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Hardening Process Monitoring Report (CMBF)

This document is a monitoring report for a hardening process at a facility. It contains details of the process including methanol and LPG flow rates, hardening zone temperatures, loading rates, material loading times, quenching parameters, and verification of product hardness and quality. Key metrics like carbon potential, surface hardness, and core hardness are recorded.

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Shoaib Akhtar
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99 views1 page

Hardening Process Monitoring Report (CMBF)

This document is a monitoring report for a hardening process at a facility. It contains details of the process including methanol and LPG flow rates, hardening zone temperatures, loading rates, material loading times, quenching parameters, and verification of product hardness and quality. Key metrics like carbon potential, surface hardness, and core hardness are recorded.

Uploaded by

Shoaib Akhtar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SHIFT ENGG :- DATE :- Format No.

:- JPF/F/PRD/39
HARDENING PROCESS MONITORING REPORT (CMBF) OPERATOR NAME :- SHIFT :- Rev. No. & Date:- 02/18.03.23

HT. Process Control


METHANOL
LPG FLOW PRODUCT PARAMETRE (AS QUENCH
Product Details FLOW HARDENING FURNACE QUENCHING POST WASHING BATH

SCADA VERIFICATION BY LAB


KG/Hours HARDNESS IN HRC

CARBON POTINITAL ( CP% )


(LPH)
Monitoring Time

Free from Oiling, Scaling & Dent


FROM LOADING CONVEYOR)
LOADING RATE IN KG PER Hour

MATERIAL IN TIME (START


HARDENING ZONE TEMP. IN °C

Monitored BY
OXY. PROBE MV

HARDNESS
SET LOADING TIME AS PER

SUPERVISOR
Lot No. / ROUTE CARD

NOZZLE SPRAY WORKING


Product Description

WORKING OF RC FAN

CORE
SURFACE HARDNESS

FLOW METER

FLOW METER

Mat. Out time.


(160 kg± 10Kg)

(By AC DRIVE )
COMPONENT

TEMP. IN °C

TEMP. IN °C
AGITATION
OIL LEVEL
Grade

R/M
1 2 3 4 5 6
1 2 1

SHIFT ENGG:- HT. Hod Sign.:-

REVISION NO. REVISION HISTORY REVISION DATE

02 Remove physically furnace atmosphere (C %). 18-Mar-23

01 Change loading rate/Hr. from 120Kg to 160Kg, Add Methanol Flow meter, Add Post wash Appearance, Add Physically atmoshphere carbon % & SCADA verification point added. 5-Feb-23

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