft-down of The time of soft-down of pressure foot(time value
29 591 591B 50~500(ms) 300 I
pressure foot longer,down more slower) Software
4 Pedal voltage 5 mechanical angle 6 motor angle 7 8 machine model
Unit of bobbin thread counting down Version
Unit of bobbin thread
30 0: Invalid 591 591B 0/5/10/15/20 0 I
counting down
5/10/15/20: count5/10/15/20 stitches
The bobbin thread initial The bobbin thread initial total 5. Error codes
31 591 591B 200~4000 1600 I
total
Error
32 Ornamental bartacks pause Ornamental bartacks pause time Contents Possible reasons Checking and treatment
time
591 591B 5~500(ms) 100 I Code
Times of reverse feed 0: double； E011 If electric engine plug is well contacted;
33 591 591B 0/1 0 I E012 if electric engine signal detecting device has been
stitching sewing 1：Four Motor signal error Motor position sensor signal failure
34 Standard bartacks,pedal 0: automatic standard bartacks speed E013 broken;
591 591B 0/1 0 I E014
speed source choice 1: pedal analog speed if sewing machine handwheel correctly installed.
35 0：No function Unable identify operating box
Cutting rate 591 591B 0~20 1 I E015 Model type error Check operating box
1~20： Every cutting rate 1~20,workpiece plus 1 model type
41 Slow speed The lowest pedal speed 591 591B 100~400(rpm) 200 I If electric engine plug is well contacted;
42 Pedal curve selection 0： Normal;1： Slow acc.；2： Fast acc. 591 591B 0/1/2 0 I E021 if machine head or thread-cutting mechanism has been
motor stall
Reverse limitted feed speed,when the manual E022 Motor overload blocked completely;f materials are too thick;
43 Reverse limitted feed speed 591 591B 500~1500(rpm) 800 I motor overload
switch closed E023 Electrical signal detection signal whether the
*44 Cutting speed Cutting speed 591 591B 100~400(rpm) 280 I normal.
Reverse limitted feed speed 0： Disable Current detection abnormal Current detection loop system is working
45 591 591B 0/1 0 I E101 Hardware drivers fault
enable 1： Enable Driving hardware error properly;Whether the damage to the device driver.
Delay Sewing time,when
46 Delay Sewing time,when presser foot down 591 591B 0~800(ms) 200 II System into line voltage is too high;
presser foot down High input voltage
E111 Braking resistance are working properly;
Time of presser foot Voltage too high Brake circuit fault
47 Time of presser full voltage output 591 591B 0~800(ms) 150 II E112
magnet full voltage output System voltage detection circuit are working
591 50 Voltage detection error
Presser foot magnet voltage properly.
48 Presser foot voltage output duty cycle 0~100 II
output duty cycle 591B 30 If the voltage on the inlet wire is too low Whether
Presser foot magnet lift E121 Actual low voltage
49 Presser foot magnet lift holding time 591 591B 1~60(s) 12 II Voltage too low the system voltage detection circuit the normal
holding time E122 Voltage detection is wrong
work.
Time of reverse feed
E131 Current circuit fault Current detection abnormal Current detection loop system is working properly.
50 stitching magnet full voltage Time of reverse feed stitching full voltage output 591 591B 0~800(ms) 120 II
output E133 Oz circuit fault Oz circuit fault Oz circuit system is working properly.
Reverse feed stitching If machine head magnet suffers short circuit
51 Reverse feed stitching magnet duty cycle 591 591B 0~100 50 II E151 Magnet circuit error Over current magnet circuit
magnet duty cycle
Electromagnet circuit is working properly.
Reverse feed stitching
52 Reverse feed stitching magnet holding time 591 591B 1~60(s) 12 II Current detection loop system is working properly
magnet holding time E201 over current Current detection error
Electrical signal is normal.
Speed of bartack at the start
53 Speed of bartack at the start of sewing 591 591B 100~3000(rpm) 1500 I E211 If electric engine plug is well contacted;
of sewing Abnormal motor operation Current or voltage detection error
Bartack at the start of E212 If electric engine signal is matched.
54 Bartack at the start of sewing compensation 1 591 591B 0~100 20 I if operation box plug is well contacted;
sewing compensation 1 E301 Communication error Sci circuit error
Bartack at the start of if operation box components are damaged.
55 Bartack at the start of sewing compensation 2 591 591B 0~100 8 I
sewing compensation 2 E302 Operation inner failure Sci circuit error To check whether the operating box is damaged..
Speed of bartack at the end
56 Speed of bartack at the end of sewing 591 591B 100~3000(rpm) 1500 I E402 Pedal ID fault Pedal verification fault Pedal connection is loosen.
of sewing
Bartack at the end of sewing The pedal is damaged or it is not under stop state
57 Bartack at the end of sewing compensation 1 591 591B 0~100 20 I
compensation 1 E403 Pedal zero position fault The pedal zero position over range when correction.
Bartack at the end of sewing
58 Bartack at the end of sewing compensation 2 591 591B 0~100 8 I
compensation 2 E501 Safety switch fault Safety switch effective Put down the head or check turned up switch.
59 Overlapped sewing speed Overlapped sewing speed 591 591B 100~3000(rpm) 1500 I P.oFF Power off Display Power off Wait for power supply to resume.
Overlapped sewing speed
60 Overlapped sewing speed compensation 1 591 591B 0~100 20 I Note: 1. Sewing abnormal action (speed electromagnet work abnormal) : in the control interface view model is correct;
compensation 1
2. Turn up E501 fault when: sure it is normal to switch detection, temporary use can change the P-28 parameters;
Overlapped sewing speed
61 Overlapped sewing speed compensation 2 591 591B 0~100 8 I 3. If the above according to check the project cannot rule out fault, please seek technical support.
compensation 2
69 Down needle position Down needle position 591 591B 120~240 60 I 6. Accessory
Function of the reverse NO Product name Amount Product specification Confirm Remarks
0: Invalid
70 revolution after stopping 591 591B 0/1 0 I
1: Valid 1 Ball section connecting rod 1
up-position
2 Electric control box 1
71 Reverse revolution angle Reverse revolution angle 591 591B 0~90(Degree) 45 I
3 Operating box 1 EP-003
75 Needle position adjustment Reference 3. Gearing and adjustment 591 591B 0~240 0 II 4 Pedal 1 PL-303 Including stand
Set to 5: Restore the current level of the factory 5 Machine press key 1
79 Parameter restore 591 591B 0~15 0 I
parameters 6 Ctrolling box fixed screws 3 M5×25 Accessory box
80 Sewing maximum speed Sewing maximum speed 591 591B 200~3500(spm) 3000 II
7 Pedal fixed screws 3 M5×25 Accessory box
81 Lubrication prompts 0: Invalid； 50~1000: Suggestion time 591 591B 0~1000（Hour） 0 II 8 Stand connector fixed cover 1 Accessory box
This function is used when needle cannot pierce 9 Connector fixed screws 1 M5×15 Self-tapping Accessory box
83 Retry function materials. 591 591B 0~15 0 II
10 Operating box stand fixed screws 1 M6×16 Accessory box
0: Normal；1: Retry function is provided.
11 Motor and stand fixed screws 4 M5×20 Accessory box
85 Cutting magnet pull angle Cutting magnet pull angle 591 591B 0~120 60 II
Cutting magnet release M4 × 8/ plated withblue
87 Cutting magnet release angle 591 591B 270~360 320 II 12 Operating box fixed screws 3 Accessory box
angle and white zinc
88 Loose magnet pull angle Loose magnet pull angle 591 591B 270~360 300 II 13 Motor 1 80SF110-B3000-A01
89 Up dead position angle Up dead position angle 591 591B 270~360 290 II 14 The instructions 1
90 Wheels ratio Wheels ratio 591 591B 800~1200 1000 II 15 Certificate 1
Pedal presser foot lift 16 Desiccant 1
92 Pedal presser foot lift confirm time 591 591B 10~300(ms) 80 II
confirm time

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