Huawei SUN2000 30KTL-A - 33KTL - 40KTL User Manual (Issue04 - 2016!06!20)
Huawei SUN2000 30KTL-A - 33KTL - 40KTL User Manual (Issue04 - 2016!06!20)
Huawei SUN2000 30KTL-A - 33KTL - 40KTL User Manual (Issue04 - 2016!06!20)
User Manual
Issue 04
Date 2016-06-20
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Email: [email protected]
Purpose
This document describes the SUN2000-30KTL-A/33KTL/40KTL (SUN2000 for short) in
terms of its installation, electrical connections, commissioning, maintenance, and
troubleshooting. Understand the safety information and get familiar with the SUN2000
functions and features before installing and operating the SUN2000.
The figures provided in this document are for reference only. The actual product prevails.
This document is subject to update and revision. You can log in to
http://support.huawei.com/carrier, and download the latest version.
Intended Audience
This document is intended for photovoltaic (PV) power station personnel and qualified
electrical technicians.
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. Therefore, the latest document issue
contains all updates made in previous issues.
Issue 04 (2016-06-20)
Added SUN2000-30KTL-A.
Issue 03 (2015-12-01)
Added Max. inverter backfeed current to the array to chapter 10 Technical Specifications.
Issue 02 (2015-08-10)
This issue is the second official release.
Issue 01 (2015-02-10)
This issue is the first official release.
Contents
1 Safety Precautions
Personnel Requirements
Only qualified and trained electrical technicians are allowed to install and operate the
inverter.
Operators should understand the components and functioning of a grid-tied PV power
system and be familiar with relevant local standards.
Read this document thoroughly before operations. Huawei shall not be liable for any
consequence caused by violation of the storage, transportation, installation, and operation
regulations specified in this document.
Sign Protection
Do not tamper with any warning signs on the inverter enclosure because these signs
contain important information about safe operation.
Do not tamper with the nameplate on the inverter enclosure because it contains important
product information.
Do not remove the warranty label from the inverter enclosure. Otherwise, product
warranty will be forfeited.
Installation
Ensure that the inverter is not connected to a power supply and is not powered on before
starting installation.
Ensure that there are no objects within 200 mm, 200 mm, 500 mm, 600 mm, and 1000
mm of the left, right, top, bottom, and front of the inverter, respectively. This is to allow
sufficient space for installation and heat dissipation. If you have any questions about the
distance, consult the local technical support engineers.
Ensure that the inverter is installed in a well ventilated environment.
Ensure that the inverter heat sinks are free from blockage.
Open the maintenance compartment door of the chassis before connecting cables. Do not
perform any operation on other components inside the chassis except connecting AC
power cables and communications cables.
Cable Connections
Before connecting cables, ensure that the inverter is securely positioned and not damaged in
any way. Otherwise, electric shocks or fire may occur.
Ensure that all electrical connections comply with local electrical standards.
Obtain approval from the local power supply department before using the inverter to
generate electricity in grid-tied mode.
Ensure that the cables used in a grid-tied PV power system are properly connected and
insulated and meet specifications.
Operation
High voltages may cause electric shocks and serious injuries during inverter operating.
Strictly comply with the safety precautions in this document and associated documents when
operating the inverter.
Do not touch an operating inverter because the heat sinks may have a temperature of
greater than 60ºC and may cause burns when the inverter is operating.
Follow local laws and regulations when operating the equipment.
High voltages may cause electric shocks and serious injuries during inverter operating.
Therefore, before maintenance, power off the inverter and strictly comply with the safety
precautions in this document and associated documents to operate the inverter.
Maintain the inverter with sufficient knowledge of this document and proper tools and
testing equipment.
Before performing maintenance tasks, power off the inverter and wait at least 5 minutes.
Place temporary warning signs or erect fences to prevent unauthorized access to the
maintenance site.
Rectify any faults that may compromise the inverter security performance before
powering on the inverter again.
2 Overview
2.1 Introduction
Function
The SUN2000 is a three-phase grid-tied PV string inverter that converts the DC power
generated by PV strings into AC power and feeds the power into the power grid.
Models
Figure 2-1 shows a model number of the SUN2000, using SUN2000-30KTL-A as an
example.
Table 2-1 lists all models of the SUN2000 and their rated output power.
SUN2000-30KTL-A 30 kW
SUN2000-33KTL 30 kW
SUN2000-40KTL 36 kW
Network Application
The SUN2000 applies to grid-tied PV power systems for commercial rooftops and large
power stations. Typically, a grid-tied PV power system consists of PV strings, grid-tied
inverters, AC distribution units (ACDUs), and isolation transformer, as shown in Figure 2-2.
Figure 2-4 Power grid modes supported by the SUN2000-30KTL-A and SUN2000-40KTL
The SUN2000-30KTL-A and SUN2000-40KTL are mainly used for medium-voltage power grids. They
deliver three-phase, three-wire output and then are fed to a medium-voltage power grid over a step-up
transformer.
2.2 Appearance
Dimensions
Figure 2-5 shows the SUN2000 dimensions.
Front view
Figure 2-6 shows the SUN2000 front view.
Communication Blinking green fast (on for 0.5s The inverter receives data over
indicator and off for 0.5s) RS485/PLC communication.
Local maintenance refers to operations performed after a universal serial bus (USB) flash drive,
Bluetooth module, or USB data cable is inserted into the USB port of the SUN2000. For example,
local maintenance includes data import and export using a USB flash drive and connecting to the
SUN2000 APP over a Bluetooth module or USB data cable.
If alarming and local maintenance happen concurrently, the alarm/maintenance indicator shows the
local maintenance state first. After the USB flash drive, Bluetooth module, or USB data cable is
removed, the indicator shows the alarm state.
Rear View
Figure 2-7 shows the SUN2000 rear view.
Bottom view
Figure 2-8 shows the SUN2000 bottom view.
Nameplate
The SUN2000 is labeled with a nameplate that contains the model information, technical
specifications, and compliance symbols. If the SUN2000 only uses RS485 for communication,
the value of Communication on the nameplate is RS485, as shown in Figure 2-9. If the
SUN2000 uses PLC and RS485 for communication, the value of Communication on the
nameplate is PLC, as shown in Figure 2-10. (SUN2000-33KTL is used as an example.)
(1) Trademark, product name, and model (2) Important technical specifications
number
(3) Compliance symbols (4) Company name and country of
manufacture
(1) Trademark, product name, and model (2) Important technical specifications
number
(3) Compliance symbols (4) Company name and country of
manufacture
Working Modes
Figure 2-13 shows the conditions for the SUN2000 to switch between working modes.
Working Description
Mode
Standby The SUN2000 enters the standby mode when the external environment does
not meet the operating requirements of the SUN2000. In standby mode:
The SUN2000 continuously performs self-check and enters the operating
mode once the operating requirements are met.
The SUN2000 enters the shutdown mode when detecting a shutdown
command or a fault after startup.
Operating In operating mode:
The SUN2000 converts DC power from PV strings into AC power and
feeds the power to the power grid.
The SUN2000 tracks the maximum power point to maximize the PV
string output.
The SUN2000 enters the shutdown mode if detecting a fault or a
shutdown command, and enters the standby mode if detecting that the
PV string output power does not meet the requirements for grid-tied
electricity generation.
Shutdown In standby or operating mode, the SUN2000 enters the shutdown mode
after detecting a fault or a shutdown command.
In shutdown mode, the SUN2000 enters the standby mode after detecting
a startup command or that the fault is cleared.
3 Inverter Storage
The following requirements should be met if the inverter is not put into use directly:
Do not unpack the inverter.
Keep the storage temperature at –40°C to +70°C and the humidity at 5%–100% RH.
The inverter should be stored in a clean and dry place and be protected from dust and
water vapor corrosion.
A maximum of four inverters can be stacked.
Periodic inspections are required during the storage. If any rodent bites are found,
replace the packing materials immediately.
If the inverter has been long-term stored, inspections and tests should be conducted by
qualified personnel before it is put into use.
4 Installation
Context
Do not install the SUN2000 in a place where personnel are easy to come into contact with its
chassis and heat sinks, because these parts are extremely hot during operation.
You are advised to remove the packing materials within 24 hours before installing the inverter.
Deliverables
After unpacking the inverter, check that the deliverables are intact and complete. If any
damage is found or any component is missing, contact the dealer.
For details about the number of deliverables, see the Packing List in the packing case.
4.2 Tools
Prepare tools required for installation and electrical connections.
Hammer drill Drill bit: Φ14 mm, Φ16 Drill bit: Φ14 mm, used for
mm drilling holes in the support.
Drill bit: Φ16 mm, used for
drilling holes in the wall.
Socket wrench With an open end of Secures the ground screw and AC
10 mm (applicable to output terminals.
M6) or 13 mm
(applicable to M8)
With a height of 100
mm (adapted to the
height distance
between terminals and
the cabinet frame)
Wrench handle length
(horizontal): < 200
mm
Torque: 0–8 N·m
Diagonal pliers N/A Cut cable ties.
Torque wrench With an open end of 18 Secures bolts and locking caps.
mm, 33 mm, or 52 mm
The installation method and position must be appropriate for the weight and dimensions
of the SUN2000. For details, see 10 Technical Specifications.
Do not install the SUN2000 in a place where personnel are easy to come into contact
with its chassis and heat sinks, because these parts are extremely hot during operation.
Do not install the SUN2000 in an area that stores flammable or explosive materials.
Carrier Requirements
The carrier where the SUN2000 is installed must be fire-proof.
Do not install the SUN2000 on flammable building materials.
Ensure that installation surface is solid enough to bear the SUN2000.
Do not install the SUN2000 on a wall made of gypsum boards or similar materials with
weak sound insulation to avoid noise disturbance in a residential area.
If you have any questions about the distance, consult the local technical support engineers.
When installing multiple SUN2000s, install them in horizontal mode if sufficient space
is available and install them in triangle mode if no sufficient space is available. The
stacked installation mode is not recommended.
To prevent device damage and personal injury, keep balance when transporting the
SUN2000 which is heavy.
Do not place the SUN2000 with its wiring terminals contacting the floor because the
power ports and signal ports at the bottom of the device are not designed to support the
weight of the SUN2000. Place the SUN2000 horizontally.
When placing the SUN2000 on the floor, put foam or paper under the SUN2000 to protect
its enclosure.
Procedure
Step 1 Arrange two people to hold the handles on both sides of the SUN2000, as shown in Figure
4-8.
Step 2 Lift the SUN2000 from the packing case and transport it to the installation position.
----End
Prerequisites
Figure 4-9 shows the dimensions of the rear panel.
Context
The SUN2000-30KTL-A or SUN2000-33KTL provides expansion bolts for installing the rear panel.
The SUN2000-40KTL does not provide expansion bolts. You need to prepare expansion bolts by
yourself. M12x60 stainless expansion bolts are recommended.
Procedure
Step 1 Determine the positions for drilling holes (as shown in Figure 4-10) using the rear panel
available in the packing case, level the hole positions using a level, and mark the hole
positions using a marker.
Step 2 Drill holes using a hammer drill and install the expansion bolts, as shown in Figure 4-12.
An expansion bolt contains four parts, as shown in Figure 4-11.
(1) Expansion sleeve (2) Flat washer (3) Spring washer (4) Bolt
To prevent dust inhalation or contact with eyes, wear safety goggles and an anti-dust
respirator when drilling holes.
Vacuum any dust in or around the holes using a vacuum cleaner and measure the hole
distance. If the holes are inaccurately positioned, drill holes again.
Level the top of the expansion sleeve with the concrete wall after removing the bolt, spring
washer, and flat washer. Otherwise, the rear panel will not be securely installed on the
wall.
1. Drill a hole in a marked position to a depth of 52–60 mm using a hammer drill with a
Ф16 mm bit.
2. Partially tighten an expansion bolt, vertically insert it into the hole, and knock the
expansion bolt completely into the hole using a rubber mallet.
3. Partially tighten the expansion bolt.
4. Remove the bolt, spring washer, and flat washer by rotating them counterclockwise.
Step 3 Align the rear panel with the holes, insert expansion bolts into the holes through the real panel,
and tighten the expansion bolts to a torque of 45 N·m using a torque wrench with an 18 mm
open end, as shown in Figure 4-13.
----End
Step 4 Ensure that two people lift the SUN2000 and turn it upright. Lift the SUN2000 by grasping
the handle at the bottom of the SUN2000 with one hand and the handle at the top with the
other, as shown in Figure 4-15.
To prevent personal injury caused by a falling SUN2000, keep balance when lifting the
SUN2000 because it is heavy.
Step 5 Route a rope that is able to bear the SUN2000 through the lifting eyes and hoist the SUN2000,
as shown in Figure 4-16.
When hoisting the SUN2000, keep balance to protect the SUN2000 from colliding with the
wall or other objects.
Step 6 Mount the SUN2000 on the rear panel and level the SUN2000 chassis with the rear panel, as
shown in Figure 4-17.
Step 7 Use a hex key to tighten the two hexagon screws at the bottom of the SUN2000 to a torque of
5 N·m, as shown in Figure 4-18.
The hex key can be obtained from the fitting bag bound to the reinforcing rib at the chassis base.
The antitheft lock secures the SUN2000 to the rear panel to prevent theft.
----End
whether to build an awning. Figure 4-20 describes the requirements for building an
awning (if required).
Carrier Requirements
The carrier where the SUN2000 is installed must be fire-proof.
Do not install the SUN2000 on flammable building materials.
Ensure that installation surface is solid enough to bear the SUN2000.
Prerequisites
Figure 4-23 shows the dimensions of the rear panel.
Procedure
Step 1 Determine the positions for drilling holes (as shown in Figure 4-24) using the rear panel
available in the packing case, level the hole positions using a level, and mark the hole
positions using a marker.
Step 3 Align the rear panel with the hole positions, insert the screw assembly (flat washer, spring
washer, and M12x40 bolts) into the holes through the rear panel, secure them using the
shipped stainless steel nuts and flat washers, and tighten the bolts to a torque of 45 N·m using
a torque wrench with an 18 mm open end, as shown in Figure 4-26.
----End
5 Electrical Connections
Context
Before performing any electrical connection, ensure that the DC SWITCH is OFF. Otherwise,
the high voltage of the inverter may result in electric shocks.
The cable colors shown in the electrical connection drawings provided in this chapter are for
reference only. Select cables in accordance with local cable specifications (yellow-green wires
are only used for grounding).
Prerequisites
The ground cable and OT terminals are available.
Ground cable: Use an outdoor copper-core cable with a cross-sectional area of 8 mm2 or
more (8 mm2, 10 mm2, 8 AWG, or 7 AWG recommended).
OT terminal: M6
Context
Both the shell and maintenance compartment of the inverter provide a ground point.
Select one of them for connecting the ground cable.
It is recommended that the ground cable be connected to a nearby ground position. For a
system with multiple inverters connected in parallel, connect the ground points of all
inverters to ensure equipotential connections.
Procedure
Step 1 Strip an appropriate length of the insulation layer of the ground cable using a wire stripper, as
shown in Figure 5-1.
Step 2 Insert the exposed core wires into the crimping area of the OT terminal and crimp them using
hydraulic pliers, as shown in Figure 5-2.
The crimping must result in full containment of the cable conductors and complete contact between the
cable conductors and the terminal.
To prevent corrosion, apply silica gel to the ground terminal after connecting the PGND cable.
----End
Procedure
Step 1 Remove the two screws on the maintenance compartment door using a hex key, as shown in
Figure 5-4, and set them aside.
If the two screws are lost, obtain the reserved screws from the fitting bag bound to the reinforcing rib at
the chassis base.
Step 2 Open the maintenance compartment door and install a support bar, as shown in Figure 5-5.
The support bar can be obtained from the fitting bag bound to the reinforcing rib at the chassis base.
----End
Context
To connect a ground cable to the ground point on the SUN2000-33KTL chassis shell, use
a four-core (L1, L2, L3, and N) outdoor copper-core cable. To connect a ground cable to
the ground point in the maintenance compartment, use a five-core (L1, L2, L3, N, and
PE) outdoor copper-core cable.
To connect a ground cable to the ground point on the SUN2000-30KTL-A or
SUN2000-40KTL chassis shell, use a three-core (L1, L2, and L3) outdoor copper-core
cable. To connect a ground cable to the ground point in the maintenance compartment,
use a four-core (L1, L2, L3, and PE) outdoor copper-core cable.
Outdoor copper-core cables are recommended. Table 5-1 describes the specifications.
Procedure
Step 1 Remove the AC terminal cover, as shown in Figure 5-6.
To highlight the involved area, the figure does not show the open maintenance compartment door.
Step 2 Remove an appropriate length of the jacket and insulation layer from the AC output power
cable using a wire stripper.
Figure 5-7 Stripping the SUN2000-33KTL AC output cable (excluding the ground cable)
Figure 5-8 Stripping the SUN2000-33KTL AC output cable (including the ground cable)
Step 3 Insert the exposed core wires into the crimp area of the OT terminal and crimp them using
hydraulic pliers.
Step 4 Wrap the wire crimp area with heat shrink tubing or PVC insulation tape.
If heat shrink tubing is used, put it through the power cable and then crimp the OT terminal.
Step 5 Remove the locking cap from the AC OUTPUT waterproof cable connector at the inverter
bottom and remove the plug from the locking cap.
Step 6 Route the AC output power cable through the locking cap and then the AC OUTPUT
connector at the inverter bottom.
Step 7 Connect the SUN2000-33KTL AC output wires to pins L1, L2, L3, and N of the AC terminal
block and tighten the screws to a torque of 4 N·m using a 10 mm socket wrench. Connect the
SUN2000-30KTL-A or SUN2000-40KTL AC output wires to pins L1, L2, and L3 of the AC
terminal block and tighten the screws to a torque of 8 N·m using a 13 mm socket wrench.
To connect a ground cable to the ground point in the maintenance compartment, tighten the
ground screw to a torque of 4 N·m using an M6 torque screwdriver.
Ensure that the AC output power cable is securely connected. Otherwise, the inverter may fail
to run or the terminal block may be damaged after the device operates.
Figure 5-11 Connecting the SUN2000-33KTL AC output cable (excluding the ground cable)
Figure 5-12 Connecting the SUN2000-33KTL AC output cable (including the ground cable)
Step 8 Use a torque wrench with an open end of 52 mm to tighten the locking cap to a torque of 7.5
N·m.
----End
Follow-up Procedure
Check that the cables are connected correctly and securely, and then seal the cable holes with
firestop putty.
Prerequisites
PV modules generate electric energy when exposed to sunlight and can create an electrical
shock hazard. Therefore, when connecting DC input power cables, shield the PV modules
with opaque cloth.
Before connecting DC input power cables, ensure that the voltage on the DC side is within
the safe range (lower than 60 V DC) and that the DC SWITCH on the SUN2000 is OFF.
Otherwise, high voltage may result in electric shock.
When the SUN2000 is grid-tied, it is not allowed to perform operations on the DC input
power cables, such as connecting or disconnecting a string or a module in a string.
Otherwise, electric shocks may occur.
Ensure that the following conditions are met. Otherwise, the inverter will be damaged, or even
a fire disaster will be caused.
The maximum open-circuit voltage of each PV string must be always lower than or equal
to 1000 V DC.
The positive and negative terminals of PV modules must be connected to the positive and
negative DC input terminals of the SUN2000 respectively.
Ensure that the PV string is well insulated to the ground. If the SUN2000 is directly
connected to the power grid with the neutral wire connected to the PGND cable (for
example, a low-voltage power grid or a power grid with the neutral wire grounded), do not
ground the positive and negative terminals of PV strings. Otherwise, the SUN2000 may be
damaged. The caused equipment damage is beyond the warranty scope.
During the installation of PV strings and SUN2000, the positive or negative terminals of
PV strings may be grounded if power cables are not properly installed or routed. In this
case, an AC or DC short circuit may occur and damage the SUN2000. The caused
equipment damage is beyond the warranty scope.
The PV strings must meet the following requirements if they need to be grounded:
Connect a three-phase isolation transformer on the output side, and ensure that the neutral wire of
the isolation transformer is separate from the PGND cable.
One isolation transformer must be installed only for one SUN2000. Do not connect two or more
SUN2000s to the same isolation transformer. Otherwise, the SUN2000s may fail to work due to the
loop current generated between them.
Set Isolation to Input grounded, with TF on the SUN2000 APP, SmartLogger, or NMS.
Context
DC terminal selection
Figure 5-15 shows the DC terminals at the bottom of the SUN2000. Table 5-2 describes
the requirements for DC terminal selection.
Highly rigid cables, such as armored cables, are not recommended because bending may
cause poor contact.
Positive and negative connectors
DC input connectors are categorized into positive and negative connectors, as shown in
Figure 5-16 and Figure 5-17.
Use the Amphenol HH4 DC input terminals delivered with the SUN2000. If the terminals
are lost or damaged, prepare Amphenol HH4, Amphenol H4, or MC4 DC input terminals
by yourself. You can also purchase Amphenol HH4 DC input terminals from Huawei.
DC input terminals not of the previous models may be incompatible with the SUN2000,
which may cause serious consequences. The caused equipment damage is beyond the
warranty scope.
Positive and negative metal terminals are packed with positive and negative connectors respectively.
After unpacking, keep the positive and negative ones separate to avoid confusion.
Procedure
Step 1 Remove an appropriate length of the insulation layer from the positive and negative power
cables using a wire stripper, as shown in Figure 5-18.
Step 2 Insert the exposed area of the positive and negative power cables into the metal terminals of
the positive and negative connectors respectively and crimp them using a crimping tool, as
shown in Figure 5-19. Ensure that the cables are crimped tightly such that they cannot be
pulled out by a force less than 400 N.
Step 3 Insert the crimped positive and negative power cables into the corresponding positive and
negative connectors until a click sound is heard.
Check that the cables are in position by slightly pulling them back.
Step 4 Tighten the locking nuts on the positive and negative connectors.
Secure the nuts using a removal wrench, as shown in Figure 5-21.
Step 5 Pull out the blue dustproof plugs from the ends of the DC input connectors.
Step 6 Ensure that the DC input voltage of each PV string does not exceed 1000 V DC using a
multimeter and check that the polarities of the DC input power cables are correct.
Step 7 Insert the positive and negative connectors into the corresponding DC input terminals of the
SUN2000 until a click sound is heard, as shown in Figure 5-23.
After the positive and negative connectors are in position, the clearance between the DC
terminals and connectors should be less than or equal to 0.8 mm and the DC input cables
cannot be pulled out.
If the DC input power cable is reversely connected and the DC SWITCH is ON, do not turn
off the DC SWITCH immediately. Otherwise, the inverter may be damaged. The damage
caused by reverse connection of the DC input power cable is beyond the warranty scope. Wait
until the PV string voltage reduces to the safe range (below 60 V DC). Then, turn off the DC
SWITCH, remove the positive and negative connectors, and rectify the connection.
----End
Follow-up Procedure
To remove the positive and negative connectors from the SUN2000, insert a removal wrench
into the bayonet and press the wrench with an appropriate force, as shown in Figure 5-24.
Before removing the positive and negative connectors, ensure that the DC SWITCH is OFF.
For the SUN2000 at the end of the chain, on the Comm. Param. screen of the SUN2000 APP, set
Match Resistance to Connect to turn on the switch of the build-out resistor so that the build-out
resistor is enabled (see the SUN2000 APP User Manual for details).
The RS485 communication distance between the SUN2000 at the end of the daisy chain and the
SmartLogger cannot exceed 1000 meters.
If multiple SUN2000s need to communicate with one another and are connected to a PC over the
SmartLogger1000, a maximum of three daisy chains can be configured to support up to 80 devices.
It is recommended that the number of devices on each daisy chain be less than 30.
If multiple SUN2000s need to communicate with one another and are connected to a PC over the
SmartLogger2000, a maximum of six daisy chains can be configured to support up to 200 devices.
To ensure the system response speed, it is recommended that the number of devices on each daisy
chain be less than 30. Each SmartLogger2000 can connect to a maximum of 80 SUN2000s.
PLC
The PLC communication board loads communication signals onto power cables for
transmission. For details about how to install the PLC, see the PLC CCO01A User Manual or
SmartLogger2000 User Manual.
The built-in PLC module in the SUN2000 does not require cable connections.
Context
Connecting an RS485 communications cable
An RS485 communications cable can be connected in two ways:
− Terminal block connection
You are recommended to use a DJYP2VP2-22 2x2x1 network cable or a
communications cable with a conductor cross-sectional area of 1 mm2 and cable
outer diameter of 14–18 mm.
− RJ45 port connection
You are recommended to use a shielded RJ45 connector and a CAT 5E outdoor
shielded network cable with an outer diameter less than 9 mm and internal
resistance not greater than 1.5 ohms/10 m.
Select either connection mode during installation. Connecting to a terminal block is recommended.
When routing communications cables, ensure that communications cables are separated from
power cables and away from interfering source to prevent communication from being
affected.
Functions of the RS485 terminal block
Pin Function
Procedure
Method 1: Connecting to a terminal block (recommended)
a. Remove an appropriate length of the jacket and core wire insulation layer from the
communications cable using a wire stripper, as shown in Figure 5-29.
b. Remove the locking caps from the COM1 and COM2 waterproof cable connectors
at the inverter bottom and remove the plugs from the locking caps.
c. Route the communications cables through the locking caps, and then the COM1
(RS485 IN) and COM2 (RS485 OUT) connectors at the SUN2000 bottom.
d. Connect the input end to terminals 5 and 7 on the terminal block and connect the
output end to terminals 6 and 8 on the terminal block. Tighten the terminals using
an M3 flat-head screwdriver to a torque of 0.5 N·m. Connect the shield layer to the
ground point and tighten the screw using an M4 Phillips torque screwdriver to a
torque of 1.2 N·m, as shown in Figure 5-30.
When connecting the shielded cables, choose whether to crimp the M4 OT terminal based on site
requirements.
e. Bind the communications cables after connecting them, as shown in Figure 5-31.
f. Use a torque wrench with an open end of 33 mm to tighten the locking caps to a
torque of 7.5 N·m.
Method 2: Connecting to RJ45 ports
a. Insert the wires of the network cable to the RJ45 connector in sequence, as shown
in Figure 5-32.
f. Bind the communications cables after connecting them, as shown in Figure 5-34.
g. Use a torque wrench with an open end of 33 mm to tighten the locking cap to a
torque of 7.5 N·m.
----End
Follow-up Procedure
Check that the cables are connected correctly and securely, and then seal the cable holes with
firestop putty.
Step 3 Close the maintenance compartment door and tighten the screws on the door using a hex key
to a torque of 4 N·m, as shown in Figure 5-37.
If the two screws are lost, obtain the reserved screws from the fitting bag bound to the reinforcing rib at
the chassis base.
----End
6 System Commissioning
Procedure
Step 1 Turn on the AC switch between the inverter and the power grid.
If you perform Step 2 before Step 1, the SUN2000 reports a fault about abnormal shutdown.
The SUN2000 can start normally after the fault is automatically rectified. The default alarm
clearance time is 1 minute. You can modify the time over the NMS software installed on the
PC that connects to the SUN2000.
Mobile phone operating system: Android 4.0 or later, and iOS 7.0 or later. When the iOS is
used, the app supports only Bluetooth connection.
When you use a Bluetooth module to set up the connection, ensure that the mobile phone
and inverter are at most 10 meters away from each other. Otherwise, the communication
quality between them will deteriorate.
The screen snapshots in this document correspond to app V200R001C00SPC020.
After you select Use by default for this USB accessory, the message will not appear if you connect the
app to the inverter again without removing the USB data cable.
Step 5 Switch the user type (common user, advanced user, and special user) by tapping the user
name bar.
The login password is the same as that for the inverter connected to the app and is used only when
the inverter connects to the app.
The initial password for Common User, Advanced User, and Special User is 00000a (The initial
password for SUN2000 V200R001C00SPC003 is 000001). Use the preset password upon initial
login. To ensure account security, change the password immediately after login.
During the login, if an incorrect password is entered for five consecutive times (the interval between
two consecutive invalid password entries is less than 2 minutes), the account will be locked for 10
minutes. The password consists of six digits.
If you log in to the app after the device connects to the app for the first time or factory defaults are
restored, the Quick Settings screen will be displayed on which you can set basic parameters. After
the settings take effect, you can enter the main menu screen and modify the parameters on the
Settings screen. By default, the inverter can be grid-tied and you do not have to set parameters.
You are advised to log in to the Quick Settings screen as an advanced user for parameter settings.
Set the power grid code that applies to the country or region where the power station is located and
the inverter model.
Set user parameters based on the current date and time.
Set Baud rate, Protocol, and Address based on site requirements. Baud rate can be set to 4800,
9600, or 19200. Protocol can be set to MODBUS RTU, and Address can be set to any value in the
range of 1 to 247.
When multiple inverters communicate with the SmartLogger1000 or SmartLogger2000 over RS485,
the addresses for all the inverters on each RS485 route must be within the address range set on the
SmartLogger and cannot be duplicate. Otherwise, the communication will fail. In addition, the baud
rates of all the inverters on each RS485 route must be consistent with the SmartLogger baud rate.
----End
If two SUN2000s share the same AC switch on the AC side, power off the two SUN2000s.
After the SUN2000 powers off, the remaining electricity and heat may still cause electric
shocks and body burns. Therefore, put on protective gloves and begin servicing the
SUN2000 five minutes after the power-off.
Procedure
Step 1 Run a shutdown command on the SUN2000 APP, SmartLogger, or NMS.
For details, see the SUN2000 APP User Manual, SmartLogger1000 User Manual,
SmartLogger2000 User Manual, or iManager NetEco 1000S User Manual.
Step 2 Turn off the AC switch between the SUN2000 and the power grid.
Step 3 Set the DC SWITCH to OFF.
----End
7 Man-Machine Interactions
Step 3 Import the boot script file to the root directory of a USB flash drive.
Step 4 Connect the USB flash drive to the USB port. The system automatically identifies the USB
flash drive and executes all commands specified in the boot script file. View the LED
indicator to determine the operating status.
Verify that the ciphertext in the boot script file matches the login password of the SUN2000
APP. If they do not match and you insert the USB flash drive for five consecutive times, the
user account will be locked for 10 minutes.
Step 5 Insert the USB flash drive into a computer and check the exported data.
When the configuration export is complete, the boot script file and exported file are in the root directory
of the USB flash drive.
----End
Procedure
Step 1 On the SUN2000 APP, tap Inverter Command Settings to generate a boot script file. For
details, see the SUN2000 APP User Manual.
Step 2 Import the boot script file to a computer.
Step 3 Replace the exported boot script file in the root directory of the USB flash drive with the
imported one.
Replace the boot script file only and keep the exported files.
Step 4 Connect the USB flash drive to the USB port. The system automatically identifies the USB
flash drive and executes all commands specified in the boot script file. View the LED
indicator to determine the operating status.
Verify that the ciphertext in the boot script file matches the login password of the SUN2000
APP. If they do not match and you insert the USB flash drive for five consecutive times, the
user account will be locked for 10 minutes.
----End
Verify that the ciphertext in the boot script file matches the login password of the SUN2000
APP. If they do not match and you insert the USB flash drive for five consecutive times, the
user account will be locked for 10 minutes.
Step 4 Insert the USB flash drive into a computer and check the exported data.
After the data is exported, the boot script file and exported file are in the root directory of the USB flash
drive.
----End
7.1.4 Upgrading
Procedure
Step 1 Log in to http://support.huawei.com/carrier/ and browse or search for SUN2000 on the
Product Support tab page. Download the required upgrade package (for example, SUN2000
V200R001C90SPCXXX) from the Software tab page.
Step 2 Decompress the upgrade package.
After obtaining the upgrade package SUN2000V200R001C90SPCXXX_package.zip,
decompress the package and copy the extracted files to the root directory of the USB flash
drive. Ensure that the extracted files include:
config.txt
sun_lmt_mgr_cmd.emap (This is a boot script file.)
SUN2000.bin
SUN2000_CPLD.bin
SUN2000_Master_Release.bin
SUN2000_Slave_Release.bin
vercfg.xml
When the login password of the SUN2000 APP is the initial password (00000a), there is
no need to perform Step 3–Step 5.
When the login password of the SUN2000 APP is not the initial password, perform Step
3–Step 7.
Step 3 On the SUN2000 APP, tap Inverter Command Settings to generate a boot script file. For
details, see the SUN2000 APP User Manual.
Step 4 Import the boot script file to a computer.
Step 5 Replace the boot script file in the upgrade package with the one generated by the SUN2000
APP.
Step 6 Copy the extracted files to the root directory of the USB flash drive.
Step 7 Connect the USB flash drive to the USB port. The system automatically identifies the USB
flash drive and executes all commands specified in the boot script file. View the LED
indicator to determine the operating status.
Verify that the ciphertext in the boot script file matches the login password of the SUN2000
APP. If they do not match and you insert the USB flash drive for five consecutive times, the
user account will be locked for 10 minutes.
Step 8 (Optional) The system automatically restarts when the upgrade is completed. All LED
indicators turn off during the restart. After the restart, the green indicator is blinking at long
intervals (on for 1s and then off for 1s) for 1 minute until it becomes steady on, which
indicates that the upgrade is successful.
The SUN2000 can also be upgraded through the Inverter Upgrade in the SUN2000 APP. For details,
see the SUN2000 APP User Manual.
----End
8 System Maintenance
Before cleaning the system, and maintaining the cable connections and grounding
reliability, power off the system (see 6.2 Powering Off the SUN2000) and ensure that the
DC SWITCH on the inverter is OFF.
If you need to open the maintenance compartment door in rainy or snowy days, take
protective measures to prevent rain and snow entering the maintenance compartment. If it
is impossible to take protective measures, do not open the maintenance compartment door
in rainy or snowy days.
System Check periodically that the heat sinks Once six months to a
cleanliness are free from obstacles or dust. year
Maintain the DC SWITCH at night.
Turn on the DC SWITCH and then turn
it off. In this way, oxide on the switch is
removed.
System running Check that the inverter is not damaged Once six months
status or deformed.
Check that the running sound of the
inverter is normal.
When the inverter is running, check that
all inverter parameters are correctly set.
8.2 Troubleshooting
Alarm severities are defined as follows:
Major: The inverter enters the shutdown mode and disconnects from the power grid to
stop generating electricity after a fault occurs.
Minor: Some components are faulty but the inverter can still generate electricity.
Warning: The inverter output power decreases due to external factors.
If you cannot rectify faults with the measures listed in the preceding table, contact Huawei technical
support.
Before removing the SUN2000, disconnect both the AC and DC power supplies. For
processes of disconnecting the power supplies, see 6.2 Powering Off the SUN2000. After
powering off the SUN2000, wait at least 5 minutes before performing operations on it.
10 Technical Specifications
Efficiency
Technical SUN2000-30KTL-A SUN2000-33KTL SUN2000-40KTL
Specifications
Input
Technical
SUN2000-30KTL-A SUN2000-33KTL SUN2000-40KTL
Specifications
Technical
SUN2000-30KTL-A SUN2000-33KTL SUN2000-40KTL
Specifications
Min. starting
250 V
voltage
MPP voltage
250 V to 850 V
range
Max. number of
6
inputs
Number of MPPT
3
routes
Output
Technical
SUN2000-30KTL-A SUN2000-33KTL SUN2000-40KTL
Specifications
Rated power
30000 W (480 V, 50 30000 W (400 V, 50 36000 W (480 V, 50
(operating
Hz) Hz) Hz)
condition)
Max. apparent
33000 VA 33000 VA 40000 VA
power
Maximum AC
output power (cos 30000 W 30000 W/33000 W 40000 W
φ = 1)a
Rated output 220 V/380 V, 230
voltage 277 V/480 V, V/400 V, 240 V/415 277 V/480 V,
3W+PE V, 3W+N+PE or 3W+PE
3W+PEb
AC power
50 Hz/60 Hz
frequency
Max. output
40 A 48 A 48 A
current
Power factor 0.8 leading ... 0.8 lagging
Max. total
harmonic < 3%
distortion
Note a: The maximum output power of the SUN2000-33KTL varies depending on the
chosen grid code, as described in A Power Grid Standard Codes.
Note b: The SUN2000-33KTL allows the neutral wire not to be connected in some
countries or areas. When it is used in a system without a neutral wire, set Output mode
to Three-phase, three-wire without N line on the SUN2000 APP, SmartLogger, or
NMS.
Protection
Technical
SUN2000-30KTL-A SUN2000-33KTL SUN2000-40KTL
Specifications
Technical
SUN2000-30KTL-A SUN2000-33KTL SUN2000-40KTL
Specifications
USB Supported
PLC Optional
General Data
Technical
SUN2000-30KTL-A SUN2000-33KTL SUN2000-40KTL
Specifications
Dimensions (W x
550 mm x 770 mm x 270 mm
H x D)
Weight 50 kg
Operating
–25°C to +60°C
temperature range
Cooling Natural convection
Operating altitude 4000 m
Relative humidity 0%–100% (non-condensing)
Input terminal Amphenol HH4
Output terminal Waterproof PG connector + OT terminal
Protection level IP65
Self-consumption
<1W
at night
Topology Transformerless
Noise < 33 dB
Standards Compliance
Technical
SUN2000-30KTL-A SUN2000-33KTL SUN2000-40KTL
Specifications
The power grid standard codes are subject to change. The listed codes are for your reference only.
Table A-1 lists the power grid standard codes which the SUN2000-33KTL supports.
Table A-2 lists the power grid standard codes which the SUN2000-30KTL-A and
SUN2000-40KTL support.
A
AC alternating current
ACDU AC distribution unit
C
CCO central controller
D
DC direct current
E
EFUP environmentally friendly use period
L
LED light emitting diode
N
NMS network management system
M
MPP maximum power point
MPPT maximum power point tracking
R
RCD residual current device
W
WEEE waste electrical and electronic equipment