Series 430

Pneumatic Indicating Controllers

Type 3430

Type 3432 Controller Station Type 3431 Controller Station

– with Type 3435 Transmitter Module for Pressure – for standardized signals
– with Type 3436 Transmitter Module for Temperature
– with Type 3438 Transmitter Module for Temperature (Pt 100)
– for standardized signals
Version shown with lockable door and integrated
Type 3436 Transmitter Module for Temperature

Fig. 1 · Controller stations

Mounting and
Operating Instructions

EB 7030 EN
Edition December 2008
 Contents

Contents Page
1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Settings at the controller modules . . . . . . . . . . . . . . . . . . . . 4
2.1.1 Operating action . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1.2 Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.3 Proportional-action coefficient Kp . . . . . . . . . . . . . . . . . . . . 6
2.1.4 Reset time Tn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.5 Rate time Tv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.6 Operating point . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Setting the limit switches . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1 Tuning the controller . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1.1 Setting the operating point in P and PD controllers . . . . . . . . . . . . 9
3.2 Smooth automatic/manual mode changeover . . . . . . . . . . . . . 10
3.3 Smooth changeover between the internal and external reference variable 10
3.4 Readjusting the controller’s zero point . . . . . . . . . . . . . . . . . 10
4 Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Transmitter modules . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Controller station . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.3 Controller modules . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5.3.1 Type 3433 Controller Modules. . . . . . . . . . . . . . . . . . . . . 14
5.3.2 Type 3434 Controller Modules. . . . . . . . . . . . . . . . . . . . . 17
5.4 Additional modules . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.4.1 Type 6112 i/p Converter . . . . . . . . . . . . . . . . . . . . . . . 18
5.4.2 wint/wext selector switch . . . . . . . . . . . . . . . . . . . . . . . . 18
5.4.3 Supply pressure regulators. . . . . . . . . . . . . . . . . . . . . . . 18
5.4.4 Inductive limit switches. . . . . . . . . . . . . . . . . . . . . . . . . 19
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6.1.1 Changing scales . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.2 Installing the temperature sensor . . . . . . . . . . . . . . . . . . . . 22
7 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.1 Pneumatic connections . . . . . . . . . . . . . . . . . . . . . . . . 24
7.1.1 Typical applications . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.1.2 Adjusting the supply air for version with supply pressure regulator. . . . 25
7.2 Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . 26

2 EB 7030 EN
 Contents

8 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.1 Checking the air supply . . . . . . . . . . . . . . . . . . . . . . . . 27
9 Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.1 Changing the controller function . . . . . . . . . . . . . . . . . . . . 28
9.2 Exchanging the transmitter module . . . . . . . . . . . . . . . . . . . 30
9.3 Checking the controller function . . . . . . . . . . . . . . . . . . . . 30
10 Use in hazardous areas . . . . . . . . . . . . . . . . . . . . . . . . 31
10.1 Servicing explosion-protected devices . . . . . . . . . . . . . . . . . 31
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

General safety instructions

4 The device may only be assembled, started up or operated by trained and

experienced personnel familiar with the product.
According to these mounting and operating instructions, trained personnel is
referred to as individuals who are able to judge the work they are assigned
to and recognize possible dangers due to their specialized training, their
knowledge and experience as well as their knowledge of the relevant
standards.
4 Explosion-protected versions may only be operated by personnel who have
undergone special training or instructions or who are authorized to work on
explosion-protected devices in hazardous areas.
4 Any hazards that could be caused by the signal pressure are to be
prevented by means of the appropriate measures.
4 Proper shipping and appropriate storage of the device are assumed.

EB 7030 EN 3
 Application

1 Application 2 Operation
The Series 430 Pneumatic Indicating Con- 2.1 Settings at the controller
trollers are used for applications in process
automation and industrial plants.
modules
The controllers directly measure the con- The controller module in the station can be
trolled variables (pressure, temperature, accessed after the lock (Fig. 2) has been re-
electric or pneumatic standardized signal) leased and the indicating unit (5) has been
and display the value. They compare the opened out.
measured variable with the set point and is- The settings for operating action (turnboard
sue a corresponding pneumatic control sig- A) and air supply (turnboard B) must be
nal from 0.2 to 1 bar (3 to 15 psi). performed prior to commissioning.
A supply pressure of 1.4 bar (20 psi) is re-
quired or an operating pressure of 2 to
4 Unscrew the mounting screw (6) on the
controller module. Pull it off its self-seal-
12 bar (30 to 180 psi) when a supply pres- ing hose fittings and lift out of the con-
sure regulator is installed. troller station.

2.1.1 Operating action

The operating action for the control loop is
set at the turnboard A (Fig. 2), where the
position of its arrow symbol according to the
arrow symbol on the controller module de-
termines the operation action of the control-
ler.
34 Arrow tips facing opposite
directions:
Operating direction:
Increasing/decreasing =
As the controlled variable x increases,
the output signal pressure y
decreases.
44 Arrow tips facing the same direction:
Operating direction:
Increasing/increasing
As the controlled variable x increases,
the output signal pressure y
increases.

4 EB 7030 EN
 Operation

Setting or modifying the operating direction: 2.1.2 Air supply

Unfasten the screw in turnboard A (Fig. 2) (only with Type 3433 Controller Module)
and lift it off together with the turnboard. If The position of the turnboard B (Fig. 2) with
necessary, lever the board at the side. its arrow symbol determines the air supply
Do not lose the rubber seal. to the feedback bellows. It can be accessed
4 Turn the board by 90° so that the re- after the comparator (3.1) has been re-
quired arrow is aligned with the arrow moved.
on the base plate. 4yA Normal air supply, approx. 1 mn³/h
4 Insert board and tighten screw. per % of the system deviation
4 Reassemble the controller module in the
controller station. 4R Large air supply, approx. 3 mn³/h
per % of the system deviation
(not with P or PD controller modules)

1 1 Controller station (Type 3432) 4 Lock

1.3 1.1 Scale 5 Indicating unit
1.3 Actual value pointer (red) 6 Mounting screw
1.1
1.4 Set point adjuster 7 Restriction
4
2 Transmitter module 8 Zero adjuster
1.4
or connecting base 9 Kp adjuster
5 3 Controller module 10 Tn adjuster
3.1 Comparator 11 Tv adjuster (only in
3.2 Connecting plate PD or PID controller)
2 3.3 Hex screws 12 Operating point adjuster
3.4 Screws (inside) (only in P or PD controller)
Air supply Oper. action
B A 3.2 3.4 8 9 3.1 6 3 10 9

3.3
3
6
10 Oper. action
7 12 A
8
11
Type 3432 Contr. Module
Side view without comparator Type 3433-2 (PI) Controller Module Type 3434-2 (PI) Controller Module
Fig. 2 · Turnboards and adjusters

EB 7030 EN 5
 Operation

4 Unfasten screws (3.3) and pull off the 2.1.5 Rate time Tv
connecting plate (3.2) together with nuts
and bolts from the controller module. For Type 3433 Controller versions with de-
4 Unscrew the hexagonal socket-head rivative-action component, the rate time Tv
screws (3.4) at the side and lift the com- needs to be set at the restriction (11). The
parator (3.1) out of the controller mod- setting depends on the controlled system that
ule. is being tuned (section 3.1).
Setting or modifying the air supply:
4 Unfasten screw in turnboard B and lift it 2.1.6 Operating point
off together with the turnboard. If neces-
Controller modules without integral-action
sary, lever the board at the side.
component such as P or PD controllers have
Do not lose the rubber seal.
4 Turn the board so that the arrow is
an operating point. In Type 3433 Controller
Module, it can be adjusted between 0 and
aligned with the mark yA or R on the
100 % which corresponds to 0.2 to 1 bar by
controller module. Insert board and
an operating point adjuster (12). The setting
tighten screw.
4 Reassemble the controller module in the
depends on the manipulated variable y (sec-
tion 3.1.1).
controller station.
In Type 3434 P Controller Module, the oper-
ating point is fixed at 0.6 bar.
2.1.3 Proportional-action
coefficient Kp
The setting of the KP (adjuster 9) determines
the controller gain and is related to the con-
trolled system that is being tuned (section
3.1).

2.1.4 Reset time Tn

Controller versions with integral-action com-
ponent require the reset time to be set at the
restriction (10). The setting depends on the
controlled system that is being tuned
(section 3.1).

6 EB 7030 EN
 Operation

2.2 Setting the limit switches

Only applies to controller stations with the
limit switch option:
To set the limit switches, first release the lock
(4, Fig. 2) and open out the indicating unit
(5). The contacts can be accessed at the
back.
Adjust proximity switches by placing a
screwdriver in the clamps between 0 and
100 % of the reference scale and move until
a contact is made over the connected
switching amplifier.

Clamps with proximity switch

Fig. 3 · Limit switches

EB 7030 EN 7
 Commissioning

3 Commissioning
1.8 1.3
Prior to commissioning the control loop,
check all devices to make sure they are con- 1.6 1.4
nected correctly, do not leak and function 1.5 4
properly.
Release lock (4) and open out the indicating 1.7 5
unit (5) to enable easy access to the operat-
ing controls at the controller.
Check the turnboard to make sure the cor-
rect operating action is set at the controller 1.3 Actual value pointer (red)
(see section 2.1.1). 1.4 Set point adjuster with green pointer
1.5 Signal pressure display
1.6 Manual/automatic switch
3.1 Tuning the controller 1.7 Adjuster for signal pressure (manual)
1.8 Differential pressure indicator
The controller needs to be tuned to the char-
4 Lock
acteristics of the controlled system using the
5 Indicating unit
KP and Tn and/or Tv adjusters at the control-
ler module to ensure that the controller can Fig. 4 · Front view
keep any system deviations for all set points
caused by the disturbance variables to zero Setting in manual mode:
or at least to minimize them. 4. Set manual/automatic switch to Manual.
In case of controller stations which have a 5. Operate manual adjuster (1.7) for the
manual/ automatic switch (1.6), the plant control signal so that the controlled vari-
must be started up manually. able (actual value pointer 1.3) slowly
We recommend to determine the settings by settles on the adjusted set point (set point
using a tuning test (following the Ziegler and pointer 1.4).
Nichols method) which produces sufficient Should the differential pressure indicator
results in most cases: (1.8) move to zero, set the manual/au-
tomatic switch (1.6) to Automatic.
1. Apply supply air (1.4 ±0.1 bar).
Proceed as described in points 6 and 7.
2. Set the proportional-action coefficient KP
to a low value at the comparator.
3. Set Tn restrictor to its maximum value
Setting in automatic mode:
and Tv to its lowest value (applies only to
PI and PID controllers). 4. Set the set point to the required value at
the rotary knob (1.4) on the indicating
unit.
5. Set the Tn restriction briefly to its lowest
value (completely open) to move the red

8 EB 7030 EN
 Commissioning

actual value pointer to the green set Multiply both values with the values in
point pointer. Close the Tn restriction the table (Fig. 5) and set as the favor-
again. able settings for KP, Tn, and Tv at the
6. Starting from a low value, increase the controller.
proportional-action coefficient KP until Should oscillations still occur despite these
the actual value pointer displays an har- settings, slightly reduce KP and increase Tn.
monic oscillation pattern (uniform oscil- Repeat these steps, if necessary, until the
lation amplitudes as shown in Fig. 5) of control loop shows a satisfactory perfor-
mance. Leave enough time in between set-
the controlled variable.
ting to allow the controller to stabilize.
If oscillations do not arise with a large
KP setting, turn the rotary knob to
3.1.1 Setting the operating point in
change the set point slightly and then re-
turn it to its former setting. It may be
P and PD controllers
necessary to increase the gain (KP) (Type 3433 Controller Module only)
slightly until an harmonic oscillation pat-
After setting the proportion-action coefficient
tern arises.
KP as described previously, set the operating
7. Write down the adjusted value of the KP
point for P and PD controllers instead of the
scale you have just adjusted as the criti- reset time Tn.
cal proportional-action coefficient KPkrit.
Use a stopwatch to time the oscillation 4 Read off the controlled variable yA of the
controller at the display (1.5) when the
time for one entire oscillation as Tkrit (PI
plant is in a steady-state condition and
and PID controller only).
set this value directly at the operating
point adjuster (12, Fig. 2). (Setting 0.2 to
1 bar = 0 to 100 %).
Controlled variable
(actual value) 4 Recorrect slightly until the system devia-
tion is zero. In case the signal pressure
Tkrit
display deviates, average the value.
+
Note!
– On changing set point or reference vari-
Tkrit able, the operating point must be set again
as described above.
Cntr. KP Tn Tv
If the reference variable is changed more of-
P 0.50 · KP,krit ten, set the operating point to 0.6 bar =
PI 0.45 · KP,krit 0.85 · Tkrit 50 % (average value).
PID 0.59 · KP,krit 0.50 · Tkrit 0.12 · Tkrit

Fig. 5 · Harmonic oscillation, settings

EB 7030 EN 9
 Commissioning

adjuster (1.4).
Note!
The switch (1.6) can only be set to automatic
The Tn restriction must be completely opened
after the differential pressure indicator (1.8)
with a P/PI controller is switched over to P
is at zero.
action to allow the operating point adjuster
to work without delay. Set the set point again to the required value.

3.3 Smooth changeover between

Version with w-dependent operating point
the internal and external re-
This version does not need to be adjusted ference variable
since the operating point automatically fol-
lows the set point w. When combining the fixed set point control
and follower control, the Type 3432 Con-
3.2 Smooth automatic/manual troller Station is equipped with a wint/wext
switch, a pressure adjuster and a differential
mode changeover
pressure indicator (Fig. 10).
(only for controller station with manual/au- The differential pressure indicator must first
tomatic changeover, Fig. 4) be brought to zero by activating the pres-
sure adjuster in order to switch between the
The smooth switchover ensures that no pres- reference variables.
sure surges can reach the valve when the
manual/automatic switch is activated as fol-
3.4 Readjusting the controller’s
lows:
zero point
Changeover from automatic to manual
Should deviations arise between the actual
Use the manual adjuster (1.7) to adjust value and set point during operation, the
signal pressure manual yH until the differen- zero point adjustment can be readjusted by
tial pressure indicator (1.8) is zero. Switch turning the zero screw at the back of the dis-
over to manual at the switch. play unit (5) until the actual value and set
point on the front display are the same
Differential pressure indicator
again.
Deviations between the actual value and set
point can also be corrected at the zero point
With Without deviation adjuster (8, Fig. 2) of the controller module.

Changeover from manual to automatic

If the plant is to be controlled manually to
the required value, the automatic signal
pressure yA must be matched to the manual
signal pressure yH by adjusting the set point

10 EB 7030 EN
 Construction

4 Construction is likewise required when used as a follower

controller. Additionally, inductive limit
The controllers designed according to the switches, that are adjustable at a scale, can
modular principle form an entire automation be mounted on the indicating units 1 or 2.
unit consisting of a controller station, a con-
Note! Refer to the corresponding Data
troller module tuned to the local conditions,
Sheets for details about the controller sta-
and, where applicable, a transmitter as well
tions and their controller modules.
as other additional modules.
T 7030 EN · Pneumatic Indicating
Controllers with Type 3432 Controller Sta-
Controllers - Information Sheet with product
tion are mainly designed for installation of a
overview.
Type 3435 Transmitter Module for Pressure
or a Type 3436 Transmitter Module for T 7032 EN · Pneumatic Indicating
Temperature with direct process fluid con- Controllers for Pressure
nection. T 7034 EN · Pneumatic Indicating
The Type 3431 Controller Station receives Controllers for Temperature with Capillary
the controlled variable as a standardized Sensor
signal from 0.2 to 1 bar or 3 to 15 psi. The
controlled variable can also be supplied as T 7036 EN · Pneumatic Indicating
a current signal from 4 or 0 to 20 mA or Controllers for Temperature with Pt 100
1 to 5 mA over an integrated i/p converter. Resistance Thermometer

The controller station can be equipped with T 7038 EN · Pneumatic Indicating

the Type 3433 or Type 3434 Controller Controllers for Standardized Signals
Module. T 7040 EN · Type 3433 Pneumatic
For special control applications, the Type Controller Modules and Type
3433 Controller Module can be combined 3437Additional Modules
with Type 3437 Additional Modules for
pressure limitation, control mode switchover T 7041 EN · Type 3434 Pneumatic
or smooth manual/automatic transfer. Controller Modules
The controller station can also be upgraded, T 7045 EN · Type 6112 i/p Converter
if required, with a manual/automatic trans- Module
fer, consisting of a selector switch, adjuster
for manual mode, and differential pressure 5 Principle of operation
indicator.
The controller station must be equipped with
an additional module for wint/wext change-
5.1 Transmitter modules
over when used for applications as a com- Type 3435 for Pressure
bined fixed set point controller and follower The process fluid pressure p is transmitted to
controller. An additional pneumatic or elec- the transmitter module (2) where it causes a
tric output for the external reference variable deflection at the Bourdon tube measuring
wext (e.g. 0.2 to 1 bar or 4 (0) to 20 mA)

EB 7030 EN 11
 Principle of operation

system (2.1). The deflection is converted by bellows measuring system of the controlled
the pneumatic servo system (2.2) into a variable display and the controller module
pneumatic signal (controlled variable x) as a pneumatic controlled variable signal
which is proportional to the pressure p. The (controlled variable x).
signal is transferred to the bellows measur-
ing system of the actual value display (1.3) 5.2 Controller station
as well as to the controller module (3).
The actual value signal x causes a deflection
Type 3436 for Temperature with capillary
at the bellows measuring system of the ac-
sensor
tual value display (1.3) which is transmitted
The temperature of the medium produces a
to the pointer over a gear mechanism.
pressure in the gas-filled sensor (2.3) of the
The set point (reference variable w) can be
transmitter module which is proportional to
adjusted at the scale (1.2) on the front. The
the temperature. This pressure is offset by a
position of the set point adjuster (1.4) is
force on the beam (2.4) and converted into
transmitted to the set point transmitter over a
the output pressure pA at the feedback bel-
gear mechanism. This pneumatic servo sys-
lows (2.6).
tem (1.41) converts the adjusted set point
The supply air flows over the restriction (2.9)
into a pneumatic set point signal (w) which
and nozzle (2.8) and hits the flapper (2.7).
is transmitted to the controller module.
As the temperature rises, the flapper moves
The controller module compares the actual
closer to the nozzle. This results in an in-
value signal (x) with the set point signal (w)
crease in output air pressure pA supplied to
and controls using the control signal yA de-
the bellows (2.6) until a new state of equilib-
pending on the system deviation and the ad-
rium is reached, i.e. until the output signal is
justed control parameters. The control signal
proportional to the temperature measured.
is connected to the signal pressure display
This signal is transmitted as the actual value
(1.5) and the output port y.
signal (controlled variable x) to the bellows
The controller station with manual/auto-
measuring system of the actual value display
matic switchover (Figs. 2 and 4) additionally
(1.3) and the controller module (3).
features a manual/automatic switch (1.6),
Type 3438 for Temperature with Pt 100 re- an adjuster for manual mode (1.7), and a
sistance thermometer differential pressure indicator (1.8).
The Type 3438 Transmitter Module consists Signal pressure display (1.5) and output
of an electric transmitter and a downstream port y are connected to the automatic output
i/p converter to connect a Pt 100 sensor. signal yA with a switch position at “Auto-
The resistance value of the Pt 100 sensor is matic” and to the manual output signal yH
converted into a 4 to 20 mA current signal set at the adjuster (1.7) with a switch posi-
in the electric transmitter. Its output signal (4 tion at “Manual”.
to 20 mA) is converted into a pneumatic sig- A smooth switchover from manual to auto-
nal between 0.2 and 1 bar by the i/p con- matic mode is possible when the differential
verter. The output pressure, which is propor- pressure indicator (1.8) shows that yA and
tional to the temperature, is supplied to the yH are identical.

12 EB 7030 EN
 Principle of operation

1.5 1.41 1.2 1.4 1.3 3 1.5 1.41 1.2 1.4 1.3 3
x w 1 x w
1 R R
w w
z PI z PI
P P
yA yA
P/PI P/PI
S PID S PID
x x
y w w

2.4 2.7
2.1
2.6
2 Z y Z y
2.3
2.2 2.9 2.8

Type 3432 with Type 3435 Transmitter for Pressure Type 3432 with Type 3436 Transmitter for Temperature

1.5 1.2 1.4 1.3 3 1.8 1.41 1.2 1.4 1.3 3

x w yH yA x w
1 R R
w S w
z PI z PI
1.6
yA P yA P
P/PI P/PI
S PID 1.5 S PID
x x
y w 1.7 w
yH
x
4
Z
1
Z x 1.9 x y
PB
Type 3431 and 3432 for pneumatic standardized signals Type 3432 with manual/automatic switch (1.6),
supply pressure regulator (1.9) and i/p converter

1 Controller station 1.8 Differential pressure indicator 2.7 Flapper

1.2 Scale for smooth manual/automatic 2.8 Nozzle
switchover
1.3 Actual value display with pointer, 2.9 Restriction
gear mechanism and bellows 1.9 Supply pressure regulator
3 Controller module
measuring system 2 Transmitter module
4 Type 6112 i/p Converter
1.4 Set point adjuster with pointer, 2.1 Bourdon tube meas. system
gear mechanism and set point (1.41), 2.2 Pneumatic servo system
set point display only for follower  Z = Supply pressure 1.4 bar
2.3 Temperature sensor
controllers PA = Output pressure
2.4 Beam PB = Compressed air network
1.5 Signal pressure display
2.6 Feedback bellows
Fig. 6 · Principle of operation of controllers

EB 7030 EN 13
 Principle of operation

5.3 Controller modules sure yA reaches the value related to the con-
trolled variable x and the proportional-ac-
The controller modules are designed as tion coefficient Kp set at the screw.
plug-in units. They are inserted into the
Outside of the controller module, yA is con-
self-sealing hose fittings of the controller sta-
nected to R, meaning that the output pres-
tion and fastened in place by mounting
sure yA is also fed back to bellows R1 over
screw.
port R and the adjustable Tn restriction. As a
result, the effect caused by the pressures in
5.3.1 Type 3433 Controller bellows R1 and R2 is balanced and system
Modules deviation is eliminated.

The controller modules consist of the com- Should a switching pressure exist at port S
parator equipped with four metal bellows after switching the controller station to man-
arranged in a square and the base plate ual mode, the Tn restriction is bypassed by
with plug-in connections. The base plate the Tn start-up relay.
contains the components necessary for the Turnboard A determines the operating
corresponding function such as relays and action of the controller which can be
restrictors. The components can be ex- changed by turning the board. Refer to sec-
changed or retrofitted to upgrade a device tion 2.1.1.
(refer to section 9.1 for more details).
Turnboard B determines the air supply to
Type 3433-2 PI Controller (Fig. 7, top) the feedback bellows.
In delivered state, it is set to yA, i.e., the
The controlled variable x (actual value) and output pressure is directly fed back to bel-
the reference variable w (set point) are lows R2, whereas, it is fed to bellows R1
transmitted as pneumatic signals between over the manual control unit to port R. This
0.2 and 1 bar to metal bellows w und x arrangement provides the controller with a
over the turnboard A. When x is greater normal air supply and a damping of the
than w, the actual value bellows tilts the output pressure.
swashplate at its pivot towards the set point Setting it to R results in the output pressure
bellows. This causes the pressure to rise yA being fed back to bellows R1 and R2
downstream of the nozzle which is con- over port R which provides a higher air sup-
nected to the swashplate over a pin and, as ply.
a result, the comparator increases the output This type of turnboard setting is suitable for
pressure yA. The output pressure is fed back applications where the distance to the final
over turnboard B to the bellows R2 on the control element is long and the connected
swashplate. volume is large as well as where controlled
The pressure and the position of the systems react quickly. Refer to section 2.1.2
swashplate continue changing until the dis- to set or change the air supply by turning
tance between the nozzle and flapper the turnboard B.
achieve the initial value and the output pres-

14 EB 7030 EN
 Principle of operation

Type 3433-2 PI Controller Module

0.2
The following versions of the controller mod-
ules are similar in most aspects to the
Type 3433-2 PI Controller Module, how-
Kp
ever, they are fitted with, for example, an
operating point adjuster, derivative element,
20
or a selector switch, depending on the
application.

Type 3433-1 P Controller Module

0.2 corresponds to Type 3433-2.
An operating point adjuster is used in place
of the integral element.
Kp

20

Type 3433-3 PID Controller Module

0.2 corresponds to Type 3433-2.
Additionally, it contains a derivative element
which produces the rate action with approx-
Kp
imately ten times the gain in the input
branch of the controlled variable x. The rate
20
time can be adjusted at the TV restriction.

R Feedback Turnboards
R1/R2 Feedback bellows A Operating action
 Z = Supply air 1.4 bar B Air supply
YA Output pressure
S Switching pressure

Fig. 7 · Type 3433 Controller Modules

EB 7030 EN 15
 Principle of operation

Type 3433-4 PD Controller Module

corresponds to Type 3433-1. 0.2
Additionally, it contains a derivative element
which produces the rate action with approx-
Kp
imately ten times the gain in the input
branch of the controlled variable x. The rate
20
time can be adjusted at the TV restriction.

Type 3433-5 P/PI Controller Module

with P/PI selector switch can optionally be 0.2
used as a P controller with operating point
adjustment or as a PI controller.
Kp
The structure is the same as that of the PI
and P controller module.
20
Type 3433-6 PD/PID Controller Module
with PD/PID selector switch can optionally
be used as a PD or PID controller.

Type 3433-9 P Controller Module

with set point-dependent operating point 0.2
corresponds to Type 3433-1 P Controller
Module, except that the operating point
Kp
shifts proportional to the set point w.

20

Fig. 8 · Type 3433 Controller Modules

16 EB 7030 EN
 Principle of operation

5.3.2 Type 3434 Controller The effect caused by the pressures in the di-
Modules aphragm chambers R1 and R2 is balanced.
The position of the force switch continues to
The controller modules have a round com- change until the controller output pressure
parator which operates according to the reaches a value which is related to the con-
force-balance principle. trolled variable x and the adjusted propor-
The proportional-action coefficient Kp can tional-action coefficient Kp, i.e. until the sys-
be adjusted in the range between 1 and 25. tem deviation is eliminated.
The proportional-action coefficient Kp is ad-
Type 3434-2 PI Controller Module (Fig. 9) justed at the restriction (9) and the reset time
Tn at the restriction (10). The zero point ad-
Controlled variable x and reference variable juster (8) is used to tune the device.
w are transmitted as pneumatic excess pres- The turnboard A determines the controller’s
sures between 0.2 and 1 bar or 3 and operating action which can be changed by
15 psi to the diaphragm chambers (R1 and turning the board (section 2.1.1).
R2) over the turnboard A. When x is greater
than w, the force switch (23) lowers and the Type 3434-1 P Controller Module
plug opens. Supply air flows into the dia-
phragm chamber R2 and the output pres- The design and principle of operation are
sure yA increases. This pressure is transmit- the same in most aspects to Type 3434-2 PI
ted over the Tn restriction (10) to the volume Controller Module.
of the 1:1 booster (24). Its output pressure is However, a spring for an operating point
fed back to the diaphragm chamber R1. fixed at 0.6 bar is used instead of the feed-
back with Tn restriction.

24 10 9 8
8 Zero point adjuster
R 9 KP adjuster
10 Tn adjuster
w 21 Diaphragms
R1
A Kp 23 Force switch
Z 24 Booster
21
R2
yA Tn R1 Diaphragm chamber
23
R2 Diaphragm chamber
A Turnboard for operating
S action

Fig. 9 · Type 3434-2 Controller Module

EB 7030 EN 17
 Principle of operation

5.4 Additional modules

5.4.1 Type 6112 i/p Converter

External reference variable wext and/or con-
trolled variable x can be issued as a current
signal of 4(0) to 20 mA or 1 to 5 mA and
converted by the i/p converter into a pneu-
matic standardized signal of 0.2 to 1 bar.
The i/p additional module with one or two
converters is integrated into the controller
Connecting plate with two i/p converters
station and can only be used in conjunction for controlled variable x and external set point
with the Type 3433 Controller Modules.

5.4.2 wint/wext selector switch

When used as a combination of fixed set
point controller and follower controller, the
controller is fitted with a wint/wext selector
switch.
The associated set point adjuster and differ-
ential pressure indicator allow a smooth
switchover when the indicator is at zero. Re-
fer to section 3.3.

5.4.3 Supply pressure regulators

Adjuster for internal set point
When a supply pressure regulator is wint/wext selector switch
mounted onto the Type 3432 Controller Sta-
tion, it is suitable for the connection to an
operating pressure of 2.0 to 12 bar.
The Type 3708-5003 Supply Pressure
Regulator reduces and controls the operat-
ing pressure to the required supply pressure
of 1.4 bar.

Supply pressure regulator

Fig. 10 · Additional modules

18 EB 7030 EN
 Principle of operation

5.4.4 Inductive limit switches

The inductive limit switches indicate when
the controlled variable x exceeds and/or
falls below an adjustable limit value.
Two metal tags are mounted to the pointer
shaft of the controlled variable x which acti-
vate associated proximity switches.
When the metal tag moves into the field of
the inductive pick-up, it is highly resistive
and when the metal tag moves outside of the
field, it is low resistive.
The proximity switches are located in adjust-
able brackets. The required switching point
can be adjusted by turning the brackets. Re-
fer to section 2.2 for more details.

EB 7030 EN 19
 Installation

6 Installation Pipe mounting

Mounting to vertical or horizontal 2" pipes
6.1 Mounting using a mounting part with bracket.
Required mounting kit:
The controller station is designed for mount- Order no. 1400-6302.
ing onto pipes, walls or in panels.
Refer to Figs. 11 and 12 for the correspond-
ing dimensions.

Protective roof

8
192 Mounting plate
Active sensor length
Air sensor
Bracket
Ø19.5
Ø12
300

228
300
400

Pipe 2”
425

G¾ 31
30 30 30 16 40

45 28
26 27 8/9 38 69 160 13

Cable gland M 20x1.5

Type 3432 with Type 3436 Temperature Transmitter

8
Ø7 124 10
241

Ports:
228

26 x Controlled variable
27 wext Ext. set point 29 36
10

8/9 Supply air Z 5

38 y Manipulated variable

28
Air connections 160 13
26 27 8/9 38
Tapped ports 1/8 NPT
Process fluid connection
Type 3432 with Type 3435 Pressure Transmitter

Fig. 11 · Installation dimensions of Type 3432 Controller Station

20 EB 7030 EN
 Installation

Wall mounting Type 3432:

Mounting using three straps Panel cut-out 188+1 x 255+1 mm,
Required mounting kit: Order no.1400-6301 Required panel mounting kit:
Order no. 1400-6300.
Panel mounting
Mounting using four mounting elements Type 3431:
(DIN 43835). Panel cut-out 188+1 x 138+1 mm,
Distance between centers to door approx. Required panel mounting kit:
235 mm. Order no. 1400-6303
Close arrangement in rows without door
Protective roof (accessories):
acc. to DIN IEC 61554 (DIN 43700).
Order no. 1400-6311

192 Protective roof

8
Mounting plate
Bracket

144
Pipe 2”

30 30 30 16

45 28
26 27 8/9 38 69 160 13
Pipe 2”

8
Ø7 124 10
Cable glands
M20x1.5
144
241

Ports:
26 x Controlled variable
27 wext Ext. set point
10

8/9 Supply air Z  5

38 y Manipulated variable
28
26 27 8/9 38 160 13
Air connections
Tapped ports 1/8 NPT

Fig. 12 · Installation dimensions of Type 3431 Controller Station

EB 7030 EN 21
 Installation

6.1.1 Changing scales 6.2 Installing the temperature

sensor
After unlocking the door (4, Fig. 4), the
scale can be removed from the back of the Only applies to controller stations with
display and, if necessary, replaced with a Type 3436 Transmitter Module
special scale.
The scale division of the scale must match Bulb sensor Ø 12 mm, length 425 mm (ac-
the measuring range of the connected or in- tive length 300 mm)
tegrated transmitter. The bulb sensor can be installed in any
Adhesive strips are attached to inside the position. However, the entire length of the
casing for tag labeling on the scale. sensor must be immersed in the medium to
be controlled.
4 Cut the strips to size and stick them on Choose a point of installation where over-
the scale.
heating or noticeable time delays cannot oc-
cur.
Run the capillary tube in such a way that the
large temperature deviations cannot occur
(ambient temperature approx. 20 °C) and
the tube cannot be damaged.
The smallest possible bending radius is
50 mm.
A sleeve with G ½ or G ¾ female thread at
the point of measurement is required to in-
stall the sensor. Screw or seal one of the
mounting parts shown in Fig. 13 into this
sleeve.

Note!
The mounting parts are not included with the
sensor. They must be ordered separately.
Select which mounting parts are needed de-
pending on the operating conditions at the
point of measurement.

22 EB 7030 EN
 Installation

Mounting parts for bulb sensor Ø 12 mm, length 32

425 mm 8 Ø50

Ø12
Clamping flange

Ø9.5
For wall mounting, e.g. pressureless containers or

Ø26

55
75
ducts
Order no. 1090-9547
Mount flange to wall using two screws and attach
temperature sensor with two other screws in the
flange.

Screw gland (PN 10) G

G ½ Order no. 1080-4881 G¾
G ¾ Order no. 1080-4882 SW 32
Fill screw fitting with sealant. Insert sensor with screw
gland and coupling nut.
Tighten coupling nut.
G
Screw gland (PN 40) with clamping nut
G ½ Order no. 1080-4884 1 36
G ¾ Order no. 1080-4885 SW 32 G¾ 12
30
Install as described above. Tighten clamping nut
instead of coupling nut. G SW 32

Thermowell with thread (PN 63)

Ø16

G ½ Order no. 1080-4888

G ¾ Order no. 1080-4889 385
Use a thermowell when the nominal pressure is
exceeded, when corrosive media are involved or
when the plant is to continue to run while the sensor is SW 32
being replaced.
Ø21.3

Insert sensor right to the bottom of the thermowell.

Tighten coupling nut.

Thermowell for welding (PN 63)

375
Order no. 1080-4890

Thermowell with flange SW 32

Order no. 1080-4891 (PN 40)
Ø21.3

1080-4892 (PN 100)

Note: All wetted parts of the screw gland and thermo-

wells are made of stainless steel 1.4571.

335 40
Fig. 13 · Mounting parts for bulb sensor

EB 7030 EN 23
 Connections

7 Connections 7.1.1 Typical applications

7.1 Pneumatic connections

The air connections underneath the device
are designed as a bore with 1/8 NPT Controller for standardized signals
thread. The customary fittings for pipes or
plastic hoses can be used.
MU – Transmitter
STR – Positioner
Note!
The supply air must be dry and free from oil 26 8/9 38
and dust. The maintenance instructions for
MU x Z y
upstream pressure reducing stations must be 0.2...1 bar Supply 0.2 ...1 bar
STR
observed.
Blow through all air tubes and hoses thor-
oughly prior to connecting them. Temperature controller (with Type 3436)

The connection designations with codes are Sensor

cast underneath the housing.
They can additionally be marked on the
back of the housing using the adhesive label 8/9 38
supplied with the controller station.
Z y
38 Output y – Manipulated variable, Supply 0.2 ...1 bar
STR
Output signal of the controller to operate the
control valve or positioner.
Pressure controller (with Type 3435)
8/9 Supply – Supply air ,
Supply air 1.4 ±0.1 bar or 2 to 12 bar for
the version with supply pressure regulator
(see section 5.4.3).
27 Input wext – External reference variable,
8/9 38
Closed with fixed set point controller and
open for the connected external set point Z y
Supply 0.2 ...1 bar
with follower controller. STR
Process fluid connection
26 Input x – Controlled variable, to measure pressure:
Closed with pressure or temperature control- Connection to pipe,
ler (controlled variable is recorded by the pressure vessel, etc.
transmitter module).
Fig. 14 · Standard applications
Open with standardized controllers.

24 EB 7030 EN
 Connections

7.1.2 Adjusting the supply air for

version with supply pressure
regulator
Only applies to Type 3432 Controller Sta-
tions with supply pressure regulator (1.9).
Hose connections for supply air are located
directly above the corners of the supply
pressure regulators on the bridge of the
connecting plate (inside housing). The con-
nections are sealed by the hose end fittings.
4 Pull left end fitting off and use a hose to
connect it to a test pressure gauge. Fig. 15 · Test connection with test connector
4 Controller stations with a manual/auto-
matic selector switch have a test connec-
tion (yellow) inside the indicating unit.
Use the enclosed test connector for this
version (Fig. 15).
4 Unscrew cap of the pressure controller.
Undo the lock nut on the spindle and ad-
just the spindle:

4 Turn the spindle clockwise to increase the

supply pressure and counterclockwise to
reduce it.

4 Secure the position of the spindle with

the lock nut and screw the cap back on
when the supply pressure at the test pres-
sure gauge indicates a pressure of
1.4 ±0.1 bar (20 ±1.5 psi).

EB 7030 EN 25
 Connections

7.2 Electrical connection Note on the selection of cables and wires:

To install intrinsically safe circuits, observe
The electrical components only apply to
section 12 of the standard EN 60079-14:
controller stations with i/p converter addi-
2003 (VDE 0165 Part 1).
tional modules for controlled variable x, ex-
To run multi-core cables or lines with more
ternal reference variable wext and/or with
than one intrinsically safe circuit, section
inductive limit switches.
12.2.2.7 of this standard applies.
Devices used at ambient temperatures down
Caution! to –40 °C must have metal cable entries.
For electrical installation, you are re-
quired to observe the relevant elec-
trotechnical regulations and the acci- The terminals on the base plate can be ac-
dent prevention regulations that ap- cessed after unscrewing the front cover be-
ply in the country of use. In Germa- neath the display. For operation of the limit
ny, these are the VDE regulations switches, switching amplifiers which comply
and the accident prevention regula- with EN 60947-5-6 must be connected in
tions of the employers' liability insu- the output circuit.
rance association.
The following standards apply for
assembly and installation in hazar-
dous areas: EN 60079-14: 2003
(VDE 0165 Part 1/8.98) "Electrical
apparatus for explosive gas atmo- Type 3432
spheres" and EN 50281-1-2: 1999 Controller
12 11 21 22 42 41 52 51
(VDE 0165 Part 2/11.99) "Electrical Station
– + + – – + – +
apparatus for use in the presence of x wext
combustible dust". Sw. amplifier
For the interconnection of intrinsical- 4(0)...20 mA
Limit switches
1...5 mA
ly safe electrical equipment, the per-
missible maximum values specified
in the EC type examination certifica- Type 3431
te apply (Ui or U0; Ii or I0; Pi or P0; Ci Controller
+ –
22 21 11 12
42 41 52 51

Station
or C0, and Li or L0). – +
Note! The terminal assignment spe- + +
cified in the Mounting and Opera- – –
ting Instructions must be adhered to. wext x
Reversing the assignment of the elec- Sw. amplifier
trical terminals may cause the explo- 4(0)...20 mA
Limit switches 1...5 mA
sion protection to become ineffective.
Do not tamper with painted screws. Fig. 16 · Connecting i/p converters and limit switches

26 EB 7030 EN
 Maintenance

Type 3438 W

YH
– + YA
T I X PID
I + – P
4...20 mA
Z Y Wext
8/9 38 27
+ – 3 4 11 12 13 14
Supply Output External
L ~ + Setpoint
N 24V–
PE EEx i –
Sensor connection: No line compensation is required
with four-wire connection.
ϑ
The resistance of the wires must be identical and the
+ – 3 4
Pt 100 permissible line resistance of 50 Ω per wire is not to be
– – exceeded.
The sensor lines are to be routed separately from relay
+ EEx i +
or contactor lines.
Safe area Ex zone 1

Fig. 17 · Electrical wiring of Type 3432 Controller Station with Type 3438 Transmitter Module

8 Maintenance This filter needs to be cleaned or replaced

when the display for the controlled variable
8.1 Checking the air supply does not work (order no. 0550-0193).
Type 3433 Controller Module:
The modules of the pneumatic controllers In case the controller module does not con-
normally do not require any maintenance. trol properly or there is no output signal, un-
However, the air supply should be checked screw the restriction (7, Figs. 2 and 17) on
regular intervals. the left side underneath the comparator and
The proper functioning of the device can clean or replace it (order no.1390-0183).
only be guaranteed when the compressed Pull out the filter, if need be, and replace it
air supplied to the device is always in a (order no. 0550-0193).
clean condition. The hose connections of the controller mod-
Check the air filter and traps of the reducing ule are also fitted with filters (order no.
station at regular intervals. If necessary, 0550-0186).
when the performance worsens, clean or re- Additionally, the ports underneath the hous-
place the appropriate filters. ing are fitted with plastic-rimmed filters
Transmitter module: which can be unscrewed and cleaned (order
A hose grommet fitted on the hose for sup- no. 0550-0189).
ply air which includes a filter.

EB 7030 EN 27
 Conversion

9 Conversion 4 Undo bolts (3.3) and pull connecting

plate (3.2) together with bolts and hex
9.1 Changing the controller nuts off the controller module.
function 4 Detach and mount the corresponding
cover plates and adjusters by unfasten-
The controller function can be changed ei- ing the M3 hexagon socket head screws
ther by exchanging the entire module inside the housing.
(Type 3434-1 or Type 3434-2) or by up-
grading or altering (Type 3433) compo- P into PI: Unscrew adjuster for operating
nents such as adjusters, restrictions or differ- point (12) and replace it with Tn restriction
ential amplifier. (10).
P into P/PI: Unscrew adjuster for operating
Type 3433 Controller Module: point (12) and replace it with a selector
switch with operating point adjuster (13)
4 Unscrew the mounting screw (6) at the and Tn restriction (10).
controller module and pull it off the
self-sealing hose fittings. Remove it from P into PD: Unscrew cover plate (14.1). Take
the controller station. out O-ring (14.3) and insert two O-rings
(14.4) in its place. Screw on differential

Part Quantity Designation Order no.

10 1 Tn restriction 1070-4584
10.1 2 Screws M3x8 8333-0479
10.2 3 O-rings 1.78 x 1.02 8421-0010

11 1 Tv restriction 1070-4585
11.1 1 Cover plate 0360-1597
11.2 2 Screws M3x8 8333-0479
11.3 4 O-rings 2 x 1.5 8421-0023

12 1 Operating point adjuster 1.4 bar 1070-4583

12 1 20 psi 1070-6413
12.1 2 Screws M3x8 8333-0479
12.2 4 O-rings 1.78 x 1.02 8421-0010

13 1 Selector switch with operating point adjuster 1180-3615

13.1 2 Screws M3x30 8333-0482
13.2 4 O-rings 1.78 x 1.02 8421-0010

14 1 Differential amplifier 1080-6924

14.1 1 Cover plate 0360-1598
14.2 1 Screws M3x16 8333-0476
14.3 1 O-ring 14 x 1.5 for plate 8421-0070
14.4 4 (2) O-rings 2 x 15 8421-0023

15 1 Plate with restriction for set point-dependent operating point 1590-1089

28 EB 7030 EN
 Conversion

amplifier (14). Unscrew cover plate (11.1) (15) in place of the adjuster for operating
and mount Tv restriction (11). point (12).
P into PID: Modify as described for P into
PD. Additionally, replace adjuster (12) with Note!
Tn restriction (10). We recommend replacing old O-rings as
well as the filter in the restriction (7) with
P controller with set point-dependent oper-
new ones.
ating point: Fasten the plate with restriction

P in PI P/PI

13
10

6 12

14.1, 14.2 11.1, 11.2

3.2
3.3 P in PD
10
12
(15) 10
12
14
14.1, 14.2 11.1, 11.2 11

Filter

Restriction (7)

14.3 14.4 10.2 14.4 10.2

Fig. 18 · Changing the controller function of Type 3433

EB 7030 EN 29
 Conversion

9.2 Exchanging the transmitter

module
The Type 3435 and Type 3436 Transmitter
Module are fastened to the Type 3432 Con-
troller Station over six screws.
The supply air x is connected over two sili-
cone hoses.
The transmitter module can be replaced
when a measuring element is defective or
the measuring range is to be changed.
Hose grommet
When you order a new module, you need to
provide information on the sensor version Controlled variable x Supply air Z
and the required measuring range. In addi-
tion, please state the specifications con-
tained on the nameplate of the old transmit-
ter module. Fig. 19 · Connecting plate

1 Unscrew the front plate located under-

neath the display. Unfasten the corre-
sponding terminals for modules with 9.3 Checking the controller
electrics. function
2 Pull off the hoses for controlled variable
x and supply air Z on the housing To check the controller, the controlled vari-
connecting plate. able and the manipulated variable must be
bypassed at the ports x (26) and y (38) on
3 Unfasten the six mounting screws on the
the bottom of the controller station.
bottom of the controller station and re-
move the transmitter module. Set the turnboard A to
4 Mount the new transmitter in the reverse 34 increasing/decreasing,
order. the Tn restriction to “fully open” and
the Tv restriction to “closed”.
On attaching the hoses to ports x and Z, 4 Change the reference variable at the set
it is important not to get them confused. point knob over the entire range. If the
The supply air hose is fitted with a hose controller works properly, the controlled
grommet which contains a restriction variable pointer (red) and the manipu-
lated variable pointer (small pressure
and filter.
gauge) follow the reference variable over
the whole display range.

30 EB 7030 EN
 Use in hazardous areas

10 Use in hazardous areas Caution!

Observe the following for installations in po-
The Type 3430 Controller Station is suitable
tentially explosive atmospheres: On install-
for use in potentially explosive atmospheres
ing and performing service work on the de-
in Zones 1 and 2, even though it does not
vice, ensure that no electrostatic charging
have its own EC-type examination certifi-
can arise due to the high surface resistivity
cate. The controller station does not require
(Rinsul. = 1012 ohm).
an EC-type examination certificate accord-
ing to 94/9/EC (ATEX).
Conditions for use in hazardous areas: 10.1 Servicing explosion-protected
4 The controller station is not marked as an devices
explosion-protected device with the cor-
If a part of the apparatus on which the ex-
responding approval mark.
4 All installed explosion-protected modules
plosion protection is based needs to be ser-
viced, it must not be put back into operation
possess their own EC-type examination
until an expert has inspected the device ac-
certificate.
4 The maximum values specified in the as-
cording to explosion protection require-
ments, has issued a certificate stating this or
sociated EC-type examination certificate
given the device a mark of conformity.
apply to the connection to intrinsically
safe circuits. Inspection by an expert is not required if the
4 The installation, wiring, terminals, cable manufacturer performs a routine check on
entry and other components relevant for the device prior to putting it back into oper-
explosion protection comply with ation. The passing of the routine check must
DIN EN 50014, DIN EN 50020 and be documented by attaching a mark of con-
DIN EN 60079-14 (VDE 0615). formity to the device.
4 The transparent door or window of the
Explosion-protected components may only
controller station has a conductive
be replaced by original, checked compo-
coating to prevent electrostatic charging.
nents from the manufacturer.
4 The measuring circuit of the transmitter
model TH01-Ex has a protection level Devices that have already been used outside
corresponding to “ia” and can be con- of hazardous areas and are intended for
nected to sensors which are routed into use in hazardous areas in future must com-
Zone 0. The transmitter itself must be in- ply with the safety demands placed on re-
stalled in areas of Zone 1 or Zone 2. paired devices. Prior to operation, they must
be tested according to the specifications
stipulated for "Repairing explosion-pro-
tected devices".

EB 7030 EN 31
 Technical data

11 Technical data
Type 3432 and Type 3431 Controller Station

Actual value display Measuring range 0.2...1.0 bar (3...15 psi) · Accuracy class 1.6 · Scale length 212 mm

Set point adjustment Output 0.2 to 1.0 bar (3...15 psi) · Scale length 212 mm · Accuracy class 1.6

Adjuster for
Output 0.2...1.0 bar (3...15 psi) · Max. 0.02...1.35 bar · Max. air supply: >1.5mn3/h
manual mode

Limit switches 1 or 2 inductive proximity switches SC 3.5-NO acc. to EN 60947-5-6 (NAMUR)

i/p converter Input 4 (0)...20 mA (Ri = 200 Ω) or 1...5 mA (Ri = 880 Ω)

Upgradable with

Contr. Module Type 3434-1 3434-2 3433-1 3433-2 3433-3 343-4 3433-5 3436-6 3433-9

Controller function P PI P PI PID PD P/PI PD/PID P

Proportional-action Kp = 1...20 Kp = 0.2...20 or 0.4...40

Reset time Tn [min] – 0.05...20 0.03...50

Rate time [min] – 0.01 to 10 · Derivative-action gain of x: approx. 10

Optionally with Signal Limiter Control Mode Manual/auto Transfer Switch

Additional Module 3437-1 Selector Switch 3437-3
Type 3437-2

Output 0.2 to 1 bar (3 to 15 psi) · Max. 0.02 to 1.35 bar

Supply air with Standard version: Supply air 1.4 bar (20 psi) · Air consumption < 0.6 mn3/h
supply pr. regulator Operating air 2.0...12 bar (30...180 psi) · Air consumption < 0.75 mn3/h
/p converter wext: +0.13 mn3/h

Perm. ambient temp. –20 ...+60 °C (–40 °C on request)

Degree of protection IP 40 without door, IP 65 front with door

Total weight, approx. 6 kg

Type 3435 Transmitter Module for Pressure

Measuring range [bar]

0 to 1.6 0 to 2.5 0 to 4 0 to 6 0 to 16 0 to 25 0 to 40
(set point range)

Overloadable up to 1.25 times the upper measuring range value

Ultimate strength up to Double times the upper measuring range value (max. 63 bar at 0 to 40 bar)

Performance Deviation from terminal-based linearity: ≤ 0.3 % with terminal-based conformity

Hysteresis: ≤ 0.5 % · Overloading to permissible value: ≤ 0.1 %

Influence Ambient temperature: ≤ 0.04 %/°C

Supply air: ≤ 0.25 %/0.1 bar
Overload on permissible value ≤ 0.1 %

32 EB 7030 EN
 Technical data

Type 3436 Transmitter Module for Temperature

Measuring span °C 50 100 150 200
Measuring limit °C –40 to +200 or –40 to +300
150 to 300
Standard ranges °C –20 to +30 0 to 100 50 to 100 0 to 200
Overload limit 350 °C
Perm. pressure at sensor Without thermowell: PN 16 With thermowell PN 63 or PN 100
Supply air Supply air 1.4 ± 0.1 bar (20 ±1.5 psi)
Output 0.2...1.0 bar (3...15 psi)
Deviation from terminal-based
linearity 0.6 % with terminal-based conformity

Hysteresis < 0.25 %

Influence Supply air: < 0.25 %/0.1 bar
Pressure at sensor < 0.6 %/10 bar < 0.25 %/10 bar < 0.15 %/10 bar
Ambient temperature < 0.6 %/°C < 0.03 %/°C

Type 3438 Transmitter Module, consisting of Temperature Transmitter TH01-Ex with Type 6112 i/p
Converter Module
Electric Temperature Transmitter TH01-Ex
Input Pt 100 resistance thermometer (RTD)
Measuring ranges –30 to 60 °C, 0 to 40 °C, 0 to 100 °C, 0 to 150 °C, 0 to 200 °C, 0 to 400 °C
Connection Four-wire circuit, resistance per wire < 50 ohm
Measuring current 0.3 mA
Output 4 to 20 mA, linear to temperature
Current consumption < 3.6 mA
Maximum output current 23.6 mA
Supply voltage Two-wire system: Power supply lines = Signal lines
Use in safe area US = 16 to 30 VDC
Use in hazardous area US = 16 to 28 (25) VDC, see EC-type examination certificates
(US − 16 V)
Max. load RB The supply voltage US determines the max. load: RB <
0.022 mA
Explosion protection II 2(1) G EEx [ia] ib IIC T6 acc. to ATEX
EC-type examination
PTB 03 ATEX 2083 X
certificate
Ambient temperature in
T6: max. 50 °C · T5: max. 65 °C · T1 to T4: max. 80 °C
hazardous area

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 Technical data

Electric Temperature Transmitter TH01-Ex

Fault indication
Sensor breakage > 22 mA
Sensor short-circuit < 3.6 mA
Sensor wire breaking < 3.6 mA or > 22 mA
Supply voltage with reverse 0 mA
poles
Deviation from terminal-based ≤ 0.1% or ≤ 0.2 K (whichever value is greater)
linearity
Influence of ambient ≤ 0.08 %/10 K for lower measuring range value and measuring span,
temperature based on 20 °C
Influence of supply voltage < 0.5 %/10 V
Output signal refreshment rate 0.4 s when the input signal changes < 0.25 K/s
Electrical isolation (I/O) 1.5 kVAC (60 s)
Long-term stability ≤ 0.05 % or 0.1 K per year (whichever value is greater)
Type 6112- … i/p Transmitter Module
Type 6112-02
Input impedance 200 Ω and ~ 5.9 mH
without explosion protection
Type 6112-22
Intrinsically safe input circuit · Input impedance 200 Ω and ~ 0 mH
with explosion protection 1)
Explosion protection II 2 G EEx ia IIC T6
EC-type examination certificate PTB 00 ATEX 2021
Input 4 to 20 mA or 0 to 20 mA
Output 0.2 to 1 bar or 3 to 15 psi
Supply air 1.4 bar ± 0.1 bar (20 psi ± 1.5 psi), air consumption < 0.1 mn3/h
Performance Characteristic: Output linear to input
Influence Hysteresis ≤ 0.3 % · Deviation from terminal-based linearity ≤ 0.1 % (fixed set point)
Supply air 0.1 %/0.1 bar
Ambient temperature < 0.03 %/K for lower measuring range value and measuring span, based on 20 °C
Perm. ambient temperature
–20 to +60 °C 1)
range
1) Refer to attached EC-type examination certificates for details (on permissible temperatures, effective internal
capacitance and inductance)

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 S/Z 2009-01

SAMSON AG · MESS- UND REGELTECHNIK

Weismüllerstraße 3 · 60314 Frankfurt am Main · Germany
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507
Internet: http://www.samson.de EB 7030 EN