Echnological Studies Pneumatic Systems

Pneumatic Systems
1 Pneumatic systems
(a) The advantages of pneumatic systems
(i) High effectiveness
(ii) High durability and reliability
(iii) Simple design
(iv) High adaptability to harsh environment
(v) Safety
(vi) Easy selection of speed and pressure
(vii) Environmental friendly
(viii) Economical
(b) Limitations of pneumatic systems
(i) Relatively low accuracy
(ii) Low loading
(iii) Processing required before use
(iv) Uneven moving speed
(v) Noise
(c) Main pneumatic components
2 The production and transportation of compressedair
(a) Compressor
(b) Pressure regulating component
3 The consumption of compressed air
(a) Execution component
(i) Single acting cylinder
(ii) Double acting cylinder
(b) Directional control valve
(i) 2/2 Directional control valve
(ii) 3/2 Directional control valve
(iii) 5/2 Directional control valve 10
(c) Control valve 10
(i) Non-return valve 10
(ii) Flow control valve 11
(iii) Shuttle valve 11

4 Principles of pneumatic control 12

(a) Pneumatic circuit 12
(b) Pneumatic circuit diagram 12
(i) Basic rules 12
(ii) Basic principles 13
(iii) The setting of circuit diagrams 14
5 Different kinds of basic circuits 16
(a) Flow amplification 16
(b) Signal inversion 16
(c) Memory Function 17
(d) Delay function 17
(i) ON-signal delay 17
(ii) OFF-signal Delay 18
Technological Studies

(e) Single acting cylinder control

(i) Direct control and speed control
(ii) OR Function
(iii) AND Function
NOT Function .10
(D Double acting cylinder
(i) Direct control 20
(ii) Single control 21

6 The application of pneumatic systems 21

(a) Transport system 21
(b) Vehicle door operation system 22

7 Safety measures when using pneumatic control systems 23

Appendix: Pneumatic components 24
Exercise 28
 1010gicalStudies Pneumatic Systems

1 Pneumatic systems
energy.
A pneumatic system is a system that uses compressedair to transmit and control
mechanical
Pneumatic systems are used in controlling train doors, automatic production lines,
clamps, etc (Fig. 1).

11

(a) Automobile production lines (b) Pneumatic system of an automatic machine

sector
Fig. I Common pneumatic systems used in the industrial

(a) The advantages of pneumatic systems

industrial sectors
Pneumatic control systems are widely used in our society, especially in the
a lot of advantages.
for the driving of automatic machines. Pneumatic systems have

(i) High effectiveness

Many factories have equipped their production lines with compressed air supplies and movable
compressors. There is an unlimited supply of air in our atmosphereto produce compressed air.
Moreover,the use of compressedair is not restrictedby distance,as it can easily be transported
throughpipes. After use, compressed air can be released directly into the atmosphere without the
need of processing.

(ii) High durability and reliability

Pneumaticcomponents are extremely durable and can not be damaged easily. Compared to
electromotivecomponents,pneumatic componentsare more durable and reliable.

(iii)Simple design
The designs of pneumatic components are relatively simple. They are thus more suitable for
use in simple automatic control systems.

-3-
 Tcchnological Studjcg Pneumatic Systc

(iv) High adaptability to harsh environment

Comparedto the cJcmcntsof other systems, compressed air is less affected by high
temperaturc, dust, corrosion, etc.

(v) Safety
Pneumatic systems are safer than electromotive systems because they can work in inflammable
environment without causing fire or explosion. Apart from that, overloading in pneumatic system
will only lead to sliding or cessation of operation. Unlike electromotive components,
pneumatic
components do not burn or get overheated when overloaded.

(vi) Easy selection of speed and pressure

The spccds of rectilinear and oscillating movement of pneumatic
and subject to few limitations. The pressure and the volume systems are easy to adjust
of air can easily be adjusted by a
prcssurc rcgu)ator.

(vii) Environmental friendly

The operation of pneumatic systems do not produce
pollutants. The air released is also
processed in special ways. Therefore, pneumatic systems can
work in environments that demand
high level of cleanliness. One example is the production lines of
integrated circuits.

(viii)Economical
As pncumatjc componentsare not expensive,the costs of pneumatic
Morcovcr, as pneumatic systems arc very durable, the cost of repair is systems are quite low.
significantly lower than that
of other systems.

(b) Limitations of pneumatic systems

Although pneumatic systcms possess a lot of advantages,they are also
subject to many
limitations.

(i) Relatively low accuracy

As pneumatic systems are powered by the force provided by compressed air, their
operation is
subject to the volume of the compressed air. As the volume of air may change when compressed
or
hcatcd, the supply of air to the system may not be accurate, causing a decrease in the overall
accuracy ofthc system.
 ological Studies Pneumatic Systems

(ii) Low loading

As the cylinders of pneumatic componentsare not very large, a pneumatic system cannot drive
loads that are too heavy.

(iii) Processing required before use

Compressed air must be processed before use to ensure the absence of water vapour or dust.
Otherwise, the moving parts of the pneumatic components may wear out quickly due to friction.

(iv) Uneven moving speed

As air can easily be compressed, the moving speeds of the pistons are relatively uneven.

(v) Noise
Noise will be produced when compressed air is released from the pneumatic components.

(c) Main pneumatic components

Pneumatic components can be divided into two categories:
1. Components that produce and transport compressed air.
2. Components that consume compressed air.

All main pneumatic components can be represented by simple pneumatic symbols. Each
symbol shows only the fttnction of the componentit represents, but not its structure. Pneumatic
symbols can be combined to form pneumatic diagrams. A pneumatic diagram describes the
relations between each pneumatic component, that is, the design of the system.

2 The productionand transportationof compressed air

Examples of components that produce and transport compressed air include compressors and
pressure regulating components.

(a) Compressor
A compressor can compress air to the required pressures. It can convert the mechanical energy
from motors and engines into the potential energy in compressedair (Fig. 2). A single central
compressor can supply various pneumatic components with compressed air, which is transported
through pipes from the cylinder to the pneumatic components. Compressors can be divided into
two classes: reciprocatory and rotary.

-5-
 Pneumatic
Technological Studies

(a) Compressor used in schools (b) Compressor used in (c) Pneumatic symbol of
laboratories a compressor
Fig. 2

(b) Pressure regulating component

Pressure regulating components are formed by various components, each of which has its own
pneumatic symbol:
(i) Filter —can remove impurities from compressedair before it is fed to the pneumatic
components.
(ii) Pressure regulator —to stabilise the pressure and regulate the operation of pneumatic
components
(iii) Lubricator— To provide lubrication for pneumatic components

Pressure Lubricator
regulating
component

Filter
Filter Pressure regulator

(a) Pressure regulating component (b) Pneumatic symbols of the pneumatic

components within a pressure
regulating component
Fig. 3

—6—
 jological Studies
Pneumatic Systems

3 The consumption of compressed air

Examples of components that consume compressed air include execution components
(cylinders), directional control valves and assistant valves.

(a) Execution component

Pneumatic execution components provide rectilinear or rotary movement. Examples of
pneumatic execution components include cylinder pistons, pneumatic motors, etc. Rectilinear
produced by cylinder pistons, while pneumatic motors provide continuous rotations.
There are many kinds of cylinders, such as single acting cylinders and double acting cylinders.

(i) Single acting cylinder

A single acting cylinder has only one entrance that allows compressed air to flow through.
Therefore, it can only produce thrust in one direction (Fig. 4). The piston rod is propelled in the
opposite direction by an internal spring, or by the external force provided by mechanical movement
or weight of a load (Fig. 5).

bronze filter for

consumed oil stopper spring piston

Fig. 4 Cross section of a single acting cylinder

Fig. 5 (a) Single acting cylinder (b) Pneumatic symbol ofa

single acting cylinder
The thrust from the piston rod is greatly lowered because it has to overcome the force from the
spring. Therefore, in order to provide the driving force for machines, the diameter of the cylinder
should be increased. In order to match the length of the spring, the length of the cylinder should
stamping,
also be increased, thus limiting the length of the path. Single acting cylinders are used in
printing, moving materials, etc.
 Pneumatic SYM

(ii) Double acting cylinder

•gander, air pressure is applied altemately to the relative surface of the
prepelling feree and a retractingforce (Fig. 6). As the effective area of the
is thrust produced during retraction is relatively weak. The impeccable tubes of
are usually made of steel. The working surfaces are also polished and
to reduce friction.
piston inlet piston air inlet

Fig. 6 Cross section of a double acting cylinder

(b) Pneumatic symbol of a double

Fig. 7 (a) Double acting cylinder acting cylinder

(b) Directional control valve

Directionalcontrol valves ensure the flow of air between air ports by opening, closing and
switching their internal connections. Their classificationis determined by the number of ports, the
number of switching positions, the normal position of the valve and its method of operation.
Common types of directional control valves include 2/2, 3/2, 5/2, etc. The first number represents
the number of ports; the second number represents the number of positions. A directional control
that has t'vvoports and five positions can be represented by the drawing in Fig. 8, as well as its
unique pneumatic symbol.

512

The number of ports The number of positions

Fig. S Describing a 5/2 directional control valve

-8-
 PneumaticSvstems
I) 2/2 Directional control valve
OC 2/2 directional control valve
is very simple. It uses the thrust from the
the valve, stopping compressed air from
flowing towards working tube 'A'
When o Corceis applied to the control axis, the
valve will be pushed open,
Willi (Fig, 9), "Cheforce applied to the control axis has to overcome both air
the j•cpoINivcCorceoc the spring. The control valve can be driven manually or
ond to its original position by the spring.

A Working
Tube

p Inlet
Fig, 9 (o) 2/2 directional control valve (b) Cross section (c) Pneumatic symbol of a
2/2 directional control
valve
(ii) 3/2 Directional control valve
A 3/2 directional control valve can be used to control a single acting cylinder (Fig, 10). The
opcn volveg in the middle will close until 'P' and 'A' are connected together. Then another valve
will open (he geoled base between 'A' and 'R' (exhaust). The valves can be driven manually,
jncchanicolly,clcclricaJly or pneumatically. 3/2 directional control valves can further be divided
into two Normally open type (N.O.) and normally closed type (N.C.) (Fig. I l).

4--A Working
tube

4--1) Inlet

Fig, 10 (a) 3/2 directional control valve (b) Cross section

 Technological Studies

(a) Normally closed typo (b) Normally opon typo

Fig. 11 Pneumatic symbols

(iii) 5/2 Directional control valve

When a pressure pulse is input into the pressurecontrol port the spool will move to the lcli,
connectinginlet 'P' and work passage SIV. Workpassage 'A' will then make n
release of oil'th1'00Lili
'RI' and 'IQ'. The directional valves will retunin in this operational
position until signals of the
contrary are received. Therefore, this type oc directionalcontrol
valves is said to have the flinc(ion
of 'memory'.

RI
inlet exhaust
(a) 5/2 directional control valve (b) Cross section (c) Pneumatic symbol
Fig. 12 5/2 directional control valve

(c) Control valve

A control valve is a valve that controls the flow of air. Examples include non-returnvalves,
flow control valves, shuttle valves, etc.

(i) Non-return valve

A non-return valve allows air to flow in one directiononly. When air flows in the opposite
direction, the valve will close. Another nmne Cornon-returnvalve is poppet valve (Fig. 13).

Fig. 13 (a) Non-return valve (b) Cross section (c) Pneumatic symbol
 Sill(lics
Pneumatic Systems
Il) Flow control valve
control valve is formed by a
non-return valve and a variable throttle (Fig. 14).

Fig, 14 (a) Flow control valve(b) Cross section (c) Pneumatic symbol

(iii) Shuttle valve

Shuttle valves are also known as double control or single control non-return valves. A shuttle
valve has two air inlets 'Pi' and '1)2'and one air outlet 'A'. When compressed air enters through
'P j', the sphere will seal and block the other inlet $1)2'.Air can then flow from 'PI' to 'A'. When
the contrary happens, the sphere will block inlet 'PI ', allowing air to flow from '1)2'to 'A' only.

Fig, 15 (a) Shuttle valve (b) Cross section (c) Pneumatic symbol
 Pneumatic
Technological Studies

4 Principles of pneumatic control

(a) Pneumatic circuit
Pneumaticcontrol systems can be designed in the form of pneumatic circuits. A pneumatic
circuit is formed by various pneumatic components,such as cylinders, directional control valves,
flow control valves, etc. Pneumatic circuits have the following functions:

l. To control the injection and release of compressed air in the cylinders.

2. To use one valve to control another valve.

(b) Pneumatic circuit diagram

A pneumatic circuit diagram uses pneumaticsymbols to describe its design. Some basic rules
must be followed when drawing pneumatic diagrams.

(i) Basic rules

l. A pneumatic circuit diagram represents the circuit in static form and assumes there is no
supply of pressure. The placement of the pneumatic components on the circuit also follows
this assumption.
2. The pneumatic symbol of a directional control valve is formed by one or more squares. The
inlet and exhaust are drawn underneath the square, while the outlet is drawn on the Lop.
Each function of the valve (the position of the valve) shall be represented by a square. If
there are two or more functions, the squares should be arranged horizontally (Fig. 16).

Outlet

Inlet and Exhaust Air Input

Fig. 16 3/2 directional control valve Fig 17 3/2 directional control valve
(normally closed type) (normally closed type)

3. Arrows " are used to indicate the flow direction of air current. If the external port is
not connected to the internal parts, the symbol "T" is used. The symbol "O" underneath
the square represents the air input, while the symbol "V" represents the exhaust. Fig. 17
shows an example of a typical pneumaticvalve.
4. The pneumatic symbols of operational components should be drawn on the outside of the
squares. They can be divided into two classes: mechanical and manual (Fig. 18 and 19).

-12-
 ,nologicalStudies Pneumatic Systems

(a) Vertical piston lever (b) Pulley lever (c) Unilateral pulley lever
Fig. 18 Mechanically operated pneumatic components

(a) Standard (b) Lever (c) Button (d) Pull & push
Fig. 19 Manually operated pneumatic components

5. Pneumatic operation signal pressure lines should be drawn on one side of the squares, while
triangles are used to represent the direction of air flow (Fig. 20).

Fig. 20 Pneumatic operation signal pressure line

(ii) Basic principles

Fig. 21 shows some of the basic principles of drawing pneumatic circuit diagrams, the
numbers in the diagram correspond to the following points:
(4)

(5) (3)

(1)
(2)
Fig. 21 Basic principles of drawing pneumatic circuit diagrams

1. When the manual switch is not operated,the spring will restore the valve to its original
position.
2. From the position of the spring, one can deduce that the block is operating. The other block
will not operate until the switch is pushed.
3. Air pressure exists along this line because it is connected to the source of compressed air.
4. As this cylinder cavity and piston rod are under the influence of pressure, the piston rod is
in its restored position.
5. The rear cylinder cavity and this line are connected to the exhaust, where air is released.

-13-
Technological Studies Pneumatic S

(iii) The setting of circuit diagrams

When drawing a completecircuit diagram,one should place the pneumatic componentson
differentlevels and positions,so the relationsbetween the componentscan be expressed clearly.
This is called the setting of circuit diagrams. A circuit diagram is usually divided into three
levels:
power level, logic level and signal input level (Fig. 22).

Power level

Logic level (Functions: memory,

AND Gate, OR Gate, Delay, etc)

Signal input level

(Air supply unit)

Fig. 22 Power level, logic level and signal input

level

— 14 —
 nological Studies
Pneumatic Systems
e basic rules of circuit dia am settin are
as follows:
1.
2.

In a pneumatic circuit, the flow of energy is from the The work cycle should be drawn from left to right.
bottom to the top. Therefore, the air supply unit The first operating cylinder should be placed at the
should be ut at the bottom left corner. u er left comer.

3. 4.
'AVAVAW 'AWA"

Power control valves should be drawn directly under Control cylinders and operational valves (signal
the cylinder controlled by them, forming a power unit. components)driven by power control valves should
be laced at the lower levels of the dia

5. 6.

-IAN
Assistance valves, such as those with logic functions Use the line which represents the connecting pipe to
(for example, memory, 'AND', 'OR', 'NOT', delay, connect all the air supply unit and the pneumatic
etc), can be put between the pneumatic components components to complete the pneumatic circuit.
and the power control valves. Check carefully the circuit and the logic of the
o eration before use to avoid an accident.

-15-
 Pneumatic S)
Technological Studies

5 Different kinds of basic circuits

as flow
A basic circuit is a pneumatic circuit designed to perform basic tasks, such
double acting
amplification, signal inversion, memory, delay, single acting cylinder control,
cylinder control, etc.

(a) Flow amplification

Cylinders with a large capacity require a larger flow of air, which can be hazardous to users. It
is unsafe to manually operate pneumatic directional control valves with large flow capacity. Instead
we should first operate manually a small control valve and use it to operate the pneumatic control
system with large flow capacity. This is called flow amplification,which can greatly ensure the
safety of the operators. During operation,valves with large flow capacity should be placed near the
cylinder, while valves with smaller flow capacity should be placed on control boards some distances
away. Fig. 23 shows a basic flow amplification circuit.Notice how different components are placed
on different levels.
Output to cylinder
with large capacity

Signal
Pressure Line
Directional control valve
with large flow capacity

Manual Directional control valve

control with small flow capacity

Fig. 23 Flow amplification system

(b) Signal inversion

The pneumatic diagram in Fig. 24 shows how directional control valves can be switched.
When operating control valve O, control valve @ will stop producing pressure output. When
control valve O ceases operation and is restored to its original position, control valve @ will
resume its output. Therefore, at any given time, the pressure output of control valve O is the exact
opposite of that of control valve O.
Output

Fig. 24 Signal inversion system

-16-
 ological Studies
Pneumatic Systems
c) Memory Function
Memory is a common basic
permanently until there is a change function. It can keep a component at a certain state
of signals. Fig. 25 shows a memory function circuit. When
control valve O is operated
momentarily (that is, pressed for a short time), the output signal of the
5/2 directional control valve O
will be set to ON. The signal will stay that way until control valve
@ is operated momentarily and generates another signal to replace it, causing it to stay
permanently

output OFF

Output ON

Fig. 25 Memory function circuit

(d) Delay function

A pneumatic delay circuit can delay the operating time of the next control valve. Its principle
of operation involves the use of an orifice to slow down the flow of air and control the time of
pneumatic operation. Delay functions can be divided into two classes: ON-signal delay and OFF-
signal delay.

(i) ON-signal,delay
Fig. 26 shows the circuit diagram of an ON-signal delay circuit, which delays the output of the
next control valve. When control valve O is operated,the one way flow control valve will slow
down the flow of air, thus delaying the signal output of the outlet of control valve @ (A), resulting
in a persistent ON-signal. The time when control valve @ will be restored to its original position is
not affected.

Output

One way flow A

control valve

Fig. 26 Circuit diagram of an ON-signal delay circuit

¯ 17_
 Pneumatic S)
Technological Studies

(ii) OFF-signal Delay

delay circuit, which delays the output of
Fig. 27 shows the circuit diagram of an OFF-signal delay circuit. The only difference is
the next control valve. This circuit is similar to an ON-signal
direction. Therefore, when control
that the one way flow control valve is connected in the opposite
to output signals. However,
valve O is operated,the outlet of control valve @ (A) will continue
is slowed down by the
when controlvalve @ is restoredto its original position, the release of air
one way flow control valve, resulting in a persistent OFF-signal.
Output

One way flow

control valve

Fig. 27 Circui 1 ram of an OFF-signal delay circuit

(e) Single acting cylinder control

Single acting cylinderscan be controlledmanually. However,they can also be controlled by
two or more valves. This is called logic control. Examples of logic control include 'OR' function,
'AND' function, 'NOT' function, etc.

(i) Direct control and speed control

If a single acting cylinder is connectedto a manual 3/2 directional control valve, when the
control valve is operated, it will cause the cylinder to work (Fig. 28). Therefore, the circuit allows
the cylinder to be controlled manually.

One way flow

control valve

Manual operation
-IAN

Fig. 28 Direct control of a single acting cylinder

The only way to change the extension speed of the piston of a single acting cylinder is to
and use the spring to determine the speed of retraction. Therefore,
restrict the flow of air at the inlet
valve is placed in the circuit to control the speed.
a one way flow control

-18-
 1010gicalStudies Pneumatic Systems

li) OR Function
The single acting cylinder in Fig. 29 can be operated by two different circuits. Examples
include manual operation and relying on automatic circuit signals, that is, when either control valve
0 or control valve @ is operated, the cylinder will work. Therefore, the circuit in Fig. 29 possesses
the OR function. However, if the output of two 3/2 directional control valves are connected through
the port of a triode, the air current from controlvalve O will be released through the exhaust of
control valve O, and so the cylinder will not work. This problem can be solved by connecting a
shuttle valve to the port of the triode.

AVA'AW

Shuttle Valve

Fig. 29 Circuit diagram of an OR function circuit

(iii) AND Function

Another name for an AND function is interlock control. This means control is possible only
when two conditionsare satisfied. A classic exampleis a pneumatic system that works only when
its safety door is closed and its manual control valve is operated. The flow passage will open only
when both control valves are operated. Fig. 30 shows the circuit diagram of an AND function
circuit. The cylinder will work only when both valve O and @ are operated.

Fig. 30 Circuit diagram of an AND function circuit

-19-
Technological Studies Pneumatic SN

(iv) NOT Function

Anothername for a NOT function is inverse control. In order to hold or lock an operating
conveyor or a similar machine, the cylinder must be locked until a signal for cancelling the lock is
received. Therefore,the signal for cancelling the lock should be operated by a normally open type
controlvalve. However,to cancel the lock, the same signal must also cancel the locks on other
devices, like the indication signal O in Fig. 31. Fig. 31 shows how the normally closed type control
valve O can be used to cut off the normallyopen type control valve @ and achieve the goal of
changing the signal.

O 111

Fig. 3 1 Circuit diagram for a NOT function

circuit

(f) Double acting cylinder

(i) Direct control
The only difference between a single acting cylinder and a
double acting cylinder is that
double acting cylinder uses a 5/2 directional control valve instead a
of 3/2 directional control
a
(Fig. 32). Usually, when a double acting cylinder is not operated, valve
outlet 'B' and inlet 'P' will
connected. In this circuit, whenever the operation button is pushed be
manually, the double acting

Fig. 32 Circuit diagram of a double acting cylinder direct control circuit

- 20-
 'OlogicalStudies Pneumatic Systems
In order to control the speed in both
directions, flow control valves are connected to the inlets
on both sides of the cylinder. The direction of the flow
control valve is opposite to that of the
release of air by the flow control valve of the single
acting cylinder. Compared to the throttle inlet,
the flow control valve is tougher and more
stable. Connecting the circuit in this way allows the
input of sufficient air pressure and energy to drive the piston.

(ii) Single control

A cylinder always has to maintain its position in a lot of situations, even after the
operational signal has disappeared. This can be achievedby the use of a circuit that possesses
the memory function. As shown in Fig. 33, the extension path of a double acting cylinder is
activated by control valve O, while retractionis governedby control valve O. Control valve O,
on the other hand, maintains the position of the cylinder by maintaining its own position.
Control valve O will be changed only when one of the manual control valves is pushed. If both
control valves O and @ are operated at the same time, control valve O will be subject to the
same pressure and will remain in its original position.

Fig. 33 Circuit that maintains the position of a double acting cylinder

6 The application of pneumatic systems

The application of pneumatic systems is very extensive. The following are some examples.

(a) Transport system

Fig. 34a shows a simplified industrial transport system. When the button switch is pushed, the
cylinder will push one of the goods from the shelf onto the transfer belt. When the button switch is
released, the cylinder will retract automatically. Fig. 34b shows the circuit diagram of the transport
system.

-21-
 Pneumatic S
Technological Studies

(a) Operation of a pneumatic transport system (b) Pneumatic circuit diagram

of a pneumatic transport system
Fig. 34

(b) Vehicle door operation system

Pneumatic systems can be used to operate the doors of public vehicles (Fig. 35a). Assuming
that the opening and closing of the doors are controlledby two button switches ON and OFF. When
the button switch ON is pressed, the doors will open. When the button switch OFF is pushed, the
doors will close. Fig. 35b shows a pneumatic system that can be used to operate the doors of
vehicles.

Controlling the movement Controlling the movement

of the vehicle doors (OFF) of the vehicle doors (ON)

system that (b) Pneumatic circuit diagram

Fig. 35 (a) Operation of a pneumatic
controls the movement vehicle doors
of

-
22
 nologicalStudies Pneumatic Systems

7 safety measures when using pneumatic control

systems
(a) Compressed air can cause serious damage to the human body if they enter the body through
ducts like the oral cavity or ears.

(b) Never spray compressed air onto anyone.

(c) Under high temperature, compressed air can pass through human skin.

(d) Compressed air released from the exhaust contains particles and oil droplets, which can cause
damage to eyes.

Even though the pressure of compressed air in pipes and reservoirs is relatively low, when the
container loses its entirety, fierce explosions may still occur.

(f) Before switching on a compressed air supply unit, one should thoroughly inspect the whole
circuit to see if there are any loose parts, abnormal pressure or damaged pipes.

A loose pipe may shake violently due to the high pressure built up inside it. Therefore, each
time before the system pressure is increased,thorough inspection of the entire circuit is
required to prevent accidents.

(h) As the force produced by pneumatic cylinders is relatively large, and the action is usually very
fast, you may suffer serious injuries if you get hit by a cylinder.

(i) Switches should be installed on the compressedair supply unit to allow easy and speedy
control of air flow.

(j) In case of a leakage, the compressed air supply unit should be turned off immediately.

(k) The compressed air supply unit must be turned off before changes can be made to the system.

(l) Stay clear of the moving parts of the system. Never try to move the driving parts in the
mechanical operation valve with your hand.

- 23-
Technological Studies Pneumatic S

Appendix: Pneumatic components

There may exist differences in appearance and sizes of pneumatic components produced by
diiTerentmanufacturers. Ilowever, the functionsand operating methods among these components
are similar. The following are the pictures and cross section diagrams of the pneumatic components
Inade by another manufacturer for your reference.

l, Pneumatic components for the production and transportation of compressed air

(a) Compressor

Fig. 36 (a) Compressor (b) Pneumatic symbol

(b) Pressure regulating component

Pressure
regulator

Filter Lubricator

Fig. 37 (a) Pressure regulating component (b) Cross section of pressure regulating
component

Lubricator

Filter Pressure regulator

(c) Pneumatic symbol

- 24-
 nologicalStudies Pneumatic Systems

2. Pneumaticcomponents for consumption of compressed air

(a) Single acting cylinder

Fig. 38 (a) Single acting cylinder (b) Cross section of a single acting cylinder

(c) Pneumatic symbol

(b) Double acting cylinder

Fig. 39 (a) Double acting cylinder (b) Cross section of a double acting cylinder

(c) Pneumatic symbol

-25-
 Pneumatic SN
Technoleeical Studies

(c) 3/2 Directional control valve

Fig. 40 (a) 3/2 Directional control valve (b) Cross section of a 3/2 directional
control valve

(c) Pneumatic symbols (a) Normally closed type (b) Normally open type

(d) 5/2 Directional control valve

Fig. 41 (a) 5/2 Directional control valve (b) Cross section (c) Pneumatic symbol

(e) Flow control valve

Fig. 42 (a) Flow control valve (b) Cross section (c) Pneumatic symbol

-26-
 nological Studies Pneumatic Systems

(f) Shuttle valve

Fig. 43 (a) Shuttle valve (b) Cross section (c) Pneumatic symbol

3. Other component
(a) Connecting pipe

Fig. 44 Connecting pipes

-27-
Technological Studies PneUmatic Systems

Exercise
l. List six advantages of using pneumatic systems,

2. State the limitations of using pneumatic systems.

3. What are the components that regulate the pressure?

4. State the difference(s) between a single acting cylinder and a double acting cylinder.

5. State the functions and classification of directional control valves.

6. What are the basic functions of a pneumatic control system?

7. Draw the following symbols of the pneumatic components:

Type Symbol Type Symbol

(a) Compressor (h) Manual control
valve

(b) Cylinder (i) Push button

control valve

(c) Filter (j) Vertical piston

lever control
valve
(d) Single acting cylinder (k) Pulley lever
control valve

(e) Double acting cylinder (l) Non-return valve

(f) 3/2 directional control (m) Flow control

valve valve

(g) 5/2 directional control

valve

8. Draw a signal inversion circuit.

9. Draw a pneumatic circuit with memory functiom

10. Draw a pneumatic circuit of a double cylinder with its piston staying at the end of the cylinder.

-28-