Volkswagen Touareg: Lock carrier Page 1 / 11
50 - 1
Lock carrier
Tools
Special tools, testers and auxiliary items required
Guide pins T 10093
Torque wrench 550 Nm V.A.G 1331
Torque wrench 40200 Nm V.A.G 1332
Lock carrier - service position, assembly overview
Lock carrier Page 2 / 11
Bolt
Qty. 8
65 Nm
Bolt
Qty. 4
1.5 Nm
Lock carrier with attachments
Bolt
Qty. 2
9 Nm
Lock carrier Page 3 / 11
Bolt
Qty. 2
9 Nm
Guide trim
Bolt
Qty. 2
6 Nm
Bolt
Qty. 2
1.5 Nm
Service position
Service position, setting
Lock carrier Page 4 / 11
- Remove front bumper 63-1, Bumper
cover, removing and installing
- Remove wheelhousing liner 66-1,
Front wheel housing liner, assembly
overview
- On vehicles with intercooler, remove
pressure hoses 50-1, Vehicles with
intercooler
- Remove the seal on the lock carrier.
- Remove bolts - 7 - and - 8 - , on left and
right, and remove the side guide trim - 6 -
from the fenders.
- Remove bolts - 4 - from the upper lock
carrier.
- Remove bolts - 5 - from the lock carrier
bracket.
Lock carrier Page 5 / 11
- Remove the bolt - 1 - from the side rails,
on left and right.
- Install the special tool guide pins T
10093 , on left and right.
- Remove the remaining bolts - 1 - and - 2
- from the side rails.
- Lock carrier - 1 - can be pulled about 10 cm (4 in.) forward
on special tool guide pins T 10093 .
Service position, resetting
- When resetting lock carrier, make sure that each intake
pipe - 1 - is properly seated on air cleaner - 2 - in area of
wheel housing - arrow - .
Installation is performed in the reverse order of removal.
- Align lock carrier at sidemembers and between fenders.
Technical data; Body panel gaps; Body, front
Vehicles with intercooler
Lock carrier Page 6 / 11
- Disconnect connector - 2 - and pull pressure hose - 1 - in
direction of - arrow - , upward out of connector.
Lock carrier with attachments, assembly overview
Note:
The lock carrier is a safety-relevant component, for
this reason it must not be serviced.
If damaged, lock carrier must be replaced.
Lock carrier Page 7 / 11
Lock carrier with attachments
Material: PP LGF 30
Bolt
Qty. 2
9 Nm
Bolt
Qty. 2
9 Nm
Bumper carrier
Lifted out together with lock
carrier.
Lock carrier Page 8 / 11
Guide trim
Bolt
Qty. 2
6 Nm
Bolt
Qty. 2
1.5 Nm
Bolt
Qty. 4
1.5 Nm
Bolt
Qty. 8
65 Nm
Lock carrier with attachments, removing and installing
Removing
Note :
For clarity, the support element is shown removed.
Lock carrier Page 9 / 11
- Remove front bumper 63-1, Bumper
cover, removing and installing
- Remove wheelhousing liner 66-1,
Front wheel housing liner, assembly
overview
- Disconnect the Bowden cable from the
clutch 55-2, Bowden cable, detaching
- On vehicles with intercooler, remove
pressure hoses 50-1, Vehicles with
intercooler
- Disconnect applicable electrical
connectors.
- Remove the seal on the lock carrier.
- Drain coolant and disconnect coolant
lines
Lock carrier Page 10 / 11
Repair Manual, Engine Mechanical,
Repair Group 19, Removing and
installing cooling system components;
draining and filling coolant
- Disconnect oil cooler lines
Repair Manual, 6 Spd. Automatic
Transmission 09D All Wheel Drive,
Repair Group 37, Automatic
Transmission - Controls, Housings; ATF
lines and ATF cooler; removing and
installing ATF lines and ATF cooler
- Disconnect condenser lines
Repair Manual, Heating Air
Conditioning, Repair Group 87, Air
conditioning, Condenser, removing and
installing
- Remove bolts - 6 - and - 7 - , on left and
right, and remove the side guide trim - 5 -
from the fenders.
- Remove bolts - 8 - and - 9 - .
- Remove bolts - 2 - and - 3 - and, with
the help of another technician, lift out the
lock carrier - 1 - together with the bumper
carrier - 4 - .
Warning!
If the air conditioning and/or coolant lines have been
disconnected, the engine may no longer be started.
Note:
Do not hang condenser and hydraulic oil cooler by
the lines.
Lock carrier Page 11 / 11
Do not kink condenser and hydraulic lines.
Installing
- When installing lock carrier, make sure that each intake
pipe - 1 - is properly seated on air cleaner - 2 - in area of
wheel housing - arrow - .
Installation is performed in the reverse order of removal.
- Center lock carrier on side rails and between fenders
Technical data; Body gap dimensions; Body - Front .
