Drying
Drying
1
2 Objectives
Evaporation Drying
Large amount of water Removal small amount of
removed water/other liquid from
Water removed as solid material
vapor at its boiling point Water usually removed
1) thermally - as a vapor by
air
2) mechanically – pressing,
centrifuge, etc. (cheaper
than thermal)
4 APPLICATIONS of DRYING
18.02 p A
H=
28.97 P − p A
8 2) Saturation humidity, Hs
3) Dew Point TEMPERATURE, Tw
air is saturated with water vapour at a given T & P
humidity is maximum
under conditions of saturation - partial pressure of water
vapour in air = saturation vapour pressure of pure water at
that temperature
18.02 p AS
Saturation humidity, HS =
28.97 P − p AS
Dew point - T at which a given mixture of air and water vapor would be
saturated
9 4) PERCENTAGE HUMIDITY, HP
5) Percentage Relative Humidity, HR
Percentage Humidity,
H
H P = 100
HS
pA
H R = 100
p AS
HR ≠ HP
10 EXAMPLE 1
b) HP = 78.3%
𝐻𝐻 100 (0.01742)
𝐻𝐻𝑃𝑃 = 100 = = 78.3%
𝐻𝐻𝑆𝑆 0.02226
c) HR = 78.9%
𝑝𝑝𝐴𝐴 100 (2.76)
𝐻𝐻𝑅𝑅 = 100 = = 78.9%
𝑝𝑝𝐴𝐴𝐴𝐴 3.50
14
6) Humid heat (cs)
Total enthalpy (Hy) – Total enthalpy of 1 kg of air plus its water vapor
Percentage
humidity, HP =
14%
90% H=0.05
Given: 87.8ºC,
0.03 or 3% H = 0.03 kg
H2O/kg dry air,
90% saturation
T=42.5 87.8
25 EXAMPLE 3
a) The final values of H and T
H = 0.05 kg H2O/kg dry air,
T = 42.5 ºC
100% H=0.0505
Given: 87.8ºC,
0.03 or 3% H = 0.03 kg
H2O/kg dry air,
90% saturation
T=40.5 87.8
Wet bulb temperature
27
The wet bulb temperature is the steady state nonequilibrium temperature
reached when a small amount of water is contacted under adiabatic
conditions by a continuous stream of gas.
28 EXAMPLE 4
H=0.0135
60°C
29.5 °C
Problems
30
1. The air in a room is at 37.8°C and a total pressure of 101.3 kPa abs containing
water vapour with a partial pressure pA = 3.59 kPa. Calculate:
a) Humidity.
b) Saturation humidity and percentage humidity.
c) Percentage relative humidity
(Problem 9.3-1)
18.02 𝑝𝑝𝐴𝐴 18.02 3.59 kg H2 O
𝐻𝐻 = = = 0.0228 �kg air
a. 28.97 𝑃𝑃 − 𝑝𝑝𝐴𝐴 28.97 101.3 − 3.59
3
𝜐𝜐𝐻𝐻 = 2.83 × 10−3 + 4.56 × 10−3 0.0113 65.6 + 273.15 = 0.976 m �kg dry air
kJ
𝑐𝑐𝑠𝑠 = 1.005 + 1.88 0.0113 = 1.026 𝐾𝐾 �kg dr air. K
33
Hp=5.3%
H=0.0113
15.6°C 65.6°C
34
Hs = 0.13
Hp = 23%
H = 0.018
H = 0.0115
LS ∆X LS dX
R= − =−
A ∆t A dt
W − LS
XT =
LS
X = XT − X *
LS ∆X LS dX
R=− =−
A ∆t A dt
W = weight of wet solid, kg R = drying rate curve, kg H2O/h . m2
A = exposed surface area for drying, m2 LS = kg dry solid
∆X = weight loss for a ∆t time X = free moisture content, kg free
water/kg dry solid
X* = EMC, kg equilibrium moisture/kg dry solid
47 DRYING CURVES
Aʹ= when
solid is
hot
A= when
solid is
colder
h 0
RC = (T − TW C )(3600) [to express the rate per hour]
λW
h = heat transfer coefficient (W/m2 K)
T = temperature of air
TW = wet bulb temperature = solid surface temperature
λW = latent heat at TW (J/kg)
PREDICTION OF CONSTANT RATE DRYING
49
To predict constant rate drying heat transfer co-efficient must be known
h = 0.0204 G0.8 (9.6-9 [1])
Air is flowing parallel to drying surface
T = 45 –150 0C
G, mass velocity = 2450 – 29 300 kg/h m2
Velocity of air = 0.61 – 7.6 m/s
Hw
H
Tw
54
ℎ
1 W = 1 J/s 𝑅𝑅𝐶𝐶 = 𝑇𝑇 − 𝑇𝑇𝑊𝑊 0 𝐶𝐶 3600
𝜆𝜆𝑊𝑊
J/s
62.45 2
= m .K ((273.15 + 65.6) − (273.15 + 28.9))(3600 s/h)
2433 kJ/kg × 1000 J/kJ
= 3.39 kg/h.m2
M air
Mass flux of water vapor from the surface: N A = k y ( yw − y ) = k y (H w − H )
M Wat
Neglecting the small sensible heat changes, heat required to vaporize NA kg mol/m2.s is
q = MwatNAλWA
59 PREDICTION OF CONSTANT RATE DRYING
q h(T − TW )
RC = = = k y M air ( H W − H )
AλW λW
Drying time for constant rate drying (in terms of transfer coefficients)
LS λW ( X 1 − X 2 ) LS ( X 1 − X 2 )
t= =
Ah(T − TW ) Ak y M air ( H W − H )
60 DISCUSSION – PROBLEM 1
Estimate the rate of drying and air velocity in meter per second if the air
flows parallel to the pasta.
61 rate of drying (ℎ)
𝐿𝐿𝑆𝑆 40
𝑡𝑡 = 𝑋𝑋 − 𝑋𝑋2 0.2
𝐴𝐴𝑅𝑅𝐶𝐶 1 100
300
3= 0.33 − 0.2
5 × 5 𝑅𝑅𝐶𝐶 60
kg 𝑋𝑋 = 0.2
𝑅𝑅𝐶𝐶 = 1.923 � 100 1
h.m2 𝑋𝑋1 = 0.33
ℎ
𝑅𝑅𝐶𝐶 = 𝑇𝑇 − 𝑇𝑇𝑊𝑊 3600
𝜆𝜆𝑊𝑊
2 ℎ
1.923 kg/h.m = (313.15 − 298.15)K (3600 s/h)
2442.5 kJ/kg (1000 J/kJ)
J/s
ℎ = 86.98 2 = 86. 98 W/m2 K
m K
ℎ = 0.0204𝐺𝐺 0.8
86.98 = 0.0204𝐺𝐺 0.8
𝐺𝐺 = 34453.822 kg/h.m2
62
H= 0.015
Tw=25°
40°
63
64 Air Velocity
3
𝜐𝜐𝐻𝐻 = 2.83 × 10−3 + 4.56 × 10−3 0.015 273.15 + 40 = 0.908 m �kg dry air
𝑚𝑚 1 + 0.015 kg
𝜌𝜌 = = = 1.118 � 3
𝜐𝜐𝐻𝐻 0.908 m
𝐺𝐺 = 𝜐𝜐𝜐𝜐
34453.822 = 𝜐𝜐(3600) 1.118
𝜐𝜐 = 8.56 m/s
DISCUSSION – PROBLEM 2
65
Predict the rate of drying, R and air velocity if the entrepreneur has only one hour to dry
the soap.
66
X2 = X1 – 0.2X1 = 0.6 – (0.2 x 0.6) = 0.48
𝐿𝐿𝑆𝑆
𝑡𝑡 = 𝑋𝑋 − 𝑋𝑋2
𝐴𝐴𝑅𝑅𝐶𝐶 1
500
1= 0.6 − 0.48
(25)𝑅𝑅𝐶𝐶
kg
𝑅𝑅𝐶𝐶 = 2.4 �
h.m2
ℎ
𝑅𝑅𝐶𝐶 = 𝑇𝑇 − 𝑇𝑇𝑊𝑊 3600
𝜆𝜆𝑊𝑊
ℎ
2.4 kg/h.m2 = (398.15 − 311.15)K (3600 s/h)
2411.7 kJ/kg (1000 J/kJ)
J/s
ℎ = 18.48 2 = 18. 48 W/m2 K
m K
ℎ = 0.0204𝐺𝐺 0.8
18.48 = 0.0204𝐺𝐺 0.8
𝐺𝐺 = 4969.81 kg/h.m2
67
Tw = 38°
68
69
3
𝜐𝜐𝐻𝐻 = 2.83 × 10−3 + 4.56 × 10−3 0.01 273.15 + 125 = 1.145 m �kg dry air
𝑚𝑚 1 + 0.01 kg
𝜌𝜌 = = = 0.882 � 3
𝜐𝜐𝐻𝐻 1.145 m
𝐺𝐺 = 𝜐𝜐𝜐𝜐
4969.81 = 𝜐𝜐(3600) 0.882
𝜐𝜐 = 1.56 m/s
70 EFFECTS OF PROCESS VARIABLES ON
CONSTANT- RATE PERIOD
Experimental measurements are usually preferred, HOWEVER the equations
are HELPFUL in predicting the EFFECT of CHANGING FEW VARIABLES.
SOLID
THICKNESS - AIR
VELOCITY HUMIDITY
TEMPERATURE
MOISTURE
x, (kg H2O/kg
dry solid) v, (m/s) T, (oC) H, (kg H2O/kg
dry air)
71
Tw = 35°C
75
New Conditions:
T2= 90°C, x* = 0.12 kg H2O/kg dry solid
From humidity chart:
H2 = 0.015kg H2O/kg dry air, Tw2 = 35 °C
T2 − Tw2 90 − 35
Rc2 = Rc1 = 1.923 = 7.051 kg/m2 .h
T1 − Tw1 40 − 25
𝐿𝐿𝐿𝐿 (𝑥𝑥𝑜𝑜 − 𝑥𝑥 ∗ )
𝑅𝑅𝑐𝑐𝑐 =
𝐴𝐴𝐴𝐴
𝐿𝐿𝑠𝑠 (0.33 − 0.12)
7.051 =
5×5 3
Ls = 2518.21 kg