Hisense Ledn32k360 Service Manual 46

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Liquid Crystal Display Television


Service Manual

Chassis MST6E182VS

Product type: LEDN32K360

Ver 1.0

Hisense Electric Co. Ltd.

August 2012
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Contents
Contents ................................................................................................................................................................- 2 -
Service Manual ....................................................................................................................................................- 3 -
1. Precautions and notices..............................................................................................................................- 3 -
1.1 Warning............................................................................................................................................- 4 -
1.2 Notes................................................................................................................................................- 7 -
2. Product Specifications: ..............................................................................................................................- 9 -
2.1 Main board layout:.........................................................................................................................- 10 -
Main board: 4833.................................................................................................................................- 10 -
2.2 Chassis MST6E182VG includes products:....................................................................................- 11 -
3. Factory/Service OSD Menu and Adjustment...........................................................................................- 12 -
3.1 To enter the Factory OSD Menu....................................................................................................- 12 -
3.2 Factory OSD Menu........................................................................................................................- 12 -
4. Software Upgrading.................................................................................................................................- 16 -
Before upgrading, read the following. .................................................................................................- 16 -
4.1 Get ready for upgrading.................................................................................................................- 16 -
4.2 Upgrading with the ISP_TOOL4.5.0.4..........................................................................................- 20 -
4.3 USB Software upgrading...............................................................................................................- 25 -
5. Power assign & Signal process................................................................................................................- 28 -
5.1 MST6E182VG Power assign.........................................................................................................- 28 -
5.2 MST6E182VG Signal process.......................................................................................................- 29 -
6. Troubleshooting.......................................................................................................................................- 30 -
6.1 Troubleshooting for Remote Control.............................................................................................- 30 -
6.2 Troubleshooting for Function Key.................................................................................................- 31 -
6.3 TV won’t Power On.......................................................................................................................- 32 -
6.4 Troubleshooting for Audio.............................................................................................................- 33 -
6.5 Troubleshooting for TV/VGA/HDMI input...................................................................................- 34 -
6.6 Troubleshooting for YPbPr input...................................................................................................- 35 -
6.7 Troubleshooting for Video/ input...................................................................................................- 36 -
7 Schematic circuit diagram ........................................................................................................................- 37 -
8 Explode view ............................................................................................................................................- 37 -

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Service Manual
1. Precautions and notices

BEFORE SERVICING THE LCD TV, READ THE SAFETY PRECAUTIONS IN

THIS MANUAL.

USE ONLY MANUFACTURER SPECIFIED REPLACEMENT PARTS WHEN

SERVICING.

USE OF NON-AUTHORIZED PARTS WILL VOID THE MANUFACTURE'S

WARRANTY

Proper service and repair is important to the safe, reliable operation of all Hisense

Equipment. The service procedures recommended by Hisense and described in this

Service Guide are effective methods of performing service operations. Some of these

service operations require the use of tools specially designed for the purpose. The

special tools should be used when and as recommended.

It is important to note that this manual contains various CAUTIONS and NOTICES

which should be carefully read in order to minimize the risk of personal injury to

service personnel. The possibility is that improper service methods may damage the

equipment and pose risk of personal injury

. It is also important to understand that these CAUTIONS and NOTICES ARE NOT

EXHAUSTIVE. Service should only be performed by an experienced electronics

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technician trained in the proper Television safety and service methods and procedures

Hereafter throughout this manual, Hisense will be referred to.

1.1 Warning

1.1.1

Critical components having special safety characteristics are identified with a by

the Ref. No. in the parts list. Use of non-manufacturer's recommended parts may

create shock, fire, or other hazards. Under no circumstances should the srcinal

design be modified or altered without written permission from Hisense assumes no

liability, express or implied, arising out of any unauthorized modification of design.

Service tech assumes all liability.

DANGER CAUTION

TO ENSURE THE CONTINUED RELIABILITY OF THIS PRODUCT, USE ONLY


ORIGINAL MANUFACTURER'S REPLACEMENT PARTS, WHICH ARE LISTED WITH
THEIR PART NUMBERS IN THE PARTS LIST SECTION OF THIS SERVICE GUIDE.

1.1.2.

All ICs and many other semiconductors are susceptible to electrostatic discharges

(ESD). Careless handling during repair can reduce life drastically. When repairing, be

sure to use antistatic table mats and properly use a grounding wrist strap. Keep

components and tools also at this same potential.

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IMPORTANT:

Always disconnect the power cord from AC outlet before replacing parts or modules.

1.1.3

To prevent electrical shock, use only a properly grounded 3 prong outlet or extension

cord.

1.1.4

When replacement parts are required, be sure to use replacement parts specified by

the manufacturer or have the same characteristics as the srcinal part. Unauthorized

substitutions may result in fire, electric shock, or other hazards and will void the

manufacturer's warranty.

1.1.5

Safety regulations require that after a repair the set must be returned in its srcinal

condition. In addition, prior to closing set, check that:

>All wire harnesses and flex cables are properly routed and secured with factory tape

and/or mounted cable clamps.

> All cables and connectors are properly insulated and do not have any bare

wires/lead exposed.

1.1.6

(1) Do not supply a voltage higher than that specified to this product. This may

damage the product and may cause a fire.

(2) Do not use this product:

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> High humidity areas

> In an area where any water could enter or splash into the unit.

High humidity and water could damage the product and cause fire.

(3) If a foreign substance (such as water, metal, or liquid) gets inside the panel

module, immediately turn off the power. Continuing to use the product may cause

fire or electric shock.

(4) If the product emits smoke, and abnormal smell, or makes an abnormal sound,

immediately turn off the power. Continuing to use the product, it may cause fire or

electric shock.

(5) Do not pull out or insert the power cable from/to an outlet with wet hands. It

may cause electric shock.

(6) Do not damage or modify the power cable. It may cause fire or electric shock.

(7) If the power cable is damaged, or if the connector is loose, do not use the

product: otherwise, this can lead to fire or electric shock.

(8) If the power connector or the connector of the power cable becomes dirty or

dusty, wipe it with a dry cloth. Otherwise, this can lead to fire.

(9) Use only with the cart, stand, tripod, bracket, or table specified by the

manufacturer, or sold with the apparatus. When a cart is used, use caution when

moving the cart/apparatus combination to avoid injury from tip-over.

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1.2 Notes

Notes on Safe Handling of the LCD panel and during service

The work procedures shown with the Note indication are important for ensuring the

safety of the product and the servicing work. Be sure to follow these instructions.

• Before starting the work, secure a sufficient working space.

• At all times other than when adjusting and checking the product, be sure to turn

OFF the POWER Button and disconnect the power cable from the power source of

the TV during servicing.

• To prevent electric shock and breakage of PC board, start the servicing work at least

30 seconds after the main power has been turned off. Especially when installing and

removing the power board, start servicing at least 2 minutes after the main power has
been turned off.

• While the main power is on, do not touch any parts or circuits other than the ones

specified. If any connection other than the one specified is made between the

measuring equipment and the high voltage power supply block, it can result in

electric shock or may trip the main circuit breaker When installing the LCD module

in, and removing it from the packing carton, be sure to have at least two persons

perform the work.

• When the surface of the panel comes into contact with the cushioning materials, be

sure to confirm that there is no foreign matter on top of the cushioning materials

before the surface of the panel comes into contact with the cushioning materials.

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Failure to observe this precaution may result in, the surface of the panel being

scratched by foreign matter.

• Be sure to handle the circuit board by holding the large parts as the heat sink or

transformer. Failure to observe this precaution may result in the occurrence of an

abnormality in the soldered areas.

• Do not stack the circuit boards. Failure to observe this precaution may result in

problems resulting from scratches on the parts, the deformation of parts, and

short-circuits due to residual electric charge.

• Perform a safety check when servicing is completed. Verify that the peripherals of

the serviced points have not undergone any deterioration during servicing. Also

verify that the screws, parts and cables removed for servicing purposes have all been

returned to their proper locations in accordance with the srcinal setup.

The lightning flash with arrowhead symbol, within an equilateral

triangle is intended to alert the user to the presence of insinuated

dangerous voltage within the products enclosure that may be of sufficient magnitude

to constitute a risk of electric shock.

The exclamation point within an equilateral triangle is intended to

alert the user to the presence of important operating and maintenance

(servicing) instructions in the literature accompanying the set.

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2. Product Specifications:

LEDN32K310AMN

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2.1 Main board layout:

Main board: 4833

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2.2 Chassis MST6E182VG includes products:


]Main board PCB Instruction Use TV
Version
RSAG7.820.4785 MST6E182 srcinal Version ,apply for LCD, LEDN32D11,LEDN42D11P
DLED TV
RSAG7.820.4833 MST6E182 LED TV. woofer LEDN32K300
LEDN32K310
LEDN32K310AM
LEDN32K310AMN
LEDN50K300P
LEDN50K316P
LEDN39K316P
LEDN42K316P

RSAG7.820.4908 Modify audio amplify on 4833, but no woofer LCD50C10P

RSAG7.820.4745 MST6E181 srcinal Version ,apply for LED TV LED32K26K

RSAG7.820.4395 MST6E181 LCD TV LCD32V88K

LEDN32D11 LC320DXN-SER1\JK\ROH HX-0147\ROH RSAG7.820.4785

LCD50C10P V500HJ1-L01\JK\ROH HX2-2X20KLB500P-HS\ROH RSAG7.820.4908

LEDN32K310 HE315FH-E58\PW1\ROH FFC-30-332\ROH RSAG7.820.4833

LEDN32K310AMN HE315FH-E78\ROH FFC-30-332\ROH RSAG7.820.4833

LEDN32K300 HE315FH-E58\PW1\ROH FFC-30-332\ROH RSAG7.820.4833

LEDN50K300P V500HJ1-LE1\JK\ROH HX2-2×22KLB500P-CMO-4\ROH RSAG7.820.4833

LEDN39K316P HE390GF-E01\PW1\ROH HX2-2x22KLB450P-CMO\ROH RSAG7.820.4833

LEDN42K316P HE420FF-B57(1000)\ROH HX2-2x22KLB450P-CMO\ROH RSAG7.820.4833

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3. Factory/Service OSD Menu and Adjustment

3.1 To enter the Factory OSD Menu

a. With factory RC (remote control)

1. Press “M” button and enter factory mode.


2. Press “Menu” button and enter factory OSD menu.
3 . Press “▲”/“▼” button select the function menu, press “ ►”/“◄” enter the selected function
menu. Press “►”/“◄” button adjust values in the menu.
4. Press “M” button exit factory mode in the factory OSD menu.
When TV outgoing factory,user can not enter factory OSD menu with Factory Remote
b. With user’s RC
1. Power TV On
2. Press Menu button and call up User OSD Menu
3. Select Sound-> Balance
4. When Balance value is “0”, Enter 1->9->6 ->9 in sequence.
Note: If necessary, re-do number keys.
5. Factory OSD appears.
6. Press “Exit” button can exit factory OSD menu.

3.2 Factory OSD Menu

The Factory OSD Menu comprises Factory Menu and Design Menu .

3.2.1 Factory Menu

FACTORY MENU WHITE BALANCE


R DRV 132
WHITE BALANCE G DRV 128
AUTO CALIB RATE B DRV 132
LOGO R CUT 128
G CUT 128
OSD LANGUAGE
FUNCTION B CUT 128
INIT
WHITE PATTERN COL TEMP STANDA RD
INFORMATION PANEL SELECT

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LOGO
AUTO CALIB RATE

Only in component and VGA NULL


SOURCE ,The ADC Adjust HISENSE
Can be chosen. WELCOME
LLOYD

FUNCTION INIT
TOFAC M [Hisense]
QINGDAO
Software Upgrade HUANGDAO
Save NTSC Channel 0 GUIYANG
Channel change Freeze SHUNDE
Panel Life 0 …….
IT6633EQ 7 CLEAR PROTECTLY
HDMI Cable Normal CLEAR UNPROTECTLY
HDCP IN

WHITE PATTERN
(Red; Green ;White) INFORMATION

BULL D TIME:
PANEL TYPE:

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3.2.2 Design Menu

DESIGN MENU

PICTURE MODE
AUDIO MODE
PICTURE CURVE

AUDIO
SSC CURVE
ADJUST
SAVING MODE
OVERSCAN
VD NONSTAND
VIF NONSTAND
AUDIO NONSTAND
PQ1
PQ2

PICTURE MODE
AUDIO MODE

MODE STANDARD
MODE USER
BRIGHTNESS 62 120HZ 50
CONTRAST 53
500HZ 50
COLOUR 53
1.5KHZ 50
SHARPNESS 70
5KHZ 50
10KHZ 50

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PICTURE CURVE AUDIO CURVE


MODE CONTRAST MODE VOLUME
CURVE 0 40 CURVE 0 0
CURVE 25 88 CURVE 25 25
CURVE 50 135 CURVE 50 50
CURVE 75 145 CURVE 75 75
CURVE 100 10 CURVE 100 100
PRESCALE 158

AVCTHRESHOLD 1C

SSC ADJUST SAVING MODE

SSC MIU OFF USER_ MIN 100


MIU SPAN 35 BRIGHT 2
MIU STEP 10 SOFT 100

SSC LVDS ON
LVDS SPAN 350
LVDS STEP 100

OVER SCAN
H_POS 26
H_SIZE 44
V_POS 15
V_SIZE 26

Note:
The above Factory/Service OSD Menu is reference only, please refer to the actual units to
determine the appearances.

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4. Software Upgrading

Before upgrading, read the following.

1、Before upgrading,Write down the ADC Calibration values of the channel of VGA and
component。

2、Upgrade the software.


3、To clear the EEPROM .
A Select the item “Clear Unprotected”.
B Press VOL+ button to clear the EEPROM data.
C Close the OSD menu after 5 seconds.
D Restart the TV.
4 Write the ADC Calibration values copied just now into the channels of VGA and component.
5、After the operation above all, necessarily, Renew search the channels for the users.

4.1 Get ready for upgrading

1

The software is upgraded by a burning tool- ISP_TOOL.exe

4.1.1 Install the ISP_TOOL4.5.0.4 -------onl y for t he first t ime update.

2 、 Find the folder where the ISP_TOOL4.5.0.4 lies in.


There are three folders/files in this folder together.
DLPORTIO.dll and FTD2XX.DLL must be in the same folder

Double click the ISP_TOOL4.5.0.4 icon, and then a dialog window will show as below.

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Click the” Config “button. And then a dialog window will show as below.
Draw on the front of “Use USB”
Port Type setting is USB
Base Addr setting is 0x38C
ISP Slave Address choose 0x92
Serial Debug Slave Address choose 0xB2,
As following

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Click the “Connect”button,if appear the following figure, It indicates that the ISP_TOOL has connected.

If appear the following figure,It indicates that the ISP_TOOL has not connected. Please click the“Dis
Con”button and “Connect”button to connect..

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4.1.2 Hardware connecting


You can update the software through a special tool (as following)
USB to the
computer

to the to
Connect TVtheuse
TV
VGAVGA
use interface or
interface
the the RS232(4
or RS232(4
pin)
pin)

Connect the Debug board to the TV use VGA interface or the RS232 (4 pin), the other USB
port to the compute.

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4.2 Upgrading with the ISP_TOOL4.5.0.4

4.2.1 Double click the ISP_TOOL 4.5.0.4 icon and a dialog window will show as following。

Click the“Read ”button。

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Choose the update fil e from the fold er 。

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The update file has been chosen successfully 。

Click the“Au to”button and choose parameters as following。

Click the “Run” button

If appear green ”PASS”, it indicates that the “software written” is successful .

If show” error message “then click the “Run” button again and again ,till show the
following dialog window。

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The above appears on the screen-the word “PASS” shows in the information displaying
window, indicating upgrading is over。

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4.3 USB Software upgrading

Upgrade the ma in so ftware:


Copy the Updating software to the USB root directory, the software named *.bin.
for example the TV LCD32V88K named LCD32V88K.bin. insert the USB disk to the
side of th e USB interface of the main board. As fi gure:

Upgrading the main


software, the USB insert
here

Note: the main board is onl y for r efere nce.

Turn on the TV and enter the factory memu, when balance is “0”, press the password “1969”.
As fi gu re:

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Then choose “FUNCTION”‐‐‐‐“Software update”‐‐‐ enter ” ok* to begin upgrade. As figure:

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Next

After updat e su cc ess , had better AC power off and restart the TV.
Confirm the software Version in the Version Menu. If the update is successful, enter
Factory Init Me nu and select “ Clear Unprotectly”
a. Press VOL+ but to n to clear the EEPROM data.
b. When the “ Clear Unprotectly ” button becomes white, turn off t he powe r.
c. Restart the TV.

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5. Power assign & Signal process

5.1 MST6E182VG Power assign

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5.2 MST6E182VG Signal process

Note:
The above signal process is only for reference. Because different size has little difference .as terminals
audio amplifier IC.

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6. Troubleshooting

6.1 Troubleshooting for Remote Control

Remote control does not work

YES
Try new batteries Replace battery

NO

YES
Replace RC Replace remote control

Check IR receiver

YES
Change Led & IR board Replace Led & IR BD

NO

YES
Change Led & IR cable Replace Led & IR cable

NO

Replace main board

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6.2 Troubleshooting for Function Key

Buttons does not work

YES
Check switches Check solder connections and

see if any switches are stuck.

NO

YES
Replace Key BD
Check key board

NO

Check Key BD cable

YES

Change Key BD OK

NO

Replace main board

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6.3 TV won’t Power On

TV won’t power on

NO
Is LED Check Power YES Make Sure Power

light? Output source is live

NO
YES

BLUE Check Power YES Replace


RED
Cord Power Cord

NO Check/replace IR
Only
BD or Keypad
Try Power on by
one works
PCA

Panel Bright
YES Check signal RC and Button

Source Neither
Both
NO YES works
Work
NO Replace Main

BD

Replace Main BD

NO YES
YES Power on OK

Replace Panel
NO
(to contact Hisense tech support.)

Replace Power BD

OK

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6.4 Troubleshooting for Audio

No sound

YES
Check connecter Reconnect

NO

YES
Check speaker wire Replace speaker wire

NO

YES
Check speaker set Replace speaker set

NO

Replace main board YES


OK

NO

Power Supply Board

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6.5 Troubleshooting for TV/VGA/HDMI input

No picture on the screen

NO
Check Signal Source
Make sure signal
source is available

YES
Check connect Reconnect

NO

YES
Check cable Replace cable

NO

Replace main board

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6.6 Troubleshooting for YPbPr input

No picture on the screen

Check Source work or not NO Check Source Device

YES

Check connect YES Reconnect

NO

YES
Check Wires (Green Blue, Red) Replace wires

NO

Replace main board

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6.7 Troubleshooting for Video/ input

No picture on the screen

Check Source work or not NO


Check Signal Source

YES

YES
Check connect Reconnect

NO

YES
Check Cable/ Wires Replace Cable/Wires

NO

Replace main board

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7 Schematic circuit diagram

8 Explode view

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5 4 3 2

VGA INPUT
D
7
1 XS7
CLOSED TOI C
5 R64
15 DDC_SCL VGA_R 33R RGB0_Pr+ RGB0_Pr+ 2
10
4 VGA_RX R418 R65
14 100R VS_RGB VGA-R C81 2.2u/10V VGA_R VGA_G 33R RGB0_Y+ RGB0_Y+ 2
9
3 VGA-B VGA-G C84 2.2u/10V VGA_G
R66
13 R410 100R
100R VGA_HS VGA_HS 2 VGA_B 33R RGB0_Pb+
8 RGB0_Pb+ 2
VGA-B C93 2.2u/10V VGA_B
2 VGA-G
DDC_SDA VGA_RX R411 100R UART-RX 2 R67
12 5
VGA_TX R412 100R
100R 5 1 5 33R
7 UART-TX 2 1 0 1 R403 R404 R405 VS_RGB VGA_VS
0 2 6 0 VGA_VS 2
1 VGA-R R413 NC/100R 4 2 5 0 6 2 R59
DDC_SCL 6 0 6 S 0 75R 75R 75R
11 VGA_TX RV67 R205 R192 V S V 8 V S 33R
RV70 DDC_SDA NC/100R R 8 R 1 R 8
6 2.2k 1 1
AVLC18S02015 2.2k C C C
AVLC18S02015 R414 L L L
V V V RGB0_Y-SOG
6 A A A RGB0_Y-SOG 2
1
RV68 RV69
AVLC18S02015 AVLC18S02015
RV85 R226
PC_AUL PC-AUL C335 2.2u/10V AV_AULin1
VGA AVLC18S02015 10k R252 C629
AV_AULin1 2

12k 560p/50V
XS10 RV89 R247
R 3
WR 4
PC_AUR Debug port +5V_Standby PC_AUR PC-AUR C336 2.2u/10V AV_AURin1 AV_AURin1 2
XP5 10k R231
WL 2 +5V_Standby AVLC18S02015 C630 CLOSED TO IC
L 1 PC_AUL R158 R159 12k 560p/50V
1
GND 5 4.7k 4.7k
2
3 UART-RX
4 UART-TX

5 4 3 2
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5 4 3 2

33V Power
L55 220.0 uH 远离t uner 放置
33V N29
VD16 GSC34063
D
R492 2 1 1 8
collector_0
driver_4
1k
1N4148W 2 7 R490
CA13 emitter_1sense_5 2.2R
C373 C366
10u/50V
470n/50V 470n/50V 3 6
timing_2 VCC
C367
4 5 R494 10R +12V_NORMAL
GND input_7
1.5n/50V
C368
R495
R495 56
56kk R496 2.2k 10u/16V

C374
1n/50V

R21 9 33R NC/390p/50V


R211 C175 R178
IF-IN- C142 BPF_OUT- 0R VIFM VIFM 2
R22 1 51R C177 100n/16V
100n/16V 0R
C BPF_IN C176 L28 C172 220p/50V
NC/120p 0.1 uH
R212 R22 2 51R 100n/16V R179
IF-IN+ C174 C178 BPF_OUT+ VIFP
0R VIFP 2
100n/16V 0R R220 33R C173
NC/390p/50V

Tuner Connector TU_SDA 100R R184 TUNER_SDA U1


TU_SCL 100R R185 TUNER_SCL HFT-96/T116H

GND1 11
C87 GND2 10
C88
GND3 9
20p/50V 20p/50V 8
V V GND4
TUNER AGC, Cl ose TUNER 3
3
5
+
2
t
u
1
t
u
100R C _ A L _ o o
TUAGC R193 G T D C M F_ _
TAGC 2 A V S S B I F
I
C90
1 2 3 4 5 6 7
100n/16V
T
5V-IF
T T
B
U
+3.3V_Normal
U U IF IF
A _ _ -I
S -I
G D S N N
C C - +
A L

R207 R204 33V 5V-IF


0R 0R R130 R132
1 4.7k 4.7k
V38
+5V_Normal L6 RK7002BMT116\2N7002K
2,6,8 I2C-SCL I2C-SCL 2 3 TUNER_SCL
NC/BLM18PG121SN1
+12V_NORMAL R202
1 NC/0R
L19
BLM18PG121SN1 V36
CW78D05CZ
N11 RK7002BMT116\2N7002K
5V-IF 2,6,8 I2C-SDA I2C-SDA 2 3 TUNER_SDA
R270 R280
1 Vin Vout 2
NC/10R/2W NC/10R/2W D R208
N NC/0R
G C252
C117 C91 3 C92 C108
10u/16V 100n/16V 100n/16V 10u/10V 22u/6.3V

MStar Semiconduc
4F-1, No. 26, Tai-Yuan S
A Hsinchu Hsien, Taiwan 3
Title
MST6M181VS DEMO BOA
Size DocumentNumber
A3
MST6M181VS
Date: Monday, January 30, 2012

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