PROJECTS @ THEORY @ APPLICATIONS © CIRCUITS @ TECHNOLOGY
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10 MAG eS AGAZINI
VAN SY Ve C1 WSN
TAAOWN) cee pe te LACT08 Vintage Tek
The isolation transformer is designed to isolate you from
a potentially hot {i., 125 VAC) chassis that is connected
directly to the power mains. This article reviews the proper
configuration of the isolation transformer for working with
vintage electronic gear.
bby Bryan Bergeron
12 Finding the Outside Foil Lead
In years past, non-polarized capacitors would often have
a striped end on the capacitor tube or a stripe marking
on the capacitor body indexing with one of the leads. The
purpose of the stripe is evident if we look at some of the
Old “waxies” that were actually marked "Outside Foil End”
(on one end of the capacitor tube. So, why did that matter?
And does it still matter today?
bby Chris Poli ADZCS
18 Build a DIY Heart Sound Analyzer
Using Your Laptop
Listening to the heart (cardiac auscultation) is a frequent
first step in diagnosing heart disorders. Here, we describe
a very inexpensive system for digital cardiac auscultation
(digital phonocardiography) using a Windows laptop
computer, freely downloadable software, and a low-priced
USB microphone.
‘by D. John Doyle
25 Build a Three-Way Antenna
Switch and Display
This article describes a homebrew project in which a two-
channel DC wireless receiver and transmitter are used to
4 MISWOS 2022!ssu0-2
remotely select one of three antennas (two dipoles and a
wideband vertical}; switch a balun between the dipoles;
and perform all this from the comfort of a ham shack. A
second wireless receiver is used in a display to indicate the
selected antenna.
bby Stan Ekiert K3KKH
32 Build an Electronic Tic-Tac-
Game
‘The game ofTic-Tac-Toe has been around for centuries.
With all the electronic games kids play with today,
unlikely that you'll see “gamers” stampeding to play
an old pencil and paper version. So, let's update the old
classic a bit to make ita little more attractive to the "blue
screen” generation - young and old,
by Roger Secura
CONDENSER Of
CAPACITY06 DEVELOPING
PERSPECTIVES,
Vintage Instruments for
Vintage Repair?
22 NV WEBSTORE
40 Turn a Typewriter Into a Printer
| bought a Smith-Corona PWP 7808 typewriter from Good
Will for under $20.The daisy wheel print quality was
perfect and it included a self-contained word processor.
However, there was no way to use it as a printer. | decided
to emulate » membrane keyboard with an Arduino Nano
Every, so that either an added serial port or the existing
keyboard could input text.
1 by Lee Schafer
50 Build an LED Amusement Park at
Home
While brainstorming project ideas for our microcontroller
class at Cornell University, we realized that we all
particularly missed visiting amusement parks during the
COVID-19 pandemic. So, we decided to build something
that would bring some of the excitement of those parks
into the lab. In particular, we thought that using LEDs
on an LED strip would be a creative and exciting way to,
visually simulate different rides.
1 by Jenny Wen, Jasmin An, and Aratrika Ghatak
24 NEW PRODUCTS
82 TECH FORUM
85 AD INDEX
86 BENCH & BUILDER
56 The Birth of the Integrated
cuit
The creation of the integrated circuit (IC) stands as one of
Raisin nse maa
wi i }
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the most important inventions of mankind. Today, nearly all
modern products use this chip technology. In this article,
‘we'll look back on this period that launched the serious,
development of integrated circuits.
I by George R. Steber
G65 Adventures in Battery-Land —
Part2
In Part 1 of this series, we discussed measuring project
power needs and battery options, and showed ways to
define and estimate battery service-hour life. While it's
no surprise that bigger batteries provide longer service
life, Part 2 explores some ways to more efficiently use
battery power to maximize that battery life
1 by Edward Andrews
72 Restoration of a Vintage
Telefunken Gavotte 8U AM/SW/FM
Receiver
This is the second Telefunken receiver we've covered
in our restoration series, in part because it's a classic
and in part because refurbishing it isn’t a task for
beginners. Because of the density of components,
use of point-to-point wiring, and “hidden” capacitors,
recapping is a significant — but well worth it —
challenge.
B by Bryan Bergeron
2o22issue2 MUBNVOLTS 5by Bryan Bergeron, Editor
DEVELOPING
PERSPECTIVES
Vintage Instruments for
Vintage Repairs?
—
f you've been following my
series of refurbishing tube-
type receivers, you may have
noticed that | don’t rely on digital
oscilloscopes, spectrum analyzers,
and other modern equipment when it
comes to diagnosing and tuning the
receivers, The only exception is the
signal source. | use a modern digitally
synthesized waveform generator to
create IF and signal frequencies for
tuning the signal chain. That's only
out of necessity because I haven't
found a suitable analog source to
refurbish and add to my classic tool
arsenal
For my receiver refurbishing
projects, the majority of diagnostic
and alignment tools consists of a few
vintage instruments:
© MUTBIVOUS 2022/8402
+ Simpson 260 Analog Volt
Ohmmeter (VOM), citca 1950
+ Hickok 600A Tube Checker, circa
1960
t Signal Tracer, circa 1955
+ Heathkit 11 or Sprague T0-6
Capacitor Checker and Reformer,
Circa 1962 and 1964, respectively
Why not pull out a modem scope
digital multimeter and save time
checking the signal path? One reason
is that time isn’t the issue. '™m not
running a repair shop where time on
the bench is lost income.
For me, refurbishing a vintage
radio is about the process, not the
end result. As such, !'m not in any
rush to get things up and running.
Without the pressure of profit or unit
NUTS VOLTS
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CONTRIBUTING EDITORS
Edward Andrews George Steber
Christopher Pri John Doyle
Jenny Wen amine An
Aatika Ghatak ‘Roger Secura
Stan Ekion Lee Schater
Copyright © 2022
byT&L Publications, Inc.
All Rights Reserved
[Al atvorising Is subect 10 publaners spooal
fara thalragencie gre 1 Incarinty ad protect
expense osing tom adoring placed in Nts &
M2481 Coronn,CAS2883.turnover, | enjoy the hunt for spare
tubes, the hours of sanding and then
applying lacquer to the cabinet, and
using the tools specified in the user
‘manual for maintaining and repairing
the electronics.
’m not looking for the quick fix.
'd rather spend a day pouring over an
ld schematic, becoming intimately
acquainted with the underlying design
philosophy. Why triple conversion
and not dual conversion? Why isolate
ne part of the chassis from another?
Why use a selenium rectifier over a
tube?
Sometimes, it simply makes
sense to use a particular piece of
Vintage gear because it’s the best or
only option. For example, consider
my Knight signal tracer (shown in
the photo) which was designed
to support the repair of tube-type
receivers.
‘The assembled kit, which |
purchased on eBay and refurbished
= the focus of an upcoming article —
is essentially a receiver without the
tuned circuits. The five-tube 13 Ib
device provides the following:
+ AF and RF Amplifier
Noise Locator
Wattmeter
Audio Amp
Output Transformer
Output Speaker
Output Indicator
B+ Source
Demodulator/Preamp for Scope
‘and Vacuum Tube Voltmeter
(VTVM) Monitoring
Most of these functions are linked
to the green fluorescent magic eye
display in the upper left of the device
The Knight signal tracer
seamlessly supports the diagnosis and
maintenance of a tube-type receiver.
Think there’s a problem with the
audio circuit in your receiver? Simply
touch the probe of the signal tracer
to the demodulator out. A nice, clear
audio tells you that, in fact, there’s,
something wrong in the audio amp
circuit — probably a defective tube or
capacitor.
Need a speaker for the radio
audio output but it’s connected to the
‘cabinet which is stored elsewhere?
Simply use the speaker terminals
‘on the signal tracer. Think there's a
problem with the HV power supply?
Disconnect the internal HV power
in the receiver and use the HV (B+)
source in the signal tracer.
The common denominator in
all my vintage gear — whether an
instrument or an end-use appliance
is the use of high voltage tube
circuitry. I’s assumed that you'll
be working with and around high
voltage. You can forget about using
ESD straps and floor mats, miniature
lead sets designed for 3.5 VDC solid
state circuits, and scantily clad wire
wrap connections.
The dance with vintage
electronics is one of respect, with no
or very little direct contact. Assume
every circuit is alive and lethal, stay on
your toes, and enjoy the ride, NW
ER te
Spring is here... Don't spend your time trying to find tools for your
inl-yausg@]5 9 DL -t-1[¢] 0)
We've got it right here. Now get outside!
Free PCB Design
SOFTWARE
2or2iissve2 MISIVONS 7Vintage Tek
AIM ELC CM CNY Ce a)
ye 1. Line isolation transformers from my workbench,
If you've been following along with my vintage tube-type radio restoration
series, you've read me repeatedly referring to a power input system composed
of an isolation transformer, Variac™, and current limiter. The Variac (or variable
autotransformer) and current limiter are used to protect the radio or other
electronics under test from overvoltage and overcurrent. The isolation transformer
is designed to isolate you from a potentially hot (i.e., 125 VAC) chassis that is
connected directly to the power mains. This article reviews the proper configuration
of the isolation transformer for working with vintage electronic gear.
& mmBveES 2072R0s.02Post comments on this article at www.nutsvolts.com/maga:
The Hardware IN ouT
Let's start with concrete examples of line
isolation transformers. From left to right in Figure
Hot bot
) Neutra i | Neutral
‘a modified 15 amp Xentek boat anchor; and a Lv
Tare an unmodified one amp BK Precision unit
modified, newly purchased 2.1 amp Tripp-Lite unit
An ordinary 3-to-2 prong adapter (which doesn’t round
provide line isolation) is shown at the bottom center ee eer minis
rece )- Schematic ofa typical commercial line isolation
‘The BK Precision unit weighs about 3 Ib, the (rameformnes,
large white Xentek about 55 Ib, and the black Tripp- IN OUT,
Lite unit about 12 Ib
When used specifically to isolate the technician cs cat
from a potentially hot radio chassis, the BK Precision »)
will work asis because the input and output circuits sar sou
ate completely isolated, You can see the non- L_
polarized two-pin output plug in Figure 1.
Both the Xentek boat anchor and the somewhat Geund
flimsy Tipp-Lite required minor modifications to
serve as isolation transformers, as Ill describe below.
Before we make the mods, let's review the science.
Houre 3. schemai
sf modified line isolation transformer. Note the
input ground pin does not extend to the output.
The Science
The schematic of a typical line isolation transformer
that you can purchase from Amazon is shown in Figure 2.
It consists of a 1:1 transformer with 120 VAC across hot
and neutral. More importantly, the ground lead of the input
is connected to the ground lead of the output.
In addition, the neutral lead on the output winding as
well as an electromagnetic Faraday shield between primary
and secondary are tied to ground,
While this configuration may minimize noise transfer
from the mains to the output, there is a shock hazard for
someone who is grounded that touches the hot lead.
Figure 3 shows a modified line isolation transformer
that provides true isolation between input and output
Regardless of how the primary circuit is configured relative
to ground, the secondary circuit is completely isolated from
the primary and, by extension, from ground.
You could touch the hot or neutral line from
the transformer secondary, or the chassis of a radio
connected directly to one of the secondary leads without
experiencing a shock. The only hazard is coming between
both the hot and neutral on the secondary.
The “ods
It’s easy enough to modify a line isolation transformer
configured like Figure 2 to the configuration in Figure 3,
For example, if you have a Tripp-Lite isolator, first locate the
Figure 9. Replacing the Tripp-Lte’s three-prong grounded outlet
with a two-prong ungrounded outlet.common ground connection as in Figure 4. Remove any
wire that runs from the ground connection to the output
Variable Bulb
Isolator —Autotransformer Limiter
connection, Next, extract the grounded dual three prong
outlet and replace it with a dual two-prong outlet that isn’t
grounded (Figure 5)
Because the standard three-prong AC outlet provides
a direct connection to ground, you could end up with
the potentially hazardous situation depicted in Figure 2
By removing the three;prong fixture from the output, you
remove the possibilty of positioning yourself between
ground and hot or neutral
Now, let’s turn to modifying the boat anchor (Figures
68). The Xentek was an eBay purchase for $98 (including
shipping) which is less than | paid for the Tripp-Lite 3. The
modification required to reach the configuration shown
Figure 2 was to replace the three-prong 220 VAC outlet
with a two-prong 125 VAC outlet,
Although not necessary, | added a power switch and
a slow blow 15A fuse to the primary circuit as shown in
Figures 6 and 7. The fuse and on/off switch are no-brainer
safety features.
Figure 8 shows the output side of the isolation
transformer. As you can see, the secondary is completely
free from the ground wire, which | didn’t use. You can see
the end result of my work on the secondary in Figure 1
per Use
Remember, this configuration of isolation
transformer is specific to working with vintage
radio circuits that don’t employ a power
o-125vAC.
125VAC py Lg SlotsA transformer, but instead connect directly to the
ee toRadio power mains
10 MTSIVOS 2022/ssue-2
Figure 9 shows the configuration of
isolation transformers as part of my AC supply
system that | use to test and run vintage radiosand other vintage tube equipment
Figure 10 shows the two other
elements of the 15A power delivery
chain that enable me to safely test
hot-chassis radios: a Variac and a
homebrew current limiter. As noted
earlier, these two elements are
intended to prevent the radio from
bursting into flames. The isolation
transformer is meant to save my
skin, NW
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A TS-SILO Supercapacitors
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Oct)
20221e importance of knowing which lead is connected to
the outside foil begins to become apparent when we
look at just how the capacitor is connected in-circuit
(see Figure 2). When properly installed, the capacitor
will be oriented in such a manner that the outside foil lead
is connected to the lowest impedance (usually the ground)
side of the circuit. As the Figure 2 schematic shows, the
vast majority of capacitors have one lead tied directly to
chassis ground.
The capacitor can and will behave as an antenna,
“receiving” RF signals that are present in the vicinity.
Having the outside foil grounded tends to shunt off any
such received signals to ground rather than allowing them
to enter the working circuit in the form of unwanted and
interfering noise.
Unfortunately, many modern capacitors are no longer
marked, and very often when a capacitor does have a
siripe, it’s not related to the outside foil marking and must
therefore not be used as a connection guide. Instead, it’s
up to the builder to determine which lead is the outside foil
12 SIONS 2022/1s5u0-2
inding the
By Chris Prioli AD2CS
lead and to assemble the circuit in accordance with that,
determination.
A recent discussion with an engineer at Cornell
Dubilier regarding their linois Capacitor MWR series of
metalized polyester film capacitors confirmed that the
MWR capacitors are not marked as to the outside foil lead,
regardless of what markings may be on the body of the
capacitor. Now, | already suspected that, which is why 1
called him to begin with.
What | mostly wanted from him was his,
recommendation as to test frequencies, voltages, and
loads. See, | had developed my own methodology for
identifying the outside foil lead (which is the real purpose
Of this article) and I was seeking validation for my method,
It used to be that I could easily determine the outside
{oil lead of a capacitor simply by connecting the capacitor
to an oscilloscope and watching the display as | held the
cap in my fingers. 'd use a piece of coax with a BNC
connector at one end to fit the ‘scope input jack and a
pair of alligator clips — one red (center conductor) andIn years past, non-polarized capacitors would often have
a striped end on the capacitor tube, or a stripe marking on
the capacitor body indexing with one of the leads. While
not a polarized capacitor in the electron flow sense, these
capacitors did indeed have a “polarity” which would often
need to be observed for best performance. The purpose of the
stripe is evident if we look at some of the old “waxies” that
were actually marked “Outside Foil End” on one end of the
capacitor tube (see Figure 1). Yes.
You read that right. The stripe on
the capacitor body indicated which
device lead was connected to the
outside foil within the capacitor. So,
why did that matter? And does it still
matter today? Read on, MacDuff!
Figure 1 Outside foil end marking #1
Figure 2 - Heathkit T-3
schematic diagram,
2o2zilssue-2 MMSIVOUS 13Figure 3 ~ Alligator clips on coaxial cable.
cone black (shield braid) for easy differentiation - on the
other end (see Figure 3). Set the ‘scope to a low voltage
setting; about 2 mY or 5 mV per division should be fine.
Set your time base to a fast speed. You can adjust it later
to get a clearly defined and visible trace. Now, connect
the capacitor between the two alligator clips, and holding
the capacitor between your thumb and forefinger, look at
the trace on the ‘scope. Adjust the time base as necessary
to get a clean trace, and then note the amplitude of the
waveform displayed (Figure 4)
ae in
poser iea oeieT
Figure 4 ~ Greater amplitude signal trace.
14 WTSIVONS 2022,I55u
Why Bother?
Many folks in electronics — hobbyists and technicians alike
— have quite possibly never given a second thought to the
installation orientation of a “non-polarized” capacitor. So,
why is this a “thing” now?
In realty, it has tong been of considerable importance and,
in fact, engineers have long relied on the shielding effect
of such capacitors to help reduce inherent hum or buzz in
the audio circuits af a wide variety of electronic equipment.
What has brought it to the forefront recently is the current
trend of reconditioning or refurbishing vintage electronic
‘equipment — especially vacuum tube equipment.
‘As we open up some of this older equipment and begin
replacing the original wax and paper capacitors — which
‘are well past their "best by* date — we can find ourselves
with audio equipment with annoying hum that we can't
‘seem to get rid of easily. However, it may be (and often
is) just as simple as reversing the orientation of the
replacement capacitors so as to connect their outer foil or
shielded end to the Lower impedance point inits circuit,
Wouldnt it be a lot easier if we knew which way to install
the capacitors in the first place?
Your body is serving as a big hum antenna, feeding
the hum signal through your fingers, and then inductively
coupling it into the capacitor where the ‘scope can
measure it. After noting the trace amplitude, reverse the
relative position of the capacitor in the alligator clips and
‘once again look at the trace. One of these two waveforms
will be of a lesser amplitude than the other, and this is the
one that interests us (Figure 5).
When you have determined which waveform has
the lower amplitude, carefully note which ‘scope lead is
connected to which capacitor lead. The way this
works is actually quite simple. The capacitor lead
that is connected to the ‘scope common or coax
shield braid (black alligator clip) side when the
trace amplitude is at its lowest is the capacitor lead
connected to the outer foil. | generally score these
leads with a Sharpie® marker once I track them
down
So far, this is pretty simple and straightforward,
right? Not so quick, Rick! Some of the newest
capacitors on the market (such as the MWR series
mentioned earlier) are produced using a so-called
“noninductive wrapping” technique or process.
What this means is that the test method described
above — which relies on inductive coupling of the
hum signal into the capacitor — will not work with
these capacitors.
As a result, I had to find another way to identifythe shielding lead of the capacitor because, yes,
it does stil matter — especially when refurbishing
older equipment that relied on capacitor shielding to
limit noise or hum in the system. One such device is,
the Heathkit T-3 Aural/Visual Signal Tracer that I'm
currently refurbishing
In sum total, the T-3
types and quantities:
Uses the following capacitor
+ 0.005 pF 600V ~ five pieces
+ 0.02 uF 600V - one piece
+ 0.05 uF 600V ~ four pieces
+ 10 pF 25V - one piece
+ 20 uF/20 uF/20 u/20 uF 450V
|
|
one piece
Let’s look a litle bit closer at this, starting at the
bottom of the list. That last capacitor on the list is a
foursection can-type electrolytic filter capacitor used
in the T-3’s power supply. Many years ago, | had the
need to replace this capacitor, and at the time I could only
find a 20-20-10-10 can as the closest replacement (Figure
6).1 wanted to remain with the can-style filter rather
than installing four discrete devices, so | went ahead and
installed it. However, it always bothered me because its
use did result in some hum in the audio. The hum was very
slight, but knew that it was there and it just irked me.
Thirty-some years down the road, I'm able to get an
almost exact 20/20/20/20 capacitor. | say almost because
this replacement is rated at a slightly higher 475 volts than
the original 450 volts,
Next is the only other polarized capacitor in the T3.
It’s @ 10 pF 25V axial aluminum electrolytic type (Figure 7)
and was an easy find for replacement, so is being replaced
with an exact match.
Let’s move on to the three remaining values. The
originals were all wax and paper capacitors (Figure 8)
Figure 8 ~ Original “waxie" capacitor.
ro}
Sed
a
Creuse
a a aa 3
ery Por} Coa
Figure 5 ~ Lesser amplitude signal trace.
Figure 6 - Existing mul
i-section electrolytic “can’ capacitor,
SOMDENSER ail
CAPACITY
Figure 7 - Original axial electrolytic capacitor.
2o2zylssue-2 MMSIVOUS 15~Wr wv
Figure 9 - Test SuDC 10KH2
circuit for SINE WAVE
rnon-inductive
capacitors.
SWAP LEADS TO COMPARE FOR NOISE.
|<$ |
DEVICE UNDER TEST
which are wellknown for becoming leaky as they age, thus
passing DC instead of blocking it. These capacitors act
more like resistors than capacitors when they get some age
on them.
The original waxies are all of values that are not so
common today. The 600 volt rating is also no longer a
common value. After some thought and research, | settled
(on metallized polyester film capacitors rated at 630 volts. |
chose 0.0047 LF to replace the 0.005 UF waxies, 0.047 UF
in place of the 0.05 UF ones, and 0.022 pF in place of the
lone 0.02 uF capacitor used
Installation of the can capacitor is simple enough.
The can is marked with shaped icons at each of the four
section terminals; actually, at three of the four. This is a
Figure 10 - Testing arrangement for non-inductive capacitors.
16 WTSIVOUS 2022/ssv0-2
standard means of identifying which terminal goes to
which section as to the values of those sections.
In this case, because all the sections are of the same.
value, i's really moot. However, the capacitor is still
marked with the usual square, triangle, and “D” or closed
ue
Asis the norm, the legend is on a label on the side
of the capacitor, and each of the terminals is labeled on
the end insulator right next to the terminal, The terminal
tend of the can has four mounting tabs by which it’s
secured into its mounting wafer, which is itself secured to
the chassis by machine screw and hex nut combinations,
ach of the tabs are engaged into a slot in the wafer
and are then either twisted or folded over to secure the
capacitor to the wafer. I’s also generally advisable to
solder at least one of the tabs to ensure a good ground
for the capacitor shell
The axial electrolytic capacitor is clearly marked as
to its negative end, so installation of this one is also quite
simple. It’s placed parallel to a 47002 resistor between
the cathode (pin 8) of the 12A6 audio output vacuum
tube and ground. As such, the negativemarked end of this
capacitor is connected to the unit chassis, which is done at
the ground eyelet of the 1246 tube socket.
It must be noted that the original Ilinois Condenser
electrolytic capacitor that’s installed has its positive end
marked, and the pictorial that is provided in the T-3 manual
shows a striped end on that capacitor — but the stripe is at
the positive end.
So, now we come to the troublemakers: the
film capacitors. Not knowing at the time about the
manufacturing process that produces “nominductive
wrapping.” | attempted to determine the outside foil end
using the old standby oscilloscope method described
previously. Needless to say, it didn’t work.
Thinking over that process, though, | decided that for
some reason the inductive coupling was not happening.
That being the case, | figured that | could pass a signal
through the capacitor from my signal generator and use
the ‘scope in the same manner.
Unfortunately, that didn’t work right out of the box
either. Iwas using a 5V sine wave at 10 kHz, which
simply showed a basically clean sine wave through the
capacitor in both directions.
So, | added a series resistance of 100KQ2 and ran
the test again. This time, | got useful results in that
when connected in one direction, the trace was a clean
waveform, but in the other direction the waveform was
very noisy.
Figure 9 shows a diagrammatic representation of the
test setup, while Figure 10 depicts the test setup in use.
Eureka! | was on to something, so I decided to seek out
some validation.
made a call to CDE and spoke with an engineerwho started off by stating that there is no way to
tell which is the outside foil end by looking at the
capacitors, and that the information printed on
the capacitor bodies was printed in the opposite
direction with every other capacitor off the line
The printing reversed with each capacitor that
went by, so it was impossible to determine the
outside foil on one capacitor and then assume that
all its “twins” in a given lot were the same. In reality
the odds were that any given batch would have half
of each printing direction
He went on to describe a test circuit that was
essentially the same as what | had developed and
used, which would produce a clean waveform in one
direction and a noisy one in the opposite direction.
He said that any voltage up to the working voltage
was acceptable, so long as the current was limited to
a level that the capacitor could handle in accordance
with the datasheet values.
He recommended a frequency of anywhere
from 5 kHz up to 15 kHz, and he said that the
polarity of the least noisy waveform would indicate
the polarity of the capacitor.
Of course, there is no “outside foil” on these
capacitors. Instead, the polarity would indicate
which end is the shielded end. | had my validation
just like that! Almost as an afterthought, he did
say that capacitors with the shield end marked
are available from CDE as special-order items,
with certain specific minimum order piece counts
applied.
Armed with the knowledge that my test method
was valid and reliable, I went through the bags of
polyfilm capacitors that | had boug
the T-3 refurb and identified the shielded
end of each one, marking that end of each A
capacitor with my trusty Sharpie.
Figures 11 and 12 show the results of ae
this testing method, with Figure 11 showing
the noisy trace and Figure 12 its clean ie
counterpart. In Figure 13, it's obvious how
I marked the capacitors after testing each
All that remains now is to actually
install them, together with a polarized line ee
cord and a full set of replacement resistors Figure 13 - Marked polyfilm capacitors,
for all the value-wandering aged carbon
composition resistors that are currently in place in the T:3.
Post comments on this article and find any associated
files and/or downloads at www-nutsvolts.com/magazine/
issue/2022/02,
2022/ssue-2 MMSIVOUS 17By D. John Doyle
Listening to the sounds emitted from the heart using a stethoscope
(auscultation) is a frequent first step in cardiac
iagnosis (Figure 1). Cardiac
auscultation is often followed by echocardiography (ultrasound examination
and imaging of the heart) when the auscultatory findings are abnormal.
However, the limited reliability of ordinary auscultation in the hands of
ordinary clinicians and the expense and awkwardness of echocardiography
may make it desirable to develop a more advanced approach to cardiac
auscultation using computer-based techniques (digital phonocardiography).
1 this article, ll show you how through the addition
Jof an inexpensive USB (Universal Serial Bus) miniature
microphone one can convert an ordinary stethoscop,
and a Windows laptop computer into a phonocardiogram
idvanced features
trieval, low-pa
ack at
system (heart sound analyze
such as phonocardiogram stor
and highpass waveform filtering, and signal pla
selectable speeds with pitch preservation,
18 MMBWWOUS 2022/ssu02
To convert a Windows laptop computer into a
phonocardiogram system, you only need to add two
elements. The first is the needed software (Audacity,
discussed below) and the second is an easily constructed
USB stethoscope that plugs into the USB port of the laptop
computer.
To construct the USB stethoscope, you begin byPost comments on this article and find any associated files and/or downloads
‘at www.nutsvolts.com/magazine/issue/2022/02.
MFIGURE I. 7 7
Stylized/conceptual ane ee
phonocardiogram Normal
(heart sound) samples
corresponding to several
cardiac conditions. Image
(Credit: Used under 2 Creative
‘Commons License. By c
Madhero88 - Own work, CC
BY-SA 3.0, hetps:licommons.
wikimedia.orgiwfindex.
obtaining a USB lavalier
microphone (Figure 2)
and connecting it to a t
stethoscope head via {
a short piece of tubing
(Figure 3). Once the
assembly is plugged into
the laptop’s USB port,
itwill be necessary to ensure that the new microphone is
recognized. To do this under Windows 10, you must go to
the Windows “Settings” menu and select the “Sound” tab.
With successful registration of the new microphone, you
should see something akin to the information displayed in
Figure 4.
The Audacity Software
Package
Diastole! systole |
Central to this project is the Audacity software
package. Audacity isa particularly well-supported and,
wellocumented open source digital audio editor and
II FIGURE 3.The miniature electret microphone shown in
Figure 2 acoustically connected to a 3M Littman Classic Il SE
stethoscope head via a short piece of tubing. Hobbyists with
a limited budget will likely find that the use of a stethoscope
head removed from an ordinary stethoscope costing under
$10 will do just fine.
Atrial |
Mitral regurgitation #
‘otic regurgitation
I FIGURE 2. This miniature electret microphone
‘with an integral USB interface was purchased on
‘eBay for under $10, including shipping (hetps:!/
-www.ebay.comlitm/224786847| 74thash=item345,
6571 5c6:g-AEAAOSwOVIh3tON).When used for
phonocardiography applications, the lapel clip and.
the foam microphone cover are discarded and the
is attached to a stethoscope head via a short
piece of tubing (Figure 3).
recording application available for the Windows, Mac
OS/OS X, and Linux operating systems. It can be freely
downloaded at https://www.audacityteam.org, Figure 5
shows a brief musical passage (Beethoven's Symphony No.
5 in C Minor) being processed using Audacity.
Although Audacity has an almost overwhelming array
of features and options, three classes of features found
in the “Effect” menu are likely to be of special interest to
phonocardiographers
Input
Choose your input device
Microphone (AKS37I
‘Some apps are using custom input settings. You can personalize
Device properties
Test your microphone
FIGURE 4.Screenshot of part of the Sound portion
of the Settings menu in Windows 10. In the case of the
microphone shown in Figures 2 and 3, the device goes by
the name AK5371, but a different name might be expected
‘when using a different USB microphone. The “Test your
microphone” feature displayed on the bottom of the panel
allows users to watch the bar graph amplitude change as
they speak into the microphone under test.
2o22ylssue-2 MMBIVOTS 19IFIGURE 5. Screenshot of the Audacity audio software package displaying the first portion
of Beethoven's famous Symphony No. 5 in C Minor. This powerful, free, open source software
package offers numerous features for processing audio signals — many of which are of
potential value for phonocardiography applications.
[3] three digital fitering
options (Low-Pass Filter,
HighPass Filter, and Notch
Filter,
One final feature
known as “Change Tempo”
that may captivate some
users is the ability 10
change the speed of a
recording without changing
the sound pitch — a
feature of potential value
in listening to heart sounds
in patients with a fast heart
rate (tachycardia).
A YouTube video
demonstrating the
basics of using Audacity
is available at https://
www.youtube.com/
watch?v=LQ7n9pA0qc0.
These include: [1] the Amplify feature that scales the | Sample Recording
signal; [2] the Normalize feature that “normalizes” the
signal to a chosen maximum amplitude (e.g., 0 dB); and, Figure 6 shows a sample phonocardiogram recording
bdhdh dtd led tell
CEE
| obtained with the USB
stethoscope placed over
the second left intercostal
space adjacent to the
sternal border (pulmonic
valve area).
The top portion
of Figure 6 shows
13.3 seconds of the
phonocardiogram
recording, comprising
approximately 16 cardiac
cycles.
Investigators wanting
to “zoom in” ona portion
of the recording so as,
to be able to examine
it ect ap |
fot}
i
MI FIGURE 6. Sample phonocardiogram reco
ing obtained under breath-holding (apneic) conditions. The recording is from
‘me with the USB stethoscope placed over my second left intercostal space adjacent to the sternal border (pulmonic valve
area)-Top: First 13.3 seconds of the recording. Middle:““Zoomed in” portion of the above phonocardiogram showing the first
3.3 seconds of the recording, making the first and second heart sounds somewhat more distinct. Bottom; First 3.3 seconds
of the recording after high-pass filtering (200 Hz, 6 dB/octave roll off) and normalization. Notice
helps make the separate heart sounds more distinct.
20 MASONS 2022/6sue-2
how this filtering operationevents more closely can easily do so with the Audacity
waveform “zoom” feature.
As illustrated in the middle panel of Figure 6, the
zoomedin phonocardiogram now shows only the
first 3.3 seconds of the recording, making the first and
second heart sounds somewhat clearer.
Finally, the bottom of Figure 6 shows the same 3.3
seconds of the recording after high-pass filtering (200
Hz, 6 dB/octave roll off) and normalization. Notice
how this high-pass filtering operation helps make the
separate heart sounds even more distinct.
a ul r A
ua
Heth
Color Spectrographic Hh 1
Analysis of the hy i
Phonocardiogram I he |: i
It will be of interest to some readers that additional
signal processing techniques have been described that
might be applied to phonocardiograms collected using
the described system.
As an example, color spectrogram analysis of
tn
i
i
INFIGURE 7.The color spectrogram of the phonocardiogram
signal shown in Figure 6 obtained using the Spectrogram 6
software package. Note that the specific image obtained will
phonocardiogram signals allows phonocardiography to ideeanlstaidy ty ftia anabp puronatans Chosen Cagee ee
be carried out in the frequency domain. size, frequency resolution, maximum and minimum spectrum
Figure 7 shows the phonocardiogram presented levels, and chosen upper and lower frequency band limits). Red
in Figure 6 analyzed in this manner using the areas indicate the strongest signal levels, blue areas the weakest
Spectrogram16 software package, available as a free nonzero levels: BLACK < BLUE < GREEN
150 feet.
I then verified it operated reliably
from my basementlevel shack to
re athe relays and the intended switch box 55 feet
away.
After looking at various power
relays, | purchased two 12 volt
DC double-pole double-throw
700 Series Magnecraft “IceCube”
power relays and mounts, models
782XBXC-12D and 16-782C1,
respectively. The relays can be
mounted in any orientation, have
an AC contact rating of 15 amps,
and a pole-to-pole dielectric rating
of 2500 volts RMS (3535 volts
peak)
Figure 2 shows the schematic
of the switching scheme with the
wireless receiver; RET and RE2
represent the power relays. RE2 is
used to route the RF signal from
the shack to either REI (the dipole
2. Switch box and AGT
yematic. The maximum
2K 250
26 MASONS 2022/6su0-2
leg) or directly to the QVA. When}THNN wire insulation is rated at 600 volts. The breakdown voltage of dry air is approximately 30KV/em;
erating this to 15 KV/cm to account for high relative humicity provides an adeitional insulating potential
‘of 19 KV since the 14 gauge wires were spaced at least 1/2" away from other wires.
RET and RE2 are unpowered, both
are in the Normally Closed (NC)
state, and Antenna-t is connected
to the shack. Activating Channel
A.causes REI to switch from
Antenna-1 to Antenna?
‘Activating Channel B
disconnects the dipole leg from
the RF path and routes the RF
signal to the QVA,
The switch box components
(Figure 3) are housed in a 26
cm x 18 cm x 10 cm, Velleman
G378 PVC enclosure. The cover
(not shown) is gasketed for a
waterproof fit, The 8-32 screw-
terminal pairs on the left and right,
sides connect to ladder lines for
the two dipoles, and to the balun
input (lower left side). | used AWG
#14 THNN wire rated at 15 amps to connect the terminals
on REI to these three portst
The $O-239 connector on the bottom left goes to
the balun output; the 6-32 screw terminals at the bottom
center connect to a 12V 7 Ah SLA battery that powers the
entire switch box, including the AGT receiver. The SO-239
connector on the bottom right connects to the input of the
remote tuner, while the SO-239 connector at the lower left
side is the QVA port. All hardware is stainless steel except
for the 440 brass hardware used for attaching the SO-239
Connectors to the enclosure; 4-40 stainless was out-ofstock
MFIGURE 3. The black AGT receiver
is shown at the top left;its antenna
(white) wire can be seen exiting the
top of the enclosure and is attached
toa Plexiglas support. Power relays
REI and RE2 are located along the
center line of the enclosure. The
three wires shown at the upper
right side (red, black, and red-blacl)
power two LEDs (Figure 2) that
are mounted in a separate external
project box. The LEDs indicate
which relay is powered.
at the time, so I purchased the
brass hardware instead.
The wire pairs between the
terminals of RE2 and its ports,
balun output, tuner input, and
QVA are all 4.5" long 50 ohm
transmission lines constructed
from AWG #16 Formvar wire.
Transmission lines were used
because the port outputs connect
to 50 ohm lines (refer again
to Figure 2), and | wanted to
minimize mismatches where possible. The characteristic
impedance of a parallel wire transmission line is given by:
120areash(D /20)
‘ohms Equation 1
gis the relative permittivity of the medium equal to
1.0, Dis the centerto-center spacing of the conductors,
and a is the conductor radius. After trying various materials
to achieve the desired impedance, | eliminated the spacing
material and placed the two Formvar wires next to each
other and secured them with heat shrink tubing and tie-
‘wraps. Figure 4 shows a9” x 1” x 1/8”
Plexiglas L-bracket that provides support
for the white AGT antenna wire. To add
stifiness to the wire, a length of 2 mm dia
fishing line was placed parallel to the wire
and the combination secured with heat
shrink tubing. The wire/fishing line pair was
then tiewrapped to the antenna bracket
which was hot glued to the enclosure.
The switch box, balun, and remote
antenna tuner are all mounted on a 16” x
16” x 3/8" polypropylene cutting board.
On the back side of the cutting board,
two parallel 1” dia x 12" long PVC tubes
placed 3” apart were screwed to the panel
ILFIGURE 4.AGT antenna and support
bracket.
2oz2/lscue2 MMBIVOTS 27MFIGURE 6.The 12 volt 7 Ah SLA battery housed in a Snapware
food container.
II FIGURE 5. Mounting panel with cradle secured to a tree with ti
wraps.The green external display indicates which relays are active and
can be easily seen in daylight from my family room window. All external
connections to the 8-32 hardware were coated with liquid tape to
g prevent corrosion,
to form a cradle which allowed the assembly to be securely
mounted to a tree with tieswraps, Figure 5 shows the back
side of the panel with the cradle and external LED display
box. | use this display as a backup to verify that the relays.
are unpowered when | turn in for the evening.
Figure 6 shows the 12 volt 7 Ah SLA battery housed
in a watertight 16 cup Snapware™ food container (9.15" x
7.35" x 5.28"). The lower right-nside of the container was
reinforced with a 2” square piece of 1/8” Plexiglas hot
slued to the sidewall
The reinforced section was drilled and fitted with 6-32
hardware, then wired to the battery terminals and
two external wires that provide power to the switch
box.
The power handling capability of the Switch
Box was determined by ensuring that the voltage
and current limits of the transmission lines and
power relays were
pot exceeded for a MFIGURE 7.A loss-less tra
used to model the two 4.5
The voltage and current limits for these two
components is as follows: AWG#16 Formvar wire in the
transmission lines has a dielectric breakdown voltage of
11,300 volts per wire [3] or 22,600 volts between them.
The wire is rated for 3.7 amps; to be conservative, | de-
rated the current to 1.85 amps. The power relays have a
pole-to-pole rating of 3535 volts peak and a contact rating
of 15 amps.
To determine the actual voltage and current at the
transmission lines and at the relay terminals, | used a loss-
less transmission model [4] shown in Figure 7. From Figure
Rs
(B, 20)
M
nsmission line was
inch transmission
matched (R= 50).and lines in series;/= 9 inches.V, and R, represent 7 = 0 ze
mismatched load (R, the open source voltage and'source resistance, '
1000, SWR = 20:1). respectively, R, = 50 ohms, 7" 4 zho
28 MASONS 2022/6su0-27, the voltage, current, power, and SWR at the load(z’ = 0)
are, respectively:
M20
e101 +7),voles peak Equation 2
Rett (1+1),volts peak Eq
% 7 7
h Zo MA -P,amps peak Equation 3
P=tmelvit) = EE watts Equation 4
an
swe = 20 Equation 5
where
1= 9" = .229 m, transmission line length.
Phase constant (radians/s), fis the frequency
(Hz), cis the speed of light (3 x 10" m/s), and V, is the
velocity factor,
Z, = 50, transmission line impedance, ohms.
P= 2:%25 , voltage reflection coefficient with Z, equal to
the load impedance.
For a matched load, R, = Z, = Z,=50,1'=0,and
SWR = 1.0:1. Substituting these into Equation 4 and
solving for the source voltage for a 1500 watt load
yields V,= 774.5 volts. Substituting V, into Equations
References
[1]. Ekiert, “A Stealthy Quad Vertical Antenna,” QST, August
2016, pp 37-40.
[2]. Ekiert, “Weatherproofing a Coaxial Switch,” QST, Hints
and Kinks, February 2017, pp 70-71
[3] Essex Formar, Magnetic Wire/Winging Wire, Product,
Datasheet, https://www.essexbrownell.com/media/cms_
content/downloads.links/EssexWire-DatasheetFormvar-
EN-062020.pdi.
[4] DK. Cheng, “Field and Wave Electromagnetics,” 2nd Ed,
Addison Wesley, 1985, Chapter 9.
[5] S. Eker, “K3KKH Presents: A Wireless Three Way Antenna
Switch and Display,” FairLawnARC.org YouTube, January 18,
2019,
component limits, with the exception of the digital modes
which are limited to an output power of 685 waits.
Antenna Display
| utilized a second WR-02 in the display design,
reprogrammed to respond to the first set of controllers
[5]. Two wireless receivers would enable me to switch the
Pema
2 and 3 yields the load voltage and load current of, a oe
387.25 volts and 7.75 amps, respectively. rea ATC DAE a Meo ST MS
‘When the $58 modal duty cycle of 40% (heavy
processing) and operator duty cycle of 50% are ° ° a ° ° °
applied, the resultant load current is reduced t0 I,
= 0.4 x 0.5 x 7.75 = 1.5 amps, ° 2 ° ° 1 o
‘The modal duty cycles of CW and digital
modes (including FM voice) are 40% and 100%, z io a 2 a o
respectively. A a a 1 1 1
The resultant load currents for these modes
IITABLE I. Display requirements were translated into a truth
with an operator duty cycle of 50% are 1.5 and 3.87,
amps, respectively. Since the load current for digital modes
exceeds my self-imposed limit of 1.85 amps, the maximum
power for digital modes is limited to
eatas\? 5 — ep (1-85)
In pigtarwoaes = (“E*) Ry = 50(Te)
= 685 watts
For a mismatched load of R, = Z, = 1000 ohms, ['=
0.9, and SWR = 20:1. Substituting these values and V,
774.5 volts into Equations 2 and 3, the load voltage and
load current are 737.4 volts and 0.074 amps, respectively
In summary, the voltages for matched and mismatched
loads do not exceed the voltage limits of the power relays
or Formvar wire transmission lines.
In addition, the corresponding currents are within
table.A“0" in the table indicates no
indicates activation. In the Output, a
tion, while aI”
indicates that an
LED is lit.
antennas with one WR-02 and simultaneously activate
LEDS in the display, with the second to indicate which
antenna was selected — all with the push of a single
controller bution.
‘My display requirements were simple: Indicate which
of the three antennas was selected and indicate when
both power relays are active. With both activated, only the
QVA is connected to the shack, but relay RET is active and
drawing unnecessary battery current.
Knowing this, I could switch off Channel A (ie, relay
RE1), reduce the current, and increase the time between
2o22Mssve-2 MMOS 29MI FIGURE 8.Antenna
display schematic
implemented in RTL logic.
‘The second WR-02 is shown
in the upper left corner. All
resistors are 1/8 watt.
battery charging cycles.
Table 1 shows the truth
table representing these
requirements. From the truth
table, four Boolean equations
were generated; one for
each output. The equations
(shown below) were then
eanebaron implemented in Resistor
Transistor-Logic (RTL) as
shown in Figure 8.
Ant #1
Ant #2
&(B4B)=A&1
QVA = (A & B)+ (A&B)
&(A&A)=B
Both On
&B=(A+B)
A&BHAS
MIFIGURE 9.Top inside Transistors QI and Q5
view of the display unit. are NOR circuits while Q3
‘The rear panel (right) and Q4 are inverters; Q2
contains the wall wart and Q6 are emitter followers.
Eorigeeroreal The emiter flowers
panel (left) contains LEDs We" added to provide
Indicate povencniclt additional current capability
and three LEDs indicating _0F a potential future display.
the antenna selection.The_Annine volt wall wart powers,
second WR-02 isin the the display.
upper left corner. Figure 9 shows the
display wiring built on
a portion of a Velleman
PARTS LIS}
Item fo ey
WR-02 AGT GENSSI,Two-Channel DC Wireless Receiver & Transmitter | Amazon.
RE-1,RE-2 ‘Magnecraft 700 Series “Ice Cube" Power Relay, DPDT. Mouser
Relay Mounts ‘Magnecraft 700 Series “Ice Cube" Power Relay Mount Mouser
‘Switch Box Enclosure Velleman G378 Local electronics store
Battery ‘Amstron 12 volt, 7 Ah SLA Battery w/F1 Terminals. ‘Amazon
Battery Enclosure 16 cup Snapware Food Container ‘Stop & Shop
Circuit Board Velleman Eurocard ThreE-hole Island PCB. Local electronics store
Kitchen Cutting Board (Oneida 16 in sq Plastic Cutting Board Bed Bath & Beyond
External LED Display Box | 2” x4” x 1-1/2" Project Box RadioShack
30 WISHOUS 2022/6sue-2FIGURE 10.Antenna display unit sitting atop my
Kenwood TS-590s. Front and rear panel graphics were
generated in Microsoft Visio. The “mirror” image of
‘each was printed onto an HP ultra-thin plastic inkjet
transparency. After cutting out the graphics, the
“inke" side of each transparency was glued to their
respective panel using 3M Super 77 multipurpose
(spray) adhesive. This produces a scratch resistant
display.
Eurocard three hole Island PCB (printed circuit
board) and installed in a 5-1/8” (W) x 2-9/16” (H) x
6-1/4” (D) clamshell project box. Figure 10 shows
the final display
The wireless switch box has been a major addition to
my shack, allowing me to rapidly switch between antennas
during contests or while chasing DX regardless of the
weather —all from the comfort of my shack. NW
2o22iscue2 MMBVOTS 31BUILD IT YOURSELF By Roger D. Secura
The game of Tic-Tac-Toe has been afound for centuries.
With all the electronic games kids play with today, it’s
unlikely that you'll see “gamers” stampeding to play an
old pencil and paper game. So, let’s update the old classic
a bit to make it a little more attractive to the “blue screen”
generation - young and old.
32 WNSWOUS 2022/ssu0-2Post comments on this article and find any associated files and/or
downloads at www.nutsvolts.com/magazine/issue/2022/02.
| taught my two grandsons (Johnny/
Charlie) how to play Tic-Tac-Toe this
year. Big mistake! Now, every day, | get
“Grandpa, let's play TicTacToe.” Since
they like this simple game of Xs and Os
so much, | thought Id design and build
them a special electronic version.
I decided to add a litle twist to the
game by making a couple of “magic
wands” that they can hover over each
of the nine squares and have an X or
© magically appear on the board —
depending on which wand they picked.
This was a challenging project, but
Iwas able to incorporate my “tri-state”
electromagnetic switch, “invisible
spring,” and “magic wands" into the
game.
So, power up your soldering iron
and 3D printer! Let’ get started!
I you'te like me, you have a bunch of old
ICs siting in a bin somewhere just waiting for the
right project. A good example is the 74LS47N IC
(decoder/driver) shown in Figure 1. | thought, why
not park seven regular 5 mm through-hole type sof
LEDs on the outputs of the 74LS47N, and arrange
the LEDs so they can display just two letters: © and
a
To switch between an O or X on the display, |
employed two Silicon Controlled Rectifiers (SCRS}.
SCRs are really simple devices to operate. If you
place a positive voltage at the gate terminal (G), the
SCR turns on and current will flow from the anode
(A) terminal to the cathode terminal (K). The neat
thing about SCRs is the fact that the device will
stay tured on even if the gate voltage is removed
— Latch. The only way to turn the SCR off is to
temporarily remove the voltage (i.e., momentary
switch] from the anode (A) terminal.
Here’s how the circuit works (see Figure 2):
Initially, with power applied to the circuit, SCRT
is off. This allows pullup resistor R8 to pull input
pin 1 of the 74LS47N high (5V). In turn, this turns
7 SEGMENT
FIGURE I. LED DISPLAY -
CURRENT COMMON +5V
7ALS47N Rei ANODE MODE 4
oot ‘ - U
c f b
4 g
a ee eee
yan
a Ag |
a “aT
CIRCUIT LAYOUT
FOR TIC-TAC-TOE
transistor QI (NPN) on, Consequently, the collector —=SCRI SCR2
of Q1 and pin 4 (BLBlanking Input) both see a low
at the same time, thereby blanking the LED display. }
This is the normal startup condition of the circuit ° FIGURE 2.
once power is applied to the game.
2oz2ilscue2 MMBIVOTS 33INPUTS
D
ol L
i) &
2) L
3) L
OUTPUTS
FIGURE 4.
FIGURE 3. ae
PinlS Pini
‘POWER UP POSITION - NO
SWITCHES (SCRs) ARE TRIGGERED
UNTIL A MAGIC WAND IS MOVED
FIGURE 5.
‘PAPER SITS RIGHT ON TOP OF ALL THE os
ae ieer"™=
LN
TO WITHIN A QUARTER INCH FROM. [WANDS
‘THE TOP OF THE CENTER LED.
COPY PAPER (CUT TO 7-1/8" x 7-1/8"). eT
them roms nepormisma..— CENTER buss huge
s
‘PCB
=
from the initial power-up sequence
mentioned above. A high on pin
rasta
COND 1 (B) anda high on pin 4 (BI wil
45] 4.9) xt Fy come force the 7L847N to respond
3p PRINTED-+ esi A Nota 1a" by turning on the g segment and
HOUSING 1 zane ‘umning off the c and f segments
a K which, of course, turns off the two
2)\\) Jompsorom LEDs attached to pin 11 (c) and pin
oe Oem || 150,
‘BOTTOM PANEL SURE COPPER Notice how the two switches
RIVET. SHANK SCRI and SCR2 determine whether
Now, if SCR1 is triggered first, it will sink pin 1 (B) to
ground and at the same time shut off transistor Q1. In turn,
the collector of Q1 and pin 4 (BI) both switch to-a high
state. Therefore, to display the letter O, a low on pin 1 (B)
and a high on pin 4 (BI) tells the 74L$74N decoder chip to
switch off the ‘g’ segment (pin 14) and turn on the a, b,
de, and f segments.
I you look at Figure 2 again, you'll see that the g
segment (pin 14) in the circuit is wired to the center LED.
In other words, the above sequence of events will tum off
the center LED and display the letter O with the remaining
segments turned on.
Conversely, if we want an X to be displayed on
the LEDs, we activate SCR2 by applying 5V to the gate
terminal; this places a high at pin 4 (BI). Now, as long as
SCRI hasn’t turned on, there wil still be a high on pin 1 (B)
34 WABIOUS 2022/ssue-2
an O or X will appear on the LED
display. In a nutshell, here's the
sequence of events required to display the correct letier on
the seven LEDs — assuming pin 2 (C), pin 6 (D), and pin 7
(A) are tied to ground (low):
SCRI (off)-A high on pin 1 (B) and a low on pin 4 (BI/
RBO) = LEDs off.
SCRI (on) - A low on pin 1 (B) and a high on pin 4 (BI/
RBO) =O.
‘SCR2 (off) -A high on pin 1 (B) and a low on pin 4 (B1/
LEDs Off,
‘SCR2 (on) - A high on pin 1(B) and a high on pin 4 (BI/
RBO) = X.
If you look up the function table for the 74LS47N IC,
you'll see the logic behind the above sequence. Figure 3ITEM Eecae na
99] R1-R7,R9, R11, | Resistor, 1K, 5%, 1/4W, Through Hole, Carbon | 25M8365, NEWARK
R12, R14 Composition
18 | Re, R10 Resistor, 10K, 5%, 1/4W, Through Hole, Carbon | 25Ma371 NEWARK
Composition
a [Rs Resistor, 100 ohm, 5%, 1/4W, Through Hole, | 25M8374 NEWARK
Carbon Composition
2 far ‘Transistor, 2N2222A, NPN 610-PN2222A MOUSER
18 | SCR1SCR2 | SCR, Silicon Controlled Rectifier, 124, 600V___|X0205MA1BA2__| ARROW
63 [LED 17 LED, Red 640 nm, Through Hole, 5 mm Dia,, 87 | 604-WP1503SRC/4 | MOUSER
mm Height, Clear Dome (Ultra-Bright)
mm ici TALSA7N Integrated Circuit-16 BCD to Seven- | n/a ‘AMAZON,
Segment Decoder
9 ficta IC Socket, 16-pin, 20.25 mm Long x 10 mm Wide | 1175-1488-ND DIGEKEY
x4.4 mm Height
1 [CONT Connector, 6.5 mm x2.1mm,5A,DC Female | n/a ‘AMAZON
Socket, Panel Mount.
18 [CON2,CON3 | Connector, TAB Adapter (2M/1F}, Plated .250x | 8019K96 McMASTER-CARR
032
1 [st ‘Switch, SPST, Momentary Pushbutton, PB.199 ‘ALL ELECTRONICS
Normally Closed (NC), .62” (16 mm) Diameter
Thread, 3A, 125V
1 |s2 ‘Switch, OTEATAK On/Off Rocker Switch, two- | n/a "AMAZON
pin, 12
33 [nia Magnet, Neodymium 12mm O.D.x5mm LD. [n/a EBAY
x4 mmx 4.6 mm in Height, with Countersunk
Hole 4 mm
78 [nia ‘Solid Copper Rivets, w/Burrs, #9, 1-1/2" Long, | 00008-CO-11/2 WEAVERLEATHER.COM
©.D.=.161" (4.08 mm)
9 [nia Washer #6, Steel, 3/4” 0.0. x5/32" 11D. x 1/16" [20480 ‘AMAZON
Thick
22 [nia Solid Brass Wood Screw #4 x 1/2" 9034254 ‘AMAZON
1 [Psa "ACIDG Adapter, EULAN Universal 5V,2A,5.5 | n/a AMAZON
mm x 2.1 mm Connector
1 [nia PCB, Two-layer, 2 02 Copper, PlatedThrough | n/a ‘ALLPCB.COM
Holes, 6.75" Long x 6.75" Wide
1 (nia Houseables, 22 AWG, Solid Core Hook-upWire, | WSK-VA-25FT AMAZON
Six Spools (25 ft each),Tin Coated, plus 50
PlasticTies
shows the important section of that table. came up with to trigger SCR1 or SCR2 with a wand.
Its also important to mention here that | set up Looking at Figure 5, you can see how the magnets,
the 74LS47N and LEDs in the “Common Anode” printed circuit board (PCB), housing assembly, and the
configuration. This means that all the LED anodes (A) wands all work together.
are connected together and then wired to a 5V supply It takes five small neodymium magnets and two
connection. In other words, o turn on any LED, its cathode | copper rivets for the whole system to function properly.
terminal (C) must be switched from a high to a low (active | The two magnets kind of act like a single pole double
low); refer to Figure 1 again. throw (SPDT) switch. If the O wand (magnet) moves close
Okay, everything seems to be working according to to the top magnet and it has the same polarity (north:
plan. Now, how do we activate SCR1 and SCR2 with a north], it will push the top two magnets downward towards
magic wand? the bottom electrical connector CON 3.
‘Take a look at Figure 4. It shows the mechanism | This action connects the five volt supply from the
2o22/lscue2 MMBIVOTS 35upwards towards the top electrical
= 5 MAGIC MAGIC
‘TRESTATE MAGNETIC SWITCH-
TRESTATE MAGNET! © wano IX) WAND | connector CON 2, Consequently, SCR2
Fe y will trigger, and the LEDs will display
FIGURE 6. MAGNETS MAGNETS | the letter X. In other words, depending
SCR2 Susans PEL shaawer ATTRACT | oF the wand’s magnetic polatity, it will
iMacner soso sx2-o1__|_ either push the two magnets up or down,
banca ae pcx thereby turning on SCR1 (O) or SCR2 (X).
NSCR PAE MAGNET Figure 6a, 6b, and Ge show the
MAGNET
ests siege W |-scei-cm_ | different modes of operation more clearly
Stun curaren +5V Figure 7 also helps to visualize how the
NOmrOes switches, magnet assembly, and PCB work
x N N together as a unit.
MAGNET, MAGNET MAGNET
‘NO SCR TRIGGERED SCR I= ON SCRION
@ ©) ©
PCB to the bottom of the copper rivet (non-magnet
but electrically conductive), and finally to the electtical
connector CON 3; this triggers SCR1
In turn, this forces the LEDs to display the letter O.
On the other hand, the X wand (magnet) with an opposite
polarity will attract the top magnet and pull the magnets
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36 MASONS 2022/esue-2
Hold it right there! What's keeping the
magnets centered between the two electrical connectors?
This is where the “invisible spring” makes its appearance.
If you add another magnet to the base of the housing
with the same polarity as the magnet underneath the top
magnet, they will repel each other, thereby creating an
invisible spring.
| ound that if | used 1/2” diameter neodymium
magnets, the correct distance between the top two
magnets and the top surface of the base magnet comes
to 1-5/16". This distance makes the magnets “float” in
between the two electrical connectors.
Magic
WAND
Maat x
WAND
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CENTER LED : 5
PCB oS
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BEZEL - SITS “1 *
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7-118" x 7-1/8" ,
SHEET OF aS)
COPY PAPER
MAGNET ASSY.-
SITS BELOW PCBFIGURE 8.
3D PRINTED ENCLOSURE (SIDE PANEL)
PCB -TOP VIEW eee
f ¥
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ee
* eo €| ©
— CENTER LED LOCATED
© © ONTOP SIDE OF PCB
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LOCATED UNDERNEATH PCB
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LOCATION OF COPPER
© © RIVET - UNDERNEATH PCB
a AND CENTER LED +
Anes
Stepper motor drivers
S
[steele CES
PoScope Mega50.
2o22ilscue2 MMBIVOTS 37assembly, enclosure, and top bezel are
also available there.
Figure 9 shows where the 3D
printed magnet assembly is permanently
attached to the bottom of the enclosure.
Figure 10 shows the PCB, power, and
reset switches assembled inside the
enclosure (black box}. Notice how both
switches are wired in series.
Figure 11 shows a top view of the
3D printed bezel that sits on top of the
enclosure. Figure 12 is a photo of the
3D printed wands.
TIME TO HAVE
SOME FUN
FIGURE 10.
FIGURE 11.
Notice how the floating magnets create what could be
described as an electromagnetic “tristate” switch: SCR1
= ON or SCR2 = ON or both SCRs = OFF. This is not like
your standard SPDT switch. I needed to make sure both
SCR switches were off when the circuit is powered up.
Otherwise, you would have an X or O appear on the LED
display before the game even stats
These instructions of how the circuit and magnet
assembly works apply to only one square on the Tic-Tac-
Toe game. The game requires one magnet assembly and
one circuit like the one in Figure 2 for each of the nine
squares. Therefore, you'll need a total of 27 magnets plus
three magnets for each wand: 33 total
Figure 8 shows the PCB | designed. You can get
the CAD drawings and/or Gerber files from the article
downloads. The 3D printer files (stl) for the wands, housing,
38 MNSIDUS 2022/ssue-2
Playing the game is easy. Just plug
in the 5V power supply (wall wart) into
the front panel connector (CON 1).
Next, turn on power switch $2. Now, move either
wand (X or O) in a downward motion over the center of
any square and, depending on which wand you're holding,
the square will display an X or O.
To ‘reset’ the game so all the squares are blank, just hit
the momentary switch $1 one time and all the SCRs will
reset to the off state. The power button $2 turns the game
completely off
+ IMPORTANT: All LEDs must sit perfectly flat on the
PCB. If any one of the LEDs sits too high off the surface
of the PCB, it will affect all the surrounding LEDs by not
shining through the sheet of copy paper. All the IC sockets
‘must also sit flat on the PCB so they are below the height
of the LEDs,
+ Scotch tape is helpful to hold down components on
the top side of the PCB while you're trying to solder from
the other side of the board.
+ When you order PCBs, make sure you select 2.07
copper. One ounce copper pads and traces peel off too
easily from the heat of a soldering iron.
+ TESTING: Populate only one of the nine circuits
‘on the PCB with all the components and then test every
74LS47N IC that you purchased is functioning properly.
Itwouldn’t hurt to breadboard the circuit first and then
check all your components (ICs, SCRS, etc) for defects, De-
soldering components on a PCB is not a lot of fun!
+ Neodymium magnets are very strong. Unfortunately,
they are also very brittle. Make sure when you separate the
‘magnets they don’t snap together again and break — trust