WB-11 Manual
WB-11 Manual
WB-11 Manual
Throughout this manual, the following symbols and printing characters are used to facilitate reading:
Indicates prohibition
WARNING: before operating the lift and carrying out any adjustment, read
carefully chapter 7 “installation” where all proper operations for a better
functioning of the lift are shown.
REV. 03 2 / 22
CONTENTS
1 INTRODUCTION 4
1.1 - INTRODUCTION 4
1.2 MACHINE IDENTIFICATION DATA 4
1.3 MANUAL KEEPING 4
2 GENERAL INFORMATION 5
2.1 GENERAL SAFETY 5
2.2 STANDARD SAFETY DVICES 5
2.3 INTENDED USE 5
2.4 GENERAL CHARATERISTICS 5
2.5 MACHINE DESCRIPTION 6
2.6 TECHNICAL SPECIFICATION 6
4 COMMISSIONING 8
4.1 SPACE REQUIRED 8
4.2 SHAFT ASSEMBLY 8
4.3 WHEEL GUARD MOUNTING 9
4.4 ELECTRIC CONNECTION 9
7 SET UP 18
7.1 SELF-DIAGNOSIS 18
7.2 SELF-CALIBRATION 19
8 MAINTENANCE 20
10 ELECTRIC DIAGRAM 22
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CHAPTER 1 – INTRODUCTION
1.1 INTRODUCTION
Thank you for purchasing a product from the line of wheel balancer. The machine has been
manufactured in accordance with the very best quality principles. Follow the simple instructions
provided in this manual to ensure the correct operation and long life of the machine. Read the entire
manual thoroughly and make sure you understand it.
A complete description of the “Wheel balancer model” and the “Serial number” will make it easier for
our technical assistance to provide service and will facilitate delivery of any required spare parts. For
clarity and convenience, we have inserted the data of your machine in the box below. If there is any
discrepancy between the data provided in this manual and that shown on the name plate fixed to the
wheel balancer, the latter should be taken as correct.
LOGO
Type:
Volt Amp Kw
Ph Hz
Year of manufacturing:
This manual is an integral part of the manual: it shall be given to the new owner if and when the
machine is resold.
TO THE READER
Every effort has been made to ensure that the information contained in this manual is correct, complete
and up-to date. The manufacturer is not liable for any mistakes made when drawing up this manual and
reserves the right to make any changes due the development of the product, at any time
REV. 03 4 / 22
CHAPTER 2 – GENERAL INFORMATION
x The wheel balancing machine should only be used by duly authorized and trained personnel.
x The wheel balancing machine should not be used for purposes other than those described in the
instruction manual.
x Under no way should the wheel balancing machine be modified except for those modifications
made explicitly by THE MANUFACTURER.
x Never remove the safety devices. Any work on the machine should only be carried out by
specialist personnel.
x Avoid using strong jets of compressed air for cleaning.
x Use alcohol to clean plastic panels or shelves (AVOID LIQUIDS CONTAINING SOLVENTS).
x Before starting the wheel balancing cycle, make sure that the wheel is securely locked on the
adapter.
x The machine operator should avoid wearing clothes with flapping edges. Make sure that
unauthorized personnel do not approach the machine during the work cycle.
x Avoid placing objects inside the base as they could impair the correct operation of the machine.
x This wheel balancer has been designed and manufactured exclusively for balancing wheel
with a maximum diameter of 1000mm and maximum weight of 65kg. The calibration system
is sufficient to cover different wheels from motorcycles to cars.
x In particular THE MANUFACTURER cannot be held responsible for any damage caused
through the use of wheel balancer for purposes other than those specified in this manual, and
therefore inappropriate, incorrect and unreasonable.
REV. 03 5 / 22
x Anchor-down installation unnecessary
A: Control panel
B: Wheel weight tray/cover
C: Main switch
D: Cone holder
E: Machine body
F: Feet
G: Wheel guard
H: Quick locking nut
I: Cone adaptor
J: Wheel support shaft
K: Measuring gauge
L: Foot brake
Fig. 1
REV. 03 6 / 22
CHAPTER 3 – TRANSPORTATION, UNPACKING AND STORAGE
3.1 TRANSPORTATION
Fig. 2
3.3 UNPACKING
3.3 STORAGE
Packages must be stored in a covered place, out of direct sunlight and in low humidity, at a
temperature between -10°C and +40°C.
In the event of storage for long periods of time, be sure to disconnect all sources of power and grease
the clamp sliding guides on the turntable to prevent them from oxidizing.
REV. 03 7 / 22
CHAPTER 4 – COMMISSIONING
When choosing the place of installation, make sure that it complies with current
safety at work regulations.
Do not operate the balancer while it is on the pallet.
x The balancer must be located on a flat floor of solid construction, preferably concrete. The
balancer must sit solidly on its three feet. If the balancer is not leveled, the balancer will not
function properly and may produce inaccurate balance readings.
x Select a location for the balancer that provides a level, solid floor, and adequate clearance
around and above the balancer. The place of installation must also provide at least the space
shown in pictures Fig. 3 and Fig. 4 so as to allow all parts of the machine to operate correctly
and without any restriction.
x Make sure the location selected has enough room above and behind the machine so the wheel
guard can be raised completely. The location must also provide working room for mounting
and removing wheels. Make sure the area has adequate lighting.
x If the machine is installed outside it must be protected by a lean-to.
Fig. 3 Fig. 4
Fig. 5
REV. 03 8 / 22
4.3 WHEEL GUARD MOUNTING (ref. Fig. 6)
Gaurd
frame
Micro
switch
Gaurd arm
x The machine is supplied with a single phase mains cable plus earth (ground)
x Check to make sure the characteristics of your systems correspond to those required by the
machine. The supply voltage (and mains frequency) is given on the machine nameplate. It
cannot be changed.
x Connect the machine to the main electric power supply. If the machine does not include the
electric plug, the user must set one, which must conforms to the voltage of the machine, in
compliance with the regulations in force.
x The machine should not be started up without proper earthing.
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CHAPTER 5 – CONTROL PANEL AND MENU FUNCTION
5.1. CONTROL PANEL
Press buttons only with your fingers. Never use the counterweight pincers or other
pointed objects.
When the beep signal is enabled, pressing of any push button is accompanied by
a “Beep”.
23 11
22 12
13
21
14
20
15
19
18 17 16
REV. 03 10 / 22
20. Push button, FUNCTION selection
21. Push button, SPLIT selection (*)
22. Push button, ALU/ ALUƿ mode selection (*)
23. Push button, STATIC/MOTORCYCLE WHEEL mode selection
(*) those functions are disabled in this model.
OPT function
DIAMETER
mm/inch
WIDTH
mm/inch
WHEEL GUARD
on/off
Approx.
1-5g or 0.1-0.25oz
BEEP
on/off
SELF-DIAGNOSIS
g/oz unbalance
measurement unit
REV. 03 11 / 22
CHAPTER 6 – OPERATION OF THE WHEEL BALANCER
Do not use the machine until you have read and understood the entire manual
and the warning provided.
The wheel guard must not be opened before the wheel stops. The STOP button
serves to stop the machine immediately in emergencies.
Do not permit the control panel to get wet!
Chains, bracelets, loose clothing or foreign objects in the vicinity of the moving
parts can represent a danger for the operator.
x Mount the wheel on the shaft of machine. Use the most appropriate mounting method. Always
remove any weight attached to the wheel.
x Switch on the machine.
x Measure and entry the wheel data.
x Select the most appropriate balancing mode. The initial screen when switching on is in
DYNAMIC mode.
x Start the machine. Performing a spin can be started by pressing START button or closing the
wheel guard if START FROM GUARD CLOSING is enabled.
x When the figures have been established, the spin is automatically braked to a stop in the
correction zone. After the machine stops, the unbalanced amounts are shown on the digital
readouts.
x Rotate the wheel slowly by hand until LED indicators light up to indicate the correct angular
wheel position to apply the counterweights.
x Apply weights on the position (12 o’clock position) for correction.
x With the counterweights correctly in position, restart the machine to check the correct
balancing of the wheel.
x Reset the balancing mode referring to Fig. 8.
Avoid back injury, seek assistance when lifting a heavy wheel onto the balancer
shaft.
Make sure to tighten the quick locking nut. Failure to do so may result in serious
personal injury.
x Select the most appropriate mounting method for the wheel you are balancing. Using the
proper method ensures secure mounting and safe balancer operation, and prevents damage to
the wheel.
REV. 03 12 / 22
x On most wheels, the inner side of the wheel hub usually has the most uniform surface for wheel
balancing. Always center the wheel by the most uniform shaped side of the hub to achieve the
most accurate balance.
x Regardless of mounting type, always make sure that the wheel is forced firmly against the shaft
faceplate and that the quick locking nut is tightened. To assist in centering the wheel properly,
rotate the wheel and the shat while tightening the nut.
Most steel wheels can be mounted properly using this method. The wheel is centered on a cone from
the inner side of the hub.
Fig. 9
x Select the cone that best fits the centre
hole in the wheels. Slide the cone onto
the shaft with the large end towards the
faceplate.
x Lift the wheel onto the shaft and centre it
on the cone.
x Attach the pressure cup to the quick
locking nut and install the assembly onto
the shaft. Tighten securely.
A wheel should be centered by the outer side of the hub only when the inner surface will not provide
an accurate surface to center on.
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6.3 WHEEL DATA ENTRY
Before balancing a wheel, wheel data must be entered into the processor.
Fig. 11
Fig. 13
REV. 03 14 / 22
6.4 BALANCING MODE
The dynamic mode is used for most passenger and light truck wheels using the most common location
for corrective weights. Clip-on weights are placed on the inner and outer sides of the rim.
Fig. 14
The static mode is used for motorcycles or narrow wheels when it is not possible to place the
counterweights on both sides of the rim. Clip a single weight on one of sides of the rim or in centre of
wheel according to the diameter of the wheel mounted.
Fig. 15
REV. 03 15 / 22
6.4.3 STANDARD ALU MODE
All the ALU modes are dynamic balance. Choose the option that best fits the available locations as
shown in the figure 16.
From the measurement screen, press to select the modes ALU1 ALU2 ALU3
ALU4.
Fig. 16
REV. 03 16 / 22
6.4.4 UNBALANCE OPTIMIZATION (OPT)
This function is used to determine the best mating of tire and rim that will result in the least amount of
total unbalance of the wheel. It severs to reduce the amount of weight to be added in order to balance
the wheel. It is suitable for static unbalance exceeding 30g.
A high unbalance may indicate the improper mounting of the wheel on the
balancer. If the unbalance is excessive, it may be prudent to replace the rim, the
tire, o both. If either is replaced, do not continue with optimization. Balance the
new tire and rim and evaluate the readings.
After performing the static balance, press . If the unbalance amount shown on the digital
readouts is exceeding 30g, the digital readouts display “YES” “OPT”. In this case, start OPT function:
x Mark with chalk reference points on the same position of both the tire and the rim.
x Rotate the wheel to move the marked points to 12 o’clock position.
x Press to memorize the position.
x Remove the wheel from the balancer.
x Remove the tire from the rim with the aid of a tire changer.
x Only mount the rim on the balancer.
x Rotate the rim to move the mark to 12 o’clock position.
x Press to spin the rim.
x Rotate the rim until LED indicator for outside (Fig. 7 – 6) lights up.
x Mark with chalk on the rim at 12 o’clock position.
x With the aid of the tire changer, refit the wheel with the reference marks coinciding between
the rim and tire.
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CHAPTER 7 – SET UP
7.1 SELF-DIAGNOSIS
Fig. 17
Diagnosis of phase
REV. 03 18 / 22
7.2 SELF-CALIBRATION
Make sure to entry the exact date of the wheel mounted. Entry of incorrect data
would mean that the machine is not correctly calibrated, therefore all
subsequent measurements will be incorrect until the new self-calibration is
performed with the correct data.
Fig. 18
After the second spin, rotate the wheel manually to 12 o’clock and
apply 100g weight on the outer side of the rim.
REV. 03 19 / 22
CHAPTER 8 – MAINTENANCE
8.1 GENERAL WARNINGS
x Regular maintenance as described in the manual is essential for correct operation and long
lifetime of the tire changer.
x If maintenance is not carried out regularly, the operation and reliability of the machine may be
compromised.
Before carrying out any maintenance work, disconnect the electric supply.
x Defective parts must be replaced exclusively by expert personnel using the manufacturer’s
parts.
x Removing or tampering with safety devices is extremely forbidden.
This balancer requires only minor maintenance to keep the machine operating properly.
REV. 03 20 / 22
CHAPTER 9 – ERRORS AND TROUBLE-SHOOTING
During machine operation, various cause of faulty operation can occur. If defected by the micro-
processor, they appear on the display as follows:
9.2 TROUBLE-SHOOTING
REV. 03 21 / 22
L N PE
Micro switch
(+) red
Outer
(-) black
piezo
Inner (+) red
Power switch piezo (-) black
Digital readouts
Braking transformer
-)black
-)black
(+) red
(+) red
Power board
22 / 22
CHAPTER 10 – ELECTRIC DIAGRAM
REV. 03
Warranty
This item has a one (1) year LIMITED warranty.
Returned goods must be authorized to be returned (in writing) by Atlas® Automotive Equipment
and/or an authorized distributor and must be prepaid to a designated location. All returns may
be subject to a 15% handling and restocking charge. Returned goods must be in like-new
condition complete with warranty and original shipping papers.
Customer’s Responsibilities
• Shall ensure that all air operated components are properly maintained
• Shall ensure components are powered by well lubricated and moisture free compressed air
(if a suspected defective part has not been properly lubricated it will not be covered under
warranty)
• Shall establish procedures to periodically maintain and inspect the equipment
• Shall ensure that your wheel balancer is protected by a surge protector
• Shall ensure that all equipment shall have adequate amperage service
THE REMEDIES DESCRIBED ARE EXCLUSIVE AND IN NO EVENT SHALL THE MANUFACTURER,
NOR ANY SALES AGENT OR OTHER COMPANY AFFILIATED WITH IT OR THEM, BE LIABLE
FOR SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR THE BREACH OF OR DELAY
IN PERFORMANCE OF THIS WARRANTY. THIS INCLUDES, BUT IS NOT LIMITED TO, LOSS OF
PROFIT, RENTAL OR SUBSTITUTE EQUIPMENT OR OTHER COMMERCIAL LOSS.
For warranty assistance, please call 866-898-2604. Please have your invoice number ready so
that we may be able to serve you better. Warranty procedures cannot be initiated without an
invoice number corresponding to the product serial number.