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Spur Gears Component Generator (Version: 2019 (Build 230136000, 136) )

This document contains a gear component generator report that analyzes two spur gears. It provides details on the gear geometry, loads, materials, strength calculation factors, and results. The calculation indicates the design is compliant despite the speed being higher than the minimal critical speed.

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The boss
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47 views4 pages

Spur Gears Component Generator (Version: 2019 (Build 230136000, 136) )

This document contains a gear component generator report that analyzes two spur gears. It provides details on the gear geometry, loads, materials, strength calculation factors, and results. The calculation indicates the design is compliant despite the speed being higher than the minimal critical speed.

Uploaded by

The boss
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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12/8/21, 6:05 PM Spur Gears Component Generator

Spur Gears Component Generator (Version: 2019 (Build 230136000, 136))


12/8/2021

Project Info

Guide
Design Guide - Center Distance
Unit Corrections Guide - User
Type of Load Calculation - Torque calculation for the specified power and speed
Type of Strength Calculation - Check Calculation
Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio i 0.3107 ul
Desired Gear Ratio iin 0.3107 ul
Module m 2.750 mm
Helix Angle β 0.0000 deg
Pressure Angle α 20.0000 deg
Center Distance aw 97.625 mm
Product Center Distance a 97.625 mm
Total Unit Correction Σx -0.0000 ul
Circular Pitch p 8.639 mm
Base Circular Pitch ptb 8.118 mm
Operating Pressure Angle αw 20.0000 deg
Contact Ratio ε 1.8610 ul
Limit Deviation of Axis Parallelity fx 0.0120 mm
Limit Deviation of Axis Parallelity fy 0.0060 mm

Gears
Gear 1 Gear 2
Type of model Component Component
Number of Teeth z 103 ul 32 ul
Unit Correction x 0.1126 ul 0.1126 ul
Pitch Diameter d 283.250 mm 88.000 mm
Outside Diameter da 278.369 mm 94.119 mm
Root Diameter df 290.744 mm 81.744 mm
Base Circle Diameter db 266.168 mm 82.693 mm
Work Pitch Diameter dw 283.250 mm 88.000 mm
Facewidth b 20.000 mm 20.000 mm
Facewidth Ratio br 0.0706 ul 0.2273 ul
Addendum a* 1.0000 ul 1.0000 ul
Clearance c* 0.2500 ul 0.2500 ul
Root Fillet rf* 0.3335 ul 0.3335 ul
Tooth Thickness s 4.094 mm 4.545 mm
Tangential Tooth Thickness st 4.094 mm 4.545 mm
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Chordal Thickness tc 3.615 mm 4.013 mm


Chordal Addendum ac 1.782 mm 2.329 mm
Chordal Dimension W 97.116 mm 29.859 mm
Chordal Dimension Teeth zw 12.000 ul 4.000 ul
Dimension Over (Between) Wires M 278.041 mm 95.909 mm
Wire Diameter dM 4.500 mm 5.000 mm
Limit Deviation of Helix Angle Fβ 0.0120 mm 0.0110 mm
Limit Circumferential Run-out Fr 0.0370 mm 0.0210 mm
Limit Deviation of Axial Pitch fpt 0.0100 mm 0.0085 mm
Limit Deviation of Basic Pitch fpb 0.0095 mm 0.0080 mm
Virtual Number of Teeth zv 103.000 ul 32.000 ul
Virtual Pitch Diameter dn 283.250 mm 88.000 mm
Virtual Outside Diameter dan 278.369 mm 94.119 mm
Virtual Base Circle Diameter dbn 266.168 mm 82.693 mm
Unit Correction without Tapering xz 0.0965 ul
Unit Correction without Undercut xp -0.8411 ul
Unit Correction Allowed Undercut xd -1.0128 ul
Addendum Truncation k 0.0000 ul 0.0000 ul
Unit Outside Tooth Thickness sa 0.4166 ul 0.7146 ul
Tip Pressure Angle αa 17.0267 deg 28.5265 deg

Loads
Gear 1 Gear 2
Power P 11.880 kW 8.910 kW
Speed n 3625.00 rpm 11667.97 rpm
Torque T 31.295 N m 7.292 N m
Efficiency η 0.750 ul
Radial Force Fr 80.428 N
Tangential Force Ft 220.973 N
Axial Force Fa 0.000 N
Normal Force Fn 235.155 N
Circumferential Speed v 53.762 mps
Resonance Speed nE1 2830.744 rpm

Material
Gear 1 Gear 2
NF XC48H1 NF XC48H1
Ultimate Tensile Strength Su 540 MPa 540 MPa
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Yield Strength Sy 325 MPa 325 MPa


Modulus of Elasticity E 206000 MPa 206000 MPa
Poisson's Ratio μ 0.300 ul 0.300 ul
Bending Fatigue Limit σFlim 356.0 MPa 356.0 MPa
Contact Fatigue Limit σHlim 430.0 MPa 430.0 MPa
Hardness in Tooth Core JHV 210 ul 210 ul
Hardness in Tooth Side VHV 615 ul 600 ul
Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul
Base Number of Load Cycles in Contact NHlim 50000000 ul 50000000 ul
W?hler Curve Exponent for Bending qF 6.0 ul 6.0 ul
W?hler Curve Exponent for Contact qH 10.0 ul 10.0 ul
Type of Treatment type 0 ul 0 ul

Strength Calculation

Factors of Additional Load

Application Factor KA 1.250 ul


Dynamic Factor KHv 3.765 ul 3.765 ul
Face Load Factor KHβ 1.170 ul 1.115 ul
Transverse Load Factor KHα 1.356 ul 1.356 ul
One-time Overloading Factor KAS 1.000 ul

Factors for Contact

Elasticity Factor ZE 189.812 ul


Zone Factor ZH 2.495 ul
Contact Ratio Factor Zε 0.844 ul
Single Pair Tooth Contact Factor ZB 1.000 ul 1.000 ul
Life Factor ZN 1.000 ul 1.000 ul
Lubricant Factor ZL 0.937 ul
Roughness Factor ZR 1.000 ul
Speed Factor Zv 1.104 ul
Helix Angle Factor Zβ 1.000 ul
Size Factor ZX 1.000 ul 1.000 ul
Work Hardening Factor ZW 1.000 ul

Factors for Bending

Form Factor YFa 2.061 ul 2.410 ul


Stress Correction Factor YSa 2.569 ul 1.713 ul
Teeth with Grinding Notches Factor YSag 1.000 ul 1.000 ul
Helix Angle Factor Yβ 1.000 ul
Contact Ratio Factor Yε 0.653 ul
Alternating Load Factor YA 1.000 ul 1.000 ul
Production Technology Factor YT 1.000 ul 1.000 ul
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Life Factor YN 1.000 ul 1.000 ul


Notch Sensitivity Factor Yδ 1.350 ul 1.196 ul
Size Factor YX 1.000 ul 1.000 ul
Tooth Root Surface Factor YR 1.000 ul

Results

Factor of Safety from Pitting SH 1.384 ul 1.384 ul


Factor of Safety from Tooth Breakage SF 4.861 ul 5.522 ul
Static Safety in Contact SHst 2.831 ul 2.831 ul
Static Safety in Bending SFst 9.003 ul 11.544 ul
Check Calculation Positive

Summary of Messages
6:02:27 PM Calculation: Speed is higher than minimal critical speed
6:02:27 PM Calculation: Calculation indicates design compliance!

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