Installation & commission instructions of YAWEI laser cutting machine (2017 VERSION)

Dear users:

Thanks for choosing Yawei laser cutting machine.To finish the installation & commission on time,and ensure the good running of your machine during the
long using.Please read below instructions,and prepare the below things before the machine’s arriving.

I. Facility environment
1.Environment temperature:0℃-40℃，relative humidity:15%-75%.Proper temperature and humidity are very important for stable running of laser cutting machine.
When the temperature and humidity are over the limits,it may affect the normal running of machine.If the humidity is over the limit,the laser resource need to be
preheated for 30min before normal running.If the conditions permit,we suggest customer to add an air conditional for laser resource.

2.The air from equipment installation location and air compressor must be without aromatic hydrocarbon material(e.g. solvent and hydrocarbon).These material will
led to the “air barrier”,so that laser beam can not get through and cause damage to the equipments.

3.Equipment must be keeped away from atmospheric medium(e.g. rain,hail,snow,fog,etc),and can only run in cleaning indoor enviroment.It is prohibited to run the
machine in explosive and dusty enviroment.

4.Machine needs to be fixed with anchoring(supplied by Yawei),so the floor need to be as flat as possible.The surface irregularities(the altitude intercept between
highest and lowest point) must be controlled within 10mm.The thickness of ferroconcrete must be over 150mm.
1)To avoid the affection of vibration,there should be no punching,bending,shear machine aside.If this requirement can not be fulfilled,please dig a damping ditch or
install additional damping device.
2)Requirements for damping ditch:Width≥100mm,Depth≥the thickness of ferroconcrete,the range must cover all the machine.Inside the ditch must fill the sands or
other buffering material.

5.Normal electromagnetic environment.No interference from welding machine or heavy current,etc.

II. Power supplier
1. Machine gross power
Model HLE series HLF series HLH series
Panassonic Panassonic
Resonator model IPG1000 IPG2000 IPG2000 IPG3000 IPG4000 IPG6000 IPG8000
2500 4000
Gross power(KW) 32 37 37 43 50 62 70 62 79

2. Voltage and frequency

Power grid Nominal Voltage Frequency
3 Phase 380V(±5%) 50/60(±1%)
1) Ground resistance of power grid≦2Ω.There must not be any heavy current device(e.g. welding machine) on the same power line for laser cutting machine;
2) The drop-away current of the air switch inside customer’s power distribution cabinet≥100A.If customer already added any other circuit breakers,please change
to adjustable, delay differential coil type,and meet with below parameters:
Level A
Differencial current 300mA
Differencial interference time Around 150ms

3. Stabilized power supply

The voltage fluctuation of power grid may have great influence on machine’s running,please prepare proper stabilized power supply according to the machine model.
Model HLF/HLE Series HLH Series
Panassonic Panassonic
Laser resonator IPG1000 IPG2000 IPG3000 IPG4000 IPG6000 IPG8000
2500 4000
Stabilized power supply capacity 50KVA 50KVA 80KVA 80KVA 100KVA 100KVA 80KVA 100KVA

4. Power cable(Length:From power distribution cabinet to stabilized power supply)

Model HLF/HLE series HLH series
Resonator Panassonic Panassonic
IPG1000 IPG2000 IPG3000 IPG4000 IPG6000 IPG8000
model 2500 4000
 Triple phase
10 16 16 16 25 25 16 25
line(mm2)
Ground
10 16 16 16 25 25 16 25
wire(mm2)
Null line(mm2) 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

III. Cooling water

Please prepare the cooling water according to below demands for HLF/HLH model
Electric conductivity uS/cm 0-50
Water hardness mol/M3(Ca++,Mg++) <0.25
Standard index
Chloride content <4.45
for reference
Sulfide content <4.45
PH value 7-8
1) For HLF/HLE series,we suggest to choose distilled water of low electric conductivity.
Quantity:50L/1KW, 80L/2-3KW, 150L/4KW-6KW, 200L/8kw,suggested brand “Watsons”
2) For HLH series,we suggest to choose purified water.
Quantity:150L(2500W)/230L(4000W),suggest to choose barreled pure water.

IV. Hydraulic oil

Quantity:50L,suggested brand and model:KUNLUN L-HM46 (high pressure)

V. Cutting assist gas

1. Please prepare Oxygen(O2),purity≥99.6%
1) Suggest to choose liquid canned oxygen+gasification equipment for the gas supply.
Pressure of liquid can is 2Mpa, outlet screw thread G 5/8
2) Supply Oxygen with gas tanks
Pressure of Oxygen gas tank ≥12Mpa
3) If you cut red copper very often,the it is necessary to choose liquid canned oxygen+gasification equipment for the gas supply
 Pressure of liquid can ≥2.5Mpa,the capacity of gasification equipment ≥100 m3/h

2. Please prepare Nitrogen(N2),purity≥99.9%

1) To ensure the normal cutting of stainless steel and Aluminum alloy,we strongly suggest to choose liquid canned Nitrogen+gasification equipment for the gas
supply.
For 2KW/2.5KW laser source,pressure of liquid can ≥2.5Mpa,the capacity of gasification equipment ≥100 m3/h
For 3KW/4KW/6KW/8KW laser source,pressure of liquid can ≥3.0Mpa,the capacity of gasification equipment ≥150 m3/h
2) Supply Nitrogen with gas tanks
Pressure of Nitrogen gas tank ≥12Mpa
3) For customer who often cut stainless steel ≥8mm thickness,we suggest to choose the tank from CryoEase company.

VI. Compressed air

1. For HLF/HLE serie fiber laser cutting machine,please prepare the compressed air as below picture:
 No. Description Parameters
1) If only cut with Oxygen/Nitrogen,working pressure 0.8-1Mpa,Flow >1m3/min,Oil content <2ppm
2) If cut with air under some conditions,working pressure 1.3Mpa, Flow >1m3/min,Oil content <2ppm
1 Air compressor
3) Install stainless ball valve at the outlet of air collector
4) 3/4” pipeline,outlet screw thread G1/2,Yawei will equip with 10m pipe to connect with it
1) If only cut with Oxygen/Nitrogen,Volume>0.6m3, Proof pressure>1Mpa
2 Air collector 2) If cut with air under some conditions, Proof pressure>1.3Mpa
Volume>1.0m3
3 Primary filter Gas processing capacity 1.5m3/min,oil removal precision 3mg/m3(3ppm) , dust removal precision 3um
4 Secondary filter Gas processing capacity 1.5m3/min,oil removal precision 0.1 mg/m3(0.1 ppm) , dust removal precision 1um
5 Tertiary filter Gas processing capacity 1.5m3/min,oil removal precision 0.01 mg/m3(0.01 ppm) , dust removal precision 0.1um

VII. Lifting and installing tools

The weight of the main machine is around 10-15 ton. Machine needs to be lifted by a crane during the installation.When a crane is not available,please rent a lifting
device and prepare the necessary lifting appliance(e.g. wirerope,soft liting tape,etc)

Please prepare hand type hammer drill,Φ17*150 drill,hydraulic jack of 10 ton(The minimum lifting gap <50mm), and socket with enough wiring.

VIII. Desktop or laptop

Please prepare a computer which can run the WIN7 (bits) or other system below WIN10,for programming software.

IX. Cutting material.

To improve the efficiency and quality of commission and training,please prepare some sheets with cleaning surface and without any rust.
 Model HLF/HLE series HLH series
Panassonic Panassonic
Laser resonator IPG1000 IPG2000 IPG3000 IPG4000 IPG6000 IPG8000
2520 4000
MS 0.6-12mm 0.6-16mm 0.6-20mm 0.6-25mm 0.6-25mm 0.6-25mm 0.6-16mm 0.6-20mm
SS 0.6-5mm 0.6-8mm 0.6-12mm 0.6-14mm 0.6-20mm 0.6-25mm 0.6-8mm 0.6-12mm
Aluminum
0.6-3mm 0.6-6mm 0.6-10mm 0.6-12mm 0.6-16mm 0.6-20mm 0.6-6mm 0.6-10mm
alloy
Brass -- 0.6-4mm 0.6-6mm 0.6-8mm 0.6-10mm 0.6-12mm -- --
Red copper -- 0.6-3mm 0.6-5mm 0.6-6mm 0.6-8mm 0.6-10mm -- --

Jiangsu Yawei machine-tool Co., Ltd

01/01/2017