4 - 254624-400-DS-INT-022 Ball Valve DS
4 - 254624-400-DS-INT-022 Ball Valve DS
4 - 254624-400-DS-INT-022 Ball Valve DS
DATASHEET FOR
MOTOR OPERATED BALL VALVES
Hindustan Petroleum Corporation Ltd Mott MacDonald Consultants (India) Pvt. Ltd.
Visakha Dispatch Station Kothari House, CTS No. 185
VR-ATP Area, Naval Base Post Off Andheri - Kurla Road
Visakhapatnam - 530 014 Andheri (East)
Andhra Pradesh Mumbai - 400 059
station
21 Schedule 40 62 MFR: BTA Model: BTA
22 63 Shut-Off Differntial/Design Pressure --- kg/cm2 g
Ball valve (Split Body, full bore, solid ball, blow-out proof stem, quarter turn,
23 Type: 64 Electric Supply 415 V AC, 50 Hz 3 Phase
anti static)
ACTUATOR
41 Seat Material: Soft seated, Reinforced PTFE 82 Local / Remote Switch: Required Required
42 Cage/Guide Material: N.A. 83 Local On/Off Controls: Required Required
43 Stem Material: AISI 316 84 Handwheel for Manual Operation: Required
44 Valve Position Indicator Required 85 Open / Closing Limit Switches: Required
45 Volume Tanks N.A 86 Local Poistion Indicator / Indicating LED's: Required
46 Antistatic feature Required 87 M12/ M25 for Control - Minimum 2 nos.
GENERAL
53 Shut-Off Class: Zero leakage/ TSO 94 Main power loss, Phase loss, Control power loss Required
54 ANSI/FCI Leakage Class: Class VI 95 Actuator fault, Field unit fault, contactor energizing fault Required
55 96 Thermostat tripped Required
ACCESSORIES
58 99 Close Required
59 100
60 101
NOTE: I For NOTES refer Page 4 of 5.
II Max. Actuator Torque: 125% of valve torque of pressure rating ANSI 150# & less than valve stem shear torque.
REV DATE BY CK'D APP. DESCRIPTION REV DATE BY CK'D APP. DESCRIPTION
A 24.07.09 HVS AYM RM Issued for Approval
B 05.11.09 HVS AYM RM Re Issued for Appv
C 04.01.10 HVS AYM RM Issued for Tender
DOCUMENT No. 254624-400-DS-INT-022 PAGE 4 OF 7
PROJECT No. 254624 RFQ/RFP NO.
CLIENT HINDUSTAN PETROLEUM CORP. LTD. LOCATION
PROJECT VENDOR
VISAKH MARKETING TERMINAL WHITE OIL PROJECT As per approved vendor list
MODEL BTA
NOTES:
1 Refer the Ball valves tag list as on Page 6 to 7.
2 Ball Valves shall meet the requirements specified in Specification Doc. No. 254624-400-SP-INT-022 Rev C
3 Vendor shall refer Piping Specification Index, Doc no.254624-400-SP-PIP-002 Rev C
4 Valve, actuator+integral starter+gear pinion+clutch & handle for manual operation shall be supplied as one assembled unit, completely furnished and tested
furnished and tested. Max.Actuator Torque:125% of valve torque for pressure rating of ANSI 150# & less than valve stem shear torque.
5 All items as indicated shall be provided with a permanently attached stainless steel tag plate.
6 Valve shall be firesafe in accordance with API 607, spec 6FA.
7 Inspection & test shall be performed on all valves as per API 6D/API-598.
8 BTA- Bidder to advise.Bidder to check and confirm the same. Mandetory while submitting the Bid.
9 Abbreviations : MAOP : Maximum Allowable Operating Pressure; FS: Fire Safe; J: Jacketed Body; BTA :Vendor to advise;
TSO: Tight Shut Off; FB: Full bore, TAS - Terminal Automation System, ESDV - Emergency Shutdown System Valve
Neg - Negligible
10 Vendor shall select the seat material as per the maximum temperature of fluid & leakage class specified.
11 Valve shall have anti-blowout stem,anti-static design and suitable for bi-directional use.
12 Limit switch tag numbers will be ZSO & ZSC followed by the valve number. For example for HV-4521, For open position the tag number will be HZSO-4521
& for close position the tag number will be HZSC-4521.
13 8" and above size valves shall have lifting lugs.
14 Double Compression Glands with shrouds & Plug shall be provided. Cable Gland adapters as required shall be provided.
15 Make for Electric Actuators-a. Rotork / Rotork, India, b. Limitorque, India, c. Auma, India
16 Vendor shall submit valve torque for - starting, running, end, stem shear torque, long standing torque & maximum actuator torque.
REV DATE BY CK'D APP. DESCRIPTION REV DATE BY CK'D APP. DESCRIPTION
A 19.06.09 HVS RRS RM Issued for Approval
B 01.09.09 HVS AYM RM Issued for Approval
C 04.01.10 HVS AYM RM Issued for Tender
DOCUMENT No. 254624-400-DS-INT-022 PAGE 5 OF7
PROJECT No. 254624 RFQ/RFP NO.
CLIENT HINDUSTAN PETROLEUM CORP. LTD. LOCATION
PROJECT VENDOR
VISAKH MARKETING TERMINAL WHITE OIL PROJECT As per approved vendor list
MODEL BTA
Electric Actuator with Integral Starter, hardwired remote control, local & remote
20 Pipe Line Size: Note 1 61 Type:
indication, handwheel
LINE
29 End Connection: In: Flanged 70 Control: Hardwired for command & status
41 Seat Material: Soft seated, Reinforced PTFE 82 Local / Remote Switch: Required Required
42 Cage/Guide Material: N.A. 83 Local On/Off Controls: Required Required
43 Stem Material: AISI 316 84 Handwheel for Manual Operation: Required
44 Valve Position Indicator Required 85 Open / Closing Limit Switches: Required
45 Volume Tanks N.A 86 Local Poistion Indicator / Indicating LED's: Required
46 Antistatic feature Required 87 M12 / M25 for Control & Status - BTA
GENERAL
51 92 Torque switch tripped 2 nos.Required - one each for open & close
52 Hydro Pressure: Required 93 Local / Remote Switch Required
TEST
53 Shut-Off Class: Zero leakage/ TSO 94 Main power / Phase / Control power loss Required
54 ANSI/FCI Leakage Class: Class VI 95 Actuator fault, contactor energizing fault Required
55 96 Thermostat tripped Required
ACCESSORIES
58 99 Close Required
59 100
60 101
NOTE: I For NOTES refer Page 4 of 5.
II Max. Actuator Torque: 125% of valve torque of pressure rating ANSI 150# & less than valve stem shear torque.
REV DATE BY CK'D APP. DESCRIPTION REV DATE BY CK'D APP. DESCRIPTION
A 24.07.09 HVS AYM RM Issued for Approval
B 05.11.09 HVS AYM RM Re Issued for Appv
C 04.01.10 HVS AYM RM Issued for Tender
DOCUMENT No. 254624-400-DS-INT-022 RFQ/RFP NO.
PROJECT No. 254624 LOCATION VISHAKHAPATNAM
CLIENT HINDUSTAN PETROLEUM CORP. LTD. VENDOR As per approved vendor list
PROJECT VISAKH MARKETING TERMINAL PROJECT MODEL BTA
MODEL VTA
MOTOR OPERATED BALL VALVE TAG LIST - FIRE SAFE, FULL BORE
Design
Valve pressure / Design Inlet
Tag Line Size Valve Valve
Sr No Area no Tag Service Description P & ID Line No. Size Shutoff Temperature Temperature Valve Actuator Time in Seconds Remarks
number Inches Class Type Fail
Inches Pressure °C °C
Action
Kg/cm2 (g)
Model / Torque
Make Model Torque Type Make Open Close
Size / kW
MTO from refinery pumps to MTO storage 254624-400-PID- Ball Electric Max 45
10 400 HV 6207 4"-MTO-6204 4 4 150 # 15.5 - 65 Stayput BTA BTA BTA Actuator
BTA BTA BTA BTA
Sec / BTA
tank 400T-050A A0-1062 Valves
MTO from refinery pumps to MTO storage 254624-400-PID- Ball Electric Max 45
12 400 HV 6209 4"-MTO-6207 4 4 150 # 15.5 - 65 Stayput BTA BTA BTA Actuator
BTA BTA BTA BTA
Sec / BTA
tank 400T-050B A0-1062 Valves