D4B80532E3C-Wheels and Tyres Guide - General Information
D4B80532E3C-Wheels and Tyres Guide - General Information
D4B80532E3C-Wheels and Tyres Guide - General Information
Workshop Manual
Alhambra 2016 ➤ , Ateca 2017 ➤ ,
Ibiza 2016 ➤ , Ibiza ST 2016 ➤ ,
León 2013 ➤ , León ST 2013 ➤ ,
Mii 2012 ➤ , Toledo 2013 ➤
Wheels and Tyres Guide - General Information
Edition 04.2016
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Repair Group
44 - Wheels, tyres, vehicle geometry
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
Contents i
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Wheels and Tyres Guide - General Information - Edition 04.2016
ii Contents
Alhambra 2016 ➤ , Ateca 2017 ➤ , Ibiza 2016 ➤ , Ibiza ST 2016 ➤ , León ...
Wheels and Tyres Guide - General Information - Edition 04.2016
Caution
1.5 EU general type approval number, sales type and sales or trade designation
The designations below are only applicable to SEAT vehicles
All passenger cars registered for highway operation in Spain and
European Union (EU) member of countries require a homologa‐
tion for issue of the vehicle registration documents.
Since 01.01.1998, all passenger vehicles licensed within the Eu‐
ropean Union must have a type approval corresponding to EU
guidelines. Examples of exceptions of vehicles approved for op‐
eration in Germany with individual approval certificate.
In this way the same directives are applicable to all automobile
manufacturers. This makes trading across borders of the coun‐
tries within the EU easier.
The COC document contains the EU general type approval num‐
ber and detailed technical information on the vehicle such as
emissions classification and all the permitted wheel and tyre com‐
binations ⇒ page 4 .
All SEAT vehicles which already have an EU homologation are
listed in the table below.
Official designation of Sales or commercial designation
EU models
6H Arosa 1997 ►
6HS Arosa 3L 2001 ►
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
2 Handling problems
⇒ “2.1 Tyre rolling noises”, page 6
⇒ “2.2 Vehicle pulls to one side”, page 8
⇒ “2.3 Vibration”, page 12
⇒ “2.4 Solutions in the event of flattening”, page 13
Tyre rolling noises are heard more clearly in the rear seats of the
vehicles with engines at the front, as the sound of the wind and
the engine muffle the tyre rolling noises.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
2. Handling problems 7
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Wheels and Tyres Guide - General Information - Edition 04.2016
2.2.2 Conicity
Conicity is caused by asymmetry of the tyre band and/or belt with
respect to the geometrical centre of the tyre, within a margin of
tenths of a millimetre. Conicity is not noticeable at first glance and
can not be measured using workshop equipment.
Tyre components
1 - Bead
2 - Shoulder
3 - Tread
4 - Steel cable belt
A - Geometric centre of tyre
B - True belt position. This may be off-centre towards the exterior
or the interior
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permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
In explanation:
1 - Belt/tread off-centre
F1 - Unequal vertical forces
F2 - Unequal vertical forces
Fk - Conicity force
Due to this asymmetry, different degrees of rigidity occur on the
interior and exterior shoulders of the tyre, leading to different con‐
tact forces of the same. As a result, the belt and the tread are not
pressed with the same force (F1, F2) onto the road surface. A
cone is formed. The resulting force (conicity force Fk) may be‐
come so great, depending upon the speed of the vehicle, that the
vehicle pulls to one side.
If the force (Fk) is, for example, 50 Newton on one wheel of the
axle and 50 Newton on the other wheel, if both forces act in the
same direction, the forces are added together. The side pull of
the vehicle can be compensated for by rotating the tyre on the
wheel rim, as thenProtected
the forces would
by copyright. befor
Copying opposing.
private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
Given that the direction in which
respect the conicity
to the correctness force
of information acts
in this is notCopyright
document. visi‐ by SEAT S.A.
ble on the tyre, it can only be determined by making test drives
and interchanging the wheels/tyres which are the cause of the
lateral pull.
The tyre is made up of various components and different materi‐
als, partially vulcanised at the end of a complex manufacturing
process. This is why different constructive tolerances arise which
are noticeable due to the presence of lateral forces of greater or
lesser intensity (lateral conicity forces). These forces may also
appear in new tyres.
Pulling to one side on front axle
Pulling to one side can be caused by the running gear. However,
experience shows that in 90% of all complaints, the tyres cause
pulling to one side.
Pulling to one side when driving normally
The vehicle tends to pull to one side when driving on a straight
flat road surface, at constant speed or moderate acceleration. No
force is felt on the steering wheel.
Pulling to one side when accelerating sharply
Pulling to one side when accelerating sharply is partly an intrinsic
phenomenon of front-wheel drive vehicles. The driving properties
are considerably affected by the different wear relations between
the right and left wheels, or even by irregularities in the road sur‐
face (bumps), with the resulting fluctuation in grip on the road
surface. This complaint is not covered under the guarantee.
2. Handling problems 9
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Wheels and Tyres Guide - General Information - Edition 04.2016
– Check all the tyres are the same type, make and have the
same tread pattern.
– For tyres with no specified direction of travel, check that all the
DOT marks on the tyre face outwards. If this is not the case,
the wheel rims/tyres have been previously interchanged.
– Is the tyre brand recommended as original equipment by the
factory?
– Level, straight roadway without rust which does not incline to
one side.
– Test drive vehicle together with customer under conditions
described above. Have customer demonstrate complaint phe‐
nomenon.
Note
Note
♦ Mark the wheels / tyres before interchanging for the first time,
for example with LF, RF, LR and RR.
♦ After interchanging the wheels or turning the tyre on the wheel
rim, the performance of the vehicle should be checked on a
test drive. Make a note of how and what has changed.
♦ Assess the intensity of or possible modification to the lateral
pull.
♦ It is also important that the test drives are made by the same
person and along the same roads. It is best to drive along the
road in both directions.
♦ Replacing a tyre with a new tyre does not necessarily guar‐
antee that the pulling to one side will be eliminated. Therefore
it is recommended to strategically change round the wheels
as described below as a first step.
♦ If there are large differences in the
Protected by copyright. tread
Copying for depth
private orof the tyres
commercial on in part or in whole, is not
purposes,
the front and rearpermitted
axles,unless
theauthorised
tyres with theS.A.
by SEAT deeper
SEAT S.Atread should
does not guarantee or accept any liability with
always be mounted on the front axle.
respect to the correctness of information in this document. Copyright by SEAT S.A.
2.2.4 Selective interchange of wheels fitted with tyres without specified direction
of travel.
↓
Check for pulling to one side, and to which side, during the test drive
↓
If there is a pull, interchange the front wheels
↓
Test drive.
The vehicle does not pull any more - END
The vehicle pulls to the opposite side The vehicle pulls to the same side
↓ ↓
Turn a front tyre on the wheel rim (in the opposite Interchange front wheels with rear wheels
direction to the direction of rotation)
↓ ↓
Test drive. Test drive.
The vehicle does not pull any more - END The vehicle does not pull any more - END
The vehicle pulls to one side The vehicle pulls to one side
↓ ↓
Interchange front wheels with rear wheels The vehicle pulls to the No change
opposite side
↓ ↓ ↓
Test drive. Turn a front tyre on the Check the alignment of the
wheel rim (in the opposite front and rear axles, ad‐
direction to the direction justing where necessary.
of rotation)
The vehicle does not pull any more - END If the alignment is correct,
consult Product Behaviour
The vehicle pulls to one side
↓
Interchange the front tyres
↓ ↓
Test drive. Test drive.
The vehicle The vehicle pulls to one side The vehicle does not pull
does not pull any more - END
any more -
END
↓ The vehicle pulls to one
side
Fit new tyres on front axle Fit new tyres on front axle
↓ ↓
Test drive. Test drive.
The vehicle does not pull any more - The vehicle does not pull
END any more - END
↓ ↓
Vehicle pulls to one side, see product behaviour
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
2.2.5 Selective interchange of wheels fitted with tyres with specified direction of
respect to the correctness of information in this document. Copyright by SEAT S.A.
travel.
↓
Check for pulling to one side, and to which side, during the test drive
↓
If the vehicle pulls to one side, interchange the front tyres (wheels) with the rear ones
↓
Test drive.
The vehicle does not pull any more - END
The vehicle pulls to one side
↓
First replace a tyre on the front axle
↓
Test drive.
The vehicle does not pull any more - END
2. Handling problems 11
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Wheels and Tyres Guide - General Information - Edition 04.2016
2.3 Vibration
⇒ “2.3.1 Vibration, causes for vibration”, page 12
⇒ “2.3.2 Vibration, conducting a road test before balancing
wheels”, page 12
⇒ “2.3.3 Vibration, vibration control system”, page 13
• optimal safety,
• optimum level of driving stability and
• uniform wear
throughout a tyres service life, we recommend having the wheels
and tyres balanced at least twice during the tyres service life.
WARNING
2. Handling problems 13
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Wheels and Tyres Guide - General Information - Edition 04.2016
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
3 Evaluating tyres
⇒ “3.1 Flat spots caused by storage or handling”, page 15
⇒ “3.2 Ripples in sidewall”, page 15
⇒ “3.3 Saw-tooth tread wear”, page 16
⇒ “3.4 Flat spots caused by hard braking”, page 16
⇒ “3.5 Swellings in the tyre sidewall”, page 16
⇒ “3.6 Cuts”, page 18
⇒ “3.7 Damage from foreign bodies”, page 18
⇒ “3.8 Torn tread”, page 18
⇒ “3.9 Tyre damage due to insufficient inflation pressure”,
page 19
⇒ “3.10 Checking tyres”, page 19
⇒ “3.11 Damage occurring when fitting tyres”, page 20
Note
They reach from the tyre bead to the shoulder. The figure
respect to the correctness of information in this document. Copyright by SEAT S.A.
3. Evaluating tyres 15
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Wheels and Tyres Guide - General Information - Edition 04.2016
♦ the safety,
♦ Service life,
♦ the vehicle characteristics or
♦ other tyre properties.
These ripples are noticeable to a greater or lesser degree. It is
not necessary to remove the tyre or carry out an inspection.
What causes the ripples on the sidewall?
To reduce weight, the sidewalls of modern radial tyres with metal
frame usually only have one layer.
Before assembly, when the tyre is being shaped, the pieces of
the sidewall are made up of longitudinal bands. These then over‐
lap on the contact points of the materials. This produces small
irregularities and ripples at the overlap zones. Due to the con‐
struction type using only one layer, these overlaps can be more
easily observed from the outside.
Caution
Note
3. Evaluating tyres 17
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Wheels and Tyres Guide - General Information - Edition 04.2016
3.6 Cuts
Cuts caused by sharp obstacles -arrow-.
Note
Radial tyres with a metal frame whose structure has been perfo‐
rated by a foreign body should not be repaired.
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permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
the layers of the steel tyre cables, especially at the ends of the
radial structure.
WARNING
When checking a tyre, look out especially for the following criteria:
3. Evaluating tyres 19
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Wheels and Tyres Guide - General Information - Edition 04.2016
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
DANGER!
♦ Tyres with damaged bead do not fit safely onto the wheel
rim. These tyres are dangerous.
♦ There is also a risk that the broken bead will be detached
if the vehicle continues to be driven, and the tyre may
break suddenly. If there is a break in the bead when the
tyre is inflated during assembly, this will also destroy the
tyre carcass.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
3. Evaluating tyres 21
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Wheels and Tyres Guide - General Information - Edition 04.2016
4 Tyre wear
⇒ “4.1 Factors influencing the useful life of tyres”, page 22
⇒ “4.2 Saw-tooth tread wear”, page 23
⇒ “4.3 Wear on high-speed tyres”, page 23
⇒ “4.4 Measuring tread depth”, page 24
⇒ “4.5 Lateral wear”, page 24
⇒ “4.6 Wear of the outer shoulder”, page 27
⇒ “4.7 Diagonal wear”, page 28
⇒ “4.8 Centre wear”, page 28
⇒ “4.9 Permissible deviation in tread depth”, page 29
4. Tyre wear 23
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Wheels and Tyres Guide - General Information - Edition 04.2016
Note
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permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Toe-out
The distance between the wheels is greater at the front edge
-A- than at the rear edge-B- (-C- in the direction of travel).
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permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
4. Tyre wear 25
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Wheels and Tyres Guide - General Information - Edition 04.2016
Toe-in
The distance between the wheels is smaller at the front edge
-A- than at the rear edge -B- (-C- in the direction of travel).
To prevent lateral wear of tyres, the wheel adjustment should be
checked to ensure that it is within the tolerance margin specified
by the vehicle manufacturer. The most common causes of imbal‐
ance in wheels are external, e.g. hitting the kerb when parking.
By measuring wheel alignment it is possible to determine whether
the wheel balance lies within the tolerance margin or whether the
wheels require balancing.
Modifications to the running gear
Using suspension-lowering kits and/or alloy wheels that have not
been recommended by the vehicle manufacturer may result in
altered wheel positions which deviate from the specified align‐
ment.
Even if the axle geometry adjustment is correct with the vehicle
stationary during wheel alignment, the changed vehicle height
and wheel positions can cause the wheel suspension to move
differently when driving.
Uneven wear is then unavoidable.
Unsuitable use of self-levelling adjustments on pneumatic sus‐
pension system
The use of the off-road level is recommended only for driving off-
road. Permanent use of the off-road level during normal road
operation can lead to increased tyre wear as the height of the
wheel position is different to the road level.
To avoid one-sided wear to the tyres it is necessary to ensure that
the wheels are properly aligned on the one hand and, on the other,
that the vehicle is used as intended.
Good vehicle and tyre maintenance will help to reduce wear. The
following points should be remembered:
♦ The minimum specified tyre pressures should be maintained.
♦ It is not possible to prevent greater wear of the drive-wheel
tyres as a function of driving style. To reduce this effect, inter‐
change the tyres between the axles regularly. For example, by
taking advantage of the change from summer tyres to winter
tyres and vice-versa. This rotation ensures that all tyres were
evenly and that a complete set of new tyres can be installed
when required. This helps to prevent the fitting of tyres with
different treads on the axles, which may have a negative effect
on the handling of the vehicle.
♦ If the vehicle is not driven aggressively, the expected pattern
of wear will be like the teeth of a saw ⇒ page 23 . The noise
of the tyres increases, but will gradually decrease as tread
wear becomes deeper. In the event of slight saw-tooth wear
or where the saw-tooth is still forming, it is usually sufficient to
interchange the tyres between axles. In the event of consid‐
erable saw-tooth wear, the wheels should be changed in such
a way as to ensure the direction of travel is altered
⇒ page 23 . This does not apply for tyres with a directional
tread pattern.
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permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
4. Tyre wear 27
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Wheels and Tyres Guide - General Information - Edition 04.2016
WARNING
Note
The difference between the front and rear axle must not be more
than 3 mm.
As an example:
Tread depth left front Tread depth right front Average tread depth Difference between front axle
tyre tyre on front axle and rear axle
2.0 mm 2.0 mm 2.0 mm (left to right) 3.0 mm
Tread depth left rear tyre Tread depth right rear Average tread depth within permissible tolerance
tyre on rear axle range
3.0 mm 7.0 mm (new tyre) 5.0 mm (left to right)
4. Tyre wear 29
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Wheels and Tyres Guide - General Information - Edition 04.2016
5 Component overview
⇒ “5.1 Assembly overview - wheel”, page 30
1 - Wheel
❑ Fitting wheels
⇒ page 48
2 - Wheel bolts
❑ Different versions
⇒ page 85
3 - Tyres
❑ ⇒ “8 Information on
tyres”, page 53
4 - Valve/tyre pressure sensor
❑ Always renew valve
❑ Use only correct valves
as specified in ⇒ Elec‐
tronic Parts Catalogue
“ETKA”
❑ ⇒ “11 Tyre pressure
sensor”, page 82
5 - Wheel rim
❑ Observe the fitting in‐
structions ⇒ page 36
❑ ⇒ “9 Information on Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
wheel rims”, page 75
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
❑ ⇒ “9.1 Layout of a wheel
rim”, page 75
6 - Adhesive balancing weights
❑ Not more than 60 g per‐
mitted per rim flange
❑ Remove dirt and grease
from wheel rim at bond‐
ing point
❑ Pull off backing foil
❑ Bond on balancing
weights at surfaces pro‐
vided for this purpose
7 - Anti-theft wheel bolt
❑ Observe the fitting instructions ⇒ page 85
❑ Handling ⇒ page 86
8 - Adapter for anti-theft wheel bolt
❑ Fit onto wheel bolt ⇒ page 86
9 - Cap for anti-theft wheel bolts
10 - Caps for wheel bolts
11 - Wheel bolts
❑ Specified torque: ⇒ Running gear, axles, steering; Rep. gr. 44 ; Wheels, tyres; Specified torque for
wheel bolts
Note
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permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
5. Component overview 31
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Wheels and Tyres Guide - General Information - Edition 04.2016
6 Fitting tyres
⇒ “6.1 Pressing tyre off wheel rim”, page 32
⇒ “6.2 Removing tyre sealant”, page 32
⇒ “6.3 Removing tyre from wheel”, page 33
⇒ “6.4 Ensuring proper assembly temperature for tyres”,
page 36
⇒ “6.5 Fitting tyres”, page 36
⇒ “6.6 Matching wheels and tyres”, page 40
⇒ “6.7 Balancing wheel”, page 41
Note
♦ If bonded wheel trims are fitted, treat them with great care. The
surface is susceptible to scratches.
♦ If the wheel trim is damaged,
Protected byrenew
copyright.wheel rim.
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permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
– Fit bead breaker -1- opposite to tyre valve -arrow- and at a
distance of less than 2 cm from the wheel flange.
– Remove balancing weights and dirt from wheel rim.
– Press both tyre beads off all round and liberally coat tyre and
wheel rim flange with tyre assembly paste -arrow-.
Note
Caution
Note
♦ The tyre pressure sensor (if fitted) must not come into contact
with water or be blown upon with compressed air when the
wheel rim is cleaned.
♦ If bonded wheel trims are fitted, treat them with great care. The
surface is susceptible to scratches.
♦ If the wheel trim is damaged, renew wheel rim.
6. Fitting tyres 33
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Wheels and Tyres Guide - General Information - Edition 04.2016
– Turn wheel at least 30° until the tyre valve or the tyre pressure
sensor faces the mounting head.
– Using assembly lever, lever upper tyre bead over assembly
finger.
– Remove assembly lever.
– Run tyre fitting unit clockwise until upper tyre bead is fitted
completely over wheel rim flange.
– Turn wheel at least 30° until the tyre valve or the tyre pressure
sensor faces the mounting head.
– Using assembly lever, lever lower tyre bead over assembly
finger.
– Insert plastic assembly lever.
– Remove assembly lever.
Note
Note
♦ The tyre pressure sensor must not come into contact with wa‐
ter or be blown upon with compressed air when the wheel rim
is cleaned.
♦ If bonded wheel trims are fitted, treat them with great care. The
surface is susceptible to scratches.
♦ If the wheel trim is damaged, renew wheel rim.
– Turn wheel at least 30° until the tyre valve or the tyre pressure
sensor faces the mounting head.
– Insert depressor -3- opposite to assembly head -1- on wheel
rim.
– Using assembly lever, lever upper tyre bead over assembly
finger.
– Remove assembly lever.
– Run tyre fitting unit clockwise until upper tyre bead is fitted
completely over wheel rim flange.
This action will push the depressor -1- up against the assembly
head. This allows it to be removed easily.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
– Turn wheel at least 30° until the tyre valve or the tyre pressure
sensor faces the mounting head.
– Now lever the tyre rim with the remover -3- over the mounting
lip on the head.
– Using assembly lever, lever lower tyre bead over assembly
finger.
– Insert plastic assembly lever -4-.
– Remove assembly lever -3-.
6. Fitting tyres 35
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Wheels and Tyres Guide - General Information - Edition 04.2016
Note
Caution
Note
♦ The tyre pressure sensor (if fitted) must not come into contact
with water or be blown upon with compressed air when the
wheel rim is cleaned.
♦ If bonded wheel trims are fitted, treat them with great care. The
surface is susceptible to scratches.
♦ If the wheel trim is damaged, renew wheel rim.
– Clean rim.
– Insert new tyre valve using valve fitting tool - VAS 6459- .
– Liberally apply tyre assembly paste to wheel rim flanges, tyre
beads and inner side of the upper tyre beads.
– Place tyres with inner side facing downwards onto wheel rim.
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permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
6. Fitting tyres 37
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Wheels and Tyres Guide - General Information - Edition 04.2016
– Turn wheel rim, until tyre valve or tyre pressure sensor are
positioned opposite to assembly head.
– Press tyre between tyre valve with tyre pressure sensor and
assembly head in -direction of arrow- into well base.
– Run tyre fitting unit clockwise until assembly head is posi‐
tioned before tyre valve or tyre pressure sensor. The lower tyre
bead will now slide over the wheel flange.
– Turn wheel rim, until tyre valve or tyre pressure sensor are
positioned opposite to assembly head.
– Run tyre fitting unit clockwise until assembly head is posi‐
tioned before tyre valve or tyre pressure sensor. The upper
tyre bead will now slide over the wheel flange.
Caution
Note
Note
♦ If bonded wheel trims are fitted, treat them with great care. The
surface is susceptible to scratches.
♦ If the wheel trim is damaged, renew wheel rim.
– Clean rim.
– Insert new tyre valve using valve fitting tool - VAS 6459- .
– Liberally apply tyre assembly paste to wheel rim flanges, tyre
beads and inner side of the upper tyre beads.
– Place tyres with inner side facing downwards onto wheel rim.
– Turn wheel rim, until tyre valve or tyre pressure sensor are
positioned opposite to assembly head.
positioned opposite to assembly head -2-.respect to the correctness of information in this document. Copyright by SEAT S.A.
unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
6. Fitting tyres 39
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Caution
Note
Note
♦ If bonded wheel trims are fitted, treat them with great care. The
surface is susceptible to scratches.
♦ If the wheel trim is damaged, renew wheel rim.
♦ Use only model-specific clamping plate - VAS 6652- and thrust
pin - VAS 6652/1- .
6. Fitting tyres 41
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Note
It is essential that the correct tools for centring and clamping the
wheels are used on the wheel balancing system. Before starting
any work, find out about the respective centring system for wheel
balancing machines ⇒ ServiceNet; Workshop Equipment, Cata‐
logue .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Note permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Note
6. Fitting tyres 43
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Caution
Note
♦ If bonded wheel trims are fitted, treat them with great care. The
surface is susceptible to scratches.
♦ If the wheel trim is damaged, renew wheel rim.
♦ Use only model-specific clamping plate - VAS 6652- and thrust
pin - VAS 6652/1- .
Note
Note
Note
Note
6. Fitting tyres 45
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Note
If the difference is over 1.3 mm, there is too much axial run-out.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Note
If the difference is greater than 1 mm, the radial runout is too great.
Note
Note by copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
If the measured value exceeds the specification, acceptably
respect to the correctness of information in this document. Copyright by SEAT S.A.
6. Fitting tyres 47
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7 Fitting wheels
⇒ “7.1 Fitting wheel”, page 48
Note
♦ When changing wheels, note that only wheel and tyre combi‐
nations approved by the vehicle manufacturer with the tyre
inflation pressure specified in the tank flap may be installed.
♦ If unapproved wheel and tyre combinations are installed, a
certificate from the responsible technical
Protected by copyright. Copyinginspection authority
for private or commercial purposes, in part or in whole, is not
must be available for the respective
permitted vehicle,
unless authorised and
by SEAT S.A. SEATa second
S.A does not guarantee or accept any liability with
wheel set must be adapted via the ⇒ Vehicle diagnostic tester.
respect to the correctness of information in this document. Copyright by SEAT S.A.
Note
The distance between the faces for the application of the wrench
to the adapter for the wheel bolts may differ from the distance
between faces of the master set.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
♦ Adapter set for tamper-proof wheel bolts - T10101-
♦ Adapter set for tamper-proof wheel bolts - T10101 A-
7. Fitting wheels 49
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WARNING
Firm fit of wheel bolts and wheels can only be guaranteed when
observing the tests and instructions listed below.
Note
– Make sure that the contact surfaces -arrows- on the brake disc
are free of corrosion and dirt.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
WARNING
WARNING
Wheel bolts, contact surfaces of wheel hub and wheel rim and
wheel hub threads must not be waxed. Never treat wheel se‐
curing bolts with lubricant or corrosion protection materials!
7. Fitting wheels 51
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WARNING
Tightening torque
♦ ⇒ Running gear, axles, steering; Rep. gr. 44 ; Wheels, tyres;
Specified torque for wheel bolts .
Caution
8 Information on tyres
⇒ “8.1 Markings on tyre sidewall”, page 53
⇒ “8.2 Tyre dimension”, page 55
⇒ “8.3 Load rating code / load index (LI)”, page 55
⇒ “8.4 Speed rating”, page 56
⇒ “8.5 EU tyre label”, page 56
⇒ “8.6 Structure of a radial tyre”, page 61
⇒ “8.7 Self supporting tyres (SST) with run-flat capability”,
page 65
⇒ “8.8 Tyre storage”, page 67
⇒ “8.9 Extra Load (XL) / Reinforced Tyres”, page 68
⇒ “8.10 Winter tyres”, page 68
⇒ “8.11 M+S tyres with speed symbol V”, page 70
⇒ “8.12 Rolling resistance optimised tyres”, page 71
⇒ “8.13 Ageing of tyres”, page 71
⇒ “8.14 Tyres with rim protectors”, page 72
⇒ “8.15 Tyre sizes for vehicles with four-wheel drive”, page 73
⇒ “8.16 Increase in temperature due to insufficient tyre pressure”,
page 74
8. Information on tyres 53
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1 - Tyre size
❑ e.g. 205/55 R 16
⇒ page 55
2 - Position of TWIs (Tread
Wear Indicator)
3 - Manufacturer (registered
trademark)
4 - Design
❑ Radial - Radial run of
threads on carcass
❑ Tubeless - Designation
for tubeless tyres
5 - Load capacity index / speed
rating
❑ in respect of example 91
⇒ page 55
❑ in respect of example H
⇒ page 56
6 - Specified direction of rota‐
tion / fitting direction of the tyre
7 - Maximum permissible load
❑ Figures only valid for
North America
8 - Maximum permissible air
pressure
❑ Figures only valid for
North America
9 - Number of layers in the cen‐
tre of the tread and on the side‐
wall and type of material
10 - ET- E = Registration index
❑ The tyres comply with
the European Standards Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
11 - Production number / production
respect todate
the correctness of information in this document. Copyright by SEAT S.A.
1- Tyre width
2- Cross-section relation in %
3- Tyre type code letter “R” (is for radial)
4- Wheel rim diameter code marking
5- Load rating code / load index (LI)
6- Speed rating
7- Winter tyre/code for all-season tyre
89 580
90 600
91 615
8. Information on tyres 55
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1 - Rolling resistance
❑ Explanations
⇒ page 58
2 - Wet grip
❑ Explanations
⇒ page 59
3 - Noise emissions
❑ Explanations
⇒ page 60
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
8. Information on tyres 57
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Evaluation
♦ Structured in fuel efficiency classes from A to G
♦ Class D is not used
Note
Wet grip
Definition
For wet grip, the characteristic G value is to be calculated. This
characteristic value is determined in a test with a standard vehicle
on a wet and slippery road surface, by the braking distance from
80 km/h to 20 km/h. The basis for calculating the characteristic G
value for grip on a wet road surface is provided by a pre-defined
standard tyre (SRTT). For the purpose of this calculation, a mean
fully developed deceleration (mfdd) is assumed.
The mean fully developed deceleration (mfdd) is calculated as
follows:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
mfddrespect
= 231,48S
to the correctness of information in this document. Copyright by SEAT S.A.
8. Information on tyres 59
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Evaluation
♦ Structured in wet grip classes from A to G
♦ Class D and G are not used
Note
Noise emissions
Objectives
♦ Reduction of pass-by noise
♦ Reducing noise emissions
Evaluation Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
♦ Measured on outside of vehicle only respect to the correctness of information in this document. Copyright by SEAT S.A.
Note
♦ Reducing the noise level from two arcs to one arc equates to
3 dB, which halves the noise level.
♦ Note, the external rolling noise of the tyre does not always
correspond with the noise in the vehicle interior.
1 - Tread block
2 - Tread groove
3 - Tread
4 - Nylon wheel ring
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
5 - Layers of belt permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
❑ generally steel
6 - Bead
❑ Formed of steel cables
vulcanised on the com‐
pound
❑ They ensure secure
seating of the tyre on the
rim.
7 - Bead reinforcement
8 - Rim contour guard
❑ This provides protection
against wear to the rim
and tyre from chafing
against the curb, etc.
❑ Tyres with rim guards
bear the letters MFS
The nylon ring -4-, the layers of belt -5-, the bead -6- and the bead
reinforcement -7- form the carcass. The carcass is the “frame”
which supports the tyre.
8. Information on tyres 61
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Body
1 - Bead with core
2 - Side wall
3 - Side wall reinforcement
4 - Wheel rim with extended hump (EH2) on both sides - prereq‐
uisite when using tyres with run-flat properties
Technology in detail
Standard tyres without run-flat properties
WARNING
Note
These may not be fitted in combination with other tyre types, e.g.
run-flat tyres and “normal” tyres.
8. Information on tyres 63
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Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
8. Information on tyres 65
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Note
Note the special conditions for use of tyres with emergency run‐
ning characteristics ⇒ page 66 .
Caution
visible. With such a system the drive is notified when the inflation
to the correctness of information in this document. Copyright by SEAT S.A.
WARNING
General instructions
– As with conventional rim/tyre systems it is necessary to check
the rim before mounting.
– Check wheel rim for true running, run out and other damage
after a tyre has been run deflated ⇒ page 48 , as a pot-hole
etc. could cause damage to the wheel rim.
– Damaged wheels must be renewed.
WARNING
The tyres should never come into contact with fuel, oil, grease
or chemical products while they are stored. The tyre material
would be damaged by these products as a result of chemical
processes which can not always be detected.
This may result in dangerous driving conditions.
8. Information on tyres 67
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Snowflake symbol
The “snowflake” symbol indicates a winter tyre according to the
industrial standard based on which winter tyres are defined in the
USA. These tyres are extremely capable on snow, icy roads and
at low temperatures as far as safety and control are a concerned.
M+S marking for 4x4/SUV tyres
Some vehicles are equipped with tyres which have the symbol “M
+S” on the outer tyre wall. The reason is, these models were first
available on the North American market where all-season tyres
with the symbol “M+S” are common. The marking “M+S” is offi‐
cially defined in a EU Directive as the following: “A tyre where the
tyre tread and structure are designed for improved properties in
snow as opposed to a normal tyre (translation not a quote)”. The
performance of “M+S” marked tyres are therefore not defined nor
tested. The snow performance of winter tyres in North America
are specified by the “Snowflake on the Mountain symbol”. Only
tyres that fulfil or exceed these requirements may carry the
“Snowflake on the Mountain symbol”.
Use of winter tyres
As of 01.05.2006, a change to the German road traffic regulations
(StVO) came into force which caused the following supplement
to be made: "The equipment in motor vehicles has to be adapted
to the weather conditions. In particular, this includes suitable tyres
and antifreeze in the windscreen washing system."
Please point out to customers that, since May 1st 2006, they are
legally obliged to adapt their vehicle's equipment, particularly the
tyres, to winter weather conditions.
For driving in winter, we recommend that the vehicle be equipped
with winter tyres in the sizes recommended in the certificate state‐
ments.
As a basic rule:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
All the tyre sizes given in the vehicle documentation are alsobyap‐
permitted unless authorised SEAT S.A. SEAT S.A does not guarantee or accept any liability with
The use of winter tyres and the eventual change to the wheel rim
and tyre dimensions as a result affects the dynamic qualities.
When driving with winter tyres the vehicle speed should be adap‐
ted to the new dynamic qualities and the corresponding road
conditions.
To ensure maximum dynamic behaviour, it is essential that winter
tyres are fitted on all four wheels.
If, in order to fit winter tyres, the vehicle is subsequently fitted with
wheel rims different to those mounted at the factory, the following
should be taken into account:
♦ Wheel rims and nuts are assigned in a specific manner.
♦ Therefore, any change in equipment to another type of wheel
rims requires the use of the correct length wheel nut and the
correct geometry of the spherical cap ⇒ page 70 . The secure
fitting of the wheel and the correct working of the braking sys‐
tem depend upon this.
♦ The suitability of winter tyres with less than 4…5 mm tread
depth for winter operation is limited.
♦ Some countries require winter tyres to have a tread depth of
at least 4 mm.
♦ We recommend that winter tyres are not used for more than 6
years. The “specific qualities for winter use” of these tyres de‐
teriorate with age, independently of the distance travelled.
8. Information on tyres 69
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Note
Why?
V-rated summer tyres and V-rated winter tyres without special
markings have 100 % of their maximum load capacity (as speci‐
fied by load index “LI”) only at speeds of up to 210 km/h.
Travelling at over 210 km/h is only possible with "V" winter tyres
if the maximum load of the tyres is not exceeded. The load ca‐
pacity of a tyre decreases gradually as the speed increases.
Some vehicles have such a high maximum gross axle weight rat‐
ing and maximum achievable speed that the load capacity of the
V tyres is not sufficient for speeds of up to 240 km/h.
Example: 205/55 R 16 91V tyres
The load index (LI) 91 certifies this tyre with a load capacity of 615
kg per tyre up to 210 km/h.
At 240 km/h this tyre can only be loaded to 560 kg; therefore the
maximum axle load is only 1120 kg.
The vehicle has a permissible axle load of 1150 kg and a maxi‐
mum speed of 232 km/h; this vehicle may be driven at a maximum
speed of 230 km/h on V winter tyres.
This applies to all "V" winter tyres without special markings.
Winter tyres with the designation Extra Load XL ⇒ page 68
Registration regulations in the Federal Republic of Germany
Only when winter tyres are used is the maximum obtainable
speed of the vehicle permitted to be over that specified by the
speed rating for the winter tyres.
In this instance, a label indicating the following must be attached
in the driver's field of vision:
Please note! Winter tyres
Maximum speed … km/h
8. Information on tyres 71
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WARNING
When fitting tyres on steel rims, make sure not to use tyres
which have rim protectors.
WARNING
8. Information on tyres 73
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
face
❑ Dimensions specified in
mm
D - Pitch circle diameter
❑ Pitch circle diameter of holes for wheel lug bolts
❑ Dimensions specified in mm
E - Middle hole
❑ Used for centring
❑ Dimensions specified in mm
9.2 Identification
A variety of data appears on the wheel rims. The following exam‐
ple shows the information needed for clear identification of the
rim:
Part number: 6K0 601 027 A
Wheel rim size: 5.5 J x 13
5.5 - Wheel rim depth, in inches
Protected by copyright. Copying for private or commercial J - Rimincontour
purposes, designation
part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not13 - Rimordiameter
guarantee in inches
accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Positive offset (ET) in mm: 38
Rim contour and flange data: EH2
Extended Hump 1)
1) Extended hump on both wheel flanges. When using an unin‐
flated tyre with emergency running characteristics these prevent
the tyre from coming off its seat on the rim flange. EH2 wheel rims
are required only if run-flat tyres are fitted ⇒ page 65 !
WARNING
WARNING
Note
Installation
– Hold cover cap -1- flush against opening in alloy wheel rim.
– Align the SEAT emblem on the cover cap to the valve so that
the emblem seats centrally over the valve -2-.
– Apply light hand pressure until the cover cap is pushed into
the opening of the alloy wheel rim and is secure.
– Check cover cap has no play and that it is seated correctly in
the alloy wheel rim.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
WARNING
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
11.1.1 Assembly overview - tyre pressure sensor, tyre pressure sensor with valve
❑ Assignment ⇒ Electron‐
ic parts catalogue “ET‐
KA”
❑ Always renew when
changing tyre
Note
3 - Sealing washer
❑ Will be slightly deformed
when the union
⇒ Item 6 (page 82) nut
is tightened
4 - Seal
5 - Wheel rim
❑ Fitting tyres with run-flat
properties ⇒ page 38
❑ Fitting tyres of wheels
with tyre pressure mon‐
itoring ⇒ page 36
6 - Union nut
❑ 8 Nm
7 - Valve cap
❑ Use only genuine valve caps from repair set ⇒ Electronic parts catalogue “ETKA” .
❑ Do not use convenience valve caps or metal valve caps.
Caution
– Install tyre pressure sensor -2- along with a new seal and
sealing washer and push it into wheel rim at the points marked
by -arrows-.
– Press tyre pressure sensor -2- into the wheel rim at the points
marked by -arrows-.
Screw union nut -1- onto tyre pressure sensor from outside.
– Press tyre pressure sensor -1- onto bed of rim at the points
marked by -arrows- and tighten union nut to 8 Nm.
Caution
Specified torques
♦ ⇒ “11.1.1 Assembly overview - tyre pressure sensor, tyre pres‐
sure sensor with valve”, page 82
12 Tyre sealant
⇒ “12.1 Tyre sealant, use-by date”, page 84
⇒ “12.2 Tyre sealant, disposal”, page 84
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permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
13 Wheel bolts
⇒ “13.1 Wheel bolts, versions”, page 85
⇒ “13.2 Wheel bolts, anti-theft wheel bolt”, page 86
⇒ “13.3 Wheel bolts, adapter sets for anti-theft wheel bolts”, page
86
Note
♦ Make sure the correct wheel bolts are fitted ⇒ Electronic Parts
Catalogue “ETKA”
♦ On each vehicle, the same wheel bolts must be used for all 4
wheel rims.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
2 - Cap
3 - Adapter for wheel bolt
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Adapter setunless
permitted for authorised
tamper-proof wheel
by SEAT S.A. SEATbolts - not
S.A does T20213-
guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
14 Chains
⇒ “14.1 Assembly and use of snow chains”, page 88
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.
Note